612 Trencher Manual
612 Trencher Manual
612 Trencher Manual
3
OM521
612 TRENCHER
6175
3-POINT HITCH CAT. 1
9-20-04-4
OPERATOR'S
MANUAL
75421
BRADCO ®
P.O. Box 266 · Delhi, Iowa 52223 USA
(563) 922-2981 ·(800) 922-2981
Fax 563-922-2130
Printed in U.S.A.
COPYRIGHT
TABLE OF CONTENTS
SECTION
TO THE OWNER .......................................................................................... A
PREOPERATION .......................................................................................... D
General Information
Hydraulics
Preparing The Tractor
Options
Trencher Major Nomenclature
LUBRICATION .............................................................................................. H
MAINTENANCE ............................................................................................ L
STORAGE.....................................................................................................M
SPECIFICATIONS ........................................................................................ P
DECALS ........................................................................................................ Q
GENERAL COMMENTS
This manual has been designed to help you do a better, safer job. Read
this manual carefully and become familiar with it's contents. Remember, never
let anyone operate this trencher without reading the "Safety Precautions"
and "Operating Instructions" sections of this manual. (See Sections B and
G respectively.)
Unless noted otherwise, "right-hand" and "left-hand" sides are determined
from the position of the operator sitting in the tractor seat facing forward.
This is the "Safety Alert Symbol" used by this industry. This sym-
bol is used to warn of possible injury. Be sure to read all warnings
carefully. They are included for your safety and for the safety of
others working with you.
SERVICE
To facilitate parts ordering, record the model and serial number of your
trencher in the space provided on this page. This information may be obtained
from the trencher identification plate located on the left hand side of the 3-point
hitch mounting frame.
SERIAL NO.
MOUNTED ON
Your parts dealer needs this information to insure that you receive the correct
parts for your specific trencher.
6176
7-26-93
B B
SAFETY PRECAUTIONS
SIGNAL WORDS: Note the use of signal words DANGER, WARNING, and CAU-
TION with the safety messages. The appropriate signal word for each has been
selected using the following guidelines:
6621
5-18-95
B B
SAFETY PRECAUTIONS
TRENCHERS
GENERAL INFORMATION
This section is composed of various warnings and safety tips. Read and
learn all the information in this section before you attempt to use your tren-
cher. Also read your vehicle owner's manual before using your equipment. This
knowledge will help you operate your unit safely. Do not take this information
lightly, it is presented for your own benefit and for the benefit of others
working around you.
TO THE OPERATOR
The primary responsibility for safety with the equipment falls to the
operator. It is the skill, care, common sense, and good judgment of the
operator that will determine how efficiently and safely the job is performed.
Know your equipment before you start. Know its capabilities, dimensions,
and how to operate all the controls. Visually inspect your equipment before
you start, and never operate equipment that is not in proper working order
with all safety devices intact.
1. Wear the right clothing and gear for the job. Protective equipment
such as hard hat, steel toed shoes, leather gloves, or safety glasses
may be in order. They can protect you from needless injury.
3. Know your equipment inside and out. Know how to operate all con-
trols, and know emergency shutdown procedures. Make sure all
safety devices are in place and working.
4. Keep all step plates, grab bars, pedals, and controls free of dirt,
grease, and oil. Keep equipment clean to help avoid injury from a fall
when getting on or off equipment.
4213
4-14-05-3
B B
SAFETY PRECAUTIONS
TRENCHERS
5. Do not use the trencher or crumber bar as a step, or grab the digging
chain when climbing on or off the trencher. Damage to the equip-
ment or personal injury could result.
6. Know your work area before you begin. Observe any potential hazard
areas such as soft ground, drop-offs, rocks and other obstacles.
7. Know where all utility lines are. Observe overhead electrical and
phone lines. Be sure equipment will safely clear them. Know the
location of underground cables, wires, gas and water lines, tanks,
etc. Contact with electrical lines could cause electrocution. Hitting a
gas line or underground tank could cause an explosion.
8. Be alert to others in the work area. Be sure others know when and
where you will be working. Make sure no one is underneath or behind
equipment.
11. Never take passengers on your equiment. There is no safe place for
riders.
12. Test all controls before you start. This includes safety equipment and
devices.
1. Be alert to what is going on around you. Watch for others who may
not be watching out for themselves.
3. Stop the trencher and shut off the engine if anyone approaches the
equipment while it's in motion. They may not be familiar with the
equipment and get in the way of moving parts.
8. Never try to make sharp turns while trenching. The trencher boom
could become wedged in the trench and damaged.
9. Never attempt to free a stuck chain with the unit running. If the
trencher does become jammed, stop the unit and visually inspect the
situation.
10. Check the trencher frequently for loose hardware and fittings. The
natural vibration of the unit will cause fasteners to loosen during
operation.
1. Follow all federal, state, and local regulations when transporting the
unit on public roads.
2. Use a SMV (Slow Moving Vehicle) sign on the vehicle when trans-
porting. This will help alert others to your presence.
3. Be sure all lights and turn signals are in working order. Use them as
required.
4. When parking, park the unit on hard level ground and lower the tren-
cher boom. Block the wheels, and set the parking brake. Shut off the
engine.
4215
2-26-92-2
B B
SAFETY PRECAUTIONS
TRENCHERS
MAINTAINING THE TRENCHER
2. Lower the trenching boom, and shut off the engine before working on
the unit. Never perform maintenance on a trencher while it is run-
ning.
3. Make sure all operating and residual pressures are relieved before
working on a hydraulic system. Shut engine off, and operate all the
controls to relieve any pressure.
5. Do not set any relief valve higher than recommended by the manufac-
turer. Relief valves should be checked and adjusted only by a trained
service technician. Do not remove or block a relief valve.
CARDBOARD
4216
2-26-92-2
C C
INTERNATIONAL SYMBOLS
As a guide to the operation of your equipment, various international
symbols have been utilized on the instruments and controls. The symbols
are shown below with an indication of their meaning.
Reverse
3869
4-14-94-2
D D
PREOPERATION
612 TRENCHER
GENERAL INFORMATION
The 612 trencher mounts directly to the 3-point hitch system on your
tractor the same as any other 3-point hitch attachment. However, your tractor
will require a trencher hydraulic kit to adapt it's hydraulic system for trencher
use. A diagram of the trencher hydraulic kit for your tractor is shown in Section
"E". Use this diagrame to install the kit on the tractor before you attempt to
install the trencher itself.
HYDRAULICS
The hydraulic kit is furnished complete for proper hook up on the tractor
model specified with your order. These kits are "tractor specific" - Do Not Ex-
pect Them To Be Interchangeable.
When mounting on a John Deere 855 and 955 the tractor must be
equipped with an optional auxiliary hydraulic system.
OPTIONS
Eventually you may wish to dig a trencher of a depth or width other than
what your unit was originally equipped to dig. The trencher can be fitted with
optional booms, digging chains, sprockets, and crumber assemblies to allow you
to dig a variety of different sized trenches. The chart on the following page will
give you an idea of the different trench depths and widths a properly equipped
unit is capable of digging. For more detailed information on trencher options see
Sections "I" & "J" of this manual.
6227
9-21-93
D D
PREOPERATION
612 TRENCHER
NOTE: The illustrations and data used in this manual were current (according to
the information available to us) at the time of printing, however, we reserve the
right to redesign and change the trenchers as may be necessary without notifica-
tion.
6228
9-21-93
D D
PREOPERATION
612 TRENCHER
MAJOR COMPONENT NOMENCLATURE
GENERAL INFORMATION
The purpose of this page is to acquaint you with the 3-point hitch system,
the trencher, and the names of the various components. This knowledge will be
helpful when reading through this manual or when ordering service parts.
LEVELING
ROCKSHAFT LIFT LINKAGE
TOP LINK
LIFT LINKAGE
UPPER HITCH
POINT
ANTI-SWAY CHAIN
LOWER LINKS
LOWER HITCH
POINT
PIVOT CYLINDER
612 TRENCHER
SYSTEM COMPONENTS MAINFRAME
GEARBOX
CRUMBER BAR/PERSONAL
RESTRAINT BAR
HEADSHAFT
AUGER
CRUMBER END
DIGGING BOOM
DIGGING TOOTH
FROM TRACTOR
AUXILIARY
HYDRAULICS
1 TO TRACTOR
AUXILIARY
HYDRAULICS
TO TRENCHER
CYLINDER
6208
9-15-93
E E
MOUNTING KIT INSTALLATION
CASE IH 1140
IMPORTANT: The arrows used on this diagram show the direction of hy-
draulic flow through the hydraulic system. This fow pattern must be main-
tained for proper operation of the trencher. Improper hose routing could
result in possible damage to the trencher or vehicle.
6209
9-15-93
E E
MOUNTING KIT INSTALLATION
KUBOTA 2150 Without Loader
KUBOTA 8200/9200 Without Loader
HYDRAULIC ASSEMBLY #60359
1 2 3 4
FLOW DIVIDER
TRENCHER VALVE
5
7
6
PARTS SUPPLIED
BY KUBOTA DEALER
POWER 8
IN BEYOND 9
OUT IMPORTANT! 10
CONNECT HOSES TOGETHER
WHEN DISCONNECTING TRENCHER 11
12
13
14
15 3 2 4
When replacing hoses, always use original equipment parts or equal. Never
change to a lower grade hose than specified. Hose lengths are important to hose
routing and clearance requirements. Keep hoses away from operating person-
nel.
4235
7-23-02-2
E E
MOUNTING KIT INSTALLATION
KUBOTA 2150 Without Loader
KUBOTA 8200/9200 Without Loader
HYDRAULIC ASSEMBLY #60359
6 1 3089 Bushing
7 1 3088 90° Adapter - Long
8 2 3320 90° Street Elbow
9 1 61538 Dust Plug
10 1 3197 Nipple
4236
7-23-02-2
E E
MOUNTING KIT INSTALLATION
KUBOTA 2150 With 350A Loader
KUBOTA 8200/9200 With 350 Loader
HYDRAULIC ASSEMBLY #62059
USE EXISTING HOSES TO LOADER
IMPORTANT!
HOOK UP WHEN TRENCHER
IS DISCONNECTED
IN OUT
TRENCHER VALVE
1 2 3 4 5 6
7 4
IN 8
PB 10 3
9
OUT
1
6
11
4237
7-23-02-2
E E
MOUNTING KIT INSTALLATION
KUBOTA 2150 With 350A Loader
KUBOTA 8200/9200 With 350 Loader
HYDRAULIC ASSEMBLY #62059
When replacing hoses, always use original equipment parts or equal. Never
change to a lower grade hose than specified. Hose lengths are important to hose
routing and clearance requirements. Keep hoses away from operating person-
nel.
4238
7-23-02-2
E E
MOUNTING KIT INSTALLATION
FORD 1320 & 1520 With 7108 LOADER
HYDRAULIC ASSEMBLY #68590
5
TRENCHER
VALVE
10
POWER
HYDRAULIC
BEYOND 7
MANIFOLD 2
BLOCK
9
3
TO
INLET 8 B
1
FROM 7
OUTLET 5
4
3 6
2
A
6192
9-1-93
E E
MOUNTING KIT INSTALLATION
FORD 1320 & 1520 With 7108 LOADER
HYDRAULIC ASSEMBLY #68590
IMPORTANT: The arrows used on this diagram show the direction of hy-
draulic flow through the hydraulic system. This fow pattern must be main-
tained for proper operation of the trencher. Improper hose routing could
result in possible damage to the trencher or vehicle.
NOTE: This hydraulic kit comes complete with quick couplers for easy hook up.
When the trencher is removed, be sure to connect male coupler "A" to female
coupler "B" to complete the trencher hydraulic circuit. For the tractor/loader
hydraulic circuit, connect the male coupler of the loader valve "power beyond"
port hose to the coupler on the hydraulic manifold block. Install a dust cap and
plug on the remaining couplers to keep all systems free of dust and contami-
nants.
6193
9-1-93
E E
MOUNTING KIT INSTALLATION
DEUTZ ALLIS 5220 With 436 LOADER &
MASSEY FERGUSON 1020 With 1014 LOADER
HYDRAULIC ASSEMBLY #69586
TRENCHER VALVE
EXISTING HOSE
TO LOADER
1 EXISTING VALVE INLET
HYDRAULIC PORT
5
MANIFOLD
6
1 BLOCK
3
7
8 B
2
12 EXISTING HOSE
10 11 RETURN FROM
2 9 LOADER VALVE
13
3 6
11
4
EXISTING HOSE
FROM LOADER
VALVE POWER
BEYOND
IMPORTANT: The arrows used on this diagram show the direction of hy-
draulic flow through the hydraulic system. This fow pattern must be main-
tained for proper operation of the trencher. Improper hose routing could
result in possible damage to the trencher or vehicle.
NOTE: Hydraulic manifold bolts onto tratctor between differential casting and a
hydraulic port cover. This hydraulic port is located on the left side of the tractor
under the edge of the rear fender mounting by the 3-point lift arm.
This hydraulic kit comes complete with quick couplers for easy hook up. When
the trencher is removed, be sure to connect male coupler "A" to female coupler
"B" to complete the tractor/loader hydraulic circuit. For the trencher valve hoses,
connect the male coupler of the "power beyond" port hose to the coupler on the
"in" port hose. Install the dust cap and plug on the remaining couplers to keep
all systems free of dust and contaminants.
6197
9-7-93
E E
MOUNTING KIT INSTALLATION
JOHN DEERE 855 SERIAL NO. 820001 - UP
HYDRAULIC ASSEMBLY #69603
TRACTOR
AUXILIARY
HYDRAULICS
MALE COUPLER
SUPPLIED BY
DEALER
HOOK TRACTOR
AUXILIARY HYDRAULIC
COUPLERS TOGETHER
WHEN TRENCHER IS
NOT ATTACHED.
TRENCHER
VALVE 2
FEMALE COU-
PLER SUPPLIED
BY DEALER
TO
INLET
FROM
OUTLET
6194
9-2-93
E E
MOUNTING KIT INSTALLATION
JOHN DEERE 855 SERIAL NO. 820001 - UP
HYDRAULIC ASSEMBLY #69603
IMPORTANT: The arrows used on this diagram show the direction of hy-
draulic flow through the hydraulic system. This fow pattern must be main-
tained for proper operation of the trencher. Improper hose routing could
result in possible damage to the trencher or vehicle.
NOTE: When the trencher is removed, be sure to connect the male and female
couplers (supplied by dealer) together, also hook tractor auxiliary hydraulic
couplers together to keep both tractor and trencher hydraulic circuits free of dust
and contaminants.
6195
9-2-93
E E
MOUNTING KIT INSTALLATION
DEUTZ ALLIS 5220 Without Loader
MASSEY FERGUSON 1020 Without Loader
HYDRAULIC ASSEMBLY #72569
ORIGINAL HYDRAULIC
PORT COVER
4 3 1
10
5
6 7
10
8
10 12
B
14 13
15 13
16 A
TRENCHER VALVE 17 12
15
18
10
11 11
IMPORTANT: The arrows used on this diagram show the direction of hydraulic flow
through the hydraulic kit. This flow pattern must be maintained for proper operation of
the trencher. Improper hose routing could result in possible damage to the trencher or
tractor.
6198
8-2-02-2
E E
MOUNTING KIT INSTALLATION
DEUTZ ALLIS 5220 Without Loader
MASSEY FERGUSON 1020 Without Loader
HYDRAULIC ASSEMBLY #72569
This hydraulic kit comes complete with quick couplers for easy hook up.
When the trencher is removed, be sure to connect male coupler "A" to
female coupler "B" to complete the tractor hydraulic circuit. For the tren-
cher valve hoses, connect the male coupler of the "power beyond" port
hose to the female coupler on the "in" port hose. Install the dust cap and
plug on the remaining couplers to keep all systems free of dust and con-
taminants.
6199
8-2-02-2
E E
MOUNTING KIT INSTALLATION
612 TRENCHER
GENERAL INFORMATION
The 612 trencher mounts directly to the 3-point hitch system on your
tractor. However, a trencher hydraulic kit is required to provide power to your
trencher. Diagrams and parts lists are located at the beginning of this section.
Study the hydraulic diagram for the hydraulic kit you have received, and major
component nomenclature (Section "D") to familiarize yourself with the names of
the various components. This knowledge will assist you in understanding these
instructions and also the Trencher Installation Instructions "Section "F".
The hydraulic kit is furnished complete for proper hook up on the tractor
model specified with your order. These kits are "tractor specific" and are not
interchangeable.
IMPORTANT: The arrows used on the hydraulic kit diagrams show the
direction of hydraulic flow through the hydraulic system. This flow pattern
must be maintained for proper operation of the trencher. Improper hose
routing could result in possible damage to the trencher or tractor.
NOTE: Return hose will not be hooked up at this time. 3-point operation
indicates the connections have been properly completed.
GENERAL INFORMATION
The following instructions will help you to mount the trencher onto your
tractor. The trencher uses the 3-point hitch system for ease of installation,
therefore if you have ever installed 3-point hitch equipment before, installing the
trencher should prove no problem.
You must install the appropriate "Trencher Hydraulic Kit" prior to installing
the trencher. If you have not installed the hydraulic kit, turn to Section "E" and
do so now. Remember to read all safety warnings, decals, and operating in-
structions before operating the tractor or trencher.
MOUNTING INSTRUCTIONS
1. If you have not done so already, remove the steel shipping banding from
around the trencher and skid.
2. Install the PTO drive assembly to the trencher by installing the key #5661
in the input shaft #59960 of the trencher gear box and sliding the clutch
end of the PTO drive assembly onto the shaft.
3. Secure drive assembly to input shaft with set screw #1575, capscrew
#1044, lock washer #1503 and PTO keeper #62089.
5. Adjust the tractor's 3-point hitch system to accept the trencher. Continue
backing the tractor up to the trencher and then attach the trencher by
positioning the lower links onto the trencher's hitch pins. Secure with klik
pins #57496.
NOTE: Since the trencher is fairly heavy, we recommend you position the
lift links of the lower links in the position offering the greatest lift capabili-
ties. If there is more than one hole in the lower link, position the lift link in
the rear most hole.
6223
9-21-93
F F
TRENCHER INSTALLATION
612 TRENCHER
6. Position the top link of the tractor in place between the ears of the gear
box assembly's top linkage. Use the mounting hole in the linkage that will
allow ALL THREE 3-POINT LINKS TO RUN PARALLEL. Secure the top
link using the capscrew #1151 and nut #1534 provided. See Figure #1
FIGURE #1
7. Adjust the lower link anti-sway chains and center the trencher.
NOTE: In most cases a single spool valve operates the trencher pivot
cylinder and thus the trencher boom lift. If your tractor is so equipped
refer to your tractor operator's manual to ensure correct plumbing between
the valve and the tractor's external auxiliary hydraulic service.
NOTE:
When connecting trencher to tractor, route the hydraulic hoses as
far away as possible from the operator. Also use care to route away from
sharp corners and from dragging on the ground.
When disconnecting trencher from tractor either plug, cap or con-
nect hose ends to keep system free from contaminants. (Refer to your
"Trencher Hydraulic Kit" diagram in Section "E".)
9. With the hydraulics hooked up, raise the trencher and remove the skid.
10. Lower the trencher to the ground. Disconnect the top link from the tractor
and tilt the trencher away from the tractor. (It may also be necessary to
raise the trencher into the extreme UP position to gain sufficient clearance
to connect PTO drive assembly to tractor.)
11. Turn the tractor engine off and set the parking brake.
NOTE: To protect PTO shaft and operator, the up travel must be limited to
keep at least 3" of the two halves of the PTO shaft together. To assist the
operator in maintaining this limitation measure in 3" from the telescopic
tube on the trencher half of the PTO shield and make a permanent mark
around the diameter.
13. Attach PTO shield and safety chains as shown in Figure #2.
6225
9-21-93
F F
TRENCHER INSTALLATION
612 TRENCHER
14. Adjust 3-point lever upper stop to limit the travel to a point where trencher
will clear the ground sufficient for transport and still keep at least 3" of
shaft telescoped together.
15. Start the tractor and raise the trencher boom UP. Operate the 3-point
hitch lifts to determine if its capacity is sufficient and all points work prop-
erly. Observe hydraulic hoses for correct routing as 3-point moves up
and down. Adjust tractor (see tractor operator's manual) to limit rate of
drop of 3-point to a safe speed.
17. Trencher installation is now complete. Again you are reminded to read all
safety warnings, decals, and operating instructions before operating the
trencher.
6226
9-21-93
F F
TRENCHER INSTALLATION
612 TRENCHER
TRACTOR
PTO
.25" FULLY
RETRACTED TRENCHER
GEARBOX
If there is not at least .25" of free travel the shaft must be shortened.
GENERAL INFORMATION
Simplicity of operation is one of the key features of the 612 trencher.
There is only one control on the trencher itself, and just a few adjustments to
check. It is important however to be familiar with, and know the controls and
adjustments on both the trencher and the tractor. Such knowledge is crucial for
safe, efficient operation of equipment. Take the time to learn how they operate
now.
THE TRACTOR
Your trencher mount to the 3-point hitch system of the tractor. Due to this
arrangement, thorough knowledge of the tractor and hitch controls is necessary
for trencher operation. Read your tractor owner's manual for information regard-
ing tractor operation before attempting to use the trencher.
FIGURE #1
AUGER HEIGHT
The auger is fixed to the trencher mainframe and has no separate adjust-
ment. To raise the auger, raise the trencher as previously described. This will
raise the auger and thus leave the dirt or spoil closer to the trench.
Lowering the trencher will cause the auger to lower, moving the spoil
away from the trench. The auger should NOT be lowered to the extent that the
auger itself starts to dig in the ground. This will greatly reduce efficiency.
FIGURE #2
TRENCHER
AUGER
AUGER
SPOIL
SPOIL
6233
9-30-93
G G
OPERATING INSTRUCTIONS
CONTROLS
612 TRENCHER
To adjust the crumber bar length, loosen the two jam nuts found at the
end of the mainframe crumber bar tube. With the jam nuts loose, loosen the set
screws on the tube. Slide the bar in or out to achieve the desired spacing (we
suggest a distance of about 4" between crumber shoe and digging teeth for best
overall results). Tighten the set screws and jam nuts when finished. See Figure
#3
FIGURE #3
SET
MAINFRAME CRUMBER
BAR TUBE
JAM NUT
SCREW
CRUMBER BAR / PERSONAL
RESTRAINT BAR
On the shorter booms (30" & 36") loosen the four clamp plate bolts.
Tighten the chain by using a prying action over the pivot rod, located on the
boom clamp plate, and through the holes in the side of the boom with a large
punch, until the boom end is approximately 1.25" - 1.38" from the boom tube.
Tighten the four clamp plate bolts to secure boom in place. Torque to 80 ft. lbs.
See Figure #4
6234
10-1-93
G G
OPERATING INSTRUCTIONS
CONTROLS
612 TRENCHER
BOOM CLAMP
FIGURE #4 PLATES
CLAMP BOLTS
TRENCHER MAINFRAME
1.25" - 1.38"
PIVOT ROD
LARGE PUNCH
BOOM TUBE
For the longer booms (48" & 60") a chain tightener kit is included in the
boom assemblies. To tighten chain loosen the four clamp plate bolts. Turn the
adjusting nut clockwise until proper tension is obtained, the boom end should be
approximately 1.25" - 1.38" from the boom tube. Tighten the four clamp plate
bolts to secure boom in place. Torque to 80 ft. lbs. See Figure #5
FIGURE #5
BOOM CLAMP
PLATES
CLAMP BOLTS
TRENCHER MAINFRAME
1.25" - 1.38"
GUIDE TUBE
ADJUSTING NUT
ADJUSTING STUD
BOOM TUBE
If the adjusting stud is too short to obtain proper chain tension tighten the
four clamp plate bolts. Remove the two adjusting stub bolts which hold the
adjusting stud in place. Reposition the adjusting stud to a position closer to the
guide tube. Reinstall the adjusting stud bolts and then repeat the original proce-
dure until proper tension is obtained.
If chain runs off in rocky ground or large roots, tighten further. Chain
tension is important to monitor since excessive tension will cause high wear
rates on the chain and sprockets and less than enough tension will cause run off
problems.
CAUTION! Never work on, or make adjustments to any part of the tren-
cher while the unit is running. You could get caught in the
digging teeth and be severely injured or killed.
It is common for your trencher to need it's digging chain tightened after
the first 10 to 20 minutes of operation as the chain and sprocket seat them-
selves.
6236
10-1-93
G G
OPERATING INSTRUCTIONS
OPERATING TECHNIQUES
3-POINT HITCH TRENCHERS
GENERAL INFORMATION
The design of your trencher makes it relatively simple to use. With the
help of the information in this section and a little practice you should become
proficient in it's operation in no time. Observe the following points to obtain the
best results with the least amount of wear on the machine. Read the "Safety
Precautions" Section "B" before you begin.
CAUTION! Operate the trencher only when seated at the tractor controls.
Before any excavating is started, it is always a good idea to plan out the
job first. Various things need to be considered and taken into account prior to
the actual trenching. The operator should inspect the job site and take notice of
any potential hazards in the area. He should have a complete understanding of
the tasks he is expected to perform. Figure out what will be done with the spoil
(excavated soil), will it be used to backfill or be trucked out? What are the soil
conditions like? Will you have to work around others? Etc.
WARNING! Check the prospective trenching area for hidden utility lines
before operating the trencher. Contacting a utility line with the
trencher could cause electrocution or possible explosion
resulting in death. Call all utility companies and have them
plot out all their lines first. If you damage a utility line, shut off
the equipment at once and contact the affected utility immedi-
ately.
Once you have become familiar with the job site and understand the job
requirements it is time to set up for the actual trenching. Check the soil type
(hard, soft, rocky, etc.) and the trenching requirements (how deep, wide, etc.).
Install the proper digging chain, boom, crumber boom and shoe for the job at
hand. (Information on chain, boom, crumber boom and shoe may be found in
Section "I" and "J".)
6237
10-4-93
G G
OPERATING INSTRUCTIONS
OPERATING TECHNIQUES
3-POINT HITCH TRENCHERS
Mark off the area to be trenched out. This can be done with powdered
line, chalk, or a guide string and stakes. Block off the area from others if pos-
sible.
Position the tractor with the trencher boom directly over the center of the
trench layout. It will take about 4' of trenching before the trencher will be able to
operate at the desired level, so plan for this and position the trencher about 4'
behind where you want the actual trench to start. Apply the tractor foot brake.
This will prevent the tractor from being pulled backward when the digging teeth
contact the ground.
NOTE: The tractor is driven forward when trenching. You cannot trench
driving the tractor in reverse.
Raise the trencher with the 3-point hitch arms and tilt the trencher down at
a 30° angle. See Figure #6. Position the unit so that the digging teeth are just
above ground level. The PTO drive shaft should be approximately level.
FIGURE #6
TRACTOR
TRENCHER
Set the tractor engine speed at half throttle. Engage the tractor PTO to
540 RPM to start the digging chain in motion.
CAUTION! When lowering a moving digging chain to the ground the force
of the teeth grabbing the ground will try to pull the tractor
suddenly backwards. BE PREPARED. Have the brake on the
tractor set to help counteract the force. 6238
10-4-93
G G
OPERATING INSTRUCTIONS
OPERATING TECHNIQUES
3-POINT HITCH TRENCHERS
Slowly lower the digging chain into the ground to start the trench. Do this
by lowering the trencher with the 3-point hitch arms. To begin trenching, always
lower the 3-point hitch first, followed by the trencher boom using the trencher
controls. A combination of the 3-point hitch and trencher boom position will give
the desired trench depth and spoil placement. Operate the PTO driveline at the
correct boom approach angle. Greater angles may cause premature component
failure. Continue lowering the unit until the crumber end rolls all the way back on
the crumber bar. See Figure #7.
IMPORTANT: After the crumber end has rolled all the way back, do not
lower the trencher any farther without engaging the tractor forward drive.
Failure to do so could result in bending of the crumber bar, which is NOT
covered by the warranty.
FIGURE #7
GROUND LEVEL
Once the crumber end has "bottomed out", engage the tractor's forward
drive and begin slowly creeping the tractor forward while continuing to lower the
trencher boom to the desired depth. When nearing the required depth, stop
lowering and tilt the trencher to a 60° - 65° angle. A 60° - 65° angle works best
for general trenching.
Raise the trencher so that the auger rides above ground level to leave the
spoil beside the trench. The high the auger the closer to the trench the spoil will
be placed. See Figure #8.
TRENCHER
FIGURE #8
AUGER
TRENCHER AUGER
SPOIL
SPOIL
3" - 6"
You may find that it generally takes less power to run the digging chain if
the auger auger runs 3" - 6" (inches) off the ground, and thus increasing the
potential footage of trench produced per hour. The higher you want the auger,
the more vertical you will have to tilt the trencher to achieve the same trench
depth.
With the desired trench depth reached, advance the tractor throttle to the
desired engine RPM. Continue creeping the tractor forward.
If the trencher stalls while digging, move the tractor backwards slightly to
free the trencher.
Gradual turns can be made while trenching. However the tightness of the
turn is directly proportional to the angle and length of the boom. In other words,
the greater the angle of the trencher boom to the ground level, the sharper the
turn that can be trenched, See Figures #9 and #10.
6240
10-4-93
G G
OPERATING INSTRUCTIONS
OPERATING TECHNIQUES
3-POINT HITCH TRENCHERS
Also the shorter the boom length the sharper the possible turn. Remem-
ber, the greater the increase in boom angle the higher the unit will have to be
raised out of the trench to keep a unified trench depth. Shallow boom angles will
severely limit turning ability.
FIGURE #9
TOP VIEW
FIGURE #10
To make sharp turns and 90° angle you will have to dig two trenches. Dig
the first trench as you normally would. Then reposition the unit and dig the
second trench at the appropriate angle. Be sure to take into account the extra
lead-in space needed for the trencher to get down to the desired trench depth.
See Figure #11. 6241
10-4-93
G G
OPERATING INSTRUCTIONS
OPERATING TECHNIQUES
3-POINT HITCH TRENCHERS
FIGURE #11
1st TRENCH
TOP VIEW
2nd TRENCH
LEAD - IN
A 90° digging angle is recommended for use in rock and frost conditions,
and when trenching sharp corners. The 90° angle reduces excessive side pres-
sure on the boom and digging chain when trenching corners.
WARNING! The crumber bar / personal restraint bar and crumber assem-
bly are there for a reason, YOUR SAFETY! There are a few
instances however, where removal may be necessary. In these
cases operate with extreme caution. Reinstall the crumber bar
/ personal restraint bar and crumber assembly as soon as
possible.
You can use your trencher to dig under obstacles such as sidewalks. To
do so, remove the crumber bar / personal restraint bar and crumber assembly
and start your trench as before within a foot of the sidewalk. With the crumber
bar / personal restraint bar removed you can start the trench vertically without
any lead-in space.
When the desired depth has been reached, tilt the trencher at 60° angle
while digging, then creep the tractor backward and trench under the side walk.
Be careful not to contact the edge of the sidewalk with the digging teeth.
6242
10-4-93
G G
OPERATING INSTRUCTIONS
OPERATING TECHNIQUES
3-POINT HITCH TRENCHERS
After you have gone as far as you can without contacting the sidewalk,
drive the tractor forward to clear the sidewalk and remove the trencher from the
trench. Line up the unit on the other side of the walk and continue to trench as
described above until the two trenches are connected. See Figure #12.
FIGURE #12
CREEP BACKWARD
SIDEWALK
Reinstall the crumber bar / personal restraint bar and crumber assembly
immediately. Some spoil will be left in the trench since the crumber was re-
moved during the operation.
When you have dug your trench, remember that the trencher boom is at
an angle, and that you must continue trenching until the end of the boom has
dug past the proposed end of the trench. Once the end of the trench has been
dug, keep the trencher running and lift the unit clear of the trench. When the
trencher has cleared the trench, disengage the PTO to stop the trencher. Drive
the tractor away from the trench.
6243
10-4-93
G G
OPERATING INSTRUCTIONS
OPERATING TECHNIQUES
3-POINT HITCH TRENCHERS
TRENCHER PERFORMANCE
6244
10-4-93
H H
LUBRICATION
GENERAL INFORMATION
Economical and efficient operation of any machine is dependent upon
regular and proper lubrication of all moving parts with a quality lubricant. Ne-
glect leads to reduced efficiency, heavy draft, wear, breakdown, and needless
replacement parts.
All parts provided with grease fittings should be lubricated as indicated. If
any grease fittings are missing, replace them immediately. Clean all fittings
thoroughly before using grease gun.
LUBRICATION
Lubricate grease zerks at mainframe / gear box pivot and also at end of lift
cylinder, every (8) eight hours.
Grease PTO Drive before putting trencher into operation and at specified
intervals thereafter.
* When used in winter the outer tube must be greased to prevent it freezing
solid!
EVERY 40 HOURS OF OPERATION
The oil level in the gear box should be checked once a week. Proper
level of lubricant in the gear box is approx. 3.50" (about 6 pints). Fill as neces-
sary with #90 transmission oil.
The previously mentioned areas are the only ones that require lubrication.
No lubrication is needed on any other part of the trencher. Boom assemblies do
not require any lubricating. DO NOT lubricate the digging chain. Lubricating the
chain will only cause dirt to collect on the chain resulting in increased chain
wear. 6178
9-17-93
I I
TRENCHER ASSEMBLY
ASSEMBLY #60969
DIAGRAM 1 OF 2
1
6
5
4 17
3 18
7
2
16
15
8 14
9
10
19
20
11
12
13 21
38
51
37
36 49
26 27 50
35
25
24
23
22 34
33
32
31 16
16
15
30 15
28
29 42
44 48
41 47
46
43
45
39 40
6200
3-7-95-2
I I
TRENCHER ASSEMBLY
ASSEMBLY #60969
LIST 1 OF 2
* PTO retainer #82784 and #1054 capscrew replaced PTO keeper #62089
and #1044 capscrew on 2-8-95.
6201
12-13-99-3
I I
TRENCHER ASSEMBLY
ASSEMBLY #60969
DIAGRAM 2 OF 2
1
6
5
4 17
3 18
7
2
16
15
8 14
9
10
19
20
11
12
13 21
38
51
37
36 49
26 27 50
35
25
24
23
22 34
33
32
31 16
16
15
30 15
28
29 42
44 48
41 47
46
43
45
39 40
6202
3-7-95-2
I I
TRENCHER ASSEMBLY
ASSEMBLY #60969
LIST 2 OF 2
31 1 8564 Plate
32 1 58784 Chain Tightener Plate
33 1 53442 Spacer
34 1 59982 Spacer Plate
35 3 1096 .50" UNC X 3.00" Hex Capscrew
6203
12-13-99-3
I I
TRENCHER ASSEMBLY
ASSEMBLY #60969
1
2
3
4
6251
11-8-93
I I
TRENCHER ASSEMBLY
ASSEMBLY #60969
6252
11-8-93
I I
TRENCHER ASSEMBLY
GEAR BOX
ASSEMBLY #59994
2 4
5
6
7
27 8
5 10
3
11
12
13
9
15
14
17
16
25
13
12
26
24
20
23
22
21
20
19
18
6206
9-15-93
I I
TRENCHER ASSEMBLY
GEAR BOX
ASSEMBLY #59994
21 1 45206 Seal
22 2 45204 O'Ring
23 1 62071 Seal Adapter Ring
24 Varies 7296 Shim .002
Varies 7297 Shim .005
Varies 7298 Shim .010
25 1 5662 Key .38" sq. X 1.38"
6207
9-15-93
I I
VALVE ASSEMBLY
ASSEMBLY #2108
EFFECTIVE 1-1-95
4 7
3
7
8
9
8
10
6595
3-7-95
I I
VALVE ASSEMBLY
ASSEMBLY #2108
EFFECTIVE 1-1-95
* NOTE: Part #3434 (90° O'Ring Adapter) is not required with John
Deere applications.
6596
3-7-95
I I
TRENCHER ASSEMBLY
CONTROL VALVE
ASSEMBLY #62090
3 7
2 RETURN
1 POWER 1
5
6
6684
11-9-95
I I
TRENCHER ASSEMBLY
CONTROL VALVE
ASSEMBLY #62090
6685
11-9-95
I I
VALVE ASSEMBLY
ASSEMBLY #2180
13
6 14
12
7 15
8 12
OUTLET
INLET
9
9
10
10
11
11
6186
8-30-93
I I
VALVE ASSEMBLY
ASSEMBLY #2180
6187
8-30-93
I I
VALVE ASSEMBLY
JOHN DEERE 855 SERIAL NO. 820001 - UP
ASSEMBLY #2187
6 12
12
7
OUTLET
INLET 9
9
10
10
11
11
6188
8-30-93
I I
VALVE ASSEMBLY
JOHN DEERE 855 SERIAL NO. 820001 - UP
ASSEMBLY #2187
6189
8-30-93
CYLINDER ASSEMBLY
ASSEMBLY #60964
10
9
8
7
6
5
4
3
2
15
14
13
12
11
6190
8-31-93
CYLINDER ASSEMBLY
ASSEMBLY #60964
6 1 50252 Piston
7 1 4641* O'Ring
8 1 5421 Spacer Washer
9 1 4509* O'Ring
10 1 4510* Back-Up Washer
NOTE: Seal Kit #45258 includes all parts marked with an asterisk (*). Parts
are not sold separately.
6191
8-31-93
I I
TRENCHER ASSEMBLY
PTO DRIVE ASSEMBLY #69217
1 2
6210
9-16-93
I I
TRENCHER ASSEMBLY
PTO DRIVE ASSEMBLY #69217
6211
9-16-93
I I
TRENCHER ASSEMBLY
PTO DRIVE - TRENCHER HALF
ASSEMBLY #70170
1
4
7
8
5
10
6212
9-16-93
I I
TRENCHER ASSEMBLY
PTO DRIVE - TRENCHER HALF
ASSEMBLY #70170
6213
9-16-93
I I
TRENCHER ASSEMBLY
PTO DRIVE - TRACTOR HALF
ASSEMBLY #70169
8
6
7 9
10
11
12
6214
9-16-93
I I
TRENCHER ASSEMBLY
PTO DRIVE - TRACTOR HALF
ASSEMBLY #70169
1 1 69196 Yoke
2 -- 81179 Replacement Q.D. Pin Kit
3 1 61680 Cross & Bearing Kit
4 1 61681 Inboard Yoke
5 1 61686 Shield Cone
6215
9-16-93
I I
TRENCHER ASSEMBLY
PTO DRIVE - FRICTION CLUTCH
ASSEMBLY #77368
3 4 5
2
6
1
7
6216
9-16-93
I I
TRENCHER ASSEMBLY
PTO DRIVE - FRICTION CLUTCH
ASSEMBLY #77368
* When replacing Belleville Spring, replace with same dot color as existing
one.
6217
9-16-93
I I
TRENCHER ASSEMBLY
30" BOOM AND CRUMBER
ASSEMBLY #52992
2 4
5
6
6
5
4 8
3
9
10
4
13
14
12
15 4
11
CRUMBER SHOE
(PART OF CHAIN ASSEMBLY.
NOT INCLUDED IN BOOM &
CRUMBER ASEMBLY.)
16
13
17
5046
7-22-02-2
I I
TRENCHER ASSEMBLY
30" BOOM AND CRUMBER
ASSEMBLY #52992
16 1 53188 Spring
17 1 53138 Boom Bushing
5047
7-14-93-3
I I
TRENCHER ASSEMBLY
36" BOOM AND CRUMBER
ASSEMBLY #52993
2 4
5
6
6
5
4 8
3
9
10
4
13
12 4
11
14
CRUMBER SHOE
(PART OF CHAIN ASSEMBLY.
15 NOT INCLUDED IN BOOM &
CRUMBER ASEMBLY.)
16
13
17
5048
7-22-02-2
I I
TRENCHER ASSEMBLY
36" BOOM AND CRUMBER
ASSEMBLY #52993
16 1 53188 Spring
17 1 53138 Boom Bushing
5049
7-14-93-3
I I
TRENCHER ASSEMBLY
48" BOOM AND CRUMBER
ASSEMBLY #69832
2
7
4
5
6
6
5
4 8
3
9
10
4
13 4
11
19
18 24 CRUMBER SHOE
12 (PART OF CHAIN ASSEMBLY.
21 14 NOT INCLUDED IN BOOM &
24
CRUMBER ASEMBLY.)
21 15
20 22
23
15
23 15 22
13 16
17
5050
9-16-04-3
I I
TRENCHER ASSEMBLY
48" BOOM AND CRUMBER
ASSEMBLY #69832
16 1 53188 Spring
17 1 53138 Boom Bushing
18 2 56417 Guide Tube
19 2 1981 .50" UNC X 6.50" Hex Capscrew GR 8
20 2 1231 .75" UNC Hex Nut
5051
9-16-04-3
I I
TRENCHER ASSEMBLY
60" BOOM AND CRUMBER
ASSEMBLY #69833
2
7
4
5
6
6
5
4 8
3
9
10
4
13
4
19 11
18 CRUMBER SHOE
24 12 (PART OF CHAIN ASSEMBLY.
21 NOT INCLUDED IN BOOM &
24 14 CRUMBER ASSEMBLY.)
22 15
20
23
15
23 22
13
16
17
5052
9-16-04-3
I I
TRENCHER ASSEMBLY
60" BOOM AND CRUMBER
ASSEMBLY #69833
16 1 53188 Spring
17 1 53138 Boom Bushing
18 2 56417 Guide Tube
19 2 1981 .50" UNC X 6.50" Hex Capscrew GR 8
20 2 1231 .75" UNC Hex Nut
5053
9-16-04-4
I I
TRENCHER ASSEMBLY
HEADSHAFT CARTRIDGE
ASSEMBLY #60001
1
2
3
4
5
6
7
10
11
12
13
14
15
16
6204
8-2-02-2
I I
TRENCHER ASSEMBLY
HEADSHAFT CARTRIDGE
ASSEMBLY #60001
1 1 45185 Seal
2 4 1730 Set Screw
3 1 58997 Locking Collar
4 1 1681 Snap Ring
5 VARIES 51737 Metal Shim (2.88" x 3.50" x .002" Thick)
VARIES 51738 Metal Shim (2.88" x 3.50" x .005" Thick)
VARIES 51739 Metal Shim (2.88" x 3.50" x .010" Thick)
6 2 51718 Bearing
7 2 3226 Pipe Plug
8 1 59961 Headshaft Housing
9 1 59946 Headshaft
10 1 50484 Inner Race
11 1 50483 Bearing
12 1 45087 Seal
13 1 60404 Spacer Tube
14 1 45085 O-Ring
15 6 1575 Set Screw
16 1 53220 Cap
6205
8-2-02-2
I I
TRENCHER ASSEMBLY
2.00" PITCH SPROCKET & BOOM END SET
ASSEMBLY #69768
1
2
6
5
8
11
10
9
8
5056
7-23-02-3
I I
TRENCHER ASSEMBLY
2.00" PITCH SPROCKET & BOOM END SET
ASSEMBLY #69768
NOTES:
(1) Idler Wheel #79103 replaces Idler Wheel #62718. Effective 6/19/92.
5057
7-14-93-3
I I
TRENCHER ASSEMBLY
20" AUGER
ASSEMBLY #59000
5066
7-23-02-2
I I
TRENCHER ASSEMBLY
20" AUGER
ASSEMBLY #59000
1 1 59001 Auger
2 3 1095 .50" UNC X 2.75" Hex Capscrew
3 3 1505 .50" Lock Washer
4 3 1228 .50" UNC Hex Nut
5067
7-23-02-2
I I
TRENCHER ASSEMBLY
SPOIL AUGER - PADDLE
ASSEMBLY #52923
6253
11-8-93
I I
TRENCHER ASSEMBLY
SPOIL AUGER - PADDLE
ASSEMBLY #52923
6254
11-8-93
I I
TRENCHER ASSEMBLY
OUTBOARD BEARING KIT
ASSEMBLY #63388
3
2
8
7
6
10
11
2
3
5062
7-23-02-3
I I
TRENCHER ASSEMBLY
OUTBOARD BEARING KIT
ASSEMBLY #63388
5063
7-23-02-2
COMBINATION ROCK AND FROST CHAIN
2.00" PITCH - TOOTH EVERY STATION
SERVICE PARTS
10 15 15 10
10 15
11 11
4 2 1
13 14 14
10
15
10 16 16 10
10 10 10 17
15 15
10 19
10 18 10
17
9 9
6824
1-26-96
COMBINATION ROCK AND FROST CHAIN
2.00" PITCH - TOOTH EVERY STATION
SERVICE PARTS
NOTE: There are weld spots located on the top of the 5" and 6" Carbide
Bit Holders to assist in parts identification. One weld spot on the 5" Hold-
ers and two weld spots on the 6" Holders.
6825
1-26-96
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN ASSEMBLIES
GENERAL INFORMATION
This page contains a listing of all of the 2.00" pitch digging chain
assemblies offered for your trencher. Each chain assembly comes with all
necessary teeth and spacers already installed. Just thread the chain onto
the trencher and fasten the two ends together with the pin and keeper pin
included in the assembly. A crumber shoe of the appropriate width is also
included in the chain assembly.
Before you order a new chain, be sure to check for compatibility with
corresponding components. You may need to order more than just a chain
assembly. You must use a digging boom of the same digging depth as the
chain. The crumber bar must also be of the same digging depth. The
digging sprocket must also be of the same pitch as the chain. All of these
components must match for the trencher to function properly.
5878
10-10-00-2
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN ASSEMBLIES
5879
10-10-00-2
J J
DIGGING CHAIN OPTIONS
2.00" PITCH CHAIN REPLACEMENT PARTS
GENERAL INFORMATION
You can purchase individual chain links and pins for your trencher.
These can be used to repair a damaged chain, or lengthen and modify an
existing chain. Below is a diagram of the chain’s basic components with
their descriptions and corresponding part numbers. Use these numbers
when ordering. You can also order a complete bare chain (without teeth
and spacers) in any length desired. The chain is ordered under part number
79018 for 2.00" Pitch. Just specify the length you want in pitches. (See
“2.00” PITCH DIGGING CHAIN ASSEMBLIES” chart located in this section.)
When pinning links of chain together, first tap the pin through the
connector link with the perfectly round holes and then on through the inner
link. Place the second connector link in position, you will note that the end
of the pin has one side flattened. Rotate the pin until its flat side lines up
with the corresponding flat side of the connector link hole and tap the pin
on through. Place the chain keeper pin into the hole at the end of the main
pin and tap down tight. Finally, bend the end of the keeper pin over to
secure it in place.
GENERAL INFORMATION
Every second link on a digging chain is a special link called a digging
station. These digging station links are designed so that digging teeth can be
bolted onto them in a variety of configurations. It is the number and the make up
of these different digging stations that make each chain unique.
The following tables show the number of digging stations there are in
each available 2.00" pitch digging chain. The digging tooth make up of each
digging station is given in code. The key to the code is located at the below.
Thus these charts will tell you what kind of digging tooth arrangement is at each
digging station on each digging chain assembly. The actual parts break down
on each digging tooth arrangement is shown on the "Digging Tooth Station
Break Down" diagrams located in this section following the charts.
5880
7-25-02-2
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING TOOTH STATION SEQUENCE
36" BOOM
TRENCH DIGGING TOOTH STATIONS
WIDTH
5881
7-25-02-2
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING TOOTH STATION BREAK DOWN
GENERAL INFORMATION
The following diagrams are the complete parts break downs of all the
different digging tooth arrangements used on the digging stations for 2.00" pitch
chains. The diagrams are frontal views according to the digging chain direction
of travel. All 2.00" pitch chains are made up of a combination of some or all of
these various digging tooth arrangements. See the "2.00" Pitch Digging Tooth
Station Sequence Charts" (located earlier in this section) to find out how the
arrangements are used for the various digging chains.
3.25" CAPSCREW
PART #1347
WITH NUT #1692
3.25" CAPSCREW
PART #1347
WITH NUT #1692
5809
6" LEFT STATION 6" RIGHT STATION 3-2-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING TOOTH STATION BREAK DOWN
SPACER BAR
PART #54439
4.50" CAPSCREW
PART #1351
WITH NUT #1692
3.25" CAPSCREW
PART #1347
WITH NUT #1692
6.50
10" STATION 5810
3-2-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING TOOTH STATION BREAK DOWN
4.50" CAPSCREW
PART #1351
WITH FLAT WASHER #1527
AND NUT #1692
8.50
12" STATION
5811
3-2-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
GENERAL INFORMATION
The information given below is a complete listing of all the possible chain width conversions
for 2.00" pitch chain for your trencher. Included in the listing is a break down of all the parts
(including part numbers and quantities) needed to make the conversion. Simply install the new
parts (and rearrange the old parts) so that the finished chain construction follows that described
in the “Digging Tooth Station Sequence” chart and the “Digging Tooth Station Break Down”
diagrams for 2.00" pitch chain (located elsewhere in this section).
It should be noted that this information only applies to modifying chains of the same length
and pitch. All components must be of the same pitch. You cannot intermix components of different
pitch.
5812
3-3-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
5882
8-13-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
5883
8-13-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
5884
8-13-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
5885
8-13-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
5818
3-3-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
5819
3-3-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
5886
8-13-92
J J
DIGGING CHAIN OPTIONS
2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS
5887
8-13-92
L L
MAINTENANCE
GENERAL INFORMATION
Regular maintenance is the key to long equipment life and safe operation.
Maintenance requirements have been reduced to an absolute minimum. How-
ever, it is very important that these maintenance functions be performed as
described below.
CAUTION! Always choose level and hard ground to park the tractor on
and set the brake so that the tractor cannot roll. Never per-
form maintenance on the trencher when the tractor engine is
running.
6218
9-17-93
L L
MAINTENANCE
Refer to your hydraulic hose circuit if in doubt about the correct connec-
tion.
2. Remove crumber assembly by loosening two jam nuts and set screws.
Pull the crumber bar / personal restraint bar out of its support tube. See
Figure #1
FIGURE #1
SET SCREW
FIGURE #2 BOOM
TRENCHER MAINFRAME CLAMP
PLATES
CLAMP PLATE BOLTS
BOOM TUBE
FIGURE #3
BOOM
CLAMP
TRENCHER MAINFRAME
PLATES
CLAMP PLATE BOLTS
ADJUSTING NUT
ADJUSTING STUD
BOOM TUBE
LOOSEN THE FOUR CLAMP PLATE BOLTS AND TURN ADJUSTING NUT
COUNTER CLOCKWISE UNTIL TENSION IS RELEASED
CAUTION! Once the digging chain has been removed the boom and boom
end idler are free to come off. Be careful that these compo-
nents do not fall off and possibly injure you or a bystander.
4. Remove one of the chain pins by straightening the chain keeper pin and
removing it with a pliers. The pin can now be pulled or driven out. See
Figure #4
FIGURE #4
PIN
KEEPER PIN
5. Carefully remove the digging chain from the boom end idler and drive
sprocket.
1. To remove the headshaft drive sprocket, first remove the digging chain
and boom.
2. Remove the spiral auger by removing the three clamp bolts and slide the
auger off the headshaft. (Use a wedge or screwdriver to spread the
clamp for easy installation or removal.)
3. Remove the headshaft drive sprocket by removing the two clamp bolts
and sliding the sprocket off the headshaft. (Use a wedge or screwdriver
to spread the clamp for easy installation or removal.)
1. To remove the boom end idler bearing first remove the digging chain as
previously described in this section.
2. Remove the nylock capscrew and the square section pin from the boom
end. The idler spacers and wheel will separate from the chain guides
when the pin is removed. See FigureBOOM
#5. END
FIGURE #5
NYLOCK IDLER SPACER
IDLER WHEEL
BEARING
HUB
CAPSCREW
IDLER SPACER
SQUARE SECTION PIN
5. Check idler spacer, idler wheel, and bearing for wear and replace as
necessary.
Condition when new. If the thrust plate edges are no longer visible,
new friction discs are needed.
See disassembly instructions for quick If the clutch has a warning device, remove
disconnect lock, ball type, on Form #4-QD. the sleeve with the leaf springs by prying it
up with two screw drivers as illustrated.
Tighten the four hex nuts (12) uniformly until Use special tool SW18 to bend all four Remove the thrust plate with Belleville
the clutch pack and hub are loose. retaining lugs back on the edge of the clutch spring(s) and lug ring (if used) to get at the
housing. friction disks, drive plates and hub for
inspection and service. (Note: K92 two plate
ASSEMBLY does not use drive plates #8 & #9)
Place hub and friction disks into the clutch housing. Note that items #8 & #9 are only used in Use special tool SW18 to bend the retaining
the four plate clutch. Next, compress the Belleville spring(s) and the lug ring (if used) to the lugs inward over the Belleville spring edges
pressure plate by tightening the four hex nuts and placing them into the clutch housing as to secure the spring(s) when you back the
illustrated. four hex nuts off. (Note: Wide lugs for one
(1) Belleville spring, narrow lugs for two (2)
Belleville springs.)
With the lugs in place loosen the four hex Replace the quick-disconnect or clamp bolt
nuts completely to the end of the threaded assembly, if so equipped.
studs. (Replace the sleeve with the leaf
springs for the warning device if used.) 2625
7-24-02-2
L L
MAINTENANCE
SAFETY SHIELD
DISASSEMBLY
Use special tool SW21 to release bearing Or, clamp the P.T.O. yoke in the vise as
locking tabs and remove the shield from shown to create pressure on the locking tabs
P.T.O. drive shaft half. and use a flat bladed screw driver to release
one tab at a time to remove shield.
ASSEMBLY
Grease the shield bearing groove on the yoke and the telescoping tube before assembly. Place bearing ring in groove with the locking
tabs nearest the telescoping tube side.
To remove the old shield cone, cut the cone To mount the shield on to the half shaft, place it over the telescoping member, align the
near the bearing cap being careful not to locking tabs on the bearing in the appropriate channels of the bearing cap and push the
damage the cap. Heat the new shield cone shield into place or apply light blows until all three locking tabs are visible in the openings.
by placing the contact portion in water heated
to approximately 180° F. until it is very 1 2 3
flexible. Then, pull it over the tube and on to 1. Shield Cone
the bearing cap. As it cools, the cone will 2. Bearing Ring
return to its natural size and become secure 3. Outer shield tube with bearing cap
for normal function. 4 4. Safety Chain
5. Inner shield tube with bearing cap
2 1
5
3 4
1 2
Clamp the yoke in the vise as illustrated. Remove Replace the retaining ring, make sure it is
Using a flat surfaced drift punch or
the bearing bushing from the cross kit and place properly seated.
the cross into one of the yokes. Begin mounting the
special tool SW28 drive the bearing in
bearings by extending the cross journal out through until the annular groove is visible.
the bearing bore. Place a bearing on it and holding
the cross with one hand to position the bearing, tap
with light hammer blows until you notice resistance.
Do the same for the opposite bearing.
When installing the second yoke and bearings, Relieve the stress from the bearings and Grease the joint. Note that all four bearings
make sure the grease zerk is positioned on the yoke by applying several sharp hammer are properly purged and rotate to make sure
proper side for easy access when lubricating. blows to the yoke ears. the U-joint will move freely.
Replace the bearings as described previously
using the cross journal to help guide the 2627
bearings into the bore. 7-24-02-2
MAINTENANCE INSTRUCTIONS
CYLINDER SEAL REPLACE
GENERAL INFORMATION
The following information is provided to assist you in the event you
should need to repair or rebuild a hydraulic cylinder. When working on
hydraulic cylinders, make sure that the work area and tools are clean and
free of dirt to prevent contamination of the hydraulic system and damage to
the hydraulic cylinders. Always protect the active part of the cylinder rod
(the chrome section). Nicks or scratches on the surface of the rod could
result in cylinder failure. Clean all parts thoroughly with a cleaning solvent
before reassembly.
DISASSEMBLY PROCEDURE
IMPORTANT: Do not contact the Pry up the end of the gland retaining
active surface of the cylinder rod with ring with a pointed tool. Rotate the
the vise. Damage to the rod could
result.
HOOK
5615
8-21-91
MAINTENANCE INSTRUCTIONS
CYLINDER SEAL REPLACE
3 . Pull the cylinder rod from the 6. Remove and discard all old seals.
cylinder tube.
65349
5609
10-26-92-2
MAINTENANCE INSTRUCTIONS
CYLINDER SEAL REPLACE
RETAINING RING TYPE GLAND
1. After installing the internal
gland seal, install the external O-ring
and backup washer.
O - RING
5610
8-21-91
MAINTENANCE INSTRUCTIONS
CYLINDER SEAL REPLACE
shown on the chart for the thread Rotate the gland until the gland retain-
diameter of the cylinder rod.(see chart) ing rod forms a ring between the gland
IMPORTANT: Do not contact the and the cylinder tube.
active surface of the cylinder rod with When complete, the bent end of the
the vise. Damage to the rod could gland retainer ring should be hidden
result. (not turned so it is exposed in the slot)
to prevent it from popping out.
4 . Apply a lubricant (such as Lu-
briplate #105) to the piston and teflon
ring. Insert the cylinder rod assembly
into the cylinder tube.
5611
8-21-91
MAINTENANCE INSTRUCTIONS
CYLINDER SEAL REPLACE
2 . Slide the gland onto the cylinder INPORTANT: Ensure that the piston
rod being careful not to damage the ring fits squarely into the cylinder tube
rod wiper. Then install the spacer, or and piston groove, otherwise the ring
flat washer (if so equipped), small O- may be damaged and a leak will occur.
ring, piston, and hex nut onto the end
of the cylinder rod.
Use the following torque values when tightening the nuts on the cylinder rod threads.
POUNDS - FEET
* 1" Thread Diameter WITH 1.25" Rod Diameter ...... Min. 230 ft. lbs. .......... Max. 250 ft. lbs.
5613
10-16-98-2
M M
TRENCHER STORAGE
612 TRENCHER
GENERAL INFORMATION
The following storage procedures will help you to keep your trencher in
top condition. They will also help you get off to a good start the next time your
trencher is needed. We therefor strongly recommend that you take the extra
time to follow these procedures whenever your trencher will not be used for an
extended period of time.
1. Clean the trencher exterior thoroughly, removing all mud, dirt, and grease.
4. Coat the digging chain with a thin covering of oil. Operate chain for a
short period to work the oil into the pins.
5. Check gear box oil level and conditions. If contaminated, drain and refill.
6. Store the trencher in a dry and protected place. Leaving the trencher
outside, exposed to the elements will materially shorten its life.
5. During cold weather, operate the trencher slowly for a short time before
placing the unit under full load.
6177
7-26-93
N N
TROUBLE SHOOTING
612 TRENCHER
GENERAL INFORMATION
1. Incorrect tractor hydraulic oil level. Check tractor hydraulic oil level
and maintain proper level.
2. Quick coupler not completely engaged. Check to see that all couplers
are matched pairs and engaged correctly.
3. Quick coupler or hose restriction. Check for dirt, rust, or other contami-
nates and repair or replace as needed.
4. Incorrect hose routing. See operator's manual for correct hose routing.
5. Lift arms not parallel. (This is critical only on small tractors with limited
lift capacity.) Adjust top link length and position all three links as parallel
as possible.
6. Incorrect PTO drive installation. Check PTO for proper length and
installation. (See Mounting Kit Installation)
1. Tractor relief valve set too low. See tractor operator's manual and/or
dealer for proper relief valve service and adjustment. Adjust relief valve
to proper PSI.
6182
7-27-93
N N
TROUBLE SHOOTING
612 TRENCHER
2. Quick coupler or hose restriction. Check for dirt, rust, or other contami-
nates and repair or replace as needed.
3. Relief valve stuck open. Have relief valve serviced and checked by an
authorized dealer.
1. PTO shaft not properly installed. Check shaft for proper installation.
2. Slip clutch or tractor clutch slipping. Check chain for dirt build up and/
or rocks in chain. Turn chain to remove all foreign material.
1. Digging chain bound up. Check chain for dirt build up and/or rocks in
chain. Remove foreign material. 6183
7-27-93
N N
TROUBLE SHOOTING
612 TRENCHER
2. PTO clutch slipping. Remove clutch and inspect. (Look for discolored
paint of clutch housing.) Repair or replace as necessary.
3. Key sheared at trencher end of PTO shaft. Remove shaft and replace
key.
5. Sheared key or broken gear in gear box. Remove gear box cover and
inspect. Repair or replace as necessary.
2. Plugged or wrong vent plug. Clean or replace with correct vent plug.
6184
7-27-93
N N
TROUBLE SHOOTING
612 TRENCHER
4. Turning too short of radius with tractor. Make wider turns or remove
trencher from the ditch and reposition. See "Operating Instructions" sec-
tion of this manual.
6. Digging chain too tight. Adjust to proper tension. Digging chain should
be tight enough to remain on sprockets while turning under load. There
should be some sag in the chain. If too tight, loosen chain by the adjust-
ing nut(s) on the boom.
6185
7-27-93
O O
BOLT TORQUE
BOLT TORQUE SPECIFICATIONS
GENERAL TORQUE SPECIFICATION TABLE
Use the following torques when special torques are not given. These values apply to fasteners as
received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special
graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to both
UNF and UNC threads. Remember to always use grade five or better when replacing bolts.
Bolt Size Pounds Feet Newton-Meters Pounds Feet Newton-Meters Pounds Feet Newton-Meters
Inches Millimeters Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
1/4 6.35 5 6 6.8 8.13 9 11 12.2 14.9 12 15 16.3 30.3
5/16 7.94 10 12 13.6 16.3 17 20.5 23.1 27.8 24 29 32.5 39.3
3/8 9.53 20 23 27.1 31.2 35 42 47.5 57.0 45 54 61.0 73.2
7/16 11.11 30 25 40.7 47.4 54 64 73.2 86.8 70 84 94.9 113.9
1/2 12.70 45 52 61.0 70.5 80 96 108.5 130.2 110 132 149.2 179.0
9/16 14.29 65 75 88.1 101.6 110 132 149.2 179.0 160 192 217.0 260.4
5/8 15.88 95 105 128.7 142.3 150 180 203.4 244.1 220 264 298.3 358.0
3/4 19.05 150 185 203.3 250.7 270 324 366.1 439.3 380 456 515.3 618.3
7/8 22.23 160 200 216.8 271.0 400 480 542.4 650.9 600 720 813.6 976.3
1 25.40 250 300 338.8 406.5 580 696 786.5 943.8 900 1080 1220.4 1464.5
1-1/8 25.58 - - - - 800 880 1084.8 1193.3 1280 1440 1735.7 1952.6
1-1/4 31.75 - - - - 1120 1240 1518.7 1681.4 1820 2000 2467.9 2712.0
1-3/8 34.93 - - - - 1460 1680 1979.8 2278.1 2380 2720 3227.3 3688.3
1-1/2 38.10 - - - - 1940 2200 2630.6 2983.2 3160 3560 4285.0 4827.4
* Thick Nuts must be used with Grade 8 bolts
3915
6-8-95-2
P P
SPECIFICATIONS
612 TRENCHER
TRENCHER DIMENSIONS
H
L
E
C
D
N
A
B
SPECIFICATIONS AND DESIGN ARE
DESCRIPTION SPEC.
SUBJECT TO CHANGE WITHOUT NO-
TICE AND WITHOUT LIABILITY THERE- A. Trench Depth w/Auger Touching Ground
FORE. WHENEVER APPLICABLE At a 60° Digging Angle
SPECIFICATIONS ARE IN ACCOR-
30" Boom ........................................................... 30.00"
DANCE WITH SAE STANDARDS.
36" Boom ........................................................... 36.00"
48" Boom ........................................................... 48.00"
STANDARD FEATURES 60" Boom ........................................................... 60.00"
B. Trench Width
v 3-Point hitch mounting system (Category All Boom Lengths ................................................. 6.00"
#1) 30", 36", 48" Boom Lengths ................................. 8.00"
30", 36" Boom Lengths ....................................... 10.00"
v Dual pitch convenience
30" Boom Length ................................................ 12.00"
v Remote valve for dual pivot control (power C. Distance from 3-Point to Headshaft .......................... 24.25"
beyond capability) D. Recommended Trenching Angle ........................... 60°- 65°
E. Total Headshaft Movement ...................................... Varies
v Heavy duty gear box
F. Headshaft Height (w/Auger Touching Ground) ......... 10.00"
v Heavy duty headshaft and bearings G. Trencher Length (From 3-Point to End
protected with "CAT" duo cone seal of Crumber Shoe - Transport Position) ..................... 69.00"
H. Trencher Width ......................................................... 43.00"
v Heavy duty roller chain and hardened
sprockets
L. Transport Height ....................................................... Varies
N. Centerline of Trench to Outside of Auger ................. 27.00"
v Drive line protected with slip clutch
3-Point Mounting ..................................................... Category 1
v 43,000# 2.00" pitch trenching chain and Chain Speed @ 540 RPM .......................................... 308 FPM
sprockets Weight w/36" Boom and 6" Chain ................ 850 lbs. (385 kgs)
v Ribbon type discharge auger NOTES:
1. Specifications may vary between tractor models.
v 6.00" - 12.00" digging widths available 2. Trench depths given are as calculated on drawings. Actual depths during
operation will vary due to tractor model, tire size, ground conditions and carryover.
v High profile, high strength trenching teeth 3. Trench depths and widths shown are maximum recommended for general
with hard surfacing service and use. ATI Incorporated makes no claim or warranty that you will be able
to operate satisfactorily at these depths and widths or that you cannot exceed these
v Crumber assembly matched to boom and recommendations in your application.
trench size
MEASUREMENTS CONFORM WITH SAE STANDARD NO J1805 (EQUIVALENT TO ISO 6393) EXCEPT
UPPER POINTS ON HEMISPHERE WERE NOT INCLUDED.
6622
5-25-95
Q Q
DECALS
DECAL PLACEMENT
612 TRENCHER
The diagrams on this page show the location of all the decals used on the
612 trencher. The decals are identified by their part numbers, with reductions of
the actual decals located on the following pages. Use this information to order
replacements for lost or damaged decals. Be sure to read all decals before
operating the trencher. They contain information you need to know for both
safety and trencher longevity.
4338
40158
4084
4495 4132
4285 4286
4291
4494
40092
40157
4498
4105
4084
40161
4056
4350
40092
40157
6245
10-5-93
Q Q
DECALS
BOOM CONTROL
DOWN
BRADCO
612
TRENCHER
BRADCO LOGO
UP #40158 PART #40092
BOOM CONTROL
PART #40158
612
MODEL NUMBER DECAL
PART #40157
6246
8-2-02-2
Q Q
DECALS
WARNING
PART #4495
OPERATOR'S WARNING
PART #4494
6247
8-2-02-2
Q Q
DECALS
STAND CLEAR
DANGER
DANGER STAND CLEAR
PART #4105
MADE IN USA
MADE IN USA
PART #4338
STAND CLEAR
STAND CLEAR GREASE 8 HOURS
PART #40161 PART #4084
6248
8-2-02-2
R R
PREDELIVERY CHECKLIST
GENERAL INFORMATION
The following is a list of areas that should be inspected by the dealer prior
to delivery of the trencher to the customer. The customer should check the list
and make sure that the dealer has completed the inspection. Completion of this
checklist will help insure that the customer receives the trencher in complete
working order, ready to install.
1. _____ Check the hydraulic system for correct hydraulic fluid level.
2. _____ Check and lubricate trencher, gear box, and PTO shaft if neces-
sary. See "Lubrication" section.
3. _____ Visually inspect the trencher for bent, loose, cracked, damaged or
missing parts. Check for any other irregularities.
6. _____ Run cylinders through their full cycle to purge any air from the
system.
7. _____ Check all hydraulic connections for leaks and all hoses for proper
positioning to reduce chafing and binding.
9. _____ Check trencher attachment bolts for tightness. Retighten after the
first eight working hours, and after every forty working hour inter-
vals thereafter. See "Bolt Torque" section.
10. _____ Make sure decals are not damaged or missing and are in their
correct location. See "Decals" section.
11. _____ Complete and return the manufacturers "Warranty Validation Form"
and sign your dealership predelivery checklist.
12. _____ Operator to read the Trencher Safety Manual(s) provided, before
operating trencher.
4203
8-1-02-2