POWERLOGIC™ Ethernet Gateway SAFETY PRECAUTIONS Quick Start Checklist INSTALLATION

❏ Mount the unit.

EGX300 ❏ Dimensions
DANGER ❏
Determine the control power method and connect the power.
Configure the Ethernet communications settings with a web browser (using an Ethernet crossover
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH cable) or with HyperTerminal (using a null modem cable, which is included in the TCSEAK0100 65.8
Installation Guide • Only qualified workers should install this equipment. Such work should be performed only after
configuration kit [sold separately]). 2.59

63230-319-212A1 02/2009 reading this entire set of instructions. ❏ Configure the serial ports.
• NEVER work alone. ❏ Wire the serial ports. 72
• Before performing visual inspections, tests, or maintenance on this equipment, disconnect all ❏ Configure the device list. 2.83
sources of electric power. Assume that all circuits are live until they have been completely de-
57.9 45.2
energized, tested, and tagged. Pay particular attention to the design of the power system. Consider
all sources of power, including the possibility of backfeeding.
DESCRIPTION 35 2.28 80.8 1.78
1.38 3.18 90.7
• Apply appropriate personal protective equipment (PPE) and follow safe electrical practices. For 1. 24 Vdc control power connection 3.57
example, in the USA, see NFPA 70E. 2. 10/100BaseTx (802.3af) connection
• Turn off all power supplying the equipment in which the EGX is to be installed before installing and 3. LEDs:
wiring the EGX. 2.5
Ethernet:
• Always use a properly rated voltage sensing device to confirm that power is off. • LK: Active link 0.10
49.5
• Beware of potential hazards, wear personal protective equipment, and carefully inspect the work • TX: Transmitting data 1.95
area for tools and objects that may have been left inside the equipment. Millimeters
• RX: Receiving data Inches 68.3
• The successful operation of this equipment depends upon proper handling, installation, and 2.69
• 100: Link speed. 100 Mb = ON, 10 Mb = OFF
operation. Neglecting fundamental installation requirements may lead to personal injury as well as
damage to electrical equipment or other property. Serial:
• RS485: RS485 mode = ON, RS232 mode = OFF DIN Rail Mounting and Removal
Failure to follow these instructions will result in death or serious injury. • TX: Transmitting data
• RX: Receiving data Mount Removal
Power/Status
INTRODUCTION 1
4. DIN rail release
5. Reset button (press to reboot the EGX; no data is lost)
Box Contents 6. RS485 connection
• EGX unit and connectors 7. Dip switches
• Registration card 8. RS232 connection
• Installation guide
• Technical Library CD-ROM
• Technical support contact sheet
DIN Rail
(TS-35)
Additional Resources
Documentation: Go to www.powerlogic.com and select your country. Navigate to the EGX literature.
NOTE: If you select the United States, continue to Literature > Communication Devices > Ethernet EGX > Slide release 2
Instructional, and then click the manual you want to download. If you do not have a user name and TOP FRONT BOTTOM
password, follow the instructions on the web site.
1 Click 2 1
Firmware: Go to www.powerlogic.com and select your country. Navigate to the EGX downloads. LK RS485
TX TX
NOTE: If you select the United States, continue to Downloads > Communications, and then click the 2 3
RX RX
firmware file you want to download. If you do not have a user name and password, follow the instructions /
100
on the web site. For more information, see the user’s guide 63230-319-216. 5
6 7 8
4

Powering the EGX Ethernet Configuration Table 1: EGX Ethernet and TCP/IP Settings 2. Click Start > Run, then type hypertrm.
3. In the Name text box, type a name for the new connection (for example, EGX config), then click OK.
Before configuring the EGX, obtain a unique static IP address, subnet mask, and default gateway address
Option Description Setting 4. In the Connect using drop-down list box, select the computer COM port you will be using, then
Power-over-Ethernet (PoE [IEEE 802.3af]) from your network administrator. Use a Web browser or HyperTerminal to configure the EGX with the
click OK.
information obtained from your network administrator. Frame Used to select the format for data sent over an Ethernet Ethernet II, 802.3 SNAP
The EGX supports PoE (IEEE 802.3af), allowing the EGX to be powered over an Ethernet connection. Use 5. Set the COM properties as follows: Bits per second = 19200, Data bits = 8, Parity = None, Stop bits = 1,
either configuration A or B below: Format connection. Default: Ethernet II and Flow control = None.
Ethernet Setup Using a Web Browser
• 10T/100Tx Auto 6. Click OK.
1. Disconnect your computer from your network. • 10BaseT-HD 7. Start the EGX Setup Utility:
A B NOTE: After disconnecting from your network, your computer should automatically use the default IP • 10BaseT-FD a. Cycle power or press the reset button on the EGX.
address 169.254.###.### (### = 0 to 255) and the default subnet mask 255.255.0.0. If the IP address Media Type Used to define the physical Ethernet connection. • 100BaseTX-HD
Ethernet Switch with is not automatically configured, contact your network administrator to set up a static IP address. b. While the green Power/Status LED blinks rapidly, press Enter on the computer keyboard to access
Ethernet Switch • 100BaseTX-FD
endspan PoE ports the setup utility. See Table 2 for a description of the setup options.
2. Connect an Ethernet crossover cable from the EGX to the computer.
Default: 10T/100Tx Auto NOTE: The Power/Status LED stops blinking after 5 seconds if no computer access is detected.
Midspan PoE Injector 10/100BaseTx Used in conjunction with the help of your network
(part number TCSEAV0100) Table 2: EGX Setup Utility Options
(802.3af) port administrator to assign the IP address, subnet mask, and
10/100BaseTx Obtain an IP default gateway automatically with BooTP Enable/Disable
Address Static BooTP Description Setting
Option Option
Automatically NOTE: The network administrator should statically assign the Default: Disable
IP configuration of the EGX on the BooTP server for correct English, French, Spanish, German
Used to select the language for the current
system performance. 1 1
HyperTerminal session. Default: English
Used to enter the static IP address of the EGX.
0.0.0.0 to 255.255.255.255
IP Address Used to select the format for data sent over an Ethernet II, 802.3 SNAP
NOTE: If you enter an IP address that is already in use, you 2 2
Default: 169.254.0.10 Ethernet connection. Default: Ethernet II
Ethernet will be prompted to select a different IP address.
crossover 0.0.0.0 to 255.255.255.255 Used to select the IP address acquistion Static, BooTP
cable Used to enter the Ethernet IP subnet mask address of your 3 3
NOTE: Use a PoE injector that fully complies with the IEEE 802.3af standard for active midspan devices, Subnet Mask mode.
To computer network. Default: 255.255.0.0 Default: Static
such as the TCSEAV0100 from Schneider Electric. Ethernet port
0.0.0.0 to 255.255.255.255 Used to enter the static IP address of the
Default Used to enter the gateway (router) IP address used for wide 0.0.0.0 to 255.255.255.255
EGX.
24Vdc Control Power Gateway area network (WAN) communications. Default: 0.0.0.0
4 — Default: 169.254.0.10
NOTE: See “Powering the EGX” for powering options. NOTE: If you enter an IP address that is
Power Supply 3. Start Internet Explorer (version 6.0 or higher). already in use, you will be prompted to select
+24 Vdc ± 10% 4. In the Address text box, type 169.254.0.10, then press Enter.
Ethernet Setup Using HyperTerminal a different IP address.
5. Type Administrator for your user name, type Gateway for your password, then click OK. User names 1. Attach a null modem cable (see below). 0.0.0.0 to 255.255.255.255
and passwords are case sensitive. Used to enter the subnet mask of your
5 — Default: 255.255.0.0
6. Click Setup. network.
7. If the “Ethernet & TCP/IP” page isn’t open, click Ethernet & TCP/IP in the menu on the left side of the RJ45 to
page. DB9 Used to enter the default gateway (router) IP
EGX Control Fuse 24 Vdc address used for wide area network (WAN) 0.0.0.0 to 255.255.255.255
Power disconnect Power
8. Select the frame format and media type (see Table 1 for a description of each option). adapter
6 — communications.
Connector Source 9. Enter your IP address, subnet mask, and default gateway address assigned to your EGX by your Default: 0.0.0.0
network administrator (see Table 1 for a description of each option), then click Apply.
(7) + + 10. Reconnect your computer to your network. If you assigned a static IP address to your computer in step RS232 serial
port • 10T/100Tx Auto
1, you must restore your computer’s original settings before reconnecting to your network. (See Table 3 • 10BaseT-HD
on page 2 • 10BaseT-FD
(6) – – for pinouts) 7 4
Used to define the physical Ethernet
• 100BaseTx-HD
Ethernet connection.
crossover • 100BaseTx-FD
cable • Default: 10T/100Tx Auto
8 5 Resets all Ethernet settings to factory defaults. —
NOTE: The RJ45 to DB9 adapter and the Ethernet crossover cable are included in the TCSEAK0100
configuration kit (sold separately). 9 6 Saves the settings and exits the setup utility. —

1
Configuration of Slave Devices Device Discovery 2-wire Devices RS485 Biasing and Termination
1. Start Internet Explorer. The EGX has an option to attempt to discover Modbus devices on the COM port.
Up to 32 devices
2. In the Address text box, type the IP address assigned to your EGX, then press Enter. 1. Click Device List. Dip Switch Settings
Belden 9841 MCT2W UP/ON DOWN/OFF Tx Rx Rx- Rx+ – +
3. Type Administrator for your user name, type Gateway for your password, then click OK. 2. Click Discover at the bottom of the page.
terminator or
4. Click Serial Port or Remote Device Connections as appropriate and proceed to the sections below. 3. Enter the Modbus slave address range to scan. 120 Ω resistor Dip switch settings
4. Click Start Discover. shown are the
recommended
Serial Port NOTE: The Discover feature can also be used as a diagnostic tool to verify correct configuration of local 1 2 3 4 5 6 4-wire
settings for 4-wire
and remote devices, once all devices have been initially configured. and 2-wire daisy
1. Click Serial Port.
chains. The 2-wire
2. Select the physical interface, transmission mode, baud rate, and parity for the serial COM port. dip switch settings
NOTE: Attached serial devices must have the same baud rate, parity, and wiring mode settings. If you are RS485 Wiring are the default.

Termination

Bias

Jumper (2-wire)
using RS485, set the mode according to whether your daisy chain is 2-wire or 4-wire. NOTE: For surge protection, we recommend connecting the shield wire directly to an external earth ground
at a single point.
2-wire (Default)
Parameter Options Default Setting EGX Slave 1 Slave 2 Slave 3

Physical Interface RS485 4-wire, RS485 2-wire, RS232 RS485 2-wire 4-wire Devices Blue (3) Rx+ (D1) L+ L+ L+ Terminator
Transmission Mode Automatic➀, Modbus ASCII Automatic Up to 32 devices.
White (4) Rx- (D0) L- L- L-
Shield
2400, 4800, 9600, 19200, 38400, 56000➁, 57600➁
Baud Rate 19200 Belden 8723 or 9842 Two (2) MCT2W (5)
terminators or RS232 Serial Port
Parity None, Even, Odd Even two (2) 120 Ω
resistors The RS232 port is used to configure the EGX network parameters, and also can be used for serial
➀ Automatic mode allows you to communicate to Modbus RTU, POWERLOGIC (SY/MAX), and Jbus communication using Modbus. The EGX RS232 port is wired as a data terminal equipment (DTE) device
slave devices on the same daisy chain at the same time. Daisy Chain Maximum Distances and uses a standard RJ45 connector.
➁ RS232/Modbus ASCII only. NOTE: An RJ45 to DB9 adapter is included in the TCSEAK0100 configuration kit (sold separately) for use
Baud Rate Max. distance for 1–16 devices Max distance for 17–32 devices
with an Ethernet crossover cable.
3. Click Apply to save changes. 1200 10,000 ft (3,048 m) 10,000 ft (3,048 m)
Table 3: RS232 Pin Assignments (EIA/TIA-561 for RJ45)
EGX Slave 1 Slave 2 Slave 3 2400 10,000 ft (3,048 m) 5,000 ft (1,524 m)
Remote Device Connections 4800 10,000 ft (3,048 m) 5,000 ft (1,524 m) Pin No. Description
Green (1) Tx+ (TXD1) Rx+ Rx+ Rx+
1. Click Remote Device Connections. 9600 10,000 ft (3,048 m) 4,000 ft (1,219 m)
White (2) Tx- (TXD0) Rx- Rx- Rx- Terminators Pin 1 Data Set Ready
2. If remote devices need to be included in the EGX configuration, add the Modbus TCP/IP address(es) in Red (3) Rx+ (RXD1) Tx+ Tx+ Tx+ 19200 5,000 ft (1,524 m) 2,500 ft (762 m) Pin 2 Received Line Signal Detector (Data Carrier Detect)
the list.
Black (4) Rx- (RXD0) Tx- Tx- Tx-
3. Click Apply to save changes. 38400 5,000 ft (1,524 m) 1,500 ft (457 m) Pin 3 Data Terminal Ready
Shield (5)
NOTE: This table is only to be used as a guide. Pin 4 Signal Ground
Device List Pin 5 Received Data
To set up the Device List for the EGX:
NOTE: The color code shown is for Belden 8723. The color code for Belden 9842 is Blue/White (Tx+), Pin 6 Transmit Data
1. Click Device List.
White/Blue (Tx-), Orange/White (Rx+), and White/Orange (Rx-). Pin 7 Clear To Send
2. Select the number of viewable devices (1 to 64). The default number of devices is eight.
3. If there are only local serial slave devices connected to the EGX COM port, enter the Local ID, Device Pin 8 Request To Send
Name and select the appropriate device type for each attached device on the daisy chain. If there are
remote Modbus TCP/IP devices that need to be included in the device list, select the remote
connection, enter the Local ID, Remote ID, Device Name and appropriate device type for each device
that needs to be remotely connected.
NOTE: You must add the IP address for the remote device connection in Setup > Remote Device
Connections before it will appear in the Connection list.
4. Click Apply.
NOTE: Do not use address 1 or 16 in a mixed mode daisy chain (for example, a single daisy chain with
some devices using POWERLOGIC protocol and others using Modbus/Jbus protocol).

SPECIFICATIONS MAINTENANCE AND TROUBLESHOOTING Troubleshooting

Control Power Input
Power-over-Ethernet Class 3
Maintenance DANGER
The EGX does not require maintenance, nor does it contain any user-serviceable parts. If the EGX
24 Vdc (±10%) sourced by Class 2 rated power requires service, contact your local sales representative for help. Refer to the technical support contacts HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Operating Input Range
supply provided in the shipping carton for a list of support phone numbers by country. Do not open the EGX • This equipment must be installed and serviced only by qualified personnel.
Burden, maximum 4W enclosure; this will void the product warranty agreement. • Qualified persons performing diagnostics or troubleshooting that require electrical conductors to be
Isolation 1.5 kV energized must comply with and follow safe electrical work practices. For example, in the USA, see

Environmental
Diagnostics NFPA 70E.
The Diagnostics page served by the EGX, displays diagnostic data that may be helpful in troubleshooting
Ambient Operating Temperature –25°C to +70°C network problems. This page also contains information about your specific EGX, including the serial Failure to follow these instructions can result in death or serious injury.
Storage Temperature –40°C to +85°C number, manufacturing date, and media access control (MAC) address. Clicking the Reset button on this
page clears all cumulative counters.
5–95% Relative Humidity (non-condensing) at
Humidity Rating NOTE: This page will show accumulated readings since the EGX was last activated. If power to the EGX is Problem Possible Cause Solution
+55°C
lost, all values reset to zero. Source power is not
Pollution Degree Class 2 Power/Status LED applied or is not stable. Apply power or check power source.
is not lit.
Physical STATUS LED LED is burned out. Check to see if other LEDs operate properly.
Weight 6 oz. / 170 g
Status LED Description Make sure the proper cable is used and connected.
Height (3.18 in. / 80.8 mm), Ethernet link LED Proper link is not
1 short blink every 2 seconds Running is not lit. established. Make sure the proper media type is selected in the EGX
Dimensions Width (2.83 in. / 72 mm), Communications setup configuration.
Depth (2.59 in. / 65.8 mm) 4 blinks Duplicate IP address detected on Network
Assign a new IP address to the EGX or to the conflicting
Enclosure IP30 5 blinks BooTP acquiring IP address Power/Status LED The IP address that the device.
Regulatory/Standards Compliance for Electromagnetic Interference 6 blinks Using default IP address (169.254.0.10) repeats a four EGX was assigned is NOTE: When a duplicate IP address is detected, the
blink-pause being used by another EGX resets its specified IP address to the default IP
Emissions (radiated and conducted) EN 55022 / EN 55011 / FCC Class A Rapid blinking at Power-up Waiting for Enter key press for hyperterminal setup
pattern networked device. address. When the EGX detects the conflict no longer
Immunity for Industrial Environments: EN 61000-6-2 exists, it will use the specified IP address.
Electrostatic Discharge EN 61000-4-2
Verify all IP parameters are correct.
Radiated RF EN 61000-4-3
Electrical Fast Transients EN 61000-4-4 Verify EGX receives requests (ping EGX by going to
Surge EN 61000-4-5 Cannot browse the Incorrect network DOS prompt and typing “ping” and the EGX IP address,
EGX. configuration. e.g., ping 169.254.0.10).
Conducted RF EN 61000-4-6
Power Frequency Magnetic Field EN 61000-4-8 Verify all browser internet options connections settings
are correct.
Regulatory / Standards Compliance for Safety
Forgot
International (CB Scheme) IEC 60950 administrator Call your local sales representative for assistance.
USA UL 508 / UL 60950 password.
Canada cUL (complies with CSA C22.2, #60950)
Schneider Electric PowerLogic is a trademark or registered trademark of Schneider Electric in the USA,
Europe EN 60950 Power Monitoring and Control France and other countries.
295 Tech Park Drive, Suite 100 This product must be installed, connected, and used in compliance with prevailing
Australia / New Zealand AS/NZS 60950
LaVergne, TN 37086 standards and/or installation regulations. As standards, specifications, and designs change
Other Regulatory / Standards Compliance Tel: +1 (615) 287-3400 from time to time, please ask for confirmation of the information given in this publication.
www.schneider-electric.com
Europe CE www.powerlogic.com © 2009 Schneider Electric. All Rights Reserved.

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