Puley
Puley
Puley
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Tandem Pulley Drive with Intermeshing Gears
creates a larger contact surface between the belt
and the rollers.
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Belt Take-up Systems
Options:
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Options:
Options:
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Gravity weighted chain sprocket arrangement (sprockets keyed to shaft).
Note: All support rollers should be free to rotate and set horizontally and perpendicular to the centre
line of the conveyor / belt. The roller spacing should be sufficiently close to ensure that the belt lies
flat without the need for increased belt tension. The roller diameters normally vary between 50mm
and 150mm dependent upon on the width of the belt and the mesh size. In general the smaller the
mesh cross wire pitch the smaller the roller diameter and conversely when the cross wire pitch is
large then the greater the roller diameter needs to be. However they should have sufficient diameter
to suit the width of the belt and application without deflection.
Direc on of Belt Travel
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Straight In-line Staggered Wear Strips
* * * *
* Ensure adequate clearance between the belt edge and any frame construction to prevent
belt edge contact during use.
Note: It is recommended that all wear strip surfaces are faced with low friction material
where possible.
All support rollers should be free to rotate and set horizontally and perpendicular to the
centre line of the conveyor / belt. In general diameters vary between 50mm and 150mm.
The diameter is governed by the cross wire mesh pitch. The smaller the mesh pitch then the
smaller the roller diameter and conversely the larger the pitch the larger the roller diameter.
However they should have sufficient diameter to suit the width of the belt and application
without deflection. The spacing can vary between 900mm and 3mtrs, however to limit the
catenary belt sag between rollers and belt tension minimise the spacing. The catenary belt
sag between rollers also acts as a natural belt take-up mechanism.
Suggested roller mounting: One end to have a pillow block bearing placed on vertical plane
with the other end placed in a horizontal plane – both to be adjustable using slots in the
conveyor frame structure. This allows the rollers to be adjustable in both vertical and hori-
zontal planes to ensure true alignment of the rollers and the ability to adjust the rollers as
necessary to track the belt. For belt tracking procedure refer to the “Friction Driven Mesh
Belt Tracking” within the Support Info tab.
It is also possible to use a combination of chevron/straight wear strips & free to rotate roll-
ers however you should ensure that there enough length at the infeed underside to accom-
modate the tracking adjustment rollers.
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Belt tracking can also be achieved by use of Hyperbolic rollers placed at the edge of the belt
as shown in the diagram below but must only be used when the normal tracking by adjusta-
ble return support rollers cannot be used. Hyperbolic rollers give a longer contact face with
the edge of the belt versus standard vertical rollers which only have a single point of belt
edge contact. Belt edge wear may increase with the use of hyperbolic rollers due to the dif-
ferent roller circumferential contact points with the roller.
Normal adjustable Hyperbolic edge
support rollers rollers
Roller Guidelines
Drive & Idle Infeed Roller
These should be of plain parallel design without edge flanges and have an overall minimum
width as follows:-
The suggested diameters of rollers under tension with at least 30° of contact wrap are as follows:-
Process conveyors up to 815°C (belt no hotter than 260°C when wrapped around any roller):
Minimum: 15 x the effective cross wire pitch of the belt or larger (low loaded, short, low
tension systems).
Recommended: 30 x the effective cross wire pitch of the belt or larger (medium to higher
loaded belt systems).
Note: These rollers should be as large as practically possible which will maximise the belt
contact with the rollers. This in turn will minimise the necessary belt tension to maintain a
non-slip drive. Low belt tension will prolong belt life. This will also create a more positive
belt tracking arrangement.
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Take-up & Snub Rollers
These should be of plain parallel design without edge flanges and have an overall minimum
width as follows:-
Process conveyors up to 815°C (belt no hotter than 260°C when wrapped around any roller):
Minimum: 5 x the effective cross wire pitch of the belt (low loaded systems).
Recommended: 10 x the effective cross wire pitch of the belt or larger (medium to higher
loaded belt systems).
Note: Where the take-up roller is at the infeed end of the conveyor refer to the “Drive & Idle
Roller” conditions above.
Roller Limitations
• Where conveyor design or process limit the roller diameter it will be necessary to es-
tablish the cross wire pitch by means of the limitations on roller diameter.
• The roller diameters above are suggested only to prevent damage to the belt and do
not necessarily indicate the diameter for proper belt drive in terms of the application.
Contact Wire Belt Technical Sales for a full assessment of your proposed conveyor ap-
plication.
• Always maximise the roller diameter where possible to ensure the best performance
from the belt.
• Do not use flanged rollers in any part of the belt circuit as a means of belt tracking. The
belt will climb the flanges and cause permanent belt edge damage.
• Do not use crowned rollers as this will stretch the belt centre causing permanent dam-
age.
• As many Cordweave belts are woven tightly flexibility is limited. Please contact Wire
Belt Technical Sales to confirm the appropriate roller sizes to suit.
Roller Material
• Steel
• Steel with high friction material – brake lining materials or similar.
• Steel with rubber, neoprene or similar lagging material having a shore hardness of ≈60.
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Conveyor Frame Construction
• Do not allow sharp framework parts to come into contact with the edges of the belt.
• Ensure adequate clearance between the edges of the belt and any near framework
parts. As a general rule the longer the conveyor the greater the clearance needs to be.
• Do not track the belt with static edge guides. Tracking is achieved by adjustment of the
belt support rollers – see “Friction Driven Mesh Belt Tracking” within the Support Info
tab of the website.
• Ensure all rollers are horizontally set and at 90° to the line of travel.
• Any bed support for the belt should also be horizontally set with the surface aligning
with the surface of the adjacent roller(s), or lower.
• Always taper down the leading edges of any belt support wear strips/bed.
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©2016 Wire Belt Company Ltd ●Castle Road, Eurolink Industrial Centre, Sittingbourne, Kent ME10 3RF
Phone: +44 (0) 1795 421771 | Fax: +44 (0) 1795 428905
Website: www.wirebelt.co.uk | Email: sales@wirebelt.co.uk