ENGINE

SECTION
FUEL SYSTEM
FL FL

E
CONTENTS
SERVICE INFORMATION ............................ 2 Removal and Installation .......................................... 4 F
Disassembly and Assembly ...................................... 8
PRECAUTIONS ................................................... 2
Precaution for Battery Service .................................. 2 FUEL TANK ...................................................... 10
G
Removal and Installation .........................................10
FUEL SYSTEM .................................................... 3
Checking Fuel Line ................................................... 3 SERVICE DATA AND SPECIFICATIONS
General Precaution ................................................... 3 (SDS) ................................................................. 12 H
Standard and Limit ..................................................12
FUEL LEVEL SENSOR UNIT, FUEL FILTER Tightening Torque ...................................................12
AND FUEL PUMP ASSEMBLY .......................... 4 I

Revision: 2009 February FL-1 2008 350Z

 PRECAUTIONS
< SERVICE INFORMATION >
SERVICE INFORMATION
PRECAUTIONS
Precaution for Battery Service INFOID:0000000001646077

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.

Revision: 2009 February FL-2 2008 350Z

 FUEL SYSTEM
< SERVICE INFORMATION >
FUEL SYSTEM
A
Checking Fuel Line INFOID:0000000001646078

Inspect fuel lines, fuel filler cap and fuel tank for improper attach- FL
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
C

SMA803A E
General Precaution INFOID:0000000001646079

WARNING: F
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher. G
• Never smoke while servicing fuel system. Keep open flames and sparks away from the work area.
• Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
CAUTION: H
• Use gasoline required by the regulations for octane number. Refer to GI-4, "Precaution for Fuel
(Unleaded Premium Gasoline Required)".
• Before removing fuel line parts, perform the following procedures: I
- Release fuel pressure from the fuel lines. Refer to EC-78, "Fuel Pressure Check".
- Disconnect negative battery terminal.
• Always replace O-rings and clamps with new ones.
• Never kink or twist tubes when they are being installed. J
• Never tighten hose clamps excessively to avoid damaging hoses.
• After connecting fuel tube quick connectors, check quick con-
nectors are secure. K
Ensure that connector and resin tube do not contact any adja-
cent parts.
• After installing tubes, make sure there is no fuel leakage at
L
connections in the following steps.
- Apply fuel pressure to fuel lines with turning ignition switch
“ON” (with engine stopped). Then check for fuel leaks at con-
nections. M
- Start engine and rev it up and check for fuel leaks at connec-
tions.
• Use only a genuine NISSAN fuel filler cap as a replacement. If N
an incorrect fuel filler cap is used, the “MIL” may come on.
• For servicing “Evaporative Emission System” parts, refer to
EC-31.
O

SBIA0504E

Revision: 2009 February FL-3 2008 350Z

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< SERVICE INFORMATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Removal and Installation INFOID:0000000001646080

PBIC1061E

Main fuel level sensor unit, fuel filter -

1. Retainer 2. 3. O-ring
and fuel pump assembly
4. Sub fuel level sensor unit

REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-3, "General Pre-
caution".
1. Check fuel level on fuel gauge. If fuel gauge indicates more than
the level as shown in the figure (full or almost full), drain fuel
from fuel tank until gauge indicates level as shown in the figure
or below.
NOTE:
Because fuel will be spilled when removing main and sub fuel
level sensor units for the top of the fuel is above the main and
sub fuel level sensor units installation surface.
• As a guide, fuel level becomes the position as shown in the
figure or below when approximately 20 (5-1/4 US gal, 4-3/8
Imp gal) of fuel are drained from fuel tank. PBIC1139E
• In a case that fuel pump does not operate, perform the follow-
ing procedure.
a. Insert hose of less than 25 mm (0.98 in) in diameter into fuel filler tube through fuel filler opening to draw
fuel from fuel filler tube.
b. Disconnect fuel filler hose from fuel filler tube. Refer to FL-10.
c. Insert hose into fuel tank through fuel filler hose to draw fuel from fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-78, "Fuel Pressure Check".
3. Open fuel filler lid.
4. Open filler cap and release the pressure inside fuel tank.
5. Remove woofer or rear floor box mat and rear floor box. Refer to AV-44, "Removal and Installation of
Woofer and Woofer Amp (BOSE System)" or EI-36.

Revision: 2009 February FL-4 2008 350Z

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< SERVICE INFORMATION >
6. Remove inspection hole cover for main and sub fuel level sen-
sor units by turning clips clockwise by 90 degrees. A

FL

PBIC1062E

D
7. Disconnect harness connector and quick connector.

G
PBIC1063E

Disconnect quick connector as follows: H

• Hold the sides of connector, push in tabs and pull out fuel feed
tube.
• If quick connector sticks to tube of fuel level sensor unit, push
and pull quick connector several times until it start to move. I
Then disconnect quick connector by pulling.

K
SFE562A

CAUTION: L

Revision: 2009 February FL-5 2008 350Z

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< SERVICE INFORMATION >
• Quick connector can be disconnected when the tabs are
completely depressed. Never twist it more than neces-
sary.
• Never use any tools to disconnect quick connector.
• Keep resin tube away from heat. Be especially careful
when welding near the resin tube.
• Prevent acid liquid such as battery electrolyte, etc. from
getting on resin tube.
• Never bend or twist resin tube during installation and
disconnection.
• Never remove the remaining retainer on hard tube (or
equivalent) except when resin tube or retainer is
replaced.
• When resin tube or hard tube (or equivalent) is replaced,
also replace retainer with new one.
• Replace same color retainer as before replacing.

Retainer color: White

SBIA0504E

• To keep the connecting portion clean and to avoid dam-

age and foreign materials, cover them completely with
plastic bags or something similar.

PBIC0163E

8. Remove main fuel level sensor unit, fuel filter and fuel pump assembly, and sub fuel level sensor unit as
follows.
CAUTION:
• Never bend float arm during removal.
• Avoid polluting the inside by residue fuel. Draw out with avoiding inclination by supporting with
a cloth.
• Avoid impacts such as falling when handling components.
a. Removal of main fuel level sensor unit, fuel filter and fuel pump
assembly:
i. Remove retainer.
ii. Raise main fuel level sensor unit, fuel filter and fuel pump
assembly, and using snap ring pliers, remove fuel hose connec-
tor.
CAUTION:
Be careful not to damage fuel hose connector by expanding
them excessively.
b. Removal of sub fuel level sensor unit:
PBIC1578E
i. Remove retainer.
ii. Raise and release sub fuel level sensor unit to remove.
INSTALLATION
Note the following, and install in the reverse order of removal.

Revision: 2009 February FL-6 2008 350Z

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< SERVICE INFORMATION >
Main and Sub Fuel Level Sensor Unit
• When installing fuel hose connector insert them fully until a click A
sound of full stopper engagement is heard.

FL

PBIC1064E D

• Face main and sub fuel level sensor units as shown in the figure,
and install them with the knock pin on back aligned with pin hole on E
fuel tank.

PBIC1065E

H
• Install retainer so that its notch becomes parallel with the notch on
fuel tank.
I

K
PBIC1066E

L
• Tighten retainer mounting bolts evenly.
Quick Connector
Connect quick connector of fuel feed hose as follows: M
1. Check the connection for damage or any foreign materials.
2. Align the connector with the tube, then insert the connector straight into the tube until a click sound is
heard. N
3. After connecting, check that the connection is secure by following method.
• Visually confirm that the two tabs are connected to the connector.
• Pull the tube and the connector to check they are securely
connected. O

PBIC1653E

Revision: 2009 February FL-7 2008 350Z

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< SERVICE INFORMATION >
Inspection Hole Cover
1. Install inspection hole cover with direction mark (arrow) facing front of vehicle.
2. Lock clips by turning counter-clockwise.
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leaks by applying fuel pres-
sure to fuel piping.
2. Start engine and rev it up and check there are no fuel leaks at the fuel system connections.
Disassembly and Assembly INFOID:0000000001646081

PBIC1081E

1. Fuel level sensor unit 2. Fuel filter and fuel pump assembly

CAUTION:
Sub fuel level sensor unit cannot be disassembled and should be replaced as a unit.
DISASSEMBLY
Remove fuel level sensor unit as follows.
1. Disconnect harness connector.
• Hold connector by fingers and pull it out, because there is no
stopper release tab.

PBIC1078E

2. Using suitable tool, pull up tabs points as shown in the figure

(two points) to release the lock.
CAUTION:
Be careful not to damage it.

PBIC1654E

Revision: 2009 February FL-8 2008 350Z

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< SERVICE INFORMATION >
3. After fixing tabs are disengaged, slide fuel level sensor unit out
in direction shown by the arrow. A
CAUTION:
Never disassemble fuel filter and fuel pump assembly.
FL

PBIC1080E

D
ASSEMBLY
1. Check for damage of fuel level sensor unit installation position on the side of fuel filter and fuel pump
assembly.
E
2. Slide fuel level sensor unit until it aligns to installation groove, then insert it until it stops.
• Insert until you hear a “click” sound and actually feel the engagement.
• After inserting, apply force in reverse direction (removal direction) to ensure it cannot be pulled out.
F
3. Connect harness connector.
• Securely insert harness connector until it stops.

Revision: 2009 February FL-9 2008 350Z

 FUEL TANK
< SERVICE INFORMATION >
FUEL TANK
Removal and Installation INFOID:0000000001646082

JPBIA1192GB

1. Grommet 2. Fuel filler cap 3. Clip

4. Fuel filler tube protector 5. Fuel tank mounting band 6. Fuel tank protector
7. Fuel tank 8. Vent tube 9. Vent hose
10. EVAP hose 11. Vent hose 12. Fuel filler hose
13. Fuel filler tube

• Refer to GI-8, "Component" for symbol marks in the figure.

REMOVAL
WARNING:
Be sure to read “General Precautions” before working on the fuel system. Refer to FL-3, "General Pre-
caution".
• Drain fuel from fuel tank if necessary. Refer to FL-4, "Removal and Installation".
• Perform work on level place.
1. Perform steps 2 to 7 of “REMOVAL” in “ FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP
ASSEMBLY” on main and sub fuel level sensor units. Refer to FL-4, "Removal and Installation".
2. Remove tunnel stay. Refer to RSU-5.
3. Remove exhaust front tube, center muffler and main muffler. Refer to EX-3.
4. Remove propeller shaft. Refer to PR-5.
CAUTION:
Never impact or damage propeller shaft tube.
5. Remove parking rear brake cables. Refer to PB-4.
6. Remove rear suspension assembly. Refer to RSU-5.

Revision: 2009 February FL-10 2008 350Z

 FUEL TANK
< SERVICE INFORMATION >
7. Remove fuel tank protector.
8. Disconnect fuel filler hose, vent hose and EVAP hoses at fuel A
tank side.

FL

PBIC1674E
D

9. Remove fuel tank mounting band bolts while supporting fuel

tank. E

PBIC0878E

H
10. Supporting with hands, descend transmission jack carefully, and remove fuel tank.
CAUTION:
• Check that all connection points have been disconnected.
• Confirm there is no interference with vehicle. I
11. Remove fuel filler tube, if necessary.
INSTALLATION J
Note the following, and install in the reverse order of removal.
• Surely clamp fuel hoses and insert hose to the length below.
K
Fuel filler hose : 35 mm (1.38 in)
The other hoses : 25 mm (0.98 in)
• Be sure hose clamp is not placed on swelled area of fuel tube. L
• Tighten fuel hose clamp so that the distance between its lugs becomes to the following.

Fuel tank side : 8 - 12 mm (0.31 - 0.47 in) M

Fuel filler tube side : 5.7 - 9.7 mm (0.224 - 0.382 in)
• To connect quick connector, refer to FL-4, "Removal and Installation".
N
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-
O
sure to fuel piping.
2. Start engine and rev it up and check there are no fuel leaks at the fuel system connections.
P

Revision: 2009 February FL-11 2008 350Z

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit INFOID:0000000001646083

Fuel tank capacity Approx. 76 (20 US gal, 16-3/4 Imp gal)

Fuel recommendation Refer to GI-4

Tightening Torque INFOID:0000000001646084

Unit : N·m (kg-m, ft-lb)

N·m (kg-m, in-lb)*
Main fuel level sensor unit, fuel filter and fuel pump assembly 2.0 - 2.5 (0.20 - 0.26, 18 - 22)*
Sub fuel level sensor unit 2.0 - 2.5 (0.20 - 0.26, 18 - 22)*
Fuel tank mounting band 37.0 - 49.0 (3.8 - 5.0, 27 - 36)
Fuel filler tube 10.9 - 14.7 (1.1 - 1.5, 8 - 11)
Fuel tank protector 10.9 - 14.7 (1.1 - 1.5, 8 - 11)

Revision: 2009 February FL-12 2008 350Z