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Hydraulic Crawler Crane: Model: BMS800

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Hydraulic Crawler Crane

Model : BMS800

Max. Lifting Capacity: 80 t x 3.6 m


Max. Crane Boom Length: 54.9 m
BMS800
CONTENTS

3 SPECIFICATIONS

5 GENERAL DIMENSIONS

6 BOOM AND JIB ARRANGEMENTS

7 WORKING RANGES

8 SUPPLEMENTAL DATA

9 LIFTING CAPACITIES

10 SUPPLEMENTAL DATA FOR CLAMSHELL

11 LIFTING CAPACITIES

12 SUPPLEMENTAL DATA FOR REDUCED WEIGHTS

13 LIFTING CAPACITIES

14 SUPPLEMENTAL DATA FOR BARGE

15 LIFTING CAPACITIES

16 TRANSPORTATION PLAN

17 PARTS AND ATTACHMENTS


2
SPECIFICATIONS

Drum Lock: External ratchet for locking drum


Power Plant Drums:
Front Drums: 614 mm P.C.D x 617 mm wide drum, grooved
Model: HINO P11C-VH for 26 mm wire rope. Rope capacity is 175 m working length
Type: 4 cycle, water-cooled, vertical in-line 6, direct injection, and 361 m storage length.
turbo-charger, intercooler Rear Drum: 614 mm P.C.D x 617 mm grooved for 26 mm
Displacement: 10,520 liters wire rope. Rope capacity is 130 m working length and 361 m
Rated power: 271 kW / 1,850 min-1 storage length.
Max. Torque: 1,470 N·m / 1,400 min-1 Diameter of wire rope
Cooling System: Water-cooled Main winch: 26 mm x 175 m
Starter: 24 V- 6 kW Aux. winch: 26 mm x 130 m
Radiator: Corrugated type core, thermostatically controlled Third winch: 26 mm x 145 m
Air cleaner: Dry type with replaceable paper element Line Speed*:
Throttle: Twist grip type hand throttle, electrically actuated Hoisting/lowering: 120 to 3 m/min
Fuel filter: Replaceable paper element Line Pull:
Batteries: Two 12 V x 136 Ah/5HR capacity batteries, series Max. Line Pull* : 208 kN {21.2 tf}
connected (Referential Performance)
Fuel tank capacity: 400 liters Rated Line Pull: 108 kN {11.0 tf}
*Single line on first drum layer
Hydraulic System
Swing System
Main pumps: 3 variable displacement piston pumps
Control: Full-flow hydraulic control system for infinitely variable Swing unit is powered by hydraulic motor driving spur gears
pressure to all winches, propel and swing. Controls respond through planetary reducer the swing system provides 360°
instantly to the touch, delivering smooth function operation. rotation.
Cooling: Oil-to-air heat exchanger (plate-fin type) Swing parking brakes: A spring-set, hydraulically released
Filtration: Full-flow and bypass type with replaceable element multiple-disc brake is mounted on swing motor.
Max. relief valve pressure: Swing circle: Single-row ball bearing with an integral internally
Load hoist, boom hoist and propel system: 31.9 Mpa cut swing gear.
Swing system: 27.5 MPa Swing lock: Manually, four position lock for transportation
Control system: 5.4 MPa Swing Speed: 4.0 min-1
Hydraulic Tank Capacity: 440 liters
Upper Structure
Boom Hoisting System
Torsion-free precision machined upper frame. All components
Powered by a hydraulic motor through a planetary reducer. are located clearly and service friendly. Engine will with low
Brake: A spring-set, hydraulically released multiple-disc brake noise level.
is mounted on the boom hoist motor and operated through a Counterweight: 25.4 ton
counter-balance valve.
Drum Lock: External ratchet for locking drum Cab & Control
Drum: Single drum, grooved for 18mm dia. wire rope
Line Speed: Single line on first drum layer Totally enclosed, full vision cab with safety glass, fully
Hoisting/Lowering: 70 to 3 m/min adjustable, high backed seat with a headrest and armrests,
Boom hoisting/lowering: 18 mm x 143 m and intermittent wiper and window washer (skylight and front
Boom guy line: 30 mm window).
Boom backstops: Required for all boom length Cab fittings:
Air conditioner, convenient compartment (for tool), cup holder,
Load Hoisting System ashtray, cigarette lighter, sun visor, roof blind, tinted glass, floor
mat, footrest, and shoe tray
Front and rear drums for load hoist powered by a hydraulic
variable plunger motors, driven through planetary reducers.
Positive Brake: A spring-set, hydraulically released multiple-
disc brake is mounted on the hoist motor and operated through
a counter-balance valve.

3
Lower Structure Weight
Steel-welded carbody with axles. Crawler assemblies can be Including upper and lower machine, 25.4 ton counterweight and
hydraulically extended for wide-track operation or retracted for basic boom hook, and other accessories.
transportation. Crawler belt tension is maintained by hydraulic Weight: 76.0 ton
jack force on the track-adjusting bearing block. Ground pressure: 85.8 kPa
Crawler drive: Independent hydraulic propel drive is built into
each crawler side frame. Each drive consists of a hydraulic
Attachment
motor propelling a driving tumbler through a planetary gear
box. Hydraulic motor and gear box are built into the crawler side Boom & Jib:
frame within the shoe width. Welded lattice construction using tubular, high-tensile steel
Crawler brakes: Spring-set, hydraulically released parking chords with pin connection between sections.
brakes are built into each propel drive.
Steering mechanism: A hydraulic propel system provides
both skid steering (driving one track only) and counter-rotating Boom length
steering (driving each track in opposite directions). Min. Length Max. Length
Track rollers: Sealed track rollers for maintenance-free
operation. Crane Boom 12.2 m 54.9 m
Shoe (flat): 800 mm wide each crawler
Max. gradeability: 30 %

Main Specifications (Model: BMS800)


Crane Boom Hydraulic System
Max. Lifting Capacity 80 t x 3.6 m Main Pumps 3 variable displacement
Max. Length 54.9 m Max. Pressure 31.9 MPa {325 kgf/cm2}
Main & Aux. Winch Hydraulic Tank Capacity 440 liters
Max. Line Speed (1st layer) 120 m/min Weight
Rated Line Pull (Single line) 108 kN {11.0 tf} Operating Weight 76.0 t *1
Wire Rope Diameter 26 mm Ground Pressure 85.8 kPa
Wire Rope Length 175 m (Main), 130 m (Aux.) Counterweight 25,400 kg
Brake Type (free fall) Wet-type multiple disc brake (Standard) Transport Weight 48,630 kg *2
Working Speed Units are SI units. { } indicates conventional units.
Swing Speed 4.0 min-1{rpm} Line speeds in table are for light loads. Line speed varies with load.
Travel Speed 1.7/1.2 km/h *1 Including upper and lower machine, 25.4 ton counterweight, 6.5 ton carbody
Power Plant weight, basic boom, hook, and other accessories.
*2 Base machine with boom base, gantry, crawlers, and wire ropes (front/rear/
Model HINO P11C-VH
boom hoist)
Engine Output 271 kW / 1,850 min-1
Fuel Tank 400 liters

4
GENERAL DIMENSIONS

3,500 (Unit: mm)

800
0
,30
R4

5,140 1,100

3,160

2,990

m
.2
12
1,495
m
o
Bo
950
sic
Ba
6,170

1,990
3,300

3,250
1,750

390
1,100

5,440 3,500
(CRAWLER RETRACTED)
6,280
5,130
(CRAWLER EXTENDED)

This catalog may contain photographs of machines with specifications, attachments and optional equipment.

Limit of Hook Lifting

L L’
Hook L
80 t hook 4.3 m
50 t hook 4.1 m Hook L’
32 t hook 4.1 m Ball hook 4.2 m

5
BOOM AND JIB ARRANGEMENTS

Crane Boom Arrangements


Boom Boom
Boom arrangement Boom arrangement
length m (ft) length m (ft)

B 20 30 30 T

12.2 (40) ※ BT 36.6 (120) B 10 10 30 30 T

※ B 10 20 20 30 T

※ B 10 20 30 30 T
15.2 (50) ※ B 10 T 39.6 (130)
B 30 30 30 T

B 20 20 30 30 T
B 20 T
18.3 (60) 42.7 (140) ※ B 10 10 20 30 30 T
※ B 10 10 T
B 10 30 30 30 T

B 20 30 30 30 T
※ B 10 20 T
21.3 (70) 45.7 (150) B 10 10 30 30 30 T
B 30 T
※ B 10 20 20 30 30 T

B 20 20 T

24.4 (80) B 10 30 T 48.8 (160) ※ B 10 20 30 30 30 T

※ B 10 10 20 T

※ B 10 20 20 T
B 20 20 30 30 30 T
27.4 (90) B 20 30 T 51.8 (170)
※ B 10 10 20 30 30 30 T
B 10 10 30 T

※ B 10 20 30 T
30.5 (100) 54.9 (180) ※ B 10 20 20 30 30 30 T
B 30 30 T

B 20 20 30 T Symbol Boom Length Remarks


B 5.2 m Boom Base
33.5 (110) B 10 30 30 T
T 7.0 m Boom Top
※ B 10 10 20 30 T 10 3.0 m Insert Boom
20 6.1 m Insert Boom
30 9.1 m Insert Boom
※ indicates the most flexible combination of insert luffing
booms, which can be modified to form all shorter luffing boom
arrangements.

6
WORKING RANGES

Crane Boom

Unit : m

80° 75° 70° 65° 60° 55° 50°


60

54.9 m Boom 58
56
51.8 m Boom 54
52
48.8 m Boom 45°
50
45.7 m Boom 48
46
42.7 m Boom
44
40°
39.6 m Boom 42
40
36.6 m Boom
38

Height above ground (m)


33.5 m Boom 35°
36
34
30.5 m Boom
32
30°
27.4 m Boom 30
28
24.4 m Boom
26
21.3 m Boom 24
22
18.3 m Boom
20
15.2 m Boom 18
16
12.2 m Boom
14
1.75 m

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

Radius from center of rotation (m)

Center of
rotation
1.1 m

7
SUPPLEMENTAL DATA
· Ratings according to EN13000. <Reference Information>
Main hoist loads
· Operating radius is the horizontal distance from centerline of
No. of Parts of Line 1 2 3 4 5
rotation to a vertical line through the center of gravity of the Maximum Loads (kN) 108 216 324 431 539
load. Maximum Loads (t) 11.0 22.0 33.0 44.0 55.0

· Deduct weight of hook block (s), slings and all other load No. of Parts of Line 6 7 8
handling accessories from main boom ratings shown. Maximum Loads (kN) 647 755 785
Maximum Loads (t) 66.0 77.0 80.0
· Ratings shown are based on freely suspended loads and make
no allowance for such factors as wind effect on lifted load, Auxiliary hoist loads
No. of Parts of Line 1
ground conditions, out-of-level, operating speeds or any other
Maximum Loads (kN) 108
condition that could be detrimental to the safe operation of this Maximum Loads (t) 11.0
equipment.
Weight of hook block
The operator, therefore, has the responsibility to judge the
Hook Block 80 t 50 t 32 t Ball Hook
existing conditions and reduce lifted loads and operating Weight (t) 0.95 0.7 0.55 0.3
speeds accordingly.
Operation of this equipment in excess of rated loads
· Ratings are for operation on a firm and level surface, up to 1 % or disregard of instruction voids the warranty.
gradient.
Assembling the counterweight
· At radii and boom lengths where no ratings are shown on    25.4 ton counterweight
chart, operation is not intended nor approved. No.4 No.5
No.3
· Boom inserts and guy lines must be arranged as shown in the
No.2
"operator's manual". No.1
· Boom hoist reeving is 12 part line. Counterweights

· Gantry must be in raised position for all conditions.

· Boom backstops are required for all boom lengths.

· The boom should be erected over the front of the crawlers, not
laterally.
· Ratings inside of boxes are limited by strength of
materials.
· The minimum rated load is 1.1 (ton).

· Crawler frames must be fully extended for all crane operations.

(Crane boom lifting)


· The total load that can be lifted is the value for weight of main
hook block, slings, and all other load handling accessories
deducted from crane boom ratings shown.

8
LIFTING CAPACITIES

Crane Boom Lifting Capacities Counterweight: 25.4 t


Unit: metric ton
Boom Boom
length length
Working (m) 12.2 15.2 18.3 21.3 24.4 27.4 30.5 33.5 (m) Working
radius (m) radius (m)

3.0 3.6m/80.0 3.0


4.0 69.5 4.3m/63.2 4.8m/56.0 4.0
5.0 56.2 56.4 53.4 5.3m/47.3 5.9m/40.2 5.0
6.0 44.7 45.4 43.2 41.4 39.6 6.4m/35.4 6.9m/31.5 6.0
7.0 36.0 37.8 36.2 34.8 33.5 32.3 31.1 7.5m/27.9 7.0
8.0 29.8 31.8 31.1 30.0 28.9 28.0 27.0 26.2 8.0
9.0 25.3 27.0 26.8 26.3 25.4 24.6 23.9 23.2 9.0
10.0 22.0 23.4 23.2 23.2 22.6 22.0 21.3 20.7 10.0
12.0 11.8m/17.4 18.4 18.2 18.1 18.0 17.9 17.4 17.0 12.0
14.0 15.1 14.9 14.8 14.7 14.6 14.5 14.3 14.0
16.0 14.5m/14.4 12.5 12.4 12.3 12.2 12.1 12.0 16.0
18.0 17.1m/11.5 10.6 10.5 10.4 10.3 10.2 18.0
20.0 19.8m/9.4 9.1 9.0 8.9 8.8 20.0
22.0 8.0 7.9 7.8 7.7 22.0
24.0 22.4m/7.8 7.0 6.9 6.8 24.0
26.0 25.0m/6.6 6.1 6.0 26.0
28.0 27.7m/5.6 5.4 28.0
30.0 4.8 30.0
32.0 30.3m/4.8 32.0
Reeves 8 6 6 5 4 4 3 3 Reeves

Boom Boom
length length
Working (m) 36.6 39.6 42.7 45.7 48.8 51.8 54.9 (m) Working
radius (m) radius (m)

8.0 8.0m/25.3 8.5m/23.1 8.0


9.0 22.4 21.8 9.0m/21.2 9.6m/19.2 9.0
10.0 20.1 19.5 19.0 18.4 10.1m/17.7 10.6m/16.3 11.2m/15.0 10.0
12.0 16.5 16.0 15.6 15.2 14.8 14.3 13.9 12.0
14.0 13.9 13.5 13.2 12.8 12.5 12.1 11.7 14.0
16.0 11.9 11.6 11.3 11.0 10.7 10.3 10.0 16.0
18.0 10.1 9.9 9.8 9.5 9.2 8.9 8.6 18.0
20.0 8.7 8.5 8.5 8.3 8.1 7.8 7.5 20.0
22.0 7.5 7.4 7.4 7.2 7.1 6.8 6.6 22.0
24.0 6.6 6.5 6.4 6.3 6.2 6.1 5.8 24.0
26.0 5.9 5.8 5.7 5.6 5.4 5.3 5.2 26.0
28.0 5.2 5.1 5.0 4.9 4.8 4.6 4.5 28.0
30.0 4.7 4.6 4.5 4.4 4.2 4.1 4.0 30.0
32.0 4.2 4.1 4.0 3.9 3.8 3.6 3.5 32.0
34.0 33.0m/4.0 3.7 3.6 3.5 3.3 3.2 3.1 34.0
36.0 35.6m/3.4 3.2 3.1 3.0 2.8 2.7 36.0
38.0 2.9 2.8 2.7 2.5 2.4 38.0
40.0 38.2m/2.9 2.5 2.4 2.2 2.1 40.0
42.0 40.9m/2.4 2.1 2.0 1.8 42.0
44.0 43.5m/1.9 1.7 1.6 44.0
46.0 1.5 1.4 46.0
48.0 46.2m/1.5 1.2 48.0
50.0 48.8/1.1 50.0
Reeves 3 3 2 2 2 2 2 Reeves
Note:
Ratings according to EN13000.
Ratings shown in are determined by the strength of the boom or other structural components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.

9
SUPPLEMENTAL DATA FOR CLAMSHELL RATING CHART
· Operating radius is the horizontal distance from centerline of (Clamshell bucket lifting)
rotation to a vertical line through the center of gravity of the
· The total load that can be lifted is the value for weight of
load.
bucket, slings, and all other load handling accessories
· Deduct weight of bucket, slings and all other load handling deducted from main boom ratings shown.
accessories from main boom ratings shown.
· The weight of bucket and materials must not exceed rated
· Ratings shown are based on freely suspended loads and make load.
no allowance for such factors as wind effect on lifted load,
· Optimum bucket should be required according to material.
ground conditions, out-of-level, operating speeds or any other
condition that could be detrimental to the safe operation of this · Bucket capacity (m3) x specified gravity of material (ton/m3) +
equipment. bucket weight (ton) = rated load.
The operator, therefore, has the responsibility to judge the · Bucket weight must also be decreased according to operating
existing conditions and reduce lifted loads and operating cycle and bucket lowering height.
speeds accordingly.
· Rated loads are determined by stability and boom strength.
· Rated loads do not exceed 66 % of minimum tipping loads.
During simultaneous operations of boom and swing, rapid
· Ratings are for operation on a firm and level surface, up to 1 % acceleration or deceleration must be avoided.
gradient. · Do not attempt to cast the bucket while swinging or diagonal
· At radii and boom lengths where no ratings are shown on draw-cutting.
chart, operation is not intended nor approved.
· Boom inserts and guy lines must be arranged as shown in the <Reference Information>
"operator's manual". Main hoist loads
No. of Parts of Line 1
· Boom hoist reeving is 12 part line. Maximum Loads (kN) 74
Maximum Loads (t) 7.5
· Gantry must be in raised position for all conditions.
Assembling the counterweight
· Boom backstops are required for all boom lengths.
16.39 ton counterweight
· The boom should be erected over the front of the crawlers, not
laterally.
No.2
· Crawler frames must be fully extended for all crane operations. No.1
Counterweights

Operation of this equipment in excess of rated loads


or disregard of instruction voids the warranty.

10
LIFTING CAPACITIES

Clamshell Rating Charts Counterweight: 16.39 t


Crane Boom Capacities Unit: metric ton
Boom Boom
length length
Working (m) 12.2 15.2 18.3 21.3 24.4 (m) Working
radius (m) radius (m)

5.0 7.5 5.0


5.5 7.5 7.5 5.5
6.0 7.5 7.5 6.0
7.0 7.5 7.5 7.5 7.0
8.0 7.5 7.5 7.5 7.5 7.2 8.0
9.0 7.5 7.5 7.5 7.5 7.2 9.0
10.0 7.5 7.5 7.5 7.5 7.2 10.0
11.0 7.5 7.5 7.5 7.2 11.0
12.0 7.5 7.5 7.5 7.2 12.0
13.0 7.5 7.5 7.5 7.2 13.0
14.0 7.5 7.5 7.2 14.0
15.0 7.5 7.5 7.1 15.0
16.0 7.5 7.5 6.9 16.0
17.0 7.1 6.7 17.0
18.0 6.6 6.5 18.0
19.0 6.0 19.0
20.0 5.6 20.0
21.0 5.2 21.0
Reeves 1 1 1 1 1 Reeves
Note:
Please refer rated chart in operator’s cabin.

11
SUPPLEMENTAL DATA FOR REDUCED WEIGHTS RATING CHART
· Ratings according to EN13000. ( Crane boom lifting )
· Operating radius is the horizontal distance from centerline of · The total load that can be lifted is the value for weight of hook
rotation to a vertical line through the center of gravity of the block, slings, and all other load handling accessories deducted
load. from main boom ratings shown.
· Deduct weight of hook block(s), slings and all other load Boom Length
Counterweight
handling accessories from main boom ratings shown. Without Aux. With Aux.
16.39 ton 12.2m∼51.8m 12.2m∼48.8m
· Ratings shown are based on freely suspended loads and make
no allowance for such factors as wind effect on lifted load,
ground conditions, out-of-level, operating speeds or any other Assembling the counterweight
condition that could be detrimental to the safe operation of 16.39 ton counterweight
this equipment. The operator, therefore, has the responsibility
to judge the existing conditions and reduce lifted loads and
No.2
operating speeds accordingly.
No.1
· Ratings are for operation on a firm and level surface, up to 1% Counterweights
gradient.
Assembling the counterweight
· At radii and boom lengths where no ratings are shown on (Equipped with self removal device)
chart, operation is not intended nor approved. 17.7 ton counterweight
(optional type)
· Boom inserts and guy lines must be arranged as shown in the
"operator's manual". No.2 No.3
No.1
· Boom hoist reeving is 12 part line.
Counterweights
· Gantry must be in raised position for all conditions.
· The lifting capacity does not change due to the type of
· Boom backstops are required for all boom lengths.
counterweights (standard or optional)
· The boom should be erected over the front of the crawlers, not
laterally.
<Reference Information>
· Ratings inside of boxes are limited by strength of
Main hoist loads
materials.
No. of Parts of Line 1 2 3 4 5
· The minimum rated load is 1.1(ton). Maximum Loads (kN) 108 216 324 431 539
Maximum Loads (t) 11.0 22.0 33.0 44.0 55.0
· Crawler frames must be fully extended for all crane operations.
No. of Parts of Line 6 7 8
Maximum Loads (kN) 647 755 785
Maximum Loads (t) 66.0 77.0 80.0

Auxiliary hoist loads


No. of Parts of Line 1
Maximum Loads (kN) 108
Maximum Loads (t) 11.0

Weight of hook block


Hook Block 80 t 50 t 32 t Ball Hook
Weight (t) 0.95 0.7 0.55 0.3

Operation of this equipment in excess of rated loads


or disregard of instruction voids the warranty.

12
LIFTING CAPACITIES

Reduced Weights Rating Charts Counterweight: 16.39 t


Crane Boom Lifting Capacities Unit: metric ton
Boom Boom
length length
Load (m) 12.2 15.2 18.3 21.3 24.4 27.4 30.5 33.5 36.6 39.6 42.7 45.7 48.8 51.8 (m) Load
radius (m) radius (m)

3.5 3.6m/72.0 3.5


4.0 64.0 4.3m/58.4 4.0
4.5 55.0 55.0 4.8m/47.6 4.5
5.0 47.2 47.2 45.3 5.3m/40.1 5.0
5.5 40.3 40.2 40.1 38.4 5.9m/33.8 5.5
6.0 35.0 35.0 34.9 34.7 33.2 6.4m/29.6 6.9m/26.2 6.0
7.0 27.8 27.7 27.6 27.6 27.4 26.8 25.8 7.5m/23.1 7.0
8.0 22.9 22.8 22.7 22.7 22.6 22.5 22.3 21.6 8.0m/20.8 8.5m/18.8 8.0
9.0 19.5 19.4 19.3 19.2 19.1 19.1 18.9 18.8 18.3 17.7 17.1 9.6m/15.4 9.0
10.0 16.9 16.8 16.7 16.6 16.5 16.4 16.3 16.2 16.2 15.8 15.3 14.8 10.1m/14.1 10.6m/12.9 10.0
12.0 11.8m/13.6 13.1 13.0 13.0 12.8 12.8 12.7 12.6 12.5 12.4 12.3 12.0 11.6 11.2 12.0
14.0 10.7 10.6 10.5 10.4 10.4 10.2 10.1 10.1 10.0 9.8 9.7 9.6 9.3 14.0
16.0 14.5m/10.3 8.9 8.8 8.7 8.6 8.5 8.4 8.3 8.2 8.1 8.0 7.9 7.8 16.0
18.0 17.1m/8.2 7.5 7.4 7.3 7.2 7.1 7.0 6.9 6.8 6.7 6.6 6.4 18.0
20.0 19.8m/6.6 6.4 6.3 6.2 6.1 6.0 5.9 5.8 5.7 5.5 5.4 20.0
22.0 5.6 5.5 5.4 5.3 5.2 5.1 5.0 4.8 4.7 4.6 22.0
24.0 22.4m/5.5 4.9 4.7 4.6 4.5 4.4 4.3 4.2 4.1 3.9 24.0
26.0 25.0m/4.6 4.2 4.1 4.0 3.9 3.7 3.6 3.5 3.4 26.0
28.0 27.7m/3.7 3.6 3.5 3.4 3.3 3.2 3.0 2.9 28.0
30.0 3.2 3.1 3.0 2.9 2.7 2.6 2.5 30.0
32.0 30.3m/3.2 2.8 2.7 2.5 2.4 2.2 2.1 32.0
34.0 33.0m/2.5 2.3 2.2 2.0 1.9 1.7 34.0
36.0 35.6m/2.1 1.9 1.7 1.6 1.5 36.0
38.0 1.6 1.5 1.3 1.2 38.0
40.0 38.2m/1.6 1.3 1.1 40.0
42.0 40.9m/1.1 42.0
44.0 44.0
46.0 46.0
48.0 48.0
50.0 50.0
52.0 52.0
54.0 54.0
Reeves 7 6 5 4 4 3 3 3 2 2 2 2 2 2 Reeves

Note:
Ratings according to EN13000.
Ratings shown in are determined by the strength of the boom or other structural components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.

13
SUPPLEMENTAL DATA FOR BARGE RATING CHART
· Operating radius is the horizontal distance from centerline of · The boom should be erected over the front of the crawlers, not
rotation to a vertical line through the center of gravity of the laterally.
load.
· Ratings inside of boxes are limited by strength of
· Deduct weight of hook block(s), slings and all other load materials.
handling accessories from main boom ratings shown.
· The minimum rated load is 1.1 (ton).
· Condition of barge stability this rating chart were determined
· Crawler frames must be fully extended for all crane operations.
under the condition below. The stability of barge shall meet
below condition. During operation the machinery static · The machinery should be fastened to the deck of the barge to
inclination against horizontal level. prevent tip over and sliding.
(A) Both sides (right & left) of machine · Towing area
Maximum inclination shall be within 1.5 Degrees Towing area shall be within coastal area and quiet wave
(B) Front & backward of macine condition. Offshore and open sea is not considered for this
Maximum inclination shall be within 3.0 Degrees machinery. Depend on the height of wave, counterweight shall
Direction of Right and Left be reduced during towing.
for Machinery

(Crane boom)
· The total load that can be lifted is the value for weight of hook
block, slings, and all other load handling accessories deducted
from main boom ratings shown.

<Reference Information>
Main hoist loads
No. of Parts of Line 1 2 3 4 5
Direction of Front and Rear
for Machinery Maximum Loads (kN) 108 216 324 431 539
Maximum Loads (t) 11.0 22.0 33.0 44.0 55.0

(A) (B) Auxiliary hoist loads


1.5° No. of Parts of Line 1
Maximum Loads (kN) 108
Maximum Loads (t) 11.0

Weight of hook block


Hook Block 80 t 50 t 32 t Ball Hook
Weight (t) 0.95 0.7 0.55 0.3

1.5° 3°

Assembling the counterweight


25.4 ton counterweight
No.4 No.5
· Working area shall be inshore and smooth water. No.3
No.2
· Applicable regulations for structure japanese construction No.1
codes for mobil crane Counterweights

※Regulation of class of shipping (abs, lloyd, bv, nk, etc) are


not adapted.
Operation of this equipment in excess of rated loads
· At radii and boom lengths where no ratings are shown on or disregard of instruction voids the warranty.

chart, operation is not Intended nor approved.


· Boom inserts and guy lines must be arranged as shown in the
"operator's manual".
· Boom hoist reeving is 16 part line.

· Gantry must be in raised position for all conditions.

· Boom backstops are required for all boom lengths.

14
LIFTING CAPACITIES

Barge Rating Chart


Counterweight: 25.4 t
Crane Boom Lifting Capacities Unit: metric tons
Boom Boom
length length
Load (m) 12.2 15.2 18.3 21.3 24.4 27.4 30.5 33.5 36.6 (m) Load
radius (m) radius (m)

4.0 4.2m/55.0 4.9m/43.7 4.0


5.0 43.1 42.9 5.6m/38.0 5.0
6.0 35.6 35.4 35.3 6.3m/33.4 6.9m/30.0 6.0
7.0 30.3 30.1 30.0 29.8 29.7 7.6m/27.1 7.0
8.0 25.7 25.8 25.7 25.6 25.5 25.4 8.3m/24.2 8.0
9.0 21.7 22.3 22.1 22.0 21.9 21.8 21.7 21.6 9.7m/19.3 9.0
10.0 18.6 19.4 19.4 19.3 19.2 19.1 19.0 18.9 18.8 10.0
12.0 11.8m/13.2 15.0 15.2 15.1 15.0 14.9 14.8 14.7 14.6 12.0
14.0 11.5 12.0 12.1 12.2 12.1 12.0 11.9 11.8 14.0
16.0 14.5m/10.2 9.6 10.1 10.3 10.5 10.4 10.3 10.2 16.0
18.0 17.1m/8.0 8.5 8.7 8.9 8.9 8.8 8.6 18.0
20.0 19.8m/7.0 7.5 7.6 7.7 7.6 7.5 20.0
22.0 6.2 6.7 6.8 6.8 6.7 22.0
24.0 22.4m/5.9 5.5 5.8 5.8 5.8 24.0
26.0 25.0m/5.1 4.9 5.1 5.1 26.0
28.0 27.7m/4.3 4.3 4.3 28.0
30.0 3.8 3.8 30.0
32.0 30.3m/3.7 3.3 32.0
34.0 33.0m/3.0 34.0
Reeves 5 4 4 4 3 3 3 2 2 Reeves

Note:
Ratings according to japanese construction codes for mobile cranes and japanese safety ordinance on cranes, etc.
Ratings shown in are determined by the strength of the boom or other structual components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.

15
TRANSPORTATION PLAN

Weight
Name Dimension
(kg)

Base Machine
· Boom base 11,540
· Gantry
· Crawler
· Wire rope 48,630
3,300
(Front / rear /
boom hoist)

Base Machine
8,065 2,990
· Gantry
· Crawler
· Wire rope
46,670

3,300
3,300

(Front / rear /
boom hoist)
3,500

Base Machine
· Boom base 6,555
· Gantry
· Wire rope
(Front / rear /
45,320
3,300

boom hoist)

Base Machine
· Gantry 7,670
· Wire rope
(Front / rear /
32,310
2,940
2,910

boom hoist)
· Without crawler

3,500

Crawler

6,280 800

7,180
980

1,040

16
PARTS AND ATTACHMENTS

Base Machine Crawler


Boom base, Gantry, Crawler Weight: 7,180 kg
Wire rope (Front/rear/boom hoist),
Weight: 48,630 kg Width: 3,500 mm 6,280 1,080

11,545

990
3,300

2,990
3,335

3,500

Counterweight No.1 Counterweight No.2 Counterweight No.3


Weight: 8,530 kg Weight: 7,860 kg Weight: 6,410 kg

930
930
960
1,045

640
645

3,500 3,500
3,500

Counterweight No.4 (L) Counterweight No.5 (R)


Weight: 1,000 kg Weight: 1,580 kg

965 410 410 1,330


875

905

17
Boom Tip Auxiliary Sheave
Weight: 1,390 kg Weight: 340 kg
1,670
1,515

1,505 7,615

875
Boom Base 1,550
Weight: 1,130 kg
1,870

1,445

5,350
Upper Spreader
Weight: 280 kg
3.0 m
Boom Insert
Weight: 310 kg

680
1,515

3,160 1,490 1,580 300

6.1 m
Boom Insert
Weight: 522 kg
1,515

6,210 1,490
Ball Hook 32 t Hook
Weight: 300 kg Weight: 400 kg

6.1 m Φ355 370 700


Boom Insert with Lug
Weight: 545 kg

1,125
1,640

1,065

1,570

6,210 1,490

9.1 m
Boom Insert 50 t Hook 80 t Hook
Weight: 745 kg Weight: 500 kg Weight: 650 kg

370 700 450 700


1,515

9,260 1,490
1,255
1,210
1,670

1,825

9.1 m
Boom Insert with Lug
Weight: 765 kg
1,640

9,260 1,490

18
Note: This catalog may contain photographs of machines with specifications, attachments and optional equipment not certified for operation in your
country. Please consult KOBELCO for those items you may require. Due to our policy of continual product improvements all designs and
specifications are subject to change without advance notice.
Copyright by KOBELCO CRANES CO., LTD. No part of this catalog may be reproduced in any manner without notice.

Inquiries To :
17-1, Higashigotanda 2-chome, Shinagawa-ku,Tokyo 141-8626 JAPAN
Tel: +81-3-5789-2130 Fax: +81-3-5789-3372
URL: http://www.kobelco-cranes.com/

KOBELCO is the corporate mark used by Kobe Steel on a variety of products Bulletin No. BMS800-SPEC-NR1 120301F Printed in Japan
and in the names of a number of Kobe Steel Group companies.

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