FMDS0281 Act1119

FM Global
Property Loss Prevention Data Sheets 2-81

April 2019
Interim Revision October 2019
Page 1 of 61
FIRE PROTECTION SYSTEM INSPECTION, TESTING AND MAINTENANCE
Table of Contents
Page
1.0 SCOPE ..................................................................................................................................................... 3

1.1 Hazards ............................................................................................................................................ 3
1.2 Changes ............................................................................................................................................ 3
2.0 LOSS PREVENTION RECOMMENDATIONS ........................................................................................ 3
2.1 Introduction ....................................................................................................................................... 3
2.1.1 Fire Protection System Impairment Precautions ................................................................... 3
2.2 Inspection, Testing, and Maintenance Programs .............................................................................. 4
2.3 General Inspection, Testing and Maintenance Practices ................................................................. 4
2.4 Fire Protection System Inspsection, Test, and Maintenance Frequencies ...................................... 5
2.4.1 General .................................................................................................................................... 5
2.4.2 Fire Protection Control Valves in Automatic and Manual Fire Protection Systems ................ 5
2.5 Automatic Sprinkler Systems ............................................................................................................. 6
2.5.1 All Sprinkler Systems ............................................................................................................... 6
2.5.2 Wet Sprinkler Systems ............................................................................................................ 8
2.5.3 Dry, Preaction, Vacuum, Deluge, Fixed-Water Spray and Refrigerated Area
Sprinkler Systems .................................................................................................................... 9
2.6 Manual Fire Protection Systems ..................................................................................................... 12
2.6.1 Fire Hydrants, Standpipe Systems, and Monitor Nozzles .................................................... 12
2.7 Flow and Pressure-Regulating Valves ............................................................................................ 13
2.7.1 Pressure-Reducing Valves .................................................................................................... 13
2.7.2 Pressure-Relieving and Suction-Control Valves ................................................................... 13
2.7.3 Backflow Preventers and Single Check Valves .................................................................... 14
2.8 Fire Service Mains ........................................................................................................................... 14
2.9 Fire Pumps ...................................................................................................................................... 14
2.9.1 All Fire Pumps ...................................................................................................................... 14
2.9.2 Electric Fire Pumps ............................................................................................................... 15
2.9.3 Diesel Fire Pumps ................................................................................................................. 16
2.9.4 Fire Pump Room ................................................................................................................... 17
2.9.5 Pump Performance ............................................................................................................... 18
2.9.6 Remote Alarms ...................................................................................................................... 18
2.9.7 Fire Pump Alignment ............................................................................................................. 19
2.10 Water Sources ............................................................................................................................... 19
2.10.1 Open-Water Sources and Water Storage Tanks ................................................................. 19
2.11 Special Protection Systems ........................................................................................................... 22
2.11.1 Gaseous and Dry Chemical ................................................................................................ 22
2.11.2 Water Mist System ............................................................................................................... 24
2.11.3 Foam Systems ..................................................................................................................... 26
2.12 Preventing Freeze-Up in Fire Protection Systems ........................................................................ 28
2.12.1 Administrating the Freeze-Up Prevention Program ............................................................ 28
2.12.2 Freeze-Up Prevention During the Heating Season ............................................................ 28
2.12.3 Freeze-Up Prevention During Periods of Extreme Cold ..................................................... 30
3.0 SUPPORT FOR RECOMMENDATIONS ............................................................................................. 31
3.1 Supplemental Information ................................................................................................................ 31
3.1.1 Control Valve ......................................................................................................................... 31
3.1.2 Valve Inspections ................................................................................................................... 31
3.1.3 Fire Protection System Obstructions ..................................................................................... 34
©2019 Factory Mutual Insurance Company. All rights reserved. No part of this document may be reproduced,
stored in a retrieval system, or transmitted, in whole or in part, in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without written permission of Factory Mutual Insurance Company.
2-81 Fire Protection System Inspection
Page 2 FM Global Property Loss Prevention Data Sheets
3.1.4 Overheating ........................................................................................................................... 39

3.1.5 Corrosion .............................................................................................................................. 40
3.1.6 Dry-Pipe Systems .................................................................................................................. 41
3.1.7 Hydrants ................................................................................................................................ 43
3.1.8 Monitors and Nozzles ............................................................................................................ 43
3.1.9 Backflow Prevention Assemblies .......................................................................................... 44
3.1.10 Water Storage Tanks with Flexible Liners ........................................................................... 44
3.1.11 Fire Pumps .......................................................................................................................... 44
3.1.12 Ice Plugs .............................................................................................................................. 45
4.0 REFERENCES ..................................................................................................................................... 46
4.1 FM Global ....................................................................................................................................... 46
4.2 Other ................................................................................................................................................ 46
APPENDIX A GLOSSARY OF TERMS ...................................................................................................... 46
APPENDIX B DOCUMENT REVISION HISTORY ...................................................................................... 48
APPENDIX C FIRE PROTECTION SYSTEM INSPECTION FREQUENCY COMPARISON ..................... 50
APPENDIX D INSPECTION FORMS .......................................................................................................... 55
List of Tables
Table 1. Control Valves in Automatic and Manual Fire Protection Systems .................................................. 5
Table 2a. ITM Activities Applicable to All Types of Sprinkler Systems ........................................................... 6
Table 2b. Wet Sprinkler Systems .................................................................................................................... 8
Table 2c. Dry, Preaction, Vacuum, Deluge, Fixed-Water Spray, and Refrigerated Area Sprinkler Systems . 10
Table 2c. Dry, Preaction, Vacuum, Deluge, Fixed-Water Spray, and Refrigerated Area
Sprinkler Systems (continued) ..................................................................................................... 12
Table 3. Fire Hydrants, Standpipe Systems, and Monitor Nozzles .............................................................. 13
Table 4. Pressure-Relieving and Suction-Control Valves ............................................................................. 13
Table 5. Backflow Preventers and Single Check Valves .............................................................................. 14
Table 6. Fire Service Mains .......................................................................................................................... 14
Table 7. Fire Pumps ...................................................................................................................................... 15
Table 7. Fire Pumps (continued) ................................................................................................................... 15
Table 8a. Open-Water Sources .................................................................................................................... 19
Table 8b. Water Storage Tanks ................................................................................................................... 20
Table 8b. Water Storage Tanks (continued) ................................................................................................. 21
Table 9a. Gaseous and Dry Chemical Systems ........................................................................................... 22
Table 9a. Gaseous and Dry Chemical Systems (continued) ........................................................................ 23
Table 9b. Water Mist Systems ...................................................................................................................... 24
Table 9b. Water Mist Systems (continued) ................................................................................................... 25
Table 9c. Foam Sytems ................................................................................................................................ 27
Table 9c. Foam Sytems (continued) ............................................................................................................. 28
Table 10a. Prior To, During, and Following the Heating Season ................................................................. 29
Table 10b. Prior To and During Periods of Extreme Cold ............................................................................ 30
Table 11. Waterflow Recommended for Flushing Piping ............................................................................. 37
Table 12. Fire Protection System Inspection Frequency Comparison ......................................................... 50
©2019 Factory Mutual Insurance Company. All rights reserved.

Fire Protection System Inspection 2-81
FM Global Property Loss Prevention Data Sheets Page 3
1.0 SCOPE
This document provides guidance on inspection, testing, and maintenance (ITM) of privately-owned fire
protection systems that automatically or manually discharge fire extinguishing agents (e.g., water, foam, gas,
or dry chemical).
Refer to the applicable FM Global Property Loss Prevention Data Sheet for guidance on fire protection system
design, installation, and acceptance (commission testing).
Refer to the applicable data sheet for guidance on ITM of non-agent discharging fire protection systems,
including stand-alone fire detection systems (Data Sheet 5-48), and containment/drainage (Data Sheet 7-83).
Refer to Data Sheet 10-7, Impairment Management, for precautions to implement when a fire protection
system is out of service.
1.1 Hazards
For a description of the hazards associated with the lack of inspection, testing, and maintenance of fire
protection systems, see the following FM Global Understanding the Hazard (UTH) brochures:
• Lack of Inspection, Testing and Maintenance of Water-Based Fire Protection Systems (P0343)
• Improperly Closed Valves (P0035)
• Dry-Pipe Sprinkler Flushing Investigations (PO241)
• Freeze (P0148)
• Ice Plugs (P0118)
• Ice Plugs in Dry Pendent Sprinklers in Freezers (P0382)
• Fire Pumps (P0252)
• Hot Work (P0032)
• Lack of Emergency Response (P0034)
• Lack of Pre-Incident Planning (P0033)
1.2 Changes
October 2019. Interim revision. Added Appendix C, Fire Protection System Inspection Frequency
Comparison.
2.0 LOSS PREVENTION RECOMMENDATIONS
2.1 Introduction
Automatic fire protection systems are a reliable and effective means of mitigating fire risk, provided the
systems are properly designed, installed, and maintained. After system installation and acceptance testing,
implementing an ITM program will help ensure the fire system can be depended on to protect your facility.
It is equally important that, when inspection, testing, and maintenance operations are carried out, proper
planning and impairment procedures are followed to minimize the amount of time systems are out of service,
and to have in place a means to readily return the system to service in the event of an emergency during these
procedures. Coordination with the in-house emergency response team, as well as close supervision of any
outside contractors performing these services, are essential to minimize the hazard involved and reduce
the risk to the facility.
Tables 1-10 contain both frequency-based and event-driven ITM activities. Frequency-based activities are
listed with a baseline frequency, and references to any additional technical detail are included in the tables.
Appendix D contains sample forms to serve as checklists and/or to document the results of ITM activities.
These forms may be customized to meet the individual needs of a facility.
2.1.1 Fire Protection System Impairment Precautions

Routine inspection, testing, and maintenance of fire protection equipment can create an impairment to the
system, and these impairments need to be properly managed. Whenever fire protection water supplies,
sprinklers, fire pumps, or special protection is impaired, an unusual fire protection hazard exists and specific
fire prevention procedures are necessary. Follow procedures based on the FM Global Red Tag Permit System

(or equivalent) and as outlined Data Sheet 10-7, Fire Protection Impairment Management, to ensure complete
precautionary measures are taken and ignition sources are controlled.
2.2 Inspection, Testing, and Maintenance Programs

2.2.1 Use trained personnel or qualified contractors to perform ITM.
2.2.1.1 Provide initial and annual refresher training for facility personnel performing ITM. Ensure personnel
are knowledgeable on: location of critical system components (e.g., control valves); system operation; relevant
procedures; and identifying abnormal conditions that may render a system inoperable. Train and maintain
a competent group of back-up facility personnel in the event primary personnel suddenly become unavailable
(e.g., illness or transfer).
2.2.1.2 Select qualified contractors who meet the requirements of local codes and authorities having
jurisdiction. Supervise fire protection contractors performing ITM in accordance with Data Sheet 10-4,
Contractor Management.
2.2.2 Document completed ITM activities. At a minimum, include the following in the documentation:
• Specific systems and equipment covered
• Type of ITM
• Results
• Comments or corrective actions needed
Retain ITM documentation for auditing by management and/or authorities having jurisdiction for a minimum
of one year.
2.2.3 Audit the fire protection system ITM program.
A. Establish an audit frequency based on facility conditions, such as the past program audit results, but
at least annually.
B. Review program documentation, including policies and procedures (to ensure they remain current);
completed ITM documentation (for thoroughness and unresolved corrective actions); record retention;
timeliness of ITM work-order completion and outstanding work-orders; and training.
C. Witness employees or contractors performing ITM activities.
2.3 General Inspection, Testing and Maintenance Practices

2.3.1 Use an impairment management program (FM Global Red Tag Permit System or equivalent) when
protection is taken out of service to conduct ITM. Refer to Data Sheet 10-7 for examples of fire protection
systems impaired during ITM.
2.3.2 Incorporate an impairment alert into ITM work orders, procedures, or contracts if the activity renders
a protection system out of service.
2.3.3 Conduct alarm device testing that initiates fire alarms outside of normal operating or production hours
to limit disruption within the facility. Prohibit the use of jumpers or forces to temporarily bypass an alarm device
that initiates a fire or supervisory alarm to facilitate testing.
2.3.4 Conduct alarm device testing that initiates an automatic shutdown of building’s system or process
equipment during planned or unplanned maintenance outages. However, if bypassing an alarm device is
unavoidable, either of the following alternatives are tolerable if an impairment management program is also
used.
A. Install a lockable switch with exterior position indication (i.e., open or closed) in the alarm circuit. Locate
the isolation switch near the alarm device, allowing for periodic inspection of the switch conditions
(secured and closed position).
B. Use a jumper or force to temporarily bypass an alarm device.
2.3.5 Use an impairment management program (FM Global Red Tag Permit System or equivalent) when
fire protection systems are discovered to be out of service through ITM. Inoperable components, poor system

performance, and poor physical condition are instances in which a fire protection system may be considered
out of service. See Data Sheet 10-7 for examples of fire protection systems discovered to be out of service
through ITM.
2.4 Fire Protection System Inspsection, Test, and Maintenance Frequencies
2.4.1 General
Sections 2.4 through 2.12 contain recommendations for the scope and frequency of fire protection system
ITM activities. Some of these activities may be modified based on positive or negative factors present at the
facility. Clients of FM Global can discuss modifying ITM activities with an FM Global field engineer.
2.4.2 Fire Protection Control Valves in Automatic and Manual Fire Protection Systems
2.4.2.1 Perform control valve inspection and test activities for automatic and manual fire protection systems
in accordance with Table 1.
Table 1. Control Valves in Automatic and Manual Fire Protection Systems

ID ITM Activity & Scope Frequency Details
1a Visually inspect indicating control valves for Weekly Record visual inspection results on a form
full-open, secured, and accessible conditions. listing all control valves and their locations
1b Inspect control valves installed in waterflow and areas. See Appendix D for a sample
alarm sensing lines when the alarm actuates form.
process or building interlocks for full-open and
locked conditions.
1c Visually inspect enhanced security indicating Semiannually Record visual inspection results on a form
control valves for full-open, secured, and listing all control valves and their locations
accessible conditions. and areas. See Appendix D for a sample
form.
2 Physically test control valves for full-open Monthly Record physical inspection results on a form
position.This includes post-indicating valves listing all control valves and their locations
(PIV); wall-mounted post-indicating valves and areas. See Appendix D for a sample
(WPIV); non-FM Approved indicating-butterfly form.
valves (IBV); non-rising stem (NRS) valves;
curb-box/road-way (CB/RW) valves; and non-
indicating butterfly valves.
3 Test control valve supervisory alarms and Semiannually
enhanced security control valves (e.g., tamper
switches).
4 Full-travel exercise all control valves recording Annually
number of turns-to-close and turns-to-reopen.
2.4.2.3 Secure control valves using the following methods. Note that a control valve is considered secured
when the valve operator is prevented from being manipulated more than one turn toward the closed position,
or at all for quarter-turn valves (e.g., ball valves).
A. Secure each control valve separately with a dedicated lock and chain. Secure control valves with a
sturdy, key-operated lock and chain capable of withstanding breakage except by heavy-duty bolt cutters
or similar hand tools. Do not use combination locks. Do not use seals or breakaway locks except when
valves are 1.5 in. (38 mm) nominal diameter or smaller, or control five or fewer sprinklers. Treat valves in
the waterflow alarm sensing lines actuating process and building interlocks as control valves in automatic
fire protection systems.
B. For a wall-mounted post-indicating valve, ensure the valve hand-wheel cannot be removed from the
valve stem when the valve is secured.
C. For a curb-box/road-way valve, secure all operating wrenches with a sturdy lock and chain, and inspect
valve sleeve for cover.
2.4.2.4 Limit the distribution of control valve keys to only individuals responsible for fire protection system
ITM, and local management.

2.4.2.5 Ensure control valves remain accessible in case of an emergency. Additionally, verify the appropriate
signage is in place to identify the control valve and, where necessary, signage is in place to quickly locate
control valves not readily visible.
2.5 Automatic Sprinkler Systems
2.5.1 All Sprinkler Systems

2.5.1.1 Conduct the ITM activities recommended in Table 2a for all types of sprinkler systems (wet, dry,
preaction, deluge, fixed water spray, antifreeze, and refrigerated area).
Table 2a. ITM Activities Applicable to All Types of Sprinkler Systems

ID Recommendation Frequency Details
1 Inspect, test, and exercise control valves in Per Table 1 Per Table 1
automatic fire protection systems.
2 Test waterflow alarms (including flow Quarterly (Annually Verify the following:
switches) by flowing water through a for antifreeze - Local notification devices (e.g., bell, horn,
system test connection. systems) and/or strobe) activate.
- Alarms register on remote fire alarm control
panels in constantly attended locations or at
central alarm monitoring stations.
3 Test building and/or process interlocks Annually
actuated by waterflow alarms to verify the
desired system actions are initiated and
achieved.
4 Flow test from system main-drain to check Annually If multiple system risers are manifolded
for significant obstructions in the water together and supplied by a common lead-in,
supply upstream of each system riser. then one main-drain test will sufficiently
evaluate the water supply available to all
system risers fed from the manifold.
Ideally, main-drain testing is completed after

annual control valve exercising, as main-drain
testing is often the final step in restoring
system impairments such as valve closures.
5 Investigate systems for obstructive debris. When obstructions See 2.5.1.2.
suspected
6 Conduct a complete system flushing. When obstructions See 2.5.1.2.
Physically remove obstructive deposits or discovered (debris)
replace piping.
7 Inspect system sprinklers, nozzles, piping, Annually or more See 2.5.1.3.
pipe support, and seismic protection for frequently based on
damage and/or other poor conditions. the operating
environment or
facility experience.
(see 2.5.1.3.2)
8 Test a random sample of sprinklers with Every 3 years
fusible elements rated for 360°F (180°C) or
greater when subjected to prolonged
exposures of around 300°F (149°C) or
higher.
9 Test a random sample of recalled O-ring Every 5 years
sprinklers.
10 Test a random sample of dry-type Every 15 years
sprinklers (AKA dry pendent)
11 Replace all dry-type sprinklers When found
manufactured prior to 2003 (AKA dry
pendent).
12 Replace all non-operated sprinklers within After a fire
a minimum of 20 ft (6 m) of any operated
sprinklers.

2.5.1.2 Investigation for and Removal of Obstructive Debris

2.5.1.2.1 Investigate the feed main, a minimum of one cross main, and a minimum of three branch lines
using one of the following methods:
A. Flushing investigation in accordance with Section 3.1.3
B. Videoscope inspection in accordance with Section 3.1.3
C. Ultrasonic localized guided wave evaluation in accordance with Section 3.1.3
2.5.1.2.2 When preparing the system for an investigation, collect any debris discharged from main or auxiliary
drains.
2.5.1.2.3 Examine different portions of a system during subsequent investigations.
2.5.1.2.4 Treat the system as obstructed if any of the following conditions are present:
A. Approximately 1/2 cup (120 ml) or more of debris is found in a cross main.
B. Debris pieces found in piping are large enough to plug a sprinkler orifice.
C. Flow from a branch line is obstructed.
D. Analysis of the videoscope inspection or ultrasonic localized guided wave evaluation results determines
the system is obstructed.
2.5.1.2.5 If the system is deemed obstructed by debris, conduct a complete system flushing in accordance
with Section 3.1.3. Treat the system as impaired protection until system piping is completely flushed.
2.5.1.2.6 During ITM activities or pipe alterations, if deposits (tubercles) are found attached to internal pipe
walls, physically remove the deposits or replace the affected sections of pipe. Additionally, refer to Data Sheet
2-1, Corrosion in Automatic Sprinkler Systems, and develop a solution to suppress the existing corrosion
mechanism and prevent the tubercles from reforming.
2.5.1.3 Inspect sprinkler system components for damage and/or other poor conditions.
2.5.1.3.1 Conduct a close examination of sprinklers and nozzles to look for damage, including any of the
following:
A. Leakage from the orifice button and seal as shown by green discoloration or white deposits.
B. Surface corrosion when exposed in or near atmospheres containing high humidity and temperature,
caustic or acidic vapor, solvent vapor, or other corrosive agents.
C. Surface accumulations, including residue or dust.
D. Paint when not properly protected during painting operations, whether occurring at floor or ceiling level.
E. Exposure to temperatures within 50°F (28°C) of their temperature rating (e.g., located above ceiling-
level heating equipment or near heated process equipment).
F. Indications of freeze damage, including reduced link tension, metal gaskets forced upward, bent hook
pieces, tilted glass or metal buttons, badly dished or distorted diaphragms, or bent struts.
G. Mechanical impact shown by distorted deflector or frame.
H. Sealed concealed sprinklers that have been adhered to the ceiling.
I. Damage to any protective devices (e.g., concealed cover plates, cages, plastic bags) or factory-applied
coatings.
2.5.1.3.2 Inspect piping, pipe supports, and seismic protection for physical damage or poor conditions,
including the following: bent piping (e.g., from mechanical impact); leaking fittings or piping due to corrosion;
missing, detached, corroded, or broken pipe hanger or seismic brace assemblies; and piping used to support
wiring or other materials.
2.5.1.3.3 Tailor inspection frequency and scope based on facility experience (inspection results and/or past
instances of sprinkler leakage), and consider if measures have been taken to reduce the susceptibility to
sprinkler damage (wax-coatings or corrosion-resistant construction).

2.5.1.3.4 Complete piping inspections from floor level unless large sections of piping are obstructed from
view or difficult to see (e.g., within combustible concealed spaces, automated storage retrieval systems or
buildings with tall roofs).
2.5.1.3.5 If damage is discovered during inspections, perform the following:
A. Test a random sample of sprinklers or replace sprinklers in accordance with Data Sheet 2-0.
B. Test a random sample of nozzles or replace nozzles in accordance with Data Sheet 4-2.
C. Protect sprinklers/nozzles, or control the environmental conditions that caused the damage, in
accordance with Data Sheets 2-0 and/or 4-2.
2.5.1.3.6 Increase the inspection frequency (from annually) when sprinklers/nozzles are exposed to harsh
environmental conditions (corrosives, dirt, dust, oil) or prone to impact.
Examples of harsh environmental conditions include process equipment containing elevated temperatures
and high humidity; caustic or acidic vapor, solvent vapor (e.g., dryers/ovens, oil cookers, paint-spray tunnels);
and exhaust ventilation systems conveying particulates or gases/vapor.
Examples of locations where sprinklers/nozzles are prone to impact include in-rack sprinklers within
warehouse racking and sprinklers positioned close to conveyor systems.
2.5.2 Wet Sprinkler Systems

2.5.2.1 For wet sprinkler systems, in addition to the ITM activities listed in Table 2a, conduct the ITM activities
listed in Table 2b.
Table 2b. Wet Sprinkler Systems

1 Test telescopic sprinkler assemblies Varies See Data Sheet 1-53.
installed in anechoic chambers.
2 Check systems fed by an open Every 5 years See Section 3.1.3.
water supply for obstructive debris
regardless of pipe material.
3 Check systems for mineral deposits Every 5 years See Section 2.5.2.2.
at sprinkler-pipe connections in
areas known or suspected to have
hard water.
4 For systems with antifreeze Annually - Determine the specific gravity and
solutions, test the antifreeze the corresponding concentration of
solution. antifreeze in the system.
- Evaluate the adequacy of the

antifreeze concentration in terms of
both freeze protection (freeze point
vs. ambient temperature) and fire
hazard in accordance with Data
Sheet 2-0.
- Test the antifreeze solution prior to

the cold weather season.
2.5.2.2 In systems where hard water is known or suspected, focus inspections at sprinkler-pipe connections
in the following areas:
A. Water-filled piping exposed to high-temperatures, such as in or near heated equipment, or at roof peaks
in warm climates.
B. Older sprinkler systems that have been frequently drained and refilled.
C. Pendent sprinklers located away from air pockets near convective currents (i.e., sprinklers and piping
at the lower portions of a system).

2.5.2.2.1 Inspect a random sample of sprinklers on several branch lines. Remove at least five sprinklers
from different branch lines and inspect the threaded pipe connection and sprinkler internals for deposits.
2.5.2.2.2 Document portions of the system investigated and the findings to ensure future investigations
building on previous inspections including: refrain from re-inspecting sections of the system previously found
free of deposits until the entire system is inspected; and revisit sections of the system where deposits have
been found.
2.5.2.2.3 When deposits are discovered, replace sprinklers containing deposits and widen the scope of the
investigation to include additional sprinklers and piping inspections.
2.5.3 Dry, Preaction, Vacuum, Deluge, Fixed-Water Spray and Refrigerated Area Sprinkler Systems
2.5.3.1 For dry, preaction, vacuum, deluge, fixed-water spray and refrigerated area sprinkler systems, in
addition to the ITM activities listed in Table 2a, conduct the ITM activities listed in Table 2c. Items 1-16 apply
to all dry, preaction, vacuum, deluge, fixed-water spray and refrigerated area sprinkler systems. Item 17
applies to preaction and vacuum systems. Items 18-20 apply to refrigerated area sprinkler systems. Items
21-24 apply to deluge and fixed-water spray systems.

Table 2c. Dry, Preaction, Vacuum, Deluge, Fixed-Water Spray, and Refrigerated Area Sprinkler Systems
1 Check system valve air and water Weekly
pressures (including for pilot lines).
2 Verify the quick-opening device for Weekly
in-service conditions, including equalized
air pressure and open control valves.
3 Confirm system valve enclosures are Weekly
maintained above 40°F (5°C).
4 Verify the automatic drain valve is open Monthly
and free to move.
5 Check priming-water level within the Monthly
system valve.
6 Check the condition of the compressed air Monthly
supply (including for pilot lines).
7 Visually check indicating desiccant in Monthly
compressed air dryers for saturation
(including for pilot lines).
8 Physically/visually check the condition of Every 3 years (Annually for - Physically check non-indicating
desiccant in compressed air dryers systems protecting areas desiccant for saturation.
(including for pilot lines). constantly maintained below
freezing) - Visually inspect both indicating
and non-indicating desiccants for
deterioration/breakdown.
9 Test quick-opening devices (QOD) without Annually if FM Approved
tripping the system valve. devices; otherwise quarterly
10 Determine the air leakage rate of the Annually Use leakage rates to:
system (including for pilot lines). - identify systems prone to false trip
during power outages (loss of
compressed air supply).
- determine when action is needed
to reduce air leakage rate or
improve the reliability of
compressed air supply.
11 Test supervisory alarms for low air Annually (Quarterly for Verify supervisory alarms surface on
pressure (including for pilot lines) and low systems protecting areas system control panels, fire alarm
temperature in system valve enclosures. constantly maintained below control panels, and/or at remote
freezing) monitoring stations.
12 Inspect and clean system valve internals Annually
and associated valve trim.
13 Partial-flow trip test system valves. Annually Verify the system valve trip point
(and trip time when possible) are in
agreement with the last full-flow trip
test results.

Table 2c. Dry, Preaction, Vacuum, Deluge, Fixed-Water Spray, and Refrigerated Area Sprinkler Systems (continued)
14 Full-flow trip test, videoscope or Every 3 years, or every 10 years for Verify systems can deliver water to
ultrasonic localized guided wave systems with nitrogen hydraulically remote areas within the
evaluation of systems. specified time. The maximum water
delivery time is 60 seconds unless
stated otherwise in an FM Global
data sheet specifically for the
occupancy or hazard being
protected. Use of videoscope or
ultrasonic localized guided wave
evaluation can determine if the
piping is clear of debris and can be
used as an alternative to confirm
delivery of water.
15 Check systems (excluding At 10 years, 20 years, and every 5 See Section 2.5.1.2.
refrigerated area systems and years thereafter
systems originally installed with
nitrogen) containing black steel pipe
for obstructive debris.
16 Check the system for obstructive After the 3rd false trip in 12 months
debris. on open water supply
For preaction and vacuum sprinkler systems, conduct items 1-16 and item 17.
17 Test control panels, fire detectors, Annually See Data Sheets 5-40 and 5-48.
and backup power supplies used to
actuate system valves.
For refrigerated area sprinkler systems, conduct items 1-16 and items 18-20.
18 Verify there is one duplex line in Monthly If ice is forming within the in-service
service supplying compressed air, duplex line, place the second duplex
and check the in-service duplex line line into service, and remove ice
for an ice plug. from the first duplex line.
19 Inspect sprinklers and piping for Quarterly Focus inspections on wall
exterior ice buildup. penetrations where warm moist air
could enter the freezer, including
above personnel and fork-truck
doors, and conveyor openings.
20 Check systems and pilot sprinkler Semiannually and after every Visually inspect pipe internals for ice
lines for ice plugs along with freeze system trip plugs by disassembly and visual
damage to piping and sprinklers. inspection, videoscope or ultrasonic
localized guided wave evaluation.
Inspect each branch line and cross
main to ascertain whether ice has
formed.
If an ice plug is discovered, treat the

system as impaired until the ice plug
is removed. Do not attempt to melt
ice plugs using hot work as fire
protection is impaired. Remove ice
plugs by disassembling the subject
piping and relocating the piping to a
warm area.

Table 2c. Dry, Preaction, Vacuum, Deluge, Fixed-Water Spray, and Refrigerated Area Sprinkler Systems (continued)
ID Recommendation Frequency Details Scope
For deluge and fixed-water spray systems, conduct items 1-16 and items 21-24.
21 Test control panels, fire detectors, Annually See Data Sheets 5-40 and 5-48.
and backup power supplies used to
actuate system valves.
22 Disassemble and inspect system Every 3 years Inspect system strainers for holes
strainers. and corrosion or mechanical
damage.
23 Flush system strainers until clear. After every system trip
24 Remove a random sample of After Every System Trip - Visually confirm waterflow and
nozzles and inspect nozzles, pipe proper spray distribution from
connections, and strainers for nozzles.
obstructive debris. - Compare base of riser and remote
pressure measurements to design
and/or acceptance results.
- If obstructions are suspected,
investigate using one of the
following methods:
a. Disassembly of piping and
visual inspection.
b. Full-trip test and nozzle
inspection.
c. Videoscope inspection in
accordance with 3.1.3.
d. Ultrasonic localized guided
wave evaluation in accordance with
3.1.3.
- If the system is deemed obstructed

by debris, develop a plan to remove
obstructions from piping. Treat the
system as impaired protection until
obstructions are removed.
2.6 Manual Fire Protection Systems
2.6.1 Fire Hydrants, Standpipe Systems, and Monitor Nozzles

2.6.1.1 For fire hydrants, standpipe systems, and monitor nozzles, conduct the ITM activities listed in Table
3.

Table 3. Fire Hydrants, Standpipe Systems, and Monitor Nozzles

1 Inspect, test, and exercise control valves. Annually Per Table 1.
2 Check hydrants and standpipes for Monthly
accessibility, leakage, and damage.
3 Check hydrant hose houses, standpipe valves Quarterly
and hose stations, and portable and fixed
monitors for equipment availability,
accessibility, and damage.
4 Inspect and flow test fire hydrants. Annually
5 Inspect, exercise, and flow test monitors and Annually Exercise monitors through their full range of
nozzles. travel, including sidetoside and upanddown.
6 Inspect, test, and maintain fire hose, hose Varies
couplings, and hose appliances per local
jurisdictional requirements and/or the
manufacturer’s guidelines, whichever is more
stringent.
7 Inspect hydrant, standpipe hose and/or After every use
nozzles, and monitors and nozzles for
damage, leaks, or debris lodged in nozzle
strainers.
8 Flow test standpipe systems, achieving design Every 5 years
flow and hose valve pressure.
2.7 Flow and Pressure-Regulating Valves
2.7.1 Pressure-Reducing Valves

2.7.1.1 See Data Sheet 3-11, Pressure Reducing Valves for Fire Protection Service, for ITM
recommendations.
2.7.2 Pressure-Relieving and Suction-Control Valves

2.7.2.1 For pressure-relieving and suction-control valves, conduct the ITM activities listed in Table 4.
Table 4. Pressure-Relieving and Suction-Control Valves

1 Test pressure-relieving and suction-control Annually - Verify the operation of pressure-relieving and
valves in supply piping. suction-control valves in supply piping by
flowing the water downstream of the valve
(from hydrants or a pump test header).
- Verify proper valve modulation.
- Confirm the regulating valve setpoint. For

suction-control valves, confirming valve
modulation and setpoints may not be possible,
but at least verify the valve does not begin to
throttle flow at or near sprinkler system
demands or maximum fire pump design
capacity. For example, verify the suction-
control valve remains full open while flowing in
excess of 150% fire pump capacity.

2.7.3 Backflow Preventers and Single Check Valves

2.7.3.1 For backflow preventers and single check valves, conduct the ITM activities listed in Table 5.
Table 5. Backflow Preventers and Single Check Valves

1 Conduct a full-flow test in excess of the Annually - A full-flow test can be completed by flowing
greatest sprinkler demand. Measure and water through a bypass line, hydrant or other
record the flow rate during testing. outlet downstream of the backflow prevention
or single check valve.
- An alternative means of conducting a full-

flow test is to reverse the check-valve in the
fire department connection piping, flowing
water through supply piping, and discharging
out of the fire department connection.
- Given the size of the fire service piping, the

fire service connection flush will yield flow
rates through a backflow preventer sufficiently
close to sprinkler system demands.
2 Inspect valve internals for debris and damage. Every 5 years
2.8 Fire Service Mains

2.8.1 For fire service mains, conduct the ITM activities listed in Table 6.
Table 6. Fire Service Mains

1 Inspect, test, and exercise control valves. Per Table 1. Per Table 1.
2 Disassemble and inspect supply strainers. Annually Inspect in-line supply strainers for holes, and
corrosion or mechanical damage.
3 Check systems for obstructive debris or When
deposits. obstructions
suspected
4 Conduct a complete system flushing. When - Flush mains and lead-in connections to
obstructions system risers through hydrants at dead ends
(debris) of the system or through accessible
discovered aboveground flushing outlets, allowing the
water to run until clear.
- If water is supplied from more than one

source or from a looped system, close
divisional valves to produce a high velocity
flow through each single line.
5 Flush in-line supply strainers until clear. After every When a flow in excess of a main-drain test
significant flow occurs, flush in-line supply strainers until
clear. Examples of such flows include: hydrant
flow testing; dry, preaction, or deluge system
valve trip; or flushing obstruction investigation.
2.9 Fire Pumps
2.9.1 All Fire Pumps

2.9.1.1 For all types of fire pumps, conduct the ITM activities listed in Table 7. Items 1-9 apply to all fire pumps.
Item 10 applies to electric fire pumps. Items 11-17 apply to diesel fire pumps.

Table 7. Fire Pumps

2 Start the pump in automatic mode via Monthly for electric See 2.9.2.
pressure drop or waterflow alarm and allow pumps
the pump to churn, reaching normal Weekly for diesel See 2.9.3.
operating conditions. pumps
3 Inspect the pump room for satisfactory Weekly See 2.9.4.
conditions.
4 Test pump performance and verify suction Annually See 2.9.5.
supply availability.
5 Verify the pump controller is set for manual Annually
stop only.
6 Verify automatic start and stop set points of Annually
pressure maintenance devices through
testing.
7 Test pump controller supervisory alarms. Annually See 2.9.6.
8 Test automatic fill systems on priming tanks Annually
when taking suction under lift.
9 Check alignment of pumps and drivers that Annually See 2.9.7.
are coupled.
Table 7. Fire Pumps (continued)

For electric fire pumps, conduct items 1-9 and item 10.
10 Inspect, test, and maintain primary Per Data Sheet 5-20. Per Data Sheet 5-20.
and secondary power feeds,
including automatic transfer
switches to electric fire pumps.
For diesel fire pumps, conduct items 1-9 and 11-17.
11 Check the condition of engine Monthly Check engine battery condition by
batteries. determining the available cold-
cranking amps using a battery
tester. An alternative test method is
to determine electrolyte specific
gravity. Record test results for
trending battery health.
12 Change engine oil and oil filter. Per manufacturer’s specifications
but at least annually
13 Change oil in right-angle gear- Per manufacturer’s specifications
drives. but at least annually
14 Test primary and backup electronic Annually
control modules (ECM) on electronic
fuel injected engines.
15 Drain water from the diesel tank Annually
sump.
16 Replace biodiesel within diesel Per supplier’s instructions, but at
tanks. least every 2 years
17 Replace engine batteries. Every 2 years Consider alternating battery
replacement on an annual basis.
For example, replace battery set A
in year 1, then replace battery set B
in year 2.
2.9.2 Electric Fire Pumps

2.9.2.1 Inspect and test electric fire pumps for the following conditions.
2.9.2.1.1 Prior to start-testing, do the following:

A. Confirm the pump controller is in automatic mode, and there are no trouble alarms registered on the
controller.
B. Confirm the pump room temperature is maintained above 40°F (4°C).
C. Visually check the fire pump installation before starting the unit to identify:
1. Evidence of loose, rusted, corroded or damaged pump/driver securement bolts
2. Lack of guarding for the pump coupling or other exposed rotating components.
3. Evidence of filings/debris beneath the pump coupling unit indicating coupling deterioration.
4. Evidence of excessive corrosion of piping connected to the pump unit.
If any of the above conditions exist, investigate and resolve the issue before continuing with any testing.
2.9.2.1.2 Test the Electric Fire Pump
A. Test the pump in automatic mode via pressure drop or waterflow alarm, and allow the pump to churn
for a minimum of 10 minutes.
B. At start and throughout the test:
1. Watch for any vibration or water leakage. Terminate churn or flow testing of fire pumps immediately
if there are any indications of excess vibration, unusual loud noise, or excessive leakage from the pump
packing, casing, or engine cooling system. Complete any repairs before resuming any churn/flow
testing.
2. Verify waterflow through the pump seals is adequate (if packed seals are installed).
3. Verify flow from the circulation-relief valve.
4. Verify the pump casing is not overheating.
5. Record suction and discharge pressures.
C. Position properly trained facility personnel at the fire pump controller during any churn or flow testing
to ensure prompt shutdown of the pump system if unusual conditions develop.
2.9.2.1.3 Following the churn-test:
A. Confirm the pump controller is in automatic mode.
B. If pumps are taking suction under lift, inspect the priming tank level and any fill controls.
2.9.3 Diesel Fire Pumps

2.9.3.1 Inspect and test diesel fire pumps for the following conditions.
2.9.3.1.1 Prior to start-testing:
A. Confirm the pump controller is in automatic mode, and there are no trouble alarms registered on the
controller.
B. Confirm the pump room temperature is maintained above 40°F (4°C).
C. Check battery charger float current.
D. Check the battery electrolyte level.
E. Check oil level and quality.
F. Check air filter.
G. Confirm block heater is maintaining engine temperature above 90°F (32°C), or the pump room is
maintained above 70°F (21°C).
H. If a right-angle gear-drive is installed, check gear oil level.
I. Visually check the fire pump installation before starting the unit to identify:

4. Evidence of excess corrosion of piping connected to the pump unit.
If any of the above conditions exist, investigate and resolve the issue before continuing with any testing.
2.9.3.1.2 Test the Diesel Fire Pump
A. Test the pump in automatic mode via pressure drop or waterflow alarm, and allow the pump to churn
for a minimum of 30 minutes.
B. At start and throughout the test:
1. Look for any vibration or water leakage. Terminate churn or flow testing of fire pumps immediately
whenever there are any indications of excess vibration, unusual loud noise, or excessive leakage from
the pump packing, casing, or engine cooling system. Complete any repairs before resuming any
churn/flow testing.
2. Verify waterflow through the pump seals is adequate (if packed seals are installed).
3. If the engine is heat exchanger-cooled, at start and throughout the test verify raw water is flowing
through the engine heat exchanger.
4. If the engine is radiator-cooled, at start and throughout the test verify flow from the circulation-relief
valve.
5. Verify the pump casing is not overheating.
6. If a main-relief valve is installed to protect against diesel engine overspeed, verify water is not
discharging through the valve at churn.
7. If a right-angle gear-drive is installed, verify the gear-drive is not overheating (e.g., if water-cooled,
water is flowing through the heat exchanger).
8. Record suction and discharge pressures.
9. Record engine panel conditions including RPM, oil pressure, and coolant temperature.
C. Position properly trained facility personnel at the fire pump controller during any churn or flow testing
to ensure prompt shutdown of the pump system if unusual conditions develop.
2.9.3.1.3 Following the churn-test:
A. Confirm the pump controller is in automatic mode.
B. If the engine is heat exchanger cooled, inspect and clean the raw water cooling loop strainers as follows:
1. If fed by an open water source, inspect and clean the strainer in the automatic loop after each pump
start test.
2. If fed by a potable/filtered water source, inspect and clean the strainer in the automatic loop at least
semiannually.
3. Inspect and clean the strainer in the manual bypass cooling loop every time it is used.
4. Flushing connections on strainers can be used to clean strainers (weekly or semiannually); however,
remove and visually inspect strainers for damage at least annually.
C. Verify the diesel tank is at least 3/4 full or capable of providing 8 hours of runtime at 100% rated engine
load.
2.9.4 Fire Pump Room

2.9.4.1 Inspect the fire pump room for the following items:
A. Fire pump controller is in automatic mode, and there are no trouble alarms registered on the controller.
B. Pump room temperature is maintained above 40°F (4°C).
C. Floor drains are clear of any obstructions.

D. Ventilation louvers are operating freely.

E. Housekeeping is maintained, and room is free of combustible storage.
F. Electrical cabinets are shut and secured.
G. All valves are locked in the fully open position.
H. Piping is free of leaks.
I. Locks are secured on diesel tank discharge control valve and outdoor diesel tank fill caps.
J. Visually check the fire pump installation for the following:
4. Evidence of excess corrosion of piping connected to the pump unit.
2.9.5 Pump Performance

2.9.5.1 Evaluate pump performance and verify suction availability by discharging from a pump test connection.
2.9.5.1.1 Measurements
A. Record suction and discharge pressures and flow rate by flowing through a test header or through a
flow meter to a tank or reservoir at a minimum of three test points: churn; rated pump capacity; and
maximum pump capacity. If flowing through a flow meter, calibrate it every 3 years.
B. Record revolutions per minute (rpm) at each test point.
C. For electric pumps, record voltage and amperage at each test point (if available).
D. For diesel pumps, monitor and record coolant temperature and oil pressure, and record hours.
2.9.5.1.2 Evaluations
A. Compare the three test points to the manufacturer’s pump curve and/or pervious test results, adjusting
for driver rpm as needed.
B. For electric pumps, compare actual amperage at 150% pump capacity and the full-load current (FLC)
listed on the motor nameplate (if available).
C. For diesel pumps, verify actual pump speed is within 10% of rated pump speed when the pump is
flowing at rated capacity (i.e., 100%).
2.9.6 Remote Alarms

2.9.6.1 Test the following remote alarms (at a minimum) and verify local notification devices activate (e.g.,
bell, horn, and/or strobe), and alarms surface on pump controllers, fire alarm control panels, and/or at remote
monitoring stations.
A. For electric fire pumps:
• Pump running
• Loss of AC power to controller
• Loss of phase (single-phasing)
• Phase reversal
• Controller connected to alternate power source (if provided)
• Drive failure (variable speed pump only)
• Bypass mode (variable speed pump only)
• Over-pressure (variable speed pump only)
B. For diesel fire pumps:

• Pump running (engine running)

• Controller main switch turned to ″OFF″ or ″MANUAL″
• Engine trouble
• Loss of AC power to controller
• Pump room trouble (when provided)
2.9.7 Fire Pump Alignment

2.9.7.1 Prior to starting the fire pump:
A. Visually check the fire pump installation for the following:
2. Lack of guarding for the pump coupling or other exposed rotating components
3. Evidence of filings/debris beneath the pump coupling unit indicating coupling deterioration
4. Evidence of excess corrosion of piping connected to the pump unit
Where any of the above conditions exist, investigate and resolve the issue before continuing.
B. Upon starting the pump, look for any vibration or water leakage. Terminate testing of the fire pump
immediately whenever there are any indications of excess vibration, unusual loud noise, or excessive
leakage from the pump packing, casing, or engine cooling system. Where any of the above conditions exist,
investigate and resolve/repair the issue before continuing.
2.10 Water Sources
2.10.1 Open-Water Sources and Water Storage Tanks

2.10.1.1 For open-water sources, conduct the ITM activities listed in Table 8a. For water storage tanks conduct
the ITM activities listed in Table 8b.
Table 8a. Open-Water Sources

1 Inspect, test, and exercise control Per Table 1. Per Table 1.
valves.
2 Verify the water level is sufficient. Weekly Inspect open-water sources to verify the water level
ormonthly is sufficient to support fire protection system
demands (flow and duration). Make these
inspections weekly if the water source is not
equipped with a supervised water level alarm.
Inspect monthly if the water source is equipped with
a supervisory water level alarm that has been tested
(with satisfactory performance) at least annually.
3 Inspect and repair slopes of lined earth Annually
reservoirs for erosion.
4 Inspect and repair liner surface of lined Annually
earth reservoirs above the water level
for ultraviolet ray damage.
5 Remove sediment, inspect and repair Every 5 years
liner of lined earth reservoirs. (or more
frequently if
warranted)
6 Visually check wet-pit intake screens Weekly Remove debris and make repairs if needed. If not
and bar racks, and suction strainers for readily visible (e.g., from a walkway around or over
debris clogs and damage. the wet-pit), perform the check using a borescope,
underwater camera, or diver.
7 Perform a closeup inspection and repair Annually
of wet-pit bar racks and screens, and
suction strainers for holes, corrosion, or
mechanical damage.

Table 8b. Water Storage Tanks

1 Inspect, test, and exercise control Per Table 1. Per Table 1.
valves.
2 Inspect the water level in Weekly See 2.10.1.2.
atmospheric storage tanks to verify ormonthly
they are full.
3 Test water-level indicators and water- Annually Test water-level indicators and water-level supervisory
level supervisory alarms. alarms on system control panels, fire alarm control panels,
and/or at remote monitoring stations.
4 Verify pressure tank water and air Weekly or Inspect the water level, air pressure, and air pressure
pressure levels; verify/test air monthly source weekly if not equipped with supervised water level
pressure source. and air pressure alarms, or monthly if these alarms are
provided and have been tested with satisfactory
performance at least annually. Test the air pressure source
if appropriate (i.e., it is a compressor).
5 Test all break tank automatic fill Monthly - Maintain break tank automatic fill valves in accordance
systems. with the manufacturer’s recommendations.
- Test break tank automatic fill valves by opening the pipe
well drain valve and flowing enough water until the
automatic fill valve opens fully.
6 Verify the rate of inflow from break Annually Per Data Sheet 3-2.
tank automatic and manual valves.
7 Visually check, inspect, and/or repair Monthly - Identify obvious leaks, damage, erosion, obstructions, and
tank exteriors. exposures.
- Repair any leaks and damage of foundations and
anchors, exterior walls, ladders, roofs, gauges, etc.
- Inspect embankments supporting fabric tanks for unusual
erosion, and refill/replant as necessary.
- Inspect and remove obstructions from vents and
overflows.
- Verify combustible yard storage, combustible waste, and
vegetation is maintained at least 50 ft (15 m) from the tank.
8 During freezing weather, verify tanks Daily ormore Verify the following:
and enclosures with tanks/piping are frequently if
maintained above 40°F (4.5°C), and warranted - Water temperature in tanks is being maintained at a
ice does not form on gravity tanks or minimum of 40°F (4.5°C).
structures beneath. - The temperature inside pressure tank enclosures and
other enclosures where freezing of pipes may occur is no
lower than 40°F (4.5°C).
- Gravity tanks, their supporting structures, and building
roofs under them remain free of ice.
- If the water in a tank/piping is frozen, provide an
adequate emergency water supply for the fire protection
system and follow the guidelines in Data Sheet 3-2.
9 Inspect and maintain tank heating Varies See 2.10.1.3.
systems.
10 Visually inspect all systems and Annually Include the following items in the inspection:
equipment that can be accessed
without draining the tank, conducting Tank; tower; piping; control and check valves; heating
an underwater evaluation, or systems; water level indicator; pressure, temperature and
disassembly. water level alarms; expansion joint; frost proof casing; liner;
insulation; overflow; screened or open vents, and all other
accessories.
11 Investigate any tank supplied from Annually(or Inspect for sediment/obstruction by opening the tank drain
an unfiltered source, and all dual- more valve, flushing out sediment and inspecting the discharge.
service water tanks, for sediment/ frequently if More frequent flushing may be needed, depending upon
obstructions. warranted) the amount of sediment.
12 Investigate tanks and supply piping Annually
when receiving untreated/raw water
from bodies of water known to
contain, or suspected of containing,
fresh-water mussels or clams.

Table 8b. Water Storage Tanks (continued)

Details
Table 8b. Water Storage Tanks (continued)

ID Recommendation Frequency
13 Inspect exterior coatings of steel and wood Every 2 years - If the exterior of the tank is insulated,
tanks for corrosion, rot, and insulation. partially expose the tank to adequately assess
it and replace the insulation afterwards.
- Repaint/recoat steel and iron work, steel
tank exteriors, and wood exteriors as
necessary to prevent corrosion and rot.
14 Inspect coating of the exposed surface of Every 2 years Repaint the exposed surface of the tank as
embankment-supported fabric tanks for (or more necessary to protect it from weathering.
weathering. frequently if Ensure all painting is in accordance with the
required by the manufacturer’s recommendations.
tank
manufacturer)
15 Inspect the interior of the tank. Every 5 years See 2.10.1.4.
(or more
frequently if
warranted)
2.10.1.2 Inspect the water level in atmospheric storage tanks weekly if the water source is not equipped
with a supervised water-level alarm. Inspect monthly if the water source is equipped with a supervisory
water-level alarm that has been tested (with satisfactory performance) at least annually. Suction, break, and
gravity tanks are usually considered full when the water level is near the bottom of the overflow pipe inlet.
However, a greater distance below the overflow pipe may be required in FM Global 50-year through 500-year
earthquake zones to provide the necessary freeboard to accommodate water sloshing during a seismic
event.
2.10.1.3 Inspect, test, and maintain tank heating systems per the following:
A. Flush out the water-circulating pipe and heater in the autumn before the heating season starts, and
monthly during the heating season. After the first monthly flushing during the heating season, increase (to
not more than two months) or decrease the flushing time interval depending on the rate of sedimentation.
After flushing, make sure all valves are wide open, the drain valve closed, and the tank filled. If the tank
level is checked by overflowing, do not let ice form on the tank or tower.
B. In the autumn before the heating season starts, test the tank heating system; check the accuracy of
thermometers, pressure gauges, and low-water-temperature alarms, as well as the adjustment of relief
valves, steam regulators, pressure-reducing valves, thermostats, and safety pilots.
C. At the end of the heating season, clean and overhaul heaters, traps, strainers, and other accessories
as necessary. Take apart and renew gaskets of steam, electric, and hot water heaters. Wire brush the
steel or iron heating surfaces of coal, fuel oil, or gas-fired heaters and coat them with oil. Follow the
manufacturer’s instructions regarding lubrication. Have gas- or oil-fired heaters serviced and inspected by
a service organization during the summer.
D. Every five years, or at the interval recommended by the manufacturer, perform major inspection and
maintenance on heaters, steam coils, etc. (e.g., clean pipes, replace badly corroded pipe) per the
manufacturer’s specifications.
2.10.1.4 Perform a thorough visual inspection of water storage tank interiors at an interval not exceeding
five years. More frequent inspection may be necessary under certain conditions (e.g., a tank interior is not
protected by coatings or a liner, paint is exposed to unusually corrosive water or atmospheric conditions, the
5-year inspection indicates deterioration of the tank interior is occurring, or liners or fabric tanks are nearing
the end of their useful life).
Look for signs of debris, pitting, corrosion, spalling, rot, coating failure, liner or fabric tank weakness/failure,
failure or water saturation of insulation, aquatic growth, etc. Inspect interior piping, anti-vortex plates, heater
elements, ladders, etc. Inspect tank floors for evidence of voids beneath or leakage.

Perform at least every other inspection (i.e., at ten-year intervals) by draining the tank. Whenever the tank
is to be drained, restrain the empty tank as necessary to resist wind forces (if wind anchorage is not provided).
The inspection between these drained-tank inspections can be made by sending in a diver or remote-
controlled submersible with a camera if the tank can be adequately assessed using these methods. Drain
tanks that have internal heat exchangers to facilitate servicing those items.
Clean the tank interior and repair any deterioration as necessary. For steel tanks, if warranted by the visual
inspection, determine the remaining dry film thickness on tank interior surfaces and/or expand the inspection
to include nondestructive examination (e.g., ultrasonic testing) to evaluate for thinning of the tank walls.
Repaint/recoat the tank interior if needed to prevent corrosion. Replace interior liners and insulation if required.
2.11 Special Protection Systems
2.11.1 Gaseous and Dry Chemical

2.11.1.1 For gaseous (clean agent, halon, CO2) and dry chemical systems, conduct the ITM activities listed
in Table 9a.
Table 9a. Gaseous and Dry Chemical Systems

ID Recommendation Frequency Detail Frequency or Scope
1 Inspect, test, and exercise Per Table 1. Per Table 1.
control valves.
2 Inspect the control panels. Weekly Verify control panels are:
- Powered on.
- In the ″normal-ready″ state.
- In automatic mode.
- No trouble or supervisory alarms.
- Panel doors shut and locked.
3 Inspect automatic and Weekly Verify automatic and manual initiating devices are:
manual initiating devices - In position.
(i.e., fire detectors and pull - Clear of obstructions including residues or deposits.
stations). - Appear to be undamaged.
4 Visually inspect Weekly - Verify the extinguishing agent and expellant-gas storage
extinguishing agent and containers are:
expellant-gas storage - Restrained
containers. - Undamaged
- Full
- Refill or replace containers of:
- Halocarbon clean agent if they show a weight loss of more
than 5%, or loss in pressure (adjusted for temperature) of more
than 10%.
- Inert gas clean agent, Halon, CO2, or dry chemical if they
show a loss in pressure (adjusted for temperature) of more than
5%.
5 Inspect release devices Weekly Verify that release devices (actuators) are:
(actuators). - Attached to storage containers and piping.
- In service (e.g., solenoid coils attached to solenoid-operated
valves).
6 Inspect nozzles. Weekly Verify nozzles are:
- Oriented properly.
- Clear of obstructions, including residues or deposits.
- Protective caps where needed are in place and operable.
7 Inspect protected areas. Weekly Verify protected areas or enclosures do not have:
- Changes in occupancy/hazard.
- Changes in the room envelope such as holes/penetrations.
- Signs of recent or impending construction/alterations.
- Other negative conditions that could render the special
protection system ineffective.

Table 9a. Gaseous and Dry Chemical Systems (continued)

ID Recommendation Frequency Detail
8 Test all operating Annually - Inspect and test all actuating, operating devices and alarms in
components of the system accordance with the system manufacturer’s DIOM.
exclusive of a full- - Trip each automatic and manual initiating device (e.g., detectors
discharge. and pull stations) and verify proper operation.
- Local notification devices activate (e.g., bell, horn, and/or
strobe).
- Discharge and supervisory alarms register on remote fire alarm
control panels in constantly attended locations or at central alarm
monitoring stations.
- Verify backup power supplies used to actuate systems (per Data
Sheet 5-48).
- Verify building and/or process fire-safe interlocks initiated by
system discharge alarms.
9 Hydrostatically test flexible Every 5 years
hoses conveying
compressed gas
extinguishing agent or
expellant.
10 After discharge, inspect, After 5 years of
hydrostatically test, and service, and
recharge pressurized prior to recharge
extinguishing agent
containers and/or
pressurized expellant gas
containers.
11 Hydrostatically test system Every 12 years - Remove from service, inspect, perform hydrostatic test, and
components. recharge pressurized extinguishing agent containers, and/or
pressurized expellant gas containers.
- Hydrostatically test, to the manufacturer’s pressure specification,
all of the following:
- Dry chemical containers
- Gaseous extinguishing agent
- containers
- Auxiliary pressure containers
- Valve assemblies
- Hoses and fittings
- Check valves
- Directional valves
- Manifolds
- Hoses
12 Check dry chemical agent Annually
stored in
non-pressurized
containers for free-flowing
condition (no lumps).
13 Check dry chemical agent Every 6 years
stored in pressurized
containers for free-flowing
condition (no lumps).
14 Replace dry chemical Every 12 years
extinguishing agent.
15 Purge dry chemical agent After every
from all system piping and system
any hose lines. activation

2.11.2 Water Mist System

2.11.2.1 For water mist systems, conduct the ITM activities listed in Table 9b.
Table 9b. Water Mist Systems

2 Inspect and test the fire pump in automatic Per Table 7 for Per Table 7.
mode via pressure drop or waterflow alarm occupancy
and allow the pump to churn, reaching protection.
normal operating conditions. Semiannually for
equipment
protection.
3 Inspect pneumatically operated standby Varies Per the manufacturer’s DIOM.
pumps.
4 Inspect the pump room for satisfactory Weekly Per 2.9.1.4.
conditions.
5 Conduct an operational test of the water Annually Per 2.11.2.2.
mist system.
6 Conduct a test of all hoses. 5 years - Test all hose at 1-1/2 times the maximum
container pressure at 130°F (54.4°C). Apply
pressure at a rate-of-pressure rise to reach
the test pressure within 1 minute. Maintain
the test pressure for 1 full minute.
- Observe and note any distortion or
leakage.
- Remove from service any hose that has
failed testing.
- Mark each hose assembly passing the
hydrostatic test to show the date of test.
7 Inspect automatic and open nozzles. Annually or more Per 2.5.1.5.
frequently based on
the operating
environment
8 Investigate systems for obstructive debris. Every 5 years - Perform a videoscope or ultrasonic
localized guided wave evaluation of system
piping and remove and inspect system
nozzles.
- Clean and retest piping and nozzles where
obstructions occur.
9 Remove and inspect all nozzles for debris. After every system - Perform a videoscope or ultrasonic
activation localized guided wave evaluation of system
piping and remove and inspect system
nozzles.
- Clean and retest piping and nozzles where
obstructions occur.
10 Inspect the interior of the tank. Every 5 years (or Per Table 8.
more frequently if
warranted)
11 Test a sample of in-service stored water Annually - Analyze the water sample for composition
prior to draining water storage tanks. to ensure it meets the manufacturer’s DIOM
manual.
- If water quality is found to be
unacceptable, a full tank or water source
inspection may be warranted.
12 Verify the water supply and fire service Annually
mains can meet system demands at base
of system riser.
13 Inspect and clean supply strainers and Annually
filters.

Table 9b. Water Mist Systems (continued)

14 Inspect, clean, and/or replace supply and After Every System
system filters and strainers per the Activation
manufacturer’s DIOM manual.
15 Check preaction system air pressure Weekly
and/or twin-fluid system compressed gas
pressure.
16 Visually inspect the storage cylinder for Quarterly
external corrosion or damage.
17 Visually inspect all compressed gas Every 5 years, or - Visually inspect cylinders in accordance
cylinders continuously in service without more frequently if with Section 3 of the Compressed Gas
having been discharged. required. Association, C-6, Standard for Visual
Inspection of Steel Compressed Gas
Cylinders.
- The cylinders do not need to be emptied or
stamped while under pressure.
- Record all results.
18 Hydrostatically test pressurized cylinders. Every 5 to 12 years - Hydrostatically test cylinders before
recharge if more than 5 years has elapsed
from the date of the last test.
- Discharge and hydrostatically test cylinders
that have been in continuous service at
12-year intervals or in accordance with the
19 Inspect system piping, hoses, tubing, Semiannually and
fittings, hangers, braces, supports, after each system
pneumatic cylinder valves, and all cylinder activation
mounting brackets to ensure they are
securely fastened. Replace or refasten as
needed.
20 Visually inspect the cylinder, cylinder Weekly
pressure and control valves to confirm they
are in the proper position per the
manufacturer’s specifications.
21 Test control panels, fire detectors, and Varies
backup power supplies used to actuate
system valves per Data Sheet 5-40 and
5-48.
22 Check the condition of the compressed air Monthly
supply.
23 Inspect the enclosure to ensure Annually
compliance with the original design.
24 Test to confirm operation of all interlocks, Annually
including ventilation, fuel or lubrication
systems, dampers, and door closures.

2.11.2.2 Water Mist Operational Testing

2.11.2.2.1 Conduct an operational test from a test connection with an orifice equivalent to the friction loss
for the total number of nozzles. In lieu of a test connection, an operational test can be conducted through the
distribution piping and nozzles.
A. Observe the water discharge patterns from all the open water mist nozzles to ensure patterns are not
impeded by plugged nozzles, nozzles are correctly positioned, and obstructions do not prevent discharge
patterns from fully developing.
B. Where the nature of the protected property is such that water cannot be discharged, inspect the nozzles
for proper orientation and test the system pneumatically (e.g., compressed air or inert gas) to ensure the
nozzles are not plugged.
C. Conduct operational testing of pneumatic and electric solenoid valves (i.e., slave valves, valves intended
to cycle on-off) both automatically and manually in accordance with the manufacturer’s DIOM manual.
D. Verify that gauges are operable and not physically damaged.
2.11.2.2.2 Operate the detection system under test conditions:
• Record response times.
• Compare response times with those from the acceptance test.
2.11.2.2.3 Record pressure readings at the hydraulically most remote nozzle or test connection to ensure
the waterflow has not been impeded by partially closed valves or by plugged strainers or piping. For water
mist systems with a deluge valve, record a second pressure reading at the deluge valve to ensure the water
supply is adequate. Compare readings to the hydraulic design pressures to ensure the original system design
requirements are met and the water supply is adequate to meet the design requirements. Where the
hydraulically most remote nozzle is inaccessible, visually inspect nozzles without taking a pressure reading
on the most remote nozzle. Where the reading taken at the riser indicates the water supply has deteriorated,
place a gauge on the hydraulically most remote nozzle and compare the results with the required design
pressure.
2.11.2.2.4 Simultaneously test the maximum number of systems expected to operate in case of fire to inspect
the adequacy of the water supply.
2.11.2.2.5 After the operational test, return the water mist system to service in accordance with the
2.11.3 Foam Systems

2.11.3.1 For foam systems, conduct the ITM activities listed in Table 9c.

Table 9c. Foam Sytems

2 Inspect system sprinklers, piping, pipe Annually, or See 2.5.1.5.
support, and seismic protection for damage more frequently
and/or other poor conditions. based on the
operating
environment
(see 2.5.1.5.2)
3 Start the foam concentrate pump in automatic Weekly Per Table 7.
mode and allow the pump to run with no
system flow.
4 Verify the foam concentrate pump is in service Per Table 7. Per Table 7.
and operable with satisfactory pump room
conditions.
5 Exercise water-driven positive-displacement Monthly
proportioner pumps.
6 Verify the integrity of the bladder in the Annually Obtain a sample of water from between the
bladder tank against foam concentrate tank wall and bladder, and determine if foam
leakage. concentrate is present (i.e., an indication that
the bladder may be leaking). Refer to the
manufacturer’s documentation for procedures
on obtaining a sample and determining if foam
concentrate is present in the tank wall water.
7 Test the automatic foam concentrate control Semiannually
valve.
8 Inspect and clean system water strainers and Annually
filters, and foam concentrate strainers.
9 Test a sample of in-service foam concentrate. Annually - Test foam concentrate for the following
parameters:
- appearance
- stratification/sediment
- refractive index
- pH
- density
- viscosity
- Consult the foam concentrate manufacturer’s
literature for any additional parameters to
evaluate.
- Compare the test results to the permissible
ranges allowed by the foam concentrate
manufacturer.
- Trend results from each test to evaluate for
degrading performance.
10 Investigate foam concentrate supplied by Annually - Investigate piping for:
black steel piping for obstructive deposits. - Concentrate coagulation (degraded, semi-
solid buildups)
- Tubercles on walls of non-corrosion-
resistant piping (e.g., black steel)
- Replace piping that shows any obstructions
or degradation with brass or stainless-steel
piping.

Table 9c. Foam Sytems (continued)

11 Test the foam concentrate Annually Discharge test foam-concentrate proportioning systems
proportioning system at the across the flow range points (minimum proportioning flow,
minimum and maximum flow maximum hydraulic demands of downstream fire protection
for the demand area in the systems). See Data Sheet 4-12 for pass/fail proportioner
acceptance test. results. Alternatives to flowing foam-water solution are
discharge test methods, which include the following:
- A water-equivalency method may be used if a baseline
flow testing of foam-water solution and correlating water
readings were completed at system acceptance.
- A test liquid method may be used if the test liquid has
been assessed as a surrogate for the foam concentrate.
- FM Approved flowmeters can be used for the foam
concentrate and water to calculate the percent injection for
the water driven positive displacement foam concentrate
portioning pump
12 Investigate systems with pre- Every 3 years
primed foam-water solution
for obstructive debris,
including sediment
accumulations.
13 Test discharge devices. Semiannually Test the following discharge devices:
- High-expansion foam generators: Visually inspect foam
generators for obstructions to the air inlets and impairment
to moving parts. Test operability of louvers and dampers to
allow for air flow to the high expansion foam generator(s).
- Floor-level discharge devices: Visually inspect floor-level
discharge devices (e.g., grate nozzles) for permanent
obstructions and debris.
- Monitors: Visually inspect monitors for permanent
obstructions.
14 Inspect and clean system After every
water strainers and filters. system
activation
15 Purge foam concentrate and After every
foam-water solution from system
system piping. activation
2.12 Preventing Freeze-Up in Fire Protection Systems
2.12.1 Administrating the Freeze-Up Prevention Program

2.12.1.1 Develop a policy to prevent fire protection system freeze-ups.
2.12.1.2 Implement the policy in accordance with Section 2.2.
2.12.1.3 Implement precautions to prevent freeze-up in accordance with Tables 10a and 10b, and Data Sheet
9-18, Prevention of Freeze-Ups.
2.12.1.4 Schedule routine fire protection system ITM activities that involve waterflow (e.g., sprinkler system
waterflow alarm testing) prior to and/or after periods of extreme cold, or when warm spells occur during the
heating season. Water discharge during freezing temperatures can create hazardous work conditions for
personnel depending on site conditions, while water can also freeze and damage piping or equipment (e.g.,
water motor gongs).
2.12.2 Freeze-Up Prevention During the Heating Season

2.12.2.1 During the heating season, conduct the ITM activities listed in Table 10a.

Table 10a. Prior To, During, and Following the Heating Season
1 Disassemble, inspect, and clean accessible Annually - Dismantle and clean heaters, traps, strainers,
water storage tank heating system (following and other accessories accessible from outside
components. season) water storage tanks.
- Clean furnace heat transfer surfaces within fuel-
fired heaters.
- Maintain heating systems in accordance with
manufacturer guidelines.
2 Inspect and test fuel-fired water storage Annually
tank heater burners and fuel-train (following
safeguards. season)
3 Check enclosures containing system Annually
valves, fire pumps, and other wet-piping for (prior to season)
proper insulation; weather sealing around
enclosure penetrations; and in-service and
operable heating systems.
4 Check compressed air supply to dry, Annually
preaction, and deluge systems for (prior to season)
condensate when supply piping runs
outside heated enclosures.
5 Check dry-barrel fire hydrants for trapped After testing and
water. prior to season
6 Check insulation on the water storage tank, Annually
suction line, and refill line. (prior to season)
7 Flush water storage tank circulation heater Annually
and associated piping. (prior to season)
8 Test water storage tank and heating Annually
system temperature indicators, supervisory (prior to season)
alarms, and heater controls.
9 Test accessible water storage tank heating Annually
system components. (prior to season)
10 Disassemble, inspect, and clean heaters, Every 5 years
heat exchangers, and associated piping (during internal
within water storage tanks. tank inspection)
11 Maintain an equipment log of fuel-fired Daily (during the
heating systems for water storage tanks. season)
12 Check water storage tanks for in-service Weekly
heating systems, and verify the tank, (during the
suction line, and fill line are maintained season)
above 40°F (5°C).
13 Check open water sources for in-service Weekly (during
heating systems, if installed, and verify the the season)
suction line is maintained above 40°F
(5°C), the suction inlet extends below the
freeze line, and a vacuum breaker is
maintained within the ice.
14 Check enclosures containing system Weekly (during
valves, fire pump rooms, and/or other wet- the season)
piping for in-service heating systems, and
verify enclosures are maintained above
40°F (5°C).
15 Verify fire pump diesel engine is Weekly (during
maintained above 90°F (32°C). the season)
16 Purge condensate from dry and preaction Monthly (during
system low-point/auxiliary drains. the season)
17 Flush water storage tank circulation Monthly (during
heaters and associated piping. the season)

2.12.3 Freeze-Up Prevention During Periods of Extreme Cold

2.12.3.1 If the facility is exposed to periods of extreme cold, conduct the ITM activities listed in Table 10b.
Extreme cold can be defined as temperatures 20°F (11°C) below normal low temperatures for more than a
week.
Table 10b. Prior To and During Periods of Extreme Cold

ID Recommendation Frequency Details Frequency or Scope
1 Evaluate if water-filled equipment or piping Prior to Inspect the following to determine if additional
require additional freeze protection. freeze protection is warranted:
- System riser enclosures

- Pump rooms
- Water storage tanks
- Wet-pits
- Exposed pipe runs
2 Develop a plan to maintain the diesel fire Prior to
pump engine above 90°F (32°C) upon loss of
electrical power.
3 Purge condensate from dry and preaction Prior to
system low-point/auxiliary drains.
4 Check bar-racks and screens for ice blockage Daily (during)
at the wet-pit intake.
5 Check the wet-pit to ensure the suction inlet Daily (during)
extends below the freeze line.
6 Check the wet-pit to ensure a vacuum breaker Daily (during)
is being maintained through the ice.
7 Check water storage tanks for in-service Daily (during)
heating systems, and verify the tank, suction
line, and fill line are maintained above 40°F
(5°C).
8 Check for ice buildup in suction lines and Daily (during)
water storage tank fill lines by flowing water.
9 Check enclosures containing system valves, Daily (during)
fire pump rooms, and/or other wet-piping for
in-service heating systems, and verify
enclosures are maintained above 40°F (5°C).
10 Verify fire pump diesel engine is maintained Daily (during)
above 90°F (32°C).
11 Purge condensate from dry and preaction Daily (during)
system low-point/auxiliary drains.
12 Check for ice formation in fire service mains Weekly (during)
by conducting main-drain testing.
13 Check for accessibility of hydrants, hose Weekly (during)
houses, and monitor nozzles (snow removal
during winter).

3.0 SUPPORT FOR RECOMMENDATIONS
3.1 Supplemental Information
3.1.1 Control Valve

In order for most fire protection systems to function adequately, control valves must be in the full-open position.
A partially or completely closed control valve will likely prevent a fire protection system from effectively
controlling a fire.
A control valve may be closed for well-intentioned reasons, such as maintenance, repairs/alterations, or during
an emergency; or malicious ones, such as arson or incendiarism. In either case, safeguards should be in
place to prevent unauthorized valve closures, and to ensure valves are promptly reopened after any work is
completed.
To protect against arson, securing access to or manipulation of control valves remains the best defense,
while implementing an impairment management program is the best way to prevent valves unknowingly being
left closed after work or repairs have been completed. (For guidance on preventing improperly closed valves
(ICVs), see Data Sheet 10-7, Impairment Management.) However, FM Global loss history involving ICVs
shows that an impairment management program alone is not enough. Additional safeguards should be put
in place to help prevent ICVs, including visual inspections and physical testing of control valves and
supervisory alarms (tamper switches). A combination of impairment management, inspection and testing,
and supervisory alarms can help reduce the likelihood of an ICV and the consequences of a large shut-valve
fire.
3.1.1.1 Securement
Securement is intended to limit control valve access. When left unsecured or poorly secured, arsonists can
disable fire protection systems by closing control valves and then setting fires in the now unprotected area.
FM Global loss history indicates would-be arsonists can include the general public, disgruntled employees,
and contractors. Restricting control valve access to individuals responsible for fire protection system ITM
will help ensure fire protection systems remain in-service to defend against arson.
The preferred method for securing control valves is to install a sturdy, dedicated lock and chain on each
valve in a manner that prohibits valve operator access and manipulation without heavy-duty tools.
3.1.1.2 Accessibility
Control valves should remain accessible for inspection and use during emergencies. Interior control valves
may become inaccessible as interior furniture, work-in-process on a production floor, warehouse stock, or
other moveable objects shift during normal operations at a facility or construction projects. To prevent blocking
access, control valves should be clearly marked with signs or stripping, or protected with physical barriers
such as guard-rails.
Exterior control valves are prone to similar accessibility concerns as interior valves in addition to a few hazards
specific to them. In cold climates, snow removal efforts can block or cover valves, while roadway resurfacing
or debris such as dirt and gravel can conceal curb-box/road-way valve covers. To help personnel maintain
access, control valves should be clearly marked and, if warranted, provided with free-standing signs or poles
to help identify valve locations and alert personnel to remove obstructions.
3.1.2 Valve Inspections

Even with an impairment management program in place and supervisory alarms installed on valve operators,
long-duration ICVs still occur. The last line of defense against an ICV remains visual inspection and physical
testing.
At most facilities, fire protection systems are not subject to regular use (operation or manipulation), not readily
visible, and when visible, typically foreign to most building occupants.
Lack of regular control valve manipulation (closures) may be considered a positive quality given it reduces
the chance a valve could be mistakenly left closed. However, valve closures do occur for various reasons.
During these infrequent closures, personnel may be in a rush during an emergency (after the system has

controlled a fire), or unfamiliar with the impairment management program. In either case, the impairment
management program may fail to be implemented or precautions inadequately followed, resulting in an ICV.
The likelihood of a passer-by recognizing an ICV by chance is low, with fire protection control valves often
hidden from sight and the inability of most building occupants to recognize a closed valve or other system
abnormality.
In order to function reliably, supervisory alarms must be installed and adjusted properly, made tamper-
resistant, tested periodically, and supervisory alarm signals not ignored. FM Global’s ICV loss history indicates
supervisory alarm systems do not always meet these guidelines.
Visual inspection verifies that most control valves are full-open as well as secured and accessible.
Physical testing is warranted on control valves where the position indicator is not intrinsic or reliably connected
to the valve gate or disc, or where an external position indicator is not provided. These valves require visual
inspection as well as less frequent physical testing to verify full-open position.
3.1.2.1 Physical Valve Testing

The lack of a position indicator (or the existence of an unreliable position indicator) warrants the valve full-open
position to be verified by closing the valve two to three turns, then fully reopening the valve until resistance
is felt in the valve operator at the end-of-travel.
Physically inspecting a valve includes the following steps: (1) unlocking the valve; (2) turning the handwheel
or wrench in the full-open position direction; (3) turning in the closed direction three turns to ensure operable
condition; (4) then a return to the full open position; (5) backing off approximately one-quarter turn to relieve
the strain; and (6) relocking the valve.
If electronic valve supervision is provided, make arrangements to verify the tamper switch is operating properly
during the physical inspection. Ensure that tamper switches operate when the valve is turned down a
maximum of three turns.
When testing indicator posts, the “spring” or torsion of the rod will be felt when an attempt is made to turn
it beyond the wide-open position. The spring may not be felt in older gate valves or gate valves left at
end-of-travel for long periods (rather than backed-off a quarter turn from end-of-travel). The internal valve
components can lose their elasticity or spring-feel, resulting in a hard stop at end-of-travel. In this case, apply
sufficient force to ensure the gate is attached to the stem and in the full-open position.
Post indicator valve assemblies (PIVA), indicating butterfly valves (IBV), and outside screw and yoke (OS&Y)
valves have fail-safe open position indicators, so they need to be physically tried only if there is doubt of
their operable condition. Visual inspections are still necessary.
CAUTION: Do not spring-test butterfly valves because the end-of-travel is typically met with a hard stop and,
if additional force is applied, may damage the valve operating mechanism.
At least once a year, operate all sprinkler control valves the full travel of their mechanisms to make sure
they can be operated easily when necessary.
Maintain a record of the number of turns required to operate each valve from the full-open to full-shut position.
This is valuable in determining whether a valve has “stuck” partially open.
After valves have been operated, relock them in the wide-open position and perform a drain test (see Section
2.5.1.3, Main-Drain Testing).
3.1.2.2 Valve Inspection Form

The valve inspection form is the basic guide for the person who makes each inspection. Ensure the form
is complete and designed for the specific facility. It is essential that the inspector carry the form and use it
as a checklist, filling it in as rounds are made rather than from memory after the inspection is completed. This
procedure encourages thorough, conscientious inspections and avoids errors and omissions. At small
facilities (one or two risers), the valve inspection form may be a tag attached to the valve or a placard on
the wall near the valve.
A good valve inspection form lists each fire system control valve requiring inspection (including its number).
Indicate the valve location and the area each valve controls, and provide space for recording whether the

valve is open, shut, locked, or sealed. Provide space on the form for signatures of the valve inspector and
the facility manager responsible for taking action to correct any deficiencies.
3.1.2.3 Valve Marking and Identification

Number the fire system control valves for identification and inspection purposes, and provide a sign indicating
the sprinkler/fire protection systems or water supplies they control. Clearly mark the valves with the direction
to open. If not marked by the valve manufacturer, paint the direction of opening on the valve, or on a nearby
sign. For underground valves, the marking may be painted on the roadway box or on the sign describing what
the valve controls. Post signs indicating distance and direction to curb box valves for locating under ice and
snow.
3.1.2.4 Supervision of Valves

Central station supervision of valves definitely of value, but it is not a substitute for regular valve inspections.
Supervisory alarm systems do not prevent malicious tampering of control valves, but do detect and notify
when a valve has been tampered with (i.e., typically within 2-3 turns toward the closed position). In order for
a supervisory alarm to defend against malicious tampering during an arson fire, the supervisory alarm system
itself must be tamper-resistant, while tamper alarm signals must be monitored and responded to by onsite
personnel. The following is a list of supervisory alarm system considerations:
A. The supervisory device must be properly installed with tamper-resistant mounting and cover hardware.
B. The supervisory device cover must be monitored to alarm when removed.
C. The supervisory alarm signal must be monitored by the fire alarm control panel for device connectivity
and health (periodic device polling).
D. The supervisory alarm signals must be monitored. Onsite monitoring is preferable at a constantly
attended station such as a boiler house or guard shack to facilitate a prompt and reliable response.
E. A tamper response plan must be in place to investigate a supervisory alarm.
F. The supervisory alarm system must receive periodic testing to help ensure reliable operation.
Supervisory alarm systems are helpful at detecting control valves unknowingly left closed. However, the
supervisory alarm system must receive periodic testing to help ensure the system remains in reliable
operation.
Jumping a supervisory alarm should be avoided whenever possible. If unavoidable, an impairment
management program should be implemented to ensure the alarm is returned to service upon completion
of any corrective action.
3.1.2.5 Supervisory Alarms

Supervisory alarm systems do not prevent malicious tampering of control valves but do detect and notify
when a valve has been tampered with (typically within 2 turns toward the closed position). In order for a
supervisory alarm to defend against malicious tampering during an arson or other fire event, the supervisory
alarm system itself must be tamper resistant. There are now two levels of FM Approved tamper resistance
and reliability available in supervisory systems: Standard security and enhanced security. The supervisory
alarm system itself must be tamper resistant, while tamper alarm signals must be monitored and responded
to by onsite personnel. The following is a list of supervisory alarm system considerations for the two levels of
security.
A. Standard Security Supervisory Device
• Should be of limited access such that specialized mechanical fasteners and tools are required for
access to the field wiring terminations or interior of the device, or where removal of the cover results
in a trouble or supervisory condition being communicated to the fire alarm control panel (FACP).
B. Enhanced Security Supervisory Device
• Should be arranged so that removal of the method of access to the field wiring terminations or the
interior of the device results in a trouble or supervisory condition being communicated to the FACP.

• Should be arranged so that removal of the supervisory device from the valve to the extent that its
monitoring capability is adversely affected results in a trouble or supervisory condition being
communicated to the FACP.
• Should provide visual indication at the supervisory device when the device senses an off-normal
valve condition, to facilitate quick identification of the off-normal condition. The visual indication
should not be extinguished but latched on when the valve is restored to its normal condition and only
extinguished and reset after the alarm is acknowledged at the FACP. For applications where each
supervisory device can be identified individually by the FACP with an addressable interface, this
indication is not required.
C. Smart Valve Monitor
• Where security of fire protection control valves or process control valves is paramount, and/or for
large buildings, campuses, and processing sites, the coupling of FM Approved enhanced security
supervisory devices (valve monitors) with FM Approved Wi-Fi devices and associated systems
provides superior supervision of critical valves, as well as significant cost savings (eliminates costly
hard wiring).
3.1.2.6 Common Valve Problem Troubleshooting

Common valve troubles requiring immediate attention are as follows:
A. Indicator posts may become inoperative from corrosion or freezing due to a leaking valve. They also
may be broken from frost action or from being struck by vehicles.
B. Indicator post targets may be improperly adjusted and prevent full valve travel. Targets also may be
accidentally adjusted to read OPEN when valves are closed.
C. Directional arrows on indicator post heads may have two points or may have the wrong point chiseled
off.
D. Valve gates can become separated from the operating stems by corrosion or by excessive strain when
forced in either direction against obstruction, heavy deposits, or friction.
3.1.3 Fire Protection System Obstructions
3.1.3.1 Obstruction Sources

A. Pipe Scale
Dry-pipe sprinkler systems are involved in the majority of obstructed sprinkler systems. Pipe scale was found
to be the most frequent obstructing material. Dry-pipe systems that have been maintained wet or dry
alternately over a period of years are particularly susceptible to the accumulation of scale. Also, in systems
there are continuously dry, condensation of moisture in the air supply may result in the formation of a hard
scale along the bottom of the piping. When sprinklers open, the scale is broken loose and carried along the
pipe, plugging some of the sprinklers or forming obstructions at the fittings.
B. Careless Installation or Repair
Many obstructions are caused by careless workers during installation or repair of yard or public mains and
sprinkler systems. Wood, paint brushes, buckets, gravel, sand and gloves are some materials that have been
found as obstructions. In some instances, with welded sprinkler systems and systems with cut holes for quick
connect fittings, the cutout disks or coupons have been left inside the piping, obstructing flow to sprinklers.
C. Raw Water Sources
Materials may be sucked up from the bottoms of rivers, ponds or open reservoirs by fire pumps with poorly
arranged or inadequately screened intakes and forced into the system. Sometimes floods damage intakes.
Obstructions include fine compacted materials such as rust, mud and sand. Coarse materials such as stones,
cinders, cast-iron tubercles, chips of wood and sticks also are common. These materials can obstruct piping
as well as accumulate in the orifices of pendent sprinklers.
D. Biological Growth

Biological growth has been known to cause obstructions in sprinkler piping. Data Sheet 2-1, Corrosion in
Automatic Sprinkler Systems, covers the topic in detail.
E. Sprinkler Calcium Carbonate Deposits
Natural fresh water contains dissolved calcium and magnesium salts in varying concentrations, depending
on source and location of the water. If the concentration of these salts is high, the water is called “hard.” A thin
film composed largely of calcium carbonate, CaCO3, affords some protection against corrosion when hard
water flows through the pipes. However, hardness alone is not the only factor to determine whether a film
forms. Ability of CaCO3 to precipitate on the metal pipe surface also depends on the total acidity or alkalinity,
the concentration of dissolved solids in the water and the pH. In “soft” waters, no such film can form.
In automatic sprinkler systems, the calcium carbonate scale formation tends to occur on the more noble
metal in the electrochemical series, copper, just as corrosion will affect the less noble metal, iron.
Consequently, scale formation naturally forms on sprinklers often plugging the orifice. The piping may be
relatively clear. This type of sprinkler obstruction cannot be detected or corrected by normal flushing
procedures. It can only be found by removal and inspection of sprinklers in suspected areas.
Most public water utilities in very hard water areas soften their water to reduce consumer complaints of scale
buildup in water heaters. Thus, the most likely locations for deposits in sprinkler systems are where sprinklers
are not connected to public water, but supplied without treatment, directly from wells or surface water in very
hard water areas.
3.1.3.2 Obstruction Investigation Procedure

Conduct investigations to determine the extent and severity of obstructing material. From the fire protection
system plan, determine water supply sources, age of mains and sprinkler systems, types of systems and
general piping arrangement. Consider the possible sources of obstruction material.
Examine the fire pump suction supply and screening arrangements. If needed, have the suction cleaned
before using the pump in tests and flushing operations. Inspect suction tanks internally. Determine whether
loose scale is on the interior shell, or if sludge or other obstructions are on the tank bottom. Cleaning and
repainting may be in order, particularly if it has not been done within the past five years.
There are several ways to investigate obstructions in the sprinkler system piping:
• Flushing investigation
• Videoscope inspection
• Ultrasonic localized guided wave evaluation
3.1.3.2.1 Flushing Investigation
A. Investigate Yard Mains
Flow through yard hydrants, preferably near the extremes of selected mains, to determine whether mains
contain obstructive material. Preferably, connect two lengths of 2-1/2 in. (64 mm) hose to the hydrant. Attach
burlap bags to free ends of the hose from which the nozzles have been removed to collect any material
flushed out, and flow water long enough to determine the condition of the main being investigated. If there
are several sources of water supply, investigate each independently, avoiding any unnecessary interruptions
to sprinkler protection. On extensive yard layouts, repeat the tests at several locations, if necessary, to
determine general conditions.
If obstructive material is found, thoroughly flush all mains before investigating sprinkler systems.
B. Investigate Sprinkler Systems
Investigate dry systems first. Tests on several carefully selected, representative systems usually are sufficient
to indicate general conditions throughout the facility. If, however, preliminary investigations indicate
obstructing material, this would justify investigating all systems (both wet and dry) before outlining needed
flushing operations. Generally, the system can be considered reasonably free of obstructing material if (a) less
than 1/2 cup of scale is washed from the crossmains, (b) scale fragments are not large enough to plug a
sprinkler orifice, and (c) a full unobstructed flow is obtained from each branch line checked. When other types
of foreign material are found, judgment is needed when determining whether the system is unobstructed.
Obstruction potential is based on the physical characteristics and source of the foreign material.

Applying guidelines for determining whether the system is free from obstructing material is often a judgment
based on the actual physical evidence obtained. Base the analysis on whether there appears to be sufficient
material of sufficient size that could obstruct the flow of water through smaller branch lines and sprinklers.
In selecting specific systems or branch lines for investigating, consider the following:
• Lines found obstructed during a fire or during maintenance work.
• Systems adjacent to points of recent repair to yard mains, particularly if hydrant flow shows material in
the main.
Include test flows through 2-1/2 in. (64 mm) fire hose directly from cross mains and flows through 1-1/2 in.
(38 mm) hose from representative branch lines. Two or three branch lines per system is considered a
representative number of branch lines when investigating for scale accumulation. If significant scale is found,
investigate additional branch lines. When investigating for foreign material (other than scale), the number
of branch lines needed for representative sampling is dependent on the source and characteristic of the
foreign material.
If the facility has a fire pump, ensure that it is in operation for all flows. Use burlap bags or equivalent to
collect dislodged material as is done in the investigation of yard mains. Continue each flow until the water
clears. Allow a minimum of 2 to 3 minutes at full flow for sprinkler mains.
1. Dry Pipe Systems
Flood dry-pipe systems one or two days before obstruction investigations to soften pipe scale and deposits.
Having selected the test points of a dry-pipe system, close the main control valve and release air from the
system. Check the piping visually with a flashlight while it is being dismantled. Attach hose valves and 1-1/2
in. (38 mm) hose to ends of lines to be tested, shut these valves and have air pressure restored on the system
and the control valve reopened. Open the hose valve on the end branch line allowing the system to trip in
simulation of normal action. Clear any obstructions from the branch line before proceeding with further tests.
After flowing the small end line, shut its hose valve and test the feed or cross main by discharging water
through a 2-1/2 in. (64 mm) fire hose, collecting any foreign material in a burlap bag.
After the test, internally clean and reset the dry-pipe valve. Lock its control valve open and conduct a drain
test.
2. Wet Pipe Systems
Testing wet systems is similar to testing dry systems except the system must be drained after closing the
control valve to permit the installation of hose valves for the test. Slowly reopen the control valve and make
a small hose flow as prescribed for the branch line, followed by the 2-1/2 in. (64 mm) hose flow for the cross
main.
In any case, if lines become plugged during the tests, piping must be dismantled and cleaned, the extent
of plugging noted and a clear flow obtained from the branch line before proceeding further.
Make similar tests on representative systems to indicate the general condition of the wet systems throughout
the facility, keeping a detailed record of what is done.
3. Videoscope Inspection
An advantage to this technique is that it allows an investigation during cold weather, and if the results are
not satisfactory, can indicate a direct need for full flushing without having to go through a flushing investigation
during cold weather. Use of videoscopic techniques can result in time savings when used in an appropriate
fashion.
The skill of the operator of the video scope equipment is definitely a factor in the final conclusions drawn.
Experience in the traditional flushing investigation method is essential in selection of test points and in
determining the number of representative points. When comparisons are made between the video image and
the debris collected from the burlap bag, a mapping is created. After several systems are evaluated, this
mapping becomes more evident. Without the prior knowledge of the traditional investigation method, it would
be difficult to draw any comparison.
There may be cases that arise where a conclusion cannot be made based on video scope examination alone.
The video scope method is most useful when the condition of the pipe is definitely bad or definitely good.
In those cases, where the conclusion can not be reached, conduct a traditional flushing investigation.

4. Ultrasonic Localized Guided Wave Evaluation

The ultrasonic localized guided wave (ULGW) evaluation method uses a harmless ultrasonic pulse that is
driven around the pipe wall to determine the presence and severity of internal pipe integrity issues such as
obstruction (corrosion, ice), pitting, trapped air, and water pockets. ULGW is a low-risk inspection method
that is more comprehensive than traditional ultrasonic thickness testing and is safe to use near sensitive
equipment, fragile assets, food, and people.
While leaving the system operational, an ultrasonic wave is driven into the wall of the pipe by simply touching
the ULGW probe to the pipe wall. The shape and magnitude of each resulting wave will be altered by internal
conditions and captured in a database. Once all data points are collected and compiled through software,
the waves are compared to baseline waves for a pristine pipe to determine internal pipe condition at each test
location.
3.1.3.3 Flushing Procedure

If investigation indicates the presence of sufficient material to obstruct sprinklers, conduct a complete system
flushing program. The work may be done either by qualified sprinkler contractors or by competent facility
personnel. Determine the sources of the obstructing material and take steps to prevent further entrance of
such material. This entails such work as inspection and cleaning of pump suction screening facilities or
cleaning of private reservoirs. If recently laid public mains appear to be the source of the obstructing material,
request waterworks authorities to flush their system.
A. Yard Mains
Thoroughly flush yard mains before flushing any interior piping. With new installations, conduct flushing before
connecting to sprinkler systems. Flush yard piping through hydrants at dead ends of the system or through
blow-off valves, allowing the water to run until clear. If the water is supplied from more than one direction
or from a looped system, close divisional valves to produce a high-velocity flow through each single line. A
velocity of at least 10 ft/s (3 m/s) is necessary for scouring the pipe and for lifting foreign material to an
aboveground flushing outlet. Use the flow specified in Table 11 or the maximum flow available for the size
of the yard main being flushed.
Table 11. Waterflow Recommended for Flushing Piping

Size of Pipe Flow Size of Pipe Flow
in. (mm) gpm (L/min) in. (mm) gpm (L/min)
3⁄4 (19) 17 (65) 3-1⁄2 (89) 300 (1,135)
1 (25) 27 (100) 4 (100) 390 (1,475)
1-1⁄4 (32) 47 (180) 5 (125) 620 (2,345)
1-1⁄2 (38) 63 (240) 6 (150) 880 (3,325)
2 (50) 105 (395) 8 (200) 1,560 (5,895)
2-1⁄2 (64) 149 (565) 10 (250) 2,440 (9,225)
3 (76) 220 (830) 12 (300) 3,520 (13,305)
Flush connections from yard piping to sprinkler risers. These are typically 6 in. (150 mm) mains. Although
flow through a short open-ended 2 in. (50 mm) drain may create sufficient velocity in a 6 in. (150 mm) main
to move small obstructing material, the restricted waterway of the globe valve usually found on a sprinkler
drain may not allow stones and other large objects to pass. If presence of large size material is suspected,
a larger outlet will be needed to pass such material and to create the 750 gpm (2839 L/min) flow necessary
to move it. Fire service connections on sprinkler risers can be used as flushing outlets by removing or inverting
the check valve. Yard mains also can be flushed through a temporary fitting installed on the riser connection
before the sprinkler system is installed.
B. Sprinkler Piping
Two methods are commonly used for flushing sprinkler piping: 1) the hydraulic method; and 2) the Hydro-
pneumatic method.
The hydraulic method consists of flowing water progressively from the yard mains, sprinkler risers, feed mains,
cross mains and finally the branch lines in the same direction in which it would flow during a fire.

The Hydro-pneumatic method uses special equipment and compressed air to blow a charge of about 30
gal (114 L) of water from the ends of branch lines back into feed mains and down the riser, washing the foreign
material out of an opening at the base of the riser.
The choice of method depends on conditions at the individual facility. If examination indicates the presence
of loose sand, mud or moderate amounts of pipe scale, the piping can generally be satisfactorily flushed
by the hydraulic method. Where the material is more difficult to remove, and available water pressures are
too low for effective scouring action, the Hydro-pneumatic method is generally more satisfactory.
In some cases, where obstructive material is solidly packed or adheres tightly to the walls of the piping, the
pipe will have to be dismantled and cleaned by rodding or other means.
Flood dry-pipe systems with water one or two days before a flushing to soften pipe scale and deposits.
Successful flushing by either the hydraulic or Hydro-pneumatic method is dependent on establishing sufficient
velocity of flow in the pipes to remove silt, scale and other obstructive material. With the Hydro-pneumatic
method, this is accomplished by the air pressure behind the charge of water. With the hydraulic method,
ensure waterflow rates are at least the rates of flow indicated in Table 11.
When flushing a branch line through the end pipe, sufficient water must be discharged to scour the largest
pipe in the branch line. Lower rates of flow may reduce the efficiency of the flushing operation. To establish
the recommended flow, remove small end piping and connect the hose to a larger section, if necessary.
Where pipe scale indicates internal or external corrosion, clean and measure the pipe wall thickness to
determine if the walls of the pipe have weakened. Hydrostatically test the system as outlined in Data Sheet
2-0, Installation Guidelines for Automatic Sprinklers.
Remove several sample pendent sprinklers per system and inspect until it can be concluded that all sprinklers
are free of obstruction material.
Painting the ends of branch lines and cross mains is a convenient method for keeping a record of those
pipes that have been flushed.
1. Hydraulic Method
After the yard mains have been thoroughly cleared, flush risers, feed mains, cross mains and finally the branch
lines. In multi-story buildings, flush systems by starting at the lowest story and working up. Branch line
flushing in any story may follow immediately the flushing of feed and cross mains in that story, allowing one
story to be completed at a time. Following this sequence will prevent drawing obstructing material into the
interior piping.
To flush risers, feed mains and cross mains, attach 2-1/2 in. (64 mm) hose gate valves to the extreme ends
of these lines. Such valves usually can be procured from the manifold of fire pumps or hose standpipes.
As an alternative, an adapter with 2-1/2 in. (64 mm) hose thread and standard pipe thread can be used with
a regular gate valve. Attach a length of fire hose without a nozzle to the flushing connection. To prevent
kinking of the hose and to obtain maximum flow, install an elbow between the end of the sprinkler pipe and
the hose gate valve. Attach the valve and hose so that no excessive strain will be placed on the threaded
pipe and fittings. Support hose lines properly.
Where feed and cross mains and risers contain pipe 4, 5 and 6 in. (100, 125 and 150 mm) in diameter, it
may be necessary to use a Siamese with two hose connections to obtain sufficient flow to scour this larger
pipe.
Flush branch lines after feed and cross mains have been thoroughly cleared. Equip the ends of several branch
lines with gate valves, and flush individual lines of the group consecutively. This will eliminate the need for
shutting off and draining the sprinkler system to change a single hose line. Use a minimum 1-1/2 in. (38 mm)
hose diameter and keep it as short as practical. Branch lines may be flushed in any order that will expedite
the work.
2. Hydro-Pneumatic Method
The apparatus used for hydro-pneumatic flushing consists of a hydro-pneumatic machine, a source of water,
a source of compressed air, a 1 in. (25 mm) rubber hose, for connecting to branch lines and a 2-1/2 in. (64
mm) hose for connecting to cross mains.

The hydro-pneumatic machine consists of a 30 gal (114 L) water tank mounted over a 25 ft3 (700 L)
compressed air tank. The compressed air tank is connected to the top of the water tank through a 2 in. (50
mm) lubricated plug cock. The bottom of the water tank is connected through a hose to a suitable water
supply. The compressed air tank is connected through a suitable air hose to either the facility air system or
a separate air compressor.
To flush the sprinkler piping, the water tank is filled with water, the pressure raised to 100 psi (690 kPa, 6.9
bar) in the compressed air tank, and the plug cock between tanks opened to put air pressure on the water.
The water tank is connected by a hose to the sprinkler pipe to be flushed. Then the lubricated plug cock
on the discharge outlet at the bottom of the water tank in snapped open, permitting the water to be “blown”
through the hose and sprinkler pipe by the compressed air. The water tank and air tank must be recharged
after each blow.
Outlets for discharging water and obstructing material from the sprinkler system must be arranged. With
the clappers of dry-pipe valves and alarm check valves on their seats and cover plates removed, sheet metal
fittings can be used for connection to 2-1/2 in. (64 mm) hose lines or for discharge into a drum. (Maximum
capacity per blow is about 30 gal [114 l]). If the 2 in. (50 mm) riser drain is to be used, remove the drain
valve and make a direct hose connection. For wet-pipe systems with no alarm check valves, the riser must
be taken apart just below the drain opening and a plate inserted to prevent foreign material from dropping
to the base of the riser. Where dismantling of a section of the riser for this purpose is impractical, do not use
the hydro-pneumatic method.
Before starting a flushing job, each sprinkler system to be cleaned must be studied and a schematic plan
prepared showing the order of the blows.
To determine the piping is clear after it has been flushed. Investigate representative branch lines and cross
mains using both visual examination and sample flushing.
C. Branch Lines
With the yard mains already flushed or known to be clear, flush the sprinkler branch lines next. The order
of cleaning individual branch lines must be carefully laid out if an effective job is to be done. In general, flush
the branch lines starting with the branch closest to the riser and work toward the dead-end of the cross main.
The order of flushing the branch lines is shown by the circled numerals. In this example, the southeast
quadrant is flushed first, then the southwest, next the northeast, and last, the northwest.
Air hose, 1 in. (25 mm) in diameter, is used to connect the machine with the end of the branch line being
flushed. The hose should be as short as practical. When the blow is made, allow the air pressure to drop to
85 psi (586 kPa) (5.9 bar) before the valve is closed. The resulting short slug of water will have less friction
loss and a higher velocity and hence do a more effective cleaning job than if the full 30 gal (114 L) of water
is used. One blow is made for each branch line.
D. Large Piping
When flushing cross mains, completely fill the water tank and raise the pressure in the air receiver to 100
psi (690 kPa, 6.9 bar). Connect the machine to the end of the cross main to be flushed with not more than
50 ft (15.2 m) of 2-1/2 in. (64 mm) hose. After opening the valve, allow air pressure in the machine to drop
to zero. Two to six blows are necessary at each location, depending on the size and length of the main.
3.1.4 Overheating
Overheating means subjecting sprinklers to temperatures in excess of the recognized safe maximum
temperature in the absence of fire. It may result from hot processes, artificial heat, or lack of ventilation. If
the temperature approaches the rated operating temperature even for a short period, it may cause sprinklers
to open. If a solder-type sprinkler is exposed for a long time to a high temperature, although below its rated
temperature, the soldered joint may gradually give way, with partial separation of the soldered members.
This weakness will, in time, cause the sprinkler to operate.
Changes in occupancy that may affect room temperatures, such as increased drier temperatures, installation
of new heat-producing equipment, overhead heating coils or unit heaters, frequently cause premature
opening of sprinklers through overheating. When such changes are made, install sprinklers of higher ratings,
if needed.

Nominally rated 360°F (182°C) solder-type sprinklers may fail to open after prolonged exposures to
temperatures of approximately 300°F (149°C). The maximum allowable ambient temperature to which 360°F
(182°C) sprinklers may be exposed is 300°F (149°C). The suspected cause of failure is the migration of tin
from the high tin content solder alloy into the brass of the sprinkler link. Also, some of the brass’s copper
migrates into the solder. The result is a new, higher melting point alloy at the junction of the solder and brass.
Sprinkler manufacturers have altered the design of the link in an attempt to reduce solder migration. It has
not yet been determined whether this is an effective solution. Testing is recommended every three years to
verify the condition of 360°F (182°C) sprinklers that are exposed to high temperatures.
Bulb-type sprinklers and those using a chemical compound having a sharp melting point do not have the
“cold-flow” properties of solder and are not subject to danger of operation from long exposure to temperatures
below that of normal operation. In a very few instances, bulbs of sprinklers manufactured prior to 1931 have
developed minute cracks as a result of being repeatedly subjected to temperatures close to the operating
point. This allows liquid to escape, making the sprinkler inoperative. Replace the sprinkler if a bulb-type
sprinkler is observed with no liquid or less than the normal level of liquid in the bulb.
3.1.5 Corrosion
Corrosive atmospheres may build up deposits that prevent sprinklers from opening by attacking the solder
so it is chemically changed or becomes hard and infusible.
Typical corrosive atmospheres are produced by chlorine, phosphine, sulfur dioxide, zinc chloride, ammonia,
and hydrochloric, sulfuric and acetic acids. Corrosion of unprotected sprinklers can usually be detected by
effects varying from an inconspicuous discoloration of the frame and gray powder on the solder, caused by
acetic acid fumes, to the brilliant green caused by chlorine fumes.
External appearance is not always a sure guide, and badly corroded sprinklers may appear only slightly
discolored. Corrosion, once started, is usually progressive and in time renders the sprinkler completely
inoperative. A very thin hard corrosion on a sprinkler that has been in service 15 to 20 years is generally more
harmful than a loose bulky deposit on a more recently installed sprinkler, even though the older sprinkler
may appear to be in better condition.
All sprinklers are likely to become inoperative when hard deposits form around the valve-retaining members
and pack tightly between the arms of the yoke.
3.1.5.1 Corrosion Prevention

FM Approved wax-coated, lead-coated, wax-over-lead coated, and stainless-steel sprinklers may be used
in corrosive environments. Ensure the selection of sprinklers takes into consideration the corrosive
environment and the compatibility with the sprinkler materials.
Care must be taken not to injure the coating during the installation of such sprinklers. If any of the wax is
broken off, touch up the bare spots with a brush dipped in warm liquid wax. Bulb-type sprinklers are somewhat
less susceptible to corrosion than other types, but metal parts need to be protected by wax.
A lead coating is effective against mild corrosion, but soldered links of lead-coated sprinklers require a wax
coating.
3.1.5.2 Internal Pipe Corrosion

Limited corrosion is always present in water-based fire protection systems. The limiting of internal corrosion
to even surface-level oxidation will result in a long service life of system piping and components.
There are several common conditions that can accelerate corrosion in any water-based fire protection system.
They are:
• source water corrosivity.
• trapped air (air/water boundary).
• frequent introduction of oxygen rich water.
• dissimilar metals (galvanic).
• microbiological (MIC) based corrosion.
See Data Sheet 2-1, Corrosion in Automatic Sprinkler Systems, for additional guidance.

3.1.6 Dry-Pipe Systems
3.1.6.1 Dry-pipe Sprinkler System Maintenance

A. General
Dry-pipe sprinkler systems inherently require significantly higher levels of maintenance than wet pipe sprinkler
systems due to the increased mechanical complexity, plugging or pipe damage from internal ice formation,
and accelerated corrosion rates.
B. Air Supply
Air for dry-pipe systems may be supplied from individual compressors or from facility air systems. Locate
air intakes to compressors where the atmosphere is as cold and dry as practical, avoiding warm, damp areas.
Moisture introduced into dry system piping condenses and collects at low points where it may freeze. If air
must be taken from a warm area, provide air dryers on the air supply to the dry-pipe systems or use a dry inert
gas such as nitrogen. The use of inert gas can slow corrosion attack of the system internal surfaces.
C. Air Pressure
Unless otherwise specified by the dry-pipe valve manufacturer, maintain the air pressure within the system
at approximately 20 psi (140 kPa, 1.4 bar) greater than the trip pressure of the dry-pipe valve based on the
highest normal system water pressure. Ensure that air pressure never exceeds system water pressure.
Extremely high air pressure will delay the tripping of the valve. Too low air pressure may cause accidental
tripping of the valve when fire pumps are started or pressure surges occur.
D. Trip Points
The trip point of a differential dry-pipe valve is usually about one-sixth of the water pressure. Trip points of
mechanical dry-pipe valves are more or less independent of water pressure, ranging from 5 to 30 psi (35 to
200 kPa, 0.35 to 2 bar).
E. Trip Time
Ensure that the valve trips and water flows from the remote test connection within 60 seconds or less after
opening the test connection. Times greater than 60 seconds may be as a result of system obstructions, valve
mechanical problems, or improper installation. If the system is free of obstructions and the valve is functioning
properly, accessory accelerators and exhausters can be employed to reduce the time required to trip the
valve and exhaust the air in the piping.
F. Air Leak Testing
Dry-pipe systems, when pressurized with air to 40 psi (280 kPa, 2.8 bar), should not lose more than 1-1/2
psi (10 kPa, 0.1 bar) over a 24-hour period. Repair systems with excessive leakage.
Abnormal leakage of air may sometimes be found by filling the system with water by tripping the dry pipe
valve. If there is danger of freezing, the system may be placed under approximately 50 psi (350 kPa 3.5 bar)
air pressure and leaks located by painting joints with a glycerin and soap solution or by introducing oil of
wintergreen at the compressor discharge and noting any odor along the piping.
Ultrasonic leak test devices that can pinpoint leaks from the high frequency sound they generate are now
available.
3.1.6.2 Dry-Pipe System Inspections and Tests

To ensure maximum reliability, regularly inspect and test dry-pipe systems as part of a comprehensive fire
protection inspection and maintenance program.
Number and list each dry-pipe valve on the inspection form. Provide spaces for recording (a) air and water
pressure, (b) adequacy of temperature inside any dry-pipe valve enclosure, and (c) condition of quick-tripping
devices, if any.
A. Weekly Inspection
(Daily inspections may be advisable during severe cold weather.)
1. System pressure. Check and record dry-pipe system air and water pressure.

2. Accelerators and exhausters. Inspect the quick-opening device condition if provided. Inspect quick-
opening devices to make certain that (a) supply valves are open; (b) air pressure and system pressure
are equalized; and (c) excess water is drained off.
3. Riser temperature. Check the temperature in the dry-pipe valve room during winter months. Maintain
temperature at or above 40°F (5°C). Heat tape and steam tracing are not satisfactory substitutes for
a heated room or enclosure.
B. Monthly Inspections and Tests
1. Automatic drain. Make sure the automatic drain from the dry-pipe valve intermediate chamber is
free to move. With some valves, this requires lifting the rod that extends through the drain-valve
opening, or insertion of a rod or pencil through the valve opening if the drain valve is not so equipped.
Where the velocity-type of automatic drain valve is used, make sure by means of the push rod or by
feeling through the discharge end of the valve with a finger that the clapper or ball is off its seat.
2. Priming water. Priming water must be retained over the air clapper to prevent air leakage and
premature tripping of the valve. To test for priming water level, use the valve provided for that purpose.
However, all dry-pipe valves are not trimmed in the same manner, and it may be necessary to use
the priming water supply connection. Draw off excess water, which could prevent the dry-pipe valve
from tripping.
3. Air leakage. Make sure no air leakage has been caused by operation of test valves. Such leakage
can be detected by applying water or preferably soap solution to the valve stem at the packing nut.
Check for leakage at valves in the air supply line; loss of air here also can cause premature tripping.
Stop the leakage at valves by tightening the stuffing boxes.
4. Accelerators and exhausters. Check the operation of exhausters and accelerators (quick opening
devices) when the design permits testing without tripping the dry-pipe valves. Post and follow test
procedures based on the manufacturer’s recommendations. A sudden drop in air pressure will actuate
these devices and trip the dry-pipe valves. When it is necessary to reduce system air pressure, shut
off or deactivate the quick opening device. After completing work, be certain the equipment is left in
operating condition.
5. Low point drains. Just prior to and during freezing weather, test all low points by opening the drain
valve to see that pipes are entirely free of water or ice. Depending on the amount of condensate in
the piping, more frequent inspecting and draining may be necessary.
C. Quarterly Inspections and Tests
1. Alarms. Test alarms by admitting water through the test connections to the pressure switches and/or
water motors. Test hydraulic alarms only when pipes and water motors are not subject to freezing.
In prolonged cold spells see that moving parts are free and the pipes drained and clear of frost.
D. Annual Inspections and Tests
1. Trip Test
Annual trip testing of dry-pipe valves is recommended to ensure reliable operation. Record trip test
records and compare with previous test results. Record details of the trip test such as static water
pressure, system air pressure, and trip point air pressure and valve trip time after test valve air release.
Testing is the best means of determining whether adjustments, repairs, or replacement of parts are
needed. Valves that have not been operated for several years may fail or be very slow in action. Delayed
tripping of a dry-pipe valve in event of fire could be disastrous.
Make annual trip tests during the season when there is no danger of freezing. Also, if possible, make
trip tests when facility operations are shut down in the area controlled. If more than one valve can
be worked on at a time, select alternate systems to avoid impairments to large areas where protection
cannot be restored quickly. Before control valves are closed, follow the fire protection impairment
precautions outlined in Section 3.1.1.
Before the tests, see that controlling valves are open, and make the usual flow test from the 2 in. (50
mm) drain. If there is evidence of foreign material in the yard mains, flush them clean before the starting
other tests.

Examine automatic drip valves at the dry-pipe valve to make sure they are open, not obstructed with
scale or dirt, and operative so far as can be determined. Ball drips may be taken apart for this
inspection. Where there is central-station sprinkler supervisory service or flow alarms connected to the
public fire service, make arrangements to avoid calling out fire apparatus or messengers.
Release the air through the system test valve at the end of the sprinkler system in order to simulate the
operation of one sprinkler. Install a system test valve if one is not provided.
To prevent water from entering the sprinkler system, throttle the control valve to a position where flow
from a 2 in. (50 mm) drain would maintain about 5 psi (30 kPa, 0.3 bar) under the dry-pipe valve.
Immediately after the dry-pipe valve trips, close the control valve and open the drain valve. By keeping
as much water as possible out of the piping, drainage is made easier, especially if there are many
low points or pendent sprinklers.
Tripping dry-pipe valves with throttled water supplies will not completely operate some models that
require a high rate of flow to complete the movements of the parts. In that case, a higher flow rate may
be needed to ascertain that all parts are free to move and the valve trips properly.
After the test, thoroughly drain the system including low point drains and remove the cover plate from
the valve. Examine the position of the parts, and determine whether or not operation has been normal.
Thoroughly wash the inside of the body, and wipe the clappers dry with a clean cloth. Remove all dirt
and scale, giving special attention to the small valves or ports to drains and alarm devices. Examine
particularly for dirt under the clapper hinges; a large amount of dirt may indicate the system is
obstructed.
If rubber rings or seats are deformed or otherwise in poor condition, replace them with new parts
supplied by the valve manufacturer. Keep spare rubber on hand for quick replacement to avoid an
extended impairment.
2. Pitch of Pipes
Dry systems may freeze-up as a of water collecting in improperly pitched pipes. Carefully check the
pitch of all piping in dry-pipe systems each autumn, using a spirit level to detect dips and small pockets
in the lines. Sagging floors and roofs may seriously interfere with drainage even if the pipes were
properly pitched when installed. Replace broken, missing, or loose hangers, and otherwise restore the
system to ensure good drainage. Install valved drains at all low points that cannot be eliminated.
3.1.7 Hydrants
To ensure that a hydrant will work correctly when it is needed, a periodic testing and maintenance program
should be followed. AWWA Manual M17, Installation, Field Testing, and Maintenance of Fire Hydrants,
outlines various points to check, lubrication repairs and record keeping procedures to carry out a meaningful
inspection. Hydrants should be inspected yearly, and in locations of freezing climates, two inspections per
year may be appropriate.
3.1.8 Monitors and Nozzles

When exercising monitors and nozzles, the manufacturers’ recommendations for inspections, testing, and
maintenance should be adhered to. At a minimum, the following should be checked:
A. Inspections
• Nozzle angle
• No obstructions in front of discharge path
• Fire detection: optical range clear, wires intact
• Signaling, alarm, and system activation: power active, activation panel lights green
B. Testing
• Range of motion functional test (i.e., not flowing water)
• Flow test: throw distance, flowrate, spray distribution,
• Fire detection
• Signaling, alarm, and system activation

C. Maintenance
• Lubrication
• Range of motion
• Mechanical stops are tight
3.1.9 Backflow Prevention Assemblies

When maintenance of backflow prevention assemblies is necessary, the following precautions should be
taken to prevent impairments to protection:
A. Operation of valves should be done by or under the jurisdiction of the building owner or their
representative, who should take appropriate precautions in connection with the impairment.
B. Where there are multiple fire-service connections from public mains, overhaul and clean one assembly
at a time, leaving the others in service.
C. When there is only one connection from a public main and a secondary supply is from a fire pump,
operate the pump to maintain pressure at the sprinklers while the public water connection is shut off. If the
secondary supply is from a tank, see that it is full and that all tank control valves are open.
D. Open one check valve at a time, so that in the event of fire the cover can be replaced and protection
restored with the least possible delay.
3.1.10 Water Storage Tanks with Flexible Liners

The visible parts of suction tank liners should be inspected yearly and the tank should preferably be drained
(leaving a minimum of 2 in. [50 mm] of water to prevent liner movement) and the liner inspected thoroughly
at intervals not exceeding five years. An indication of the life remaining in a tank liner should be estimated
at each inspection. Subsequent tank internal inspection frequency intervals may need to be adjusted based
on the estimated remaining life of the liner or the expiration of the manufacturer’s warranty.
Above the water line, suction tank liners should be checked for: eyelet corrosion, failure of eyelets or
punched-hole connectors, discoloration, shrinkage (e.g., notable increased membrane tension), brittleness,
surface deterioration, cuts and tears. Below the water line check for discoloration, elongation, bulging, loss
of flexibility and for signs of leaks, cuts and tears. Remove all sludge and debris without using sharp tools to
prevent tearing and puncturing of the liner. Patching of a liner is an acceptable method of repair if the patch
repair work matches the performance of the factory-built liner. Ensure the liner is in the correct position prior
to refilling; this includes the positioning of the neoprene mat (where fitted) under the vortex plate bottom
support.
3.1.11 Fire Pumps

3.1.11.1 Fire Pump Alignment
One of the most crucial steps of fire pump inspection is making sure the coupled fire pump and driver is
properly aligned. There are many factors that can affect alignment, including thermal expansion and
equipment maintenance. Coupled fire pumps and drivers that are misaligned are far more likely to fail and
could cause disruption of service.
The alignment must be checked and correctly set when:
A pump and drive unit are initially installed (before grouting the baseplate, after grouting the baseplate, after
connecting the piping, and after the first run).
After a unit has been serviced.
After changes have been made to the piping system in the fire pump room.
Annually, for coupled fire pumps as a preventive maintenance check of the alignment (see below).
If the pump is found to be misaligned after it was properly installed, the following are possible causes:
• Settling, seasoning or springing of the foundation
• Pipe stress distorting or shifting the pump
• Wear of the bearings

• Springing of the base plate due to temperature variations

• Shifting of the building structure due to variable loading or other causes
There are two forms of misalignment between the pump shaft and the driver shaft, as follows:
• Angular misalignment: shafts with axes concentric but not parallel.
• Parallel misalignment: shafts with axes parallel but not concentric.
3.1.11.2 Alignment Methods

Alignment is critical to pump and driver longevity and generally the better the alignment the longer the pump
and driver bearing life. The three most prevalent and acceptable alignment methods are:
• Straight Edge and Feeler Gauges
• Dial Indicator
• Lasers-optic
3.1.11.2.1 Straight Edge and Feeler Gauges
The straight edge is laid across the flanges of the coupling hub and the feeler gauges are used between
the faces of the coupling hubs. Shim changes are estimated, and the alignment is attained through a process
of trial and error.
3.1.11.2.2 Dial Indicators
There are two basic dial indicator methods:
• The single indicator method uses a single dial indicator to take both the rim and face reading. Shim changes
can then be calculated for the motor feet to correctly align the unit.
• The reverse indicator method uses a dial indicator on the pump shaft to read the motor shaft, and a dial
indicator on the motor shaft to read the pump shaft. Mathematical formulas can then be used to calculate
shim changes to correctly align the unit.
3.1.11.2.3 Laser Optic Devices
This system emits a pulsating laser beam that automatically determines relative shaft positions. The laser
is especially helpful when aligning shafts that are separated by more than a few inches. The laser systems
also have software that can calculate the shim changes required. The advantages of laser optic alignment
devices far outweigh any possible initial cost advantages of older, more conventional methods.
3.1.12 Ice Plugs
3.1.12.1 Locating Ice Plugs

Ice plugs can form rapidly inside piping systems in freezers unless proper precautions are taken to prevent
them. When warm air enters the freezer and rapidly cools, moisture present in the air condenses and
accumulates in the interior of the piping. As the accumulation becomes larger, it can fill the entire section
of the pipe preventing waterflow. Field examinations of existing freezers have shown ice plugs in over 50%
of the freezers examined. The ice plugs are generally found in the feed main inside the freezer, at a distance
of 10 to 15 ft (3 to 5 m) from the point where the pipe enters the freezer. Due to the tendency of moisture to
migrate to the coldest part of the system, it also is possible to have frost accumulation near the evaporator
coils, where the pipes may reach the coldest temperatures.
Data collected during inspections indicates ice is more likely to form in sprinkler systems that are not air
tight and in in-rack sprinkler systems.
If a system has been flooded with water, such as during a test or false trip, potential for ice plugs exists in
any area and any piping, but is most likely in low points and in undrained areas.
To locate ice plugs, the traditional method has been to disassemble the piping and visually inspect for internal
ice formation. The piping also can be inspected using ultrasound technology without the need for
disassembling the piping system. This method is both accurate and efficient.

3.1.12.1 Removing Ice Plugs

To remove ice plugs, piping should be disassembled and brought to a warm area to thaw. If ice plugs are
small they can be broken up by hammering and then removed from the pipe. Some contractors have
successfully used steam or hot water to remove ice without removing the pipe; with the sprinkler system
depressurized, a hose is introduced into the piping; steam or hot water is fed into the frozen pipe and thaws
the ice ahead of it. The water and thawed ice discharges through the open end of the pipe where the hose
is inserted. Care must be taken to ensure all ice is removed and no blockages or blocked branches remain.
The use of torches, welders, or other electrical resistance heating methods should be prohibited due to the
ignition source they represent.
4.0 REFERENCES
4.1 FM Global
Data Sheet 1-23, Fire Barriers and Protection of Openings
Data Sheet 2-0, Installation Guidelines for Automatic Sprinklers
Data Sheet 2-1, Corrosion in Automatic Sprinkler Systems
Data Sheet 3-7, Fire Protection Pumps
Data Sheet 3-10, Installation/Maintenance of Private Fire Service Mains and Their Appurtenances
Data Sheet 5-20, Electrical Testing
Data Sheet 5-40, Fire Alarm Systems
Data Sheet 5-48, Automatic Fire Detection
Data Sheet 7-83, Drainage Systems for Ignitable liquids
Data Sheet 9-18, Prevention of Freeze-Ups
Data Sheet 10-0, The Human Factor of Property Conservation
Data Sheet 10-3, Hot Work Management
Data Sheet 10-4, Contractor Management
Data Sheet 10-7, Fire Protection Impairment Management
Pocket Guide to Inspecting, Testing and Maintaining Fire Protection Equipment (P0418)
Managing Fire Protection System Impairments (P9006)
Hot Work Permit System Wall Hanger Kit (P9311K)
Fire Protection Control Valves (P9603)
Fire Pump Testing and Maintenance Checklist (P8217)
Freeze-up Checklist (P9521)
Understanding the Hazard: Lack of Inspection, Testing and Maintenance of Water-Based Fire Protection
Systems (P0343)
Understanding the Hazard: Improperly Closed Valves (P0035)
Understanding the Hazard: Dry-Pipe Sprinkler Flushing Investigations (PO241)
Understanding the Hazard: Freeze (P0148)
Understanding the Hazard: Ice Plugs (P0118)
Understanding the Hazard: Ice Plugs in Dry Pendent Sprinklers in Freezers (P0382)
Understanding the Hazard: Fire Pumps (P0252)
Understanding the Hazard: Hot Work (P0032)
Understanding the Hazard: Lack of Emergency Response (P0034)
Understanding the Hazard: Lack of Pre-Incident Planning (P0033)
4.2 Other
Compressed Gas Association (CGA). CGA C-6, Standards for Visual Inspection of Steel Compressed Gas
Cylinders.
APPENDIX A GLOSSARY OF TERMS

Actuator: The agent release means of a fire protection system
Automatic: An operation that occurs without human intervention.
Control valve: A valve controlling water or agent flow to a fire protection system. A zone valve is also
considered a control valve.

Deluge valve: A control valve that automatically releases water to a piping system that supplies open nozzles.
DIOM: Design, installation, operation, and maintenance.
Dry-pipe valve: A control valve that, on loss of system air pressure, automatically releases water into a piping
system that supplies closed nozzles.
Dry pendant sprinkler: A dry extension to a sprinkler’s waterway that has an inlet seal that operates with
the sprinkler fusible element in order to keep water a specified distance from a sprinkler that may be located
in a freezing environment.
Enhanced security control valve: A valve fitted with or incorporating an FM Approved “Enhanced Security
Supervisory Device,” which has a greater level of tamper resistance and operational reliability than “Standard
Security Supervisory Devices” per the new FM Approval Standard 3135.
Fire department connection: A connection to the fire protection system through which the fire service can
pump supplemental water into the system.
Fire service: A term for firefighters in any area of the world. Includes fire departments, fire brigades, fire
and emergency services, and fire/rescue.
Fire hydrant: A valved connection on a water main for the purpose of supplying water to fire hose or other
fire protection equipment.
FM Approved: Products and services that have satisfied the criteria for FM Approval. Refer to the Approval
Guide, an online resource of FM Approvals, for a complete listing of products and services that are FM
Approved.
Foam concentrate: A liquid stored in a containment vessel that, when metered into a flowing water stream
at a specific concentration, will generate a foam-water solution for firefighting purposes.
Flushing: The practice of flowing water or pneumatically blowing through a fire protection piping system
for the purpose of removing obstructions.
Hose connection: A valve and connection method for fire hose.
Impairment: The planned or unplanned shutdown of a fire protection system.
Inspection: A visual examination that determines if a condition, device, equipment, or system is suitable
for service.
Main drain (2-inch drain): The primary drain for a sprinkler system located on the system riser.
Maintenance: Work conducted to ensure continued satisfactory operation of a device or system.
Manual: An operation that requires human intervention.
Obstruction: Foreign material in a fire protection system that restricts or prevents flow.
Open water supply: Fire protection water source that is open to an outdoor environment (e.g., reservoirs,
ponds, lakes, rivers).
Pre-action valve: A control valve that, upon some combination of detection of a fire and loss of system air
pressure, automatically releases water into a piping system that supplies closed nozzles.
Pressure reducing valve: A valve that will reduce the downstream fire protection water pressure under both
flowing and non-flowing conditions.
Scale: Thin surface deposits that develop on the interior of fire protection water pipe due to corrosion.
Smart valve monitor: An FM Approved “Enhanced Security Supervisory Device” fitted with an FM Approved
wireless/Wi-Fi secure/encrypted device and associated system, that provides near real-time surveillance
of control valves to any location/interface required.
Supervision: An automatic means of monitoring a system or a device status and indicating abnormal
conditions.
Test: To physically operate a device or system for the purpose of verifying operational condition.

APPENDIX B DOCUMENT REVISION HISTORY

The purpose of this appendix is to capture the changes that were made to this document each time it was
published. Please note that section numbers refer specifically to those in the version published on the date
shown (i.e., the section numbers are not always the same from version to version).
October 2019. Interim revision. Added Appendix C, Fire Protection System Inspection Frequency
Comparison.
July 2019. Interim revision. Minor editorial changes were made.
April 2019. This document has been completely revised. Major changes include the following:
A. Changed the title from Fire Protection System Inspection Testing and Maintenance and other Fire Loss
Prevention Inspections to Fire Protection System Inspection, Testing, and Maintenance.
B. Relocated impairment management information to Data Sheet 10-7.
C. Relocated fire prevention inspections information to Data Sheet 10-0.
D. Incorporated ITM recommendations from the following data sheets:
• 3-1, Tanks and Reservoirs for Interconnected Fire Service and Public Mains
• 3-2, Water Tanks for Fire Protection
• 3-3, Cross Connections
• 3-4, Embankment-Supported Fabric Tanks
• 3-6, Lined Earth Reservoirs for Fire Protection
• 3-10, Installation/Maintenance of Private Service Mains and Their Appurtenances
• 3-11, Pressure-Reducing Valves for Fire Protection Service
• 4-0, Special Protection Systems
• 4-1N, Fixed Water Spray Systems for Fire Protection
• 4-2, Water Mist Systems
• 4-3N, Medium and High Expansion Foam Systems
• 4-4N, Standpipe and Hose Systems
• 4-7N, Low Expansion Foam Systems
• 4-8N, Halon 1301 Fire Extinguishing Systems
• 4-9, Halocarbon and Inert Gas (Clean Agent) Fire Extinguishing Systems
• 4-10, Dry Chemical Systems
• 4-11N, Carbon Dioxide Extinguishing Systems
• 4-12, Foam-Water Sprinkler Systems
E. Modified the scope and frequency of ITM activities.
May 2018. Interim revision. The following changes were made:
A. Guidance for visual and physical inspection of fire pumps for signs of misalignment.
April 2017. Interim revision. Minor editorial changes were made.
April 2012. Terminology related to ignitable liquids has been revised to provide increased clarity and
consistency with regard to FM Global’s loss prevention recommendations for ignitable liquid hazards.
January 2008. Minor editorial changes were made.
April 2007. Revised recommendation 2.3.9 on main drain testing.
January 2007. The following changes were made:
1. Reorganized and reformatted the entire document.
2. Changed waterflow alarm testing frequency to quarterly from monthly.
3. Removed guidance on non-owned valve inspection frequency.
4. Changed obstruction investigation frequency for black steel pipe on dry systems from 15 years, 25 years
and 5 years thereafter, to 10 years, 20 years and 5 years thereafter.
5. Clarified the need for flushing investigations every 5 years for all sprinkler systems fed from open bodies
of water.

6. Added annual obstruction investigation requirement for dry and pre-action systems that trip frequently
that take suction from open reservoirs.
7. Provided more specific guidance for special hazard protection systems (Table 8).
8. Removed guidance on non-OEM plating of sprinklers.
9. Added internal pipe corrosion guidance.
10. Clarified inspection frequency for hydrant control valves.
11. Clarified the water delivery time requirement of 60 seconds for dry system testing.
12. Added Zebra mussel obstruction information.
January 2006. Minor editorial changes were made for this edition of the data sheet.
September 2005. Minor editorial changes were made for this edition of the data sheet.
January 2003. Minor editorial changes were made for this edition of the data sheet.
January 2001. An FM Global comment has been added after Section 2.10, Condition of Sprinklers, outlining
requirements for sprinkler testing contained in NFPA 25, ‘‘Inspection, Testing and Maintenance of Water-
based Fire Protection Systems’’, and the FM Global position in that regard.
September 2000. This revision of the document has been reorganized to provide a consistent format.
July 1986. The following changes were made in:
1. The section entitled ‘‘Precautions Against Freezing’’ has been revised to include recommendations to
establish an active cold weather readiness program. Additional cold weather precautions based on loss report
recommendations have also been included.
2. The section on sprinkler system obstructions has been revised.
a) A recommendation has been included that all proposed preaction and dry systems should be installed
using galvanized piping. Loss studies have shown that dry-pipe systems are involved in the majority of
obstructed sprinkler system fire losses. Pipe scale was found to be the most frequent obstructing material.
b) The recommendation to flush dry system no more than 10 years after installation has been revised
to 15 years, 25 years and every five years thereafter. Loss studies have better defined those systems most
likely to be obstructed and to result in a large loss. The importance of flushing has been emphasized
by listing conditions that ‘‘do’’ rather than ‘‘may’’ indicate the need for flushing.
c) Discussion with regard to Asiatic Clams has been added. Thus far the majority of problems associated
with this clam have involved clogging of condensers, heat exchangers, pump impellers and other
associated water systems for power utilities and industry. However, there has also been an instance
reported to FM Global Research where two dry-pipe sprinkler valves failed to trip during testing due to
‘‘several buckets of clam shells’’ found on the wet side of the system. At several other locations, sprinkler
piping has been found plugged with shells and clam growth found inside protection mains. To date, no
effective method of controlling clam infestations has been established. The problem is still under
investigation. It is suspected that chlorination is the most practical method. Should chlorination be used,
it is suggested that clams within the fire protection system be exposed to a minimum residual chlorine
concentration of 0.2 ppm continually for a minimum three-week period. For control, the treatment should
be applied at least for one period in the spring and one period in the fall, the clam’s primary spawning
periods.
d) A recommendation regarding sprinkler cutouts (coupons) has been included. Originally, the problem
became apparent after investigating a fire in a spray booth involving two obstructed sprinklers. About 37
cutouts ranging in size from 1 to 4 in. (2.5 to 10.0 mm) were recovered from the sprinkler piping. They
had fallen into the pipe when the hole was cut for the welding operation. At least seven other locations have
been discovered with the same problem.

APPENDIX C FIRE PROTECTION SYSTEM INSPECTION FREQUENCY COMPARISON
Table 12. Fire Protection System Inspection Frequency Comparison

FMDS 2-81 - FMDS 2-81 - NFPA 25 - NFPA 25 -
2019 2019 2017 2017
Component FM Global Recommendation Frequency Reference Frequency Reference
Control Valves Visually inspect indicating control Weekly Table 1 Monthly/ 13.3.2.1
in Automatic and valves for full-open, secured, and Weekly
Manual Fire accessible conditions.
Protection Inspect control valves installed in Weekly Table 1 Quarterly 13.2.6.1
Systems waterflow alarm sensing lines
when the alarm actuates process
or building interlocks for full-open
and locked conditions.
Visually inspect enhanced Semiannually Table 1 Quarterly 13.3.2.1.2
security indicating control valves
for full-open, secured, and
accessible conditions.
Physically test control valves for Monthly Table 1 Annually 13.3.3.1
full-open position when the valve
does not have a position
indicator or has a position
indicator deemed unreliable.
Test control valve supervisory Semiannually Table 1 Semiannually 13.3.3.5.1
alarms and enhanced security
control valves (e.g., tamper
switches).
Full-travel exercise all control Annually Table 1 Annually 13.3.3.1
valves recording number of turns-
to-close and turns-to-re-open.


2019 2019 2017 2017
General ITM Inspect, test, and exercise Varies Table 2a Varies As above
activities control valves in automatic fire
applicable to protection systems.
all types of Test waterflow alarms (includingQuarterlyAnnually: Table 2a Quarterly/ 5.3.2.1/.2
sprinkler flow switches) by flowing water for antifreeze Semi-Annually
systems through a system test systems.
connection.
Flow test from system main-drain Annually Table 2a Annually 13.2.5
to evaluate for significant
obstructions in the water supply
upstream of each system riser.
Investigate systems for Obstructions Table 2a 5 years 14.3.2.1
obstructive debris. Suspected
Conduct a complete system Obstructions Table 2a Sufficient 14.3.3
flushing. Physically remove Discovered material
obstructive deposits or replace (Debris) discovered
piping.
Inspect system sprinklers, Annually or Table 2a Annually 5.2.1.1
nozzles, piping, pipe support, more
and seismic protection for frequently
damage and/or other poor based on the
conditions. operating
environment or
facility
experience.
(see 2.5.1.5.2)
Test a random sample of Every 3 Yrs. Table 2a 5 years 5.3.1.1.1.4
sprinklers with fusible-elements
rated for 360 F (180 C) or
greater when subjected to
prolonged exposures of around
300 F (149 C) or greater.
Test a random sample of dry- Every 15 Yrs Table 2a 10 Years 5.3.1.1.1.6
type sprinklers (a.k.a. dry
pendants)
Wet Sprinkler Investigate systems fed by and Every 5 Yrs. Table 2b 5 Years 14.3.2.1
Systems open water supply for obstructive
debris regardless of pipe
material.
Investigate systems for mineral Every 5 Yrs. Table 2b Yearly D.4.5
deposits at sprinkler-pipe
connections in areas known to or
suspected of having hard-water.
For systems with antifreeze Annually Table 2b Annually 5.3.3
solution, test the antifreeze
solution.


2019 2019 2017 2017
Dry, Preaction, Check system valve air and Weekly Table 2c Monthly/ 13.2.7.1
Vacuum, water pressures (including for Quarterly
Deluge, Fixed- pilot lines).
Water Spray Verify the quick-opening device Weekly Table 2c Monthly 13.4.5.1.3
and for in-service conditions including (externally)
Refrigerated equalized air pressure and open
Area Sprinkler control valves.
Systems Confirm system valve enclosures Weekly Table 2c Weekly 13.4.5.1.1
are maintained above 40F (5C).
Check priming-water level within Monthly Table 2c Quarterly 13.4.3.2.1
the system valve.
Check the condition of the Monthly Table 2c Annually Table 12.1.2
compressed air supply (including
for pilot lines).
Test quick-opening devices Annually: FM Table 2c Quarterly 13.4.5.2.4
(QOD) without tripping the Approved
system valve. Quarterly:
Non-FM
Approved
Determine the air leakage rate of Annually Table 2c 3 Years 13.4.5.2.9
the system (including for pilot
lines).
Test supervisory alarms for low- Annually Table 2c Quarterly 13.4.3.2.10
air pressure (including for pilot
lines) and low-temperature in
system valve enclosures.
Inspect and clean system valve Annually Table 2c Annually 13.4.3.3.2
internals and associated valve
trim.
Partial-flow trip test system Annually Table 2c Annually 13.4.5.2.2
valves.
Full-flow trip test, Videoscope or Every 3 Yrs. Table 2c 3 years 13.4.5.2.2.2
Ultrasonic Localized Guided Or Every 10
Wave evaluation of systems. years for
systems with
Nitrogen
Investigate systems (excluding At 10 Yrs, 20 Table 2c 5 years 14.2
refrigerated area systems and Yrs and 5
systems originally installed with years
Nitrogen) containing black steel thereafter
pipe for obstructive debris.
Refrigerated Investigate systems and pilot Semiannually Table 2c Annually 14.4
Area Sprinkler sprinkler lines for ice plugs along and After
Systems with freeze damage to piping and Every System
sprinklers. Trip
Deluge and Disassemble and inspect system Every 3 Yrs. Table 2c 5 Years 13.4.4.1.5
Fixed-Water strainers.
Spray Systems


2019 2019 2017 2017
Fire Hydrants, Check hydrant hose houses, Quarterly Table 3 Quarterly 7.2.2.7
Standpipe standpipe valves and hose
Systems and stations and portable and fixed
Monitor monitors for equipment
Nozzles availability, accessibility, and
damage.
Inspect and Flow test fire Annually Table 3 Annually 7.3.2
hydrants.
Inspect, Exercise and Flow test Annually Table 3 Semi Annually/ 7.2.2.6/7.3.3
monitors and nozzles. Annually
Backflow Conduct a full-flow test in excess Annually Table 5 Annually 13.7.2.1
Preventers and of the greatest sprinkler demand.
Single Check Measure and record the flow rate
Valves during testing.
Fire Pumps For Diesel Fire Pumps:Start the Weekly Table 7 Weekly 8.2.2/8.3.1.1
pump in automatic mode via
pressure drop or waterflow alarm
and allow the pump to churn
reaching normal operating
conditions.
For Electric Fire Pumps: Monthly Table 7 Weekly/ 8.2.2/8.3.1.2
Inspect and Test the pump in Monthly
automatic mode via pressure
drop or waterflow alarm and
allow the pump to churn reaching
normal operating conditions.
Inspect the pump room for Weekly Table 7 Weekly 8.2.2 (1)
satisfactory conditions.
Test pump performance and Annually Table 7 Annually 8.3.3
verify suction supply availability.
Check alignment of pumps and Annually Table 7 Annually 8.3.6.4
drivers that are coupled.
Electric Fire Inspect, test, and maintain Varies Table 7 Varies Chapter 13
Pumps primary and secondary power
feeds including automatic
transfer switches to electric fire
pumps.
Diesel Fire Check the condition of engine Monthly Table 7 Annually 8.1.1.2.15
Pumps batteries.
Change engine oil and oil filter. Per Table 7 Per 50 hours 8.1.1.2.17/18
manufacturer of operation or
specifications annually
but at Least
Annually
All water Verify atmospheric tanks are full Weekly/ Table 8 Monthly/ 9.2.1
storage tanks and the water level for open- Monthly Quarterly
and open- water sources is sufficient.
water sources Test water-level indicators, and Annually Table 8 Annually/5 9.3.5/9.3.1
water-level supervisory alarms. Years


2019 2019 2017 2017
Tanks (i.e., Verify pressure tank water and Weekly/ Table 8 Monthly/ 9.2.2.1/9.2.2.2
gravity, air pressure levels; verify/test air Monthly Quarterly
suction, break, pressure source.
and Test all break tank automatic fill Monthly Table 8 Annually 9.5.3
embankment- systems.
supported Verify the rate of inflow from Annually Table 8 Annually 9.5.3
fabric tanks) break tank automatic and manual
valves.
Visually check/inspect/repair tank Monthly Table 8 Quarterly 9.2.4.1
exteriors.
During freezing weather, verify Daily or more Table 8 Weekly 9.2.3.3
tanks and enclosures with tanks/ frequently if
piping are maintained above warranted
40°F (4.5°C), and ice does not
form on gravity tanks or
structures beneath.
Inspect and maintain tank Varies Table 8 Daily or More 9.2.2.2
heating systems. Frequently
Inspect exterior coatings of steel Every 2 years Table 8 Annually 9.2.4.5
and wood tanks for corrosion, rot
and insulation.
Inspect coating of the exposed Every 2 years Table 8 Quarterly 9.2.4.2 (4)
surface of embankment- (or more
supported fabric tanks for frequently if
weathering. required by the
tank
manufacturer)
Inspect the interior of the tank. Every 5 years Table 8 5 years (3 for 9.2.5.1.2
(or more steel without
frequently if protection)
warranted)
Open-Water Visually check wet-pit intake Weekly Table 8 Weekly 8.2.2 (f)
Sources screens and bar racks, and
suction strainers for debris clogs
and damage.

APPENDIX D INSPECTION FORMS



TRIPPING RECORD
DRY PIPE VALVES

Use next page for deluge or pre-action valves.
Caution: Do not use grease or pipe compounds on valve seats.
Dry-pipe valves should be tripped, cleaned and reset annually
Instructions: Use one card for each dry-pipe valve. Post securely in dry-pipe valve enclosure.
Record the data each time the valve trips or is tripped.
VALVE MANUFACTURER’S
NAME MODEL NUMBER YEAR INSTALLED VALVE NO./AREA CONTROLLED
DATE CAUSE OF STATIC SYSTEM AIR TRIP POINT TRIP TIME DATE RESET RESET BY RED TAG
TRIPPED TRIPPING OR WATER PRESSURE AIR MIN. – SEC. PERMITS USED?
BY WHOM PRESSURE PRESSURE YES NO
TRIPPED
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
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❒ ❒
ADDITIONAL COPIES MAY BE PRINTED AS NEEDED

FORM 57, page 1

TRIPPING RECORD
DELUGE OR PRE-ACTION VALVES

Use previous page for dry pipe valves.
Caution: Do not use grease or pipe compounds on valve seats.
Valves should be tripped, cleaned and reset annually
Instructions: Use one card for each valve. Attach securely to valve. Record the data each time the valve
trips or is tripped.
VALVE MANUFACTURER’S
NAME MODEL NUMBER YEAR INSTALLED VALVE NO./AREA CONTROLLED
DATE CAUSE OF STATIC SYSTEM AIR TRIP POINT TRIP TIME DATE RESET RESET BY RED TAG
TRIPPED TRIPPING OR WATER PRESSURE AIR MIN. – SEC. PERMITS USED?
BY WHOM PRESSURE PRESSURE YES NO
TRIPPED
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
❒ ❒
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ADDITIONAL COPIES MAY BE PRINTED AS NEEDED

USE PREVIOUS PAGE FOR DRY-PIPE VALVE TRIPPING RECORD.
FORM 57, page 2

ANNUAL PERFORMANCE TEST RECORD OF PRESSURE REDUCING VALVES (PRV)

Property Name Index Number Account Number
Property Address Operations Center Location
INSTRUCTIONS 1. Conduct a Full Flow Test on each PRV on site in accordance with FM Global O.S. 3.11.
2. Use a separate form for each different valve model number.
3. Forward a copy of test form to the FM Global address shown above.
4. Keep a copy of form on site for review of test record.
Valve Manufacturer’s Model Number Type of Valve Installation At:
Name ❒ Pilot Operated ❒ Sprinkler System
❒ Direct Acting ❒ Hose Connection
❒ Fire Main
❒ Other
Year Installed
Date Location of Valve Setting Static Residual Flow Performance Red Tag Comments/
& Valve Per Pressure Pressure Rate S = Satis. Permits Corrective
Initials (e.g., Floor Manufacturer (gpm) U = Unsatis. Used Action
No. Specs. Needed
Standpipe
No.)
Inlet Outlet Inlet Outlet Yes No
(psi) (psi) (psi) (psi)
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The FM Global RED TAG PERMIT SYSTEM is used to guard against delayed reopening of valves. The FM Global RED TAG PERMIT
SYSTEM should be used every time a sprinkler control valve is closed. When the valve is reopened, the drain should be flowed wide open
to be sure there is no obstruction in the piping. The valve should then be relocked.
Were any valves closed since the last inspection? ❒ Yes ❒ No

If Inspected by Contractor (Contractor’s Name) Signature:
Address Date:
Reviewed By: Date:
FORM 2707, page 1

ANNUAL PERFORMANCE TEST RECORD OF PRESSURE REDUCING VALVES (PRV)

Date Location of Valve Setting Static Residual Flow Performance Red Tag Comments/
& Valve Per Pressure Pressure Rate S = Satis. Permits Corrective
Initials (e.g., Floor Manufacturer (gpm) U = Unsatis. Used Action
No. Specs. Needed
Standpipe
No.)
Inlet Outlet Inlet Outlet Yes No
(psi) (psi) (psi) (psi)
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FORM 2707, page 2

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FM Global

Property Loss Prevention Data Sheets 2-81

FIRE PROTECTION SYSTEM INSPECTION, TESTING AND MAINTENANCE

1.0 SCOPE ..................................................................................................................................................... 3

3.1.4 Overheating ........................................................................................................................... 39

©2019 Factory Mutual Insurance Company. All rights reserved.

2.0 LOSS PREVENTION RECOMMENDATIONS

2.1.1 Fire Protection System Impairment Precautions

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2.2 Inspection, Testing, and Maintenance Programs

2.3 General Inspection, Testing and Maintenance Practices

©2019 Factory Mutual Insurance Company. All rights reserved.

2.4 Fire Protection System Inspsection, Test, and Maintenance Frequencies

Table 1. Control Valves in Automatic and Manual Fire Protection Systems

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2.5 Automatic Sprinkler Systems

2.5.1 All Sprinkler Systems

Table 2a. ITM Activities Applicable to All Types of Sprinkler Systems

Ideally, main-drain testing is completed after

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2.5.1.2 Investigation for and Removal of Obstructive Debris

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2.5.2 Wet Sprinkler Systems

Table 2b. Wet Sprinkler Systems

- Evaluate the adequacy of the

- Test the antifreeze solution prior to

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©2019 Factory Mutual Insurance Company. All rights reserved.

©2019 Factory Mutual Insurance Company. All rights reserved.

If an ice plug is discovered, treat the

©2019 Factory Mutual Insurance Company. All rights reserved.

- If the system is deemed obstructed

2.6 Manual Fire Protection Systems

2.6.1 Fire Hydrants, Standpipe Systems, and Monitor Nozzles

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Table 3. Fire Hydrants, Standpipe Systems, and Monitor Nozzles

2.7 Flow and Pressure-Regulating Valves

2.7.1 Pressure-Reducing Valves

2.7.2 Pressure-Relieving and Suction-Control Valves

Table 4. Pressure-Relieving and Suction-Control Valves

- Verify proper valve modulation.

- Confirm the regulating valve setpoint. For

©2019 Factory Mutual Insurance Company. All rights reserved.

2.7.3 Backflow Preventers and Single Check Valves

Table 5. Backflow Preventers and Single Check Valves

- An alternative means of conducting a full-

- Given the size of the fire service piping, the

2.8 Fire Service Mains

Table 6. Fire Service Mains

- If water is supplied from more than one

2.9 Fire Pumps

2.9.1 All Fire Pumps

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Table 7. Fire Pumps

Table 7. Fire Pumps (continued)

2.9.2 Electric Fire Pumps

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2.9.3 Diesel Fire Pumps

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