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    21st ROPTC - 25 - PCG - Implementation of Predictive Emission Monitoring System - M Faiz Ishak

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    fadlul akbar herfianto
    The document discusses the implementation of a predictive emission monitoring system (PEMS) to comply with Malaysia's Clean Air Regulation 2014. It introduces PEMS and continuous emission monitoring systems (CEMS), compares their functionality, accuracy, and total costs, and outlines the process of assessing existing equipment and emissions to determine the best solution.

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    21st ROPTC - 25 - PCG - Implementation of Predictive Emission Monitoring System - M Faiz Ishak

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    fadlul akbar herfianto
    62 views23 pages
    The document discusses the implementation of a predictive emission monitoring system (PEMS) to comply with Malaysia's Clean Air Regulation 2014. It introduces PEMS and continuous emission monitoring systems (CEMS), compares their functionality, accuracy, and total costs, and outlines the process of assessing existing equipment and emissions to determine the best solution.

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    The document discusses the implementation of a predictive emission monitoring system (PEMS) to comply with Malaysia's Clean Air Regulation 2014. It introduces PEMS and continuous emission monitoring systems (CEMS), compares their functionality, accuracy, and total costs, and outlines the process of assessing existing equipment and emissions to determine the best solution.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    62 views23 pages

    21st ROPTC - 25 - PCG - Implementation of Predictive Emission Monitoring System - M Faiz Ishak

    Uploaded by

    fadlul akbar herfianto
    The document discusses the implementation of a predictive emission monitoring system (PEMS) to comply with Malaysia's Clean Air Regulation 2014. It introduces PEMS and continuous emission monitoring systems (CEMS), compares their functionality, accuracy, and total costs, and outlines the process of assessing existing equipment and emissions to determine the best solution.

    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    of 23

    Implementation of Predictive

    Emission Monitoring System


    M Faiz Ishak, Process Control Engineer PC MTBE

    Open
    Presentation Outline Topic covered today

    Topic 1 Introduction
    Introduction
    Background Topic 3 Result
    Problem Statement & Objective PEMS Implementation
    Did you know? Success Story
    Methodology
    The rise of continuous monitoring Topic 2
    CAR 2014 Regulation Solution to CAR 2014
    Analogy Topic 4 Conclusion
    Roadmap Conclusion
    Comparison

    Open
    Introduction
    Key learning point for today

    1. New Regulation introduced 3. Benchmarking of


    under Environment Quality readily available Air
    Act (EQA) 1974 so called Pollution Monitoring
    Clean Air Regulation (CAR) System
    2014

    4. Chosen Air Pollution


    2. Compliance Monitoring System
    requirement to the
    5. Achievement of the
    regulation
    chosen Air Pollution
    monitoring system
    Open
    Background
    TOPIC #1: Introduction

    Lilit Ikan

    This presentation would be focusing on emission


    Open
    Problem Statement & Objective
    TOPIC #1: Introduction

    Problem Statement Objective & Scope


    Challenges in using To comply with all requirements stated in
    unconventional method in Clean Air Regulation (CAR 2014)
    achieving Malaysian
    government regulatory
    requirement (CAR2014)

    Open
    Did you know?
    TOPIC #1: Introduction

    …one in eight of total global deaths- as a result of air


    pollution exposure

    Open
    The rise of emission monitoring
    Topic #1: Introduction

    Growth in emission monitoring CAR 2014


    Many countries in the world
    Industrial plant Regulation
    have taken major steps to
    are emitting tons enforcement
    properly monitor and curb
    of harmful gasses drive emission
    emission. Industries need to
    to the monitoring in
    keep track of pollutant rate using
    atmosphere. Malaysia
    emission monitoring system

    Open
    CAR 2014 Regulations
    TOPIC #1: Introduction

    to meet emission limits


    to continuously monitor emission
    to report continuous emission result to
    DOE
    These regulation shall apply to any industrial plant in Malaysia

    Open
    Solution to CAR 2014
    TOPIC #2: Methodology

    There are 2 technologies for continuous


    emission monitoring in market
    1 2
    Typical Alternative
    CEMS solution PEMS to CEMS

    Continuous Predictive
    Emission Emission
    Monitoring Monitoring
    System System
    Open
    CEMS is an analyzer system to continuously monitor emissions

    CEMS

    Open
    PEMS is a prediction system to continuously monitor emissions
    using readily available process data

    PLANT PUTRAJAYA
    * Only during
    modeling phase
    MOBILE CEM-
    CEMS* PIMS
    DIS

    NOx
    DOE
    SO2 Putrajaya
    CO
    Model DCS
    STACK
    PEMS

    PROCESS

    PEMS

    Open
    Analogy
    Topic#2: Methodology

    Shopping

    Continuous Monitoring
    CEMS Analyzer
    Continuous
    PEMS Prediction Monitoring

    Open
    Roadmap to solve CAR 2014
    Topic#2: Methodology

    Perform
    EMSA Implementation DOE Malaysia
    Certification &
    reporting
    CAR 2014
    GAZETTED CEMS

    PEMS
    Identify
    equipment
    - boiler
    Open
    Emission Monitoring Situation Assessment (EMSA) is done in order
    to check whether PEMS is technically viable to be implemented
    Identify equipment
    applicability
    Install CEMS
    No

    No Emission
    limit PEMS
    violation Suitability Install PEMS
    Assessment Yes

    Yes

    Install Air Pollution Control Upgrade CEMS/ Explore


    Device PEMS suitability

    No

    Check No CEMS Yes


    CEMS Suitability Modify CEMS
    Condition Assessment
    Availability No
    of CEMS

    Yes Yes
    Maintain CEMS

    Example EMSA Flowchart


    Open
    Open
    Comparison
    Topic#2: Methodology

    DESCRIPTION CEMS PEMS


    Type Hardware analyzer Predictive
    Maintenance & Service Required Not required
    Calibration EPA protocol gases Auto additional
    calibration
    Availability 95% if well maintained Approaching 100%
    and service
    Accuracy 99% if well Equal to CEMS
    maintained
    Spare part Required Not required

    Open
    Comparison
    Topic#2: Methodology

    3,5 3,22
    CEMS
    3
    CAPEX 2.35 Million RM
    2,5 2,35
    Annual OPEX 0.29 Million RM
    Million RM

    2 1,72 Total Cost Over 3 years


    1,5
    1,12 3.22 Million RM
    1
    0,5 0,230,20 PEMS
    0 CAPEX 1.12 Million RM
    CAPEX Annual OPEX Total Cost
    over 3 years
    Annual OPEX 0.20 Million RM
    PEMS cost is almost 2x lower Total Cost Over 3 years
    than CEMS 1.72 Million RM
    Open
    PEMS Implementation Topic#3: Result

    Mar 2015 Sep 2015 Oct 2015 Now


    Development Certification Sustenance

    1. PEMS application 1. Initial 1. Quarterly


    to DOE certification test validation
    (DOE) 2. Annual
    2. Data Collection
    2. Submit report certification
    3. Modelling &
    for DOE approval : Acceptance criteria for
    Internal validation
    PEMS audit test refer to US
    4. PEMS configuration EPA PS-16 requirements

    Open
    Success Story
    Topic#3: Result

    Compliance to Cost optimization of


    Approval from Department
    CAR 2014 1.4 Million RM of Environment Malaysia

    Complied to CAR Cost optimization of Reference to other


    since Oct 2015 PEMS installation PETRONAS unit
    until now compared to CEMS interested with PEMS
    installation Eg: PFK, ABF, PPT
    Open
    Compliance to
    CAR 2014
    Complied to
    CAR since Oct
    2015 until now

    Open
    Approval from
    Department of
    Environment
    Malaysia Picture of Director General Department of Environment
    Malaysia with CEO of Petronas Chemical MTBE and Head of
    Group Technical Solutions

    Open
    Conclusion & Path forward
    Topic#4: Conclusion

    Conclusion Path forward


    A reliable and Negotiation to reduce
    sustainable continuous validation requirement
    emission monitoring from quarterly to
    system was chosen and biannually for further
    installed for 100% cost reduction by at
    compliance to Clean Air least RM30,000
    Regulation (CAR) 2014
    requirement

    Open
    THANK YOU

    Open

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