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Gas Lift System

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Gas Lift System

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Petroleum & Petrochemical Engineering Journal

Gas Lift System

Fathi Elldakli* Review Article


Department of Petroleum Engineering, Texas Tech University, USA Volume 1 Issue 4
Received Date: July 22, 2017
*Corresponding author: Fathi Elldakli, Department of Petroleum Engineering,
Published Date: August 04, 2017
Texas Tech University, USA, Tel: (806) 319-2641; Email: fathi.elldakli@ttu.edu

Abstract
Generally, a gas lift is a flexible, and a reliable artificial lift system with the ability to cover a wide range of production
rates. Gas lift systems are a closed system empowered by high- pressured gas. The entire process is used to reduce the
wellbore fluid pressure gradient by supplementing gas through an external source to withdraw more liquid from the
reservoir under higher drawdown. Many parameters affect a gas lift system design, such as changes in the wellhead and
bottomhole pressures (BHPs), produced fluid type, and productivity index of the wellbore. As these parameters change,
the gas injection pressure changes.
Gas lift system demands a surface compressing unit and in the well gas lifts valves (GLVs). Overall, a gas lift system is a
forgiving method of enhanced production, in other words, even a poor gas lift design may increase production. To achieve
a higher ramp in fluid production rate using gas lift, however, a more sophisticated design of each compartment of the
system is required.
Keywords: Gas lift valves (GLVs); Bottomhole Pressures(BHPs); Gas liquid Ratio (GLR)

History of Gas Lift decrease hydrostatic pressure by reducing oil density,


allowing the well produce more [2]. Cockford’s technique
During its almost 150-year history, gas lift is continued to be used until 1920. Between 1920 and 1929,
considered as the most efficient artificial methods that for safety reason, natural gas was tested to be used
may be effectively applied in the oilfields. The initial instead of compressed air. Due to successful test results,
laboratory experiments using compressed air to lift this method was then applied in the Seminole field-
liquids were conducted by Carl Loscher in Germany, 1797. Oklahoma. Initially, gas was injected unrestrainedly into
This method was later used to lift water from pit swing. In the bottom of the well. Due to low achievable injection
this technique, air was injected into liquid at the bottom pressures, gas lift application was limited to shallow
of tubing through a valve. Gas lift operation is a single wells. Downhole equipment used in the gas-lifted wells
point injection. It has been documented that in 1864 the underwent a great evolution and early open installations
same concept was applied in the oil industry, called a ‘well utilizing a tubing string, were gradually replaced with
blower’ [1]. Cockford, an American engineer, used installations including a packer and standing valve.
compressed air to lift produced oil from wells in Spring-operated differential GLV was invented in 1930s.
Pennsylvania. According to Cloud, Cockford’s system This valve gets opened if the injected pressure (casing
consisted of an air-filled pipe connected to the tubing to pressure) becomes greater than tubing pressure.

Gas Lift System Pet Petro Chem Eng J


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Running GLV and other downhole devices became pressure natural gas is injected from the surface to lift
easier and more cost effective by deploying wire line formation fluid. Continuous flow gas, which is very similar
retrievable equipment in the 1930. Another GLVs model, to the natural flow, is the most common gas lift method in
which mechanically operated from the surface, was the industry. In this technique, injecting gas into the
developed by Brown in1980 [3]. These valves are run in production conduit at the maximum depth depending on
the well using tubing string, and if they need to be the injection pressure and well depth results in an
replaced, the whole tubing string has to be pulled out of increase in the formation gas liquid ratio. Hence, both the
the well. Due to the difficulty and unreliability of tubing density of the produced fluid and flowing pressure
retrievable GLVs, wire line retrievable GLVs were gradient of the mixture decrease which lead to a lower
introduced. In the case of failure, wire line retrievable bottomhole pressure. Lower bottomhole pressure
valves are replaced without pulling out the entire tubing improves wellbore productivity index.
string. Gas lift is not the best option for low production
wells; therefore newer lifting methods such as chamber Intermittent gas lift operation is achieved by injecting
and plunger lift were introduced to produce from the gas at sufficient volume and pressure into the tubing at
wells with low liquid capacities. the point below the fluid column to lift the liquid to the
surface. Intermittent flow is periodic displacement of
Gas Lift System liquid from the tubing by injection high pressure gas into
the wellbore. The advantage of intermittent flow gas lift
Not all the oil wells start producing fluid naturally right over the continue gas lift is periodic need of high pressure
after they put back online due to low Bottom Hole gas. On the other hand, since gas is injected intermittently
Pressure (BHP) which is insufficient to lift the fluid to the over specific period of time, this method is not capable of
surface. At some point, the reservoir energy will not be producing at high volume rate compared to continuous
sufficient to bring the reservoir fluid up to the surface flow gas lift.
because its energy is depleted. One way to help a well
flow is to energize the reservoir fluid with a lighter fluid
as the carrying fluid. In that case, the overall fluid density
will drop which results in larger lift capability of the
reservoir.

Gas lift is the form of artificial lift that most closely


resembles the natural flow process. It may be treated as
the extension of the natural flow process. In a naturally
flowing well, as the fluid travels upward toward the
surface, the fluid column pressure is reduced causing the
gas to expand and move faster upward. Injected gas will
help carrying some diluted liquid to the surface; however,
if the gas velocity is not high enough, some liquid may
start to fall off at some point near surface. Gas lift is
frequently used in lifting water for the purpose of gas
deliquefication. In this approach, a high-pressure gas is
injected into the fluid column to reduce the flowing
pressure gradient. In other words; gas lift is the process of
supplementing additional gas (from an external source) to
increase the gas-liquid ratio (GLR) resulting in reducing
the flowing fluid density. This process considered an
expansion of natural flow phase. Figure 1 shows the Figure 1: Typical Gas Lifts System.
schematic of a typical gas lift system. Compared to the
other artificial lift methods, gas lift is simpler, more Gas lift system is a closed system which requires a high
adaptable, and more efficient at wide ranges of fluid pressure source of gas, surface controls, subsurface
production equipment, flow lines, separation and storage equipment,
compressors, and GLVs. The effectiveness of a gas lift
There are two types of gas lift systems: continuous flow system depends on appropriate design of all these
and intermittent flow. In both gas lift systems, high- components. To achieve an efficient operation and to

Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
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ensure that the suitable amount of gas is injected at all that does not need downhole pump. However, this system
times, gas entry must be controlled by utilizing a is unable to significantly reduce BHP. The minimum
downhole device. In modern practice, gas lift valves are required pressure gradient is approximately 0.22 psi/ft
used for downhole gas injection control. Because of its and rarely goes below 0.15 psi/ft as suggested by
importance, various gas lift valves have been developed Pablano, & Fairuzov [5]. Therefore, gas lift system is a
over the years. good candidate for projects where the BHP is constant.

Gas lift system may be used to resume production from The higher production rate may be attained when the
a well since the primary production ceases until its bottom GLV installed at the deepest point. Before starting
abandonment. Also, it may be used to increase the gas injection, the required injection pressure has to be
production from low producing wells. Initially, continuous calculated based on the hydrostatic pressure inside the
gas lift may be used to produce at high liquid rates up to tubing at the depth where the valve will be installed.
50,000 STB/D [4]. Later, as both formation pressure and
liquid rates gradually declined; replacing it with an The location of first valve must be determined for kick-
intermittent gas lift system ensures that production goals off. The high pressure gas in the annulus forces the liquid
are met. out of the tubing through U-tubing. Figure 2 demonstrates
the point of injection.
Gas lift system is the only form of artificial lift system

Figure 2: Single-injection gas lift installation.

Instability in the gas lift operation may frequently


occur. It mainly occurs when the tubing pressure changes
and the injection pressure is not high enough to keep the
valve open. When the injection pressure reaches the
critical pressure, any change of the tubing pressure will
not affect the process and the operation stays stable.
According to Bellarby to avoid gas lift instability, the exact
orifice port size needs to be selected [6].

Multiple injection points are required to unload deep


wells. Figure 3 shows different injection points. To
achieve a higher drawdown and to avoid liquid falloff
while lifting, multiple GLVs may be needed to be installed.
As Shahri reported, at some wells with high productivity
index, GLV may not needed and simply a large orifice
choke may be used to inject required amount of gas to lift
the liquid from the bottom hole [4].

Figure 3: Well with multiple GLV at different depths.

Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
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Installing GLVs at deep depths is vitally important, and closes and lower valve starts to unload the well and so
depends on the valve design, and its opening and closing forth. Usually the lowest GLV is an open orifice plate,
pressures. The order of GLVs installation is of great which is open all the time. In the Figure 4, the gas is
importance in the lifting process. If the installation is not injected from the casing and the reservoir fluid is
in the correct order, the gas lift system will fail. In a gas produced through the tubing. Figure 5 demonstrates the
lift system design, the valves’ operating pressures drop as valve depth determination with respect to the flowing
it gets deeper. Therefore, as the injection pressure drops, tubing pressure.
the upper valve operating at a higher injection pressure

Figure 4: String design for GL system. Figure 5: the depth of the valves.

Advantages of Gas Lift gas lift system does not work well for old casing wells, or
long flow lines with small inside diameter (ID). As
In terms of production rate ranges and depth of lift, the
Fleshmanand Lekic and Osuji pointed out, gas lift process
gas lift system is flexible and can rarely be matched by
is limited to the BHP and fluid properties such as scale
other artificial lift methods if required injection gas
formation, existence of paraffin and corrosion because
pressure and volume are existed. Gas lift is one of the
these properties may increase the friction in the tubular
most flexible artificial lift techniques which even
[7-8].
unappropriated design will still lift some fluid. Highly
deviated wells with high formation GLR and sand
production are good candidates for gas lift when artificial Gas Lift Valve (GLV)
lift is needed.
GLV is the heart of a gas lift system because of
controlling production rates. The GLV is a backpressure
Limitations of Gas Lift regulator which functions based on the differential
Large well spacing for onshore wells and limited pressure between the injection gas pressure and the
offshore platforms space for compressors may restrict the production fluid pressure [9]. The GLV regulates the
gas lift application. Gas lift is rarely applicable to single pressure on its upstream side to its downstream. The
well installation and not appropriate for widely-spaced architectural design of each GLV is as important as the
wells due to the difficulty of locating the power system depth of installation and number of GLVs used in each
centrally. Gas lift is not the option for viscous crude oil, installation. Poor designs may result in installing dozens
super-saturated brine or emulsion fluid. In addition, the of GLVs to unload well that may not to be necessary.

Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
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Therefore, calibrating each GLV to achieve the best the basic principles used in the design were quickly
performance at the wellbore is vital to the artificial lift adopted by almost all GLV manufacturers and are still
cycle of each well. Because a GLV consists of many used with little modification. Brown describes four types
movable mechanical compartments, achieving synergy of GLVs: casing pressure operated valve, throttling valve,
between all those compartments should result in the best fluid operated valve, and combination valve [3]. The
performance. pressure operated valve is used in most gas lift
installations. The gas lift valve has a loading element,
The performance of a GLV affects both the technical which is a spring, a nitrogen charged bellows, or a
and economic aspects of fluid lifting process. The main combination of the two. The loading element provides the
duty of a GLV is to allow the required amount of injected downward closing force in a gas lift valve.
gas enter the wellbore to unload the well. If the designed
parameters such as pressure column, water cut, GLR and Pressure Operated GLV
well deliverability change, the GLVs may be installed at
In the pressure operated valves, the valve’s behavior is
different depths to adjust the gas lift system accordingly.
controlled by injection pressure, production pressure, or
Figure 6 demonstrates the GLV at different depths.
both. GLVs are easily controlled by changing the surface
injection pressure. Designing the optimum gas lift system
is most important part of gas lift design for any
application, off-shore or on-shore. GLVs performance
must be tested to ensure sufficient gas flow enters the
wellbore to lift the predicted volume of formation fluid.
Any failure in choosing the right GLV size will result in an
ineffective gas lift system. GLVs are divided into two main
categories: injection pressure operated, IPO and
production pressure operated, PPO. The operation
mechanism of both types is the same.

Injection Pressure or Casing Pressure Operated


Valves (IPO): In this type of GLV, the casing pressure
acting on the larger area of the bellows. The casing
pressure plays the main role in the valve operation.
During the unloading process, the drop in the casing
pressure results in closing the valves in order. The
advantage of this valve type is that when the desired
Figure 6: GLVs in vertical well.
injection depth is reached, an extra casing pressure drop
is made to ensure that the upper valves are closed. So, the
Before 1944 and prior to introducing bellows-charged
variation in tubing pressure is very unlikely to re-open
GLVs, the most common GLV was the differential valve. loading valves. This valve type is widely used in
The differential pressure between the injecting gas in the
continuous gas lift system.
casing and the fluid inside the tubing controlled the
operation of the valve. The differential valve, however,
Production Pressure or Tubing Operated Valves
had some shortcomings in the unloading process and the
(PPO): Unlike IPO GLVs, in the PPO GLVs, the tubing
differential valves had to be spaced closely together, little
pressure acts on the larger area of the bellows making the
surface control was possible, and the valve was bulky and valve primarily sensitive to the tubing pressure. The drop
difficult to transport. Since then, better GLVs designs for
in the tubing pressure, as gas is being injected, is used to
better unloading of wells were developed. King patented
close the valve. Since drop in the tubing pressure is less
the first GLV with single element, and charged bellows
predictable than the injection pressure, PPO usages are
[10]. Today’s pressure operated gas lift valve has been
generally limited to dual completion wells.
modified little since King’s original valve.
Injection pressure operated GLV is the only survived
The King’s valve was designed to lift a low volume of
from many different kinds of operating GLVs in principle.
liquid as it has a small chamber attached to its end
This is why almost all GLVs today belong to this category.
section. The success of the King valve is the evidence that
Figure 7 shows the IPO and PPO GLVs respectively.

Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
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Each GLV is designed to stay closed until assured GLV Behavior Based on Flow Patterns
conditions of pressure in the annulus and tubing happen.
The behavior of each GLV under operating condition
When the valve becomes open, (in IPO GLVs) it allows the
strongly depends on the injection gas pressure, the port
gas or fluid to enter the tubing pass from the annulus.
size and the produced fluid pressure. The optimum
GLVs may also be arranged to permit flow from the tubing
performance of a GLV is when the valve operates under
to the annulus. Figure 8, illustrates the basic operating
critical flow conditions in which the injection gas pressure
principles involved in a GLV operation. Apparatus used to
is high enough to compensate the downstream fluid
apply energy to keep the valve closed are: (1) a metal
pressure and therefore maximum lifting production is
bellows charged with a pressurized gas, usually nitrogen;
achieved. Following are some flow behaviors through the
and/or (2) an evacuated metal bellows and a spring in
GLV:
compression. The valve operating pressure, in both cases,
is adjusted at the surface before being run into the well.
Critical flow is defined as the state when the
All GLVs have check valves to prevent back flow.
magnitude of the fluid stream velocity reaches sound
velocity at the minimum flow area where, is supposedly
the port area in a GLV. The pressure at the throat is the
critical pressure (i.e. for air flowing under isentropic
conditions this ideally 0.528 x injection pressure (𝑃𝑖 )).

Subcritical flow is when fluid stream velocity at the


port is less than the sonic velocity or subsonic.

Orifice flow is characterized by a region of increase in


flow rate as the tubing pressure decreases until maximum
flow rate is achieved. Once flow rate becomes maximum,
Figure 7: GLV (IPO and PPO respectively). any more pressure drop in the tubing pressure does not
affect the fluid rate. In the orifice flow region, the injection
There are two main forces that open a GLV: (1) injected pressure is high enough that the ball is lifted off the seat
gas pressure in the annulus and (2) produced fluid and minimum area open to flow is equal to the port area.
pressure in the tubing. As the gas being injected through
tubing, the tubing pressure starts dropping. Therefore, Throttling flow region is characterized by a region of
the valve will close and stop gas flow from the annulus. In increasing flow rate as the tubing pressure is decreased
the case of a continuous flow system, only the operating until maximum flow rate is achieved. Then the flow rate
valve remains open. through the valve decreases as the tubing pressure is
decreased further.

Transition flow region is characterized by a region of


increasing flow as the production pressure is reduced.
This region is followed by decreasing flow and then,
constant flow as the production pressure is further
reduced.

The throttling and transition flow behaviors are caused


by the nature of the compressible gas flow through the
ball seat configuration. The flow of the gas in transition
region determines the pressure profile on the ball, which
is integrated over the ball area to determine the upward
force acting on the ball. This force is divided by the area to
determine the effective pressure.

The change in area along the ball-seat configuration


makes the ball-seat configuration analogous to a
convergent-divergent nozzle Nieberding was the first to
Figure 8: GLV Operations. point out the gas passage through GLVs occurs mainly

Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
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Petroleum & Petrochemical Engineering Journal
under two different flow patterns of throttling and orifice 3. Pressure-operated valves get opened and closed by
flow [11]. Throttling flow resembles flow through a injection and /or production pressure.
variable area venturi; whereas orifice flow is very similar
to gas flow through a fixed choke. Figure 9 depicts Mechanically controlled valves open and close from the
schematic performance curves in the gas rate against surface by some mechanical means, most commonly by
production pressure for these two flow patterns. The wire line. This type of the valves is used in intermitted lift
orifice flow model can be divided into two regions: wells; its biggest disadvantage is the unloading operation
subcritical and critical. At critical flow, flowing gas had to be accomplished manually.
velocity across the valve port equals to the sound velocity,
and injection rate remains at its maximum value The specific gravity differential valve, on the other
regardless any further decrease in tubing pressure. This hand, was used for unloading continuous flow
flow pattern occurs when the stem in the GLV at its installations. Its main element is a flexible diaphragm that
maximum travel so the port area is the smallest passing opens and closes the valve based on the pressures acting
flow area. on its two sides. A control force is provided by a liquid
charge of a set specific gravity, and the valve opens based
on the actual fluid gradient at the valve depth. This valve
proved to be an excellent option, however because of its
bulkiness was later replaced by modern types.

Testing & Modeling


Different techniques are used to predict gas lift valve
behavior. The Thornhill-Craver choke equation is the
most used equation to predict gas lift valve performance.
This equation was developed using the positive flow
choke data. Many researchers used Thornhill-Craver
equation to calculate the gas throughput and handled the
gas lift valve as an orifice. Some other studies deliberated
gas lift valve as a convergent-divergent nozzle and
calculated the gas throughput accordingly. Neiberding
Figure 9: Schematic GLV performance for the orifice and and Acuna presented that the Thornhill-Craver’s equation
throttling flow patterns. often overestimate the performance of gas lift valves,
specifically for the larger port sizes [11-12].
When the injection pressure (𝑃𝑖 ) is not enough to
handle the closing pressure, the valve behaves in the Decker built analytical model to study the bellows
throttling flow pattern. When the GLV behaves in the operated gas lift valve behavior [13]. In his work, he
throttling flow pattern as the production pressure investigated the effect of thermodynamic and mechanical
decreases, the gas flow rate increases due to an increase factors in the pressure distribution and solved the force
in the differential pressure across the valve seat. After balance equation including these two factors.
reaching critical pressure point, flow rate decreases with
further decreasing in production pressure until gas flow Thornhill-Craver equation did not consider the effect of
cease at the closing production pressure (𝑃𝑃𝐶 ). gas compression in actual gas lift valve. The equation did
not also treat the valve as a variable orifice. Winkler and
GLVs Classifications Camp observed the effect of variable flow area [9]. They
Depending on the gas lift applications, several types of modified the Thornhill-Craver Equation 1 for variable
GLVs can be deployed (Takacs, 2005). Some of the area and gas compressibility.
K
conditions upon selecting the right GLV for the 155 .5×Cd ×A e ×P 1 2g×
K −1
× r 2/K −r (K +1)/K
application are listed as follows: Qgas = (1)
ZGT
1. Mechanically controlled from the surface (by wireline, Where:
drop bar) 𝑄𝑔𝑎𝑠 = gas flow rate, Mscf/D
2. Other control methods include flow velocity, specific 𝐶𝑑 = discharge coefficient
gravity, etc. 𝐴𝑒 = Effectivearea of oriffice opening, sq inches
𝑃1 = upstream pressure, psi

Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
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𝑃2 = down stream pressure, psi Bigilarbigi developed the facilities and procedures for
𝑔 = acceleration of gravity, 32.2 ft/sq sec. valve testing [15]. He adjusted constant injection pressure
𝐾 = Cp/Cv spcific heat ratio test (CIPT). Based on the experimental result he built
𝑟 = 𝑃2 /𝑃1 > ro statistical model to simulate the flow performance of
ro = (2/K+1)^ k/(K-1) nitrogen and spring loaded valves and predict valve
𝑍 = comprisipility factor performance. An error in the static test facility made all
𝐺 = specific gravity of gas ( air = 1) his test data invalid.
𝑇 = inlet temperature of choke, R
Nieberding corrected the static test facility error and
Winkler and Camp studied the valve performance developed statistic models for throttling and orifice flow
considering the effect of the operating forces on bellows based on test data [11]. He used the test rack opening
load rate and linear stem travel for many valves and they pressure (𝑃𝑡𝑟𝑜 ) as a reference to distinguish between
found that a simple mathematical model to predict gas lift throttling and orifice flow. He pointed out that the valve
valves is questionable due to the effect of these factors behaves like an orifice if the injection pressure is above
[9]. Also, they introduced the Benchmark valve to obtain the test rack opening pressure. However, if the injection
the valve discharge coefficients (𝐶𝑑 )which may be used to pressure becomes lower than the test rack opening
calculate the flow rate for actual gas lift valves. pressure but greater than the valve closing pressure (𝑃𝑣𝑐 ),
the valve will behave like a throttling valve. He also used
Decker pointed out that as the flow area changes, the methane as injected gas instead of air to examine his test
𝐶𝑑 also changes and cannot be used as a constant in procedure. In addition, he developed a correlation (2-2)
Thornhill-Craver equation [14]. He also described the best to predict gas passage.
technique to perform gas lift valve performance test. He
discovered that the stem travel and opening and closing P inj ×(P inj −P pd )
Qgas = 1240.3 × Ap × Cd × Y (2)
pressures cannot be calculated from static force balance. 1−β 4 ×T inj ×Z inj ×γ g
Based on control valve capacity test procedures he used
flow coefficient (𝐶𝑣 ) concept instead of 𝐶𝑑 and presented Where,
flow coefficients as a function of stem travel. Mscf
Qgs = Gasthroughput, ;
d
Tulsa University Artificial Lift Program (TUALP) Ap = Port area, in2 ;
started to study the gas lift system in 1983. An orifice and Cd = Discharge coefficient;
throttling flow models were built to define the gas Y = Gas expansion factor;
passage through gas lift valve. The researchers created Pinj = Upstream gas injection pressure, psig ;
the flow performance family in orifice, transition and Ppd = Downstream gas injection pressure, psig ;
throttling flow as shown in Figure 10. β = Square root of ratio of port to inlet area ;
Tinj = Temperature gas injection , R ;
Zinj = Comprisibility factor at injection pressure ;
γg = Gas specific gravity .

Hepgülar established a mechanistic model to


extensively decrease the number of tests that must be
made to completely investigate the valve performance
[16]. He modified Biglarbigi's test facility to measure the
internal pressures and temperature during dynamic
testing and stem movements and the load rate in static
tests. He detected that when the gas flow rate exceeds 1.4
MMscf/d, the model was not as accurate as the empirical
testing process. Acuña used Nieberding’s orifice flow
model to normalize the valve data [12]. Rather than using
a dynamic model he developed a statistical model. He also
built another model for the throttling flow region. Sagar
Figure 10: Different flow regimes. implemented both experimental and theoretical studies
[17]. He tested pressure operated nitrogen gas lift valve

Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
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Petroleum & Petrochemical Engineering Journal
(Merla make N-15R valve) and developed empirical can be used to calculate the dome temperature by
equations quantifying bellows performance. He also following equation,
developed a model using a Quasi-one dimensional flow 𝑇𝑑 = 0.3 × 𝑇𝑝𝑑 + 0.7 × 𝑇𝑖𝑛𝑗 (4)
theory for a convergent-divergent nozzle to explain the Where,
complex high velocity gas flow through the ball seat Td = Valve dome temperature, F;
configuration. During his study he pointed out that Tpd = Production fluid temperature, F;
pressure operated valve is sensitive to performance Tinj = Injection gas temperature, F;
parameters. A small variation of 1% in injection pressure
and temperature can change the maximum flow rate by as Both, Bertovic’s and Faustinelli’s models assumed one
much as 30%. Rodriguez tested Nieberding and Acuña dimensional flow and the ball-seat area is only a function
models at various pressures operated gas-lift valves to of the dimensionless stem position, which may not be
examine these models performance [18]. He developed accurate to use in transition flow. In their models, they
empirical model and verified that constant production used only three different valve closing pressures. So the
pressure test (CPPT) and the constant injection pressure calculated coefficient is not valid for other valve closing
test (CIPT) methods are equivalent for valve performance pressures.
testing. Escalante developed a single equation model for
orifice and throttling flow performance [19]. She Shahri developed simple, rapid, and very inexpensive
described the ratio of the effective flow area (𝐴𝑒𝑓𝑓 ) to the method to test the GLV in the critical flow region [4]. Also,
port area (𝐴𝑃 ) as effective area factor ( 𝐴𝑓 ). She figured he examined the effectiveness of Thornhill-Craver (TC)
out that the relationship between 𝐶𝑑 × 𝑌 × 𝐴𝑓 and the equation and corrected the equation for the discharge
valve’s throttling behavior is linear. For throttling flow, coefficient value. Another way to model the gas flow
she introduced a new term, dimensionless stem position behavior is using numerical technique such as
(𝑁𝑆 ) which is sensitive to changes in valves closing Computational Fluid Dynamics (CFD). CFD can be defined
pressure. On the other hand, she used 𝐴𝑓 = one for orifice as the field that uses computer resources to simulate flow
flow. The final form of gas passage equation was: related problems. This field has been developing for the
P iod ×(P iod −P pd ) past 30 years. Due to the introduction of new computer
Qgs = 1240.3 × Ap × Cd × Y × Af (3) specifications, the CFD has been used extensively. Before
T v ×Z v ×S g
computational fluid dynamics was introduced, some
Where, scales were difficult to simulate.
Mscf
Qgs = Gasthroughput, ; In 1930, two dimensional (2D) methods were
d
Ap = Port area, in2 ; established to solve the linearized potential equations
Aeff using conformal transformations of the flow [22].
Af = ; Richardson is the first one who introduced the earliest
Ap
Cd = Discharge coefficient; type of calculations for modern CFD [23]. Actually, his
book "Weather prediction by numerical process," is the
Y = Gas expansion factor;
Piod = Upstream gas injection pressure, psig ; foundation for modern CFD and numerical meteorology.
He used finite differences method and divided the
Ppd = Downstream gas injection pressure, psig ;
physical space in cells. T3 group, a Consulting and
Sg = Gas specific gravity .
Software Development Company developed three-
dimensional method [24]. They used computers to model
Bertovic accomplished comprehensive research [20]. fluid flow using Navier-Stokes equations. In 1967 Hess
He performed experimental and theoretical studies of the published the first paper with three-dimensional model
flow performance for one inch GLV. The model uses six [25]. In their paper, they presented programs called Panel
coefficients to predict flow regimes, orifice, throttling and Methods which discretizes the surface of the geometry
transition. with panels.
To study GLV behavior, Faustinelli built a model for all Turzoand Takacs developed a numerical solution for
three flow regimes [21]. To calculate volumetric flow the GLV behavior that generated results in agreement
rates through the valve, the model uses only four with the API specifications [26-27]. In their approach,
empirical parameters. Furthermore, Faustinelli developed they solved five sets of equations including Navier-Stokes
a numerical model to study the effect of production and equation, state of the fluid which in compressible,
fluid temperature on bellows effectiveness. This model conservation of mass, energy, and the enthalpy changes

Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
Copyright© Fathi Elldakli.
10
Petroleum & Petrochemical Engineering Journal
due to change in internal energy at each position. The 14. Decker KL (1986) Computer Modeling of Gas-Lift
main caveat of this approach is associated with the Valve Performance. Offshore Technology Conference,
correct assignment of pressure distribution pattern on Houston, Texas.
the ball tip.
15. Biglarbigi K (1985) Gas Passage Performance of Gas-
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11. Nieberding M (1988) Normalization of Nitrogen 25. Hess JL, Smith AMO (1967) Calculation of Potential
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12. Acuna HG (1989) Normalization of One Inch Nitrogen 26. Turzo Z, Takacs G (2009) Special Report: CFD
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Copyright© Fathi Elldakli.
11
Petroleum & Petrochemical Engineering Journal
28. API (1994) Gas Lift Manual book 6. 3rd (Edn.), 31. Encycloedia CE (2013) Coanda Effect. 6th (Edn.).
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(2012) Petroleum Production Systems. 2nd (Edn.),
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Fathi Elldakli. Gas Lift System. Pet Petro Chem Eng J 2017, 1(4): 000121.
Copyright© Fathi Elldakli.

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