Omron Adept Ecobra Robot User'S Guide: Covers The Ecobra 600, 800, and 800 Inverted Robots

Omron Adept eCobra Robot
User's Guide
Covers the eCobra 600, 800,
and 800 Inverted Robots
Table of Contents
Chapter 1: Introduction 11
1.1 Product Description 11
eCobra Robot Models 12
eAIB™ (Amplifiers in Base) 13
1.2 eCobra Robot Features and Options 14
SmartController EX 15
sDIO™ Module 15
IO Blox™ 15
SmartVision MX 15
T20 Pendant™ 15
1.3 Dangers, Warnings, Cautions, and Notes 15
1.4 Safety Precautions 16
1.5 What to Do in an Emergency Situation 16
1.6 Additional Safety Information 16
Manufacturer’s Declaration of Conformity (MDOC) 17
Adept Robot Safety Guide 17
1.7 Intended Use of the Robots 17
1.8 Manufacturer’s Declaration 17
1.9 How Can I Get Help? 17
Related Manuals 18
Adept Document Library 18
Chapter 2: Robot Installation 19

2.1 Installation Overview 19
2.2 Transport and Storage 19
2.3 Unpacking and Inspecting the Adept Equipment 20
Before Unpacking 20
Upon Unpacking 20
2.4 Repacking for Relocation 20
2.5 Environmental and Facility Requirements 20
2.6 Mounting an Upright eCobra Robot 21
Mounting Surface 22
Mounting Procedure 22
2.7 Mounting an eCobra 800 Inverted Robot 23
Mounting Surface 23
Mounting Procedure 24
Adept eCobra Robot, User’s Guide, Rev A

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Table of Contents
2.8 Connectors on Robot Interface Panel (eAIB) 27
Chapter 3: System Installation 29

3.1 System Cables, eAIB Only (no SmartController EX) 29
List of Cables and Parts 30
Cable Installation Overview 31
Optional Cables 32
3.2 System Cables, with SmartController EX 33
Installing a SmartController EX Motion Controller 34
List of Cables and Parts 34
Cable Installation Overview 35
Optional Cables 35
3.3 Adept ACE Software 36
User-supplied PC 36
Installing Adept ACE Software 36
3.4 Connecting 24 VDC Power to Robot 37
Specifications for 24 VDC Power 37
24 VDC Mating Connector 38
Creating 24 VDC Cable 38
Connecting 24 VDC Cable 39
3.5 Connecting 200-240 VAC Power to Robot 40
Specifications for AC Power 40
AC Mating Connector 42
Creating the 200-240 VAC Cable 43
Connecting AC Power Cable 44
3.6 Grounding the Adept Robot System 44
Grounding the Robot Base 44
Grounding Robot-Mounted Equipment 45
3.7 Installing User-Supplied Safety Equipment 45
Emergency Stop Circuits 50
Remote Manual Mode 52
User Manual/Auto Indication 52
User High Power On Indication 52
Remote High Power On/Off Control 52
High Power On/Off Lamp 53
Remote Front Panel or User-Supplied Control Panel Usage 53
Remote Pendant Usage 54
Chapter 4: System Operation 55

4.1 Robot Status LED Description 55
4.2 Status Panel Fault Codes 56
4.3 Brakes 57
Brake Release Button 57

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Table of Contents
Remote Brake Release Feature 57

4.4 Front Panel 58
4.5 Connecting Digital I/O to the System 59
Optional I/O Products 59
Default Digital I/O Signal Configuration 60
eAIB XIO Connector Signals 61
XIO Input Signals 62
XIO Output Signals 64
XIO Breakout Cable 66
4.6 Starting the System for the First Time 68
Verifying Installation 68
Turning on Power 69
Starting Adept ACE 69
Enabling High Power 70
Verifying E-Stop Functions 70
Verify Robot Motions 70
4.7 Learning to Program the Adept eCobra Robot 71
Chapter 5: Maintenance 73
5.1 Field-replaceable Parts 73
5.2 Periodic Maintenance Schedule 73
5.3 Checking Safety Systems 74
5.4 Checking Robot Mounting Bolts 74
5.5 Checking for Oil Leakage 74
5.6 Lubricating Joint 3 75
5.7 Replacing the eAIB Chassis 78
Removing the eAIB Chassis 78
Installing a New eAIB Chassis 80
5.8 Commissioning a System with an eAIB 81
Safety Commissioning Utilities 81
E-Stop Configuration Utility 83
E-Stop Verification Utility 83
Teach Restrict Configuration Utility 84
Teach Restrict Verification Utility 85
5.9 Replacing a MicroSD Card 86
Removing a MicroSD Card from an Adept eAIB 86
Installing a MicroSD Card into an Adept eAIB 88
5.10 Replacing the Encoder Battery Pack 88
Battery Replacement Time Periods 89
Battery Replacement Procedure 89
5.11 Changing the Lamp in the Front Panel High-Power Indicator 90

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Table of Contents
Chapter 6: Optional Equipment Installation 93

6.1 Installing End-Effectors 93
6.2 Removing and Installing the Tool Flange 93
Removing the Flange 93
Installing the Flange 94
6.3 User Connections on Robot 94
User Air Lines 94
User Electrical Lines 95
6.4 Internal User Connectors 95
SOLND Connector 97
OP3/4 Connector 97
EOAPWR Connector 98
Internal User Connector Output Specifications 99
ESTOP Connector 99
6.5 Mounting Locations for External Equipment 101
6.6 Installing the Robot Solenoid Kit 101
Tools Required 103
Procedure 103
6.7 Installing the Camera Bracket Kit 107
Tools Required 107
Procedure 107
6.8 Installing Adjustable Hardstops 108
Joint 1 Adjustable Hardstops 108
Joint 2 Adjustable Hardstops 112
Chapter 7: Technical Specifications 119

7.1 Dimension Drawings 119
7.2 Robot Specifications 128
Chapter 8: IP-65 Option 131

8.1 eCobra 800 Robots IP-65 Classification 131
8.2 Installing Cable Seal Assembly 132
Cable Seal Identification 132
Installation Procedure 132
8.3 Robot Outer Link Cover Removal and Reinstallation 134
Cover Removal Procedure 134
Cover Reinstallation Procedure 136
8.4 Customer Requirements 136
Sealing the Tool Flange 136
Pressurizing the Robot 137
8.5 User Connectors 138

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Table of Contents
User Electrical and DeviceNet 138

User Air Lines 140
Robot Solenoid Option 140
8.6 Maintenance 140
IP-65 Bellows Replacement 140
8.7 Dimension Drawing for Cable Seal Assembly 142
Chapter 9: Cleanroom Robots 143

Cleanroom Specifications 143
9.1 Connections 144
9.2 Requirements 144
9.3 Exclusions and Incompatibilities 144
9.4 Cleanroom Maintenance 145
Bellows Replacement 145
Lubrication 146

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Chapter 1: Introduction
1.1 Product Description

Adept eCobra robots are four-axis SCARA robots (Selective Compliance Assembly Robot Arm).
Joints 1, 2, and 4 are rotational, Joint 3 is translational. For a description of the robot joint
locations, see Figure 1-2.
NOTE: The descriptions and instructions in this manual apply to the eCobra 600,
eCobra 800, and eCobra 800 Inverted robots. When there are differences, such as in
dimensions and work envelopes, the different models will be covered separately.
Figure 1-1. Adept eCobra 800 Robot

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Joint 2
Joint 1
Joint 3
Outer
Inner Link
Link Joint 4
Figure 1-2. Robot Joint Motions - eCobra 600 Robot Shown
eCobra Robot Models

There are three tiers of eCobra robots, with 600 and 800 mm upright models and an 800 mm
Inverted robot in each tier. In increasing order of performance and features, they are:
l eCobra Lite
l eCobra Standard
l eCobra Pro
Robots of any given size and orientation are identical physically for each of the three tiers. The
Pro models offer the fastest performance and the most features and connectivity. The Lite
models offer the least. All nine models are covered in this manual.
All eCobra robots will typically be connected to a user-supplied PC running the Adept ACE
software.
Adept eCobra robots can optionally be used with an Adept SmartController EX™ motion
controller, if more features and connectivity are needed. An Adept SmartVision MX™
industrial PC can be added for more vision support. The eCobra Standard and eCobra Pro
robots can be used with a user-supplied PLC.

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eAIB™ (Amplifiers in Base)

eCobra robots use an Adept eAIB amplifier. The robots are programmed and controlled using
the eAIB. The amplifiers and full servo control for the Adept eCobra robots are contained in the
eAIB, which is embedded in the base of the robot. The eAIB also provides the platform for
running Adept’s eV+ OS and language.
Adept eAIB Features
l On-board digital I/O
l Low EMI for use with noise sensitive equipment
l No external fan for quiet robot operation
l 8 kHz servo rate to deliver low positional errors and superior path following
l Sine wave commutation to lower cogging torque and improve path following
l Digital feed-forward design to maximize efficiency, torque, and velocity
l Temperature sensors on all amplifiers and motors for maximum reliability and easy
troubleshooting
l Hardware-based E-Stop and Teach Restrict controls
For improved safety relative to European standards implemented in 2012
The eAIB fits all eCobra robots.
Adept eAIB on
Adept eCobra
600 robot
Figure 1-3. eAIB, Amplifier on Robot, eCobra 600 Shown

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1.2 eCobra Robot Features and Options

The eAIB controller provides varying levels of vision support and connectivity for Standard
and Pro models of the robot. Some applications may call for more, in which case you may
want to add an Adept SmartController EX and/or an Adept SmartVision MX industrial PC.
eCobra SmartController
Feature eCobra Lite eCobra Pro
Standard EX Option
Vision - Yes Yes -
on-the-fly - - Yes -
I/O - max2 12/8 44/40 76/72 524/520
XIO 12/8 12/8 12/8 eAIB + 12/8
IEEE 1394 2 2 2 eAIB + 3
IO Blox option - 8/8 x max 4 8/8 x max 8 -
sDIO option - - - 32/32 x max 16
RS-422/485 - - - 1
RS-232 - 11 11 eAIB + 3
DeviceNet - - - Option
Conveyors - - 21 eAIB + 4
tracked
PLC support - Yes Yes -
ePLC I/O - - Yes -
Adept - Yes Yes Yes

PackXpert
Force Sensing - Yes1 Yes1 -
T20 Pendant Yes Yes Yes n/a

option
IP-65 option Yes Yes Yes n/a
Cleanroom Yes Yes Yes n/a

option
Max Robots 1 1 1 4
Max Axes 4 4 4 24
Pass-through, 5 air 5 air 5 air -

J1 to J2 24 user electric 24 user electric 24 user electric
1 DeviceNet 1 DeviceNet 1 DeviceNet
1 Requires eAIB XBELT IO Adapter cable.
2 More I/O can be attained using DeviceNet and combinations of RS- ports, if needed.

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SmartController EX
The SmartController EX motion controller can coordinate up to 4 Adept robots, increasing the
number of robot axes to 24 from the eAIB’s 4. It increases the I/O available, raises the number
of serial ports by 3, and provides for tracking up to 4 additional conveyors. It also enables you
to use the sDIO option, which adds even more I/O ports.
The SmartController EX supports the DeviceNet option, and allows for the use of third-party
vision systems. One RS-485 port is available.
Both the SmartController EX and the sDIO Module are covered in the Adept SmartController EX
User's Guide.
sDIO™ Module
The sDIO expansion module provides 32 optically-isolated digital inputs, 32 optically-isolated
outputs, and an IEEE 1394 interface. Up to 16 sDIO modules can be added to the system. A
SmartController EX must be present to use an sDIO module.
IO Blox™
Up to 8 IO Blox units can be added to increase the available I/O ports by 8 inputs and 8
outputs per unit. The IO Blox does not require a SmartController EX. Refer to the Adept IO Blox
User’s Guide.
SmartVision MX
The SmartVision MX is an industrial PC that provides vision-oriented connectivity, as well as
extra I/O. It can drive up to 4 Gigabit and 4 USB 3.0 cameras. The Gigabit ports are PoE, so no
extra power is needed to the cameras. The SmartVision MX industrial PC is covered in the
Adept SmartVision MX User's Guide.
T20 Pendant™
The T20 pendant provides manual control of an Adept robot. This is generally used when
teaching pick and place locations. Refer to the Adept T20 Pendant User's Guide.
1.3 Dangers, Warnings, Cautions, and Notes

There are five levels of special alert notation used in Adept manuals. In descending order of
importance, they are:
DANGER: This indicates an imminently hazardous electrical

situation which, if not avoided, will result in death or serious
injury.
DANGER: This indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

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WARNING: This indicates a potentially hazardous electrical

situation which, if not avoided, could result in injury or major
damage to the equipment.
WARNING: This indicates a potentially hazardous situation

which, if not avoided, could result in injury or major damage to
the equipment.
CAUTION: This indicates a situation which, if not avoided,

could result in damage to the equipment.
NOTE: Notes provide supplementary information, emphasize a point or procedure,

or give a tip for easier operation.
1.4 Safety Precautions
DANGER: An Adept eCobra robot can cause serious injury or

death, or damage to itself and other equipment, if the following
safety precautions are not observed.
l All personnel who install, operate, teach, program, or maintain the system must read
this guide, read the Adept Robot Safety Guide, and complete a training course for their
responsibilities in regard to the robot.
l All personnel who design the robot system must read this guide, read the Adept Robot
Safety Guide, and must comply with all local and national safety regulations for the
location in which the robot is installed.
l The robot system must not be used for purposes other than described in Intended Use of
the Robots on page 17. Contact Adept if you are not sure of the suitability for your
application.
l The user is responsible for providing safety barriers around the robot to prevent anyone
from accidentally coming into contact with the robot when it is in motion.
l Power to the robot and its power supply must be locked out and tagged out before any
maintenance is performed.
1.5 What to Do in an Emergency Situation

Press any E-Stop button (a red push-button on a yellow background) and then follow the
internal procedures of your company or organization for an emergency situation. If a fire
occurs, use CO to extinguish the fire.
2
1.6 Additional Safety Information

Adept provides other sources for more safety information:

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Manufacturer’s Declaration of Conformity (MDOC)

This lists all standards with which each robot complies. For details, see Manufacturer’s
Declaration on page 17.
Adept Robot Safety Guide

The Adept Robot Safety Guide provides detailed information on safety for Adept robots. It also
gives resources for more information on relevant standards.
It ships with each robot manual, and is also available from the Adept Document Library. For
details, see Adept Document Library on page 18.
1.7 Intended Use of the Robots

The Adept eCobra robots are intended for use in parts assembly and material handling for
payloads less than 5.5 kg (12.1 lb). See Robot Specifications on page 128 for complete
information on the robot specifications. Refer to the Adept Robot Safety Guide for details on the
intended use of Adept robots.
1.8 Manufacturer’s Declaration

The Manufacturer’s Declaration of Incorporation and Conformity for Adept robot systems can
be found on the Adept website, in the Download Center of the Support section.
http://www.adept.com/support/downloads/file-search
NOTE: The Download Center requires that you are logged in for access. If you are
not logged in, you will be redirected to the Adept website Login page, and then
automatically returned to the Download Center when you have completed the login
process.
1. From the Download Types drop-down list, select Manufacturer Declarations
2. From the Product drop-down list, select your Adept robot product category (such as
Adept Cobra Robots, Adept Viper robots, etc.).
3. Click Begin Search. The list of available documents is shown in the Search Results area,
which opens at the bottom of the page. You may need to scroll down to see it.
4. Use the Description column to locate the document for your Adept robot, and then click
the corresponding Download ID number to access the Download Details page.
5. On the Download Details page, click Download to open or save the file.
1.9 How Can I Get Help?

Refer to the How to Get Help Resource Guide (Adept P/N 00961-00700) for details on getting
assistance with your Adept software and hardware. Additionally, you can access information
sources on Adept’s corporate website:
http://www.adept.com

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l For Contact information:

http://www.adept.com/contact/americas
l For Product Support information:
http://www.adept.com/support/service-and-support/main
l For user discussions, support, and programming examples:
http://www.adept.com/forum/
Related Manuals
This manual covers the installation, operation, and maintenance of an Adept eCobra robot
system. For additional manuals covering programming the system, reconfiguring installed
components, and adding optional components, see the following table.
Table 1-1. Related Manuals
Manual Title Description
Adept Robot Safety Guide Contains safety information for Adept robots.
Adept ACE User’s Guide Instruction for the use of the Adept ACE software.
Adept SmartController EX Instructions for use of the optional Adept SmartController
User's Guide EX motion controller.
Adept SmartVision MX User's Instructions for use of the optional Adept SmartVision MX
Guide industrial PC.
Adept T20 Pendant User's Describes the use of the optional Adept T20 manual control
Guide pendant.
Adept IO Blox User’s Guide Describes the IO Blox product.
Adept Dual-Robot Contains cable diagrams and configuration procedures for a
Configuration Procedure dual-robot system.
Adept Document Library

The Adept Document Library (ADL) contains documentation for Adept products. You can
access the ADL from the Adept website. Select:
Support > Document Library
from the Adept home page. To go directly to the Adept Document Library, type the following
URL into your browser:
http://www.adept.com/Main/KE/DATA/adept_search.htm
To locate information on a specific topic, use the Document Library search engine on the ADL
main page. To view a list of available product documentation, use the menu links located
above the search field.

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Chapter 2: Robot Installation
2.1 Installation Overview

The system installation process is summarized in the following table.
NOTE: For dual-robot installations, see the Adept Dual-Robot Configuration Procedure,

which is available in the Adept Document Library.
Table 2-1. Installation Overview
Task to be Performed Reference Location

Mount the robot to a flat, secure mounting surface. See Mounting an Upright eCobra
Robot on page 21 or Mounting an
eCobra 800 Inverted Robot on page 23.
Install the Front Panel, pendant, and Adept ACE™ System Installation on page 29.
software. The pendant is an option.
Create a 24 VDC cable and connect it between the See Connecting 24 VDC Power to
robot and the user-supplied 24 VDC power supply. Robot on page 37.
Create a 200-240 VAC cable and connect it between See Connecting 200-240 VAC Power to
the robot and the facility AC power source. Robot on page 40.
Install user-supplied safety barriers in the workcell. See Installing User-Supplied Safety
Equipment on page 45.
Learn about connecting digital I/O through the XIO See eAIB XIO Connector Signals on
connector on the eAIB. page 61.
Learn about starting the system for the first time. See Starting the System for the First
Time on page 68.
Learn about installing optional equipment, See Optional Equipment Installation
including end-effectors, user air and electrical lines, on page 93.
external equipment, solenoids, etc.
2.2 Transport and Storage

This equipment must be shipped and stored in a temperature-controlled environment, within
the range –25 to +55° C (-13 to +131° F). The recommended humidity range is 5 to 90 percent,
non-condensing. It should be shipped and stored in the Adept-supplied crate, which is
designed to prevent damage from normal shock and vibration. You should protect the crate
from excessive shock and vibration.
Use a forklift, pallet jack, or similar device to transport the packaged equipment (see the
following figure).

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The robots must always be stored and shipped in an upright position in a clean, dry area that
is free from condensation. Do not lay the crate on its side or any other position; this could
damage the robot.
The eCobra 600 robot weighs 41 kg (90 lb), the eCobra 800 robot weighs 43 kg (95 lb), and the
eCobra 800 Inverted weighs 51 kg (112 lb), all with no options installed.
2.3 Unpacking and Inspecting the Adept Equipment
Before Unpacking
Carefully inspect all shipping crates for evidence of damage during transit. Pay special
attention to any tilt and shock indication labels on the exteriors of the containers. If any
damage is indicated, request that the carrier’s agent be present at the time the container is
unpacked.
Upon Unpacking
Before signing the carrier’s delivery sheet, please compare the actual items received (not just
the packing slip) with your equipment purchase order and verify that all items are present and
that the shipment is correct and free of visible damage.
l If the items received do not match the packing slip, or are damaged, do not sign the
receipt. Contact Adept as soon as possible.
l If the items received do not match your order, please contact Adept immediately.
Inspect each item for external damage as it is removed from its container. If any damage is
evident, contact Adept. See How Can I Get Help? on page 17.
Retain all containers and packaging materials. These items may be necessary to settle claims
or, at a later date, to relocate equipment.
2.4 Repacking for Relocation

If the robot or other equipment needs to be relocated, reverse the steps in the installation
procedures that follow. Reuse all original packing containers and materials and follow all
safety notes used for installation. Improper packaging for shipment will void your warranty.
Specify this to the carrier if the robot is to be shipped.
CAUTION: Before unbolting the robot from the mounting

surface, fold the outer arm against the Joint 2 hardstops to help
centralize the center of gravity. The robot must always be
shipped in an upright orientation.
2.5 Environmental and Facility Requirements

The Adept robot system installation must meet the operating environment requirements
shown in the following table.

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Table 2-2. Robot System Operating Environment Requirements
Ambient temperature 5 to 40° C (41 to 104° F)

Humidity 5 to 90%, non-condensing
Altitude up to 2000 m (6500 ft)
Pollution degree 2
Robot protection class IP-20 (NEMA Type 1)
IP-65 Versions IP-65
Cleanroom rating, cleanroom models only ISO 4, Fed Reg Class 10
NOTE: For robot dimensions, see Dimension Drawings on page 119.
2.6 Mounting an Upright eCobra Robot

This section applies to the eCobra 600 and eCobra 800 robots, but not the eCobra 800 Inverted
robot.
Eyebolt for lifting robot

after robot has been
unbolted from the
transportation pallet.
Place forklift or pallet-jack here.
Figure 2-1. eCobra 600 Robot on a Transportation Pallet
WARNING: Only qualified service personnel may install or

service the robot system.

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Mounting Surface
The upright Adept eCobra robots are designed to be mounted on a smooth, flat, level surface.
The mounting structure must be rigid enough to prevent vibration and flexing during robot
operation. Adept recommends a 25 mm (1 in.) thick steel plate mounted to a rigid tube frame.
Excessive vibration or mounting flexure will degrade robot performance. The following figure
shows the mounting hole pattern for the Adept eCobra robots.
NOTE: On the under side of the base there is a hole and a slot that can be used as
locating points for user-installed dowel pins in the mounting surface; see the
following figure. Using locating pins will improve the ability to remove and
reinstall the robot in the same position.
4X Ø 14 THRU
160
+0.015
2x R4 0 6 80
10
45
200
160
50
+0.015
Ø8 6
0 90 234 Units in mm
338
Figure 2-2. Mounting Hole Pattern for Upright eCobra Robots
Mounting Procedure
1. Using the dimensions shown in the previous figure, drill and tap the mounting surface
for four M12 - 1.75 x 36 mm (or 7/16 - 14 UNC x 1.50 in.) machine bolts (mounting
hardware is user-supplied).
2. If you are using dowel pins for locating the robot, insert those in the mounting surface.
3. While the robot is still bolted to the transportation pallet, connect a hydraulic lift to the
eyebolt at the top of the inner link. See Figure 2-1. Take up any slack, but do not lift the
robot at this time.

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WARNING: Do not attempt to lift the robot at any points other

than the eyebolt provided. Do not attempt to extend the inner
or outer links of the robot until the robot has been secured in
position. Failure to comply could result in the robot falling and
causing either personnel injury or equipment damage.
4. Remove the four bolts securing the robot base to the pallet.
Retain these bolts for possible later relocation of the equipment.
5. Lift the robot and position it directly over the mounting surface.
6. Slowly lower the robot while aligning the base and the tapped holes in the mounting
surface.
NOTE: The base casting of the robot is aluminum and can easily be dented if
bumped against a harder surface.
7. Verify that the robot is mounted squarely (cannot rock back and forth) before tightening
the mounting bolts.
8. Install the user-supplied mounting bolts and washers. Tighten bolts to the torque
specified in the following table.
WARNING: The center of mass of the robot may cause the

robot to fall over if the robot is not secured with the mounting
bolts.
NOTE: Check the tightness of the mounting bolts one week after initial installation,
and then recheck every 6 months. See Maintenance on page 73 for periodic
maintenance.
Table 2-3. Mounting Bolt Torque Specifications
Standard Size Specification Torque
Metric M12 x 1.75 ISO Property Class 8.8 85 N·m

SAE 7/16-14 UNC SAE J429 Grade 5 or 65 ft-lb
ASTM A449
2.7 Mounting an eCobra 800 Inverted Robot
Mounting Surface
The Adept Cobra s800 Inverted robot is designed to be mounted in an inverted position. When
designing the mounting structure, you must account for both load and stiffness. The mounting
structure must be rigid enough to prevent vibration and flexing during robot operation.
Excessive vibration or mounting flexure will degrade robot performance. Adept recommends
the mounting structure be stiff enough so that the first vibration mode is greater than 70 Hz.
The following figure shows the mounting hole pattern.

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4X Ø 14 Thru
+ 0.015
2X R 4 0.000
6 160
80
10
45
189
160
50
Ø 8 + 0.015 6 90 107
0.000 Units in mm
205
Figure 2-3. Robot Mounting Dimensions for eCobra Inverted Robot
NOTE: On the robot mounting surface, there is a hole and a slot that can be used as
locating points for user-installed dowel pins in the mounting surface.
Using locating pins can improve the ability to remove and reinstall the robot in the
same position.
Mounting Procedure
l Always use at least two people, and preferably three, to mount the robot.
l The robot should be in the folded position when lifting. See the following figure.

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183.2
278
500
778
Units in mm
Figure 2-4. Robot in Folded Position
WARNING: Do not attempt to extend the inner or outer links

of the robot until the robot has been secured in position. Failure
to comply could result in the robot falling and causing either
personnel injury or equipment damage.
1. Using the dimensions shown in Figure 2-3. , drill and tap the mounting surface for four
M12 - 1.75 x 36 mm (or 7/16 - 14 UNC x 1.50 in.) machine bolts (mounting hardware is
user-supplied).
2. If you are using dowel pins for locating the robot, insert those in the mounting surface.
3. Remove the four screws on top of the wooden robot base protection box. See Figure 2-5.
l Remove the robot base protection box.
l Retain the four screws and box for possible later relocation of the equipment.

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Place pallet jack underneath

Place forklift here the pallet
Figure 2-5. eCobra 800 Inverted Robot on a Transportation Pallet
4. While the robot is still bolted to the transportation pallet, use a forklift or other
mechanical lifting device to lift the robot and position it directly under the mounting
surface. Make sure that one person watches the robot carefully as it is lifted and
transported, to ensure it does slip or become unbalanced.
WARNING: The center of mass of the robot may cause the robot to

fall over if the robot is not secured to the pallet.
5. Slowly lift the robot while aligning the base and the tapped mounting holes in the
mounting surface.
6. Install, but do not tighten, the user-supplied mounting bolts and washers.
CAUTION: The base casting of the robot is aluminum and can

easily be dented if bumped against a harder
surface.
NOTE: Verify that the robot is mounted squarely (will not rock back and forth)
before tightening the mounting bolts.

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7. Remove the bolts securing the robot to the pallet.

l Retain these bolts for possible later relocation of the equipment.
l Move the pallet out of the way.
8. Tighten the mounting bolts to the torque specified.
Table 2-4. Mounting Bolt Torque Specifications
Standard Size Specification Torque
Metric M12 x 1.75 ISO Property Class 8.8 85 N·m
SAE 7/16-14 UNC SAE J429 Grade 5 or 65 ft-lbf

ASTM A449
NOTE: Check the tightness of the mounting bolts one week after installation, and
then recheck every 6 months. See Maintenance on page 73 for periodic
maintenance.
2.8 Connectors on Robot Interface Panel (eAIB)
XSYSTEM
ENET ENET
DC
IN
24 V GND
XBELTIO
XIO
Servo
AC 1Ø
200-240 V
Figure 2-6. Robot Interface Panel
24 VDC—for connecting user-supplied 24 VDC power to the robot. The mating connector is
provided.
Ground Point—for connecting cable shield from user-supplied 24 VDC cable.

Page 27 of 148
200/240 VAC — for connecting 200-240 VAC, single-phase, input power to the robot. The
mating connector is provided. The cable is user-supplied.
XIO (DB26, high density, female) — for user I/O signals for peripheral devices. This connector
provides 8 outputs and 12 inputs. For connector pin allocations for inputs and outputs, see
eAIB XIO Connector Signals on page 61. That section also contains signal numbers to access
these I/O signals via eV+.
XBELTIO — (this is not supported on eCobra Lite robots) adds two belt encoders (Pro only),
an RS-232 interface, and either Intelligent Force Sensing or IO Blox support. This requires the
eAIB XBELT IO Adapter cable.
SmartServo x2 (IEEE 1394) — for connecting the IEEE 1394 cable from an optional controller to
the robot. The servo connectors can also be used to connect to a second robot or another 1394-
based motion axis.
XSYSTEM — The Front Panel, optional T20 pendant, and XUSR cable connect here. This uses
the eAIB XSYSTEM cable. See System Cables, eAIB Only (no SmartController EX) on page 29.
If you are using an optional SmartController EX, this uses the eAIB XSYS cable, instead of this
cable, and the Front Panel and T20 pendant connect to the SmartController EX.
ENET — Two Ethernet ports are available. One will be needed to connect to a PC running
Adept ACE software or a user-supplied PLC.

Page 28 of 148
Chapter 3: System Installation
NOTE: This chapter does not cover I/O. Refer to Connecting Digital I/O to the
System on page 59.
3.1 System Cables, eAIB Only (no SmartController EX)

The letters in the following figure correspond to the letters in the table of cables and parts. The
numbers correspond to the steps in the cable installation overview table. The tables are on the
pages following the figure.
XUSR for:
- User E-Stop/Safety Gate 2 Adept
- Muted Safety Gate eCobra
B XUSR Robot
The Jumper Plug is required if
neither of these is used
C 2a
XUSR Jumper Plug
Front Panel 3
Cable
D E
3 XFP
Front Panel Either Front Panel or F 3a User-Supplied
FP plug must be used FP Jumper Plug Ground Wire
4 T20 Adapter 4
Cable 5 XSYSTEM
ENET ENET
K
DC
J
IN
24V
GND
XBELTIO
XIO
AC Servo
XMCP A
1
Ø
200 -
240V
4a H G 4a
T20 Bypass Plug XMCP Jumper Plug eAIB Robot Interface
Either T20 Pendant,T20 Bypass Plug, or XSYSTEM Panel
T20 Pendant (option)
XMCP Jumper Plug must be used Cable
1 9a
24 VDC, 6 A
Power Supply DC Power
85 - 264 VAC Cable
XSYSTEM
ENET ENET
DC
Universal N M 24 V
IN
GND
Input
XBELTIO
7
XIO
AC Servo
1
Ø
Adept SmartVision MX (option) M 200 -

240 V
DC Power
Cable 6
10 7a
AC Power
L Cable
T 9b Ethernet from eAIB
to SmartVision MX 200-240 VAC
10 A
Camera
(option) R single-phase
8
P 9 S Q Ethernet to eAIB
Ethernet
from PC User-supplied User-supplied
User-Supplied PC PLC (not for Lite) Switch
running Adept ACE Software
Figure 3-1. System Cable Diagram for Adept eCobra Robots, Pendant and Vision Shown

Page 29 of 148
The pendant is an option, and may not be present in your system. The figure includes the
optional T20 pendant and optional SmartVision MX industrial PC.
NOTE: For additional system grounding information, see Connecting 24 VDC Cable

on page 39.
List of Cables and Parts

Open the Accessory box and locate the eAIB XSYSTEM cable. Connect the cables and
peripherals as shown in the preceding figure. Parts and steps are covered in the following two
tables.
Part Cable and Parts List Part # Part of: Notes

A eAIB XSYSTEM Cable Assembly 13323-000 standard, eAIB
B User E-Stop, Safety Gate n/a n/a user-supplied
C XUSR Jumper Plug 04736-000 13323-000 standard, eAIB
D Front Panel 90356-10358 standard
E Front Panel Cable 10356-10500 90356-10358 standard
F Front Panel Jumper Plug 10053-000 13323-000 standard, eAIB
G XMCP Jumper Plug 04737-000 13323-000 standard, eAIB
H T20 Bypass Plug 10048-000 10055-000 standard, T20
J T20 Adapter Cable 10051-003 10055-000 standard, T20
K T20 Pendant (option) 10055-000 option
L AC Power Cable (option) 04118-000 90565-010 or user-supplied
M 24 VDC Power Cable (option) 04120-000 90565-010 or user-supplied
N 24 VDC, 6 A Power Supply 04536-000 90565-010 or user-supplied
(option)
P Ethernet Cable - PC -> PLC n/a n/a user-supplied
(Only while programming PLC)
Q Ethernet Cable - switch -> eAIB n/a n/a user-supplied
R Ethernet Cable - switch -> n/a n/a user-supplied
SmartVision MX
S Ethernet switch, cable for n/a n/a option,
SmartVision MX. user-supplied
T Camera and cable n/a n/a option
The XUSR, XMCP, and XFP jumpers intentionally bypass safety connections so you can test
the system functionality during setup.

Page 30 of 148
WARNING: Under no circumstances should you run an Adept

system, in production mode, with all three jumpers installed.
This would leave the system with no E-Stops.
Cable Installation Overview

Power requirements for the SmartVision MX industrial PC are covered in that user guide. For
24 VDC, both the eCobra robot and a SmartVision MX can usually be powered by the same
power supply.
Step Connection Part
1 Connect eAIB XSYSTEM cable to XSYSTEM on eAIB. A

2 Connect a user E-Stop or Muted Safety Gate to the eAIB XSYSTEM cable XUSR B
connector or
2a verify XUSR jumper plug is installed in eAIB XSYSTEM cable XUSR connector. C
3 Connect Front Panel cable to Front Panel and eAIB XSYSTEM cable XFP D, E
connector or
3a if no Front Panel, install FP jumper on eAIB XSYSTEM cable XFP connector. F
See NOTE after table.
4 Connect T20 adapter cable to eAIB XSYSTEM cable XMCP connector or J, K
4a if no T20, install XMCP jumper G
or or
T20 Adapter Cable with T20 bypass plug. H
5 Connect user-supplied ground to robot. See Grounding the Adept Robot System n/a
on page 44.
6 Connect 200-240 VAC to AC Input on eAIB Interface Panel; secure with clamp. L
7 Connect 24 VDC to DC Input on Interface Panel. N,
M
7a Connect 24 VDC and shield ground to SmartVision MX, if used. See N,
SmartVision MX user's guide for location. M
8 Connect Ethernet cable from PC to PLC, if a PLC is used. P
9 Connect Ethernet cable from PLC to switch, if a PLC is used. S
9a Connect Ethernet cable from switch to eAIB. Q, S
9b Connect Ethernet cable from SmartVision MX, if used, to switch. R, S
10 Connect optional camera and cable to SmartVision MX, if used. T

Page 31 of 148
NOTE: A front panel ships with each eCobra robot system, but you can choose not
to use it if you replace its functionality with equivalent circuits. That is beyond the
scope of this guide.
Optional Cables
NOTE: The following cables are not covered in the steps in the preceding table.
Part Description Notes

XIO Breakout Cable, 12 inputs/ Available as option
8 outputs, 5 M
eAIB XBELT IO Adapter Cable Available as option
The XIO Breakout cable is for using the I/O on the eAIB. See XIO Breakout Cable on page 66.
The optional eAIB XBELT IO Adapter cable splits the eAIB XBELTIO port into a belt encoder
lead, an Intelligent Force Sensor or IO Blox lead, and an RS-232 lead.

Page 32 of 148
3.2 System Cables, with SmartController EX

When the optional SmartController EX is included in the system, the Pendant, Front Panel,
and XUSR connections must connect to the SmartController EX.
Adept SmartVision EX (option)

T20 Adapter
User-Supplied Cable
Ground Wire 4
SYS
T20
5b
sion EX
LAN1 LAN2
MOUSE COM1 DVI USB USB
SmartVision
9b J Pendant
SmartVi
H (optional)
4a
T20 Bypass
User-supplied Camera (option) 7a Plug
S G 4a
Adept SmartController EX (option)
XMCP
K
Jumper
4 Plug
5a 10 Either T20 Pendant,
T20 Bypass Plug, or
User-Supplied XMCP Jumper Plug
Ground Wire 7 must be used
2 1 3 3a
XUSR for: B Adept eCobra
- User E-Stop/Safety Gate FP
- Muted Safety Gate
Front F Robot
- Jumper plug required
C Panel Jumper
Cable Plug
when not used 2a R
XUSR Jumper Plug
E IEEE
1394
D
User-supplied 3
switch (option)
Front Panel User-Supplied
Ethernet to Either Front Panel or Ground Wire
SmartController EX FP plug must be used
eAIB
Optional PLC XSYS
DC Power
Q Cable
Cable R 5 DC
XSYSTEM
ENET ENET
9
IN
24V
GND
XBELTIO
XIO
AC Servo
from Controller
1
Ø
200 -
240V
XSYS Port
M
Ethernet from A Robot Interface Panel
PC to PLC,
Switch, or
SmartController EX 1
DC Power
85 - 264 VAC XSYSTEM
P M Cable DC
ENET ENET
8
Universal N IN
24 V
GND
10
XBELTIO
Input 7
XIO
AC Servo
1
Ø
24 VDC, 6 A
Power Supply 200 -
240 V
User-Supplied PC 200-240 VAC 6

running PLC or ACE 10 A L AC Power Cable
Programming Software single-phase
Figure 3-2. System Cable Diagram with SmartController EX

Page 33 of 148
Installing a SmartController EX Motion Controller

Refer to the Adept SmartController EX User’s Guide for complete information on installing the
optional Adept SmartController EX. This list summarizes the main steps.
1. Mount the SmartController EX and Front Panel.
2. Connect the Front Panel to the SmartController EX.
3. Connect the pendant (if purchased) to the SmartController EX.

Connect a jumper plug, if no pendant is being used.
4. Connect user-supplied 24 VDC power to the controller.
Instructions for creating the 24 VDC cable, and power specification, are covered in the
Adept SmartController EX User’s Guide.
5. Install a user-supplied ground wire between the SmartController EX and ground.
List of Cables and Parts

Part Cable and Parts List Notes
A eAIB XSYS Cable standard, eAIB

B User E-Stop, Safety Gate user-supplied
C XUSR Jumper Plug standard,
SmartController EX
D Front Panel standard
E Front Panel Cable standard
F Front Panel Jumper Plug standard,
SmartController EX
G XMCP Jumper Plug standard,
SmartController EX
H T20 Bypass Plug standard, T20
J T20 Adapter Cable standard, T20
K T20 Pendant (option) option
The following three items are available, as an option, in the Adept
power supply/cable kit 90565-010
L AC Power Cable user-supplied/option
M 24 VDC Power Cable user-supplied/option
N 24 VDC, 6 A Power Supply user-supplied/option
P Ethernet Cable, PC - user-supplied
SmartController
Q Ethernet Cable, PC - user-supplied, option
SmartVision MX

Page 34 of 148
Part Cable and Parts List Notes
R IEEE 1394 cable standard

S Camera and cable user-supplied, option
The XUSR, XMCP, and XFP jumpers intentionally bypass safety connections so you can test
the system functionality during setup.
WARNING: Under no circumstances should you run an Adept

system, in production mode, with all three jumpers installed.
This would leave the system with no E-Stops.
Cable Installation Overview

Step Connection Part
1 Connect eAIB XSYS cable to XSYSTEM on eAIB A

2 Connect a user E-Stop or Muted Safety Gate to the XUSR connector or B
2a verify XUSR jumper plug is installed in XUSR connector. C
3 Connect Front Panel cable to Front Panel and XFP connector or D, E
3a if no Front Panel, install FP jumper on XFP connector. F
4 Connect Pendant adapter cable to XMCP connector or J, K
4a if no Pendant, install XMCP jumper or bypass plug. G or
H
5 Connect user-supplied ground to robot. See robot user's guide for location. n/a
5a Connect user-supplied ground to SmartController EX. See SmartController n/a
EX user's guide for location.
5b Connect user-supplied ground to SmartVision MX, if used. See SmartVision n/a
MX user's guide for location.
6 Connect 200-240 VAC to AC Input on eAIB; secure with clamp. L
7 Connect 24 VDC to DC Input on eAIB and SmartController EX. N,M
7a Connect 24 VDC to SmartVision MX, if used. N,M
8 Connect Ethernet cable from PC to SmartController EX. P
9a Connect Ethernet cable to SmartVision MX, if used. Q
10 Connnect IEEE 1394 cable between SmartController EX and eAIB SmartServo R
11 Connect optional camera and cable to SmartVision MX, if used. S
Optional Cables
NOTE: The following cables are not covered in the steps in the preceding table.

Page 35 of 148
Part Description Notes

XIO Breakout Cable, 12 inputs/ Available as option
8 outputs, 5 M
Y Cable, for XSYS cable connections Available as option with
to dual robots SmartController EX
eAIB XBELT IO Adapter Cable Available as option
The XIO Breakout cable is for using the I/O on the eAIB. See Optional XIO Breakout Cable on
page 66.
The Y cable attaches at the SmartController EX XSYS connector, and splits it into two XSYS
connectors. This is part number 00411-000. See the Dual Robot Configuration Guide.
The optional eAIB XBELT IO Adapter cable splits the eAIB XBELTIO port into a belt encoder
lead, an Intelligent Force Sensor or IO Blox lead, and an RS-232 lead. If the system has a
SmartController EX, this is only needed for Intelligent Force Sensing.
3.3 Adept ACE Software
User-supplied PC
The user loads the Adept ACE software onto the PC and connects it to the eAIB via an
Ethernet cable. Depending on the other equipment in the system, there may be an Ethernet
switch between the two.
Installing Adept ACE Software

The Adept ACE disk will display a ReadMe file when inserted in your PC. This contains
hardware and software requirements for running Adept ACE software.
You install Adept ACE from the Adept Software disk. Adept ACE needs Microsoft .NET
Framework. The Adept ACE Setup Wizard scans your PC for .NET, and installs it
automatically if it is not already installed.
1. Insert the disk into the disk drive of your PC.
If Autoplay is enabled, the Adept software disk menu is displayed. If Autoplay is
disabled, you will need to manually start the disk.
NOTE: The online document that describes the installation process opens in the
background when you select one of software installation steps below.
2. Especially if you are upgrading your Adept ACE software installation: from the Adept
ACE software disk menu, click Read Important Information.
3. From the Adept ACE software disk menu, select:
Install the Adept ACE Software

The Adept ACE Setup wizard opens.
4. Follow the online instructions as you step through the installation process.
5. When the installation is complete, click Finish.

Page 36 of 148
6. After closing the Adept ACE Setup wizard, click Exit on the disk menu to close the
menu.
NOTE: You will have to restart the PC after installing Adept ACE software.
3.4 Connecting 24 VDC Power to Robot
Specifications for 24 VDC Power
Table 3-1. Specifications for 24 VDC User-Supplied Power Supply
User-Supplied Power Supply 24 VDC (± 10%), 150 W (6 A)

(21.6 V < V < 26.4 V)
in
Circuit Protectiona Output must be less than 300 W peak
or
8 Amp in-line circuit protection
Power Cabling 1.5 – 1.85 mm² (16-14 AWG)
Shield Termination Braided shield connected to frame ground
terminal at both ends of cable. See Figure
3-3.
a User-supplied 24 V power supply must incorporate overload protection to limit peak
power to less than 300 W, or 8 A in-line circuit protection must be added to the 24 V
power source. (In case of multiple units on a common 24 V supply, each unit must be
protected individually.)
NOTE: Fuse information is located on the eAIB electronics.
The power requirements for the user-supplied power supply will vary depending on the
configuration of the robot and connected devices. Adept recommends a 24 V, 6 A power
supply to allow for startup current draw and load from connected user devices, such as
solenoids and digital I/O loads. If multiple robots are sharing a 24 V power supply, increase
the supply capacity by 3 A for each additional robot.
l Single eCobra robot, no other units: 6 A
l Additional eCobra robots: add 3 A per robot
l SmartVision MX: add 4 to 7 A, depending on camera load
l SmartController EX: add 2 to 5 A, depending on I/O load
CAUTION: Make sure you select a 24 VDC power supply that

meets the specifications in the previous table. Using an under-
rated supply can cause system problems and prevent your
equipment from operating correctly. See the following table for
recommended power supplies.

Page 37 of 148
Table 3-2. Recommended 24 VDC Power Supplies
Vendor Name Model Ratings

XP Power JPM160PS24 24 VDC, 6.7 A, 160 W
Astrodyne SP-150-24 24 VDC, 6.3 A, 150 W
Mean Well SP-150-24 24 VDC, 6.3 A, 150 W
24 VDC Mating Connector

The 24 VDC mating connector and two pins are supplied with each system. They are shipped
in the cable/accessories box.
Table 3-3. 24 VDC Mating Connector Specs
Connector Details Connector receptacle, 2 position, type:

Molex Saber, 18 A, 2-Pin
Molex P/N 44441-2002
Digi-Key P/N WM18463-ND
Pin Details Molex connector crimp terminal,

female, 14-18 AWG
Molex P/N 43375-0001
Recommended crimping tool, Molex Hand Molex P/N 63811-0400

Crimpers
NOTE: The 24 VDC cable is not supplied with the system, but is available in the
optional Power Cable kit. See Chapter 3:
Creating 24 VDC Cable

1. Locate the connector and pins shown in Table 3-3.
2. Use 14-16 AWG wire to create the 24 VDC cable. Select the wire length to safely reach
from the user-supplied 24 VDC power supply to the robot base.
3. Crimp the pins onto the wires using the crimping tool.
4. Insert the pins into the connector. Confirm that the 24 V and 24 V return wires are in

Page 38 of 148
the correct terminals in the plug.

5. Prepare the opposite end of the cable for connection to the user-supplied 24 VDC power
supply.
NOTE: If you are using the optional SmartController EX motion controller, you also
must create a separate 24 VDC cable for it. That cable uses a different style of
connector. See the Adept SmartController EX User's Guide.
Connecting 24 VDC Cable

1. Connect one end of the shielded 24 VDC cable to your user-supplied 24 VDC power
supply. The cable shield should be connected to frame ground on the power supply. Do
not turn on the 24 VDC power until instructed to do so in Turning on Power on page
69. See the following figure.
2. Plug the mating connector end of the 24 VDC cable into the 24 VDC connector on the
interface panel on the back of the robot. The cable shield should be connected to the
ground point on the interface panel.
User-Supplied
Adept eCobra Robot
Power Supply
Attach shield from user- 24 VDC
supplied cable to ground
screw on eCobra robot Attach shield from user-
Interface Panel. supplied cables to frame
GND ground on power supply.
– Frame Ground
+ Circuit
Protection, +
User-Supplied Shielded 8 A max –
Power Cable
Optional Equipment
Adept SmartVision MX
Attach shield from
-+ user-supplied
cable to left wire slot
Circuit
Protection,
of SmartVision MX. 8 A max
Attach shield from user-supplied

Circuit
cable to side of controller using
Protection,
-+ star washer and M3 x 6 screw.
8 A max
Adept SmartController EX User-Supplied Shielded

Power Cable
Figure 3-3. User-Supplied 24 VDC Cable, Power Supply

Page 39 of 148
CAUTION: The 24 VDC output must be less than 300 W peak

or
8 Amp (max) in-line circuit protection must be provided,
separately, for each connected robot, SmartController EX, and
SmartVision MX.
NOTE: In order to maintain compliance with standards, Adept recommends that

DC power be delivered over a shielded cable, with the shield connected to frame
ground at both ends of the cable.
3.5 Connecting 200-240 VAC Power to Robot
WARNING: Appropriately sized Branch Circuit Protection and

Lockout / Tagout Capability must be provided in accordance
with the National Electrical Code and any local codes. Ensure
compliance with all local and national safety and electrical codes
for the installation and operation of the robot system.
Specifications for AC Power
Table 3-4. Specifications for 200/240 VAC User-Supplied Power Supply
Auto-Ranging Minimum Maximum External Circuit

Frequency/
Nominal Operating Operating Breaker,
Phasing
Voltage Voltagea Voltage User-Supplied
200 V to 240 V 180 V 264 V 50/60 Hz 10 Amps
1-phase
a Specifications are established at nominal line voltage. Low line voltage can affect robot
performance.
Table 3-5. Typical Robot Power Consumption

Average RMS Current Peak Power
eCobra Robot
Move Power (W) (A) (W) a
600 No load—Adept cycleb 344 1.56 1559

5.5 kg—Adept cycleb 494 2.25 2061
5.5 kg—all joints move 880 4.00 2667
800 No load—Adept cycleb 377 1.71 1406
5.5 kg—Adept cycleb 531 2.41 1955
5.5 kg—all joints move 794 3.61 2110

Page 40 of 148
Average RMS Current Peak Power

eCobra Robot
Move Power (W) (A) (W) a
a For short durations (100 ms).
bFor details on Adept cycle, see Robot Specifications on page 128.
NOTE: The Adept eCobra robot system is intended to be installed as a piece of

equipment in a permanently-installed system.
WARNING: Adept systems require an isolating transformer

for connection to mains systems that are asymmetrical or use
an isolated (impedant) neutral. Many parts of Europe use an
impedant neutral.
DANGER: AC power installation must be performed by a

skilled and instructed person—refer to the Adept Robot Safety
Guide. During installation, unauthorized third parties must be
prevented from turning on power through the use of fail-safe
lockout measures.
Facility overvoltages Protection
The user must protect the robot from excessive overvoltages and voltage spikes. If the country
of installation requires a CE-certified installation, or compliance with IEC 1131-2, the following
information may be helpful: IEC 1131-2 requires that the installation must ensure that
Category II overvoltages (i.e., line spikes not directly due to lightning strikes) are not exceeded.
Transient overvoltages at the point of connection to the power source shall be controlled not to
exceed overvoltages Category II, i.e., not higher than the impulse voltage corresponding to the
rated voltage for the basic insulation. The user-supplied equipment or transient suppressor
shall be capable of absorbing the energy in the transient.
In the industrial environment, nonperiodic overvoltage peaks may appear on mains power
supply lines as a result of power interruptions to high-energy equipment (such as a blown fuse
on one branch in a 3-phase system). This will cause high current pulses at relatively low
voltage levels. The user shall take the necessary steps to prevent damage to the robot system
(such as by interposing a transformer). See IEC 1131-4 for additional information.

Page 41 of 148
AC Power Diagrams
Note: F1 is user-supplied, must be slow blow.

L
1Ø
F1 10 A
200–240 VAC N
20A E
User-Supplied
AC Power Cable
L = Line
N = Neutral E N L
E = Earth Ground
Adept eCobra Robots

1Ø 200–240 VAC
Figure 3-4. Typical AC Power Installation with Single-Phase Supply
Note: F4 and F5 are user-supplied, must be slow blow.

L1
F5 10 A 200–240 VAC
3Ø L2
200–240 VAC F4 10 A
L3
User-Supplied
AC Power Cable
E N L
L = Line 1
Adept eCobra Robots
N = Line 2
1Ø 200–240 VAC
E = Earth Ground
Figure 3-5. Single-Phase Load across L1 and L2 of a Three-Phase Supply
NOTE: If a three-phase power source is used, it must be symmetrically-earthed

(with grounded neutral). Connections called out as single-phase can be wired Line-
to-Neutral or Line-to-Line.
AC Mating Connector
The AC mating connector is supplied with each system. It is shipped in the cable/accessories
box. The supplied plug is internally labeled for the AC power connections (L, E, N).

Page 42 of 148
Table 3-6. AC Mating Connector Details
AC Connector details AC in-line power plug,

straight, female, screw
terminal, 10 A, 250 VAC
Qualtek P/N 709-00/00
Digi-Key P/N Q217-ND
The AC power cable is not supplied with the system.
Creating the 200-240 VAC Cable

1. Locate the AC mating connector shown in the previous table.
2. Open the connector by unscrewing the screw on the shell and removing the cover.
3. Loosen the two screws on the cable clamp. See Figure 3-6.
4. Use 18 AWG wire to create the AC power cable. Select the wire length to safely reach
from the user-supplied AC power source to the robot base.
5. Strip approximately 18 to 24 mm insulation from each of the three wires.
6. Insert the wires into the connector through the removable bushing.
7. Connect each wire to the correct terminal screw, and tighten the screw firmly.
8. Tighten the screws on the cable clamp.
9. Reinstall the cover and tighten the screw to seal the connector.
10. Prepare the opposite end of the cable for connection to the facility AC power source.

Page 43 of 148
Removable
Bushing
Earth Cable
Clamp
Neutral Line
Figure 3-6. AC Power Mating Connector
Connecting AC Power Cable

1. Connect the unterminated end of the AC power cable to your facility AC power source.
See AC Power Diagrams on page 42. Do not turn on AC power at this time.
2. Plug the AC connector into the AC power connector on the interface panel on the robot.
3. Secure the AC connector with the locking latch.
3.6 Grounding the Adept Robot System

Proper grounding is essential for safe and reliable robot operation. Follow these
recommendations to properly ground your robot system.
Grounding the Robot Base

The user can install a ground wire at the robot base to ground the robot. See the following
figure. The robot ships with an M8 x 12 stainless steel, hex-head screw, and M8 split and flat
washers installed in the grounding hole. The user is responsible for supplying the ground wire
to connect to earth ground.

Page 44 of 148
Figure 3-7. Ground Point on Robot Base
Grounding Robot-Mounted Equipment

The following two parts of an Adept eCobra robot are not grounded to protective earth: the
Joint 3 quill and the tool flange. If hazardous voltages are present at any user-supplied robot-
mounted equipment or tooling, you must install a ground connection from that equipment or
tooling to the ground point on the robot base. Hazardous voltages can be considered anything
in excess of 30 VAC (42.4 VAC peak) or 60 VDC.
Also, for the grounding point on the tool flange, see Figure 7-6.
DANGER: Failing to ground robot-mounted equipment or

tooling that uses hazardous voltages could lead to injury or
death of a person touching the end-effector when an
electrical fault condition exists.
3.7 Installing User-Supplied Safety Equipment

The user is responsible for installing safety barriers to protect personnel from coming in
contact with the robot unintentionally. Depending on the design of the workcell, safety gates,
light curtains, and emergency stop devices can be used to create a safe environment. Read the
Adept Robot Safety Guide for a discussion of safety issues.
The user-supplied safety and power-control equipment connects to the system through the
XUSR and XFP connectors on the eAIB XSYSTEM cable. The XUSR connector (25-pin) and XFP
(15-pin) connector are both female D-sub connectors. Refer to the following table for the XUSR
pin-out descriptions. Refer to See "Contacts Provided by the XFP Connector" for the XFP pin-
out descriptions. See the figure E-Stop Circuit on XUSR and XFP Connectors on page 49 for the
XUSR wiring diagram.

Page 45 of 148
Table 3-7. Contacts Provided by the XUSR Connector
Pin Description Comments

Pairs
Voltage-Free Contacts Provided by Customer

1, 14 User E-Stop CH 1 (mushroom N/C contacts, Shorted if NOT Used
push-button, safety gates, etc.)
2, 15 User E-Stop CH 2 (same as pins N/C contacts, Shorted if NOT Used
1, 14)
3, 16 Line E-Stop (used for other robot or N/C contacts, Shorted if NOT Used
assembly line E-Stop
interconnection. Does not affect E-
Stop indication (pins 7, 20))
4, 17 Line E-Stop (same as pins 3, 16) N/C contacts, Shorted if NOT Used
5, 18 Muted safety gate CH 1 (causes E- N/C contacts, Shorted if NOT Used
Stop in Automatic mode only)
6, 19 Muted Safety Gate CH 2 (same as N/C contacts, Shorted if NOT Used
pins 5, 18)
Voltage-Free Contacts provided by Adept
7, 20 E-Stop indication CH 1 Contacts are closed when Front Panel,
pendant, and customer E-Stops are not
tripped
8, 21 E-Stop indication CH 2 (same as Contacts are closed when Front Panel,
pins 7, 20) pendant, and customer E-Stops are not
tripped
9, 22 Manual/Automatic indication CH 1 Contacts are closed in Automatic mode
10, 23 Manual/Automatic indication CH 2 Contacts are closed in Automatic mode
11, 12, No connection
13, 24,
25
Table 3-8. Contacts Provided by the XFP Connector
Pin Description Requirements for User-

Pairs Supplied Front Panel
Voltage-Free Contacts Provided by Customer

1, 9 Front Panel E-Stop CH 1 User must supply N/C
contacts
2, 10 Front Panel E-Stop CH 2 User must supply N/C
contacts
3, 11 Remote Manual/Automatic switch CH 1. Optional - jumper closed for

Page 46 of 148
Pin Description Requirements for User-

Pairs Supplied Front Panel
Manual = Open Automatic = Closed Auto Mode-only operation

4, 12 Remote Manual/Automatic switch CH 2. Optional - jumper closed for
Manual = Open Automatic = Closed Auto Mode-only operation
6, 14 Remote High Power on/off momentary push- User must supply
button momentary push-button to
enable High Power to
system
Non-voltage-Free Contacts
5, 13 Adept Supplied 5 VDC and GND for High Power User must supply lamp, or
On/Off Switch Lamp use 1 W, 47 ohm resistor -
system will not operate if
not present
7, 15a Controller system 5 V power on LED, 5 V, 20 mA Optional - indicator only
8 No connection
Pin 8 Pin 1
XFP
Pin 15 Pin 9
See the figure Front Panel Schematic on page 50 for a schematic diagram of the Adept Front
Panel.
a Users
must exercise caution to avoid inadvertently connecting 24 V signals to these pins,
because this will damage the electronics.
NOTE: The system was evaluated by Underwriters Laboratory with an Adept Front

Panel. If you provide a substitute front panel, this could void UL compliance.
Table 3-9. Remote Pendant Connections on the XMCP Connector
Pin XMCP Description

(15-Pin D-Sub)
1, 9 Pendant E-Stop Push-button CH 1

2, 10 Pendant E-Stop Push-button CH 2
3, 11 Pendant Enable CH 1 (Hold-to-run)
4, 12 Pendant Enable CH 2 (Hold-to-run)
13 Serial GND/Logic GND
7 Pendant TXD: “V+ to Pendant TXD”

Page 47 of 148
Pin XMCP Description

(15-Pin D-Sub)
8 Pendant RXD: “V+ to Pendant RXD”

14 No connection
15 No connection
Shield Shield GND
6 24 V
5 No connection
The following figure shows an E-Stop diagram for the system. See Emergency Stop Circuits on
page 50 for a description of the functionality of this circuit.

Page 48 of 148
ESTOP 24 V ESTOP
Source XSYSTEM-31 XSYSTEM-32 Ground
XSYSTEM-31 (XFP-6) 6 V, 1.2 W
(XFP-1) (XFP-2)
Bulb
XSYSTEM-3 (XFP-5)
Front Panel
Front Panel XSYSTEM-33 (XFP-13) High Power
ESTOP ON/OFF
XSYSTEM-34 (XFP-14)
Pushbutton
XSYSTEM-20 (XFP-10)
(XFP-9)
ESTOP 24 V
Source
(XPND-7) (XPND-6) XSYSTEM-5
T20 ESTOP
Pushbutton
(XFP-3) (XFP-4)
XSYSTEM-24 (XPND-23) Front Panel
(XPND-24) Auto/Manual
Keyswitch
XSYSTEM-4 XSYSTEM-19
(XUSR-1) (XUSR-2) User E-Stop and Gate Interlock (XFP-11) (XFP-12)
(Jumper closed when not used, AM2 AM1
MUST open both channels Coil Coil
(XUSR-14) (XUSR-15) independently if used.)
XSYSTEM-13 XSYSTEM-43
(XUSR-3) (XUSR-4)
LINE E-Stop (External
User E-Stop System)
XSYSTEM-12 (XUSR-9)
XSYSTEM-39 (XUSR-17)
XSYSTEM-9 (XUSR-16) XSYSTEM-28 (XUSR-10)
Auto/Manual
AM2 AM1 Output
AM2 AM1
(XPND-9) (XPND-8) XSYSTEM-14 XSYSTEM-30
(XUSR-5) (XUSR-6) XSYSTEM-27 (XUSR-22)
T20 Pendant
Enable Muted Safety Gate -
XSYSTEM-8 XSYSTEM-38 Active in Auto mode only
(XPND-26) (XPND-25) (Jumper closed when
not used)
XSYSTEM-29 (XUSR-18) Auto Mode

Path
Manual Mode
Path
XSYSTEM-26 (XUSR-8)
XSYSTEM-10 (XUSR-7)
ES1
ES2 ES1
Force-Guided Relay User ESTOP
Cyclic Check Output
Control Circuit
ES2
Single-Phase High Power to

AC Input Amplifiers
200-240 VAC (Internal Connections)
SR1 SR2
Figure 3-8. E-Stop Circuit on XUSR and XFP Connectors

Page 49 of 148
Adept Front Panel Schematic

ESTOPSRC
XFP
15PDSUBM
16
1
9 ESTOPFP1
24 VS 2
10 ESTOPFP2
MANUALSRC1 3
5 VD 11 MANUALRLY1
MANUALSRC2 4
12 MANUALRLY2
HPLT5V 5
13 HIPWRLT
6
14 HIPWRREQ
SYSPWRLT 7
15
NC 8
17
D
"System Power LED" "MANUAL/AUTO" "HIGH POWER ON/OFF" "EMERGENCY STOP"

5 VD
HPLT5 V
24 VS ESTOPSRC
MANUALSRC2
SYSPWRLT
MANUALSRC1
2-PIN_MINI
D SWL1 D
SW1 SW2
HIPWRLT
MANUALRLY2 HIPWRREQ
ESTOPFP2
MANUALRLY1
ESTOPFP1
Figure 3-9. Front Panel Schematic
Emergency Stop Circuits

The eAIB XSYSTEM cable provides connections for Emergency Stop (E-Stop) circuits on the
XUSR and XFP connectors. This gives the controller system the ability to duplicate E-Stop
functionality from a remote location using voltage-free contacts. See Figure 3-8.
The XUSR connector provides external two-channel E-Stop input on pin pairs 1, 14 and 2, 15.
The XFP connector provides two-channel E-Stop input on pin pairs 1, 9 and 2, 10.
NOTE: These pins must be shorted if not used. Both channels must open
independently if used. Although an Emergency Stop will occur, the controller will
flag an error state if one channel is jumpered closed and the other channel is
opened. It will also flag an error state if the channels are shorted together.
User E-Stop Indication Contacts - Remote Sensing of E-Stop
These contacts provide a method to indicate the status of the ESTOP chain, inclusive of the
Front Panel Emergency Stop push-button, the pendant Emergency Stop push-button, and the
User Emergency Stop Contacts.

Page 50 of 148
NOTE: These contacts do not indicate the status of any connections below the User
E-Stop contacts. Thus, they will NOT indicate the status of the Line E-Stop, MCP
ENABLE, or the Muted Safety gate. If you have a specific need in this area, contact
Adept Customer Service for information on alternate indicating modes.
Two pairs of pins on the XUSR connector (pins 7, 20 and 8, 21) provide voltage-free contacts,
one for each channel, to indicate whether the E-Stop chain, as described above, on that channel
is closed. Both switches are closed on each of the redundant circuits in normal operation (no
E-Stop). The user may use these contacts to generate an E-Stop for other equipment in the
workcell. The load on the contacts must not exceed 40 VDC or 30 VAC at a maximum of 1 A.
These voltage-free contacts are provided by a redundant, cyclically-checked, positive-drive,
safety relay circuit for Category 3 PL-d per EN ISO 13849 operation (see Figure 3-8. and the
table System Installation on page 29 for the customer E-Stop circuitry).
Line E-Stop Input
The XUSR connector on the controller contains a two-channel Line E-Stop input for workcell or
other equipment emergency-stop inputs. Generally, the customer E-Stop Indication contact
outputs are used to generate an emergency stop in such external equipment. Thus, if one were
to wire the same equipment’s outputs into the customer E-Stop input (that is, in series with the
local robot’s E-Stop push-buttons), a lock-up situation could occur.
The Line E-Stop input comes into the circuit at a point where it cannot affect the customer E-
Stop indication relays and will not cause such a lock-up situation. For any situation where two
systems should be cross-coupled, for example, the customer E-Stop indication of one controller
is to be connected to the input of another controller, the Line E-Stop input is the point to bring
in the other controller’s output contacts. See the figure E-Stop Circuit on XUSR and XFP
Connectors on page 49 for more information.
Do not use the Line E-Stop for such devices as local E-Stop push-buttons, since their status
should be reported to the outside on the local user E-Stop indication output contact while the
Line E-Stop inputs will not.
Muted Safety Gate E-Stop Circuitry
Two pairs of pins on the XUSR connector (pins 5, 18 and 6, 19) provide connections for a
safety gate designed to yield an E-Stop allowing access to the workspace of the robot in
Manual mode only, not in Automatic mode. It is up to the customer to determine if teaching
the robot in Manual Mode, by a skilled programmer (See Qualification of Personnel in the
Adept Robot Safety Guide), wearing safety equipment and carrying an Adept pendant, is
allowable under local regulations. The E-Stop is said to be “muted” in Manual mode (for the
customer E-Stop circuitry, see the figures and tables at the beginning of the section System
Installation on page 29).
The muted capability is useful for a situation where a shutdown must occur if the cell gate is
opened in Automatic mode, but you need to open the gate in Manual mode. If the mute gate is
opened in Automatic mode, the robot defaults to Manual mode operation when power is re-
enabled. In muted mode, the gate can be left open for personnel to work in the robot cell.
However, safety is maintained because of the speed restriction.

Page 51 of 148
CAUTION: If you want the cell gate to always cause a robot shutdown,
wire the gate switch contacts in series with the user E-Stop inputs. Do not
wire the gate switch into the muted safety gate inputs.
Remote Manual Mode

The Front Panel provides for a Manual Mode circuit. See Remote High Power On/Off Control
on page 52 for further details about the customer Remote Manual Mode circuitry.
The Adept Front Panel, or the user-supplied panel, must be incorporated into the robot
workcell to provide a “Single Point of Control” (the pendant) when the controller is placed in
Manual mode. Certain workcell devices, such as PLCs or conveyors, may need to be turned off
when the operating mode switch is set to Manual mode. This is to ensure that the robot
controller does not receive commands from devices other than from the pendant, the single
point of control.
If the user needs to control the Manual/Automatic mode selection from other control
equipment, then a custom splitter cable or complete replacement of the Adept Front Panel may
be required. See Front Panel Schematic on page 50. In this situation, a pair of contacts should
be wired in series with the Adept Front Panel Manual/Automatic mode contacts. Thus, both the
Adept Front Panel and the customer contacts need to be closed to allow Automatic mode.
WARNING: Do not wire user-supplied Manual/Automatic contacts in

parallel with the Adept Front Panel switch contact. This would violate the
“Single Point of Control” principle and might allow Automatic (high-
speed) mode to be selected while an operator is in the cell.
User Manual/Auto Indication

Two pairs of pins on the XUSR connector (pins 9, 22 and 10, 23) provide a voltage-free
contact to indicate whether the Front Panel and/or remote Manual/Automatic switches are
closed. The user may use these contacts to control other mechanisms (for example, conveyor,
linear modules, etc.) when Manual mode is selected. The load on the contacts should not
exceed 40 VDC or 30 VAC at a maximum of 1 A.
User High Power On Indication

In the optional SmartController EX, V+ controls a normally-open relay contact on the XDIO
connector (pins 45, 46, see the table System Installation on page 29), that will close when high
power has been enabled. The user can use this feature to power an indicator lamp or other
device, that signals High Power is On. The limit on these contacts is 1 A at 30 VDC or 30
VAC.
Remote High Power On/Off Control

The easiest and most effective way to provide the high power on/off control in a remote
location is to mount the Adept Front Panel in the desired location with an extension cable.
However, if the user needs to control high power on/off from other control equipment or from
a location other than the Adept Front Panel, then a custom splitter cable will be required. See
the Front Panel schematic (Front Panel Schematic on page 50) for details of the Front Panel’s

Page 52 of 148
wiring. In this situation, a second momentary contact for high power on/off would be placed in
parallel with the Adept Front Panel push-button contact. This second contact should be
suppressed when in Manual mode (see the note on “Single Point of Control” below).
This method allows relocating the push-button switch to a more convenient location.
Implementation of this method must conform to EN standard recommendations.
NOTE: European standards require that the remote High Power push-button be

located outside of the workspace of the robot.
Pins 6, 14 and 5, 13 of the XFP connector provide this remote capability. Pins 5, 13 provide
power for the lamp, +5 VDC and ground, respectively. Pins 6, 14 are inputs for voltage-free
normally-open contacts from a user-supplied momentary push-button switch.
WARNING: To fulfill the “Single Point of Control” requirement, do not

place the Manual/Automatic and High Power On controls in multiple
locations. After putting the robot into Manual mode, the operator should
remove the key for safety purposes. The system should not be wired so
that a PLC or another operator can put the system back into Automatic
mode.
High Power On/Off Lamp

The Front Panel High Power On/Off Lamp (P/N: 27400-29006) will cause an error, from eV+, if
the lamp burns out. This error prevents High Power from being turned on. This safety feature
prevents a user from not realizing that High Power is enabled because the High Power
indicator is burned out. See Changing the Lamp in the Front Panel High-Power Indicator on
page 90 for information on changing this lamp.
Remote Front Panel or User-Supplied Control Panel Usage

Users can mount the Front Panel remotely by using an extension cable or by wiring a user-
supplied Front Panel (control panel) to the controller using the 15-pin XFP connector. The
Front Panel contains no active components, only switches and lights. Customers should be
able to adapt the Front Panel’s functionality into their own Front Panel design. To
automatically control the Front Panel’s signals, use relay contacts instead of switches. See the
figure Front Panel Schematic on page 50 for a schematic drawing of the Front Panel, and see
the table System Installation on page 29 for a summary of connections and pin numbers.
NOTE: The system was evaluated by Underwriters Laboratory with an Adept Front

Panel. If you provide a substitute Front Panel, the system may no longer be UL
compliant.
Customers can build an extension cable to place the Front Panel in a remote location. The
extension cable must conform to the following specifications:
l Wire Size: must be larger than 26 AWG.
l Connectors: must be 15-pin, standard D-sub male and female.
l Maximum cable length is 10 meters.

Page 53 of 148
NOTE: The XMCP and XFP connectors can be interchanged without electrical
damage. However, neither the Front Panel nor the pendant will work properly
unless they are plugged into the correct connector.
Remote Pendant Usage

Customers can build an extension cable to place the pendant in a remote location. The
extension cable must conform to the following specifications:
l Wire Size: must be larger than 26 AWG.
l Connectors: must be 15-pin, standard D-sub male and female.
l Maximum cable length is 10 meters.
CAUTION: Do not modify the cable that is attached to the pendant. This
could cause unpredictable behavior from the robot system.

Page 54 of 148
Chapter 4: System Operation
4.1 Robot Status LED Description

The robot Status LED indicator is located on the top of the upright robots, and at the top of the
status panel for the eCobra Inverted robot. The blinking pattern indicates the status of the
robot.
The eCobra robots support the UL standard. The LED on these robots is amber. See the
following figure and table.
Figure 4-1. Robot Status LED Indicator Location, Upright Model Shown
Table 4-1. Status LED Definitions on UL-Certified Robots
LED Status 2-Digit Status Panel Display Description

Off Off 24 VDC not present
Off OK High Power Disabled
Amber, Solid ON High Power Enabled
Amber, Slow Blink OK Selected Configuration Node
Amber, Fast Blink Fault Code(s) Fault, see the next section
Amber, Solid Fault Code(s) Fault, see the next section

Page 55 of 148
4.2 Status Panel Fault Codes

The status panel, shown in the following figure, displays alpha-numeric codes that indicate
the operating status of the robot, including fault codes. The following table gives meanings of
the fault codes, which provide information for isolating problems during troubleshooting.
The displayed fault code will continue to be displayed even after the fault is corrected or
additional faults are recorded. All displayed faults will be cleared from the display, and reset
to a no-fault condition, upon successfully enabling high power to the robot, or power cycling
the 24 V supply to the robot.
Figure 4-2. Status Panel, Upright Model Shown
Table 4-2. Status Panel Codes
LED Status Code LED Status Code

OK No Fault H# High Temp Encoder (Joint #)
ON High Power ON Status hV High Voltage Bus Fault
MA Manual Mode I# Initialization Stage (Step #)
24 24 V Supply Fault M# Motor Stalled (Joint #)
A# Amp Fault (Joint #) NV Non-Volatile Memory
B# IO Blox Fault (Address #) P# Power System Fault (Code #)
BA Backup Battery Low Voltage PR Processor Overloaded
AC AC Power Fault RC RSC Fault
D# Duty Cycle Exceeded (Joint #) S# Safety System Fault (Code #)
E# Encoder Fault (Joint #) SE E-Stop Delay Fault
ES E-Stop SW Watchdog Timeout
F# External Sensor Stop T# Safety System Fault (Code 10 + #)
FM Firmware Mismatch TR Teach Restrict Fault

Page 56 of 148
LED Status Code LED Status Code

FW IEEE 1394 Fault V# Hard Envelope Error (Joint #)
h# h# High Temp Amp (Joint #)
For more information on status codes, go to the Adept Document Library on the Adept website,
and in the “Procedures, FAQs, & Troubleshooting” section, look for the Adept Status Code
Summary document.
4.3 Brakes
The robot has a braking system that decelerates the robot in an emergency condition, such as
when the emergency stop circuit is open or a robot joint passes its softstop.
The braking system will not prevent you from moving the robot manually once the robot has
stopped (and high power has been removed).
In addition, Joint 3 has an electromechanical brake. The brake is released when high power is
enabled. When high power is turned off, the brake engages and holds the position of Joint 3.
Brake Release Button

Under some circumstances you may want to manually position Joint 3 on the Z-Axis without
turning on high power. For such instances, a ‘Z’ Brake Release button is located above the
robot status panel, as shown in Figure 4-2. When system power is on, pressing this button
releases the brake, which allows movement of Joint 3.
NOTE: 24 Volt robot power must be on to release the brake.
If this button is pressed while high power is on, high power will automatically shut off.
WARNING: Pressing the Brake Release button may cause the

quill and tool flange to fall.
When the Brake Release button is pressed, Joint 3 may drop to

the bottom of its travel. To prevent possible damage to the
equipment, make sure that Joint 3 is supported while releasing
the brake and verify that the end-effector or other installed
tooling is clear of all obstructions.
Remote Brake Release Feature

You can also configure the XIO Input 6.2 (pin 18) to act as an alternate hardware brake release
input. The setting is available on the Robot page in the Adept ACE software. The parameter is
Remote Brake Release Input. When enabled (True), activating XIO Input 6.2 is identical to
pressing the brake button on the status display. The input status will still reflect in the IO
register.

Page 57 of 148
4.4 Front Panel
Manual Auto
2 Mode Mode 4
1
Figure 4-3. Front Panel
1. XFP connector
Connects to the XFP connector on the eAIB XSYSTEM cable (or the optional
SmartController EX, if one is being used).
2. System 5 V Power-On LED
Indicates whether or not power is connected to the robot.
3. Manual/Automatic Mode Switch
Switches between Manual and Automatic mode. In Automatic mode, executing
programs control the robot, and the robot can run at full speed. In Manual mode, the
system limits robot speed and torque so that an operator can safely work in the cell.
Manual mode initiates hardware and software restrictions on robot speed, commanding
no more than 250 mm/sec.
4. High Power On/Off Switch and Lamp
Controls high power, which is the flow of current to the robot motors. Enabling high
power is a two-step process. An “Enable Power” request must be sent from the user-
supplied PC, an executing program, or the Adept pendant. Once this request has been
made and the High Power On/Off lamp/button is blinking, the operator must press and
release this button, and high power will be enabled.
NOTE: The use of the blinking High Power button can be configured (or
eliminated) in software. Your system may not require this step.

Page 58 of 148
NOTE: If enabled, the Front Panel button must be pressed while blinking
(default time-out is 10 seconds). If the button stops blinking, you must enable
power again.
5. Emergency Stop Switch

The E-Stop is a dual-channel, passive E-Stop that supports Category 3 CE safety
requirements. Pressing this button turns off high power to the robot motors.
NOTE: The Front Panel must be installed to be able to Enable Power to the robot. To
operate without a Front Panel, the user must supply the equivalent circuits.
4.5 Connecting Digital I/O to the System

You can connect digital I/O to the system in several different ways. See the following table and
figure.
Table 4-3. Digital I/O Connection Options
Product I/O Capacity For more details
XIO Connector on robot 12 inputs see eAIB XIO Connector

8 outputs Signals on page 61
Optional IO Blox Device, 8 inputs, 8 outputs per device; see Adept IO Blox User’s
connects to robot up to eight IO Blox devices per Guide. Not available with
robot eCobra Lite.
The following I/O connector and module require the optional SmartController EX motion
controller
XDIO Connector on 12 inputs Adept SmartController EX

SmartController EX 8 outputs User's Guide
Optional sDIO Module, 32 inputs, 32 outputs per Adept SmartController EX
connects to a module; up to 16 sDIO units per User's Guide
SmartController system
Optional I/O Products

These optional products are also available for use with digital I/O:
l XIO Breakout Cable For information, see XIO Breakout Cable on page 66. This cable is
not compatible with the XIO Termination Block.
l XIO Termination Block, with terminals for user wiring, plus input and output status
LEDs. Connects to the XIO connector with 6 foot cable. See the Adept XIO Termination
Block Installation Guide for details.

Page 59 of 148
Default Digital I/O Signal Configuration
eCobra Robot
IO Blox #1
8 Input signals: 1113 to 1120
8 Output signals: 0105 to 0112
Optional
IO Blox Device
sDIO #1
32 Input signals: 1033 to 1064
32 Output signals: 0033 to 0064
Optional IEEE-1394 *S/N 3563-XXXXX*
R 1.1 1.2 X1 X2 X3 X4
SC-DIO
XDC1 XDC2
LINK 24V 0.5A
sDIO #1
OK SF -+ -+
XSYSTEM
ENET ENET
DC
IN
24V
GND
XBELTIO
Optional
XIO
AC Servo
1
Ø
200 -
SmartController EX
240V
XIO Connector XDIO Connector

12 Input signals: 1097 to 1108 12 Input signals: 1001 to 1012
8 Output signals: 0097 to 0104 8 Output signals: 0001 to 0008
Figure 4-4. Connecting Digital I/O to the System
Table 4-4. Default Digital I/O Signal Configuration, Single Robot System
Location Type Signal Range
Controller XDIO connector Inputs 1001–1012

Outputs 0001–0008
sDIO Module 1 Inputs 1033–1064
Outputs 0033–0064
sDIO Module 2 Inputs 1065–1096
Outputs 0065–0096
Robot 1 XIO connectora Inputs 1097–1108
On eAIB panel. Outputs 0097–0104

Page 60 of 148
Location Type Signal Range
IO Blox 1 Inputs 1113–1120

Outputs 0105–0112
Outputs 0113–0120
Outputs 0121–0128
Outputs 0129–0136
a For Dual Robot systems, see Adept Dual-Robot Configuration Procedure.
eAIB XIO Connector Signals

The XIO connector on the robot interface panel offers access to digital I/O, 12 inputs and 8
outputs. These signals can be used by eV+ to perform various functions in the workcell. See
the following table for the XIO signal designations.
l 12 Inputs, signals 1097 to 1108
l 8 Outputs, signals 0097 to 0104
Table 4-5. XIO Signal Designations
Signal eV+ Signal

Pin No. Designation
Bank Number
1 GND
2 24 VDC
3 Common 1 1
4 Input 1.1 1 1097
5 Input 2.1 1 1098
6 Input 3.1 1 1099
7 Input 4.1 1 1100
8 Input 5.1 1 1101
9 Input 6.1 1 1102
10 GND
11 24 VDC
12 Common 2 2
13 Input 1.2 2 1103

Page 61 of 148
Signal eV+ Signal

Pin No. Designation
Bank Number
14 Input 2.2 2 1104

15 Input 3.2 2 1105
16 Input 4.2 2 1106
17 Input 5.2 2 1107
18 Input 6.2 2 1108
19 Output 1 0097
20 Output 2 0098
21 Output 3 0099
22 Output 4 0100
23 Output 5 0101
24 Output 6 0102
25 Output 7 0103
26 Output 8 0104
Pin 9 Pin 1
Pin 18 Pin 10
Pin 26 Pin 19
XIO Input Signals

The 12 input channels are arranged in two banks of six. Each bank is electrically isolated from
the other bank and is optically isolated from the robot’s ground. The six inputs within each
bank share a common source/sink line.
The inputs are accessed through direct connection to the XIO connector (see the previous
table), or through the optional XIO Termination Block. See the documentation supplied with
the termination block for details.
The XIO inputs cannot be used for REACTI programming, high-speed interrupts, or vision
triggers.
XIO Input Specifications
Table 4-6. XIO Input Specifications
Operational voltage range 0 to 30 VDC

OFF state voltage range 0 to 3 VDC
ON state voltage range 10 to 30 VDC
Typical threshold voltage V = 8 VDC
in
Operational current range 0 to 7.5 mA

Page 62 of 148
OFF state current range 0 to 0.5 mA

ON state current range 2.5 to 7.5 mA
Typical threshold current 2.0 mA
Impedance (V /I ) 3.9 K Ω minimum
in in
Current at V = +24 VDC I ≤ 6 mA
in in
Turn on response time (hardware) 5 µsec maximum
Software scan rate/response time 16 ms scan cycle/
32 ms max response time
Turn off response time (hardware) 5 µsec maximum
Software scan rate/response time 16 ms scan cycle/
32 ms max response time
NOTE: The input current specifications are provided for reference. Voltage sources
are typically used to drive the inputs.

Page 63 of 148
Typical Input Wiring Example
Adept-Supplied Equipment User-Supplied Equipment

Note: all Input signals
Wiring can be used for either
Terminal Typical User
sinking or sourcing
Block Input Signals
configurations.
(equivalent circuit)
4 Part Present Sensor
Signal 1097
5 Feeder Empty Sensor
Signal 1098
6 Part Jammed Sensor
Signal 1099
Sinking (NPN) Inputs

Bank 1 configured for
XIO Connector – 26-Pin Female D-Sub
7 Sealant Ready Sensor

Input Bank 1
Signal 1100
8
Signal 1101
9
Signal 1102
Bank 1 3
Common
2
+24V
GND 1
13
Signal 1103
14
Signal 1104
15
Signal 1105
Sourcing (PNP) Inputs

Bank 2 configured for
16
Input Bank 2
Signal 1106
17
Signal 1107
18
Signal 1108
Bank 2 12
Common
10
GND
11
+24V
Figure 4-5. Typical User Wiring for XIO Input Signals
NOTE: The OFF state current range exceeds the leakage current of XIO outputs. This
guarantees that the inputs will not be turned on by the leakage current from the
outputs. This is useful in situations where the outputs are looped-back to the inputs
for monitoring purposes.
XIO Output Signals

The eight digital outputs share a common, high side (sourcing) driver IC. The driver is
designed to supply any kind of load with one side connected to ground. It is designed for a
range of user-provided voltages from 10 to 24 VDC and each channel is capable of up to 0.7 A
of current. This driver has overtemperature protection, shorted load protection, and is current

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limiting. In the event of an output short or other overcurrent situation, the affected output of
the driver IC turns off and back on automatically to reduce the temperature of the IC. The
driver draws power from the primary 24 VDC input to the robot through a self-resetting
polyfuse.
The outputs are accessed through direct connection to the XIO connector. See Table 4-5.
Optionally, use the XIO Termination Block. See the documentation supplied with the
termination block for details.
XIO Output Specifications
Table 4-7. XIO Output Circuit Specifications
Parameter Value
Power supply voltage range See Specifications for 24 VDC

Power on page 37.
Operational current range, per I ≤ 700 mA
out
channel
Total Current Limitation, all I ≤ 1.0 A @ 50° C ambient
total
channels on.
I ≤ 1.5 A @ 25° C ambient
total
On state resistance (I
out
= 0.5 A) R ≤ 0.32 Ω @ 85° C
on
Output leakage current I ≤ 25 µA

out
Turn-on response time 125 µsec max., 80 µsec typical

(hardware only)
Turn-off response time 60 µsec max., 28 µsec typical
(hardware only)
Output voltage at inductive load (+V - 65) ≤ V ≤ (+V - 45)
demag
turnoff (I = 0.5A, Load = 1 mH)
out
DC short circuit current limit 0.7A ≤ I ≤ 2.5 A
LIM
Peak short circuit current I ≤ 4A
ovpk

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Typical Output Wiring Example
Adept-Supplied Equipment User-Supplied Equipment
XIO Connector – 26-Pin Female D-Sub

Wiring
Terminal
+24VDC
Block
19 Typical User Loads

Signal 0097
(equivalent Signal 0098
20
circuit) 21
Outputs 1-8
Signal 0099
22
Signal 0100 Load
23
Signal 0101 Load
24
Signal 0102 Load
25
Signal 0103
26
Signal 0104 Customer
GND
1 M AC Power
10 L N Supply
GND
Figure 4-6. Typical User Wiring for XIO Output Signals
XIO Breakout Cable

The XIO Breakout cable is available as an option—see the following figure. This cable connects
to the XIO connector on the eAIB, and provides flying leads on the user’s end, for connecting
input and output signals in the workcell. The cable length is 5 M (16.4 ft).
For the wire chart on the cable, see the following table.
NOTE: This cable is not compatible with the XIO Termination Block.
Figure 4-7. Optional XIO Breakout Cable

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Table 4-8. XIO Breakout Cable Wire Chart
Signal
Pin No. Designation Wire Color
1 GND White
2 24 VDC White/Black
3 Common 1 Red
4 Input 1.1 Red/Black
5 Input 2.1 Yellow
6 Input 3.1 Yellow/Black
7 Input 4.1 Green
8 Input 5.1 Green/Black
9 Input 6.1 Blue
10 GND Blue/White
11 24 VDC Brown
12 Common 2 Brown/White
13 Input 1.2 Orange
14 Input 2.2 Orange/Black
15 Input 3.2 Gray
16 Input 4.2 Gray/Black
17 Input 5.2 Violet
18 Input 6.2 Violet/White
19 Output 1 Pink
20 Output 2 Pink/Black
21 Output 3 Light Blue
22 Output 4 Light Blue/Black
23 Output 5 Light Green
24 Output 6 Light Green/Black
25 Output 7 White/Red
26 Output 8 White/Blue
Shell Shield

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Signal
Pin No. Designation Wire Color
Pin 1 Pin 9
Pin 10 Pin 18
Pin 19 Pin 26
4.6 Starting the System for the First Time

Follow the steps in this section to safely bring up your robot system. The steps include:
l Verifying installation, to confirm all tasks have been performed correctly
l Starting up the system by turning on power for the first time
l Verifying all E-Stops in the system function correctly
l Moving each axis of the robot (generally with the pendant) to confirm it moves in the
proper directions
Verifying Installation
Verifying that the system is correctly installed and that all safety equipment is working
correctly is an important process. Before using the robot, make the following checks to ensure
that the robot system has been properly installed.
DANGER: After installing the robot, you must test it before

you use it for the first time. Failure to do this could cause death,
or serious injury or equipment damage.
Mechanical Checks
Verify that:
l The robot is mounted level and that all fasteners are properly installed and tightened.
l Any end-of-arm tooling is properly installed.
l All other peripheral equipment is properly installed and in a state where it is safe to
turn on power to the robot system.
System Cable Checks
Verify the following connections:
NOTE: The first three connections are made via the eAIB XSYSTEM cable if you are
not using an optional SmartController EX motion controller.
l Front Panel to the XSYSTEM on the eAIB.
l Pendant to the XSYSTEM on the eAIB.
l XUSR to the XSYSTEM on the eAIB.

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l User-supplied 200/240 VAC power to the robot 200/240 VAC connector.
l User-supplied 24 VDC power to the robot 24 VDC connector.
If you are using an optional Adept SmartController EX, you should check the following:
l eAIB XSYS cable between the robot interface panel XSYSTEM connector and XSYS
connector on the SmartController, and the latching screws tightened.
l Front Panel to the SmartController.
l Pendant to the SmartController, via the pendant adapter cable.
l User-supplied 24 VDC power to the controller.
l User-supplied ground wire between the SmartController and ground.
l One end of the IEEE 1394 cable into the SmartServo connector on the SmartController,
and the other end into a SmartServo connector on the robot interface panel.
User-Supplied Safety Equipment Checks
Verify that all user-supplied safety equipment and E-Stop circuits are installed correctly.
Turning on Power
After the system installation has been verified, you are ready to turn on AC and DC power to
the system and start up Adept ACE.
1. Manually move the robot joints away from the folded shipping position.
See Transport and Storage on page 19.
2. Turn on the 200/240 VAC power.
DANGER: Make sure personnel are skilled and

instructed—refer to the Adept Robot Safety Guide.
3. Turn on the 24 VDC power to the robot.

l The Status Panel will display OK.
l The Robot Status LED will be off.
4. Verify the Auto/Manual switch on the Front Panel is set to Auto Mode.
Starting Adept ACE

The robot should be on, and the status panel should display OK before proceeding.
1. Turn on the user-supplied PC and start Adept ACE.
l Double-click the Adept ACE icon on your Windows desktop,
or

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l From the Windows Start menu bar, select:

Start > Programs > Adept Technology > Adept ACE > Adept ACE.
2. On the Adept ACE Getting Started screen:
l Select Connect To Controller.
l Select Create New Workspace for Selected Controller

to make the connection to the controller.
l Select the IP address of the controller you wish to connect to, or manually type in
the IP address.
3. Click OK. You will see the message “Working ... please wait”.
Enabling High Power

After you have started Adept ACE and connected to the controller, enable high power to the
robot motors.
Using Adept ACE to Enable High Power

1. From the Adept ACE main menu, click the Enable High Power icon.
2. Press and release the blinking High Power button on the Front Panel within 10 seconds.
The Front Panel is shown in Figure 4-3. (If the button stops blinking, you must Enable
Power again.)
NOTE: The use of the blinking High Power button can be configured (or eliminated)
in software. Your system may not require this step.
This step turns on high power to the robot motors and calibrates the robot.
l The Robot Status LED glows amber.
l The code on the Robot Status Panel displays ON. See Status Panel Fault
Codes on page 56.
Verifying E-Stop Functions

Verify that all E-Stop devices are functional (pendant, Front Panel, and user-supplied). Test
each mushroom button, safety gate, light curtain, etc., by enabling high power and then
opening the safety device. The High Power push button/light on the Front Panel should go out
for each.
Verify Robot Motions

Use the pendant (if purchased) to verify that the robot moves correctly. Refer to your Adept
pendant user's guide for complete instructions on using the pendant.
If the optional pendant is not installed in the system, you can move the robot using the Robot
Jog Control in the Adept ACE software. For details, see the Adept ACE User’s Guide.

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4.7 Learning to Program the Adept eCobra Robot

To learn how to use and program the robot, see the Adept ACE User’s Guide, which provides
information on robot configuration, control and programming through the Adept ACE
software “point and click” user interface.
For eV+ programming information, refer to the eV+ user and reference guides in the Adept
Document Library (ADL) on the Adept website. For more details on the ADL, see Adept
Document Library on page 18.

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Chapter 5: Maintenance
5.1 Field-replaceable Parts
WARNING: Only qualified service personnel may install or

service the robot system.
The following parts are the only field-replaceable parts:
Table 5-1. Field-replaceable Parts
Part Adept Part Number

Encoder battery 09977-000 (3.6 V, 6.8 Ah)
(This has replaced part number 02704-000)
eCobra 600 eCobra 800
eAIB (Amp-In-Base)
19800-600 19800-800
MicroSD card 12053-000
These parts must only be replaced with the Adept part numbers in the preceding table.
5.2 Periodic Maintenance Schedule

The following table gives a summary of the preventive maintenance procedures and
guidelines on frequency.
Also, for cleanroom robots, see Cleanroom Maintenance on page 145; for IP-65 robots, see
Customer Requirements on page 136.
Table 5-2. Inspection and Maintenance
Item Period Reference

Check E-Stop, enable and key 6 months Checking Safety Systems on page 74
switches, and barrier interlocks
Check robot mounting bolts 6 months Checking Robot Mounting Bolts on page 74
Check for signs of oil around 3 months Checking for Oil Leakage on page 74.
Harmonic Drive® area.
Lubricate Joint 3 (Z-axis) ball 3 months Lubricating Joint 3 on page 75
screw
Replace encoder battery 5 to 10 Replacing the Encoder Battery Pack on page 88
years

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NOTE: The frequency of these procedures will depend on the particular system, its
operating environment, and amount of usage. Use the times in this table as
guidelines and modify the schedule as needed.
WARNING: Lockout and tagout power before servicing.
WARNING: The procedures and replacement of parts

mentioned in this section should be performed only by skilled
or instructed persons, as defined in the Adept Robot Safety Guide.
The access covers on the robot are not interlocked – turn off
and disconnect power if covers or the eAIB will be removed.
5.3 Checking Safety Systems

These tests should be done every six months.
1. Test operation of:
l E-Stop button on Front Panel
l E-Stop button on pendant
l Enabling switch on pendant
l Auto/Manual switch on Front Panel
NOTE: Operating any of the above switches should disable high power.
2. Test operation of any external (user-supplied) E-Stop buttons.
3. Test operation of barrier interlocks, etc.
5.4 Checking Robot Mounting Bolts

Check the tightness of the base mounting bolts after one week, and then every 6 months.
Tighten to 85 N·m (63 ft-lbf).
Also check the tightness of all cover plate screws. Tighten to 1.6 N·m (14 in-lbf).
5.5 Checking for Oil Leakage

The Adept eCobra robots use oil in the Harmonic Drive components for lubrication.
Periodically inspect the robot for any signs of oil in areas immediately outside of the Harmonic
Drives. Check these locations:
l the area around Joint 1
l the area around Joint 2

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l inside the base of the robot, by opening the eAIB chassis and inspecting internally.
WARNING: Remove all power to the robot before opening the

eAIB chassis.
Contact Adept if you find any signs of oil in these areas.
5.6 Lubricating Joint 3

Use LG-2 Grease
(Lithium Soap/Synthetic Hydrocarbon),
Adept part number: 90401-04029.
CAUTION: Using improper lubrication products on an Adept

eCobra robot may cause damage to the robot.
1. Turn off main power to the robot.

If an optional SmartController EX is being used, turn off main power to that, too.
2. Remove the outer link cover by removing screws located on the sides and top of the
cover. Carefully remove the cover.
WARNING: When the outer link cover is removed, you see the

label shown in Figure 6-4. Do not remove the J3-ENC or J4-
ENC encoder cable connectors from their sockets. If they are
removed, the calibration data will be lost and the robot must be
run through a factory recalibration process, which requires
special software and tools.
For the IP-65 version, refer to Robot Outer Link Cover Removal and
Reinstallation on page 134 for instructions on removing the link cover, and IP-65
Bellows Replacement on page 140 for instructions on removing the bellows.
For the Cleanroom version, refer to Bellows Replacement on page 145 for
instructions on removing the bellows. The outer link cover is standard.
3. Switch on 24 VDC power to the robot.
4. Press the brake button and move Joint 3 to the top of its travel.
Remove any existing grease with a clean, lint-free, soft cloth.
5. Using a syringe, apply a small bead of grease to the Joint 3 ball screw grooves, see
Figure 5-1.
Apply grease to the three vertical grooves and the spiral groove.
6. Press the brake button and move Joint 3 to the bottom of its travel.

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Remove any existing grease with a clean, lint-free, soft cloth.

7. Apply a small bead of grease to any grooves of the ball screw that are now exposed.
8. Move Joint 3 up and down several times to spread the grease evenly.
9. Remove 24 VDC power from the robot.
10. Reinstall the outer link cover.

For the Cleanroom version, reinstall or replace the bellows.

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Joint 3 Ball Screw

Lubrication Points
A A
A A
Joint 3 Ball Screw
Lubrication Points
Upper Quill Grease Locations Lower Quill Grease Locations
Quill Shaft
Vertical Groove
Lube Point A Vertical Groove
Lube Point B
Top View Looking Down
NOTE:
Apply grease to the
three vertical grooves Vertical Groove
and the spiral groove Lube Point C
Section A-A
Figure 5-1. Lubrication of Joint 3 Quill

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5.7 Replacing the eAIB Chassis
CAUTION: Follow appropriate ESD procedures during the

removal/replacement phases.
Removing the eAIB Chassis

1. Switch off the 24 VDC input supply to the chassis.
2. Switch off the 200/240 VAC input supply to the chassis.
3. Switch off the optional SmartController EX, if you are using one.
4. Disconnect the 24 VDC supply cable from the chassis +24 VDC input connector. For the
connector location, see Figure 2-6.
5. Disconnect the 200/240 VAC supply cable from the chassis AC Input connector.
6. Disconnect the eAIB XSYSTEM cable from the chassis XSYSTEM connector.
7. Disconnect any other cables, which may be connected to the chassis, such as XIO, RS-
232, 1394, or any others.
8. Using a 5 mm hex wrench, carefully unscrew the chassis securing screw, which is
shown in the following figure. Note that the screw does not need to be completely
removed in order to remove the chassis, as this screw is captured on the chassis heat
sink.
Figure 5-2. Securing Screw on eAIB Chassis
9. While holding the chassis heat sink, carefully and slowly lower the chassis down (see
the following figure), so that enough access is available to remove the internal cables.
The chassis can be laid flat or placed to the right side of the robot for better access.

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Figure 5-3. Opening and Removing Chassis
10. Disconnect the “white” amplifier cable from the amplifier connector located on the
chassis bracket. See the following figure.
Amplifier
Connector
ePMAI
Board
INT1
INT2
ENC1
ENC2
Figure 5-4. Connectors on Chassis and ePMAI Board
11. Carefully disconnect the INT1, INT2, ENC1, and ENC2 cables from their connectors on
the ePMAI board, by disengaging the securing latches.

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12. Using a 5 mm hex wrench, disconnect and remove the ground wire from the chassis.
Keep the screw for reassembly later. See the following figures.
Figure 5-5. Ground Screw Hole on eAIB Chassis
13. Tag the chassis with the appropriate fault diagnosis faults/errors and robot serial
number information.
Installing a New eAIB Chassis

1. Carefully remove the new chassis from its packaging, check it for any signs of damage,
and remove any foreign packing materials or debris from inside the chassis.
2. Carefully place the chassis next to the robot.
3. Using a 5 mm hex wrench, connect the ground wire to the chassis.
4. Reconnect the cables you removed from their connectors on the ePMAI board, and
engage the securing latches.
5. Connect the “white” amplifier cable to the amplifier connector located on the chassis
bracket.
6. Carefully insert the chassis into the robot base in the groove at the bottom of the base.
Tilt the chassis up and into place against the robot, making sure that none of the cables
get trapped or pinched and that the chassis O-ring is not damaged during installation.
7. Once the chassis is in place, use a 5 mm hex wrench to tighten the chassis securing
screw. See Figure 5-2. for details.
8. Connect the 200/240 VAC supply cable to the chassis AC input connector.
9. Connect the eAIB XSYSTEM cable to the chassis XSYSTEM connector, or,
if you are using an optional SmartController EX, connect the eAIB XSYS cable to the

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chassis XSYSTEM connector.

10. Connect any other cables that were connected to the chassis, such as XIO, RS-232, 1394,
or any others.
If you are using an optional SmartController EX, connect the XSYS end of the eAIB
XSYS cable to the XSYS port on the controller.
11. Connect the 24 VDC supply cable to the chassis +24 VDC input connector.
12. Switch on the 200/240 VAC input supply to the chassis.
13. Switch on the 24 VDC input supply to the chassis.
14. Switch on the optional SmartController EX, if you are using one.
15. Once the system has completed booting, test the system for proper operation.
5.8 Commissioning a System with an eAIB

Commissioning a system involves synchronizing the robot with the eAIB.
For a new system with an eAIB, the robot and the eAIB will have been commissioned at the
factory and should not need commissioning.
In rare cases with a new robot with an eAIB, you may need to commission the system.
l If the system will not power up, and the robot status display shows SE, you need to
commission the system.
l If the system will not power up in Manual mode, and the robot status display shows
TR, you need to commission the system.
Safety Commissioning Utilities

The Adept eAIB adds two functions that implement safety in hardware:
l E-Stop
This serves as a backup to the standard software E-Stop process. The system will
always try to stop the robot using the software E-Stop first. The hardware E-Stop will
take over in the event of a failure of the software E-Stop.
l Teach Restrict
This limits the maximum speed of the robot when it is operated in Manual mode. As
with the E-Stop, this is a hardware backup to software limits on robot speed. If the
software fails to limit the robot speed during manual operation, the hardware Teach
Restrict will disable power to the system.
These two functions are supported by four wizards:
l E-Stop Configuration
This sets the E-Stop hardware delay to factory specifications.
l E-Stop Verification
This verifies that the hardware E-Stop is functioning correctly.
l Teach Restrict Configuration

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This sets the hardware Teach Restrict maximum speed to factory specifications.
l Teach Restrict Verification
This verifies that the hardware Teach Restrict is functioning correctly.
The initial utility screen will tell you which functions are commissioned. If a function is not
commissioned, its verification wizard will not be displayed. Any displayed verification wizard
can be run at any time, to ensure that its function is working properly.
Prerequisites
l The robot must be set up and functional.
l The robot must use eAIB amplifiers.
l Adept ACE software must be installed.
l The Front Panel keyswitch must be in Auto mode.
Figure 5-6. Adept Front Panel
l No E-Stops can be activated.
l For Configuration (E-Stop and Teach Restrict), the eAIB Commissioning Jumper must be
plugged into the XBELTIO jack on the eAIB.
NOTE: This is the only time that this jumper will be used. It is part number
11901-000, and must be removed for Verification and normal operation.

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Figure 5-7. eAIB Commissioning Jumper
l An Adept pendant is required for the Teach Restrict verification.
E-Stop Configuration Utility

This utility sets the E-Stop hardware delay to factory specifications.
NOTE: Ensure that the commissioning jumper is plugged into the XBELTIO jack on
the eAIB before you start this procedure.
Procedure
From within the Adept ACE software:

1. Open the robot object editor.
2. Select Configure > Safety Settings > Configure ESTOP Hardware Delay, then click
Next.
This procedure will configure Channel A and then Channel B.
It will then report the delay that it set for each.
3. Reboot V+:
Controller > Control > Reboot V+
NOTE: This can also be accomplished by momentarily removing 24 VDC

power from the controller.
NOTE: In this whole section, the term Controller can refer to an eAIB
controller, an Adept SmartController EX, or any Adept e-Series controller.
E-Stop Verification Utility

This utility verifies that the hardware E-Stop parameters are set correctly and that the
hardware E-Stop is working.
The hardware E-Stop must have already been configured for this wizard to run.

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NOTE: If the commissioning jumper is plugged into the XBELTIO jack on the eAIB,
remove it before you start this procedure.
Procedure

2. Select Configure > Safety Settings > Verify ESTOP Hardware Delay, then click Next.
3. Enable high power, if not already enabled, then click Next.
4. Press an E-Stop button (on the Front Panel), then click Next.
The utility will confirm that the hardware delay has been verified for this robot, and
display the delay times for channels A and B.
5. Reboot V+:
NOTE: This can also be accomplished by removing 24 VDC power from the

controller.
Teach Restrict Configuration Utility

This utility sets the hardware Teach Restrict maximum speed parameter to factory
specifications.
NOTE: Ensure that the commissioning jumper is plugged into the XBELTIO jack on
the eAIB before you start this procedure.
Procedure
NOTE: This procedure takes 2 or 3 minutes to complete.

2. Select Configure > Safety Settings > Configure Teach Restrict, then click Next.
3. From the Prerequisite screen, click Next.

The wizard will go through all of the robot's motors, and display messages that it is
configuring Channel A and B for each.
It will then record the configuration, and display the target times that it set.
4. Click Finish.
5. Reboot V+:

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Teach Restrict Verification Utility

This utility verifies that the Teach Restrict parameters are set correctly and that the hardware
Teach Restrict maximum speed control is working.
This is a two-part wizard. The first is run in Auto mode. The second is run in Manual mode.
Before running this verification utility, the Teach Restrict must be configured.
NOTE: If the commissioning jumper is plugged into the XBELTIO jack on the eAIB,
remove it before you start this procedure.
Automatic Mode Procedure
WARNING: The robot will move during this wizard. Ensure

that personnel stay clear of the robot work area.

2. Select Configure > Safety Settings > Verify Teach Restrict, then click Next.
3. Teach a Start Position.

This can be any position that does not conflict with obstacles or the limits of joint
movements.
l If the robot is already in such a position, you can just click Next.
l Otherwise, move the robot to such a position, then click Next.
l The screen will display the number of degrees that each joint is expected to move
during the verification process.
l You can click Preview Motions on this screen to view the motions at slow speed.
The default speed is 10, but you can change that speed with this screen's speed
control.
l You can click Move to Ready, to move the robot to the Ready position.
The robot will move each joint, in succession. It will generate an over-speed
condition for each, and verify that the hardware detected the over-speed
condition.
4. Click Next, to proceed to the Manual Mode Procedure.
If the Automatic Mode Procedure fails, you will not be allowed to proceed with the
Manual Mode.
Manual Mode Procedure
The manual mode of this verification requires the use of an Adept pendant.

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For this verification, the Front Panel keyswitch must be in Manual mode.
1. From the Introduction screen, click Next.
l Set the pendant to Joint mode.
l Set the pendant manual control speed to 100.
2. Click Next.
3. Using the pendant, jog any of the robot's joints until power is disabled.
This indicates that the Teach Restrict function is working.
4. Click Next.
The results of the verification will be displayed.
5. Click Finish.
6. Reboot V+:
NOTE: This can also be accomplished by removing 24 VDC power from the

controller.
7. Reset the Front Panel keyswitch to Auto mode.
5.9 Replacing a MicroSD Card
NOTE: Without a functioning MicroSD card, the eAIB will not function, to the point
that it will not even indicate that it is receiving power.
Removing a MicroSD Card from an Adept eAIB

1. Make sure that the eAIB controller is powered off.
2. Remove the eAIB from the robot.

Refer to Removing the eAIB Chassis on page 78.
3. Lay the chassis on its back next to the robot, so you will have access to the connector
end of the eAIB.
4. Unscrew the shoulder screw that secures the MicroSD card retention bracket.
This requires a 5/64 in. Allen key.

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MicroSD Shoulder
Retention Screw
Bracket
Figure 5-8. Connector-end of eAIB (with cables removed)
5. Remove the shoulder screw and retention bracket.

Save both of these for re-installation.
6. Remove the installed MicroSD card.
This is removed by pressing it all the way in, and then releasing. The card will pop out
slightly, and can be pulled out.
See the following figure.

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Figure 5-9. MicroSD Card In (top) and Partially Out (bottom)
Continue with the following section.
Installing a MicroSD Card into an Adept eAIB

This procedure assumes you have already removed the MicroSD card.
1. Install the MicroSD card into its holder in the eAIB controller.
Press the card in all the way, and gently let it slide back out to a stop.
2. Place the hook end of the MicroSD retention bracket around the 1/4 in. standoff to the
left of the MicroSD card holder.
The standoff is directly beneath the Phillips screw, shown towards the left side in the
preceding figure.
The slotted tab on the other end of the bracket should line up with the hole shown at
the top right side of the preceding figure.
3. Secure the retention bracket with the previously-removed shoulder screw.
This requires a 5/64 in. Allen key.
Seat the screw so that the bracket is not loose.
4. Push the bracket all the way to the right, to secure the hook end around the standoff.
It will be somewhat tight, but will slide when pressed hard enough.
5. Re-install the eAIB into the robot.
Refer to Installing a New eAIB Chassis on page 80.
5.10 Replacing the Encoder Battery Pack

The data stored by the encoders is protected by a 3.6 V lithium backup battery pack located in
the base of the robot.
CAUTION: Replace the battery pack only with a 3.6 V, 6.8 Ah

lithium battery pack, Adept P/N 09977-000.

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NOTE: The previous battery, P/N 02704-000, has been superseded by this battery
pack. The battery replacement interval and procedure have not changed.
Battery Replacement Time Periods

If the robot is kept in storage and not in production, or the robot is turned off (no 24 VDC
supply) most of the time, then the battery should be replaced every 5 years.
If the robot is turned on with 24 VDC supplied to the robot more than half the time, then you
can increase the replacement interval to a maximum of 10 years.
NOTE: Dispose of the battery according to all local and national environmental

regulations regarding electronic components.
Battery Replacement Procedure

1. Obtain the replacement battery pack.
2. Switch off the 24 VDC input supply to the robot.
3. Switch off the 200/240 VAC input supply to the robot.
4. Switch off the optional SmartController EX, if you are using one.
5. Disconnect the 24 VDC supply cable from the robot +24 VDC input connector. For the
6. Disconnect the 200/240 VAC supply cable from the robot AC input connector.
7. Using a 5 mm hex wrench, carefully unscrew the eAIB chassis securing screw. See
Figure 5-2. Note that the screw does not need to be completely removed in order to
remove the chassis, as this screw is captured on the chassis heat sink.
8. While holding the chassis heat sink, carefully and slowly lower the chassis down, see
Figure 5-3. This provides access to the battery pack, as shown in the following figure.

Page 89 of 148
Figure 5-10. Location of Encoder Battery Pack
9. The battery cable assembly has two sets of connectors. Locate the secondary (unused)
battery cable in the wire bundle in the base area.
10. Place the new battery pack next to the original one, but do not disconnect the original
one.
11. Connect the new battery pack to the connectors on the secondary battery cable. Make
sure to verify the positive and negative connections are correct.
12. Once the new battery pack is connected, disconnect and remove the original battery
pack.
NOTE: Dispose of the battery pack in accordance with all local and national
environmental regulations regarding electronic components.
13. Place the new battery pack in the original location on the base of the robot.
14. Close the robot by reversing the steps in the beginning of this procedure.
15. Reconnect the 200/240 VAC supply cable to the robot AC input connector.
16. Reconnect the 24 VDC supply cable to the robot +24 VDC input connector.
For the connector location, see Figure 2-6.
5.11 Changing the Lamp in the Front Panel High-Power Indicator

The system is equipped with circuitry to detect the potentially dangerous condition of a
burned-out High Power indicator on the Front Panel. If this lamp is burned out, you cannot
enable high power until the lamp has been replaced. Follow this procedure to replace the High
Power indicator lamp. The Adept part number for the lamp is 27400-29006.

Page 90 of 148
WARNING: Lockout and tagout power before servicing.
WARNING: The procedures and replacement of parts mentioned in this

section should be performed only by trained, authorized personnel. The
access covers on the Front Panel are not interlocked – turn off and
disconnect power before removing the cover.
1. Turn off system power to the robot.
2. Turn off power to the optional SmartController EX, if you are using one.
3. Disconnect the cable between the Front Panel and the eAIB (or controller).
4. Remove the Front Panel from its mounting location.
5. Remove the two screws on the back of the Front Panel.

Save the screws for re-installation.
6. Carefully pull the front cover away from the body of the Front Panel.
You will encounter some resistance, as there are three plug-type connectors that you
need to disconnect as you pull the front cover away from the body.
NOTE: Separate the cover from the body slowly to avoid damaging the two
wires that go between the LED and the PC board inside the body. Pull the
front cover as straight out as possible. You do not have to disconnect the
wires from the PC board, although you can if needed.
7. Locate the lamp body in the center of the back side of the front cover. Turn the lamp
body approximately 20° in either direction and then pull straight back.
8. The lamp body is now free. You can remove the old lamp and insert a new one.
9. Re-install the lamp body by pushing it straight into the lamp housing receptacle. Make
sure the contacts on the lamp body are properly oriented, as shown in the following
figure.
10. Make sure to reconnect the wires from the LED if you disconnected them earlier.
11. Push the front cover into the body, taking care to align all of the plug-type connectors.
Verify that the wires do not get crimped as you reinstall the cover.
12. Re-install the two screws on the back of the body.
13. Re-install the Front Panel in its mounting.
14. Reconnect the cable between the Front Panel and the eAIB (or controller).

Page 91 of 148
Back side of front cover
Wires between LED and

body of Front Panel.
Be careful when separating
front cover from body to avoid
High Power On/Off damaging the wires.
Lamp Body
Figure 5-11. Lamp Body Contact Alignment

Page 92 of 148
Chapter 6: Optional Equipment Installation
6.1 Installing End-Effectors

The user is responsible for providing and installing any end-effector or other end-of-arm
tooling. End-effectors can be attached to the tool flange using four M6 screws. See Figure 7-6.
for a detailed dimension drawing of the tool flange.
A 6 mm diameter x 12 mm dowel pin (user-supplied) fits in the through hole in the tool flange
and can be used as a keying or anti-rotation device in a user-designed end-effector.
If hazardous voltages are present at the end-effector, you must install a ground connection
from the base of the robot or the outer link to the end-effector. See Grounding Robot-Mounted
Equipment on page 45.
NOTE: A threaded hole is provided on the tool flange. See Figure 7-6. The user
may attach a ground wire through the quill connecting the outer link and the tool
flange.
6.2 Removing and Installing the Tool Flange

The tool flange can be removed and reinstalled. If the flange is removed, it must be reinstalled
in exactly the same position to avoid losing the calibration for the system.
There is a setscrew on the flange that holds the rotational position of the flange on the quill
shaft. A steel ball behind the setscrew contacts the shaft in one of the vertical-spline grooves in
the shaft. Follow the procedures below to remove and reinstall the flange assembly.
Removing the Flange

1. Turn off high power and system power to the robot.
2. Remove any attached end-effectors or other tooling from the flange.
3. Use a 2.5 mm hex wrench to loosen the setscrew. See Figure 6-1. Note the vertical-
spline groove that is in line with the setscrew. You must reinstall the flange in the same
position.
4. Use a socket driver to loosen the two M4 socket-head screws.
5. Slide the flange down slowly until it is off the shaft.
NOTE: Be careful not to lose the steel ball (3.5 mm) that is inside the flange
behind the setscrew.

Page 93 of 148
Quill shaft
M4 Socket-head
cap screws
Tool flange Setscrew

assembly
Figure 6-1. Tool Flange Removal Details
Installing the Flange

1. Make sure the steel ball is in the setscrew hole inside the flange. Hold it in place with
your finger as you get ready to install the flange.
2. Slide the flange up on the quill shaft as far as it will go, and rotate until the setscrew is
lined up with the original vertical groove.
3. Support the flange while using a 2.5 mm hex wrench to tighten the setscrew to finger
tight. Do not over-tighten the setscrew because this will cause the flange to be off-center
from the quill shaft.
4. Use a socket driver to tighten one of the socket-head screws part of the way, then tighten
the other one the same amount. Alternate between the two screws so there is even
pressure on both once they are tight. The torque specification for each screw is 8 N·m
(70 in-lb).
6.3 User Connections on Robot
User Air Lines

There are five user air line connectors on the robot user panel on the back of Joint 1. See Figure
6-2. The five air lines run through the robot up to another set of five matching connectors on
the top of the outer link. See Figure 6-3.
l The two larger connectors are 6 mm diameter.
l The three smaller connectors are 4 mm diameter.

Page 94 of 148
Figure 6-2. User Connectors on Joint 1 Figure 6-3. User Connectors on Joint 2
NOTE: The IO Blox device is not available with the eCobra Lite. The DeviceNet
connector requires the optional Adept SmartController EX motion controller.
For information on the IO Blox connector, see Connecting Digital I/O to the System
on page 59. Also, refer to the Adept IO Blox User’s Guide for details.
User Electrical Lines

There is a 25-pin male connector (24 conductor) on the robot user panel on the back of Joint 1
for user electrical lines. See Figure 6-2. This connector is wired directly to a 25-pin female
connector on the top of the outer link. See Figure 6-3. These connectors can be used to run user
electrical signals from the user panel, through the robot, and up to the outer link.
Wire Specifications: Wire size: 0.1 mm2, Pin Numbers 1-24, 12 pairs, twisted in pairs as 1&2,
3&4, 5&6, . . . 23&24. Maximum current per line: 1 Amp.
6.4 Internal User Connectors

The internal user connectors, OP3/4, EOAPWR, and ESTOP, can be accessed with the Outer
Link cover removed—see Figure 6-4. The SOLND connector is located on the opposite of the
bulkhead area—see Figure 6-5.

Page 95 of 148
Figure 6-4. Internal User Connectors—OP3/4, EOAPWR, ESTOP
WARNING: When the Outer link cover is removed, you see

the label shown above. Do not remove the J3-ENC or J4-ENC
encoder cable connectors from their sockets. If they are
removed, the calibration data will be lost and the robot must be
run through a factory recalibration process, which requires
special software and tools.
Figure 6-5. SOLND Connector

Page 96 of 148
SOLND Connector
This 4-pin connector provides the output signals for the optional Robot Solenoid Kit. See the
previous figure and following table. For installation details, see Installing the Robot Solenoid
Kit on page 101.
Table 6-1. SOLND Connector Pinout
Pin # Description Pin Location
1 Output 3001
2 Ground
3 Output 3002
4 Ground
SOLND Connector
as viewed on robot
Mating Connector:
AMP/Tyco #172167-1, 4-pin Mini-Universal Mate-N-Lok
AMP/Tyco #770985-1, Pin Contact, Mini-Univ. Mate-N-Lok
OP3/4 Connector
This 4-pin connector provides the output signals for a second set of optional robot hand valve
solenoids, or other user-supplied devices. See the following table and figure. For the connector
location, see Figure 6-4.
Table 6-2. OP3/4 Connector Pinout
1 Output 3003
2 Ground
3 Output 3004
4 Ground
OP3/4 Connector
as viewed on robot
Mating Connector:

Page 97 of 148
SOLND Connector Circuit

For optional Robot Solenoid Kit installation, or
+24VDC other user-supplied devices.
Pin 1
Signal 3001 Load
(equivalent Pin 2
GND
circuit)
Pin 3
Signal 3002 Load
Pin 4
GND
OP3/4 Connector Circuit

For optional second set of solenoids, or
+24VDC other user-supplied devices.
Pin 1
Signal 3003 Load
(equivalent Pin 2
GND
circuit)
Pin 3
Signal 3004 Load
Pin 4
GND
Figure 6-6. OP3/4 and SOLND Circuits
EOAPWR Connector
This 4-pin connector provides 24 VDC power and ground for user applications. See the
following table for the pinouts and the following section for the output specifications. For the
Table 6-3. EOAPWR Connector Pinout
1 24 VDC (see the next table for

current specs)
2 Ground
3 24 VDC (see the next table for
current specs)
EOAPWR Connector
4 Ground as viewed on robot
Mating Connector:

Page 98 of 148
Internal User Connector Output Specifications

The output specifications in the following table apply to the EOAPWR, OP3/4, and SOLND
internal user connectors.
Table 6-4. Internal User Connector Output Circuit Specifications
Parameter Value
Power supply voltage range 24 VDC ± 10%

See Specifications for 24 VDC
Power on page 37.
Operational current range, per channel I ≤ 700 mA
out
Total Current Limitation, all channels I ≤ 1.0 A @ 50° C ambient
total
ona
I ≤ 1.5 A @ 25° C ambient
total
On-state resistance (I
out
= 0.5 A) R ≤ 0.32 Ω @ 85° C
on
Output leakage current I ≤ 25 µA

out
Turn-on response time 125 µsec max., 80 µsec typical

(hardware only)
Turn-off response time 60 µsec max., 28 µsec typical
(hardware only)
Output voltage at inductive load turnoff (+V - 65) ≤ Vdemag≤ (+V - 45)
(I = 0.5 A, Load = 1 mH)
out
DC short circuit current limit 0.7A ≤ I ≤ 2.5 A

LIM
Peak short circuit current I ≤ 4A

ovpk
a NOTE: Total current is the sum of the output current used by output
signals 3001-3004 (SOLND and OP3/4) and any user current drawn from
EOAPWR.
ESTOP Connector
The Break-away E-STOP function is provided to enable a high power shutdown from the outer
link area. For example, it would be used if you want a break-away gripper to shut down robot
high power. It lets you disable high power through a user relay circuit inside the robot.
The 2-pin ESTOP connector provides a pair of contacts that can be used for a Break-away E-
Stop function at the end of the arm. See the following table. The function is disabled by default
when the system is shipped. The user must enable this function using the Adept ACE software
(see below), and connect a normally-closed circuit to Pins 1 and 2. When the circuit is opened,
the system will stop in an E-Stop condition. See the following table and figure.

Page 99 of 148
Table 6-5. ESTOP Connector
1 ESTOP_INPUT
2 24 V
ESTOP Connector
as viewed on robot
Mating Connector:
AMP/Tyco #172165-1, 2-pin Mini-Universal Mate-N-Lock
Typical ESTOP
Connector Circuit
User-supplied normally-closed contact.
Can be connected to a break-away sensor
Pin 1
to cause an E-Stop condition when circuit
is open.
Pin 2
Note: This function is disabled by default - it must
be enabled in software.
Figure 6-7. Internal E-Stop Connector Circuit
NOTE: This circuit will trigger an emergency stop of the local robot only. It does not
link to the E-Stop chain of the host eAIB, or the optional SmartController EX EX, if
you are using one.
Procedure to Enable the Break-away E-Stop Function
To enable the Break-away E-Stop function, you have to use the Adept ACE software to change
the default configuration:
To change the Break-away E-Stop parameter from the Adept ACE software:
1. Double-click the robot in the structure pane.
This will open up the object editor for the robot.
2. Select Break-away E-Stop Enable.
3. Change the value of this field to True.

Page 100 of 148
Figure 6-8. Robot Object Editor with Break-away E-Stop Parameter Field
NOTE: When the Break-away E-Stop function has been enabled, you must connect
a normally-closed circuit to pins 1 and 2 of the ESTOP connector, as described
above. If this is not done, the system will be in an E-Stop condition and you will
not be able to enable power.
6.5 Mounting Locations for External Equipment

Three locations are provided for mounting external user equipment on the robot arm. The first
location is on the J1 Harness Support (top side of the inner link), a second is on the top side of
the outer link, and a third is on the bottom side of the outer link. Each location has a set of
four tapped holes. See Figure 7-7. and Figure 7-8. for the dimensions.
NOTE: The cover on the outer link must be removed for maintenance (lubrication),
so keep this in mind when mounting any external equipment to the outer link
cover.
For information on mounting cameras on the robot, see Installing the Camera Bracket Kit on
page 107.
6.6 Installing the Robot Solenoid Kit

This procedure describes how to mount the 24 V Robot Solenoid option on Adept eCobra
robots. The kit is available as Adept P/N 02853-000.
The robot has been pre-wired to accommodate a bank of two 24 VDC solenoid valves. Power
for the internal mounting is accessible via a connector mounted inside the outer link cover. See
Figure 6-10. The signals actuating the valves are directly switchable from the Adept ACE
software using software signals 3001 and 3002.

Page 101 of 148
1. Open the gripper object editor.
2. Select the Open/Close tab.
3. Set the signal values for Open, Close, and Release.
Figure 6-9. Setting Solenoid Signal Values
The Adept-supplied solenoids each draw a nominal 75 mA from 24 VDC.

The solenoid valve assembly consists of two independent valves (Valve #1 and Valve #2) on a
common manifold. The manifold supplies air at the user’s line pressure: minimum 28 psi
(0.19 MPa), to maximum 114 psi (0.786 MPa). Each valve has two output ports, A and B. The
output ports are arranged so that when Port A is pressurized, Port B is not pressurized.
Conversely, when Port B is pressurized, Port A is not. In the Adept eCobra robots, the air lines
from Port A on each valve are plugged at the factory (at the solenoid assembly).
The Solenoid Kit for the Adept eCobra robots is available through Adept. Contact your Adept
Sales Representative for current price and availability.
Table 6-6. Air Pressure
Air Pressure (Psi) Air Pressure (MPa
28 - 114 0.19 - 0.786

Page 102 of 148
Tools Required
l Hex drivers
l Cable ties
l Diagonal wire cutters
l Solenoid Valve upgrade Kit (Adept P/N 02853-000)
Procedure
1. Turn off all power to the robot.
2. Remove two screws on an eCobra 600 (three screws on an 800) on each side of the outer
link cover. Remove two screws on top and remove the cover.
3. Connect the Internal Solenoid Valve Cable assembly to the Solenoid Manifold assembly,
by plugging the SOL 1 connector into Valve 1 and SOL 2 into Valve 2.
Figure 6-10. Solenoid Mounting Bracket with Connector and Spare Air Line
4. Cut and discard the cable ties holding the spare air line at the top of the mounting
bracket. Move the air line away to facilitate the mounting of the solenoid manifold. See
the preceding figure.
5. Mount the solenoid manifold onto the bracket using the supplied M3 x 25 mm screws
and washers. See Figure 6-11.
6. Insert the spare air line into the air intake coupling of the solenoid manifold. Make sure
the air line is pushed in all the way and secured in place by the intake coupling.
Confirm by gently pulling the air line.

Page 103 of 148
NOTE: If you are installing on a Cleanroom or IP-65 robot, the spare air line is used
for a different purpose in those robots. You will have to provide a piece of 6 mm
tubing to run from one of the 6 mm user air lines at the Joint 2 cover to the air
intake coupling mentioned above.
7. Plug the connector plug into the female connector jack (marked SOLND) on the bracket.
8. Use cable ties to secure air line to the bracket as needed.
Figure 6-11. Solenoid Placement Using Mounting Hardware
9. Install the appropriate lengths of 5/32 inch plastic tubing (supplied) into the two output
ports on the manifold.
l Route the tubing up along the tower bracket next to the quill and down through
the center of the quill.
l Use cable ties as needed to secure the tubing.
10. Loosen the securing screw on the eAIB chassis, and lower the chassis down flat. See
Figure 5-2. for the location of the securing screw.
11. Remove the cable strap plate by removing two screws and split washers. See Figure 6-
12. This allows the harness to move when you lift the J1 cover in the next step.

Page 104 of 148
Figure 6-12. Removing the Cable Strap Plate
12. Remove the four screws for the Joint 1 cover and lift the cover up so you have access to
the tubing under the cover. See Figure 6-13.
Figure 6-13. Connecting Spare Air Line to User Connector

Page 105 of 148
13. Disconnect the tubing from the 6 mm User Air fitting shown in Figure 6-13. Fold the
tubing out of the way and restrain using cable ties.
14. Locate the spare air line contained in the tubing bundle inside the front end of the
cover. Remove the spare air line from the bundle.
15. Insert the spare air line into the back of the empty 6 mm User Air fitting.
NOTE: This 6 mm User Air connector and the 6 mm User Air connector at the top
of Figure 6-2. are not available for other uses after this modification.
16. Reinstall the Joint 1 cover, taking care to ensure that all tubing is inside the cover and
nothing gets crimped or pinched while pushing the cover into position. Reinstall four
screws to secure the cover. Tighten the screws to 1.6 N·m (14 in-lb) of torque.
17. Reinstall the cable strap plate that you removed earlier in the procedure.
18. Raise the eAIB chassis to the closed position and tighten the securing screw.
19. Reinstall the outer link cover and tighten the screws to 1.6 N·m (14 in-lb) of torque.
20. Connect the factory air supply to the 6 mm User Air connector.
For the non-IP-65 robot, this is the air connector just modified.
21. From the Adept ACE software:
a. Click the Digital I/O button in the controller toolbar:
b. The Digital I/O window will open.
c. Check Robot.
d. Select Signal 3001 and Signal 3002 (the first two blocks) to activate the solenoids
one at a time.

Page 106 of 148
e. The selected blocks will turn green, to indicate they are active.
WARNING: Disconnect robot air pressure until this test has

been done to prevent unsecured pneumatic lines from
accidentally injuring personnel.
6.7 Installing the Camera Bracket Kit

The Adept eCobra Robot Camera Bracket Kit provides a convenient way of mounting cameras
to the outer link of the robot. The kit consists of the following:
l One camera plate
l Two camera brackets
l One camera mount slide bracket
l One camera mount channel
l M4 x 12 mm screws
l M4 stainless steel flat washers
l M5 x 12 mm screws
Tools Required
l M4 hex wrench
l M3 hex wrench
Procedure
1. Install the camera plate to the outer link with four M5 x 12 mm screws. See Figure 6-14.
as you perform this procedure.
2. Install the two camera brackets to the camera plate with two stainless steel washers and
two M4 x 12 mm screws for each bracket. (The camera brackets are not required unless
you are mounting more than one camera.)
3. Mount the camera channel to the camera brackets or camera plate with

Page 107 of 148
M4 x 12 mm screws.
4. Mount the camera to the camera mount.
5. Mount the camera and camera mount to the camera channel using M5 x 12 mm
screws.
Camera
Mount
Camera Plate
Camera Brackets (optional)
Camera Channel
Figure 6-14. Mounting a Camera on the Robot
6.8 Installing Adjustable Hardstops

Adept offers an adjustable hardstop kit for Joint 1 and Joint 2 on the Adept eCobra robots.
These are user-installed options that can be used to limit the work envelope of the robot. The
Adept part number for the kit is 02592-000.
Joint 1 Adjustable Hardstops

The Joint 1 Adjustable Hardstops consist of two black rubber stop cylinders, and the required
screws to install them. There are two locations for the hardstops on each side of the robot,
Position 1 and Position 2. See the following figure.

Page 108 of 148
Figure 6-15. Joint 1 Adjustable Hardstops
Installation Procedure
1. Remove the plug from desired threaded hole, Position 1 or 2, on each side of the robot.
2. Install the adjustable hardstop into the threaded hole using an 8 mm hex wrench.
Tighten to a torque of 5.1 N·m (45 in-lbf).
3. Repeat the process on the other side of the robot.
NOTE: The two sides do not have to have a hardstop in the same position, i.e., you
can use Position 1 on one side, and Position 2 (or none) on the other, if you choose.
Modifying Joint Limit Softstop Locations for Joint 1
After installing the adjustable hardstops, you must modify the softstop locations using the
Adept ACE software.
1. From Adept ACE, select the robot in the tree structure pane.
2. Open the robot editor.

Page 109 of 148
Figure 6-16. Robot Editor, with Joints Collapsed. Note that Joint 1 of the robot is Element 0.
3. Click the ‘+’ in front of Joints, to display all of the joints.
Figure 6-17. Robot Editor, with Joints Expanded

Page 110 of 148
4. Click the ‘+’ in front of [1], to open the values for joint 1.
Figure 6-18. Robot Editor, with Joint 1 Expanded
5. Highlight the current values for joint 1, and replace them with the new values. See the
following table for recommended softstop values for Position 1 or Position 2.
Table 6-7. Joint 1 Ranges for Adjustable Hardstops
Recommended
Hardstop Value Joint Limit Softstop
J1 Hardstop Position 1 ± 50° Lower limit: – 49°

Upper limit: + 49°
Upper limit: + 87°
6. Reboot eV+:
Controller > Control > Reboot eV+

Page 111 of 148
The new joint limits will be in effect when the system reboot is done.
Joint 2 Adjustable Hardstops

The Joint 2 Adjustable Hardstop kit (shown in the following figure) consists of two curved
plates that are the adjustable hardstops, a small, black rectangular device that is the fixed
hardstop, and the required screws to install them. The adjustable hardstop plates can be
installed in different locations, depending on how much you need to limit the Joint 2 range of
motion.
Figure 6-19. Joint 2 Hardstop Kit
1. Slide the two adjustable hardstop plates into the space between inner and outer links.
See Figure 6-20. Looking up at the inner link from underneath, align the holes in the
plates with the holes in the inner link. See Figure 6-21.

Page 112 of 148
Figure 6-20. Joint 2 Adjustable Hardstop Locations
Joint 2 Left Hardstop Plate,

installed in +81 degree position
Joint 2 Fixed
Hardstop Device
Joint 2 +
Positive
direction
Joint 2
Negative
direction _
12 thru holes for M5 x 10 screws,

for installing Joint 2 hardstops, located
30 degrees apart Joint 2 Right Hardstop Plate,
installed in -81 degree position
View of under side of Inner Link, looking up
Figure 6-21. Screw Locations for Joint 2 Adjustable Hardstops

Page 113 of 148
2. Use a 4 mm hex wrench to install three supplied M5 x 10 screws to secure the plate.
Tighten the screws to a torque of 4.5 N·m (40 in-lb). Repeat the process for the second
plate. Note that the plates can be installed in a number of different positions, depending
on how much you need to limit the range of Joint 2.
NOTE: The two hardstop sides do not have to be in the same position, so the
workspace does not have to be symmetrical.
3. Slide the fixed hardstop device into the slot on the underside of the outer link. See
Figure 6-22.
Figure 6-22. Fixed Hardstop Block for Joint 2
4. Use a 3 mm hex wrench to install two supplied M4 x 10 screws to secure the hardstop
device. Tighten the screws to a torque of 2.5 N·m (22 in-lbf).
Modifying Joint Limit Softstop Locations for Joint 2
After installing the adjustable hardstops, you must modify the softstop locations using the
Adept ACE software.
1. From the Adept ACE software, select the robot in the tree structure pane.
2. Open the robot editor.

Page 114 of 148
Figure 6-23. Robot Editor, with Joints Collapsed
3. Click the ‘+’ in front of Joints, to display all of the joints.
Figure 6-24. Robot Editor, with Joints Expanded

Page 115 of 148
4. Click the ‘+’ in front of [2], to open the values for joint 2.
Figure 6-25. Robot Editor, with Joint 2 Expanded
5. Highlight the current values for joint 2, and replace them with the new values. See the
following table for recommended softstop values.
Table 6-8. Joint 2 Ranges for Adjustable Hardstops
Recommended
Hardstop Value Joint Limit Softstop

Upper limit: + 80°
Upper limit: + 50°
Upper limit: + 20°
Note: J2 Hardstops can be installed in a number of positions, depending
on how the robot workcell needs to be configured. The positions are
spaced 30° apart.

Page 116 of 148
6. Reboot eV+:
Controller > Control > Reboot eV+

The new joint limits will be in effect when the system reboot is done.

Page 117 of 148
Chapter 7: Technical Specifications
7.1 Dimension Drawings
417
183
200
Required
clearance 934
to open
eAIB 888
Chassis
46
37
387
342
177
31
Required
cable 0
clearance
325
600
234
Figure 7-1. Adept eCobra 600 Robot Top and Side Dimensions

Page 119 of 148
417
183
200
Required
clearance
to open 918
eAIB
Chassis 894
46
37
398
342
31
Required
cable
184
clearance
0
425
800
234
Figure 7-2. Adept eCobra 800 Robot Top and Side Dimensions

Page 120 of 148
160.0
80
160
189
425
171.5
800.0
278.5
18.0
32.5
571
570
729.0
210
Figure 7-3. Adept eCobra 800 Inverted Robot Top and Side Dimensions

Page 121 of 148
2X M4x0.7-6H 10
+.10
54 2X 3.0 6
-.03
45
10
457 to
base of
robot
2X M4x0.7-6H 10
All dimensions in mm
Figure 7-4. Dimensions of the Camera Bracket Mounting Pattern, Upright eCobra
54
+.10
2x Ø 3.0 7
-.03
45
4x M4x0.7-6H 10 10
All dimensions in mm
Figure 7-5. Dimensions of the Camera Bracket Mounting Pattern, Inverted eCobra

Page 122 of 148
12.0 mm
(0.47 in.)
20.0 mm See Detail A
3.0 mm (0.79 in.)
(0.12 in.)
43 mm
(1.69 in.)
∅ 41.15 mm +.03 mm -A-

–.00 mm
45°
(∅ 1.620 in.) (+.001 in.)
(–.000 in.)
Dowel Pin Hole
∅ 6.0 mm +.01 mm ∅ 63.0 mm (2.48 in.)
– 0 mm
(0.2362 in.) (+.0005 in.)

(– 0 in.)
-C-
30°
BC ∅ 50.0 mm (1.9685 in.)
4X M6 x 1- 6H Thru
∅.10 mm (.004 in.) M A M B C M User Ground
R 3.56mm (R 0.140in)
5.08mm (0.20in)
M3 X 0.5-6H Thru
Units in mm
4.14 mm
(0.163 in.)
1.5 mm
(0.059 in.)
6.80 mm
(0.268 in.)
-B-
25°
Detail A
Figure 7-6. Tool Flange Dimensions for eCobra Robots

Page 123 of 148
25 4X M4x0.7 - 6H 6
Inner Link
External Mounting
105 Locations
60 4X M4x0.7 - 6H 8
Units in mm
Outer Link
105
External Mounting
Locations
Figure 7-7. External Tooling on Top of Robot Arm, Upright eCobra
76 - eCobra 600
135 - eCobra 800
34
90
Outer Link - Bottom View
4X M4x0.7-6H 8 Units in mm
Figure 7-8. External Tooling on Underside of Outer Link, Upright eCobra

Page 124 of 148
60.0
105.0
DETAIL A
160.0
80
160
189
A
425
171.5
800.0
278.5
Figure 7-9. External Tooling on Top of Robot Arm, Inverted eCobra
135
34
90
Outer Link - Bottom View
4X M4x0.7-6H 8
Figure 7-10. External Tooling on Underside of Outer Link, Inverted eCobra

Page 125 of 148
Maximum Radial Reach

Functional Area
Maximum Intrusion
600 mm (23.62 in.)
Contact Radius
647 mm (25.50 in.) Minimum
Radial
Reach
162.6 mm
(6.40 in.)
105°
105°
150° 150°
Cartesian Limits
300 mm (11.8 in.)
Figure 7-11. Adept eCobra 600 Robot Working Envelope
Maximum Intrusion Maximum Radial Reach

Contact Radius Functional Area
847.3 mm (33.36 in.) 800 mm (31.50 in.)
Minimum
Radial
Reach
163.6 mm
105° (6.44 in.)
105°
157.5° 157.5°
Cartesian Limits
300 mm (11.8 in.)
Figure 7-12. Adept eCobra 800 Robot Working Envelope

Page 126 of 148
Max. Radial Reach

Functional Area Max. Intrusion
R 800.0 mm Contact Radius
[31.50 in.] R 847.3 mm
[33.36 in.]
123.5° 156.5° 156.5°
123.5°
338.0 mm
(13.31 in.) 387.6 mm
(15.26 in.)
Minimum
Radial
Reach Cartesian
R 167.0 mm Limits
[6.58 in.] 314.0 mm
(12.36 in.)
Figure 7-13. Adept eCobra 800 Inverted Robot Working Envelope
Max. Radial Reach

Functional Area Max. Instrusion
R 800 mm Contact Radius
[31.50 in.] R 852.12 mm
[33.548 in.]
155.0° 155.0°
123.5° 123.5°
Minimum Radial reach
R 179.90 mm
[7.083 in.]
338
495
R 375
R 375
Cartesian Limits
324 mm
[12.76 in.]
Figure 7-14. Adept eCobra 800 Inverted, IP-65, Working Envelope

Page 127 of 148
7.2 Robot Specifications
Table 7-1. Adept eCobra Robot Specificationsa
Description eCobra 600 Robot eCobra 800 Robots (both)
Reach 600 mm (23.6 in) 800 mm (31.5 in)

Payload—rated 2.0 kg (4.4 lb) 2.0 kg (4.4 lb)
Payload—maximum 5.5 kg (12.1 lb) 5.5 kg (12.1 lb)
Moment of Inertia Joint 4 - 450 kg-cm² Joint 4 - 450 kg-cm²
(150 lb-in²) - max (150 lb-in²) - max
Downward Push Force— 343 N (77 lb) - maximum 298 N (67 lb) - maximum
Burst, (no load)
Lateral/Side Push Force— 178 N (40 lb) - maximum 133 N (30 lb) - maximum
Burst
Adept Cycle—2 kg payload, sustained (no J4 rotation)
eCobra Lite 0.66 sec 0.73 sec
eCobra Standard 0.55 sec 0.62 sec
eCobra Pro 0.45 sec 0.54 sec
Repeatability
X, Y ±0.017 mm (±0.00067 in.) ±0.017 mm (±0.00067 in.)
Z ±0.003 mm (±0.00012 in.) ±0.003 mm (±0.00012 in.)
Theta ±0.019° ±0.019°
Joint Range
Joint 1 ±105° ±105°/±123.5° Inverted
Joint 2 ±150° ±157.5°/±156.5° Inverted
Joint 3 210 mm (8.3 in.) 210 mm (8.3 in.)
Joint 4 ±360° ±360°
Encoder type Absolute
Robot Brakes Joints 1, 2, and 4: Dynamic
Joint 3: Electric
Airline pass-through 6 mm diameter (2), 4 mm diameter (3)
(quantity)
Electrical pass-through 24 conductors (12 twisted pair)
Weight (without options) 41 kg (90 lb) 43 kg (95 lb)/
51 kg (112 lb) Inverted
a Specifications subject to change without notice.

Page 128 of 148
Table 7-2. Softstop and Hardstop Specifications
Joint eCobra 600 eCobra 800/800 Inverted
Softstop Hardstop – Softstop Hardstop –

Approximate Approximate
Joint 1 ± 105 ± 108 ± 105/±123.5 ± 108/±127.5

Joint 2 ± 150 ± 151 ±157.5/±156.5 ± 160
±155 Inv. IP-65 ±158.5 Inv. IP-65
Joint 3 0 to 210 mm -5 to 215 mm 0 to 210 mm -5 to 215 mm
Joint 4 ± 360 not applicable ± 360 not applicable

Page 129 of 148
Chapter 8: IP-65 Option
8.1 eCobra 800 Robots IP-65 Classification

The factory-installed IP-65 option kit provides an improved level of dust and water protection.
IP-65 means “dust-tight and protection against water jetting.”
l Dust Resistance—protection of the equipment inside the robot shell against ingress of
solid foreign objects
l Specifically for IP-65 Dust Protection—“No ingress of dust is allowed.”
l Water Resistance—protection of the equipment inside the robot shell against harmful
effects due to the ingress of water
l Specifically for IP-65 Water Protection—“Water projected in jets against the robot
enclosure from any direction shall have no harmful effects”
NOTE: The IP-65 Option is available only for the eCobra 800 and eCobra 800
Inverted robots.
Figure 8-1. Adept eCobra 800 Robot—IP-65 Version

Page 131 of 148
8.2 Installing Cable Seal Assembly
Cable Seal Identification

The cable seal assembly (04813-000) must be mounted on the back of the robot during the
robot installation process. The cable seal assembly is shipped separately from the robot. See the
following figure to identify the cable seal parts.
Cable Seal
Flange - Upper
Cable Seal
Flange - Lower
Splash Guard
Cable Seal Housing
Figure 8-2. Cable Seal Parts
1. Disassemble the cable seal assembly into separate pieces by removing all screws.
2. Install the cable seal housing on the back of the robot using four M4 x 50 screws, four
M4 lock washers, and four M4 flat washers. Note that the centered M6 threaded hole
must be at the top. See the following figure.
Figure 8-3. Cable Seal Housing Installed

Page 132 of 148
3. Attach all system cables to the robot. See Figure 3-1.
4. Install the lower cable seal flange onto the housing. The lower flange fits into the groove
at the bottom of the housing.
a. Tilt the flange away from the robot as you install it—see Figure 8-4.
b. Then pull up on the flange and push it toward the robot.
c. Finally push down on the flange to secure it against the housing. See Figure 8-5.
for the lower flange in the installed position.
Figure 8-4. Installing Lower Flange Figure 8-5. Lower Flange in Position
5. Seat all of the cables by pushing down into the foam on the lower flange.
6. Attach the upper flange to the lower flange using two M6 x 20 screws, two M6 lock
washers, and two M6 flat washers. Make sure none of the cable are pinched or crimped
when installing the upper flange.
7. Attach the flange assembly using one M6 x 20 screw, one M6 lock washer, and one M6
flat washer. See Figure 8-6.
Figure 8-6. Upper Flange Installed Figure 8-7. Splash Guard Installed

Page 133 of 148
8. Install the splash guard using two M6 x 20 screws, two M6 lock washers, and two M6
flat washers. See Figure 8-7.
8.3 Robot Outer Link Cover Removal and Reinstallation

The robot outer link cover has special sealing hardware to ensure nothing can enter the inside
of the robot. If you need to remove the outer link cover from the robot for any reason, please
follow the procedures below.
Cover Removal Procedure

1. Turn off main power to the robot.
2. Turn off power to the optional SmartController, if one is being used.
3. Turn off the air supply to the robot. Clean the exterior of the outer link thoroughly to
remove any dust or particles that might fall inside the robot when the cover is removed.
4. Unscrew the collar nut on the top of the outer link. See Figure 8-8.
5. Remove 2 screws and nylon washers on the top of the outer link.
6. Remove 2 screws (one on each side) at the front of the outer link. Make sure the O-ring
on each screw stays in place and is not lost.
7. For the 8 screws along the side of the cover (4 on each side; see Figure 8-8. ), loosen only
1 to 2 turns, just enough to loosen the inside clamp nuts. You do not want to completely
remove the screws. See the label on the side of the outer link cover.
CAUTION: Do not loosen these screws any more than 2 turns,

because the special clamp nut on the inside of the cover might
come loose and fall inside the robot.

Page 134 of 148
Remove this screw

(one on each side)
Collar
Nut
Caution: loosen these screws only 1-2 turns. (Four screws on each side.)
Remove this screw If you loosen more than that, the internal clamp nut could come loose
(one on each side) and fall inside the robot.
Figure 8-8. Cover Removal Instructions
8. When all 8 screws are loose (but not removed), lift the cover up and slide it back along
the cable track and out of the way. Protect the cover with a soft cloth or other padding
material so the cover does not get scratched. See Figure 8-9.
Figure 8-9. IP-65 Robot with Outer Link Cover Removed

Page 135 of 148
Cover Reinstallation Procedure

1. Check the cover O-ring around the inner groove of the cover to make sure it is in place
and not crimped when installing cover.
2. Hold the cover over the outer link and check to see that the clamp nuts attached to the 8
side screws are positioned so they will slip into place when the cover is lowered down
onto the outer link.
3. Slowly lower the cover down onto the outer link, making sure the O-ring does not fall
out or get pinched as the cover presses down to make the seal.
NOTE: As you lower the cover down onto the outer link, make sure the 8
side screws are pushed all the way in, so the clamp nuts will slide into the
correct position.
4. Reinstall the two screws and nylon washers at the top of the outer link and tighten to
5 in-lb (0.56 N-m).
5. Reinstall the 2 screws (check for O-ring on screw) near the front of the outer link and
tighten to 10 in-lb (1.1 N-m).
6. Tighten the 8 side screws to 10 in-lb (1.1 N-m). Be careful to not over-tighten. Begin with
the two screws (one on each side) at the back of the outer link, then move forward to the
next two, and so on, until all eight are tightened. This pattern is recommended to
achieve a balanced secure fit around the cover.
7. Reinstall the collar nut and tighten until secure.
8. Remember to turn on the compressed air supply to the system before restarting the
robot.
8.4 Customer Requirements

The IP-65 robot provides most of the hardware needed to achieve an IP-65 protection level, but
customers must provide a way of sealing the tool flange and pressurizing the robot through
the compressed air attachment fitting (located at the top of the robot). These two requirements,
sealing the tool flange and pressurizing the robot, are critical to achieving the IP-65 level of
protection.
In addition, the robot must be inspected periodically to make sure these requirements are being
met, as part of a periodic maintenance program.
Sealing the Tool Flange

The tool flange must be sealed so that the robot shell can be positively pressurized. The
positive pressure reinforces the sealing properties of the gaskets and seals provided in the IP-
65 robot.
The tool flange for the IP-65 robot has an additional protective shield on the outer edge that is
not present on the standard robot tool flange. See eCobra 800 IP-65 Tool Flange on page 137 for
the side view dimensions. The bottom face of the flange (mounting surface) is the same as the
standard flange, so the dimensions in Figure 7-6. are correct.

Page 136 of 148
20.0
12.0
72.2
3.8 6.8
41.15
76.2
Figure 8-10. eCobra 800 IP-65 Tool Flange
Pressurizing the Robot

The user must supply compressed air to keep a positive airflow pressure in the robot cavity.
1. Remove the red shipping plug from the compressed air fitting on the top of the robot.
See the following figure.

Page 137 of 148
Figure 8-11. Compressed Air Fitting on Robot
2. Connect a compressed air source to the air fitting. The specification for the regulated air
supply is shown in the following table.
Table 8-1. Compressed Air Specifications
Required Air Pressure Required Air Flow, Minimum
3 bar, ± 10% 57 liters per minute

(44 PSI, ± 10%) (2 cubic feet per minute)
CAUTION: The compressed air supply must be clean and dry

and it must be turned on continuously to maintain a positive air
pressure inside the robot. Failure to do this could result in
moisture or particle buildup inside the robot and lead to
reduced performance or damage to the robot. This will also
void your warranty.
8.5 User Connectors
User Electrical and DeviceNet

On the back of the Joint 1 cover, the user electrical, IO Blox, and DeviceNet connectors are
filled with removable plugs at the factory. See Figure 8-12. If you use any of these connectors,
you must provide a seal (see note below) at the connection to prevent moisture from entering
the robot.

Page 138 of 148
NOTE: The IO Blox device is not available with the eCobra Lite. The DeviceNet
connector requires the optional Adept SmartController EX motion controller.
NOTE: The user electrical connector (DB-25) and the IO Blox connector (DB-9) on
the back of the Joint 1 cover require a gel seal gasket to maintain an adequate seal.
The gaskets are supplied in the accessory kit.
Figure 8-12. User Connectors on Joint 1 Cover
The user electrical and DeviceNet connectors on the outer link are accessible with the cover
removed. See the following figure for locations of the internal connectors.
Figure 8-13. IP-65 Internal Connectors with Outer Link Cover Removed

Page 139 of 148
User Air Lines

On the back of the Joint 1 cover, the user air line connectors are fitted with removable plugs at
the factory. See Figure 8-12.
The user air line connectors on the outer link are accessible with the cover removed. See Figure
8-13. for locations of the internal connectors.
When routing air lines outside of the robot, any fittings you use must maintain an adequate
seal in the cover to prevent moisture from entering the outer link.
CAUTION: Failure to prevent water intrusion through

improperly-sealed external fittings could void your warranty.
Robot Solenoid Option

In an IP-65 robot, if you are installing the internally-mounted solenoid hand valves (Adept
Option Kit P/N 02853-000), you must use a different air line than described in Installing the
Robot Solenoid Kit on page 101.
The internal air line normally used to supply the solenoid manifold is instead used to provide
positive airflow pressure to the bellows/outer link. You can use one of the passive 6 mm user
air lines shown in Figure 8-12. and Figure 8-13.
8.6 Maintenance
IP-65 Bellows Replacement

Check the bellows, Adept P/N 04625-000, periodically for cracks, wear, or damage. Replace
bellows, if necessary, using the procedure below.
1. Remove the lower bellows clamp by removing two M3 screws and pulling the clamp
apart. See Figure 8-14.
2. Remove the tool flange. For the tool flange removal procedure, refer to Removing and
Installing the Tool Flange on page 93.
3. Remove the upper bellows clamp by removing two M3 screws and pulling the clamp
apart.
4. Slide the old bellows down off of the quill.
5. Install a new bellows by sliding it up onto the quill.
6. Re-install the upper bellows clamp. You must align mating surface of the clamp half-
rings with the bellows seam—see Figure 8-15. Tighten the screw to secure the bellows.
7. Re-install the tool flange.
8. Place new gaskets in the lower bellows clamp—extra gaskets are shipped in the
accessory kit. Then install the clamp over the bottom of the bellows, on the bearing ring
just above the tool flange. Align the mating surfaces of the clamp half-rings with the
bellows seam—see Figure 8-15. Tighten the screw to secure the clamp.

Page 140 of 148
NOTE: Align the bellows clamps with the

bellows seam, on both upper and lower
clamps.
Bellows Seam
Bellows Bellows
Clamp Clamp
Bellows
Cross-section View
Figure 8-14. Bellows Replacement Figure 8-15. Bellows Clamp Alignment

Page 141 of 148
8.7 Dimension Drawing for Cable Seal Assembly
432
208
Required
clearance
to open eAIB
controller
with the IP-65
connector
Cable sealing box on

IP-65 version only
74
308 Units in mm
Figure 8-16. Cable Seal Assembly Dimensions

Page 142 of 148
Chapter 9: Cleanroom Robots
The Adept eCobra robots are available in Class 10 Cleanroom models.
NOTE: Class 1 Limits can be achieved by maintaining the robot speed at Speed 50

or below.
This option is a factory-installed configuration. Changes to the robot include the addition of a
bellows assembly mounted at the Joint 3 quill, fully sealed access covers, and a two-stage
vacuum system to evacuate the arm. This vacuum system incorporates a compressed air
vacuum generator mounted in the base of the robot to provide a high vacuum in the outer link
and bellows area. An additional high flow rate vacuum source is required to evacuate in the
inner link and base.
Figure 9-1. Adept eCobra 600 Cleanroom Robot
Cleanroom Specifications
Table 9-1. Adept eCobra Cleanroom Robot Specifications
Robot Performance Specification See Robot Specifications on page 128.

Ambient Temperature Specification 5 to 35° C (41 to 95° F)

Page 143 of 148
9.1 Connections
Figure 9-2. Cleanroom Connections
9.2 Requirements
Table 9-2. Cleanroom Robot Requirements
Vacuum 0.80 m3/min (28 ft3/min) minimum volumetric flow rate

source
6 mm (0.2 in.) of water differential pressure measured between the robot and
the vacuum source
3/4 inch NPT female thread pipe fitting at the back of the robot
Compressed Clean, dry, oil-free compressed air
air source
75 psi (0.52 MPa)
1.4 SCFM (.04 m3/min.) flow rate
3/8 inch NPT female thread pipe fitting at the back of the robot, flow regulator
not supplied
Quill inside The inside diameter of the quill must be plugged by the user’s end-effector in
diameter order for sufficient vacuum to develop in the outer link.
9.3 Exclusions and Incompatibilities
Table 9-3. Internally Mounted Hand Valves
Installation The internal air line normally used to supply the internally-mounted
considerations hand valves (Adept Option Kit P/N 02853-000) is instead used to
provide vacuum to the bellows/outer link. One of the passive 6 mm user
air lines would need to be used instead.
Performance The air exhausting from the internally-mounted hand valves (Adept

Page 144 of 148
considerations Option Kit P/N 02853-000) may be of sufficient quantity/ quality to cause
the robot to exceed Class 10 Particulate Limits.
Recommendation For these reasons, Adept recommends mounting hand valves externally.
9.4 Cleanroom Maintenance
Bellows Replacement
Check the bellows periodically for cracks, wear, or damage. Replace bellows (Adept P/N 04625-
000) if necessary, using the procedure below.
1. Remove the lower bellows clamp ring from the bearing ring by loosening the screw on
the clamp. See Figure 9-3.
2. Remove the tool flange.
For the tool flange removal procedure, refer to Removing and Installing the Tool Flange
on page 93.
3. Remove the upper bellows clamp ring by loosening the screw on the clamp.
4. Slide the old bellows down off of the quill.
5. Install a new bellows, and reverse the steps listed above.
Figure 9-3. Cleanroom Bellows Replacement

Page 145 of 148
Lubrication
The upper and lower quill requires lubrication in the same manner as the standard eCobra
robots. See Lubricating Joint 3 on page 75.

Page 146 of 148
Omron Adept Technologies, Inc.
Tel: 925-245-3400 Email: info@adept.com
omron247.com
Specifications subject to change without notice.
2016 Omron. ALL RIGHTS RESERVED. Pub Number R62I-E-01
P/N: 14402-000, Rev A

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Omron Adept eCobra Robot

Chapter 2: Robot Installation 19

Adept eCobra Robot, User’s Guide, Rev A

2.8 Connectors on Robot Interface Panel (eAIB) 27

Chapter 3: System Installation 29

Chapter 4: System Operation 55

Adept eCobra Robot, User’s Guide, Rev A

Remote Brake Release Feature 57

Adept eCobra Robot, User’s Guide, Rev A

Chapter 6: Optional Equipment Installation 93

Chapter 7: Technical Specifications 119

Chapter 8: IP-65 Option 131

Adept eCobra Robot, User’s Guide, Rev A

User Electrical and DeviceNet 138

Chapter 9: Cleanroom Robots 143

Adept eCobra Robot, User’s Guide, Rev A

1.1 Product Description

Figure 1-1. Adept eCobra 800 Robot

Adept eCobra Robot, User’s Guide, Rev A

Figure 1-2. Robot Joint Motions - eCobra 600 Robot Shown

eCobra Robot Models

Adept eCobra Robot, User’s Guide, Rev A

eAIB™ (Amplifiers in Base)

l Low EMI for use with noise sensitive equipment

l No external fan for quiet robot operation

l Digital feed-forward design to maximize efficiency, torque, and velocity

Figure 1-3. eAIB, Amplifier on Robot, eCobra 600 Shown

Adept eCobra Robot, User’s Guide, Rev A

1.2 eCobra Robot Features and Options

Vision - Yes Yes -

I/O - max2 12/8 44/40 76/72 524/520

XIO 12/8 12/8 12/8 eAIB + 12/8

IO Blox option - 8/8 x max 4 8/8 x max 8 -

sDIO option - - - 32/32 x max 16

PLC support - Yes Yes -

Adept - Yes Yes Yes

Force Sensing - Yes1 Yes1 -

T20 Pendant Yes Yes Yes n/a

IP-65 option Yes Yes Yes n/a

Cleanroom Yes Yes Yes n/a

Pass-through, 5 air 5 air 5 air -

Adept eCobra Robot, User’s Guide, Rev A

1.3 Dangers, Warnings, Cautions, and Notes

DANGER: This indicates an imminently hazardous electrical

DANGER: This indicates an imminently hazardous situation

Adept eCobra Robot, User’s Guide, Rev A

WARNING: This indicates a potentially hazardous electrical

WARNING: This indicates a potentially hazardous situation

CAUTION: This indicates a situation which, if not avoided,

NOTE: Notes provide supplementary information, emphasize a point or procedure,

1.4 Safety Precautions

DANGER: An Adept eCobra robot can cause serious injury or

1.5 What to Do in an Emergency Situation

1.6 Additional Safety Information

Adept eCobra Robot, User’s Guide, Rev A

Manufacturer’s Declaration of Conformity (MDOC)

Adept Robot Safety Guide

1.7 Intended Use of the Robots

1.8 Manufacturer’s Declaration