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BA 12.0023
476 711 EN

Operating Instructions

K12.0633

G-motion
Gearbox Gjj
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Product key

Gearbox Gearbox Number Output design

type size of stages Input design Drive size

Three-phase
G S T Helical gearbox
AC motor M Solid shaft V R Without flange Example: Motor

Gearbox with mounting With flange 0 7 1 C 3 2

G F l Low-profile gearbox flange for IEC standard N Hollow shaft H K (through holes)
motors
Hollow shaft with With flange Example:
G K S Helical bevel gearbox Gearbox with free S l (threaded holes)
drive shaft
W shrink disk Mounting flange/free drive shaft

G K R Bevel gearbox
Three-phase AC A With centering and foot mounting 1 C
motor with Motec E With foot mounting
G S S Helical-worm B (without centering)
Example: Mech. variable speed drive
gearbox
Compact unit K C Without foot mounting,
with centering 0 7 1 - 1 2 0 2 C
Disco variable speed drive D D Without foot mounting,
without centring

Servomotor, asynchronous,
surface-cooled A
Servomotor, synchronous,
surface-cooled S
DC motor, smooth housing,
MGFQU / MGFQK Q
DC motor, ribbed housing,
MGFRK R

SDS three-phase AC motor G

Three-phase AC motor
13.71x/13.75x U
DC permanent magnet
motor 13.12x/SGS P

DC shunt motor 13.5xx T

BA 12.0023
Author: Lenze Drive Systems GmbH
1st edition: 10/03

2 BA GLL EN 1.0 l
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Mounting position (A-F) and position of system modules (1-6)

Terminal box: 2, 3, 4, 5
GST Without terminal box: 0

Solid shaft: 6 Foot: 3, 4 Terminal box: 2, 3, 4, 5

Hollow shaft: 0 Without foot: 0 Without terminal box: 0
GFL Hollow shaft with shrink disk: 1, 6

GKS/ Solid shaft: 3, 5, 3+5 Flange: 3, 5, 3+5 Terminal box: 2, 3, 4, 5

Hollow shaft: 0 Without flange: 0 Without terminal box: 0
GSS Hollow shaft with shrink disk: 3, 5

Solid shaft: 3, 5, 3+5 Flange: 3, 5, 3+5 Terminal box: 2, 3, 4, 5

GKR Hollow shaft: 0 Without flange: 0 Without terminal box: 0
Hollow shaft with shrink disk: 3, 5

l BA GLL EN 1.0 3
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Nameplate
Geared motors

Field Contents Example

1 Assembly plant/country
EXTERTAL/Germany
2 Type Drive size Pos. of system modules Mounting position
GFL05-2 M HCR 080-32 004 B
3 Ratio Lubricant i=58.667 CLP460
4 Torque M2 in Nm Speed n2 in 1/min (frequency in Hz) 295 Nm 24 /min (50 Hz)
5 Order number ID number GT/40000027 00500038
X XXX XX XXXX
X-XXX-XX-XXXX 0203
6 Customer requirements Year and week of manufacture

Gearbox

Field Contents Example

1 Assembly plant/country
EXTERTAL/Germany
2 Type Drive size Pos. of system modules Mounting position
GFL05-2 N HCK 1C 004 B
3 Ratio Lubricant i=27,524 CLP460
4 Torque M2 in Nm Reference speed 1/min 260 Nm (1400 /min)
5 Order number ID number GT/40000035 00500050
X XXX XX XXXX
X-XXX-XX-XXXX 0203
6 Customer requirements Year and week of manufacture

What is new / what has changed in the Operating Instructions?

Material number Edition Important Contents

00 390 375 1.0 11/95 TD09 1st edition 1st edition for pilot series
00 393 076 1.0 03/97 TD09 1st edition Completely revised
Replaces 386 569
00 393 076 1.0 04/00 TD09 1st edition Addendum to Ch. 4.2.1 Preparation
Replaces 391 707 Updated illustrations for Ch. 4.2.7 Gearbox with ventilation
00 407 986 1.0 12/00 TD09 1st edition Completely revised
Replaces 407 712 Revised product key and position of system modules
Supplement with gearbox 03
Ch. 4.2.11 Gearbox with reservoir in mounting position C
Ch. 4.2.11.1 Spare parts list with reservoir
Changes of lubricant quantities
00 425 604 1.0 08/01 TD09 1st edition Ch. 4.2.8 Assembly of shrink disk cover: new
Replaces 414 547 Ch. 4.2.9 Assembly of jet-proof hollow shaft cover: new
Supplement with GKR 05
00 425 604 2.0 11/01 TD09 2nd edition Changes of lubricant quantities
Replaces 1st edition
00 460 708 1.0 12/02 TD09 1st edition Changes of nameplates
Replaces 425 505 Supplement with GKR 06
Change of company’s name
00 460 708 2.0 02/03 TD09 2nd edition Addendum - Warning in Ch. 4
Replaces 1st edition
00 476 711 1.0 10/03 TD09/TD27 1st edition Changes: Product key and position of system modules
Replaces 460 114 Addendum with Ch. 6.2.1, Roller bearing grease and Ch. 6.2.2, Lubricant table

E 1998 - 2001 Lenze Drive Systems GmbH

No part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze Drive Systems GmbH.
All information contained in this documentation was carefully prepared. Necessary corrections will be incorporated in future editions.

4 BA GLL EN 1.0 l
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Contents

1 Preface and general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1 How to use these Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Lenze drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3.1 Labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3.2 Application as directed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3.3 Legal regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Personnel responsible for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Layout of the safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.2 Mode of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Transport weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Application conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.1 Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.2 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.2 General information about the assembly of drive systems . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.3 Assembly of transmission elements on solid shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.4 Attachment of motors to gearboxes with bearing housing (input design N) . . . . . . . . . . . 15
4.2.5 Attachment of gearboxes with hollow shaft and keyway . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.6 Attachment of gearboxes with hollow shaft with shrink disk . . . . . . . . . . . . . . . . . . . . . . 20
4.2.7 Gearboxes with breathers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.8 Mounting Instructions for shrink disk cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2.9 Mounting Instructions for jet-proof hollow shaft cover . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2.10 Position of the breathing, oil-filler and oil-drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.11 Gearbox with compensation container for mounting position C . . . . . . . . . . . . . . . . . . . . 27
4.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.1 Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.2 Motor options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5 Commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.1 Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.2 During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

L BA GLL EN 1.0 5
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Contents

6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.2 Maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2.1 Roller bearing grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2.2 Table of lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2.3 Replacing the lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4 Spare-parts list for geared motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.5 Spare-parts list for gearboxes and gearboxes with variable speed drives . . . . . . . . . . . . . . . . . . . . . 41
6.6 Order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7 Troubleshooting and fault elimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Manufacturer’s Certification

Service addresses

6 BA GLL EN 1.0 L
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Preface and general information

How to use these Operating Instructions
Terminology used

1 Preface and general information

1.1 How to use these Operating Instructions

l These Operating Instructions are intended for safety-relevant operations on and with the
gearboxes GLL. They contain safety instructions which must be observed.
l All personnel working at and with the gearboxes GLL must have the Operating Instructions
available and observe the information and notes relevant for them.
l The Operating Instructions must always be complete and perfectly readable.

1.1.1 Terminology used

Gearbox
For ”gearbox of the product group GLL” the term ”gearbox” will be used in the following text.

Drive system
For drive systems with gearboxes GLL and other Lenze drive components the term ”drive
system” will be used in the following text.

1.2 Scope of supply

l The drive systems are combined individually according to a modular design. The scope of
supply can be obtained from the pertinent papers.
l After receipt of the supply, check immediately whether it corresponds with the accompanying
papers. Lenze does not grant any warranty for subsequent claims. Claim for
– visible transport damages immediately to the forwarder.
– visible deficiencies / incompleteness immediately to the responsible Lenze subsidiary /
agency.

l BA GLL EN 1.0 7
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Preface and general information

Lenze drive systems
Labelling

1.3 Lenze drive systems

1.3.1 Labelling

l Lenze drive systems are uniquely designated by the content of their nameplates.
l Manufacturer:
Lenze Drive Systems GmbH
Postfach 10 13 52
D-31763 Hameln

1.3.2 Application as directed

l Lenze drive systems

– are intended for use in machinery and plant.
– must only be used for the purposes ordered and confirmed.
– must only be operated under the ambient conditions prescribed in these operating
instructions.
– must not be operated beyond their corresponding power limits.

Any other use shall be deemed inappropriate!

1.3.3 Legal regulations

Liability
l The information, data, and notes in the operating instructions met on the state of the art at the
time of printing. Claims referring to drive systems which have already been supplied cannot
be derived from the information, illustrations, and descriptions.
l We do not accept any liability for damage and operating interference caused by:
– inappropriate use
– unauthorised modifications to the drive system
– improper working on and with the drive system
– operating mistakes
– disregarding the operating instructions

Warranty
l Conditions of warranty: see terms of sale and delivery of Lenze Drive Systems GmbH.
l Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.
l The warranty is void where liability claims cannot be made.

8 BA GLL EN 1.0 l
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Safety instructions
Personnel responsible for safety

2 Safety instructions

2.1 Personnel responsible for safety

Operator
l An operator is any natural or legal person who uses the drive system or on behalf of whom
the drive system is used.
l The operator or his safety officer must ensure,
– that all relevant regulations, instructions and legislation are observed.
– that only qualified personnel work with and on the drive system.
– that the personnel have the operating instructions available for all corresponding
operations.
– that non-qualified personnel are prohibited from working with and on the drive system.

Skilled personnel
Skilled personnel are persons who - because of their education, experience, instructions, and
knowledge about corresponding standards and regulations, rules for the prevention of accidents,
and operating conditions - are authorised by the person responsible for the safety of the plant to
perform the required actions and who are able to recognise potential hazards.
(See IEC 364, definition for skilled personnel)

2.2 General safety information

l This safety information is not claimed to be complete. In case of questions and problems,
please contact your Lenze representative.
l At the time of delivery the drive system meets the state of the art and ensures basically safe
operation.
l The drive system is a source of danger for persons, for the drive system itself, and for other
material assets of the operator, if
– unqualified personnel works with and on the drive system.
– the drive system is used inappropriately.
l The drive systems must be designed such that they perform their functions after proper
installation and with application as directed in fault-free operation and that they do not cause
hazards for persons. This also applies for their interaction with the complete plant.
l Make sure by appropriate measures that in case of failure of the drive system no material
damage is caused.
l Operate the drive system only when it is in a proper state.
l Retrofittings, modifications, or redesigns of the drive system are basically prohibited. Lenze
must be contacted in all cases.

L BA GLL EN 1.0 9
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Safety instructions
Layout of the safety instructions

2.3 Layout of the safety instructions

All safety instructions given in this documentation feature the same layout:

Icon (characterises the type of danger)

} Signal word! (characterises the severity of danger)

Note (describes the danger and gives information about how to prevent dangerous
situations)

Icon Signal word Consequences

q if the safetyy
instructions are disregarded
Signal word Meaning

{
Danger! Impending danger to persons Death or severe injuries.

Hazardous electrical voltage Warning! Potential, very hazardous situation for Death or severe injuries.
persons

} Caution! Potential, hazardous situation for persons Light or minor injuries

General danger

(
Stop! Potential damage to material Damage of the drive system or its
environment

)
Tip! Useful advice
If you observe it, handling of the drive system is
made easier.

10 BA GLL EN 1.0 L
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Technical data
Product features
Design

3 Technical data

l The most important technical data are indicated on the nameplate (for Design and Contents
see page 3).

l Further technical data are listed in the product catalogues.

3.1 Product features

3.1.1 Design

Drive systems have a modular design.

They consist of:

l Reduction gearboxes
(helical gearboxes, low-profile gearboxes, helical-worm gearboxes and helical-bevel
gearboxes)

l Variable speed drives

l Motors

3.1.2 Mode of operation

l Torque and speed conversion

Product family Input stage 1st stage 2nd stage 3rd stage
Helical gearbox ---
Helical
Low-profile gearbox Helical ---
Helical bevel gearbox Helical Helical
Bevel
Bevel gearbox --- ---
Helical-worm gearbox Helical Worm ---

Tab. 1 Torque and speed conversion of the gearboxes

l The reaction torque must be supported by foot mounting, flange mounting, or torque plate.

L BA GLL EN 1.0 11
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Technical data
Transport weights
Temperatures

3.2 Transport weights

Gearbox size Geared motors

Motor size
063-LL 071-LL 080-LL 090-LL 100-LL 112-LL
GLL03 < 10 < 10
GLL04 < 30 < 30 < 40 < 50
GLL05 < 50 < 50 < 60 < 60 < 70
GLL06 < 70 < 70 < 80 < 90 < 100 < 125
GLL07 < 125 < 125 < 150 < 150 < 175
GLL09 < 200 < 200 < 225 < 225 < 250
GLL11 < 350 < 375 < 375 < 400
GLL14 < 625 < 650 < 650

Gearbox size Geared motors Gearboxes

Motor size
132-LL 160-LL 180-LL 200-LL 225-LL
GLL04 < 30
GLL05 < 50
GLL06 < 70
GLL07 < 200 < 250 < 150
GLL09 < 275 < 325 < 475 < 550 < 250
GLL11 < 425 < 450 < 600 < 700 < 850 < 400
GLL14 < 700 < 750 < 850 < 950 < 1100 < 625

Tab. 2 Weights in kg

3.3 Application conditions

3.3.1 Temperatures
The permissible temperature range is determined by the following:
l The specification of the lubricant considering the oil temperature expected during operation
(see chapter 6.1 and nameplate page 3).
l The thermal class of the motor considering the motor temperature expected during operation
(see nameplate and/or Operating Instructions of the motor).
The operating temperature is determined by the power loss, the ambient temperature and the
cooling system!

3.3.2 Ambient conditions

l Gearboxes are protected against dust and spray water.
l Motors according to their enclosure (see nameplate and/or Operating Instructions of the
motor).
l Ambient media - especially chemically aggressive - can destroy shaft seals and coatings
(plastic). Abrasive media endanger shaft seals.

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Installation
Storage
Preparation

4 Installation

} Danger!
Only transport the drive with transport equipment or hoists which are suitable for
this load (see transport weights, chapter 3.2). Ensure a safe fixing. Avoid shocks!
The motors attached to the gearbox are partially equipped with eyebolts. These are
exclusively determined for motor/gearbox mounting and dismounting and must
not be used for the complete geared motor!

4.1 Storage

If you do not install the gearbox immediately, ensure appropriate conditions of storage.
l Up to one year:
Without special measures in dry, dust-free rooms which are protected against sunlight.
– Store the gearbox with ventilation such that the breather screw is located at the top.
– Shafts and bright surfaces are delivered with protection against corrosion.
– With motors with condensation bore (option), the plug screw must be removed (see chapter
4.2.1).
l More than a year:
Contact the factory.

4.2 Installation

4.2.1 Preparation

l Thoroughly remove anticorrosion agents from output shafts and flange faces.
l As standard, geared motors providing the option “Condensation bore” are delivered with plug
screws. Please ensure, that the plug screws are removed when the geared motor is installed
or stored. Depending on the mounting position, the plug screws are at the bottom of the
motor.

Condensation bores

Fig. 1 Motor with condensation bores

L BA GLL EN 1.0 13
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Installation
Installation
General information about the assembly of drive systems

4.2.2 General information about the assembly of drive systems

l Take safety measures prior to any operation:

– Disconnect the machine from the mains, ensure standstill of the machine and avoid any
machine movement.
– Check the proper state of the drive system. Never install and set up damaged drive
systems.
– Check the combination of drive function and machine functions. Check the direction of
rotation.
l The mounting surfaces must be even, without torsion, and free from vibration.
l Align the drive system on the mounting surfaces exactly with the machine shaft to be driven.
– Ensure that the assembly is without torsion, to avoid additional load.
– Compensate for minor misalignments by using suitable flexible couplings.
l Support the reaction torque appropriately.
l Fixings of accessories and attachments must be secured against loosening. We recommend
that screw connections are glued.

( Stop!
The lubricant quantity of the gearbox is depends on the mounting position.
Therefore it is absolutely necessary to mount the gearbox as indicated on the
nameplate to avoid any damage (for mounting positions see chapter 6.2 and
nameplate, page 3).
For speeds < 200 min-1, please contact Lenze!

4.2.3 Assembly of transmission elements on solid shafts

l Draw the transmission elements onto the output shaft only by using the centering thread.

( Stop!
Shocks and blows to the shafts damage the roller bearings.

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Installation
Installation
Attachment of motors to gearboxes with bearing housing (input design N)

4.2.4 Attachment of motors to gearboxes with bearing housing (input design N)

1
Spider 2

Clutch hub

K12.0621

Fig. 2 Input side design N

Drive size Motor shaft Assemblyy Standard hub Clamping hub Keyy 1) Clamping
p g ringg hub
dimension
di i Fixing screw
d max. l m Thread DIN 6885/1 Thread
Thread [mm] Torque [ Nm ] Torque [ Nm ]
[mm] [mm] [mm] [mm] [mm] [mm]
1A 11 23 23 M4 M3 1.34 M3 1.34
1B 14 30 30 *
M4 M3 1 34
1.34 M3 1 34
1.34
2B 11 23 23
1C 19 40 25 B 6 x 6 x 16
2C 14 40 25
M5 M6 10 5
10.5 M4 29
2.9
3C 14 40 25 B 5 x 5 x 16
4C 14 40 25
1D 24 50 50 M4 2.9 - -
M5 *
2D 19 40-50 50 M6 10.5 M4 2.9
1E 28 30-60 30
B 8 x 7 x 18
2E 24 30-60 30 M5 M6 10.5 M5 6
3E 19 30-60 30 B 6 x 6 x 18
1F 28 30-60 30
M5 M6 10 5
10.5 B 8 x 7 x 18 M5 6
2F 24 30-60 30
1G 38 80 80
2G 28 60 60 M6 M8 25 * M5 6
3G 38 80 80
1H 42 110 110
- -
2H 48 110 110 M8 M10 69 *
3H 38 80 80 M8 35
1K 55 110 110
M8 M10 69 * - -
2K 60 140 140

Tab. 3 Attachment of motors to gearboxes with bearing housing

* Use original key for the motor
1) Key for standard and clamping hub

L BA GLL EN 1.0 15
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Installation
Installation
Attachment of motors to gearboxes with bearing housing (input design N)

4.2.4.1 Assembly of standard / clamping hub

1. Assemble motor key (2).

– Assemble enclosed key for drive sizes LC, LE, LF.
2. Push coupling hub on the motor shaft, observe dimension m.
3. Secure coupling hub against axial movement using the fixing screw or clamping screw (1).
4. Lay spider into the coupling claw at the gearbox side.
5. Align claws of the motor-side coupling hub with its counterpart.
6. Slowly push motor, and bolt on to the gearbox flange.

4.2.4.2 Assembly of clamping ring hub

1 Clamping ring hub

2 Clamping ring
3 Clamping screws (DIN912)

1
3
2

Fig. 3 Coupling

1. Grease the contact surfaces of the motor shaft using a thin-bodied oil, e. g. “Castrol 4 in 1” or
“Klüber Quitsch Ex”!

( Stop!
Do not use oil or grease with molybdenum-disulphid or high-pressure sets as well
as grease paste!

2. Push the clutch hub over the motor shaft, mounting dimension “m” (see Fig. 2 and Tab. 3)
must be observed.
3. Align the hub and tighten the clamping screws until they have contact.
4. Tighten the screws evenly and crosswise using a torque wrench until the indicated tightening
torque is reached at all screws.
5. Lay spider into the coupling claw at the gearbox side.
6. Align claws of the motor-side coupling hub with its counterpart.
7. Slowly push motor, and bolt on to the gearbox flange.

16 BA GLL EN 1.0 L
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Installation
Installation
Attachment of motors to gearboxes with bearing housing (input design N)

4.2.4.3 Disassembly of clamping ring hub

1. Loosen the clamping screws evenly one after the other.

2. Remove the screws next to the forcing threads and screw them into the other threads until
they have contact.
3. Tighten the screws in the forcing threads crosswise and step-by-step so that the clamping
ring is pushed from the tapering clamping ring hub.
4. Clean and grease all contact surfaces including threads and head of the clamping screws
before reassembly.

4.2.4.4 General

) Tip!
Standard, clamping and clamping ring hubs are maintenance-free.We recommend
to check the star-shaped spider and system components when inspecting the
drive.

L BA GLL EN 1.0 17
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Installation
Installation
Attachment of gearboxes with hollow shaft and keyway

4.2.5 Attachment of gearboxes with hollow shaft and keyway

Assembly
1. Draw the gearbox with hollow shaft onto the machine shaft to be driven:
– Use a suitable assembly paste.
– Take up forces only via the hollow shaft, and not via gearbox housing.
2. Secure the gearbox axially:
– The hollow shaft has snap ring grooves for axial securing (Fig. 4). Parts which are used to fix
the shaft are not included in the scope of supply.

K12.0611

Auxiliary tool (recommended dimensions)

Ø dH7 Ø d2 c7
18
M6 4
20
25 5
M10
30 6
35 M12 6
40
M16 8
45
50 M16
10
55 M20
60
M20 12
70
80 M20 14
100 M24 16

Tab. 4 Dimensions in [mm]

18 BA GLL EN 1.0 L
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Installation
Installation
Attachment of gearboxes with hollow shaft and keyway

Dismantling
1. Remove axial securing of the gearbox from the hollow shaft.
2. Remove the gearbox from the motor shaft using an appropriate auxiliary tool (Fig. 4).

) Tip!
Use suitable extractors for bevel gearbox GKR!

K12.0611

Fig. 4 Dismantling of gearboxes with hollow shaft using the auxiliary tool, not for GKR

Auxiliary tool (recommended dimensions)

Ø dH7 c8 c9
18
6 3
20
25
10 3
30
35 12 3
40
16 4
45
50 16
5
55 20
60
20 5
70
80 20 6
100 24 8

Tab. 5 Dimensions in [mm]

L BA GLL EN 1.0 19
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Installation
Installation
Attachment of gearboxes with hollow shaft with shrink disk

4.2.6 Attachment of gearboxes with hollow shaft with shrink disk

0 Outer ring
1 Inner ring
0

K12.0548

Fig. 5 Hollow shaft with shrink disk

( Stop!
Do not dismantle new shrink disk.
Never tighten retaining screws before the machine shaft is pushed in.Protect the
shrink disk against contact while being in operation by appropriate measure (e.g.
cover).

Assembly:
1. Degrease hollow shaft bore and machine shaft.
2. Push drive onto machine shaft.
3. Tighten retaining screws using torque wrench consecutively in several turns. Observe
tightening torques:

Hollow shaft bore [mm] 20 25 30 35 40 50 60 65 80 100

Torque [ Nm ] 12 30 30 30 30 30 59 70 59 100

4. Check correct fixing:

– The shrink disk is mounted correctly and fixed when the faces of the outer ring and the
inner ring are aligned. Minimum misalignments are permissible.

Dismantling:
1. Loosen the clamping screws evenly one after the other.
2. Extract outer ring, if necessary.
3. Remove the drive from the motor shaft.
4. Dismantle the shrink disk only for cleaning purposes. Afterwards, lubrication is required.

20 BA GLL EN 1.0 L
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Installation
Installation
Gearboxes with breathers

4.2.7 Gearboxes with breathers

When using gearbox sizes 03, 04 and GKR05, 06 it is not necessary to provide special ventilation.

Breather elements are included for gearbox sizes 09 to 14. When using these gearbox sizes in
mounting position C, we recommend the use of an oil compensator.

Gearboxes supplied with a breather element bear a corresponding label on the gearbox.

( Stop!
Ensure breathing before the first set-up!
l Position the gearbox according to the indications on the nameplate (see
nameplate and chapter 6.2).
l With gearbox types GSTLL-3, GFLLL-3, GSSLL-3 and GKSLL-4, the
pre-stage is separately ventilated.
l Remove the sealing plug as indicated for the corresponding mounting position
(see the following drawing) and replace it by the supplied breather element.
For breather elements with brackets:
l Mount the bracket onto the gearbox as indicated.
Caution! The inner thread must be at top after the mounting (according to the
mounting position). Screw the breather element into the bracket.

L BA GLL EN 1.0 21
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Installation
Installation
Mounting Instructions for shrink disk cover

4.2.8 Mounting Instructions for shrink disk cover

3x120°
0 Protective cover
1 Thread reducer x
2 Cheese-head screw

x 0
1

Fig. 6

1. Screw the three thread reducers into the flange, ensure even surfaces and stagger the
reducers by 120°.
2. Mount the protective cover to the flange using the three cheese-head screws.

4.2.9 Mounting Instructions for jet-proof hollow shaft cover

0 Protective cover
3x120°
1 Thread reducer
2 Cheese-head screw
3 Seal

3
0
1

Fig. 7

1. Screw the three thread reducers into the flange, ensure even surfaces and stagger the
reducers by 120°.
2. Insert seal between flange and protection cover.
3. Mount the protection cover to the flange using the three cheese head screws.

22 BA GLL EN 1.0 L
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Installation
Installation
Position of the breathing, oil-filler and oil-drain plug

4.2.10 Position of the breathing, oil-filler and oil-drain plug

4.2.10.1 Helical gearbox GST 05...09-1 and GST 05...14-2

A B 2 C 1
GST 09...14
1
2

2
D E F

2
1

2 1
2

4.2.10.2 Helical gearbox GST 05...14-3

A B C 1 GST 14

2 1 2

1
2

D E F

1
2
2
1
2

1
A...F Mounting position Pos. 1 or 2 acc. to version
Breathing / oil-filler plug Oil-drain plug

L BA GLL EN 1.0 23
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Installation
Installation
Position of the breathing, oil-filler and oil-drain plug

4.2.10.3 Low-profile gearbox GFL 05...14-2

A 2 B C GFL 09...14
1

1
1
2

D E F 2
2 1

GFL 09...14

1
2

4.2.10.4 Low-profile gearbox GFL 05...14-3

A B C 1 GFL 14
2

1
2
2
1

D E F 2
1

1 2
1
GFL 09...14
2

A...F Mounting position Pos. 1 or 2 acc. to version

Breathing / oil-filler plug Oil-drain plug

24 BA GLL EN 1.0 L
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Installation
Installation
Position of the breathing, oil-filler and oil-drain plug

4.2.10.5 Helical bevel gearbox GKS 05...14-3

A B GKS 09...14
double-sided
2
1 C 1
GKS 09...14 GKS 09...14
double-sided

1
GKS 09...14
2 double-sided
D E GKS 09...14 F GKS 09...14

GKS 09...14 2 1

GKS 09...14
2

1
GKS 09...14 1
GKS 09...14
2

4.2.10.6 Helical bevel gearbox GKS 05...14-4

A B GKS 09...14 C 1 GKS 14

double-sided 2
2
1

GKS 09...14
double-sided

1
2
GKS 09...14
double-sided
D E GKS 09...14 F GKS 09...14
GKS 09...14

GKS 09...14

2
2 1
1 GKS 09...14
1 GKS 09...14
2

A...F Mounting position Breathing / oil-filler plug Oil-control plug

Oil-drain plug Pos. 1 or 2 acc. to version

L BA GLL EN 1.0 25
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Installation
Installation
Position of the breathing, oil-filler and oil-drain plug

4.2.10.7 Helical-worm gearbox GSS 05...07-2

A B 2
1 C 1

1
2
D E F
2 1

2 2
1
1

4.2.10.8 Helical-worm gearbox GSS 05...07-3

A B 2 1 C 2
1

1
2

D E F

1
2

1
2
1
A...F Mounting position Pos. 1 or 2 acc. to version
Breathing / oil-filler plug Oil-drain plug

26 BA GLL EN 1.0 L
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Installation
Installation
Gearbox with compensation container for mounting position C

4.2.11 Gearbox with compensation container for mounting position C

GST GFL GKS

K12.0956

4.2.11.1 Spare-parts list compensation container

1 Intermediate cover
2 Fixing screw
3 Seal rings
4 Housing
5 Lid
6 Breathing filter
7 Hexagon screw
8 Seal

K12.0956

Assembly
1. Mount gearbox in position (motor on top).
2. Remove the plug from the intermediate cover (9).
3. Mount housing (4) to the intermediate cover (instead of the plug).
Caution! Insert two seals between counterbores of intermediate cover and housing.

4. Use hexagon screw to bolt the breathing filter to the lid.

5. Mount lid and seal to the cover.

( Stop!
For transport the compensation container must be removed and the plug must seal
the gearbox (pos. 9).

L BA GLL EN 1.0 27
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Installation
Electrical connection
Motor connection

4.3 Electrical connection

{ Danger!
Electrical connections must only be made by skilled personnel!

4.3.1 Motor connection

To correctly connect the motor options, e.g. Lenze spring-loaded brakes, please observe:

l the notes in the terminal box of the motor

l the notes in the operating instructions of the motor
l the technical data on the motor nameplate.

4.3.2 Motor options

To correctly connect the motor options, e. g. Lenze spring-loaded brakes, please observe:

l the notes in the corresponding terminal box

l the notes in the corresponding operating instructions
l the technical data on the corresponding motor nameplate.

28 BA GLL EN 1.0 L
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Commissioning
Before you start

5 Commissioning and operation

( Stop!
The drive may only be commissioned by skilled personnel!

5.1 Before you start

Check:

l Is the mechanical fixing o.k.?

l Are the electrical connections o.k.?
l Are all rotating parts and surfaces, which may become hot, protected against contact?
l For gearboxes with ventilation (chapter 4.2.7):
Ensure ventilation!

5.2 During operation

( Stop!
The helical-worm gearboxes reach their full performance only after a short
running-in period of 24...48 hours at rated torque!

l During operation, check the drive periodically and take special care of:
– unusual noises or temperatures
– leakages
– loose fixing elements
– the condition of the electrical cables.
l If any interference should occur, proceed according to the troubleshooting list in chapter 7. If
the interference cannot be eliminated, please contact the Lenze Service.

L BA GLL EN 1.0 29
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Maintenance
Maintenance intervals

6 Maintenance
Lenze gearboxes and geared motors are filled with a drive and design-specific lubricant filling upon
delivery. This original filling corresponds to the lubricant listed in the column of the respective
gearbox type from Lenze. The important factors for the lubricant filling at ordering are the mounting
position and the design.

) Tip!
Gearboxes of size 03 and 04 are lubricated for life. Because of the minimum
thermal load it is not necessary to replace the lubricant.
When changing the lubricant, Lenze recommends also changing the grease
packing of the bearings and replacing the radial shaft seal rings!

6.1 Maintenance intervals

l The mechanical power transmission system is free of maintenance.

l Gearboxes as of size 05 require frequent lubricant replacement.
– The type of lubricant is indicated on the nameplate. Replace the lubricant only by the same
type.
– Maintenance intervals: see Tab. 6 ”List of lubricants”.
l Shaft seal rings:
– The service life depends on the ambient conditions.
– Replace seals in case of leakage to avoid consequential damage.

( Stop!
For drive systems: Also observe the maintenance intervals for the other drive
components!

Lubricants Changing interval

Type Specification Ambient temperature Note
CLP 460 Oil on mineral basis with 0 _C ... + 40 _C 16.000 operating hours -
additives no longer than three years (oil temperature 70...80 _C)
CLP PG 220 Oil on synthetic basis -20 _C ... + 40 _C Do not mix with mineral 25.000 operating hours -
CLP PG 460 (polyglycol) oils! no longer than three years (oil temperature 70...100 _C)
CLP PG 680
CLP HC 220 (H1) Food-compatible oil on -20 _C ... + 40 _C Approval to 16.000 operating hours -
synthetic basis USDA-H1 no longer than three years (oil temperature 70...80 _C)
CLP E 320 Biodegradable diester oil -20 _C ... + 40 _C Water pollution class 0 16.000 operating hours -
on synthetic basis no longer than three years (oil temperature 70...80 _C)
CLP HC 320 Oil on synthetic basis -25 _C ... + 50 _C Can be mixed with residuary 25.000 operating hours -
(synthetic carbon hybrid) mineral oil no longer than three years (oil temperature 70...80 _C)
CLP HC 46 Oil on synthetic basis -40 _C ... 0 _C Good cold-flow behaviour 25,000 operating hours -
(synthetic carbon hybrid) no longer than three years

Tab. 6 Overview of lubricant change

30 BA GLL EN 1.0 L
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Maintenance
Maintenance operations
Roller bearing grease

6.2 Maintenance operations

6.2.1 Roller bearing grease

The roller bearings of motors and gearboxes from Lenze are filled with the grease listed below:

Ambient temperature Manufacturer Type

Gearbox roller bearing
-30...+50°C Fuchs Renolit H 443
-30...+80°C Klüber Petamo 133N
GST, GFL, GKS, GKR -40...+60°C Klüber Microlube GHY 72
Gearbox roller bearing
-30...+80°C Klüber Petamo 133N
GSS -15...+60°C Klüber Klüberplex BE 11-462
Motor roller bearing
-30...+70°C Lubcon Thermoplex 2TML
-40...+80°C Klüber Asonic GHY 72
Specialty grease for gearbox roller bearing
Observe low-temperature oils, critical -40...+80°C Klüber Asonic GHY 72
starting performance at low
temperatures!
Biodegradable oil (lubricant for forestry, -40...+50°C Fuchs Plantogel 0120S
agriculture and water economy)

The following lubricant quantities are required:

l For fast-running bearings (motor and drive end of gearbox): fill approx. one-third of the hollow
space between rolling bodies with grease.
l For slow-running bearings (in gearbox and driven side of gearbox): fill approx. two-thirds of
the hollow space between roller bearings with grease.

) Tip!
Please note that the recommendation of a lubricant/grease or its listing in a Lenze
lubricant table does not mean that Lenze is liable for these lubricants or damages
resulting from incompatibilities of materials used.

L BA GLL EN 1.0 31
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Maintenance
Maintenance operations
Table of lubricants

6.2.2 Table of lubricants

The lubricants listed in the lubricant table are permissible for Lenze drives. Specialty lubricants
must be used, for example, for long-term storage or special operating conditions. These
corresponding lubricants are available at a surcharge.

For the lubricant selection the following legend for the lubricant table must be observed:
CLP => Mineral oil
CLP PG => Polyglycol oil
CLP PAO => Synthetic hydrocarbons or poly-alpha-olefin oil
CLP E => Diester oil (water pollution class WPC 1)
1) => No test results are currently available about the performance of listed lubricants for
worm gearbox lubrication. If these oils are used, the permissible torque must be
reduced to 80% of the catalogue values.
2) => Polyglycol oils cannot be mixed with other oil types
3) => With ambient temperatures of more than 40 °C please contact us with regard to
exact application conditions!
4) => Observe critical starting performance at low temperatures! At temperatures below
-25 °C, special measures are required for motor bearing and NBR shaft seal rings!
=> Observe low-temperature oil, critical starting performance!

II => Food-compatible oil (approval to USDA-H1)

≈ => Biodegradable oil (lubricant for forestry, agriculture and water economy)

∗ => Low-temperature oils, observe critical starting performance at low temperatures!

=> Factory-filled lubricants from Lenze

Ambient temperature [°C] DIN 51517

51517-3:
3: CLP Gearbox types
-50 0 +50 ISO 12925-1: CKC/CKD GST, GFL, GKS, GKR GSS
0 +40 CLP VG 460 Omala 460
-25 +50 3) CLP HC VG 320 Omala HD 320
-10 +50 3) II CLP HC VG 460 Cassida Fluid GL 460
-20 +40 II CLP HC VG 220 Cassida Fluid GL 220
-20 +40 CLP PG VG 220 Tivela S 2202)
-20 +40 CLP PG VG 460 Tivela S 4602)
-40 0 4) ∗ CLP HC VG 46 Cassida HF 46
Shell
-20 +40 II CLP PG VG 320 Cassida Fluid WG 320 1) 2)
-20 +50 3) ≈ CLP E VG 320 Omala EPB 320 Omala EPB 320 1)

32 BA GLL EN 1.0 L
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Maintenance
Maintenance operations
Table of lubricants

Ambient temperature [°C] DIN 51517-3: CLP Gearbox types

-50 0 +50 ISO 12925-1: CKC/CKD GST, GFL, GKS, GKR GSS
0 +40 CLP VG 460 Klüberoil GEM1 460
-25 +50 3) ∗ CLP HC VG 320 Klübersynth EG 4-320
-20 +40 CLP PG VG 680 Klübersynth GH 6-680 2)
-20 +40 CLP PG VG 220 Klübersynth GH 6-220 2)
-30 0 4) ∗ CLP PG VG 32 Klübersynth GH 6-32 1) 2)
-40 0 4) ∗ II CLP HC VG 46 Klüber Summit HySyn FG-46
-20 +40 II CLP HC VG 220 Klüberoil 4 UH1-220N
-20 +40 II CLP PG VG 320 Klübersynth UH 1-320 1) 2)
-20 +50 3) ≈ CLP E VG 320 Klübersynth GEM 2-320 Klübersynth GEM 2-320 1)
-25 +50 3) CLP HC VG 320 Renolin Unisyn CLP 320
-20 +40 ≈ CLP E VG 320 Plantogear 320 S Plantogear 320 S 1)
-20 +40 CLP PG VG 460 Renolin PG 460 1) 2)
0 +40 CLP VG 460 Renolin CLP 460
-10 +50 3) II CLP HC VG 460 Eural Gear 460
-25 +40 II CLP HC VG 220 Eural Gear 220
-20 +40 CLP PG VG 460 Degol GS 460 1) 2)
0 +40 CLP VG 460 Degol BG 460
-25 +50 3) CLP HC VG 320 Degol PAS 320
0 +40 CLP VG 460 Blasia 460
-25 +50 3) CLP HC VG 320 Blasia SX 320

0 +40 CLP VG 460 Energol GR-XP 460

-20 +50 3) CLP HC VG 320 Enersyn HTX 320

0 +40 CLP VG 460 Alpha MW 460
0 +40 CLP VG 460 Alpha SP 460
-20 +40 CLP PG VG 460 Alpha PG 460 2) Alpha PG 460 1) 2)
0 +40 CLP VG 460 Falcon CLP 460
-20 +40 CLP PG VG 460 Polydea PGLP 460 1) 2)
-20 +50 3) ≈ CLP E VG 320 Ergon ELP 320 Ergon ELP 320 1) 2)
0 +40 CLP VG 460 Spartan EP 460
-20 +40 CLP PG VG 460 Glycolube 460 1) 2)
-25 +50 3) CLP HC VG 320 Spartan Synthetic EP 320
0 +40 CLP VG 460 Mobilgear 634
-20 +40 CLP PG VG 460 Mobil Glygoyle HE 460 1) 2)
-20 +50 3) CLP HC VG 320 Mobilgear SHC XMP 320
0 +40 CLP VG 460 Turmogearoil 460 OM
-25 +50 3) CLP HC VG 320 Turmofluid GV 320
-20 +40 CLP PG VG 460 Turmopoloil 460 EP 1)
-20 +40 CLP PG VG 220 Turmopoloil 220 EP 1)
-40 0 4) ∗ CLP HC VG 46 Turmofluid GV 46
-20 +40 II CLP HC VG 220 Turmosynthoil GV 220
-20 +40 II CLP PG VG 460 Turmosynthoil PG 460 1) 2)
-20 +50 3) ≈ CLP E VG 320 Turmofluid Biolube CLP 320 Turmofluid Biolube CLP 320 1)
0 +40 CLP VG 460 Optigear BM 460

-25 +50 3) CLP HC VG 320 Optigear Synthetic A 320

0 +40 CLP VG 460 Tribol 1100/460
-20 +40 CLP PG VG 460 Tribol 800/460 1) 2)
-25 +40 CLP HC VG 320 Tribol 1510/320
-20 +40 II CLP VG 220 Food Proof 1810/220
-20 +50 3) II CLP PG VG 460 Food Proof 1800/460 1) 2)

L BA GLL EN 1.0 33
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Maintenance
Maintenance operations
Replacing the lubricant

6.2.3 Replacing the lubricant

l Gearbox should be warm.

l Secure drive system and machine from inadvertent movement and mains connection.

Stop!
With gearbox types GSTLL-3, GFLLL-3, GSSLL-3 and GKSLL-4, the pre-stage is separately
lubricated–all gearbox components have to be completely drained!

1. Drain lubricant by removing the oil drain plug (see figure on pages 20-23).
2. Insert oil drain plug with new seal.
3. Remove oil filler plug/breather element.
4. Fill up lubricant through filler.
5. Insert oil filler plug/breather element with new seal.
6. Dispose of waste oil according to the applicable regulations.

Lubricant quantity of helical gearboxes GSTLL-1L VAL/VBL

Mounting
A B C D E F
position

0.3
GST04 0.1 0.37 0.2 0.25 0.25
0.35 W≥1C
0.5
0.6 M≥90
GST05 0.2 0.6 0.35 0.35 0.35
A≥80
N≥1D
0.85
GST06 0.4 1.2 0.65 0.7 0.7
1 W≥1E
0.7 2.3 1.5
1.3 M≥132 2.7 M≥132 2.2 M≥132
GST07 A≥112 A≥112 1.3 A≥112 1.5 1.5
N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G
1.2 4.1 2.7
2.5 M≥132 4.8 M≥132 3.7 M≥132
GST09 A≥112 A≥112 2.8 A≥112 2.5 2.5
N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G

Tab. 7 Lubricant quantity in litre

Note: ➔ = Drive
A, M, N, W = Input design
90.....132 = Motor frame size
1A.....2K = Drive size

34 BA GLL EN 1.0 L
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Maintenance
Maintenance operations
Replacing the lubricant

Lubricant quantity of helical gearboxes GSTLL-1L VCL

Mounting
A B C D E F
position

0.3
GST04 0.1 0.3 0.15 0.2 0.2
0.35 W≥1C
0.45
0.55 M≥90
GST05 0.2 0.5 0.2 0.3 0.3
A≥80
N≥1D
0.85
GST06 0.4 1 0.45 0.6 0.6
1 W≥1E
0.8 1.6 1.6
1.5 M≥132 2.0 M≥132 2.3 M≥132
GST07 A≥112 A≥112 0.85 A≥112 1.3 1.3
N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G
1.6 3.0 2.7
2.7 M≥132 3.5 M≥132 3.7 M≥132
GST09 A≥112 A≥112 1.7 A≥112 2.3 2.3
N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G
Lubricant quantity of helical gearboxes GSTLL-2L; -3L VAL/VBL
GST03 0.2 0.2 0.2 0.2 0.2 0.2
GST04 0.35 0.5 0.45 0.55 0.3 0.3
GST05 0.7 0.85 0.75 1 0.55 0.55
GST06 1.25 1.5 1.35 1.8 1 1
2.2 2.5 3 1.7 1.7
2.6 M≥132 2.9 M≥132 3.7 M≥132 2.1 M≥132 2.1 M≥132
GST07 A≥112 A≥112 2.6 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G W≥1G W≥1G
4.2 5.3 6.1 3.1 3.1
4.8 M≥132 5.9 M≥132 7.3 M≥132 3.7 M≥132 3.7 M≥132
GST09 A≥112 A≥112 5.4 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G W≥1G W≥1G
GST11 8.5 9.5 10 11.5 7 7
GST14 15 18 18 20 11 11

Tab. 8 Lubricant quantity in litre

Note: ➔ = Drive
A, M, N, W = Input design
90.....132 = Motor frame size
1A.....2K = Drive size

L BA GLL EN 1.0 35
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Maintenance
Maintenance operations
Replacing the lubricant

Lubricant quantity of helical gearboxes GSTLL-2L; -3L VCL

Mounting
A B C D E F
position

GST03 0.17 0.17 0.17 0.17 0.17 0.17

GST04 0.35 0.45 0.3 0.6 0.3 0.3
GST05 0.55 0.7 0.6 0.95 0.45 0.45
GST06 1.1 1.3 1.1 1.7 0.9 0.9
1.8 2.4 2.7 1.5 1.5
2.2 M≥132 2.8 M≥132 3.4 M≥132 1.9 M≥132 1.9 M≥132
GST07 A≥112 A≥112 2.2 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G W≥1G W≥1G
3.5 4.5 5.5 2.8 2.8
4.1 M≥132 5.0 M≥132 6.7 M≥132 3.4 M≥132 3.4 M≥132
GST09 A≥112 A≥112 4.4 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G W≥1G W≥1G
GST11 7.5 8.5 8.0 10.5 6 6
GST14 13 16 14 18 9.5 9.5
Lubricant quantity of pre-stage GSTLL-3L
0.3
0.12 0.3
GST05 0.15 0.35 N ≥1B 0.2 0.2
0.15 W≥1C 0.35 W≥1C
0.4 W≥1C
0.3
GST06 0.15 0.4 0.35 0.3 0.3
0.4 W≥1C
0.55
0.65 M≥ 90
GST07 0.3 0.7 0.5 0.4 0.4
A≥ 80
N ≥1D
GST09 0.6 1.4 1.1 1.2 0.8 0.8
1.5 2.5 1.7
2.0 M≥132 2.9 M≥132 2.4 M≥132
GST11 A≥112 A≥112 2.1 A≥112 1.7 1.7
N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G
2.7 4.6 3.2
4.0 M≥132 5.2 M≥132 4.1 M≥132
GST14 A≥112 A≥112 4.3 A≥112 3 3
N≥1G N≥1G N≥1G
W≥1G W≥1G

Tab. 9 Lubricant quantity in litre

Note: ➔ = Drive
A, M, N, W = Input design
90.....132 = Motor frame size
1A.....2K = Drive size

36 BA GLL EN 1.0 L
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Maintenance
Maintenance operations
Replacing the lubricant

Lubricant quantity of low-profile gearboxes GFLLL-2; -3

Mounting
A B C D E F
position

GFL04 0.65 0.6 1.05 0.8 0.75 0.35

GFL05 1.3 1.4 1.7 1.7 1.3 0.7
GFL06 2.0 2.1 3.0 2.8 2.1 1.2
GFL07 4.3 3.8 6.3 5.8 4.6 2.5
GFL09 8.9 7.6 13 11.3 9.5 5.2
GFL11 16 15 25 21 20 9.0
GFL14 32 36 47 42 27 28
Lubricant quantity of pre-stage GFLLL-3
0.3
0.12 0.3
GFL05 0.2 0.2 0.15 0.35 N≥1B
0.15 W≥1C 0.35 W≥1C
0.4 W≥1C
0.3
GFL06 0.3 0.3 0.35 0.15 0.4
0.4 W≥1C
0.55
0.65 M≥90
GFL07 0.4 0.4 0.5 0.3 0.7
A≥80
N≥1D
GFL09 0.8 0.8 1.1 1.2 0.6 1.4
1.7 1.5 2.5
2.4 M≥132 2.0 M≥132 2.9 M≥132
GFL11 1.7 1.7 2.1 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G
3.2 2.7 4.6
4.1 M≥132 4.0 M≥132 5.2 M≥132
GFL14 3.0 3.0 4.3 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G

Tab. 10 Lubricant quantity in litre

Note: ➔ = Drive
A, M, N, W = Input design
90.....132 = Motor frame size
1A.....2K = Drive size

L BA GLL EN 1.0 37
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Maintenance
Maintenance operations
Replacing the lubricant

Lubricant quantity of right-angle gearboxes

Mounting A B C D E F
position

Helical bevel gearboxes GKSLL-3; -4

GKS04 0.8 1.4 1.5 1.1 1.3 1.3
GKS05 1.4 2 2.1 1.7 1.9 1.9
GKS06 2.4 3.6 4 3 3.6 3.6
GKS07 4.5 6.7 7.7 5.6 6.5 6.5
GKS09 6 14 16 10 14 14
GKS11 11.5 27 29 21 25 25
GKS14 21 50 56 38 47 47
Helical-worm gearboxes GSSLL-2; -3
GSS04 0.5 1.0 1.0 1.0 0.8 0.8
GSS05 1.2 1.7 1.7 1.7 1.4 1.4
GSS06 1.8 3.0 3.0 3.0 2.6 2.6
GSS07 3.6 5.6 5.9 5.6 4.8 4.8
Lubricant quantity of pre-stage GKSLL-4 / GSSLL-3
0.3
0.12 0.3
GLL05-L 0.15 0.35 N≥1B 0.2 0.2
0.15 W≥1C 0.35 W≥1C
0.4 W≥1C
0.3
GLL06-L 0.15 0.4 0.35 0.3 0.3
0.4 W≥1C
0.55
0.65 M≥ 90
GLL07-L 0.3 0.7 0.5 0.4 0.4
A≥ 80
N ≥1D
GLL09-L 0.6 1.4 1.1 1.2 0.8 0.8
1.5 2.5 1.7
2.0 M≥132 2.9 M≥132 2.4 M≥132
GLL11-L A≥112 A≥112 2.1 A≥112 1.7 1.7
N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G
2.7 4.6 3.2
4.0 M≥132 5.2 M≥132 4.1 M≥132
GLL14-L A≥112 A≥112 4.3 A≥112 3 3
N≥1G N≥1G N≥1G
W≥1G W≥1G

Tab. 11 Lubricant quantity in litre

Note: ➔ = Drive
A, M, N, W = Input design
90.....132 = Motor frame size
1A.....2K = Drive size

38 BA GLL EN 1.0 L
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Maintenance
Repair
Replacing the lubricant

Lubricant quantities - Bevel gearboxes GKR

Mounting A B C
position

GKR03 0.35 0.35 0.4

GKR04 0.4 0.5 0.7 / 0.8 *
GKR05 0.8 1.3 1.5 / 1.6 *
GKR06 1.5 2.3 3.0 / 3.2 *
Mounting D E F
position

GKR03 0.35 0.35 0.35

GKR04 0.7 0.6 0.4
GKR05 1.4 1.5 1.0
GKR06 2.6 3.0 1.8

Tab. 12 Lubricant quantity in litre

* for output design VLK

6.3 Repair

Lenze recommends that repairs are carried out by the Lenze Service.

L BA GLL EN 1.0 39
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Maintenance
Spare-parts list for geared motors

K12.0715-2
Spare-parts list for geared motors

Fig. 8
6.4

40 BA GLL EN 1.0 L
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Maintenance
Spare-parts list for gearboxes and gearboxes with variable speed drives

K12.0715-3
Spare-parts list for gearboxes and gearboxes with variable speed drives

Fig. 9
6.5

L BA GLL EN 1.0 41
42
6.6 Order form

Recipient: Lenze Item Name Pieces

1BA Basic gearbox GST LL
Postal code/City:___________________
Basic gearbox GFL LL
Fax-no.: ___________________ Basic gearbox GKS LL
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all GLL Basic gearbox GKR LL

Basic gearbox GSS LL
Order form

2BA Output flange

3BA Shrink disk
Sender 4BA Prestage
Maintenance

5BA Intermediary cover

Company __________________________ Customer no. __________________
6BA Motor
Street / P.O. Box __________________________ Order no. ___________________ 7BA Fan
8BA Fan cover
Postal code/City __________________________ Issued by ___________________ 9BA Spring-appplied brake
Delivery address __________________________ Phone ___________________ 10BA Separate fan
11BA Flange
__________________________ Fax ___________________ 12BA Toothed ring
13BA Clutch hub

BA GLL EN 1.0
Invoice recipient*__________________________ Date of delivery_________________
14BA Free input shaft
Date _____________ Signature ___________________ 15BA Variable-speed drive
16BA Backstop
17BA Speed / position encoder
* Please indicate if other than sender 18BA Hand wheel
19BA Shrink disk cover
20BA Hollow shaft cover
21BA Seal
22BA Seal
LENZE type number: ______________
23BA Seal
Order number: ______________ 24BA Seal
25BA Variable speed planetary drive

L
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Maintenance

Fold-out page - spare-parts lists

l BA GLL EN 1.0 43
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Troubleshooting and fault elimination

7 Troubleshooting and fault elimination

If any malfunctions should occur during operation of the drive system, please check the possible
causes using the following table. If the fault cannot be eliminated by one of the listed measures,
please contact the Lenze Service.

Fault Possible cause Remedy

Drive does not start Voltage supply interrupted Check connection
Wrong electrical connection Check if nameplate matches voltage supply
Excessive load Reduce load
Check drive - machine combination
Motor running, gearbox at standstill Fixing elements are missing or defective Check attachment
Gearbox is defective Contact Lenze Service
Unusual noise Overload Reduce load
Check drive - machine combination
Damage in the gearbox or motor Contact Lenze Service
Excessive temperature Overload Reduce load
Check drive - machine combination
Insufficient heat dissipation Improve cooling air supply
Clean gearbox/motor
Insufficient lubricant Refill lubricant as specified
Loose fixing elements Vibrations Avoid vibrations

44 BA GLL EN 1.0 L
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Waste disposal

8 Waste disposal

Protect the environment! Packing material can be recycled.

What? Where?
Transport material Pallets Return to the manufacturer or forwarder
Packaging material Cardboard boxes to waste paper
Plastic to plastic recycling or waste material
Reuse or dispose of wood shaving
Lubricants Oil, grease Dispose according to current regulations
Components Housing: grey cast iron Separate valuable substances and dispose
Bearings, shafts, gear wheels: steel
Seals special waste

L BA GLL EN 1.0 45
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Manufacturer’s declaration

Gearboxes
Manufacturer’s Certification
We herewith certify that the below listed products are intended for assembly into Lenze Drive Systems GmbH
Postfach 10 13 52
a machine or for assembly with other elements to form a machine. D-31763 Hameln
Commissioning of the machine is prohibited before it is proven that it
corresponds to the EC regulation 98/37/EC. Site: Bösingfeld
Breslauer Straße 3
D-32699 Extertal
Phone (05154) 82-0
Fax (05154) 82-15 75

Product: Type designation:

Low-profile gearboxes and geared motors GFL

Helical gearboxes and geared motors GST, 12.6LL

Helical bevel gearboxes and geared motors GKS, 12.5LL

Bevel gearboxes and geared motors GKR

Helical worm gearboxes and geared motors GSS, 52.1LL

Variable speed belt drives and geared motors GLL-K

11.1LL, 11.2LL, 11.4LL

Variable speed drives and geared motors GLL-D

11.7LL

Shaft-mounted gearboxes 12.4LL

Worm gearboxes and geared motors 52.3LL, 52.4LL, 52.5LL

Applied standards and regulations:

EN 292 part 1
EN 292 part 2

Hameln, July 01, 2003

(Dr.-Ing. Etienne Nitidem)

Head of Research and Development
Department for Electromechanics

46 BA GLL EN 1.0 l
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Notes

L BA GLL EN 1.0 47
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Notes

48 BA GLL EN 1.0 L
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Notes

L BA GLL EN 1.0 49