GROUP 2 SPECIFICATIONS

1. MAJOR COMPONENTS

9 8
1

2 7

10
12
15
4
11

13

5
14

60DF7OM54

1 Mast 6 Forks 11 Bonnet

2 Lift chain 7 Overhead guard 12 Counterweight
3 Lift cylinder 8 Turn signal lamp 13 Rear wheel
4 Backrest 9 Head lamp 14 Front wheel
5 Tilt cylinder 10 Operator's seat 15 Rear combination lamp

1-5
 2. SPECIFICATIONS

C C'
D
A

M'

M
R

H
E

W
B

F
T

K
J

L
G
60DF7ESP01

Model Unit 50DF-7 60DF-7 70DF-7

Capacity kg 5000 6000 7000

Load center R mm 600 ą ą
Weight(Unloaded) kg 8382 9245 9871
Lifting height A mm 3030 ą ą
Free lift B mm 140 ą ą
Fork Lifting speed(Unload/Load) mm/sec 460/440 460/430 460/420
Lowering speed(Unload/Load) mm/sec 450/500 ą ą
LÝWÝT L,W,T mm 1200Ý150Ý60 1200Ý180Ý65 ą
Tilt angle(forward/backward) C/C’ degree 15/10 ą ą
Mast Max height D mm 4275 ą ą
Min height E mm 2515 ą ą
Travel speed(Unload) km/h 22.8 22.7 22.8
Body Gradeability degree(%) 24.6(45.8) 23.3(43.1) 21.1(38.5)
Min turning radius(Outside) F mm 3349 3396 3442
Operating pressure kgf/cm 2
185 ą ą
ETC Hydraulic oil tank ˶ 100 ą ą
Fuel tank ˶ 150 ą ą
Overall length G mm 4700 4765 4860
Overall width H mm 2068 ą ą
Overhead guard height I mm 2523 ą ą
Ground clearance J mm 195 ą ą
Wheel base K mm 2300 ą ą
Wheel tread front/rear M, M' mm 1578/1602 ą ą

1-6
3. SPECIFICATION FOR MAJOR COMPONENTS
1) 50DF/60DF/70DF-7
(1) ENGINE
Item Unit Specification

Model  HYUNDAI D4DD

Type  4 cycle turbocharged diesel type
Cooling Method  Water cooling
Number of cylinders and arrangement  4 cylinders, In-line
Firing order  1-3-4-2
Combustion chamber type  Direct injection
Cylinder bore X stroke mm(in) 104Ý115(4.1Ý4.5)
Piston displacement cc(cu in) 3907(238)
Compression ratio  17.5 : 1
Rated gross horse power ps/rpm 100/2300
Maximum gross torque at rpm kgfÂm/rpm 38/1600
Engine oil quantity ˶(U.S.gal) 8.5(2.2)
Dry weight kg(lb) 350(772)
High idling speed rpm 2510Ü20
Low idling speed rpm 800Ü50
Rated fuel consumption g/ps.hr 140.2(at 1700rpm)
Starting motor V-kW 24-5
Alternator V-A 24-50
Battery V-AH 24-75
Fan belt deflection mm(in) 10~15(0.39~0.59)

(2) MAIN PUMP

Item Unit Specification

Type  Fixed displacement gear pump

Capacity cc/rev 3633+8
Maximum operating pressure bar 250
Rated speed (Max/Min) rpm 3000/600

(3) MAIN CONTROL VALVE

Item Unit Specification

Type  Sectional
Operating method  Mechanical
Main relief valve pressure bar 185/150
Flow capacity lpm 163

1-7
 (4) POWER TRAIN DEVICES

Item Specification

Type 3 Element, 1 stage, 2 phase

Torque converter
Stall ratio 2.526
Type Full auto, Power shift
Gear shift(FWD/REV) 2/2
Transmission Control Electrical single lever type
FWD 1st : 4.97 2nd : 1.55
Overhaul ratio
REV 1st : 4.97 2nd : 1.55
Type Front-wheel drive type, fixed location
Axle
Gear ratio 10.545
Q'ty(FR/RR) Double : 4/2
Wheels Front(drive) 8.25-15-14 PR
Rear(steer) 8.25-15-14 PR
Travel Front wheel, Duo-servo/dry, wet disk brake/wet
Brakes
Parking Toggle, internal expanding mechanical type
Type Full hydraulic, power steering
Steering
Steering angle 75.87äto both right and left angle, respectively

1-8
4. TIGHTENING TORQUE FOR MAJOR COMPONENTS

NO Item Size kgfÂm lbfÂft

1 Engine mounting bolt, nut M16Ý2.0 7.5 54

Engine
2 Radiator mounting bolt, nut M10Ý1.5 6.9Ü1.4 50Ü10
3 Hydraulic MCV mounting bolt, nut M12Ý1.75 12.8Ü3.0 93Ü22
4 system Steering unit mounting bolt M10Ý1.5 6.9Ü1.4 50Ü10
5 Transmission mounting bolt, nut M16Ý2.0 7.5 54
6 Torque converter mounting bolt M10Ý1.5 6.9Ü1.4 50Ü10
Power Drive axle mounting bolt, nut 100Ü15 723Ü108
7 M24Ý3.0
train
8 system Steering axle mounting bolt, nut M18Ý2.5 41.3Ü6.2 300Ü45
9 Front wheel mounting nut M22Ý1.5 61.2 443
10 Rear wheel mounting nut M22Ý1.5 61.2 443
11 Counterweight mounting bolt M30Ý3.5 105Ü15 760Ü108
12 Others Operator's seat mounting nut M 8Ý1.25 2.5Ü0.5 18.1Ü3.6
13 Head guard mounting bolt M12Ý1.75 12.8Ü3.0 93Ü22

1-9
5. TORQUE CHART
Use following table for unspecified torque.
1) BOLT AND NUT
(1) Coarse thread
8T 10T
Bolt size
kgfÂm lbfÂft kgfÂm lbfÂft
M 6Ý1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8Ý1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.7 ~ 4.1 19.5 ~ 29.7
M10Ý1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60.0
M12Ý1.75 7.4 ~ 11.2 53.5 ~ 81.0 9.8 ~ 15.8 70.9 ~ 114
M14Ý2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 163
M16Ý2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18Ý2.0 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 344
M20Ý2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22Ý2.5 48.3 ~ 63.3 349 ~ 458 65.8 ~ 98.0 476 ~ 709
M24Ý3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30Ý3.0 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1656
M36Ý4.0 174 ~ 236 1261 ~ 1704 250 ~ 310 1808 ~ 2242

(2) Fine thread

8T 10T
Bolt size
kgfÂm lbfÂft kgfÂm lbfÂft
M 8Ý1.0 2.2 ~ 3.4 15.9 ~ 24.6 3.0 ~ 4.4 21.7 ~ 31.8
M10Ý1.2 4.5 ~ 6.7 32.5 ~ 48.5 5.9 ~ 8.9 42.7 ~ 64.4
M12Ý1.25 7.8 ~ 11.6 56.4 ~ 83.9 10.6 ~ 16.0 76.7 ~ 116
M14Ý1.5 13.3 ~ 18.1 96.2 ~ 131 17.9 ~ 24.1 130 ~ 174
M16Ý1.5 19.9 ~ 26.9 144 ~ 195 26.6 ~ 36.0 192 ~ 260
M18Ý1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20Ý1.5 40.0 ~ 54.0 289 ~ 391 53.4 ~ 72.2 386 ~ 522
M22Ý1.5 52.7 ~ 71.3 381 ~ 516 70.7 ~ 95.7 511 ~ 692
M24Ý2.0 67.9 ~ 91.9 491 ~ 665 90.9 ~ 123 658 ~ 890
M30Ý2.0 137 ~ 185 990 ~ 1339 182 ~ 248 1314 ~ 1796
M36Ý3.0 192 ~ 260 1390 ~ 1880 262 ~ 354 1894 ~ 2562

1-10
2) PIPE AND HOSE(FLARE TYPE)

Thread size(PF) Width across flat mm

kgfÂm lbfÂft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253

3) PIPE AND HOSE(ORFS TYPE)

Thread size(UNF) Width across flat mm

kgfÂm lbfÂft

9/16-18 19 4 28.9
11/16-16 22 5 36.2
13/16-16 27 9.5 68.7
1-3/16-12 36 18 130
1-7/16-12 41 21 152
1-11/16-12 50 35 253

4) FITTING

Thread size(PF) Width across flat mm

kgfÂm lbfÂft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253

1-11
6. RECOMMENDED LUBRICANTS
Use only oils listed below or equivalent.
Do not mix different brand oil.

Ambient temperature Á
C Á
F

Service Kind of Capacity˶

point fluid (U.S.gal) -20 -10 0 10 20 30 40
(-4) (14) (32) (50) (68) (86) (104)

SAE 30

SAE 10W
Engine oil
Engine oil HMC : 8.5 (2.2)
pan SAE 10W-30

SAE 15W-40

Torque
converter T/M oil 13(3.4) ATF DEXRON III
transmission

12.5
Axle Gear oil (3.3) SAE 80W-90/API GL-5(DRY), MOBILFLUID 424(WET)

ISO VG32
Hydraulic Hydraulic 100 ISO VG46
tank oil (26.4)
ISO VG68

ASTM D975 No.1

Fuel tank Diesel fuel 150
(39.6)
ASTM D975 No.2

Fitting NLGI No.1

Grease -
(Grease nipple)
NLGI No.2

Brake
reservoir Hyd oil - DOT 3(DRY), AZOLA ZS10(Hydraulic oil SAE 10W : WET)
tank

Antifreeze:Water 17
Radiator (4.5) Ethylene glycol base permanent type
50:50

NOTES :
Η SAE numbers given to engine oil should be selected according to ambient temperature.
Θ For engine oil used in engine oil pan, use SAE 10W oil when the temperature at the time of
ÁC , even if the ambient temperature in daytime is expected to rise
engine start up is below 0Á
to 10ÁC or more.
Ι If any engine oil of API service class CF is used instead of class CH4 engine oil, the
frequency of oil change must be doubled.

1-12