APC Silcon 60-80kW 208/480V UPS Installation Guide

APC Silcon 60-80kW
208/480V UPS
Installation Guide
Copyright ©2000 APC Denmark ApS
Information in this document is subject to

change without notice and does not represent
a commitment on the part of the vendor
Thank You!
Thank you for investing in the APC Silcon 60-80kW 208/480V UPS. Please read this
Installation Guide thoroughly prior to installing the system. It provides important information
on safe and efficient installation.
The installation and use of this product must comply with national, federal, state, municipal
and local codes.
Safety Symbols used in this manual:
WARNING! Indicates a hazard which, if not avoided, could result in injury or death.
CAUTION! Indicates a hazard which, if not avoided, could result in damage to the
product or other property.
NOTICE! Read and pay attention to this important information.
WARNING!
This UPS unit contains hazardous AC and DC voltages. Only qualified electricians should install the UPS,
AC line and external batteries, and must be familiar with batteries and battery installation.
Before installing, maintaining or servicing the UPS, shut off the UPS and disconnect all sources of AC and
DC power.
As the UPS has no built-in disconnection devices to switch off external AC and DC input power, ensure that
disconnection devices are provided as separate parts in connection with the installation!
The installer must provide each external disconnecting device for this UPS system with labels with the
following text:
“Isolate the Uninterruptible Power Supply (UPS) as instructed in this guide before working on circuit”.
AC and/or DC voltage will always involve a potential AC voltage at UPS output generated from either
batteries or utility. To avoid equipment damage or personal injury, always assume that there may be voltage
at UPS output.
This system is equipped with an auto-start function. If activated the system may start without warning. Refer
to the “Programming” section for information on de-activation.
TEST BEFORE YOU TOUCH!

To reduce the risk of fire or electric shocks, install the UPS and external batteries in a temperature and
humidity controlled indoor area, free of conductive contaminants.
UPS batteries are high-current sources. Shorting battery terminals, DC terminals or DC busbars can cause
severe arcing, equipment damage and injury. A short circuit can cause a battery to explode. Always wear
protective clothing and eye protection and use insulated tools when working on batteries.
CAUTION!
This unit contains components sensitive to electrostatic discharge (ESD). If you do not follow the ESD
procedures, you may cause severe dammage to electronic components.
PLEASE RECYCLE
The shipping materials for the APC Silcon UPS are recyclable. Please save them for later use or
dispose of them appropriately.
990-4048
2 Installation Guide APC Silcon 60-80kW 208/480V UPS

Contents:
1.0 Introduction 6
1.1 Tools and Equipment 6
2.0 Unpacking/Identification of Equipment 7
3.0 Installation 13
3.1 Requirements on Site 13
3.2 Dimensions and Weight 13
3.2.1 UPS Dimensions and Weight of UPS 13
3.3 Footprint 14
3.3.1 39.37 in/1000 mm Cabinet 60kW, 80kW 480V 14
3.3.2 39.37/1000 inch/mm 208V 15
4.0 External Connection 16
4.1 Connecting the UPS (208V/480V) 16
4.1.1 Installing Conduit Boxes 16
4.1.2 Connecting Cable Terminals 18
4.1.3 Cable Terminal Connections (208V) 20
4.1.4 Connection Terminals 21
4.1.5 Torque Specifications 21
4.1.6 Grounding 21
4.2 System Integration Interface 22
4.2.1 Connecting the System Integration Interface Board (SII-board) 23
4.3 Parallel Board 27
4.4 Communication Interface Board 29
4.4.1 Connections 29
4.5 Smart Slot 30
4.6 APC Silcon Triple Chassis 31
4.6.1 Safety Warnings 31
4.6.2 Product Description 31
4.6.3 Installing Management Peripherals 32
4.6.4 Powering the APC Silcon Triple Chassis 34
4.6.5 Troubleshooting 35
4.6.6 Product Specifications 36
4.7 APC Silcon Battery Cabinets 39
4.8 External DC Connection 41
4.8.1 60-80kW 208/480V 41
4.9 Battery Breaker Box 42
4.9.1 Interconnection 43
4.9.2 Mounting and Connection 43
4.9.3 UPS with External Battery via Battery Breaker Box 44
4.10 UPS Installations in Computer Rooms 44
4.10.1 EPO Principle 45
4.10.2 Emergency Power Off (EPO) for UPS 47
5.0 Programming 48
5.1 Parameters 48
990-4048
Installation Guide APC Silcon 60-80kW 208/480V UPS 3

5.1.1 Programming Keys 49
5.1.2 Programming Example - Switch to Bypass Operation 49
5.2 System Configuration 50
5.2.1 Programming Example - Change Boost Charge Voltage to 446V 52
5.2.2 Programming Example - Change to Output Isolation Transformer
Available 53
5.3 Programming Parameters for Advanced Parallel Operation 54
5.3.1 Description of Settings 54
5.3.2 Programming Example 54
5.4 Battery Monitor 55
5.4.1 Installation of new batteries: 55
6.0 Options/Accessories 56
6.1 Service Bypass Panel for Single Operation 56
6.1.1 UPS with 1-module SBP and External Battery via Battery
Breaker Box - Single Utility - 3-wire Grounded WYE Service 58
6.1.2 UPS with 1-module SBP and External Battery via Battery
Breaker Box - Single Utility - 4-wire Grounded WYE service 59
6.1.3 Mounting and Connecting 59
6.2 Service Bypass Panel for Parallel Redundant Operation 61
6.2.1 Parallel/Redundant UPS with 2-module SBP and External
Battery via Battery Breaker Box - Single Utility - 4-wire
Grounded WYE Service 64
6.2.2 Parallel/Redundant UPS with 2-module SBP and External
Battery via Battery Breaker Box - Single Utility - 3-wire
Grounded WYE Service 65
6.2.3 Mounting and Connection 66
6.3 Relay Board 67
6.3.1 Relay Board Functions 67
6.3.2 Cable Sizes 69
6.4 Seismic Anchoring 69
6.4.1 Mounting Seismic Anchoring without Conduit Box 69
6.5 NEMA 12 Cover 71
6.5.1 Mounting NEMA 12 Cover 71
6.6 Remote Display 73
6.6.1 Extension of Remote Display Communication Distance 73
6.6.2 Remote Display Installation 75
6.6.3 Remote Display Use 76
6.7 Isolation Transformer Module 77
6.7.1 Requirements on Site 77
6.7.2 Footprint 78
6.7.3 Connecting Isolation Transformer 79
6.7.4 Isolation Transformer - Diagram Delta WYE Configuration (Dyn11) 81
6.7.5 Grounding of Isolation Transformer 81
6.7.6 Wiring up UPS system with Optional Dyn11 Isolation Transformer 82
6.7.7 Top Cable Entry Modules 85
6.8 Intersystem Synchronization Unit 88
990-4048

7.0 System Specifications 89
7.1 Technical Data 89
8.0 Warranty 90
8.1 APC Silcon Series® Limited Factory Warranty 90
9.0 Appendix 91
9.1 Table 1 - Installation Planning Data 91
9.2 Table 2 – Table 310-16 92
10.0 How to Contact APC 94
990-4048

Introduction
1.0 Introduction
Power regulation varies from country to country, and the information given in this installation
guide can therefore only be of a general nature. Electricians should always refer to national and
local electrical codes prior to installing the UPS system.
1.1 Tools and Equipment
CAUTION!
Heavy equipment. To prevent personal injury or equipment damage, take extreme care when
handling and transporting UPS cabinet and equipment.
CAUTION!
Ensure that front doors are in place and that internal front cover is fastened by screws before
attempting to lift or transport the system.
This section lists all tools and equipment required to install all UPS configurations. See also
section 4 for further details on connection.
Tools:
• 0.4” or 10mm socket
• 0.5” or 13mm socket-deep
• 0.7” or 17mm socket
• 3/4” or 19mm socket-deep
• 3/4” or 19mm combo wrench
• Small flat/regular screwdriver
• #3 philips screwdriver
• Compression lug crimp tool
• Knock-out set (for conduit)
Equipment:
• Compression lugs for cable terminations
• Cable to service bypass panel from system feeder
• Cable to UPS input from service bypass panel
• Cable to service bypass panel from UPS output
• Cable from service bypass panel to customer distribution
• Cable to UPS input from external batteries/external Battery Breaker Box
(systems with external battery)
• Solid core, control cable to UPS from service bypass panel
• Solid core, control cable to UPS from external batteries/external Battery
Breaker Box
• Conduit necessary for above listed cabling
990-4048

Unpacking/Identification of Equipment
2.0 Unpacking/Identification of Equipment
NOTICE
Unless otherwise specified by the shipping company use a fork lift to unload equipment from
pallet.
1. Unpack system.
2. Verify compliance between type label on reverse side of front door and system ordered.
Check input and output voltage.
3. Copy the type label data to label copy below for easy identification of the system.
4. Use a fork lift to transport the system to installation site.
5. Open UPS doors and unscrew metal straps mounted on front cover of UPS.
990-4048

Copy of type label 208V
990-4048

Copy of type label 480V
NOTICE!
Contact your local APC representative or APC Support if you have any questions.
990-4048

Main UPS system

The UPS is a battery back-up system. Unconditioned power is fed to UPS input and the UPS
supplies conditioned power.
Conduit Box
The conduit box should be placed under the UPS. Position the conduit box on the floor before
the UPS is put in place on top of it – always with the solid plate facing to the rear and the
perforated plate facing the front.
Conduits can be attached to the rear side of the conduit box, which contains cable channels in
order to separate AC, DC and communication cables.
Service Bypass Panel

AC utility power for critical load is led through the service bypass panel while UPS is shut
down for maintenance.
990-4048

External Battery Breaker Box

The APC Battery Breaker Box is required if the UPS is installed with an external battery. The
Battery Breaker Box provides overcurrent and short-circuit protection.
Battery Cabinet
For storage and protection of battery bank.
Battery Cabinet UPS
Isolation Transformer
Isolation Transformers are used for galvanic isolation of utility power and conditioned power.
990-4048

Seismic Anchoring
Seismic anchoring stabilizes the UPS in seismic areas.
Rear
Front
NEMA 12 Cover
NEMA 12 covers are used in locations with potential risks of liquid discharge or leakage above
UPS system.
Remote Display
Use remote display to monitor UPS
Please Recycle
The shipping materials for the APC Silcon UPS are recyclable. Please save them for later use or
dispose of them appropriately.
990-4048

Installation
3.0 Installation
3.1 Requirements on Site
All system parts are accessible from front or top of UPS. Cable entries are accessible from
bottom. Allow 3 foot/1 m free space on all sides during installation. Once the system is installed
it may be put close to walls as long as free space is allowed for system doors to open. (Per
applicable national and/or local codes.)
For ventilation and service purposes allow for free space of a minimum of 3 foot/1 m per
national and/or local codes above and in front (and left of 208V) UPS. Never install systems in
direct sunlight.
NOTICE!
For reliability reasons do not stand on the UPS. Keep the UPS cabinet surface free of any
objects.
3.2 Dimensions and Weight
3.2.1 UPS Dimensions and Weight of UPS
SKU No. UPS Height Width Depth Weight

[in/mm] [in/mm] [in/mm] [lbs/kg]
SL60KF 60kW/208V 59.06/1500 39.37/1000 31.50/800 1170/531
SL60KG 60kW/480V 55.12/1400 39.37/1000 31.50/800 1125/510
SL80KF 80kW/208V 59.06/1500 39.37/1000 31.50/800 1215/551
SL80KG 80kW/480V 55.12/1400 39.37/1000 31.50/800 1170/531
39.37/1000 inch/mm wide

59.06/1500 inch/mm
55.12/1400 inch/mm
60kW (208V)
60kW (480V)
80kW (208V)
80kW (480V)
990-4048

Installation
3.3 Footprint
3.3.1 39.37 in/1000 mm Cabinet 60kW, 80kW 480V
Cable Entry Locations
Rear
Power cable entry
Communication
cable entry
Parallel
control
cable entry
Front
Communication
cable entry
Output
Parallel
Utility 1 control
cable entry
Power cable entry
DC
990-4048

Installation
3.3.2 39.37/1000 inch/mm 208V
Cable Entry Locations
Rear
Power cable entry
Parallel control
cable entry
Communication
cable entry
Front
Parallel
control
cable Communication
entry cable entry
Power cable entry
Utility 1
DC
Output
990-4048

External Connection
4.0 External Connection
CAUTION!
Read warnings on page 2 of this manual before continuing.
4.1 Connecting the UPS (208V/480V)
To access cable terminals, for 480V systems, open front door, remove screws and lift off front
cover (remember earth wire on rear side).
For 208V systems: Remove screws and lift off left side panel.
NOTICE!
Always keep AC, DC and communication cables separate.
NOTICE!
Supply the UPS from grounded 3-wire/4-wire WYE service. With a 3-wire supply, the UPS may
only support a phase-to-phase 3-wire load.
4.1.1 Installing Conduit Boxes
39.37in/1000mm cabinet front view door open, and Conduit Box 480V
Rear
AC Cables
Communication
cables
DC
cables
Front
990-4048

External Connection
Remember to remount front cover and earth wire before system start-up.
39.37in/1000mm cabinet front view door open, and Conduit Box 208V
Front cover
Rear
AC Cables
and DC Cables
Communication
Cables
Front
The conduit box is placed under the UPS, the solid plate always facing to the rear, and
perforated plate facing to the front.
Conduits can be attached to rear side of conduit box, containing cable channels to separate AC,
DC and communication cables.
Remember to remount left side cover and earth wire before system start-up.
990-4048

External Connection
4.1.2 Connecting Cable Terminals
To access cable terminals, open front door, remove screws and lift off front cover (remember
earth wire on rear side).
Remember to remount front cover (and earth wire) before system start-up.
CAUTION!
Ensure correct phase rotation of utility input voltage!! Max. power cable size 250 kcmil
Inside view of left side 480V
Output
External DC
Utility Bonding jumper
NOTICE!
With a 3-wire input, the UPS can only be 3-wire loaded (phase-to-phase).
990-4048

External Connection
NOTICE!
If an MCCB is used instead of external input fuses, the MCCB must be able to handle 8xIn
(nominal current) for min. 10 ms, without tripping.
NOTICE!
Gland plate in bottom of system must be mounted.
Wiring
Select wire size based on the data in Table 1, and the ampacities in Table 2 of this manual, a
reprint of Table 310-16 and associated notes of the National Electrical Code (NFPA 70).
Use commercially available UL approved solderless lugs for the wire size required for your
application. Connect wire to the lug using tool and procedure specified by the lug
manufacturer.
Input, output and DC cables are routed in separate conduits.

All AC cables rated 600V.
DC cables for 208VAC systems rated 600V.
DC cables for 480VAC systems rated 1000V unless otherwise stated.
CAUTION!
At a switch mode load of 100% the neutral must be rated for 173% output phase current
NOTICE!
φ “phase”
“risk of electric shock”
Terminal for Equipment Grounding Conductor
“E” Terminal for Grounding Electrode Conductor
NOTICE!
Terminals marked and are electrically connected to the terminal marked “E”
NOTICE!
For grounding, refer to local legal regulations.
CAUTION!
Read warnings on page 7 of this manual before continuing.
990-4048

External Connection
4.1.3 Cable Terminal Connections (208V)
39.37/1000 in/mm cabinet left side view with and without side cover
– + – +
Bonding jumper
NOTICE!
The bus bar location from left to right: X004 – (Batt.2), X003 + (Batt.1), X003 – (Batt.1), X004 +
(Batt.2).
CAUTION!
Ensure correct phase rotation of utility input voltage!! Max. power cable size: 500 kcmil.
• Verify all power connections are tight

• Verify all control wire terminations are tight
990-4048

External Connection
• Verify all power wires and connections have proper spacing between exposed
surfaces, phase-to-phase and phase-to-ground
• Verify that all control wires are run in individual, separate, steel conduit.
4.1.4 Connection Terminals
Terminals – 208V Version
Terminal Input Battery Output PE System Earth

Type [mm] [mm] [mm] [mm] [mm]
60kW 12 12 12 12 12
80kW 12 12 12 12 12
Terminals – 480V Version
Terminal Input Battery Output PE System Earth

Type [mm] [mm] [mm] [mm] [mm]
60kW 8 8 8 8 8
80kW 8 8 8 8 8
The terminals for the control & alarm cables are screw clamps for cable size AWG18 to AWG14.
All other terminals are stud terminals.
4.1.5 Torque Specifications
Stud size 6mm 8 mm 10 mm 12 mm

Torque 66/7.5 lb-in/Nm 133/15 lb-in/Nm 266/30 lb-in/Nm 443/50 lb-in/Nm
4.1.6 Grounding
4.1.6.1 System Grounding
If no UPS neutral inputs are connected to a grounded service neutral conductor according to
local NEC code rquirements, provisions must be made as follows:
a) Bonding jumper must be mounted between output terminals X005:N and X005:E
b) Output terminal X500:E, marked “Grounding electrode terminal”, must be connected by

grounding electrode conductor to a local grounding electrode according to NEC 250-26.
4.1.6.2 Equipment Grounding
Terminals marked are intended for equipment grounding.
Provisions must be made as follows:

• The input equipment ground terminal(s) must be connected to grounding elctrode(s)
provided for the service entrance(s).
990-4048

External Connection
4.2 System Integration Interface
Single Utility
System Integration Interface (SII) is the control link between UPS and system main switches
as shown above. The purpose of the SII is to ensure correct operation of switches without losing
system output power.
CAUTION!
Even with all AC and DC sources switched off, SII may receive high voltage from external alarm
and signal circuit field wiring.
Auxiliary contacts on the main switches transmit SII-board inputs. Lamps on Service Bypass
Panel and Battery Breaker Box/Battery Cabinet indicate “green light” for operation of output
switches.
SII-board also integrates input facilities for emergency shut-down and temperature
compensation of charge voltage for external battery (also used with battery monitoring).
“Battery operation” and “Common fault” are the two main status SII-board relay signals.
990-4048

External Connection
4.2.1 Connecting the System Integration Interface Board (SII-board)
SII-Board
X004 X003
X012
X005
S001
X001
S002
NOTICE!
If the UPS is equipped with an Emergency Power Off (EPO) facility all input sources must be
provided with disconnecting devices.
Terminal rows: X003 and X004 (auxiliary contacts)
When switching Q001, Q002, Q010, Battery Breaker 1 or Battery Breaker 2 from “ON or 1” to
“OFF or 0”, the auxiliary contact must open BEFORE the corresponding main contacts are
opened. When switching Q001, Q002, Q010, Battery Breaker 1 or Battery Breaker 2 the
opposite way from “OFF or 0” to “ON or 1”, the auxiliary contact has to close with a maximum
delay of 0.5 seconds from the time the corresponding main contacts are closed.
• This type of auxiliary contact is called a “late make” contact. (This also means that
it will “break early” when activated in opposite direction)
• This auxiliary contact is also called “Normally Open” (NO), because the auxiliary
contact will be open when the main contacts are open
• Please note that the above term “NORMALLY” has nothing to do with NORMAL
UPS OPERATION MODE.
When switching Q003 from “OFF or 0” to “ON or 1”, the auxiliary contact has to open BEFORE
the corresponding main contacts are closed. When switching Q003 the opposite way from “ON
990-4048

External Connection
or 1” to “OFF or 0”, the auxiliary contact has to close with a maximum delay of 0.5 seconds from
the time when the corresponding main contacts are opened.
• This type of auxiliary contact is called an “early break” contact. (This also means that
it will “make late” when activated in the opposite direction)
• The auxiliary contact is also called “Normally Closed” (NC), because the auxiliary
contact will be closed when the main contacts are open
• Please note that the above term “NORMALLY” has nothing to do with NORMAL
UPS OPERATION
CAUTION!
All wiring to alarm and signal circuit fields to be rated 300V (minimum).
X005 (output relays)

The battery operation signal is received with a 30-second delay. This function is inactive
during battery tests. Common fault relay facility is programmable (standard factory
setting: 10 sec.) See User Guide for details.
Maximum nominal voltage on contact circuits is 277VAC. If two different phases are involved,
maximum phase to neutral voltage should be below 160VAC. Please note that phase L1 is
already present on the System Integration Interface board, supplied from the service bypass
panel. Therefore, if a phase is needed for alarm or signal purposes, Phase L1 should be used”.
Terminals X001, X003, X005, X004, X012:
Cable size AWG18 to AWG14, use solid copper conductors only.
990-4048

External Connection
990-4048

External Connection
990-4048

External Connection
4.3 Parallel Board
CAUTION!
Control cables must be separated from AC and DC power cables.
Parallel Board
The built-in parallel board connects two or more UPS systems in parallel, either to obtain
increased system reliability or to obtain higher output power. The parallel board also ensures
correct load-sharing between parallel systems.
NOTICE!
For reliability reasons, APC recommends separate battery packs in redundant/parallel
configurations.
To prepare the UPS for parallel/redundant mode, disconnect all sources of AC and DC power
supply to the UPS and connect the ribbon cable from the parallel board to the main controller
board. (The ribbon cable is delivered with the UPS).
CAUTION!
Do not connect ribbon cable in single configurations. Ribbon cable is for parallel operation only.
Complete the parallel system set-up by connecting the external control cables (see below).
Follow instructions in Section 5.3 of this guide to execute necessary reprogramming.
990-4048

External Connection
Parallel Board
X020:15-pin SUB-D female
X021:15-pin SUB-D female
External multicable with 14 wires + shield

to other parallel units
UPS 1 UPS 2 UPS 3
External Control Cables

External multicore cable has a 15-pin SUB-D male connector at either end. Connect pin 1 to
pin 1, and pin 2 to pin 2 etc. up to pin 15 - except pin 8, which need not be connected.
Shield is connected to plug cover at both ends.

Terminals X020 and X021 for control cables are located on parallel board. Connect X020 in
UPS1 to X021 in UPS2 and X020 in UPS2 to X021 in UPS3 etc. Connect X020 in last UPS to
X021 in UPS1.
(Cable is delivered with the UPS).
Power Cables
To optimize load-sharing in parallel operation, external power circuits must be “symmetrical”:
Power input and output cables must have same length and identical cross-sections.
990-4048

External Connection
4.4 Communication Interface Board
The 3-port ComInterface is used both to establish interaction between UPS and e.g. a computer
system and to monitor the UPS. Main purpose: To ensure a controlled computer shut-down in
case of utility supply failure.
4.4.1 Connections
Communication Interface Board
X007: 25-pin SUB-D male

X008: 25-pin SUB-D male
X005: 25-pin SUB-D female
COM 2
Serial port
RS 232, V24 Please refer
to the standard
protocol
COM 1 no. E000035
Serial port
RS 232, V24
Contacts
between: UPS status:
The UPS is OFF ( no output voltage)

The UPS is ON (output voltage present)
The UPS is not in bypass operation

The UPS is in bypass operation
The UPS is not in battery operation

The UPS is in battery operation
The UPS battery voltage above warning level

The UPS battery has been discharged to the warning level (Low battery)
Please refer to 5.2 for programming of the warning level
Input for remote shutdown of the UPS
Signal required: 3.5-25V pulse for min. 1 sec.
Relay contacts rating: Max 42VAC or 60VDC

min. 0.05A, max. 0.5A
990-4048

External Connection
4.5 Smart Slot
The enclosed Triple Chassis must be connected to the serial port on the Communication
Interface Board, and to the 24V supply (cables included). Terminal locations shown below.
39.37 in/1000mm Cabinet
Serial ports
Front view of Cabinet (doors open) X50 is a 24V supply for tripple chassis.
Must only be used for this purpose.

Not suitable for telephone equipment
Triple chassis must be connected to both

X50 and a serial port.
APC Silcon Triple Chassis
990-4048

External Connection
4.6 APC Silcon Triple Chassis
The APC Silcon Triple Chassis (AP9604S) is an American Power Conversion (APC) external
management peripheral that allows you to use monitoring and control management
peripherals with your APC Silcon series UPS. The retrofit model (AP9604SR) is for use with
Silcon series UPSs that are not equipped with a 24 VDC power port.
4.6.1 Safety Warnings
Use the APC Silcon Triple Chassis only in conjunction with an APC Silcon UPS.
Do not connect a computer to any APC Silcon Triple Chassis port using a straight-through
extension cable. Use the communications cable provided with the APC Silcon Triple Chassis.
Connections using a cable made by any other manufacturer may cause damage or improper
operation of the APC Silcon Triple Chassis, the UPS, or the computer.
4.6.2 Product Description
1 Monitoring port 3 Status LED

2 To UPS port 4 Optional Power port
4.6.2.1 Monitoring Port
The Monitoring port has two functions:

• Connecting to a terminal for configuration of the chassis. For direct connection to the
Monitoring port, you must use the Monitoring cable supplied with the chassis (APC
P/N 940-0024C).
• Connecting to other APC external management peripherals in a daisy chain.
4.6.2.2 To UPS Port
The “To UPS” port connects the chassis to the UPS, using the Silcon UPS cable (APC P/N 940-
0071). The cable connector plugs into a communications port on an APC Silcon UPS.
990-4048

External Connection
4.6.2.3 LEDs
The APC Silcon Triple Chassis status LED provides important information concerning
operation of the chassis. Refer to the table below for a description of the conditions indicated
by the LED.
IF the LED is… THEN the Silcon Triple Chassis…
off is not receiving power.
has not been configured. See the APC Silcon Management Quick
flashing quickly Start Guide provided with your chassis or the Web/SNMP
(5 times per second) Management Card Installation Guide on the CD for more
information.
flashing slowly
is powered on but is not communicating with the UPS.
(1 time per second)
on is operating normally.
4.6.2.4 Optional Power Input
With the Optional Power input, you can power the APC Silcon Triple Chassis from an external
source, using a 24 VDC power adapter. A universal adapter (AP9505i) or a standard adapter
(AP9505) can be purchased separately from APC.
4.6.3 Installing Management Peripherals
There are two basic types of APC management peripherals that work with the APC Silcon
Triple Chassis:
• Management peripheral cards, which fit into external management peripherals that
are equipped with a card slot.
• External management peripherals, which connect to the Monitoring (or Advanced)
port of other external management peripherals.
NOTICE!
The name “Monitoring” port varies from product to product, but its purpose is the same – to
replicate the UPS communications port.
990-4048

External Connection
4.6.3.1 Order of Management Peripheral Cards
Because UPS signals are passed between management peripherals, you must install
management peripheral cards in the correct order for them to work together properly. The card
slots are numbered 1 to 3, from left to right, as viewed from the rear of the chassis. The
following table lists the management peripheral cards, their priority, and proper position.
Management Peripheral
P/N Priority Position
Card
Web/SNMP Management High-numbered slot

AP9606 Highest
Card
Out-of-Band Management
Card AP9608 Second-highest
(Call-UPS® II)
Interface Expander AP9607 Second lowest
Environmental Monitoring AP9612T

Lowest
Card (Measure-UPS® II) AP9612TH Low-numbered slot
4.6.3.2 Installing Management Peripheral Cards
To install management peripherals, perform the following steps.

3) Make sure that the chassis is powered off.
4) Install management peripheral cards into the housings on the rear of the chassis. See the
instructions supplied with the cards and the table above.
5) If you are daisy-chaining other APC external management peripherals to the APC Silcon
Triple Chassis: Connect the UPS cable (supplied with the management peripheral) to the
Monitoring port of the chassis and to the “To UPS” port of the other management peripheral
(Share-UPS, MasterSwitch, etc.). See “Daisy-chaining the APC Silcon Triple Chassis”.
6) Power the APC Silcon Triple Chassis and all external management peripherals.
NOTICE!
If your configuration requires additional power, connect a 24V AC/DC power adapter available
from APC (part number AP9505 or AP9505i) for all models of Triple Chassis.
4.6.3.7 Daisy-chaining the APC Silcon Triple Chassis
If you need more than the three card slots available with the APC Silcon Triple Chassis, or if
you want to use other external management peripherals, you can daisy-chain external
management peripherals together, provided that the total amperage of all installed
management peripherals — cards and external — does not exceed the supplied amperage. (See
“Determining Power Requirements:”).
NOTICE!
When daisy-chaining Triple Chassis units, you may need to use a power adapter.
990-4048

External Connection
To add card slots, you can daisy-chain the APC Silcon Triple Chassis with the standard Triple
Chassis (AP9604) management peripheral, installing the APC Silcon Triple Chassis closer to
the UPS.
4.6.4 Powering the APC Silcon Triple Chassis
The APC Silcon Triple Chassis supplies power to the installed management peripheral cards
and to the Monitoring port, allowing you to power multiple management peripherals.
4.6.4.1 AP9604S Power Considerations
The AP9604S model of the APC Silcon Triple Chassis receives its power from the UPS through
the power connector of the Silcon UPS cable. If the total current required by all the installed
management peripherals exceeds 500 mA, you must use a 24 VDC power adapter. To find out
whether you need additional power, see “Determining power requirements”.
4.6.4.2 Power Adapters
APC offers two models of 24 VDC power adapter.

• The standard adapter (AP9505) can provide an additional 400 mA.
• The universal adapter (AP9505i) can provide 850 mA.
4.6.4.3 Using a Power Adapter
To use the adapter, plug it into a protected power outlet and into the Optional Power port of
the APC Silcon Triple Chassis.
NOTICE!
If the power adapter loses power because of a UPS shutdown, its attached management
peripherals may not operate properly, thus adversely affecting the UPS and its protected
equipment.
4.6.4.4 AP9604SR Power Considerations
The AP9604SR model receives its power from the UPS through the supplied 24 VDC universal
adapter. The total current required by your management peripherals must not exceed the 850
mA limit of the power adapter. See ““Determining power requirements”.
4.6.4.5 Determining Power Requirements:
To determine the total amount of current required by your management peripherals, add the
individual current requirements for each management peripheral to be installed with the APC
Silcon Triple Chassis to the current requirements of the chassis itself. Refer to this table
Part # Management Peripheral Draw (mA)
AP9207 Share-UPS 8-port Interface Expander 65
AP9600 Expansion Chassis 30
AP9604 Triple Chassis 20
990-4048

External Connection
AP9604S[R] APC Silcon Triple Chassis 90
AP9606 Web/SNMP Management Card 110
AP9607 Interface Expander 45
AP9608 Out-of-Band Management Card 35

(Call-UPS II)
AP9612 Environmental Monitoring Card (Measure-UPSII) 60
AP9825i Isolated Extension Cable 50
AP9830 Remote Power-Off Device 35
4.6.5 Troubleshooting
The following table shows the solution to common problems with the operation of the Triple
Chassis
Problem Possible Cause Solution
The chassis is not See “Powering the APC Silcon Triple

Status LED is off receiving adequate Chassis”, and verify that you are not
power. exceeding current requirements.
Configure the Silcon Triple Chassis.

See the APC Silcon Management
Status LED is flashing The chassis has not been Quick Start Guide provided with your
quickly configured. chassis or the Web/SNMP
Management Card Installation Guide
on the CD for more information.
Verify that the supplied UPS cable is

The chassis is not
Status LED is flashing properly connected to the Triple
communicating with the
slowly Chassis and to a communications
UPS.
port on the UPS.
Attached management The management You may be able to upgrade the

peripheral cannot identify peripheral firmware does firmware of the management
UPS model or nominal not support 3-phase peripheral. Call APC Customer
output voltage. UPSs. Support.
4.6.5.1 If Problems Persist
For problems not covered in the troubleshooting chart or for persistent problems, follow this
procedure:
2) Note the serial number and date of purchase of the APC Silcon Triple Chassis. Contact APC
Customer Support at the phone number or address that is listed in this manual.
3) Be prepared to provide a description of the problem. A technician will help solve the
problem over the phone, if possible, or will give you a return material authorization (RMA)
number.
4) If the APC Silcon Triple Chassis is under warranty, repairs are free of charge. If the
warranty has expired, there will be a nominal charge for repair.
990-4048

External Connection
5) Pack the APC Silcon Triple Chassis carefully in its original packaging, if possible. Do not
use polystyrene beads for packing. Damage sustained in transit is not covered under the
warranty. Enclose a letter in the package with your name, address, RMA number, a copy of
the sales receipt, daytime phone number, and payment (if applicable).
6) Mark the RMA number clearly on the outside of the shipping carton. The factory will not
accept any materials without this marking.
7) Return the Triple Chassis by insured, prepaid carrier to the address given to you by APC
Customer Support.
4.6.6 Product Specifications
4.6.6.1 Monitoring Port Pin Assignments
The Monitoring port is a 9-pin communications port. The port operates with no flow control at
a rate of 2400 baud. The data format is 8 data bits with 1 start bit, 1 stop bit, and no parity.
When the Triple Chassis operates with simple signalling, the following limitations and
capabilities apply to the Monitoring port:
• Pins 3, 5, and 6 are open collector outputs which must be pulled up to a common
referenced supply no greater than +40 VDC. The transistors are capable of a non-
inductive load of 25 mA. Use only Pin 4 as the common.
• The output at Pin 2 generates a low-to-high RS-232 level when the device is
signalling an On Battery condition. The pin is normally at a low RS-232 level.
• The UPS is signalled to shut down when a high RS-232 level is applied to Pin 1 for
4.5 seconds. Shutdown is also dependent on the UPS status.
When the Triple Chassis operates with advanced signalling, the following limitations and
capabilities apply to the Monitoring port:
• Pin 7 is unassigned.
• DC operating voltage is available on Pin 8. This voltage may be from the UPS or from
an external adapter, whichever is greater.
990-4048

External Connection
Normally Open
Line Fail Signal
Normally Open
Low Battery Signal
Normally Closed
Line Fail Signal
Common
UPS Shut Down RS-232 Input or

Advanced Mode RS-232 Data RX In
Line Fail RS-232 Output or
Advanced Mode RS-232 Data TX Out
Unregulated
+24 VDC Output
Chassis
990-4048

External Connection
4.6.6.2 Power, Physical, and Environmental Specifications.
Item Specification
Power
Turn on voltage: > 22 VDC
Turn off voltage: < 16 VDC
Current draw (normal operation): 90 mADC
Current draw
(voltage < 16 VDC): < 1 mADC
Physical
1.75 x 17.0 x 5.0 in

Size (H xW x D):
(44 x 432 x 127 mm)
Weight: 4.02 lb (1.81 kg)
Shipping weight: 8.12 lb (3.65 kg)
Environmental
Elevation (above MSL):
Operating 0 to 10,000 ft (0 to 3000 m)

Storage 0 to 50,000 ft (0 to 15 000 m)
Temperature:
Operating 32 to 113˚F (0 to 45˚C)

Storage -4 to 158˚F (-20 to 70˚C)
Relative humidity:
Operating 0 to 95%, non-condensing

Storage 0 to 95%, non-condensing
FCC Class A
Electromagnetic immunity:
EN50082-1 verified
990-4048

External Connection
4.7 APC Silcon Battery Cabinets
IMPORTANT SAFETY INSTRUCTIONS
a) The servicing of batteries requires battery knowledge and should only be carried out/
supervised by qualified electricians familiar with batteries. Keep unauthorized personnel
away from batteries.
b) Use identical battery types and numbers when replacing batteries. See battery supplier
manual for further details.
c) CAUTION - Do not dispose of batteries in a fire. Batteries may explode.
d) CAUTION - Avoid rough treatment and opening of batteries. Released electrolyte is harmful
to skin and eyes, and may be toxic.
e) CAUTION - Batteries may cause electric shocks and high voltage short-circuit current.
Follow the precautions below when working with batteries:
1. Remove watches, rings and other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not leave tools or metal parts on top of batteries.
5. Disconnect charging source prior to connecting batteries.
6. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove
unwanted ground source. Any contact with grounded batteries may result in electric shocks.
The likelihood of such shocks will be reduced if grounds are removed during installation and
maintenance.
Installation and use of this product must comply with all national, federal, state, municipal or
local codes. If you need assistance, please have your UPS model and serial number ready and
call APC tool free technical support on 1-877-287-7835 (1-877-2UPS-TEK).
Find more information on the APC World Wide Web site at http://www.appc.com. See also the
section “How to contact APC” in this guide.
990-4048

External Connection
WARNING!
The entire system contains HAZARDOUS AC/DC VOLTAGES from several power sources.
Some terminals and components are live even with the system being switched off!
ONLY qualified electricians may install batteries and national and local codes must be followed.
NO APC Silcon UPS may have built-in batteries if connected to external batteries!
NEVER install batteries not complying with APC specifications. Falling that, the installer takes
over full responsibility!
NEVER lift or transport connected/installed batteries
4.7.0.1 Installation of Batteries
See Installation Guide for Battery Cabinet for:

• Preparing Batteries and UPS
• Dimensions and Weight
• Connecting Batteries
WARNING!
Before proceding, ensure that power supplies have been disconnected from UPS for a minimum
of 5 minutes
CAUTION!
Follow “Start-up Procedure” in User Guide, section 2.4.1.
990-4048

External Connection
Diagram - UPS with Battery Cabinet
System Integration Interface

APC Silcon
UPS
Battery Breaker trip for EPO
Battery Cabinet
4.8 External DC Connection
4.8.1 60-80kW 208/480V
Bottom Entry
208V left side view without cover 480V left side view without cover
– + – +
990-4048

External Connection
NOTICE!
The bus bar location on 208V units from left to right: X004 – (Batt.2), X003 + (Batt.1), X003 –
(Batt.1), X004 + (Batt.2).
For top entry, refer to section 6.7.7
4.9 Battery Breaker Box
The APC Battery Breaker Box is required if the UPS is installed with an external battery.
The Battery Breaker Box provides overcurrent and short-circuit protection.
APC
Battery Breaker
Box
APC Silcon UPS
Battery
990-4048

External Connection
4.9.1 Interconnection
NOTICE
Select wire size based on the data in Table 1 and the ampacities in Table 2 of this manual, a
Centres for fixing holes

in rear of enclosure
SKU No. Type UPS Dimension Fixing centres Weight

HxWxD [in/mm] AxB [in/mm] [lbs/kg]
SL0901508 Battery Breaker Box 60kW 480V 29.52/750 x 21.65/550 25.51/648 x 52.8/24
80kW 480V 80kW 480V x 6.88/175 17.63/448
SL0901512 Battery Breaker Box 60kW 208V 29.52/750 x 21.65/550 25.51/648 x 52.8/24
80kW 208V 80kW 208V x 6.88/175 17.63/448
CAUTION!
Check correct polarity when connecting DC Cables.
NOTICE
Terminal for Equipment Grounding Conductor is marked
NOTICE
4.9.2 Mounting and Connection
All AC cables rated 600V.
DC cables for 208VAC systems must be rated 600V.
DC cables for 480VAC systems must be rated 1000V, unless otherwise stated.
990-4048

External Connection
4.9.3 UPS with External Battery via Battery Breaker Box
APC Silcon System Integration Interface

UPS
Battery Breaker trip
Temperature sensor
Battery 2
Battery Breaker Box
Battery 1
4.10 UPS Installations in Computer Rooms
IMPORTANT! Follow the instructions below when installing UPS-systems in computer rooms:
1. - Only systems with external batteries may be installed.
- All battery cabinets must be UL listed and must be approved for use in computer rooms.
- Refer to APC Design Guide for correct DC disconnection/overcurrent if alternative battery
cabinet makes are used.
- All batteries used in computer rooms, must comply with R/C (BAZR2) and must be flame
rated according to UL 94V2, UL 94V1 or UL 94V0.
2. The system must be provided with switch gear facility with trip function for all switches for
Emergency Power Off function (EPO). See principal diagram below.
3. The system must be provided with EPO function for the disconnection of all AC and DC
sources. See principal diagram below.
Activate EPO switch to switch off UPS system. All switch gear switches are tripped. UPS will
discharge capacitors within 5 minutes.
Test EPO function at yearly service inspection.
CAUTION!
Remember to secure load prior to EPO testing.
Monitor noise level in computer room when all equipment is in operation (UPS, computers,
servers, printers, air conditioning etc.) Take precautionary measures according to
Occupational Noise Exposure Recommendation if necessary.
990-4048

External Connection
4.10.1 EPO Principle
Diagram for Emergency Power Off (EPO) principle has to be established prior to EPO and UPS
installations. Battery Breaker Box and switch gear must be installed with “shunt trip”.
Use external power supply from “Utility” and UPS output before reaching Q002, when tripping
Battery Breakers and switchgear.
EPO circuit and UPS are interconnected to “OFF” and “ON” push buttons, through the System
Integration Interface card terminals X001. On System Integration Interface card, the selection
switch S002 for internal or external power supply may be set.
S002
Choose either: Emergency shutdown connection

between:
Position 1, internal supply X001:3 and X001:4
Position 2, external supply X001:1, + 12V and X001:2, GND
EPO switches must have break functions. Supply current loop of 20mA internally or externally
by selecting switch S002 on System Integration Interface. Use external supply with 12Vdc or
20mA current generator.
The EPO switch is interconnected to an electronic control system (not available from APC)
supplying the Battery Breaker Box and switch gear tripping function with an external 208/
120Vac or 480/277Vac 50/60Hz supply from Utility and UPS output before Q002.
The combination of 2 break functions (one for UPS system and one for external switch gear)
allows for a quick system shutdown in an emergency situation.
NOTICE!
Emergency Power Off function requires a special Service Bypass Panel with tripp function
breakers.
990-4048

External Connection
Principle diagram
All switch gear switches
must be provided with trip function Output
Load
Utility
Input Output
Trip function Trip function
Trip function
External bat-
tery cabinet
or battery
room
All battery breakers in external battery cabinets or

battery room must be provided with trip function
For tripping
of all battery
breaker and
switch gear
switches
User-supplied electronics
990-4048

External Connection
4.10.2 Emergency Power Off (EPO) for UPS
UPS systems installed in a computer room MUST have external batteries with EPO trip-
function in Battery Breaker Box and in switch gear.
System Configuration for Single Utility
Output
User-supplied external PSU

for tripping of battery breakers
in external battery cabinet or
battery room and switch gear
switches.
Utility Input
External DC
Single Utility Matrix
DC Utility Possible UPS operation Tripping Supply Note

modes
0 0 Off 0 Nothing to trip
0 1 Bypass operation only 1
1 0 Battery operation only 1
1 1 Normal / bypass / battery 1

operation
990-4048

Programming
5.0 Programming
Below table shows operating parameters programmable from keyboard. Only qualified users
should amend programming parameters.
5.1 Parameters
Parameter Setting* Comments
Bypass operation YES, NO YES will switch the system into bypass
mode***
Language GB, D, F, DK, S, SF, Languages of text in display

NL, PL, CZ, E, P, SK,
H
Autostart YES, NO Automatic restart by utility return (1 min. delay).

Ensures quick battery recharge.
Remote shutdown active YES, NO Shutdown of UPS by remote signal when in

battery operation. Saves battery energy.
Remote shutdown HIGH, LOW Nature of remote shutdown signal level
Remote shutdown time 0, 1, 2, 3, 4, 5, 6, 7, 8, Time delay on remote shutdown of UPS

9, 10 min.
Battery capacity test – Initiates back-up time check. Time measured

from start until it reaches low DC warning level
(See User Guide, section 6).
Battery monitor test ** – Initiates checks of battery condition by 25%

discharging.
Automatic battery test** OFF, 3,6 months Activates the battery monitor test in cyclic
intervals.
Battery monitor reset** – Press the and key to reset alarm

(flashing light).
Boost charge YES, NO YES results in boost charge (10 hours)
Autoboost charge YES, NO YES results in boost charge after battery

operation (10 hours).
Enter new date YYMMDD Set to local date
Enter new time HHMMSS Set to local time (24 hour clock)
* Factory settings in bold

** For stystems with avctive Battery Monitor only
*** Do not leave system running in bypass mode (static bypass) for extended periods of time, as
batteries are not recharged in bypass mode.
990-4048

Programming
5.1.1 Programming Keys
Display
Alarm LED
Green: OK
Red: Alarm Scrolls up
through list
Scroolls down
through list
Displays time Stores
parameter/
Exits a mode enter parameter stack
Silences the
Accesses audible alarm
alarm stack
Chooses parameters
NOTICE!
Display accuracy is ± 1%, ± 1 digit.
5.1.2 Programming Example - Switch to Bypass Operation
NOTICE!
Do not leave in bypass mode for extended periods in order not to affect battery capacity.
990-4048

Programming
Return to normal operation
Follow same procedure to program other parameters.
5.2 System Configuration
System configuration parameters are vital for correct system operation and are password-
protected.
Incorrect programming may damage battery or cause output voltage to be lost during
operation!
990-4048

Programming
System Configuration Parameters (password protected)

Isolation Transformer YES, NO YES, if optional input isolation transformer is
Input available
Isolation Transformer YES, NO YES, if optional output isolation transformer is
Output available
Delta Soft Start Time 1, 10, 20, 40 sec. Input current switching in ramp function. Use
higher values for smaller/unstable diesel
generators
External SSW present YES, NO YES, for systems with external static bypass
switch
Normal Charge Voltage 205-230V 219V Setting of float charge voltage at 20°C/68°F
410-460V (Automatic compensation for temperature
438V deviations)
Boost Charge Voltage 219-230V Setting of boost charge voltage at 20°C/68°F
219V (Automatic compensation for temperature
438-460V deviations)
438V
Low Battery warning 168-192V Discharged Battery warning
173V (183V)
336-384V
346V
Low Battery shut-down 155-168V Switches off system at minimum permissible
163V (173V) battery voltage
310-336V
326V
Synchronization 0.25, 0.5, 1, 2, 4 Synchronization speed. Higher values used at
Hz/sec. unstable utility frequencies.
High Battery 15-40°C/59- Alarm - Ambient battery temperature too high
Temperature 104°F
35°C/95°F
Common fault delay 0, 10, 20, Delay before common fault alarm relay is
30 sec. activated
Reset operation mode YES, NO YES resets system locked in bypass or battery
lock operation mode caused by system failures (only
applicable for service personnel)
Expected back-up time 0.1-999.9 Expected UPS back-up time in minutes when
(min.) 5.0 running at 100% ohmic load. Time used by
ABM**
Battery Capacity in (Ah) 0.1-999.9 Total Battery capacity in Ah.
7.0 Setting used by ABM**.
Highest Station Address 2-9 Highest station address in parallel system
Station Address 1-9 Station address in parallel system
990-4048

Programming

APM*** Mode Active Disabled Use only in parallel systems.
() Redundant +1 Disabled: APM off.
Parallel +1 Redundant +1: Redundant operation with one
unit being inactive in parallel system
Parallel +1: Redundant operation with all units in
operation.
APM Test Mode Active YES, NO YES, if APM test mode is active
Battery Connection Common, Common: if common battery is used in parallel
Separate system.
Separate: if separate battery is used
* Bold text refers to standard factory setting

(bold text i parantes refers to factory setting for 220V)
** Advanced Battery Monitor
*** Advanced Power Management
5.2.1 Programming Example - Change Boost Charge Voltage to 446V
NOTICE!
The voltage level used in the programming example is applicable only for 480V versions. Correct
voltage level for 208V versions is 223V.
NOTICE!
Change charge voltages, battery warning limit, shut down voltages and high battery temperature
limit by entering the actual value. See example above.
990-4048

Programming
5.2.2 Programming Example - Change to Output Isolation Transformer Available
NOTICE!
Change parameters by pressing the key once or several times. See example above.
990-4048

Programming
5.3 Programming Parameters for Advanced Parallel Operation
To use the advanced parallel functions, the following parameters must be programmed:
1. “Station number”
2. “Highest station address”
3. “Advanced power management”
4. “APM test mode active”
5. “Battery connection”
5.3.1 Description of Settings

1. “Station number”
• Valid station numbers: 1-9 stating the UPS parallel address in system.
2. “Highest station number”
• Valid station numbers: 2-9 stating the number of UPSs in system.
3. “Advanced power management”
• “Disabled”: Advanced power management is inactive.
• “PARALLEL+1”: Advanced Power Management is activated when the system operates
as PARALLEL N+1, meaning that one system can be isolated without overloading the
remaining systems (N systems/UPSs).
• “REDUNDANT+1”: Advanced Power Management is activated when the system
operates as REDUNDANT N+1, meaning that one system can be isolated without
overloading the remaining systems (N systems/UPSs) with one spare system.
4. “APM test mode active”
• “No”: Stand-by-time will be 24 hours - on-line time will be 48 hours. (xN systems).
• “Yes”: Stand-by-time will be 1 min. - on-line time will be 2 min. (xN systems).
5. “Battery connection”
• “Separate”: Separate battery for this UPS.
• “Common”: Common battery in a parallel system.
NOTICE!
“Common”: Common battery in a parallel system. When this setting is chosen, the highest
battery temperature that can be found in the parallelled systems is used for charge voltage
compensation.
NOTICE!
Common battery pack is a technical possibility.
However, APC recommends separate battery pack due to a higher safety degree in connection
with redundant/parallel operation.
The UPS system is designed for both situations.
5.3.2 Programming Example
Example with four systems in parallel with separate batteries.

• Program the station addresses 1-4: 1 for UPS 1, 2 for UPS 2, 3 for UPS 3, and 4 for UPS
4.
990-4048

Programming
• All UPS systems have to be programmed to “Highest station address”:4.

• If APM is not to be tested, “APM test mode active” must be “NO”.
• If a system is isolated due to service, the station numbers must be reprogrammed for the
remaining active systems starting with number 1 and ending with maximum number of
active systems. No number must be left in this sequence. Furthermore, “Highest station
address” must be changed to number of active UPSs in parallel.
5.4 Battery Monitor
5.4.1 Installation of new batteries:
To avoid false alarms, the above procedure MUST be followed.
NOTICE!
Contact your local dealer if you have any questions regarding changing parameters.
990-4048

Options/Accessories
6.0 Options/Accessories
6.1 Service Bypass Panel for Single Operation
The SBP-xxxA-SS series include 2 models, SBP-175A-SS and SBP-300A-SS.
Principle diagram: Service Bypass Panel for single operation
Service bypass Panel
System System
input output
Internal
output
fuse
APC Silcon
UPS
Battery
Battery
Breaker Box
990-4048

System input
System output
**
Link for 200/208/220V
system. Open for 480V
system
Q001
***
Service Bypass Panel for single operation
* *
Installation Guide APC Silcon 60-80kW 208/480V UPS

UPS input To UPS System Integration Interface
UPS output
*) Late make auxiliary contact, (will break early when Q001/Q002 is opened).
**) Early break auxiliary contact, (will break early when Q3 is closed).
***) Special transformer, allowing short-circuit of winding 1-5.
990-4048
Options/Accessories
57
Options/Accessories
6.1.1 UPS with 1-module SBP and External Battery via Battery Breaker Box - Single
Utility - 3-wire Grounded WYE Service
APC 1-module Service Bypass Panel
System System
input output
Grounding
APC Silcon electrode
UPS *
Battery breaker trip
Temperature sensor
Battery 2
APC Battery Breaker Box
Battery 1
*) Terminals marked “E” and “G” are connected internally in the UPS
990-4048

Options/Accessories
6.1.2 UPS with 1-module SBP and External Battery via Battery Breaker Box - Single
Utility - 4-wire Grounded WYE service
System System
Input Output
APC Silcon System Integration Interface

UPS *
Battery Breaker trip
Temperature sensor
Battery 2
APC Battery Breaker Box
Battery 1
*) Terminals marked “E” and “G” are connected internally in the UPS
6.1.3 Mounting and Connecting
SKU No. Service UPS Dimension Fixing Weight

Bypass Panel HxWxD* [in/mm] centres [lbs/kg]
AxB [in/mm]
SL0901484 SBP-175A-SS 60kW- 480V 37.79/960 x 33.85/860 x 130/59
29.52/750 x 25.98/660
80kW - 480V
6.88/175(9.25/235)
SL0901625 SBP-300A-SS 60kW- 208V 49.21/1250 x For floor 200/91

45.47/1155 x mounting
80kW - 208V
16.14/410
(18.5/470)
* Measurements in brackets include switch handles
990-4048

Options/Accessories
Fixing centres in rear of box
4 x ø 8.5mm: Service Bypass Panel

175A-SS
NOTICE!
φ “phase”
NOTICE!
NOTICE!
Check correct phase connection of inputs and outputs.
Wiring
Select wire size based on the data in Table 1, and the ampacities in Table 2 of this manual, a
application. Connect wire to the lug using tool and procedure specified by the lug manufacurer.
990-4048

Options/Accessories
6.2 Service Bypass Panel for Parallel Redundant Operation
The SBP-xxxA-SR series includes 1 model, SBP-175A-SR rating from 60-80kW (480V).
Principle Diagram: Service Bypass Panel for parallel redundant operation.
Service Bypass Panel

System System
input F007 output
APC Silcon UPS
Battery
Control
cables Battery
Breaker Box
APC Silcon UPS
990-4048

Options/Accessories
Service Bypass Panel for Parallel Redundant Operation, 175A.

Front View Side view
System Input System Output
UPS-A UPS-B UPS-A UPS-B

Input Input Output Output
Internal Front View: Service Bypass Panel for Parallel Redundant Operation, 175A.
System
Output
UPS-A
Input
System
Input
UPS-A
Output
UPS-B
Input UPS-B
Output
990-4048

SYSTEM INPUT
SYSTEM OUTPUT
X001: N L1 L2 L3 G X004: N L1 L2 L3 G
Q003
R003 H003 0
1 F007
X011
X011:1 T010 3 4
13 21 22 14
** Q004 14
1 7
2 22
0 1
5 R004 H004
*** 21 *
13
F010
Link for 200/208/220V

system. Open for
480V system.
N N
INPUT BUS OUTPUT L1
L1
PARALLEL L2
L2
BUS L3
L3
Q001/ Q001/ Q002/ Q002/

F001a F001b R002a F002a F002b
4 4 13 13
Diagram: Service Bypass Panel for parallel redundant operation.
0 1 0 1 0 1 H002b 0 1

H002a
1 * 1 * 14
* 14 *
R002b
X002a: N L1 L2 L3 G X002b: N L1 L2 L3 G X003a: N L1 L2 L3 G X003b: N L1 L2 L3 G

UPS-A INPUT UPS-B INPUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14
X010a X010b UPS-A OUTPUT UPS-B OUTPUT
TO UPS-A SYSTEM INTEGRATION INTERFACE TO UPS-B SYSTEM INTEGRATION INTERFACE
*) Late make auxiliary contact, (will break early when Q001/Q002/Q004 is opened).
**) Early break auxiliary contact, (will break early when Q3 is closed).
***) Special transformer, allowing short-circuit of winding 1-5.
990-4048
Options/Accessories
63
64
990-4048
System
System Output
Input
Options/Accessories
* *
APC Silcon System Integration Interface APC Silcon System Integration Interface
Parallel board UPS Parallel board
UPS
Battery Breaker Trip Battery Breaker Trip
Temperature
sensor Temperature sensor
Battery 2 Battery 2
APC Battery Breaker Box APC Battery Breaker Box

Breaker Box - Single Utility - 4-wire Grounded WYE Service
Battery 1 Battery 1
*) Terminals marked "E" and "G" are connected internally in the UPSs.
6.2.1 Parallel/Redundant UPS with 2-module SBP and External Battery via Battery

System System
Input Output
* * Grounding
Electrode
APC Silcon System Integration Interface APC Silcon System Integration Interface
UPS Parallel board Parallel board
UPS
Battery Breaker Trip Battery Breaker Trip
Temperature
sensor
Temperature sensor

Battery 2 Battery 2
APC Battery Breaker Box APC Battery Breaker Box
Battery 1 Battery 1
*) Terminals marked "E" and "G" are connected internally in the UPSs.
Breaker Box - Single Utility - 3-wire Grounded WYE Service
6.2.2 Parallel/Redundant UPS with 2-module SBP and External Battery via Battery
990-4048
Options/Accessories
65
Options/Accessories
6.2.3 Mounting and Connection
27.75/705
16/408
SBP-175A-SR Footprint
Fixing centres suitable for M10 bolts

60/1540
Allow for gap behind plinth for covers and screws. Applies to both left and right hand ends.
SKU No. APC Service UPS Dimensions HxWxD Weight [lbs/

Bypass Panel [inch/mm] kg]
SL0901487 SBP-175A-PR 60kW - 480V 64/1632 x 60/1540 x 16/ 551/250
408
80kW - 480V
NOTICE!
φ “phase”
CAUTION!
Wiring
Select wire size based on the data in the Appendix Table 1, and the ampacities in Table 2 of
this manual, a reprint of Table 310-16 and associated notes of the National Electrical Code
(NFPA 70).
990-4048

Options/Accessories
6.3 Relay Board
Relays
All relays are “fail safe”: in alarm modes, relay coil will be de-energized.
Relay shown in alarm position
1
Maximum load: 8.0A – 250VAC
2
0.3A – 60VDC
3
Minimum load: 0.05A – 6VAC
0.05A – 6VDC
6.3.1 Relay Board Functions
NOTICE!
If “communication to controller lost” alarm is active, ALL relays will indicate failure.
990-4048

Options/Accessories
Relay Number Message Alarm Trigging Events

1 ## Utility Outside Utility voltage RMS value outside tolerance
(X002) Tolerance Utility wave form (fast detector) outside tolerance
Utility frequency outside limits
2 ## Bypass Outside Bypass voltage RMS value outside tolerance
(X003) Tolerance Bypass wave form (fast detector) outside tolerance
Bypass frequency outside tolerance
3 ## Output Outside Output voltage RMS value outside tolerance
(X004) Tolerance Output wave form (fast detector) outside tolerance
Output frequency outside tolerance
4 System Overload Output load over 100%
(X005) Delta inverter current limiter active
Main inverter current limiter active
5 (X006) Fan Fault Blocked or faulty fan
6 High Equipment Static switch temperature too high
(X007) Temperature or Main inverter failure (temperature too high or fuse blown)
Inverter Fuse Blown Delta inverter temperature too high
Magnetics temperature too high
Isolation transformer optional temperature too high
Battery temperature too high
7 (X008) Battery Breaker Box Battery Breaker Box battery OFF
Battery OFF
8 (X009) Normal Operation UPS running in normal operation (Status)
9 ## Battery Operation UPS running in battery operation (Status)
(X010)
10 ## Bypass Operation UPS running in bypass operation (Status)
(X011)
11 ## Stand-by Operation UPS in stand-by mode
(X012) (Hot stand-by, parallel systems only)
12 Service Bypass Service bypass switch active
(X013) Operation
13 ## Boost Charge UPS boost charging on battery
(X014) Operation
14 Battery Voltage Outside DC voltage too high (shut down)
(X015) Tolerance DC voltage under warning level
DC voltage too low (shut down)
15 Battery Condition Fault ABM detected battery weak
(X016) ABM detected defective battery
(ABM = Advanced Battery Monitor)
16 ## Common Fault All alarms as mentioned above
(X017) (except relays 8+9+10+11)
Internal power supply fault
System locked in operation mode
Internal memory fault
Internal communication fault
## Delay programmable in 282828 stack “Common fault delay”. Settings 0,10,20,30 seconds.
See section 5.2: System configuration.
990-4048

Options/Accessories
NOTICE!
Alarm Trigging Events 1-2-3-9-10-11-13 activates the corresponding alarm relay after the delay.
Alarm Trigging Events 4-5-6-7-8-12-14-15 activates the corresponding alarm relay momentarily.
Common fault relay 16 is activated at the same time as relay 1-2-3-4-5-6-7-12-13-14-15, or in

any of the below situations:
• Internal power supply fault
• System locked in operation mode
• Internal memory fault
• Internal communication fault
6.3.2 Cable Sizes
Cable sizes 24 AWG - 12 AWG are suitable. Use copper conductors only. Cable sizes depend on
current demand and ambient temperature.
6.4 Seismic Anchoring
6.4.1 Mounting Seismic Anchoring without Conduit Box
8 holes for Ø 0.4 inch/10mm bolts to be drilled on installation site according to dimensioned
sketch below.
The 4 seismic anchoring squares may be loosely tightened in holes prior to UPS installation.
Position UPS and tighten squares in holes and in UPS feet.
Or:
1) Drill holes, position UPS and tighten the 4 squares in holes and in UPS feet. In a 39.37 inch
/1000 mm cabinet, seismic anchoring may be bolted in either the 4 extreme right/left feet or
in the 2 middle feet plus the 2 right or left feet.
2) Position seismic anchoring square and fasten bolt elements: bolt (1), 2 plain washers (2),
string washer (3), nut (4), as illustrated below:
6.4.1.3 Seismic Anchoring 39.37 inch/1000 mm Cabinet Mounted under Frame
NOTICE!
Tighten all bolts in the 4 squares, both in floor and in UPS feet. Floor bolts not enclosed.
990-4048

Options/Accessories
(Measurements in inch/mm)
Rear
Front
6.4.1.4 Seismic Anchoring 39.37 inch /1000 mm Cabinet Mounted outside Frame
Rear
Front
990-4048

Options/Accessories
6.4.1.5 Mounting Seismic Anchoring with Conduit Box
Conduit box is located on UPS installation site. Follow mounting procedure described in the
section Mounting Seismic Anchoring without Conduit Box in this manual.
6.4.1.6 Seismic Anchoring for 39.37 inch/1000 mm Cabinet with Conduit Box
Rear
Front
6.5 NEMA 12 Cover
6.5.1 Mounting NEMA 12 Cover

• Remove front cover as described in section 4.1 for 23.62 inch/600 mm cabinet and
39.37 inch/1000 mm cabinet.
• Remove top covers. Covers are fixed with screws from below near cabinet front.
• Replace locking screw and metal locking washer for top entry with locking screw (1)
and metal locking washer (2) for narrow top cover (3).
• Connect earth cable from top entry and fasten clips (4) on narrow top cover.
• Unscrew 2 screws from wide top cover (3).
• Mount 2 distance stays (5) with plastic locking washer (6), plain washer (7), spring
washer (8), and nut (9) on narrow and wide top cover.
• Mount both top covers on system, connect both earth cables and lock both top covers
with locking screws *)
• Mount the NEMA 12 cover with plain washer (10), spring washer (11) and screw (12)
on the 4 distance stays.
990-4048

Options/Accessories
*) 39.37 inch/1000 mm cabinet has no top entry. Mount 4 distance stays on top cover.
Front view with NEMA 12 cover
6.5.1.1 UPS with NEMA 12 cover, 39.37 inch/1000 mm Cabinet
Front view
990-4048

Options/Accessories
6.5.1.2 UPS with NEMA12 Cover, 39.37 inch/1000 mm Cabinet
Side view
6.6 Remote Display
With the remote display unit data may be displayed at distances of up to 25m from UPS. For
extended communication distance, see below.
Remote display may easily be connected to UPS via one of the two serial communication ports
on the communication interface board.
To obtain a transmission distance of up to 3.2km normal RS232C signal levels must be

converted to a long distance communication standard. The converter must be placed outside
the UPS cabinet.
6.6.1 Extension of Remote Display Communication Distance
The remote display communicates with the UPS through a 3-wire RS232 interface. The remote
display is a DTE (Data Terminal Equipment) employing a SUB-D 9-pin female connector.
Communication speed: 9600 bps.
990-4048

Options/Accessories
For communication distances, see table below. Insert converters if longer distances are
necessary, or if communication cables are led through magnetically noisy areas. Converters
must comply with local regulations
Remote Display Communication Extensions
Standard Short-haul
(RS232) Modem Async
Max. distance 80/25 ft/m 10000/3200 ft/m
Converter Manufacture No converter BLACK BOX

Art. Code ME800A-R2
RS232 BLACK BOX connector Sub-D 25-pin female
BLACK BOX interconnector 4-screw terminal
Two converter boxes are required for a communication distance extension: One
box near the UPS for the conversion from RS232C to a long distance communication standard,
and another box at the other end to convert back to RS232C, which is to be connected to the
Remote Display. The converter provides optical signal isolation. Both converter boxes must be
supplied by an uninterruptible power source.
6.6.1.1 Connections Without Converter
Connect a 25-pin female Sub-D and a 9-pin male Sub-D connector with a 3-wire shielded cable,
as shown in table below. Connect shield at one end only.
Pin Connection for Interconnection Cable (without converter)
Host (DTE) Remote Display (DTE)
25-pin female 9-pin male

pin No. pin No.
2 (TXD) 2 (RXD)
3 (RXD) 3 (TXD)
7 (GND) 5 (GND)
House (shield) No Connection
6.6.1.2 Connections With Converter
Connections to be made according to converter manual.
Pin connection – Example only:
Pin Connections for cable Pin connection for cable from

from host to ME800A-R2. ME800A-R2 to Remote Display
990-4048

Options/Accessories
Host ME800A-R2 ME800A-R2 Remote Display

(DTE) (DCE) (DCE) (DTE)
25-pin female 25-pin male 25-pin male 9-pin male

pin No. pin No pin No pin No
2 (TXD) 3 3 2 (RXD)
3 (RXD) 2 2 3 (TXD)
7 (GND) 7 7 5 (GND)
House (Shield) No connection No connection House (Shield)
The ME800A-R2 must be set up as a DCE with no RTS/DTR control.
The interconnection cable between the two ME800A-R2 boxes is a 4-wire twisted pair
telephone cable with or without shield. The shield improves noise immunity but reduces
maximum communication distance.
6.6.2 Remote Display Installation
6.6.2.1 Connecting RS232C and Utility Adapter
CAUTION!
Wiring for alarm and signal circuit field to be rated 300V (minimum).
Rear view Rear view Front view
screws
DP9-F Utility adapter

Cable entry from
bottom and rear
1. Turn 180° to loosen the 4 screws 3. Mount back plate

2. Remove front cover 4. Connect cables
990-4048

Options/Accessories
6.6.2.2 Remote Display Power Supply
The remote display is supplied by normal AC power with no battery back-up. For UPS data
transmission to remote display to remain unaffected during power failure, the remote display
must be supplied from an uninterruptible power source.
Converters used to extend communication distance must also be supplied from uninterruptible
power sources.
6.6.2.3 Remote Display Cables
RS232C to RS232C cable:
APC Silcon, DB25-F Remote Display, DB9-M
Connect shield at one end only!

Rating: Refer to Local/National electrical codes.
Communication voltage ±15VDC
6.6.3 Remote Display Use
The remote display is an inactive unit unable to influence the operation of the UPS: Some of
the alarms visible on the internal display are also available on the remote display (See the
Alarm section in the APC Silcon User Guide).
6.6.3.1 Initiating the Remote Display
After having connected the supply the display will show:
Remote Display: “APC Silcon UPS”
6.6.3.2 Communication Fault
Communication fault between UPS and remote display will appear in the display as follows:
“Data transmission interrupted”
6.6.3.3 Remote Display Setting
Use # Stack to select language and type of UPS connected to remote display.
Parameter Setting Comments

Language GB,D,F,DK, S, SF,NL, PL, CZ, Language
E, P, SK, H, I
Host SDC charger, DP300E, 300E Type of UPS connected to
remote display
990-4048

Options/Accessories
6.6.3.4 Operation
See Operation section in the APC Silcon User Guide.
6.6.3.5 Display of Measured Value
See Display of Measured Value in the APC Silcon User Guide.

Time reading and utility 2 current not visible from remote display.
6.6.3.6 Alarms
See Alarm section in the APC Silcon User Guide.
6.7 Isolation Transformer Module
Isolation transformer modules can be used in the following configurations:

1. Between utility supply and UPS input, in 3-phase Delta-service systems, and in systems
with grounded phase or grounded at midpoint of 2 phases.
2. Between utility supply and UPS input for galvanic isolation
3. Between UPS output and load for galvanic isolation
4. Between UPS output and load when voltage stepping is required
Do not use switch gear to bypass isolation transformers. If bypassed, damaging circulation
currents may occur, even with a unity turn ratio.
Coupling Methods:
Configure isolation transformers as Delta-WYE with accessible neutral (Dyn11).
CAUTION!
CAUTION!
At 100% switch mode load, the neutral must be rated for 173% output phase current.
Recommended use:
• 3 wires in/out
• 3 wires in/4 wires out
• 4 wires in/out
NOTICE!
All external cable dimensions are recommeded sizes only.
6.7.1 Requirements on Site
All isolation transformer parts are accessible from front or top (cable entries accessible from
bottom). Isolation transformer may be placed close to walls, allowing free space for the front
door to open. Allow free space for ventilation slots for sufficient cooling.
Do not expose isolation transformers to direct sunlight.
990-4048

Options/Accessories
NOTICE!
NOTICE!
φ “phase”
NOTICE!
Terminals marked and are electrically connected to the terminal marked “E”.
6.7.2 Footprint
Recommended cable routing
Rear
Output
Power Cable Entry
Power Cable Entry
Input
Temperature
Sensor
Front
990-4048

Options/Accessories
6.7.3 Connecting Isolation Transformer
Remove screws to open front door for access to cable terminals. Lifting off front cover,
remember earth wire on rear side.
23.62 inch/600 mm Cabinet front view door open and Conduit Box for 23.62 inch/600
mm Cabinet
Inside view of left side
Input/Output Field
Temperature
Alarm
Front Cover Output
Fuses
Utility Output Bonding Jumper
Rear
AC cables
Communication
cables
DC
cables
Front
Remember to remount front cover (and earth wire) before starting up system.
The Conduit Box is placed under the Isolation Transformer Cabinet, the solid plate facing to
the rear, and perforated plate facing to the front.
Conduits can be attached to the rear side of the conduit box, containing cable channels to
separate AC, DC and communication cables.
990-4048

Options/Accessories
NOTICE!
Supply transformer from 3-wire Delta or WYE-service.
CAUTION!
Check correct phase connection of inputs and outputs. Max. power cables size: 250 kcmil.
NOTICE!
Gland plate in bottom of system must be mounted.
NOTICE!
φ “phase”
NOTICE!
Terminals marked and are electrically connected to the terminal marked “E”.
Wiring
Select wire size based on the data in the Appendix Table 1, and the ampacities in Table 2 of
this manual, a reprint of Table 310-16 and associated notes of the National Electrical Code
(NFPA 70).
6.7.3.1 External Temperature Alarm Cable
Voltage rating 600V. Cable sizes ranging from 18-14 AWG.
990-4048

Options/Accessories
6.7.4 Isolation Transformer - Diagram Delta WYE Configuration (Dyn11)
6.7.5 Grounding of Isolation Transformer
6.7.5.1 System Grounding
a) If not already mounted, mount bounding jumper between output terminal X002:N and
X002:E
Bonding jumper not required on isolation transformer as X002:N and X002:E are common
terminals
b) Output terminal X002:E marked “Grounding Electrode Terminal” is connected via

grounding electrode conductor to local grounding electrode according to NEC1999 250-26.
6.7.5.2 Equipment Grounding
a) Terminal marked for equipment grounding.
990-4048

Options/Accessories
6.7.6 Wiring up UPS system with Optional Dyn11 Isolation Transformer
6.7.6.1 UPS with 1-module SBP and Isolation Transformer Module at Output, Single
Utility 3-wire Grounded WYE-Service
Load
Grounding
electrode
Transformer
Isolation
*
Module
Grounding
electrode
System
Output
*) Terminals marked “E” and “G” are connected internally in the UPS and in the Isolation Transformer

APC Silcon
UPS
System
input
WARNING!
The phaseshifting Dyn11 isolation transformer ensures galvanic isolation between utility supply
and load. To avoid damaging circulation currents and to prevent load from loosing galvanic
isolation, do not bypass isolation transformer.
NOTICE!
Grounding electrode for UPS and isolation transformer may be the same.
990-4048

Isolation Load
Transformer
Module APC 1-module Service Bypass Panel
*
System System
input Output
Grounding
electrode
Utility 3-wire Grounded WYE-service

APC Silcon System Integration Interface *
UPS
*) Terminals marked “E” and “G” are connected internally in the UPS and in the Isolation Transformer
6.7.6.2 UPS with 1-module SBP and Isolation Transformer Module at Input, Single
990-4048
Options/Accessories
83
84
990-4048
Options/Accessories
Isolation
Transformer Load
APC 1-module Service Bypass Panel Module
*
System System
input output
Grounding
electrode
Utility 4-wire Grounded WYE-service

*
APC Silcon
UPS
*) Terminals marked "E" and "G" are connected internally in the UPS and in the Isolation transfomer.
6.7.6.3 UPS with 1-module SBP and Isolation Transformer Module at Output Single

Options/Accessories
6.7.7 Top Cable Entry Modules
6.7.7.1 Top Cable Entry for (39.37 inch/1000 mm Cabinet) 60kW, 80kW 480V
Cable entry module
Top Cable Entry
4.69/119
External
Output Utility DC
25.54/674 in/mm
13.74/349 in/mm
3.82/97 in/mm
Utility input
External DC
8.15/207 in/mm
External DC
Output
Side view of top

Cable Entry Module
NOTICE!
For top cable entry modules for 39. 37 inch/1000 mm cabinets allow 3 ft. of free space on left
side for cable connection.
990-4048

Options/Accessories
6.7.7.2 External Connection 60kW, 80kW 208V (39.37 inch/1000 mm Cabinet)
Cable entry module
Top Cable Entry
4.69/119
25.54/674 in/mm
13.74/349 in/mm
3.82/97 in/mm
Utility input
External DC
8.15/207 in/mm
External DC
Output
Side view of top Cable Entry Module
990-4048

Options/Accessories
6.7.7.3 Top Cable Entry Module for Isolation Transformer Module
Output
Input
Temperature
3.93/100 in/mm
990-4048

Options/Accessories
6.8 Intersystem Synchronization Unit
Intersystem Synchronization Unit System (ISU System)

The ISU system consists of inter-connected ISUs. One ISU system may consist of up to 5 ISUs,
regardles of ISU configuration. The ISU system synchronizes the voltage of parallel operation
systems running in battery operation.
The ISU system may also include one or more external synchronization sources,
e.g. a gen-set or a non-APC Silcon UPS system.
Synchronization accuracy of the ISU is better than 2o.
Schematic overview of ISU system (example):
UPS 1B UPS 2B
Parallel Parallel
Operation Operation
System 1 System 2
UPS 1A UPS 1C UPS 2A UPS 2C
ISU ISU
1 2
ISU
ISU System 4
UPS 4
ISU ISU Ext.

3 5 sync
Source
Parallel
Operation
System 3
UPS 3A UPS 3C
UPS 3B
Intersystem Synchronization Unit (ISU)

The ISU is an active part of an ISU system, serving as the interface to the sources and the ISU
system.
The ISU can be connected to a parallel UPS configuration, using the standard parallel
communication controller in the parallel operation system.
(See Intersystem Synchronization Unit User’s Manual for further details.)
990-4048

System Specifications
7.0 System Specifications
7.1 Technical Data
Voltage 3x208V / 3x220V / 3x480V
Voltage tolerance ±15% (220V: +10/-15%)

Normal operation ±10%
Bypass operation ±4, 6, 8% (programmable)
60Hz
Frequency ±6% standard
Input
±0.5-8% (programmable)
Load 25% min. 0.97

Input Power Factor
Load 100% min. 0.99
Current distortion Max. 5%
Voltage 3x208V / 3x220V / 3x480V
±1% static, symmetrical load

Voltage tolerance ±3% static, asymmetrical load
±5% 0-100% load step
Max. 3%, linear load

Voltage distortion
Max. 5%, non-linear load
Output Load power factor 0.9 lead to 0.8 lag
60Hz (utility synchronized)

Frequency
±0.1% free running
Overload capacity:
Normal operation 200% - 60 secs.
Normal operation 125% - 10 min.
Battery operation 150% - 30 secs.
Bypass operation 125% - cont.
0-40°C/32-104°F
Ambient temperature (Above 25°C/77°F battery life time
is reduced)
Humidity Max. 95%, non condensing

General Protection class NEMA 1
Safety UL 1778
Emission and Immunity FCC ClassA
Static bypass switch Built-in
Auto restart Programmable
Economy mode Programmable
990-4048

Warranty
8.0 Warranty
8.1 APC Silcon Series® Limited Factory Warranty
APC warrants that the unit, when properly installed and commissioned by APC or APC authorized
service personnel, shall be free from defects in materials and workmanship for a period of (1) year
from the date of installation or maximum 18 months after manufacturing. In the event that the unit
fails to meet the foregoing warranty, APC shall for a period of one (1) year repair or replace any
defective parts, without charge for on-site labor and travel if trained & authorized APC personnel
has conducted start-up of the unit.
An APC Start-Up Service must be performed/completed by APC or APC authorized service

personnel or the on-site factory warranty will be voided and replacement of defective parts only will
be covered. APC shall have no liability and no obligation to repair the installed unit if non-authorized
APC personnel performed the start-up and such start-up caused the unit to be defective.
APC SHALL NOT BE LIABLE UNDER THE WARRANTY IF ITS TESTING AND EXAMINATION
DISCLOSE THAT THE ALLEGED DEFECT IN THE PRODUCT DOES NOT EXIST OR WAS
CAUSED BY PURCHASER’S OR ANY THIRD PERSON’S MISUSE, NEGLIGENCE, IMPROPER
INSTALLATION OR TESTING, UNAUTHORIZED ATTEMPTS TO REPAIR OR MODIFY, OR ANY
OTHER CAUSE BEYOND THE RANGE OF THE INTENDED USE, OR BY ACCIDENT, FIRE,
LIGHTNING OR OTHER HAZARD.
THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR

OTHERWISE, OF PRODUCTS SOLD, SERVICED OR FURNISHED UNDER THIS AGREEMENT
OR IN CONNECTION HEREWITH. APC DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY, SATISFACTION AND FITNESS FOR A PARTICULAR PURPOSE. APC’S
EXPRESS WARRANTIES WILL NOT BE ENLARGED, DIMINISHED, OR AFFECTED BY AND NO
OBLIGATION OR LIABILITY WILL ARISE OUT OF, APC’S RENDERING OF TECHNICAL OR
OTHER ADVICE OR SERVICE IN CONNECTION WITH THE PRODUCTS. THE FOREGOING
WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES
AND REMEDIES. THE WARRANTIES SET FORTH ABOVE, CONSTITUTE APC’S SOLE
LIABILITY AND PURCHASER’S EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH
WARRANTIES. APC’S WARRANTIES RUN ONLY TO PURCHASER AND ARE NOT EXTENDED
TO ANY THIRD PARTIES.
IN NO EVENT SHALL APC, ITS OFFICERS, DIRECTORS, AFFILIATES OR EMPLOYEES BE

LIABLE FOR ANY FORM OF INDIRECT, SPECIAL, CONSEQUENTIAL OR PUNITIVE
DAMAGES, ARISING OUT OF THE USE, SERVICE OR INSTALLATION, OF THE PRODUCTS,
WHETHER SUCH DAMAGES ARISE IN CONTRACT OR TORT, IRRESPECTIVE OF FAULT,
NEGLIGENCE OR STRICT LIABILITY OR WHETHER APC HAS BEEN ADVISED IN ADVANCE
OF THE POSSIBILITY OF SUCH DAMAGES.
990-4048

Appendix
9.0 Appendix
9.1 Table 1 - Installation Planning Data
Service Q3
(3 Phase, 3 or 4 wire Service Bypass Panel
grounded Wye)
Load
(3 Phase,
Q1 Q2 3 or 4
Wire)
Output
Main Input Breaker*
Breaker*
UPS Module
Field Field
Wiring* Wiring*
Battery Bank
* Not supplied by APC

Input must be limited to less than 30 kAIC
Installation Planning Data

APC Silcon Series
AC Input (208V) Battery System DC AC Output (208V)
Power rating Service Load side Heat
Source P (kW) I (A) Min. Input Over- Full INom IMax Over- Rejec-
Cable current Vn load Disch Disch In current tion
kW kVA Pf V Hz Nom. Max. Nom. Max. (per phase) Protection* (Vdc) P(kW) (A) (A) (A) Protection1 kBTU/hr
60 60 1 208 60 63.2 69.9 175.4 193.0 1 x 250 mcm 225AT 2x192 64.3 166 194 167.0 225AT 10.918
80 80 1 208 60 84.1 92.8 233.4 257.0 1x500 mcm 300AT 2x192 85.5 220 258 222.0 250AT 13.989
AC Input (480V) Battery System DC AC Output (480V)
60 60 1 480 60 63.8 69.2 76.7 84.0 1 x 2AWG 100AT 2x384 64.9 82 99 72 80AT 12.966
80 80 1 480 60 84.2 92.2 101.3 112.0 1 x 1/0 125AT 2x384 86.2 114 132 96 110AT 14.33
Notes 1 2 3,6,8,A,B,C,D 4,7,9,D 5 6,10 6,11 4,6,8,D 12
* Not provided by APC
Class J-fast acting in accordance with UL248-8.
Notes:
1. Nominal (Nom) Input current based on rated load.

2. Maximum (Max) Input current based on full battery recharge + nominal load.
3. Recommendation: Input and Output cables run in separate conduits.
4. Suggested Input overcurrent protection based on continuous full load.
Maximum Input current. Suggested Load Side Overcurrent Protection based on Nominal current.
Breakers sized per NEC 220-3 and NEC 240-3(b). 80% rated breakers assumed. Trip rating based on
NEC 240-6(a) standard breaker sizes.
5. Nominal battery voltage assumed to be 2.0 volts/cell (lead technology).
6. Recommendation: All cables should be sized in accordance with NEC 210-19 FPN No. 4
branch feeder voltage drop of 3%. Voltage drop not considered in above chart. Application
990-4048

Appendix
specific Input Cable ampacities may vary from above chart.
7. Breaker/Fuse selection based on Nom Input current is acceptable provided battery recharge time is
short.
Consult factory for application specific assistance.
8. Grounding conductor ampacities: Refer to NEC Article 250-122 and NEC Table 250-122.
Neutral conductors ampacities: Refer to NEC Article 310-15.
9. All wiring to be in accordance with all applicable national and/or local electrical codes.
10. Nominal Battery Discharge current based on full rated load, and nominal Battery voltage.
11. Maximum Battery Discharge current based on full rated load at end of Discharge.
12. Heat rejection calculated at nominal full load capacity.
A. Not more than 3 current carrying conductors in raceway assumed; ambient temperature of 30°C
(86°F) assumed. Cable ampacity next size above Overcurrent Protection provided by others.
B. Temperature rating of conductors: 90°C (194°F). Reference Table 310-16 of NEC, 75°C column,
using copper conductors. 75°C (167°F) cable terminal connectors assumed.
C. Reference: NEC handbook 1999. Consult local codes for possible variations.
D. All cable and breaker/fuse ratings are supplied as guidelines only. These guidelines are minimum
recommendations only not substitutes for review and compliance with NEC and local codes.
Consult with your licensed engineer for site specific applications.
9.2 Table 2 – Table 310-16
Allowable Ampacities of Insulated Conductors rated 0-2000 Volts, 60° to 90°C (140° to
194°F)1
Not More than Three Conductors in Raceway or Cable or Earth (Directly Buried), based on Ambient
Temperature of 30° (86°F)
Size Temperature Rating of Conductor (See Table 310-13) Size

60°C 75°C 90°C 60°C 75°C 90°C
(140°F) (167°F) (194°F) (140°F) (167°F) (194°F)
Types Types Types Types Types Types
TW FEPW, TBS,SA, TW RH, TBS,SA
UF RH,RHW, SIS,FEP, UF RHW, SIS,
THHW, FEPB,MI, THHW, THHN,
THW, RHH,RHW-2 THW, THHW,
AWG THWN, THHN, THWN, THW-2, AWG
or XHHW, THHW, XHHW, THWN-2, or
kcmil USE, ZW THW-2, USE RHH, kcmil
THWN-2, RHW-2,
USE-2, USE-2,
XHH,XHHW, XHH,
XHHW-2, XHHW,
ZW-2 XHHW-2,
ZW-2
Copper Aluminum or Copper-Clad
[A] Aluminum [A]
18 – – 14 – – – –
16 – – 18 – – – –
14* 20 20 25 – – – –
12* 25 25 30 20 20 25 12*
10* 30 35 40 25 30 35 10*
8* 40 50 55 30 40 45 8
6 55 65 75 40 50 60 6
4 70 85 95 55 65 75 4
3 85 100 110 65 75 85 3
2 95 115 130 75 90 100 2
1 110 130 150 85 100 115 1
990-4048

Appendix
1/0 125 150 170 100 120 135 1/0

2/0 145 175 195 115 135 150 2/0
3/0 165 200 225 130 155 175 3/0
4/0 195 230 260 150 180 205 4/0
250 215 255 290 170 205 230 250
300 240 285 320 190 230 255 300
350 260 310 350 210 250 280 350
400 280 335 380 225 270 305 400
500 320 380 430 260 310 350 500
600 355 420 475 285 340 385 600
700 385 460 520 310 375 420 700
750 400 475 535 320 385 435 750
800 410 490 555 330 395 450 800
900 435 520 585 355 425 480 900
1000 455 545 615 375 445 500 1000
1250 495 590 665 405 485 545 1250
1500 520 625 705 435 520 585 1500
1750 545 650 735 455 545 615 1750
2000 560 665 750 470 560 630 2000
CORRECTION FACTORS
Ambi- For ambient temperatures other than 30°C (86°F), multiply the allowable Ambient
ent ampacities shown above by the appropriate factor shown below. Temp.
Temp. (°F)
(°C)
21-25 1.08 1.05 1.04 1.08 1.05 1.04 70-77
26-30 1.00 1.00 1.00 1.00 1.00 1.00 78-86
31-35 0.91 0.94 0.96 0.91 0.94 0.96 87-95
36-40 0.82 0.88 0.91 0.82 0.88 0.91 96-104
41-45 0.71 0.82 0.87 0.71 0.82 0.87 105-113
46-50 0.58 0.75 0.82 0.58 0.75 0.82 114-122
51-55 0.41 0.67 0.76 0.41 0.67 0.76 123-131
56-60 – 0.58 0.71 – 0.58 0.71 132-140
61-70 – 0.33 0.58 – 0.33 0.58 141-158
71-80 – – 0.41 – - 0.41 159-176
1)
Reprinted with permisson of NFPA 70 - 1999, National Electrical Code ®, copyright © 2000. This reprinted material is not
the complete and official position of the NFPA on the referenced subject, which is represented only by the standard in its
entirety.
990-4048

How to Contact APC
10.0 How to Contact APC
APC Corporate
132 Fairgrounds Road
West Kingston, RI 02892
USA
Telephone: 401 789-5735

Fax: 401 789-3710
PowerFax™: 800 347-FAXX
Pre-sales Technical Support

877-474-5266 (1-877-4Silcon)
Post-sales Technical Support

877-287-7835 (1-877-2UPS-TEK)
Web: www.apcc.com/support/contact/contact_support.cfm
APC Denmark
Silcon Allé
DK-6000 Kolding
Denmark
Telephone: + 45 75 54 22 55
Fax: + 45 72 19 03 50
Pre-sales Technical Support

+ 45 72 19 04 90
Post-sales Technical Support

+ 353 91 70 2000
Web: www.apcc.com/support/contact/contact_support.cfm
990-4048

APC Silcon 60-80kW 208/480V UPS Installation Guide

Uploaded by

Copyright:

Available Formats

APC Silcon 60-80kW 208/480V UPS Installation Guide

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

APC Silcon 60-80kW 208/480V UPS Installation Guide

Uploaded by

Copyright:

Available Formats

APC Silcon 60-80kW

Copyright ©2000 APC Denmark ApS

Information in this document is subject to

Safety Symbols used in this manual:

NOTICE! Read and pay attention to this important information.

TEST BEFORE YOU TOUCH!

2 Installation Guide APC Silcon 60-80kW 208/480V UPS

Installation Guide APC Silcon 60-80kW 208/480V UPS 3

4 Installation Guide APC Silcon 60-80kW 208/480V UPS

Installation Guide APC Silcon 60-80kW 208/480V UPS 5

1.1 Tools and Equipment

6 Installation Guide APC Silcon 60-80kW 208/480V UPS

2.0 Unpacking/Identification of Equipment

Installation Guide APC Silcon 60-80kW 208/480V UPS 7

Copy of type label 208V

8 Installation Guide APC Silcon 60-80kW 208/480V UPS

Copy of type label 480V

Installation Guide APC Silcon 60-80kW 208/480V UPS 9

Main UPS system

Service Bypass Panel

10 Installation Guide APC Silcon 60-80kW 208/480V UPS

External Battery Breaker Box

Battery Cabinet UPS

Installation Guide APC Silcon 60-80kW 208/480V UPS 11

12 Installation Guide APC Silcon 60-80kW 208/480V UPS

3.1 Requirements on Site

3.2 Dimensions and Weight

3.2.1 UPS Dimensions and Weight of UPS

SKU No. UPS Height Width Depth Weight

39.37/1000 inch/mm wide

Installation Guide APC Silcon 60-80kW 208/480V UPS 13

3.3.1 39.37 in/1000 mm Cabinet 60kW, 80kW 480V

Cable Entry Locations

Power cable entry

14 Installation Guide APC Silcon 60-80kW 208/480V UPS

3.3.2 39.37/1000 inch/mm 208V

Cable Entry Locations

Power cable entry

Installation Guide APC Silcon 60-80kW 208/480V UPS 15

4.0 External Connection

4.1 Connecting the UPS (208V/480V)

4.1.1 Installing Conduit Boxes

16 Installation Guide APC Silcon 60-80kW 208/480V UPS

Installation Guide APC Silcon 60-80kW 208/480V UPS 17

4.1.2 Connecting Cable Terminals

Inside view of left side 480V

Utility Bonding jumper

18 Installation Guide APC Silcon 60-80kW 208/480V UPS

Input, output and DC cables are routed in separate conduits.

“risk of electric shock”

Terminal for Equipment Grounding Conductor

“E” Terminal for Grounding Electrode Conductor

Installation Guide APC Silcon 60-80kW 208/480V UPS 19

4.1.3 Cable Terminal Connections (208V)

• Verify all power connections are tight

20 Installation Guide APC Silcon 60-80kW 208/480V UPS

4.1.4 Connection Terminals

Terminals – 208V Version

Terminal Input Battery Output PE System Earth