Go to SUP8 1st Rev.

ENGINE LUBRICATION & GI

COOLING SYSTEMS
MA

MODIFICATION NOTICE:
SECTION LC EM

EC
I The ZD30DDTi engine (with common rail) has been added.

FE

CONTENTS CL

ZD ENGINE COOLING SYSTEM..........................................4 MT

Water Pump .................................................................4
ENGINE LUBRICATION SYSTEM ..................................2
Thermostat...................................................................4 AT
Oil Pressure Check......................................................2
Oil Pump ......................................................................2

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

SE

IDX

LC-1
 ENGINE LUBRICATION SYSTEM ZD

Oil Pressure Check

WARNING:
I Be careful not to burn yourself, as the engine and oil may
be hot.
I Oil pressure check should be done in “Neutral” gear posi-
tion.
1. Check oil level.

2. Remove oil pressure switch.

3. Install pressure gauge.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
Engine speed Approximate discharge pressure
rpm kPa (bar, kg/cm2, psi)
Idle speed More than 196 (2.0, 2.0, 28)
2,000 More than 392 (3.9, 4.0, 57)
3,300 More than 635 (6.4, 6.5, 92)

PBIC2218E
If difference is extreme, check oil passage and oil pump.
6. Install oil pressure switch with sealant.
Oil pressure switch:
: 14.8 N⋅m (1.5 kg-m, 11 ft-lb)

Oil Pump
DISASSEMBLY AND ASSEMBLY

PBIC2139E

1. Gear case (oil pump body) 4. Oil pump cover 7. Outer spring
2. Outer rotor 5. Regulator plug 8. Regulator valve
3. Inner rotor 6. Inner spring

LC-2
ENGINE LUBRICATION SYSTEM ZD
Oil Pump (Cont’d)
OIL PUMP INSPECTION GI
Using a feeler gauge, straightedge and micrometers, check the
following clearances:
Unit: mm (in)
MA
0.120 - 0.195
Body to outer rotor radial clearance q
1
(0.0047 - 0.0077) EM
Inner rotor to outer rotor tip clearance q
2 Less than 0.160 (0.0063)
0.020 - 0.060
Body to inner rotor axial clearance q
3
(0.0008 - 0.0024)
JLC365B
0.040 - 0.080
Body to outer rotor axial clearance q
4 EC
(0.0016 - 0.0031)
Inner rotor to brazed portion of housing 0.045 - 0.091
clearance q 5 (0.0018 - 0.0036) FE
I If the tip clearance (q
2 ) exceeds the limit, replace rotor set.
I If body to rotor clearances (q1 ,q
3 ,q4 ,q5 ) exceed the limit,
replace oil pump body assembly. CL

MT
JLC366B
AT

TF

PD

FA

JLC367B
RA
REGULATOR VALVE INSPECTION
1. Check regulator valve to oil pump cover clearance. BR
Clearance:
q
6 : 0.025 - 0.070 mm (0.0010 - 0.0028 in)
If it exceeds the limit, replace oil pump cover. ST

RS

SLC369B BT

HA

EL

SE

IDX

LC-3
 ENGINE COOLING SYSTEM ZD

Water Pump
INSTALLATION
I Bolts and nuts vary depending on installation location.
Bolt length mm (in) Tightening torque N⋅m (kg-m, ft-lb)
A — (Nut) 48.0 (4.9, 35)
B 30 (1.18) 48.0 (4.9, 35)
C 50 (1.97) 26.0 (2.7, 20)
D 60 (2.36) 48.0 (4.9, 35)
MBIB9149E

Thermostat

PBIC5297E

1. Water hose 8. Engine coolant temperature sen- 14. Water inlet

2. Clamp sor 15. Water pipe
3. Heater pipe 9. Gasket 16. Clamp
4. Gasket 10. Gasket 17. Water hose
5. Clamp 11. Water outlet A. To EGR cooler
6. Water hose 12. Thermostat B. To heater core
7. Clamp 13. Rubber ring C. To reservoir tank
I Refer to Service Manual NISSAN Y61 FIRST EDITION (publication No. SM7E-1Y61G1), GI-8.

LC-4