6924 Ext 13 0
6924 Ext 13 0
6924 Ext 13 0
A CAUTION: Do not operate the Generator/Welder, or any other appliance, before you
have read and understood the instructions for use.
Thank you for purchasing Shindaiwa Sound Proof Diesel Engine GeneratorAAIelder.
g This user manual was created to ensure the safe operation of this equipment.
Therefore, the manufacturer of this equipment strongly recommends that the
user follow the in$tructions herein, to avoid unnecessary accidents and repairs.
e PIease operate this equipment after thoroughly reviewing and understanding the
contents of this manual.
g Please attach this manual, if the equipment will be sub-leased.
op Please store this manual nearthe equipment foreasy reference.
<Caution> Othertypesofcaution
op Even some of the items noted in ffACaution g may Iead to serious injuries.
Please read all item and follow all the safety guidelines.
-1-
O Danger : Suffocation from exhaust fume
g Exhaust fume from the engine contains many elements harmful to human. Do
not operate this equipment in poorly ventilated area, such as inside a room or in
a tunnel.
Q Danger:Burns
g Do not open the radiator cap while operating this equipment or immediately after
stopping the equipment, to avoid sustaining burns from hot vapor.
O Danger:lnjuries
e CIose all doors and place locks during operating this equipment, to avoid injuries
by unintentional touching cooling fan and fan belt.
A caution:Explosion
ge Do not use the equipment or charge the battery, in the case the battery fluid level
is Iower than the LOWER Ievel.
& Battery may emit some combustible gas, so keep it away from fire and sparks.
-2-
-S --
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v
pt LocationofWamingIabels
When the waming labels become unreadable or damaged, place new labels on
the appropriate locations, as specified in the following figure.
When ordering the label, use the following part numbers.
9 7
6
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5
4 (INSIDE)
3
-4-
Model DGW400DM
GeneratingMethod RotatingField
RatedCurrent(A) 370/390
RatedVoltage(V) 34.8135.6
DutyCycle(O/o) 60
6'aiias8
RatedSpeed(miR-G) 3000/3600
NoLoadVoltage(V) MAX85
Single CurrentAdj.Range(A) 90--380111O-400
co
mA=L WeldingRod(¢) 2.6-8.0
cu¢ Dual
=gOo CurrentAdj.Range(A) 50---190/55-21O
wa WeldingRod((i)) 2.0-4D
Q8=vo
i・
WeldingRod((S)) 2.0-5.0
RatedFrequency(Hz) 50160
RatedSpeed(rnin-i) 3000/3600
Phase l-Phase 3-Phase
RatedVoltage(V) 240 415
PowerFactor 1.0 O.8
RatedOutput(kVA) 1O.8 15
Rating Continuous
Model KubotaDlO05
Type Vertical,Water-・Cooled4-CycleDieselEngine
DisplacemeRt(L) 1.001
2-th,s
RatedOutput(kw/min-") 20.413600(Grosslntermittent)
16.513000or19.113600(Netlntermittent)
Fuel ASTMNo.2DieselFuelorEquivalent
LubricantOil APICIassCDorHigher
LubricationOilVolume(L) 5.l(Effectivei.4)
CoolingWaterVolume(L) 4.3(SubTankCapacityO.6Lincluded)
StartingMethod StarterMotor
Battery 55B24L
FuelTankCapacity(L) 37
pt Arc Welding
g CV Power Output (Side A only)
g EIectric Tbols and HorneAppliances
aj Power Source for Iights
-5-
EMERGENCY DC METER ECO/S I NGLE/DUAL CURRENT ADJ、 DIAL A
AC METER\
rTOP SW I TCH SELECTOR SWITCH
@ 順
bV/CC \SELECTOR SW I TCH \ CURRENT ADJ. DIAL B
\ \ \ / /
/ @ MONITOR LAMP
鼻躍卯
蟹 騨 脚
RTH LEAKAGE CIRCUIT 踊箇 @ STARTER SWITCH
dAKER(ELCB)
璽
爾uo @ FUEL METER
●
uOLTAGE ADJ. DIAL レ/F『 鼠 揃 隈 R 鼠畝
REMOTE CONTROL
W lw @ RECEPTACLE
@ HOUR METER σ / \ \\
\
/
rLOW DOWN SWITCH
ノ
vELDING TERMINAL A 、 @ VRD SWITCH
aONNET GROUNDING vEL ING正RMINAL
@ TERM I NAL
、 , RECEPTACLE
3−P
LE
1−P RECEPTACLE “ o
1、、・
@ _』一一3−P一…㎜瀬一一・鰍 酬ε 腰
BREAKER
HOLES FOR
THE FORKLIFT
一
曲
、 D . .==卜1−P 霞藝翼騒i璽}
BREAKER
@ 圏
FUSE 団 SIDE DOOR
UPPEIミ 50A
LOWER 20A
AIR CLEANER
BUS BAR o o o
RAD I ATOR
賢
O O
COVER 澤 OIL PLUG
OIL INLET
FREQUENCY LEVER OIL GAUGE
BATTERY
SUB TANK
FUEL LEVER 圏垂醤 。。。。 OIL FILTER
STRAINER
OIL DRAIN PLUG WATER DRA I N PLUG
BATTERY FUEL DRAIN PLUG
ISOLATOR
MUFFLEREL INLET LIF
hNG LUG/HANDL
\
\
噛
癒
^レ欄
/
/NDLE TOP PLATE EXHAUST
PORT
一6一
5-1. Eco Welding
The equipment is incorporated in Eco welding features that are aimed at performing
the Iower noise, the Iower fuel consumption and the lower gas emission than
conventional models.
When you turn the selector switch to Eco, you will be able te weld with Max. 5.0mrn
¢welding rod at the slow down speed.
<Caution>
g When welding is performed, de not turn the output selector switch, which causes
the burnout of the switch.
g Eco is designed forwelding only. When AC output power is used by mistake, you
cannot u$e either welding or generating due to output decreasing.
5-2. CV/CC
The equiprrient incorporates CV (Constant Voltage) characteristic feature at sideA.
Connecting a wire feeder and then tuming to the CC/CV Selector Switch to [CV],
semi-・automatic welding such as MIG MAG SS, etc. is available to perforrn.
When the CC/CV selector switch is positioned at [CVI, the current frorn Side A
terminals becomes Constant Voltage Characteristic. Therefore, you have to adjust
voltage by the voltage adjust dial.
When the CC/CV selector switch is positioned at [CC], the current frem Side A
terrninals is Constant Current Characteristic. Therefore, you have to adjust current by
the current adjust diai A.
<Caution>
S When welding is performed, do not turn the output selector switch. It may cause the
damage of switch.
S "CC"shows"Quasi"ConstantCurrentCharacteristic.
pt Side B Output ferrninals are to output CC (Constant Current) only. Even ifthe
selector switch is turned to [CV (Constant Voltage)], they cannot output [CV] power.
5-3. VRD
The equiprnent incorporates VRD (Voltage Reduction Device) feature, for the
purpo$e of protecting an operator from electric shock with welding current. When the
VRD switch is turned to ON, the voltage changes to 35V or lower during no welding
period.
-7-
5-4. Remote Control (Option)
Remote control operation to SideA is available, by connecting the remote control box.
Ybu can adjust the welding current (in CC condition) and welding voltage (in CV
condition) to the current from Side A terminals.
es RemoteControlBoxConnection
O lnsert the plug of the remote control box into the remote control receptacle.
REMOTE CONTROL
RECEPTACLE @@
e e.:
:-: ltljx
saswh l
5
@@
@e;ee ".
(ii} e
BEE]]
l )
REMOTE CONTROL BOX
'-i
<Caution>
ew Never connect the plug of the remote control box to the receptacle of the extension
cable reel when the reel is connected to AC output receptacle.
e Never connect the other loads additionally than the remote control box.
e ln the case the extension cable reel is installing the breaker, use the equipment to
have turned the breaker ON.
5-5. Meter
The equipment incorporates digital meter$, voltage & amperage of welding current
and also 3-Phase Voltage & frequency ofAC output.
(1) DC Vblt Meter - Ampere Meter
Each meter displays welding voltage and amperage in $ideA or Side B terminals.
When the output selector switch is positioned at EEcol or [Single], the rneters do not
display the voltage or the amperage in Side B terminals.
(2) 3-Phase Volt Meter
The meter displays the 3-Phase voltage (U-V) in AC output.
(3) Frequency Meter
The meter displays the frequency in AC output.
<Caution>
g The 3-Phase Volt meter reads 380-4t5V, apart from the circuit breakers (3-P and
1-P) positions to ffONS or ifOFFg , when the engine is driving.
-8-
5-6. Monitor Lamp
The equipment is incorporated in monitoring function of WATER TEMP, BATTERY
CHARGING, OIL PRESSURE, Hz/OVERHEAT.
O Danger: Injuries
e Close all doors and place locks during operating this equipment, to avoid
injuries by unintentionally touching cooling fan and fan belt
O Danger: Burns
e Do not open the radiator cap while operating this equipment or immediately
after stopping the equipment, to avoid sustaining bums frem hot vapor.
A Caution: Bums
g Do not touch the eRgine and muffler during operation and immediately after
stopping the equipment, for the temperature can reach extremely high.
When the water temperature rises abnormally, the coolanblwater temperature moniter
larnp will fia$h, and the automatic shutoff will be engaged.
When this occurs, check the coolantiwater re$ervoir tank, and replenish if needed.
(Refer to No. 6-2 Checking coolantiwater ternperature.)
lf the water level is normal, there may be a possibility of overloading. AIway$ use the
equipment within the rated duty cycle and output power.
<Caution>
g The battery charge monitor cannot detect the degradation of the battery nor the
battery fiuid level. Check the battery fluid level periodically.
(Referto ff6-5. Checking BatteryS )
-9-
(3) Oil Pressure Monitor Lamp
O Danger:Injuries
g Close all doors and place locks during operating this equipment, to avoid
injurie$ by unintentionally touching cooling fan and fan belt.
A caution:Burns
e Do not touch the engine and muffler during operation and immediately after
stopping the equipment, for the temperature can reach extremely high.
ee When checking engine oil, always stop the engine, and waituntil the engine
cools down. If you open either the oil gauge or the oil filter cap during operation
hot oil may cause some injury.
When the engine oil pressure drops during operation, the oil pressure monitor lamp
will fiash, and the automatic shutoff wi be engaged.
When this occurs, check the engine oi Ievel, and replenish to the rr}aximum Ievel if
needed.
<Caution>
@ The engine oil pressure menitor cannot detect the degradation of engine oil itself.
Please check the engine oil periodically, and change if needed.
(Referto ff11.MaintenanceA )
e Check the fuse next, when the abnormality, other than WltsCTER TEMP, BAITERY
CHARGED OR OIL PRESSURE is detected. If the fuse is burned out, consult with
our authorized distributor or our engineering section, because there may be an
abnormality of electric/electronic parts or wiring and repairing may be required.
<Caution>
g When HzlOVERHEArr rnonitorturns ON, as the output power reduces remarkably,
the AC output power can hardly be used.
g There may be a case that the Iarnp will not fiash, depending en the welding type or
the weather condition.
-10-
5-7. Frequency Change
O Danger:Injuries
" Frequency change should be done, aher stopping the engine. Moreover, close
doors and place locks during operating this equipment, to avoid injuries by
unintentionally touching cooling fan and fan belt.
A Caution: Burns
pt Do not touch the engine and muffIer during operation and immediately after
stopping the equipment, for the temperature can reach extremely high.
The equipment can be used to 50Hz and 60Hz. Select the frequency according to
the load.
ee
-(.
croethtooo/
c:
/ "c
rw
lsuV
st b'
l l
Eb
lr)i
・l
i d
ee
.
t] /afsljl
ZLEVER
QUENCY
@ Turn the selector switch and the metal bus bars to the other frequency as per the
drawing.
FREQUENCY FREQUENCY
LEVER LEVER
@ Reinstalithecover.
@ Sta rt the engine. (Refer to if7-1. Sta rtingS )
(2) Tu rn the slow-down switch to OFF. (Refer to if5-9. SIow--DownS )
@ Check the frequency in the frequency meter in the control panel.
-11-
5-8. Earth Leakage Relay
The equipment is provided with the earth leakage relay in the Circuit Breaker to
detect any leakage arisen due to the treubles as insulation failure of the load while
the generator is running. And cutting off the circuit for protection against any accident
such as electrical shock resulting from the trouble.
({i{gl}i,
BONNET GROUNDING
ggit ts.
TERMINAL
o9
ss
ss
GROUNDING ROD
a
<Caution>
g ln the event you cannot ground the generator to the earth, consult with the
authorized distributor er our engineeriRg section.
I ¥
i@
di
rJ c
/ ELCB
c
@ ln the event you cannot complete all steps in the above procedure to the end, the
device is out of orden Consult with our authorized distributor or our engineering
section to repair.
A Caution : ElectricShockllnjuries
pt Be sure te disconnect all the loads to the equipment when turning the breakers
ON again, after the earth leakage relay has activated.
When the earth leakage relay has activated, the ELCB (lever) turns to Ol:E
ln the case, stop the engine promptly and find the leakage point to repair.
After repairing leakage point(s), return (push up) the ELCB (lever) to ON.
<Caution>
$ When the load of less than O.5A is connected to use, the Slow-Down feature does
not function sometirnes. Therefore, turn the switch to OFF.
g When welding operation or electric supply performs alternately or intermittently, turn
the switch to OFF.
$ When the output selector switch is positioned to Eco, the engine does not turn to
high speed.
-l3-
5-1O. AC Voltage Adjusting Dial
Adjust the dial whenever theAC Output adjustment is necessary.
Odyeeiw{
x -x
-(illlll
L
ECREASE xu・ INCREA -
'T
<Caution>
g When raising the voltage, the current is decreasing. (Use the output within the
output capacity.)
g ln you raise the voltage exceeding the allowable voltage range, which causes the
damage to the Ioads.
A Caution:FirenBurnsnlnjuries
e When checking engine, always stop the engine, and keep away from fire. Wait
until the engine cools down, before performing any checks.
-14-
<Caution>
op lfthe equipment is not Ieveled, you cannot obtain accurate oil level.
Do not overfill (over UPPER line) the engine oil. The excessive amount ef engine oil
may damage the engine (inside the cylinders)
M Selectingproperengineoil
(5. IL)
<Caution> UPPER LEVEL
ee Use the API class CD or higher. /.---E-l.tLli,i--IIEFFEcTlvE
=-:,-
O Danger:lnjuries
e Close all doors and place locks during operating this equipment, to avoid
injuries by unintentionally touching cooling fan and fan belt.
O Danger:Burns
e Do not open the radiator cap while operating this equipment er immediately
after stopping the equipment, to avoid sustaining burns from hot vapor.
A Cautien:Burns
& Do not touch the engine and muffler during operation and immediately after
stopping the equipment, for the temperature can reach extremely high.
Check to see if the coolant/water level is between FULL and LOW levels in the sub
tank. If the coolantlwater is below the LOW Ievel, fill the tank and the radiater
accordiBgly.
SUB TANK
i oeeoeeo
-15-
(2) Filling to the Radiator
(D Open the top plate.
@ Remove the radiator cap.
@ Fill the radiator up to the top. LLx
FULL A
re>
[==I]FgLL
<Caution>
L)
g Use Long Life Coolant (LLC), forprevent freeze
RADIATOR CAP
x,,
and rust.
TOP PLATE X
(30%mixture LLC is filled when $hipped from
factory) ggessssG
pt Mixture ratio ofthe coolant should be 30%-45%,
depending on the ambient temperature.
g Replace LLC at every year er 2000 hou rs. WATER INLET
A Caution:Fire
e Always wipe any drip of fuel. Do not use this equipment when any leak is found.
Repair the equipment before use.
<Caution>
g Use Diesel fuel, ASTM D975 No.2-D in the event ambient temperature reaches
down to -sOc.
e The engine is designed to use either No.1-D or No.2-D Diesel fuel. However, for
better economy, use No. 2-D Diesel Fuel whenever possible. At temperatures less
than -70C(20T ), No.2-D fuel may pose operating problems (see "Cold Weather
Operation which follows). At colder temperatures, use No.1-D fuel (if available) or
use a "winterized" No.2-D (a blend of No.1-D and No.2--D). This blended fuel is
usually called No.2-D also, but can be used in colder temPeratures than No.2-D fuel
which has not been "winterized". Check with the services stations operator to be
sure you can get the properly blended fuel. Note that Diesel fuel may foarn during a
fill-up. This can cause the automatic pump nozzle to shut off even though your tank
is not full.
e Always use the fuel strainer. TANK CAP
$ Fill the fuel tank slightly less than the l ULL tank.
'e.
CFb
$ FUEL INLET
FUEL STRAINER
-16-
6-4. Checking Fuel, Engine Oil and Water Leakage
A Cautien : Fire
g Do not use this equipment when a leak is found. Repair the equipment before
use.
Be sure to check any leakage for fuel, oil and coolantiwater at the hose connections
by opening side doors. Whenever checking any fuel leakage, turn the fuel lever
OPEN and be sure to close the fuel lever after checking.
A Caution:Explosion
g Do not use the equipment or charge the battery, in the case the battery fluid
level is lower than the LOWER level.
g Battery may emit sorne combustible gas, so keep it away from fire and sparks.
A caution:Fire
g Battery may emit some combustible gas, $o keep it away from fire and spark$.
<Caution>
g Check the hydrometer of the battery fluid. If it falls below 1.23, the battery requires
recharging. Please consult with our authorized distributor or our engineering
$ection.
es Replacing battery
INS. CAP
@ Rernove the hold-down clamp from
GSTERMINALL
:#::lr :
.
va
a
the battery. gb
-17-
<Caution>
g Use the following battery.
55B24L
A Caution:Fire
op lemperature around muMer and exhaust can get extremely high.
Keep any inflarnmable items (such as fuel, gas, paint, etc.) away frorn the
equipment.
e Always operate this equipment on fiat surface and, at leasM meter away from
any objects (wall, box, etc.)
A caution:Injuries
e Always place the equipment on a flat and stable surface, to keep the
equipment from sliding. Be sure to lock the wheels for the wheeled models.
e Before starting the engine, be sure to disconnect the loads and set the
breaker$ (1-P and 3P) to OFF position.
7-1. Starting
(l) Turn the breakers (1-P and 3-P) to OFF position.
@ Turn the fuel lever to OPEN.
@ Turn the Battery lsolator Lever to ON position.
@ Tum the Slow-・Down switch to ON.
@ Turn the emergency stop $witch to release.
@ When the temperature is below -50C, turn and keep the starter switch to
PREHEA-r until the preheat lamp turns OFF (about 5 seconds).
(Z) Tum the starter switch to START and then the engine starts by the starter
motor.
<Caution> EMERGENCY STOP SWITCH
g Do not drive the sta rter motor for more than
15 seconds successively.
STARTERSWITCH
e lf you need to restart, wait for 30 seconds or
ELCBSLOWDOWN
r-'hs
SWITCH
more before retry. n-"si
ua
ww ma
'
3-P BREAKER
BREAKER "t-a--.)e:i 7X I..,g 'Q
Am
]
oo
-OPEN -tsyij
i ii.. G S
ckogE
o
@ o
e"
r[S]: e .e
'N
ifiiiliiiii
-ep-
()li
o
'
FUEL LEVER
e- BATTERY ISOLATOR
-- l- :
ON position
-- t-
'
(D TurnthestarterswitchteSTOP.
@ Fill the fu el.
@ Tum the Slow--Down switch to ON.
@ Turn the starter switch to START and dive the starter motor for abeut 10
seconds.
@ Relea$e the starter switch, as promptly as the engine $tarted.
@ Wait for about 1 rninute to vacuum the air out. The engine speed becomes
stable when the air is extracted.
<Caution>
e Never turn the engine NORMAL speed or connect the Ioads until the air is
extracted completely (the engine speed becornes stable)
7-2. Stopping
O Turn (Push-down) the breakers (i-P and 3-P) to OFE
@ Tu rn the SIow-Down switch to ON.
@ Keep the engine idle (cooling down) for about 5 minutes.
@ TurnthestarterswitchtoSTOP.
@ Afterthe engine has stopped, turn the fuel leverto CLOSE.
<Caution>
g When the engine does not stop in $pite of tuming the starter switch to STOP,
turn the fuel Iever to CLOSE, then the engine will stop in a few minutes.
In this case, be sure to consult with our authorized distributor or our
engineering section and ask te repair.
@ Turn the Battery Isolator Lever to OFF position.
-19-
O Push the emergency stop switch to stop engine in an emergency case.
<Caution>
e Be sure to return the engine starter switch to [STOPI after the engine stops.
g Never hit the ernergency stop switch by any tool such as a hammer.
e Never use the emergency stop switch except an emergency case.
g Turn the fuel lever to CLOSE to stop in the case the emergency stop switch
does not function.
@ Turn the emergency stop switch to arrow mark (clockwise) to release the feature.
<Caution>
g Be sure to re--start the engine after releasing the ernergency stop feature.
The engine does not start again though the starter motor is running, without
releasing the emergency stop feature.
@@・ A
]/gg[].Z・ cyolisE
STARTER SWITCH A,
FUEL LEVER
<Caution>
e Welding cables $hould be used unstrained. When the welding cables are used
in swirl, the welding capacity is to reduce.
8-2. Pelarity
Therearetwoweldingoutputterminals, if+g and ff-S .
Select the polarity according to the operation, referring to the table below
ny# 20 -
<Caution>
g Follow the instruction of the welding rods, the polarity of which is specified.
Application Connection
GeneralsWelding,such PlustotheEarth(Material)
NormalPolarity asconstruction Minustoholder(Rod)
ThinPIate,Build--Up PIustoholder(Rod)
ReversePolarity Welding,StainlessSteel MinustotheEarth(Material)
Application Connection
SelfshieldWeld(Small PlustotheEarth(Material)
NormalPolarity Diameter) MinustoTorch(Wire)
MIGWelding Plu$toTorch(Wire)
ReversePolarity MAGWelding MinustotheEarth(Material)
Self-Shield(BigDiameter)
TERMlNAL TERMlNAL
MATERlAL HOLDER MATERIAL HOLDER
<Caution>
g Be sure to crimp a crimping terminal to a cable and connect the cable to welding
output terminal. Otherwise, welding output terminals may burn out by the heat
caused by insuthcient connections.
$ Do not use a cable without a crimping terminal. If you use the cable, the insulation is
peeled off partIy, to bind to an output terminal, the output terminal may burn out by
the heat caused by insufficient connections and also a bare part of the cable may
touch the bonnet to short-circuit.
g Side B Output ferrninals are to output CC (Constant Current) only. Even if the
selector switch is turned to [CV (Constant Voltage)l, they cannot output [CV] power.
8-5. Welding
CV/CC ECO/S!NGLE/DUAL
SELECTOR SWITCH SELECTOR SWI'l'CH
.
eor== =]
@
@@
@ @.
WeldingCurrentatthedialposition
Position Freq
MIN 1 2 3 4 5 MAX
Eco 40 60 1OO 140 180 210 220
1Person Single 50Hz 90 120 190 250 320 360 380
Use 60Hz 110 140 200 260 320 380 400
Dual 50Hz 50 70 1OO 130 160 180 190
2Persons
Use 60Hz 55 70 110 140 170 200 21O
The values shown ln the table are for reference only. The length and the ambient
temperature affect the value.
When the remote control box is used, the values change to some degree.
Positio WeldingVoltage(V)tArnperage(A)atthedialposition
Freq
n MIN 1 2 3 4 5 MAX
Eco v 18 18 19 21 24 25 25
- A 40 40 80 130 ago 220 220
1Person
50Hz
v 18 18 20 23 26 33 35
Single A 50 50 90 170 240 330 370
Use v 18 18 20 24 28 34 36
60Hz
A 60 60 1OO 190 240 360 390
50Hz V 18 18 20 23 24 24 24
2Persons Dual A 50 50 90 170 200 200 200
Use V 18 i8 20 24 24 24 24
60Hz
A 60 60 1OO 190 210 21O 210
The values shown in the table are for reference only. The length and the ambient
temperature affect the value.
When the remote control box is u$ed, the values change to some degree.
(IE]liEEilfi4iEEEiiiE ==== )
9-1. 0utput Range
(1) 3-Phase 41 5V Output Receptacle 3-P RECEPTACLE
Maximurn output from the receptacle is 15KVA.
x..:
]
aj=
eee ll
-pa[
1-P EPTACLE
Ei
xxx
eQQQcr
--e
・・
gNliliigo
x×:
>hSNe-e
x -e e- ・=
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el
:
-e
9-2. 0utput Limitation
Please refer to the following table, because electric tools and home appliances
cannot be judged only by the rated output or the power consumption due to the
eraciency and character ef the components.
-24-
Applicable Load (For reference purpose only)
Capacity(kW)
1-Phase 3-Phase
Loads 220-240V 380-415V
Receptacle Receptacle
Receptacle
1set 3setuse
ElectricBulb,Heater,etc.
3.3-3.6 9.9-・lO.8 -
ElectricTools,etc
(SeriesMotor), 1.7-1.8 5.0-5.4 -
MercuryBulb
(HighPowerFactorType) 1.3-1A 4.0-4.3 -
SubmersiblePump,
Compressor,etc 1.3-1.4 4.0-4.3 6.0
(lnductionMotor)
)8( Series Motor : Motor with brush
}*{ lnductionMotor:Brushles$Motor
)K The value described is ifOUTPUTS for lnduction Motor loads and
ffPOWERCONSUMPTIONS fortheotherequipment.
<Caution>
g Be sure to use the frequency designated in the equipment incorporated in mercury
bulb or inductien motor.
ge The Ioad incorporated in motor may require bigger power than the rated power
consumption. Therefore, consult with eur authorized distributor or our engineering
section to clarify.
e When connecting to use 2 or more sets, start the Ioad one by one, not to start them
simultaneously.
$ When switching a Mercury bulb ON again, wait for 15 rninutes (about) until it cools
down.
9-3. 0peration
-25-
A caution:Injuries
g Be sure to cennect te output terrninals or insert a plug to a receptacle, after
confirming that all the switches in the loads are positioned to ifOFFg .
g Be sure to select the correct frequency, designated in the loads.
(Refer to if5-7. Frequency Change- . )
<Caution>
pt The AC Volt meter reads 3--P output voltage, apart from the circuit breakers (3-P and
1-P) positions to ifONS or ifOFFg , wheR the engine is drMng.
After the engine starts (Refer to if7-1. StartingS ) , operate the equipment as per the
following procedures.
(il) Turn the power switch OFF in the load.
@ Check to confi rm th at the breakers (3--P and 1 -P) position ifOFFg .
@ Connect the load to the output receptacles.
@ Turn the circuits breakers (3-P and a-P) to ifONS. (Ensure the ELCB Iever to be
pesitioned at ON.)
・- PRECEPTACLE3---PRECEPTACLE
E )
'-`V.,/
-
r-
t`i
/3--PBREAKER
'f
-2:-
t.-
-" e"
=-.tt'
/-PBREAKER
.e-
:
t-
---
eq The Circuit Breaker has activated due to overload
A Caution:lnjuries
g Be sure to tum the power switch ifOFF S in the load when turning the circuit
breakerto ffONg again,whenthecircuitbreakerhasactivated.
When the electric supply exceeds the rated output (overload), the circuit breaker
activates to trip off in order to $hut down the circuit. When the Ioad operation stops
during operation, check the circuit breakers (3-P and 1-P).
ln the case the ELCB activates and the ELCB lever positions at OFF, refer to ff5-8.
Earth Leakage Relayg .
When any breaker has tripped, restore the circuit breaker as per the following
procedure.
(D Tu rn OFF all the power switches in the Ieads.
@ Tu rn (push) up the ELCB to ifON£ .
<Caution>
op lake care foroverload, referring to if9--2. 0utput Limitationg .
- 26 --
10. Simultaneous Use of Welding and Generating
The circuit breakers (3-P and 1-P) react on the AC power supply circuit only. In the
simultaneous use of welding and generating, there sometimes happens overload to the
engine. Refer to the following table and limit theAC power use.
LimitatioR ofAC Power Supply in the simultaneous use of welding and generating (60Hz)
WeldingOutput ACPowerOutput
WeldingRod Output 3-Phase380-415VOutput 1-Phase
/Amperage SeIect (P.F.O.8) Output
¢2.0rnm/6OA Duai 9.0kVA 1O.5kVA
¢2.6mm/120A Dual 8.5kVA 9.0kVA
¢3.2mm/140A Dual 8.0kVA 8.5kVA
¢4.0mm/170A Dual 7.5kVA 7.5kVA
¢5.0mm/240A Single 2.5kVA 5.0kVA
¢6.0mm/300A Single 2.0kVA 2.5kVA
¢8.0mm/380A Single OkVA OkVA
l*E ln order to secure stable AC output, the output selector switch should be positioned
to DUAL in operation as long as possible.
<Caution>
g The simultaneous use of Eco welding and AC power is NOT available.
@ Avoid the simultaneous use in the case high quality result in welding is required.
-27-
CheckingTime
Startup At Every Every Every Every Every
Checkingltems
Check 5Ohrs 1OO 200 400 1OOO 2000
hrs. hrs hr$ hrs hrs
1 CheckandSupplyFuel o
CheckandSupply
2
EngineOil o
1st 2naor
3 EngineOilChange after
o o
1st 2naor
4 OilFilterChange after
o o
ChecklAdd
5
Water/Coolant o
Oor
6 WaterlCoolantChange one
year
ast 2naor
7 CIeanFuelStrainer after
o o
8 ChangeFuelFilter o
DrainWater/CleanFuel
9
Tank o
CheckLeakageFuel,
10
Oil,Water o
oClean
ochange
Check/AddBattery
11
Water o
tst 2naor
12 CleanAirElement after
o o
13 ChangeAirElement o
1st
2nctor
ee
14 AdjustTensionV-Be(t after
e
eor
2years
15 ChangeV-Belt
16 CleanRadiatorFin e
17 CleanRadiator(inside) e
ChangeFuelHose, eeor
2yeae
l8 OilHose,
Vibration-AbsorbingRubber
rP
AdjustEngineValve
slane
ig
19
Clearance Adjust
Check/Adjustlnjection
20 ig
NozaIe
Check/AdjustInjection
21
Pump @
-28-
(1) Oil Change
<Caution>
@ Refer to if6-1 . Checking Engine OilA to select engine oil.
g Changethepacking,wheneverchangingoil.
ee PackingNo.:6C090-58961(Kubota)
GASKET
: .
]b
me
z
]
(iD Drain the engine oil completely, as described in if41-1. 0il Changeg .
@ Loosen and remove the oil filter, using an oil filterwrench.
@ Smear a little engine oil on the rubber gasket of a new filter.
@ Screw the new filter into place and tighten it by hand until the gasket contact
the $eat Then, give it additional ff1.i/4 TurnS to seat the filter, using an filter
wrench.
@ Supply oil and install the fiIler cap.
<Caution>
e Ifan oil fiIterwrench is not available, contact ourauthorized distributor or our
engineering section.
pt Oil Filter Part No.: i6271B2092 (Kubota)
-29-
(3) CIeanlChange Air Filter Element
Clean ISt50hoursandEvery100hoursafterwards
Replace Every400hours
]b
nv
WING BOLT
WlNG BOLT
(iD Loosen the wing bolts in the air cleaner and remove the air element
@ CIean or replace the air element.
<The element is adhered with dried contaminants>
Blow up compressed air from inside the element.
<The element is adhered with carbon or oil>
Replace to a new one.
@ Reinstall it in reve rse order.
<Caution>
g Clean more frequently, if it is used in dusty environment.
pt Element Part No. 15741-11083 (Kubota)
llil llil3ii#siiiiiiiN>
s(i ti
-OPEN llllllii-l7,,l.-------'
FUEL o .o 地esE
LEVER :3stlva
LEMENT
ETAINER lNG UP
Caution>
Be sure to check for any contarninants on the packing, whenever reinstalling the
cup.
e Tu rn the fuel line valve lever ffOPENg after assernbling, and check for any leak.
Having confirmed no leakwithout fail, turn the fuel Iine valve ifCLOSEg .
e Element Part No.: 1552143161 (Kubota)
30-
(5) Drain Water from Fuel Tank
Drain Water Every 200 hours ]ta e
=]
l
l
QeeceO#
FUEL DRAIN PLUG
<Caution>
e Change the packing, whenever changing oil.
g Packing Part No.: 6C090-58961 (Kubota)
gesssses Ob
m
-31-
Q Danger : Electric Shock
pt Before performing any equipment check or maintenance, stop the engine,and
remove the engine key. A person performing the maintenance should always
keep the key.
A Caution:lnjuries
g Before performing any equipment check or maintenance, stop the engine, and
remeve the engine key. A person performing the maintenance should always
keep the key.
A Caution:FirenBums
g When checking engine, always stop the engine, and keep far away from fire.
femperature around murner and exhaust can get extremely high. Wait until the
engine cools down, before performing any checks.
If the generator/welder will not be used for more than two months, petform the
following maintenance and storage procedures.
O Removethebattery.
@ Changetheengineoil.
@ Drain fuel from the fuel tank and the fuel strainer.
@ Clean all parts, coverthe generator/welder, and keep it in the storage, away
from dust and humidity.
<Caution>
g Recharge the removed batte ry once a month .
GXIiiliijiEll
A Caution:lnjuries
e Whenperformingequipmentcheckandmaintenance, always stop the engine.
A Caution:FireiBums
e When checking engiBe, always stop the engine, and keep away from fire.
femperature around engine, muMer and exhaust can get extremely high.
Wait until the engine cools down, before performing any checks.
Follow the guideline below, when performing any troubleshooting. If you cannot
re$olve the problems by this troubleshooting guide, contact the authorized distributor
or our engineering section to request the repair.
-- 32 -
Symptoms PossibleCause CorrectiveActions
-33-
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Shindaiwa Cow powatien
Head Office : 6-2-11, Ozuka-Nishi,
Asaminami・-ku,Hiroshima
731 -31 67,Japan
folephone : 81-82-849-2220 F/V>< : 81-82--849-2481