Power

Transformer
Step Up Transformer
Step Down Transformer
Auto Transformer
Furnace Transformer
Scott Transformer
Less Flammable Power Transformer
 ILJIN Electric is a global leader in the heavy
electrical industry providing the best products
and services with cutting edge technology of
World class and competitiveness.
ILJIN Electric Co,. Ltd., established in 1968 from ILJIN Metal industry Company, the parent company of ILJIN, is reborn as a global
heavy electric specialist that supplies core equipment and services on power generation, transmission and transformation of
electric power and distribution through continuous R&D and constant product innovation during the past four decades.

The Heavy Electric division that provides total solution for supplying stable power from power stations & large-sized plants to
customer has been recognized globally through the successful execution of domestic and oversea turnkey projects. The Heavy
Electric division is emerging as a global heavy electric total solutions company that leads the 21st century by setting customer
satisfaction as its top priority.

Since starting its power business through the development of substation fittings for the first time domestically, the Heavy Elec-
tric division is developing and manufacturing core device of electric equipment such as EHV transformer, EHV GIS, IPB, Gas S/W,
Recloser and C-GIS. Furthermore, the Heavy Electric division is expanding its power business area by providing IT Technology
products, eco-friendly products and smart grid products.
Power Transformer
ILJIN is a reliable business partner
in the power industry
Contents
06 Production Range
07 Transformer Design
08 Core
10 Winding
12 Core and Coil Assembly
14 Final Assembly
16 Testing
17 Quality Assurance
18 ILJIN’S Customer in the world
ILJIN ELECTRIC
TRANSFORMER BROCHURE

06 PRODUCT RANGE

PRO D UC T R AN G E / TR ANSFO R MER D E SI G N

Production Range
ILJIN’s transformers are in service around the world and meet international
standards such as IEC,ANSI

Standards Contents

Phase & Rated Frequency 1 or 3 Phase / 50 or 60 Hz 220kV 180/240MVA (3phase)

Insulation Oil Type

Rated Voltage 550kV ~ 3.3kV

Oil Preservation System Conservator Type, N2 Sealing Type, Air Seal Cell Type

Frame ONAN, ONAF, OFAN, OFAF, ODAF, OFWF, ODWF,

Cooling System
KNAN, KANF, KFAF

Base Skid, Roller

Capacity Up to 1,000MVA

Application Substation, Generation Plant, Transmission &

Distribution System, Electric Furnace, Scott Connection
22kV 30MVA[Furnace]
International Standard IEC, ISO

Applied Standard National Standard KS, JEC, ANSI, BS, GOST, CSA

Association Standard KMC, ES, NEMA, TR2, ANSI (IEEE), JEMA

345kV 448MVA (3phase)

ILJIN ELECTRIC
TRANSFORMER BROCHURE

07 TRANSFORMER DESIGN

Transformer Design
With the applications of finite element analytic software and 3D computer aided drawing model’s
dynamic electromagnetic fileld, stress field, coupling heat flow for synchronized R&D and proof test.
Through service test of computer aided analytic procedure including impedance calculation, coil short
circuit/mechanical endurance, magnetic field and coil eddy current loss, it’s possible to really know
transformer’s internal stress field and electromagnetic fileld effects.
ILJIN ELECTRIC
TRANSFORMER BROCHURE

08 CORE

CO R E

Core
The standard core construction type of ILJIN transformer is ‘core form type’ having three legs core or five legs core for three phases ;
two legs core or three legs core for single phases; four legs core for Scott transformer according to the customer’s requirement.

Non-aging grain oriented silicon steel sheets with high permeability and low hysteresis loss are used in the construction of cores.
They are thinly stratified to reduce Eddy loss, and the joints are arranged with the form of step-lap types to reduce loss and noise

AUTO CORE CUTTING MACHINE

1. Auto Core Cutting Machine

2. Core Assembly
2
1 3. Core Stacking
4. Core Binding
5. Erection of core assembly
3 4 5
ILJIN ELECTRIC
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09 CORE

CORE ASSEMBLY
ILJIN’s Clamping method gives sturdy support and short-circuit strength to the windings by creating even pressure across the silicon steel sheets,
keeping them firmly pressed together. This method helps to keep the core damage-free during transportation.

CORE STACKING CORE BINDING ERECTION OF CORE ASSEMBLY

ILJIN ELECTRIC
TRANSFORMER BROCHURE

10 WINDING

WIND IN G

Winding
ILJIN strictly takes care of moisture and dust, during the manufacture process. Especially, every engineer and other staff-members always have to enter
the Air Shower Machine before they get in to the workshop for the winding process.

The winding is made by copper conductor covered with several layers of insulation paper and enamel coating of high dielectric strength.
And the CTC(Continuously Transposed Conductor) is composed of several wires individually covered with enamel and this entire wire unit is covered
with several layers of insulation paper.

WINDING SHOP

1. Winding Shop
3
1 2 2. The Variety of Winding

4 3. Air Shower Machine

4. Horizontal Winding Machine
5. Vertical Winding Machine
5
ILJIN ELECTRIC
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11 WINDING

AIR SHOWER MACHINE

staff-members always have to enter the Air Shower Machine
before they get in to the workshop for the winding process.

Layer Winding Interleaved Winding

HORIZONTAL WINDING MACHINE

Disc Winding Helical Winding

THE VARIETY OF WINDING

Layer, Interleaved, Disc, Helical Winding

VERTICAL WINDING MACHINE

ILJIN ELECTRIC
TRANSFORMER BROCHURE

12 CORE AND COIL ASSEMBLY

CO R E AND CO IL A SSE MBLY

Core and Coil Assembly

For insulation, all ILJIN transformers have a concentric winding structure. One or more insulating cylinders are placed around the core legs. The number of
insulating cylinder depends on the voltage stress between the leg and the winding itself.

Vertical spacers are provided to produce an oil duct for the cooling of windings. Between the low and high voltage winding a number of insulating cylinders
are provided at fixed distance from each other by using vertical spacers. The high voltage winding is would on the outer cylinder.

After core and coil assembly is completed, it will be dried in the vapor phase drying plants under high vacuum condition for the purpose of eliminating
moisture content.

CORE AND COIL ASSEMBLY SHOP

2 1. Core and Coil Assembly Shop

2. Core & Coil Assembly
1
4 3. Core & Coil Assembly (Furnace)
3 4. Vapor Phase Drying Plant
ILJIN ELECTRIC
TRANSFORMER BROCHURE

13 CORE AND COIL ASSEMBLY

CORE & COIL ASSEMBLY

VAPOR PHASE DRYING PLANT

All of core and coil assembly should go through vapor phase drying process under vacuum
condition to extract any moisture in core and coil.

CORE AND COIL ASSEMBLY

ILJIN ELECTRIC
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14 FINAL ASSEMBLY

FINAL A SSE MBLY

Final Assembly
All Tanks are designed to be endured long transporta-
tion including ocean transportation, earthquake and un-
expected bad weather. And we double check the cracks.
and other weak points of welding parts before painting
through the non-destructive inspection. Especially, assem-
bling each components with tank and checking them in
detail before painting in order to prevent the errors.

2 3
1

1. Transformer under In-tanking Process

2. Transformer under In-tanking Process
3. Tank & Magnetic Shield
4. Final Assembly
TRANSFORMER UNDER IN-TANKING PROCESS
ILJIN ELECTRIC
TRANSFORMER BROCHURE

15 FINAL ASSEMBLY

TRANSFORMER UNDER IN-TANKING PROCESS TANK & MAGNETIC SHIELD

In order to reduce stray loss from Leakage Flux, we attach magnetic
shield on the wall of tank.

FINAL ASSEMBLY
ILJIN ELECTRIC
TRANSFORMER BROCHURE

16 TESTING

TE S TIN G / Q UALIT Y A SSUR AN CE

Testing
We possess reliable world-class testing and measuring equipment,and a system that provides our customers with products of the highest quality.
Characteristic test, insulation test and temperature rise test that meets international standards such as IEC,ANSI,JEC and BS.

01) Ratio Test

02) Polarity & Phase Relation Test
03) Winding Resistance Measurement
04) Impedance Test & Load Losses
05) Excitation Current & No Load Losses
06) Temperature Rise Test
07) Impulse Voltage(Full, Chopped, Switching) Test
08) Applied Voltage Test
09) Induced Voltage Test & Partial Discharge Test
10) BCT Polarity Test
11) BCT Resistance Test
12) BCT Allowable Error Test
13) BCT Excitation Current Characteristic
14) BCT Power Frequency Test
15) BCT Insulation Resistance Test
16) OLTC Insulation Resistance Test
17) OLTC Control Circuit Applied Voltage Test
18) Oil Test (Dissolved gas analysis,
Oil breakdown Voltage, Water content, Particle counter)
19) Cooling Fan Test
20) Operation & Control Circuit Intensity Test
21) Sound Level Test
22) Insulation Resistance Test
23) Insulation Power Factor Test
24) SFRA Test
25) Zero sequence impedancemeasurement
26) DFRA Test
ILJIN ELECTRIC
TRANSFORMER BROCHURE

17 QUALITY ASSURANCE

Quality Assurance
It is our policy that production shall meet customer’s specified and implied requirements, industrial codes, national standards.
And transformers shall be produced and delivered to the customers

Production quality should come first to products and services for our customers.
We have developed quality assurance program to comply with the IS0 9001 in order to assure that ILJIN products are designed,
manufactured, inspected, tested and delivered in the most efficient manner.

ILJIN also considers human safety and environmental protection the most important when performing all related works in its business,
thus acquired ISO 14001 and OHSAS 18001.

As that results, ILJIN carried out KEMA Full type test successfully in 2010.

TYPE TEST CERTIFICATION :

3 PHASE 50Hz 75/100/125MVA
220/72.5kV Power Transformer TESTED
BY KEMA HIGH-VOLTAGE LABORATORY, HOLLAND

COMPLETION OF TEST :
JANUARY 27, 2010

KS Q ISO 9001:2009 / ISO 9001:2008 KS I ISO 14001:2009 / ISO 14001:2004 KS-OHSMS 18001:2007 / OHSAS 18001:2007
ILJIN ELECTRIC
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18 CUSTOMER WORLDWIDE

ILJIN’s Customer in the world

RUSSIA
EUROPE

ASIA

KOREA
TURKEY MIDDLE EAST
IRAQ CHINA
ALGERIA
KUWAIT
EGYPT IRAN SOUTH EAST
BAHRAIN TAIWAN
QATAR BANGLADESH
AFRICA SAUDI UAE PAKIS TAN
MYANMAR
QMAN
YEMEN PHILIPPINES
THAILAND
INDIA
GHANA NIGERIA
MALAYSIA
KENYA SINGAPORE

INDONESIA

BUSINESS CUSTOMER

USA, 3 PHASE 345kV 448MVA KOREA, 1 PHASE 345kV 167MVA KOREA, 3PHASE 154kV 360MVA
ILJIN ELECTRIC
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19 CUSTOMER WORLDWIDE

CANADA

NORTH AMERICA

USA

COSTARICA
PANAMA
TRINIDAD TOBAGO
COLOMBIA

SOUTH AMERICA

BRAZIL

CHILE
ARGENTINA

PANAMA, 3 PHASE 230kV 83MVA TRINIDAD AND TOBAGO, 3 PHASE EGYPT, 3 PHASE 220kV 125MVA
220kV 240MVA
 ILJIN Electric Power Transformer
ILJIN Electric Printed in korea 2015.10

ILJIN ELECTRIC CO., LTD. HEAVY ELECTRIC DIVISION

Head office 04167, ILJIN Building 45, Mapo-daero, Mapo-gu, Seoul, Korea I Tel : 82-2-707-9761 Fax : 82-2-707-9778
Factory 32200, 99, Sandan-ro 388 beon-gil, Galsan-myeon, Hongseong-gun, Chungcheongnam-do I Tel : 82-41-413-3252 Fax : 82-41-631-9860
Website www.iljinelectric.co.kr
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