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PN01LP0F01

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The document discusses piping material specifications for a polypropylene-lined carbon steel piping system for process applications.

Process Industry Practices aims to minimize costs for process industry facilities by harmonizing technical requirements from major standards into a single practice.

The piping system specifies polypropylene-lined carbon steel pipe and fittings in accordance with various ASTM standards.

TECHNICAL CORRECTION

February 2001

Process Industry Practices


Piping

PIP PN01LP0F01
Piping Material Specification 1LP0F01
Class 150, PP-Lined Carbon Steel
Process
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pip.org.

© 2001 Process Industry Practices (PIP), Construction Industry Institute,


The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use.

PRINTING HISTORY

June 1998 Issued as PIP PN01LP0P February 2001 Technical Correction


February 1999 Complete Revision

Not printed with State funds


TECHNICAL CORRECTION PIP PN01LP0F01
February 2001 Piping Material Specification 1LP0F01

SERVICE: Process (Note 40) MATERIAL: Polypropylene-Lined Carbon Steel


RATING CLASS: 150 DESIGN CODE: ASME B31.3b-1997
TEMPERATURE LIMIT: 0F to 225F (Note 40) STRESS RELIEF: None Required
NOMINAL CORROSION ALLOWANCE: None EXAMINATION: Per ASME B31.3

PRESSURE - TEMPERATURE RATINGS See manufacturer’s ratings for pressure - temperature limitations.

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION


PIPE 42, 43, 47
1–6 40 Min FLG CS PP-lined ASTM F1545 BEF w/ ASME B16.5 Class 150 FLG
8 – 10 30 Min FLG CS PP-lined ASTM F1545 BEF w/ ASME B16.5 Class 150 FLG
12 20 Min FLG CS PP-lined ASTM F1545 BEF w/ ASME B16.5 Class 150 FLG
FITTINGS 42, 48
90 ELL 1 – 12 Class 150 FLG CS ASTM A216 PP-lined, LJ FLG DI ASTM A395
90 ELL 1 – 12 Class 150 FLG DI ASTM A395, PP-lined
45 ELL 1 – 12 Class 150 FLG CS ASTM A216 PP-lined, LJ FLG DI ASTM A395
45 ELL 1 – 12 Class 150 FLG DI ASTM A395, PP-lined
90 ELL (RED) 37 1–8 Class 150 FLG CS or DI, PP-lined
Tee 1 – 12 Class 150 FLG CS ASTM A216 PP-lined, LJ FLG DI ASTM A395
Tee 1 – 12 Class 150 FLG DI ASTM A395, PP-lined
Tee (RED) 1 – 12 Class 150 FLG CS ASTM A216 PP-lined, LJ FLG DI ASTM A395
Tee (RED) 1 – 12 Class 150 FLG DI ASTM A395, PP-lined
Cross 1 – 12 Class 150 FLG CS ASTM A216 PP-lined, LJ FLG DI ASTM A395
Cross 1 – 12 Class 150 FLG DI ASTM A395, PP-lined
45 Lateral 34 1 – 12 Class 150 FLG CS ASTM A216 PP-lined, LJ FLG DI ASTM A395
45 Lateral 1 – 12 Class 150 FLG CS ASTM A395, PP-lined
Reducer (CONC) 1-1/2 – 12 Class 150 FLG DI ASTM A395, PP-lined
Reducer (CONC) 1-1/2 – 12 Class 150 FLG CS, PP-lined
Reducer (ECC) 1-1/2 – 12 Class 150 FLG DI ASTM A395, PP-lined
Reducer (ECC) 1-1/2 – 12 Class 150 FLG CS, PP-lined
Instrument Tee 49 1 – 12 Class 150 DI ASTM A395 or CS, PP-lined
Spacers 46 1 – 12 Class 150 Per manufacturer’s specifications
VALVES
Ball 1–6 Class 150 FLG DI body, molded PFA-lined BA01LJ500
Ball 8 – 12 Class 150 FLG DI body, molded PFA-lined, GO BA01LJ501
Ball 1–6 Class 150 FLG DI body, molded PFA-lined, FP BA01LJ502
Ball 8 – 12 Class 150 FLG DI body, molded PFA-lined, FP, GO BA01LJ503
Plug 1–6 Class 150 FLG DI body, molded PTFE- or PFA-lined PL01LJ500
Plug 8 – 12 Class 150 FLG DI body, molded PTFE- or PFA-lined, GO PL01LJ501
Wafer Butterfly 2–6 Class 150 DI body, molded PTFE- or PFA-lined w/ PTFE- or PFA-lined disc BF01LJ700
Wafer Butterfly 8 – 12 Class 150 DI body, molded PTFE- or PFA-lined w/ PTFE- or PFA-lined BF01LJ701
disc, GO
Swing Check 62 3 – 12 Class 150 FLG DI body, molded PFA-lined CS01LJ500
Ball Check 64 1–8 Class 150 FLG DI body, molded PFA-lined CL01LJ500
FLANGES
Threaded 32 1 – 12 Class 150 FF DI ASTM A395 or CS ASTM A105
Lap Joint 32 1 – 12 Class 150 DI ASTM A395 or CS ASTM A105
RED Flange 35, 48 1 – 12 Class 150 DI ASTM A395 or CS, PP-lined
Blind 48 1 – 12 Class 150 DI ASTM A395 or CS, bonded PP-lined
GASKETS
38 1 – 12 PTFE
BOLTING
Stud Bolts 39, 41 ASTM A193, B7 studs w/ 2 heavy hex nuts, ASTM A194, Gr 2H

Process Industry Practices Page 1 of 2


PIP PN01LP0F01 TECHNICAL CORRECTION
Piping Material Specification 1LP0F01 February 2001

90° BRANCH CONNECTION


Legend and Chart

12 T
10 X T
8 X X T
BRANCH SIZE

6 X X X T
4 X X X X T
3 X X X X X T
2 I I I I I X T
1-1/2 I I I I I X X T
1 I I I I I X X X T
12 10 8 6 4 3 2 1-1/2 1
HEADER SIZE

I Instrument Tee
T Tee
X Flanged Tee w/ Flanged Reducer(s) or Flanged Reducing Tee (Utilize manufacturer’s standard fittings as required.)

NOTES:
32 Flanged ends may be molded raised face with threaded ductile iron flanges, lap joint flanges with lap joint ends on lined pipe, or two-piece lap joint
flanges with lap joint ends on lined pipe that meet Class 150 dimensions. Inner flange corners are to be chamfered a minimum of 1/4" or per the
manufacturers specifications.
34 Branch on lateral to be full sized.
35 Reducing flange (reducing filler flange). Bolts for reduced connection to thread into blind holes in the face of the flange.
37 Both ends of the reducing ELL to have Class 150 flanges.
38 Gaskets are not required for connections between plastic-lined components. 3/16" PTFE envelope gaskets are required for mating plastic-lined
components to non-lined components. See manufacturer’s specifications for specific applications.
39 Hex head bolts or cap screws, nuts, and washers may be used where required.
40 Consult manufacturer for limits for temperature, pressure, and vacuum ratings for specific service.
41 Torque to manufacturer’s requirements. Re-torque per manufacturer’s requirements.
42 Welding or heating of metal surfaces of plastic-lined pipe is not permitted.
43 Bending of plastic-lined pipe is to be done only by the manufacturer.
46 The use of spacers should be limited as much as possible. Spacers are permitted for field fitting or where other means of making connections are not
possible.
47 Plastic lining in pipe to comply with ASTM F1545 standard specification for PP plastic-lined ferrous metal pipe and fittings. Pipe to have Class 150
flanged ends. Pipe to be equipped with means to vent pressure from between plastic liner and steel pipe. The vent shall not be obstructed.
48 Fittings to comply with ASTM F1545 standard specification for PP plastic-lined ferrous metal pipe and fittings. All wetted surfaces are to be fully
lined. Fittings to comply with ASME dimensional requirements B16.42 or B16.5.
49 Instrument tee to slip between two flanges on the main run. Branch connection is to have a Class 150 flange for the branch size.
62 Install in horizontal position with cover up or in vertical position with upward flow.
64 Install in horizontal position or in vertical position with upward flow.

REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 - Vents, Drains, and Instrument Connection Details
PIP PNSMV045 - Plastic and Plastic-Lined Check Valve Descriptions
PIP PNSMV046 - Plastic and Plastic-Lined Ball Valve Descriptions
PIP PNSMV047 - Plastic and Plastic-Lined Butterfly Valve Descriptions
PIP PNSMV048 - Plastic and Plastic-Lined Plug Valve Descriptions
PIP PNSMV049 - Plastic and Plastic-Lined Other Valve Descriptions

Page 2 of 2 Process Industry Practices

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