Operating Guide: VLT AQUA Drive FC 202

ENGINEERING TOMORROW
Operating Guide
VLT® AQUA Drive FC 202
0.25–90 kW
vlt-drives.danfoss.com
Contents Operating Guide
Contents
1 Introduction 4
1.1 Purpose of the Operating Guide 4
1.2 Additional Resources 4
1.3 Manual and Software Version 4
1.4 Product Overview 4
1.5 Approvals and Certifications 8
1.6 Disposal 8
2 Safety 9
2.1 Safety Symbols 9
2.2 Qualified Personnel 9
2.3 Safety Precautions 9
3 Mechanical Installation 11
3.1 Unpacking 11
3.2 Installation Environments 11
3.3 Mounting 12
4 Electrical Installation 14
4.1 Safety Instructions 14
4.2 EMC-compliant Installation 14
4.3 Grounding 14
4.4 Wiring Schematic 16
4.5 Access 18
4.6 Motor Connection 18
4.7 AC Mains Connection 19
4.8 Control Wiring 19
4.8.1 Control Terminal Types 19
4.8.2 Wiring to Control Terminals 21
4.8.3 Enabling Motor Operation (Terminal 27) 21
4.8.4 Voltage/Current Input Selection (Switches) 22
4.8.5 RS485 Serial Communication 22
4.9 Installation Check List 23
5 Commissioning 24
5.1 Safety Instructions 24
5.2 Applying Power 24
5.3 Local Control Panel Operation 24
5.3.1 Graphic Local Control Panel Layout 24
5.3.2 Parameter Settings 26
MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 1

Contents VLT® AQUA Drive FC 202
5.3.3 Uploading/Downloading Data to/from the LCP 26

5.3.4 Changing Parameter Settings 26
5.3.5 Restoring Default Settings 26
5.4 Basic Programming 27
5.4.1 Commissioning with SmartStart 27
5.4.2 Commissioning via [Main Menu] 27
5.4.3 Asynchronous Motor Set-up 28
5.4.4 PM Motor Setup in VVC+ 28
5.4.5 SynRM Motor Set-up with VVC+ 29
5.4.6 Automatic Energy Optimization (AEO) 30
5.4.7 Automatic Motor Adaptation (AMA) 30
5.5 Checking Motor Rotation 31
5.6 Local-control Test 31
5.7 System Start-up 31
6 Application Set-up Examples 32
7 Maintenance, Diagnostics, and Troubleshooting 36

7.1 Maintenance and Service 36
7.2 Status Messages 36
7.3 Warning and Alarm Types 38
7.4 List of Warnings and Alarms 39
7.5 Troubleshooting 46
8 Specifications 49
8.1 Electrical Data 49
8.1.1 Mains Supply 1x200–240 V AC 49
8.2 Mains Supply 64
8.3 Motor Output and Motor Data 64
8.4 Ambient Conditions 65
8.5 Cable Specifications 65
8.6 Control Input/Output and Control Data 65
8.7 Connection Tightening Torques 68
8.8 Fuses and Circuit Breakers 69
8.9 Power Ratings, Weight, and Dimensions 76
9 Appendix 78
2 Danfoss A/S © 10/2016 All rights reserved. MG20MD02

Contents Operating Guide
9.1 Symbols, Abbreviations, and Conventions 78

9.2 Parameter Menu Structure 78
Index 84

Introduction VLT® AQUA Drive FC 202
1 1 1 Introduction
1.1 Purpose of the Operating Guide 1.4 Product Overview

This operating guide provides information for safe instal- 1.4.1 Intended Use
lation and commissioning of the frequency converter.
The frequency converter is an electronic motor controller
The operating guide is intended for use by qualified intended for:
personnel. • Regulation of motor speed in response to system
Read and follow the instructions to use the frequency feedback or to remote commands from external
converter safely and professionally, and pay particular controllers. A power drive system consists of the
attention to the safety instructions and general warnings. frequency converter, the motor, and equipment
Always keep this operating guide available with the driven by the motor.
frequency converter.
• System and motor status surveillance.
Depending on configuration, the frequency converter can
VLT® is a registered trademark.
be used in standalone applications or form part of a larger
1.2 Additional Resources appliance or installation.
Other resources are available to understand advanced

The frequency converter is allowed for use in residential,
frequency converter functions and programming.
industrial, and commercial environments in accordance
with local laws, standards, and emission limits as described
• The VLT® AQUA Drive FC 202 Programming Guide in the design guide.
provides greater detail on working with
parameters and many application examples. Single-phase frequency converters (S2 and S4) installed
• The VLT® AQUA Drive FC 202 Design Guide in the EU
provides detailed information about capabilities The following limitations apply:
and functionality to design motor control • Units with an input current below 16 A and an
systems. input power above 1 kW (1.5 hp) are only
intended for professional use in trades,
• Instructions for operation with optional
professions, or industries and not for sale to the
equipment.
general public.
Supplementary publications and manuals are available
from Danfoss. See www.vlt-drives.danfoss.com/Support/
• Designated application areas are public pools,
public water supplies, agriculture, commercial
Technical-Documentation/ for listings.
buildings, and industries. All other single-phase
1.3 Manual and Software Version units are only intended for use in private low-
voltage systems interfacing with public supply
This manual is regularly reviewed and updated. All only at a medium or high-voltage level.
suggestions for improvement are welcome.
• Operators of private systems must ensure that
the EMC environment complies with IEC
Table 1.1 shows the manual version and the corresponding 610000-3-6 and/or the contractual agreements.
software version.
NOTICE
Edition Remarks Software In a residential environment, this product can cause
version radio interference, in which case supplementary
MG20MDxx The parameter list is updated to 2.6x mitigation measures may be required.
reflect software version 2.6x. Editorial
update. Foreseeable misuse
Do not use the frequency converter in applications, which
Table 1.1 Manual and Software Version are non-compliant with specified operating conditions and
environments. Ensure compliance with the conditions
specified in chapter 8 Specifications.

Introduction Operating Guide
1.4.2 Features • Safe Torque Off. 1 1

• Low flow detection.
The VLT® AQUA Drive FC 202 is designed for water and
wastewater applications. The range of standard and
• Pre/post lubrication.
optional features includes: • Pipe fill mode.

• Cascade control. • Sleep mode.
• Dry run detection. • Real-time clock.
• End-of-curve detection. • User-configurable info texts.
• SmartStart. • Warnings and alarms.
• Motor alternation. • Password protection.
• Deragging. • Overload protection.
• 2-step ramps. • Smart logic control.
• Flow confirmation. • Dual power rating (high/normal overload).
• Check valve protection.

1 1 1.4.3 Exploded Views
130BB492.11
2
3
4
18
17
16
6
15
8 7
14 9
10
11
13 12
1 Local control panel (LCP) 10 Motor output terminals 96 (U), 97 (V), 98 (W)
2 RS485 fieldbus connector (+68, -69) 11 Relay 2 (01, 02, 03)
3 Analog I/O connector 12 Relay 1 (04, 05, 06)
4 LCP input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals
5 Analog switches (A53), (A54) 14 Mains input terminals 91 (L1), 92 (L2), 93 (L3)
6 Cable shield connector 15 USB connector
7 Ground termination plate 16 Fieldbus terminal switch
8 Grounding clamp (PE) 17 Digital I/O and 24 V supply
9 Shielded cable grounding clamp and strain relief 18 Cover
Illustration 1.1 Exploded View Enclosure Size A, IP20

Introduction Operating Guide
1 1
130BB493.11
12 13
11
2
10 DC-
DC+
06 05 04
9
03 02 01
8
61 68 69 39 42 50 53 54 55
Remove jumper to activate Safe

Stop
Max. 24 Volt !
12 13 18 19 27 29 32 33 20 37
3
7
4
6
5
FAN MOUNTING
17
QDF-30
19 16
18
14
15
1 Local control panel (LCP) 11 Relay 2 (04, 05, 06)

2 Cover 12 Lifting ring
3 RS485 fieldbus connector 13 Mounting slot
4 Digital I/O and 24 V supply 14 Grounding clamp (PE)
5 Analog I/O connector 15 Cable shield connector
6 Cable shield connector 16 Brake terminal (-81, +82)
7 USB connector 17 Load sharing terminal (DC bus) (-88, +89)

8 Fieldbus terminal switch 18 Motor output terminals 96 (U), 97 (V), 98 (W)
9 Analog switches (A53), (A54) 19 Mains input terminals 91 (L1), 92 (L2), 93 (L3)
10 Relay 1 (01, 02, 03) – –
Illustration 1.2 Exploded View Enclosure Sizes B and C, IP55 and IP66

1 1 Illustration 1.3 is a block diagram of the internal 1.4.4 Enclosure Sizes and Power Ratings
components of the frequency converter.
For enclosure sizes and power ratings of the frequency
converters, refer to chapter 8.9 Power Ratings, Weight, and
Dimensions.
1.5 Approvals and Certifications
Area Title Functions

• 3-phase AC mains supply to the
1 Mains input Table 1.2 Approvals and Certifications
• The rectifier bridge converts the

More approvals and certifications are available. Contact the
2 Rectifier AC input to DC current to supply
local Danfoss partner. Frequency converters of enclosure
inverter power.
size T7 (525–690 V) are UL certified for only 525–600 V.
• The intermediate DC bus circuit
The frequency converter complies with UL 508C thermal
3 DC bus handles the DC current.
memory retention requirements. For more information,
• Filter the intermediate DC circuit refer to the section Motor Thermal Protection in the
voltage. product-specific design guide.
• Prove mains transient protection. For compliance with the European Agreement concerning
• Reduce RMS current. International Carriage of Dangerous Goods by Inland
4 DC reactors Waterways (ADN), refer to ADN-compliant Installation in the
• Raise the power factor reflected
product-specific design guide.
back to the line.
• Reduce harmonics on the AC 1.6 Disposal

input.
• Stores the DC power.

Do not dispose of equipment containing
5 Capacitor bank • Provides ride-through protection electrical components together with
for short power losses. domestic waste.
Collect it separately in accordance with
• Converts the DC into a controlled
local and currently valid legislation.
PWM AC waveform for a
6 Inverter controlled variable output to the
motor.
• Regulated 3-phase output power

7 Output to motor to the motor.
• Input power, internal processing,

output, and motor current are
monitored to provide efficient
operation and control.
8 Control circuitry • User interface and external

commands are monitored and
performed.
• Status output and control can be

provided.
Illustration 1.3 Frequency Converter Block Diagram

Safety Operating Guide
2 Safety
2 2
2.1 Safety Symbols WARNING
The following symbols are used in this guide: UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
WARNING time. Unintended start during programming, service, or
Indicates a potentially hazardous situation that could repair work can result in death, serious injury, or
result in death or serious injury. property damage. The motor can start via an external
switch, a fieldbus command, an input reference signal
CAUTION from the LCP, or after a cleared fault condition.

To prevent unintended motor start:
Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to • Disconnect the frequency converter from the
mains.
alert against unsafe practices.
• Press [Off/Reset] on the LCP before
programming parameters.
NOTICE
Indicates important information, including situations that • Completely wire and assemble the frequency
can result in damage to equipment or property. converter, motor, and any driven equipment
before connecting the frequency converter to
AC mains, DC supply, or load sharing.
2.2 Qualified Personnel
Correct and reliable transport, storage, installation,
operation, and maintenance are required for the trouble- WARNING
free and safe operation of the frequency converter. Only DISCHARGE TIME
qualified personnel are allowed to install and operate this The frequency converter contains DC-link capacitors,
equipment. which can remain charged even when the frequency
converter is not powered. High voltage can be present
Qualified personnel are defined as trained staff, who are even when the warning LED indicator lights are off.
authorized to install, commission, and maintain equipment, Failure to wait the specified time after power has been
systems, and circuits in accordance with pertinent laws and removed before performing service or repair work can
regulations. Also, the qualified personnel must be familiar result in death or serious injury.
with the instructions and safety measures described in this
manual.
• Stop the motor.
• Disconnect AC mains and remote DC-link power
2.3 Safety Precautions supplies, including battery back-ups, UPS, and
DC-link connections to other frequency
WARNING converters.
HIGH VOLTAGE • Disconnect or lock PM motor.
Frequency converters contain high voltage when
• Wait for the capacitors to discharge fully. The
connected to AC mains input, DC supply, or load sharing. minimum duration of waiting time is specified
Failure to perform installation, start-up, and maintenance in Table 2.1.
by qualified personnel can result in death or serious
injury. • Before performing any service or repair work,
use an appropriate voltage measuring device to
• Only qualified personnel must perform instal- make sure that the capacitors are fully
lation, start-up, and maintenance. discharged.

Safety VLT® AQUA Drive FC 202
Minimum waiting time (minutes)

Voltage [V]
4 7 15
2 2 200–240 0.25–3.7 kW
(0.34–5 hp)
– 5.5–45 kW
(7.5–60 hp)
380–480 0.37–7.5 kW – 11–90 kW
(0.5–10 hp) (15–121 hp)
525–600 0.75–7.5 kW – 11–90 kW
(1–10 hp) (15–121 hp)
525–690 – 1.1–7.5 kW 11–90 kW
(1.5–10 hp) (15–121 hp)
Table 2.1 Discharge Time
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
frequency converter properly can result in death or
serious injury.
• Ensure the correct grounding of the equipment
by a certified electrical installer.
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
can result in death or serious injury.
• Ensure that only trained and qualified personnel
perform installation, start-up, and maintenance.
• Ensure that electrical work conforms to national
and local electrical codes.
• Follow the procedures in this guide.
WARNING
UNINTENDED MOTOR ROTATION
WINDMILLING
Unintended rotation of permanent magnet motors
creates voltage and can charge the unit, resulting in
death, serious injury, or equipment damage.
• Ensure that permanent magnet motors are
blocked to prevent unintended rotation.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result
in serious injury when the frequency converter is not
properly closed.
• Ensure that all safety covers are in place and
securely fastened before applying power.

Mechanical Installation Operating Guide
3 Mechanical Installation
3.1 Unpacking 3.1.2 Storage

3.1.1 Items Supplied Ensure that the requirements for storage are fulfilled. Refer 3 3
to chapter 8.4 Ambient Conditions for further details.
Items supplied may vary according to product configu-
ration. 3.2 Installation Environments
NOTICE
• Make sure the items supplied and the information
In environments with airborne liquids, particles, or
on the nameplate correspond to the order confir-
corrosive gases, ensure that the IP/type rating of the
mation.
equipment matches the installation environment. Failure
• Check the packaging and the frequency converter to meet requirements for ambient conditions can reduce
visually for damage caused by inappropriate the lifetime of the frequency converter. Ensure that
handling during shipment. File any claim for requirements for air humidity, temperature, and altitude
damage with the carrier. Retain damaged parts are met.
for clarification.
Vibration and shock
130BD666.10
VLT
R
AQUA Drive
www.danfoss.com The frequency converter complies with requirements for
1 units mounted on the walls and floors of production
T/C: FC-202P45KT4E20H1XGXXXXSXXXXAXBXCXXXXDX
2 3
P/N: 131F6653 S/N: 038010G502 premises, and in panels bolted to walls or floors.
4
45kW(400V) / 60HP(460V) For detailed ambient conditions specifications, refer to
5 9
IN: 3x380-480V 50/60Hz 82/73A chapter 8.4 Ambient Conditions.
6
OUT: 3x0-Vin 0-590Hz 90/80A
8
7 o o
CHASSIS/ IP20 Tamb.45 C/113 F
MADE IN
*1 3 1 F 6 6 5 3 0 3 8 0 1 0 G 5 0 2 * DENMARK
Listed 76X1 E134261 Ind. Contr. Eq.
CAUTION:
See manual for special condition/mains fuse
10 `
voir manual de conditions speclales/fusibles
WARNING:
Stored charge, wait 15 min.
` attendez 15 min.
Charge residuelle,
1 Type code
2 Ordering number
3 Serial number
4 Power rating
Input voltage, frequency, and current (at low/high
5
voltages)
Output voltage, frequency, and current (at low/high
6
voltages)
7 Enclosure type and IP rating
8 Maximum ambient temperature
9 Certifications
10 Discharge time (Warning)
Illustration 3.1 Product Nameplate (Example)
NOTICE
Do not remove the nameplate from the frequency
converter. Removing the nameplate voids the warranty.

Mechanical Installation VLT® AQUA Drive FC 202
3.3 Mounting Mounting

1. Ensure that the strength of the mounting location
NOTICE supports the unit weight. The frequency
Improper mounting can result in overheating and converter allows side-by-side installation.
reduced performance. 2. Locate the unit as near to the motor as possible.
3 3 Cooling 3.
Keep the motor cables as short as possible.
Mount the unit vertically to a solid flat surface or
• Ensure that top and bottom clearance for air to the optional backplate to provide cooling
cooling is provided. See Illustration 3.2 for airflow.
clearance requirements. 4. Use the slotted mounting holes on the unit for
wall mounting, when provided.
130BD528.10
Mounting with backplate and railings
130BD504.10
a
Illustration 3.3 Proper Mounting with Backplate
a
NOTICE
A backplate is required when mounted on railings.
130BA648.12
Enclosure A2–A5 B1–B4 C1, C3 C2, C4 B
a [mm (in)] 100 (3.9) 200 (7.9) 200 (7.9) 225 (8.9) C e
f
Illustration 3.2 Top and Bottom Cooling Clearance
a
c
Lifting A
• To determine a safe lifting method, check the
weight of the unit, see chapter 8.9 Power Ratings,
Weight, and Dimensions. d
• Ensure that the lifting device is suitable for the e

task. a
• If necessary, plan for a hoist, crane, or forklift with
the appropriate rating to move the unit.
b
• For lifting, use the hoist rings on the unit, when
provided. Illustration 3.4 Top and Bottom Mounting Holes (See
chapter 8.9 Power Ratings, Weight, and Dimensions)

Mechanical Installation Operating Guide
130BA715.12
f
3 3
a
Illustration 3.5 Top and Bottom Mounting Holes (B4, C3, and
C4)

Electrical Installation VLT® AQUA Drive FC 202
4 Electrical Installation
4.1 Safety Instructions 4.3 Grounding

See chapter 2 Safety for general safety instructions.
WARNING
LEAKAGE CURRENT HAZARD
4 4 WARNING Leakage currents exceed 3.5 mA. Failure to ground the
INDUCED VOLTAGE frequency converter properly could result in death or
Induced voltage from output motor cables that run serious injury.
together can charge equipment capacitors, even with the • Ensure the correct grounding of the equipment
equipment turned off and locked out. Failure to run by a certified electrical installer.
output motor cables separately or to use shielded cables
could result in death or serious injury.
For electrical safety
• Run output motor cables separately, or
• Ground the frequency converter in accordance
• Use shielded cables. with applicable standards and directives.
• Use a dedicated ground wire for input power,
motor power, and control wiring.
CAUTION • Do not ground 1 frequency converter to another
SHOCK HAZARD in a daisy-chain fashion (see Illustration 4.1).
The frequency converter can cause a DC current in the
PE conductor. Failure to follow the recommendation may • Keep the ground wire connections as short as
lead to the RCD not providing the intended protection. possible.
• When a residual current-operated protective • Follow motor manufacturer wiring requirements.

device (RCD) is used for protection against • Minimum cable cross-section: 10 mm2 (7 AWG).
electrical shock, only an RCD of Type B is Separately terminate 2 ground wires, both
allowed on the supply side. complying with the dimension requirements.
130BC500.10
Overcurrent protection
• Extra protective equipment, such as short-circuit
protection or motor thermal protection between
frequency converter and motor, is required for
applications with multiple motors. FC 1 FC 2 FC 3
• Input fusing is required to provide short circuit

and overcurrent protection. If not factory-
supplied, the installer must provide fuses. See
maximum fuse ratings in chapter 8.8 Fuses and
Circuit Breakers. PE
Wire type and ratings

• All wiring must comply with local and national
regulations regarding cross-section and ambient
temperature requirements.
• Power connection wire recommendation:
Minimum 75 °C (167 °F) rated copper wire. FC 1 FC 2 FC 3
See chapter 8.1 Electrical Data and chapter 8.5 Cable Specifi-
cations for recommended wire sizes and types.
4.2 EMC-compliant Installation

PE
To obtain an EMC-compliant installation, follow the
Illustration 4.1 Grounding Principle
instructions provided in chapter 4.3 Grounding,
chapter 4.4 Wiring Schematic, chapter 4.6 Motor Connection,
and chapter 4.8 Control Wiring.

Electrical Installation Operating Guide
For EMC-compliant installation

• Establish electrical contact between the cable
shield and the frequency converter enclosure by
using metal cable glands or by using the clamps
provided on the equipment (see chapter 4.6 Motor
Connection).
• Use high-strand wire to reduce burst transient.
• Do not use pigtails.
NOTICE 4 4
POTENTIAL EQUALIZATION
Risk of burst transient when the ground potential
between the frequency converter and the control system
is different. Install equalizing cables between the system
components. Recommended cable cross-section: 16 mm2
(6 AWG).

4.4 Wiring Schematic
130BD552.12
91 (L1) (U) 96
3-phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
88 (-) Switch Mode

DC bus
Power Supply
4 4
89 (+)
10 V DC 24 V DC (R+) 82 Brake
15 mA 200 mA resistor
50 (+10 V OUT) + - + -
+10 V DC (R-) 81
A53
0/-10 V DC-
53 (A IN)
1 2
ON
+10 V DC relay1
ON=0/4-20 mA
0/4-20 mA A54 03
OFF=0/-10 V DC -
1 2
0/-10 V DC - +10 V DC
ON
54 (A IN) 240 V AC, 2 A

+10 V DC 02
0/4-20 mA
55 (COM A IN) 01
relay2
12 (+24 V OUT) 06
240 V AC, 2 A
13 (+24 V OUT) P 5-00 05
400 V AC, 2 A
24 V (NPN)
18 (D IN) 04
0 V (PNP)
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) S801
24 V ON=Terminated
1 2
ON
OFF=Open
0V 5V
24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24 V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24 V (NPN) Interface
32 (D IN) : Chassis
0 V (PNP) (P RS-485) 68
: Ground
24 V (NPN) **
33 (D IN) 0 V (PNP) (COM RS-485) 61
: PE
* : Ground 1
37 (D IN)
: Ground 2
Illustration 4.2 Basic Wiring Schematic
A=Analog, D=Digital
*Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the VLT® Frequency
Converters - Safe Torque Off Operating Guide.
**Do not connect cable shield.
NOTICE
Actual configurations vary with unit types and optional equipment.

130BD529.12
2
1
3
4 4
9 w
10 11 PE
L1
L2
L3
PE
8
6
1 PLC 6 Cable gland

2 Frequency converter 7 Motor, 3-phase, and PE
3 Output contactor 8 Mains, 3-phase, and reinforced PE
4 Grounding rail (PE) 9 Control wiring
5 Cable insulation (stripped) 10 Equalizing minimum 16 mm2 (5 AWG)
Illustration 4.3 EMC-compliant Connection of Mains
NOTICE
EMC INTERFERENCE
Use shielded cables for motor and control wiring and separate cables for input power, motor wiring, and control wiring.
Failure to isolate power, motor, and control cables can result in unintended behavior or reduced performance. Minimum
clearance requirement between power, motor, and control cables is 200 mm (7.9 in).

4.5 Access 4.6 Motor Connection

1. Remove the cover with a screwdriver (See
Illustration 4.4) or by loosening the attaching
WARNING
screws (See Illustration 4.5). INDUCED VOLTAGE
Induced voltage from output motor cables that run
130BT248.10
together can charge equipment capacitors, even with the
equipment turned off and locked out. Failure to run
output motor cables separately or use shielded cables
4 4 could result in death or serious injury.
• Run output motor cables separately, or

• Use shielded cables.
• Comply with local and national electrical codes
for cable sizes. For maximum wire sizes, see
chapter 8.1 Electrical Data.
• Follow motor manufacturer wiring requirements.
• Motor wiring knockouts or access panels are
provided at the base of IP21 (NEMA1/12) and
Illustration 4.4 Access to Wiring for IP20 and IP21 Enclosures higher units.
• Do not wire a starting or pole-changing device
(for example Dahlander motor or slip ring
asynchronous motor) between the frequency
130BT334.10
converter and the motor.

Procedure
1. Strip a section of the outer cable insulation.
2. Position the stripped wire under the cable clamp
to establish mechanical fixation and electrical
contact between the cable shield and ground.
3. Connect the ground wire to the nearest
grounding terminal in accordance with the
grounding instructions provided in
chapter 4.3 Grounding, see Illustration 4.6.
4. Connect the 3-phase motor wiring to terminals
96 (U), 97 (V), and 98 (W), see Illustration 4.6.
5. Tighten the terminals in accordance with the
Illustration 4.5 Access to Wiring for IP55 and IP66 Enclosures
information provided in chapter 8.7 Connection
Tightening Torques.
Tighten the cover screws using the tightening

torques specified in Table 4.1.
Enclosure IP55 IP66

A4/A5 2 (18) 2 (18)
B1/B2 2.2 (19) 2.2 (19)
C1/C2 2.2 (19) 2.2 (19)
No screws to tighten for A2/A3/B3/B4/C3/C4.
Table 4.1 Tightening Torques for Covers [N•m (in-lb)]

4.7 AC Mains Connection
130BD531.10
• Size the wiring based on the input current of the
W frequency converter. For maximum wire sizes, see
V 98
U 97 chapter 8.1 Electrical Data.
96
• Comply with local and national electrical codes
for cable sizes.
Procedure
1. Connect the 3-phase AC input power wiring to
terminals L1, L2, and L3 (see Illustration 4.7).
4 4
2. Depending on the configuration of the
equipment, connect the input power to the
mains input terminals or the input disconnect.
3. Ground the cable in accordance with the
grounding instructions provided in
chapter 4.3 Grounding.
4. When supplied from an isolated mains source (IT
mains or floating delta) or TT/TN-S mains with a
grounded leg (grounded delta), ensure that
parameter 14-50 RFI Filter is set to [0] Off to avoid
damage to the DC link and to reduce ground
capacity currents in accordance with IEC 61800-3.
Illustration 4.6 Motor Connection
4.8 Control Wiring
Illustration 4.7 shows mains input, motor, and grounding • Isolate the control wiring from the high-power
components in the frequency converter.
for basic frequency converters. Actual configurations vary
with unit types and optional equipment. • When the frequency converter is connected to a
thermistor, ensure that the thermistor control
wiring is shielded and reinforced/double
130BF948.10
insulated. A 24 V DC supply voltage is

recommended. See Illustration 4.8.
M
L1 A
I
91 L2 N
S
L3
92
93 4.8.1 Control Terminal Types
RELAY 1 RELAY 2
Illustration 4.8 and Illustration 4.9 show the removable

+D
frequency converter connectors. Terminal functions and
default settings are summarized in Table 4.2.
C
BR
- B
MO
99 U TOR V W
130BB921.12
99
2
3
4
Illustration 4.7 Example of Motor, Mains, and Ground Wiring

Illustration 4.8 Control Terminal Locations

1 Terminal description
130BB931.11
Default
12 13 18 19 27 29 32 33 20 37 Terminal Parameter setting Description
Parameter 5
-10 Termina
2 3 l 18 Digital
18 Input [8] Start
61 68 69 39 42 50 53 54 55 19 Parameter 5
4 4
-11 Termina
l 19 Digital [0] No
Illustration 4.9 Terminal Numbers
Input operation
Digital inputs.
32 Parameter 5
-14 Termina
• Connector 1 provides: l 32 Digital [0] No
- 4 programmable digital inputs terminals. Input operation
33 Parameter 5
- 2 extra digital terminals programmable
-15 Termina
as either input or output.
l 33 Digital [0] No
- 24 V DC terminal supply voltage. Input operation
- Optional customer supplied 24 V DC 27 Parameter 5
voltage. -12 Termina
l 27 Digital [2] Coast
• Connector 2 terminals (+)68 and (-)69 are for an
Input inverse
For digital input or
RS485 serial communication connection. output. Default setting
29 Parameter 5 [14] Jog
• Connector 3 provides: -13 Termina
is input.
- 2 analog inputs. l 29 Digital

Input
- 1 analog output.
20 – – Common for digital
- 10 V DC supply voltage. inputs and 0 V
- Commons for the inputs and output. potential for 24 V
supply.
• Connector 4 is a USB port available for use with
37 – Safe Torque Safe input (optional).
the MCT 10 Set-up Software.
Off (STO) Used for STO.
Terminal description Analog Inputs/Outputs
Default 39 – Common for analog
–
Terminal Parameter setting Description output
Digital Inputs/Outputs 42 Parameter 6 Speed 0 – Programmable analog
12, 13 – +24 V DC 24 V DC supply voltage -50 Termina High Limit output. 0–20 mA or 4–
for digital inputs and l 42 Output 20 mA at a maximum
external transducers. of 500 Ω
Maximum output 50 – +10 V DC 10 V DC analog supply
current 200 mA for all voltage for potenti-
24 V loads. ometer or thermistor.
15 mA maximum
Parameter
group 6-1*
Analog
53 Input 53 Reference
54 Parameter Feedback Analog input. For
group 6-2* voltage or current.
Analog Switches A53 and A54
Input 54 select mA or V.
55 – Common for analog
–
input
Serial Communication

Terminal description
130BD546.11
Default
12 13 18 19 27 29 32 33
Terminal Parameter setting Description
61 – – Integrated RC-Filter for
cable shield. ONLY for
connecting the shield if
1
EMC problems occur. 2
mm
s]
Parameter –
he
10
nc
4 4
group 8-3*
4i
[0.
FC Port RS485 Interface. A
68 (+) Settings control card switch is
69 (-) Parameter – provided for Illustration 4.10 Connecting Control Wires
group 8-3* termination resistance.
FC Port
Settings 2. Insert the bare control wire into the contact.
Relays 3. Remove the screwdriver to fasten the control wire
Parameter 5 into the contact.
-40 Functio Form C relay output.
4. Ensure that the contact is firmly established and
01, 02, 03 n Relay [0] [9] Alarm For AC or DC voltage
not loose. Loose control wiring can be the source
04, 05, 06 Parameter 5 [5] Running and resistive or
of equipment faults or less than optimal
-40 Functio inductive loads.
operation.
n Relay [1]
See chapter 8.5 Cable Specifications for control terminal
Table 4.2 Terminal Description wiring sizes and chapter 6 Application Set-up Examples for
typical control wiring connections.
Extra terminals
• 2 form C relay outputs. Location of the outputs 4.8.3 Enabling Motor Operation
depends on frequency converter configuration. (Terminal 27)
• Terminals on built-in optional equipment. See the
manual provided with the equipment option. A jumper wire is required between terminal 12 (or 13) and
terminal 27 for the frequency converter to operate when
4.8.2 Wiring to Control Terminals using factory default programming values.
Control terminal connectors can be unplugged from the • Digital input terminal 27 is designed to receive
frequency converter for ease of installation, as shown in 24 V DC external interlock command.
Illustration 4.10. • When no interlock device is used, wire a jumper
between control terminal 12 (recommended) or
NOTICE 13 to terminal 27. The jumper provides an
Keep control wires as short as possible and separate internal 24 V signal on terminal 27.
from high-power cables to minimize interference. • When the status line at the bottom of the LCP
reads AUTO REMOTE COAST, it indicates that the
1. Open the contact by inserting a small screwdriver unit is ready to operate but is missing an input
into the slot above the contact and push the signal on terminal 27.
screwdriver slightly upwards.
• When factory installed optional equipment is
wired to terminal 27, do not remove that wiring.

4.8.4 Voltage/Current Input Selection 4.8.5 RS485 Serial Communication

(Switches)
Connect RS485 serial communication wiring to terminals
The analog input terminals 53 and 54 allow setting of (+)68 and (-)69.
input signal to voltage (0–10 V) or current (0/4–20 mA).
• Use shielded serial communication cable
Default parameter setting (recommended).
• Terminal 53: Speed reference signal in open loop • See chapter 4.3 Grounding for proper grounding.
4 4 (see parameter 16-61 Terminal 53 Switch Setting).
130BB489.10
• Terminal 54: Feedback signal in closed loop (see
parameter 16-63 Terminal 54 Switch Setting).
NOTICE 61
Disconnect power to the frequency converter before

changing switch positions.
68 +
RS485
1. Remove the LCP (see Illustration 4.11).
69
2. Remove any optional equipment covering the
switches.
3. Set switches A53 and A54 to select the signal
type. U selects voltage, I selects current. Illustration 4.12 Serial Communication Wiring Diagram
130BD530.10
For basic serial communication set-up, select the following:

1. Protocol type in parameter 8-30 Protocol.
2. Frequency converter address in
parameter 8-31 Address.
3. Baud rate in parameter 8-32 Baud Rate.
• 2 communication protocols are internal to the
frequency converter:
- Danfoss FC.
1
N O
2
- Modbus RTU.
• Functions can be programmed remotely using
BUSTER. A53 A54 the protocol software and RS485 connection or in
OFF-ON U- I U- I parameter group 8-** Communications and
Options.
• Selecting a specific communication protocol
VLT changes various default parameter settings to
match that protocol’s specifications and makes
more protocol-specific parameters available.
Illustration 4.11 Location of Terminal 53 and 54 Switches
• Option cards for the frequency converter are
available to provide extra communication
To run STO, more wiring for the frequency converter is protocols. See the option card documentation for
required. Refer to VLT® Frequency Converters Safe Torque Off installation and operation instructions.
Operating Guide for further information.

4.9 Installation Check List

Before completing installation of the unit, inspect the entire installation as detailed in Table 4.3. Check and mark the items
when completed.
Inspect for Description ☑

Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers, residing on the input
power side of the frequency converter, or output side to the motor. Ensure that they are ready for full-
4 4
speed operation.
• Check the function and installation of any sensors used for feedback to the frequency converter.
• Remove any power factor correction caps on the motor.
• Adjust any power factor correction caps on the mains side and ensure that they are dampened.
Cable routing • Ensure that the motor wiring and control wiring are separated, shielded, or in 3 separate metallic conduits
for high frequency interference isolation.
Control wiring • Check for broken or damaged wires and loose connections.
• Check that the control wiring is isolated from power and motor wiring for noise immunity.
• Check the voltage source of the signals, if necessary.
The use of shielded cable or twisted pair is recommended. Ensure that the shield is terminated correctly.
Cooling clearance • Ensure that the top and bottom clearance is adequate to ensure proper airflow for cooling, see
chapter 3.3 Mounting.
Ambient conditions • Check that requirements for ambient conditions are met.
Fusing and circuit • Check for proper fusing or circuit breakers.

breakers
• Check that all fuses are inserted firmly and are in operational condition, and that all circuit breakers are in
the open position.
Grounding • Check for sufficient ground connections and ensure that those connections are tight and free of oxidation.
• Grounding to conduit, or mounting the back panel to a metal surface, is not a suitable grounding.
Input and output • Check for loose connections.

power wiring
• Check that the motor and mains cables are in separate conduit or separated shielded cables.
Panel interior • Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion.
• Check that the unit is mounted on an unpainted metal surface.
Switches • Ensure that all switch and disconnect settings are in the proper positions.
Vibration • Check that the unit is mounted solidly, or that shock mounts are used, as necessary.
• Check for an unusual amount of vibration.
Table 4.3 Installation Check List
CAUTION
POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE
Risk of personal injury if the frequency converter is not properly closed.
• Before applying power, ensure that all safety covers are in place and securely fastened.

Commissioning VLT® AQUA Drive FC 202
5 Commissioning
5.1 Safety Instructions 3. Ensure that all operator devices are in the OFF
position. Panel doors must be closed and covers
See chapter 2 Safety for general safety instructions. securely fastened.
4. Apply power to the unit. Do not start the
WARNING frequency converter now. For units with a
disconnect switch, turn it to the ON position to
HIGH VOLTAGE apply power to the frequency converter.
Frequency converters contain high voltage when
5 5 connected to AC mains input power. Failure to perform
installation, start-up, and maintenance by qualified
5.3 Local Control Panel Operation
personnel could result in death or serious injury. The local control panel (LCP) is the combined display and
keypad on the front of the unit.
• Installation, start-up, and maintenance must be
performed by qualified personnel only.
The LCP has several user functions:
• Start, stop, and control speed when in local
Before applying power: control.
1. Close the cover properly.
• Show operational data, status, warnings, and
2. Check that all cable glands are firmly tightened. cautions.
3. Ensure that input power to the unit is off and
• Program frequency converter functions.
locked out. Do not rely on the frequency
converter disconnect switches for input power • Manually reset the frequency converter after a
isolation. fault when auto reset is inactive.
4. Verify that there is no voltage on input terminals An optional numeric LCP (NLCP) is also available. The NLCP
L1 (91), L2 (92), and L3 (93), phase-to-phase, and operates in a manner similar to the LCP. See the product
phase-to-ground. relevant programming guide for details on use of the NLCP.
5. Verify that there is no voltage on output NOTICE

terminals 96 (U), 97 (V), and 98 (W), phase-to- For commissioning via PC, install the MCT 10 Set-up
phase, and phase-to-ground. Software. The software is available for download (basic
version) or for ordering (advanced version, code number
6. Confirm continuity of the motor by measuring Ω
130B1000). For more information and downloads, see
values on U–V (96–97), V–W (97–98), and W–U
www.danfoss.com/BusinessAreas/DrivesSolutions/Software
(98–96).
+MCT10/MCT10+Downloads.htm.
7. Check for proper grounding of the frequency
converter and the motor.
5.3.1 Graphic Local Control Panel Layout
8. Inspect the frequency converter for loose
connections on the terminals. The graphic local control panel (GLCP) is divided into 4
9. Confirm that the supply voltage matches the functional groups (see Illustration 5.1).
voltage of the frequency converter and the
motor. A. Display area.
5.2 Applying Power B. Display menu keys.

C. Navigation keys and indicator lights.
Apply power to the frequency converter using the
following steps: D. Operation keys and reset.
1. Confirm that the input voltage is balanced within
3%. If not, correct the input voltage imbalance
before proceeding. Repeat this procedure after
the voltage correction.
2. Ensure that any optional equipment wiring
matches the installation application.

Commissioning Operating Guide
B. Display menu keys
130BD598.10
1 3 Menu keys are used for menu access for parameter set-up,
Status 1(1)
toggling through status display modes during normal
799 RPM 7.83 A 36.4 kW
operation, and viewing fault log data.
2
A
0.000
5 Key Function
53.2 %
6 Status Shows operational information.
4 Auto Remote Ramping 7 Quick Menu Allows access to programming parameters
for initial set-up instructions and many
6 9 detailed application instructions.
Quick Main Alarm
B Status Menu Menu Log 8 Main Menu Allows access to all programming
parameters.
7
9 Alarm Log Shows a list of current warnings, the last 5 5
8 10 alarms, and the maintenance log.
Ca
ck
n
Ba
ce
11
l
Table 5.2 Legend to Illustration 5.1, Display Menu Keys

10 C
12
C. Navigation keys and indicator lights (LEDs)
Info
On OK
15 Navigation keys are used for programming functions and
Warn. moving the display cursor. The navigation keys also
16 13
Alarm provide speed control in local operation. There are also 3
17 frequency converter status indicator lights in this area.
D Hand
Off
Auto Reset
on on Key Function
14
10 Back Reverts to the previous step or list in the
18 19 20 21 menu structure.
Illustration 5.1 GLCP 11 Cancel Cancels the last change or command as long
as the display mode is not changed.
12 Info Press for a definition of the function being
A. Display area showed.
The display area is activated when the frequency converter 13 Navigation Press the navigation keys to move between
receives power from the mains voltage, a DC bus terminal, Keys items in the menu.
or a 24 V DC external supply. 14 OK Press to access parameter groups or to
enable a selection.
The information shown on the LCP can be customized for
user applications. Select options in the Quick Menu Q3-13 Table 5.3 Legend to Illustration 5.1, Navigation Keys
Display Settings.
Indicator Color Function
Display Parameter Default setting
15 On Green The ON indicator light activates
1 Parameter 0-20 Display [1617] Speed [RPM]
when the frequency converter
Line 1.1 Small
receives power from the mains
2 Parameter 0-21 Display [1614] Motor Current
voltage, a DC bus terminal, or a
Line 1.2 Small
24 V external supply.
3 Parameter 0-22 Display [1610] Power [kW]
16 Warn Yellow When warning conditions are met,
Line 1.3 Small
the yellow WARN indicator light
4 Parameter 0-23 Display [1613] Frequency
comes on and text appears in the
Line 2 Large
display area identifying the
5 Parameter 0-24 Display [1602] Reference %
problem.
Line 3 Large
17 Alarm Red A fault condition causes the red
Table 5.1 Legend to Illustration 5.1, Display Area alarm LED to flash and an alarm
text is shown.
Table 5.4 Legend to Illustration 5.1, Indicator Lights (LEDs)

D. Operation keys and reset 5. Press [Hand On] or [Auto On] to return to normal
Operation keys are at the bottom of the LCP. operation.
Key Function
5.3.4 Changing Parameter Settings
18 [Hand On] Starts the frequency converter in local
control.
Access and change parameter settings from the Quick
• An external stop signal by control input Menu or from the Main Menu. The Quick Menu only gives
or serial communication overrides the
access to a limited number of parameters.
local hand on.
19 Off Stops the motor but does not remove power

1. Press [Quick Menu] or [Main Menu] on the LCP.
to the frequency converter.
2. Press [▲] [▼] to browse through the parameter
5 5
20 [Auto On] Puts the system in remote operational mode.
• Responds to an external start command groups, press [OK] to select a parameter group.
by control terminals or serial communi- 3. Press [▲] [▼] to browse through the parameters,
cation. press [OK] to select a parameter.
21 Reset Resets the frequency converter manually 4. Press [▲] [▼] to change the value of a parameter
after a fault has been cleared. setting.
Table 5.5 Legend to Illustration 5.1, Operation Keys and Reset 5. Press [◄] [►] to shift digit when a decimal
parameter is in the editing state.
NOTICE 6. Press [OK] to accept the change.
The display contrast can be adjusted by pressing [Status]
7. Press either [Back] twice to enter Status, or press
and the [▲]/[▼] keys. [Main Menu] once to enter the Main Menu.
View changes
5.3.2 Parameter Settings Quick Menu Q5 - Changes Made lists all parameters
changed from default settings.
Establishing the correct programming for applications
often requires setting functions in several related • The list only shows parameters, which are
parameters. Details for parameters are provided in changed in the current edit set-up.
chapter 9.2 Parameter Menu Structure. • Parameters, which were reset to default values,
are not listed.
Programming data is stored internally in the frequency • The message Empty indicates that no parameters
converter. are changed.
• For back-up, upload data into the LCP memory. 5.3.5 Restoring Default Settings
• To download data to another frequency
converter, connect the LCP to that unit and NOTICE
download the stored settings.
Risk of losing programming, motor data, localization, and
• Restoring factory default settings does not monitoring records by restoration of default settings. To
change data stored in the LCP memory. provide a back-up, upload data to the LCP before initiali-
zation.
5.3.3 Uploading/Downloading Data to/from
the LCP Restoring the default parameter settings is done by initiali-
zation of the frequency converter. Initialization is carried
1. Press [Off] to stop the motor before uploading or out through parameter 14-22 Operation Mode
downloading data. (recommended) or manually.
2. Press [Main Menu], select parameter 0-50 LCP Copy

and press [OK]. • Initialization using parameter 14-22 Operation
Mode does not reset frequency converter settings
3. Select [1] All to LCP to upload data to the LCP or such as hours run, serial communication
select [2] All from LCP to download data from the selections, personal menu settings, fault log,
LCP. alarm log, and other monitoring functions.
4. Press [OK]. A progress bar shows the uploading or • Manual initialization erases all motor,
downloading progress. programming, localization, and monitoring data
and restores factory default settings.

Recommended initialization procedure via The SmartStart configures the frequency converter in 3
parameter 14-22 Operation Mode phases, each consisting of several steps, see Table 5.6.
1. Press [Main Menu] twice to access parameters.
Phase Action
2. Scroll to parameter 14-22 Operation Mode and
1 Basic Programming Perform the programming
press [OK].
Select and program
3. Scroll to [2] initialization and press [OK]. appropriate application:
4. Remove power to the unit and wait for the • Single pump/motor.
display to turn off. 2 Application Section • Motor alternation.
5. Apply power to the unit. • Basic cascade control.
•
5 5
Default parameter settings are restored during start-up. Master/slave.
The start-up may take slightly longer than normal.
Go to water and pump
3 Water and Pump Features
dedicated parameters.
6. Alarm 80, Drive initialized to default value is shown.
Table 5.6 SmartStart, Setup in 3 Phases
7. Press [Reset] to return to operating mode.
Manual initialization procedure
5.4.2 Commissioning via [Main Menu]
1. Remove power to the unit and wait for the
display to turn off. Recommended parameter settings are intended for start-
2. Press and hold [Status], [Main Menu], and [OK] at up and check-out purposes. Application settings may vary.
the same time while applying power to the unit
(approximately 5 s or until audible click and fan Enter data with power ON, but before operating the
starts). frequency converter.
Factory default parameter settings are restored during
start-up. The start-up may take slightly longer than usual. 1. Press [Main Menu] on the LCP.
Manual initialization does not reset the following 2. Press the navigation keys to scroll to parameter
frequency converter information: group 0-** Operation/Display and press [OK].
• Parameter 15-00 Operating hours.
130BP066.10
1107 RPM 3.84 A 1 (1)
• Parameter 15-03 Power Up's. Main menu
• Parameter 15-04 Over Temp's. 0 - ** Operation/Display

1 - ** Load/Motor
• Parameter 15-05 Over Volt's. 2 - ** Brakes
5.4 Basic Programming 3 - ** Reference / Ramps
5.4.1 Commissioning with SmartStart Illustration 5.2 Main Menu
The SmartStart wizard enables fast configuration of basic

motor and application parameters. 3. Press the navigation keys to scroll to parameter
• SmartStart starts automatically at first power-up group 0-0* Basic Settings and press [OK].
or after initialization of the frequency converter.
130BP087.10
0.0% 0.00A 1(1)

• Follow the on-screen instructions to complete the Operation / Display 0-**
commissioning of the frequency converter. 0-0* Basic Settings
Always reactivate SmartStart by selecting Quick 0-1* Set-up Operations
0-2* LCP Display
Menu Q4 - SmartStart.
0-3* LCP Custom Readout
• For commissioning without use of the SmartStart
wizard, refer to chapter 5.4.2 Commissioning via
[Main Menu] or the programming guide.
Illustration 5.3 Operation/Display
NOTICE
Motor data is required for the SmartStart set-up. The
required data is normally available on the motor
nameplate.

available on the motor nameplate). Run a complete

4. Press the navigation keys to scroll to
automatic motor adaptation (AMA) using
parameter 0-03 Regional Settings and press [OK].
parameter 1-29 Automatic Motor Adaptation (AMA) [1]
Enable Complete AMA or enter the parameters manually.
130BP088.10
0.0% 0.00A 1(1)
Basic Settings 0-0* Parameter 1-36 Iron Loss Resistance (Rfe) is always entered
0-03 Regional Settings
manually.
6. Parameter 1-30 Stator Resistance (Rs).

[0] International 7. Parameter 1-31 Rotor Resistance (Rr).
8. Parameter 1-33 Stator Leakage Reactance (X1).
Illustration 5.4 Basic Settings
5 5 9.
10.
Parameter 1-34 Rotor Leakage Reactance (X2).
Parameter 1-35 Main Reactance (Xh).
5. Press the navigation keys to select [0] Interna- 11. Parameter 1-36 Iron Loss Resistance (Rfe).
tional or [1] North America as appropriate and
Application-specific adjustment when running VVC+
press [OK]. (This changes the default settings for
several basic parameters). VVC+ is the most robust control mode. In most situations,
it provides optimum performance without further
6. Press [Main Menu] on the LCP. adjustments. Run a complete AMA for best performance.
7. Press the navigation keys to scroll to
parameter 0-01 Language. 5.4.4 PM Motor Setup in VVC+
8. Select the language and press [OK].
9. If a jumper wire is in place between control NOTICE
terminals 12 and 27, leave Only use permanent magnet (PM) motor with fans and
parameter 5-12 Terminal 27 Digital Input at factory pumps.
default. Otherwise, select [0] No operation in
parameter 5-12 Terminal 27 Digital Input. Initial programming steps
10. Make the application-specific settings in the 1. Activate PM motor operation
following parameters: Parameter 1-10 Motor Construction, select [1] PM,
10a Parameter 3-02 Minimum Reference. non salient SPM.
10b Parameter 3-03 Maximum Reference. 2. Set parameter 0-02 Motor Speed Unit to [0] RPM.
10c Parameter 3-41 Ramp 1 Ramp Up Time. Programming motor data

10d Parameter 3-42 Ramp 1 Ramp Down After selecting PM motor in parameter 1-10 Motor
Time. Construction, the PM motor-related parameters in
parameter groups 1-2* Motor Data, 1-3* Adv. Motor Data
10e Parameter 3-13 Reference Site. Linked to and 1-4* are active.
Hand/Auto Local Remote. The necessary data can be found on the motor nameplate
and in the motor datasheet.
5.4.3 Asynchronous Motor Set-up
Program the following parameters in the listed order:
1. Parameter 1-24 Motor Current.
Enter the following motor data. Find the information on
the motor nameplate. 2. Parameter 1-26 Motor Cont. Rated Torque.
3. Parameter 1-25 Motor Nominal Speed.
1. Parameter 1-20 Motor Power [kW] or 4. Parameter 1-39 Motor Poles.
parameter 1-21 Motor Power [HP].
2. Parameter 1-22 Motor Voltage. Enter line to common stator winding resistance
3. Parameter 1-23 Motor Frequency. (Rs). If only line-line data is available, divide the
line-line value with 2 to achieve the line to
4. Parameter 1-24 Motor Current.
common (startpoint) value.
5. Parameter 1-25 Motor Nominal Speed.
6. Parameter 1-37 d-axis Inductance (Ld).
For optimum performance in VVC+ mode, extra motor data Enter line to common direct axis inductance of
is required to set up the following parameters. Find the the PM motor.
data in the motor datasheet (this data is typically not

If only line-line data is available, divide the line- Application Settings

line value by 2 to achieve the line-common Low inertia applications Parameter 1-17 Voltage filter time
(startpoint) value. ILoad/IMotor <5 const. to be increased by factor 5–
7. Parameter 1-40 Back EMF at 1000 RPM. 10.
Enter line-to-line back EMF of the PM motor at Parameter 1-14 Damping Gain should
1000 RPM mechanical speed (RMS value). Back be reduced.
EMF is the voltage generated by a PM motor Parameter 1-66 Min. Current at Low
when no frequency converter is connected and Speed should be reduced (<100%).
the shaft is turned externally. Back EMF is Low inertia applications Keep calculated values.
normally specified for nominal motor speed or for 50>ILoad/IMotor >5
1000 RPM measured between 2 lines. If the value High inertia applications Parameter 1-14 Damping Gain,
5 5
is not available for a motor speed of 1000 RPM, ILoad/IMotor > 50 parameter 1-15 Low Speed Filter Time
calculate the correct value as follows: If back EMF Const., and parameter 1-16 High
is for example 320 V at 1800 RPM, it can be Speed Filter Time Const. should be
calculated at 1000 RPM as follows: Back EMF = increased.
(Voltage / RPM)*1000 = (320/1800)*1000 = 178. High load at low speed Parameter 1-17 Voltage filter time
This is the value that must be programmed for <30% (rated speed) const. should be increased.
parameter 1-40 Back EMF at 1000 RPM. Parameter 1-66 Min. Current at Low
Speed should be increased (>100%
Test motor operation
for a prolonged time can overheat
1. Start the motor at low speed (100–200 RPM). If the motor).
the motor does not turn, check installation,
general programming, and motor data. Table 5.7 Recommended Settings in Different Applications
2. Check if the start function in parameter 1-70 PM

If the motor starts oscillating at a certain speed, increase
Start Mode fits the application requirements.
parameter 1-14 Damping Gain. Increase the value in small
Rotor detection steps. Depending on the motor, a good value for this
This function is the recommended choice for applications parameter can be 10% or 100% higher than the default
where the motor starts from standstill, for example pumps value.
or conveyors. On some motors, a sound is heard when the
impulse is sent out. This does not harm the motor. The starting torque can be adjusted in parameter 1-66 Min.
Parking Current at Low Speed. 100% provides nominal torque as
This function is the recommended choice for applications starting torque.
where the motor is rotating at slow speed, for example
windmilling in fan applications. Parameter 2-06 Parking 5.4.5 SynRM Motor Set-up with VVC+
Current and parameter 2-07 Parking Time can be adjusted.
Increase the factory setting of these parameters for This section describes how to set up a SynRM motor with
applications with high inertia.
VVC+.
Start the motor at nominal speed. If the application does
not run well, check the VVC+ PM settings. Recommended NOTICE
settings in different applications can be found in Table 5.7.
The SmartStart wizard covers the basic configuration of
SynRM motors.
Initial programming steps

To activate SynRM motor operation, select [5] Sync.
Reluctance in parameter 1-10 Motor Construction.
Programming motor data
After performing the initial programming steps, the SynRM
motor-related parameters in parameter groups 1-2* Motor
Data, 1-3* Adv. Motor Data, and 1-4* Adv. Motor Data II are
active.
Use the motor nameplate data and the motor datasheet to
program the following parameters in the order listed:

1. Parameter 1-23 Motor Frequency. Application Settings
2. Parameter 1-24 Motor Current. Dynamic applications Increase parameter 14-41 AEO
Minimum Magnetisation for highly
3. Parameter 1-25 Motor Nominal Speed. dynamic applications. Adjusting
4. Parameter 1-26 Motor Cont. Rated Torque. parameter 14-41 AEO Minimum
Magnetisation ensures a good
Run a complete AMA using parameter 1-29 Automatic
balance between energy efficiency
Motor Adaptation (AMA) [1] Enable Complete AMA or enter
and dynamics. Adjust
the following parameters manually:
parameter 14-42 Minimum AEO
Frequency to specify the minimum
2. Parameter 1-37 d-axis Inductance (Ld). frequency at which the frequency
converter should use minimum
5 5
3. Parameter 1-44 d-axis Inductance Sat. (LdSat).
magnetization.
4. Parameter 1-45 q-axis Inductance Sat. (LqSat).
Motor sizes less than 18 Avoid short ramp-down times.
5. Parameter 1-48 Inductance Sat. Point. kW (24 hp)
Application-specific adjustments
Table 5.8 Recommendations for Various Applications
Start the motor at nominal speed. If the application does
not run well, check the VVC+ SynRM settings. Table 5.8
If the motor starts oscillating at a certain speed, increase
provides application-specific recommendations:
parameter 1-14 Damping Gain. Increase the damping gain
Application Settings
value in small steps. Depending on the motor, this
parameter can be set to 10–100% higher than the default
Low-inertia applications Increase parameter 1-17 Voltage filter
value.
ILoad/IMotor<5 time const. by factor 5–10.
Reduce parameter 1-14 Damping
Gain. 5.4.6 Automatic Energy Optimization (AEO)
Reduce parameter 1-66 Min. Current
at Low Speed (<100%). NOTICE
Low-inertia applications Keep the default values. AEO is not relevant for permanent magnet motors.
50>ILoad/IMotor>5
High-inertia applications Increase parameter 1-14 Damping
AEO is a procedure which minimizes voltage to the motor,
ILoad/IMotor>50 Gain, parameter 1-15 Low Speed Filter
as a result of that reducing energy consumption, heat, and
Time Const., and parameter 1-16 High
noise.
Speed Filter Time Const.
High-load at low speed Increase parameter 1-17 Voltage filter
To activate AEO, set parameter 1-03 Torque Characteristics to
<30% (rated speed) time const.
[2] Auto Energy Optim. CT or [3] Auto Energy Optim. VT.
Increase parameter 1-66 Min. Current
at Low Speed to adjust the starting
torque. 100% current provides 5.4.7 Automatic Motor Adaptation (AMA)
nominal torque as starting torque.
Working at a current level higher AMA is a procedure which optimizes compatibility
than 100% for a prolonged time can between the frequency converter and the motor.
cause the motor to overheat.
• The frequency converter builds a mathematical
model of the motor for regulating output motor
current. The procedure also tests the input phase
balance of electrical power. It compares the
motor characteristics with the entered nameplate
data.
• The motor shaft does not turn and no harm is
done to the motor while running the AMA.
• Some motors may be unable to run the complete
version of the test. In that case, select [2] Enable
reduced AMA.
• If an output filter is connected to the motor,
select [2] Enable reduced AMA.

• If warnings or alarms occur, see chapter 7.4 List of 5.6 Local-control Test
Warnings and Alarms.
1. Press [Hand On] to provide a local start command
• Run this procedure on a cold motor for best
to the frequency converter.
results.
2. Accelerate the frequency converter by pressing
To run AMA
[▲] to full speed. Moving the cursor left of the
1. Press [Main Menu] to access parameters.
decimal point provides quicker input changes.
2. Scroll to parameter group 1-** Load and Motor and
3. Note any acceleration problems.
press [OK].
4. Press [Off]. Note any deceleration problems.
3. Scroll to parameter group 1-2* Motor Data and
press [OK]. If acceleration or deceleration problems occur, see
4. Scroll to parameter 1-29 Automatic Motor
Adaptation (AMA) and press [OK].
chapter 7.5 Troubleshooting. See chapter 7.4 List of Warnings
and Alarms for resetting the frequency converter after a 5 5
trip.
5. Select [1] Enable complete AMA and press [OK].
5.7 System Start-up
6. Follow the on-screen instructions.
7. The test runs automatically and indicates when it The procedure in this section requires wiring and
is complete. application programming to be completed. The following
procedure is recommended after application set-up is
8. The advanced motor data is entered in parameter
completed.
group 1-3* Adv. Motor Data.
5.5 Checking Motor Rotation 1. Press [Auto On].

2. Apply an external run command.
NOTICE
Risk of damage to pumps/compressors caused by motor 3. Adjust the speed reference throughout the speed
running in wrong direction. Before running the range.
frequency converter, check the motor rotation. 4. Remove the external run command.
5. Check the sound and vibration levels of the
The motor runs briefly at 5 Hz or the minimum frequency motor to ensure that the system is working as
set in parameter 4-12 Motor Speed Low Limit [Hz]. intended.
If warnings or alarms occur, see chapter 7.3 Warning and
1. Press [Main Menu].
Alarm Types or chapter 7.4 List of Warnings and Alarms.
2. Scroll to parameter 1-28 Motor Rotation Check and
press [OK].
3. Scroll to [1] Enable.
The following text appears: Note! Motor may run in wrong
direction.
4. Press [OK].
5. Follow the on-screen instructions.
NOTICE
To change the direction of rotation, remove power to the
frequency converter and wait for power to discharge.
Reverse the connection of any 2 of the 3 motor wires on
the motor or frequency converter side of the connection.

Application Set-up Examples VLT® AQUA Drive FC 202
6 Application Set-up Examples
The examples in this section are intended as a quick reference for common applications.
• Parameter settings are the regional default values unless otherwise indicated (selected in parameter 0-03 Regional
Settings).
• Parameters associated with the terminals and their settings are shown next to the drawings.
• Required switch settings for analog terminals A53 or A54 are also shown.
NOTICE
When using the optional STO feature, a jumper wire may be required between terminal 12 (or 13) and terminal 37 for
the frequency converter to operate with factory default programming values.
6 6
6.1 Application Examples Parameters
Function Setting
130BB676.10
6.1.1 Feedback FC
Parameter 6-20 Ter 0.07 V*
+24 V 12
minal 54 Low
+24 V 13
Parameters D IN 18 Voltage
Function Setting Parameter 6-21 Ter 10 V*
130BB675.10
FC D IN 19
12
Parameter 6-22 Terminal 4 mA* COM 20 minal 54 High
+24 V
+24 V 13 54 Low Current D IN 27 Voltage
D IN 18 Parameter 6-23 Terminal 20 D IN 29 Parameter 6-24 Ter 0*
54 High Current mA* D IN 32 minal 54 Low Ref./
D IN 19
D IN 33 Feedb. Value
COM 20 Parameter 6-24 Terminal 0*
D IN 37
D IN 27 54 Low Ref./Feedb. Parameter 6-25 Ter 50*
D IN 29 Value minal 54 High Ref./
+10 V 50
D IN 32 Parameter 6-25 Terminal 50* + Feedb. Value
A IN 53
D IN 33 54 High Ref./Feedb. A IN * = Default value
54
D IN 37 Value COM 55 Notes/comments:
- D IN 37 is an option.
* = Default value A OUT 42
0 - 10V
+10 V 50 Notes/comments: COM 39
+
A IN 53 D IN 37 is an option.
A IN 54
- U-I
COM 55 4-20 mA
A OUT 42
COM 39 A54
U-I
Table 6.2 Analog Voltage Feedback Transducer (3-wire)
A 54
Table 6.1 Analog Current Feedback Transducer

Application Set-up Examples Operating Guide
Parameters Parameters
Function Setting Function Setting
130BB927.10
FC
130BB677.10
FC
+24 V 12 Parameter 6-20 Ter 0.07 V* +24 V 12 Parameter 6-12 Ter 4 mA*
+24 V 13 minal 54 Low +24 V 13 minal 53 Low
D IN 18 Voltage D IN 18 Current
D IN 19 Parameter 6-21 Ter 10 V* D IN 19 Parameter 6-13 Ter 20 mA*
COM 20 minal 54 High COM 20 minal 53 High
D IN 27 Voltage D IN 27 Current
D IN 29 D IN 29
Parameter 6-24 Ter 0* Parameter 6-14 Ter 0 Hz
D IN 32 D IN 32
minal 54 Low Ref./ minal 53 Low Ref./
D IN 33 D IN 33
Feedb. Value Feedb. Value
D IN 37 D IN 37
Parameter 6-25 Ter 50* Parameter 6-15 Ter 50 Hz
minal 54 High Ref./ +10 V 50
minal 53 High Ref./
+10 V 50
+ Feedb. Value + Feedb. Value
A IN 53 A IN 53
6 6
A IN 54 * = Default value A IN 54 * = Default value
COM 55 Notes/comments: COM 55 Notes/comments:
-
A OUT 42 D IN 37 is an option. A OUT 42 D IN 37 is an option.
- 4 - 20mA
COM 39 COM 39
0 - 10V
U-I U-I
A54 A53
Table 6.3 Analog Voltage Feedback Transducer (4-wire) Table 6.5 Analog Speed Reference (Current)
6.1.2 Speed Parameters

130BB683.10 Function Setting
FC
Parameters +24 V 12
Parameter 6-10 Ter 0.07 V*
minal 53 Low
Function Setting +24 V 13
130BB926.10
FC Voltage
Parameter 6-10 Ter 0.07 V* D IN 18
+24 V 12
D IN 19 Parameter 6-11 Ter 10 V*
+24 V 13 minal 53 Low
COM 20 minal 53 High
D IN 18 Voltage
D IN 27 Voltage
D IN 19 Parameter 6-11 Ter 10 V*
D IN 29 Parameter 6-14 Ter 0 Hz
COM 20 minal 53 High
D IN 32 minal 53 Low Ref./
D IN 27 Voltage
D IN 29 Parameter 6-14 Ter 0 Hz D IN 37
D IN 32 Parameter 6-15 Ter 50 Hz
minal 53 Low Ref./
D IN 33 minal 53 High Ref./
Feedb. Value +10 V 50
Parameter 6-15 Ter 50 Hz A IN 53 ≈ 5kΩ
A IN * = Default value
minal 53 High Ref./ 54
+10 V 50 Notes/comments:
+ Feedb. Value COM 55
A IN 53
A OUT 42 D IN 37 is an option.
A IN 54 * = Default value
COM 39
COM 55 Notes/comments:
-
-10 - +10V
COM 39 U-I
U-I
A53
A53 Table 6.6 Speed Reference (Using a Manual Potentiometer)
Table 6.4 Analog Speed Reference (Voltage)

Application Set-up Examples VLT® AQUA Drive FC 202
6.1.3 Run/Stop Parameters

Function Setting
130BB684.10
FC
Parameters +24 V 12 Parameter 5-10 T [8] Start*
Function Setting +24 V 13 erminal 18
130BB680.10
FC
Parameter 5-10 T [8] Start* D IN 18 Digital Input
+24 V 12
erminal 18 D IN 19 Parameter 5-11 T [52] Run
+24 V 13
D IN 18 Digital Input COM 20 erminal 19 Permissive
D IN 27 Digital Input
D IN 19 Parameter 5-12 T [7] External
D IN 29 Parameter 5-12 T [7] External
COM 20 erminal 27 interlock
D IN 32
D IN 27 Digital Input erminal 27 interlock
D IN 33
D IN 29 * = Default value Digital Input
D IN 37
D IN 32 Notes/comments: Parameter 5-40 F [167] Start
D IN 33 unction Relay command
D IN 37 is an option. +10 V 50
D IN 37 act.
A IN 53
6 6 A IN 54 * = Default value
+10 V 50
COM 55 Notes/comments:
A IN 53
A IN
54
COM 39
COM 55
A OUT 42
01
COM 39
02
R1
03
04
05
R2
Table 6.7 Run/Stop Command with External Interlock 06
Parameters
Table 6.9 Run Permissive
Function Setting
130BB681.10
FC
+24 V 12 Parameter 5-10 T [8] Start*
+24 V 13 erminal 18 6.1.4 External Alarm Reset
D IN 19 Parameter 5-12 T [7] External Parameters
COM 20 erminal 27 interlock Function Setting
130BB682.10
FC
D IN 27 Digital Input +24 V 12
Parameter 5-11 T [1] Reset
D IN 29 erminal 19
* = Default value +24 V 13
Notes/comments: D IN 18
D IN 33
If parameter 5-12 Terminal 27 D IN 19 * = Default value
D IN 37
Digital Input is set to [0] No COM 20 Notes/comments:
operation, a jumper wire to D IN 27 D IN 37 is an option.
+10 V 50
terminal 27 is not needed. D IN 29
A IN 53
D IN 32
A IN 54 D IN 37 is an option.
D IN 33
COM 55
D IN 37
A OUT 42
COM 39
+10 V 50
A IN 53
01
A IN 54
02
R1
COM 55
03
A OUT 42
COM 39
04
05
R2
06
Table 6.8 Run/Stop Command without External Interlock Table 6.10 External Alarm Reset

Application Set-up Examples Operating Guide
6.1.5 RS485 6.1.6 Motor Thermistor
Parameters
Function Setting
CAUTION
130BB685.10
FC
Parameter 8-30 P THERMISTOR INSULATION
+24 V 12
rotocol FC* Risk of personal injury or equipment damage.
+24 V 13
D IN 18 Parameter 8-31 A 1* • Use only thermistors with reinforced or double
D IN 19 ddress insulation to meet PELV insulation
COM 20 Parameter 8-32 B 9600* requirements.
D IN 27 aud Rate
D IN 29 * = Default value
D IN 32 Parameters
D IN 33
Notes/comments: Function Setting
Select protocol, address, and VLT
D IN 37 Parameter 1-90 [2] Thermistor
baud rate in the above- +24 V 12
Motor Thermal trip
+10 V
A IN
50
53
mentioned parameters.
D IN 37 is an option.
+24 V
D IN
13
18
Protection 6 6
D IN 19 Parameter 1-93 T [1] Analog
A IN 54
COM 20 hermistor Source input 53
COM 55
D IN 27 * = Default value
A OUT 42
D IN 29
COM 39
D IN 32 Notes/comments:
D IN 33 If only a warning is required,
01
D IN 37 set parameter 1-90 Motor
02
R1
03 Thermal Protection to [1]

+10 V 50
Thermistor warning.
A IN 53
04 D IN 37 is an option.
A IN 54
05
R2
COM 55
06 RS-485
A OUT 42
61 COM 39
+
68
130BB686.12
69
- U-I
Table 6.11 RS485 Network Connection A53
Table 6.12 Motor Thermistor

Maintenance, Diagnostics, a... VLT® AQUA Drive FC 202
7 Maintenance, Diagnostics, and Troubleshooting
This chapter includes:
130BB037.11
• Maintenance and service guidelines. Status
799RPM 7.83A
1(1)
36.4kW
• Status messages. 0.000

53.2%
• Warnings and alarms.
• Basic troubleshooting.
7.1 Maintenance and Service Auto Remote Ramping

Hand Local Stop
Off Running
Under normal operating conditions and load profiles, the Jogging
.
frequency converter is maintenance-free throughout its .
.
designed lifetime. To prevent breakdown, danger, and Stand by
damage, examine the frequency converter at regular 1 2 3
intervals depending on the operating conditions. Replace
worn or damaged parts with original spare parts or
7 7 standard parts. For service and support, contact the local
1 Operating mode (see Table 7.1)
2 Reference site (see Table 7.2)
Danfoss supplier.
3 Operation status (see Table 7.3)
WARNING Illustration 7.1 Status Display

UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
Table 7.1 to Table 7.3 describe the status messages shown.
time. Unintended start during programming, service, or
repair work can result in death, serious injury, or
property damage. The motor can start via an external Off The frequency converter does not react to any
switch, a fieldbus command, an input reference signal control signal until [Auto On] or [Hand On] is
from the LCP or LOP, via remote operation using MCT 10 pressed.
Set-up Software, or after a cleared fault condition. Auto On The frequency converter is controlled from the
control terminals and/or the serial communi-
cation.
7.2 Status Messages Hand On Control the frequency converter via the
When the frequency converter is in Status mode, status navigation keys on the LCP. Stop commands,
messages are generated automatically and appear in the reset, reversing, DC brake, and other signals
bottom line of the display (see Illustration 7.1). applied to the control terminals override local
control.
Table 7.1 Operating Mode
Remote The speed reference is given from external

signals, serial communication, or internal
preset references.
Local The frequency converter uses [Hand On]
control or reference values from the LCP.
Table 7.2 Reference Site
AC Brake [2] AC brake is selected in parameter 2-10 Brake

Function. The AC brake overmagnetizes the
motor to achieve a controlled slow down.
AMA finish OK AMA was carried out successfully.
AMA ready AMA is ready to start. Press [Hand On] to start.
AMA running AMA process is in progress.
Braking The brake chopper is in operation. Generative
energy is absorbed by the brake resistor.

Maintenance, Diagnostics, a... Operating Guide
Braking max. The brake chopper is in operation. The power Freeze output The remote reference is active, which holds
limit for the brake resistor defined in the present speed.
parameter 2-12 Brake Power Limit (kW) has • [20] Freeze output is selected as a function
been reached. for a digital input (parameter group 5-1*
Coast • [2] Coast inverse was selected as a function Digital Inputs). The corresponding terminal
for a digital input (parameter group 5-1* is active. Speed control is only possible via
Digital Inputs). The corresponding terminal the terminal options [21] Speed up and [22]
is not connected. Speed down.
• Coast activated by serial communication. • Hold ramp is activated via serial communi-
cation.
Ctrl. ramp-down [1] Control Ramp-down was selected in
parameter 14-10 Mains Failure. Freeze output A freeze output command was given, but the
• The mains voltage is below the value set request motor remains stopped until a run permissive
in parameter 14-11 Mains Voltage at Mains signal is received.
Fault at mains fault. Freeze ref. [19] Freeze reference is selected as a function
for a digital input (parameter group 5-1* Digital
• The frequency converter ramps down the
Inputs). The corresponding terminal is active.
motor using a controlled ramp down.
The frequency converter saves the actual
Current High The frequency converter output current is
above the limit set in parameter 4-51 Warning
reference. Changing the reference is now only
possible via terminal options [21] Speed up
7 7
Current High. and [22] Speed down.
Current Low The frequency converter output current is Jog request A jog command was given, but the motor
below the limit set in parameter 4-52 Warning remains stopped until a run permissive signal
Speed Low. is received via a digital input.
DC Hold [1] DC hold is selected in Jogging The motor is running as programmed in
parameter 1-80 Function at Stop and a stop parameter 3-19 Jog Speed [RPM].
command is active. The motor is held by a DC
• [14] Jog was selected as a function for a
current set in parameter 2-00 DC Hold/Preheat digital input (parameter group 5-1* Digital
Current. Inputs). The corresponding terminal (for
DC Stop The motor is held with a DC current example, terminal 29) is active.
(parameter 2-01 DC Brake Current) for a
specified time (parameter 2-02 DC Braking
• The jog function is activated via the serial
communication.
Time).
• The DC brake cut-in speed is reached in • The jog function is selected as a reaction
parameter 2-03 DC Brake Cut In Speed [RPM] for a monitoring function (for example, for
and a stop command is active. the no signal function). The monitoring
function is active.
• [5] DC-brake inverse is selected as a
function for a digital input (parameter Motor check In parameter 1-80 Function at Stop, [2] Motor
group 5-1* Digital Inputs). The Check is selected. A stop command is active.
corresponding terminal is not active. To ensure that a motor is connected to the
frequency converter, a permanent test current
• The DC brake is activated via serial
is applied to the motor.
communication.
OVC control Overvoltage control is activated via
Feedback high The sum of all active feedbacks is above the parameter 2-17 Over-voltage Control, [2]
feedback limit set in parameter 4-57 Warning Enabled. The connected motor supplies the
Feedback High. frequency converter with generative energy.
Feedback low The sum of all active feedbacks is below the The overvoltage control adjusts the V/Hz ratio
feedback limit set in parameter 4-56 Warning to run the motor in controlled mode and to
Feedback Low. prevent the frequency converter from tripping.
PowerUnit Off (Only frequency converters with a 24 V

external supply installed).
Mains supply to the frequency converter was
removed, and the control card is supplied by
the external 24 V.

Protection md Protection mode is active. The unit detected a Stop The frequency converter received a stop
critical status (overcurrent or overvoltage). command from the LCP, digital input, or serial
• To avoid tripping, switching frequency is communication.
reduced to 4 kHz. Trip An alarm occurred and the motor is stopped.
Once the cause of the alarm is cleared, the
• If possible, protection mode ends after
approximately 10 s. frequency converter can be reset manually by
pressing [Reset] or remotely by control
• Protection mode can be restricted in
terminals or serial communication.
parameter 14-26 Trip Delay at Inverter Fault.
Trip lock An alarm occurred, and the motor is stopped.
Qstop The motor is decelerating using When the cause of the alarm is cleared, cycle
parameter 3-81 Quick Stop Ramp Time. power to the frequency converter. The
• [4] Quick stop inverse is selected as a frequency converter can then be reset
function for a digital input (parameter manually by pressing [Reset], or remotely by
group 5-1* Digital Inputs). The control terminals or serial communication.
corresponding terminal is not active.
Table 7.3 Operation Status
• The quick stop function is activated via
serial communication.
NOTICE
7 7 Ramping The motor is accelerating/decelerating using
the active ramp up/down. The reference, a
In auto/remote mode, the frequency converter requires
external commands to execute functions.
limit value, or a standstill is not yet reached.
Ref. high The sum of all active references is above the
reference limit set in parameter 4-55 Warning 7.3 Warning and Alarm Types
Reference High.
Warnings
Ref. low The sum of all active references is below the
A warning is issued when an alarm condition is impending,
reference limit set in parameter 4-54 Warning
or when an abnormal operating condition is present and
Reference Low.
may result in the frequency converter issuing an alarm. A
Run on ref. The frequency converter is running in the warning clears by itself when the abnormal condition
reference range. The feedback value matches ceases.
the setpoint value.
Run request A start command was given, but the motor
Alarms
remains stopped until a run permissive signal
An alarm indicates a fault that requires immediate
is received via digital input.
attention. The fault always triggers a trip or a trip lock.
Reset the system after an alarm.
Running The frequency converter drives the motor.
Sleep Mode The energy-saving function is enabled. The Trip
motor has stopped, but restarts automatically An alarm is issued when the frequency converter is
when required. tripped, meaning that the frequency converter suspends
Speed high Motor speed is above the value set in operation to prevent frequency converter or system
parameter 4-53 Warning Speed High. damage. The motor coasts to a stop. The frequency
Speed low Motor speed is below the value set in converter logic continues to operate and monitor the
parameter 4-52 Warning Speed Low. frequency converter status. After the fault condition is
Standby In auto-on mode, the frequency converter remedied, the frequency converter can be reset. It is then
starts the motor with a start signal from a ready to start operation again.
digital input or serial communication. Resetting the frequency converter after trip/trip lock
Start delay In parameter 1-71 Start Delay, a delay starting A trip can be reset in any of 4 ways:
time was set. A start command is activated, • Press [Reset] on the LCP.
and the motor starts after the start delay time
expires.
• Digital reset input command.
Start fwd/rev [12] Enable start forward and [13] Enable start • Serial communication reset input command.
reverse are selected as options for 2 different • Auto reset.
digital inputs (parameter group 5-1* Digital
Trip lock
Inputs). The motor starts in forward or reverse
Input power is cycled. The motor coasts to a stop. The
direction depending on which terminal is
frequency converter continues to monitor the frequency
activated.
converter status. Remove input power to the frequency
converter, correct the cause of the fault, and reset the

Warning and alarm displays WARNING/ALARM 2, Live zero error

This warning or alarm only appears if programmed in
• A warning is shown in the LCP along with the
parameter 6-01 Live Zero Timeout Function. The signal on 1
warning number.
of the analog inputs is less than 50% of the minimum
• An alarm flashes along with the alarm number. value programmed for that input. Broken wiring or signals
from a faulty device cause this condition.
130BP086.11
Status 1(1)
0.0Hz 0.000kW 0.00A
0.0Hz
Troubleshooting
0 • Check connections on all the analog input
terminals. Control card terminals 53 and 54 for
signals, terminal 55 common. VLT® General
Earth Fault [A14] Purpose I/O MCB 101 terminals 11 and 12 for
Auto Remote Trip
signals, terminal 10 common. VLT® Analog I/O
Option MCB 109 terminals 1, 3, 5 for signals,
Illustration 7.2 Alarm Example
terminals 2, 4, 6 common).
• Check that the frequency converter programming
In addition to the text and alarm code in the LCP, there are and switch settings match the analog signal type.
3 status indicator lights. • Perform an input terminal signal test.
7 7
130BB467.11
WARNING/ALARM 3, No motor
No motor has been connected to the output of the
Ca
ck
n
Ba
ce
l
WARNING/ALARM 4, Mains phase loss

A phase is missing on the supply side, or the mains
On voltage imbalance is too high. This message also appears
Info
OK
in case of a fault in the input rectifier on the frequency
Warn.
converter. Options are programmed in
Alarm parameter 14-12 Function at Mains Imbalance.
Troubleshooting
Warning indicator light Alarm indicator light • Check the supply voltage and supply currents to
the frequency converter.
Warning On Off
Alarm Off On (flashing) WARNING 5, DC link voltage high
Trip lock On On (flashing) The DC-link voltage is higher than the high-voltage
warning limit. The limit depends on the frequency
Illustration 7.3 Status Indicator Lights converter voltage rating. The unit is still active.
WARNING 6, DC link voltage low
The DC-link voltage is lower than the low-voltage warning
7.4 List of Warnings and Alarms limit. The limit depends on the frequency converter
voltage rating. The unit is still active.
The warning/alarm information in this chapter defines each
WARNING/ALARM 7, DC overvoltage
warning/alarm condition, provides the probable cause for
If the DC-link voltage exceeds the limit, the frequency
the condition, and details a remedy or troubleshooting
converter trips after some time.
procedure.
Troubleshooting
WARNING 1, 10 Volts low
The control card voltage from terminal 50 is <10 V.
• Connect a brake resistor.
Remove some of the load from terminal 50, as the 10 V • Extend the ramp time.
supply is overloaded. Maximum 15 mA or minimum 590 Ω. • Change the ramp type.
A short circuit in a connected potentiometer or improper • Activate the functions in parameter 2-10 Brake
wiring of the potentiometer can cause this condition. Function.
Troubleshooting • Increase parameter 14-26 Trip Delay at Inverter
• Remove the wiring from terminal 50. Fault.
• If the warning clears, the problem is with the WARNING/ALARM 8, DC under voltage
customer wiring. If the DC-link voltage drops below the undervoltage limit,
• If the warning does not clear, replace the control the frequency converter checks if a 24 V DC back-up
card. supply is connected. If no 24 V DC back-up supply is

connected, the frequency converter trips after a fixed time Troubleshooting

delay. The time delay varies with unit size. • Check for motor overheating.
Troubleshooting • Check if the motor is mechanically overloaded.
• Check that the supply voltage matches the • Check that the thermistor is connected correctly
frequency converter voltage. between either terminal 53 or 54 (analog voltage
• Perform an input voltage test. input) and terminal 50 (+10 V supply) and that
the terminal switch for 53 or 54 is set for voltage.
• Perform a soft charge circuit test.
Check parameter 1-93 Thermistor Source selects
WARNING/ALARM 9, Inverter overload terminal 53 or 54.
The frequency converter is about to cut out because of an
overload (too high current for too long). The counter for • When using digital inputs 18 or 19, check that
the thermistor is connected correctly between
electronic thermal inverter protection issues a warning at
either terminal 18 or 19 (digital input PNP only)
98% and trips at 100%, while issuing an alarm. The
and terminal 50.
frequency converter cannot be reset until the counter is
below 90%. • If a KTY sensor is used, check for correct
connection between terminals 54 and 55.
Troubleshooting
• Compare the output current shown on the LCP • If using a thermal switch or thermistor, check that
7 7 with the frequency converter rated current. the programming if parameter 1-93 Thermistor
Source matches sensor wiring.
• Compare the output current shown on the LCP
with measured motor current. WARNING/ALARM 12, Torque limit
The torque has exceeded the value in
• Show the thermal load on the LCP and monitor
parameter 4-16 Torque Limit Motor Mode or the value in
the value. When running above the frequency
parameter 4-17 Torque Limit Generator Mode.
converter continuous current rating, the counter
Parameter 14-25 Trip Delay at Torque Limit can change this
should increase. When running below the
from a warning-only condition to a warning followed by an
frequency converter continuous current rating,
alarm.
the counter should decrease.
Troubleshooting
WARNING/ALARM 10, Motor overload temperature
According to the electronic thermal protection (ETR), the • If the motor torque limit is exceeded during
ramp-up, extend the ramp-up time.
motor is too hot. Select whether the frequency converter
issues a warning or an alarm when the counter reaches • If the generator torque limit is exceeded during
100% in parameter 1-90 Motor Thermal Protection. The fault ramp down, extend the ramp-down time.
occurs when the motor overload exceeds 100% for too
long.
• If torque limit occurs while running, possibly
increase the torque limit. Be sure that the system
Troubleshooting can operate safely at a higher torque.
• Check for motor overheating. • Check the application for excessive current draw
• Check if the motor is mechanically overloaded. on the motor.
• Check that the motor current set in WARNING/ALARM 13, Over current
parameter 1-24 Motor Current is correct. The inverter peak current limit (approximately 200% of the
rated current) is exceeded. The warning lasts about 1.5 s,
• Ensure the motor data in parameters 1-20
then the frequency converter trips and issues an alarm.
through 1-25 is set correctly.
Shock loading or fast acceleration with high-inertia loads
• If an external fan is used, check that it is selected can cause this fault. If extended mechanical brake control
in parameter 1-91 Motor External Fan. is selected, the trip can be reset externally.
• Running AMA in parameter 1-29 Automatic Motor Troubleshooting
Adaptation (AMA) tunes the frequency converter • Remove power and check if the motor shaft can
to the motor more accurately and reduces be turned.
thermal loading.
• Check that the motor size matches the frequency
WARNING/ALARM 11, Motor thermistor overtemp converter.
The thermistor may be disconnected. Select whether the
frequency converter issues a warning or an alarm in • Check parameters 1-20 to 1-25 for correct motor
data.
parameter 1-90 Motor Thermal Protection.

ALARM 14, Earth (ground) fault WARNING/ALARM 22, Hoist mechanical brake
There is current from the output phases to ground, either When this warning is active, the LCP shows the type of
in the cable between the frequency converter and the issue.
motor, or in the motor itself. 0 = The torque ref. was not reached before timeout.
1 = There was no brake feedback before timeout.
Troubleshooting
• Remove power from the frequency converter and WARNING 23, Internal fan fault
repair the ground fault. The fan warning function is an extra protective function
that checks if the fan is running/mounted. The fan warning
• Check for ground faults in the motor by
can be disabled in parameter 14-53 Fan Monitor ([0]
measuring the resistance to ground of the motor
Disabled).
cables and the motor with a megohmmeter.
Troubleshooting
• Perform current sensor test.
• Check the fan resistance.
ALARM 15, Hardware mismatch
A fitted option is not operational with the present control • Check the soft charge fuses.
board hardware or software. WARNING 24, External fan fault
The fan warning function is an extra protective function
Record the value of the following parameters and contact
that checks if the fan is running/mounted. The fan warning
the local Danfoss supplier:
• Parameter 15-40 FC Type. can be disabled in parameter 14-53 Fan Monitor ([0]
Disabled). 7 7
• Parameter 15-41 Power Section.
Troubleshooting
• Parameter 15-42 Voltage. • Check the fan resistance.
• Parameter 15-43 Software Version. • Check the soft charge fuses.
• Parameter 15-45 Actual Typecode String. WARNING 25, Brake resistor short circuit
• Parameter 15-49 SW ID Control Card. The brake resistor is monitored during operation. If a short
circuit occurs, the brake function is disabled and the
• Parameter 15-50 SW ID Power Card.
warning appears. The frequency converter is still
• Parameter 15-60 Option Mounted. operational but without the brake function. Remove power
• Parameter 15-61 Option SW Version (for each from the frequency converter and replace the brake
option slot). resistor (see parameter 2-15 Brake Check).
ALARM 16, Short circuit WARNING/ALARM 26, Brake resistor power limit
There is short-circuiting in the motor or motor wiring. The power transmitted to the brake resistor is calculated as
a mean value over the last 120 s of run time. The
Troubleshooting calculation is based on the DC-link voltage and the brake
• Remove power from the frequency converter and resistance value set in parameter 2-16 AC brake Max.
repair the short circuit. Current. The warning is active when the dissipated braking
WARNING/ALARM 17, Control word timeout is higher than 90% of the brake resistance power. If [2] Trip
There is no communication to the frequency converter. is selected in parameter 2-13 Brake Power Monitoring, the
The warning is only active when parameter 8-04 Control frequency converter trips when the dissipated braking
Timeout Function is NOT set to [0] Off. power reaches 100%.
If parameter 8-04 Control Timeout Function is set to [5] Stop WARNING/ALARM 27, Brake chopper fault
and trip, a warning appears and the frequency converter The brake transistor is monitored during operation. If a
ramps down until it trips, then it shows an alarm. short circuit occurs, the brake function is disabled and a
Troubleshooting warning is issued. The frequency converter is still
• Check the connections on the serial communi- operational, but since the brake transistor has short-
cation cable. circuited, substantial power is transmitted to the brake
resistor, even if it is inactive.
• Increase parameter 8-03 Control Timeout Time.
Remove power from the frequency converter and remove
• Check the operation of the communication the brake resistor.
equipment.
This alarm/warning could also occur if the brake resistor
• Verify a proper installation based on EMC overheats. Terminals 104 and 106 are available as brake
requirements. resistor Klixon inputs, see Brake Resistor Temperature Switch
in the design guide.
WARNING/ALARM 28, Brake check failed
The brake resistor is not connected or not working.
Check parameter 2-15 Brake Check.

ALARM 29, Heat Sink temp Troubleshooting

The maximum temperature of the heat sink has been • Check the fuses to the frequency converter and
exceeded. The temperature fault does not reset until the mains power supply to the unit.
temperature drops below a defined heatsink temperature. ALARM 38, Internal fault
The trip and reset points vary based on the frequency When an internal fault occurs, a code number defined in
converter power size. Table 7.4 is shown.
Troubleshooting Troubleshooting
Check for the following conditions:
• Cycle power.
• Ambient temperature too high.
• Check that the option is properly installed.
• Motor cable too long.
• Check for loose or missing wiring.
• Incorrect airflow clearance above and below the
frequency converter. Contact the Danfoss supplier or Danfoss service if
necessary. Note the code number for further trouble-
• Blocked airflow around the frequency converter. shooting directions.
• Damaged heat sink fan.
Number Text
• Dirty heat sink.
0 The serial port cannot be initialized. Contact the
7 7 This alarm is based on the temperature measured by the

heat sink sensor mounted inside the IGBT modules. 256–258
Danfoss supplier or Danfoss Service.
Power EEPROM data is defective or too old.
Troubleshooting 512 The control board EEPROM data is defective or too
• Check the fan resistance. old.
513 Communication timeout reading EEPROM data.
• Check the soft charge fuses.
514 Communication timeout reading EEPROM data.
• Check the IGBT thermal sensor. 515 Application-oriented control cannot recognize the
ALARM 30, Motor phase U missing EEPROM data.
Motor phase U between the frequency converter and the 516 Cannot write to the EEPROM because a write
motor is missing. command is in progress.
517 Write command is under timeout.
Troubleshooting
• Remove power from the frequency converter and 518 Failure in the EEPROM.
check motor phase U. 519 Missing or invalid barcode data in EEPROM.

783 Parameter value outside of minimum/maximum
ALARM 31, Motor phase V missing
limits.
Motor phase V between the frequency converter and the
1024–1279 Sending a CAN telegram failed.
motor is missing.
1281 Digital signal processor flash timeout.
Troubleshooting 1282 Power micro software version mismatch.
• Remove power from the frequency converter and 1283 Power EEPROM data version mismatch.
check motor phase V. 1284 Cannot read digital signal processor software
ALARM 32, Motor phase W missing version.
Motor phase W between the frequency converter and the 1299 The option SW in slot A is too old.
motor is missing. 1300 The option SW in slot B is too old.
Troubleshooting 1301 The option SW in slot C0 is too old.
• Remove power from the frequency converter and 1302 The option SW in slot C1 is too old.
check motor phase W. 1315 The option SW in slot A is not supported (not
allowed).
ALARM 33, Inrush fault
1316 The option SW in slot B is not supported (not
Too many power-ups have occurred within a short time
allowed).
period. Let the unit cool to operating temperature.
1317 The option SW in slot C0 is not supported (not
WARNING/ALARM 34, Fieldbus communication fault allowed).
The fieldbus on the communication option card is not 1318 The option SW in slot C1 is not supported (not
working. allowed).
WARNING/ALARM 36, Mains failure 1379 The option A did not respond when calculating
This warning/alarm is only active if the supply voltage to the platform version.
the frequency converter is lost and parameter 14-10 Mains 1380 The option B did not respond when calculating
Failure is NOT set to [0] No Function. the platform version.

Number Text ALARM 39, Heat sink sensor

1381 The option C0 did not respond when calculating No feedback from the heat sink temperature sensor.
the platform version. The signal from the IGBT thermal sensor is not available on
1382 The option C1 did not respond when calculating the power card. The problem could be in the power card,
the platform version. in the gatedrive card, or the ribbon cable between the
1536 An exception in the application-oriented control is power card and the gatedrive card.
registered. Debug information written in LCP.
WARNING 40, Overload of digital output terminal 27
1792 The DSP watchdog is active. Debugging of power
Check the load connected to terminal 27 or remove the
part data, motor-oriented control data not
short circuit connection. Check parameter 5-00 Digital I/O
transferred correctly.
Mode and parameter 5-01 Terminal 27 Mode.
2049 Power data restarted.
2064–2072 H081x: Option in slot x restarted. WARNING 41, Overload of digital output terminal 29
2080–2088 H082x: Option in slot x issued a power-up wait. Check the load connected to terminal 29 or remove the
2096–2104 H983x: Option in slot x issued a legal power-up
short circuit connection. Check parameter 5-00 Digital I/O
wait.
Mode and parameter 5-02 Terminal 29 Mode.
2304 Could not read any data from power EEPROM. WARNING 42, Overload of digital output on X30/6 or
2305 Missing SW version from power unit. overload of digital output on X30/7
2314
2315
Missing power unit data from power unit.
Missing SW version from power unit.
For X30/6, check the load connected to X30/6 or remove
the short circuit connection. Check parameter 5-32 Term 7 7
2316 Missing lo_statepage from power unit. X30/6 Digi Out (MCB 101).
2324 The power card configuration is determined to be For X30/7, check the load connected to X30/7 or remove
incorrect at power-up. the short circuit connection. Check parameter 5-33 Term
2325 A power card has stopped communicating while X30/7 Digi Out (MCB 101).
main power is applied.
ALARM 46, Power card supply
2326 The power card configuration is determined to be The supply on the power card is out of range.
incorrect after the delay for power cards to
register. There are 3 supplies powered by the switch mode power
2327 Too many power card locations are registered as
supply (SMPS) on the power card: 24 V, 5 V, ±18 V. When
present. powered with 24 V DC with the VLT® 24V DC Supply MCB
2330 Power size information between the power cards
107 option, only the 24 V and 5 V supplies are monitored.
does not match.
When powered with 3-phase mains voltage, all 3 supplies
are monitored.
2561 No communication from DSP to ATACD.
2562 No communication from ATACD to DSP (state WARNING 47, 24 V supply low
running). The 24 V DC supply is measured on the control card. The
2816 Stack overflow control board module. external 24 V DC back-up supply may be overloaded,
2817 Scheduler slow tasks. otherwise contact the Danfoss supplier.
2818 Fast tasks. WARNING 48, 1.8 V supply low
2819 Parameter thread. The 1.8 V DC supply used on the control card is outside of
2820 LCP stack overflow. the allowable limits. The supply is measured on the control
2821 Serial port overflow. card. Check for a defective control card. If an option card is
2822 USB port overflow. present, check for an overvoltage condition.
2836 cfListMempool too small. WARNING 49, Speed limit
3072–5122 Parameter value is outside its limits. When the speed is not within the specified range in
5123 Option in slot A: Hardware incompatible with parameter 4-11 Motor Speed Low Limit [RPM] and
control board hardware. parameter 4-13 Motor Speed High Limit [RPM], the frequency
5124 Option in slot B: Hardware incompatible with converter shows a warning. When the speed is below the
control board hardware. specified limit in parameter 1-86 Trip Speed Low [RPM]
5125 Option in slot C0: Hardware incompatible with (except when starting or stopping) the frequency converter
control board hardware. trips.
5126 Option in slot C1: Hardware incompatible with ALARM 50, AMA calibration failed
control board hardware. Contact the Danfoss supplier or Danfoss Service.
5376–6231 Out of memory.
ALARM 51, AMA check Unom and Inom
Table 7.4 Code Numbers for Internal Faults The settings for motor voltage, motor current, and motor
power are wrong. Check the settings in parameters 1-20 to
1-25.

ALARM 52, AMA low Inom Troubleshooting

The motor current is too low. Check the settings. • Check the temperature sensor.
ALARM 53, AMA motor too big • Check the sensor wire between the IGBT and the
The motor is too big for the AMA to operate. gatedrive card.
ALARM 54, AMA motor too small ALARM 67, Option module configuration has changed
The motor is too small for the AMA to operate. One or more options have either been added or removed
since the last power-down. Check that the configuration
ALARM 55, AMA parameter out of range
change is intentional and reset the unit.
The parameter values of the motor are outside of the
acceptable range. AMA does not run. ALARM 68, Safe Stop activated
STO is activated.
ALARM 56, AMA interrupted by user
The user has interrupted the AMA. Troubleshooting
ALARM 57, AMA internal fault • To resume normal operation, apply 24 V DC to
terminal 37, then send a reset signal (via bus,
Try to restart AMA several times, until the AMA is carried
digital I/O, or by pressing [Reset]).
out. Repeated runs may heat the motor to a level where
the resistance Rs and Rr are increased. Usually this is not ALARM 69, Power card temperature
critical. The temperature sensor on the power card is either too
7 7 ALARM 58, AMA Internal fault hot or too cold.
Contact the Danfoss supplier. Troubleshooting
WARNING 59, Current limit • Check the operation of the door fans.
The current is higher than the value in • Check that the filters for the door fans are not
parameter 4-18 Current Limit. Ensure that motor data in blocked.
parameters 1-20 to 1-25 are set correctly. Possibly increase
the current limit. Be sure that the system can operate
• Check that the gland plate is properly installed
on IP21/IP54 (NEMA 1/12) frequency converters.
safely at a higher limit.
ALARM 70, Illegal FC configuration
WARNING 60, External interlock The control card and power card are incompatible.
External interlock has been activated. To resume normal
operation: Troubleshooting
1. Apply 24 V DC to the terminal programmed for

• Contact the supplier with the type code of the
unit from the nameplate and the part numbers of
external interlock. the cards to check compatibility.
2. Reset the frequency converter via ALARM 71, PTC 1 safe stop
2a Serial communication. Safe Torque Off is activated from the VLT® PTC Thermistor
2b Digital I/O. Card MCB 112 (motor too warm). Normal operation can be
resumed when the MCB 112 applies 24 V DC to T37 again
2c The [Reset] key. (when the motor temperature reaches an acceptable level)
WARNING 62, Output frequency at maximum limit and when the digital input from the MCB 112 is
The output frequency is higher than the value set in deactivated. When that happens, a reset signal must be is
parameter 4-19 Max Output Frequency. be sent (via bus, digital I/O, or by pressing [Reset]).
WARNING 64, Voltage Limit NOTICE
The load and speed combination demands a motor If automatic restart is enabled, the motor may start
voltage higher than the actual DC-link voltage. when the fault is cleared.
WARNING/ALARM 65, Control card over temperature
The control card has reached its trip temperature of 75 °C ALARM 72, Dangerous failure
(167 °F). Safe Torque Off (STO) with trip lock. Unexpected signal
WARNING 66, Heat sink temperature low levels on Safe Torque Off (STO) and digital input from the
The frequency converter is too cold to operate. This VLT® PTC Thermistor Card MCB 112.
warning is based on the temperature sensor in the IGBT WARNING 73, Safe Stop auto restart
module. Also, a trickle amount of current can be supplied Safe Torque Off (STO). With automatic restart enabled, the
to the frequency converter whenever the motor is stopped motor can start when the fault is cleared.
by setting parameter 2-00 DC Hold/Preheat Current at 5%
and parameter 1-80 Function at Stop.

WARNING 76, Power unit setup Troubleshooting

The required number of power units does not match the • Troubleshoot the system and reset the frequency
detected number of active power units. When replacing an converter after clearing the fault.
enclosure size F module, this warning occurs if the power- ALARM 94, End of curve
specific data in the module power card does not match The feedback is lower than the setpoint. This condition can
the rest of the frequency converter. If the power card indicate leakage in the system. Parameter 22-50 End of
connection is lost, the unit also triggers this warning. Curve Function is set for alarm.
Troubleshooting Troubleshooting
• Confirm that the spare part and its power card • Troubleshoot the system and reset the frequency
are the correct part number. converter after clearing the fault.
• Ensure that the 44-pin cables between the MDCIC ALARM 95, Broken belt
and power cards are mounted properly. Torque is below the torque level set for no load, indicating
WARNING 77, Reduced power mode a broken belt. Parameter 22-60 Broken Belt Function is set
This warning indicates that the frequency converter is for alarm.
operating in reduced power mode (that is, less than the Troubleshooting
allowed number of inverter sections). This warning is
generated on power cycle when the frequency converter is
• Troubleshoot the system and reset the frequency
set to run with fewer inverters and remains on.
converter after clearing the fault.
ALARM 100, Derag limit fault
7 7
ALARM 79, Illegal power section configuration The Deragging feature failed during execution. Check the
The scaling card is the incorrect part number or not pump impeller for blockage.
installed. Also, the MK102 connector on the power card
could not be installed. WARNING/ALARM 104, Mixing fan fault
The fan monitor checks that the fan is spinning at
ALARM 80, Drive initialised to default value frequency converter power-up or whenever the mixing fan
Parameter settings are initialized to default settings after a is turned on. If the fan is not operating, the fault is issued.
manual reset. The mixing-fan fault can be configured as a warning or an
Troubleshooting alarm trip by parameter 14-53 Fan Monitor.
• Reset the unit to clear the alarm. Troubleshooting
ALARM 81, CSIV corrupt • Cycle power to the frequency converter to
CSIV (Customer-specific initialization values) file has syntax determine if the warning/alarm returns.
errors. WARNING 250, New spare part
ALARM 82, CSIV parameter error A component in the frequency converter has been
CSIV (Customer-specific initialization values) failed to replaced. To resume normal operation, reset the frequency
initialize a parameter. converter.
ALARM 85, Dang fail PB WARNING 251, New typecode
PROFIBUS/PROFIsafe error. The power card or other components have been replaced
and the type code changed.
ALARM 92, No flow
A no-flow condition is detected in the system. Troubleshooting
Parameter 22-23 No-Flow Function is set for alarm. • Reset to remove the warning and resume normal
operation.
Troubleshooting
• Troubleshoot the system and reset the frequency
converter after clearing the fault.
ALARM 93, Dry pump
A no-flow condition in the system with the frequency
converter operating at high speed can indicate a dry
pump. Parameter 22-26 Dry Pump Function is set for alarm.

7.5 Troubleshooting
Symptom Possible cause Test Solution
Missing input power. See Table 4.3. Check the input power source.
Missing or open fuses, or circuit See Open fuses and tripped circuit breaker in Follow the recommendations provided.
breaker tripped. this table for possible causes.
No power to the LCP. Check the LCP cable for proper connection Replace the faulty LCP or connection cable.
or damage.
Shortcut on control voltage Check the 24 V control voltage supply for Wire the terminals properly.
(terminal 12 or 50) or at control terminals 12/13 to 20-39 or 10 V supply for
Display
terminals. terminals 50–55.
dark/No
Incompatible LCP (LCP from Use only LCP 101 (P/N 130B1124) or LCP
function
VLT® 2800 or 5000/6000/8000/ – 102 (P/N 130B1107).
FCD or FCM).
Wrong contrast setting. Press [Status] + [▲]/[▼] to adjust the
–
contrast.
Display (LCP) is defective. Test using a different LCP. Replace the faulty LCP or connection cable.
7 7 Internal voltage supply fault or

SMPS is defective.
–
Contact supplier.
Overloaded supply (SMPS) due To rule out a problem in the control wiring, If the display stays lit, the problem is in
to improper control wiring or a disconnect all control wiring by removing the control wiring. Check the wiring for
Intermittent
fault within the frequency the terminal blocks. short circuits or incorrect connections. If
display
converter. the display continues to cut out, follow the
procedure for display dark.
Service switch is open or Check if the motor is connected and the Connect the motor and check the service
missing motor connection. connection is not interrupted (by a service switch.
switch or other device).
No mains power with 24 V DC If the display is functioning but no output, Apply mains power to run the unit.
option card. check that mains power is applied to the
LCP stop. Check if [Off] has been pressed. Press [Auto On] or [Hand On] (depending
on operating mode) to run the motor.
Missing start signal (Standby). Check parameter 5-10 Terminal 18 Digital Apply a valid start signal to start the
Input for correct setting for terminal 18 (use motor.
Motor not default setting).
running Motor coast signal active Check parameter 5-12 Terminal 27 Digital Apply 24 V on terminal 27 or program this
(Coasting). Input for correct setting for terminal 27 (use terminal to No operation.
default setting).
Wrong reference signal source. Check the following: Program the correct settings. Check
• Reference signal: Local, remote, or bus parameter 3-13 Reference Site. Set preset
reference. reference active in parameter group 3-1*
References.
• Preset reference.
• Terminal connection.
• Scaling of terminals.
• Reference signal availability.
Motor rotation limit. Check that parameter 4-10 Motor Speed Program the correct settings.
Direction is programmed correctly.
Motor running Active reversing signal. Check if a reversing command is Deactivate reversing signal.
in wrong programmed for the terminal in parameter
direction group 5-1* Digital inputs.
Wrong motor phase See chapter 5.5 Checking Motor Rotation.
–
connection.


Frequency limits are set Check the output limits in Program the correct limits.
incorrectly. parameter 4-13 Motor Speed High Limit
[RPM], parameter 4-14 Motor Speed High
Motor is not Limit [Hz] and parameter 4-19 Max Output
reaching Frequency.
maximum Reference input signal is not Check the reference input signal scaling in Program the correct settings.
speed scaled correctly. parameter group 6-0* Analog I/O Mode and
parameter group 3-1* References. Check the
reference limits in parameter group 3-0*
Reference Limit.
Possible incorrect parameter Check the settings of all motor parameters, Check the settings in parameter group 1-6*
Motor speed settings. including all motor compensation settings. Load Depen. Setting. For closed-loop
unstable For closed-loop operation, check the PID operation, check the settings in parameter
settings. group 20-0* Feedback.
Possible overmagnetization. Check for incorrect motor settings in all Check the motor settings in parameter
Motor runs
motor parameters. groups 1-2* Motor Data, 1-3* Adv Motor
rough
Data, and 1-5* Load Indep. Setting.
Motor does
Possible incorrect settings in Check the brake parameters. Check the Check parameter groups 2-0* DC Brake and 7 7
the brake parameters. Possible ramp time settings. 3-0* Reference Limits.
not brake
too short ramp-down times.
Phase-to-phase short circuit. The motor or panel has a short phase-to- Eliminate any short circuits detected.
phase. Check the motor and panel phase
for short circuits.
Motor overload. Motor is overloaded for the application. Perform a start-up test and verify that the
Open power motor current is within the specifications. If
fuses or circuit the motor current exceeds the nameplate
breaker trip full load current, the motor may run only
with reduced load. Review the specifi-
cations for the application.
Loose connections. Perform a pre-startup check for loose Tighten any loose connections.
connections.
Problem with the mains power Rotate input power leads into the If imbalanced leg follows the wire, it is a
(See alarm 4, Mains phase loss frequency converter 1 position: A to B, B to power problem. Check the mains supply.
Mains current
description). C, C to A.
imbalance
Problem with the frequency Rotate input power leads into the If imbalance leg stays on the same input
>3%
converter. frequency converter 1 position: A to B, B to terminal, it is a problem with the unit.
C, C to A. Contact the supplier.
Problem with the motor or Rotate output motor cables 1 position: U to If imbalanced leg follows the wire, the
motor wiring. V, V to W, W to U. problem is in the motor or motor wiring.
Motor current Check the motor and motor wiring.
imbalance Problem with the frequency Rotate output motor cables 1 position: U to If imbalance leg stays on same output
>3% converter. V, V to W, W to U. terminal, it is a problem with the
frequency converter. Contact the Danfoss
supplier.
Motor data was entered If warnings or alarms occur, see Increase the ramp-up time in
Frequency incorrectly. chapter 7.4 List of Warnings and Alarms. parameter 3-41 Ramp 1 Ramp Up Time.
converter Check that motor data is entered correctly. Increase the current limit in
acceleration parameter 4-18 Current Limit. Increase the
problems torque limit in parameter 4-16 Torque Limit
Motor Mode.
Frequency Motor data was entered If warnings or alarms occur, see Increase the ramp-down time in
converter incorrectly. chapter 7.4 List of Warnings and Alarms. parameter 3-42 Ramp 1 Ramp Down Time.
deceleration Check that motor data is entered correctly. Enable overvoltage control in
problems parameter 2-17 Over-voltage Control.


Resonances. Bypass critical frequencies by using Check if noise and/or vibration have been
parameters in parameter group 4-6* Speed reduced to an acceptable limit.
Bypass.
Turn off overmodulation in
Acoustic noise parameter 14-03 Overmodulation.
or vibration Change the switching pattern and
frequency in parameter group 14-0* Inverter
Switching.
Increase resonance dampening in
parameter 1-64 Resonance Damping.
Table 7.5 Troubleshooting
7 7

Specifications Operating Guide
8 Specifications
8.1 Electrical Data

8.1.1 Mains Supply 1x200–240 V AC
Type designation P1K1 P1K5 P2K2 P3K0 P3K7 P5K5 P7K5 P15K P22K
Typical shaft output [kW] 1.1 1.5 2.2 3.0 3.7 5.5 7.5 15 22
Typical shaft output at 240 V [hp] 1.5 2.0 2.9 4.0 4.9 7.5 10 20 30
Protection rating IP20/Chassis A3 – – – – – – – –
Protection rating IP21/Type 1 – B1 B1 B1 B1 B1 B2 C1 C2
Protection rating IP55/Type 12 A5 B1 B1 B1 B1 B1 B2 C1 C2
Protection rating IP66/NEMA 4X A5 B1 B1 B1 B1 B1 B2 C1 C2
Output current
Continuous (3x200–240 V) [A] 6.6 7.5 10.6 12.5 16.7 24.2 30.8 59.4 88
Intermittent (3x200–240 V) [A] 7.3 8.3 11.7 13.8 18.4 26.6 33.4 65.3 96.8
Continuous kVA at 208 V [kVA] 2.4 2.7 3.8 4.5 6.0 8.7 11.1 21.4 31.7
Maximum input current
Continuous (1x200–240 V) [A]
Intermittent (1x200–240 V) [A]
12.5
13.8
15
16.5
20.5
22.6
24
26.4
32
35.2
46
50.6
59
64.9
111
122.1
172
189.2 8 8
Maximum pre-fuses [A] 20 30 40 40 60 80 100 150 200
Additional specifications
Maximum cable cross-section (mains, motor, brake)
0.2–4 (4–10) 10 (7) 35 (2) 50 (1/0) 95 (4/0)
[mm2 (AWG)]
Maximum cable cross-section for mains with 5.26 2 x 50 (2
16 (6) 16 (6) 16 (6) 16 (6) 16 (6) 25 (3) 50 (1/0)
disconnect switch [mm2 (AWG)] (10) x 1/0)9) 10)
Maximum cable cross-section for mains without 5.26
16 (6) 16 (6) 16 (6) 16 (6) 16 (6) 25 (3) 50 (1/0) 95 (4/0)
disconnect switch [mm2 (AWG)] (10)
Cable insulation temperature rating [°C (°F)] 75 75 75 75 75
75 (167) 75 (167) 75 (167) 75 (167)
(167) (167) (167) (167) (167)
Estimated power loss3) at rated maximum load [W]4) 44 30 44 60 74 110 150 300 440
Efficiency5) 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Table 8.1 Mains Supply 1x200–240 V AC, Normal Overload 110% for 1 Minute, P1K1–P22K

Specifications VLT® AQUA Drive FC 202
Type designation PK25 PK37 PK55 PK75

High/normal overload1) HO NO HO NO HO NO HO NO
Typical shaft output [kW] 0.25 0.37 0.55 0.75
Typical shaft output at 208 V [hp] 0.34 0.5 0.75 1
Protection rating IP20/Chassis6)
A2 A2 A2 A2
Protection rating IP21/Type 1
A4/A5 A4/A5 A4/A5 A4/A5
Protection rating IP66/NEMA 4X
Output current
Continuous (3x200–240 V) [A] 1.8 2.4 3.5 4.6
Intermittent (3x200–240 V) [A] 2.7 2.0 3.6 2.6 5.3 3.9 6.9 5.1
Continuous kVA at 208 V [kVA] 0.65 0.86 1.26 1.66
Continuous (3x200–240 V) [A] 1.6 2.2 3.2 4.1
Maximum pre-fuses [A] 10 10 10 10
Maximum cable cross-section2) for mains, motor, brake, 4, 4, 4 (12, 12, 12)
8 8 and load sharing [mm2 (AWG)] (minimum 0.2 (24))
Maximum cable cross-section2) for mains disconnect
6, 4, 4 (10, 12, 12)
[mm2 (AWG)]
Estimated power loss3) at rated maximum load [W (hp)]4) 21 (0.03) 29 (0.04) 42 (0.06) 54 (0.07)
Efficiency5) 0.94 0.94 0.95 0.95
Table 8.2 Mains Supply 3x200–240 V AC, PK25–PK75
Type designation P1K1 P1K5 P2K2 P3K0 P3K7

High/normal overload1) HO NO HO NO HO NO HO NO HO NO
Typical shaft output [kW] 1.1 1.5 2.2 3.0 3.7
Typical shaft output at 208 V [hp] 1.5 2 3 4 5
Protection rating IP20/Chassis6)
A2 A2 A2 A3 A3
A4/A5 A4/A5 A4/A5 A5 A5
Output current
Continuous (3x200–240 V) [A] 6.6 7.5 10.6 12.5 16.7
Intermittent (3x200–240 V) [A] 9.9 7.3 11.3 8.3 15.9 11.7 18.8 13.8 25 18.4
Continuous kVA at 208 V [kVA] 2.38 2.70 3.82 4.50 6.00
Continuous (3x200–240 V) [A] 5.9 6.8 9.5 11.3 15.0
Intermittent (3x200–240 V) [A] 8.9 6.5 10.2 7.5 14.3 10.5 17.0 12.4 22.5 16.5
Maximum pre-fuses [A] 20 20 20 32 32
Maximum cable cross-section2) for mains, motor, 4, 4, 4 (12, 12, 12)
brake, and load sharing [mm2 (AWG)] (minimum 0.2 (24))
6, 4, 4 (10, 12, 12)
[mm2] [(AWG)]
Estimated power loss3) at rated maximum load [W
63 (0.09) 82 (0.11) 116 (0.16) 155 (0.21) 185 (0.25)
(hp)]4)
Efficiency5) 0.96 0.96 0.96 0.96 0.96
Table 8.3 Mains Supply 3x200–240 V AC, P1K1–P3K7

Type designation P5K5 P7K5 P11K P15K

Typical shaft output [kW] 3.7 5.5 5.5 7.5 7.5 11 11 15
Typical shaft output at 208 V [hp] 5.0 7.5 7.5 10 10 15 15 20
IP20/Chassis7) B3 B3 B3 B4
Protection rating IP55/Type 12 B1 B1 B1 B2
Output current
Continuous (3x200–240 V) [A] 16.7 24.2 24.2 30.8 30.8 46.2 46.2 59.4
Continuous kVA at 208 V [kVA] 6.0 8.7 8.7 11.1 11.1 16.6 16.6 21.4
Continuous (3x200–240 V) [A] 15.0 22.0 22.0 28.0 28.0 42.0 42.0 54.0
IP20 maximum cable cross-section2) for mains, brake,
10, 10, – (8, 8, –) 10, 10, – (8, 8, –) 10, 10, – (8, 8, –) 35, –, – (2, –, –)
motor, and load sharing [mm2 (AWG)]
Protection rating IP21 maximum cable cross-section2)
for mains, brake, and load sharing [mm2 (AWG)]
16, 10, 16 (6, 8, 6) 16, 10, 16 (6, 8, 6) 16, 10, 16 (6, 8, 6) 35, –, – (2, –, –)
8 8
Protection rating IP21 maximum cable cross-section2)
for motor 10, 10, – (8, 8, –) 10, 10, – (8, 8, –) 10, 10, – (8, 8, –) 35, 25, 25 (2, 4, 4)
[mm2 (AWG)]
16, 10, 10 (6, 8, 8) 35 (2)
[mm2 (AWG)]
Estimated power loss3) at rated maximum load [W 239 310 371 463 602
239 (0.33) 310 (0.42) 514 (0.7)
(hp)]4) (0.33) (0.42) (0.51) (0.63) (0.82)
Efficiency5) 0.96 0.96 0.96 0.96
Table 8.4 Mains Supply 3x200–240 V AC, P5K5–P15K

Type designation P18K P22K P30K P37K P45K

Typical shaft output [kW] 15 18.5 18.5 22 22 30 30 37 37 45
Typical shaft output at 208 V [hp] 20 25 25 30 30 40 40 50 50 60
Protection rating IP20/Chassis7) B4 C3 C3 C4 C4
Protection rating IP55/Type 12 C1 C1 C1 C2 C2
Output current
Continuous (3x200–240 V) [A] 59.4 74.8 74.8 88.0 88.0 115 115 143 143 170
Intermittent (3x200–240 V) [A] 89.1 82.3 112 96.8 132 127 173 157 215 187
Continuous kVA at 208 V [kVA] 21.4 26.9 26.9 31.7 31.7 41.4 41.4 51.5 51.5 61.2
Continuous (3x200–240 V) [A] 54.0 68.0 68.0 80.0 80.0 104 104 130 130 154.0
Intermittent (3x200–240 V) [A] 81.0 74.8 102 88.0 120 114 156 143 195 169.0
Protection rating IP20 maximum cable cross-
section for mains, brake, motor, and load
35 (2) 50 (1) 50 (1) 150 (300 MCM) 150 (300 MCM)
sharing
8 8 [mm2 (AWG)]
Protection ratings IP21, IP55, IP66 maximum
cable cross-section for mains and motor 50 (1) 50 (1) 50 (1) 150 (300 MCM) 150 (300 MCM)
[mm2 (AWG)]
Protection ratings IP21, IP55, IP66 maximum
cable cross-section for brake, and load 50 (1) 50 (1) 50 (1) 95 (3/0) 95 (3/0)
sharing [mm2 (AWG)]
185, 150, 120
Maximum cable cross-section2) for 50, 35, 35 95, 70, 70
(350 MCM, 300
disconnect [mm2 (AWG)] (1, 2, 2) (3/0, 2/0, 2/0)
MCM, 4/0)
Estimated power loss3) at rated maximum 624 845 874 1140 1143 1353
737 (1) 740 (1) 1400 (1.9) 1636 (2.2)
load [W (hp)]4) (0.85) (1.2) (1.2) (1.6) (1.6) (1.8)
Efficiency5) 0.96 0.97 0.97 0.97 0.97
Table 8.5 Mains Supply 3x200–240 V AC, P18K–P45K
Type designation P7K5 P11K P18K P37K

Typical shaft output [kW] 7.5 11 18.5 37
Typical shaft output at 240 V [hp] 10 15 25 50
Protection rating IP21/Type 1 B1 B2 C1 C2
Protection rating IP55/Type 12 B1 B2 C1 C2
Protection rating IP66/NEMA 4X B1 B2 C1 C2
Output current
Continuous (3x380–440 V) [A] 16 24 37.5 73
Intermittent (3x380–440 V) [A] 17.6 26.4 41.2 80.3
Continuous (3x441–480 V) [A] 14.5 21 34 65
Intermittent (3x441–480 V) [A] 15.4 23.1 37.4 71.5
Continuous kVA at 400 V [kVA] 11.0 16.6 26 50.6
Continuous (1x380–440 V) [A] 33 48 78 151
Intermittent (1x380–440 V) [A] 36 53 85.5 166

Type designation P7K5 P11K P18K P37K

Continuous (1x441–480 V) [A] 30 41 72 135
Intermittent (1x441–480 V) [A] 33 46 79.2 148
Maximum cable cross-section for mains, motor, and brake
10 (7) 35 (2) 50 (1/0) 120 (4/0)
[mm2] (AWG)]
Estimated power loss3) at rated maximum load [W (hp)]4) 300 (0.41) 440 (0.6) 740 (1) 1480 (2)
Efficiency5) 0.96 0.96 0.96 0.96
Table 8.6 Mains Supply 1x380–480 V AC, Normal Overload 110% for 1 Minute, P7K5–P37K
Type designation PK37 PK55 PK75 P1K1 P1K5

Typical shaft output at 460 V [hp] 0.5 0.75 1.0 1.5 2.0
Protection rating IP20/Chassis6) A2 A2 A2 A2 A2
8 8
A4/A5 A4/A5 A4/A5 A4/A5 A4/A5
Output current
Continuous (3x380–440 V) [A] 1.3 1.8 2.4 3.0 4.1
Continuous (3x441–480 V) [A] 1.2 1.6 2.1 2.7 3.4
Continuous (3x380–440 V) [A] 1.2 1.6 2.2 2.7 3.7
Continuous (3x441–480 V) [A] 1.0 1.4 1.9 2.7 3.1
Protection ratings IP20, IP21
maximum cable cross-section2) for 4, 4, 4 (12, 12, 12)
mains, motor, brake, and load (minimum 0.2 (24))
sharing [mm2 (AWG)]
maximum cable cross-section2) for
4, 4, 4 (12, 12, 12)
mains, motor, brake, and load
sharing [mm2 (AWG)]
Maximum cable cross-section2) for
6, 4, 4 (10, 12, 12)
disconnect [mm2 (AWG)]
Estimated power loss3)
35 (0.05) 42 (0.06) 46 (0.06) 58 (0.08) 62 (0.08)
at rated maximum load [W (hp)]4)
Efficiency5) 0.93 0.95 0.96 0.96 0.97
Table 8.7 Mains Supply 3x380–480 V AC, PK37–P1K5

Type designation P2K2 P3K0 P4K0 P5K5 P7K5

Typical shaft output at 460 V [hp] 2.9 4.0 5.3 7.5 10
Protection rating IP20/Chassis6) A2 A2 A2 A3 A3
A4/A5 A4/A5 A4/A5 A5 A5
Output current
Continuous (3x380–440 V) [A] 5.6 7.2 10 13 16
Continuous (3x441–480 V) [A] 4.8 6.3 8.2 11 14.5
Continuous (3x380–440 V) [A] 5.0 6.5 9.0 11.7 14.4
Continuous(3x441–480 V) [A] 4.3 5.7 7.4 9.9 13.0
8 8 Additional specifications
maximum cable cross-section2) for 4, 4, 4 (12, 12, 12)
mains, motor, brake, and load (minimum 0.2 (24))
sharing [mm2 (AWG)]
4, 4, 4 (12, 12, 12)
mains, motor, brake, and load
sharing [mm2 (AWG)]
6, 4, 4 (10, 12, 12)
88 (0.12) 116 (0.16) 124 (0.17) 187 (0.25) 225 (0.31)
Efficiency5) 0.97 0.97 0.97 0.97 0.97


Typical shaft output [kW] 7.5 11 11 15 15 18.5 22.0 22.0 22.0 30
Protection rating IP20/Chassis7) B3 B3 B3 B4 B4
Protection rating IP21/Type 1 B1 B1 B1 B2 B2
B1 B1 B1 B2 B2
Output current
Continuous (3x380–440 V) [A] – 24 24 32 32 37.5 37.5 44 44 61
Intermittent (60 s overload)
– 26.4 38.4 35.2 51.2 41.3 60 48.4 70.4 67.1
(3x380–440 V) [A]
Continuous (3x441–480 V) [A] – 21 21 27 27 34 34 40 40 52
– 23.1 33.6 29.7 43.2 37.4 54.4 44 64 61.6
(3x441–480 V) [A]
Continuous kVA at 400 V [kVA] – 16.6 16.6 22.2 22.2 26 26 30.5 30.5 42.3
Continuous kVA at 460 V [kVA] – 16.7 16.7 21.5 21.5 27.1 27.1 31.9 31.9 41.4
Continuous (3x380–440 V) [A] – 22 22 29 29 34 34 40 40 55
(3x380–440 V) [A]
–
–
24.2
19
35.2
19
31.9
25
46.4
25
37.4
31
54.4
31
44
36
64
36
60.5
47
8 8
– 20.9 30.4 27.5 40 34.1 49.6 39.6 57.6 51.7
(3x441–480 V) [A]
Maximum pre-fuses [A] – 63 63 63 63 80
Protection ratings IP21, IP55, IP66
16, 10, 16 (6, 8, 6) 35, –, – (2, –, –)
mains, brake, and load sharing
[mm2 (AWG)]
maximum cable cross-section2) for 10, 10,– (8, 8,–) 35, 25, 25 (2, 4, 4)
motor [mm2 (AWG)]
Protection rating IP20 maximum
cable cross-section2) for mains,
10, 10,– (8, 8,–) 35, –, – (2, –, –)
brake, motor, and load sharing
[mm2 (AWG)]
16, 10, 10 (6, 8, 8)
Estimated power loss3) 392 392 379 465 444 525 547
291 (0.4) 291 (0.4) 739 (1)
at rated maximum load [W (hp)]4) (0.53) (0.53) (0.52) (0.63) (0.61) (0.72) (0.75)
Efficiency5) 0.98 0.98 0.98 0.98 0.98


Typical shaft output [kW] 30 37 37 45 45 55 55 75 75 90
Protection rating IP20/Chassis6) B4 C3 C3 C4 C4
Protection rating IP21/Type 1 C1 C1 C1 C2 C2
C1 C1 C1 C2 C2
Output current
Continuous (3x380–440 V) [A] 61 73 73 90 90 106 106 147 147 177
Intermittent (60 s overload) (3x380–
91.5 80.3 110 99 135 117 159 162 221 195
440 V) [A]
Continuous (3x441–480 V) [A] 52 65 65 80 80 105 105 130 130 160
78 71.5 97.5 88 120 116 158 143 195 176
480 V) [A]
Continuous kVA at 400 V [kVA] 42.3 50.6 50.6 62.4 62.4 73.4 73.4 102 102 123
Continuous kVA at 460 V [kVA] 41.4 51.8 51.8 63.7 63.7 83.7 83.7 104 103.6 128
Continuous (3x380–440 V) [A] 55 66 66 82 82 96 96 133 133 161
8 8 440 V) [A]
82.5
47
72.6
59
99
59
90.2
73
123
73
106
95
144
95
146
118
200
118
177
145
70.5 64.9 88.5 80.3 110 105 143 130 177 160
480 V) [A]
cable cross-section for mains and 35 (2) 50 (1) 50 (1) 150 (300 MCM) 150 (300 MCM)
motor [mm2 (AWG)]
cable cross-section for brake and
35 (2) 50 (1) 50 (1) 95 (4/0) 95 (4/0)
load sharing
[mm2 (AWG)]
maximum cable cross-section for
50 (1) 50 (1) 50 (1) 150 (300 MCM) 150 (300 MCM)
mains and motor
[mm2 (AWG)]
50 (1) 50 (1) 50 (1) 95 (3/0) 95 (3/0)
brake and load sharing [mm2
(AWG)]
Maximum cable cross-section2) for 185, 150, 120
50, 35, 35 95, 70, 70
mains disconnect (350 MCM, 300
(1, 2, 2) (3/0, 2/0, 2/0)
[mm2 (AWG)] MCM, 4/0)
Estimated power loss3) 570 698 697 1083 1022 1384 1232
843 (1.1) 891 (1.2) 1474 (2)
at rated maximum load [W (hp)]4) (0.78) (0.95) (0.95) (1.5) (1.4) (1.9) (1.7)
Efficiency5) 0.98 0.98 0.98 0.98 0.99

Type designation PK75 P1K1 P1K5 P2K2

Typical shaft output [hp] 1 1.5 2 3
Protection rating IP20/Chassis
A3 A3 A3 A3
Protection rating IP55/Type 12 A5 A5 A5 A5
Output current
Continuous (3x525–550 V) [A] 1.8 2.6 2.9 4.1
Continuous (3x551–600 V) [A] 1.7 2.4 2.7 3.9
Continuous (3x525–600 V) [A] 1.7 2.4 2.7 4.1
Additional specifications 8 8
4,4,4 (12,12,12)
mains, motor, brake, and load sharing
(minimum 0.2 (24))
[mm2 (AWG)]
6,4,4 (10,12,12)
mains disconnect [mm2 (AWG)]
35 (0.05) 50 (0.07) 65 (0.09) 92 (0.13)
Efficiency5) 0.97 0.97 0.97 0.97
Table 8.11 Mains Supply 3x525–600 V AC, PK75–P2K2

Type designation P3K0 P4K0 P5K5 P7K5

Typical shaft output [hp] 4 5 7.5 10
Protection rating IP20/Chassis
A2 A2 A3 A3
IP55/Type 12 A5 A5 A5 A5
Output current
Continuous (3x525–550 V) [A] 5.2 6.4 9.5 11.5
Continuous (3x551–600 V) [A] 4.9 6.1 9.0 11.0
Continuous (3x525–600 V) [A] 5.2 5.8 8.6 10.4
8 8 mains, motor, brake, and load sharing
4,4,4 (12,12,12)
(minimum 0.2 (24))
[mm2 (AWG)]
6,4,4 (10,12,12)
mains disconnect [mm2 (AWG)]
122 (0.17) 145 (0.2) 195 (0.27) 261 (0.36)
Efficiency5) 0.97 0.97 0.97 0.97

Type designation P11K P15K P18K P22K P30K P37K

High/normal overload1) HO NO HO NO HO NO HO NO HO NO HO NO
Typical shaft output [kW] 7.5 11 11 15 15 18.5 18.5 22 22 30 30 37
Typical shaft output [hp] 10 15 15 20 20 25 25 30 30 40 40 50
Protection rating IP20/
B3 B3 B3 B4 B4 B4
Chassis
Type 1
B1 B1 B1 B2 B2 C1
Type 12
NEMA 4X
Output current
Continuous (3x525–550 V)
11.5 19 19 23 23 28 28 36 36 43 43 54
[A]
Intermittent (3x525–
18.4 21 30 25 37 31 45 40 58 47 65 59
550 V) [A]
Continuous (3x551–600 V)
11 18 18 22 22 27 27 34 34 41 41 52
[A]
Intermittent (3x551–
17.6 20 29 24 35 30 43 37 54 45 62 57
600 V) [A]
Continuous kVA at 550 V
8 8
11 18.1 18.1 21.9 21.9 26.7 26.7 34.3 34.3 41.0 41.0 51.4
[kVA]
Continuous kVA at 575 V
11 17.9 17.9 21.9 21.9 26.9 26.9 33.9 33.9 40.8 40.8 51.8
[kVA]
Continuous at 550 V [A] 10.4 17.2 17.2 20.9 20.9 25.4 25.4 32.7 32.7 39 39 49
Intermittent at 550 V [A] 16.6 19 28 23 33 28 41 36 52 43 59 54
Continuous at 575 V [A] 9.8 16 16 20 20 24 24 31 31 37 37 47
Intermittent at 575 V [A] 15.5 17.6 26 22 32 27 39 34 50 41 56 52
Maximum pre-fuses [A] 40 40 50 60 80 100
Protection rating IP20,
maximum cable cross-
10, 10,– 35,–,–
section2) for mains, brake,
(8, 8,–) (2,–,–)
motor, and load sharing
[mm2 (AWG)]
Protection ratings IP21,
IP55, IP66 maximum cable
16, 10, 10 35,–,–
cross-section2) for mains,
(6, 8, 8) (2,–,–)
brake, and load sharing
[mm2 (AWG)]
Protection ratings IP21,
IP55, IP66 maximum cable 10, 10,– 35, 25, 25
cross-section2) for motor (8, 8,–) (2, 4, 4)
[mm2 (AWG)]
Maximum cable cross-
16, 10, 10 50, 35, 35
section2) for mains
(6, 8, 8) (1, 2, 2)
220 300 220 300 300 370 370 440 440 600 600
at rated maximum load 740 (1)
(0.3) (0.41) (0.3) (0.41) (0.41) (0.5) (0.5) (0.6) (0.6) (0.82) (0.82)
[W (hp)]4)
Efficiency5) 0.98 0.98 0.98 0.98 0.98 0.98
Table 8.13 Mains supply 3x525–600 V AC, P11K–P37K

Type designation P45K P55K P75K P90K

Typical shaft output [kW] 37 45 45 55 55 75 75 90
Typical shaft output [hp] 50 60 60 75 75 100 100 125
Protection rating IP20/Chassis C3 C3 C4 C4
Protection rating IP55/Type 12 C1 C1 C2 C2
Output current
Continuous (3x525–550 V) [A] 54 65 65 87 87 105 105 137
Intermittent (3x525–550 V) [A] 81 72 98 96 131 116 158 151
Continuous (3x525–600 V) [A] 52 62 62 83 83 100 100 131
Intermittent (3x525–600 V) [A] 78 68 93 91 125 110 150 144
Continuous kVA at 525 V [kVA] 51.4 61.9 61.9 82.9 82.9 100 100.0 130.5
Continuous kVA at 575 V [kVA] 51.8 61.7 61.7 82.7 82.7 99.6 99.6 130.5
Continuous at 550 V [A] 49 59 59 78.9 78.9 95.3 95.3 124.3
Intermittent at 550 V [A] 74 65 89 87 118 105 143 137
Continuous at 575 V [A] 47 56 56 75 75 91 91 119
Intermittent at 575 V [A] 70 62 85 83 113 100 137 131
8 8 Maximum pre-fuses [A] 150 160 225 250
Protection rating IP20 maximum cable
cross-section for mains and motor 50 (1) 150 (300 MCM)
[mm2 (AWG)]
Protection rating IP20 maximum cable
cross-section for brake and load 50 (1) 95 (4/0)
sharing [mm2 (AWG)]
50 (1) 150 (300 MCM)
mains and motor
[mm2 (AWG)]
maximum cable cross-section for 50 (1) 95 (4/0)
brake and load sharing [mm2 (AWG)]
185, 150, 120
Maximum cable cross-section2) for 50, 35, 35 95, 70, 70
(350 MCM, 300 MCM,
mains disconnect [mm2 (AWG)] (1, 2, 2) (3/0, 2/0, 2/0)
4/0)
740 (1) 900 (1.2) 900 (1.2) 1100 (1.5) 1100 (1.5) 1500 (2) 1500 (2) 1800 (2.5)
Efficiency5) 0.98 0.98 0.98 0.98
Table 8.14 Mains supply 3x525–600 V AC, P45K–P90K

Type designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

High/normal overload1) HO NO HO NO HO NO HO NO HO NO HO NO HO NO
Typical shaft output [kW] 1.1 1.5 2.2 3.0 4.0 5.5 7.5
Typical shaft output [hp] 1.5 2 3 4 5 7.5 10
IP20/Chassis A3 A3 A3 A3 A3 A3 A3
Output current
Continuous (3x525–550 V) [A] 2.1 2.7 3.9 4.9 6.1 9.0 11.0
Intermittent (3x525–550 V) [A] 3.2 2.3 4.1 3.0 5.9 4.3 7.4 5.4 9.2 6.7 13.5 9.9 16.5 12.1
Continuous (3x551–690 V) [A] 1.6 2.2 3.2 4.5 5.5 7.5 10.0
Continuous kVA at 525 V [kVA] 1.9 2.5 3.5 4.5 5.5 8.2 10.0
Continuous kVA at 690 V [kVA] 1.9 2.6 3.8 5.4 6.6 9.0 12.0
Continuous (3x525–550 V) [A] 1.9 2.4 3.5 4.4 5.5 8.1 9.9
Continuous (3x551–690 V) [A] 1.4 2.0 2.9 4.0 4.9 6.7 9.0
Maximum cable cross–section2) 4, 4, 4
8 8
for mains, motor, brake, and load (12, 12, 12)
sharing [mm2 (AWG)] (minimum (24)
Maximum cable cross–section2)
6, 4, 4
for mains disconnect
(10, 12, 12)
[mm2 (AWG)]
at rated maximum load [W (hp)]4) 44 (0.06) 60 (0.08) 88 (0.12) 120 (0.16) 160 (0.22) 220 (0.3) 300 (0.41)
Efficiency5) 0.96 0.96 0.96 0.96 0.96 0.96 0.96
Table 8.15 A3 Enclosure, Mains Supply 3x525–690 V AC IP20/Protected Chassis, P1K1–P7K5


Typical shaft output at 550 V [kW] 5.9 7.5 7.5 11 11 15 15 18.5 18.5 22
Typical shaft output at 550 V [hp] 7.5 10 10 15 15 20 20 25 25 30
Typical shaft output at 690 V [kW] 7.5 11 11 15 15 18.5 18.5 22 22 30
IP20/Chassis B4 B4 B4 B4 B4
IP21/Type 1
IP55/Type 12 B2 B2 B2 B2 B2
Output current
Continuous (3x525–550 V) [A] 11 14 14.0 19.0 19.0 23.0 23.0 28.0 28.0 36.0
Intermittent (60 s overload) (3x525–550 V)
17.6 15.4 22.4 20.9 30.4 25.3 36.8 30.8 44.8 39.6
[A]
Continuous (3x551–690 V) [A] 10 13 13.0 18.0 18.0 22.0 22.0 27.0 27.0 34.0
Intermittent (60 s overload) (3x551–690 V)
16 14.3 20.8 19.8 28.8 24.2 35.2 29.7 43.2 37.4
[A]
Continuous kVA at 550 V [kVA] 10 13.3 13.3 18.1 18.1 21.9 21.9 26.7 26.7 34.3
Continuous kVA at 690 V kVA] 12 15.5 15.5 21.5 21.5 26.3 26.3 32.3 32.3 40.6
Continuous at 550 V [A] 9.9 15 15.0 19.5 19.5 24.0 24.0 29.0 29.0 36.0
8 8 Intermittent (60 s overload) at 550 V [A]

Continuous (at 690 V) [A]
15.8
9
16.5
14.5
23.2
14.5
21.5
19.5
31.2
19.5
26.4
24.0
38.4
24.0
31.9
29.0
46.4
29.0
39.6
36.0
Intermittent (60 s overload) at 690 V [A] 14.4 16 23.2 21.5 31.2 26.4 38.4 31.9 46.4 39.6
Maximum cable cross–section2 for mains, 35, 25, 25
motor, brake, and load sharing [mm2 (AWG)] (2, 4, 4)
Maximum cable cross–section2) for mains 16,10,10
disconnect [mm2 (AWG)] (6, 8, 8)
Estimated power loss3) 150 220 150 220 220 300 300 370 370 440
at rated maximum load [W (hp)]4) (0.2) (0.3) (0.2) (0.3) (0.3) (0.41) (0.41) (0.5) (0.5) (0.6)
0.98 0.98 0.98 0.98 0.98

Efficiency5)
Table 8.16 B2/B4 Enclosure, Mains Supply 3x525–690 V AC IP20/IP21/IP55 – Chassis/NEMA 1/NEMA 12, P11K–P22K

Type designation P37K P45K P55K P75K/N75K8) P90K/N90K8)

Typical shaft output at 550 V [kW] 22 30 30 37 37 45 45 55 55 75
Typical shaft output at 690 V [kW] 30 37 37 45 45 55 55 75 75 90
IP20/Chassis B4 C3 C3 D3h D3h
IP21/Type 1
IP55/Type 12 C2 C2 C2 C2 C2
Output current
Continuous (3x525–550 V) [A] 36.0 43.0 43.0 54.0 54.0 65.0 65.0 87.0 87.0 105
Intermittent (60 s overload) (3x525–550 V) [A] 54.0 47.3 64.5 59.4 81.0 71.5 97.5 95.7 130.5 115.5
Continuous (3x551–690 V) [A] 34.0 41.0 41.0 52.0 52.0 62.0 62.0 83.0 83.0 100
Intermittent (60 s overload) (3x551–690 V) [A] 51.0 45.1 61.5 57.2 78.0 68.2 93.0 91.3 124.5 110
Continuous kVA at 550 V [kVA] 34.3 41.0 41.0 51.4 51.4 61.9 61.9 82.9 82.9 100
Continuous kVA at 690 V [kVA] 40.6 49.0 49.0 62.1 62.1 74.1 74.1 99.2 99.2 119.5
Continuous at 550 V [A] 36.0 49.0 49.0 59.0 59.0 71.0 71.0 87.0 87.0 99.0
Intermittent (60 s overload) at 550 V [A] 54.0 53.9 72.0 64.9 87.0 78.1 105.0 95.7 129 108.9
Continuous at 690 V [A] 36.0 48.0 48.0 58.0 58.0 70.0 70.0 86.0 – –
Intermittent (60 s overload) at 690 V [A] 54.0 52.8 72.0 63.8 87.0 77.0 105 94.6 – – 8 8
Maximum cable cross-section for mains and
150 (300 MCM)
motor [mm2 (AWG)]
Maximum cable cross-section for brake and
95 (3/0)
load sharing [mm2 (AWG)]
185, 150, 120
Maximum cable cross-section2) for mains
95 (3/0) (350 MCM, 300 –
MCM, 4/0)
Estimated power loss3) 600 900 900 1100 1100 1500 1500 1800
740 (1) 740 (1)
at rated maximum load [W (hp)]4) (0.82) (1.2) (1.2) (1.5) (1.5) (2) (2) (2.5)
Efficiency5) 0.98 0.98 0.98 0.98 0.98
Table 8.17 B4, C2, C3 Enclosure, Mains Supply 3x525–690 V AC IP20/IP21/IP55 – Chassis/NEMA1/NEMA 12, P30K–P75K
For fuse ratings see chapter 8.8 Fuses and Circuit Breakers.
1) High overload=150% or 160% torque for a duration of 60 s. Normal overload=110% torque for a duration of 60 s.
2) The 3 values for the maximum cable cross-section are for single core, flexible wire, and flexible wire with sleeve, respectively.
3) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598–2, refer to
www.danfoss.com/vltenergyefficiency.
4) Efficiency measured at nominal current. For energy efficiency class see chapter 8.4.1 Ambient Conditions. For part load losses see
www.danfoss.com/vltenergyefficiency.
5) Measured using 5 m (16 ft) shielded motor cables at rated load and rated frequency.
6) Enclosure sizes A2+A3 can be converted to IP21 using a conversion kit. See also chapters Mechanical mounting and IP21/Type 1 Enclosure kit in
the design guide.
7) Enclosure sizes B3+B4 and C3+C4 can be converted to IP21 using a conversion kit. See also chapters Mechanical mounting and IP21/Type 1
Enclosure kit in the design guide.
8) Enclosure sizes for N75K, N90K are D3h for IP20/Chassis, and D5h for IP54/Type 12.
9) Two wires are required.
10) Variant not available in IP21.

8.2 Mains Supply

Mains supply (L1, L2, L3)
Supply voltage 200–240 V ±10%
Mains voltage low/mains drop-out:
During low mains voltage or a mains drop-out, the frequency converter continues until the DC-link voltage drops below the
minimum stop level. Typically, this corresponds to 15% below the lowest rated supply voltage of the frequency converter. Power-
up and full torque cannot be expected at mains voltage <10% below the lowest rated supply voltage of the frequency converter.
Supply frequency 50/60 Hz +4/-6%
The frequency converter power supply is tested in accordance with IEC61000-4-28, 50 Hz +4/-6%.
Maximum imbalance temporary between mains phases 3.0% of rated supply voltage
True power factor (λ) ≥0.9 nominal at rated load
Displacement power factor (cosφ) near unity (>0.98)
Switching on input supply L1, L2, L3 (power-ups) ≤7.5 kW (10 hp) Maximum 2 times/minute
Switching on input supply L1, L2, L3 (power-ups) 11–90 kW (15–125 hp) Maximum 1 time/minute
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
8 8 The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes,
240/480/600/690 V maximum.
8.3 Motor Output and Motor Data

Motor output (U, V, W)
Output voltage 0–100% of supply voltage
Output frequency 0–590 Hz1)
Switching on output Unlimited
Ramp times 1–3600 s
1) Dependent on power size.
Torque characteristics, normal overload

Starting torque (constant torque) Maximum 110% for 1 minute, once in 10 minutes2)
Overload torque (constant torque) Maximum 110% for 1 minute, once in 10 minutes2)
Torque characteristics, high overload

Starting torque (constant torque) Maximum 150/160% for 1 minute, once in 10 minutes2)
Overload torque (constant torque) Maximum 150/160% for 1 minute, once in 10 minutes2)
2) Percentage relates to the nominal torque of the frequency converter, dependent on power size.

8.4 Ambient Conditions

Environment
Enclosure size A IP20/Chassis, IP21/Type 1, IP55/Type 12, IP66/Type 4X
Enclosure size B1/B2 IP21/Type 1, IP55/Type 12, IP66/Type 4X
Enclosure size B3/B4 IP20/Chassis
Enclosure size C1/C2 IP21/Type 1, IP55/Type 12, IP66/Type 4X
Enclosure size C3/C4 IP20/Chassis
Enclosure kit available ≤ enclosure size A IP21/TYPE 1/IP4X top
Vibration test enclosure A/B/C 1.0 g
Maximum relative humidity 5–95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 721-3-3), uncoated Class 3C2
Aggressive environment (IEC 721-3-3), coated Class 3C3
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature Maximum 50 °C (122 °F)
Derating for high ambient temperature, see chapter Special Conditions in the design guide.
Minimum ambient temperature during full-scale operation 0 °C (32 °F)
Minimum ambient temperature at reduced performance -10 °C (14 °F)
Temperature during storage/transport -25 to +65/70 °C (-13 to 149/158 °F)
Maximum altitude above sea level without derating 1000 m (3281 ft)
Maximum altitude above sea level with derating 3000 m (9843 ft)
8 8
Derating for high altitude, see chapter Special Conditions in the design guide.
EMC standards, Emission EN 61800-3
EMC standards, Immunity EN 61800-3
Energy efficiency class1) IE2
1) Determined according to EN50598-2 at:
• Rated load.
• 90% rated frequency.
• Switching frequency factory setting.
• Switching pattern factory setting.
8.5 Cable Specifications

Maximum motor cable length, shielded/armored 150 m (492 ft)
Maximum motor cable length, unshielded/unarmored 300 m (984 ft)
Maximum cross-section to motor, mains, load sharing, and brake1)
Maximum cross-section to control terminals, rigid wire 1.5 mm2 or 2 x 0.75 mm2 (16 AWG)
Maximum cross-section to control terminals, flexible cable 1 mm2 (18 AWG)
Maximum cross-section to control terminals, cable with enclosed core 0.5 mm2 (20 AWG)
Minimum cross-section to control terminals 0.25 mm2 (24 AWG)
1) See electrical data tables in chapter 8.1 Electrical Data for more information.
It is mandatory to ground the mains connection properly using T95 (PE) of the frequency converter. The ground connection
cable cross-section must be at least 10 mm2 (8 AWG) or 2 rated mains wires terminated separately according to EN 50178.
See alsochapter 4.3.1 Grounding . Use unshielded cable.
8.6 Control Input/Output and Control Data

Control card, RS485 serial communication
Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).

Analog inputs
Number of analog inputs 2
Terminal number 53, 54
Modes Voltage or current
Mode select Switches S201 and S202
Voltage mode Switch S201/S202 = OFF (U)
Voltage level 0–10 V (scaleable)
Input resistance, Ri Approximately 10 kΩ
Maximum voltage ±20 V
Current mode Switch S201/S202=On (I)
Current level 0/4-20 mA (scaleable)
Input resistance, Ri Approximately 200 Ω
Maximum current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Maximum error 0.5% of full scale
Bandwidth 200 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
PELV isolation
130BA117.10
+24V
Control
8 8 18 Mains
High
voltage Motor
37
Functional
isolation
RS485 DC-Bus
Illustration 8.1 PELV Isolation of Analog Inputs
Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4–20 mA
Maximum resistor load to common at analog output 500 Ω
Accuracy on analog output Maximum error 0.8% of full scale
Resolution on analog output 8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Digital inputs
Programmable digital inputs 4 (6)
Terminal number 18, 19, 271), 291), 32, 33,
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic 0 PNP <5 V DC
Voltage level, logic 1 PNP >10 V DC
Voltage level, logic 0 NPN >19 V DC
Voltage level, logic 1 NPN <14 V DC
Maximum voltage on input 28 V DC
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.

Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 291)
Voltage level at digital/frequency output 0–24 V
Maximum output current (sink or source) 40 mA
Maximum load at frequency output 1 kΩ
Maximum capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Maximum error 0.1% of full scale
Resolution of frequency outputs 12 bit
1) Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Pulse inputs
Programmable pulse inputs 2
Terminal number pulse 29, 33
Maximum frequency at terminal 29, 33 110 kHz (push-pull driven)
Maximum frequency at terminal 29, 33 5 kHz (open collector)
Minimum frequency at terminal 29, 33 4 Hz
Voltage level
Maximum voltage on input
See Digital inputs
28 V DC 8 8
Pulse input accuracy (0.1–1 kHz) Maximum error 0.1% of full scale
Control card, 24 V DC output

Terminal number 12, 13
Maximum load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Relay outputs
Programmable relay outputs 2
Relay 01 terminal number 1-3 (break), 1-2 (make)
Maximum terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (resistive load) 60 V DC, 1 A
Maximum terminal load (DC-13)1) (inductive load) 24 V DC, 0.1 A
Relay 02 terminal number 4-6 (break), 4-5 (make)
Maximum terminal load (AC-1)1) on 4-5 (NO) (resistive load)2) 3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4-5 (NO) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4-5 (NO) (resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 4-5 (NO) (inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 4-6 (NC) (resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 4-6 (NC) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4-6 (NC) (resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4-6 (NC) (inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC, 10 mA, 24 V AC, 20 mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
1) IEC 60947 parts 4 and 5.
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage category II.
3) UL applications 300 V AC 2 A.

Control card, 10 V DC output

Terminal number 50
Output voltage 10.5 V ±0.5 V
Maximum load 25 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control characteristics
Resolution of output frequency at 0–590 Hz ±0.003 Hz
System response time (terminals 18, 19, 27, 29, 32, 33) ≤2 ms
Speed control range (open loop) 1:100 of synchronous speed
Speed accuracy (open loop) 30–4000 RPM: Maximum error of ±8 RPM
All control characteristics are based on a 4-pole asynchronous motor.
Control card performance

Scan interval 5 ms
Control card, USB serial communication

USB standard 1.1 (full speed)
USB plug USB type B “device” plug
NOTICE
8 8 Connection to a PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from protective earth. Use only an isolated laptop/PC as a connection to
the USB connector on the frequency converter, or an isolated USB cable/converter.
8.7 Connection Tightening Torques

Torque [N•m (in-lb)]
DC
Enclosure Mains Motor Brake Ground Ground
connection
A2 1.8 (16) 1.8 (16) 1.8 (16) 1.8 (16) 3 (27) 0.6 (5)
A3 1.8 (16) 1.8 (16) 1.8 (16) 1.8 (16) 3 (27) 0.6 (5)
A4 1.8 (16) 1.8 (16) 1.8 (16) 1.8 (16) 3 (27) 0.6 (5)
A5 1.8 (16) 1.8 (16) 1.8 (16) 1.8 (16) 3 (27) 0.6 (5)
B1 1.8 (16) 1.8 (16) 1.5 (13) 1.5 (13.3) 3 (27) 0.6 (5)
B2 4.5 (40) 4.5 (40) 3.7 (33) 3.7 (33) 3 (27) 0.6 (5)
B3 1.8 (16) 1.8 (16) 1.8 (16) 1.8 (16) 3 (27) 0.6 (5)
B4 4.5 (40) 4.5 (40) 4.5 (40) 4.5 (40) 3 (27) 0.6 (5)
C1 10 (89) 10 (89) 10 (89) 10 (89) 3 (27) 0.6 (5)
C2 14/24 (124/221)1) 14/24 (124/221)1) 14 (124) 14 (124) 3 (27) 0.6 (5)
C3 10 (89) 10 (89) 10 (89) 10 (89) 3 (27) 0.6 (5)
C4 14/24 (124/221)1) 14/24 (124/221)1) 14 (124) 14 (124) 3 (27) 0.6 (5)
Table 8.18 Terminal Tightening Torques
1) For different cable dimensions x/y, where x≤95 mm2 (3 AWG) and y≥95 mm2 (3 AWG).

8.8 Fuses and Circuit Breakers

Use recommended fuses and/or circuit breakers on the supply side as protection if there is component break-down inside
the frequency converter (first fault).
NOTICE
Use of fuses on the supply side is mandatory for IEC 60364 (CE) and NEC 2009 (UL) compliant installations.
Recommendations
• gG type fuses.
• Moeller type circuit breakers. For other circuit breaker types, ensure that the energy into the frequency converter is
equal to or lower than the energy provided by Moeller types.
Use of recommended fuses and circuit breakers ensures that possible damage to the frequency converter is limited to
damage inside the unit. For further information, see Application Note Fuses and Circuit Breakers.
The fuses in chapter 8.8.1 CE Compliance to chapter 8.8.2 UL Compliance are suitable for use on a circuit capable of delivering
100000 Arms (symmetrical), depending on the frequency converter voltage rating. With the proper fusing, the frequency
converter short circuit current rating (SCCR) is 100000 Arms.
8.8.1 CE Compliance 8 8
Enclosure Power [kW (hp)] Recommended Recommended Recommended circuit Maximum trip level
fuse size maximum fuse breaker [A]
Moeller
A2 0.25–2.2 gG-10 (0.25–1.5) gG-25 PKZM0-25 25
(0.34–3) gG-16 (2.2)
A3 3.0–3.7 gG-16 (3) gG-32 PKZM0-25 25
(4–5) gG-20 (3.7)
A4 0.25–2.2 gG-10 (0.25–1.5) gG-32 PKZM0-25 25
(0.34–3) gG-16 (2.2)
A5 0.25–3.7 gG-10 (0.25–1.5) gG-32 PKZM0-25 25
(0.34–5) gG-16 (2.2–3)
gG-20 (3.7)
B1 5.5–11 gG-25 (5.5) gG-80 PKZM4-63 63
(7.5–15) gG-32 (7.5)
B2 15 (20) gG-50 gG-100 NZMB1-A100 100
B3 5.5–11 gG-25 gG-63 PKZM4-50 50
(7.5–15)
B4 15–18 gG-32 (7.5) gG-125 NZMB1-A100 100
(20–24) gG-50 (11)
gG-63 (15)
C1 18.5–30 gG-63 (15) gG-160 (15–18.5) NZMB2-A200 160
(25–40) gG-80 (18.5) aR-160 (22)
gG-100 (22)
C2 37–45 aR-160 (30) aR-200 (30) NZMB2-A250 250
(50–60) aR-200 (37) aR-250 (37)
C3 22–30 gG-80 (18.5) gG-150 (18.5) NZMB2-A200 150
(30–40) aR-125 (22) aR-160 (22)
C4 37–45 aR-160 (30) aR-200 (30) NZMB2-A250 250
(50–60) aR-200 (37) aR-250 (37)
Table 8.19 200–240 V, Enclosure Sizes A, B, and C

Moeller
A2 1.1–4.0 gG-10 (0.37-3) gG-25 PKZM0-25 25
(1.5–5) gG-16 (4)
A3 5.5–7.5 gG-16 gG-32 PKZM0-25 25
(7.5–10)
A4 1.1–4.0 gG-10 (0.37-3) gG-32 PKZM0-25 25
(1.5–5) gG-16 (4)
A5 1.1–7.5 gG-10 (0.37-3) gG-32 PKZM0-25 25
(1.5–10) gG-16 (4-7.5)
B1 11–18.5 gG-40 gG-80 PKZM4-63 63
(15–25)
B2 22–30 gG-50 (18.5) gG-100 NZMB1-A100 100
(30–40) gG-63 (22)
B3 11–18 gG-40 gG-63 PKZM4-50 50
(15–24)
B4 22–37 gG-50 (18.5) gG-125 NZMB1-A100 100
(30–50) gG-63 (22)
gG-80 (30)
8 8 C1 37–55
(50–75)
gG-80 (30)
gG-100 (37)
gG-160 NZMB2-A200 160
gG-160 (45)
C2 75–90 aR-200 (55) aR-250 NZMB2-A250 250
(100–125) aR-250 (75)
C3 45–55 gG-100 (37) gG-150 (37) NZMB2-A200 150
(60–75) gG-160 (45) gG-160 (45)
C4 75–90 aR-200 (55) aR-250 NZMB2-A250 250
(100–125) aR-250 (75)

Moeller
A2 1.1–4.0 gG-10 gG-25 PKZM0-25 25
(1.5–5)
A3 5.5–7.5 gG-10 (5.5) gG-32 PKZM0-25 25
(7.5–10) gG-16 (7.5)
A5 1.1–7.5 gG-10 (0.75-5.5) gG-32 PKZM0-25 25
(1.5–10) gG-16 (7.5)
B1 11–18 gG-25 (11) gG-80 PKZM4-63 63
(15–24) gG-32 (15)
gG-40 (18.5)
B2 22–30 gG-50 (22) gG-100 NZMB1-A100 100
(30–40) gG-63 (30)
B3 11–18.5 gG-25 (11) gG-63 PKZM4-50 50
(15–25) gG-32 (15)
B4 22–37 gG-40 (18.5) gG-125 NZMB1-A100 100
(30–50) gG-50 (22)
gG-63 (30)
C1 37–55 gG-63 (37) gG-160 (37-45) NZMB2-A200 160
8 8
(50–75) gG-100 (45) aR-250 (55)
aR-160 (55)
C2 75–90 aR-200 (75) aR-250 NZMB2-A250 250
(100–125)
C3 45–55 gG-63 (37) gG-150 NZMB2-A200 150
(60–75) gG-100 (45)
C4 75–90 aR-160 (55) aR-250 NZMB2-A250 250
(100–125) aR-200 (75)
Enclosure Power [kW (hp)] Recommended fuse size Recommended Recommended circuit Maximum trip
maximum fuse breaker level [A]
Danfoss
1.1 (1.5) gG-6 gG-25 CTI25M 10-16 16
1.5 (2) gG-6 gG-25 CTI25M 10-16 16
2.2 (3) gG-6 gG-25 CTI25M 10-16 16
A3 3 (4) gG-10 gG-25 CTI25M 10-16 16
4 (5) gG-10 gG-25 CTI25M 10-16 16
5.5 (7.5) gG-16 gG-25 CTI25M 10-16 16
7.5 (10) gG-16 gG-25 CTI25M 10-16 16
11 (15) gG-25 gG-63 – –
15 (20) gG-25 gG-63 – –
B2
18 (24) gG-32 – – –
22 (30) gG-32 – – –
30 (40) gG-40 – – –
37 (50) gG-63 gG-80 – –
C2 45 (60) gG-63 gG-100 – –
55 (75) gG-80 gG-125 – –
75 (100) gG-100 gG-160 – –
37 (50) gG-100 gG-125 – –
C3
45 (60) gG-125 gG-160 – –

8.8.2 UL Compliance
Recommended maximum fuse

Power Maxi- Buss- Buss- Buss- Buss- Buss- Buss- Buss- SIBA Littelfu Ferraz- Ferraz- Ferraz-
[kW mum mann mann mann mann mann mann mann RK1 se Shawmut Shawmut Shawmut
(hp)] prefuse JFHR2 RK1 J T CC CC CC RK1 CC RK1 J
size [A]
1.1 FNQ- KTK- LP- 5017906- KLN-
(1.5) 15 FWX-15 KTN-R15 JKS-15 JJN-15 R-15 R-15 CC-15 016 R15 ATM-R15 A2K-15R HSJ15
FNQ- KTK- LP- 5017906- KLN-
1.5 (2) 20 FWX-20 KTN-R20 JKS-20 JJN-20 R-20 R-20 CC-20 020 R20 ATM-R20 A2K-20R HSJ20
FNQ- KTK- LP- 5012406- KLN-
2.2 (3) 301) FWX-30 KTN-R30 JKS-30 JJN-30 R-30 R-30 CC-30 032 R30 ATM-R30 A2K-30R HSJ30
KLN-
3.0 (4) 35 FWX-35 KTN-R35 JKS-35 JJN-35 – – – – R35 – A2K-35R HSJ35
5014006- KLN-
3.7 (5) 50 FWX-50 KTN-R50 JKS-50 JJN-50 – – – 050 R50 – A2K-50R HSJ50
5.5 5014006- KLN-
(7.5) 602) FWX-60 KTN-R60 JKS-60 JJN-60 – – – 063 R60 – A2K-60R HSJ60
7.5 5014006- KLN-
8 8 (10)
15
80 FWX-80 KTN-R80
FWX- KTN-
JKS-80 JJN-80 – – – 080
2028220-
R80
KLN-
– A2K-80R HSJ80
(20) 150 150 R150 JKS-150 JJN-150 – – – 150 R150 – A2K-150R HSJ150
22 FWX- KTN- 2028220- KLN-
(30) 200 200 R200 JKS-200 JJN-200 – – – 200 R200 – A2K-200R HSJ200
Table 8.23 1x200–240 V, Enclosure Sizes A, B, and C

1) Siba allowed up to 32 A.
2) Siba allowed up to 63 A.

Power Maxi- Buss- Buss- Buss- Buss- Buss- Buss- Buss- SIBA Littelfus Ferraz- Ferraz- Ferraz-
[kW mum mann mann mann mann mann mann mann RK1 e Shawmut Shawmut Shawmut
(hp)] pre- JFHR2 RK1 J T CC CC CC RK1 CC RK1 J
fuse
size
[A]
7.5 5014006-
(10) 60 FWH-60 KTS-R60 JKS-60 JJS-60 – – – 063 KLS-R60 – A6K-60R HSJ60
2028220-
11 (15) 80 FWH-80 KTS-R80 JKS-80 JJS-80 – – – 100 KLS-R80 – A6K-80R HSJ80
FWH- KTS- 2028220-
22 (30) 150 150 R150 JKS-150 JJS-150 – – – 160 KLS-R150 – A6K-150R HSJ150
FWH- KTS- 2028220-
37 (50) 200 200 R200 JKS-200 JJS-200 – – – 200 KLS-200 – A6K-200R HSJ200
Table 8.24 1x380–500 V, Enclosure Sizes B and C
• KTS-fuses from Bussmann may substitute KTN for 240 V frequency converters.
• FWH-fuses from Bussmann may substitute FWX for 240 V frequency converters.
• JJS-fuses from Bussmann may substitute JJN for 240 V frequency converters.
• KLSR fuses from Littelfuse may substitute KLNR fuses for 240 V frequency converters.
• A6KR fuses from Ferraz-Shawmut may substitute A2KR for 240 V frequency converters.


Power [kW Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann
(hp)] Type RK1 1) Type J Type T Type CC Type CC
0.25–0.37 KTN-R-05 JKS-05 JJN-05 FNQ-R-5 KTK-R-5 LP-CC-5
(0.34–0.5)
0.55–1.1 KTN-R-10 JKS-10 JJN-10 FNQ-R-10 KTK-R-10 LP-CC-10
(0.75–1.5)
1.5 (2) KTN-R-15 JKS-15 JJN-15 FNQ-R-15 KTK-R-15 LP-CC-15
5.5–7.5 KTN-R-50 JKS-50 JJN-50 – – –
(7.5–10)
11 (15) KTN-R-60 JKS-60 JJN-60 – – –
15 (20) KTN-R-80 JKS-80 JJN-80 – – –
18.5–22 KTN-R-125 JKS-125 JJN-125 – – –
(25–30)
30 (40) KTN-R-150 JKS-150 JJN-150 – – –
37 (50) KTN-R-200 JKS-200 JJN-200 – – –
45 (60) KTN-R-250 JKS-250 JJN-250 – – –
Table 8.25 3x200–240 V, Enclosure Sizes A, B, and C 8 8

Power [kW SIBA Littelfuse Ferraz- Ferraz- Bussmann Littelfuse Ferraz- Ferraz-
(hp)] Type RK1 Type RK1 Shawmut Shawmut Type JFHR23) JFHR2 Shawmut Shawmut
Type CC Type RK12) JFHR24) J
0.25–0.37 5017906-005 KLN-R-05 ATM-R-05 A2K-05-R FWX-5 – – HSJ-6
(0.34–0.5)
0.55–1.1 5017906-010 KLN-R-10 ATM-R-10 A2K-10-R FWX-10 – – HSJ-10
(0.75–1.5)
1.5 (2) 5017906-016 KLN-R-15 ATM-R-15 A2K-15-R FWX-15 – – HSJ-15
5.5–7.5 5014006-050 KLN-R-50 – A2K-50-R FWX-50 – – HSJ-50
(7.5–10)
11 (15) 5014006-063 KLN-R-60 – A2K-60-R FWX-60 – – HSJ-60
15 (20) 5014006-080 KLN-R-80 – A2K-80-R FWX-80 – – HSJ-80
18.5–22 2028220-125 KLN-R-125 – A2K-125-R FWX-125 – – HSJ-125
(25–30)
30 (40) 2028220-150 KLN-R-150 – A2K-150-R FWX-150 L25S-150 A25X-150 HSJ-150

1) KTS-fuses from Bussmann may substitute KTN for 240 V frequency converters.
2) A6KR fuses from Ferraz-Shawmut may substitute A2KR for 240 V frequency converters.
3) FWH-fuses from Bussmann may substitute FWX for 240 V frequency converters.
4) A50X fuses from Ferraz-Shawmut may substitute A25X for 240 V frequency converters.


Power Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann
[kW (hp)] Type RK1 Type J Type T Type CC Type CC Type CC
– KTS-R-6 JKS-6 JJS-6 FNQ-R-6 KTK-R-6 LP-CC-6
1.1–2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10
(1.5–3)
3 (4) KTS-R-15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15
4 (5) KTS-R-20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20
5.5 (7.5) KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25
7.5 (10) KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30
11 (15) KTS-R-40 JKS-40 JJS-40 – – –
15 (20) KTS-R-50 JKS-50 JJS-50 – – –
22 (30) KTS-R-60 JKS-60 JJS-60 – – –
30 (40) KTS-R-80 JKS-80 JJS-80 – – –
37 (50) KTS-R-100 JKS-100 JJS-100 – – –
45 (60) KTS-R-125 JKS-125 JJS-125 – – –
55 (75) KTS-R-150 JKS-150 JJS-150 – – –
75 (100) KTS-R-200 JKS-200 JJS-200 – – –
90 (125) KTS-R-250 JKS-250 JJS-250 – – –
8 8 Table 8.27 3x380–480 V, Enclosure Sizes A, B, and C

Power SIBA Littelfuse Ferraz- Ferraz- Bussmann Ferraz- Ferraz- Littelfuse
[kW (hp)] Type RK1 Type RK1 Shawmut Shawmut JFHR2 Shawmut Shawmut JFHR2
Type CC Type RK1 J JFHR21)
– 5017906-006 KLS-R-6 ATM-R-6 A6K-6-R FWH-6 HSJ-6 – –
1.1–2.2 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R FWH-10 HSJ-10 – –
(1.5–3)
3 (4) 5017906-016 KLS-R-15 ATM-R-15 A6K-15-R FWH-15 HSJ-15 – –
4 (5) 5017906-020 KLS-R-20 ATM-R-20 A6K-20-R FWH-20 HSJ-20 – –
5.5 (7.5) 5017906-025 KLS-R-25 ATM-R-25 A6K-25-R FWH-25 HSJ-25 – –
7.5 (10) 5012406-032 KLS-R-30 ATM-R-30 A6K-30-R FWH-30 HSJ-30 – –
11 (15) 5014006-040 KLS-R-40 – A6K-40-R FWH-40 HSJ-40 – –
15 (20) 5014006-050 KLS-R-50 – A6K-50-R FWH-50 HSJ-50 – –
22 (30) 5014006-063 KLS-R-60 – A6K-60-R FWH-60 HSJ-60 – –
30 (40) 2028220-100 KLS-R-80 – A6K-80-R FWH-80 HSJ-80 – –
37 (50) 2028220-125 KLS-R-100 – A6K-100-R FWH-100 HSJ-100 – –
45 (60) 2028220-125 KLS-R-125 – A6K-125-R FWH-125 HSJ-125 – –
55 (75) 2028220-160 KLS-R-150 – A6K-150-R FWH-150 HSJ-150 – –
75 (100) 2028220-200 KLS-R-200 – A6K-200-R FWH-200 HSJ-200 A50-P-225 L50-S-225
90 (125) 2028220-250 KLS-R-250 – A6K-250-R FWH-250 HSJ-250 A50-P-250 L50-S-250

1) Ferraz-Shawmut A50QS fuses may substitute A50P fuses.


Power Bussmann Bussman Bussmann Bussmann Bussman Bussman SIBA Littelfuse Ferraz- Ferraz-
[kW Type RK1 n Type T Type CC n n Type RK1 Type RK1 Shawmut Shawmut
(hp)] Type J Type CC Type CC Type RK1 J
0.75– KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 5017906-005 KLS-R-005 A6K-5-R HSJ-6
1.1
(1–1.5)
1.5–2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 5017906-010 KLS-R-010 A6K-10-R HSJ-10
(2–3)
3 (4) KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15 5017906-016 KLS-R-015 A6K-15-R HSJ-15
4 (5) KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 5017906-020 KLS-R-020 A6K-20-R HSJ-20
5.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25 5017906-025 KLS-R-025 A6K-25-R HSJ-25
(7.5)
7.5 (10) KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 5017906-030 KLS-R-030 A6K-30-R HSJ-30
11–15 KTS-R-35 JKS-35 JJS-35 – – – 5014006-040 KLS-R-035 A6K-35-R HSJ-35
(15–20)
18 (24) KTS-R-45 JKS-45 JJS-45 – – – 5014006-050 KLS-R-045 A6K-45-R HSJ-45
45 (60)
55 (75)
KTS-R-100
KTS-R-125
JKS-100
JKS-125
JJS-100
JJS-125
–
–
–
–
–
–
5014006-100
2028220-125
KLS-R-100
KLS-R-125
A6K-100-R
A6K-125-R
HSJ-100
HSJ-125
8 8
75 KTS-R-150 JKS-150 JJS-150 – – – 2028220-150 KLS-R-150 A6K-150-R HSJ-150
(100)
90 KTS-R-175 JKS-175 JJS-175 – – – 2028220-200 KLS-R-175 A6K-175-R HSJ-175
(125)

Power Maximum Bussmann Bussmann Bussmann SIBA Littelfuse Ferraz- Ferraz-
[kW pre-fuse E52273 E4273 E4273 E180276 E81895 Shawmut Shawmut
(hp)] [A] RK1/JDDZ J/JDDZ T/JDDZ RK1/JDDZ RK1/JDDZ E163267/E2137 E2137
RK1/JDDZ J/HSJ
11–15 30 KTS-R-30 JKS-30 JJS-30 5017906-030 KLS-R-030 A6K-30-R HST-30
(15–20)
22 (30) 45 KTS-R-45 JKS-45 JJS-45 5014006-050 KLS-R-045 A6K-45-R HST-45
75 (100) 125 KTS-R-125 JKS-125 JJS-125 2028220-125 KLS-150 A6K-125-R HST-125
90 (125) 150 KTS-R-150 JKS-150 JJS-150 2028220-150 KLS-175 A6K-150-R HST-150
Table 8.30 3x525–690 V, Enclosure Sizes B and C

8.9 Power Ratings, Weight, and Dimensions

Enclosure size [kW (hp)] A2 A3 A4 A5
3x525–690 V T7 – – – –
0.75–7.5
3x525–600 V T6 – – 0.75–7.5 (1–10)
(1–10)
5.5–7.5 0.37–4.0 0.37–7.5 (0.5–
3x380–480 V T4 0.37–4.0 (0.5–5)
(7.5–10) (0.5–5) 10)
1.1–4.0
1x380–480 V S4 – – –
(1.5–5)
0.25–2.2 (0.34– 0.25–3.7 (0.34–
3x200–240 V T2 0.25–3.0 (0.34–4) 3.7 (0.5)
3) 5)
1x200–240 V S2 – 1.1 (1.5) 1.1–2.2 (1.5–3) 1.1 (1.5)
IP 20 21 20 21 55/66 55/66
NEMA Chassis Type 1 Chassis Type 1 Type 12/4X Type 12/4X
Height [mm (in)]
Height of backplate A1) 268 (10.6) 375 (14.8) 268 (10.6) 375 (14.8) 390 (15.4) 420 (16.5)
Height with de-coupling plate for fieldbus
A 374 (14.7) – 374 (14.7) – – –
cables
Distance between mounting holes a 257 (10.1) 350 (13.8) 257 (10.1) 350 (13.8) 401 (15.8) 402 (15.8)
8 8 Width [mm (in)]

Width of backplate B 90 (3.5) 90 (3.5) 130 (5.1) 130 (5.1) 200 (7.9) 242 (9.5)
Width of backplate with 1 C option B 130 (5.1) 130 (5.1) 170 (6.7) 170 (6.7) – 242 (9.5)
Width of backplate with 2 C options B 90 (3.5) 90 (3.5) 130 (5.1) 130 (5.1) – 242 (9.5)
Distance between mounting holes b 70 (2.8) 70 (2.8) 110 (4.3) 110 (4.3) 171 (6.7) 215 (8.5)
Depth2) [mm (in)]
Without option A/B C 205 (8.1) 205 (8.1) 205 (8.1) 205 (8.1) 175 (6.9) 200 (7.9)
With option A/B C 220 (8.7) 220 (8.7) 220 (8.7) 220 (8.7) 175 (6.9) 200 (7.9)
Screw holes [mm (in)]
c 8.0 (0.31) 8.0 (0.31) 8.0 (0.31) 8.0 (0.31) 8.25 (0.32) 8.2 (0.32)
d ø11 (0.43) ø11 (0.43) ø11 (0.43) ø11 (0.43) ø12 (0.47) ø12 (0.47)
e ø5.5 (0.22) ø5.5 (0.22) ø5.5 (0.22) ø5.5 (0.22) ø6.5 (0.26) ø6.5 (0.26)
f 9 (0.35) 9 (0.35) 9 (0.35) 9 (0.35) 6 (0.24) 9 (0.35)
Maximum weight [kg (lb)] 4.9 (10.8) 5.3 (11.7) 6.6 (14.6) 7 (15.4) 9.7 (21.4) 14 (31)
1) See Illustration 3.4 and Illustration 3.5 for top and bottom mounting holes.
2) Depth of enclosure varies with different options installed.
Table 8.31 Power Ratings, Weight, and Dimensions, Enclosure Sizes A2-A5

Enclosure size [kW (hp)] B1 B2 B3 B4 C1 C2 C3 C4

11–30 37–90
3x525–690 V T7 – – – – – –
(15–40) (50–125)
75–90
11–18.5 22–30 11–18.5 22–37 37–55 75–90 45–55
3x525–600 V T6 (100–
(15–25) (30–40) (15–25) (30–50) (50–75) (100–125) (60–75)
125)
75–90
11–18.5 22–30 11–18.5 22–37 37–55 75–90 45–55
3x380–480 V T4 (100–
(15–25) (30–40) (15–25) (30–50) (50–75) (100–125) (60–75)
125)
1x380–480 V S4 7.5 (10) 11 (15) – – 18 (24) 37 (50) – –
5.5–11 5.5–11 15–18.5 18.5–30 37–45 22–30 37–45
3x200–240 V T2 15 (20)
(7.5–15) (7.5–15) (20–25) (25–40) (50–60) (30–40) (50–60)
1.5–3.7
1x200–240 V S2 7.5 (10) – – 15 (20) 22 (30) – –
(2–5)
21/55/66 21/55/66 21/55/66
IP 21/55/66 20 20 20 20
Type Type Type
NEMA Type 1/12/4X Chassis Chassis Chassis Chassis
1/12/4X 1/12/4X 1/12/4X
Height [mm (in)]
550
Height of backplate A1) 480 (18.9) 650 (25.6) 399 (15.7) 520 (20.5) 680 (26.8) 770 (30.3) 660 (26)
(21.7)
Height with de-coupling plate for
fieldbus cables
A – – 419 (16.5) 595 (23.4) – –
630
(24.8)
800
(31.5) 8 8
Distance between mounting 521 631
a 454 (17.9) 624 (24.6) 380 (15) 495 (19.5) 648 (25.5) 739 (29.1)
holes (20.5) (24.8)
Width [mm (in)]
308 370
Width of backplate B 242 (9.5) 242 (9.5) 165 (6.5) 231 (9.1) 308 (12.1) 370 (14.6)
(12.1) (14.6)
Width of backplate with 1 C 308 370
B 242 (9.5) 242 (9.5) 205 (8.1) 231 (9.1) 308 (12.1) 370 (14.6)
option (12.1) (14.6)
Width of backplate with 2 C 308 370
B 242 (9.5) 242 (9.5) 165 (6.5) 231 (9.1) 308 (12.1) 370 (14.6)
options (12.1) (14.6)
Distance between mounting 270
b 210 (8.3) 210 (8.3) 140 (5.5) 200 (7.9) 272 (10.7) 334 (13.1) 330 (13)
holes (10.6)
Depth2)[mm (in)]
333 333
Without option A/B C 260 (10.2) 260 (10.2) 248 (9.8) 242 (9.5) 310 (12.2) 335 (13.2)
(13.1) (13.1)
333 333
With option A/B C 260 (10.2) 260 (10.2) 262 (10.3) 242 (9.5) 310 (12.2) 335 (13.2)
(13.1) (13.1)
Screw holes [mm (in)]
c 12 (0.47) 12 (0.47) 8 (0.32) – 12 (0.47) 12 (0.47) – –
d ø19 (0.75) ø19 (0.75) 12 (0.47) – ø19 (0.75) ø19 (0.75) – –
8.5
e ø9 (0.35) ø9 (0.35) 6.8 (0.27) 8.5 (0.33) ø9 (0.35) ø9 (0.35) 8.5 (0.33)
(0.33)
17
f 9 (0.35) 9 (0.35) 7.9 (0.31) 15 (0.59) 9.8 (0.39) 9.8 (0.39) 17 (0.67)
(0.67)
Maximum weight [kg (lb)] 23 (51) 27 (60) 12 (26.5) 23.5 (52) 45 (99) 65 (143) 35 (77) 50 (110)
1) See Illustration 3.4 and Illustration 3.5 for top and bottom mounting holes.
2) Depth of enclosure varies with different options installed.
Table 8.32 Power Ratings, Weight, and Dimensions, Enclosure Sizes B1–B4, C1–C4

Appendix VLT® AQUA Drive FC 202
9 Appendix
9.1 Symbols, Abbreviations, and Conventions

°C Degrees Celsius
°F Degrees Fahrenheit
AC Alternating current
AEO Automatic energy optimization
AWG American wire gauge
AMA Automatic motor adaptation
DC Direct current
EMC Electro-magnetic compatibility
ETR Electronic thermal relay
fM,N Nominal motor frequency
FC Frequency converter
IINV Rated inverter output current
ILIM Current limit
IM,N Nominal motor current
IVLT,MAX Maximum output current
IVLT,N Rated output current supplied by the frequency converter
IP Ingress protection
9 9 LCP
MCT
Local control panel
Motion control tool
ns Synchronous motor speed
PM,N Nominal motor power
PELV Protective extra low voltage
PCB Printed circuit board
PM Motor Permanent magnet motor
PWM Pulse width modulation
RPM Revolutions per minute
Regen Regenerative terminals
TLIM Torque limit
UM,N Nominal motor voltage
Table 9.1 Symbols and Abbreviations
Conventions
Numbered lists indicate procedures. Bullet lists indicate other information.
Italicized text indicates:
• Cross-reference.
• Link.
• Parameter name.
• Parameter group name.
• Parameter option.
• Footnote.
All dimensions in drawings are in [mm] (in).
9.2 Parameter Menu Structure

NOTICE
The availability of some parameters depends on the hardware configuration (installed options and power rating).

0-** Operation / Display 1-03 Torque Characteristics 1-79 Pump Start Max Time to Trip 3-9* Digital Pot.Meter 5-31 Terminal 29 Digital Output
0-0* Basic Settings 1-04 Overload Mode 1-8* Stop Adjustments 3-90 Step Size 5-32 Term X30/6 Digi Out (MCB 101)
0-01 Language 1-06 Clockwise Direction 1-80 Function at Stop 3-91 Ramp Time 5-33 Term X30/7 Digi Out (MCB 101)
0-02 Motor Speed Unit 1-1* Motor Selection 1-81 Min Speed for Function at Stop [RPM] 3-92 Power Restore 5-4* Relays
Appendix
0-03 Regional Settings 1-10 Motor Construction 1-82 Min Speed for Function at Stop [Hz] 3-93 Maximum Limit 5-40 Function Relay
MG20MD02
0-04 Operating State at Power-up 1-1* VVC+ PM/SYN RM 1-86 Trip Speed Low [RPM] 3-94 Minimum Limit 5-41 On Delay, Relay
0-05 Local Mode Unit 1-14 Damping Gain 1-87 Trip Speed Low [Hz] 3-95 Ramp Delay 5-42 Off Delay, Relay
0-1* Set-up Operations 1-15 Low Speed Filter Time Const. 1-9* Motor Temperature 4-** Limits / Warnings 5-5* Pulse Input
0-10 Active Set-up 1-16 High Speed Filter Time Const. 1-90 Motor Thermal Protection 4-1* Motor Limits 5-50 Term. 29 Low Frequency
0-11 Programming Set-up 1-17 Voltage filter time const. 1-91 Motor External Fan 4-10 Motor Speed Direction 5-51 Term. 29 High Frequency
0-12 This Set-up Linked to 1-2* Motor Data 1-93 Thermistor Source 4-11 Motor Speed Low Limit [RPM] 5-52 Term. 29 Low Ref./Feedb. Value
0-13 Readout: Linked Set-ups 1-20 Motor Power [kW] 1-94 ATEX ETR cur.lim. speed reduction 4-12 Motor Speed Low Limit [Hz] 5-53 Term. 29 High Ref./Feedb. Value
0-14 Readout: Prog. Set-ups / Channel 1-21 Motor Power [HP] 1-98 ATEX ETR interpol. points freq. 4-13 Motor Speed High Limit [RPM] 5-54 Pulse Filter Time Constant #29
0-2* LCP Display 1-22 Motor Voltage 1-99 ATEX ETR interpol points current 4-14 Motor Speed High Limit [Hz] 5-55 Term. 33 Low Frequency
0-20 Display Line 1.1 Small 1-23 Motor Frequency 2-** Brakes 4-16 Torque Limit Motor Mode 5-56 Term. 33 High Frequency
0-21 Display Line 1.2 Small 1-24 Motor Current 2-0* DC-Brake 4-17 Torque Limit Generator Mode 5-57 Term. 33 Low Ref./Feedb. Value
0-22 Display Line 1.3 Small 1-25 Motor Nominal Speed 2-00 DC Hold/Preheat Current 4-18 Current Limit 5-58 Term. 33 High Ref./Feedb. Value
0-23 Display Line 2 Large 1-26 Motor Cont. Rated Torque 2-01 DC Brake Current 4-19 Max Output Frequency 5-59 Pulse Filter Time Constant #33
0-24 Display Line 3 Large 1-28 Motor Rotation Check 2-02 DC Braking Time 4-5* Adj. Warnings 5-6* Pulse Output
0-25 My Personal Menu 1-29 Automatic Motor Adaptation (AMA) 2-03 DC Brake Cut In Speed [RPM] 4-50 Warning Current Low 5-60 Terminal 27 Pulse Output Variable
0-3* LCP Custom Readout 1-3* Adv. Motor Data 2-04 DC Brake Cut In Speed [Hz] 4-51 Warning Current High 5-62 Pulse Output Max Freq #27
0-30 Custom Readout Unit 1-30 Stator Resistance (Rs) 2-06 Parking Current 4-52 Warning Speed Low 5-63 Terminal 29 Pulse Output Variable
0-31 Custom Readout Min Value 1-31 Rotor Resistance (Rr) 2-07 Parking Time 4-53 Warning Speed High 5-65 Pulse Output Max Freq #29
0-32 Custom Readout Max Value 1-33 Stator Leakage Reactance (X1) 2-1* Brake Energy Funct. 4-54 Warning Reference Low 5-66 Terminal X30/6 Pulse Output Variable
0-37 Display Text 1 1-34 Rotor Leakage Reactance (X2) 2-10 Brake Function 4-55 Warning Reference High 5-68 Pulse Output Max Freq #X30/6
0-38 Display Text 2 1-35 Main Reactance (Xh) 2-11 Brake Resistor (ohm) 4-56 Warning Feedback Low 5-8* I/O Options
0-39 Display Text 3 1-36 Iron Loss Resistance (Rfe) 2-12 Brake Power Limit (kW) 4-57 Warning Feedback High 5-80 AHF Cap Reconnect Delay
0-4* LCP Keypad 1-37 d-axis Inductance (Ld) 2-13 Brake Power Monitoring 4-58 Missing Motor Phase Function 5-9* Bus Controlled
0-40 [Hand on] Key on LCP 1-38 q-axis Inductance (Lq) 2-15 Brake Check 4-6* Speed Bypass 5-90 Digital & Relay Bus Control
Operating Guide
0-41 [Off] Key on LCP 1-39 Motor Poles 2-16 AC brake Max. Current 4-60 Bypass Speed From [RPM] 5-93 Pulse Out #27 Bus Control
0-42 [Auto on] Key on LCP 1-40 Back EMF at 1000 RPM 2-17 Over-voltage Control 4-61 Bypass Speed From [Hz] 5-94 Pulse Out #27 Timeout Preset
0-43 [Reset] Key on LCP 1-44 d-axis Inductance Sat. (LdSat) 3-** Reference / Ramps 4-62 Bypass Speed To [RPM] 5-95 Pulse Out #29 Bus Control
0-44 [Off/Reset] Key on LCP 1-45 q-axis Inductance Sat. (LqSat) 3-0* Reference Limits 4-63 Bypass Speed To [Hz] 5-96 Pulse Out #29 Timeout Preset
0-45 [Drive Bypass] Key on LCP 1-46 Position Detection Gain 3-02 Minimum Reference 4-64 Semi-Auto Bypass Set-up 5-97 Pulse Out #X30/6 Bus Control
0-5* Copy/Save 1-47 Torque Calibration 3-03 Maximum Reference 5-** Digital In/Out 5-98 Pulse Out #X30/6 Timeout Preset
0-50 LCP Copy 1-48 Inductance Sat. Point 3-04 Reference Function 5-0* Digital I/O mode 6-** Analog In/Out
0-51 Set-up Copy 1-5* Load Indep. Setting 3-1* References 5-00 Digital I/O Mode 6-0* Analog I/O Mode
0-6* Password 1-50 Motor Magnetisation at Zero Speed 3-10 Preset Reference 5-01 Terminal 27 Mode 6-00 Live Zero Timeout Time
0-60 Main Menu Password 1-51 Min Speed Normal Magnetising [RPM] 3-11 Jog Speed [Hz] 5-02 Terminal 29 Mode 6-01 Live Zero Timeout Function
0-61 Access to Main Menu w/o Password 1-52 Min Speed Normal Magnetising [Hz] 3-13 Reference Site 5-1* Digital Inputs 6-1* Analog Input 53
Danfoss A/S © 10/2016 All rights reserved.

0-65 Personal Menu Password 1-55 V/f Characteristic - V 3-14 Preset Relative Reference 5-10 Terminal 18 Digital Input 6-10 Terminal 53 Low Voltage
0-66 Access to Personal Menu w/o Password 1-56 V/f Characteristic - f 3-15 Reference 1 Source 5-11 Terminal 19 Digital Input 6-11 Terminal 53 High Voltage
0-67 Bus Password Access 1-58 Flying Start Test Pulses Current 3-16 Reference 2 Source 5-12 Terminal 27 Digital Input 6-12 Terminal 53 Low Current
0-7* Clock Settings 1-59 Flying Start Test Pulses Frequency 3-17 Reference 3 Source 5-13 Terminal 29 Digital Input 6-13 Terminal 53 High Current
0-70 Date and Time 1-6* Load Depen. Setting 3-19 Jog Speed [RPM] 5-14 Terminal 32 Digital Input 6-14 Terminal 53 Low Ref./Feedb. Value
0-71 Date Format 1-60 Low Speed Load Compensation 3-4* Ramp 1 5-15 Terminal 33 Digital Input 6-15 Terminal 53 High Ref./Feedb. Value
0-72 Time Format 1-61 High Speed Load Compensation 3-41 Ramp 1 Ramp Up Time 5-16 Terminal X30/2 Digital Input 6-16 Terminal 53 Filter Time Constant
0-74 DST/Summertime 1-62 Slip Compensation 3-42 Ramp 1 Ramp Down Time 5-17 Terminal X30/3 Digital Input 6-17 Terminal 53 Live Zero
0-76 DST/Summertime Start 1-63 Slip Compensation Time Constant 3-5* Ramp 2 5-18 Terminal X30/4 Digital Input 6-2* Analog Input 54
0-77 DST/Summertime End 1-64 Resonance Damping 3-51 Ramp 2 Ramp Up Time 5-19 Terminal 37 Digital Input 6-20 Terminal 54 Low Voltage
0-79 Clock Fault 1-65 Resonance Damping Time Constant 3-52 Ramp 2 Ramp Down Time 5-20 Terminal X46/1 Digital Input 6-21 Terminal 54 High Voltage
0-81 Working Days 1-66 Min. Current at Low Speed 3-8* Other Ramps 5-21 Terminal X46/3 Digital Input 6-22 Terminal 54 Low Current
0-82 Additional Working Days 1-7* Start Adjustments 3-80 Jog Ramp Time 5-22 Terminal X46/5 Digital Input 6-23 Terminal 54 High Current
0-83 Additional Non-Working Days 1-70 PM Start Mode 3-81 Quick Stop Ramp Time 5-23 Terminal X46/7 Digital Input 6-24 Terminal 54 Low Ref./Feedb. Value
0-89 Date and Time Readout 1-71 Start Delay 3-84 Initial Ramp Time 5-24 Terminal X46/9 Digital Input 6-25 Terminal 54 High Ref./Feedb. Value
1-** Load and Motor 1-72 Start Function 3-85 Check Valve Ramp Time 5-25 Terminal X46/11 Digital Input 6-26 Terminal 54 Filter Time Constant
1-0* General Settings 1-73 Flying Start 3-86 Check Valve Ramp End Speed [RPM] 5-26 Terminal X46/13 Digital Input 6-27 Terminal 54 Live Zero
1-00 Configuration Mode 1-77 Compressor Start Max Speed [RPM] 3-87 Check Valve Ramp End Speed [HZ] 5-3* Digital Outputs 6-3* Analog Input X30/11
1-01 Motor Control Principle 1-78 Compressor Start Max Speed [Hz] 3-88 Final Ramp Time 5-30 Terminal 27 Digital Output 6-30 Terminal X30/11 Low Voltage
79
9 9
9 9
6-31 Terminal X30/11 High Voltage 8-37 Maximum Inter-Char Delay 10-** CAN Fieldbus 12-34 CIP Product Code 14-** Special Functions
80
6-34 Term. X30/11 Low Ref./Feedb. Value 8-4* FC MC protocol set 10-0* Common Settings 12-35 EDS Parameter 14-0* Inverter Switching
6-35 Term. X30/11 High Ref./Feedb. Value 8-40 Telegram Selection 10-00 CAN Protocol 12-37 COS Inhibit Timer 14-00 Switching Pattern
6-36 Term. X30/11 Filter Time Constant 8-42 PCD Write Configuration 10-01 Baud Rate Select 12-38 COS Filter 14-01 Switching Frequency
Appendix
6-37 Term. X30/11 Live Zero 8-43 PCD Read Configuration 10-02 MAC ID 12-4* Modbus TCP 14-03 Overmodulation
6-4* Analog Input X30/12 8-5* Digital/Bus 10-05 Readout Transmit Error Counter 12-40 Status Parameter 14-04 PWM Random
6-40 Terminal X30/12 Low Voltage 8-50 Coasting Select 10-06 Readout Receive Error Counter 12-41 Slave Message Count 14-1* Mains On/Off
6-41 Terminal X30/12 High Voltage 8-51 Quick Stop Select 10-07 Readout Bus Off Counter 12-42 Slave Exception Message Count 14-10 Mains Failure
6-44 Term. X30/12 Low Ref./Feedb. Value 8-52 DC Brake Select 10-1* DeviceNet 12-8* Other Ethernet Services 14-11 Mains Voltage at Mains Fault
6-45 Term. X30/12 High Ref./Feedb. Value 8-53 Start Select 10-10 Process Data Type Selection 12-80 FTP Server 14-12 Function at Mains Imbalance
6-46 Term. X30/12 Filter Time Constant 8-54 Reversing Select 10-11 Process Data Config Write 12-81 HTTP Server 14-16 Kin. Backup Gain
6-47 Term. X30/12 Live Zero 8-55 Set-up Select 10-12 Process Data Config Read 12-82 SMTP Service 14-2* Reset Functions
6-5* Analog Output 42 8-56 Preset Reference Select 10-13 Warning Parameter 12-83 SNMP Agent 14-20 Reset Mode
6-50 Terminal 42 Output 8-8* FC Port Diagnostics 10-14 Net Reference 12-84 Address Conflict Detection 14-21 Automatic Restart Time
6-51 Terminal 42 Output Min Scale 8-80 Bus Message Count 10-15 Net Control 12-85 ACD Last Conflict 14-22 Operation Mode
6-52 Terminal 42 Output Max Scale 8-81 Bus Error Count 10-2* COS Filters 12-89 Transparent Socket Channel Port 14-25 Trip Delay at Torque Limit
6-53 Terminal 42 Output Bus Control 8-82 Slave Message Rcvd 10-20 COS Filter 1 12-9* Advanced Ethernet Services 14-26 Trip Delay at Inverter Fault
6-54 Terminal 42 Output Timeout Preset 8-83 Slave Error Count 10-21 COS Filter 2 12-90 Cable Diagnostic 14-28 Production Settings
6-55 Terminal 42 Output Filter 8-9* Bus Jog / Feedback 10-22 COS Filter 3 12-91 MDI-X 14-29 Service Code
6-6* Analog Output X30/8 8-94 Bus Feedback 1 10-23 COS Filter 4 12-92 IGMP Snooping 14-3* Current Limit Ctrl.
6-60 Terminal X30/8 Output 8-95 Bus Feedback 2 10-3* Parameter Access 12-93 Cable Error Length 14-30 Current Lim Ctrl, Proportional Gain
6-61 Terminal X30/8 Min. Scale 8-96 Bus Feedback 3 10-30 Array Index 12-94 Broadcast Storm Protection 14-31 Current Lim Ctrl, Integration Time
6-62 Terminal X30/8 Max. Scale 9-** PROFIdrive 10-31 Store Data Values 12-95 Inactivity timeout 14-32 Current Lim Ctrl, Filter Time
6-63 Terminal X30/8 Output Bus Control 9-00 Setpoint 10-32 Devicenet Revision 12-96 Port Config 14-4* Energy Optimising
6-64 Terminal X30/8 Output Timeout Preset 9-07 Actual Value 10-33 Store Always 12-97 QoS Priority 14-40 VT Level
6-7* Analog Output X45/1 9-15 PCD Write Configuration 10-34 DeviceNet Product Code 12-98 Interface Counters 14-41 AEO Minimum Magnetisation
6-70 Terminal X45/1 Output 9-16 PCD Read Configuration 10-39 Devicenet F Parameters 12-99 Media Counters 14-42 Minimum AEO Frequency
6-71 Terminal X45/1 Min. Scale 9-18 Node Address 12-** Ethernet 13-** Smart Logic 14-43 Motor Cosphi
6-72 Terminal X45/1 Max. Scale 9-22 Telegram Selection 12-0* IP Settings 13-0* SLC Settings 14-5* Environment
6-73 Terminal X45/1 Bus Control 9-23 Parameters for Signals 12-00 IP Address Assignment 13-00 SL Controller Mode 14-50 RFI Filter
6-74 Terminal X45/1 Output Timeout Preset 9-27 Parameter Edit 12-01 IP Address 13-01 Start Event 14-51 DC Link Compensation
6-8* Analog Output X45/3 9-28 Process Control 12-02 Subnet Mask 13-02 Stop Event 14-52 Fan Control
6-80 Terminal X45/3 Output 9-31 Safe Address 12-03 Default Gateway 13-03 Reset SLC 14-53 Fan Monitor
6-81 Terminal X45/3 Min. Scale 9-44 Fault Message Counter 12-04 DHCP Server 13-1* Comparators 14-55 Output Filter
6-82 Terminal X45/3 Max. Scale 9-45 Fault Code 12-05 Lease Expires 13-10 Comparator Operand 14-56 Capacitance Output Filter
6-83 Terminal X45/3 Bus Control 9-47 Fault Number 12-06 Name Servers 13-11 Comparator Operator 14-57 Inductance Output Filter

6-84 Terminal X45/3 Output Timeout Preset 9-52 Fault Situation Counter 12-07 Domain Name 13-12 Comparator Value 14-58 Voltage Gain Filter
8-** Comm. and Options 9-53 Profibus Warning Word 12-08 Host Name 13-1* RS Flip Flops 14-59 Actual Number of Inverter Units
8-0* General Settings 9-63 Actual Baud Rate 12-09 Physical Address 13-15 RS-FF Operand S 14-6* Auto Derate
8-01 Control Site 9-64 Device Identification 12-1* Ethernet Link Parameters 13-16 RS-FF Operand R 14-60 Function at Over Temperature
8-02 Control Source 9-65 Profile Number 12-10 Link Status 13-2* Timers 14-61 Function at Inverter Overload
8-03 Control Timeout Time 9-67 Control Word 1 12-11 Link Duration 13-20 SL Controller Timer 14-62 Inv. Overload Derate Current
8-04 Control Timeout Function 9-68 Status Word 1 12-12 Auto Negotiation 13-4* Logic Rules 14-8* Options
8-05 End-of-Timeout Function 9-70 Programming Set-up 12-13 Link Speed 13-40 Logic Rule Boolean 1 14-80 Option Supplied by External 24VDC
8-06 Reset Control Timeout 9-71 Profibus Save Data Values 12-14 Link Duplex 13-41 Logic Rule Operator 1 14-9* Fault Settings
8-07 Diagnosis Trigger 9-72 ProfibusDriveReset 12-18 Supervisor MAC 13-42 Logic Rule Boolean 2 14-90 Fault Level
8-08 Readout Filtering 9-75 DO Identification 12-19 Supervisor IP Addr. 13-43 Logic Rule Operator 2 15-** Drive Information
8-1* Control Settings 9-80 Defined Parameters (1) 12-2* Process Data 13-44 Logic Rule Boolean 3 15-0* Operating Data
8-10 Control Profile 9-81 Defined Parameters (2) 12-20 Control Instance 13-5* States 15-00 Operating hours
8-13 Configurable Status Word STW 9-82 Defined Parameters (3) 12-21 Process Data Config Write 13-51 SL Controller Event 15-01 Running Hours
8-14 Configurable Control Word CTW 9-83 Defined Parameters (4) 12-22 Process Data Config Read 13-52 SL Controller Action 15-02 kWh Counter
8-17 Configurable Alarm and Warningword 9-84 Defined Parameters (5) 12-27 Primary Master 13-9* User Defined Alerts 15-03 Power Up's
8-3* FC Port Settings 9-85 Defined Parameters (6) 12-28 Store Data Values 13-90 Alert Trigger 15-04 Over Temp's
8-30 Protocol 9-90 Changed Parameters (1) 12-29 Store Always 13-91 Alert Action 15-05 Over Volt's
8-31 Address 9-91 Changed Parameters (2) 12-3* EtherNet/IP 13-92 Alert Text 15-06 Reset kWh Counter
8-32 Baud Rate 9-92 Changed Parameters (3) 12-30 Warning Parameter 13-9* User Defined Readouts 15-07 Reset Running Hours Counter
8-33 Parity / Stop Bits 9-93 Changed Parameters (4) 12-31 Net Reference 13-97 Alert Alarm Word 15-08 Number of Starts
8-35 Minimum Response Delay 9-94 Changed Parameters (5) 12-32 Net Control 13-98 Alert Warning Word 15-1* Data Log Settings
8-36 Max Response Delay 9-99 Profibus Revision Counter 12-33 CIP Revision 13-99 Alert Status Word 15-10 Logging Source
MG20MD02
15-11 Logging Interval 16-01 Reference [Unit] 16-76 Analog In X30/12 20-21 Setpoint 1 21-40 Ext. 2 Normal/Inverse Control
15-12 Trigger Event 16-02 Reference [%] 16-77 Analog Out X30/8 [mA] 20-22 Setpoint 2 21-41 Ext. 2 Proportional Gain
15-13 Logging Mode 16-03 Status Word 16-78 Analog Out X45/1 [mA] 20-23 Setpoint 3 21-42 Ext. 2 Integral Time
15-14 Samples Before Trigger 16-05 Main Actual Value [%] 16-79 Analog Out X45/3 [mA] 20-6* Sensorless 21-43 Ext. 2 Differentation Time
Appendix
15-2* Historic Log 16-09 Custom Readout 16-8* Fieldbus & FC Port 20-60 Sensorless Unit 21-44 Ext. 2 Dif. Gain Limit
MG20MD02
15-20 Historic Log: Event 16-1* Motor Status 16-80 Fieldbus CTW 1 20-69 Sensorless Information 21-5* Ext. CL 3 Ref./Fb.
15-21 Historic Log: Value 16-10 Power [kW] 16-82 Fieldbus REF 1 20-7* PID Autotuning 21-50 Ext. 3 Ref./Feedback Unit
15-22 Historic Log: Time 16-11 Power [hp] 16-84 Comm. Option STW 20-70 Closed Loop Type 21-51 Ext. 3 Minimum Reference
15-23 Historic log: Date and Time 16-12 Motor Voltage 16-85 FC Port CTW 1 20-71 PID Performance 21-52 Ext. 3 Maximum Reference
15-3* Alarm Log 16-13 Frequency 16-86 FC Port REF 1 20-72 PID Output Change 21-53 Ext. 3 Reference Source
15-30 Alarm Log: Error Code 16-14 Motor current 16-89 Configurable Alarm/Warning Word 20-73 Minimum Feedback Level 21-54 Ext. 3 Feedback Source
15-31 Alarm Log: Value 16-15 Frequency [%] 16-9* Diagnosis Readouts 20-74 Maximum Feedback Level 21-55 Ext. 3 Setpoint
15-32 Alarm Log: Time 16-16 Torque [Nm] 16-90 Alarm Word 20-79 PID Autotuning 21-57 Ext. 3 Reference [Unit]
15-33 Alarm Log: Date and Time 16-17 Speed [RPM] 16-91 Alarm Word 2 20-8* PID Basic Settings 21-58 Ext. 3 Feedback [Unit]
15-34 Alarm Log: Setpoint 16-18 Motor Thermal 16-92 Warning Word 20-81 PID Normal/ Inverse Control 21-59 Ext. 3 Output [%]
15-35 Alarm Log: Feedback 16-20 Motor Angle 16-93 Warning Word 2 20-82 PID Start Speed [RPM] 21-6* Ext. CL 3 PID
15-36 Alarm Log: Current Demand 16-22 Torque [%] 16-94 Ext. Status Word 20-83 PID Start Speed [Hz] 21-60 Ext. 3 Normal/Inverse Control
15-37 Alarm Log: Process Ctrl Unit 16-23 Motor Shaft Power [kW] 16-95 Ext. Status Word 2 20-84 On Reference Bandwidth 21-61 Ext. 3 Proportional Gain
15-4* Drive Identification 16-24 Calibrated Stator Resistance 16-96 Maintenance Word 20-9* PID Controller 21-62 Ext. 3 Integral Time
15-40 FC Type 16-26 Power Filtered [kW] 18-** Info & Readouts 20-91 PID Anti Windup 21-63 Ext. 3 Differentation Time
15-41 Power Section 16-27 Power Filtered [hp] 18-0* Maintenance Log 20-93 PID Proportional Gain 21-64 Ext. 3 Dif. Gain Limit
15-42 Voltage 16-3* Drive Status 18-00 Maintenance Log: Item 20-94 PID Integral Time 22-** Appl. Functions
15-43 Software Version 16-30 DC Link Voltage 18-01 Maintenance Log: Action 20-95 PID Differentiation Time 22-0* Miscellaneous
15-44 Ordered Typecode String 16-31 System Temp. 18-02 Maintenance Log: Time 20-96 PID Diff. Gain Limit 22-00 External Interlock Delay
15-45 Actual Typecode String 16-32 Brake Energy /s 18-03 Maintenance Log: Date and Time 21-** Ext. Closed Loop 22-01 Power Filter Time
15-46 Frequency Converter Ordering No 16-33 Brake Energy Average 18-3* Analog Readouts 21-0* Ext. CL Autotuning 22-2* No-Flow Detection
15-47 Power Card Ordering No 16-34 Heatsink Temp. 18-30 Analog Input X42/1 21-00 Closed Loop Type 22-20 Low Power Auto Set-up
15-48 LCP Id No 16-35 Inverter Thermal 18-31 Analog Input X42/3 21-01 PID Performance 22-21 Low Power Detection
15-49 SW ID Control Card 16-36 Inv. Nom. Current 18-32 Analog Input X42/5 21-02 PID Output Change 22-22 Low Speed Detection
Operating Guide
15-50 SW ID Power Card 16-37 Inv. Max. Current 18-33 Analog Out X42/7 [V] 21-03 Minimum Feedback Level 22-23 No-Flow Function
15-51 Frequency Converter Serial Number 16-38 SL Controller State 18-34 Analog Out X42/9 [V] 21-04 Maximum Feedback Level 22-24 No-Flow Delay
15-53 Power Card Serial Number 16-39 Control Card Temp. 18-35 Analog Out X42/11 [V] 21-09 PID Auto Tuning 22-26 Dry Pump Function
15-54 Config File Name 16-40 Logging Buffer Full 18-36 Analog Input X48/2 [mA] 21-1* Ext. CL 1 Ref./Fb. 22-27 Dry Pump Delay
15-58 SmartStart Filename 16-49 Current Fault Source 18-37 Temp. Input X48/4 21-10 Ext. 1 Ref./Feedback Unit 22-28 No-Flow Low Speed [RPM]
15-59 Filename 16-5* Ref. & Feedb. 18-38 Temp. Input X48/7 21-11 Ext. 1 Minimum Reference 22-29 No-Flow Low Speed [Hz]
15-6* Option Ident 16-50 External Reference 18-39 Temp. Input X48/10 21-12 Ext. 1 Maximum Reference 22-3* No-Flow Power Tuning
15-60 Option Mounted 16-52 Feedback[Unit] 18-5* Ref. & Feedb. 21-13 Ext. 1 Reference Source 22-30 No-Flow Power
15-61 Option SW Version 16-53 Digi Pot Reference 18-50 Sensorless Readout [unit] 21-14 Ext. 1 Feedback Source 22-31 Power Correction Factor
15-62 Option Ordering No 16-54 Feedback 1 [Unit] 18-6* Inputs & Outputs 2 21-15 Ext. 1 Setpoint 22-32 Low Speed [RPM]
15-63 Option Serial No 16-55 Feedback 2 [Unit] 18-60 Digital Input 2 21-17 Ext. 1 Reference [Unit] 22-33 Low Speed [Hz]

15-70 Option in Slot A 16-56 Feedback 3 [Unit] 18-7* Rectifier Status 21-18 Ext. 1 Feedback [Unit] 22-34 Low Speed Power [kW]
15-71 Slot A Option SW Version 16-58 PID Output [%] 18-70 Mains Voltage 21-19 Ext. 1 Output [%] 22-35 Low Speed Power [HP]
15-72 Option in Slot B 16-59 Adjusted Setpoint 18-71 Mains Frequency 21-2* Ext. CL 1 PID 22-36 High Speed [RPM]
15-73 Slot B Option SW Version 16-6* Inputs & Outputs 18-72 Mains Imbalance 21-20 Ext. 1 Normal/Inverse Control 22-37 High Speed [Hz]
15-74 Option in Slot C0/E0 16-60 Digital Input 18-75 Rectifier DC Volt. 21-21 Ext. 1 Proportional Gain 22-38 High Speed Power [kW]
15-75 Slot C0/E0 Option SW Version 16-61 Terminal 53 Switch Setting 20-** Drive Closed Loop 21-22 Ext. 1 Integral Time 22-39 High Speed Power [HP]
15-76 Option in Slot C1/E1 16-62 Analog Input 53 20-0* Feedback 21-23 Ext. 1 Differentation Time 22-4* Sleep Mode
15-77 Slot C1/E1 Option SW Version 16-63 Terminal 54 Switch Setting 20-00 Feedback 1 Source 21-24 Ext. 1 Dif. Gain Limit 22-40 Minimum Run Time
15-8* Operating Data II 16-64 Analog Input 54 20-01 Feedback 1 Conversion 21-3* Ext. CL 2 Ref./Fb. 22-41 Minimum Sleep Time
15-80 Fan Running Hours 16-65 Analog Output 42 [mA] 20-02 Feedback 1 Source Unit 21-30 Ext. 2 Ref./Feedback Unit 22-42 Wake-up Speed [RPM]
15-81 Preset Fan Running Hours 16-66 Digital Output [bin] 20-03 Feedback 2 Source 21-31 Ext. 2 Minimum Reference 22-43 Wake-up Speed [Hz]
15-9* Parameter Info 16-67 Pulse Input #29 [Hz] 20-04 Feedback 2 Conversion 21-32 Ext. 2 Maximum Reference 22-44 Wake-up Ref./FB Difference
15-92 Defined Parameters 16-68 Pulse Input #33 [Hz] 20-05 Feedback 2 Source Unit 21-33 Ext. 2 Reference Source 22-45 Setpoint Boost
15-93 Modified Parameters 16-69 Pulse Output #27 [Hz] 20-06 Feedback 3 Source 21-34 Ext. 2 Feedback Source 22-46 Maximum Boost Time
15-98 Drive Identification 16-70 Pulse Output #29 [Hz] 20-07 Feedback 3 Conversion 21-35 Ext. 2 Setpoint 22-5* End of Curve
15-99 Parameter Metadata 16-71 Relay Output [bin] 20-08 Feedback 3 Source Unit 21-37 Ext. 2 Reference [Unit] 22-50 End of Curve Function
16-** Data Readouts 16-72 Counter A 20-12 Reference/Feedback Unit 21-38 Ext. 2 Feedback [Unit] 22-51 End of Curve Delay
16-0* General Status 16-73 Counter B 20-2* Feedback/Setpoint 21-39 Ext. 2 Output [%] 22-6* Broken Belt Detection
16-00 Control Word 16-75 Analog In X30/11 20-20 Feedback Function 21-4* Ext. CL 2 PID 22-60 Broken Belt Function
81
9 9
9 9
22-61 Broken Belt Torque 24-11 Drive Bypass Delay Time 26-14 Term. X42/1 Low Ref./Feedb. Value 27-3* Staging Speed 29-15 Derag Off Delay
82
22-62 Broken Belt Delay 25-** Cascade Controller 26-15 Term. X42/1 High Ref./Feedb. Value 27-30 Auto Tune Staging Speeds 29-2* Derag Power Tuning
22-7* Short Cycle Protection 25-0* System Settings 26-16 Term. X42/1 Filter Time Constant 27-31 Stage On Speed [RPM] 29-20 Derag Power[kW]
22-75 Short Cycle Protection 25-00 Cascade Controller 26-17 Term. X42/1 Live Zero 27-32 Stage On Speed [Hz] 29-21 Derag Power[HP]
Appendix
22-76 Interval between Starts 25-02 Motor Start 26-2* Analog Input X42/3 27-33 Stage Off Speed [RPM] 29-22 Derag Power Factor
22-77 Minimum Run Time 25-04 Pump Cycling 26-20 Terminal X42/3 Low Voltage 27-34 Stage Off Speed [Hz] 29-23 Derag Power Delay
22-78 Minimum Run Time Override 25-05 Fixed Lead Pump 26-21 Terminal X42/3 High Voltage 27-4* Staging Settings 29-24 Low Speed [RPM]
22-79 Minimum Run Time Override Value 25-06 Number of Pumps 26-24 Term. X42/3 Low Ref./Feedb. Value 27-40 Auto Tune Staging Settings 29-25 Low Speed [Hz]
22-8* Flow Compensation 25-2* Bandwidth Settings 26-25 Term. X42/3 High Ref./Feedb. Value 27-41 Ramp Down Delay 29-26 Low Speed Power [kW]
22-80 Flow Compensation 25-20 Staging Bandwidth 26-26 Term. X42/3 Filter Time Constant 27-42 Ramp Up Delay 29-27 Low Speed Power [HP]
22-81 Square-linear Curve Approximation 25-21 Override Bandwidth 26-27 Term. X42/3 Live Zero 27-43 Staging Threshold 29-28 High Speed [RPM]
22-82 Work Point Calculation 25-22 Fixed Speed Bandwidth 26-3* Analog Input X42/5 27-44 Destaging Threshold 29-29 High Speed [Hz]
22-83 Speed at No-Flow [RPM] 25-23 SBW Staging Delay 26-30 Terminal X42/5 Low Voltage 27-45 Staging Speed [RPM] 29-30 High Speed Power [kW]
22-84 Speed at No-Flow [Hz] 25-24 SBW Destaging Delay 26-31 Terminal X42/5 High Voltage 27-46 Staging Speed [Hz] 29-31 High Speed Power [HP]
22-85 Speed at Design Point [RPM] 25-25 OBW Time 26-34 Term. X42/5 Low Ref./Feedb. Value 27-47 Destaging Speed [RPM] 29-32 Derag On Ref Bandwidth
22-86 Speed at Design Point [Hz] 25-26 Destage At No-Flow 26-35 Term. X42/5 High Ref./Feedb. Value 27-48 Destaging Speed [Hz] 29-33 Power Derag Limit
22-87 Pressure at No-Flow Speed 25-27 Stage Function 26-36 Term. X42/5 Filter Time Constant 27-49 Staging Principle 29-34 Consecutive Derag Interval
22-88 Pressure at Rated Speed 25-28 Stage Function Time 26-37 Term. X42/5 Live Zero 27-5* Alternate Settings 29-35 Derag at Locked Rotor
22-89 Flow at Design Point 25-29 Destage Function 26-4* Analog Out X42/7 27-50 Automatic Alternation 29-4* Pre/Post Lube
22-90 Flow at Rated Speed 25-30 Destage Function Time 26-40 Terminal X42/7 Output 27-51 Alternation Event 29-40 Pre/Post Lube Function
23-** Time-based Functions 25-4* Staging Settings 26-41 Terminal X42/7 Min. Scale 27-52 Alternation Time Interval 29-41 Pre Lube Time
23-0* Timed Actions 25-40 Ramp Down Delay 26-42 Terminal X42/7 Max. Scale 27-53 Alternation Timer Value 29-42 Post Lube Time
23-00 ON Time 25-41 Ramp Up Delay 26-43 Terminal X42/7 Bus Control 27-54 Alternation At Time of Day 29-5* Flow Confirmation
23-01 ON Action 25-42 Staging Threshold 26-44 Terminal X42/7 Timeout Preset 27-55 Alternation Predefined Time 29-50 Validation Time
23-02 OFF Time 25-43 Destaging Threshold 26-5* Analog Out X42/9 27-56 Alternate Capacity is < 29-51 Verification Time
23-03 OFF Action 25-44 Staging Speed [RPM] 26-50 Terminal X42/9 Output 27-58 Run Next Pump Delay 29-52 Signal Lost Verification Time
23-04 Occurrence 25-45 Staging Speed [Hz] 26-51 Terminal X42/9 Min. Scale 27-6* Digital Inputs 29-53 Flow Confirmation Mode
23-1* Maintenance 25-46 Destaging Speed [RPM] 26-52 Terminal X42/9 Max. Scale 27-60 Terminal X66/1 Digital Input 29-6* Flow Meter
23-10 Maintenance Item 25-47 Destaging Speed [Hz] 26-53 Terminal X42/9 Bus Control 27-61 Terminal X66/3 Digital Input 29-60 Flow Meter Monitor
23-11 Maintenance Action 25-49 Staging Principle 26-54 Terminal X42/9 Timeout Preset 27-62 Terminal X66/5 Digital Input 29-61 Flow Meter Source
23-12 Maintenance Time Base 25-5* Alternation Settings 26-6* Analog Out X42/11 27-63 Terminal X66/7 Digital Input 29-62 Flow Meter Unit
23-13 Maintenance Time Interval 25-50 Lead Pump Alternation 26-60 Terminal X42/11 Output 27-64 Terminal X66/9 Digital Input 29-63 Totalized Volume Unit
23-14 Maintenance Date and Time 25-51 Alternation Event 26-61 Terminal X42/11 Min. Scale 27-65 Terminal X66/11 Digital Input 29-64 Actual Volume Unit
23-1* Maintenance Reset 25-52 Alternation Time Interval 26-62 Terminal X42/11 Max. Scale 27-66 Terminal X66/13 Digital Input 29-65 Totalized Volume
23-15 Reset Maintenance Word 25-53 Alternation Timer Value 26-63 Terminal X42/11 Bus Control 27-7* Connections 29-66 Actual Volume
23-16 Maintenance Text 25-54 Alternation Predefined Time 26-64 Terminal X42/11 Timeout Preset 27-70 Relay 29-67 Reset Totalized Volume

23-5* Energy Log 25-55 Alternate if Load < 50% 27-** Cascade CTL Option 27-9* Readouts 29-68 Reset Actual Volume
23-50 Energy Log Resolution 25-56 Staging Mode at Alternation 27-0* Control & Status 27-91 Cascade Reference 29-69 Flow
23-51 Period Start 25-58 Run Next Pump Delay 27-01 Pump Status 27-92 % Of Total Capacity 30-** Special Features
23-53 Energy Log 25-59 Run on Mains Delay 27-02 Manual Pump Control 27-93 Cascade Option Status 30-2* Adv. Start Adjust
23-54 Reset Energy Log 25-8* Status 27-03 Current Runtime Hours 27-94 Cascade System Status 30-22 Locked Rotor Detection
23-6* Trending 25-80 Cascade Status 27-04 Pump Total Lifetime Hours 27-95 Advanced Cascade Relay Output [bin] 30-23 Locked Rotor Detection Time [s]
23-60 Trend Variable 25-81 Pump Status 27-1* Configuration 27-96 Extended Cascade Relay Output [bin] 30-5* Unit Configuration
23-61 Continuous Bin Data 25-82 Lead Pump 27-10 Cascade Controller 29-** Water Application Functions 30-50 Heat Sink Fan Mode
23-62 Timed Bin Data 25-83 Relay Status 27-11 Number Of Drives 29-0* Pipe Fill 30-8* Compatibility (I)
23-63 Timed Period Start 25-84 Pump ON Time 27-12 Number Of Pumps 29-00 Pipe Fill Enable 30-81 Brake Resistor (ohm)
23-64 Timed Period Stop 25-85 Relay ON Time 27-14 Pump Capacity 29-01 Pipe Fill Speed [RPM] 31-** Bypass Option
23-65 Minimum Bin Value 25-86 Reset Relay Counters 27-16 Runtime Balancing 29-02 Pipe Fill Speed [Hz] 31-00 Bypass Mode
23-66 Reset Continuous Bin Data 25-9* Service 27-17 Motor Starters 29-03 Pipe Fill Time 31-01 Bypass Start Time Delay
23-67 Reset Timed Bin Data 25-90 Pump Interlock 27-18 Spin Time for Unused Pumps 29-04 Pipe Fill Rate 31-02 Bypass Trip Time Delay
23-8* Payback Counter 25-91 Manual Alternation 27-19 Reset Current Runtime Hours 29-05 Filled Setpoint 31-03 Test Mode Activation
23-80 Power Reference Factor 26-** Analog I/O Option 27-2* Bandwidth Settings 29-06 No-Flow Disable Timer 31-10 Bypass Status Word
23-81 Energy Cost 26-0* Analog I/O Mode 27-20 Normal Operating Range 29-07 Filled setpoint delay 31-11 Bypass Running Hours
23-82 Investment 26-00 Terminal X42/1 Mode 27-21 Override Limit 29-1* Deragging Function 31-19 Remote Bypass Activation
23-83 Energy Savings 26-01 Terminal X42/3 Mode 27-22 Fixed Speed Only Operating Range 29-10 Derag Cycles 35-** Sensor Input Option
23-84 Cost Savings 26-02 Terminal X42/5 Mode 27-23 Staging Delay 29-11 Derag at Start/Stop 35-0* Temp. Input Mode
24-** Appl. Functions 2 26-1* Analog Input X42/1 27-24 Destaging Delay 29-12 Deragging Run Time 35-00 Term. X48/4 Temperature Unit
24-1* Drive Bypass 26-10 Terminal X42/1 Low Voltage 27-25 Override Hold Time 29-13 Derag Speed [RPM] 35-01 Term. X48/4 Input Type
24-10 Drive Bypass Function 26-11 Terminal X42/1 High Voltage 27-27 Min Speed Destage Delay 29-14 Derag Speed [Hz] 35-02 Term. X48/7 Temperature Unit
MG20MD02
35-03 Term. X48/7 Input Type
35-04 Term. X48/10 Temperature Unit
35-05 Term. X48/10 Input Type
35-06 Temperature Sensor Alarm Function
Appendix
35-1* Temp. Input X48/4
MG20MD02
35-14 Term. X48/4 Filter Time Constant
35-15 Term. X48/4 Temp. Monitor
35-16 Term. X48/4 Low Temp. Limit
35-17 Term. X48/4 High Temp. Limit
35-4* Analog Input X48/2
35-42 Term. X48/2 Low Current
35-43 Term. X48/2 High Current
35-44 Term. X48/2 Low Ref./Feedb. Value
35-45 Term. X48/2 High Ref./Feedb. Value
35-47 Term. X48/2 Live Zero
43-** Unit Readouts
43-0* Component Status
43-00 Component Temp.
Operating Guide
43-01 Auxiliary Temp.

43-1* Power Card Status
43-10 HS Temp. ph.U
43-11 HS Temp. ph.V
43-12 HS Temp. ph.W
43-13 PC Fan A Speed
43-14 PC Fan B Speed
43-15 PC Fan C Speed
43-2* Fan Pow.Card Status
43-20 FPC Fan A Speed
43-21 FPC Fan B Speed

43-22 FPC Fan C Speed
43-23 FPC Fan D Speed
43-24 FPC Fan E Speed
43-25 FPC Fan F Speed
83
9 9
Index VLT® AQUA Drive FC 202
Index Control card

Control card....................................................................................... 39
Control card performance............................................................ 68
A Control card, 10 V DC output....................................................... 68
Abbreviation........................................................................................... 78 Control card, 24 V DC output....................................................... 67
Control card, RS485 serial communication............................. 65
AC USB serial communication............................................................ 68
input................................................................................................. 8, 19
mains................................................................................................ 8, 19 Convention............................................................................................. 78
waveform.............................................................................................. 8 Cooling.............................................................................................. 12, 63
Additional resources.............................................................................. 4 Cooling clearance................................................................................. 23
Alarm log................................................................................................. 25 Cos φ.................................................................................................. 64, 67
Alarms....................................................................................................... 38 Current
AMA level....................................................................................................... 66
AMA......................................................................................... 36, 40, 43 limit....................................................................................................... 47
Automatic motor adaptation....................................................... 30 mode.................................................................................................... 66
range..................................................................................................... 66
Ambient conditions............................................................................. 65 rating.................................................................................................... 40
Analog output................................................................................ 20, 66 DC current............................................................................... 8, 14, 37
Input current...................................................................................... 19
Analog signal......................................................................................... 39
Output current.................................................................................. 37
Analog speed reference..................................................................... 33
Approval..................................................................................................... 8 D
ASM............................................................................................................ 28 Danfoss FC............................................................................................... 22
Auto on................................................................................ 26, 31, 36, 38 DC link....................................................................................................... 39
Automatic energy optimization...................................................... 30 Default settings..................................................................................... 26
Auto-reset................................................................................................ 24 Derating................................................................................................... 65
Auxiliary equipment............................................................................ 23 Digital output......................................................................................... 67
Dimensions...................................................................................... 76, 77
B
Discharge time......................................................................................... 9
Backplate................................................................................................. 12
Disconnect switch................................................................................ 24
Braking.............................................................................................. 36, 41
Displacement power factor.............................................................. 64
Burst transient....................................................................................... 15
E
C
Efficiency........................................................................................... 63, 65
Cable
EMC interference.................................................................................. 17
routing................................................................................................. 23
Motor cable.......................................................................... 14, 18, 63 EMC-compliant installation.............................................................. 14
Motor cable length.......................................................................... 65 Environment........................................................................................... 65
Specifications.................................................................................... 65
Exploded view..................................................................................... 6, 7
Certification............................................................................................... 8
External alarm reset............................................................................. 34
Circuit breaker.................................................................. 23, 69, 70, 71
External command.......................................................................... 8, 38
Clearance requirements..................................................................... 12
External controllers................................................................................ 4
Closed loop............................................................................................. 22
External interlock.................................................................................. 34
Communication option...................................................................... 42
Conduct................................................................................................... 23
F
Control
Fault log................................................................................................... 25
characteristic..................................................................................... 68
signal.................................................................................................... 36 Feedback............................................................... 22, 23, 32, 37, 43, 45
terminal.......................................................................... 26, 28, 36, 38 Floating delta......................................................................................... 19
wiring..................................................................................... 17, 21, 23
Local control........................................................................ 24, 26, 36 Fue............................................................................................................. 69
Wiring................................................................................................... 14 Fuse...................................... 14, 23, 42, 46, 69, 70, 71, 72, 73, 74, 75

Index Operating Guide
Mains
G voltage.......................................................................................... 25, 37
Transient................................................................................................ 8
Ground connection.............................................................................. 23
Maintenance.......................................................................................... 36
Ground wire............................................................................................ 14
Manual initialization............................................................................ 27
Grounded delta..................................................................................... 19
MCT 10............................................................................................... 20, 24
Grounding.......................................................................... 18, 19, 23, 24
Menu key.......................................................................................... 24, 25
H Menu structure...................................................................................... 25
Modbus RTU........................................................................................... 22
Hand on............................................................................................. 26, 36
Motor
Harmonics
cable.............................................................................................. 14, 18
Harmonics............................................................................................. 8
current............................................................................... 8, 25, 30, 43
High altitude.......................................................................................... 65 data........................................................................... 28, 31, 40, 44, 47
High voltage...................................................................................... 9, 24 output.................................................................................................. 64
power..................................................................................... 14, 25, 43
Humidity.................................................................................................. 65 rotation................................................................................................ 31
speed.................................................................................................... 27
I status....................................................................................................... 4
thermal protection.......................................................................... 35
IEC 61800-3............................................................................................. 19 thermistor........................................................................................... 35
Initialization............................................................................................ 27 wiring............................................................................................ 17, 23
Output current.................................................................................. 40
Input Output performance (U, V, W)..................................................... 64
Analog input........................................................................ 20, 39, 66 Thermistor.......................................................................................... 35
Digital input........................................................... 20, 21, 38, 40, 66 Unintended motor rotation......................................................... 10
disconnect.......................................................................................... 19
power................................................................... 8, 14, 17, 19, 23, 38 Mounting.......................................................................................... 12, 23
power wiring...................................................................................... 23
signal.................................................................................................... 22 N
terminal.......................................................................... 19, 22, 24, 39
voltage................................................................................................. 24 Nameplate............................................................................................... 11
Pulse input.......................................................................................... 67 Navigation key.................................................................. 24, 25, 27, 36
Installation
Check list............................................................................................. 23
O
Installation................................................................................... 21, 22
environment...................................................................................... 11 Open loop............................................................................................... 22
Intended use............................................................................................. 4 Operation key........................................................................................ 24
Interference isolation.......................................................................... 23 Optional equipment.............................................................. 19, 21, 24
Interlock................................................................................................... 34 Output power wiring.......................................................................... 23
Items supplied....................................................................................... 11 Overcurrent protection...................................................................... 14
Overload
J High overload............................................................................. 63, 64
Normal overload................................................................. 49, 53, 64
Jumper...................................................................................................... 21 torque................................................................................................... 64
Overvoltage....................................................................... 37, 47, 64, 67
L
LCP............................................................................................................. 24 P
Leakage current............................................................................. 10, 14 Parameter menu structure................................................................ 79
Lifting........................................................................................................ 12 PELV............................................................................... 35, 65, 66, 67, 68
Load sharing........ 9, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, Phase loss................................................................................................ 39
62, 63
PM Motor................................................................................................. 28
Local control panel............................................................................... 24
Potential equalization......................................................................... 15
Potentiometer........................................................................................ 33
M
Main menu.............................................................................................. 25

Index VLT® AQUA Drive FC 202
Power Status mode........................................................................................... 36

Input power................................................................................ 24, 46
STO............................................................................................................. 22
connection......................................................................................... 14
see also Safe Torque Off
factor................................................................................................ 8, 23
Storage.............................................................................................. 11, 65
Power factor........................................................................................... 64
Supply voltage.................................................................. 19, 20, 24, 42
Programming............................................................. 21, 24, 25, 26, 39
Switch....................................................................................................... 22
Q Switching frequency........................................................................... 38
Qualified personnel................................................................................ 9 Symbol...................................................................................................... 78
Quick menu............................................................................................ 25 SynRM....................................................................................................... 29

System feedback..................................................................................... 4
R
Ramp-down time.................................................................................. 47
T
Ramp-up time........................................................................................ 47 Terminal
Output terminal................................................................................ 24
Reference 53........................................................................................................... 22
Reference................................................................ 25, 32, 36, 37, 38 54........................................................................................................... 22
Remote reference............................................................................. 37 tightening torques.......................................................................... 68
Speed reference........................................................... 22, 31, 33, 36
Thermal protection................................................................................ 8
Relay
Relay..................................................................................................... 21 Thermistor........................................................................................ 19, 40
1.............................................................................................................. 67 Torque
2.............................................................................................................. 67 Starting torque.................................................................................. 64
output.................................................................................................. 67 characteristic..................................................................................... 64
Remote commands................................................................................ 4 limit....................................................................................................... 47
Reset....................................................................... 24, 26, 27, 38, 40, 45 Transient protection............................................................................... 8
RFI filter.................................................................................................... 19 Trip

Trip.................................................................................................. 35, 38
RMS current............................................................................................... 8 level......................................................................................... 69, 70, 71
RS485........................................................................................................ 35 lock........................................................................................................ 38
Run command....................................................................................... 31 Troubleshooting................................................................................... 48
Run permissive............................................................................... 34, 37 True power factor................................................................................. 64
Run/stop command............................................................................. 34
U
S UL compliance....................................................................................... 72
Safe Torque Off...................................................................................... 22 Unintended start.............................................................................. 9, 36
Safety........................................................................................................ 10
Serial communication
V
RS485.................................................................................................... 22 Vibration.................................................................................................. 11
Serial communication................................. 20, 22, 26, 36, 37, 38
Voltage imbalance............................................................................... 39
Service...................................................................................................... 36
Voltage level........................................................................................... 66
Setpoint.................................................................................................... 38
VVC+.......................................................................................................... 28
Set-up....................................................................................................... 31
Shielded cable................................................................................ 17, 23 W
Shock......................................................................................................... 11 Warnings.................................................................................................. 38
Short circuit............................................................................................ 41 Weight............................................................................................... 76, 77
Sleep mode............................................................................................. 38 Windmilling............................................................................................ 10
SmartStart............................................................................................... 27 Wire size............................................................................................ 14, 18
Specifications......................................................................................... 22 Wiring
Start-up.................................................................................................... 27 Control wiring................................................................................... 21
Thermistor control wiring............................................................. 19
Status display......................................................................................... 36 schematic............................................................................................ 16

Index Operating Guide

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
130R0336 MG20MD02 10/2016
*MG20MD02*

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ENGINEERING TOMORROW

MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 1

5.3.3 Uploading/Downloading Data to/from the LCP 26

6 Application Set-up Examples 32

7 Maintenance, Diagnostics, and Troubleshooting 36

2 Danfoss A/S © 10/2016 All rights reserved. MG20MD02

9.1 Symbols, Abbreviations, and Conventions 78

MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 3

1.1 Purpose of the Operating Guide 1.4 Product Overview

Other resources are available to understand advanced

4 Danfoss A/S © 10/2016 All rights reserved. MG20MD02

1.4.2 Features • Safe Torque Off. 1 1

optional features includes: • Pipe fill mode.

MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 5

1 1 1.4.3 Exploded Views

Illustration 1.1 Exploded View Enclosure Size A, IP20

6 Danfoss A/S © 10/2016 All rights reserved. MG20MD02

Remove jumper to activate Safe

1 Local control panel (LCP) 11 Relay 2 (04, 05, 06)

7 USB connector 17 Load sharing terminal (DC bus) (-88, +89)

MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 7

1.5 Approvals and Certifications

Area Title Functions

• The rectifier bridge converts the

• Reduce harmonics on the AC 1.6 Disposal

• Stores the DC power.

• Regulated 3-phase output power

• Input power, internal processing,

8 Control circuitry • User interface and external

• Status output and control can be

Illustration 1.3 Frequency Converter Block Diagram

8 Danfoss A/S © 10/2016 All rights reserved. MG20MD02

CAUTION from the LCP, or after a cleared fault condition.

MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 9

Minimum waiting time (minutes)

Table 2.1 Discharge Time

10 Danfoss A/S © 10/2016 All rights reserved. MG20MD02

3.1 Unpacking 3.1.2 Storage

Listed 76X1 E134261 Ind. Contr. Eq.

Illustration 3.1 Product Nameplate (Example)

MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 11

3.3 Mounting Mounting

Illustration 3.3 Proper Mounting with Backplate

• Ensure that the lifting device is suitable for the e

12 Danfoss A/S © 10/2016 All rights reserved. MG20MD02

MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 13

4.1 Safety Instructions 4.3 Grounding

• When a residual current-operated protective • Follow motor manufacturer wiring requirements.

• Input fusing is required to provide short circuit

Wire type and ratings

4.2 EMC-compliant Installation

14 Danfoss A/S © 10/2016 All rights reserved. MG20MD02

For EMC-compliant installation

MG20MD02 Danfoss A/S © 10/2016 All rights reserved. 15

4.4 Wiring Schematic

88 (-) Switch Mode

54 (A IN) 240 V AC, 2 A

Illustration 4.2 Basic Wiring Schematic

16 Danfoss A/S © 10/2016 All rights reserved. MG20MD02