Manual de Mantenimiento de La HMC (Alarma)

HM 8000(F30i Series) HM8000ALE2A
Coolant & Lub. Motor

Overload
Address Symbol Coil Comment
X2.2 MOL.M Coolant & Lub. Pump Overload

A4.1 2034 Coolant & Lub. Pump Overload
R652.7 ARST Alarm Reset
Input Module (AID32E) : Slot 7

X2.2
40, 41
C20A: 48 49, 50
-XJ411:
M
MOL
A4
A3 Spd. Oil Recovery A3 APC1 Control
-QM73 -QM91
A4 Pump Motor A4 Motor (HM1000)
MOL
MOLF MOLK
A3 A3 APC2 Control
Coolant Gun Pump -QM92
a1 Spd.& Y-Servo Fan-QM45 A4 Motor A4 Motor (HM1000)
-QM10 Motor
a2
MOLG MOLL
MOLA A3
A3 Oil Mist Collector -QMA1
A3 -QM76
-QM41 Flood Coolant Pump A4 Motor A4
A4 Motor MOL
MOLH
MOLB A3M Tool Magazine
A3 -QM81
A3 ATC Motor Control -QM85 A4 Servo Amp
-QM42 T-S-C Coolant A4 With Invert
A4 Pump Motor
MOLI
MOLC
A3 Hyd. Unit Heater
A3 Shower Coolant -QM74
-QM43 A4
A4 Pump Motor
MOLJ
MOLD
A3 Flushing Coolant
-QM44
A4 Pump Motor
MOLE
47
48
2.5 2035 External Coolant Unit Alarm

1) Description
An error occurred in an external coolant unit.
2) Cause of problem
① The coolant pressure of the TSC unit has decreased, or the filter of the TSC filter unit is
clogged.
② The pressure switch has an error or the wiring has a problem.
3) Action
① Take necessary measures to solve the problems of both the TSC unit and the filter.
② Check the pressure switch and the wiring, and repair or replace a defective one if
necessary.
Device Connector
Signal Address I/O Numbering
Symbol (Pin)
X3.2
Coolant Pressure -SP15 Input Module Slot 07 XJ411 (44) SP15
(TSCA.M)
X3.3
T.S.C Filter Status -SP16 Input Module Slot 07 XJ411 (11) SP16
(FILT.R)
External Coolant Unit

Alarm
High Press. Coolant

Press. Check D-Time
49
X3.2 TSCA.M T.S.C Unit AL / Coolant Over Flow

F0.6 SA Servo Ready
K9.2 KHTC.M Tank Type High Press. TSC Used
Y0.2 CLTM.R Thru-The-Tool / Spindle Coolant
R628.5 TMB46 High Press. Check D-Time
A4.2 2035 External Coolant Unit Alarm
K12.7 KCO&MD Cool. Dual high TSC or Middle TSC
X3.3 FILT.M TSC Filter Check OK
R662.1 TFSCOF TSC Pressure S/W Checking Off
50
51
2.6 2036 Coolant Level Switch Low

1) Description
The separation chip conveyor or drum filter chip conveyor triggers the Coolant Level alarm.
2) Cause of problem
① The coolant tank runs out of coolant.
② The Level switch has an error or the wiring has a problem.
3) Action
① Refill the coolant tank with coolant.
② Check the level switch and the wiring, and repair or replace a defective one if necessary.
Device Connector
Symbol (Pin)
Coolant Level X3.7
M250 Input Module : Slot 07 XJ411 (42) M250
Alarm (COL.M)
Coolant Level Switch

Low
X3.7 COL.M Coolant Level Alarm

F0.6 SA Servo Ready
A4.3 2036 Coolant Level Switch Low
52
2.7 2037 Power Back Up Module Error

1) Description
A device featuring the optional power backup module has an error in the main power supply
unit.
2) Cause of problem
① Power failure in the workshop
② An error in the power backup module
3) Action
① check the main power supply unit of the workshop.
② If the unit has no error but the problem persists, check the power backup module and
repair or replace it if necessary.
Device Connector
Symbol (Pin)
Power Back-Up X2.6
Input Module : Slot 4 -XCX16 (2) PFM
Module On Check (PFM.M)
Power Back Up
Module Error
X2.6 PFM.M Power Failure Detection

F1.7 MA NC Ready
F0.6 SA Servo Ready
K2.1 KPFM Used Power Back-Up Module
A4.4 2037 Power Back-Up Power Failure Alarm
53
54
2.8 2040 Operator’s Door Open Alarm

1) Description
The door in the main OP side is open.
2) Cause of problem
① The door in the operator's side is open.
② The door itself has an error or the wiring has a problem.
3) Action
① Close the door.
② Check the operator's side safety switch as well as the wiring, and repair or replace a
defective one if necessary.
Device Connector
Symbol (Pin)
Operator Side Door X4.3 Input Module : Slot
-13A XJ411 (6) SODI
Interlock (OSDI.M) 07
Operator’’s Door Open

Alarm

X4.3 OSDI.M Operator Side Door Interlock
A4.7 2040 Operator’s Door Open Alarm
R635.7 AUT Auto Mode
X33.7 ST.M Cycle Start
A25.7 2208 Machine In Service Mode
55
2.9 2049 Spindle Speed Arrival Alarm

1) Description
After the spindle rotation command (M03, M04) was instructed, the spindle has failed to
reach the instructed revolutions within 20 seconds.
2) Cause of problem
① An error found in parameter settings related to the spindle
② An error found in the signal from the main spindle drive unit
③ An error found in the signal from the position coder
3) Action
① Refer to the parameter sheet that comes with the product and check the spindle-related
parameters (N3700∼N4175). Take a necessary measure if an error is found.
② Check the alarm number that is displayed on the main spindle drive unit of the electric
cabinet, and take a necessary measure according to the alarm number.
☞ Refer to "Troubleshooting by the spindle amplifier alarm" in the appendix.
③ Set the parameter (N4001/N4002) to ignore the position coder settings (“1”“0”), and
rotate the spindle to check if the position coder is set properly. If not, take an appropriate
action.
Spindle Speed Arrival

Alarm
Spindle Speed
Arrival Check Time
R626.0 TMB25 Spindle Speed Arrival Check Time

A6.0 2049 Spindle Speed Arrival Alarm
A6.1 2050 Spindle Rotation Malfunction
G70.5 SFRA Spindle Forward
G70.4 SRVA Spindle Reverse
R668.0 SARINT Spindle Speed Arrival Interlock
R658.2 SGHON Gear Shift On
56
(Note) Spindle-related NC Parameter Table
HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA

(TEC:TECNOMACH DIA:U.S.A)
NO. DATA REMARKS NO. DATA REMARKS
03623 X 1 04832 S1 0
Y 1 Index / Rotary Table 04900 S1 00000000
Z 1 Magnification for pitch error 04911 S1 0
B 0 com pensation for each axis 04912 S1 0
5 0 04913 S1 0
03624 X 35.0 04914 S1 0
Index / Rotary Table
Y 50.0 04950 S1 00000000
Interval betw een pitch error
Z 50.0 04959 X 00000000
com pensation positions for each
B 0.0 Y 00000000
axis
5 0.0 Z 00000000
? SPINDLE CONTROL [4.18] B 00000000
03700 L1 00100000 5 00000000
03702 L1 00000100 W hether the stop position external setting-type spindle 04960 S1 0 M code specifying the spindle orientation
orientation function is available 04961 S1 0 M code releasing the spindle positioning mode
(Bit 2: First spindle. Bit 3: Second spindle.)
04962 S1 0 M code for specifying a spindle positioning angle
03705 L1 01001010 04963 S1 0.0

03708 L1 00010001 04964 S1 0 Num ber of M codes for specifying a
03716 S1 00000001 spindle positioning angle
03717 S1 1 Motor num ber to each spindle 04970 S1 0 Position gain
03720 S1 4096 Num ber of position coder pulses 04971 S1 0 Position gain multiplier (first stage)
03729 S1 00000001 04972 S1 0 Position gain multiplier (second stage)
03730 S1 (#) Data used for adjusting the gain of 04973 S1 0 Position gain multiplier (third stage)
the analog output of spindle speed 04974 S1 0 Position gain multiplier (fourth stage)
03731 S1 (#) Com pensation value for the offset 04976 S1 0 Drift compensation value (first stage)
voltage of spindle speed analog 04977 S1 0 Drift compensation value (second stage)
03736 L1 4095 Spindle Motor Maxim um Clam p 04978 S1 0 Drift compensation value (third stage)
03740 L1 200 Tim e elapsed prior to checking the 04979 S1 0 Drift compensation value (fourth stage)
spindle speed arrival signal 05006 00000001 If a T code is specified in a block where G50, G04, or G10
is
03741 S1 500 Maxim um spindle speed for gear 1 specified:1: The alarm (PS0245) is issued.
03742 S1 2000 Maxim um spindle speed for gear 2 ? CANNED CYCLES [4.20]
03743 S1 6000 Maxim um spindle speed for gear 3 05101 L1 10000001 #2 G83 and G87 1: Specify a peck drilling cycle
03744 S1 6000 Maxim um spindle speed for gear 4 ? Canned Cycle for Drilling (1/2) [4.20.1]
03751 L1 501 Spindle Motor Speed W hen Switching Fromgear 1 To 05114 L1 M0.1 Return value of high-speed peck drilling cycle
Gear 2, ():Optionto Gear 2 During Tapping, ():Option
05115 L1 M1.0 Clearance value in a peck drilling cycle
03752 L1 2001 Do. From Gear 2 To Gear 3, ():Optionto Gear 2 During ? RIGID TAPPING [4.21]
Tapping, ():Option():Option
05200 L1 00001000 3Bit(Sig) For Rigid Tapping Of Spindle Gear Shift
03761 L1 271 Spindle Speed W hen Switching From Gear 1To Gear 2 05210 L1 29 Rigid tapping mode specification M code
During Tapping, ():Option():Option
05241 S1 270 Maximum spindle speed in rigid tapping (1st gear) ?
Do. From Gear 2 To Gear 3 During The Value depends on their SP. Spec.
03762 L1 1151
Tapping,():Option 05242 S1 1150 Maximum spindle speed in rigid tapping (2nd gear) ?
The Value depends on their SP. Spec.
03771 L1 50 Minim um spindle speed in constant
surface speed control m ode (G96) 05243 S1 3600 Maximum spindle speed in rigid tapping (3rd gear) ?
The Value depends on their SP. Spec.
03772 S1 6000 Maxim um spindle speed
04800 00000000 05261 S1 1500 Time constant for acceleration/deceleration in rigid
tapping for each gear(1st gear) ? The Value depends on
04801 S1 00000000 their SP. Spec.
04810 S1 0 Error pulse difference between the two spindles for 05262 S1 1500 Time constant for acceleration/deceleration in rigid
turning on the spindle phase synchronization tapping for each gear (2nd gear) ? The Value depends
completion signal on their SP. Spec.
04811 S1 0 Error pulse difference between the two spindles for 05263 S1 1500 Time constant for acceleration/deceleration in rigid
issuing an alarm on spindle synchronization tapping for each gear (3rd gear) ? The Value depends
on their SP. Spec.
04821 S1 0 Master axis of each slave spindle 05271 S1 1500 Time constant for acceleration/deceleration in rigid
tapping extraction (first) ? The Value depends on their
under sim ple synchronous spindle SP. Spec.
04826 S1 0 05272 S1 1500 Time constant for acceleration/deceleration in rigid
tapping extraction (second) ? The Value depends on
04831 S1 0 Master axis of each slave spindle their SP. Spec.
under spindle synchronous control
EDITION DATE PAGE

A01 09.02.25 8484848484848
57

04042 S1 30 Velocity loop proportional gain on 04076 S1 33 Ordinary orientation: Motor speed
orientation (High) lim it value on orientation
04043 S1 30 Velocity loop proportional gain on 04077 S1 (#) Orientation stop position shift
orientation (Low ) 04080 S1 80 ⓐ Regenerative pow er lim it for high-
04044 S1 30 Velocity loop proportional gain on speed zone/regenerative pow er lim it
servo m ode (High) 04081 S1 20 Delay time until motor power is cut off
04045 S1 30 Velocity loop proportional gain on 04082 S1 10 Setting of acceleration/deceleration time
servo m ode (Low ) 04083 S1 30 ⓐ Motor voltage on velocity control mode
04046 S1 30 Velocity loop proportional gain on Cs 04084 S1 30 Motor voltage on orientation

contouring control (High) 04085 S1 41 Motor voltage on servo
04047 S1 30 Velocity loop proportional gain on Cs m ode/spindle synchronization
contouring control (Low ) 04086 S1 100 Motor voltage on Cs contouring control
04048 S1 10 Velocity loop integral gain on velocity 04087 S1 115 Overspeed level
control m ode (High) 04088 S1 75 Level for detecting excess velocity
04049 S1 10 ⓐ Velocity loop integral gain on deviation w hen m otor is restrained
velocity control m ode (Low ) 04089 S1 200 Level for detecting excess velocity
04050 S1 10 Velocity loop integral gain on orientation (High) deviation w hen m otor rotates
04051 S1 10 Velocity loop integral gain on orientation (Low) 04090 S1 90 Overload detection level
04052 S1 90 Velocity loop integral gain on servo mode/spindle 04091 S1 100 Rate of change in position gain during reference
synchronization control (High) position return on servo mode
synchronization control (Low) position return on Cs contouring control
04054 S1 50 Velocity loop integral gain on Cs 04094 S1 0 Disturbance torque com pensation
contouring control (High) constant (acceleration feedback
04055 S1 50 Velocity loop integral gain on Cs 04095 S1 0 Adjusted output voltage of speedometer
contouring control (Low ) 04096 S1 0 Adjusted output voltage of load

04056 S1 1200 Gear ratio (High) 04097 S1 0 Feedback gain of spindle speed
04057 S1 300 Gear ratio (Medium High) 04098 S1 0 Maxim um speed for position
04058 S1 100 Gear ratio (Medium Low ) feedback signal detection
04059 S1 100 Gear ratio (Low ) 04099 S1 300 Delay tim e for m otor excitation
04060 S1 500 Position gain on orientation (High) 04100 S1 1500 ⓐ Base speed of motor output specifications
04061 S1 500 Position gain on orientation (Medium High) 04101 S1 95 ⓐ Output limit for motor output specifications
04062 S1 500 Position gain on orientation (Medium Low) 04102 S1 1752 ⓐ Excitation voltage saturation speed at no-load
04063 S1 800 Position gain on orientation (Low ) 04103 S1 0 ⓐ Base speed lim it ratio
04064 S1 100 Ordinary orientation: Rate of change 04104 S1 4500 ⓐ Current loop proportional gain
04065 S1 2500 Position gain on servo m ode/spindle 04106 S1 4500 ⓐ Current loop integral gain
synchronization control (High) 04108 S1 0 ⓐ Velocity at w hich the current loop
04066 S1 2500 Position gain on servo m ode/spindle integral gain is zero
synchronization control (Medium 04109 S1 25 ⓐ Filter time constant for processing saturation related
to the voltage command
04067 S1 2500 Position gain on servo m ode/spindle
synchronization control (Medium 04110 S1 924 ⓐ Current conversion constant
04068 S1 2515 Position gain on servo m ode/spindle 04111 S1 252 ⓐ Secondary current coefficient
synchronization control (Low ) 04112 S1 200 ⓐ Criterion level for saturation related to the voltage
command/PW M command clamp value
04069 S1 3000 Position gain on Cs contouring control (High)
04070 S1 3000 Position gain on Cs contouring 04113 S1 290 ⓐ Slip constant

control (Medium High) 04114 S1 0 ⓐ Slip compensation coefficient for a high-speed
Position gain on Cs contouring zone/slip compensation coefficient at deceleration
04071 S1 3000
control (Medium Low ) 04115 S1 100 ⓐ PW M command clamp value at deceleration
04072 S1 3000 Position gain on Cs contouring control (Low) 04116 S1 5564 ⓐ Motor leakage constant
04073 S1 0 Grid shift on servo m ode 04117 S1 29530 ⓐ Regular-time voltage compensation coefficient for
Reference position return speed on high-speed zone/regular-time motor voltage coefficient
04074 S1 0
Cs contouring control/servo m ode 04118 S1 110 ⓐ Acceleration-time voltage compensation coefficient
for high-speed zone/acceleration-time motor voltage
04075 S1 10 Detection level for orientation completion signal
coefficient
EDITION DATE PAGE

A01 09.02.25 9848484848485
58

04119 S1 29 ⓐ Deceleration-time excitation current change time 04330 S1 0 Acceleration lim itation start speed at
constant/excitation current change time constant deceleration tim e (Low )
04120 S1 0 ⓐ Dead-band rectangular w ave 04334 S1 0 Number of motor sensor arbitrary teeth
com ponent zero voltage/dead-band 04336 S1 0 Switching point used for an acceleration/deceleration
Tim e constant for changing the time constant used for spindle synchronization control
04121 S1 5
torque (TCMD filter tim e constant) 04340 S1 0 Bell-shaped acceleration/deceleration time constant
during spindle synchronization
04122 S1 0 Time constant for velocity detecting filter
04123 S1 30 Short-tim e overload detection tim e 04341 S1 0 Unexpected disturbance torque detection level
04127 S1 142 ⓐ Value displayed on load m eter at 04344 S1 0 Advanced preview feed-forward coefficient
m axim um output 04345 S1 0 Spindle motor speed command detection level

ⓐ Compensation coefficient between the specification Incom plete integration factor
04128 S1 105 04346 S1 0
and TRUE base/maximum torque curve compensation
coefficient 04351 S1 0 Current detection offset
04129 S1 0 ⓐ Secondary current coefficient for rigid tapping 04352 S1 00000000
ⓐ Current loop proportional gain speed
04130 S1 25700 04353 S1 00000000
coefficient/current phase delay compensation
coefficient 04355 S1 0 Motor sensor signal amplitude ratio compensation
04131 S1 0 Tim e constant for velocity detecting 04356 S1 0 Motor sensor signal phase
filter (on Cs contouring control) difference com pensation
04133 S1 320 Motor m odel code 04357 S1 0 Spindle sensor signal am plitude
04134 S1 130 ⓐ Motor overheat detect level (2-word) ratio com pensation
04135 S1 0 Grid shift during Cs contouring 04358 S1 0 Spindle sensor signal phase
control m ode l (2-w ord) difference com pensation
04160 S1 0 Hysteresis of speed detection level 04361 S1 0 Number of spindle sensor arbitrary teeth
04162 S1 0 Integral gain of velocity loop during cutting feed on Cs 04362 S1 0 Load m eter com pensation 1
contouring control mode (High)
04363 S1 0 Load m eter com pensation 2
04163 S1 0 Integral gain of velocity loop during cutting feed on Cs 04364 S1 0 Load m eter com pensation 3
contouring control mode (Low) Spindle synchronization orientation
04369 S1 0
04169 S1 0 ⓐ Temperature monitoring time constant deceleration coefficient
04170 S1 0 Current overload alarm detection level 04384 S1 0 Spindle EGB : Maximum acceleration/deceleration value
in automatic phase matching
04171 S1 0 Denominator of arbitrary gear ratio between motor
sensor and spindle (High) Spindle EGB : tim e constant for free-
04385 S1 0
04172 S1 0 Num erator of arbitrary gear ratio running phase m atching
betw een m otor sensor and spindle 04386 S1 0 Spindle EGB : master side detector pulse count
04173 S1 0 Denom inator of arbitrary gear ratio 04387 S1 0 Spindle EGB : synchronization ratio numerator
betw een m otor sensor and spindle 04388 S1 0 Spindle EGB : synchronization ratio denominator
04174 S1 0 Num erator of arbitrary gear ratio 04391 S1 0 Resonance elim ination filter 1 :
betw een m otor sensor and spindle attenuation center frequency
04215 S1 0 Prim ary delay tim e constant in dual 04392 S1 0 Resonance elim ination filter 1 :
position feedback attenuation bandw idth
04224 S1 0 Maximum amplitude in dual position feedback 04393 S1 0 Resonance elimination filter 1 : damping
04225 S1 0 Dual position feedback zero w idth 04394 S1 00000000

04248 S1 0 Spindle load m onitor torque constant 04395 S1 00000000
04249 S1 0 Spindle load m onitor observer gain 1 04396 S1 00000000
04250 S1 0 Spindle load m onitor observer gain 2 04397 S1 00000000
04320 S1 0 Motor acceleration at deceleration time (High) 04398 S1 00000000
04321 S1 0 Motor acceleration at deceleration 04399 S1 00000000
tim e (Medium High) 04400 S1 00000000
04322 S1 0 Motor acceleration at deceleration 04401 S1 00000000
tim e (Medium Low ) 04402 S1 00000000
04323 S1 0 Motor acceleration at deceleration time (Low) 04403 S1 00000000
04326 S1 0 Acceleration lim itation start speed at 04406 S1 0 Acceleration/deceleration time constant at return to the
deceleration tim e (High) reference position in Cs contouring control
04328 S1 0 Com m and m ultiplication for spindle 04408 S1 0 Fine acceleration/deceleration time constant
orientation by position coder 04409 S1 0 Feed-forward timing adjustment coefficient
EDITION DATE PAGE

A01 09.02.25 9848484848485
59

04410 S1 0 Disturbance input function :
m easurem ent start frequency
m easurem ent end frequency
m easurem ent frequency interval
04413 S1 0 Disturbance input function : num ber
of m easurem ents per frequency
disturbance torque com m and
04415 S1 0 Disturbance input function : m otor
speed com m and for m easurem ent
04416 S1 0 Resonance elim ination filter 2 :
attenuation center frequency
attenuation bandw idth
04418 S1 0 Resonance elimination filter 2 : damping


04498 S1 0 Spindle EGB master side : denominator of arbitrary gear

ratio between motor sensor and spindle
04499 S1 0 Spindle EGB master side : numerator of arbitrary gear

ratio between motor sensor and spindle
04500 S1 0 Denominator of arbitrary gear ratio between spindle

sensor and spindle (High)
04501 S1 0 Numerator of arbitrary gear ratio between spindle sensor

and spindle (High)
04502 S1 0 Denominator of arbitrary gear ratio between spindle

sensor and spindle (Low)
04503 S1 0 Numerator of arbitrary gear ratio between spindle sensor

and spindle (Low)
04508 S1 0 Rate of change in acceleration at soft start/stop
EDITION DATE PAGE

A01 09.02.25 9848484848485
60
(Note) To change the parameter settings
(1) Set the mode switch in the main OP to "MDI".
(2) Press the “OFS/SET” key in the right side of the main
OP monitor.
▪ The following soft key bar will be displayed at the
bottom.
(3) Press the [SETTING] button.

▪ The Setting screen appears where the cursor is positioned
at the “PARAMETER WRITE” item on the top.
※ If the screen is not displayed as shown in the right

picture, move to the first page of the Setting
Parameter menu (“0”  “NO.SRH”) and press the
Page Up button three times. Then, you will see the
right screen properly.
(4) Enter the number of 1, and keep pressing the INPUT

and EXEC keys.
★ The “SW0100 Parameter Enable Switch ON”

alarm will occur.
61
(5) Press the “SYSTEM” button in the right side of the

main OP monitor.
bottom.
(6) Press the 〔PARAMETER〕

〕 key in the soft key bar.
▪ You will see the Parameter setting screen.
☞ About the soft key bar

Find a desired parameter number.
Ex) If calling parameter #4175: Enter the number of "4175" and press the
[NO.SRH］soft key in the key bar to move to the Parameter N4175 screen
with the cursor positioned at the number.
Used to turn ON (1) the BIT-format parameter.
Ex) Press this to turn ON (1) only the highlighted BIT-format parameters.
Used to turn OFF (0) the BIT-format parameter.

Ex) Press this to turn OFF (0) only the highlighted BIT-format parameters.
Used to increase or decrease a word-format parameter by adding or subtracting

data.
Ex) If you want to add to or subtract from the existing data included in the
parameter, enter a data value to add or subtract (In subtraction, add "-" in
front of the data value.) and press this button.
Used to enter a parameter value in the word format.
Ex) Regardless of the existing data, enter a data value and press this button.
The data value will be entered immediately and properly.
(7) Select a navigation button that is suitable to your needs, and use it to adjust the value as
necessary.
(8) When done, move back to “SETTING” and turn off “PARAMETER WRITE”(“1” ‘0”).
Then, press the “RESET” key to release the alarm.
62
2.10 2050 Spindle Rotation Malfunction

1) Description
The spindle rotation command is instructed under the condition where the spindle is
prohibited from rotating.
2) Cause of problem
After the machine starts initially, the rotation command is instructed with no revolution (S-
code command) specified.
3) Action
Instruct the spindle rotation command after instructing S-Code.
Spindle Rotation
Malfunction
Initial S-Function
On
63
Gear Shift On
Spindle Gear Range

Low
Spindle Gear Range

Middle
Spindle Gear Range

High
X35.6 SROT.M Manual Spindle Rotation

R654.2 SBY Spindle Stand-By
R649.6 DCL Operator Door Close Confirm
R654.1 SBYA Spindle Stand-By Aux
R635.6 MAN Manual Mode
F0.6 SA Servo Ready
R600.0 M03 Spindle Forward (CW) Rotation
R600.1 M04 Spindle Reverse (CCW) Rotation
R659.1 SFON Initial S-Function On
R626.1 TMB26 Spindle Rotation Overtime
R653.0 MEND M-Function End
R1649.2 S3601AL Command Error Over S3600
K16.7 KMTM150 Used Variable Orientation Func
64

R658.2 GSHON Gear Shift On
A6.1 2050 Spindle Rotation Malfunction
R603.2 M29 Rigid Tapping
F7.2 SF S Function Strobe
R1649.0 M150SF Multi M150 And SF Command
R1649.1 M150CD Multi Only M150 Command
R657.0 SGL Spindle Gear Low
R657.4 SGRL Spindle Gear Range Low
R657.1 SGM Spindle Gear Middle
R657.5 SGRM Spindle Gear Range Middle
R657.2 SGH Spindle Gear High
R657.6 SGRH Spindle Gear Range High
X6.1 GSL.M Spindle Gear Low
Y6.3 GRM.R Spindle Gear Middle
K0.6 KHM1000 If HM1000, Set to 1
Y14.3 SGRM.R Spindle Gear Middle
X6.2 GSM.M Spindle Gear Middle
Y6.4 GRH.R Spindle Gear High
Y14.4 SGRH.R Spindle Gear High
X6.3 GSH.M Spindle Gear High
65
2.11 2051 Spindle Orientation Overtime

1) Description
Since the spindle orientation command was instructed in manual or auto mode, no
completion signal is output within 15 seconds.
2) Cause of problem
① An error in parameter settings related to the spindle orientation
② An error in the position coder or defect in feedback cable
3) Action
① Check the parameters (N4042 ~ N4080) related to spindle orientation if they are set
properly. If not, change the settings as appropriate.
② Check the safety switch, and wiring between sensor and spindle head terminal box, and
between terminal box and spindle drive unit of the electric cabinet, and make repair or
replacement if you encounter a problem.
Spindle Orientation
Overtime
Orientation Check
Time
R625.5 TMB22 Orientation Check Time

A6.2 2051 Spindle Orientation Overtime
R602.0 M19 Spindle Orientation
R618.2 M150 Spindle Multi Orientation
R653.0 MEND M-Function End
66

G70.6 ORCMA Orientation Command
X4.2 OSDO.M Machine Door Unlock By Key Switch
R727.2 MORC Man Spindle Orientation Command
F45.7 ORARA Spindle Orientation Complete
67

04042 S1 30 Velocity loop proportional gain on 04076 S1 33 Ordinary orientation: Motor speed
orientation (High) lim it value on orientation
04043 S1 30 Velocity loop proportional gain on 04077 S1 (#) Orientation stop position shift
orientation (Low ) 04080 S1 80 ⓐ Regenerative pow er lim it for high-
04044 S1 30 Velocity loop proportional gain on speed zone/regenerative pow er lim it
servo m ode (High) 04081 S1 20 Delay time until motor power is cut off
04045 S1 30 Velocity loop proportional gain on 04082 S1 10 Setting of acceleration/deceleration time
servo m ode (Low ) 04083 S1 30 ⓐ Motor voltage on velocity control mode
04046 S1 30 Velocity loop proportional gain on Cs 04084 S1 30 Motor voltage on orientation

contouring control (High) 04085 S1 41 Motor voltage on servo
04047 S1 30 Velocity loop proportional gain on Cs m ode/spindle synchronization
contouring control (Low ) 04086 S1 100 Motor voltage on Cs contouring control
04048 S1 10 Velocity loop integral gain on velocity 04087 S1 115 Overspeed level
control m ode (High) 04088 S1 75 Level for detecting excess velocity
04049 S1 10 ⓐ Velocity loop integral gain on deviation w hen m otor is restrained
velocity control m ode (Low ) 04089 S1 200 Level for detecting excess velocity
04050 S1 10 Velocity loop integral gain on orientation (High) deviation w hen m otor rotates
04051 S1 10 Velocity loop integral gain on orientation (Low) 04090 S1 90 Overload detection level
synchronization control (High) position return on servo mode
synchronization control (Low) position return on Cs contouring control
04054 S1 50 Velocity loop integral gain on Cs 04094 S1 0 Disturbance torque com pensation
contouring control (High) constant (acceleration feedback
04055 S1 50 Velocity loop integral gain on Cs 04095 S1 0 Adjusted output voltage of speedometer
contouring control (Low ) 04096 S1 0 Adjusted output voltage of load

04056 S1 1200 Gear ratio (High) 04097 S1 0 Feedback gain of spindle speed
04057 S1 300 Gear ratio (Medium High) 04098 S1 0 Maxim um speed for position
04058 S1 100 Gear ratio (Medium Low ) feedback signal detection
04059 S1 100 Gear ratio (Low ) 04099 S1 300 Delay tim e for m otor excitation
04060 S1 500 Position gain on orientation (High) 04100 S1 1500 ⓐ Base speed of motor output specifications
04061 S1 500 Position gain on orientation (Medium High) 04101 S1 95 ⓐ Output limit for motor output specifications
04062 S1 500 Position gain on orientation (Medium Low) 04102 S1 1752 ⓐ Excitation voltage saturation speed at no-load
04063 S1 800 Position gain on orientation (Low ) 04103 S1 0 ⓐ Base speed lim it ratio
04064 S1 100 Ordinary orientation: Rate of change 04104 S1 4500 ⓐ Current loop proportional gain
04065 S1 2500 Position gain on servo m ode/spindle 04106 S1 4500 ⓐ Current loop integral gain
synchronization control (High) 04108 S1 0 ⓐ Velocity at w hich the current loop
04066 S1 2500 Position gain on servo m ode/spindle integral gain is zero
synchronization control (Medium 04109 S1 25 ⓐ Filter time constant for processing saturation related
to the voltage command
04067 S1 2500 Position gain on servo m ode/spindle
synchronization control (Medium 04110 S1 924 ⓐ Current conversion constant
04068 S1 2515 Position gain on servo m ode/spindle 04111 S1 252 ⓐ Secondary current coefficient
synchronization control (Low ) 04112 S1 200 ⓐ Criterion level for saturation related to the voltage
command/PW M command clamp value
04069 S1 3000 Position gain on Cs contouring control (High)
04070 S1 3000 Position gain on Cs contouring 04113 S1 290 ⓐ Slip constant

control (Medium High) 04114 S1 0 ⓐ Slip compensation coefficient for a high-speed
Position gain on Cs contouring zone/slip compensation coefficient at deceleration
04071 S1 3000
control (Medium Low ) 04115 S1 100 ⓐ PW M command clamp value at deceleration
04072 S1 3000 Position gain on Cs contouring control (Low) 04116 S1 5564 ⓐ Motor leakage constant
04073 S1 0 Grid shift on servo m ode 04117 S1 29530 ⓐ Regular-time voltage compensation coefficient for
Reference position return speed on high-speed zone/regular-time motor voltage coefficient
04074 S1 0
Cs contouring control/servo m ode 04118 S1 110 ⓐ Acceleration-time voltage compensation coefficient
for high-speed zone/acceleration-time motor voltage
04075 S1 10 Detection level for orientation completion signal
coefficient
EDITION DATE PAGE

A01 09.02.25 9848484848485
68
2.12 2055 Spindle Tool Clamp/Unclamp Overtime Alarm

1) Description
It has passed 10 seconds since the position sensor switch of the spindle tool unclamp
cylinder did not match with the applicable instruction.
2) Cause of problem
① An error in adjusting the position sensor switch
② An error in the wiring or any of its component parts
3) Action
Check the sensor indicator displayed on the proximity switch (located in the rear of the
spindle tool unclamping cylinder) and correct it according to the indicator.
Check the proximity switch, the wiring from the proximity switch to the electric cabinet as
well as the I/O module if there is a problem. Repair or replace the defective part if
necessary.
Part Name Part No. Symbol Spec. Maker
Cable, Proximity/Switch ECBLS0170T - WWAKRT4-2 Turck

Switch, Proximity/PNP ESWPX0265F -SX11/15 BES516-325-E5-C-S4 Balluff
Device Connector
Symbol (Pin)
X6.0
Spindle Tool Clamp -SX11 Input Module : Slot 08 XJ412 (16) SX11
(TCL.M)
Spindle Tool X6.5
-SX15 Input Module : Slot 08 XJ412 (47) SX15
Unclamp (TUCL.M)
Spindle Tool Y14.0
-YV11 Output Module : Slot 05 XA107 (10) YV11
Unclamp (STUC.R)
69
Spindle Tool Spindle Tool

Unclamp (SX11) Clamp (SX15)
Spindle Tool
Clamp (SX15)
Spindle Tool
Unclamp (SX11)
Spindle Tool CL/UNC

Overtime Alarm
Spindle Tool CL/UNC

Overtime Alarm
R626.5 TMB30 Spindle Clamp / Unclamp Check Time

A6.6 2055 Spindle Tool CL / UNCL Overtime Alarm
A1.6 2015 Spindle Tool Unclamp Alarm
70

Y14.0 STUC.R Spindle Tool Unclamp
Y6.0 STUN.R Spindle Tool Unclamp
X6.0 STCP.M Spindle Tool Clamp
K15.1 K#A Spindle Max. RPM Group A(6K,8K,20K)
X6.5 TUCL.M Spindle Tool Unclamp
F0.6 SA Servo Ready
71
2.13 2056 Gear Shifting Overtime

1) Description
The gear shifting is not complete within 40 seconds after the command was instructed.
2) Cause of problem
① An error found in the solenoid valve for shifting the main spindle gear, or short-circuit of or
error in the gear-shift switch
② An error found in the hydraulic cylinder that shifts the gears, or the shift gear itself is
defective.
3) Action
① Check the solenoid valve, limit switch, wiring cables and I/O module, and make repair or
replacement if you encounter a problem.
② Turn off the machine and loosen the tube connector that is connected to the cylinder.
Move the cylinder piston up or down to check if it works normally. If you feel it's clamped
somewhere, repair it as necessary.
Part Name Part No. Symbol Spec.
Switch, Limit ESWLM0018A -SL12,13,14 WLD2

Solenoid Valve R30699A -YV14 K-DG4V-3-2A-M-U7-H-DI
Solenoid Valve R30691A -YV15,16 K-DG4V-3-6C-M-U7-H-DI
Device Connector
Symbol (Pin)
X6.1 Input Module Slot :
Spindle Gear Low -SL12 XJ412 (32) SL12
(GSL.M) 08
Spindle Gear Middle -SL13 XJ412 (48) SL13
(GSM.M) 08
X6.3
Spindle Gear High -SL14 Input Module Slot :08 XJ412 (15) SL14
(GSH.M)
Y14.5
Spindle Gear Low -YV16 Output Module Slot 2 XJ401 (38) KAR54
(GRM.R)
Y14.3
Spindle Gear Middle -YV14 Output Module Slot 2 XJ401 (6) KAR52
(GRM.R)
Y14.4
Spindle Gear High -YV15 Output Module Slot 2 XJ401 (23) KAR53
(GRH.R)
72
Gear Shift O.K Check

Time
Gear Shift Overtime
Gear Shift On
Spindle Gear Range

Low
Spindle Gear Range

Middle
Spindle Gear Range

High

R625.7 TMB24 Gear Shift Overtime
A6.7 2056 Gear Shift Overtime Alarm
R658.2 GSHON Gear Shift On
R657.0 SGL Spindle Gear Low
73

R657.1 SGM Spindle Gear Middle
R657.2 SGH Spindle Gear High
K0.6 KHM1000 If HM1000, Set To 1
X6.2 GSM.M Spindle Gear Middle
YV15 YV16 Cylinder

Piston
YV14
SL14 SL13 SL12
* Hydraulic Flow Diagram of Spindle Head
P T
P T C P T D P T E
A B Unclamp Middle A B High A B Low
Tool
Clamp
C
D E
Φ1.0
Φ1.2 Φ1.0
Tool Gear
Unclamp Shifter
L M H
74
2.14 2058 Tool No. Select Keep Relay Not Set

1) Description
An error in the Keep Relay setting that specifies the maximum number of tool pots.
2) Cause of problem
The Keep Relay setting that enables you to select the maximum number of tool pots is not
specified, or more than one setting is found.
3) Action
Check the Keep Relay settings and select a value appropriate to the machine.
Tool No. Select Keep

Relay Not Set
Tool No. Select Keep

Relay Set O.K

R700.0 TOLSOK Tool No. Select Keep Relay Set O.K
K6.3 K40TS Tool Magazine 40Tools Used
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
A7.1 2058 Tool No. Select Keep Relay Not Set
75
(Note) To change the Keep Relay settings
OP monitor.
bottom.

▪ The Setting screen appears where the cursor is positioned
at the “PARAMETER WRITE” item on the top.


and EXEC keys.

alarm will occur.
76

main OP monitor.
bottom.
(6) Move to the Keep Relay screen.

① Press the soft keys one after another to move to the Keep Relay screen.
② Press to activate the vertical soft key in the lower right corner and press the
[KEEP RELAY] key.
Activate the
1 2 vertical soft key
77
(7) Enter a desired Keep Relay number and press [SEARCH], or move the cursor to the Keep
Relay item and enter 1 or 0. Then, press the INPUT button.
(8) When done, move back to “SETTING” and turn off “PARAMETER WRITE”(“1” ‘0”).
Then, press the “RESET” key to release the alarm.
K-Relay K6.6 K6.5 K6.4 K6.3 K6.2 K6.1 K6.0

120
No. of Tools 60 Tools 40 Tools 90 Tools Matrix
Tools
78
2.15 2059 T-Code Command Illegal Position

1) Description
When the tool magazine or ATC waiting pot had not been initialized, a tool was called (T_:).
2) Cause of problem
① A positioning error in switches that check the home position of ATC or tool magazine
② Defective component part in the switch
3) Action
① Check if the switch works properly on the DGN screen, and adjust the distance from the
dog as appropriate.
② Check the Limit Switch, wiring cables and I/O module, and make repair or replacement if
you encounter a problem.
Device Connector
Symbol (Pin)
Mag. Tool Pot Int. X10.0
-SL39 Input Module Slot 8, 9 XJ413 (16) SL39
Tool Out (TPOT.M)
ATC Sub Changer X10.3
-SX33 Input Module Slot 8, 9 XJ413 (15) SX33
Home Position (SCHP.M)
Arm In (SCAI.M)
Arm Out (SCAO.M)
ATC Waiting Pot X7.6
-SL36 Input Module Slot 8,9 XJ412 (10) SL36
Spindle Side (WPSS.M)
Mag. Side (WPMS.M)
※ T-Code Initial Position
Address X07.6 X07.7 X10.0 X10.1 X10.2 X10.3
Status 1 0 0 1 0 1
T-Code Command
Illegal Position
79
Alarm 2059 / 2060

Aux D-Time
2059B
2059A
T-Code Initial Position
HD40 T-Code
Initial Position
Mag. Tool Pot Tool

Out Interlock
80
R446.0 TMB145 Alarm 2059/2060 Aux D-Time

A7.2 2059 T-Code Command Illegal Position
A32.5 2262 ATC Magazine Guard Door Open
K7.6 KATC ATC Not Use
R730.5 2059B 2059B
R730.6 2060B 2060B
R732.5 2059A 2059A
F212.4 TMN-FM ATC Manual Mode From Matrix
F218.5 MTC-FM Manual Tool Pot Call From Matrix
F218.6 MTR-FM Manual Tool Pot Return From Matrix
R701.6 TFINP T-Code Initial Position
R460.0 TTF T-Code Strobe
R455.0 M06CDF M06 Command Flag
R702.0 TCCMDA T-Code Command Aux
R2401.4 TCCMDF T-Code Command Flag
R702.2 RTCCMD Re-Charge T-Code Command
R708.2 STSECH Spindle Tool Search
R605.2 M45 Spindle Tool No. Set
R700.2 WPTNCM Same Tool Is Commanded With Wait. Pot
R718.4 TSMDM ATC Sub Changer Manual Mode
R842.1 ATCALM ATC Alarm
R701.5 TFNP2 T-Code Initial Position2 (M6)
R701.7 TFIN3 T-Code Initial Position (RTCCMD)
R701.2 TFNP1 T-Code Initial Position1 (TCMDF)
K0.6 KHM1000 If HM1000 Set To 1
R717.2 TFINPA HM4D T-Code Initial Position
X7.7 WPMS.M Waiting Pot Magazine Side
X7.6 WPSS.M Waiting Pot Spindle Side
X10.3 SCHP.M Sub Changer Home Position
X10.1 SCAI.M Cub Changer Arm In
81
X10.2 SCAO.M Cub Changer Arm Out

R5300.3 MTOI.M Magazine Tool Pot Tool Out Interlock
F216.2 WPDT-F Waiting Pot Tool Detect
F216.4 WPS-FM Waiting Pot Spindle Side S/w
F216.5 WPM-FM Waiting Pot Magazine Side S/w
F219.1 SCI-FM ATC Sub Changer Initial Position
X10.0 TPOT.M Magazine Tool Pot –Out Confirm
SL37 SL36
SL39
SX35
SX34
SX33
SL32 SL31
82
(Reference) How to move to DGN (Diagnostic)
(1) Press the “SYSTEM” button in the right side of the main
OP monitor.
bottom.
(2) Move to the DGN screen.

① Press the soft keys one after another to move to the DGN screen.
② Press any soft key in the right corner to activate the vertical soft key bar, and press the
[STATUS] key.
1 2
Activate the vertical
soft key
(3) Enter a desired DGN address and press

[SEARCH] to display the DGN screen of
your choice.
83
◈Tool Search Sequence Chart
Tool Search Start (T _ _;)
★ AL 2250 “ATC OP Manual Mode” occurs

ATC Sub Changer
▪ Turn the mode switch in the manual OP to Auto.
O.P Auto Mode? No
Yes
Searched tool No
=Spd. Tool No? Yes
No
Searched tool No
★ Tool Search Complete
=Wait. Tool No? Yes
No
Double Tool Search? nd

★ 1st Tool to Tool Magazine, And 2 Tool In Valid
Yes
No
★ AL 2059 “T-Code Command Illegal Position” occurs

TMG & ATC Initial
Position? No Confirmed : X7.7(WPMS.M) –SL37 Wait. Pot Mag. Side On
X7.6(WPSS.M) –SL51 Wait. Pot Spd. Side Off
Yes X10.3(SCHP.M) –SX41 Sub Chan. Home Pos. On
X10.1(SCAI.M) –SL44 Sub Changer Arm In On
X10.2(SCAO.M) –SL32 Sub Changer Arm Out Off
1 Sub Changer Mag. Pot Position Output : Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Off
Y12.3(SCS2.R) –YV34 Sub Changer Pos. 2 On
Off
Y12.5(SCS4.R) –YV36 Sub Changer Pos. 4
Completed : X10.4(SCPP.M) –SX34 Sub Chan. Mag. Pos.
On
★ AL 2272 “ATC Sub Changer Pos. Check Alarm” occurs

Sub Changer Pot
Position? No Confirmed : X10.4(SCPP.M) –SX34 Sub Chan. Mag. Pos
On
Yes
2 Sub Changer Arm Out ▪ Output: Y12.1(SCAT.R) –YV32 Sub Changer Arm Out On
Completed : X10.2(SCAO.M) –SL32 Sub Changer Arm Out

On
84
★ AL 2273 “ATC Sub Tool In/Out Alarm” occurs

Sub Changer Arm
Out O.K? No ▪ Check: X10.2(SCAO.M) –SL32 Sub Changer Arm Out On
X10.1(SCAO.M) –SL31 Sub Changer Arm In Off
Yes
3 Sub Changer Wait. Pot Position Output : Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 On
Y12.3(SCS2.R) –YV34 Sub Changer Pos. 2 Off
Completed : X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos

On

Sub Changer Waiting
Pot Pos.? No Confirmed : X10.5(CAWP.M)–SX35 Sub Chan.Wait. Pot Pos. On
Yes
4 Sub Changer Arm In On
Completed : X10.1(SCAO.M) –SL31 Sub Changer Arm In On
★ AL 2273 “ATC Sub Tool In/Out Alarm”” occurs

Sub Changer Arm In
O.K? No ▪ Check: X10.1(SCAO.M) –SL31 Sub Changer Arm In On
Yes
5 Sub Changer Home Position ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Off
▪ Completed: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. On

Sub Changer Home
Position? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. On
Yes
6 Waiting Pot Spindle Side ▪ Output: Y12.0(WPSS.R) –YV40 Waiting Pot Spd. Side On
▪ Completed: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side On
★ AL 2291 “Waiting Pot Spd/Mag. Side Alarm” occurs

Waiting Pot Spindle
Side? No ▪ Check: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side On
X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side Off
Yes
Tool Search Finish
85
◈ Tool Re-Charge Step Sequence Chart
M06 M-Function End
1 Waiting Pot Magazine Side ▪ Output: Y2.7(WPMS.R) –YV30 Waiting Pot Mag. Side On
▪ Completed: X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side On
★ AL 2291 “Waiting Pot Spd/Mag. Side Alarm” occurs

Waiting Pot Spindle
Side? No ▪ Check: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side Off
X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side On
Yes
2 Sub Changer Wait. Pot Position ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 On
▪ Completed: X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos.On

Sub Changer Waiting
Pot Pos.? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. Off
X10.4(SCPP.M) –SX34 Sub Chan. Pot Pos. Off
Yes X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. On
▪ Completed: X10.2(SCAO.M) –SL32 Sub Changer Arm Out On

Sub Changer Arm
Yes
4 Sub Changer Mag. Pot Position ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Off
▪ Completed: X10.4(SCPP.M) –SX34 Sub Chan. Mag. Pos. On

Sub Changer Pot
Position? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. Off
X10.4(SCPP.M) –SX34 Sub Chan. Pot Pos. On
Yes X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. Off
Go to “A””
86
A
Yes
5 Sub Changer Arm In ▪ Output: Y2.5(SBAI.R) –YV31 Sub Changer Arm In On
▪ Completed: X10.1(SCAO.M) –SL31 Sub Changer Arm In On

Sub Changer Arm In
Yes

Sub Changer Home
ATC Re-Charge End
87
2.16 2060 M06 Command Illegal Position

1) Description
A tool change was instructed (by M06 or manually) in other than the home position.
2) Cause of problem
① The tool had not been called before the instruction.
② A tool change command (M06:) was instructed while the tool magazine, the main
changer, the sub changer or the waiting pot was not in the initial state.
3) Action
① You should call a tool before instructing to change it.
T_ _ ; M06 ; or T_ _ M06 ;
② Check the switch on the DGN screen and adjust the distance from the dog as appropriate,
or check the switch, wiring cables and I/O module, and make repair or replacement if you
encounter a problem.
Device Connector Number

Signal Address I/O
Symbol (Pin) ing
X7.7
ATC Waiting Pot
(WPMS.M -SL37 Input Module Slot 8,9 XJ413 (42) SL37
Mag. Side
)
Spindle Side (WPSS.M)
ATC Sub Chg. X10.3
-SX33 Input Module Slot 8,9 XJ413 (15) SX33
Home Position (SCHP.M)
ATC Sub Chg. Arm X10.1
In (SCAI.M)
Mag. Tool Pot Int. X10.0
Tool Out (TPOT.M)
Main Changer Arm X8.5
-SX41 Input Module Slot 08 XJ412 (38) SX41
Home Pos. (CAHP.M)
Spd. Tool Unclamp X8.6
Command (ULMD.M)
Spindle Tool Clamp X8.7
Command (CLMD.M)
88
※ T-Code Initial Position
Addres
X07.6 X07.7 X10.0 X10.1 X10.2 X10.3 X8.5 X8.6 X8.7
s
Status 0 1 0 1 0 1 1 0 0
M06 Command
Illegal Position
Alarm 2059 / 2060

Aux D-Time
2060B
2060A
M06 Initial Position
89
HM4D M06 Initial

Position
Mag. Tool Pot Tool

Out Interlock
R446.0 TMB145 Alarm 2059/2060 Aux D-Time

A7.3 2060 M06 Command Illegal Position
R730.5 2059B 2059B
R730.6 2060B 2060B
R73206 2060A 2060A
R709.1 M06INP M06 Initial Position
R702.0 TCCMDA T-Code Command Aux
R842.1 ATCALM ATC Alarm
R466.0 M06INPA HM4D M06 Initial Position
90

R466.1 M06INPB HM10 M06 Initial Position
X7.7 WPMS.M Waiting Pot Magazine Side
X7.6 WPSS.M Waiting Pot Spindle Side
X10.1 SCAI.M Cub Changer Arm In
R5300.3 MTOI.M Magazine Tool Pot Tool Out Interlock
F216.2 WPDT-F Waiting Pot Tool Detect
R719.6 ATCMMD ATC Main OP manual Mode
R724.5 1CYATC Manual ATC Change 1 Cycle
F216.5 WPM-FM Waiting Pot Magazine Side S/w
F216.4 WPS-FM Waiting Pot Spindle Side S/w
F219.1 SCI-FM ATC Sub Changer Initial Position
X8.5 CAHP.M Main Changer Arm Home Position
X.8.6 MLMD.M Spindle Tool Unclamp Command
X8.7 CLMD Spindle Tool Clamp Command
X10.0 TPOT.M Magazine Tool Pot –Out Confirm
SL37 SL36
SL39
SX35
SX34
SX33 SL32 SL31
91
(Reference) How to move to DGN (Diagnostic)
OP monitor.
bottom.

[STATUS] key.
1 2
Activate the vertical
soft key

your choice.
92
◈ Tool Change (M06) Sequence Chart
Tool Change Start (M06)
1 ATC Change Position & M19 ▪ Return Y, Z to 2nd reference point & Spindle Orientation
▪ Program : G91 G30 Y0 Z0 M19 ;
Spindle
Orientation? No
Yes
ATC Change
Position? No
Yes
▪ Output: Y3.0(ATDO.R) –YV38 ATC Door Open On
2 ATC Door Open Command
▪ Completed: X12.1(ATDO.M) –SL51 ATC Door Open On
★ AL 2245““ATC Door Open /Close Alarm”” occurs

ATC Door Open On
▪ Check: X12.1(ATDO.M) –SL51 ATC Door Open
O.K? No Off
X12.2(ATDC.M) –SL52 ATC Door Close
Yes
★ AL 2060 “M06 Command Illegal Position”” occurs
M06 Command ▪ Check: X7.7(WPMS.M) –SL37 Wait. Pot Mag. Side Off
Initial Position? No X7.6(WPSS.M) –SL51 Wait. Pot Spd. Side On
X10.3(SCHP.M) –SX41 Sub Chan. Home Pos. On
Yes
X10.4(SCMP.M) –SX41 Sub Chan. Pot Pos. Off
X10.5(SCWP.M) –SX41 Sub Chan. Wait Pos. Off
X10.0(TPOT.M) –SL33 Tool Pot Tool Out Int. On
X8.5 (CAHP.M) -SX41 M-Chen. Arm Home Pos. On
No ▪ Check: Perform the tool search.

Program : T _ _;
Yes
3 ATC Changer Motor Rotation Run ▪ Output: Y3.4(CMFW.R) –KM81F ATC Motor Forward On
Tool Unclamp ▪ Check: X8.6(MLMD.M) –SX42 Tool Unclamp Comm. On

Comm. SW On?
Yes
93
4 Tool Unclamp Sol. On Command ▪ Output: Y14.0(STCP.R) –YV11 Spindle Tool Unclamp On
Tool Clamp ▪ Check: X8.7(CLMD.M) –SX43 Spindle Clamp Comm. On

Comm. SW On?
Yes
5 Tool Unclamp Sol. Off Command ▪ Output: Y14.0(STCP.R) –YV11 Spindle Tool Unclamp Off
★ AL 2062““M06 Command Overtime”” occurs

Changer Arm
Home Position? No ▪ Check: X8.5(CAHP.M) –SX41 Changer Arm Home Pos. On
Yes
6 ATC Changer Rotation Motor Stop ▪ Output: Y3.4(CMFW.R) –KM81F ATC Motor Forward Off
7 ATC Door Close Command ▪ Output: Y3.1(ATDC.R) –YV38 ATC Door Close On
▪ Completed: X13.2(CAHP.M) –SL52 ATC Door Close On
★ AL 2245““ATC Door Open /Close Alarm”” occurs

ATC Door Close
O.K? No ▪ Check: X12.1(ATDO.M) –SL51 ATC Door Open Off
X12.2 (ATDC.M) –SL52 ATC Door Close On
Yes
M06 completed
94
2.17 2061 T-Code Command Over Alarm

1) Description
A T code that is not appropriate to the machine is instructed.
2) Cause of problem
A larger pot number than the pot count available in the machine is called.
3) Action
Check the number of the spindle tool data and waiting tool data in "PMC" > "D-Data" and
correct it appropriately and try again.
K-Relay K6.6 K6.5 K6.4 K6.3 K6.2 K6.1 K6.0

120
No. of Tools 60 Tools 40 Tools 90 Tools Matrix
Tools
T-Code Command
Over Alarm
Tool No. Over

Command Error

R710.0 TNOVER Tool No. Over Command Error
R700.1 TFSTB TF Strobe
A7.4 2061 T-Code Command Over Alarm
R9000.1 X<Y Compare X < Y
R7002.4 TZERCF Tool No. Zero Command Flag
R4012.2 1T0COMMD T0 Command
R710.2 TNZERO Tool No. Zero Command
95
2.18 2062 M06 Command Overtime Alarm

1) Description
The tool change command (M06) was instructed but not completed within 10 seconds.
2) Cause of problem
In most cases, this happens if a tool is stuck in the changer arm while it is changed.
3) Action
Move the changer arm to the home position manually and find and resolve the cause of
trouble.
M06 Command
Overtime Alarm
M06 Command
Overtime
M06 Command
Overtime Aux
M06 Command
Overtime Aux 2
96

R625.6 TMB23 M06 Command Overtime
A7.5 2062 M06 Command Overtime Alarm
A7.2 2059 T-Code Command Illegal Position
A7.3 2060 M06 Command Illegal Position
A30.0 2241 Waiting Pot or Spindle Tool Data Zero
R714.2 STSECB Spindle Tool Search Aux.
R714.6 4STSECB Spindle Tool Search Aux.
R730.0 TMB23C M06 Command Overtime Aux.
R631.3 CYSTP Cycle Stop
A31.1 2250 ATC OP Manual Mode
R736.0 TMB23A M06 Command Overtime Aux.
R736.1 TMB23B M06 Command Overtime Aux. 2
K16.7 KMTM150 Used Variable Orientation Func.
F218.5 MTC-FM Manual Tool Pot Call From matrix
F218.6 MTR.FM Manual Tool Pot Return From matrix
Y10.3 SVON.R TMG Servo On
R711.4 SPSTSH Spindle Tool Search Keep
K18.7 KUCENT Keep U-Center Is Used
R600.3 M06 ATC Change Macro Call
F0.5 STL Cycle Start
R5321.0 MANM06 Manual ATC Cycle Command
X12.1 ATDO.M ATC Door Open
K10.3 KATVDR ATC Door Not Used
97
▣ Return to the home position of the ATC changer arm
If the changer arm is stopped for any reason while changing the tools (M06), you must return the
changer arm to the home position manually.
However, the countermeasures may differ according to the cause of trouble. So please find out the
exact cause before restoring or repairing the machine.
(1) If the changer arm is stuck while trying to pull out a tool from the spindle (in the state of
Tool Unclamp)
In most cases, this happens when the changer arm is stuck in the spindle while trying to pull out
a tool after tool unclamping is performed, causing to trigger the " 2062 M06 Command Over
Time” alarm.
(2) If the changer arm is stuck in the spindle after changing a tool (in the state of Tool Clamp)
In most cases, this happens when the changer arm gripper is stuck in a tool after the changer
arm changed the tool and performed the tool clamping, causing to trigger the " 2062 M06
Command Overtime” alarm.
(3) If the changer arm has stopped operation irrelevantly to the spindle
This happens if the machine is emergency stopped or there occurs a power failure while
performing the tool changing.
▶ ATC Recovery
1) If this happens due to the emergency stop or power
failure, take an appropriate measure to solve the
problem and turn power back on before entering
Machine Ready.
2) Turn the mode switch in the main OP to “JOG”.
98
3) Press the CUSTOM1 button from the button bar of

the main OP.
☞ The “PMC Switch” screen appears.
4) Press the MANUAL soft key from the bottom soft

key bar.
☞ The “ATC APC Manual Switch” screen appears.
5) Press the ATC-ON soft key from the bottom soft key
bar.
☞ From the “ATC APC Manual Switch” screen, you
will notice that the “ATC Manual Mode” is turned
on.
6) Depending on the operation that you want to perform, select “TOOL CHANGE STEP
REVERSE” (6-1), (6-3) or “TOOL CHANGE STEP FORWARD” (6-2).
99
6-1) If the changer arm is stuck while trying to pull out a tool from the spindle
From the “ATC Manual Switch” screen, select “TOOL CHANGE STEP REVERSE”.
☞ If the machine is in the state of tool unclamping, manually perform the tool clamping
before proceeding.
▪ How to confirm the state of spindle tool unclamping
Check if the spindle emits the collet air (in MDI or Auto mode), or check if the button
indicator of Tool Unclamp on the manual OP turns on.
6-2) If the changer arm is stuck in the spindle after changing a tool
From the “ATC Manual Switch” screen, select “TOOL CHANGE STEP FORWARD”.
6-3) If the changer arm has stopped operation irrelevantly to the spindle (in the state
of Spindle Unclamp)
From the “ATC Manual Switch” screen, select “TOOL CHANGE STEP REVERSE”.
7) Repeat pressing briefly the “START” button in the

ATC manual OP until the main changer arm moves
to the home position where it doesn't move further.
For 6-1 above:
In this case, the changer arm is stuck in the
spindle for a reason while changing a tool. Return
the changer arm to the home position and find the
cause by performing the tool unclamping
manually.
※ If the manual tool unclamping does not work at all, gently impact on the tool to remove it
with the hammer. Then, check the tool kick distance, the state of the unclamp cylinder,
collet, and the tapering side of the spindle or tool to find out the cause of trouble and take
a necessary measure.
For 6-2 above:
This happens when the gripper of the changer arm is stuck in the tool. If the problem persists
after following the steps below, use a rubber hammer to impact on the end of the changer
arm so that the gripper can be removed. Then, pull out the changer arm and return it to the
home position. Find out the cause of trouble and take a necessary action. (check the tool and
check also if ATC is aligned properly)
For 6-3 above:
This kind of trouble shooting will be made manually while the tools are inserted in the changer
arm. Just in case of a fall of the tool, prepare a shock absorber such as wood palette under
the machine, so that it can protect the machine from the possible fall.
100
① If the spindle is in the process of tool clamping,

manually perform the tool unclamping.
▪ How to confirm the state of spindle tool
unclamping Check if the spindle emits the
collet air (in MDI or Auto mode), or check if
the button indicator of Tool Unclamp on the
manual OP turns on.
② Repeat briefly pressing the “START” button

until the tool in the changer arm inserts to the
spindle completely.
☞ An excessive number of pressing may get
the changer arm off of the spindle, causing
a fall of the tool. So you must stop pressing
the button when the tool is inserted nearly
to the end of the spindle.
③ Press the Tool Clamp button to manually perform the tool clamping on the spindle.
☞ Ensure that the Unclamp button should be turned off.
④ Repeat briefly pressing the “START” button until the changer arm reaches the home
position and wouldn't move further.
☞ If the main changer arm doesn't move further even by your pressing the “START”
button, this indicates that the main changer arm reaches its home position.
Then, the “2243 Must Be ATC M-Changer Man. 1 Cycle” alarm will be displayed on
the NC screen.
8) From the "ATC Manual Switch" screen, select

“TOOL CHANGE 1 CYCLE”, and press the
“START” button to perform the tool changing
automatically. Then, the alarm 2067 will be released
and the ATC home position will be restored.
☞ If the Tool Change 1 Cycle operation is not
performed, check the “Conditions of Manual Tool
Change 1 Cycle” below:
※Conditions of Manual Tool Change 1 Cycle

① ATC Door Open (X12.1), or If there is no door at all: K10.3 (ATC Door Not Used)
② Both Y and Z axes are in the ATC change positions (Y-axis and Z-axis 2nd reference
points): This will be ignored if alarm AL2243 has occurred.
101
③ Switch the mode selection switch on the ATC manual OP to “MA NUAL”.
④ M06 Initial Position
▪ Waiting Pot Spindle Side(X10.3), ▪ Sub Changer Home Position(X10.3),
▪ Sub Changer Arm In (X10.1), ▪ ATC Main Changer Home Position (X8.5)
▪ Operator Door Close Confirm (X4.1, X4.3)
⑤ Servo Ready
7) From the “ATC Manual Switch”, select “DOOR

CLOSE” and press the “START” button to close
the door.
8) From the PMC DATA screen, check the tool number (D450) in the spindle as well as the tool
number (D452) in the waiting pot, and make correction if necessary. When each axis returns to
their respective home position, ATC troubleshooting is completed.
D450 : Tool number in the spindle
D452 : Tool number in the waiting pot
102
※ Reference) Adjusting the position of the ATC arm (centering)

* If you re-assemble the ATC arm, you must perform the centering of the spline and ATC arm.
1) Preparations for centering the ATC arm

① Move the Y and Z axes to their respective
secondary reference point.
▪ Program : G91 G30 Y0 Z0 ;
② Clamp a spline-specific centering fixture into
the spline and perform the spline orientation.
▪ Program : M19 ; Centering
Fixture
③ Insert the arm fixture to the changer arm, and
move the changer arm to the change position
manually.
2) Loosen the bolt on the locking element, and Locking

install the ATC arm fixture at the end of the arm. Element
Fixture
※ Reference) ATC Arm Fixture
42 42
M10×
×1.25 Tap
15
30
Φ11 Drill
20
30
25
100 ▪Necessary Parts

3-BB10×
×40
103
3) Move the ATC changer arm slowly to find out the exact position.
① Use the push bolts on both sides and the pull bolt in the center to adjust the gap between
changer arm fixture and spline fixture to 3.2mm.
Push
Bolt
Fixture
Pull Bolt
Gap: 3.2mm
Push
Bolt
② While impacting on the end of the changer arm using a plastic hammer, fit the centering
fixture to the end smoothly.
③ Leave the fixture in the current position and

tighten the element locking bolts from inch by
inch to as tight as possible.
④ Remove the fixture and tighten the element

locking bolts in the fixture place from inch by
inch to as tight as possible.
104
* Insert the intended tool into the spline or tool boy,

0.3∼
∼0.5mm
and move the changer arm near the tool manually.
Then, release the changer motor brake and rotate
the arm manually until it contacts on the tool.
Check inside of the taper area and make a gap
between.
▪ Correction Target: 0.3∼0.5mm
3.2±
±0.2mm
4) Install C60075314A cap.

▪ 4-BB5×8
Changer
Cap Arm
Cap
5) Insert all the covers that were previously removed to their respective position, and perform
the test run to check if they are installed properly.
105
※ Reference) Reset the reference point for ATC servo magazine

If the ATC sub changer and the tool pot of the magazine do not align properly due to mis-
position of the ATC servo pot, you must restore the reference point of the ATC servo magazine
manually.
1) Move the tool pot #1 to the changer position, and install the centering fixture between tool pot
and sub changer.
Sub
Changer Centering
Fixture
Centering
Fixture
2) Change the value of "Keep Relay K12.2" to 1.

▪ K12.2(KMATC) : If you want to adjust the
position of ATC changer, set it
to 1.
(This will control the servo
motor regardless of the
changer arm position)
3) Press the MODE key on the start screen [r 0000] of the servo drive to display [ rd-off ].
 [ rd-off ] : Ready to operate the jog run
4) From the [ rd-off ] screen, press the down arrow button to display [ Jog.run ].
 [ Jog.run ] : Switch to the jog run mode
106
5) From the [Jog.run] screen, press the SET key to display [ Jr.0000].
 [ Jr.0000 ] : Jog run mode
6) From the [Jr.0000 ] screen, use the up/down arrow keys to

rotate the magazine in a desired direction. In such a way,
adjust the pot position.
 Fine-tune the magazine position
▪ If you want to fine-tune the magazine position, set

parameter #27 to a lower value.
※ Centering the tool pot of the tool magazine

Use the up/down arrow buttons on the [ Jr.0000 ] screen, or press the rotation button on the
manual operation panel. While holding the button, insert the center bar into the centering
fixture until it is inserted smoothly.
▪ When completed, the coordinates of the tool magazine will match with the actual position.
107
7) When the centering of the tool magazine's tool pot is completed, press the SET key.
 [ Jog.run ] : Return to the jog run mode
8) In the [ Jog.run ] screen, press the MODE key to display [ rd-off ].
 [ rd-off ] : Ready to operate the jog run
9) In the [ rd-off ] screen, press the up arrow key to display [ Org.S - - ].
 [ Org.S - - ] : Origin mode
10) From the [Org.S - - ] screen, press and hold the SET key for 7 seconds. The screen will
blink and switch to [r 0001 ].
 [ r 0001 ] : Return to the start screen
11) Turn off the machine and turn it back on. This is the completion of resetting the reference
point.
108
Tool Change Start (M06)
1 ATC Change Position & M19 ▪ Return Y, Z to 2nd reference point & Spindle Orientation
▪ Program : G91 G30 Y0 Z0 M19 ;
Spindle
Orientation? No
Yes
ATC Change
Position? No
Yes
▪ Output: Y3.0(ATDO.R) –YV38 ATC Door Open On
2 ATC Door Open Command
▪ Completed: X12.1(ATDO.M) –SL51 ATC Door Open On
★ AL 2245“ATC Door Open /Close Alarm” occurs

ATC Door Open On
Confirmed: X12.1(ATDO.M) –SL51 ATC Door Open
O.K? No Off
X12.2(ATDC.M) –SL52 ATC Door Close
Yes
M06 Command Confirmed: X7.7(WPMS.M) –SL37 Wait. Pot Mag. Side Off
Initial Position? No X7.6(WPSS.M) –SL51 Wait. Pot Spd. Side On
X10.3(SCHP.M) –SX41 Sub Chan. Home Pos. On
Yes
X10.4(SCMP.M) –SX41 Sub Chan. Pot Pos. Off
X10.5(SCWP.M) –SX41 Sub Chan. Wait Pos. Off
X10.0(TPOT.M) –SL33 Tool Pot Tool Out Int. On
X8.5 (CAHP.M) -SX41 M-Chen. Arm Home Pos. On
★ AL 2060 “M06 Command Illegal Position” occurs

Tool Search O.K?
No ▪ Check: Perform the tool search.
Program : T _ _;
Yes
3 ATC Changer Motor Rotation Run ▪ Output: Y3.4(CMFW.R) –KM81F ATC Motor Forward On
Tool Unclamp ▪ Check: X8.6(MLMD.M) –SX42 Tool Unclamp Comm. On

Comm. SW On?
Yes
109
4 Tool Unclamp Sol. On Command ▪ Output: Y14.0(STCP.R) –YV11 Spindle Tool Unclamp On
Tool Clamp ▪ Check: X8.7(CLMD.M) –SX43 Spindle Clamp Comm. On

Comm. SW On?
Yes
5 Tool Unclamp Sol. Off Command ▪ Output: Y14.0(STCP.R) –YV11 Spindle Tool Unclamp Off
★ AL 2062“M06 Command Overtime” occurs

Changer Arm
Home Position? No ▪ Check: X8.5(CAHP.M) –SX41 Changer Arm Home Pos. On
Yes
6 ATC Changer Rotation Motor Stop ▪ Output: Y3.4(CMFW.R) –KM81F ATC Motor Forward Off
7 ATC Door Close Command

▪ Output: Y3.1(ATDC.R) –YV38 ATC Door Close On
▪ Completed: X13.2(CAHP.M) –SL52 ATC Door Close On
★ AL 2245“ATC Door Open /Close Alarm” occurs

ATC Door Close
O.K? No ▪ Check: X12.1(ATDO.M) –SL51 ATC Door Open Off
X12.2 (ATDC.M) –SL52 ATC Door Close On
Yes
M06 completed
110
2.19 2063 ATC Servo Unit Alarm

1) Description
The servo motor inverter that drives the tool magazine tripped an alarm.
2) Cause of problem
① An error in the servo motor inverter
② An error in the servo motor or the wiring
3) Action
Refer to the servo motor manual, and repair or replace the defective part.
☞ Refer to "Troubleshooting by the servo drive alarm".
Device Connector
Symbol (Pin)
X13.7
TMG Servo Alarm - Input Module : Slot 7,9 XJ413 (33) ALM
(TALM.M)
ATC Servo Unit

Alarm
X13.7 TALM.M TMG Servo Alarm

A7.6 2063 ATC Servo Unit Alarm
111
Tool Magazine Servo Amp
112
◈ Refer to "Troubleshooting by the servo drive alarm".

(1) UV (Under Voltage) Alarm : This alarm warns that the main unit is running out of direct
voltage.
Message
on the front
display
This alarm is tripped when the internal DC link voltage falls below the set
Description
value.
▪ Measure the input voltage on the drive terminal box to check if the tester
reads between 200V and 220V. If not, take a necessary measure to adjust
the voltage to between 200V and 220V.
Troubleshootin Select two from L1, L2, and L3,

g and measure the voltage
between two terminals.
▪ Check if the motor has a short circuit. If so, replace the motor cables
wherever applicable.
▪ Then, turn off the servo drive and turn it back on. See if there occurs the
same alarm. If so, replace the drive because this alarm is tripped from the
defective drive.
Note) The servo drive alarm is tripped to protect the servo drive, the motor, and the
magazine. You restart the drive and release the alarm doesn't mean either the
drive or the motor has an error. You do not need to replace any of these two.
(2) OH (Over Heat) Alarm : This is a overheat alarm.
Message
on the front
display
Description This alarm is tripped if the internal IPM device is overheat or has an error.
▪ Turn off the servo drive and wait until it cools down. Then, turn it back on
Troubleshootin
and see if the same alarm occurs again. If the problem persists, replace the
g
drive because the IPM module of the drive is defective.
113
(3) OV (Over Voltage) Alarm : This alarm warns that the direct voltage to the main unit is
excessive.
Message
on the front
display
Description
value.
Select two from L1, L2, and L3,

and measure the voltage
between two terminals.
▪ Remove the drive and disconnect the regenerative resistor connector to

check if the regenerative resistor (installed at a side of the drive) measures
at 26Ω. If not, replace the resistor.
Troubleshootin Power Board (PAB)
g
Regenerative Regenerati
Resistor ve Resistor
Connector
defective drive.
114
(4) CO Alarm : An alarm that is tripped from an encoder signal error
Message
on the front
display
Description This alarm occurs if the signal from the encoder has an error.
▪ Disconnect the encoder data transfer cable from the servo drive, and
reconnect it as it may be connected improperly.
▪ Check the wiring of the encoder data transfer cable, and replace it if
necessary.
Encoder data
cable
Troubleshootin
g
▪ Check if the motor encoder connector is short-circuited. If so, replace the

motor.
Motor Encoder
Connector
115
(5) OS (Over Speed) Alarm : This is an over-speed alarm.
Message
on the front
display
Description This alarm occurs when the motor speed exceeds the limit.
Encoder data
cable
Troubleshootin
g
necessary.
motor.
Motor Encoder
Connector
116
(6) OL (Over Load) Alarm : This is an overload alarm.
Message
on the front
display
▪ This alarm occurs if the overload state of the servo motor lasts for more
than specified.
▪ Overload detection time
Description
250% ~ : 1 second, 220% ~ : 24 seconds, 200% ~ : 48 seconds
180% ~ : 96 seconds, 160% ~ : 192 seconds, 150% ~ : 384 seconds
140% ~ : 769 seconds, 130% ~ : 1536 seconds
▪ Check if the parameters are set properly.
▪ This alarm occurs if the magazine has a tool overload or asymmetric load,
or has a mechanical error. Turn the magazine manually while increasing
parameter no. 10 and parameter no. 11 by 10 until the magazine rotates
smoothly.
▪ Disconnect the motor power cable and the encoder data transfer cable from
the servo drive, and reconnect them as they may be connected improperly.
Troubleshootin
g
Encoder data
cable
▪ Check the wiring of the motor power cable and the encoder data transfer
cable, and replace them if necessary.
defective drive.
117
(7) OC (Over Current) Alarm : This is an over-current alarm.
Message
on the front
display
Description This alarm is tripped when the motor is over-currented.
▪ Check if the acceleration parameter (No. 29) and the deceleration
Troubleshootin
parameter (No. 30) are set to less than specified.
g
▪ Check the wiring of the motor power cable, and replace it if necessary.
(8) SE Alarm : This is a double interruption alarm.
Message
on the front
display
Description This alarm occurs if the CPU or the MCB of the servo drive has an error.
▪ Reset the parameters of the servo drive, and set them as appropriate again.
Troubleshootin ▪ Then, turn off the servo drive and turn it back on. See if there occurs the
g same alarm. If so, replace the drive because this alarm is tripped from the
defective drive (a MCB error).
(9) PE (Parameter Error) Alarm : This is a parameter error alarm.
Message
on the front
display
This alarm occurs if the parameters of the servo drive are out of the set
Description
range.
▪ Reset the parameters and the compensation values of the servo drive, and
set them as appropriate again.
Troubleshootin
g
defective drive (a MCB error).
118
(10) rP (Residue Pulse) Alarm(ALP-rP) : This alarm occurs due to an excessive position
deviation.
Message
on the front
display
This alarm occurs if the residue pulse (RP) exceeds the limit specified for
Description
parameter no. 19 while the servo drive is controlling the position information.
▪ Check if parameter no. 19 of the residue pulse is set to less than specified.
Encoder data
cable
Troubleshootin
g
▪ Check if the motor has a short circuit. If so, replace the motor encoder
cables wherever applicable.
motor.
Motor Encoder
Connector
119
(11) EN (Battery) Alarm : This alarm occurs due to an encoder backup battery error.
▪ The servo drive that is connected to the motor consumes the battery for driving itself if no
main (external) power is applied.
▪ Battery life (Max current consumption: 150㎂)
1.44 ~ 1.5 years at 25℃
0.89 ~ 0.96 year at 75℃
Message
on the front
display
This alarm is tripped when the encoder backup battery of the servo drive is
Description
discharged or loose.
▪ Replace the encoder backup battery of the servo drive.
Encoder
backup
battery
Troubleshootin
g ▪ Remove the servo drive and check the backup battery of the internal
encoder if the battery connector is connected properly. If you find an error
from the servo drive, replace the servo drive.
Encoder backup battery

connector
Main Control Board (MCB)
120
2.20 2064 ATC Door Open

1) Description
The ATC door is open.
2) Cause of problem
① The signal of closing the door was lost since the door was open abnormally (not in Auto
mode or in Manual mode).
② The switch detecting that the ATC door is closed, or any of its component parts has an
error.
3) Action
① The switch detecting that the ATC door is closed was adjusted incorrectly.
② Check if there is any problem with the switch or the wiring. If so, repair or replace the
defective part.
Device Connector
Symbol (Pin)
X12.1
ATC Door Open -SD51 Input Module Slot 09 XJ413 (24) SD51
(ATDO.M)
X12.2
ATC Door Close -SD52 Input Module Slot 09 XJ413 (39) SD52
(ATDC.M)
ATC Door Open
ATC Door Open

Alarm D-Time
121
X12.2 ATDC.M ATC Door Close

Y3.1 ATDC.R ATC Door Close
R628.4 TMB45 ATC Door Open Alarm D-Time
A7.7 2064 ATC Door Open
A30.4 2245 ATC Door Open/Close Alarm
K10.3 KATCDR ATC Door Not Used
R709.0 ATCMST ATC macro Start
R702.2 MATCDO Manual Door Open Command
R728.6 MATCDC Manual Door Close Command
R407.2 M222 ATC Door Open
R407.3 M223 ATC Door Close
A31.2 2251 ATC Overtime Alarm
A32.3 2260 Tool Magazine Rotation Overtime
R719.7 TMMDON ATC Manual Mode On
F0.6 SA Servo Ready
ATC Door Open

ATC Door Close
Check(SL52)
Check(SL51)
122
2.21 2066 Splash Guard (APC) Door Open (PMG)

1) Description
The splash guard door was open. (This alarm applies only to PMG machines)
2) Cause of problem
① The signal of closing the splash guard door was lost since the door was open abnormally (not in
Auto mode or in Manual mode).
② The switch detecting that the splash guard door is closed, or any of its component parts has an
error.
3) Action
① The switch detecting that the splash guard door is closed was adjusted incorrectly.
② Check if there is any problem with the switch or the wiring. If so, repair or replace the
defective part.
Device Connector
Symbol (Pin)
Splash Guard 1 X16.1
-SL8B Input Module : Slot 10 XJ414 (24) SL8B
Close (SG1C.M)
Splash Guard 2 X16.3
-SL8D Input Module : Slot 10 XJ414 (6) SL8D
Close (SG2C.M)
Splash Guard(APC)
Door Open
123
M259 Command
Delay Time

R4037.7 SGDC1/2 Splash Guard Door Close 1/2
R453.5 TMB206 Command Delay Time
A8.1 2066 Splash Guard(APC) Door Open
R1420.7 PMGSEL PMG Operation Selected
K0.0 KHM63 ACE H63 Machine
K0.1 KHM80 ACE H80 Machine
K10.4 KSGDOR Splash Guard Door Not Used
X16.1 SG1C.M Splash Guard 1 Close
A41.2 2331 Splash Guard Door Open/Close Alarm
R635.6 TMB27 Splash Guard Door Close Check Time
A8.1 MAN Manual Mode
K7.7 KAPC APC Not Used
R4038.0 4SGDOP Splash Guard Door Open Command
R4038.2 4SGDCL Splash Guard Door Close Command
R763.4 MAPCSP Manual APC Stop
R4033.7 APUNLD APC Unload Command
R4034.5 APCLD APC Load Command
F0.6 SA Servo Ready
124
2.22 2067 APC Overtime Alarm

1) Description
A command of M60 (Pallet Change), M61 (APC Unload) or M62(APC Load) was instructed
but not complete within 150 seconds since then.
2) Cause of problem
An error in adjusting the detection switch for each sequence, the solenoid valve, the wiring,
or any of related component parts
3) Action
If there is an error in adjusting the detection switch for each sequence or any of related
component parts, an alarm occurs for each error sequence, according to which
troubleshooting shall be made.
☞ Refer to the “Pallet Change Sequence” chart
APC Overtime
Alarm
APC Overtime
Alarm AUX. 2
125
HM4D APC
Overtime Check
R759.1 2067A1 HM10 APC Overtime Alarm Aux.

R759.2 2067A2 HM4D APC Overtime Alarm Aux. 2
R456.0 TMB220 HM4D APC Overtime Check Time
A10.3 2084
A10.4 2085
A9.1 2074
A9.2 2075
A9.3 2076
126

A40.2 2323 4-th CL/UNCL Alarm
R759.0 APCMST APC Macro Start
A25.3 2204 Feedrate Override 0%
R607.2 M61 APC 1 Unload
R607.3 M62 APC 1 Load
R755.7 SETUP Set Up
R1013.2 SETEN Set-Up Enable Condition
R4030.2 4PMGMST PMG Macro Start
R608.3 M70 Pallet or Station Index
R1002.1 PMGROT Table Side Search (PMG Rotation)
R1010.0 NO-SET Set-Up Not Found
K0.0 KHM63 ACE-H63 Machine
K0.1 KM80 ACE-H80 Machine
A40.1 2322 APC Set Up Station Door Open
K10.2 KAUTDR Auto Door for Setup Door Used
R430.1 TM26 APC Auto Door Close Check Time
R648.6 M250A Door interlock Bypass On Aux.
Y12.1 SZAT.R Sub Changer Arm Out
Y12.2 SCS1.R Sub Changer Position 1
X40.2 PMMD.M APC OP Manual Mode-HM4D
127
※ Pallet Changing (M60) Sequence Chart
Pallet Change Start (M60)
1 Pallet Change(Home) Position ▶ Return X to 2nd ref. point / return Y,Z,B to 1st ref.
point
Program : G91 G28 Z0.;
G91 G28 Y0.;
G91 G30 X0.;
G91 G28 B0.;
APC Home Position
▪ Check: X axis: 2nd ref. point / Y,Z,B: 1st ref. point
O.K ? No
Yes
Manual APC O.P

★ AL 2326 “APC OP Manual Mode”” occurs
Auto Mode ? No
▪ From the APC manual OP, turn the mode switch to Auto.
Yes ▪ Check: X40.2(PMMD.M) –SA91 APC Manual Mode
On
APC Initial Position?

★ AL 2068 “Pallet Change Initial Position Alarm”” occurs
No
▪ Check: X18.5(P18F.M) –SX75 APC 180CW Position On
Yes X18.6(P18R.M) –SX76 APC 180CW Position On
X8.2(SUIT.M) –S12 Set-up Door Interlock On
X18.0(AHOM.M) –SX70 APC Home Position On
X19.1(APDN.M) –SX81 APC Down On
X18.1(APOP.M) –SX71 APC Pos. 0/Arm Open On
Set-Up Switch On ?
★ AL 2325 “APC Set-Up Switch Unpush”” occurs
No
▪Press the Set-Up switch on the APC manual OP.
Yes ▪ Check: X40.1(SETU.M) –SB92 Set Up On
2 APC Arm Close ▪ Output: Y12.7(APCL.R) –YV71 APC Arm Close On
▪ Completed: X18.3(SPCL.M) –SX73 APC Arm Close On
APC Arm Close

★ AL 2335 “APC Changer Open/Close Alarm”” occurs
O.K ? No
▪ Check: X18.3(SPCL.M) –SX73 APC Arm Close On
Yes X18.1(SPOP.M) –SX71 APC Arm Open Off
Go To “A””
128
3 Pallet Unclamp ▪ Output: Y15.0(PAUC.R) –YV61 Pallet Unclamp On
▪ Completed: X7.1(PTCL.M) –SP62 Pallet Clamp Off
Pallet Unclamp
★ AL 2327 “Pallet Clamp/Unclamp Alarm”” occurs
O.K ? No
▪ Check: X7.1(PTCL.M) –SP62 Pallet Clamp Off
Yes
4 APC Changer Up ▪ Output: Y13.3(APUL.R) –YV75 APC Up On
▪ Completed: X19.0(APUP.M) –SX81 APC Up On
APC Changer Up
★ AL 2336 “APC Changer Up/Down Alarm”” occurs
O.K ? No
▪ Check: X19.0(APUP.M) –SX81 APC Up On
Yes X19.1(APDN.M) –SX82 APC Down Off
4.1 APC 180 CW Stopper Out ▪ Output: Y13.7(P8RR.R) –YV75 APC 180CW Stop. Out On
▪ Completed: X19.4(P9FO.M) –SX85 APC 180CW Stop. Out On
APC 180 CW
▪ Check: X19.4(P9FO.M) –SX85 APC 180CW Stop. Out On
Stopper Out O.K? No
Yes
Go to “1””
APC 180 CCW
Position O.K? No ▪ Check: X18.5(P18F.M) –SX75 APC 180CW Position “1”
X18.6(P18R.M) –SX76 APC 180CCW Position “2”
Yes
5 APC 180 CW Rotation ▪ Output: Y13.1(PCW.R) –YV73 APC Rota. 180CW On
▪ Completed: X18.5(P18F.M) –SX75 APC 180CW Position On
APC 180CW Rotat.

★ AL 2337 “APC Changer 180CW/CCW Alarm”” occurs
End O.K ? No
▪ Check: X18.5(P18F.M) –SX75 APC 180CW Position On
Yes X18.6(P18R.M) –SX76 APC 180CCW Position Off
Go to “B””
129
“1”
5.1 APC 180 CCW Rotation ▪ Output: Y13.1(PCW.R) –YV73 APC Rota. 180CCW On
▪ Completed: X18.6(P18R.M) –SX76 APC 180CCW Position On
APC 180 CCW

★ AL 2337 “APC Changer 180CW/CCW Alarm”” occurs
Rotat. End O.K ? No
▪ Check: X18.5(P18F.M) –SX75 APC 180CW Position Off
Yes X18.6(P18R.M) –SX76 APC 180CCW Position On
6 APC Changer Down ▪ Output: Y13.4(APDV.R) –YV75 APC Down On
▪ Completed: X19.1(APDN.M) –SX82 APC Down On
APC Changer Down

★ AL 2336 “APC Changer Up/Down Alarm”” occurs
O.K ? No
▪ Check: X19.0(APUP.M) –SX81 APC Up Off
Yes X19.1(APDN.M) –SX82 APC Down On
6.1 APC 180 CW Stopper In ▪ Output: Y13.7(P8RR.R) –YV75 APC 180CW Stop. Out Off
▪ Completed: X19.4(P9FO.M) –SX85 APC 180CW Stop. Out Off
APC 180 CW
▪ Check: X19.4(P9FO.M) –SX85 APC 180CW Stop. Out Off
Stopper In O.K? No
Yes
7 Pallet Clamp ▪ Output: Y15.1(PACL.R) –YV62 Pallet Clamp On
▪ Completed: X7.1(PTCL.M) –SP62 Pallet Clamp On
Pallet Clamp O.K ?

★ AL 2327 “Pallet Clamp/Unclamp Alarm”” occurs
No
▪ Check: X7.1(PTCL.M) –SP62 Pallet Clamp On
Yes
8 APC Arm Open ▪ Output: Y12.7(APCL.R) –YV71 APC Arm Close On
▪ Completed: X18.1(SPOP.M) –SX71 APC Arm Open On
APC Arm Open

★ AL 2335 “APC Changer Open/Close Alarm”” occurs
O.K ? No
▪ Check: X18.1(SPOP.M) –SX71 APC Arm Open On
Yes X18.3(SPCL.M) –SX73 APC Arm Close Off
Pallet Change Finish
130
2.23 2068 Pallet Change Illegal Position

1) Description
A command of M60, M61, M62, M63 or M64 was instructed when the APC was not in the
initial operation state.
2) Cause of problem
① An error in adjusting the switch that checks the initial conditions of APC
② An error in the switch, the wiring, or any of its related parts
3) Action
① An error in adjusting the switch that checks the initial conditions of APC
Find the error-causing switch by referring to the ladder diagram or the DGN screen.
Correct the switch as appropriate and try again.
② Check the switches, the wiring, and the I/O module in this sequence. Make repair or
replacement if necessary.
☞ APC initial conditions
Address X18.5 X18.6 X7.2 X7.5 X8.2 X18.0 X19.1 X18.1 X4.3
1 0
Status 1 1 1 1 1 1 1
0 1
Device Connector
Symbol (Pin)
APC 180 CW X18.5 Input Module Slot
-SX75 XJ410 (47) SX75
Position (P18F.M) 08,10
APC 180 CCW X18.6 Input Module Slot
-SX76 XJ410 (30) SX76
Position (P18R.M) 08,10
X7.2
Table Clamp -SL63 Input Module Slot 08 XJ412 (11) SL63
(BCLP.M)
Tool Measure X7.5
-SD62 Input Module Slot 08 XJ412 (43) SD62
Sensor Down Check (TLDN.M)
Set Up Door X8.2
-S12 Input Module Slot 08 XJ412 (39) S12
Interlock (SUIT.M)
X18.0 Input Module Slot
APC Home Position -SX70 XJ410 (46) SX70
(AHOM.M 08,10
X19.1
APC Changer Down -SX82 Input Module Slot 10 XJ413 (28) SX82
(APDN.M)
APC Pos. 0/Arm X18.1 Input Module Slot
-SX71 XJ410 (32) SX71
Open (APOP.M) 08,10
Operator Side Door X4.3
-S13A Input Module Slot 07 XJ411 (06) S13A
Interlock (OSDI.M)
131
Pallet Change Illegal

Position
M61/M62 Command
Illegal Position
M06 Illegal Position

Alarm Aux.
132
APC Illegal Position

R759.3 2068A1 HM10 Pallet Change Illegal Position
R456.1 TMB221 M61/M62 Command Illegal Position
A8.3 2068 Pallet Change Illegal Position
R782.3 M60CHK Illegal Position Alarm Check
A9.5 2078 APC Set-Up Station Door Open
K10.2 KAUTDR Auto Door For Set Up Door Is Used
R430.1 TM26 Auto Door Close Check Time
F102.3 MV4
K0.6 KHM1000 If HM1000 Set to 1
R607.1 M61 APC Pallet 1 Loading
R760.0 M61CD Pallet 1 Loading Command
R761.0 M62CD Pallet 2 Loading Command
R782.2 APCINP APC Initial Position
R755.7 SETUP APC Set Up
R1013.2 SETEN Set Up Enable Condition
R760.7 M61MAN APC1 Unload(M61) M Func. End
133

R761.7 M62MAN APC1 Load(M62) M Func. End
A10.3 2084 APC Set Up Station Door Open
A9.1 2074
A9.2 2075
A9.3 2076
A40.2 2023 4-th CL/UNCL Alarm
X18.5 P18F.M APC180CW Position
X18.6 P18R.M APC180CCW Position
X7.2 BCLP.M Table Clamp
K8.5 KROTAR Rotary Table Used
X7.5 TLDN.M Tool Length Sensor Down
K0.7 KTLENG Moving Type Tool Measure is Used
X8.2 SUIT.M Set-Up Door Interlock-HM4D
K10.5 KSETDR Set-Up Door Interlock Not Used
K16.2 KSSPDR Set-Up Supplier Door Not Used
X18.0 AHOM.M APC Home Position
X70.6 SEAR.M Set-Up Arm Return
X19.1 APDP.M APC Down
X18.1 APOP.M APC Position 0/Open
Y15.5 PRUL.R Pallet Rotation Unlock
R756.7 ST2728 Spindle Tool No. 27or28
A41.6 2335 APC Changer Open/Close Alarm
A41.7 2336 APC Changer Up/Down Alarm
A42.0 2337 APC Changer 180CW/CCW Alarm
R648.6 M250A Door Interlock Bypass On Aux.
134
2.24 2086 Main Changer Overtime Alarm

1) Description
The main changer arm home position signal (X8.5) has not been instructed within 5 seconds
since the main changer motor rotation command (Y3.4) was instructed.
2) Cause of problem
In most cases, this happens if a tool is stuck in the changer arm while it is changed.
3) Action
Move the changer arm to the home position manually and find and resolve the cause of
trouble.
Device Connector
Symbol (Pin)
Home Position (CAHP.M)
Pallet Change Illegal

Position
4D Main Changer
Check Delay Time
R439.7 TMB96 4D Main Changer Check Delay Alarm

A10.5 2086 Main Changer Overtime Alarm
135

Y3.4 CMFW.R Change Motor Forward_HM4D
R5324.5 4ATCS10 Do.10 (Main Changer Home Check)
X8.5 CAHP.M Main Changer Arm Home_ HM4D
▣ Return to the home position of the ATC changer arm
If the changer arm is stopped for any reason while changing the tools (M06), you must return the
changer arm to the home position manually.
However, the countermeasures may differ according to the cause of trouble. So please find out the
exact cause before restoring or repairing the machine.
(1) If the changer arm is stuck while trying to pull out a tool from the spindle (in the state of
Tool Unclamp)
In most cases, this happens when the changer arm is stuck in the spindle while trying to pull out
a tool after tool unclamping is performed, causing to trigger the " 2062 M06 Command Over
Time” alarm.
(2) If the changer arm is stuck in the spindle after changing a tool (in the state of Tool Clamp)
In most cases, this happens when the changer arm gripper is stuck in a tool after the changer
arm changed the tool and performed the tool clamping, causing to trigger the " 2062 M06
Command Overtime” alarm.
(3) If the changer arm has stopped operation irrelevantly to the spindle
This happens if the machine is emergency stopped or there occurs a power failure while
performing the tool changing.
▶ ATC Recovery
1) If this happens due to the emergency stop or power
failure, take an appropriate measure to solve the
problem and turn power back on before entering
Machine Ready.
2) Turn the mode switch in the main OP to “JOG”.
136
3) Press the CUSTOM1 button from the button bar of

the main OP.
☞ The “PMC Switch” screen appears.
4) Press the MANUAL soft key from the bottom soft

key bar.
☞ The “ATC APC Manual Switch” screen appears.
5) Press the ATC-ON soft key from the bottom soft key
bar.
☞ From the “ATC APC Manual Switch” screen, you
will notice that the “ATC Manual Mode” is turned
on.
6) Depending on the operation that you want to perform, select “TOOL CHANGE STEP
REVERSE” (6-1), (6-3) or “TOOL CHANGE STEP FORWARD” (6-2).
137
6-1) If the changer arm is stuck while trying to pull out a tool from the spindle
Turn the mode selection switch on the ATC manual OP to “TOOL CHANGE STEP
REVERSE”.
☞ If the machine is in the state of tool unclamping, manually perform the tool clamping
before proceeding.
▪ How to confirm the state of spindle tool unclamping: Check if the spindle emits the collet
air (in MDI or Auto mode), or check if the button indicator of Tool Unclamp on the
manual OP turns on.
6-2) If the changer arm is stuck in the spindle after changing a tool
FORWARD”.
6-3) If the changer arm has stopped operation irrelevantly to the spindle (in the state
of Spindle Unclamp)
REVERSE”.
7) Repeat pressing briefly the “START” button in the

ATC manual OP until the main changer arm moves
to the home position where it doesn't move further.
For 6-1 above:
In this case, the changer arm is stuck in the
spindle for a reason while changing a tool. Return
the changer arm to the home position and find the
cause by performing the tool unclamping
manually.
☞ If the manual tool unclamping does not work at all, gently impact on the tool to remove it
with the hammer. Then, check the tool kick distance, the state of the unclamp cylinder,
collet, and the tapering side of the spindle or tool to find out the cause of trouble and take
a necessary measure.
For 6-2 above:
This happens when the gripper of the changer arm is stuck in the tool. If the problem persists
after following the steps below, use a rubber hammer to impact on the end of the changer
arm so that the gripper can be removed. Then, pull out the changer arm and return it to the
home position. Find out the cause of trouble and take a necessary action. (check the tool and
check also if ATC is aligned properly)
For 6-3 above:
This kind of trouble shooting will be made manually while the tools are inserted in the changer
138
arm. Just in case of a fall of the tool, prepare a shock absorber such as wood palette under
the machine, so that it can protect the machine from the possible fall.
① If the spindle is in the process of tool clamping,

manually perform the tool unclamping.
☞ How to confirm the state of tool unclamping:
Check if the spindle emits the collet air (in MDI
or Auto mode), or check if the button indicator
of Tool Unclamp on the manual OP turns on.
② Repeat briefly pressing the “START” button

until the tool in the changer arm inserts to the
spindle completely.
☞ An excessive number of pressing may get
the changer arm off of the spindle, causing
a fall of the tool. So you must stop pressing
the button when the tool is inserted nearly
to the end of the spindle.
③ Press the Tool Clamp button to manually perform the tool clamping on the spindle.
☞ Ensure that the Unclamp button should be turned off.
④ Repeat briefly pressing the “START” button until the changer arm reaches the home
position and wouldn't move further.
☞ If the main changer arm doesn't move further even by your pressing the “START”
button, this indicates that the main changer arm reaches its home position.
Then, the “2243 Must Be ATC M-Changer Man. 1 Cycle” alarm will be displayed on
the NC screen.
8) Turn the mode selection switch in the ATC manual

OP to “TOOL CHANGE 1 CYCLE”, and press the
“START” button to perform the tool changing
automatically. Then, the alarm 2067 will be released
and the ATC home position will be restored.
☞ If the Tool Change 1 Cycle operation is not
performed, check the “Conditions of Manual Tool
Change 1 Cycle” below:
139
※Conditions of Manual Tool Change 1 Cycle

① ATC Door Open (X12.1), or If there is no door at all: K10.3 (ATC Door Not Used)
② Both Y and Z axes are in the ATC change positions (Y-axis and Z-axis 2nd reference
points): This will be ignored if alarm AL2243 has occurred.
③ Switch the mode selection switch on the ATC manual OP to “MA NUAL”.
④ M06 Initial Position
▪ Waiting Pot Spindle Side(X10.3), ▪ Sub Changer Home Position(X10.3),
▪ Sub Changer Arm In (X10.1), ▪ ATC Main Changer Home Position (X8.5)
▪ Operator Door Close Confirm (X4.1, X4.3)
⑤ Servo Ready
7) Turn the switch to “DOOR CLOSE” and press the

START button to close the door.
8) From the PMC DATA screen, check the tool number (D450) in the spindle as well as the tool
number (D452) in the waiting pot, and make correction if necessary. When each axis returns to
their respective home position, ATC troubleshooting is completed.
D450 : Tool number in the spindle
D452 : Tool number in the waiting pot
140
2.25 2091 B-Axis Command Error(Inc. Dec. Point)

1) Description
The coordinate instruction on the B axis is invalid.
2) Cause of problem
A number that is not a multiple of 1 degree (i.e., not an integer) was entered in the B-axis
coordinate (angle) instruction.
ex) A decimal point or a special character “/” is used
3) Action
Check the coordinate value and correct a non-integer number or character.
B-Axis Command
Error(Inc.Dec.Point)
B-Axis Command
Error

R600.7 M10 B-Axis(Table) Clamp
F102.0 MV1
141

F102.1 MV2
F102.2 MV3
R753.0 BDATA1 B-Axis Data Compare(.020<.XXX)
R753.1 BDATA2 B-Axis Data Compare(.980>.XXX)
R750.5 BCMDER B-Axis Command Error
R435.4 TMB61 B-Axis Command Error D-Time
A11.2 2091 B-Axis Command Error(Inc. Dec. Point)
R750.2 BACLP B-Axis(Table) Clamp Command
R801.3 AL45IT AL45 Interlock Release
R801.0 BUNCLP B-Axis Unclamp By VM4
R9000.0 X=Y Compare X=Y
142
2.26 2093 X-Axis APC Changer Position Switch Alarm

1) Description
One or more axes from X, Y, Z and B are not in the APC changer home position while the
pallet change instruction (M60, M61 or M62) was performing.
2) Cause of problem
One or more axis-feeding blocks of the macro program are deleted.
3) Action
Check the macro program of changing pallets and find the cause of problem. Correct the
program as necessary.
O9021(M60 APC UNLOAD/LOAD PROGRAM)

(2010.01.08_V.A4_YJ YOO)
G31 IF[#1009EQ1]GOTO100
IF[#3010EQ-1]GOTO600 IF[#1010EQ1]GOTO200
IF[#1019EQ1]GOTO600 GOTO400
#105=#4003 N100M61
G31 GOTO300
IF[#1031NE1]GOTO8 N200M62
IF[#1007EQ1]GOTO5 N300
IF[#1006NE1]GOTO401 G31
GOTO8 IF[#1007EQ1]GOTO500
G31 IF[#1031NE1]GOTO500
N5IF[#1006EQ1]GOTO402 N310#1133=BCD[#982]
GOTO8 #1115=1
N8#1109=1 IF[#1012NE1]GOTO310
N10IF[#1001NE1]GOTO10 #1115=0
#1109=0 GOTO500
N20IF[#1001EQ1]GOTO20 N400#140=10
M78 G65P9999
M10 N401#140=11
G91G28Z0. G65P9999
G91G28Y0. N402#140=12
G91G30X0. G65P9999
G91G28B0. N500G[#105]
G31 N600
N30IF[#1015NE1]GOTO30 M99
143
X-Axis APC Change

Position SW Alarm
APC Home Position

R782.0 APCHP APC Home Position
A11.4 2093 X-Axis APC Change Position switch Alarm
F91.4 ZPY Y-Axis 1st Ref. Return
F94.2 ZPZ Z-Axis 1st Ref. Return
K1.4 KYZAPC
F94.3 ZPB B-Axis 1st Ref. Return
F96.0 ZP2X X-Axis 2nd Ref. Return
144
2.27 2094 Pallet Number Command Error

1) Description
The PMG machine called pallet no. 0, which is a wrong number.
2) Cause of problem
The PMG machine called pallet no. 0, or it called a larger number of pallets than allowed.
3) Action
Check the allowed number of pallets (see PMC data D752 and D754) for the PMG machine,
and correct the number to call as appropriate.
Pallet Number
Command Error

R1001.6 PNZERO Pallet number Command Error
R1001.7 PNOVER Pallet No. Over Command Error
A11.5 2094 Pallet number Command Error
145
2.28 2142 Please Turn Off And On NC Power

1) Description
In the Machine Lock state, activate the B axis to reboot NC.
2) Cause of problem
The B axis was activated in the state of Machine Lock.
3) Action
Turn off the main power and turn it back on. Then, set the reference point for each axis
manually before restarting the machine.
Please Turn Off And

On NC Power
B-Axis Moving At
Machine Lock
B-Axis Moving At
Machine Lock

R644.4 MLKBMV B-Axis Moving At Machine Lock
R644.2 MLKF Please Turn Off And On NC Power
R644.0 MLKA Machine Lock All Axis
F102.3 MV4
G44.1 MLK All Axis Machine
G108.2 ZMLK Z-Axis Machine Lock
R644.1 MLKZ Machine Lock Z-Axis
146
3. Single Block Alarm
3.1 2160 Lub. Level Low

1) Description
The lubricant tank that supplies lubricant to the axial guide ways, the ball screws, and the
bearings has run out of lubricant.
2) Cause of problem
① The lubricant tank has insufficient lubricant.
② An error in the lubricant level switch of the tank or related parts, or problem with the wiring
cables
3) Action
① Refill the lubricant tank in the rear of the machine with lubricant (way lubricant). (it is
recommended to make a rule to refill the tank once every 3 or 4 days (based on 8 hours
per day))
② Check the lubricant tank, connection line between tank and terminal block of the electric
cabinet, and input module, and make repair or replacement if you encounter a problem.
Device Connector
Symbol (Pin)
Lub. Level Check -SV51 XJ411 (3) SV51
(LUB.M) 07
Lub. Level Low
X5.0 LUB.M Lub. Level Low

A19.7 2160 Lub. Level Low
147
Lub. Level
Switch Lub. Level
148
3.2 2161 Lub. Pressure Alarm

1) Description
After the lubricant motor of the lubricant tank that supplies lubricant to machine components
such as guide ways, ball screws and bearings started driving, the pressure does not increase
to a specified level (15Kg/㎠), or it does not fall back to the specified level within 10 seconds
ever since.
2) Cause of problem
① The lubricant supply line (Lub. Hose, Lub. Pipe, Lub. Tube, etc) is loose or has a leak.
② An error in the distributor value
③ An error in the lubricant tank or related parts, or a problem with the wiring cables
3) Action
① Check the lubricant supply line (Lub. Hose, Lub. Pipe, Lub. Tube, etc) and make repair or
② If there is no particular problem with the lubricant supply line but the lubricant is supplied
intensively to a specific component, this is thought to be caused by a defective distributor
valve. If this is the case, replace it with a new one.
③ Check the lubricant tank, connection line between tank and terminal block of the electric
cabinet, and input module, and make repair or replacement if you encounter a problem.
Device Connector
Symbol (Pin)
Lub. Pressure Check -SP51 XJ411 (20) SP51
(LPRS.M) 07
Lub. Pressure Lub. Pressure

Switch Gage
149
Lub. Oil Pressure

Down
Lub. Pressure
Alarm
Lub. Pressure Check

D-Time
R841.6 LPRSAL Lub. Pressure Alarm

A20.0 2161 Lub. Oil Pressure Down
R373.6 AL50R AL50 Reset
R620.0 TM01 Guide Way Lub. Motor On Time
R691.0 NO-MOV No Movement Each Axis
Y0.4 LUBM.R Lubrication For Guide Way
X5.1 LPRS.M Lub. Pressure Check
X5.2 LMS.M Lub. Manual Start
R623.3 TMB4 Lub. Pressure Check D-Time
150
3.3 2162 Parts Count End Alarm

1) Description
The parts count reaches the limit.
2) Cause of problem
The count of the machined parts reaches the maximum value.
3) Action
Adjust the parts count settings, or reset it.
? RUN HOUR AND PARTS COUNT [4.36]
06700 L1 00000001 #0 Part count (0:M02/30,1:M54)
06710 L1 54 M code that counts the number of machined parts
06711 L1 4 Num ber of m achined parts

06712 L1 4 Total num ber of m achined parts
Parts Count End Alarm
F62.7 PRTSF Parts Count(NC) Max

A20.1 2162 Parts Count End Alarm
151
3.4 2164 Oil Cooling Unit Alarm

1) Description
An error occurred in the oil cooling unit that cools down the main spindle.
2) Cause of problem
An error in the oil cooling unit
3) Action
Refer to the oil cooling unit's manual, and check the alarm description and take a necessary
action.
Device Connector
Symbol (Pin)
Oil Cooling Unit Fault -OCFT XJ411 (47) OCFT
(OCFT.M) 07
Oil Cooling Alarm -OCFT1 XJ411 (46) OCFT1
(OCCF.M) 07
Oil Cooling Unit Alarm
X2.5 OCFT.M Oil Cooling Unit Alarm

X2.7 SOCF.M Oil Cooling Alarm
K19.5 KSOCU Special Oil Cooling Unit
R625.3 TMB20 Hyd. Pump On Check Time
A20.3 2164 Oil Cooling Unit Alarm
152
※ Troubleshooting for oil cooler alarms
RUN No. Cause Action
Refer to the user manual of the

● AL 1 Overload of the oil motor pump
pump and check the oil circuit.
The circuit protector “F2” or “S40” is Refer to the user manual and
● AL21
tripped. clean the air filter
The temperature switch for protecting the
heater is tripped.
● AL 4
(only applied to the heater-equipped
models)
Short-circuit of the master temperature
AL 61 ▪Check the sensor if short-
sensor
circuited
Short-circuit of the slave temperature
● AL 62 ▪ Check the connector if
sensor
contacted loose
Short-circuit of the reference
AL 63 ▪ Replace with a new sensor
temperature sensor
AL 71 An error in the CPU of the control board Replace the control board
● A communication error of the control Refer to the user manual and
AL 73
board check DIP switch #1
The “H” and
▪ The controlled temperature exceeds
current
the specified upper limit.
temperature
▪ It exceeds the alarm limit.
indicators blink
The “45” indicator The controlled temperature exceeds
blinks. 45˚C.
The “L” and
▪ The controlled temperature exceeds
current
the specified lower limit.
temperature
▪ It goes below the alarm limit.
indicators blink
The “5” indicator The controlled temperature goes below
blinks. 5˚C.
The “FIL” Clean the filter and reset the
It's time to clean the filter.
indicator blinks machine
The “●” symbol above indicates that the indicator is turned off.
153
☞ Troubleshooting for Kaukan Oil Cooler alarms
Item No. Cause Action

The 1) The PCB is defective. Replace the PCB
machine 2) Fuse A1 for power supply (SMCC- Replace the fuse.
turns on 233) is defective.
1
but no 3) The power supply module SMCC- Replace SMCC-233
response 233 is defective.
is made. 4) The transformer is defective. Replace the transformer
1) Negative sequence wiring of the Reconnect any two phases of 3
power supply unit power phases (see Ch4-4)
2 E01 2) Reconnect only two power phases of Check if three power phases are
3 phases correctly wired.
3) Out of AC220±15% Check the AC power source.
1) The pump motor overload breaker Reset the QFP switch to release
has triggered. the breaker. (Push button)
2) Resetting the QFP switch does not This is because the overload
3 E02
work (push button not released) breaker is damaged. Replace
QFP.
3) The pump motor is defective. Replace the motor.
1) The compressor motor overload Reset the QFP switch to release
breaker has triggered. the breaker. (Push button)
2) Resetting the QFP switch does not This is because the overload
4 E03
work (push button not released) breaker is defective. Replace
QFP.
3) The compressor motor is defective. Replace the motor.
1) The pressure switch of the Replace the switch.
refrigerant is defective.
2) Out of effective range Wait until the temperature falls
5 E04
(-10℃~45℃) in the effective range.
3) The air filter is clogged. Clean the air filter.
4) The condenser is clogged. Clean the condenser.
1) The input pipe is not connected Tighten up the pipe.
properly.
2) The input/output pipes are switched Reconnect and tighten up the
with each other. pipe.
3) The oil/water quantity is too low. Find out the cause and make a
refill.
6 E05 4) The woodruff key of the pump or the Replace the pump or motor.
rotor shaft of motor is worn out.
5) Unable to adjust the pump pressure Replace the pump.
6) Defective oil/water pressure switch Replace the switch.
7) Hose, oil/water filter is clogged. Clean the hose, replace the
oil/water filter (optional).
8) Excessive pump pressure Adjust the pump pressure
154

properly, or check and clean the
oil/water filter if necessary.
7 E06 1) The oil/water is insufficient. Refill the tank with the oil/water.
1) The water in the pipe is not The input/output pipe is clogged.
8 E07 circulating. Cleaning
2) The float switch is burnt out. Replace the switch.
1) The oil/water temperature is below Turn off the power and wait until
9 E08 zero(0℃). the temperature increases.
2) The refrigerant switch is defective. Replace the switch.
10 E09 The oil/water sensor is defective. Replace the sensor.
The room temperature sensor is Replace the sensor.
11 E10
defective.
Excessive oil/water temperature (adjust Contact a technician to adjust
12 E11 the effective range of STC45℃ by a the temperature range or
technician) improve the cooling capacity.
1) Insufficient refrigerant Refill the refrigerant.
13 E12 2) The current cooler has comparably Replace it with a larger-capacity
insufficient cooling capacity. cooler.
▶ If you encounter that the oil/water cooler is overheated during its operation, refill the
refrigerant regularly.
▶ Use only the refrigerant that is specified in the nameplate, or consult with a professional.
※ Troubleshooting for Daikin oil cooler alarms
1) If no alarm occurs but the cooler works abnormally

It doesn't ① The main power is not supplied, or Check the power supply line if
work at all. the power line (L1, L2) is it is connected properly.
(The power improperly connected.
1 indicator of
the control
panel does
not turn on)
① The remote control items [10] and Check if the remote control
The pump [11] are deactivated. items are active.
2 does not ② The pump is locked on operation. Release the lock at the control
operate at all. (The pump is locked on operation panel.
by factory default)
The pump is ① The intake pipe of the pump is Tighten the packing of the
operating but loose. piping.
no oil is ② The intake strainer is clogged. Unclog the intake strainer.
3
flowing. Oil If the oil in the oil tank is
circulation is contaminated, replace with new
insufficient oil.
155

with a lot of ③ The oil quantity level in the oil tank Refill the tank with the oil
noise. has lowered.
④ The pressure loss of the oil Replace the oil pipe with a
discharge pipe is great, and the larger-diameter one, and make
pump relief valve is activated. the length of the pipe shorter.
⑤ The pressure loss of the oil intake ---
pipe is great, and the pump is
cavitating.
① The compressor is stopped under Check if it resumes working
the temperature control. properly after the timer setting
time.
② The anti-restart timer (30 Check if it works properly when
seconds) for the compressor is the oil temperature on the
The pump is
ticking. mouth is 5℃ or higher.
working but
③ The low oil temperature protection Check if it works properly when
4 the
system (below 2℃ on the mouth) the oil temperature on the
compressor is
is active. mouth is 5℃ or higher.
not operating.
④ The low ambient temperature Check if it works properly when
blocking system (below -2℃ in the ambient temperature is 0℃
room temperature) is active. or higher.
⑤ The capacity is set to 10% in Switch to a proper operation
mode 9. mode.
① There is an obstacle near the air Remove the obstacle.
intake/exhaust port.
② The air filter is clogged. Clean the air filter,
③ The room temperature is high and Check the catalog for the
the pump/compressor is load temperature range available for
Both pump
performing. each model. Select an
and
④ The heat load is great. appropriate model to what you
compressor
5 need to use.
are operating
⑤ The temperature is set high. Set the temperature to a proper
but no oil is
degree.
cooling.
⑥ If the temperature of the exhaust Turn off the fail-safe switch
air is almost equal to the room (SW1) on the control board.
temperature while the compressor
is operating, this is because the
refrigerant is insufficient.
① If "---" is displayed on the data Connect the temperature
screen, the sensor used in the sensor properly.
Operational applicable operation mode is not
6 settings are properly connected.
not allowed. ② If "---" is displayed temporarily Turn off the fail-safe switch
when you press the ENT button (SW1) on the control panel.
(right utmost), this is because the
156

fail-safe switch is turned on.
① The signal connection of the alarm The alarms [60] and [63] are
The alarm output is changed partially. compatible with the previous
【64】 and models (AKS5 and AKZ6
【65】are series). However, [64] and [67]
displayed and are changed in the message
7 performed and connection method
differently differently from the 7 series.
from the For more details, refer to the
previous "How to use old models"
models. section at the end of each
instruction manual.
2) If an alarm occurs, (turn off the machine and restart it if you want to set off the alarm)
Alar Alar
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Description Cause Action
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AA 2 Heater ① For AKZ type, no oil is Check if the hydraulic circuit is
overloaded running. connected properly, and the
(S4B1:CN4) pump is operating normally.
(applicable to ① For AKZJ type, the tank Refill the oil.
heater-installed has insufficient oil
models only) quantity.
A6 2 ① DC fan motor is Replace the DC fan motor.
defective.
DC motor is not ① There is a problem in Check the connector, check for
locked communications between any short circuit, and replace
fan motor and control the control device.
device.
① The internal parameter
E1 1 System error Replace the control board.
settings are invalid.
E3 2 ① The oil or room Use the machine within the
temperature is beyond working temperature range.
the working range.
High pressure
② There is an obstacle near Do not place any object within
(high-pressure
the intake/exhaust 500mm near the intake/exhaust
switch
opening. port.
(S3PH:CN6) is
③ The filter is clogged or Refer to Item 8 above, and
tripped)
the condenser is clean the air filter.
contaminated.
④ Others Contact us (Daikin) at the
157
Alar Alar
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customer service team.
E5 2 The ① The oil or room Use the machine within the
compressor is temperature is beyond working temperature range.
overheated. the working range.
(Thermo TH6 ② There is an obstacle near Do not place any object within
on the emission the intake/exhaust 500mm near the intake/exhaust
pipe is tripped) opening. port.
(Compressor ③ The filter is clogged or Refer to Item 8 above, and
head thermo the condenser is clean up the air filter.
(S2B:CN) is contaminated.
tripped)
E6 2 The ① The compressor is Replace the compressor.
compressor defective (needs to be
(M2C) is replaced).
locked.
EH 1 ① The pump is overloaded Use only the operating fluid that
due to use of the high- has the viscosity range of 4 ~
viscosity oil. 200 mm2/s within the working
temperature range.
② The pump motor is over- Check if the power voltage is
Pump high- currented because the lower than the effective range,
currented power voltage is lower or check if there occurs a
Circuit Breaker than the effective range. sudden voltage drop for few
(S1B:CN3) seconds at the startup of
is tripped. peripheral equipment.
③ Disconnected wiring of Replace the pump motor.
the pump motor
④ The pump is clogged with Replace the pump motor.
debris or the motor is
defective.
EJ 1/2 ① Any optional protection Check the result of detection
Optional
device is activated. (For that is performed by the
protective
the unit, there are some protective device.
device is
devices connected by
activated (OP).
factory default)
H1 2 An error in the ①The air sensors used in Check if there is any defective
air temperature the control system is sensor on the monitor of the
sensor short-circuited. operation panel ("99.9" will be
(TH5: Gas Sync displayed for a defective
Sensor) sensor), and check also if the
(TH3: Ambient sensors are connected
Temp Sensor) correctly.
158
Alar Alar
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FH 2 ① The heat of the main If the compressor is operating
body exceeds the cooling at100% of its capacity in normal
capacity of the oil corn. conditions (check this on the
(choice of an monitor), select a model one
inappropriate model) size bigger.
② There is an obstacle near Do not place any object within
the inlet/outlet opening, 500mm near the intake/exhaust
which causes port.
deteriorating the cooling
capacity.
③ The unit is running under If beyond the standard
capacity suppressing temperature, the cooling
control because it has capacity is lowered than the
exceeded the standard nominal capacity by the load
The
temperature (room temp: control system.
temperature on
35℃, oil temp: 35℃), Make sure that the capacity of
the intake
causing deteriorated the oil cooling unit exceeds the
opening
cooling capacity. heat generation of the main unit
exceeds 60℃.
in the entire operating
temperature range.
④ Temperature control is Switch to a proper operation
disabled as the machine mode. (In capacity direct
is operating in mode 9 designation mode, feedback
(capacity direct control of temperature is not
designation mode) enabled.)
⑤ The refrigerant gas is If the temperature of the
leaking. emission air is equal to the
room temperature, there is a
risk of leak of the refrigerant
gas. If this is the case, contact
us to the customer service
team.
JH 2 ① Short circuit of the oil Check if there is any defective
Error in oil temp
temp sensors used in the sensor on the monitor of the
sensor
control system operation panel ("99.9" will be
(TH2: outlet oil
displayed for a defective
temp sensor)
sensor), and check also if the
(TH4: inlet oil
sensors are connected
temp sensor)
correctly.
J3 2 An error in the ① Short circuit or Check if the thermistor is
temp thermistor disconnection of the connected correctly.
on the emission temperature thermistor of
159
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pipe the condenser.
J5 2 Error in the EV ① Short circuit or Check if the thermistor is
valve outlet disconnection of the EV connected correctly.
opening temp valve outlet opening
thermistor temperature thermistor.
J6 2 An error in the ① Short circuit or Check if the thermistor is
of the temperature thermistor of
condenser the condenser.
L0 2 Error in the ① Defective compressor or Replace the control system or
compressor line inverter the compressor.
of the inverter
LC 2 Communication ① There occurred a Replace the control system, or
error between communication error improve the power supply
inverter between temperature condition (such as noise
and temp control MICOM and reduction).
control CPU. inverter MICOM.
P3 2 Error in the ① Short circuit or Check if the thermistor is
on the cooling temperature thermistor of
fin the control box.
P4 2 Error in the ① Short circuit or Check if the thermistor is
on the cooling temperature thermistor
fin on the heat sink.
U0 2 ① The refrigerant piping is Repair the damaged refrigerant
damaged due to piping, and refill the refrigerant
excessive vibration in its gas.
Insufficient gas
transportation, leading to
a leak of the refrigerant
gas.
U1 1 ① The power supply circuit Switch the reverse phases with
is connected in reverse each other.
Power supply
phase.
reverse-phase
② The L3 phase is open. Make sure that the L3 phase is
connection
properly connected to the
power supply terminal block.
U2 2 Sudden power ① The power voltage is Check if there occurs an
failure • below about 70V. instantaneous voltage drop at
Insufficient the startup of peripheral
power equipment.
U9 2 Communication ① Communications error Check if the communication line
160
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s error in other with a slave device. is properly established with the
systems slave device. (this error occurs
(communication only if the slave device does not
error make response in master-slave
between slave communication.)
and master)
UH 2 System line ① The parameter settings Replace the control board.
failure that are saved in the
(EEPROM control board are invalid.
error)
UJ 1/2 ① Any optional protection Check the result of detection
device is activated. that is performed by the
OP2 activated (For the unit, there are protection device.
some devices connected
by factory default)
1E - Temperature ① The temperature of the Check the warning message.
~ range target to be monitored
warning 1 has exceeded the
5E - Temperature specified range. (not a
range fault of the oil cooling
Warning 5 unit)
161
3.5 2166 Filter Changer of TSC. Alarm

1) Description
The filter of the high-pressure coolant unit (TSC) is clogged, which needs to be replaced.
2) Cause of problem
① The filter of the high-pressure coolant unit (TSC) is clogged.
② Error in the filter sensor, possible disconnection of the wiring through to the terminal block
of the electric cabinet, or defective component parts.
3) Action
① Replace the filter with a new one.
② Check the filter unit, and wiring between filter unit and terminal block of the electric
cabinet as well as the input module, and make repair or replacement if you encounter a
problem.
Device Connector
Symbol (Pin)
TSC Filter Check OK -SP16 XJ411 (11) SP16
(FILT.M) 07
Filter Changer of TSC

Alarm
Filter Abnormal Status

Check time
R627.2 TMB35 Filter Abnormal Status Check Time

F0.6 SA Servo Ready
162

A20.5 2166 Filter Changer of TSC. Alarm
K12.7 KCO&MD Cool. Dual High TSC or Did TSC
K11.0 KHFLTSC High TSC Flow Switch Used
K9.2 KHTSC Tank Type High Pressure TSC Used
K4.4 KFIT Filter Check SW is Not Used
163
3.6 2167 High TSC Flow Down Alarm

1) Description
The high-pressure coolant unit (TSC) has insufficient coolant.
2) Cause of problem
① Coolant is not supplied properly because the filter or pump of the high-pressure coolant
unit (TSC) is defective.
② An error in the coolant flow sensor, possible disconnection of the wiring through to the
terminal block of the electric cabinet, or defective component parts.
3) Action
① Check TSC pump & motor, filter and wiring cables, and make repair or replacement if
necessary.
② Check the filter unit, and wiring between filter unit and terminal block of the electric
problem.
Device Connector
Symbol (Pin)
X3.3
TSC Filter Check OK -SP16 Input Module Slot 07 XJ411 (11) SP16
(FILT.M)
Flow Indicator
Abnormal Alarm
Flow Indicator
D-Time

R440.6 TMB103 Filter Abnormal Status Check Time
F0.6 SA Servo Ready
A20.6 2167 High TSC Flow Down Alarm
164

Y8.1 TSC2.R T.S.C Run
K9.2 KHTSC Tank Type High Pressure TSC Used
K11.0 KHFLTSC High ATC Flow Switch Used
165
3.7 2168 Coolant Pressure Down Alarm

1) Description
The coolant pressure alarm has occurred from the high-pressure TSC unit (with tank type or
cool jet & dual, middle TSC).
2) Cause of problem
① Insufficient coolant
② Check the recovery pump motor of the coolant tank, coolant pump & motor and pressure
sensor if they work properly. Check the wiring through to the electric cabinet and make
repair or replacement if necessary.
3) Action
① Refill the tank with the coolant.
② Check the pump motor, and wiring between pressure sensor of TSC unit and OP, and
between OP and terminal block of the electric cabinet as well as the input module, and
make repair or replacement if you encounter a problem.
Device Connector
Symbol (Pin)
Coolant Pressure X3.2 Input Module Slot :
-SP15 XJ411 (44) SP15
Check (TSCA.M) 07
Coolant Pressure
Down Alarm
X3.2 TSCA.M T.S.C Unit Alarm /Coolant Over Flow

F0.6 SA Servo Ready
A20.7 2168 Coolant Pressure Down Alarm
K5.2 KDMTSC Used TSC of Dmvg Type
166
3.8 2170 Tool Life Count End Alarm

1) Description
The tool change signal (of tool life cycle management) is detected.
2) Cause of problem
The tool has reached its life cycle specified in Tool Life Management, triggering the tool
change request signal.
3) Action
Take an action according to the Tool Life Management instructions.
Tool Life Count End

Alarm
F64.0 TLCH Tool Change Request

R652.1 M32H M02/M30 Hold
F2.1 RPDO
167

K8.7 KTLIFE Make Single Block Stop, Life
A21.1 2170 Tool Life Count End Alarm
K13.6 KFMS FMS Interface is Used
R1486.0 FMS.C FMS Mode From Screen
R6520.5 PGNFND Program Not Fount Aux.
R670.0 STFL Start Flag for brake Cace
R666.5 M286F Tool Pre Check Flag
R670.6 M288F M288 Retract Function Flag
K80.3 KTLCEA Tool Life Count End Alarm Not Used
168
3.9 2171 RST Command Alarm On STL

1) Description
Immediately after NC Reset during the auto operation, the cycle start is performed in Auto
mode.
3) Action
If NC reset is performed in auto operation, you must reset it again in Edit mode and then
locate the program block before performing the cycle start in Auto mode.
Reset Command Alarm

On Cycle Start
Flag Reset Alarm
Aux. Reset Alarm

R634.1 MEM Memory Mode
R634.2 TAPE Tape Mode
R835.7 FRSTAL Flag Reset Alarm
A21.2 2171 Reset Command Alarm On Cycle Start
R835.6 RSTALM Aux. Reset Alarm
F1.1 RST NC Reset
R634.0 EDIT Edit Mode
R652.1 M32H M02/M30 Hold
F0.6 SA Servo Ready
G44.1 MLK All Axis Machine Lock
169
3.10 2172 Tool Length Sensor Up Status

1) Description
The Pallet Change command was instructed with the tool length sensor positioned up, or the
operator attempted to move the axis in Jog mode without the command of M75.
2) Cause of problem
Mistake by the operator
3) Action
Ensure that the operator positions down the tool length sensor before instructing Pallet
Change or moving the axis.
M75 : Tool Measure Sensor On
M76 : Tool Measure Sensor Up
M77 : Tool Measure Sensor Down
Tool Length Sensor

Up Status
Tool Length
Sensor On
Tool Length Flag
170

F102.0 MV1
F102.1 MV2
F102.2 MV3 Z-Axis Moving Signal
F102.3 MV4
X34.5 PJF.M Jog Feed +Direction
X34.6 NJF.M Jog Feed -Direction
R800.4 SEN2 Tool Length Sensor On
Y3.3 TLUP.R Tool Length Sensor Up
X7.5 TLDN.M Tool Length Sensor Down
A21.3 2172 Tool Length Sensor Up Status
R800.3 M75F Tool Length Flag
R800.6 M73F M74, 5 Not Use Flag
R652.6 ERST External Reset
R800.1 M74F Work Measure Flag
F0.6 SA Servo Ready
R609.0 M75 Tool Measure Sensor On
F1.3 DEN Distribution End
K0.7 KTLENG Moving Type Tool Meas. Is Used
171
3.11 2173 Wait. & Mag. Pot Tool Detect

1) Description
While any operation of Tool Change, Tool Search or Sub Changer Waiting Pot Side is
performing, the switch for the tool pot tool sensor is turned on.
2) Cause of problem
① A pot that is supposed to be empty has a tool inserted by mistake.
② An error in the tool pot tool sensor of the tool magazine
③ An error in the switch, or the wiring from the switch to the electric cabinet, or any of its
component parts
3) Action
① A tool pot in the spindle where a tool is supposed to be inserted should be empty.
② An error in adjusting the position sensor switch
While checking the indicator on the proximity switch that is installed on the tool pot tool
detect cylinder of the tool magazine, adjust the proximity switch as appropriate.
③ An error in wiring or component parts
Check the proximity switch, the wiring from the proximity switch to the ATC terminal box
and from the terminal box to the electric cabinet as well as the input module if there is a
problem. Repair or replace the defective part if necessary.
Cable, Proximity Switch ECBLS0170F -WK215 BKS B20-1-03 Balluff

Switch, Proximity / PNP ESWPX0265F -SX33 BES516-325-E5-C-S4 Balluff
Device Connector
Symbol (Pin)
ATC Waiting Pot X7.6 Input Module Slot :
-SL36 XJ412 (10) SL36
Spindle Side WPSS.M 8,9
ATC Waiting Pot X11.0 Input Module Slot :
-SX38 XJ413A(12) SX38
Tool Detect WPDT.M 09
172
Wait. Pot Spindle Wait. Pot Tool

Side (SL36) Detect(SX5A)
Wait. & Magazine Pot

Tool Detect
Wait & Mag. Pot

Detect Check Time
R456.5 TMB225 Wait & Mag. Pot Detect Check Time

A21.4 2173 Wait & Mag. Pot Tool Detect
X7.6 WPSS.M Waiting Pot Spindle Side_HM4D
R5304.3 RTCCMF Re-Change T-Code Command Flag
173

X11.0 WPTD.M Waiting Pot Tool Detect
R5319.2 MSCWPP Man Sub Changer Wait.Pot Pos. Command
R5304.5 MAGTOD Magazine Pot Tool Detect
K0.6 KMATRX Matrix Tool Magazine is Used
174
3.12 2175 Hyd. Unit Oil Temperature Alarm

1) Description
A machine featuring a heater-equipped hydraulic unit has an excessive or oil temperature.
2) Cause of problem
① Overheat or over-cooling of the hydraulic oil
② An error in the heater of the hydraulic unit, the wiring through to the electric cabinet, and
any of its component parts
3) Action
① This problem happens because of an error in the heater of the hydraulic unit. Refer to the
product manual and take a necessary measure.
② Check the heater, the heater thermometer and the electric cabinet of the hydraulic unit,
and the wiring between the electric cabinet and the terminal block of the electric cabinet
as well as the input module, and make repair or replacement if you encounter a problem.
Device Connector
Symbol (Pin)
Hyd. Unit Temp High -TH02 XJ411 (27) TH02
(HYDH.M) 07
Hyd. Unit Temp Low -TH03 XJ411 (43) TH03
(HYDL.M) 07
Hyd. Unit Oil

Temperature Alarm
X3.4 HYDH.M Hyd. Unit Temp High

X3.5 HYDL.M Hyd. Unit Temp Low
A21.6 2175 Hyd. Unit Oil Temperature Alarm
175
4. Massage Alarm
4.1 2191 Coolant Chiller Unit Alarm

1) Description
The coolant chiller unit that cools the coolant has a problem.
2) Cause of problem
An error in the coolant chiller unit
3) Action
Refer to the manual of the coolant chiller unit, and check the alarm description and take a
necessary action.
Device Connector
Symbol (Pin)
Coolant Chiller Unit X4.6 Input Module Slot :
-M251 XJ411 (22) M251
Alarm (CCAL.M) 07
Coolant Chiller Unit

Alarm
X4.6 CCAL.M Coolant Chiller Unit Alarm

A23.6 2191 Coolant Chiller Alarm
K14.3 KCHILL When Chiller Used Set 1
176
4.2 2193 Safety Switch Locking Alarm

1) Description
The release key of the splash guard's door-close check safety switch is opened.
2) Cause of problem
① The release key of the safety switch is tripped.
② The safety switch has an error or the wiring has a problem.
3) Action
① Turn the release key of the safety switch to set it off.
Device Connector
Symbol (Pin)
Main Door Unlock X4.2 Input Module Slot :
OSDO XJ411 (39) OSDO
Key Switch (OSDO.M) 07
Operator Side Door X4.3 Input Module Slot :
-S13A XJ411 (06) S13A
Interlock (OSDI.M) 07
Safety Switch Locking

Alarm
Unlocking In Door
Lock Status
Door Lock Timer
R649.1 UNLILK Unlocking in Door Lock Status

A24.0 2193 Safety Switch Unlocking Alarm
177

R439.0 TMB89 Door Lock Time
X4.2 OSDO.M Main Door Unlocking Key Switch
Y11.7 OSDI.M Door Open Condition
178
4.3 2194 Man Axis Moving Interlock

1) Description
One of the axes (X, Y, Z or B) has tripped Axis Interlock. As a result, the Handle or Jog mode
for that axis is disabled.
2) Cause of problem
① Any of ATC, APC, the table or the door was not in its initial position. Or, the sensor switch
was deactivated.
② With an axis being in the reference point, the operator returned the axis to the reference
point in the + direction manually.
3) Action
① Check each and every axis, and adjust the switch as appropriate or take a necessary
action.
ⓐ For the X axis
- APC Arm Interlock
X18.5 X18.6 X18.1 X18.3
Address
(SX75) (SX76) (SX71) (SL76)
1 0
Status 1 1
0 1
- Table/Pallet Unclamp Interlock

X7.2 X7.1 Y15.0 Y15.2
Address
(SL63) (SP62) (YV61) (YV63)
Status 1 1 0 0
- Splash Guard Door Interlock

X4.2 X4.3
Address
(SODO) (S13A)
Status 1 1
ⓑ For the Y axis

- APC Arm Interlock

- ATC Interlock
X8.5 X8.6 X8.7 X12.1 X12.2
Address
(SX41) (SX42) (SX43) (SL51) (SL52)
Status 1 0 0 0 1
179
ⓒ For the Z axis

- APC Arm Interlock

- ATC Interlock
ⓓ For the B axis

- APC Arm Interlock
- B-Axis (Table) Interlock
Address X7.2 (SL63) X7.1 (SP62)
Status 1 1
② When setting the reference point for each axis, turn the selection switch in the - direction,
or reverse the axis in Handle mode before resetting the reference point.
Device Connector
Symbol (Pin)
APC 180 CW Position -SX75 XJ410 (47) SX75
(P18F.M) 08,10
APC 180 CCW Position -SX76 XJ410 (30) SX76
(P18R.M) 08,10
X7.2
Table Clamp -SL63 Input Module Slot 08 XJ412 (11) SL63
(BCLP.M)
Tool Measure Sensor X7.5
-SD62 Input Module Slot 08 XJ412 (43) SD62
Down Check (TLDN.M)
X8.2
Set Up Door Interlock -S12 Input Module Slot 08 XJ412 (39) S12
(SUIT.M)
APC Home Position -SX70 XJ410 (46) SX70
(AHOM.M 08,10
X19.1
APC Changer Down -SX82 Input Module Slot 10 XJ413 (28) SX82
(APDN.M)
APC Pos. 0/Arm Open -SX71 XJ410 (32) SX71
(APOP.M) 08,10
Interlock (OSDI.M)
X7.1
Pallet Clamp -SP62 Input Module Slot 08 XJ412 (28) SP62
(PTCL.M)
Main Door Unlock Key X4.2 OSDO Input Module Slot 07 XJ411 (39) OSDO
180
Device Connector
Symbol (Pin)
Switch (OSDO.M)
Y15.0
Pallet Unclamp -YV61 Output Module Slot 4 XJ403 (03) KAR57
(PAUC.R)
Y15.2
Table Unclamp -YV63 Output Module Slot 4 XJ403 (35) KAR59
(TAUC.R)
Home Pos. (CAHP.M)
Spd. Tool Unclamp X8.6
Command (ULMD.M)
Spindle Tool Clamp X8.7
Command (CLMD.M)
X12.1
ATC Door Open -SL51 Input Module Slot 09 XJ413 (24) SL51
(ATDO.M)
X12.2
ATC Door Close -SL52 Input Module Slot 09 XJ413 (39) SL52
(ATDC.M)
Man Axis Moving

Interlock
181
G130.0 B.ITX X-Axis Interlock

R637.0 JX Jog X-Axis Select
G130.1 B.ITY Y-Axis Interlock
R637.1 JY Jog Y-Axis Select
G130.2 B.ITZ Z-Axis Interlock
R637.2 JZ Jog Z-Axis Select
G130.3 B.IT4 B-Axis Interlock
R637.3 J4 Jog B-Axis Select
G8.0 B.IT All-Axis Interlock
X34.5 PJF.M Jog Feed + Direction
X34.6 NJF.M Jog Feed - Direction
X39.2 HX.M MPG Handle X-Axis Select
X39.3 HY.M MPG Handle Y-Axis Select
X39.4 HZ.M MPG Handle Z-Axis Select
X39.5 H4.M MPG Handle 4th-Axis Select
K3.3 K3MPG K3MPG UsedR635.4
182

R635.4 H Handle Mode
K20.0 KZPX X-Axis Ref. Point Return Keep
F94.0 ZPX X-Axis 1st Ref. Return
K20.1 KZPY Y-Axis Ref. Point Return Keep
F94.1 ZPY Y-Axis 1st Ref. Return
K20.2 KZPZ Z-Axis Ref. Point Return Keep
X34.3 AS4.M Jog Axis Selection 4
G43.7 ZRN Reference Point Return
F96.2 ZP2Z Z-Axis 2nd Ref. Return
F102.3 MV4
K16.3 KBXIT B-Axis Move in Z-Axis Home Pos.
A24.1 2194 Man Moving Interlock
▪ X-axis Interlock
X-Axis Interlock
APC Arm Interlock
183
Table/Pallet Unclamp
Interlock
B-Axis(Table) Clamp
Check Time
R641.5 F0% Feedrate Override 0%

R698.0 IFZONE Machine Interference Zone Error 1
R631.0 SPCLFH Spindle & Coolant at Feed Hold
R631.4 AXINT Axis Interlock by Spclfh
R641.4 AITRLS Axis interlock Release
R769.7 APCINT APC Arm Interlock
184

R731.0 ZXYINT XY-Axis Interlock by Z-Ref. Pos.
G66.0 IGNVRY Ignore Vrdy Off Alarm
R690.3 HOLDON AL88 Alarm Hold on Flag
R649.0 DINON Splash Guard Door Interlock On
R669.0 ZRNB Ref. Point Return for B-Axis
R641.1 ZRNRDY Ref. Point Return One Touch Ready
K50.1 RTIMEM Rigid Tap Interrupt Memory
R2850.5 RTRENB Rigid tape retract Enable
R752.4 TMBINT Table/Pallet Unclamp Interlock
X18.5 P18F.M APC 180 CW Position
X18.6 P18R.M APC 180 CCW Position
X18.1 APOP.M APC Pos. 0/Arm Open
X18.3 APCL.M APC Pos.90/Arm Close
R772.5 APRETC APC Arm Return Confirm
Y8.4 CADV.R Pallet Changer Arm Advance
X16.0 SG1O.M Splash Guard 1 Open
X16.2 SG2O.M Splash Guard 2 Close
R448.4 TMB165 B-Axis(Table) Servo Off D-Time
R624.4 TMB13 B-Axis(Table) Clamp Check Time
Y7.2 TUCL.R Table Unclamp
Y15.2 TAUC.R Table Unclamp
X7.1 PTCL.M Pallet Clamp
R435.2 TMB59 Pallet Unclamp Check Time
Y7.0 PUCL.R Pallet Unclamp
Y15.0 PAUC.R Pallet Unclamp
F3.1 MH
185

R750.5 BCMDER B-Axis Command Error
R750.4 RTCLP Table(Rotary) Clamp
G126.3 SVF4 4th-Axis Servo Off
K0.2 KHM50 Ace-HM50 Machine
X11.7 APLK.M Arm Pin Locking
Y15.3 TACL.M Table Clamp
R797.4 4RTCLP Rotary Table Clamp
▪ Y-axis Interlock
Y-Axis Interlock
Y-Axis(Table)
Interlock Aux.
186
ATC Interlock
R725.3 BITYA Y-Axis Interlock Aux

R752.6 TMBINT1 Table Unclamp Interlock
X12.0 ZAIL.M Z-Axis Interlock
R718.6 ATCINT1 ATC Interlock 1
R408.3 M231 Tool Changer M-Code Aux
R731.0 ZXYINT XY-Axis Interlock by Z-Ref. Pos.
R690.3 HOLDON AL88 Alarm Hold On Flag
X2.6 PFM.M Power Failure Detection
K2.1 KPFM Used Power Back Up Module
187

R757.5 APCCHG Pallet Change Command
R718.7 ATCINT ATC Interlock
X8.5 CAHP.M Main Changer Arm Home_HM4D
K12.2 KMATC When Used Maintenance for ATC
X8.6 MLMD.M Spindle Tool Unclamp Command_HM4D
X8.7 CLMD Spindle Tool Clamp Command_HM4D
▪ Z-axis Interlock
Z-Axis Interlock
Z-Axis Interlock
Aux.
188
ATC Door Z-Axis

Interlock
R725.4 BITZA Z-Axis Interlock Aux

X12.0 ZAIL.M Z-Axis Interlock
R718.6 ATCINT1 ATC Interlock 1
G100.2 +Z Jog +Z Axis
R408.3 M231 Tool Changer M-Code Aux
A27.0 2217 Arm Rot. Count Error Alarm
189

R718.7 ATCINT ATC Interlock
R730.7 ATDZIT ATC Door Z-Axis Interlock
K24.6 KATDOP ATC Door Open Keep
K14.6 KADCZ When Z-Moving After
K24.7 KATDCL ATC Door Close Keep
R709.0 ATCMST ATC Macro Start
▪ B-axis Interlock
B-Axis Interlock
B-Axis Interlock Aux.
190
B-Axis(Table)
Interlock
R725.7 BIT4A B-Axis Interlock Aux

R695.7 BXINT B-Axis Interlock by X-Axis Zone
191

Y3.3 TLUP.R Tool Length Sensor Up
R752.5 BXIT B-Axis Interlock Disable
R648.3 BAXINT B-Axis Interlock
K16.6 KPOSSW Keep Position Switch is Used
R624.3 TMB12 B-Axis(Table) Servo On D-Time
R625.2 TMB19 B-Axis(Table) Servo On D-Time
F102.3 MV4
R752.1 BAINT B-Axis(Table) Interlock
X7.0 PTUC.M Pallet Unclamp
X7.3 BULP.M Table Unclamp
Y15.3 TACL.R Table Clamp
G43.7 ZRN Reference point Return
K8.0 KB/ABS B-Axis S/Motor Absolute Used
192
▪ Interlock on all axes
All-Axis Interlock

Y3.3 AXINT Axis Interlock by Spclfh
X7.5 TLDN.M Tool length Sensor Down
K0.7 KTLENG Moving type Tool Meas. is Used
R800.4 SEN2 Tool length Sensor On
193
4.4 2195 OP- Door Close, Must Be D-Open

1) Description
The operator did not open the operator side door or the splash guard door before pressing
the Spindle Tool Unclamp button.
2) Cause of problem
The door in the operator side had not been open before the spindle tool unclamp operation
was performed.
3) Action
① Be sure to open the door in the operator side before pressing the Tool Unclamp push-
button switch.
Device Connector
Symbol (Pin)
Main Door Unlock X4.2
OSDO Input Module Slot 07 XJ411 (39) OSDO
Key Switch (OSDO.M)
Interlock (OSDI.M)
OP Door Close, Must

By D-Open
194
OP Door Close, Must

By D-Open

X35.7 TUN.M Spindle Tool Unclamp
A24.2 2195 OP-Door Close, Must By D-Open
K10.6 KOPDOR Operator’s Door Interlock Not Used
X4.2 OSDO.M Main Door Unlocking Key Switch
R4035.3 PMANM APC Man. Mode Aux.
R1159.0 PMGMST PMG Macro Start
195
4.5 2196 Screw Conveyor Overload

1) Description
The screw conveyor has an error.
2) Cause of problem
Excessive current in the screw conveyor motor
3) Action
Ensure that -QM62/63 of the electric cabinet is cut off. Check the 3-phase main wiring, the
magnet (-KM62/63), and the insulation state of the motor, and make repair or replacement if
necessary.
☞ Overload settings
QM62, QM63 : 0.4 KW : 3.0 A
Device Connector
Symbol (Pin)
Screw Conveyor X2.4 -QM63
Input Module Slot 07 XJ411 (31) SCOL
Overload (SCOL.M) -QM62
Input Module (AID32E) : Slot 7
40, 41 X2.4
C20A: 49, 50 31
-XJ411:
M
SCOL
A6
SCOL
-QM63 a3
Screw Conveyor Motor 1
a4
SCOLA
-QM62 a3
Screw Conveyor Motor 2
a4
Screw Conveyor
196
Screw Conveyor
Overload
2.4 SCOL.M Screw Conveyor Overload

A24.3 2196 Screw Conveyor Overload
197
4.6 2197 Chip Conveyor Alarm or Off Mode Alarm

1) Description
An error occurred in the chip conveyor.
2) Cause of problem
An alarm occurred due to an error in the chip conveyor
3) Action
① If the -QM1 brake of the chip conveyor's control box is cut off, check the 3-phase motor of
the chip conveyor and take a necessary action if an error is found.
② If –TM1 or –TM2 is tripped, this happens because the rotation confirmation signal that is
preceded by the rotation signal is not found. Check the chain and the -SX1 switch of the
motor, and take a necessary action if an error is found.
Device Connector
Symbol (Pin)
X3.6
Chip Conveyor Fault -M241 Input Module Slot 07 XJ411 (10) M241
(CCFT.M)
Chip Conv. AL or
Off Mode Alarm
X3.6 CCFT.M Chip Conveyor Fault

K9.1 KCHIP Chip Conveyor Used
A24.4 2197 Chip Conveyor Alarm or Off Mode Alarm
198
4.7 2198 Auto Power Off Ready

1) Description
The Auto Power Off toggle switch was turned on.
2) Cause of problem
The Auto Power Off toggle switch on the main OP was turned on.
3) Action
To deactivate the function, turn the toggle switch off.
☞ The Auto Power Off function will turn off NC 2 seconds after the toggle switch is turned on
and the function is set to "M30;". Then, the main NFB is tripped according to the TM1
timer settings. (Max: 5 seconds)
Device Connector
Symbol (Pin)
Auto Power Off X36.7 Matrix Distribution
-SA35 XJM2 (A21) SA35
Ready (APOF.M) Board
Chip Conv. AL or
Off Mode Alarm
X36.7 APOF.M Auto Power Off Ready

A24.5 2198 Auto Power Off Ready
199
4.8 2202 Machine Lock

1) Description
The Machine Lock Key switch on the main OP is turned on.
2) Cause of problem
① The Machine Lock Key switch on the main OP is set to All Axis or Z Axis.
② Machine Lock Key Switch, Aux. An error in the Function Lock Toggle switch, the wiring
cables or any of its component parts
3) Action
① Turn off the Machine Lock Key switch.
② Check the state of the followings: Machine Lock Key switch (-SK22), soldering inside the
OP (-WJ422), connector (-XC57A51), and pin fixation. And check also the wiring between
OP and electric cabinet. Make repair or replacement if necessary.
☞ You must return all axes to their respective reference point after 2202 Machine Lock
alarm is tripped.
Device Connector
Symbol (Pin)
All Axis Machine X36.5 Matrix Distribution
-SK21 XJM2 (A19) SK21A
Lock (MLKA.M) Board
X36.6 Matrix Distribution
Z Axis Machine Lock -SK22 XJM2 (A20) SK22A
(MLKZ.M) Board
Machine Lock
All-Axis Machine
Lock
Z-Axis Machine Lock
200
G44.1 MLK All Axis Machine Lock

G108.2 ZMLK Z-Axis Machine Lock
R644.0 MLKA Machine Lock All Axis
A25.1 2202 Machine Lock
X36.5 MLKA.M All Axis Machine Lock
R1485.4 R_MLKA.M All Axis Machine Lock
X36.6 MLKZ.M Z-Axis Machine Lock
R1485.5 R_MLKZ.M Z-Axis Machine Lock
201
4.9 2203 Screw Conveyor CCW Manual Mode

1) Description
The manual toggle switch of the screw conveyor on the main OP was set to "REV." (CCW)
so that the screw conveyor is rotating counter clockwise.
2) Cause of problem
The manual toggle switch of the screw conveyor on the main OP was set to "REV." (CCW)
3) Action
① Set the manual toggle switch of the screw conveyor on the main OP to "AUTO" or "FOR."
(CW)
② Check the manual toggle switch (-SA38) of the screw conveyor, the soldering (SA38) of
the operation panel , the connector (-XJM2) and the pins in this sequence if there is a
problem. Make repair or replacement if necessary.
Device Connector
Symbol (Pin)
Screw Conveyor X37.2 Matrix Distribution
-SA38 XJM2 (A22) SA38A
CCW Manual (SCRW.M) Board
Screw Conveyor CW X37.1 Matrix Distribution
-SA38 XJM2 (B22) SA38B
Manual (SCFW.M) Board
Screw Conv. CCW

Manual Alarm

Y2.5 Y2.5 Screw Conveyor 1,2 Reverse(CCW)
R688.2 SCRV.R Screw Conv. 1,2 Reverse(CCW)
X37.2 SCRW.M Screw Conveyor CCW Manual
202
203
4.10 2204 Feedrate Override 0%

1) Description
The Feedrate Override switch on the main OP is set to 0％.
2) Cause of problem
① The Feedrate Override switch on the main OP is set to 0％.
① An error in the Feedrate Override switch on the main OP, wiring cables or any of its
component parts
3) Action
① Change the Feedrate Override switch on the main OP to other than 0%.
② Check the state of the followings: Feedrate Override switch (-SR21), soldering inside the
OP and the connector (-XJM2). Make repair or replacement if necessary.
Device Connector
Symbol (Pin)
Feedrate Override 1 -SR21 XJM2 (B05) SR21A
(FV1.M) Board
Feedrate Override 2 -SR21 XJM2 (A06) SR21F
(FV2.M) Board
Feedrate Override 3 -SR21 XJM2 (B06) SR21B
(FV3.M) Board
Feedrate Override 4 -SR21 XJM2 (A07) SR21E
(FV4.M) Board
Feedrate Override 5 -SR21 XJM2 (B07) SR21C
(FV5.M) Board
Feedrate Override 6 -SR21 XJM2 (A08) SR21G
(FV6.M) Board
204
Federate Override
0%
X33.0 FV1.M Feedrate Override 1

A25.3 2204 Feedrate Override 0%
205
4.11 2205 Measurement Device Low Battery

1) Description
The measurement battery of the touch sensor in the interface unit has run out.
2) Cause of problem
① The measurement battery of the touch sensor in the interface unit has run out.
② An error in the battery case, wiring cables or any of its component parts
3) Action
① Replace the battery of the measurement device with a new one.
② Check the battery case, wiring cables and connector (-XJ412) in this sequence. Make
repair or replacement if necessary.
Device Connector
Symbol (Pin)
Measurrement X9.6
-BAT Input Module : Slot 8 XJ412 (1) BAT
Device Low Battery (MDLB.M)
Measurement Device Low

Battery
X9.6 MDLB.M Measurrement Device Low Battery

A25.4 2205 Measurrement Device Low Battery
K3.2 KMDALM Alarm of Measuring Device Used
206
4.12 2206 Measurement Device Alarm

1) Description
An error is detected from the interface unit of the measuring touch sensor.
2) Cause of problem
An error in the measuring touch probe, interface unit, wiring cables or any of its component
parts.
3) Action
Check the measuring touch probe, interface unit, wiring cables and connector (-XJ412) in this
sequence. Make repair or replacement if necessary.
Device Connector
Symbol (Pin)
Measurrement X9.7
-ARR Input Module : Slot 8 XJ412 (33) ARR
Device Alarm (MDAL.M)
Measurement Device Low

Battery
X9.7 MDAL.M Measurrement Device Alarm

R800.1 M74F Work Measure Flag
R800.2 SEON Tool Measurrement Sensor On
A25.5 2206 Measurrement Device Alarm
K3.2 KMDALM Alarm of Measuring Device Used
207
4.13 2207 Machine Interference Zone Error

1) Description
The machine has entered the machine interference zone. (To prevent possible conflicts
between axes)
2) Cause of problem
① The machine has entered the machine interference zone.
② An error in the machine interference zone settings
3) Action
① Rotate the problem-making axis reversely in Handle or Jog mode to remove it.
② Check the values of D860∼D868 in the PMC G data array, and correct them as
appropriate.
(Note) How to correct PMC data
208
OP monitor.
bottom.

▪ The Setting screen appears where the cursor is
positioned at the “PARAMETER WRITE” item on the top.


and EXEC keys.

alarm occurs.

main OP monitor.
bottom.
(6) Locate the Data screen.

① Press the soft keys one after another to move to the Keep Relay screen.
② Press to activate the vertical soft key in the lower right corner and press the [KEEP
RELAY] key.
209
1 2
Activate the
vertical soft key
210
(7) Keep pressing the Page

Down button until you see
the Group No.5 (D860-
D876) of the data table.
(8) Move the cursor to a desired item and

enter a value. Then, press INPUT.
(9) When done, move back to “SETTING” and turn off “PARAMETER WRITE”(1 => 0). Then,
press the “RESET” key to release the alarm.
211
Machine Interference
Zone Error

K8.4 KMCIFZ M/C Interference Zone Check Not Used
R407.2 M222 ATC Door Open
R407.3 M223 ATC Door Close
R5320.5 4MATCDO Man ATC Door Open Command
R5320.6 4MATCDC Man ATC Door Close Command
R91.4 YINTLT Y-Axis Position Interlock Large Tool
G132.1 +MIT2 Y Axis +Direction Interlock
A25.6 2207 Machine Interference Zone Error
R697.0 IFZN-X X-Axis Interference Zone 1
R697.1 IFZN-Y Y-Axis Interference Zone 1
R697.2 IFZN-Z Z-Axis Interference Zone 1
R800.4 SEN2 Tool Length Sensor On
212
4.14 2208 Machine In Service Mode

1) Description
For the repairing purpose, the machine is in the state of Operator Door Interlock Bypass.
2) Cause of problem
To open the operator door for the repairing reason, the Door Interlock Bypass command
(M250) is instructed in MDI mode.
3) Action
① In MDI mode, instruct M251.
② Press the NC Reset button on the main OP.
Machine In Service Mode
Door Interlock Bypass

On Aux.

A25.7 2208 Machine In Service Mode
R410.6 M250 Machine Service Mode On
R410.7 M251 Machine Service Mode Off
F1.1 RST NC Reset
R652.1 M32H M02/M30 Hold
K51.0 KSMODE Machine Service Mode Select
F0.6 SA Servo Ready
213
4.15 2215 Tool Length Sensor Up/Down Alarm

1) Description
The Tool Length Sensor Up or Down command was instructed but not complete within 5
seconds since then. Or, the Tool Length Sensor Up or Down command was instructed on a
machine that was not equipped with the tool length sensor.
2) Cause of problem
② An error in the Tool Length Sensor Up/Down switch, the wiring, or any of its component
parts
③ A program error
3) Action
① Turn the Tool Length Sensor switch up or down while adjusting the position sensor
switch.
② Check the Tool Length Sensor Up/Down switch, the connector (-XJ412) and the
attachment of the pin, the wiring through to the electric cabinet, and the input module
(AID32E). Make repair or replacement if necessary.
③ The Tool Length Sensor Up or Down command is valid only for machines that have
configured the K0.7(Moving Type Tool Meas. is Used) settings.
Device Connector
Symbol (Pin)
Tool Measure X7.4
-SD61 Input Module : Slot 8 XJ412 (27) SD61
Sensor Up (TLUP.M)
Tool Measure X7.5
-SD62 Input Module : Slot 8 XJ412 (43) SD62
Sensor Down (TLDN.M)
Tool Measure Y3.3 Output Module :
-YV67 XJ412 (27) YV67
Sensor Up (TLUP.R) Slot1
Tool Length Sensor

Up/Down Alarm
214
Tool Length Sensor

Up/Down Check
R436.1 TMB66 Tool Length Sensor Up/Down Check

K0.7 KTLENG Moving Type Tool Meas. is Used
R609.1 M76 Tool Measure Sensor Up
R609.2 M77 Tool Measure Sensor Down
A26.6 2215 Tool Length Sensor Up/Down Alarm
Y3.3 TLUP.R Tool Measure Sensor Up
X7.4 TLUP.M Tool Measure Sensor Up
X7.5 TLDN.M Tool Measure Sensor Down
SD61
SD62
215
4.16 2218 First, There Must Be Z-Ref. Return

1) Description
With the reference point for the Z axis not being set, the operator attempted to set the
reference point for the X or Y axis on a machine where the K1.3 is set to 1 (set this value to 1
if restoring the reference point for the Z axis).
2) Cause of problem
With the reference point for the Z axis not being set, the operator attempted to set the
reference point for the X or Y axis.
3) Action
Restore the reference point for the Z axis before restoring the reference points for other axes.
First, There Must Be

Z-Ref. Return
First, There Must Be

Z-Ref. Return
R731.0 ZXYINT XY-Axis Interlock By Z-Ref Position

A27.1 2218 Fiest, There Must Be Z-Ref. Return
F0.6 SA Servo Ready
K1.3 KZXYIT
216
4.17 2221 5-Th Clamp/Unclamp Alarm

1) Description
While the optional 5th axis was enabled, the Clamp/Unclamp operation did not match the
corresponding completion signal, or it has passed 100 seconds since both Clamp/Unclamp
sensor signals were switched on or off simultaneously.
2) Cause of problem
① An error in adjusting the pressure switch
3) Action
① An error in adjusting the pressure switch
Adjust the distance across the switches.
Check the sensor switch, the wiring from the sensor switch to the electric cabinet as well
as the I/O module if there is a problem. Repair or replace the defective part if necessary.
217
5-Th Clamp/Unclamp
Alarm
5-Th Clamp/Unclamp
Check Time
R435.1 TMB58 5-Th Clamp/Unclamp Check Time
A27.4 2221 5-Th Clamp/Unclamp Alarm

K7.4 K5THA 5Th-Axis Used
K18.7 KUCENT Keep U-Center Is Used
R740.2 5ACLP 5th-Axis Clamp Command
X5.6 5CLP.M 5th-Axis Unit Clamp
R740.3 5AUNCP 5th-Axis Unclamp Command
X5.7 5ULP.M 5th-Axis Unit Unclamp
R604.3 M38 5th-Axis Clamp
R604.4 M39 5th-Axis Unclamp
R653.0 MEND M-Function Finish
X5.5 5NEG.M 5th-Axis Neglect
218
4.18 2222 Program Start Check Alarm

1) Description
In PMG (automated operation) mode, M23 was not instructed at the beginning of any
program.
2) Cause of problem
In PMG (automated operation) mode, M23 was not instructed at the beginning of any
program.
3) Action
In PMG (automated operation) mode, M23 should be instructed at the beginning of any
program.
Program Start Check

Alarm
Program Check
Time
219
R629.5 TMB54 Program Check Time

A27.5 2222 Program Start Check Alarm
R520.1 MILK M23 Function Interlock
R520.0 PGSTMC Program Start M Code
R643.3 MDI MDI Mode
G46.1 SBK Single Block
R602.4 M23 Program Start M Code
R634.1 MEM Memory Mode
R652.6 ERST External Reset
K18.0 KPSTP2 Pallet Mag. Stopper2 Used(Set Up)
220
4.19 2223 B-Axis Moving Interlock Alarm

1) Description
With the "K8.6" value being set to 1, the B axis was instructed to move while the X axis was
not positioned in the center. (Set the value to 1 if you instruct to move the B axis only when
the X axis is positioned in the center)
2) Cause of problem
The B axis was instructed to move while the X axis was not positioned in the center (X1050.).
3) Action
First, move the X axis to the center (X1050.) and then, instruct to move the B axis.
B-Axis Moving
Interlock Alarm
B-Axis Interlock By
X-Axis Zone
R695.7 BXINT B-Axis Interlock By X-Axis Zone

F102.3 MV4
A27.6 2223 B-Axis Moving Interlock Alarm
K8.6 KBIZON B-Axis Is Not Used Interlock Zone
R9000.0 X=Y Compare X=Y
221
4.20 2234 Gear Shift Lost

1) Description
None of the High, Middle, and Low checking switches of the spindle head gear range is
detected to trip.
2) Cause of problem
The check switch for the main spindle gear range has short-circuited or any of its component
parts is defective.
3) Action
Check the gear box switch of the main spindle if it works properly on the DGN screen, and
take a necessary measure.

Hyun Jeon
Switch, Limit ESWLM0018A -SL12, 13, 14 WLD2
Co., Ltd.
Device Connector
Symbol (Pin)
X6.1
Spindle Gear Low -SL12 Input Module Slot 08 XJ412 (32) SL12
(GSL.M)
X6.2
Spindle Gear Middle -SL13 Input Module Slot 08 XJ412 (48) SL13
(GSM.M)
X6.3
Spindle Gear High -SL14 Input Module Slot 08 XJ412 (15) SL14
(GSH.M)
Y14.3
Spindle Gear Middle -YV14 Output Module Slot 4 XJ403 (6) KAR52
(SGRM.V)
Y14.4
Spindle Gear High -YV15 Output Module Slot 4 XJ403 (23) KAR53
(SGRH.V)
Y14.5
Spindle Gear Low -YV16 Output Module Slot 4 XJ403 (38) KAR54
(SGRL.V)
YV15 YV16 Cylinder

Piston
YV14
SL14 SL13 SL12
222
Note) How to move to DGN (Diagnostic)
OP monitor.
bottom.

[STATUS] key.
1 2
Activate the
vertical soft key

your choice.
223
Reference) How to read DGN (Diagnostic)
Ex) X 0007 00110010

Bit 1, 4 and 5 in Address X7 turn ON while Bit 0, 2, 3, 6 and 7 turn OFF.
Symbol 0 0 1 1 0 0 1 0
Bit No Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
P T
P T C P T D P T E
A B Unclamp Middle A B High A B Low
Tool
Clamp
C
D E
Φ1.0
Φ1.2 Φ1.0
Tool Gear
Unclamp Shifter
L M H
Sol. C Sol. D Sol. E
Low Off Off On
Middle On Off On
High OFF On Off
Gear Shift Lost
224
Gear Shift Range

Low
Gear Shift Range

Middle
Gear Shift Range

High
R1649.0 M150SF Multi M150 And SF Command

K16.7 KMTM150 Used Variable Orientation Func.
R657.6 SHRH Spindle Gear Range High
R659.0 IGSL Initial Gear Shift Low
R659.1 SFON Initial S-Function On
A29.1 2234 Gear Shift Lost
R659.5 GRL Gear Shift Low
X6.2 GSM.M Gear Shift Middle
225
4.21 2240 ATC Not Use (K7.6 Set)

1) Description
With "K7.6" (disable ATC) being set, the tool change (M06;) or tool call (T__:) command was
instructed.
2) Cause of problem
The Keep Relay settings were incorrect.
3) Action
If ATC has no particular problem, change Keep Relay "K7.6" from 1  0. Then, instruct Tool
Change or Tool Search.
ATC Not Use

(K7.6 Set)

F7.3 TF T Function Strobe
A29.7 2240 ATC Not Used (K7.6 Set)
226
4.22 2241 Wait. Pot or Spindle Tool data Zero

1) Description
When the waiting pot or the tool data of the spindle was set to 0, the Tool Change command
was instructed.
2) Cause of problem
① The command of "T00;" is instructed so that the waiting pot is empty.
② The command of "T00;" (M06) is instructed so that the spindle tool is empty.
③ The data value of D452 (Waiting Tool No.) or D450 (Spindle Tool No.) is erased.
3) Action
① Call another tool.
☞ Just in case, ensure that the waiting pot is empty.
② Change to a different tool.
☞ Just in case, ensure that the spindle is empty.
③ Enter an actual tool number in D452 (waiting tool no.) or D450 (spindle tool no.) of the
PMC DATA table.
Wait. Pot or Spindle

Tool Data Zero
227
R408.3 M231 Tool Changer M-Code Aux.

G54.0 UI1000 ATC Macro Start Finish
R711.0 WSZERO Wait. Pot & Spdl Data Zero
R708.3 M46F Wait. Pot & Spdl Tool Compare
R724.5 1CYATC Man ATC Change 1 Cycle
R723.2 MMCHST Man Main Changer Start
A30.0 2241 Wait. Pot or Spdl Tool Data Zero
R605.4 M47 Tool Data Compare(TN=STN) Off
R5052.7 GP2294 GP Wait. Pot and Spdl Tool Zero
228
4.23 2243 Must Be ATC M-Changer Man. 1 Cycle

1) Description
This alarm prompts the operator to perform ATC Changer Arm 1 Cycle manually so as to
align the main changer arm since it was step-operated manually.
2) Cause of problem
The ATC changer arm was step-operated manually.
3) Action
Perform ATC Changer Arm 1 Cycle manually to align the main changer arm.
Device Connector
Symbol (Pin)
-SX41 Input Module : Slot 8 XJ412 (27) SD61
Home_HM4D (CAHP.M)
Must Be ATC M-Changer

Man. 1 Cycle
X8.5 CAHP Main Changer Arm Home_HM4D

A30.2 2243 Must Be ATC M-Changer Man 1 Cycle
K55.4 KMSMIU ATC M-Changer Step(-) Keep
R5052.7 GP2293 GP Must Be ATC Man 1 Cycle
229
4.24 2245 ATC Door Open Close Alarm

1) Description
The ATC Door Close or Open command was instructed but not complete within 20 seconds
since then. Both command signals were instructed simultaneously, or the ATC door was not
closed while in APC operation.
2) Cause of problem
① An error adjusting the ATC Door Open/Close check limit switch
② The limit switch for checking ATC Door Open/Close or any of its component parts has
an error.
3) Action
① Instruct ATC Door Open/Close alternatively while adjusting both the limit switch and the
dog as appropriate.
② Check the limit switch, wiring cables, and I/O module in this sequence. Make repair or
Device Connector
Symbol (Pin)
X12.1
ATC Door Open -SL51 Input Module Slot 09 XJ413 (24) SL51
(ATDO.M)
X12.2
ATC Door Close -SL52 Input Module Slot 09 XJ413 (39) SL52
(ATDC.M)
Y3.0
ATC Door Open -YV37 Output Module Slot 01 XJ400 (3) KAR25
(ATDO.R)
Y3.1
ATC Door Close -YV38 Output Module Slot 01 XJ400 (20) KAR26
(ATDC.R)
ATC Door Close

Check(SL51)
ATC Door Open
Check(SL52)
230
ATC Door
Open/Close Alarm
ATC Door Open/

Close Check Time
R627.5 TMB38 ATC Door OP/CL Check Time

R763.2 MAPCST MAN APC Start
R789.5 4MPLTCL Man Pallet Clamp
R763.0 APCMAN APC manual Mode
A30.4 2254 ATC Door Open/Close Alarm
R5050.6 GP2245 GP ATC Door Open/Close Alarm
231

Y3.0 ATDO.M ATC Door Open
F96.2 ZP2Z Z-Axis 2nd Ref. Return
F0.6 SA Servo Ready
R723.4 MMCHSP Man Main Changer Stop
R719.4 MCHSP Man Changer Stop
232
4.25 2247 T-Code or M06 Commanded States

1) Description
A T code is being called, or the M06 command is performing.
2) Cause of problem
The ATC operation was activated while the T code was being called, or the M06 command
was performing.
3) Action
Instruct a command only when the current operation is complete.
T-Code or M06
Commanded States
R702.1 TCCMD T-Code Command

R702.3 TPSCMD Tool Pot Search Command
R455.1 TCCMDR Tool Change Command
R4010.4 1RTCMDF Re-Change T-Code Command Flag
R719.6 ATCMMD ATC Main OP Manual Mode
R719.2 MCHST Man Changer Start
A30.6 2247 T-Code or M06 Commanded States
233
4.26 2250 ATC OP Manual Mode

1) Description
With the ATC magazine being set to Manual mode, you set the mode selection switch of the
main OP to AUTO (Edit, Memory, Tape or MDI).
3) Action
In AUTO (Edit, Memory, Tape or MDI) mode, set the mode switch on the touch panel to
AUTO.
ATC OP Manual
Mode
R1484.0 RT_MANMD ATC Manual Mode From Macro Ex.

R8326.1 TMMD.M Sub Changer Manual Mode
A31.1 2250 ATC OP Manual Mode
R5050.7 GP2250 GP ATC OP Manual Switch On
234
4.27 2251 ATC Overtime Alarm

1) Description
The tool call (T__;) or tool change (M06) command was instructed. However, none of the
operations were complete within 45 seconds since then.
2) Cause of problem
The machine stopped operation due to an error while performing the tool search or the tool
change sequence.
The operator will be notified of the overtime alarm for each sequence before this ATC
overtime alarm.
☞ See Appendix (ATC Troubleshooting)
3) Action
See the sequence chart or the alarm table, and solve the problem.
ATC Overtime Alarm
ATC Overtime
235
R628.1 TMB42 ATC Over Time

A31.2 5521 ATC Overtime Alarm
R5051.0 GP2251 GP ATC Overtime
R702.0 TCCMDA T-Code Command Aux.
G455.0 M06CDF M06 Command Flag
R408.3 M231 Tool Change M-Code Aux.
R649.6 DCL Operation Door Close Confirm
R702.2 RTMDCC Re-Chare T-Code Command
Y9.6 TMBK.R TMG Servo Motor Brake Release
R718.4 TSMDM ATC Sub Changer Manual Mode
F0.6 SA Servo Ready
236
Tool Search Start (T _ _;)
★ AL 2250 “ATC OP Manual Mode”” occurs

ATC Sub Changer
▪ Turn the mode switch in the manual OP to Auto.
O.P Auto Mode? No
Yes
Searched tool No
=Spd. Tool No? Yes
No
Searched tool No
★ Tool Search Complete
=Wait. Tool No? Yes
No
Double Tool Search?

★ 1st Tool to Tool Magazine, And 2nd Tool In Valid
Yes
No
★ AL 2059 “T-Code Command Illegal Position”” occurs

TMG & ATC Initial
Position? No ▪ Check: X7.7(WPMS.M) –SL37 Wait. Pot Mag. Side On
X7.6(WPSS.M) –SL36 Wait. Pot Spidle Side Off
Yes X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. On
★ AL 2272 “ATC Sub Changer Pos. Check Alarm”” occurs

Sub Changer Pot
Position? No ▪ Check: X10.4(SCPP.M) –SX34 Sub Chan. Mag. Pos. On
Yes
237

Sub Changer Arm
Yes
▪ Completed: X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. On

Sub Changer Waiting
Pot Pos.? No ▪ Check: X10.5(CAWP.M)–SX35 Sub Chan.Wait. Pot Pos. On
Yes

Sub Changer Arm In
Yes

Sub Changer Home
Yes
6 Waiting Pot Spindle Side ▪ Output: Y12.0(WPSS.R) –YV40 Waiting Pot Spd. Side On
▪ Completed: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side On
★ AL 2291 “Waiting Pot Spd/Mag. Side Alarm”” occurs

Waiting Pot Spindle
Side? No ▪ Check: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side On
X7.7(WPMS.M) –SL37 Waiting Pot Mag. Side Off
Yes
Tool Search Finish
238
※ Tool Recharge Step Sequence Chart
M06 M-Function End
1 Waiting Pot Magazine Side ▪ Output: Y2.7(WPMS.R) –YV30 Waiting Pot Mag. Side On
▪ Completed: X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side On
★ AL 2291 “Waiting Pot Spd/Mag. Side Alarm”” occurs

Waiting Pot Spindle
Side? No ▪ Check: X7.6(WPSS.M) –SL36 Waiting Pot Spindle Side Off
X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side On
Yes
▪ Completed: X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. On

Sub Changer Waiting
Pot Pos.? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. Off
Yes X10.5(SCWP.M) –SX35 Sub Chan. Wait. Pos. On

Sub Changer Arm
Yes

Sub Changer Pot
Position? No ▪ Check: X10.3(SCHP.M) –SX33 Sub Chan. Home Pos. Off
X10.4(SCPP.M) –SX34 Sub Chan. Pot Pos. On
Go to “A””
239
A
Yes

Sub Changer Arm In
Yes

Sub Changer Home
ATC Re-Charge End
240
4.28 2259 Wait Pot No. = Spindle Pot No.

1) Description
The spindle tool number is identical to the tool number of the waiting pot.
2) Cause of problem
① D450 and D452 have the same data value.
② The same number is detected. This is because of an incorrect count of the tool number or
a manual operation by the operator.
3) Action
① Check the number of each tool, and assign a unique number to each tool.
② If you need to change only the tool number of the spindle, simply instruct “M45T****” in
MDI mode.
Device Connector
Symbol (Pin)
Y10.3 Output Module Slot :
TMG Servo On - SVON XJ402 (66) SVON
(SVON.R) 03
D450 : Tool number of the

spindle
D452 : Tool number of the

waiting pot
241
Wait Pot Is Spindle

Same Counter

R715.4 WP=SP Wait Pot No. = Spindle Pot No.
R700.3 TCMDF T-Code Command Flag
R701.2 TFINP1 T-Code Initial Pos.1(TCMDF)
R713.4 T0SKIPA T0 Skip Aux.
A32.2 2259 Wait pot is Spindle Same Counter
K7.6 KATC ATC Used
242
4.29 2260 Tool Mag. Rotation Over Time

1) Description
The tool magazine fails to complete the rotation within 230 seconds after instructed to do so
by the operation signal (CW: Y39.0, CCW: Y39.1).
2) Cause of problem
① The number of a tool to be inserted in the waiting pot is 0.
② The tool detection switch for the waiting pot that was supposed to be empty was tripped.
3) Action
① Instruct the T code to call tools.
② Check the proximity switch, the wiring, and the I/O module in this sequence. Make repair
or replacement if necessary.
Device Connector
Symbol (Pin)
Y10.3 Output Module Slot :
TMG Servo On - SVON XJ402 (66) SVON
(SVON.R) 03
TMG Servo Motor Y9.6 Output Module Slot :
- KA85 XJ402 (10) KA85
Brake Release (TMBK.R) 03
Tool Mag. Rotation

Over Time
Man Mag. Rotation Over

time
R445.6 TMB143 ATC Mag. Rotation Overtime

A32.3 2260 Tool Mag. Rotation Overtime
243

K7.6 KATC ATC Used
Y9.6 TMBK.R TMG Servo Motor Brake Release
R743.2 TSHPB TMG Search On By PB S/W
R446.1 TMB146 Man Mag. Rot. Overtime
A32.3 2260 Tool Mag. Rotating Overtime
F0.6 SA Servo Ready
244
4.30 2262 ATC Magazine Guard Door Open

1) Description
The door of the tool magazine is open.
2) Cause of problem
The door of the tool magazine is open or there is an error in the switch or any of its
component parts.
3) Action
Close the tool magazine door. Check the safety switch, the wiring, and the I/O module in this
sequence, make repair or replacement if necessary.
Device Connector
Symbol (Pin)
Tool Magazine X12.3
-S85A Input Module : Slot 9 XJ413 (6) S85A
Door Interlock (MDI2.M)
Tool Magazine X12.4
-S85 Input Module : Slot 9 XJ413 (23) S85
Door Interlock (MDIT.M)
Mag. Door Y11.6 Output Module Slot :
-KA36 XJ402 (1) KA36
Lock(Sol. Type) (MDIT.R) 03
245
ATC Magazine Guard

Door Open
Magazine Door S/W

Check Time
Tool Magazine Door

Interlock
R436.4 TMB69 Mag. Door S/W Check Time

246

F212.6 AL81-FM Door Open Alarm of Matrix Mag.
R723.1 MSCHSP Man ATC Sub Changer Stop
R725.2 MSCHST Man Sub Changer Start
R719.3 MSCSTF Man Changer Start Flag
R5320.0 4MSCSTF Man Sub Changer Start Flag
R709.0 ATCMST ATC Macro Start
R718.0 MTMFWD Man Tool Mag. Forward
R718.1 MTMREV Man Tool Mag. Reverse
K9.6 KMDINI ATC Magazine Door SW. Ignore
K7.6 KATC ATC Used
R717.7 MDIT Tool Magazine Door Interlock
X12.3 MDI2.M Tool Magazine Door Interlock
Y11.6 MDIT.R Mag. Door Lock(Sol. Type)
X12.4 MDIT.M Tool Magazine Door Interlock
247
248
4.31 2264 Tool Magazine Servo Battery Alarm

1) Description
A battery alarm occurred from the servo drive unit that drives the tool magazine.
2) Cause of problem
① The battery of the servo drive unit that drives the tool magazine has been discharged.
② An error in the servo drive unit or the battery case, the wiring, or the connector
3) Action
① Replace the current battery with a new one.
② Refer to the service manual of the servo drive, and make repair or replacement if
necessary.
Device Connector
Symbol (Pin)
Tool Magazine X5.4 Input Module Slot : 7,
BALM XJ413 (19) BALM
Battery Alarm (BALM.M) 9
▪ The servo drive that is connected to the motor consumes the battery for driving itself if no main
(external) power is applied.
1.44 ~ 1.5 years at 25℃
0.89 ~ 0.96 year at 75℃
Servo Drive Battery
249
Tool Magazine Servo

Battery Alarm
X5.4 BALM.M Tool Magazine Battery Alarm

A32.7 2264 Tool Magazine Battery Alarm

1) UV (Under Voltage) Alarm : This alarm warns that the main unit is running out of direct voltage.
Message on the
front display
Description
value.
Troubleshootin
g
▪ Then, turn off the turret servo drive and turn it back on. See if there occurs
the same alarm. If so, replace the drive because this alarm is tripped from
the defective drive.
Note) The turret servo drive alarm is tripped to protect the servo drive, the motor, and the
turret unit. You restart the drive and release the alarm doesn't mean either the drive
or the motor has an error. You do not need to replace any of these two.
250
2) OV (Over Voltage) Alarm : This alarm warns that the direct voltage to the main unit is excessive.
Message on the
front display
Description
value.
▪ Remove the drive and disconnect the regenerative resistor connector to

check if the regenerative resistor (installed at a side of the drive) measures
at 26Ω. If not, replace the resistor.
Troubleshootin
g
Power Board (PAB)
Regenerativ
e Resistor
Regenerative
Resistor
Connector
251
3) OH (Over Heat) Alarm : This is a overheat alarm.
Message on the
front display
Description This alarm is tripped if the internal IPM device is overheat or has an error.
▪ Turn off the turret servo drive and wait until it cools down. Then, turn it back
Troubleshootin
on and see if the same alarm occurs again. If the problem persists, replace
g
the drive because the IPM module of the drive is defective.
4) OC (Over Current) Alarm : This is an over-current alarm.
Message on the
front display
Description This alarm is tripped when the motor is over-currented.
▪ Check if the acceleration parameter (No. 29) and the deceleration
Troubleshootin
parameter (No. 30) are set to less than specified.
g
▪ Check the wiring of the motor power cable, and replace it if necessary.
252
5) CA Alarm : This is an encoder-related alarm, against which the troubleshooting action differs
according to the drive version (11 bit old drive, and 17 bit new drive).
Message on the
front display
11 Bit ▪ This alarm occurs if A, B, or Z of the encoder signals has an error.

Description
▪ This alarm occurs when the turret servo drive is turned on before
17 Bit
the encoder is reset.
▪ Disconnect the encoder data transfer cable from the turret servo
drive, and reconnect it as it may be connected improperly.
▪ Check the wiring of the encoder data transfer cable, and replace it
if necessary.
Encoder Data
Transfer Cable
11 bit
Troubleshootin
g
▪ Check if the motor encoder connector is short-circuited. If so,
replace the motor.
Motor Encoder
Connector
▪ Turn off the turret servo drive to reset the motor encoder. 5
seconds after the encoder is reset, turn back on the turret servo
drive. The alarm will be released.
17 bit
▪ This action applies to turret servo drive versions of DVSD-TT-14A
through DVSD-TT-14A-04. For later versions than DVSD-TT-14A-
05, the CA alarm is deleted.
253
6) CO Alarm : This alarm applied to the 17-bit turret servo drive version of DVSD-TT-14A-05 or
later, which is related to a signal error in the encoder.
Message on the
front display
Description This alarm occurs if the signal from the encoder has an error.
▪ Disconnect the encoder data transfer cable from the turret servo drive, and
necessary.
Encoder Data
Transfer Cable
Troubleshootin
g

motor.
Motor Encoder
Connector
254
7) OS (Over Speed) Alarm : This is an over-speed alarm.
Message on the
front display
Description This alarm occurs when the motor speed exceeds the limit.
Encoder Data
Transfer Cable
Troubleshootin
g
necessary.
motor.
Motor Power Connector
255
8) OL (Over Load) Alarm : This is an overload alarm.
Message on the
front display
▪ This alarm occurs if the overload state lasts for more than specified.
▪ Overload detection time
Description 250% ~ : 1 second, 220% ~ : 24 seconds, 200% ~ : 48 seconds
180% ~ : 96 seconds, 160% ~ : 192 seconds, 150% ~ : 384 seconds
140% ~ : 769 seconds, 130% ~ : 1536 seconds
Use the Keep Relay settings to set the turret to be in the state of Unclamp.
Turn the turret manually and see if it rotates smoothly. If not, increase
parameter no. 10 and parameter no. 11 by 10 and check the turret again. If
the problem persists, the turret itself has a problem.
▪ Check if the parameters are set properly.
(Note) For the 11-bit AS turret servo drive of DASD-CT15SPXC-05 or later
versions, and the 17-bit new turret servo drive of DVSD-TT-14A-04 or
later versions, parameter no. 4 is set to 2048 by default. If you change
the value, you will have the overload alarm.
▪ This alarm occurs if the turret has a tool overload or asymmetric load, or
has a mechanical error. Turn the turret manually while increasing parameter
no. 10 and parameter no. 11 by 10 until the turret rotates smoothly.
▪ If you are using a separate Clamp/Unclamp solenoid relay, the turret will be
clamped and overload the turret motor if the relay has an error, causing the
Troubleshootin
overload alarm to be tripped. If this is the case, check the relay and take a
g
necessary measure.
▪ Disconnect the motor power cable and the encoder data transfer cable from
the turret servo drive, and reconnect them as they may be connected
improperly.
Encoder Data
Transfer Cable
Motor Power
Cable
▪ Check the wiring of the motor power cable and the encoder data transfer
cable, and replace them if necessary.
256
9) SE Alarm : This is a double interruption alarm.
Message on the
front display
This alarm occurs if the CPU or the MCB of the turret servo drive has an
Description
error.
▪ Reset the parameters of the turret servo drive, and set them as appropriate
again.
Troubleshootin
g
the defective drive (a MCB error).
10) PE (Parameter Error) Alarm : This is a parameter error alarm.
Message on the
front display
This alarm occurs if the parameters of the turret servo drive are out of the set
Description
range.
▪ Reset the parameters and the position correction values of the turret servo
drive, and set the parameters again as appropriate and set the reference
Troubleshootin point again.
g ▪ Then, turn off the turret servo drive and turn it back on. See if there occurs
the defective drive (a MCB error).
257
11) RP (Residue Pulse) Alarm(ALP-rP) : This alarm occurs due to an excessive position deviation.
Message on the
front display
This alarm occurs if the residue pulse (RP) exceeds the limit specified for
Description parameter no. 19 while the turret servo drive is controlling the position
information.
▪ Check if parameter no. 19 of the residue pulse is set to less than specified.
Encoder Data
Transfer Cable
Troubleshootin
g
▪ Check if the motor has a short circuit. If so, replace the motor encoder
cables wherever applicable.
motor.
Motor Encoder
Connector
258
12) EN (Battery) Alarm : This alarm occurs due to an encoder backup battery error.
▪ The servo drive that is connected to the motor consumes the battery for driving itself if no main
(external) power is applied.
1.44 ~ 1.5 years at 25℃
0.89 ~ 0.96 year at 75℃
Message on the
front display
This alarm is tripped when the encoder backup battery of the turret servo
Description
drive is discharged or loose.
▪ Replace the encoder backup battery of the turret servo drive.
Encoder Backup
Battery
Troubleshootin
g
▪ Remove the turret servo drive and check the backup battery of the internal
encoder if the battery connector is connected properly. If you find an error
from the servo drive, replace the servo drive.
Encoder Backup
Battery Connector
Main Control Board (MCB)
259
4.32 2265 VPF Off of Tool Magazine Alarm

1) Description
The position of the servo motor that drives the tool magazine is unknown.
2) Cause of problem
An error in the servo drive unit or the battery case, the wiring, or the connector
3) Action
Find and replace a defective part
Device Connector
Symbol (Pin)
Tool Magazine X13.4 Input Module Slot : 7,
VPF XJ413 (19) VPF
Battery Alarm (VPF.M) 9
VPF Off of Tool

Magazine Alarm
VPF Off of Tool

Magazine
R702.1 TCCMD T-Code Command

R455.1 TCCMDR Tool Change Command
R836.2 VPF1C VPF Off of Tool Magazine
R443.6 TMB127 VPF Check Time
A33.0 2265 VPF Off of Tool Magazine
260

F0.6 SA Servo Ready
X13.4 VPF.M TMG Servo Verify
261
4.33 2266 Servo Mag. Tool Number Error

1) Description
The tool number could not be detected within 10 seconds after the tool magazine started to
rotate.
2) Cause of problem
An error in the servo motor or the servo drive unit
3) Action
Check the servo motor and the servo drive unit if they work normally. Replace any defective
part.
Servo Mag. Tool Number

Error
Tool Compare
Check Time
R836.0 TX=YER Tool Search Error

R443.4 TMB125 Tool Compare Check Time
A33.1 2266 Servo Mag. Tool Number Error
R710.6 WTP=0 Wait. Tool Pot Tool Data “0”
R713.4 T0SKIPA T0 Skip Aux.
262
4.34 2270 ATC Mag. Pot Tool Out SW. Alarm

1) Description
The position sensor on the hydraulic cylinder that performs the Tool Pull Out operation turned
off.
2) Cause of problem
① An error in adjusting the Tool Magazine Tool Pull Out limit switch
② An error in the limit switch or any of its electric parts
3) Action
Adjust the limit switch on the hydraulic cylinder that performs the Tool Magazine Pot Tool
Out operation as appropriate.
Check the limit switch, the wiring from the limit switch to the electric cabinet as well as the
I/O module if there is a problem. Repair or replace the defective part if necessary.
Device Connector
Symbol (Pin)
Tool Pull-Out Y12.6
-YV39 Input Module Slot : 02 XJ401 (30) KAR39
Confirm (TPOC.R)
Mag. Tool Pot-Out X10.0
-SL39 Input Module Slot : 09 XJ413 (16) SL39
Confirm (TPOT.M)
Mag. Tool Pot-Out Mag. Tool Pot-Out

Confirm Switch Confirm Switch
263
ATC Mag. Pot

Tool Out SW. Alarm
Y4.6 TLPO.R Tool Pull-Out Confirm

K0.6 KHM1000 If1000, Set To 1
Y12.6 TPOC.R Tool Pool Out Confirm
X10.0 TPOT.M Mag. Tool Pot-Out Confirm
R5300.3 MTOI.M Mag. Tool Pot Tool Out Interlock
A33.5 2270 ATC Mag. Pot Tool Out SW. Alarm
264
4.35 2272 ATC Sub Changer Position Check Alarm

1) Description
An operation signal (Home Position, Mag. Position, Pot Position) of the sub changer was
instructed. However, none of the operations were complete within 10 seconds since then.
Or, the position switch of the sub changer was turned off.
2) Cause of problem
① An error in adjusting the position switch of the sub changer
② An error in the position switch of the sub changer, the wiring, or any of its component
parts
3) Action
Adjust the proximity switch on the rear of the sub changer as appropriate.
necessary.
Device Connector
Symbol (Pin)
Sub Changer X10.3 Input Module : Slot 8,
-SX33 XJ413 (15) SX33
Home Position (SCHP.M) 9
Sub Changer Mag. X10.4 Input Module : Slot 8,
-SX34 XJ413 (31) SX34
Pot Position (SCMP.M) 9
Sub Changer Wait. X10.5
Pot Position (SCWP.M)
ATC Sub Changer

Position Check Alarm
265
Tool Changer Position Check

Time
R626.7 TMB32 Tool Changer Pos. Check Time

A33.7 2272 ATC Sub Changer Pos. Check Alarm
R352.7 ARST Alarm Rest
Y4.2 SCP1.R Sub Changer Position 1
266

X10.4 SCMP.M Sub Changer Mag. Pot Position
X10.5 SCWP.M Sub Changer Wait. Pot Position
F0.6 SA Servo Ready
Wait Pot Pos.

(SX35)
Mag. Pot Pos.

(SX34)
Home Pos.
(SX33)
267
4.36 2273 ATC Sub Tool Arm In/Out Alarm

1) Description
The Sub Changer Arm In/Out operation was instructed. However, none of the operations
were complete within 5 seconds since then.
Or, both the Sub Changer Arm In/Out position switches were turned on or off.
2) Cause of problem
① An error in adjusting the Sub Changer Arm In/Out position switch
② An error in the position switch of the sub changer, the wiring, or any of its component
parts
3) Action
② Adjust the Sub Changer Arm In/Out proximity switch as accurate as possible.
③ An error in the wiring or any of its component parts
necessary.
Device Connector
Symbol (Pin)
Sub Changer Arm X10.1
In (SCAI.M)
Sub Changer Arm X10.2
Out (SCAO.M)
Arm In Arm Out

(SL32) (SL31)
ATC Sub Tool Arm

In/Out Alarm
268
ATC Arm In/Out

Check Time

R627.0 TMB33 Tool Arm In/Out Check Time
A34.0 2273 ATC Sub Tool Arm In/Out Alarm
Y4.0 SCAI.R Sub Changer Arm In
Y2.5 Y2.5
X10.1 SCAI.M Sub Changer Arm In
Y4.1 SCAO.R Sub Changer Arm Out
Y12.1 SCAT.R Sub Changer Arm Out
X10.2 SCAO.M Sub Changer Arm Out
F0.6 SA Servo Ready
269
4.37 2321 APC Initial Position Alarm

1) Description
APC is not in the initial operating conditions.
2) Cause of problem
② An error in the APC position sensor switch or any of its electric parts
3) Action
Adjust the APC proximity switch as correct.
Check the switch, the wiring from the switch to the electric cabinet as well as the I/O
module if there is a problem. Repair or replace the defective part if necessary.
※ APC Initial Position
Address X18.5 X18.6 X18.1 X18.3

Status 0(Off) or1 (On) 1(On) or 0(Off) 1(On) 0(Off)
Device Connector
Symbol (Pin)
APC 180 CW X18.5 Input Module : Slot
-SX75 XJ410 (47) SX75
Position (P18F.M) 8,10
APC 180 CCW X18.6 Input Module : Slot
-SX76 XJ410 (30) SX76
Position (P18R.M) 8,10
APC Pos.0/ X18.1 Input Module : Slot
-SX71 XJ410 (32) SX71
Arm Open (APOP.M) 8,10
APC Pos.90/ X18.3 Input Module : Slot
-SL73 XJ410 (15) SL73
Arm Close (APLC.M) 8,10
APC Initial Position

Alarm
270
APC Arm Interlock

X18.1 APOP.M APC Pos.0/Arm Open
R772.5 APRETC APC ARM Return Confirm
Y8.4 CADV.R Pallet Changer Arm Advance
X14.1 ARET.M Pallet Changer Arm 1 Return
X14.3 RETS.M Pallet Changer Arm Return Slowdown
271

X14.0 AADV.M Pallet Changer Arm 1 Advance
X14.4 PMPS.M Pallet Changer Arm 1 Middle Position
X15.1 AAB2.M Pallet Changer Arm 2 Return
X15.3 ABS2.M Pallet Changer Arm 2 Return Slowdown
X15.0 AAF2.M Pallet Changer Arm 2 Advance
X15.4 ABP2.M Pallet Changer Arm 2 Middle Position
APC 180 CCW

Position (SX76)
APC 180 CW
Position (SX75)
0.8~1.2mm
Proximity
Switch Dog
APC CCW APC CW
(SX76) (SX75)
APC Arm
Open(SX71)
APC Arm Close

(SL73)
272
4.38 2322 APC Set-Up Station Door Open

1) Description
The APC set-up station door was open.
2) Cause of problem
① The set-up station door was open.
② An error in the safety switch that detects the door opening, the wiring, or defective
component parts
3) Action
① Close the set-up station door.
② Check the safety switch that detects the door is open, the wiring from the switches to the
electric cabinet as well as the I/O module if there is a problem. Repair or replace the
defective part if necessary.
Device Connector
Symbol (Pin)
Setup Door Interlock X8.1
2_HM4D (SSDI2.M)
Setup Door X8.2
Interlock_HM4D (SUIT.M)
Y37.1 Matrix Distribution
Setup Door Open -E12 XJM3 (A18) -KA38
(SETD.R) Board
APC Set-Up Station

Door Open
273
APC Set-Up Station

Door Open
HD4D Set-Up Door

Interlock Check
274
Set-Up Door Open
R762.0 2322A1 HM10 APC Set-Up Station Door Open

R762.1 2322A2 HM4D APC Set-Up Station Door Open
R456.7 TMB227 HM4D Setup Door Interlock Check Time
R763.4 MAPCSP Manual APC Stop
R763.2 MAPCST Manual APC Start
R788.3 4MAPSTF Manual APC Start Flag
R760.0 M61CD APC1 Unload Command
R761.0 M62CD APC2 Load Command
X29.1 SETU.M Set Up
X72.3 SEU2.M Set Up 2
R1026.1 MCHAST Man Pallet Changer Start
R1056.2 MCHASP Man Pallet Changer Stop
R1075.2 MSESTP Man Set-Up Stop
R1063.1 MSEUST Manual APC Start
R1056.3 MCHASTF Man Pallet Changer Start Flag
R1075.3 MSESTF Manual Set-Up Start Flag
R1003.7 MPMROT Man. Magazine Rotation Keep
R1001.5 PMGINX Pallet Search Command
R1071.0 SETPUL Set-Up Pallet Unload Command
R1072.0 SETPLD Set-Up Pallet Load Command
275

K8.3 KDCLAR Alarm Reset By Door Close
K10.5 KSETDR Set-Up Door Interlock Not Used
K11.3 KSET Set-Up Station Not Used
K18.3 KSEITK Setup Station Interlock is Used, PMG
R762.3 SETDIT Setup Door Open
K19.3 KMPS Used Multi Pallet Station
X8.2 SUIT Setup Door Interlock_HM4D
X8.1 SDI2.M Setup Door Interlock2_HM4D
Y37.1 SETD.R Setup Door Open
R1385.7 PSETDCL Setup Door Close From MPS
Set Up Door
Interlock (S12)
Set-Up Station Door Interlock
276
4.39 2323 4-Th Clamp/Unclamp Alarm

1) Description
It has passed 15 seconds since the position signal of the pallet or the table clamp/unclamp
operation did not match the corresponding instruction signal.
2) Cause of problem
① An error in adjusting the position switch that checks the position of the pallet or table
Clamp/Unclamp operation
② An error in the position switch that checks the position of the pallet or table
Clamp/Unclamp operation, or any of its component parts
3) Action
① Adjust the position switch that checks the position of the pallet or table Clamp/Unclamp
operation as accurate as possible.
② Check the switch, the wiring cables, and the I/O module in this sequence. Make repair or
Device Connector
Symbol (Pin)
Y15.0
Pallet Unclamp -KAR57 Output Module : Slot 4 XJ403 (3) -YV61
(PAUC.R)
Y15.1
Pallet Clamp -KAR58 Output Module : Slot 4 XJ403 (20) -YV62
(PACL.R)
Y15.2
Table Unclamp(I) -KAR59 Output Module : Slot 4 XJ403 (35) -YV63
(TAUC.R)
Y15.3
Table Clamp -KAR60 Output Module : Slot 4 XJ403 (2) -YV64
(TACL.R)
X7.0
Pallet Unclamp(R) -SP61 Input Module : Slot 8 XJ412 (12) -SP61
(PTUC.M)
X7.1
Pallet Clamp -SP62 Input Module : Slot 8 XJ412 (28) -SP62
(PTCL.M)
X7.2
Table Clamp -SL63 Input Module : Slot 8 XJ412 (44) -SL63
(BCLP.M)
X7.3
Table Unclamp(R) -SP65 Input Module : Slot 8 XJ412 (11) -SP65
(BULP.M)
277
4-Th Clamp/
Unclamp Alarm
278
B-Axis(Table) Clamp/
Unclamp Check Time
279
R626.4 TMB29 B-Axis(Table) Cl/Uncl Check Time

F0.6 SA Servo Ready
R457.0 TMB228 B-Axis(Table) Cl/Uncl Check Time
R841.5 BACLPF B-Axis(Table) Clamp Flag
A40.2 2323 4-th Clamp/Unclamp Alarm
K7.5 K4THA 4th-Axis Not Used
R4030.2 4PMGMST PMG Macro Start
R4005.5 K80PMG Keep Relay HM80 for PMG
R841.5 BACLPF B-Axis(Table) Clamp Flag
R1114.7 4PMUC.R PMG Pallet Unclamp
X7.0 PTUC.M Pallet Unclamp
Y7.3 TCLP.R Table Clamp
280
Pallet Clamp Table Clamp

(SP62) (SL63)
281
4.40 2324 Table or Pallet Clamp Alarm

1) Description
The pallet or the table is not in the state of being clamped.
2) Cause of problem
① An error in adjusting the position switch that checks the position of the pallet or table
Clamp/Unclamp operation
② An error in the position switch that checks the position of the pallet or table
Clamp/Unclamp operation, or any of its component parts
3) Action
① Adjust the position switch that checks the position of the pallet or table Clamp/Unclamp
operation as accurate as possible.
② Check the switch, the wiring cables, and the I/O module in this sequence. Make repair or
Device Connector
Symbol (Pin)
Y7.0
Pallet Unclamp -KAR57 Output Module : Slot 2 XJ401 (3) -YV61
(PUCL.R)
Y7.1
Pallet Clamp -KAR58 Output Module : Slot 2 XJM3 (20) -YV62
(PCLP.R)
Y7.2
Table Unclamp -KAR59 Output Module : Slot 2 XJ401 (35) -YV63
(TUCL.R)
Y7.3
Table Clamp -KAR60 Output Module : Slot 2 XJ401 (2) -YV64
(TCLP.R)
X7.0
Pallet Unclamp -SX61 Input Module : Slot 8 XJ412 (12) -SX61
(PTUC.M)
X7.1
Pallet Clamp -SX62 Input Module : Slot 8 XJ412 (28) -SX62
(PTCL.M)
X7.2
Table Unclamp -SL63 Input Module : Slot 8 XJ412 (44) -SL63
(BCLP.M)
X7.3
Table Clamp -SL65 Input Module : Slot 8 XJ412 (11) -SL65
(BULP.M)
282
Table or Pallet
Clamp Alarm
Table(B-Axis) Clamp
Alarm D-Time
283
B-Axis or Pallet
Unclamp Interlock
Table/Pallet Unclamp
Interlock
B-Axis(Table) Servo
Off D-Time
284
R628.3 TMB44 Table(B-Axis) Clamp Alarm D-Time

R637.0 JX Jog X-Axis Select
R637.1 JY Jog Y-Axis Select
R637.2 JZ Jog Z-Axis Select
X34.6 NJF.M Jog Feed -Direction
X34.5 PJF.M Jog Feed +Direction
R634.6 JOG Jog Mode
X28.2 HX.M MPG Handle X Axis Select
X28.3 HY.M MPG Handle Y Axis Select
X28.4 HZ.M MPG Handle Z Axis Select
G70.4 SRVA Spindle Reverse
G70.5 SFRA Spindle Forward
R752.7 PALINT B-Axis or Pallet Unclamp Interlock
X7.0 PTCL.M Pallet Unclamp
R760.0 M61CD APC 1 Unload Command
R761.0 M62CD APC 1 Load Command
R770.0 M63CD APC 2 Unload Command
R771.0 M64CD APC 2 Load Command
R608.3 M70 Pallet or Station Index
285

X36.3 DRN.M Dry Run
Y13.6 P8FR.R APC Rotation 180 CW Stopper Out
Y13.7 P8RR.R APC Rotation 180 CCW Stopper Out
R767.6 PLTCL Pallet(Table) Clamp Command
R765.3 4PLTCL Pallet Clamp Command
R767.7 PLTUNC Pallet(Table) Unclamp Command
R4030.5 4PLD/UL Pallet Load/Unload
F0.4 SPL Feed Hold
R448.4 TMB165 B-Axis(Table) Servo Off D-Time
R624.4 TMB13 B-Axis(Table) Clamp Check Time
R435.2 TMB59 Pallet Unclamp Check Time
F3.1 MH
Pallet Clamp Table Clamp

(SP62) (SL63)
286
4.41 2325 APC Set-Up Switch Unpush

1) Description
When the M60 (Pallet Change), M61 (APC 1 Load), M62(APC 2 Load) command was
instructed, the operator did not press the Set-Up switch on the APC manual OP.
2) Cause of problem
① The operator put a workpiece on the table deck but did not press the Set-Up switch.
② An error in the Set-Up push-button switch or any of its component parts
3) Action
① After you put a workpiece on the table deck, press the Set-Up push-button switch on the
APC manual OP.
▪ The indicator of the Set-Up switch turns yellow.
② Check the Set-Up related switches, the wiring cables from the switches to the electric
cabinet, and the input module in this sequence if there is a problem. Make repair or
Device Connector
Symbol (Pin)
Set Up -SB92 XJM3 (A06) SB92
(SETU.M) Board
APC Set-Up
Switch Unpush
287

R755.7 SETUP Set Up
R761.7 M62MEN APC 1 Load(M62) M Function End
R771.7 M64MEN APC 2 Load(M64) M Function End
R1420.1 RPMG Pallet Schedule Operator By CW
R1159.0 PMGMST PMG Macro Start
R1010.0 No-Set Set-Up Not Found
288

R762.2 2325A1 HM4D APC APC Setup SW Unpush Aux.
A40.4 2325 APC Set-Up Switch Unpush
R774.5 SETUA Setup Aux. for HM4Digt
K4.6 KFIX Hyd. Fixture Used
R755.0 SETUP1 Set Up 1
K10.7 KSETUP Set-Up Switch Unpush Used
R774.6 SEUPA Setup Aux.
289
4.42 2326 APC OP Manual Mode

1) Description
With the mode toggle switch on the APC manual OP being set to Manual, the mode switch
on the main OP was set to one of Edit, Memory, Tape or MDI mode.
2) Cause of problem
① The mode toggle switch on the APC manual OP was set to Manual.
② An error in the mode toggle swish or any of its component parts
3) Action
① Set the mode toggle switch on the APC manual OP to AUTO.
② Check the mode toggle switch, and the wiring between the switch and the electric
problem.
Device Connector
Symbol (Pin)
APC OP Manual X29.2 Matrix Distribution
-SA91 XJM3 (B06) SA91
Mode_HM4D (SETU.M) Board
APC OP Manual
Mode
R1484.1 RP_MANMD APC Manual Mode from Executer

R1420.1 RPMG Pallet Schedule Operation By CW
X29.2 PMMD.M APC OP Manual Mode_HM4D
R763.0 APCMAN APC Manual Mode
A40.5 2326 APC OP Manual Mode
290
291
4.43 2333 APC Not Use (K7.7 Set)

1) Description
With "K7.7" (disable APC) being set, a pallet change command (M60;, M61;, M62;) was
instructed.
2) Cause of problem
The Keep Relay settings were incorrect.
3) Action
If APC has no error, set "Keep Relay K7.7" from 1 0 and perform the pallet change
operation.
APC Not Use

(K7.7 Set)

R607.1 M60 APC Pallet Change
A41.4 2333 APC Not Use (K7.7 Set)
292
4.44 2335 APC Changer Open/Close Alarm

1) Description
It has passed 5 seconds since the APC Changer Arm Open/Close sensor signal did not
match the corresponding instruction signal, or both sensor signals turned on simultaneously.
2) Cause of problem
① An error in adjusting the APC Changer Arm Open/Close position sensor switch
② An error in the APC Changer Arm Open/Close position sensor switch, or any of related
parts
3) Action
① Adjust the APC Changer Arm Open/Close position sensor switch as accurate.
② Check the sensor switch, and the wiring between the sensor switch and the electric
problem.
Device Connector
Symbol (Pin)
APC Pos.90/Arm X18.1 Input Module : Slot
-SX71 XJ410 (32) SX71
Open (APOP.M) 8,10
APC Pos.90/Arm X18.3 Input Module : Slot
-SL73 XJ410 (15) SL73
Close (APCL.M) 8,10
Y12.7
APC Arm Close -YV71 Output Module : Slot 4 XJ403 (46) KAR40
(APCL.R)
Y13.0
APC Arm Open -YV72 Output Module : Slot 4 XJ403 (12) KAR41
(APOP.R)
APC Arm
Open(SX71)
APC Arm Close APC Arm Close APC Arm Open Slow
(SL73) Slow Down (SX74) Down (SX72)
293
APC Changer Open/Close

Alarm
APC Changer Open/

Close Check Time
R456.2 TMB222 APC Changer Open/Close Check Time

A41.6 2335 APC Changer Open/Close Alarm
Y12.7 APCL.R APC Arm Close
X19.1 APDN.M APC Down
Y13.0 APOP.R APC Arm Open
X18.1 APOP.M APC Pos.0/Arm Open
R763.4 MAPCSP Man APC Stop
294
4.45 2336 APC Changer Up/Down Alarm

1) Description
It has passed 5 seconds since the APC Changer Up/Down sensor signal did not match the
corresponding instruction signal, or both sensor signals turned on simultaneously.
2) Cause of problem
① An error in adjusting the APC Changer Up/Down position sensor switch
② An error in the APC Changer Up/Down position sensor switch, or any of related parts
3) Action
① Adjust the APC Changer Arm Up/Down position sensor switch as accurate.
problem.
Device Connector
Symbol (Pin)
X19.0
APC UP -SX81 Input Module : Slot 10 XJ410 (12) SX81
(APUP.M)
X19.1
APC Down -SX82 Input Module : Slot 10 XJ410 (28) SX82
(APDN.M)
Y13.3
APC Up -YV75 Output Module : Slot 4 XJ403 (11) KAR44
(APUP.R)
Y13.4
APC Down -YV76 Output Module : Slot 4 XJ403 (27) KAR45
(APDN.R)
APC Up
(SX83)
APC Down
(SX84) APC Up
(SX83)
0.8~1.2mm
Proximity APC Down

Dog (SX84)
Switch
295
APC Changer
Up/Down Alarm
APC Changer Up/

Down Check Time
R456.3 TMB223 APC Changer Up/Down Check Time

A41.7 2336 APC Changer Up/Down Alarm
Y13.3 APUP.R APC Up
X19.0 APUP.M APC Up
Y13.4 APDN.R APC Down
X19.1 APDN.M APC Down
296
4.46 2337 APC Changer 180CW/CCW Alarm

1) Description
It has passed 5 seconds since the APC Changer Up/Down sensor signal did not match the
corresponding instruction signal, or both sensor signals turned on simultaneously.
2) Cause of problem
① An error in adjusting the APC Changer Up/Down position sensor switch
② An error in the APC Changer Up/Down position sensor switch, or any of related parts
3) Action
① Adjust the APC Changer Arm Up/Down position sensor switch as accurate.
problem.
Device Connector
Symbol (Pin)
APC Rotation 180 Y13.1
-YV73 Output Module : Slot 4 XJ403 (28) KAR42
CW (PCW.R)
APC Rotation 180 Y13.2
-YV74 Output Module : Slot 4 XJ403 (44) KAR43
CCW (PCCW.R)
Y13.3
APC Up -YV75 Output Module : Slot 4 XJ403 (11) KAR44
(APUP.R)
APC 180 CW X18.5 Input Module : Slot
-SX75 XJ410 (47) SX75
Position (F18F.M) 8,10
APC 180 CCW X18.6 Input Module : Slot
-SX76 XJ410 (30) SX76
Position (F18R.M) 8,10
X19.0
APC UP -SX81 Input Module : Slot 10 XJ410 (12) SX81
(APUP.M)
297
APC Changer
180CW/CCW Alarm
APC Changer180CW/
CCW Check Time
R456.4 TMB224 APC Changer 180CW/CCW Check Time

A42.0 2337 APC Changer 180CW/CCW Alarm
Y13.1 PCW.R APC Rotation 180 CW
Y13.2 PCCW.R APC Rotation 180 CCW
X19.0 APUP.M APC Up
Y13.3 APUP.R APC Up
298

F0.6 SA Servo Ready
APC 180 CCW

Position (SX82)
APC 180 CW
Position (SX81)
0.8~1.2mm
Proximity Dog
APC CCW APC CW
(SX82) (SX81)
299
Revision History
HMC Maintenance Manual HM 8000
Version Year/Month Revision history Created by
Jung, Sam
01 2012. 10 Created a draft (HM8000ALE2A)
Young
02
03
04
05
06
07
08
09
10
300

Manual de Mantenimiento de La HMC (Alarma)

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Manual de Mantenimiento de La HMC (Alarma)

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HM 8000(F30i Series) HM8000ALE2A

Coolant & Lub. Motor

Address Symbol Coil Comment

X2.2 MOL.M Coolant & Lub. Pump Overload

Input Module (AID32E) : Slot 7

2.5 2035 External Coolant Unit Alarm

External Coolant Unit

High Press. Coolant

Address Symbol Coil Comment

X3.2 TSCA.M T.S.C Unit AL / Coolant Over Flow

2.6 2036 Coolant Level Switch Low

Coolant Level Switch

Address Symbol Coil Comment

X3.7 COL.M Coolant Level Alarm

2.7 2037 Power Back Up Module Error

Address Symbol Coil Comment

X2.6 PFM.M Power Failure Detection

2.8 2040 Operator’s Door Open Alarm

Operator’’s Door Open

Address Symbol Coil Comment

2.9 2049 Spindle Speed Arrival Alarm

Spindle Speed Arrival

Address Symbol Coil Comment

R626.0 TMB25 Spindle Speed Arrival Check Time

(Note) Spindle-related NC Parameter Table

HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA

03705 L1 01001010 04963 S1 0.0

03729 S1 00000001 04972 S1 0 Position gain multiplier (second stage)

EDITION DATE PAGE

HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA

04045 S1 30 Velocity loop proportional gain on 04082 S1 10 Setting of acceleration/deceleration time

servo m ode (Low ) 04083 S1 30 ⓐ Motor voltage on velocity control mode

04046 S1 30 Velocity loop proportional gain on Cs 04084 S1 30 Motor voltage on orientation

contouring control (Low ) 04096 S1 0 Adjusted output voltage of load

04070 S1 3000 Position gain on Cs contouring 04113 S1 290 ⓐ Slip constant

EDITION DATE PAGE

HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA

m axim um output 04345 S1 0 Spindle motor speed command detection level

04225 S1 0 Dual position feedback zero w idth 04394 S1 00000000

orientation by position coder 04409 S1 0 Feed-forward timing adjustment coefficient

EDITION DATE PAGE

HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA

04419 S1 0 Resonance elim ination filter 3 :

04422 S1 0 Resonance elim ination filter 4 :

04498 S1 0 Spindle EGB master side : denominator of arbitrary gear

04499 S1 0 Spindle EGB master side : numerator of arbitrary gear

04500 S1 0 Denominator of arbitrary gear ratio between spindle

04501 S1 0 Numerator of arbitrary gear ratio between spindle sensor

04502 S1 0 Denominator of arbitrary gear ratio between spindle

04503 S1 0 Numerator of arbitrary gear ratio between spindle sensor

04508 S1 0 Rate of change in acceleration at soft start/stop

EDITION DATE PAGE

(Note) To change the parameter settings

(1) Set the mode switch in the main OP to "MDI".

(3) Press the [SETTING] button.

※ If the screen is not displayed as shown in the right

(4) Enter the number of 1, and keep pressing the INPUT

★ The “SW0100 Parameter Enable Switch ON”

(5) Press the “SYSTEM” button in the right side of the