Marks On Bosch Common Rail Injectors
Marks On Bosch Common Rail Injectors
com
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Marks on Bosch Common Rail Injectors
1) Injector Part Number 0445110xxx = belong to CRI
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2) Injector Part Number 0 445 120 xxx = belong toCRIN
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w w Serial Number
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Production Date
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IMA Code
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1
CRM-100 Common Rail Injector Measurement System
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Bosch Common Rail Injector CRI 1-2.0-2.2
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1. Calibration shim,
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B42,ID3.0mm,
OD5.1mm, thickness
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1.0-2.0mm
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2. Spring
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3. Calibration circlip, B37,
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thickness 1.155-1.265mm
4. Armature
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5. Spring
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6. Clamp nut
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7. Bush
8. Calibration shim, B31,
ID10.5mm, OD15.7mm,
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thickness 1.2-1.3mm
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9. Pin
10. Ball seat
ix
11. Ball
on
12. Valve barrel
r
13. Polymer seal ring
ec t
14. Washer
j
15. Valve plunger
n
16. Calibration shim, B14,
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ID3.5mm, OD5.3mm,
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thickness 0.9-1.9mm
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17. Spring
w
18. Calibration spacer, B15,
thickness 8.3-8.7mm
19. Solenoid
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20. O-ring
o
21. Calibration shim, B25,
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ID19.0mm, OD23.5mm,
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thickness 0.9-1.12mm
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22. Injector body
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23. Dowel
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24. Needle
ec
25. Nozzle
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26. Nozzle nut
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CRM-100 Common Rail Injector Measurement System
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CRI 1-2.0-2.2
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Shim B42
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Adjust Solenoid Spring Compression
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Task 6
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Circlip B37
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Adjust Armature Total Lift
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Task 3
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Adjust Solenoid Air Gap
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Task 5
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Shim B31
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Adjust Armature Lift w/woElectronic Signal
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Task 4 & 7
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CRM-100 Common Rail Injector Measurement System
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CRI 1-2.0-2.2
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Shim B14
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Adjust Needle Opening Pressure
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Task 2
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Nozzle Flow Block B15
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Adjust Needle Lift
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Task 1
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4
CRM-100 Common Rail Injector Measurement System
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OD5.1mm, thickness 1.0-2.0mm
on
2. Spring
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3. Calibration circlip, B37, thickness
ec
1.155-1.265mm
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4. Armature
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5. Spring
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6. Clamp nut
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7. Bush
8. Calibration shim, B31,
ID10.5mm, OD15.7mm,
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thickness 1.2-1.3mm
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9. Pin
ix
10. Ball seat
on
11. Ball
t r
12. Valve barrel
j ec
13. Polymer seal ring
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14. Washer
w
15. Valve plunger
w
16. Calibration shim, B14, ID3.5mm,
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OD5.3mm, thickness 0.9-1.9mm
17. Spring
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18. Calibration spacer, B16,
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OD2.28mm, thickness
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0.9-1.3mm
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19. Spring bush
on
20. Solenoid
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21. O-ring
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22. Calibration shim, B25,
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ID19.0mm, OD23.5mm,
thickness 0.9-1.12mm
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23. Injector body
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24. Dowel
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25. Needle
26. Nozzle
27. Nozzle nut
5
CRM-100 Common Rail Injector Measurement System
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m
CRI 1 - 2.0-2.2,DGV Design
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Shim B42
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Adjust Solenoid Spring Compression
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Task 6
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Circlip B37
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Adjust Armature Total Lift
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Task 3
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Shim B25
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Adjust Solenoid Air Gap
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Task 5
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Shim B31
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Adjust Armature Lift w/woElectronic Signal
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Task 4 & 7
6
CRM-100 Common Rail Injector Measurement System
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CRI 1-2.0-2.2,DGV Design
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Shim B14
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Adjust Needle Opening Pressure
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Task 2
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w w Nozzle Flow Block B16
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Adjust Needle Lift
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Task 1
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7
CRM-100 Common Rail Injector Measurement System
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Bosch Common Rail Injector CRI 2.1
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1. Solenoid
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2. Calibration shim, B41,
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ID2.5mm, OD6.4mm,
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thickness 1.09-1.37mm
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3. Bush
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4. O-ring
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5. Calibration shim, B40,
ID2.5mm, OD4.5mm,
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thickness 1.2-1.9mm
6. Calibration shim, B25,
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ID19.0mm, OD23.5mm,
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thickness 0.9-1.12mm
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7. Spring
ix
8. Armature
on
9. Anchor
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10. Clamp nut
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11. Ball seat
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12. Ball
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13. Valve barrel
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14. Polymer seal ring
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15. Washer
16. Valve plunger
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17. Injector body
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18. Calibration shim, B14,
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ID3.5mm, OD5.3mm,
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thickness 0.9-1.9mm
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19. Spring
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20. Calibration shim, B16,
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OD2.28mm, thickness
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0.9-1.3mm
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21. Spring bush
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22. Needle
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23. Nozzle
24. Nozzle nut
8
CRM-100 Common Rail Injector Measurement System
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CRI 2.1
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Shim B41
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Adjust Armature Lift with Electronic Signal
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Task 5
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Shim B40
Adjust Solenoid Spring Compression
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Task 4
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Shim B25
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Adjust Solenoid Air Gap
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Task 3
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CRM-100 Common Rail Injector Measurement System
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CRI 2.1
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Shim B14
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Adjust Needle Opening Pressure
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Task 2
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Nozzle Flow Block B16
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Adjust Needle Lift
Task 1
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10
CRM-100 Common Rail Injector Measurement System
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Bosch Common Rail Injector CRI 3A
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1. Solenoid
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2. Calibration shim, B42, ID3.0mm,
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OD5.1mm, thickness 1.0 –2.0mm
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3. Spring
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4. Spring seat
5. Shim
6. Armature
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7. Calibration shim, B25, ID19.0mm,
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OD23.5mm, thickness
x
0.9-1.12mmSpring
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8. Clamp nut
on
9. Valve set
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10. Polymer seal ring
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11. Washer
j
12. Injector body
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13. Calibration shim, B14, ID3.5mm,
OD5.3mm, thickness 0.9-1.9mm
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14. Spring
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15. Spring bush
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16. Needle
17. Nozzle
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18. Nozzle nut
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11
CRM-100 Common Rail Injector Measurement System
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CRI 3A
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Shim B42
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Adjust Solenoid Spring Compression
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Task 4
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Shim B25
Adjust Solenoid Air Gap/Armature Lift
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Task 3 &5
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CRM-100 Common Rail Injector Measurement System
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CRI 3A
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Shim B14
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Adjust Needle Opening Pressure
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Task 1
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No needle lift adjustment
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CRM-100 Common Rail Injector Measurement System
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Bosch Common Rail Injector CRI 3B
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1. Solenoid
ec
2. Spring
nj
3. Calibration shim, B45, ID2.05mm,
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OD3.65mm, thickness 1.0 –
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2.0mm
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4. Pin
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5. Shim
6. Armature
7. Calibration shim, B25, ID19.0mm,
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OD23.5mm, thickness 0.9-1.12mm
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Spring
8. Clamp nut
ix
9. Valve set
on
10. Polymer seal ring
t r
11. Washer
ec
12. Injector body
j
13. Spring
.i n
14. Spring bush
15. Needle
w
16. Nozzle
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17. Nozzle nut
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CRM-100 Common Rail Injector Measurement System
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CRI 3B
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Shim B45
Adjust Solenoid Spring Compression
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Task 5
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Shim B25
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Adjust Solenoid Air Gap/Armature Lift
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Task 4
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CRM-100 Common Rail Injector Measurement System
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CRI 3B
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No needle lift adjustment
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No needle opening pressure adjustment
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16
CRM-100 Common Rail Injector Measurement System
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Bosch Common Rail Injector CRIN 1
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1. Solenoid 13. Clamp nut
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2. Solenoid nut 14. Pin
3. O-ring 15. Ball seat
4. Calibration shim, B13, ID2.3mm, 16. Ball
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OD4.2mm, thickness 0.90 -1.90mm 17. Valve set
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5. Spring 18. Polymer seal ring
x
6. Calibration circlip, B37, thickness 19. Washer
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1.155-1.265mm 20. Injector body
on
7. Armature 21. Dowels
t r
8. Spring 22. Calibration shim, B14, ID3.5mm,
ec
9. Circlip OD5.3mm, thickness 0.9-1.9mm
j
10. Calibration shim, B11, ID19mm, hex 23. Spring
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22mm, thickness 0.9 -1.5mm 24. Calibration spacer, B15, thickness
11. Anchor 8.3-8.7mm
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12. Calibration shim, B12, ID18.0mm, 25. Nozzle
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hex 22mm, thickness 0.9-1.5mm 26. Nozzle nut
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CRM-100 Common Rail Injector Measurement System
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CRIN 1
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Shim B13
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Adjust Solenoid Spring Compression
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Task 6
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Circlip B37
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Adjust Armature Total Lift
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Task 3
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Shim B11
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Adjust Solenoid Air Gap
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Task 5
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Shim B12
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Adjust Armature Lift w/woElectronic Signal
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Task 4 & 7
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CRM-100 Common Rail Injector Measurement System
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CRIN 1
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Shim B14
nj
Adjust Needle Lift Pressure
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Task 2
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w Nozzle Flow Block B15
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Adjust Needle Lift
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Task 1
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CRM-100 Common Rail Injector Measurement System
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Bosch Common Rail Injector CRIN 1 – DGV
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1. Solenoid 14. Pin
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2. Solenoid nut 15. Ball seat
3. O-ring 16. Ball
4. Calibration shim, B13, ID2.3mm, 17. Valve set
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OD4.2mm, thickness 0.90 -1.90mm 18. Polymer seal ring
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5. Spring 19. Washer
x
6. Calibration circlip, B37, thickness 20. Injector body
on i
1.155-1.265mm 21. Dowels
7. Armature 22. Calibration shim, B14, ID3.5mm,
t r
8. Spring OD5.3mm, thickness 0.9-1.9mm
ec
9. Circlip 23. Spring
j
10. Calibration shim, B11, ID19mm, hex 24. Calibration shim, B16, OD2.28mm,
.i n
22mm, thickness 0.9 -1.5mm thickness 0.9-1.3mm
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11. Anchor 25. Spring bush
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12. Calibration shim, B12, ID18.0mm, hex 26. Nozzle
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22mm, thickness 0.9-1.5mm 27. Nozzle nut
13. Clamp nut
20
CRM-100 Common Rail Injector Measurement System
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CRIN 1 – DGV
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Shim B13
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Adjust Solenoid Spring Compression
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Task 6
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Circlip B37
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Adjust Armature Total Lift
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Task 3
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Shim B11
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Adjust Solenoid Air Gap
x
Task 5
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t r
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Shim B12
nj
Adjust Armature Lift w/woElectronic Signal
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Task 4 & 7
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CRM-100 Common Rail Injector Measurement System
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CRIN 1 – DGV
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Shim B14
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Adjust Needle Lift Pressure
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Task 2
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Adjust Needle Lift
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Task 1
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CRM-100 Common Rail Injector Measurement System
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Bosch Common Rail Injector CRIN 2
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1.
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Solenoid
.i 14. Polymer seal ring
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2. O-ring 15. Washer
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3. Solenoid nut 16. Calibration shim, B26, ID19.5mm,
4. Calibration shim, B13, ID2.3mm, OD22.8mm, thickness 0.90 -1.12mm
OD4.2mm, thickness 0.90 -1.90mm 17. Injector body
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5. Spring 18. Dowels
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6. Pin 19. Calibration shim, B14, ID3.5mm,
x
7. Armature OD5.3mm, thickness 0.9-1.9mm
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8. Spring 20. Spring
on
9. Calibration shim, B22, ID4.5mm, 21. Calibration spacer, B16, OD2.28mm,
t r
OD7.7mm, thickness 0.98-1.44mm thickness 0.9-1.3mm
ec
10. Clamp nut 22. Spring bush
j
11. Ball seat 23. Nozzle
.i n
12. Ball 24. Nozzle nut
13. Valve set
w w
w 23
CRM-100 Common Rail Injector Measurement System
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CRIN 2
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Shim B14
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Adjust Solenoid Spring Compression
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Task 5
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Adjust Armature Lift w/woElectronic Signal
Task 3 & 6
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Shim B22
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Adjust Solenoid Air Gap
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Task 4
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CRM-100 Common Rail Injector Measurement System
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CRIN 2
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Shim B14
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Adjust Needle Lift Pressure
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Nozzle Flow Block B16
Adjust Needle Lift
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Task 1
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25
CRM-100 Common Rail Injector Measurement System