International Standard 10375
International Standard 10375
International Standard 10375
STANDARD 10375
First edition
1997-04-I 5
Essais non des true tifs - Contr6le par ultrasons - Caract&isation des
traducteurs et des champs acoustiques
Reference number
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IS0 10375:1997(E)
Contents Page
2 Normative reference .. . .. . ... . .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... . ... .. ... ... . ... .. .. ... . 1
4.7 Relative sensitivity . .. .. .. .. . ... ... .. ... .. .. ... . ... .. . ... .. .. ... .. .. ... ... .. . ... .. ... .. 15
0 IS0 1997
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International Organization for Standardization
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Printed in Switzerland
Foreword
Introduction
1 Scope
This International Standard establishes procedures for specifying certain ultrasonic search unit characteristics and
for measuring the associated sound field. The aim is to establish uniformity of testing techniques, to form a basis
for the interpretation of results obtained by different laboratories and at different times. Note that this International
Standard establishes no acceptance criteria; however, it does establish the technical basis for criteria that may be
defined by user parties.
IS0 2400 describes a calibration block used in weld inspection for checking the performance of the ultrasonic
instrument and search unit. To further enhance the general ultrasonic inspection capability, information concerning
the search unit’s time domain response, frequency response (also referred to as frequency spectrum, frequency
analysis, spectrum analysis and signature analysis) and sound field must be known before reliable detection and
characterization of flaws can be achieved.
The search units discussed herein are straight-beam and angle-beam search units with a nominal ultrasonic
frequency from 0,5 MHz to 15 MHz. Surface wave search units are not included in this standard. This standard
provides procedures for specifying sound field parameters as well as methods of measurement in immersion tests.
This standard does not address sound field measurement in contact tests.
This International Standard describes measurement procedures for evaluating characteristics of ultrasonic search
units and describes techniques used for obtaining sound field data produced by electrically pulse-excited search
units used in the field or in the laboratory. The characteristic parameters discussed in this standard are the upper,
lower and centre frequencies, the wavelength, the bandwidth, the time domain and frequency domain responses,
the near-field length, the half-angle of beam spread for search units of different shapes in free field, echo sound
measurements, beam profiles, the impedance and the relative sensitivity. Formats for specifying both flat-face and
focused search units are given.
To provide baseline information and to check possible performance degradation, the electrical properties of the
search unit are measured independently of the ultrasonic instrument. The electrical impedance and sensitivity are
measured at specific frequencies selected for each search unit. The electrical impedance corresponds to the
complex input impedance of the search unit and the sensitivity of the search unit is a measure of the
electroacoustic efficiency of the unit. These procedures are described in 4.6 and 4.7, respectively.
2 Normative reference
The following standard contains provisions which, through reference in this text, constitute provisions of this
International Standard. At the time of publication, the edition indicated was valid. All standards are subject to
revision, and parties to agreements based on this International Standard are encouraged to investigate the
possibility of applying the most recent edition of the standard indicated below. Members of IEC and IS0 maintain
registers of currently valid International Standards.
IS0 2400: 1972, Welds in steel - Reference block for the calibration of equipment for ultrasonic examination.
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IS0 10375:1997(E)
3 Symbols
Characteristics of an ultrasonic search unit are determined by a combination of its own parameters and the physical
properties of the medium to which the search unit is coupled. The ultrasonic search unit is characterized by
parameters such as the wavelength, the centre frequency, the time domain response, the frequency and the
fractional bandwidth. The wavelength, the frequency of the search unit and the velocity of a wave propagating
through a medium have the following relationship:
V
a =-- . . . (1)
f
where
V is the wave velocity, in kilometres per second, in the test medium;
il is the wavelength, in millimetres, of the search unit;
f is the frequency, in megahertz, of the search unit.
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EXAMPLE 1
a) Consider a straight-beam search unit of 5 MHz, in contact test on steel. The longitudinal wavelength of the pulse
in steel is determined as follows:
f = 5 MHz = 5 x 106 Hz
The longitudinal-wave velocity in steel is given by:
5,92 x 1o6
= I,18 mm (longitudinal wavelength)
5x106
b) Consider an angle-beam (transverse-wave) search unit of 5 MHz, in contact test on steel. The transverse
wavelength of the pulse in steel is determined as follows:
f=5MHz=5xlOaHz
These parameters are measured in a pulse-echo procedure described herein. The echo is gated by a stepless gate
to eliminate non-relevant signals. The gated echo acts as input to both an oscilloscope for analysis of its time
domain response and to a frequency analyser for analysis of the frequency response. The electrical spike pulse
applied to the search unit produces a spectrum of energy broad enough to permit the evaluation of the response of
the search unit. The pulse level of the excitation, the types of target used for each test and the distance from the
search unit shall be recorded.
Figure 1 presents a schematic illustration of the test set-up for an electrical spike pulse technique commonly used
in ultrasonic pulse-echo testing. The system consists of a pulser, receiver, gate (or ultrasonic echo instrument
having an output terminal for a gated echo signal), oscilloscope, frequency analyser and search unit. The
oscilloscope and frequency analyser shall have a frequency range of no less than 50 MHz. Coaxial cables of 50 Q
shall be used for the measurement, and the cable input to the oscilloscope and the frequency analyser shall be
matched with a 50 Q terminator. An excitation pulse is applied to the search unit and the echo from a specific
target is analysed.
For immersion tests, the search unit shall be oriented to provide maximum signal amplitude from the target
surface. Targets commonly used in immersion tests are a small stainless-steel ball or a steel wire, which are used
for sound field measurements, or a flat reflector, such as a glass block, which is used for the analyses of the echo
waveform. The standard diameter of the sphere is 4 mm and that of the steel wire is 2,5 mm. Upon agreement
between user parties, different-sized spheres and targets may also be used. To avoid tank reflections, the distance
of the ball or wire target from the bottom of the tank shall be at least 50 mm. Figure 2 shows an immersion test
with a stainless-steel ball or the cross-section of a steel wire and a glass block target.
In contact tests, both straight-beam and angle-beam search units are used. For straight-beam contact tests, either
single-element in pulse-echo mode or dual-element in pitch-catch (or transmit-receive) mode and a reference block
of multiple-thickness steps is used. A suitable couplant, such as mineral oil or glycerin, shall be used, and a uniform
pressure maintained between the search unit and the contact surface. The block shall have a thickness greater
than the spatial duration of the excitation pulse used. Both the flatness and parallelism of the reference block shall
be better than 0,02 mm. The surface finish of the front and back surface of the reference block shall be between
I,6 pm and 3,2 pm. Figure 3 shows a contact test on a step calibration block.
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IS0 10375:1997(E)
Dimensions In millimetres
Oscilloscope
Receiver signal
Gated signal
Ultrasonic instrument
-------------------------------------------------------
\ Sync
i
I / I
L--,-------.-- ------------------------------------- JI
Frequency analyser
unit
--A
/ R 100
-Flat reflector
Dimensions in millimetres
Ball, @4 mm
/-
Flat glass
block reflector
w c
Transmitter
Width of calibration block is
greater than search unit diameter .
r
1 A
Pulse-echo
1 2
Step calibration block Through
transmission
I
Couplant
Search unit
Tk = thickness
NO = near-field length
The angle beam is produced with a transducer element built at an angle to the probe z-axis, defined as the incident
angle a, or using a wedge on a straight-beam search unit, to produce a sound beam refracted at an angle into the test
material. The angle beam transmitted into the material can be a refracted longitudinal or a refracted transverse wave.
For angle-beam search units used in contact tests the International Institute of Welding (IIW) block shall be used
as the calibration block, as described in IS0 2400. The angle-beam search unit shall be set to transmit its ultrasonic
beam in the direction of the 100 mm radius section. With proper positioning of the search unit to maximize the
received echo, the search unit index, i.e. the ultrasonic-beam exit point of the search unit, is marked on the search
unit at the centre point of the 100 mm radius section of the IIW block.
After the search unit index has been determined, the search unit refraction angle p, i.e. the angle between the
direction of the transmitted beam and the normal to the test surface, can be measured as follows. For a refraction
angle between 40” and 75O, by setting the transmitted beam towards the 50 mm diameter through-hole, the angle
marked in degrees on the IIW block corresponding to the search unit index is the refraction angle of the search
unit. For refraction angles of about 80°, the transmitted beam is set towards the I,5 mm diameter through-hole. By
positioning the search unit so that the maximum echo is obtained, the angle marked in degrees on the IIW block
corresponding to the search unit index is the refraction angle of the search unit. The skew (also known as squint)
angle y is the angular deviation of the transmitted-beam direction from its longitudinal direction X.
The echo reflected from the 100 mm radius surface of the IIW block is used for the waveform analysis. For two
angle-beam search units placed in a pitch-catch (transmit-receive) mode, the peak amplitude signal reflected from
the flat side of the IIW block is used for the waveform analysis.
Figure 4 sh ows the ang le-beam search un it and the IIW block fo r contact tests. For a wide-angle an gle-beam
search unit, the reflector shall be at least as wide as the diameter of the transducer elem ent of the search unit.
For waveform analyses, the gated echo fro m the back su rface of the reference block, i.e. from an infinite reflector,
is c haracterized in terms of its time domain response a nd frequen cy response.
The time domain response of an echo signal is recorded for the specific target chosen for the type of test and the
type of search unit under evaluation, i.e. an immersion test or contact test, a straight-beam or angle-beam search
unit. The duration of the echo signal provides a measure of the damping characteristics of the search unit. The
waveform of the pulse is characterized by the peak number PN, which is defined as the number of half-cycles
having amplitudes greater than or equal to 20 % (-14 dB) of the peak half-wave amplitude. The time from the start
of the first peak to the end of the last peak is defined as the pulse duration time TPD, which is measured in
microseconds. The waveform shown in figure 5 has a peak number of 7. Also, the time domain response may be
expressed as a number of cycles C,,,, which is half the peak number.
Using a frequency (or spectrum) analyser, the echo response from a given target can be measured in terms of the
signal amplitude as a function of frequency. The target shall be a flat reflector set as close to the near-field distance
No, or to the focal length FL, as possible. The signals can be analysed with a spectrum analyser with filters or by
using a full digitization of the signal, followed by a fast Fourier transform. This response is used as the basis for
establishing other parameters such as peak frequency, centre frequency and bandwidth. The peak frequencyfp is
the frequency at which the peak amplitude occurs in the frequency response. The lower and upper frequencies J
and fu, respectively, are defined as the frequencies at which the echo amplitude is 50 % down (-6 dB) from the
peak amplitude of the pulse-echo measurement, as shown in figure 6. The centre frequency is defined as
f =-fu + fl . . . (2)
C
2
The peak amplitude may or may not occur at the centre frequency. The bandwidth Bw, in percent, of the echo
signal is defined as
B,=
fu -fi x100 . . . (3)
fC
In addition to Bw, the absolute value of the bandwidth, fu -Ji, in megahertz, may also be noted.
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IS0 10375:1997(E)
Dimensions in millimetres
~~-~~ direction
/-Through-hole, @ I,5 mm
IIW block-
Through-hole, @50 mm
-Poly(methyl-methacrylate)
Transmit.-, ,-Receive
. I \ I I
I; d\‘2 \ /’ / ’ ;
I; c3 +p II II
II ; ‘1,\/ ,/’ c 1----L---l I
Figure 4 - Arrangements for contact test with angle beam search unit
(Search unit index is the beam exit point; x = longitudinal direction of search unit,
z = normal to test surface, /3 = refraction angle, y= skew angle)
20 % L 14 dB)
/
6
J
4
Pulse duration time T,,
Time
Bandwidth -
-
fl fP fc fu
Frequency
Figure 7 shows a typica I result for an angle-beam search unit in a contact test in which the IIW block was used as
the target. The echo sig rlal from the surface of the 100 mm radius section of the block is recorded. Figure 8 shows
an immersion test resul t with a focused search unit. The echo signal, reflected in this case from a glass block at its
focal length, is recorded.
EXAMPLE 2
The lowerA and the upperf, frequencies (-6 dB from the peak amplitude):
Ji = 2,6 MHz
fu = 4,2 MHz
The centre frequency fc is then calculated:
2,6 + 4,2
f C= A = 3,4 MHz
It should be noted that the peak and centre frequencies in this case happened to be equal. In general, they are not
equal, as shown by the results given in figure 8.
EXAMPLE 3
4,2 - 2,6
B,= x 100 % = 47 %
34I
When sound propagates from a search unit into a semi-infinite domain with no boundaries to cause interference,
the sound field is called a “free field”. The free field of a circular ultrasonic search unit is characterized by its near
field, far field and beam spread. For a given transducer element diameter and frequency, several characteristics of
the sound field generated by a search unit in a semi-infinite domain of a homogeneous medium can be calculated.
Provided that the search unit is in contact with the test material, the sound field can be normally categorized in two
regions. Immediately adjacent to the transducer is the near field (Fresnel region) in which the sound pressure
distribution shows complex patterns characterized by maxima and minima as shown on the left-hand side of
figure 9. With a flat transducer, beyond the near field is the far field (Fraunhofer region) where the sound pressure
decreases with distance as shown on the axial beam profile on the right-hand side of the lower part of figure 9.
The near-field length No is given, with the condition that D >> A, by the following approximation:
NO
Z- D2 . . . (4)
4A
where
Electric-shock excitation
(spike pulse)
Time domain response,
Frequency response,
Resultant angle,
Impedance
Technician: 0-G
l_l__o___----l------_-----------------
iJAa
Date:dy. 1988
7, ____----------------__________II__
-I-- -w--w
I r-imm
Flat q Focused q Straight beam 0 Angle beam H
Characteristics
Time domain Frequency domain Resultant angles Impedance and
response response (steel IIW block) relative sensitivity
No. Of CyCkS CN: 3
---. fp: es---.
3,4 MHz Design Actual Electric impedance at fC
2 4 Bw:
-mm..
‘-43 % Skew
6
No. of peaks PN: .sss.. 46 MHz
Af= -I..-- 0
----- -
------* dB
Instrumentation: Panametrics 5052UA frequency analyser 7L12
50 i2
Receiver damping: ---e-.---
Electric-shock excitation
(spike pulse)
Time domain response,
Frequency response,
Resultant angle,
Impedance
Technician: w
---I__--O_____OP_DDR~~~,~~~~~~~~”~~~~
IFha
Date:dy,------w-s 1988
3, 111___________________
1
Flat c] Focused q Straight beam 0 Angle beam 0
Characteristics
Time domain Frequency domain Resultant angles Impedance and
response response (steel IIW block) relative sensitivity
Horizontal sweeps/division: -
.-----me---- Vertical volts/division: -
~.~~~~~~~~~~
Energy setting: --.~..1~-....
3 Receiver attenuation: - 20 dB
------..-
50 $2
Receiver damping: ~.I~~.~~~
- -r
-v-----v
-
,~=------,-------------- )
LL
d-
Q
L
ta
ii
.-m
u
t
c
ii
G
0
0 1 2 3 4
Normalized axiaL distance, z//V,
EXAMPLE 4
Consider a circular search unit of 5 MHz with an effective element diameter of 10 mm. The near-field length for the
pulse in water is determined as follows:
:A = 0,3 mm
e
:.No= - loL = 83,3 mm
4 x 0,3
For a square element measuring 2 x 1, the near-field length is given by the following approximation:
1*
Iv0 = I,35 x - . . . (5)
4a
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EXAMPLE 5
Con sider a sq uare-shaped straight-b earn search unit of 5 MHz with an effective element size of 10 mm x 10 mm..
The near-field length for th e pulse in steel is dete rmined as follows:
It should be noted that the near-field length is calculated on the basis of the wavelength il at the centre frequency
fc of the search unit. This calculation is a good approximation for search units with narrow bandwidths. For search
units with broad bandwidths, the near-field length covers a range which can be determined by calculating the near-
field lengths corresponding to the lower and upper frequencies fi andf, separately.
In the far field, the beam diameter increases in proportion to the distance along the beam axis. This divergence of
the sound beam is referred to as beam spread. The half-angle of the beam spread 8 at 71 % (-3 dB) of the peak
amplitude can be calculated as follows:
a
0 = sin-’ 0,51 x- . . . (6)
( D1
EXAMPLE 6
Consider a circular straight-beam search unit with an effective diameter of 10 mm. The total free-field beam spread
(-3 dB) in immersion testing is determined as follows:
The longitudinal wavelength for a 5 MHz wave in water is 0,3 mm (see example 4).
03
O= sin-’ 0,51x' = 0,880
( 10 1
The total free-field angle of beam spread (-3 dB line is twice this angle, i.e. 1,8O.
. . . (7)
Unlike a square-element search unit, which shows behaviour similar to that of a circular-element search unit, the
sound field pattern for a rectangular-element search unit depends on the ratio of the two sides. Its near field is not
clearly characterized by a maximum of sound pressure. In the far field, the amplitude, inversely proportional to the
distance (i.e. CCI/Z), applies to all shapes of element.
The half-angles of free-field beam spread at the -3 dB level for a rectangular-element (II, Z2) search unit, along the
I, and Z2directions, are given by:
The sound field hereby described through calculation is characteristic of flat search units. For contact search units
used in the through-transmission (transmit-receive) mode, it may be the only practical characterization. For
immersion search units, the free-field parameters may be additionally measured with a hydrophone.
The sound field is often measured with a pulse-echo technique. For a pulse-echo measurement, the values off; and
fU are measured at 50 % (-6 dB) of the peak amplitude. It should be noted that the half-angle of beam spread 8 for
the free field measured at 71 % (-3 dB) of the peak amplitude is equal to that for the echo field measurement
at 50 % (-6 dB) of the echo peak amplitude, i.e.
Hence, the half-angle beam spread, calculated from equations (6), (7) and (8) for the free field, applies to the pulse-
echo measurement.
EXAMPLE 7
Consider a rectangu lar straight-beam search unit of 5 M Hz wit h effective eleme nt dimensions of 5 mm x 10 mm.
The beam spread in steel for a pulse-echo test is determi ned as S hown below.
The half-angle of beam spread in pulse-echo (-6 dB) along the II side is calculated as follows:
I, =5mm
:.8, = sin-1[0,44xy) = 6’
The total angle of beam spread in pulse-echo (-6 dB) along the I, side is therefore 12’.
Z*= IOmm
A= I,18 mm
The total angle of beam spread in pulse-echo (-6 dB) along the Z2side is therefore 6’.
A significant parameter in echo sound measurement is the axial beam profile. In an immersion test, the transverse
profile is first obtained by moving the search unit over a small steel ball target immersed in water while the search
unit is being pulsed as shown in figures 1 and 2. The peak amplitude of the signal reflected from the ball target is
recorded at each location. The resulting profile yields a relative pressure plot transverse to the sound beam axis for
a given distance from the search unit. The peak amplitudes for various axial distances are then plotted along the
beam axis, yielding the axial beam profile as shown in figure 10.
To characterize the axial and transverse beam profiles of a focused search unit, the focal length, the depth of field
and the sound beam diameter at the focal point are measured. The focal point is defined as the location at which
the maximum amplitude occurs. The distance from the face of the search unit to the focal point is defined as the
focal length FL (also known as the focal distance). The depth of field FD (also known as the length of focal area)
is obtained by moving the search unit towards and away from the small steel ball target until the amplitude is 50 %
(-6 dB) of the peak amplitude. The diameter at the focal point, where the transverse amplitude is 50 % (-6 dB) of
the peak amplitude, is defined as the beam diameter +L. Figure 11 shows an example of an axial and transverse
profile of a conical-lens focused-beam immersion search unit.
This International Standard does not address sound field measurement for contact tests. To characterize the sound
field of a search unit, such as a straight-beam, angle-beam or focused-angle-beam search unit in contact tests, a
special reference block with a set of side-drilled holes at different depths and another reference block applicable to
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@ IS0 IS0 10375:1997(E)
the test and evaluation of all angles are needed in order to measure the beam spread, the beam width, the focal
length, the depth of field and other pertinent parameters. A document describing such reference blocks is
IS0 12715, Non-destructive testing - Ultrasonic testing - Reference blocks and test procedures for the
characterization of contact search unit sound fields (to be published).
4.6 Impedance
The electrical characteristics of a search unit are expressed in terms of the input impedance as measured by a
vector impedance meter with associated cabling. The length of the cable between the search unit and the vector
impedance meter should be as short as practical. The complex impedance of the search unit can be measured in
terms of its amplitude in ohms and its phase angle in degrees by tuning the meter to the centre frequency of the
search unit when the unit is in its effective working condition (i.e. with its front surface in contact with water for
immersion tests and in contact with a reference block for contact tests). Special precautions must be taken to
avoid standing-wave interference in the tests.
The relative sensitivity S, of a search unit is a measure of the electroacoustic efficiency of the unit when operating
in the pulse-echo mode with a specific medium, sound path and reflector. The relative sensitivity is defined as the
ratio between the peak-to-peak amplitude of the output voltage signal Vout to the peak-to-peak amplitude of the
input, or excitation, signal Vi” applied to the search unit:
dB ...
For this determination, the excitation signal shall be a gated sinusoidal pulse at the centre frequency of the search
unit. The pulse shall have sufficient duration to allow the unit to reach a steady-state condition. This state is reliably
attained when the echo signal has had at least five cycles of uniform oscillations. A typical measurement of the
relative sensitivity in an immersion search unit is shown in figure 12.
EXAMPLE 8
Consider the excitation and the echo signals given in figure 12. The relative sensitivity is determined as follows:
V nt
UUL
tt = 5 divisions x 100 mV/division = 500 mV = 5 x 1O-1 V
Yn = 5 divisions x 2 V/division =
Search unit
Depth of field
Focal length
- Peak
13
2
U
aJ
OS
-
u-
0 h of f ield
43
3
t.-
‘a
0
0 40 80 120 160
Axial distance z from front surface of search unit to ball target (mm)
Figure 11 - Axial and transverse beam profile and beam diameter of a focused-beam immersion
search unit
Steady-state
I Gated sinusoidal
excitation at
I vin
Echo signal
frequency &
lz
I
/
AS i
1
/RI00 I? I
I
/Flat reflector
ICS 19.100
Descriptors: tests, non-destructive tests, ultrasonic tests, testing conditions, test equipment, characteristics.