Owner'S Manual: Generator / Welder
Owner'S Manual: Generator / Welder
Owner'S Manual: Generator / Welder
Sound Proof
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5-7 Slow-Down Feature 15
6. Initialization & Pre-check ·······································16
.
6-1 Checking Engine Oil 16
.
6-2 Checking Coolant/Water 17
Vertical, Water-Cooled .
6-3 Checking Fuel 18
.
6-4 Leakage Check for the above 18
●T his user manual was prepared to ensure the safe operation of this equipm ent. T herefore,
the m anufacturer of this equipm ent strongly recommends that the user follow the
instructions herein, to avoid unnecessary accidents and repairs.
● Please operate this equipm ent after thoroughly reviewing and understanding the contents of
this manual.
● Please store this manual near the equipment for easy reference.
● Following conversion will be used throughout the manual to indicate the degree of cautions.
1
1. Safety Guidelines
Danger: Suffocation from exhaust fume
● Exhaust fume from the engine contains many elements harmful to human.
Do not operate this equipment in poorly ventilated areas, such as inside a
room or in a tunnel.
Danger: Electric Shock
● Do not touch the output terminals during operation
● Do not insert metal objects (such as pin or wire) into receptacle
● Do not touch wires or electric parts inside the equipment during operation.
● Before connecting or disconnecting a load cable from output terminals, always turn the circuit
breaker to OFF position.
● Before connecting or disconnecting a load cable from output terminals, always turn the circuit
breaker to OFF position.
● Before connection or disconnection a welding cable from DC output terminal, stop the engine
and remove the engine key.
● Before performing any equipment check or maintenance, stop the engine and remove the
engine key. A maintenance person should always keep the key.
Danger: Burns
● Do not open the radiator cap while operating this equipment or immediately after stopping the
equipment, to avoid sustaining burns from hot vapor.
Danger: Injuries
● Close all doors and place locks during operating this equipment, to avoid injuries by
unintentional touching a cooling fan and fan belt.
2
Caution: Injuries to eye and skin
● Be sure to wear spark protection glass (es), long-sleeve shirts, gloves, etc. in order to protect
eyes and skin from harmful spark in welding.
● Battery fluid contains diluted sulfuric acid. Avoid contact with eyes skin or on clothing.
If the acid comes in contact, especially with eyes, flush water with a lot of water and contact a
physician immediately.
Caution: Fire
●The equipment run on Diesel Oil. When refueling, always stop the engine and keep away from
fire. Moreover, always wait until the engine cools down before refueling.
● Always wire any drip of Diesel fuel or lubrication oil. Do not use this equipment when any leak is
found. Repair it before use.
●Tem per at ur e ar ou n d m uff ler an d ex h aus t c an ge t ex tr em el y h i g h. K e ep an y
i nf l am m abl e i tem s ( s u c h as f ue l , gas , pai n t, etc .) a wa y f r om th e e q u ipm en t.
● Always operate this equipment on flat surface, at least 1 meter away from any objects (wall, box,
etc.)
● Always operate this equipment on flat surface and at least
1 meter away from any objects (wall, box, etc.)
● Do not connect AC output to any indoor wiring.
● A l wa ys wa it u nt i l t he e qu i pm ent c o o ls do wn , bef or e p lac i n g an y c o v er in g
m ater ia l f or s to r a g e.
3
Caution: Burns
● Do not touch the engine and muffler during operation and immediately after stopping the equipment,
for the temperature can reach extremely high.
● When checking engine oil or changing oil, always stop the engine, and wait until the engine cools
down. If you open either the oil gauge or the oil plug during operation, hot oil may cause some
injuries.
● Be sure to wear leather gloves, apron, shoe covers, eye protection glass (es) (mask), safety shoes,
and safety cap and long sleeve shirts, because welding splashes spatters.
Caution: Injuries
● When lifting the equipment, always use a lift hook. Do not lift the handle, for it may cause the
equipment to drop due to handle breaking off.
● When carrying the equipment by truck, fix it strongly to keep the equipment from sliding as roping
two points of handle.
● Always place the equipment on a flat and stable surface, to keep it from sliding. Be sure to lock the
wheels for with wheel type.
● When starting the engine, turn off the connected equipment
● And set the circuit breaker to『OFF』position.
● Do not move the equipment during operation.
● When performing equipment check and maintenance, always stop the engine.
● Do not operate the equipment if the equipment are modified or parts are removed
4
■Location of warning labels
When any warning label becomes unreadable or damaged, place a new label on the appropriate location.
When ordering a new label, use the following part number.
1. Suffocation from exhaust fume (No.19402-00106)
2. Suffocation from welding fume (No.19402-00107)
3. Electric Shock (No.19402-00102)
4. Electric Shock (No.19402-00103)
5. Injuries (No.19402-00109)
6. Burns (No.19402-00108)
7. Burns (No.19402-00112)
DGW310DMC
7
6
1
4
5 5
3
DGW310MC
7
6
1
5 5
5
2. Specifications
6
3. Use
● Arc Welding
● Electric Tools and Home Appliances
● Power Supply to lights
4. Parts
DGW310DMC
Display Change SW
Slow Down SW
Frequency Change SW
Output Change SW
Welding Terminal B
Welding Terminal A
Fuse
、
(Upper10A Lower 50A)
Battery
Front Door
Under Plate
Grounding Terminal
7
DGW310MC
Breaker Display Starter Switch
Display Change SW
Slow Down SW
Frequency Change SW
Output Change SW
Welding Terminal
3P Output Terminal
、
Fuse(Upper10A Lower 50A)
Battery
Front Door
Under Plate
Grounding Terminal
DGW310DMC
Air Cleaner
Oil gauge
8
DGW310MC
Air Cleaner
Sub tank
Oil gauge
Oil inlet
Fuel lever /Strainer
DGW310MC DGW310DMC
Oil filter
Handle
Handle
9
5. Incorporated
●When welding is performed, do not turn the output selector switch which causes the burnout of the
switch
●Eco is designed for welding only. The breaker activates to TRIP, in case it is used for AC Output
5-2. Display
The equipment is incorporated in Digital Display. It displays『Voltage』,『Hour』,『Speed』successively,
by changing the display selector switch.
<Caution>
●During operation, voltage meter always displays the voltage in 200/220V, 3-Phase both at the
breaker position『ON』 and『OFF』.
5-3. Frequency Selection
Selector either 50 or 60Hz by the selector switch on the front panel, in accordance with the load
frequency.
5-4. Monitor Lamp
The equipment incorporates monitor lamps as 『Water Temperature』,『Battery Charging』 and『Oil
Pressure』.
Under normal condition, when the starter switch is turned from『STOP』to『REN』, the lamps of,『BATTERY
CHARGING』and『OIL Pressure』 turned To ON and all the lamps turn to OFF after the Engine starts.
When abnormality happens in running, monitor lamps flicker
And the engine stops automatically.
In the case the automatic shutdown is engaged, turn the starter switch to STOP once, and then restart
the engine. When the automatic shutdown is engaged again, check which lamp turns ON or OFF and
point out where the abnormality is.
10
(1) Water Temperature Monitor Lamp
Danger: Injuries
●Close all the doors and place lock during operation, to avoid injuries by unintentional touch of cooling
fan or fan belt.
Danger: Burns
●Do not open the radiator cap while operating this equipment or immediately after
Caution: Burns
●Do not touch the engine and muffler during operation and immediately after stopping it, for
When the water temperature rises abnormally, the water temperature lamp flashes and the automatic
shutdown will be engaged.
When this happens, check water tank and replenish if needed.(Refer to『6-2. Check the water
temperature』
If the water level is normal, there may be possibility of overload. Always use the equipment within the
rated duty cycle and output power.
Danger: Injuries
●Close all the doors and place lock during operation, to avoid injuries by unintentional touch
of cooling fan or fan belt.
11
Caution: Burns
●Do not touch the engine and muffler during operation and immediately after stopping it, for the
temperature can reach extremely high
●When checking engine oil or changing oil, always stop the engine, and wait until the engine
cools down. If you open either the oil gauge or the oil plug during operation, hot oil may cause
some injuries.
When the oil pressure drops during operation, the monitor lamp flashes and the automatic shutdown is
engaged. When this occurs, check the engine oil level and replenish the maximum level if needed.
<Caution>
●The monitor cannot detect the degradation of engine oil. Please check engine oil periodically and replenish if
needed.
(Refer to『11. Checking and Maintenance』)
●Check fuse next, when the abnormality other than『Water Temp』,『Charge』or『Oil Pressure』is detected.
If a fuse is burnet, consult with our authorized distributor or our service section, because there may be an
abnormality of electric/electronic parts or wiring and repairing may be required.
(Refer to『4. Parts』)
screw
12
2 Insert the extension cord plug into
The receptacle.
In case of DGW310DMC, insert either A or B to be remote controlled.
<Caution>
●Never connect a remote control box plug to a receptacle of extension reel connected to AC100/110 Output
receptacle in the equipment. The abnormality lamp in the box turns ON to show abnormality when it is
connected by mistake.
●Never connect any device to a receptacle in the extension reel other than a remote controller.
●In case of using the cord reel incorporating ELCB set the ELCB ON and use.
<Caution>
<Caution>
Bonnet Grounding terminal
●In the event you cannot ground, consult with our
authorized distributor or our service section.
Earth lod
In the event you cannot complete all steps as above, the device is out of order. Consult with our
authorized distributor or our service section.
ELCB Lamp
14
(3) The ELCB has activated
Caution: Electric Shock/Injuries
●Be sure to disconnect all the loads to the equipment when turning the breaker ON
again after ELCB has activated.
ELCB lamp (Red) turns ON and the breaker lever positions at the middle of『ON』and『OFF』.
In that case, reset the ELCB per the following procedure after having finished the leaked points.
1. Push the reset button.
2. Push the breaker lever down to『OFF』.
The above procedure brings restoration of the breaker lever to『ON』.
<Caution>
● In the case ELCB monitor lamps keep OFF on using, it means that
AC Output over supply or AC output Supply under output selector switch positions at ECO. Refer to 『9-3.
Operation』 to recover.
<Caution>
● When the load less than 0.5A are connected to use, the slow-down feature does not function
sometimes. So, turn the switch『OFF』.
● When welding and AC supply are used alternately or intermittently, turn the switch 『OFF』.
● When the output selector switch is at 『ECO』,the engine does not turn to high speed.
15
6. Initialization and Pre-check
△ Caution: Fire/Burns/Injuries
● When checking engine, always stop the engine and keep away from hire.
Wait until the engine cools down before performing any check.
<Caution>
●If the equipment is not levels, you cannot obtain accurate oil level. Do not overfill (over UPPER line) the
engine oil. The excessive oil may damage the engine (inside cylinder).
16
6-2. Coolant and Water
Danger: Injuries
● Close all doors and locks during operating equipment to avoid injuries by accidental touch cooling fan or
fan belt.
Danger: Burns
● Do not open the radiator cap while operating the equipment or immediately after stopping the equipment to
avoid sustaining burn from hot vapor.
Caution: Burns
● Do not touch the engine or muffler during operation or immediately after stopping the equipment for
the temperature can reach extremely high.
Check to see if the coolant/water level is between『FULL』and『LOW 』in the sub tank.
If it is below 『LOW 』level, fill he tank and the radiator accordingly.
<Caution>
Top Door
Radiator
Cap
17
Water Inlet
● Mixture ratio of the coolant should be 30%-45% depending on the ambient temperature.
● Replace LLC at every year or 2000 hours.
6-3 Fuel
Caution: Fire
●Always wipe any drip of fuel. Do not use the equipment when any leak is found.
Repair the equipment before use.
<Caution>
●Use Diesel Fuel JIS No.2 in the event ambient temperature down to -5 ℃
●In colder area, use JIS No.3 (down
℃
To -15 .) or JIS No. Special 3
Tank Cap
(down to -25 ℃)
Strainer
Caution: Fire
●Do not use the equipment when any leak is found. Repair the equipment before use.
Be sure to check any leakage for fuel, oil and coolant/water at the hose connections by opening the side
doors. Whenever checking leakage, turn the fuel lever OPEN and be sure to close the fuel lever after
checking.
18
6-5 Battery
● Battery emits some combustible gas, so keep it away from fire and spark.
1. Check the fluid level. If the level is near or
Terminal
lower than the LOWER level, add distilled
water until the fluid level reaches UPPER.
2 Make sure that the battery cables are firmly Upper level
<Caution>
● Check the hydrometer of the battery fluid. If it falls below 1.23, the battery requires recharging. Consult
with our authorized distributor or our service department.
■Replacing battery
1. Remove the under plate. Fix Plate
Ins Cap
(M6 bolt x 2) + terminal
Terminal
2. Remove the cable on『-』side.
(Always on『+』side first)
3. Remove the battery fixing plate.
4. Remove the cable on『+』side.
5. Remove the battery.
Under Plate
Reinstall a new battery in the reverse order.
(Install always the cable to the 『+』positive post first in a new battery.
<Caution>
● When replacing a battery, remove the under plate firstly. Otherwise the battery slanted and the fluid
may leak and contact to eye or skin.
19
7. Operation
7-1. Starting
1. Turn the breakers to『OFF』.
2. Turn the fuel lever to『OPEN』.
3. Turn the Slow-Down Switch to『ON』.
4. When the temperature is below 5℃ turn and keep the starter Switch at『PREHEAT』until the preheat
lamp turns OFF (about 5 seconds).
5. Turn the starter switch to『START』. And then the engine starts by the starter motor.
<CAUTION>
● Do not drive the starter motor for more than 15 seconds successively.
● If you need to restart, wait for 30 seconds or more before retry.
6. Once the engine has started, release hand offs the starter switch.
<Caution>
● Once the engine has started, never turn the switch to『START』.
20
7. Keep the engine idle for about 5 minutes.
Slow-down switch
Breaker
Starter
Fuel lever Close
Open
<Caution>
● Never turn the engine NORMAL speed or connected the loads until the air is extracted completely (until
the engine becomes stable).
21
7-2 Stopping
1. Turn the breaker to『OFF』.
2 .Turn the slow-down switch to『ON』.
3. Keep the engine (cool down) for about 5 minutes.
4. Turn the starter switch to『STOP』.
5. After the engine stops, turn the fuel lever to『CLOSE』.
<Caution>
● When the engine will not stop in spite of turning the starter switch to STOP, turn the fuel lever to CLOSE,
then the engine will stop in a few minutes. In this case, be sure to consult with our authorized distributor
or our service section and ask to repair.
8. Welding Operation
● Welding cables should be used unstrained. When the welding cable are used in swirl, the welding
capacity is to reduce
2
Size of Cable(Unit:mm )
Return
22
8-2. Polarity
●Welding Rods
Application Connection
General Welding such as - to Holder (Rod)
Normal
construction + to Earth (Material)
Thin Plate, Build-UP Welding - to Earth (Material)
Reverse
Stainless Steel + to Holder (Rod)
a material holder.
3. As to DGW310DMC, connect the cable Crimping terminal
●Be sure to crimp a crimping terminal to a cable and connect the cable to welding cable to welding
output terminal. Otherwise the terminal may burn out by the heat due to insufficient connections.
● Use a cable with a crimping terminal. To weld binding bare wires to an output terminal, the terminal
may burn out by the heat caused by insufficient connections and also bare wires may touch the
bonnet to bring short-circuit.
23
8-4. Welding
No. 7 8 8 10 11 12 13
Current (A) 30~75 76~200 201~400
Caution: Fire
● Keep any inflammables and easily burning item away from the place in welding, because
welding splashes spatter.
Caution: Burn
● Be sure to wear leather gloves, apron, shoe covers, eye protection glass, safety shoes, safety cap and
long-sleeve shirts, because welding splashes spatter.
<Caution>
(1) DGW310DMC
The equipment can be operated 2 persons simultaneously.
Each person can adjust the welding current individually.
The current adjustable range by the dial changes at the output
Current Current
Dial A Dial B
selector switch position.
1 Turn the selector switch properly according to operation.
2 Adjust the voltage by the current adjustable dial. Refer to
the following chart next.
Selector
Switch
Terminal A
Terminal B
24
Welding Current at the dial position (A)
Position Freq
MIN 1 2 3 4 5 MAX
The values are for reference only. The length or the ambient temperature each affects the value.
When the remote control box is used, the value may change to some degree.
(2) DGW310MC
The current adjustable range by the dial changes at the output selector switch position.
1 Turn the selector switch properly according to operation. Current
2 Adjust the voltage by the current adjustable dial. Refer to Dial
Selector
Switch
Output
Terminal
Welding Current at the dial position (A)
Position Freq
MIN 1 2 3 4 5 MAX
ECO 30 45 70 95 120 145 160
50Hz 35 60 110 160 205 255 280
Regular
60Hz 45 70 125 180 230 285 310
The values are for reference only. The length or the ambient temperature each affects the value.
When the remote control box is used, the value may change to some degree.
25
9. Genrating Operation
UP to 9.9 kVA
(2)1-P 200/220V
1-P 200/220V is supplied by 1 pair out of 3 terminals. U V W O
Max. output by 1 pair is 6kVA and the maximum
output for 3 pairs total is 8kVA, which please note.
You should connect the load for 3 pairs evenly as Up to 6kVA Up to 6kVA
possible to terminals.
Up to 6kVA
26
9-2. Output Limitation
Please refer to the table below, because electric tools and home appliances cannot be judged only by the
rated.
The rated output or the power consumption due to the efficiency and character of components.
Applicable Load (For reference only)
Capacity(kW)
3-P 200/
1-P 100/110V 1-P 200/220V
Loads 220V
Receptacle Terminal
Terminal & Terminal Total 3 terminal
receptacle Terminal
1pce 1 set 1 set set
total
Electric Bulb, Heater, etc. 1.5 3.0 6.0 6.0 8.0 ―
Electric Tools, etc. (Series
0.7 1.5 3.0 3.0 4.0 ―
motor)
Mercury Lamp (high power
0.6 1.2 2.4 2.4 3.2 ―
factor type)
Submersible Pump,
Compressor, etc. (induction 0.6 1.2 2.4 2.4 3.2 4.0
motor)
-26-
<Caution>
27
9-3. Operation
Caution: Injuries
●Be sure to connect to the output terminals or insert a plug to a receptacle, after confirming that all the
switches in the loads are positioned at OFF.
●Be sure to select the correct frequency, designated in the loads.
28
<Caution>
●The AC volt meter reads 3-P 200/200V apart from the circuit breakers position at 『ON』 or『OFF』
when the engine driving.
After the engine starts(Refer to 『7-1.Starting』, operate as per the following procedures.
1 Turn the power switch off on the load.
2 Check and confirm the breakers position at 『OFF』.
Output
Terminal
DMC 3-P/1-P 200/220V MC Cover
Output Terminals Receptacle
1-P 100/110V Breaker
Breaker Receptacle Output Terminals
Terminal
Cover
1-P 100/110V
1-P/3-P Output Terminals
200/220V
Output
Terminals
●Be sure to turn the power switch to OFF on the load when returning the circuit breaker to ON again,
when the circuit breaker has activated.
When the electric supply exceeds the rated output, the breaker activates to trip in order to shut down the
circuit. Check the breakers when the load stops operation.
ELCB lamp is to turn OFF in the case of overload shutdown. When the lamp keeps ON, refer to『5-6.
ELCB and Grounding』.
When any breaker has activated, return the circuit breaker per the followings procedure.
1 Turn OFF all the power switches on the loads.
2 Once push down the breaker lever to『OFF』, push up the lever to『ON』.
<Caution>
29
10. Simultaneous use of Generating and Welding
The circuit breakers react on the AC power supply circuit only. In the simultaneous use of welding and
generating, there may be happen overload to the engine. Refer to the following table and limit AC power use.
Limitation of AC Power Supply in the simultaneous use of welding and generating (60Hz)
DGW310DMC
Welding Output AC Power Output
The 1-P figure shown is the total output of 1-P 100/110V and 200/220V.
DGW310MC
Welding Output AC Power Output
The 1-P figure shown is the total output of 1-P 100/110V and 200/220V.
<Caution>
30
11. Check and Maintenance
Danger: Burns
●Never open a radiator cap during operation or just after operation, because of avoid
burns from hot vapor.
Caution: Fire/Burns
● Keep the equipment far away from fire.
● Do not touch the engine and muffler during operation or immediately after stopping the equipment, for the
temperature reaches extremely high.
<Caution>
● Besides pre-check before operation, qualified person only should do check and maintenance.
● Our authorized distributor or our service section only should do the job marked ● in the table.
● Use the genuine parts only for replacement.
● Use the tray to receive when draining the waste fluids.
● Be sure to comply with the regulations when discarding hazardous substances such as oil, fuel, coolant (LLC), filter,
battery, etc.
● To protect the environment, never discard the waste fluid to the grounds, the rivers, lakes, the oceans,
etc.
To optimize the use of the equipment, be sure to perform the check and maintenance based on the following
table. Use the hour meter on it as rough standard for operation time
31
Check Time
nd
1st 2 or after
3 Change engine oil
○ ○
nd
1st 2 or after
4 Change oil filter
○ ○
5 Check/Add water/coolant ○
○
6 Change Water/Coolant
Or 2 yrs
nd
1st 2 or after
12 Clean Air Element
○ ○
32
Check Time
Adjust/Plane Engine ● ●
19
Valve Clearance Adjust Plane
Check/Adjust Injection
21 ●
Nozzle
●Change the packing to the new one in the oil drain plug whenever changing engine oil.
●Packing No.: 6C090―58961 (Kubota)
●After reinstalling the oil drain plug tightly, keep the engine drive for a while to check no engine oil leakage
and then stop the engine.
33
2) Change Oil Filter
1st At 50 hrs
nd
2 or after Every 200 hrs
<Caution>
●If an oil filter wrench is not available to get, contact our authorized
distributor or our service section to change.
●Oil Filter Part No.:15853-32433 (Kubota)
●After supplying engine oil, keep the engine drive for
a while to check no engine oil leakage and then stop the engine
34
<Caution>
st nd
Clean 1 at 50 hrs 2 or after 200 hrs
Change Every 400 hrs
<Caution>
●Be sure to check for any contaminants on the packing whenever reinstalling the cup.
●Be sure to confirm no fuel leakage by opening the fuel lever
to『OPEN』. Turn the lever to『CLOSE』finally after confirmation.
●Fuel Element Part No.: 16271-43561 (Kubota)
<Caution>
35
(6) Change Coolant/Water
Change At 2000 hrs or 2 yrs
<Total capacity: 3L (including Sub Tank: 0.6L)>
Top Door
1 Open the top door. Radiator
Cap
2 Remove the radiator cap.
3 Remove the water drain plug.
Water Inlet
4 After draining all the water, reinstall
the water drain plug.
Caution: Injuries
36
If the equipment will not be used for more than 2 months, perform the following maintenance and storage
procedure.
1 Remove the battery. (Refer to『6-5. Check Battery』
2 Change the engine oil. (Refer to『11. Check & Maintenance』
3 Drain the fuel from the fuel tank and the strainer. Refer to『11. Check & Maintenance』
4 Clean all the parts, cover the equipment and keep in the clean and dry place.
<Caution>
13. Troubleshooting
△ Caution: Injuries
Follow the guideline below when performing any troubleshooting. If you can
not resolve the problem by the troubleshooting guide, contact our authorized
distributor or our service section to request the repair.
37
Symptoms Presumable Causes Actions
1. Insufficient Oil 1. Replenish Oil
The engine starts but 2. High Water Temperature, 2. Keep the rated
stalls immediately Insufficient Coolant/Water Replenish coolant/water
3. Unable to charge 3. Repair
CABLES』
『 』
2. The rated current of load exceeds the rated
Weak AC Output 2. Refer to OUTPUT LIMITATION
output of the equipment
『 』
3. The switch (breaker) on the cord reel at OFF 3.Change the switch to『ON』
38
Ⓒ2010