3.

3 KV – 11 KV
125 – 25.000 KW
40 – 2 .500 A

MVH2.0
Medium Voltage
Variable
Frequency Drive
 MVH2.0
Medium Voltage
Variable
Frequency Drive
COMPANY PROFILE 03

PRODUCTS

Product Structure 04

Product Features 12

Product Specification 16

SERVICES

Application Industries and Fields 17

Quality & Service 18

02  www.aucom.com
Company AUCOM – RIGHT FROM THE START
AuCom is a Kiwi success story. From humble beginnings in a

Profile
Christchurch garage in 1978, AuCom has grown to become a
global business in a highly competitive market. While we look
to the future and to new ways that we can provide value for our
customers, it is equally important that we remember our past.

AuCom began as the brainchild of two close friends with a

passion for high quality audio amplifiers. Ray Archer and Mark
Empson were amateur radio enthusiasts, and Mark possessed an
innovative electronic design streak. With an eye for exciting new
technologies, in 1981 the pair licensed a share of the rights to a
power saving technology developed by NASA. Ray and Mark saw
potential in this new technology to provide benefits in electronic
motor control and became pioneers of that industry. As AuCom’s
activities and product range expanded the garage was quickly
outgrown and after three factories, we moved to our present
location on Wrights Road in 1993. We developed a global AuCom
sales network, and also began to supply re-branded motor
control products to a number of well-known global companies to
complement their existing product line.

This multi-channel approach increased our share of the glob-

al market and established AuCom as the place to go for low
and medium voltage motor control systems. Our distribution
partners thrived, and AuCom quickly became an industry leader
behind the scenes.

03
Product
Structure

Air Water
cooled cooled

FRONT & REAR FRONT FRONT

ACCESS ACCESS ACCESS

WATER
COMPACT STANDARD STANDARD COOLED
CABINET CABINET CABINET CABINET

04  www.aucom.com
Compact
Cabinet
3.3 kV / 150 – 590 kW
4.16 kV / 180 – 750 kW
6 kV / 315 – 500 kW
10 kV / 400 – 800 kW

Control cabinet Power cell cabinet (Top) Transformer cabinet (Bottom)

• Power cell

Power cells

Heat sink

Cell control part

Fiber communication interface

Fuse

Drive circuit part

Cell power supply circuit part

• Transformer

05
Standard
Cabinet
Double-side Service Zone

3.3 kV / 1 .250 – 2 .750 kW

4.16 kV / 1 .600 – 4 .600 kW
6 kV / 630 – 5 .000 kW

6.6 kV / 2 .500 – 5 .500 kW

10 kV / 400 – 10 .000 kW
11 kV / 470 – 11 .000 kW

TRANSFORMER CABINET POWER CELL CABINET CONTROL CABINET

Multipulse phase shift transfromer; Power cell casacaded toplogy;

Unique aircooling duct design; 6 kV: 6 cells per phase;
High efficiency of cooling 10 kV: 9 cells per phase

06 Product Structure www.aucom.com

Standard
Cabinet
Front-side Service Zone Only

3.3 kV / 700 – 1 .100 kW

4.16 kV / 900 – 1 .400 kW
6 kV / 315 – 2 .000 kW

6.6 kV / 365 – 2 .250 kW

10 kV / 400 – 3 .200 kW
11 kV / 470 – 3 .700 kW

TRANSFORMER CABINET POWER CELL CABINET CONTROL CABINET

COMPACT CABINET STANDARD CABINET STANDARD CABINET

Double-Side-Service Zone Double-Side-Service Zone Front-Side-Service-Zone

Designed to combine the smallest foot- Classic Line up version with design op- Distribution switchgear style with a single
print layout with the full performance timization for an overall reduced switch side service access design. This type of
of a standard drive without any compro- gear width. Power cell cabinet with cell VFD is ideal for a wall mounted or back to
mises on power or quality. Ideal solution installations from the front and the back installation. It is often used in single
for retrofit projects or any installation backside of the cabinet. This switchgear installation sites or smaller rooms with a
with space constraints. version is a perfect fit for applications certain limitation of switchgear depth.
with multiple drive installations.

07
Water cooled
Cabinet

3.3 kV / 3 .000 – 5 .700 kW

4.16 kV / 5 .500 – 7 .200 kW
6 kV / 2 .250 – 12 .500 kW

6.6 kV / 2 .500 – 13 .000 kW

10 kV / 12 .500 – 23 .000 kW
11 kV / 12 .500 – 25 .000 kW

POWER CELL Heat sink use vacuum

welding, pressure up to 12 bar
Laminated design, less inductance,
compact dimension
Inlet and outlet use double closure
quick joint to avoid leakage

Fully enclosed air-water heat Power cell cabinet

exchange dry type transformer

• Cooling fan • Water-cooling heat sink

• Transformer cabinet • Water quick joint
• Air-water heat exchanger
• Cooling water inlet flange
• Cooling water outlet flange • Rubber hose
• Stainless pipe

Protection level IP42; Water cooling provides a uniformly heat distribution which
No maintenance; guarantees lower component temperatures and longer
Fully enclosed air-water heat exchange type, service life;
protected against outside temperature and dust. Cooling tap use double closure quick joint,
no drainage or linkage during power cell replacement.

08 Product Structure www.aucom.com

Control system Water cooling exchange system

Central-station control for easy and

quick entrance to: • Buffer tank
• Cooling water circulation pump
• Customer I/O • Plate heat exchanger
• Water deionization system
• Parameter setting

• Transformer temperature；

• Water exchanger protection

• VFD control
Stainless for all circulation pipe;
Independent deionized water device;
Secondary water cooling with high efficiency;
Independent PLC monitor system.

09
Water cooled
Cabinet

WATER COOLING VFD EXTERNAL

WATER CIRCULATION SYSTEM

Scheme 1 // External water supply

Specification and requirements

The external water quality and temperature requirements:

Name Parameter Unit

TDS(total dissolved solids ) ≤1  .000 mg / L

PH value 6.5 – 8.5

Hardness (caco3) ≤450 mg / L

Chloride ≤250 mg / L

Sulfate ≤250 mg / L

Suspended Material ≤30 mg / L

Water Pressure 2.50 – 6 Bar

Solid particles size ≤200 μm External water

Water freezers of external water of water cooling cabinet t/h supply from customer

Water freezers of external water of transformer cabinet t/h

inlet temperature of external water 5 – 32 °C

outlet temperature of external water T1+5 °C

IN OUT

Heat Exchanger 1 Heat Exchanger 2

Power Cell Cabinet
Transformer Cabinet Water cooled

10 Product Structure www.aucom.com Filter Valve Flanged joint

 COOLING TOWER

Hot humid air

Fan

Dry cold air

Cold water outlet

Hot water inlet

Working principle diagram of

closed-type cooling tower

Scheme 2 // Cooling tower

Description
Closed Circuit Cooling Tower / Closed Loop Cooling • Primary / Internal circuit in which the process fluid
Tower operates during a manner the same as standard circulates inside the coil
cooling towers, except that the smart heat to be rejected
• Secondary / External circuit sprays circulating water
is transferred from the method fluid to water and close
from the basin over the coil which evaporates to reject
air directly through a heat exchange coil. The coil serves
heat to the environment.
to isolate the method fluid from outside atmosphere,
keeping it clean and contamination free during a control
system, so making two separate circuits.

Scheme 3 // Cooling chiller

Working principle
The cooling water removes heat from the MVH2.0 VFD While the low temperature in the VFD cycle guarantees
and returns warm water back to the chiller. The chiller a perfect cooling performance of the power electronics
cooling process contains a refrigerant which work on inside the MVH2.0, the relatively high temperature in the
the basic principle of compression and phase-change of Chiller cooling system enable a better heat exchange
the refrigerant from a liquid to a gas and back to a liquid. through the internal heat exchanger with the ambient air
This refrigeration principle provides two separate liquid because of the higher temperature difference.
systems. While the Chiller take the heat out of the cooling
water of the VFD and transfers this heat to the second
cooling system within the chiller.

The cooling cycle not only separates the two liquid

systems, it also provides two independent temperature
level in the VFD cooling cycle (Low temperature) and the
Chiller cooling cycle (high temperature).

11
Product
Features

12
FULL RANGE OF PRODUCT CATEGORIES
With the 4 th generation of the MVH2.0 MV-Frequency Drive, AuCom provides a solution for all kind of
applications in nearly every industrial sector.

• Classified by Power: 315 kw – 25 .000 kw

• Classified by Cabinet: compact cabinet, separate cabinet, water cooled cabinet, outdoors cabinet,
flameproof cabinet
• Classified by voltage: 3.3 kV, 4.16 kV, 6 kV, 6.6 kV, 10 kV, 11 kV (2.3 kV,13.8 kV on customers request)
• Classified by cooling mode: air forced cooling, water cooling
• Classified by Motor: synchronous motor, asynchronous motor, permanent magnet motor
• Classified by Performance: standard MV Drive, AFE MV Drive, Drive Start

MAIN CONTROLLER DSP

The main controller chip uses TI's TMS320 F28335 digital signal processor, the device has 150 MHz
high-speed processing capability, 32-bit floating-point processing unit, 6 DMA channels, support ADC,
McBSP and EMIF. With up to 18 PWM outputs, six of them are TI's more accurate PWM outputs (HRP-
WM) and 12-bit 16-channel ADCs. Thanks to its floating-point calculation unit, users can quickly write
control algorithms without having to spend too much time and effort on decimal operations, with an
average performance improvement of 50% over the previous generation DSPs. At the same time, the
application of better control algorithm, so that the waveform of the inverter running at low-frequency
current and output harmonics have a significant increase.

Current waveform at 2 Hz Current waveform at 5 Hz Current waveform at 10 Hz

MONITORING HMI
• 10 inch touch screen
• Supporting multi languages
• Control system status and monitoring
• Powerful data control (data logging, diagnostics, and information)
• User-centric convenience
(HD display, high data throughput, user-friendly interface)

13
Product
Features

ADVANCED FUNCTIONS

Synchronous transfer function: Instant power loss:

Using phase lock loop technology to adjust the output When grid voltage drop or power off for less than 1 .000
of the drive, make the frequency, phase position and ms, VFD can run without stop to support process at site.
amplitude match those of the network. Achieve switching
motor power from medium voltage drive to the network
Torque boost:
power (bypass mode) or vice versa (drive mode).
Increasing the output voltage at low frequency, to boost
the motor torque when running with low speed. The
torque boost function supports high breakaway torque
applications and guarantees a smooth start of the load.

Master-slave control:
Current valid value 15 A, switch peak The motor current waveform
31 A before sync transfer during sync transfer Supporting multiple VFD system, with several motors
running on the same load such a mills or conveyor belts.
The VFD analyzes torque and load to balance motors
Multi-motor synchronous transfer function allows users
speed and torque.
to start multiple (up to 4) MV motors sequentially in drive
mode and control the last motor speed.
Double winding motor control:
Double winding motor has higher PF and efficiency,
Flying start:
smaller loop circuit increase system capacity. VFD
Also called “speed start”, when the motor is still rotating, driving the double winding motor can realize full speed
the drive will automatically estimate the motor speed, with half load, half speed with full load, improve system
and output the same voltage waveform with the motor stability.
frequency. When start, current is limited within the rated
current, this will not cause over current problem.
Power cell braking function:
Used when the drive automatically restarts after power
This function enables high braking torque at low speed
loss, or Motor switch from network running to drive mode
and guarantees a quick stop time if required.
running.

Neutral point shift:

In case one power cell is internally bypassed because of a
fault, the other power cells can adjust the output voltage
to keep a balanced output voltage, by change phase posi-
tion to maintain continuous running.

Flying start motor / network

waveform

14 Product Features www.aucom.com

CLOUD MONITORING

Cloud monitoring platform Management system structure Work order management model Digital analysis model

CLOUD MONITORING INTERFACE BOARD

MV drive connected to the server mon- The core of the new interface board is
itoring platform by wireless or wired S7 .200 SMART CPU, the module comes
network, sending real time data to server. standard with Ethernet interface, support
Other mobile devices can receive internal Siemens S7 protocol, TCP / IP protocol,
data of the server at the same time to effectively supporting a variety of terminal
monitor real time running condition of connections. In addition, the CPU module
the MV drive. By using monitoring the is integrated with one RS485 interface,
platform or mobile devices, users can an- able to communicate with the third-party
alyze parameters, identify problems and equipment such as the MV drive and touch
diagnose the products fault from remote. screen. At the same time, it is equipped
At the same time, by using the panoramic with expansion CM01 signal board to re-
camera and voice system, users can in- alize RS232 / RS485 free communication
struct technicians from remote to operate and support profibus and Ethernet TCP /
on site. IP communication protocol.

INTERFACE LOGIC CON- PARAMETERS DOWN-

TROLLER LOADING AND UPLOAD-
Interface logic controller uses a standard ING
Siemens S7200 smart PLC as the core
System and motor parameters can be
component, and this PLC is equipped with
easily downloaded and uploaded with
Siemens dedicated high-speed processor
a windows based software tool. The
chip – its basic instruction execution time
software provides an advanced service
can be up to 0.15 μs. 24 DI, 16 DO, 4 AI, 4
functionality and guarantees the correct
AO have been selected for use according
parameter settings after the replacement
to the MV drive requirements, so it can
of components.
guarantee adequate interface and ensure
fast processing.

15
Product
Specification

Specification General Purpose MV Drives

VFD rated power 210 – 28. 0 00 kVA *

For motor power 150 – 25 .000 kW *

Rated voltage 2,3 – 13,8kV (-15% - +10%) *

Rated frequency 50 Hz / 60 Hz (-10% – +10%) *

Modulation technique SVPWM

Control power 400 V, ≤30 kVA(depend on power level)

Input power factor >0.96

Efficiency >96% (>98% for Power Electronic Part)

Output frequency range 0 Hz – 80 Hz *

Frequency resolution 0.01 Hz / 0 .002 Hz

Instantaneous over-current protection 150% protect immediately (customized )

Overload capability 120% ,125 s

Current limited protection 10%-150% (1 .000 ms – 3 s inverse time protection)

Analog input 3 × AI with 4 – 20mA / 2 – 10V

Analog output 4 × AO with 4 – 20mA

Isolated RS485 interface, ModBus RTU,

Host communication
Profibus DP(optional), Industry Ethernet Protocol (optional)

Acceleration and deceleration time 5 s – 1 .600 s( related to load)

DI / DO 14 inputs / 22 outputs

Environment temperature -5 – +45°C *

Storage / transportation temperature -40 – +70°C *

Cooling forced air cooling / water cooling

Humidity <95%, no condensation *

Altitude <1.500m (1% derating each 100 meter above 1000 meter)

Dust Non-conductive, no causticity, <6.5 mg / dm3 *

Protection level IP30 *

Cabinet colors RAL 7 .035 (other on request)

* Please consult with AuCom for the information beyond the below table.

* The dimensions are subject to change without notice, take the technique protocol for correct dimensions.

16 Product Features www.aucom.com

Application
Industries and Fields

Petrochemical Electricity Municipal projects

• Booster fan • Powder exhaust fan • Aeration fan
• Induced draft fan • Booster fan • Induced draft fan
• Pipeline transportation pump • Force draft fan • Force draft fan
• Water injection pump • Induced draft fan • Submersible pump
• Feed water pump • Condensation pump • Fresh water pump
• Submerged pump • Slurry pump • Sewage pump
• Oil transfer pump • Water pumping energy storage pump • Hot water circulating pump
• Brine pump • Circulating water pump • Lifting pump
• Circulating water pump • Boiler (feed) pump • Water booster pump
• Compressor • Compressor • Water injection pump

Cement Coal mines & minerals Metallurgy

• Kiln draft fan • BFDS • Induced draft fan
• Kiln gas blower • De-dusting fan • Force draft fan
• Separator fan • Main fan • Secondary de-dusting fan
• Kiln drive • Axial flow fan • Compressing blower
• High temperature fan • De-scaling pump • Blast furnace blower
• Cement mill (Ball mill) • Mud pump • Blast de-dusting fan
• Dust removal fan • Slurry pump • Hydraulic pump
• Circulating fan • Water pump • Electric furnace cooling fan
• Grate cooler • Feeding pump • Sulfur dioxide blower
• Raw material mill fan • Stirring pump • Slag-flushing pump
• Raw material mill (Vertical mill) • Agitating pump • Feeding pump
• Coal mill • Drainage pump • Water-delivery pump
• Rotating kiln transmission • Process pump • Phosphorus removal pump
• Compressive force draft fan • Belt conveyor • Mud pump
• Kiln drive • De-scaling pump
• Kneading machine
• Oxygen compressor
Light industry Others • Gas compression pump
• Gas blower • Pump test stand
• Force pump • Inverter power supply test stand
• Cleaning pump • Motor test stand
• Axial flow pump • Wind tunnel test
• Fresh water pump
• Cooling pump
• Compressor
• Beating engine
• Shredding machine

17
Quality
& Service

ISO 9001 Quality controlled production process

Comprehensive in line power cell quality system

Components inspection Aging test for PCB

The first and the most important step of production PCB aging test is classified to be high-low temperature
inspection AuCom equip with professional tools,such as aging test and simulation systemaging test. High-low tem-
electrical capacitor tester, leakage tester, to test 100% of perature aging test: PCB will be place in the environment
IGBT, capacitor. With strict test, AuCom is trying to pre- with temperature difference from -20 degree to 80 degree
vent quality problem. for 73 hours. Simulation system aging test: PCB will be
connected as system power on for functional test.

18 Quality and Service www.aucom.com

Customer oriented solution and service

01 Customized Solution User training 02

Close contact with design

institute and user, customize
01 Regular training to customer
for operation and maintenance
solution based on requirement

02
05 PROMISE
05 Installation and
commissioning Life time maintenance
Technician at site
Adjust VFD output, monitor within 48 hours
load status, 24 hours test
commissioning before run
into service
Repare and update 03

04 03 Solve the fault with quick

response; core PCB free
update whole service life
04 Service

Factory remote support;

On site service

Power cell aging test System aging test

Power cell will run at 1.2 times rated voltage and current System commissioning test platform locate 11 couple motors,
condition, 100 A 500 A power cell aging test equipment, By by different match to get different voltages from international
touch screen control system to monitor and manage all market. Test platform is control by pad and PLC, easy to col-
the power cells. lect data and storage. High efficiency and serious system test
guarantee the device long-term stable running.

19
Benshaw’s North American, regional manufacturing
facilities are fully integrated engineering, assembly,
testing, supply chain, customer service and repair
operations. Locations include:

CANADA/USA GERMANY

CHINA
DUBAI

NEW ZEALAND

BENSHAW CANADA GERMANY MIDDLE EAST CHINA NEW ZEALAND

Listowel, Ontario LV & MV Business LV & MV Business Representative Office R&D, Manufac-
60,000 square feet Development for EMEA Development for Middle Supporting Global turing & Global
region / MV Panel East & North Africa Project Business Services
BENSHAW US Construction

Pittsburgh, PA
183,000 square feet

BENSHAW EXCEL

Detroit, MI
50,000 square feet

FOR MORE INFORMATION AND YOUR LOCAL CONTACT VISIT WWW.AUCOM.COM

© 2021 AuCom Electronics Ltd. All Rights Reserved. As AuCom is continuously improving its products it reserves the right to modify or change the specification of its
products at any time without notice. The text, diagrams, images and any other literary or artistic works appearing in this document are protected by copyright. Users may
copy some of the material for their personal reference but may not copy or use material for any other purpose without the prior consent of AuCom Electronics Ltd. AuCom
endeavours to ensure that the information contained in this document including images is correct but does not accept any liability for error, omission or differences with
the finished product.

20 Quality and Service www.aucom.com