SECTION 4 ELECTRICAL SYSTEM

GROUP 1 COMPONENT LOCATION

1. LOCATION 1 4
5
6
7
8
9
10

1 11
12
2 13
14
3
15

16

17

18
26
19
20

27
28
29
P 21
22
23
24
25

1 Horn switch 11 Service meter 21 Resistor

2 RH multifunction switch 12 Arm half switch 22 Emergency engine
3 Cluster 13 Work light switch starting connector
4 Starting switch 14 Outrigger & dozer selector switch 23 CPU controller
5 Cigar lighter 15 Main light switch 24 Prolix switch
6 Aircon switch 16 Cassette & radio 25 Fuse box
7 Cold start switch(Option) 17 Warning indicator 26 LH multifunction switch
8 Breaker switch(Option) 18 Aircon heater switch 27 RAM lock switch
9 Beacon switch(Option) 19 Dozer & outrigger lever 28 Parking braker switch
10 Quick coupling switch 20 Power boost switch 29 Hazard switch

4-1
2. LOCATION 2

7
9
8
10
1

11

12
13
2
16
3 14
17
4 6
5 15

5
4

1 Fuel filter pump 7 Rear combination lamp 13 Heater adapter

2 Battery 8 Temperature sendor 14 Alternator
3 Work light 9 Engine speed sensor 15 Start relay
4 Front compination lamp 10 Number plate lamp 16 Battery relay
5 Head lamp 11 Engine oil pressure switch 17 Connector plate
6 Master switch 12 Heater valve

4-2
GROUP 2 ELECTRICAL CIRCUIT

4 -3
4 -4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link CN-60(1)
Fuse box(No.11) I/conn CN-1(8) Start switch CS-2(1)
Fuse box(No.12) I/conn CN-2(17) I/conn CN-6(4) Room lamp CL-1(2)
Cassette radio CN-27(7)
Fuse box(No.13) CPU controller CN-53(3)
Fuse box(No.14) I/conn CN-2(3) Flasher unit CR-11(2)
I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Battery 1EA) 10~12.5V
- GND(Battery 2EA) 20~25V
OFF OFF
- GND(Battery 2EA) 20~25V
- GND(Fusible link) 20~25V
GND : Ground

4-5
POWER CIRCUIT

1 2
CN-36 FUSE BOX

_ _
3
+ +

CR-1
MASTER SW
CN-60

BATTERY RELAY
CN-1

CN-2

CN-27

CN-6

CASSETTE RADIO

CS-2
CL-1

ROOM LAMP

START KEY SW

CR-11

FLASHER UNIT
CN-53

CPU CONTROLLER

4-6
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay(M8, B+ terminal) Fusible link CN-60(1)
Fuse box(No.11) I/conn CN-1(8) Start switch CS-2(1)
(1) When start key switch is in ON position
Start switch ON CS-2(2) I/conn CN-1(7) Battery relay M4 terminal
Battery relay operating(All power is supplied with the electric component)
Start switch ON CS-2(3) I/conn CN-1(6) Fuse box(No.4) I/conn CN-3(5)
Fuel cut-off CN-79(1)
When start key switch is in START position
(2) Start switch START CS-2(5) I/conn CN-1(5) Start safety relay CR-5(2) (4)
I/conn CN-5(2) Start relay CR-23(1)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Battery)
- GND(Start key)
- GND(Battery relay M4)
OPERATING START - GND(Start B+) 20~25V
- GND(Start M)
- GND(Start relay)
- GND(Battery relay M8)
GND : Ground

4-7
STARTING CIRCUIT

CN-36 FUSE BOX

MULTI-FUCTION SW 1

7
_ + _ +
CS-13

BATT RY
CR-1
CN-60
CN-2

MASTER SW

3
DO-3
DO-2

DO-1

CR-5

START SAFETY RY

CN-7

4
CN-8
CN-51

CPU CONTROLLER 6
CN-45
CN-5 START RY
CR-23 M

STARTER
5
CN-1

CN-74

CN-3

2
ALTERNATOR

CS-2

CN-79

START KEY SW FUEL CUT OFF

4-8
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the Battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn CN-5(4) CPU Alternator power level CN-50(5)
Cluster charging warning lamp
(2) Charging flow
Alternator B+ terminal Battery relay(M8) Battery(+) terminal

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Battery voltage)
- GND(Battery relay)
RUN ON - GND(Alternator B terminal) 20~30V
- GND(Alternator I terminal)

GND : Ground

4-9
CHARGING CIRCUIT

1 CN-36 FUSE BOX

_ _
2
+ +

BATT RY
CR-1
CN-60

MASTER SW
DO-3

CN-45
START RY
CR-23 M

STARTER
CN-74

CN-5
CN-51

3 ALTERNATOR

4
CN-1

CN-50
CN-9

5
CN-56

CLUSTER

CPU CONTROLLER

4 - 10
4. HEAD LIGHT AND CLEARANCE LAMP CIRCUIT
1) OPERATING FLOW
Fuse box(No.6) I/conn CN-1(4) Main light switch CS-21(4)
l/conn CS-12(1) RH multifunction switch(lG)
passing function operating by RH multifunction
up and down.

(1) Main light switch ON : 1st step

Main light switch ON CS-21(5) Switch indicator lamp ON CS-21(9)
I/conn CN-2(12)
Cluster illumination lamp ON CN-52(4)
Fuse box(No.19) LH clearance lamp ON
Rear : CL-15(1), Front : CL24(1)
Fuse box(No.20) RH clearance lamp ON
Rear : CL-16(1), Front : CL25(1)
Number plate lamp ON CL-21(2)

(2) Main light switch ON : 2nd step

Main light switch ON CS-21(2) I/conn CS-12(2) or
RH multifunction switch : Lo
I/conn CS-12(4) Head light low beam ON CL-3(1), CL-4(1)
RH multifunction switch :Hi
I/conn CS-12(6) Head light low beam ON CL-3(2), CL-4(2)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
- GND(Switch power output)
- GND(Switch power output)
STOP ON 20~25V
- GND(Switch power input)
- GND(Head lamp)
- GND(Clearance lamp)
- GND(Numberplate lamp)
GND : Ground

4 - 11
HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

MAIN LIGHT SW MULTI-FUNCTION SW

CN-36 FUSE BOX

1
CS-21

2
CS-12

3 4 5

CN-1
HEAD LAMP HEAD LAMP
CL-3

CL-4
6

7 8
CN-2

CL-21

NUMBERPLATE LAMP
CL-25

FRONT COMBI RH 7
CL-16
CN-52

REAR COMBI RH
CL-24

CL-15

CLUSTER

FRONT COMBI LH

REAR COMBI LH

4 - 12
5. WORK LAMP CIRCUIT
1) OPERATING FLOW
Fuse box(No.9) I/conn CN-1(23) Work light switch CS-36(5)
Work light switch CS-36(6)

When work light switch ON

Work light switch ON CS-36(1), (2) I/conn CN-1(24) Cluster work lamp ON CN-52(8)
I/conn CN-10(2)
Work light ON CL-5(2), CL-6(2)

Switch indicator lamp ON CS-36(9)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power output)
STOP ON - GND(Switch power input) 20~25V
- GND(Cluster work lamp)
- GND(Work lamp)
GND : Ground

4 - 13
WORK LAMP CIRCUIT

CN-36 FUSE BOX

CN-1 1

CN-10 CL-6

CL-5

4 WORK LAMP

3 5
2
CN-52
CS-36

WORK LAMP SWITCH CLUSTER WORK LAMP

4 - 14
6. BEACON LAMP CIRCUIT
1) OPERATING FLOW
Fuse box(No.8) I/conn CN-1(30) Beacon lamp switch CS-23(2)
When Lamp switch ON
Beacon lamp switch ON CS-23(6) Switch indicator lamp ON CS-23(9)
I/conn CN-6(6) I/conn CN-14(3)
Beacon lamp ON CL-7

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)

GND : Ground

4 - 15
BEACON LAMP CIRCUIT

BEACON LAMP SW CN-1 CN-36 FUSE BOX

CS-23

2 3
1

4
4
CN-6

CN-14
CL-7

BEACON LAMP

4 - 16
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box CN-36(No.10) Inter wiper relay CR-6(4)
Wiper relay CR-4(2), (4)
Washer tank CN-22(2)
I/conn CN-2(14) I/conn CN-6(2) I/conn CN-13(3)
Wiper motor CN-21(3)

(1) Washer switch ON

Washer switch ON CS-11(2) (1) I/conn CN-2(8)
Inter wiper relay CR-6(1) (3) I/conn CN-2(5)
Wiper switch CN-11(7) (5),(6) I/conn CN-2(9)
Wiper relay CR-4(6) (1) I/conn CN-2(13)
I/conn CN-6(1) I/conn CN-13(1) I/conn CN-21(1)
Wiper motor operating
Washer tank CN-22(2) (1) Washer operating
(2) Wiper switch ON : INT Position
Wiper switch ON CS-11(2) (4) I/conn CN-2(2) Inter wiper relay CR-6(6) (4),
CR-6(4) (3) ON/OFF I/conn CN-2(5) Wiper switch CS-11(7) (5)
I/conn CN-2(9) Wiper relay CR-4(6) (1) I/conn CN-2(13)
I/conn CN-6(1) I/conn CN-13(1) I/conn CN-21(1)
Wiper motor intermittently operating
(3) Wiper switch ON : Low and Hi Position
Wiper switch ON CS-11(2) (5) or (6) I/conn CN-2(9) Wiper relay CR-4(6) (1)
I/conn CN-2(13) Wiper switch CN-6(1) I/conn CN-13(1)
I/conn CN-21(1) Wiper motor operating
(4) Auto-parking(When switch OFF)
Wiper motor CN-21(1) OFF Fuse box CN-36(No.10) I/conn CN-2(14)
I/conn CN-6(2) I/conn CN-13(3) Wiper motor CN-21(3) (4)
Wiper motor stop
2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(INT wiper relay)
- GND(INT wiper RY washer output)
- GND(INT wiper RY INT power output)
- GND(INT wiper RY power input)
STOP ON - GND(INT power RY INT output) 20~25V
- GND(Relay power input)
- GND(Relay coil)
- GND(Relay output)
- GND(Wiper power input)
- GND(Wiper motor)
GND : Ground

4 - 17
WIPER AND WASHER CIRCUIT

MULTI-FUNCTION SW
CN-36 FUSE BOX
CS-11

CN-2

10

5
4
3 CR-6

10
CN-6

2 9
INTER WIPER RELAY
CR-4

WIPER RELAY
8
11 10 7
CN-21 CN-13 6

CN-22

WIPER MOTOR
WASHER TANK

4 - 18
CONTROLLER CIRCUIT

CN-36 FUSE BOX

CN-53

CN-52

CN-47
RESISTOR

CS-7

CN-51

PROLIX SW
CN-75

EPPR VALVE

CN-76

CN-50

CN-3 DC MOTOR
CD-17

CPU CONTROLLER TACHO SENSOR

4 - 19
ELECTRIC CIRCUIT FOR HYDRAULIC

DOZER
ARM HALF O/RIGGER
BREAKER SW MULTI-FUNCTION SW SOL FUSE BOX BACK BUZZER BREAKER SOL BACK-UP RELAY
SAFETY SOL REV SOL FWD SOL SOLENOID

CN-66
PEDAL

CR-30
CN-65
CN-123

CN-122
CN-68

CN-89

CN-72
CS-26

CS-27

CN-36
CS-13
CN-1

CS-4

SAFETY SW

CN-15 CN-140

CN-2
QUICK COUPLING

CN-53

CN-50
CS-25
CS-50

CN-88

CN-70
CS-67
CS-29

ARM HALF SW DZR/OUTRIGGER SELECT SW POWER MAX QUICK COUPLING SW POWER MAX TRAVEL CPU CONTROLLER

4 -20
MONITORING CIRCUIT

FUSE BOX

CN-5

CN-36
CN-9 CN-56
CD-8

CN-1
WATER TEMP
CLUSTER

CD-1

HYD TEMP

CD-2

FUEL SENDER

CN-3

CD-18

ENG OIL PS

CN-2

CN-48

h
HOUR METER

CN-51
CN-53

CN-50
CD-16

WATER LEVEL

CPU CONTROLLER

4 -21
INDICATOR CIRCUIT

MULTI-FUCTION SW RAM LOCK PARKING FUSE BOX

CN-71
CN-69

CN-36
CS-12
CS-41
CN-1

CS-15
CN-2
HAZARD SW

CS-17

CD-38

WORKING BRAKE

PARKING SW
CS-18

CD-5
CD-3
BRAKE PS T/M PS

RAMLOCK SW

CN-64

CN-51

CN-50
CN-53

CN-63

WARNING INDICATOR

CPU CONTROLLER

4 -22
GROUP 3 ELECTRICAL COMPONENT SPECIFICATION

Part name Symbol Specifications Check

Ɠ Check specific gravity

12V ź 100Ah 1.280 over : Over charged
Battery
(2EA) 1.280 ~ 1.250 : Normal
1.250 below : Recharging

Ɠ Check coil resistance(M4 to M4)

Rated load : 24V
Normal : About 50‫װ‬
Battery relay 100A(Continuity)
Ɠ Check contact
1000A(30sec)
Normal : ſ‫װ‬
CR-1

Ɠ Check disconnection
Normal : About 0‫װ‬
Fusible link 24V 60A
(For terminal 1-ring term,
terminal 2-ring term)
CN-60

6 5 4 3 2 1
Ɠ Check contact
B
1
B-BR : 24V 1A OFF : ſ‫(װ‬For each terminal)
Ι ,O
Start key B-ACC : 24V 10A ON : 0‫(װ‬For terminal 1-3, 1-2)
B-ST : 24V 40A START : 0‫(װ‬For terminal 1-5)
65 32 4 ΙΙ Ι O H
C ST ACC BR H
CS-2

Pa
Pressure switch Ɠ Check contact
10kg/cm2
(Auto idle, T/M, Normal : 0.1‫װ‬
(N.C TYPE)
Brake)
CD-6 CD-3
CD-7 CD-5

4 - 23
 Part name Symbol Specifications Check

Pa
Pressure switch 4~6kg/cm2 Ɠ Check contact
(For stop lamp) (N. O TYPE) Normal 9ſ‫װ‬

CD-4

Pa
Pressure switch 0.5kg/cm2 Ɠ Check resistance
(For engine oil) (N. C TYPE) Normal : 0‫װ‬

CD-18

Ɠ Check resistance
Coolant C 1
50ŞC : 800‫װ‬
temperature ,
80ŞC : 310‫װ‬
sensor 2
100ŞC: 180‫װ‬
CD-8

Ɠ Check contact
Coolant level
24V 0.5A High level : ſ‫װ‬
sensor
Low level : 0‫װ‬
CD-16

Ɠ Check resistance
Full : 100‫װ‬
5/6 : 200‫װ‬
4/6 : 300‫װ‬
Fuel sender ,
3/6 : 400‫װ‬
2/6 : 500‫װ‬
CD-2 1/6 : 600‫װ‬
Empty warning : 700‫װ‬

Ɠ Check resistance
Tacho sensor ,
Normal : 300‫(װ‬For terminal 1-2)

CD-17

4 - 24
 Part name Symbol Specifications Check

Ɠ Check resistance
Normal : About 200‫װ‬
Relay 24V 20A
(For terminal 1-3)
ſ‫(װ‬For terminal 2-4)
CR-2 CR-5
AC RY1
CR-5 AC RY2

1 P+
2
2 SIG
1 3
Ɠ Check resistance
3 P- Normal : 1~2‫(װ‬For terminal 5-6)
Accel actuator 4 NC ,
5 6 0.8~1.2k‫װ‬
5 M+ M
6
(For terminal 1-3)
M-
CN-76

Ɠ Check resistance
Solenoid valve 24V 1A Normal : 15~25‫װ‬
CN-66 CN-88 (For terminal 1-2)
CN-68 CN-89
CN-72 CN-122
CN-123

Ɠ Check resistance
EPPR valve 700mA Normal : 15~25‫װ‬
(For terminal 1-2)
CN-75

Ɠ Check resistance
Resistor 50‫װ‬
Normal : 45~55‫װ‬

CN-47

Ɠ Check resistance
Speaker 20W
Normal : 3~5‫װ‬
CN-23(LH)
CN-24(RH)

4 - 25
 Part name Symbol Specifications Check

Ɠ Check contact
Normal
Switch ON : 0‫(װ‬For terminal 1-5, 2-6)
(Locking type) 24V 8A
ſ‫(װ‬For terminal 5-7, 6-8)
OFF : ſ‫(װ‬For terminal 1-5, 2-6)
CS-17,CS-18,CS-23,CS-25,CS-27,
CS-18 CS-23 CS-25 0‫(װ‬For terminal 5-7, 6-8)
CS-27 CS-36 CS-41
CS-36,CS-41,CS-50,CS-54,CS-67

Ɠ Check contact
Normal : 0‫(װ‬For terminal 1-5, 2-6)
Emergency
Prolix switch 24V 15A ON : 0‫(װ‬For terminal 1-2, 4-5)
ſ‫(װ‬For terminal 2-3, 5-6)
OFF : ſ‫(װ‬For terminal 1-2, 4-5)
CS-7 0‫(װ‬For terminal 2-3, 5-6)

Ɠ Check contact
Switch
24V 8A ON : 0‫(װ‬For terminal 1-5, 2-4)
(Locking type)
OFF : ſ‫(װ‬For terminal 1-5, 2-4)

CS-21

Ɠ Check resistance
Normal : 1.0‫װ‬
Switch 24V 8A ON : 0‫(װ‬For terminal 1-5, 2-6)
(Non-locking type) ſ‫(װ‬For terminal 5-7, 6-8)
OFF : ſ‫(װ‬For terminal 1-5, 2-6)
CS-22 0‫(װ‬For terminal 5-7, 6-8)

Work lamp, 24V 70W

Room lamp, (H3 Type) Ɠ Check disconnection
Numberplate 24V 10W Normal : A few‫װ‬
lamp CL-1 CL-5 (Room lamp)
CL-6 CL-21

24V 70W Ɠ Check disconnection

Beacon lamp
(H1 Type) Normal : A few‫װ‬

CL-7

4 - 26
 Part name Symbol Specifications Check

Ɠ Check operation
Supply power(24V) to
24V 10A terminal 1 pin
Fuel filler pump 35ֻ/min Connect ring terminal with
CN-61 ground and turn the operation
switch ON.

Ɠ Check operation
Supply power(24V) to
Hour meter 16~32V
terminal No.2 and connect
terminal No.1 to ground.
CN-48

Ɠ Check operation
DC 22~28V
Horn Supply power(24V) to each
2A
terminal and connect ground.
CN-20 CN-25

Ɠ Check contact
Normal : 0‫(װ‬For terminal 1-2)
Safety switch 24V 15A ſ‫(װ‬For terminal 1-3)
Operating : ſ‫(װ‬For terminal 1-2)
CS-4
0‫(װ‬For terminal 1-3)

Pa
Ɠ Check contact
Receiver dryer 24V 2.5A
Normal : ſ‫װ‬

CN-29

Ɠ Check resistance
Power on
Cassette radio 24V 2A 15W+15W, 4‫װ‬+4‫װ‬
(For terminal 1-6, 4-8)
20~25V
(For terminal 7-GND, 2-GND)
CN-27

4 - 27
 Part name Symbol Specifications Check

M
Ɠ Check contact
Washer pump 24V 3.8A
Normal : 10.7‫(װ‬For terminal 1-2)

CN-22

Ɠ Check disconnection
Normal : 10.5‫(װ‬For terminal 1-2)
Washer spray
Wiper motor 24V 2A : 0.2‫(װ‬For terminal 1-4)
Wiper operating
: 24V(For terminal 1-4)
CN-21 : 0V(For terminal 2-GND)

Ɠ Check resistance
Normal : About 200‫װ‬
Relay 24~32V 16A (For terminal 2-6)
: 0‫(װ‬For terminal 1-3)
CR-4 CR-16 CR-17 : ſ‫(װ‬For terminal 1-4)
CR-34 CR-36

Intermittent Ɠ Check contact

20~30V 5A
wiper relay Normal : 0‫(װ‬For terminal 1-3)

CR-6

Ɠ Check coil resistance

Normal : About 1M‫װ‬
Cigar lighter 24V 5A 1.4W Ɠ Check contact
Normal : ſ‫װ‬
Operating time : 5~15sec
CL-2

Ɠ Check contact
Ether 24V 15A
Normal : 1.1‫װ‬

CN-78

4 - 28
 Part name Symbol Specifications Check

Ɠ Check resistance
2 50Ş
C : 800‫װ‬
Hydraulic C
- 80Ş
C : 310‫װ‬
temperature
1 100Ş
C : 180‫װ‬
120Ş
C : 100‫װ‬
CD-1

Ɠ Check contact
Alternator 24V 55A Normal : 0‫(װ‬For terminal B+-ѓ)
Normal : 24~27.5V

CN-74

DELCO REMY Ɠ Check contact

Starter
28MT 24V Normal : 0.1‫װ‬

CN-45

Ɠ Check contact
Back buzzer 24V 0.5A
Normal : 5.2‫װ‬

CN-65

3 E
2 Ɠ Check resistance
Fuel cut-off S 24V 25W
Normal : 15~25‫װ‬
1 I
CN-79

Aircon Ɠ Check contact

24V 79W
compressor Normal : 13.4‫װ‬

CN-28

4 - 29
 Part name Symbol Specifications Check

Ɠ Check contact
Start relay 24V 300A
Normal : 0.94‫(װ‬For terminal 1-2)

CR-23

M
Blower 24V 9A -

Ɠ Check contact
Normal : 0.9‫(װ‬For terminal 2-4)
Aircon resistor 24~28V : 3.3‫(װ‬For terminal 1-3)
: 5.4‫(װ‬For terminal 1-4)
: 5.7‫(װ‬For terminal 1-2)

Mode actuator
9~16V
& -
300mA max
Temp actuator

Ɠ Check resistance
Intake actuator 22V~30V
Normal : 2.0‫(װ‬For terminal 1-2)

Ɠ Working temperature of contact

Point : AC ON ‫ ؖ‬4.5Ş C
Thermostat - AC OFF‫ ؖ‬1.5Ş C
Differential of temperatuer‫ ؖ‬3Ş
C
Rated input volt : 24V

4 - 30
 Part name Symbol Specifications Check

Ɠ Check resistance
Door switch 24V 2W
Normal : About 5M‫װ‬

CS-1

Ɠ Check contact
Horn switch 24V 6A
Normal : 15M‫װ‬

CS-5

Ɠ Check resistance
Solenoid valve 24V 6A
Normal : 28.9M‫(װ‬For terminal 1-2)
CN-67 CN-69
CN-70 CN-71

Flasher unit 24V 85C/M -

CR-11

Ɠ Check resistance
Head lamp 24V 75/70W Normal : 1.0‫(װ‬For terminal 1-3,2-3)
1.5‫(װ‬For terminal 1-2)

CL-3 CL-4

TA 1
TU 2
Rear combi NC 3 24V P27Wź2 -
lamp EH 4 24V P21/10W
BU 5
ST 6
CL-15 CL-16

4 - 31
 Part name Symbol Specifications Check

Ɠ Check resistance
Front combi 24V 21W
Normal : 2.1‫(װ‬For terminal 2-3)
lamp 24V 10W
4.8‫(װ‬For terminal 1-2)

CL-24 CL-25

Ɠ Check resistance
Pedal switch 24V 15A
Normal ON : 0‫(װ‬For terminal)

CS-26

Power max Ɠ Check contact

24V 6A
switch Normal : 15M‫װ‬

CS-29

Ɠ Check resistance
Low : 0‫(װ‬For terminal 1-4)
ML : 0‫(װ‬For terminal 1-5)
Blower switch -
MH : 0‫(װ‬For terminal 1-3)
MI : 0‫(װ‬For terminal 1-6)
CS-17 COM : 0‫(װ‬For terminal 1-2)

Diode 600V, 3A -

CN-140

4 - 32
GROUP 4 CONNECTORS

1. CONNECTOR DESTINATION
Connector No. of Destination
Type Destination
number pin Female Male
CN-1 DEUTSEH 31 I/conn(Frame harness-main harness) HD36-24-31SN HD34-24-31PN
CN-2 DEUTSCH 31 I/conn(Frame harness-main harness) HD36-24-31SN HD34-24-31PN
CN-3 KET 8 I/conn(Frame harness-engine RR) S814-008001 S814-108001
CN-4 KET 6 I/conn(Frame harness-pump PX) S814-006001 S814-106001
CN-5 DEUTSCH 6 I/conn(Frame harness-engine FR) DT06-6S-E003 DT04-6P-E003
CN-6 KET 8 I/conn(Cab harness-main harness) S814-008001 S814-108001
CN-7 KET 1 I/conn(Frame harness-main harness) MG610278 S814-101001
CN-9 KET 6 I/conn(Cabin harness-main harness) S814-006001 S814-106001
CN-10 KET 2 I/conn(Boom harness-frame harness) MG640188-4 MG610574
CN-14 CN 4 I/conn(Cabin harness-beacon harness) S810-004202 -
CN-15 KET 2 Quick coupling S814-002001 S814-102001
CN-18 AMP J TYPE 3 Pump 1 pressure switch S816-103002 S816-003002
CN-19 AMP J TYPE 3 Pump 2 pressure switch S816-103002 S816-003002
CN-20 MOLEX 2 Horn 35215-0200 -
CN-21 CN 4 Wiper motor S810-004202 -
CN-22 KET 2 Washer tank MG640605 -
CN-23 AMP 1 Speaker(LH) S822-014000 S822-114000
CN-24 AMP 1 Speaker(RH) S822-014000 S822-114000
CN-25 MOLEX 2 Horn 35215-0020 -
CN-27 PA 9 Cassette & radio S811-009003 -
CN-28 PACKARD 2 Compressor 0297 3407 -
CN-29 KET 2 Receiver dryer ST730135-2 -
CN-30 AMP 13 Aircon controller S811-013002 -
CN-33 AMP J TYPE 3 Pump 3 pressure switch S816-103002 S816-003002
CN-36 SWP 20 Fuse box 21L7-00250 -
CN-45 RING-TERM - Start motor B +
S820-410000 -
CN-47 AMP 2 Resistor S810-002202 -
CN-48 KET 2 Hour meter ST730135-2 -
CN-50 T&B 24 CPU & controller 102251-24 -
CN-51 T&B 18 CPU & controller 102241-18 -
CN-52 T&B 10 CPU & controller 102200-10 -
CN-53 T&B 18 CPU & controller 102241-18 -
CN-56 ML 16 Cluster DT04-4P-E003 -
CN-60 KET 2 Fusible link - S813-130201
CN-61 AMP 1 Fuel filter pump S822-015000 -
CN-63 AMP 7 Warning indicator S811-014000 S811-114000
CN-64 AMP 7 Warning indicator S811-007002 S811-107002
CN-65 AMP 1 Back buzzer S822-014000 -

4 - 33
Connector No. of Destination
Type Destination
number pin Female Male
CN-66 KET 2 Breaker solenoid S814-002001 S814-102001
CN-68 KET 2 Safety solenoid S814-002001 S814-102001
CN-69 AMP 2 Ramlock solenoid S822-015000 S822-115000
CN-70 AMP 2 Travel solenoid S822-015000 S822-115000
CN-70 AMP 2 Parking solenoid S822-05000 -
CN-72 AMP 2 Dozer/Outrigger solenoid S816-002001 S816-102001
CN-74L RING-TERM - Alternator "B+" terminal S820-104000 -
CN-74B RING-TERM - Alternator "B+" terminal S820-406000 -
CN-75 AMP 2 EPPR valve S816-002002 -
CN-76 DEUTSCH 6 DC motor DT06-6S-E003 -
CN-78 AMP 1 Ether S822-014000 -
CN-79 PACKARD 1 Fuel cut-off solenoid S818-020311 -
CN-88 KET 2 Power max S814-002001 S814-102001
CN-89 KET 2 Arm half flow solenoid S814-002001 S814-102001
CN-91 AMP 8 AC EVA assembly S810-008202 -
CN-92 KET 12 AC EVA assembly S814-012001 -
CN-122 KET 2 Forward solenoid S814-002001 S814-102001
CN-123 KET 2 Reverse solenoid S814-002001 S814-102001
CN-140 KET 2 Quick coupling S814-002001 -
CN-141 AMP J TYPE 3 Pump 2 pressure switch S816-103002 S816-103002
şRelay
CR-1 RING-TERM - Battery relay S820-104000 -
CR-2 AMP 4 Horn relay S810-004202 -
CR-4 AMP 6 Wiper relay S810-006202 -
CR-5 AMP 4 Start safety relay S810-004202 -
CR-6 AMP 6 Intermittent wiper relay S810-006202 -
CR-11 CN 3 Flasher unit S810-003702 -
CR-23 KET 2 Start relay - S814-102001
CR-30 AMP 4 Back up relay S810-004202 -
şSwitch
CS-1 KET 1 Door switch S822-004202 -
CS-2 KET 6 Start key switch S814-006001 -
CS-4 AMP 3 Safety switch S810-003202 -
CS-5 AMP 1 Horn switch S822-014000 -
CS-7 KET 6 Prolix switch S814-006001 S814-106001
CS-11 KET 8 Multifunction switch(Wiper side) S814-008001 S814-108001
CS-12 KET 8 Multifunction switch(RH lever side) S814-008001 S814-108001
CS-13 KET 12 Multifunction switch(LH lever side) S814-012001 S814-112001
CS-15 KET 12 Multifunction switch S814-012001 S814-112001
CS-17 SWF 10 Working, traveling, parking switch 593757 -

4 - 34
Connector No. of Destination
Type Destination
number pin Female Male
CS-18 SWF 10 Ramlock switch 573757 -
CS-21 SWF 10 Main light switch 593757 -
CS-22 SWF 10 Cold start switch 593757 -
CS-23 SWF 10 Beacon switch 593757 -
CS-25 SWF 10 Dozer/Outrigger switch 593757 -
CS-26 AMP 1 Pedal switch S822-014000 S822-114000
CS-27 SWF 10 Breaker switch 593757 -
CS-29 AMP 1 Power max switch S822-014000 S822-114000
CS-36 SWF 10 Work lamp switch 593757 -
CS-41 SWF 10 Hazard switch 593757 -
CS-50 SWF 10 Arm half control switch 593757 -
CS-54 SWF 10 Aircon switch 593757 -
CS-58 AMP 6 Blower switch S810-006202 -
CS-67 SWF 10 Quick coupling switch 593757 -
şLight
CL-1 KET 2 Room lamp MG 610392 -
CL-2 AMP 1 Cigar lighter S822-014000 S822-114000
CL-3 HMC 3 Head lamp S810-003702 -
CL-4 HMC 3 Head lamp S810-003702 -
CL-5 KET 2 Work lamp S814-002000 S814-102000
CL-6 KET 2 Work lamp S814-002000 S814-102000
CL-7 - 1 Beacon lamp S822-014000 S822-114000
CL-15 KET 6 Rear combination lamp(RH) S814-006001 S814-106001
CL-16 KET 6 Rear combination lamp(LH) S814-006001 S814-106001
CL-21 KET 2 Numberplate lamp S814-002001 S814-102001
CL-24 KET 3 Front combination lamp(LH) S814-003001 S814-103001
CL-25 KET 3 Front combination lamp(RH) S814-003001 S814-103001
şSensor, sender
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 KET 2 Fuel sender S814-002001 -
CD-3 KET 1 Brake fail pressure switch ST730135-2 -
CD-4 KET 1 Stop lamp pressure switch ST 730135-2 -
CD-5 KET 2 Transmission oil pressure switch MG 640795 -
CD-6 KET 2 Auto idle pressure switch MG 640795 -
CD-7 KET 2 Auto idle pressure switch MG 640795 -
CD-8 KET 2 Water temp sender 85202-1 -
CD-16 KET 2 Water level sensor MG 610320 -
CD-17 PACKARD 2 Speed sensor - S818-120221
CD-18 RING-TERM 1 Engine oil pressure switch - S820-104000
CD-38 KET 1 Working brake pressure switch ST730135-2 -

4 - 35
2. CONNECTION TABLE FOR CONNECTORS
1) 58-L TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S813-030100 S813-130100

1 2 1 2

S813-030200 S813-130200

4 - 36
2) MULTILOCK TYPE CONNECTOR

No. of Receptacle connector(Female) Plug connector(Male)

pin

20 1 10

11 20
S817-020105

4 - 37
3) PA TYPE CONNECTOR
No. of
pin Receptacle connector(Female) Plug connector(Male)

2 5 1 3

1 3 2 5

S811-005002 S811-105002

3 7 1 4

1 4 3 7

S811-007002 S811-107002

4 9 1 5

1 5 4 9
S811-009002 3S811-109002

5 11 1 6

11

1 6 5 11

S811-011002 S811-111002

4 - 38
No. of
Receptacle connector(Female) Plug connector(Male)
pin

6 13 1 7

13

1 7 6 13
S811-013002 S811-113002

8 1 9
17

17

1 9 8 17
S811-017002 S811-117002

10 21
1 11

21

1 11 10 21
S811-021002 S811-121002

4 - 39
4) 58-X TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S813-060100 S813-160100

2 1

1 2

S813-060200 S813-160200

2 1 3

1 3 2

S813-060300 S813-160300

2 4 1 3

1 3 2 4

S813-060400 S813-160400

4 - 40
5) J TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

2 2
S816-002001 S816-102001

2 3 1

3 1 2
S816-003001 S816-103001

3 1 4 2

4 2 3 1
S816-004001 S816-104001

8 5 2
6 3 1

8 5 2 6 3 1
S816-008001 S816-108001

4 - 41
6) SWP TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S814-001000 S814-101000

2 1

1 2
S814-002000 S814-102000

3 1

2 1 23
S814-003000 S814-103000

2 4
1 3

1 3 2 4
S814-004000 S814-104000

4 - 42
No. of
pin Receptacle connector(Female) Plug connector(Male)

3 6
1 4

1 4 3 6
S814-006000 S814-106000

4 8
1 5

1 5 4 8
S814-008000 S814-108000

4 12
1 9

12

4 12
1 9
S814-012000 S814-112000

3 14
1 11

14

1 11 3 14
S814-014000 S814-114000

4 - 43
7) CN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S810-001202 S810-101202

2 2

1 1

S810-002202 S810-102202

3 2

1 2 1 3
S810-003202 S810-103202

2 4 1 4

1 3 2 3
S810-004202 S810-104202

4 - 44
No. of
Receptacle connector(Female) Plug connector(Male)
pin

3 6 1 4

1 4 3 6
S810-006202 S810-106202

4 8 1 5

1 5 4 8
S810-008202 S810-108202

4 - 45
8) BS TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

2 1

1 2

S812-002001 S812-102001

1 3 1 2

2 3

S812-003001 S812-103001

2 4 1 3

1 3 2 4

S812-004001 S812-104001

3 6 1 4

1 4 3 6
S812-006001 S812-106001

4 - 46
9) LC TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

5 10

10

1 6
S815-010000

6 12

12

1 7
S815-012000

8 16

16

1 9
S815-016000

9 18

18

1 10
S815-018000

4 - 47
No. of
Receptacle connector(Female) Plug connector(Male)
pin

12 24

24

1 13
S815-024000

4 - 48
10) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2 1 2

S810-002402 S810-102402

4 - 49