Palawan State University
Palawan State University
Palawan State University
The first step is to separate compounds in the oil into groups called fractions. Each fraction
contains a mix of compounds with a similar number of carbon atoms. Molecules in crude oil can
contain anything from just 1 carbon atom to well over 50. The more carbon atoms in a hydrogen
molecule, the larger the molecule. How does this affect its boiling point?
This is because the intermolecular forces between large molecules are stronger than the
intermolecular forces between small molecules. More energy is needed to break the forces between
large molecules and so the boiling point is higher.
Fractional Distillation is a process then used to separate a mixture of liquids that have different
boiling points. Different vapors rise at different temperature and as they condense, they are collected
in different trays. Different liquids are collected in different trays. A few gases reach the top of the
column without condensing.
II. CRACKING OF PETROLEUM
Cracking, as the name suggests, is a process in which large hydrocarbon molecules are
broken down into smaller and more useful ones, for example:
The cracking products, such as ethene, propene, buta-1,3-diene and C4 alkenes, are used
to make many important chemicals. Others such as branched and cyclic alkanes are added to the
gasoline fraction obtained from the distillation of crude oil to enhance the octane rating.
Thermal Cracking
You heat large hydrocarbons at high temperatures (sometimes high pressures as well) until
they break apart. steam - high temperature steam (1500 degrees Fahrenheit / 816 degrees Celsius) is
used to break ethane, butane and naptha into ethylene and benzene, which are used to manufacture
chemicals. visbreaking - residual from the distillation tower is heated (900 degrees Fahrenheit / 482
degrees Celsius), cooled with gas oil and rapidly burned (flashed) in a distillation tower. This process
reduces the viscosity of heavy weight oils and produces tar. coking - residual from the distillation
tower is heated to temperatures above 900 degrees Fahrenheit / 482 degrees Celsius until it cracks
into heavy oil, gasoline and naphtha. When the process is done, a heavy, almost pure carbon residue
is left (coke); the coke is cleaned from the cokers and sold.
Catalytic Cracking
Catalytic Cracking uses a catalyst to speed up the cracking reaction. Catalysts include zeolite,
aluminum hydrosilicate, bauxite and silica-alumina. fluid catalytic cracking - a hot, fluid catalyst
(1000 degrees Fahrenheit / 538 degrees Celsius) cracks heavy gas oil into diesel oils and gasoline.
hydrocracking - similar to fluid catalytic cracking, but uses a different catalyst, lower temperatures,
higher pressure, and hydrogen gas. It takes heavy oil and cracks it into gasoline and kerosene (jet
fuel).
After various hydrocarbons are cracked into smaller hydrocarbons, the products go through another
fractional distillation column to separate them.
Lower octane gasoline like "regular" 87-octane gasoline can handle the least amount of
compression before igniting. The compression ratio of your engine determines the octane rating of
the gas you must use in the car. This is the same as saying your engine is designed to perform its best
with a specific octane rating of gasoline. A "high-performance engine" has a higher compression
ratio and requires higher-octane fuel such as those 91-94 octane to prevent it from prematurely
igniting fuel before the spark plug does it. Thus, using higher-octane gasoline than your engine is
designed to utilize is only wasting your money.