1PH7 Motor
1PH7 Motor
1PH7 Motor
SINAMICS
s
Preface
1
______________
Motor description
2
______________
Configuration
SINAMICS S Mechanical properties of the
3
______________
motors
A
______________
Appendix
(APH7W), 04/2009
6SN1197-0AD72-0BP0
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Target group
Planners and project engineers
Benefits
The Configuration Manual supports you when selecting motors, calculating the drive
components, selecting the required accessories as well as when selecting line and motor-
side power options.
Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied. Other functions not described in this
documentation might be able to be executed in the drive system. This does not, however,
represent an obligation to supply such functions with a new control or when servicing.
Extensions or changes made by the machine manufacturer are documented by the machine
manufacturer.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
Technical Support
If you have any technical questions, please contact our hotline:
Europe/Africa
Phone +49 180 5050 222
Fax +49 180 5050 223
0.14 €/min. from German landlines (mobile call charges may differ)
Internet http://www.siemens.com/automation/support-request
Americas
Telephone +1 423 262 2522
Fax +1 423 262 2200
E-mail mailto:techsupport.sea@siemens.com
Asia/Pacific
Telephone +86 1064 757 575
Fax +86 1064 747 474
E-Mail mailto:support.asia.automation@siemens.com
Note
For technical support telephone numbers for different countries, go to:
http://www.automation.siemens.com/partner
EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained
● in the Internet:
http://support.automation.siemens.com under entry ID 22383669 or
● with the responsible local Siemens office
DANGER
Commissioning is absolutely prohibited until it has been completely ensured that the
machine, in which the components described here are to be installed, is in full compliance
with the provisions of the EC Machinery Directive.
Only appropriately qualified personnel may commission the SINAMICS units and the
motors.
These personnel must carefully observe the technical customer documentation associated
with this product and be have knowledge of and carefully observe the danger and warning
notices.
Operational electrical equipment and motors have parts and components which are at
hazardous voltage levels. All of the work carried out on the electrical machine or system
must be carried out with it in a no-voltage condition.
When the machine or system is operated, hazardous axis movements can occur.
SINAMICS devices with synchronous motors may only be connected to the power supply
via residual current protective devices if it has been verified (in accordance with EN 50178,
Section 5.2.11.2) that the device is compatible with the residual current protective device.
In combination with the drive system, the motors are generally approved for operation on
TN and TT systems with grounded neutral and on IT systems.
In operation on IT systems, the occurrence of a first fault between an active part and
ground must be signaled by a monitoring device. In accordance with IEC 60364-4-41, it is
recommended that the first fault be eliminated as quickly as is practically possible.
In systems with a grounded external conductor, an isolating transformer with grounded
neutral (secondary side) must be connected between the supply and the drive system to
protect the motor insulation from excessive stress. The majority of TT systems have a
grounded phase conductor, so in this case an isolating transformer must be used.
WARNING
The successful and safe operation of this equipment and motors is dependent on
professional transport, storage, installation and mounting as well as careful operator
control, service and maintenance.
For special versions of the drive units and motors, information and data in the catalogs and
quotations additionally apply.
In addition to the danger and warning information/instructions in the technical customer
documentation supplied, the applicable domestic, local and plant-specific regulations and
requirements must be carefully taken into account.
CAUTION
The motors can have surface temperatures of over +80 °C.
This is the reason that temperature-sensitive components, e.g. cables or electronic
components may neither be in contact nor be attached to the motor.
When connecting up cables, please observe that they
– are not damaged
– are not subject to tensile stress
– cannot be touched by rotating components.
CAUTION
Motors should be connected in accordance with the operating instructions. They must not
be connected directly to the three-phase supply because this will damage them.
SINAMICS units and motors are subjected to a voltage test during routine testing. It is not
permitted to perform an additional high-voltage test on the motor; such a test can destroy
electronic components such as the temperature sensor or encoder.
CAUTION
The DRIVE-CLiQ interface contains motor and encoder-specific data as well as an
electronic rating plate. This is the reason that this Sensor Module may only be operated on
the original motor - and may not be mounted onto other motors or replaced by a Sensor
Module from other motors.
The DRIVE-CLiQ interface has direct contact to components that can be
damaged/destroyed by electrostatic discharge (ESDS). Neither hands nor tools that could
be electrostatically charged should come into contact with the connections.
Note
When operational and in dry operating rooms, SINAMICS units with motors fulfill the Low-
Voltage Directive.
In the configurations specified in the associated EC Declaration of Conformity, SINAMICS
units with motors fulfill the EMC Directive.
CAUTION
An electrostatic-sensitive device (ESDS) is an individual component, integrated circuit, or
module that can be damaged by electrostatic fields or discharges.
ESDS regulations for handling boards and equipment:
When handling components that can be destroyed by electrostatic discharge, it must be
ensured that personnel, the workstation and packaging are well grounded!
Personnel in ESD zones with conductive floors may only touch electronic components if
they are
– grounded through an ESDS bracelet and
– wearing ESDS shoes or ESDS shoe grounding strips.
Electronic boards may only be touched when absolutely necessary.
Electronic boards may not be brought into contact with plastics and articles of clothing
manufactured from man-made fibers.
Electronic boards may only be placed on conductive surfaces (table with ESDS surface,
conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).
Electronic boards may not be brought close to data terminals, monitors or television sets.
Minimum clearance to screens > 10 cm).
Measurements may only be carried-out on electronic boards and modules if
– the measuring instrument is grounded (e.g. via a protective conductor) or
– before making measurements with a potential-free measuring device, the measuring head
is briefly discharged (e.g. by touching an unpainted blank piece of metal on the control
cabinet).
DANGER
It may be dangerous for people to remain in the immediate proximity of the product –
especially for those with pacemakers, implants or similar – due to electric, magnetic and
electromagnetic fields (EMF) occurring as a consequence of operation.
The machine/system operator and the people present near the product must observe the
relevant guidelines and standards! These are, for example, in the European Economic Area
(EEA) the Electromagnetic Fields Directive 2004/40/EC and the standards EN 12198-1 to
12198-3 and in the Federal Republic of Germany the Employer's Liability Insurance
Association Regulations for the Prevention of Industrial Accidents BGV 11, with the relevant
rule BGR 11 "Electromagnetic Fields".
Then a risk assessment must be carried out for every workplace, activities for reducing
dangers and exposure for people decided upon and implemented, as well as determining
and observing exposure and danger areas.
NOTICE
This document contains recommendations relating to third-party products. This involves
third-party products whose fundamental suitability is familiar to us. It goes without saying
that equivalent products from other manufacturers may be used. Our recommendations are
to be seen as helpful information, not as requirements or regulations. We cannot accept
any liability for the quality and properties/features of third-party products.
Environmental compatibility
● Environmental aspects during development
When selecting supplier parts, environmental compatibility was an essential criteria.
Special emphasis was placed on reducing the envelope dimensions, mass and type
variety of metal and plastic parts.
Effects of paint-wetting impairment substances can be excluded (PWIS test)
Preface ...................................................................................................................................................... 5
1 Motor description ..................................................................................................................................... 17
1.1 Properties.....................................................................................................................................17
1.1.1 Torque overview ..........................................................................................................................18
1.2 Technical features........................................................................................................................19
1.3 Selection and ordering data .........................................................................................................22
1.4 Rating plate data..........................................................................................................................36
2 Configuration ........................................................................................................................................... 39
2.1 Configuring software ....................................................................................................................39
2.1.1 SIZER engineering tool................................................................................................................39
2.1.2 STARTER drive/commissioning software....................................................................................41
2.1.3 SinuCom commissioning tool.......................................................................................................41
2.2 SINAMICS procedure when engineering.....................................................................................42
2.3 Selecting and dimensioning induction motors .............................................................................43
2.3.1 Clarification of the type of drive....................................................................................................43
2.3.2 Defining the supplementary conditions and integration into an automation system....................43
2.3.3 Selecting induction motors...........................................................................................................44
2.3.4 Motor operates continuously........................................................................................................44
2.3.5 Motor operates with a periodic duty cycle....................................................................................45
2.3.6 A high field weakening range is required.....................................................................................46
3 Mechanical properties of the motors ........................................................................................................ 49
3.1 Cooling .........................................................................................................................................49
3.2 Degree of protection acc. to EN 60034-5 ....................................................................................52
3.3 Bearing version ............................................................................................................................53
3.3.1 Drive output types and bearing versions .....................................................................................53
3.3.2 Bearing lifetime ............................................................................................................................55
3.4 Radial and axial forces.................................................................................................................59
3.4.1 Radial force (cantilever force) ......................................................................................................59
3.4.2 Radial force diagrams ..................................................................................................................61
3.4.3 Axial force ....................................................................................................................................73
3.4.4 Axial force diagrams ....................................................................................................................74
3.5 Shaft end and balancing ..............................................................................................................79
3.6 Radial eccentricity, concentricity and axial eccentricity ...............................................................80
3.7 Balancing process........................................................................................................................81
3.8 Vibration severity level .................................................................................................................83
3.9 Paint finish....................................................................................................................................84
Overview
Air-cooled 1PH7 motors are rugged and low-maintenance 4-pole induction motors with
squirrel-cage rotors. A fan for providing forced ventilation is mounted axially on the rear side
of the motor. The air flow direction is as standard from the motor shaft (DE) to the rear of the
motor (NDE) in order to keep the motor heat loss away from the machine. The reverse
direction of air flow can be ordered as an option.
The motors are equipped with an integrated encoder system for sensing the motor speed
and indirect position. For machine tools, the encoder system is capable of C-axis operation
as standard - i.e. an additional encoder is not required for C-axis operation.
Benefits
● Short overall length of motor
● Minimized disturbing contour thanks to the integrated terminal box (shaft heights
100 to 160)
● Maximum speeds up to 9000 rpm (option: 12000 rpm)
● Full rated torque is continuously available, even at standstill
● Optimally adapted to the SINAMICS S120 power graduations
Area of application
● Compact machine tools
● Complex machining centers and lathes
● Customized machines
● Printing industry:
– Single drives for printing units
● Rubber, plastics, wire and glass manufacturing:
– Drives for extruders, calenders, rubber injection machines, foil machines, fleece
machines
– Wire-drawing machines, wire-stranding machines, etc.
● General applications such as e.g. coilers and winder drives.
7RUTXHRYHUYLHZ3+
3+ 1P
3+ 1P
3+ 1P
3+ 1P
3+ 1P
5DWHGWRUTXH01>1P@
S/R = Signals/Revolution
Options
▄ Option is possible.
⃝ On request
- Not available
1) Order using an order code (without plain text) e.g.
X01: RAL 9005 (matt black)
X02: RAL 9001 (cream)
X03: RAL 6011 (reseda green)
X04: RAL 7032 (pebble grey)
X05: RAL 5015 (sky blue)
X06: RAL 1015 (light ivory)
2) Order with order code R1Y (it is necessary to specify the RAL color in plain text)
3) Order with order code R2Y (it is necessary to specify the RAL color in plain text)
4) Only possible for cooling NDE → DE
SH nrated nS1 cont.2) nS1 cont.3) nmax nmax4) Prated Order No.
Core type
S1 S6-60% S6-40% S2-30 min
rpm rpm rpm rpm rpm kW kW kW kW
(HP) (HP) (HP) (HP)
100 2000 5500 – 9000 – 7 (9.39) 8.5 (11.4) 10 (13.4) 9.25(12.4) 1PH7103 - ᪺ ᪺ G02 - 0C᪺ 0
1500 5500 – 9000 – 9 (12.1) 11 (14.8) 13 (17.4) 12 (16.1) 1PH7107 - ᪺ ᪺ F02 - 0C᪺ 0
132 1000 4500 – 8000 – 12 (16.1) 15 (20.1) 18.5 (24.8) 16 (21.5) 1PH7133 - ᪺ ᪺ D02 - 0C᪺ 0
2000 20 (26.8) 25 (33.5) 30 (40.2) 27.5 (36.9) 1PH7133 - ᪺ ᪺ G02 - 0C᪺ 0
1000 4500 – 8000 – 17 (22.8) 20.5 (27.5) 25 (33.5) 22.5 (30.2) 1PH7137 - ᪺ ᪺ D02 - 0C᪺ 0
2000 28 (37.6) 35 (46.9) 43 (57.7) 39 (52.3) 1PH7137 - ᪺ ᪺ G02 - 0C᪺ 0
160 1000 3700 – 6500 – 22 (29.5) 27 (36.2) 33 (44.3) 30 (40.2) 1PH7163 - ᪺ ᪺ D03 - 0C᪺ 0
1500 30 (40.2) 37 (49.6) 45 (60.4) 41 (55.0) 1PH7163 - ᪺ ᪺ F03 - 0C᪺ 0
1500 3700 – 6500 – 37 (49.6) 46 (61.7) 56 (75.1) 51 (68.4) 1PH7167 - ᪺ ᪺ F03 - 0C᪺ 0
Fans: External fan unit, heavy-gauge threaded cable entry in terminal box 2
External fan unit, metric cable entry in terminal box 7
Encoder systems for motors Incremental encoder sin/cos 1 Vpp without C and D track N
without DRIVE-CLiQ
interface:
Shaft extension (DE):5) Balancing: Direction of air flow (fan): Blow-out direction:
Fitted key Half-key DE → NDE Axial A
Plain shaft – DE → NDE Axial J
Motor type Rated Moment of Weight, Rated current SINAMICS S120 Motor Module
(continued) torque inertia approx. for duty type
in accordance with IEC 60034-1 Rated Booksize format
output
current
1PH7103-2NG02-... 33.4 (24.6) 0.017 (0.15) 40 (88.2) 17.5 20.5 23.5 21.5 18 6SL312᪺ - ᪺ TE21-8AA3
1PH7107-2NF02-... 57.3 (43.3) 0.029 (0.26) 63 (138.9) 23.5 27.5 31 29 30 6SL312᪺ - 1TE23-0AA3
1PH7167-2NF03-... 235.5 (174) 0.23 (2.04) 228 (503) 82 97 115 104 85 6SL312᪺ - 1TE28-5AA3
Cooling:
Internal air cooling 0
External air cooling 1
Motor Module:
Single Motor Module 1
Double Motor Module 2
1) For continuous duty (with 30% nmax, 60% 2/3 nmax, 10% standstill) for
a duty cycle time of 10 min.
2) Bearing version for coupling/belt output.
3) Bearing version for increased maximum speed.
4) Version for increased maximum speed only possible with vibration
magnitude grade SR. The following options are not possible:
• Shaft seal.
5) The following motor versions are required for ZF gearbox mounting
prepared (see Gearboxes for gear selection):
• Shaft with fitted key and full-key balancing
6)
Motors of shaft height 160 and higher require foot support.
Shaft Rated Continuous speed, Speed, max.1) Rated power for duty type 1PH7 asynchronous motor
height speed max. in accordance with IEC 60034-1 with solid shaft
Forced ventilation
SH nrated nS1 cont.2) nS1 cont.3) nmax nmax4) Prated Order No.
Standard type
S1 S6-60% S6-40% S2-30 min
rpm rpm rpm rpm rpm kW kW kW kW
(HP) (HP) (HP) (HP)
100 1500 5500 10000 9000 12000 3.7 (4.96) 4.5 (6.03) 5.25 (7.04) 4.9 (6.57) 1PH7101 - ᪺ ᪺ F ᪺ ᪺ - 0᪺ ᪺ ᪺
1000 5500 10000 9000 12000 3.7 (4.96) 4.5 (6.03) 5.25 (7.04) 4.7 (6.30) 1PH7103 - ᪺ ᪺ D ᪺ ᪺ - 0᪺ ᪺ ᪺
1500 5.5 (7.38) 6.7 (8.98) 7.7 (10.3) 7 (9.39) 1PH7103 - ᪺ ᪺ F ᪺ ᪺ - 0᪺ ᪺ ᪺
2000 7 (9.39) 8.5 (11.4) 10 (13.4) 9.25 (12.4) 1PH7103 - ᪺ ᪺ G᪺ ᪺ - 0᪺ ᪺ ᪺
1500 5500 10000 9000 12000 7 (9.39) 8.5 (11.4) 10 (13.4) 9.25 (12.4) 1PH7105 - ᪺ ᪺ F ᪺ ᪺ - 0᪺ ᪺ ᪺
1000 5500 10000 9000 12000 6.25 (8.38) 7.5 (10.1) 8.8 (11.8) 7.75 (10.4) 1PH7107 - ᪺ ᪺ D ᪺ ᪺ - 0᪺ ᪺ ᪺
1500 9 (12.1) 11 (14.8) 13 (17.4) 12 (16.1) 1PH7107 - ᪺ ᪺ F ᪺ ᪺ - 0᪺ ᪺ ᪺
2000 10.5 (14.1) 12.5 (16.8) 14.5 (19.4) 13.5 (18.1) 1PH7107 - ᪺ ᪺ G᪺ ᪺ - 0᪺ ᪺ ᪺
Fans: External fan unit, heavy-gauge threaded cable entry in terminal box 2
External fan unit, metric cable entry in terminal box 7
Shaft extension (DE):5) Balancing: Direction of air flow (fan): Blow-out direction:
Fitted key Half-key DE → NDE Axial A
Fitted key Half-key NDE → DE Axial B
Fitted key Full-key DE → NDE Axial C
Fitted key Full-key NDE → DE Axial D
Plain shaft – DE → NDE Axial J
Plain shaft – NDE → DE Axial K
Motor type Rated Moment of Weight, Rated current SINAMICS S120 Motor Module
(continued) torque inertia approx. for duty type
in accordance with IEC 60034-1 Rated Booksize format
output
current
1PH7101 - ..F... 23.6 (17.4) 0.017 (0.15) 40 (88.2) 10 11.5 12.5 12 18 6SL312᪺ - ᪺ TE21-8AA3
1PH7103 - ..D... 35.3 (26.0) 0.017 (0.15) 40 (88.2) 10 11.5 13 12 18 6SL312᪺ - ᪺ TE21-8AA3
1PH7103 - .. F... 35.0 (25.8) 0.017 (0.15) 40 (88.2) 13 16 18 16.5 18 6SL312᪺ - ᪺ TE21-8AA3
1PH7103 - ..G... 33.4 (24.6) 0.017 (0.15) 40 (88.2) 17.5 20.5 23.5 21.5 18 6SL312᪺ - ᪺ TE21-8AA3
1PH7105 - .. F... 44.6 (32.9) 0.029 (0.26) 63 (139) 17.5 21 23.5 22 18 6SL312᪺ - ᪺ TE21-8AA3
1PH7107 - ..D... 59.7 (44.0) 0.029 (0.26) 63 (139) 17.5 20.5 23 21 18 6SL312᪺ - ᪺ TE21-8AA3
1PH7107 - .. F... 57.3 (43.3) 0.029 (0.26) 63 (139) 23.5 27.5 31 29 30 6SL312᪺ - 1 TE23-0AA3
1PH7107 - ..G... 50.1 (37.0) 0.029 (0.26) 63 (139) 26 28.5 33 31 30 6SL312᪺ - 1TE23-0AA3
Cooling:
Internal air cooling 0
External air cooling 1
Motor Module:
Single Motor Module 1
Double Motor Module 2
1) For continuous duty (with 30% nmax, 60% 2/3 nmax, 10% standstill) for
a duty cycle time of 10 min.
2) Bearing version for coupling/belt output.
3) Bearing version for increased maximum speed.
4)
Version for increased maximum speed only possible with vibration
magnitude grade SR. The following options are not possible:
• Shaft sealing ring.
5) The following motor versions are required for ZF gearbox mounting
prepared (see Gearboxes for gear selection):
• Types IM B5 or IM B35
• Shaft with fitted key and full-key balancing
6) Only appropriate if the sealing ring is occasionally lubricated with oil
spray/mist. A sealing ring is not possible with increased maximum
speed.
7)
Motors of shaft height 160 and higher require foot support.
Shaft Rated Continuous speed, Speed, max.1) Rated power for duty type 1PH7 asynchronous motor
height speed max. in accordance with IEC 60034-1 with solid shaft
Forced ventilation
SH nrated nS1 cont.2) nS1 cont.3) nmax nmax4) Prated Order No.
Standard type
S1 S6-60% S6-40% S2-30 min
rpm rpm rpm rpm rpm kW kW kW kW
(HP) (HP) (HP) (HP)
132 1500 4500 8500 8000 10000 11 (14.8) 13.5 (18.1) 16.5 (22.1) 15 (20.1) 1PH7131 - ᪺ ᪺ F ᪺ ᪺ - 0᪺ ᪺ ᪺
1000 4500 8500 8000 10000 12 (16.1) 15 (20.1) 18.5 (24.8) 16 (21.5) 1PH7133 - ᪺ ᪺ D ᪺ ᪺ - 0᪺ ᪺ ᪺
1500 15 (20.1) 18.5 (24.8) 23 (30.8) 20.5 (27.5) 1PH7133 - ᪺ ᪺ F ᪺ ᪺ - 0᪺ ᪺ ᪺
2000 20 (26.8) 25 (33.5) 30 (40.2) 27.5 (36.9) 1PH7133 - ᪺ ᪺ G᪺ ᪺ - 0᪺ ᪺ ᪺
1500 4500 8500 8000 10000 18.5 (24.8) 23 (30.8) 28 (37.6) 25.5 (34.2) 1PH7135 - ᪺ ᪺ F ᪺ ᪺ - 0᪺ ᪺ ᪺
1000 4500 8500 8000 10000 17 (22.8) 20.5 (27.5) 25 (33.5) 22.5 (30.2) 1PH7137 - ᪺ ᪺ D ᪺ ᪺ - 0᪺ ᪺ ᪺
1500 22 (29.5) 27.5 (36.9) 33 (44.3) 30 (40.2) 1PH7137 - ᪺ ᪺ F ᪺ ᪺ - 0᪺ ᪺ ᪺
2000 28 (37.6) 35 (46.9) 43 (57.7) 39 (52.3) 1PH7137 - ᪺ ᪺ G᪺ ᪺ - 0᪺ ᪺ ᪺
Fans: External fan unit, heavy-gauge threaded cable entry in terminal box 2
External fan unit, metric cable entry in terminal box 7
Shaft extension (DE):5) Balancing: Direction of air flow (fan): Blow-out direction:
Fitted key Half-key DE → NDE Axial A
Fitted key Half-key NDE → DE Axial B
Fitted key Full-key DE → NDE Axial C
Fitted key Full-key NDE → DE Axial D
Plain shaft – DE → NDE Axial J
Plain shaft – NDE → DE Axial K
Motor type Rated Moment of Weight, Rated current SINAMICS S120 Motor Module
(continued) torque inertia approx. for duty type
in accordance with IEC 60034-1 Rated Booksize format
output
current
1PH7131 - ..F... 70.0 (51.6) 0.076 (0.67) 90 (198) 24 29 34 31.5 30 6SL312᪺ - 1TE23-0AA3
1PH7133 - ..D... 114.6 (84.5) 0.076 (0.67) 90 (198) 30 36 43 37.5 30 6SL312᪺ - 1TE23-0AA3
1PH7133 - ..F... 95.5 (70.4) 0.076 (0.67) 90 (198) 34 41 49 43.5 45 6SL312᪺ - 1TE24-5AA3
1PH7133 - ..G... 95.5 (70.4) 0.076 (0.67) 90 (198) 45 54 63 59 45 6SL312᪺ - 1TE24-5AA3
1PH7135 - ..F... 117.8 (86.9) 0.109 (0.96) 130 (287) 42 50 58 54 45 6SL312᪺ - 1TE24-5AA3
1PH7137 - ..D... 162.3 (119.7) 0.109 (0.96) 130 (287) 43 50 60 54 45 6SL312᪺ - 1TE24-5AA3
1PH7137 - ..F... 140.1 (103.3) 0.109 (0.96) 130 (287) 57 68 79 73 60 6SL312᪺ - 1TE26-0AA3
1PH7137 - ..G... 133.7 (98.6) 0.109 (0.96) 130 (287) 60 73 87 80 60 6SL312᪺ - 1TE26-0AA3
Cooling:
Internal air cooling 0
External air cooling 1
Motor Module:
Single Motor Module 1
1)
For continuous duty (with 30% nmax, 60% 2/3 nmax, 10% standstill) for
a duty cycle time of 10 min.
2) Bearing version for coupling/belt output.
3)
Bearing version for increased maximum speed.
4)
Version for increased maximum speed only possible with vibration
magnitude grade SR. The following options are not possible:
• Shaft sealing ring.
5)
The following motor versions are required for ZF gearbox mounting
prepared (see Gearboxes for gear selection):
• Types IM B5 or IM B35
• Shaft with fitted key and full-key balancing
6) Only appropriate if the sealing ring is occasionally lubricated with oil
spray/mist. A sealing ring is not possible with increased maximum
speed.
7) Motors of shaft height 160 and higher require foot support.
Shaft Rated Continuous speed, Speed, max.1) Rated power for duty type 1PH7 asynchronous motor
height speed max. in accordance with IEC 60034-1 with solid shaft
Forced ventilation
SH nrated nS1 cont.2) nS1 cont.3) nmax nmax4) Prated Order No.
Standard type
S1 S6-60% S6-40% S2-30 min
rpm rpm rpm rpm rpm kW kW kW kW
(HP) (HP) (HP) (HP)
160 500 3700 7000 6500 8000 12 (16.1) 15 (20.1) 18 (24.1) 16.5 (22.1) 1PH7163 - ᪺᪺ B᪺᪺ - 0᪺ ᪺ ᪺
1000 22 (29.5) 27 (36.2) 33 (44.3) 30 (40.2) 1PH7163 - ᪺᪺ D᪺᪺ - 0᪺ ᪺ ᪺
1500 30 (40.2) 37 (49.6) 45 (60.4) 41 (55.0) 1PH7163 - ᪺᪺ F ᪺᪺ - 0᪺ ᪺ ᪺
2000 36 (48.3) 44 (59.0) 52 (69.7) 48 (64.4) 1PH7163 - ᪺ ᪺ G᪺ ᪺ - 0᪺ ᪺ ᪺
500 3700 7000 6500 8000 16 (21.5) 19.5 (26.1) 24 (32.2) 21.5 (28.8) 1PH7167 - ᪺ ᪺ B᪺ ᪺ - 0᪺ ᪺ ᪺
1000 28 (37.5) 34.5 (46.3) 42 (56.3) 38 (51.0) 1PH7167 - ᪺ ᪺ D᪺ ᪺ - 0᪺ ᪺ ᪺
1500 37 (49.6) 46 (61.7) 56 (75.1) 51 (68.4) 1PH7167 - ᪺᪺ F᪺᪺ - 0᪺ ᪺ ᪺
2000 41 (55.0) 51 (68.4) 61 (81.8) 56 (75.1) 1PH7167 - ᪺ ᪺ G᪺ ᪺ - 0᪺ ᪺ ᪺
Fans: External fan unit, heavy-gauge threaded cable entry in terminal box 2
External fan unit, metric cable entry in terminal box 7
Shaft extension (DE):5) Balancing: Direction of air flow (fan): Blow-out direction:
Fitted key Half-key DE → NDE Axial A
Fitted key Half-key NDE → DE Axial B
Fitted key Full-key DE → NDE Axial C
Fitted key Full-key NDE → DE Axial D
Plain shaft – DE → NDE Axial J
Plain shaft – NDE → DE Axial K
Motor type Rated Moment of Weight, Rated current SINAMICS S120 Motor Module
(continued) torque inertia approx. for duty type
in accordance with IEC 60034-1 Rated Booksize format
output
current
1PH7163 - ..B... 229.2 (169) 0.19 (1.68) 180 (397) 30 36 42 39 30 6SL312᪺ - 1TE23-0AA3
1PH7163 - ..D... 210.1 (155) 0.19 (1.68) 180 (397) 55 65 77 71 60 6SL312᪺ - 1TE26-0AA3
1PH7163 - ..F... 191.0 (141) 0.19 (1.68) 180 (397) 72 86 102 94 85 6SL312᪺ - 1TE28-5AA3
1PH7163 - ..G... 171.9 (127) 0.19 (1.68) 180 (397) 85 100 114 107 85 6SL312᪺ - 1TE28-5AA3
1PH7167 - ..B... 305.5 (225) 0.23 (2.04) 228 (503) 37 44 53 48 45 6SL312᪺ - 1TE24-5AA3
1PH7167 - ..D... 267.4 (197) 0.23 (2.04) 228 (503) 71 85 100 92 85 6SL312᪺ - 1TE28-5AA3
1PH7167 - ..F... 235.5 (174) 0.23 (2.04) 228 (503) 82 97 115 104 85 6SL312᪺ - 1TE28-5AA3
1PH7167 - ..G... 195.8 (144) 0.23 (2.04) 228 (503) 89 106 124 115 132 6SL312᪺- 1TE31-3AA3
Cooling:
Internal air cooling 0
External air cooling 1
Motor Module:
Single Motor Module 1
1)
For continuous duty (with 30% nmax, 60% 2/3 nmax, 10% standstill) for
a duty cycle time of 10 min.
2) Bearing version for coupling/belt output.
3) Bearing version for increased maximum speed.
4) Version for increased maximum speed only possible with vibration
magnitude grade SR. The following options are not possible:
• Shaft sealing ring.
5) The following motor versions are required for ZF gearbox mounting
prepared (see Gearboxes for gear selection):
• Types IM B5 or IM B35
• Shaft with fitted key and full-key balancing
6) Only appropriate if the sealing ring is occasionally lubricated with oil
spray/mist. A sealing ring is not possible with increased maximum
speed.
7) Motors of shaft height 160 and higher require foot support.
Shaft Rated Continuous speed, Speed, max.1) Rated power 1PH7 asynchronous motor
height speed max. for duty type with solid shaft
in accordance with IEC 60034-1 Forced ventilation
SH nrated nS1 cont.2) nS1 cont.3) nS1 cont.4) nmax nmax5) Prated Order No.
Standard type
S1 S6-60% S6-40% S2-30 min
rpm rpm rpm rpm rpm rpm kW kW kW kW
(HP) (HP) (HP) (HP)
180 500 3500 3000 4500 5000 7000 21.5 (28.8) 26.5 (35.5) 30.5 (40.9) 30 (40.2) 1PH7184 - ᪺ ᪺ T᪺ ᪺ - 0᪺ ᪺ ᪺
1000 39 (52.3) 48 (64.4) 58 (77.8) 58 (77.8) 1PH7184 - ᪺ ᪺ D᪺ ᪺ - 0᪺ ᪺ ᪺
1250 40 (53.6) 50 (67.1) 56 (75.1) 66 (88.5) 1PH7184 - ᪺ ᪺ E᪺ ᪺ - 0᪺ ᪺ ᪺
1500 51 (68.4) 68 (91.2) 81 (109) 81 (109) 1PH7184 - ᪺ ᪺ F᪺ ᪺ - 0᪺ ᪺ ᪺
2500 78 (105) 97 (130) 115 (154) 115 (154) 1PH7184 - ᪺ ᪺ L᪺ ᪺ - 0᪺ ᪺ ᪺
500 3500 3000 4500 5000 7000 29.6 (39.7) 36.5 (48.9) 43 (57.7) 38 (51.0) 1PH7186 - ᪺ ᪺ T᪺ ᪺ - 0᪺ ᪺ ᪺
1000 51 (68.4) 65 (87.2) 77 (103) 77 (103) 1PH7186 - ᪺ ᪺ D᪺ ᪺ - 0᪺ ᪺ ᪺
1250 60 (80.5) 71 (95.2) 80 (107) 84 (113) 1PH7186 - ᪺ ᪺ E᪺ ᪺ - 0᪺ ᪺ ᪺
1500 74 (99.2) 94 (126.1) 113 (151.5) 113 (151.5) 1PH7186 - ᪺ ᪺ F᪺ ᪺ - 0᪺ ᪺ ᪺
2500 106 (142.1) 131 (175.7) 157 (210.5) 165 (221.3) 1PH7186 - ᪺ ᪺ L᪺ ᪺ - 0᪺ ᪺ ᪺
Fans: External fan unit, heavy-gauge threaded cable entry in terminal box 2
External fan unit, metric cable entry in terminal box 7
Encoder systems for motors without Absolute encoder EnDat 2048 S/R E
DRIVE-CLiQ interface: Incremental encoder sin/cos 1 Vpp 2048 S/R with C and D track M
Incremental encoder sin/cos 1 Vpp 2048 S/R without C and D track N
Encoder systems for motors with Absolute encoder, 22 bit single-turn + 12 bit multi-turn F
DRIVE-CLiQ interface: Incremental encoder, 22 bit with 11 bit commutation position D
Incremental encoder, 22 bit Q
Type: IM B3 0
IM B3 (IM V5, IM V6) (hoisting system for vertical types) 2
IM B359) 3
IM B35 (for 1PH7184 with 450 mm (17.7 in) flange only)9) 4
IM B35 (IM V15, IM V35) (hoisting system for vertical types)9) 5
IM B35 (IM V15, IM V35) (for 1PH7184 with 450 mm (17.7 in) flange only)9) 6
Shaft extension (DE):7) Balancing: Direction of air flow (fan): Blow-out direction:
Fitted key Half-key DE → NDE Right A
Fitted key Half-key NDE → DE Axial B
Fitted key Full-key DE → NDE Right C
Fitted key Full-key NDE → DE Axial D
Plain shaft – DE → NDE Right J
Plain shaft – NDE → DE Axial K
Motor type Rated Moment of Weight, Rated current SINAMICS S120 Motor Module
(continued) torque inertia approx.8) for duty type
in accordance with IEC 60034-1 Rated Booksize format
output
current
1PH7184 - ..T... 410 (302) 0.5 (4.43) 390 (860) 76 90 103 102 85 6SL312 ᪺ - 1TE28-5AA3
1PH7184 - .. D... 372 (274) 0.5 (4.43) 90 106 126 126 132 6SL312 ᪺ - 1TE31-3AA3
1PH7184 - .. E... 305 (225) 0.5 (4.43) 85 100 110 128 85 6SL312 ᪺ - 1TE28-5AA3
1PH7184 - .. F... 325 (240) 0.5 (4.43) 120 149 174 174 132 6SL312 ᪺ - 1TE31-3AA3
1PH7184 - .. L... 298 (220) 0.5 (4.43) 172 204 237 237 200 6SL312 ᪺ - 1TE32-0AA3
1PH7186 - .. T... 565 (417) 0.67 (5.93) 460 (1014) 105 126 147 130 132 6SL312 ᪺ - 1TE31-3AA3
1PH7186 - .. D... 487 (359) 0.67 (5.93) 118 141 164 164 132 6SL312 ᪺ - 1TE31-3AA3
1PH7186 - .. E... 458 (338) 0.67 (5.93) 120 135 150 156 132 6SL312 ᪺ - 1TE31-3AA3
1PH7186 - .. F... 471 (347) 0.67 (5.93) 170 210 250 250 200 6SL312 ᪺ - 1TE32-0AA3
1PH7186 - .. L... 405 (299) 0.67 (5.93) 235 290 345 407 260 6SL332 ᪺ - 1TE32-1AA0
Cooling:
Internal air cooling 0
External air cooling 1
Motor Module:
Single Motor Module 1
1)
For continuous duty (with 30% nmax, 60% 2/3 nmax, 10% standstill) for
a duty cycle time of 10 min.
2)
Bearing version for coupling/belt output.
3)
Bearing version for increased cantilever force.
4)
Bearing version for increased maximum speed.
5)
Version for increased maximum speed, only possible in combination
with vibration magnitude grade S. The following options are not pos-
sible:
• ZF gearbox mounting prepared
• Shaft sealing ring
6)
Only appropriate if the sealing ring is occasionally lubricated with oil
spray/mist. A sealing ring is not possible for type IM B3 (IM V5, IM
V6), version with increased cantilever force or increased maximum
speed.
7)
The following motor versions are required for ZF gearbox mounting
prepared (see Gearboxes for gear selection):
• Type IM B35, IM V15 (not IM V35)
• Shaft with fitted key and full-key balancing
• Bearing version for coupling output
• Shaft and flange accuracy tolerance R
• DE flange with shaft sealing ring
8) Applies to type IM B35, as type IM B3, the motor is
20 kg (44 lb) lighter.
9) Motors of shaft height 160 and higher require foot support.
Shaft Rated Continuous speed, Speed, max.1) Rated power 1PH7 asynchronous motor
height speed max. for duty type with solid shaft
in accordance with IEC 60034-1 Forced ventilation
SH nrated nS1 cont.2) nS1 cont.3) nS1 cont.4) nmax nmax5) Prated Order No.
Standard type
S1 S6-60% S6-40% S2-30 min
rpm rpm rpm rpm rpm rpm kW kW kW kW
(HP) (HP) (HP) (HP)
225 700 3100 2700 3600 4500 5500 55 (73.8) 66 (88.5) 75 (101) 78 (105) 1PH7224 - ᪺ ᪺ C᪺ ᪺ - 0 ᪺ ᪺ ᪺
1000 71 (95.2) 88 (118) 105 (141) 114 (153) 1PH7224 - ᪺ ᪺ D᪺ ᪺ - 0 ᪺ ᪺ ᪺
1500 100 (134) 126 (169) 136 (182) 140 (188) 1PH7224 - ᪺ ᪺ F᪺ ᪺ - 0 ᪺ ᪺ ᪺
2500 142 (190) 176 (236) 210 (281) 220 (295) 1PH7224 - ᪺ ᪺ L᪺ ᪺ - 0 ᪺ ᪺ ᪺
Fans: External fan unit, heavy-gauge threaded cable entry in terminal box 2
External fan unit, metric cable entry in terminal box 7
Type: IM B3 0
IM B3 (IM V5, IM V6) (hoisting system for vertical types) 1
IM B359) 3
IM B35 (IM V15, IM V35) (hoisting system for vertical types)9) 5
Shaft extension (DE):7) Balancing: Direction of air flow (fan): Blow-out direction:
Fitted key Half-key DE -> NDE Right A
Fitted key Half-key NDE -> DE Axial B
Fitted key Full-key DE -> NDE Right C
Fitted key Full-key NDE -> DE Axial D
Plain shaft – DE -> NDE Right J
Plain shaft – NDE -> DE Axial K
Motor type Rated Moment of Weight, Rated current SINAMICS S120 Motor Module
(continued) torque inertia approx.8) for duty type
in accordance with IEC 60034-1 Rated Booksize format
output
current
1PH7224 - ..C... 750 (553) 1.48 (13.1) 650 (1433) 117 135 149 155 132 6SL312᪺ - 1TE31-3AA3
1PH7224 - ..D... 678 (500) 1.48 (13.1) 650 (1433) 164 190 222 240 200 6SL312᪺ - 1TE32-0AA3
1PH7224 - .. F... 636 (469) 1.48 (13.1) 650 (1433) 188 230 248 256 200 6SL312᪺ - 1TE32-0AA3
1PH7224 - .. L... 542 (xxx) 1.48 (13.1) 650 (1433) 298 355 419 438 310 6SL332᪺ - 1TE33-1AA0
Cooling:
Internal air cooling 0
External air cooling 1
Motor Module:
Single Motor Module 1
1)
For continuous duty (with 30% nmax, 60% 2/3 nmax, 10% standstill) for
a duty cycle time of 10 min.
2)
Bearing version for coupling/belt output.
3)
Bearing version for increased cantilever force.
4)
Bearing version for increased maximum speed.
5) Version for increased maximum speed, only possible in combination
with vibration magnitude grade S. The following options are not pos-
sible:
• ZF gearbox mounting prepared
• Shaft sealing ring
6)
Only appropriate if the sealing ring is occasionally lubricated with oil
spray/mist. A sealing ring is not possible for type IM B3 (IM V5, IM
V6), version with increased cantilever force or increased maximum
speed.
7)
The following motor versions are required for ZF gearbox mounting
prepared (see Gearboxes for gear selection):
• Type IM B35, IM V15 (not IM V35)
• Shaft with fitted key and full-key balancing
• Bearing version for coupling output
• Shaft and flange accuracy tolerance R
• DE flange with shaft sealing ring
8)
Applies to type IM B35, as type IM B3, the motor is
20 kg (44 lb) lighter.
9) Motors of shaft height 160 and higher require foot support.
Shaft Rated Continuous speed, Speed, max.1) Rated power 1PH7 asynchronous motor
height speed max. for duty type with solid shaft
in accordance with IEC 60034-1 Forced ventilation
SH nrated nS1 cont.2) nS1 cont.3) nS1 cont.4) nmax nmax5) Prated Order No.
Standard type
S1 S6-60% S6-40% S2-30 min
rpm rpm rpm rpm rpm rpm kW kW kW kW
(HP) (HP) (HP) (HP)
225 1000 3100 2700 - 4500 - 92 (123) 114 (153) 136 (182) 136 (182) 1PH7224 - ᪺ ᪺ C᪺ ᪺ - 0 ᪺ ᪺ ᪺
1500 130 (174) 161 (216) 192 (257) 200 (268) 1PH7224 - ᪺ ᪺ D᪺ ᪺ - 0 ᪺ ᪺ ᪺
2500 168 (225) 208 (279) 248 (332) 265 (355) 1PH7224 - ᪺ ᪺ F᪺ ᪺ - 0 ᪺ ᪺ ᪺
1000 113 (151) 140 (187) 167 (224) 167 (224) 1PH7224 - ᪺ ᪺ L᪺ ᪺ - 0 ᪺ ᪺ ᪺
1500 160 (214) 198 (265) 237 (318) 237 (318) 1PH7224 - ᪺ ᪺ F᪺ ᪺ - 0 ᪺ ᪺ ᪺
2500 205 (275) 254 (340) 303 (406) 310 (416) 1PH7224 - ᪺ ᪺ L᪺ ᪺ - 0 ᪺ ᪺ ᪺
Fans: External fan unit, heavy-gauge threaded cable entry in terminal box 2
External fan unit, metric cable entry in terminal box 7
Type: IM B3 0
IM B3 (IM V5, IM V6) (hoisting system for vertical types) 1
IM B359) 3
IM B35 (IM V15, IM V35) (hoisting system for vertical types)9) 5
Shaft extension (DE):7) Balancing: Direction of air flow (fan): Blow-out direction:
Fitted key Half-key DE -> NDE Right A
Fitted key Half-key NDE -> DE Axial B
Fitted key Full-key DE -> NDE Right C
Fitted key Full-key NDE -> DE Axial D
Plain shaft – DE -> NDE Right J
Plain shaft – NDE -> DE Axial K
Motor type Rated Moment of Weight, Rated current SINAMICS S120 Motor Module
(continued) torque inertia approx.8) for duty type
in accordance with IEC 60034-1 Rated Booksize format
output
current
1PH7226 - ..D... 880 (xxx) 1.93 (xxx) 750 (1653) 198 237 280 280 200 6SL312᪺ - 1TE32-0AA3
1PH7226 - ..F... 828 (xxx) 1.93 (xxx) 750 (1653) 278 330 387 403 310 6SL332᪺ - 1TE33-1AA0
1PH7226 - .. L... 642 (xxx) 1.93 (xxx) 750 (1653) 262 428 501 413 380 6SL332᪺ - 1TE33-8AA0
1PH7228 - .. D... 1080 (xxx) 2.326 (xxx) 860 (1896) 240 289 342 342 260 6SL332᪺ - 1TE32-6AA0
1PH7228 - .. F... 1019 (xxx) 2.326 (xxx) 860 (1896) 350 413 483 483 380 6SL332᪺ - 1TE33-8AA0
1PH7228 - .. L... 783 (xxx) 2.326 (xxx) 860 (1896) 433 534 630 644 490 6SL332᪺ - 1TE35-0AA0
Cooling:
Internal air cooling 0
External air cooling 1
Motor Module:
Single Motor Module 1
1)
For continuous duty (with 30% nmax, 60% 2/3 nmax, 10% standstill) for
a duty cycle time of 10 min.
2)
Bearing version for coupling/belt output.
3)
Bearing version for increased cantilever force.
4)
Bearing version for increased maximum speed.
5) Version for increased maximum speed, only possible in combination
with vibration magnitude grade S. The following options are not pos-
sible:
• ZF gearbox mounting prepared
• Shaft sealing ring
6)
Only appropriate if the sealing ring is occasionally lubricated with oil
spray/mist. A sealing ring is not possible for type IM B3 (IM V5, IM
V6), version with increased cantilever force or increased maximum
speed.
7)
The following motor versions are required for ZF gearbox mounting
prepared (see Gearboxes for gear selection):
• Type IM B35, IM V15 (not IM V35)
• Shaft with fitted key and full-key balancing
• Bearing version for coupling output
• Shaft and flange accuracy tolerance R
• DE flange with shaft sealing ring
8)
Applies to type IM B35, as type IM B3, the motor is
20 kg (44 lb) lighter.
9) Motors of shaft height 160 and higher require foot support.
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Overview
The SIZER configuration tool provides an easy-to-use means of configuring the SINAMICS
and MICROMASTER 4 drive families, as well as the SINUMERIK solution line CNC control
and SIMOTION Motion Control system. It provides support for the technical planning of the
hardware and firmware components required for a drive task. SIZER supports the complete
configuration of the drive system, from simple individual drives to complex multi-axis
applications.
SIZER supports all of the engineering steps in a workflow:
● Configuring the power supply
● Designing the motor and gearbox, including calculation of mechanical transmission
elements
● Configuring the drive components
● Compiling the required accessories
● Selection of the line-side and motor-side power options
When SIZER was being designed, particular importance was placed on a high degree of
usability and a universal, function-based approach to the drive application. The extensive
user navigation makes it easy to use the tool. Status information keeps you continually
informed about how engineering is progressing.
The SIZER user interface is available in German and English. The drive configuration is
saved in a project. In the project, the components and functions used are displayed in a
hierarchical tree structure. The project view permits the configuration of drive systems and
the copying/inserting/modifying of drives already configured.
The configuration process produces the following results:
● Parts list of components required (Export to Excel)
● Technical specifications of the system
● Characteristics
● Comments on system reactions
● Location diagram of drive and control components and dimension drawings
These results are displayed in a results tree and can be reused for documentation purposes.
User support is provided by technological online help, which provides the following
information:
● Detailed technical data
● Information about the drive systems and their components
● Decision-making criteria for the selection of components.
Motion control
Servo drives are optimized for motion control applications. They execute linear or rotary
movements within a defined movement cycle. All movements should be optimized in terms
of time.
As a result of these considerations, servo drives must meet the following requirements:
● High dynamic response, i.e. short rise times
● Capable of overload, i.e. a high reserve for accelerating
● Wide control range, i.e. high resolution for precise positioning.
The following table "Configuring procedure" is valid for synchronous and induction motors.
2.3.2 Defining the supplementary conditions and integration into an automation system
You must decide whether synchronous or induction motors are to be used.
Synchronous motors are the best choice if it is important to have low envelope dimensions,
low rotor moment of inertia and therefore maximum dynamic response ("Servo" control type).
Induction motors can be used to increase maximum speeds in the field weakening range.
Induction motors for higher power ratings are also available.
The following factors are especially important when engineering a drive application:
● The line system configuration, when using specific types of motor and/or line filters on IT
systems (non-grounded systems)
● The utilization of the motor in accordance with rated values for winding temperature rise
60 K or 100 K (for synchronous motors).
● The ambient temperatures and the installation altitude of the motors and drive
components.
● Heat dissipation from the motors through natural ventilation, forced ventilation or water
cooling
Other constraints apply when integrating the drives into an automation environment such as
SINUMERIK or SIMOTION.
For motion control and technology functions (e.g. positioning), as well as for synchronous
operation functions, the corresponding automation system, e.g. SIMOTION D, is used.
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MB Acceleration torque in Nm referred to the motor shaft (on the motor side)
Jmotor+load Total moment of inertia in kgm2 (on the motor side)
Δn Speed variation in rpm
tB Acceleration time, in s
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A differentiation should be made depending on the period T and the thermal time constant
Tth of the motor that is dependent on the shaft height:
● T/Tth ≤ 0.1 (for a cycle duration of 2 to 4 min)
● 0.1 ≤ T/Tth ≤ 0.1 (for a cycle duration of 3 to 20 min)
● T/Tth > 0.5 (for a cycle duration of approx. 15 min)
Motor selection
Table 2- 3 The motor is selected depending on the cycle duration and the thermal time constant
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CAUTION
Temperatures of over 100°C can occur at the surface of the motor.
NOTICE
For ambient temperatures > 50 °C, please contact your local Siemens office.
Mounting a fan and minimum clearance to the customers mounted parts and components
Table 3- 4 Air flow rate, air flow direction and air discharge
Shaft height Air flow Required air flow rate [m3/s] Air Pressure drop
[mm] direction discharge (Δp) [Pa]
100 NDE → DE 0.04 Axial on request
DE → NDE 0.04 Axial
132 NDE → DE 0.1 Axial on request
DE → NDE 0.1 Axial
160 NDE → DE 0.15 Axial on request
DE → NDE 0.15 Axial
180 NDE → DE 0.19 Axial 650
DE → NDE 0.19 Radial 650
225 NDE → DE 0.36 Axial 900
DE → NDE 0.36 Radial
Note
If the ambient air is polluted by particles of dust or similar substances, then the preferable air
flow direction is NDE → DE.
Note
For motors with pipe/duct connection, the potential pressure drop within the motor is
specified in the table.
NOTICE
Depending on these ambient conditions- such as the chemical properties of dusts or the
cooling media used at the installation site - it is only conditionally possible to evaluate the
suitability of the motor for the particular environment using the degree of protection (e.g.
electrically conductive dusts or aggressive cooling medium vapors or liquids).
In these cases, the motor must be additionally protected using the appropriate measures.
NOTICE
Liquid must be prevented from collecting on the motor shaft as well as jets of oil (or are not
permissible at all) - even for versions with radial shaft sealing ring.
• Belt coupling with normal radial SH 180 to 225
force
• Pinion output with
straight teeth
• Belt coupling with increased
radial force
Shaft height Bearing type/ Bearings on Bearing Max. continuous Max. speed limit 1)
drive output type the motor designation speed for S1 duty [rpm]
side [rpm]
ns1 ns11) nmax nmax2)
100 Deep-groove ball DE 6308 C4 5500 10000 9000 12000
bearings for coupling NDE 6208 C4
output or belt coupling
configurations
132 Deep-groove ball DE 6310 C4 4500 8500 8000 10000
bearings for coupling NDE 6210 C4
output or belt coupling
configurations
160 Deep-groove ball DE 6312 C4 3700 7000 6500 8000
bearings for coupling NDE 6212 C4
output or belt coupling
configurations
180 Deep-groove ball DE 6214 C3 3500 4500 5000 7000
bearings for coupling NDE 6214 C3
output
180 Cylindrical roller DE NU2214E 3500 - 5000 -
bearings for belt NDE 6214 C3
coupling
180 Cylindrical roller DE NU2214E 3000 - 5000 -
bearings for increased NDE 6214 C3
radial forces
225 Deep-groove ball DE 6216 C3 3100 3600 4500 5500
bearings for coupling NDE 6216 C3 (for (for 1PH7224)
output 1PH7224)
225 Cylindrical roller DE NU2216E 3100 - 4500 -
bearings for belt NDE 6216 C3
coupling
224 Cylindrical roller DE NU2216E 2700 - 4500 -
226 bearings for increased NDE 6216 C3
radial forces
228 Cylindrical roller DE NU2216E 2500 - 4000 -
bearings for increased NDE 6216 C3
radial forces
1) For continuous operation (with 30% nmax, 60% 2/3 nmax, 10% standstill) for a cycle duration of 10 min.
2) Version for increased maximum speed
CAUTION
If the motor is operated at speeds between ns1 and nmax, then a speed duty cycle is
assumed that has time components with low speed and standstill in order that the lubricant
being used can re-generate.
Note
When replacing the motor bearings, we also recommend that encoders with their own
bearings are also replaced.
Shaft Drive output type Average Stat. bearing Recommended bearing change interval
height operating speed lifetime tLw [h]
nm [rpm] L10h [h]
Permanent Regreasing
lubrication
Coupling output or ≤ 3000
100 belt coupling ≤ 2500
Coupling output or ≤ 2500
132 belt coupling ≤ 2000
20000 20000 -
Coupling output or ≤ 2000
160 belt coupling ≤ 1500
Coupling output ≤ 2000 40000 20000 40000
180 Belt coupling 24000 24000
Increase radial forces ≤ 1500 20000 12000 20000
Coupling output ≤ 1750 40000 1) 20000 40000 1)
225 Belt coupling 24000 24000
Increase radial forces ≤ 1400 20000 12000 20000
1) When vertically mounted 25000 [h]
Table 3- 8 Recommended bearing change intervals for increased speeds (standard bearing design)
Shaft height Average operating speed1) Recommended bearing change Max. continuous speed in
nm [rpm] interval tLW [h] S1 operation ns1 [rpm]
100 2500 < nm < 6000 5500
132 2000 < nm < 5500 4500
160 1500 < nm < 4500 8000 3700
180 1500 < nm < 4000 3500 2)
225 1400 < nm < 3500 3100 3)
1) This assumes a speed duty cycle, also with low speeds and zero speeds
2) For increased radial force ≤ 3000 [rpm]
3) For increased radial force ≤ 2700 [rpm]
Table 3- 9 Recommended bearing change intervals for bearing versions with increased maximum speed
Shaft height Average operating speed 1) Recommended bearing change Max. continuous speed in
nm [rpm] interval tLW [h] S1 operation ns1 [rpm]
100 8000 ≤ nm < 12000 10000
132 6000 ≤ nm < 10000 8500
160 5000 ≤ nm < 8000 8000 7000
180 1500 ≤ nm < 7000 4500 2)
225 1500 ≤ nm < 5500 3600 2)
1) This assumes some speed fluctuation, also with low speeds and zero speeds
2) Only possible for coupling output
Regreasing
For motors which can be re-lubricated at defined re-lubricating intervals, the bearing lifetime
can be extended and/or unfavorable factors such as mounting conditions, speed, bearing
size and mechanical load can be compensated (refer to the table "Recommended bearing
change intervals (standard bearing design)").
Depending on the frame size, restrictions have to be taken into account - e.g. vertical
mounting/shaft position.
It is possible to regrease motors, shaft heights 180 and 225. A lubricating nipple is optionally
provided, Code K40.
Regreasing intervals
Regreasing intervals are specified:
● on the lubrication plate of the induction motor
● in the table "Re-lubrication intervals"
NOTICE
For longer periods of time (e.g. longer than 1 re-lubrication interval) between shipping
and commissioning the motor, the bearings must be lubricated. When re-lubricating, the
shaft must be rotated in order to distribute the grease around the bearings (for additional
information, see the Operating Instructions).
The values specified in the following table are valid for the following conditions:
● Cooling medium temperature up to max. +40 °C
● Horizontal mounting position
● Average operating speed, refer to the table "Recommended bearing change intervals
(standard bearing design)"
● Complying with the permissible radial and axial forces (refer to Chapter "Radial and axial
forces")
● Complying with the maximum permissible speeds (refer to Chapter "Technical data and
characteristics")
NOTICE
Unfavorable factors such as the effects of mounting/installation, speed or mechanical loads
require that the re-lubricating intervals are appropriately adapted. Situations such as these
require special consideration or must be be calculated - and must be engineered according
to the limitations and constraints together with the responsible motor plant.
CAUTION
For coupling output and belt coupling
If mechanical transmission elements are used which subject the shaft end to a radial force,
it must be ensured that the maximum limit values specified in the radial force diagrams are
not exceeded.
Bearings for belt coupling (shaft heights 180 to 225):
For applications with an extremely low radial force load, it should be ensured that the motor
shaft is subject to a minimum radial force load as specified in the diagrams. Low radial
forces can cause the bearings to roll in an undefined fashion which results in increased
bearing wear.
For applications with radial force loads, which are less than the specified minimum radial
forces (e.g. coupling output), then the bearings may not be used for belt couplings. For
applications such as these, the induction motor must be ordered with bearings for coupling
output.
CAUTION
Rotating forces
The motor bearings are designed for operation with radial force. Rotating forces from the
process or imbalance > Q 2.5 can destroy the bearing seats and must therefore be
avoided.
CAUTION
When using elements which increase the force/torque (e.g. gearboxes, brakes) then it must
be ensured that the higher forces are not absorbed through the motor.
Note
The radial forces at the shaft end must be precisely dimensioned according to the guidelines
specified by the belt manufacturer. The belt tension must be adjusted using the appropriate
measuring equipment.
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Table 3- 13 Forces due to the weight of the rotor FL and pre-loading forces FC of the rotor
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SH 180 to SH 225
For coupling outputs, belt couplings or pinion outputs with straight teeth, generally, only low
axial forces occur. The locating bearing is adequately dimensioned so that these forces can
be accepted in all mounting positions.
The following forces due to the weight of the output component are permissible at the shaft
end in order to ensure perfect vibration characteristics (i.e. low vibration):
● SH 180: max. 500 N
● SH 225: max. 600 N
For pinion outputs with helical gearing, please contact your local Siemens office.
Table 3- 14 Radial eccentricity tolerance of the shaft to the frame axis (referred to cylindrical
shaft ends)
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(referred to the centering diameter of the mounting flange)
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Requirements placed on the process when balancing mounted components - especially belt pulleys
In addition to the balance quality of the motor, the vibration quality of motors with mounted
belt pulleys and coupling is essentially determined by the balance quality of the mounted
component.
If the motor and mounted component are separately balanced before they are assembled,
then the process used to balance the belt pulley or coupling must be adapted to the motor
balancing type.
For induction motors, a differentiation should be made between the following balancing types:
● Half key balancing (an "H" is stamped on the shaft face)
● Full key balancing (an "F" is stamped on the shaft face)
● Smooth shaft end (no keyway)
The balancing type is coded in the order designation.
For the highest demands placed on the system balance quality, we recommend that motors
with smooth shaft (without keyway) are used. For motors balanced with full key, we
recommend belt pulleys with two keyways on opposite sides, however, with only one key in
the shaft end.
Table 3- 16 Requirements placed on the balancing process as a function of the motor balancing type
Balancing equipment/ Motor Motor balanced with full key Motor with plain
Process step Half key balanced shaft end
Auxiliary shaft to balance • Auxiliary shaft with • Auxiliary shaft with • Auxiliary shaft without
the mounted component keyway keyway keyway
• Keyway with the same • Slot design with the • If required, use a tapered
dimensions as in the exception of the slot auxiliary shaft
motor shaft end width (as the motor) can
• Auxiliary shaft half key be freely selected
balanced • Auxiliary shaft full key
balanced
• Balance quality of the auxiliary shaft ≤ 10 % of the required balance quality of the
component to be mounted to the motor
Attaching the mounted • Attached using a key • Attached using a key • Attach the component as
component • Key design, dimensions • Key design, dimensions far as possible without
to the auxiliary shaft for and materials the same and material the same as any play,
balancing as at the motor shaft end used for the full key e.g. using a light press fit
balancing of the auxiliary on the tapered shaft
shaft
Position the mounted • Select a position between • No special requirements
component on the auxiliary the mounted component
shaft and the key of the
auxiliary shaft so that it is
the same when mounted
on the actual motor
Balance the mounted • Two-plane balancing is recommended - i.e. balancing in two planes at both sides of the
component mounted components at right angles to the axis of rotation
Special requirements
If special requirements are placed on the smooth running operation of the machine, we
recommend that the motor together with the output components is completely balanced.
In this case, balancing should be carried-out in two planes of the output component.
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Note
Use in sub-tropical regions
The motors should be ordered with a "worldwide" paint finish if they are to be used in sub-
tropical regions or if they are to be transported by sea to prevent corrosion.
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For main spindle applications, the constant power range used to machine a workpiece with
constant cutting power is extremely important. The required drive converter power can be
reduced by optimally utilizing the constant power range.
The following limits and characteristics apply as basis for all induction motors fed from drive
converters.
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The maximum permissible speed nmax is determined by mechanical factors. The maximum
speed nmax may not be exceeded and may not be continually used.
CAUTION
If the speed nmax is exceeded, this can damage the bearings, short-circuiting rings, press
fits, etc. To ensure that the motor does not run at excessive speeds, the control must be
configured accordingly or speed monitoring must be activated in the drive system.
Drive system
Table 4- 1 Voltages for the SINAMICS S120 drive system, 3-ph. 380 - 400 V AC
Example: Calculating the new voltage limiting characteristic for operation on an SLM, Usupply = 400 V,
output voltage Umot = 380 V
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6ದN:$
6ದN:$
6SDQQXQJVJUHQ]NHQQOLQLH
6ದN:$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
3>N:@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
6ದ1P$
0>1P@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
61P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
61P$
0>1P@
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
6ದ1P$
0>1P@
6SDQQXQJVJUHQ]NHQQOLQLH
61P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
61P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
0>1P@
61P$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6SDQQXQJVJUHQ]NHQQOLQLH
6ದN:$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
3>N:@
6ದN:$
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
0>1P@
6ದ1P$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
61P$
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
0>1P@
61P$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6ದN:$
6ದN:$
3>N:@
6SDQQXQJVJUHQ]NHQQOLQLH
6N:$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>PLQ@
6ದ1P$
6ದ1P$
0>1P@
6ದ1P$
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
6N:$
3>N:@
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
61P$
0>1P@
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6ದN:$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
3>N:@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
0>1P@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
61P$
0>1P@
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
6ದN:$
6N:$
3>N:@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6SDQQXQJVJUHQ]NHQQOLQLH
6ದ1P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
0>1P@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
3>N:@
6N:$
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
61P$
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
0>1P@
61P$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6ದN:$ 6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
3>N:@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
0>1P@
6ದ1P$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
0>1P@
61P$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6ದN:$
6ದN:$
6SDQQXQJVJUHQ]NHQQOLQLH
3>N:@
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
61P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
0>1P@
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
6SDQQXQJVJUHQ]NHQQOLQLH
0>1P@
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದ1P$
61P$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
61P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
0>1P@
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6SDQQXQJVJUHQ]NHQQOLQLH
6ದN:$
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
3>N:@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
6SDQQXQJVJUHQ]NHQQOLQLH
6ದ1P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
0>1P@
61P$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6N:$
3>N:@
6N:$
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
61P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
0>1P@
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6ದN:$
6N:$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
3>N:@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
61P$
0>1P@
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
0>1P@
Q6
61P$ GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6ದN:$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
3>N:@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
6ದ1P$
0>1P@
6SDQQXQJVJUHQ]NHQQOLQLH
61P$
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
3>N:@
6N:$
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$ 6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
61P$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$ 6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
6ದN:$
3>N:@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$ 6SDQQXQJVJUHQ]NHQQOLQLH
6N:$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
61P$
61P$
0>1P@
61P$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
6ದN:$
3>N:@
6ದN:$
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6SDQQXQJVJUHQ]NHQQOLQLH
6ದ1P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದ1P$
GDXHUQG NXU]]HLWLJ
61P$
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$ Q 6
GDXHUQG NXU]]HLWLJ
6N:$
FRQWLQXRXV VKRUWWHUP
6N:$
3>N:@
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q>USP@
6SDQQXQJVJUHQ]NHQQOLQLH
61P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
GDXHUQG NXU]]HLWLJ
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
6N:$
6N:$
3>N:@
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
0>1P@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
61P$
0>1P@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN: $
6SDQQXQJVJUHQ]NHQQOLQLH
6ದN:$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
3>N:@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
0>1P@
6ದ1P$
61P$ 6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
3>N:@
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6ದN:$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
3>N:@
6ದN:$
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
6ದ1P$
0>1P@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
61P$
61P$
0>1P@
Q6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6SDQQXQJVJUHQ]NHQQOLQLH
6ದN:$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದN:$
6ದN:$
3>N:@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6ದ1P$
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6ದ1P$
Q 6
61P$
GDXHUQG NXU]]HLWLJ
Q>USP@
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6N:$
3>N:@
6N:$
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
61P$
6SDQQXQJVJUHQ]NHQQOLQLH
61P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
0>1P@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV
Q>USP@
1) Only valid for bearing versions for coupling output/belt coupling.
For the bearing version "increased radial force" this limit is n = 3000 rpm.
For the bearing version "increased maximum speed", this limit is n = 4500 rpm.
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
3>N:@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
61P$
61P$ 6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
0>1P@
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
1) Only valid for bearing versions for coupling output/belt coupling.
For the bearing version "increased radial force" this limit is n = 3000 rpm.
For the bearing version "increased maximum speed", this limit is n = 4500 rpm.
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6N:$
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
VKRUWWHUP FRQWLQXRXV
Q>USP@
61P$ 6SDQQXQJVNHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
61P$
Q 6
0>1P@
Q>USP@
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6SDQQXQJVJUHQ]NHQQOLQLH
6 1P$ YROWDJHOLPLWLQJFKDUDFWHULVWLFV
6 1P$
6 1P$
0>1P@
61P$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6N:$
Q 6
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
6SDQQXQJVJUHQ]NHQQOLQLH
YROWDJHOLPLWLQJFKDUDFWHULVWLFV
Q 6
61P$ GDXHUQG NXU]]HLWLJ
0>1P@
61P$ FRQWLQXRXV VKRUWWHUP
61P$
61P$
Q>USP@
1) Only valid for bearing versions for coupling output/belt coupling.
For the bearing version "increased radial force" this limit is n = 3000 rpm.
For the bearing version "increased maximum speed", this limit is n = 4500 rpm.
Briefly: For continuous operation (with 30 % nmax, 60 % 2/3 nmax, 10 % standstill) for a duty cycle duration of 10 min.
6 1P$
6 1P$
6 1P$
0>1P@
6N:$
GDXHUQG NXU]]HLWLJ
FRQWLQXRXV VKRUWWHUP
Q>USP@
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CAD CREATOR
Using a configuration interface that is very easy to understand, CAD CREATOR allows you
to quickly find
● technical data
● dimension drawings
● 2D/3D CAD data
and supports you when generating plant/system documentation regarding project-specific
information and parts lists.
In the online version the data for motors, drives and CNC controllers are currently available
to you. On the Intranet at http://www.siemens.com/cad-creator
Motors
● 1FK7, 1FT6, 1FT7, 1FE1 synchronous motors
● 1FW3 complete torque motors
● 1FK7, 1FK7 DYA, 1FT6, 1FT7 geared motors
● 1PH7, 1PH4, 1PL6, 1PH8 SH 355 induction motors
● 1PM4, 1PM6 induction motors
● 2SP1 spindle motors
SINAMICS S120
● Control Units
● Booksize Line Modules
● Line-side components
● Booksize Motor Modules
● DC link components
● Additional system components
● Encoder system connection
● MOTION-CONNECT connection system
SIMOTION D
● SIMOTION D410 DP, D410 PN, D425. D435, D445
SINUMERIK solution line
● Controllers
● Operator components for CNC controls
Note
Siemens AG reserves the right to change the dimensions of the motors as part of
mechanical design improvements without prior notice. This means that dimensions drawings
can go out-of-date. Up-to-date dimension drawings can be requested at no charge from your
local SIEMENS representative.
DE shaft extension
For deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ, see “1PH7 motors with DRIVE-CLiQ”.
1PH710 .
k1
1PH713 .
1PH716 . k
Pg 11 s3
l
u
d
t
h
d6
s G_DA65_XX_00146 n
s
m m1 b
m2 f
w1 a
e
1PH718 . k1
1PH722 . k
o g
AI
l
AO
p
d
u
AO
t
h
AI
d6
G_DA65_EN_00147a
m2 m1 n s
c
m b
w1 a f
AI air inlet
e
AO air outlet
Figure 4-4 1PH7, type of construction IM B3, forced ventilation, direction of air flow DE-NDE
AO
l
u
AI
d
t
d6 h
AO
AI
m2 G_DA65_EN_00148b
m1 n s
c
AI air inlet m b
w1 a
AO air outlet f
e
k
1PH722 . o g
AO
G_DA65_EN_00183
l
p
u
AI
d
t
d6
h
AO
AI
m2 m1 n s
c
AI air inlet m b
AO air outlet w1 a f
e
1) Maximum dimensions, depending on electrical version (terminal box type).
Figure 4-5 1PH7, type of construction IM B3, forced ventilation, direction of air flow DE-NDE
DE shaft extension
For deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ, see “1PH7 motors with DRIVE-CLiQ”.
1PH710 . k
1PH713 . k1
1PH716 . Pg 11 s3
d
l
u
t
p
ö
v
d6 G_DA65_XX_00158
s m1 n
m2 b
m f
a
e
Figure 4-6 1PH7, type of construction IM B3, forced ventilation, with pipe connection, NDE
DE shaft extension
1PH718 . k g
1PH722 .
AI
o
p
AO
d
u
pB
AO
t
h
AI
c
G_DA65_EN_00157a
d6 l m2 m1 n s
m b
AI air inlet w1 a f
AO air outlet e
Figure 4-7 1PH7, type of construction IM B3, forced ventilation, with braking module, direction of air flow DE-NDE
1PH718 . g
1PH722 . k
M8 X
o
l
X
Ød
u
t
h
d6 200
G_DA65_EN_00159c
( 7.87)
c
250
( 9.84)
m2 m1 n Øs
m b 1PH718.
w1 a f
e
M8 X
(12.40)
(10.24)
315
260
156
(6.14)
180
(7.09)
1)
Maximum dimensions, depending on electrical version (terminal box type). 1PH722.
Figure 4-8 1PH7, type of construction IM B3, forced ventilation, with pipe connection, NDE
For deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ, see “1PH7 motors with DRIVE-CLiQ”.
1PH710 . k1
1PH713 . k
i2 c1
Pg 11 s3
e1
l a1 u
b1
d
G_DA65_XX_00150 s2
d6 f1 f
DE shaft extension
For deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ, see “1PH7 motors with DRIVE-CLiQ”.
1PH710 . k
1PH713 . k1
i2 c1 Pg 11 s3 s2
e1
d
l
u
v
b1
t
d6 G_DA65_XX_00161 a1
f1
Figure 4-10 1PH7, type of construction IM B5, forced ventilation, with pipe connection, NDE
DE shaft extension
For deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ, see “1PH7 motors with DRIVE-CLiQ”.
Pg 11
i2 Pg 11 s3 s2
g3
g2
e11
p
l a1
u
b1
d
G_DA65_EN_00155a
d6 f1 f2
Figure 4-11 1PH7, type of construction IM B5, forced ventilation, with braking module
DE shaft extension
For deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ, see “1PH7 motors with DRIVE-CLiQ”.
1PH710 . k1
1PH713 . k
1PH716 . i2
Pg 11 s3 s2
e1
l a1
u
b1
d
t
h
d6
c
f1 s s G_DA65_XX_00151 n
m m1 b
m2 f
w1 a
For motor Dimensions in mm (in) For dimensions of the shaft and terminal box foot installation,
see dimension drawing of 1PH718. and 1PH722. motors
type IM B3.
Terminal box type 1XB7...
Shaft Type DIN a1 b1 c1 e1 f1 h k k1 ...322 ...422 ...700 z α
height IEC P N LA M T H LB – p 1) p 1) p 1) – –
1PH718 . k1
1PH722 . k z x 19(0.75)
f1 c1
e1
p
b1
a1
G_DA65_EN_00152b
1)
Maximum dimensions, depending on electrical version (terminal box type).
2) See Order No. supplement for shaft heights 180 and 225.
Figure 4-13 1PH7, type of construction IM B35, forced ventilation, direction of air flow DE-NDE
For motor Dimensions in mm (in) For dimensions of the shaft and terminal box foot installation,
see dimension drawing of 1PH718. and 1PH722. motors
type IM B3.
Terminal box type 1XB7...
Shaft Type DIN a1 b1 c1 e1 f1 h k ...322 ...422 ...700 z α
height IEC P N LA M T H LB p 1) p 1) p 1) – –
1PH718 . k z x 19(0.75)
f1 c1
G_DA65_EN_00153b
AO AI
e1
p
a1
b1
AO
AI
AI air inlet
AO air outlet
1PH722 . k z x 19(0.75)
f1 c1
AO AI
e1
p
a1
b1
AO
AI
G_DA65_EN_00184
AI air inlet
AO air outlet
1)
Maximum dimensions, depending on electrical version (terminal box type).
2)
See Order No. supplement for shaft heights 180 and 225.
Figure 4-14 1PH7, type of construction IM B35, forced ventilation, direction of air flow NDE-DE
DE shaft extension
For deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ, see “1PH7 motors with DRIVE-CLiQ”.
1PH710 . k
1PH713 . k1
1PH716 . i2 c1 Pg 11 s3 s2
e1
d
l
u
f
b1
p
ö
v
t
c
d6 G_DA65_XX_00160
f1 s m1 n
w1 a a1 b
m f
m 2
Figure 4-15 1PH7, type of construction IM B35, forced ventilation, with pipe connection, NDE
DE shaft extension
For deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ, see “1PH7 motors with DRIVE-CLiQ”.
1PH710 .
1PH713 . k1 250 (9.84)
1PH716 . k
i2 Pg 11 s3
s2
g3
e1
g2
l a1
u
b1
d
t
h
c
G_DA65_EN_00156a
f1 s s n
m m1
b
d6 w1 a f
f2
Figure 4-16 1PH7, type of construction IM B35, forced ventilation, with braking module
1PH710 .
1PH713 .
1PH716 .
14 k1
x
(0.55)
y k
(1.10)
320° rotatable
28
p1
G_DA65_EN_00189
Figure 4-17 Deviating and additional dimensions for 1PH7 motors with DRIVE-CLiQ to those given in dimension tables
1PH7, forced ventilation
WARNING
Sufficient protection is no longer provided for thermally critical load situations, e.g. for a
high overload condition at motor standstill. In this case, other protective measures must be
provided, e.g. a thermal overcurrent relay. The "thermal motor model i2t monitoring"
function must be activated in the converter.
The temperature sensor is part of a SELV circuit, which can be destroyed if a high voltage is
applied. The temperature sensor is designed so that the DIN/EN requirement for "protective
separation" is fulfilled.
Note
The letter ID at the 9th position of the Order No. (MLFB) differs for motors with and without
DRIVE-CLiQ.
8>9@ rbHO
rPHFK
rHO
$
Ǿ
% Ǿ
rbHO
5
Ǿ
rHOsrHO
8>9@
& Ǿ
' Ǿ
5
Ǿ
rHO rPHFK
Figure 5-1 Signal sequence and assignment for a positive direction of rotation
The sealing lip must be adequately cooled and lubricated using the gearbox oil to guarantee
reliable and safe functioning of the radial shaft sealing ring.
Note
Radial shaft sealing rings are seals that are in constant contact. This is the reason that they
are subject to wear and generate heat due to friction.
Sealing ring wear can only be reduced using adequate lubrication and ensuring that the
sealing location is clean. In this case, the lubricant also acts as a cooling medium and
supports the dissipation of heat caused by friction from the sealing location.
If a radial shaft sealing ring runs dry, then this has a significant negative impact on the
functionality and the lifetime.
Degree of protection
1PH7 motors with radial shaft sealing ring have, on the flange side, degree of protection
IP65. This means that the sealing effect is only guaranteed when the appropriate liquid is
sprayed onto it. Liquid must be prevented from collecting at the DE as well as jets of oil.
Otherwise, a higher degree of protection is required or additional measures must be taken.
Note
The complex interaction between the sealing ring, shaft and liquid to be sealed as well as the
application conditions (heat due to friction, accumulated dirt etc.) make it impossible to
calculate the lifetime of the shaft sealing ring. Under unfavorable conditions, from
experience, an increased probability of failure can occur after 2000 operating hours.
5.4.1 Overview
A gearbox must be mounted, if
● the drive torque is not sufficient at low speeds
● the constant power range is not sufficient in order to utilize the cutting power over the
complete speed range.
For questions regarding gearboxes, please directly contact the gearbox manufacturer:
Company ZF Friedrichshafen AG
Internet: http://www.zf.com
In order to mount a gearbox, depending on the shaft height, various prerequisites must be
fulfilled (see table).
5.4.2 Properties
Gearbox properties
● Version as planetary gear
● Gearbox efficiency: above 95 %
● Gearboxes are available for motors, shaft heights 100 to 225
● Selector gearboxes are available up to a drive output of 100 kW
● Types of construction: IM B35 (IM V15) and IM B5 (IM V1) are possible
Note
1PH7 motors are only designed for stress levels in accordance with the specifications
(refer to the radial force diagram and maximum torque).
For drive units which, for example, are mounted to the gearbox flange or gearbox
enclosure, the motors with type of construction IM B35 must be supported at the NDE
without subjecting the motor frame to any stress.
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Figure 5-3 Speed-power diagram when using a two-stage selector gearbox to extend the constant
power speed range of main spindle drive motors
Examples
Motor without selector gearbox
For P = constant from nN = 1500 rpm to nmax = 6300 rpm a constant power control range
greater than 1:4 is possible.
Motor with selector gearbox
For gearbox stage i1 = 4 and i2 = 1 a constant power control range of greater than 1:16 is
possible (nN' = 375 rpm to nmax = 6300 rpm).
Vibration levels
Motor + gearbox: Tolerance R (acc. to DIN ISO 2373)
This is also valid if motor tolerance level S is ordered.
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Belt pulley
● The belt pulley should be in the form of a cup wheel.
● The gearbox output shaft has a flange with outer centering and tapped holes to retain the
belt pulley.
● The complete drive should be designed to be as stiff as possible using large belt cross-
sections. This has a positive impact on the smooth running properties of the drive.
ZF Motor Order No. nmax [rpm] Rated torque [Nm] Maximum torque [Nm] Weight Output
designation shaft (S1 duty) (S6 duty, 10 min. cycle [kg] housing
height duration, max. 60 % on a10
period) [mm]
Drive Output Drive Output
i=1 i=4 i=1 i=4
2K120 100 2LG4312-... 8000 1) 120 120 480 140 140 560 30 100
9000 2)
2K250 132 2LG4315-... 6300 250 250 1000 400 400 1600 62 116
8000 2)
2K300 160 2LG4320-... 6300 300 300 1200 400 400 1600 70 140
8000 2)
2K800 3) 184 2LG4250-... 5000 800 800 3200 900 900 3600 110 200
2K801 3) 186 2LG4260-... 5000 800 800 3200 900 900 3600 110 200
2K802 225 2LG4570-... 5000 800 800 3200 900 900 3600 110 200
1) Higher maximum speed from 8000 ... 9000 rpm for more than 20% on-period is only possible with injection lubrication.
2) Permissible with gearbox oil cooling for gearbox stage i = 1.
3) Can be supplied with holding brake (option).
NOTICE
When designing the complete drive unit (motor with gear) the gearbox data is decisive.
For example, for the 1PH7167-2NB motor, the torque should be reduced to 300 Nm. For
motors, shaft heights 100 and 132, the maximum motor speed should be limited to the
permissible gearbox speed 2K120/2K250.
For other binding technical data and engineering information/instructions (e.g. lubrication,
temperature rise, permissible radial forces and examples), please refer to Catalog from ZF
Friedrichshafen AG.
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1) After a gear stage has been selected a limit switch (S1 or S2) sends a signal to the control to
switch off the selector unit.
5.4.7 Lubrication
Splash lubrication
1) The oil volume data on the rating plate is only an approximate value
The approximate oil intake and outlet positions are shown in the following diagrams.
● "Selector gearbox with selector unit for frame size 100"
● "Selector gearbox with selector unit for frame sizes 132 and 160"
The precise dimensions can be taken from the relevant mounting drawings.
The following gearboxes must always be operated with circulating oil lubrication (also refer to
the mounting drawings):
● Gearbox 2K800
● Gearbox 2K801
● Gearbox 2K802
● Gearbox 2K2100
For the following gearboxes, circulating oil lubrication is required for V1 or V3 vertical
mounting positions:
● Gearbox 2K120
● Gearbox 2K121
● Gearbox 2K250
● Gearbox 2K300
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Figure 5-9 Selector gearbox with selector unit for frame size 100
5.4.10 Connections, circulating oil lubrication, frame sizes 132 and 160
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Figure 5-10 Selector gearbox with selector unit for frame sizes 132 and 160
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CAUTION
Carefully observe the current which the motor draws for your particular application!
Adequately dimension the connecting cables according to IEC 60204-1.
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Shaft Motor type Terminal Cable Max. Cable entry Max. Number of Max. Max.
height box type entry possible possible main connect pos-
outer outer terminals able sible
cable cable cross- current
diameter 2) diam- section for
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position of the Order position of the Order
No. "2", "4", "6" No. "7", "8"
100 1PH710☐-☐☐☐ integrated PG 29 28 M 32 x 1.5 21 6xM5 25 84
132 1PH713☐-☐☐☐ integrated PG 36 34 M 40 x 1.5 28 6xM6 35 104
160 1PH716☐-☐☐☐ integrated PG 40 40 M 50 x 1.5 38 6xM6 50 123
180 1PH7184-☐☐☐ 1XB7322 2 x PG 42 40 2 x M 50 x 1.5 38 3 x M 12 2 x 50 191
1PH7186-☐☐D 1XB7322 2 x PG 42 40 2 x M 50 x 1.5 38 3 x M 12 2 x 50 191
1PH7186-☐☐E 1XB7322 2 x PG 42 40 2 x M 50 x 1.5 38 3 x M 12 2 x 50 191
1PH7186-☐☐F 1XB7422 2 x M 72 x 2 56 2 x M 63 x 1.5 53 3 x M 12 2 x 70 242
1PH7186-☐☐L 1XB7422 2 x M 72 x 2 56 2 x M 63 x 1.5 53 3 x M 12 2 x 70 242
1PH7186-☐☐T 1XB7322 2 x PG 42 40 2 x M 50 x 1.5 38 3 x M 12 2 x 50 191
225 1PH7224-☐☐C 1XB7322 2 x PG 42 40 2 x M 50 x 1.5 38 3 x M 12 2 x 50 191
1PH7224-☐☐D 1XB7322 2 x PG 42 40 2 x M 50 x 1.5 38 3 x M 12 2 x 50 191
1PH7224-☐☐F 1XB7322 2 x PG 42 40 2 x M 50 x 1.5 38 3 x M 12 2 x 50 191
1PH7224-☐☐L 1XB7700 3 x M 72 x 2 56 3 x M 75 x 1.5 68 3 x 2 x M 12 3 x 150 583
1PH7226-☐☐D 1XB7422 2 x M 72 x 2 56 2 x M 63 x 1.5 53 3 x M 12 2 x 70 242
1PH7226-☐☐F 1XB7700 3 x M 72 x 2 56 3 x M 75 x 1.5 68 3 x 2 x M 12 3 x 150 583
1PH7226-☐☐L 1XB7700 3 x M 72 x 2 56 3 x M 75 x 1.5 68 3 x 2 x M 12 3 x 150 583
1PH7228-☐☐D 1XB7700 3 x M 72 x 2 56 3 x M 75 x 1.5 68 3 x 2 x M 12 3 x 150 583
1PH7228-☐☐F 1XB7700 3 x M 72 x 2 56 3 x M 75 x 1.5 68 3 x 2 x M 12 3 x 150 583
1PH7228-☐☐L 1XB7700 3 x M 72 x 2 56 3 x M 75 x 1.5 68 3 x 2 x M 12 3 x 150 583
1) Current load capability based on IEC 60204-1, routing type C, Table 5.
2) Depending on design of the metric cable gland
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Note
For SH 100 and "cable outlet at the NDE", the cable cannot be connected at the NDE
because of the restricted space. In this case, the cable must be connected at the side using
a 90° pipe connection element ("angled element").
Note
The system compatibility is only guaranteed if shielded power cables are used, the shield is
connected to the metal motor terminal box through the largest possible surface area (using
metal EMC cable glands).
Shields must be incorporated in the protective grounding concept. Protective ground should
be connected to conductors that are open-circuit and that are not being used and also
electrical cables that can be touched. If the brake feeder cables in the SIEMENS cable
accessories are not used, then the brake conductor cores and shields must be connected to
the cabinet ground (open-circuit cables result in capacitive charges!)
Use EMC cable glands for fixed cable entries. The cable glands are screwed into the
threaded holes of the cable entry plate that can be removed.
Openings that are not used must be closed using an appropriate metal cap.
WARNING
Before carrying-out any work on the motor and the fan, please ensure that it is powered-
down and the system is locked-out so that the motor cannot re-start!
Please observe the rating plate data (type plate) and circuit diagram in the terminal box.
Adequately dimension the connecting cables.
Recommended connection
The connection is realized through the terminal box or through the terminal box of the
separately-driven fan. The fan should be operated through motor protection circuit-breakers.
The tripping current must be set to the Imax value of the fan.
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NOTICE
For ambient temperatures > 50 °C, please contact your local Siemens office.
NOTICE
If the motor is mounted in a humid environment, the power and signal cables must be
routed as shown in the following figure.
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IM B3 IM B5 IM B35
IM V5 IM V1 IM V15
IM V6 IM V3 IM V36
WARNING
These motors are electrically operated. When electrical equipment is operated, certain
parts of these motors are at hazardous voltage levels. If this motor is not correctly
handled/operated, this can result in death or severe bodily injury as well as significant
material damage. Please carefully observe the warning information in this section an on the
product itself.
Only qualified personnel may carry-out service or repair work on this motor.
Before starting any work, the motor must be disconnected from the line supply and
grounded.
Only spare parts, certified by the manufacturer, may be used.
The specified service/maintenance intervals and measures as well as the procedures for
repair and replacement must be carefully maintained and observed.
WARNING
When transporting the motors, use all of the hoisting lugs provided!
A suitable crane/lifting device must be used. Incorrect execution, unsuitable or damaged
equipment and resources can result in injury and material damage. The hoisting and
transport equipment as well as the load suspension equipment must be in full compliance
with the appropriate regulations.
All work should be undertaken with the system in a no-voltage condition!
Other information and instructions in the Operating Instructions must be carefully observed.
The motor should be connected up according to the circuit diagram provided.
In the terminal box it must be ensure that the connecting cables are insulated with respect
to the terminal board cover.
After the motor has been installed, the brake (if one is used) must be checked to ensure
that it is functioning perfectly!
Flange mounting
For shaft heights 100 to 160 and with type of construction IM B35, it is only possible to flange
mount the motor using cylinder head screws.
For SH 180 to 225, flange mounting is only possible using studs and nuts. Clearance M1 for
threading the nut or screw between the motor flange and motor frame acc. to DIN 42948.
Note
All motors with type of construction IM B35, IM V35 must be mounted to the machine with
flange and bearing shield feet. It must be ensured that the flange mounting is stiff. When
commissioning the motors, it must be ensured that the permissible vibration values in
accordance with DIN ISO 10816 are maintained (foot/flange-mounting type of
construction, also see Chapter "Vibration severity level").
The bearing shield feet do not have to be supported if the following conditions are
maintained:
- For flange-mounted motors, there is a stable motor suspension design
- The maximum speed is limited (refer to Table "Restricting the maximum speed")
Motors that are mounted, as a result of their type of construction, to the wall using the
motor feet, must be retained in place using an adequately dimensioned positive form fit
(e.g. using studs or mounting rails).
CAUTION
Liquid must be prevented from collecting in the flange, both in the vertical as well as
horizontal mounting positions. This would have a negative impact on the bearing and
bearing grease.
After the motors have been mounted, the caps for the screw holes in the mounting feet must
be re-located.
Note
1PH7 motors are force-ventilated. When mounting the motors, it must be ensured that the
motor can be well ventilated. This is especially true when mounting the motors in enclosures.
It is not permissible that the hot discharged air is drawn in again.
Mount air-cooled motors so that the cooling air can enter and be discharged without any
restrictions (also refer to Section "Cooling").
NOTICE
Motors must be carefully mounted on adequately stiff foundations or bedplates. Additional
elasticities of the foundation/bedplates can result in resonance effects of the natural
frequency at the operating speed and therefore result in inadmissibly high vibration values.
The magnitude of the natural frequency when the motor is mounted depends on various
factors and can be influenced by the following points:
● Mechanical transmission elements (gearboxes, belts, couplings, pinions, etc.)
● Stiffness of the machine design to which the motor is mounted
● Stiffness of the motor in the area around the foot or customer flange
● Motor weight
● Machine weight and the weight of the mechanical system in the vicinity of the motor
● Damping properties of the motor and the driven machine
● Mounting type, mounting position (IM B5, IM B3, IM B35, IM V1 etc.)
● Motor weight distribution, i.e. length, shaft height
After the motors have been mounted, the caps for the screw holes in the mounting feet must
be re-located.
To measure the vibration velocity, the measuring equipment must fulfill the requirements of
ISO 2954. The vibration acceleration must be measured as a peak value in the time range in
a frequency band of 10 to 2000 Hz.
If appreciable vibration excitation in excess of 2000 Hz (e.g. gear teeth meshing frequencies)
can be expected, the measurement range must be adapted accordingly. This does not alter
the maximum permissible values.
Note
Uninterrupted duty within the natural frequencies
Uninterrupted duty in the natural frequencies of the installed/mounted system must be
avoided, as this generally leads to the permissible vibration values being exceeded and the
system being damaged. To reduce vibration, the flanged-mounted motors can be supported
at the NDE.
Figure 7-2 Mechanical output transmission shaft with its own bearings and compensating coupling
Table 7- 8 Measures that are required for operation in the speed range < 500 rpm
Shaft height Bearing change interval (tLW) for lifetime Options that are Remarks
lubrication [h] 1) required
1) Definition, refer to the table "Recommended bearing change intervals (standard bearing design)"
Motor grounding
In order to avoid rotor ground currents, the motor frame should be well grounded - e.g. by
using shielded motor cables. The motor cable shield should be connected at both ends
through the largest possible surface area.
For specific applications, the grounding of the motor Zhg can be more unfavorable than the
grounding of the connected loads Zrg, e.g. for long motor cables and when the motor is
mounted in an insulated fashion. In this case, the capacitive discharge (leakage) current of
the motor flows from the motor frame through the motor shaft to the connected load and from
there to ground.
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Figure 7-3 Bearing current due to the grounding situation (= rotor ground current)
The rotor ground current should be avoided by using an electrically insulating coupling.
If such a coupling cannot be used for mechanical reasons, then the motor frame must be
connected to the load through the largest possible surface area. The capacitive discharge
(leakage) current then flows from the motor frame to the load and not through the bearings.
The connection between the motor frame and load is only effective if it represents an
extremely low impedance for the high-frequency discharge (leakage) current. To achieve
this, use several flat straps, e.g. grounding straps, metal plates.
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Figure 7-4 Connection between the motor frame and load to avoid rotor ground currents
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Drive end
CAUTION
If the speed nmax is exceeded, this can result in damage to the bearings, short-circuit end
rings, press fits etc. It should be ensured that higher speeds are not possible by
appropriately designing the control or by activating the speed monitoring in the drive
system.
The motor may not operate continuously at maximum speed nmax. Unless a different duty
cycle is specified, the speed must be reduced as stated below:
Modes
The operating modes (duty types) are defined in IEC 60034, Part 1. The maximum duty
cycle duration for duty types S1 and S6 is 10 minutes unless otherwise specified.
NDE
Non-drive end
No-load current Iμ
This is the current (rms phase current) that is required in order to operate the motor under
no-load conditions at rated speed without load torque. The no-load current defines the motor
magnetization in the base speed range (low speed at the start of field weakening).
Rated current IN
This is the the current (rms phase value) that flows at the rated speed and rated torque and
can be thermally provided according to the specified operating mode (duty type) according to
IEC 60034-1.
Rated frequency fN
Frequency required to obtain the performance ratings (PN, nN, etc.).
Rated power PN
The rated power is the power that is mechanically available at the shaft that can be thermally
provided corresponding to the specified operating mode (duty type) according to IEC 60034-1.
Rated speed nN
This is the speed for which the rated power and the rated torque are defined corresponding
to the specified operating mode (duty type) according to IEC 60034-1.
Rated torque MN
The rated torque is the torque that is mechanically available at the shaft that can be
thermally provided corresponding to the specified operating mode (duty type) according to
IEC 60034-1.
Rated voltage VN
Voltage between two motor phases for which the rating data (PN, nN, etc.) are defined.
The rated voltage definition takes into account magnetic (iron saturation) and thermal factors.
Catalogs
Electronic Documentation
Abbreviations DOC ON CD
CD1 The SINUMERIK System
(includes all SINUMERIK 840D/810D and SIMODRIVE 611D)
CD2 The SINAMICS System
Should you come across any printing errors when reading this publication, please notify us
on this sheet. We would also be grateful for any suggestions and recommendations for
improvement.
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Absolute encoders, 192 Fan mounting, 50
Axial eccentricity, 80 Flywheels, 232
Axial force, 73 Forces due to the rotor weight, 74
Axial force diagrams
Increased max. speed, 77
SH 100, 75 G
SH 132, 75
Gearbox, 194
SH 160, 76
Design, 197
SH 180, 78
Dimensions, 206
SH 225, 78
Flange dimensions, 204
Gearbox stage selection, 201
Properties, 195
B Ground conductor, 217
Balancing process, 81
Bearing change interval, 55
Bearing lifetime, 55 H
Bearing version, 53
Hotline, 6
C I
Cable outlet, NDE, 215
Incremental encoder, 191
Compensating coupling, 232
Insulated bearings, 233
Concentricity, 80
Configuring, 39
Connecting-up information, 216
Construction types, 225
L
Continuous speed, 54 Lubrication
Cooling, 49 Permanent lubrication, 55
Regreasing, 57
Regreasing intervals, 57
D
Danger and warning information, 7
Degree of protection, 52
M
Disposal, 10 Misalignment, 232
Motor rating plate, 36
Mounting and mounting instructions, 228
E Mounting positions, 225
Encoder, 190
Environmental compatibility, 10
Environmental conditions, 223
N
ESDS instructions, 9 Natural frequency when mounted, 230
P
Power/speed characteristics, 89
R
Radial eccentricity, 80
Radial force, 59
Radial force diagrams
SH 100, 61
SH 132, 63
SH 160, 65
SH 180, 67
SH 225, 70
Radial sealing ring, 193
Rating plate, 36
S
Selector gearbox, 206
Service & Support, 6
SinuCom, 41
SIZER, 39
STARTER, 41
Storage and transport, 223
T
Technical features, 19
Technical Support, 6
Terminal box, 213
Terminal box connection, 212
Third-party products, 10
Transportation, 223
V
Vibration stressing, 231