Tornado

TORNADO
SERVICEINSTRUCTION
Serienr. SEV063201-
5014908-00 Rev C
Preface
The service manual is standard for all models, including:
Wall-mounted
Free-standing
Under-bench
All models come in two different versions:
Thermal disinfection, built-in steam generator
Thermal disinfection, external steam generator
All models are available with different voltages.
Service Manual
Contents
Preface _________________________________________________ 2
Safety regulations ________________________________________ 4
General safety regulations __________________________________ 4
Isolator switch __________________________________________ 4
Attention symbols _______________________________________ 4
General _________________________________________________ 5
Control panel ___________________________________________ 6
Technical data ___________________________________________ 10
Maintenance ____________________________________________ 11
Periodic maintenance _____________________________________ 11
Function check _________________________________________ 12
Cleaning the steam generator _______________________________ 15
Cleaning inlet pipe filter ___________________________________ 16
Cleaning the rotating jet (jet nozzle) __________________________ 16
The service program ______________________________________ 17
Function ______________________________________________ 17
Table of line numbers and information _________________________ 19
Service program ________________________________________ 23
Machine-independent variables, line numbers 00 - 09 _____________ 26
Configuration, line numbers 10 - 29 __________________________ 28
Periodic disinfection, line number 31 __________________________ 32
Service request, line number 32 _____________________________ 33
Dosage amount, line number 33 _____________________________ 34
Container empty alarm, line number 34 ________________________ 34
Disinfection, line numbers 35 - 49 ____________________________ 35
Tanks and water, line numbers 50 - 55 ________________________ 36
Fault statistics, line numbers 60 - 63 __________________________ 38
Program statistics, line numbers 70 - 74 _______________________ 40
Function test, line numbers 80 - 83 ___________________________ 40
Error indication __________________________________________ 45
Clearing an error message _________________________________ 46
Resetting the machine _____________________________________ 46
Table of faults and possible cures ____________________________ 47
Repairs and adjustments ___________________________________ 48
Replacing temperature sensor _______________________________ 48
Checking fuses __________________________________________ 49
Overheating cut-out ______________________________________ 50
Changing a hose in dosage pump ____________________________ 51
Adjusting the crush protection forcesAdjusting the crush
protection forces ________________________________________ 52
Adjusting the microswitch that registers “door open”: _____________ 53
Replacing a jet nozzle _____________________________________ 54
Setting the amount of detergent and descaling compound __________ 55
Components list __________________________________________ 56
Circuit diagram __________________________________________ 57
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Service Manual
Safety regulations
This machine was designed with a number of built-in safety devices. To avoid
injury, it is very important that these safety devices are not bypassed and thus
disabled.
General safety regulations

• take care when handling the chemical detergent used in the machine. Read
the details on the container or contact the manufacturer:
- if detergent comes into contact with operator’s eyes or skin or if the
vapours are breathed in, etc.
- about storing the detergent and disposing of empty containers.
• The machine must be connected in accordance with the installation instructions.
• The machine may only be operated by competent trained staff.
• Installation and service work must be done by personnel trained in the
use of this machine.
• The door locks of the machine must never be bypassed.
• Leakage in the system, due to a worn door seal for example, must be repaired
without delay.
• Before repair or service work is done, the personnel concerned must study
the relevant handbooks and service manuals.
• The machine must not be hosed down with water.
• Take care when using corrosive detergents.
• Precautionary measures for hot water and steam.
• Run a process before starting servicing. If this is not possible, disinfect the
machine with disinfectant before starting servicing.
Isolator switch
The machine must always be fitted with a separate isolating device in the power
supply, mounted in an easily accessible position on the wall.
Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we
used the following special symbols to draw attention to them. The symbols used are
as follows:
This symbol indicates a warning in the text of the manual. The nature of what
the warning relates to is such that it may result in more or less severe injury and
in certain cases mortal danger.
It also highlights warnings of possible damage to the machine.
This symbol highlights a warning in the text of the manual dealing with the
handling of components sensitive to ESD. The hazard that is warns about may
result in damage to hardware and/or circuit boards. (ESD = electrostatic
discharge)
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General
These directions include instructions for preventive maintenance, fault-
finding, repairs and adjustments. The directions require the reader to be
familiar with the machine's mode of function and technical expressions
relating to machine components. The directions also include a circuit
diagram.
The machine has been approved by TÜV, DVGW, SEMKO, KIWA and
WRAS.
V569
V558
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Service Manual
Control panel
Description
The flusher disinfector is intended for the cleaning and disinfection of recycled
goods, such as bedpans, hand basins and urine bottles. Disinfection in this
context means the elimination of all vegetative bacteria, fungus spores and
viruses, but not bacterial spores.
Function
The goods are cleaned by flushing with cold and hot water through fixed and
rotating nozzles. Water is taken from the machine tank via a pump into the
flushing chamber. The drain from the machine is connected to the ordinary mains
drainage. The goods are disinfected by steam and then cooled by flushing with
water(it is possible to remove the cooling moment if the machine is programmed
accordingly.
Dosing of descaler/rinse-aid/
process agent Hot water
Cold water
Pump
Dosing of descaler via the steam generator
Tank
Pump
Main
pump
Steam
generator
Fixed nozzles
Hot/cold water
Rotating nozzle External coling
V1377
On machines with rim flushing, six litres of water are fed through the
spray arm, forcing impurities down the drain. NB! Without disinfection!
Machines with spray dosage add detergent through a special jet (option).
Safe and simple

The disinfector is controlled by a micro-processor, which has several
advantages:
• safety and reliability can be maintained by continuous monitoring of
the cycle
• detergent and descaling dosage, operation time, the temperature and
also the disinfection time can be easily and precisely adapted to varying
circumstances.
• the built-in service program facilitates fault-finding and servicing
Operation is simple and the control buttons are few and clearly illustrated.
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Service Manual
Detergent
The disinfector can be set for manual or automatic detergent dosage. The
detergent button returns to zero after the cycle.
Manual If detergent is to be added S must be depressed before the
program is chosen.
Auto Detergent should be added for each cycle. If no detergent is
to be added, this can be deselected by S.
Machines with steam generator are equiped with dosage pump for descaling
Simple to service and install

Valves and the electrical equipment are readily accessible from in front
and above for inspection and service.
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Service Manual
The programs
Program, standard setting:
• P1 Economy program for lightly soiled goods.
• P2 Normal program for normally soiled goods.
• P3 Intensive program for heavily soiled goods.
Following programs can be chosen:
• P4 Normal program with detergent dosing (option).
• P5 Intensive program with detergent dosing (option).
• P6 Normal program with detergent dosing in the tank and/ or spray dosing in the chamber
(option).
• P7 Intensive program with detergent dosing and/ or spray dosing in the chamber (option).
• P8 Rim flushing program.
• P10 Extra intensive program for demands according to HTM 2030 (option).
• P11 Extra intensive program with detergent dosing in the tank, for demands according to HTM
2030 (option).
• P12 Extra intensive program with detergent dosing in the tank and/ or spray dosing in the chamber for
demands according to HTM 2030 (option).
• P14 Extra Extra intensive program for demands according to Koller W and HTM 2030.
• P15 Extra Extra intensive program with detergent dosing in the tank or the pump for demands
according to Koller W and HTM 2030 (option).
• P16 Extra Extra intensive program with detergent dosing in the tank and/ or spray dosing in the
chamber for demands according to Koller W and HTM 2030 (option).
• P18 Cooling phase with combined rinse-aid and descaler dosing in tank (option).
• P19 Cooling phase with rinse-aid dosing in pump (option).
• P20 Cooling phase with rinse-aid dosing in tank.
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The cycle starts with the selection of a program (the yellow lamp at L lights
up). (The normal program takes about 5 minutes.)
When the cycle is complete, the green lamp will light at M and the door can
be opened (manual door). Machine with automatic door opens when the IR
diode, is activated for at least 1 second.
The goods may be hot at the end of the program. If the temperature of
the goods is above 60 °C, the display shows U7.
The graph below shows an example of the progression of a normal program.
100
80
60
40
20
01 02 03 04
V543
Program phase Purpose

0.1 Rinsing During rinsing the goods are rinsed with fresh
water.
0.2 Main wash During this phase the goods are thoroughly
washed.
0.3 Disinfection The flushing chamber is heated by steam until
the right time and temperature have been
reached.
0.4 Cooling The goods are cooled by water (it is possible to
disable the cooling phase if the machine is so
pre-programmed).
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Service Manual
Technical data
Weight 90 - 105 kg
Width 450 mm
Depth 530 mm
Height 1400 mm
Environmental requirements:
Atmospheric humidity maximum 80% at 31°C
Room temperature 5 - 40 °C
Water consumption (without cooling*)
Economy program 11 l/cycle
Normal program 20 l/cycle
Intensive program 31 l/cycle
*Cooling 3 l approx.
Cold water
Connection 15mm (1/2")
Pressure 100-800 kPa
Flow rate 20 l/min
Hot water
Temperature 45 - 60 ° C
Pressure 100-800 kPa
Flow rate 20 l/min
Steam
Pressure 30 - 300 kPa
Consumption 0.3 kg/cycle
Drain ø 90/ 110 mm
Max. outer temperature 40 ° C
Sound level 60 dB(A) Power
Model Electrical connections Fuses requirement
L1 220-230 V, 1N+PE 50 Hz (TN) 1x16 A 3,16 kW
L2 230 V, 3+PE 50 Hz 3x16A 4,16 kW
L3 380-400 V, 3N+PE 50 Hz (TN) 3x10 A 4,16 kW
V2 230 V, 1N+PE 50 Hz (TN) 1x10 A 1,16 kW
L5 240 V, 2+PE 60 Hz (TN) 2x15 A 3,54 kW
L6 240V, 3+PE 60 Hz (TN) 3x15 A 4,63 kW
V3 240 V, 2+PE 60 Hz (TN) 2x10 A 1,36 kW
L9 208 V, 2+PE 60 Hz (TN) 2x15 A 3,0 kW
L10 208 V, 3+PE 60 Hz (TN) 3x15 A 3,81 kW
V4 208 V, 2+PE 60 Hz (TN) 2x10 A 1,36 kW
L14 200 V, 2+PE 50 Hz (TN) 2x16 A 3,16 kW
L15 200 V, 3+PE 50 Hz (TN) 3x16A 4,16 kW
V5 200 V, 2+PE 50 Hz (TN) 2x10 A 1,16 kW
L18 200 V, 2+PE 60 Hz (TN) 2x16 A 3,36 kW
L19 200 V, 3+PE 60 Hz (TN) 3x16 A 4,36 kW
V6 200 V, 2+PE 60 Hz (TN) 2x10 A 1,36 kW
L22 220-230 V, 1N+PE 60 Hz (TN) 1x16 A 3,36 kW
L24 380-400V, 3N+PE 60 Hz (TN) 3x10 A 4,36 kW
V7 230 V, 1N+PE 60 Hz (TN) 1x10 A 1,36 kW
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Service Manual
Maintenance
Servicing intervals are largely dependent on the quality of the incoming
water and how often the machine is used. Maintenance intervals can be
assessed from case to case. We recommend that servicing be carried out
1 - 2 times per year.
Periodic maintenance
Only to be carried out by qualified staff.
The machine is connected to the mains and certain components are live.
Component Interval
Check each Change Change Change Change on

year when nec- every every five dismantling
essary other year years
Hoses between dosage
z z Depending on agent
pump and detergent
container
z z
Filter in incoming media
z z
O-ring in steam generator
z z
Solenoid valve
Hose in hose pump z z Depending on agent
Rotating jet (jet nozzle) z z
Manual washing of the z

rinsing chamber (see page
9 of the Operating
Instructions)
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Service Manual
Function check
Instructions, cable, switches

• Check that the “How to Place Goods” wallchart has been affixed in a
visible, convenient location near the disinfector
• Check that the disconnection device works and that the mains cable is
undamaged and free from defects.
Filters and valves
When working on the pipework, all inlet feeds must be closed off.
• Check that non-return valves and manual closure valves are working
properly.
• Check filters and flow-limiters in inlet feeds (see section Cleaning
filters). Clean if necessary.
• Check all pipe joints. Tighten if necessary.
Non-return valve, steam generator
v947
V548
Level switch
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Controls
• Press twice within six seconds on the respective control button r,
s,tu , and vand check that the lamps in the buttons light up (only
the lamps that are programmed). If the machine is fitted with an automatic door
(option) the door opens and closes.
• Run a program and check that the yellow lamp at L,lights up. When the program
is complete, the green lamp at M should light up.
• If the machine is fitted with an automatic door (option) the door opens and closes
when the IR diode, is activated for at least 1 second. Check the crush
protection function by carefully holding on to the door when it is closing. The door
should automatically return to the open position.
• The crush protection function on door opening is tested in the same way as for
closing. When the crush protection is activated, the door closes. When the IR diode,
is activated again the door opens fully.
Consumption of consumables
The compound in the containers may be corrosive. Use protective gloves.
• Pour 100 ml of compound into a measuring glass and insert the suction hose. Check
that the suction hose and pump are full of compound. Run a program which uses
dosage. Raise the suction hose and check that the right amount has been consumed,
and that no compound is forced back when the pump is shut off. The amount con-
sumed should be as per manufacturer's instructions.
Basic settings
Spray dosage: 20 ml approx.(option)
Detergent dosage: 15 ml approx.(option)
Rinsing aid: 3 ml approx.
Descaling compound: 6-10 dH° 1.5 ml approx.
10-15 dH° 2.0 ml approx.
To set, see section "Setting the amount of descaling compound and detergent".
• The hose between the pump and the detergent container should be checked every
year and replaced every other year (depending on agent).
Distribution of detergent when spraying.

• Check that the detergent is being distributed correctly:
- Place a bedpan or hand basin in the machine.
- Start a program which uses detergent dosage.
- Turn off the machine at the mains switch when the detergent
dosage pump has stopped.
- Open the door and check that detergent has run out over the goods and in the
chamber (use protective gloves).
- After checking, run a normal program to rinse away the detergent.
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Service Manual
Flushing system
• Check that the nozzles are not visibly damaged or blocked.
• Check that the rotating jet revolves easily.
• Only certain machines: check that rim flushing works. Press V to
start rim flushing (with door closed).
Temperature check
• Check the temperature during the disinfection phase and also the
duration of the phase when disinfection temperature has been reached
against the temperature curve supplied.
• The measuring equipment used should be able to provide continuous
registration of the temperature and the period.
Note that the relatively fast changes in temperature place heavy de-
mands on the equipment to achieve reliable results.
• For a function check, a measuring point is recommended, sited on the
surface of the goods, e.g. the bottom of a bedpan (inside).
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Cleaning the steam generator
Make sure the machine is not live before commencing work.
If the water contains lime (above 6 dH approx.), there is a risk of limescale being deposited on the
steam generator elements. The elements should be checked and cleaned 1 - 2 times a year.
• Remove the casing located under the ball valve. Then drain the steam generator by opening the ball
valve.
• Remove hose and non-return valve.
• Remove the entire steam generator from the machine’s pipe system.The retaining ring must be
disconnected to enable the steam generator to be released.
• Remove any limescale deposits on the elements with a lime-dissolving agent or mechanically (take
care as elements are welded onto the end).
• When the steam generator is to be refitted, the O-ring seated between the halves of the can must be
replaced. Then fit the retaining ring. Twist carefully to avoid damage to the O-ring.
• Re-fit the insulation and secure it with adhesive tape.
• Fit the casing on the ball valve, make sure that the ball valve is closed.
• Fit the steam generator on the pipe system. The gasket seated between the steam generator and the
machine’s pipe system must be replaced.
• Re-fit hose and non-return valve.
If the problems are severe, we recommend that the dosage be increased (see section “Consumption of
detergent, rinse aid...”).
Gasket
Non-return valve
Retaining ring
O-ring
Ball valve
Casing
V924 Insulation
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Service Manual
Cleaning inlet pipe filter

The filter and flow-limiter in the inlet pipes (hot water, cold water and
steam) should be regularly checked and cleaned if necessary.
Filter Flow-limiter
V578
Cleaning the rotating jet (jet nozzle)

The jet must be removed for cleaning. Use a set spanner (10 mm) to lock
the nut between the jet and the rotating jet. Then unscrew the jet by
hand. The interior of the jet should be cleaned mechanically before
reassembling the jet.
V574
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Service Manual
The service program

Function
The parameters which control the machine function can be set by maintenance and servicing staff in the
service program. These parameters can be divided into the following groups:
• Settings independent of the machine
• Configuration
• Program select
• Periodic disinfection
• Requirements for servicing
• Dosage amount
• Tank empty alarm
• Disinfection
• Container and water
• Error statistics
• Program statistics
• Function test
• Activation in- and outlets
• Connections in- and outlets
In order not to jeopardise machine function, ability to change line information is protected by an authorisa-
tion code. There are different levels of authorisation:
• Level A for users, display only (code 0000)
• Level B for users, changes (code 2000)
• Level C for servicing staff, changes (educated at Getinge Academy)
• Level D for servicing staff, critical settings (internal)
Note that it is always possible to view all lines of the program at a higher level without having an authorisa-
tion code for these levels. The code offers protection only against changes being made.
The operator communicates with the service program via buttons on the front panel or via the
display.
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Service Manual
The information in the machine's memory is structured on a number of lines,
where each line has a two-digit line number (00 - 99). Each line contains either
information about or control over a certain function, e.g.
By means of line 11, the function child safety can be switched on or off.
Line Parameter Basic setting Range Authorisation
11 Child safety 0 0=No 1=Yes BCD
A line can also contain a number of sublines. Each subline has then a specific
function, e.g.:
In line 30 it is possible with the aid of the sublines to select the program
(total 25) to start when any button or combination of buttons is depressed.
Line Subline Parameter Basic setting. Range Authorisation
30 11 Program select, button 1 1 00 - 25 CD
30 31 Program select, buttons 2+5 4 00 - 25 CD
30 51 Program select, buttons 3+5 5 00 - 25 CD
A complete table is set out on the pages immediately following of all the
machine's lines and sublines. Later in this chapter a description is given of how
to work within the service program followed by a detailed description of each
line number and the information contained in it.
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Table of line numbers and information

Line N° Subline N° Parameter Basic setting Range Authorisation
Lines 00-09: Machine independent variables
0 - Authorisation code 0000-9999 ABCD
1 - Check and fetch settings 1=Basic, 2=Factory,3=Work D
2 - Machine type 1000, 2000 -
3 01 Program version (main version) 00.=00-99 -
3 02 Program version (subversion) .00=00-99 -
3 03 Program version (test version) 00 - 99 -
3 04 Program version (recording) 00-99 -
4 - Serial number 0-999999 -
5 - Language 1 1=Ge, 2=Sw, 3=En, 4=Fr, 5=It, 6=Fl, 7=Dk CD
8=Hu, 9=Es, 10=Cz, 11=Pl
6 01 Date, year 97 00-99 BCD
6 02 Date, month 01 01-12 BCD
6 03 Date, day 01 1-31 BCD
7 01 Time, hours 00 00-24 BCD
7 02 Time, minutes 00 00-59 BCD
8 - Demo 0 0=Non-active, 1-Active CD
9 01 Address, interface 1 0=None, 1=RS-232, 2=RS-485 CD
9 02 Address, network address 1 0-9999 CD
Lines 10 - 29: Configuration

10 - Start-up code 0 0=Non-active, 1=Active CD
11 - Child safety 0 0=Non-active, 1=Active BCD
12 - Disinfection configuration 1 0=Normal, 1=Reserve BCD
13 01 Dosage method 1 0=Manual, 1=Automatic BCD
14 01 Sound on door closure 1 0=None, 1=50 ms, 2=100 ms CD
14 02 Door type 0 1=Manual, 2=Automatic CD
15 - Acoustic alarm 0 0=Non-active, 1=Active CD
17 - Temperature scale 1 0=Celsius, 1=Fahrenheit CD
19 - Mains frequency 1 0=50Hz, 1=60Hz CD
20 - Pump starting time 0.0 0.0-5.0 seconds CD
21 - Temperature indication (red LED) 1 0=Error, 1=Heating up CD
22 - Temperature condensation cooling 60 0-99°C CD
23 - Door ajar time 2,0 0-9,9 seconds CD
24 - Door ajar waiting time 0 0-1800 seconds CD
28 - Run Wash programme 20 1-20 CD
Line 30: Program select

30 11 Program select button 1 1 00=No program, 01-20=Program N° CD
30 12 Program name button 1 Economy program CD
30 22 Program name button 2 Normal program CD
30 31 Program select buttons 2+5 4 00=No program, 01-20=Program N° CD
30 32 Program name buttons 2+5 Normal+detergent CD

30 42 Program name button 3 Intensive program CD
30 51 Program select buttons 3+5 5 00=No program, 01-20=Program N° CD
30 52 Program name buttons 3+5 Intensive program+detergent CD
30 62 Program name button 4 Rim flushing CD
Line 31: Periodic disinfection

31 01 Periodic disinfection 0 0=Non-active, 1=Active CD
31 02 Periodic disinfection program 1 00=No program, 01-20=Program N° CD
31 03 Limit to periodic disinfection 9999 0-9999 program CD
31 04 Cycles until periodic disinfection - 0-9999 program -
31 05 Zero periodic disinfection - 0=Set to zero BCD
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Line N° 32: Service request
32 01 Handling Service request 1 0=None, 1=Warning, 2=Stop CD
32 02 Clearing Service request - 0=Cleared CD
32 03 Type of counting for Service request 1 0=In hours, 1=N° programs CD
32 04 Limit to Service request 9999 0-9999 CD
32 05 Counter for Service request - 0-9999 -
Line 33: Dosage amount

33 01 Dosage time descaling 6 0-99 seconds BCD
33 02 Dosage time rinsing aid 4 0-99 seconds BCD
33 03 Dosage time detergent 30 0-99 seconds BCD
33 04 Dosage time spray compound 0,7 0.0-9.9 seconds BCD
Line 34: Container empty alarm

34 01 Alarm descaling compound 0125 00=Alarm off, 01.99=Warning, number CD
of programs after a low level, 02=Stop
34 02 Alarm chemical compound 0200 see 34 01 above CD
34 03 Alarm rinsing aid 0125 see 34 01 above CD
34 04 Alarm detergent 0110 see 34 01 above CD
34 05 Alarm spray compound 0110 see 34 01 above CD
Lines 35-49: Disinfection

35 - Normal disinfection method 1 1=D-T-D, 2=C-T-D CD
36 - Reserve disinfection method 1 1=D-T-D, 2=C-T-D CD
38 - Lower disinfection temperature 91 80-95 °C CD
39 - Upper disinfection temperature 93 80-97 °C CD
40 - Disinfection temperature 85 80-95 °C CD
41 - Disinfection time, steam 60 0-1800 seconds CD
42 - Max. heat-up time, steam generator 50 0-99 seconds CD
43 - Power division steam generator 1 0=Non-active, 1=Active CD
44 - Cooling method 1 0=None, 1=Internal, 2=External CD
48 - Dosage amount chemical 70 0-99 seconds CD
49 - Chemical action time 0 0-600 seconds CD
Lines 50-55: Tanks and water

50 - Container level at rest 2 1=empty, 2=levelB, 3=levelC CD
51 - Water type rest filling 1 1=Cold, 2=Hot, 3= Hot and cold CD
52 - Mixture ratio 50 0-100% cold water CD
53 01 Type of rim flushing 1 0=None, 1-Internal CD
54 - Addition of softened water 0 0=None, 1= in tank, 2= in steam generator CD
55 - Period for softened water 5 0-99 seconds CD
56 - Flushing time cooling 0 0,0 - 99,9seconds CD
replaces Line 45 for E-prom.vers. 1.21
57 01 Rinsing time in the instruction 1,5 0,0 - 99,9seconds CD
57 02 Pause time in the instruction 1,0 0,0 - 99,9seconds CD
57 03 Pulsations in the instruction 5 0,0 - 99,9seconds CD
Lines 60-63: Error statistics

60 - Error time 0-9999 seconds -
61 - Instructions for last error 0=Not in flush program, 1-9999=Program line -
62 - Counter total number errors 0-9999 -
63 01 Counter for error code F1 0-99 errors CD
63 nn Counter for error code Fnn 0-99 errors CD
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Lines 70-74: Program statistics
70 - Max. disinfection temperature 80-99 °C -
71 - Program time last cycle 0-9999 seconds -
72 - Total program time 0-99999 seconds -
73 - Counter for number of cycles 0-99999 -
74 01 Counter program 1 0-9999 CD
74 nn Counter program nn 0-9999 CD
Line 80: Function test

80 - Display test 1= activate LED and display CD
81 01 Reading input 1 (max. 12) 0=Off, 1=On -
81 nn Reading input nn 0=Off, 1=ON -
82 01 Control output 1 (max. 16) 0=Off, 1=On CD
82 nn Control output nn 0=Off, 1=On CD
83 01 Reading temperature C/F 0-250° C/32-302° F -
83 02 Reading temperature C/F independent 0-250° C/32-302° F -
Line 96:Enable inputs

96 01 Enable level A 1 0=Input non-active, 1=Input active CD
96 02 Enable level B 1 0=Input non-active, 1=Input active CD
96 03 Enable level C 1 0=Input non-active, 1=Input active CD
96 04 Enable descaling compound level low 1 0=Input non-active, 1=Input active CD
96 05 Enable descaling compound empty 0 0=Input non-active, 1=Input active CD
96 06 Enable chemical level low 0 0=Input non-active, 1=Input active CD
96 07 Enable chemical empty 0 0=Input non-active, 1=Input active CD
96 08 Enable rinse aid level low 0 0=Input non-active, 1=Input active CD
96 09 Enable rinse aid empty 0 0=Input non-active, 1=Input active CD
96 10 Enable detergent level low 0 0=Input non-active, 1=Input active CD
96 11 Enable detergent empty 0 0=Input non-active, 1=Input active CD
96 12 Enable spray compound level low 0 0=Input non-active, 1=Input active CD
96 13 Enable spray compound level low 0 0=Input non-active, 1=Input active CD
96 14 Enable leak sensor 1 0=Input non-active, 1=Input active CD
96 15 Enable door closed 1 0=Input non-active, 1=Input active CD
96 16 Enable door locked 1 0=Input non-active, 1=Input active CD
Line 97: Enable outputs

97 01 Enable pressure pump 1 0=Output non-active, 1=Output active CD
97 02 Enable steam generator 1 0=Output non-active, 1=Output active CD
97 03 Enable cold water 1 0=Output non-active, 1=Output active CD
97 04 Enable hot water 1 0=Output non-active, 1=Output active CD
97 05 Enable softened water 0 0=Output non-active, 1=Output active CD
97 10 Enable descale pump 1 0=Output non-active, 1=Output active CD
97 11 Enable chemical pump 0 0=Output non-active, 1=Output active CD
97 12 Enable rinse aid pump 0 0=Output non-active, 1=Output active CD
97 13 Enable detergent pump 0 0=Output non-active, 1=Output active CD
97 14 Enable spray compound pump 0 0=Output non-active, 1=Output active CD
97 15 Enable steam generator extra element 0 0=Output non-active, 1=Output active CD
97 16 Enable condensation cooler 0 0=Output non-active, 1=Output active CD
97 17 Enable external cooling 0 0=Output non-active, 1=Output active CD
97 20 Enable door lock 1 0=Output non-active, 1=Output active CD
97 23 Enable relay corresp. Yellow LED 0 0=Output non-active, 1=Output active CD
97 24 Enable relay corresp. Red LED 0 0=Output non-active, 1=Output active CD
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Line 98: Input connections
98 01 Connection level A 1 1-99 D
98 02 Connection level B 2 1-99 D
98 03 Connection level C 3 1-99 D
98 04 Connection descale level low 5 1-99 D
98 05 Connection descale level empty 16 1-99 D
98 06 Connection chemical level low 5 1-99 D
98 07 Connection chemical level empty 16 1-99 D
98 08 Connection rinse aid level low 6 1-99 D
98 09 Connection rinse aid level empty 16 1-99 D
98 10 Connection detergent level low 7 1-99 D
98 11 Connection detergent level empty 16 1-99 D
98 12 Connection spray compound level low 8 1-99 D
98 13 Connection spray compound level empty 16 1-99 D
98 14 Connection leak sensor 4 1-99 D
98 16 Connection door closure 11 1-99 D
98 17 Connection door lock 12 1-99 D
Line 99: Input connections

99 01 Connection pressure pump 6 1-99 D
99 02 Connection steam generator 7 1-99 D
99 03 Connection cold water 1 1-99 D
99 04 Connection hot water 2 1-99 D
99 05 Connection softened water 8 1-99 D
99 10 Connection descale pump 8 1-99 D

99 11 Connection chemical pump 7 1-99 D
99 12 Connection rinse aid pump 5 1-99 D
99 13 Connection detergent pump 10 1-99 D
99 14 Connection spray compound pump 9 1-99 D
99 15 Connection steam generator extra element 12 1-99 D
99 16 Connection condensation cooler 3 1-99 D
99 17 Connection external cooling 4 1-99 D
99 23 Connection relay corresp. Yellow LED 3 1-99 D
99 24 Connection corresp. Red LED 4 1-99 D
99 - Link between lock and door opening 19 not selectable -
99 - Link between lock and door closing 20 not selectable -
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Service program
Note!
If changes are to be made to the programming it is necessary first to
type in your authorisation code, see under heading Authorisation Code.
If the display flashes it can be changed. If the display does not flash, it
cannot be changed, or you are unauthorised to do so.
Getting into the service program

First depress S and keep it depressed. Then depress V and keep both
buttons depressed for 10 seconds.
The machine will now switch to service mode and line number ! will be
displayed in the window. Note that the correct authorisation codes must
be entered to change the various values (see section Authorisation Code).
S
To enter the service program (keep both buttons depressed for
10 seconds).
V
To leave the service program (keep both buttons depressed for 4
+ seconds). Note that you must be in line number mode to be able
to leave the service program.
V
To increment a line number or value. Quick advance by keeping
the button depressed.
S
Decrement the line number or value. Quick advance by keeping
the button depressed.
T
Interrupt input without saving the new value.
U
Jump back to the previous display in the window.
R
Go to subline/go to value/save value/go to next value.
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Authorisation codes (Line number 0)

The machine has four levels of authorisation:
• Level C for servicing staff, changes
• Level D for servicing staff, critical settings
The code protects only against change.
The authorisation code is located at line 0 and is fed in
the same way as other values according to the
Checking or amending a value on a line without
a subline The line number is The line number is
• Press V,(increment line number) or S,(decre- always displayed on the always shown top left
left of the window in the display window
ment line number) until the window displays the
right line number. If the button is held in, the
value will scroll upwards or downwards as long as
the button is kept depressed. !# !#
• Press R . The line number will now be displayed.

The number will flash if you are authorised to
amend it.
• To change the value: Two-digit window
- If you wish to change the value, press V =! !#
!
(increment the value) or press S (decrement
the value) until the value is correct. Press R to The value is displayed on The value is shown on
store the new value in the micro-processor's the right of the window the left of the lower line
memory. in the display window
- If the value consists of four digits, the left-hand Four-digit window
=!## !#
two digits will flash. Change these and depress
R. Now the right-hand two digits will flash
=!##
and can likewise be changed.
- When you have finished, press R again to
display the line number again. First change the two .... and then the two right-
left-hand digits.... hand digits
• It is possible also to just check the value without
changing it:
- When you have finished, press T and you will
return to the line number.
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To check or change a value in a line with a The line number is The line number is
always displayed on the always shown top left in
subline number left of the window the display window
• Press V (increment line number) or S (decre-
))
))
ment line number) until the window displays the
right line number. If the button is held in, the
numbers will scroll upwards or downwards as long
as the button is kept depressed.
Shows that a subline number
is being displayed
• Press R. The number of the first subline will now

)), : !
be displayed. The three horizontal lines to the left !
of the number show that it is a subline.
)), : !=
• Press V if necessary (increment line number) to
attain the right subline number.
!=
)), : !=
=!
• Press R. The subline number will now be dis-
played. The number will flash if you are author- !
ised to change it.
• It is now possible to change the value: The value is displayed on The value is always
the right of the window shown bottom left in the
- If you wish to change the value, press V display window
(increment the value) or press S (decrement
the value) until the value is correct. Press R to
store the new value in the micro-processor's
memory.
- When you have finished, press R again to
display the subline number again.
• When you wish to leave the subline numbers
- Press T. You will return to the line number.
- You can now continue to check or change new
values.
Leaving the service program

If a value is displayed, press T to return to the line
))
number. ))
Press S and V simultaneously and keep both
buttons depressed for 4 seconds.
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Machine-independent variables, line numbers 00 - 09

Authorisation code
Line number 0 Authorisation level: ABCD
The machine has four levels of authorisation:
• Level C for servicing staff, changes
• Level D for servicing staff, critical settings
Note that it is always possible to view all lines of the program at Level A,
even without an authorisation code for other levels. The code only pro-
tects against changes to the programming.
Checking and fetching settings

Line number 1 Authorisation level: CD
This is used to fetch complete arrays of settings (the totality of line
numbers) and to check what setting is being used. The following arrays
are found:
1= Fetch basic settings
2= Fetch factory settings (those programmed on delivery)
3= Work settings are being used
If any variable is changed after the machine has been delivered, the value
will automatically be changed from 02 to 03.
Machine type
Line number 2
This shows the type of machine to which the program applies.
1000 = Low spec (SP1000)
2000 = High spec (Tornado)
The value cannot be changed.
Program version
Line number 3, Subline numbers 01-04
These show what program version the program chips on the data card
contain. The various subline numbers mean the following:
01 = main version
02 = subversion
03 = test version
04 = recording version
The values cannot be changed.
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Serial number
Line number 4
This shows the machine's serial number
Language
Line number Authorisation level: CD
This shows which language is shown in the window when the machine is running. The
following possibilities exist:
01 = German 12= Finnish
02 = Swedish 13= Estnish
03 = English 14= Iceland
04 = French 15= Latvia
05 = Italian 16= Lituainian
06 = Dutch 17= Norway
07 = Danish 18= Portugal
08 = Hungarian 19= Slovacia
09 = Spanish 20= Slovenien
10 = Czech
11= Polish
Date
Line number 6, Subline numbers 01-03 Authorisation level: BCD
Display and change month and day.
The three subline numbers show the following:
01 = year
02 = month
03 = day
Time
Line number 7, Subline numbers 01-02 Authorisation level: BCD
Display and change hours and minutes.
The two sublines show the following:
01 = hours
02 = minutes
Demo
When this function is enabled, the machine runs a one-minute long demonstration program
instead of an ordinary program. The program does not use water and does not disinfect.
00 = Non-active
01 = Active
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Address
Line number 9, Subline numbers 01-02 Authorisation level: CD
Display and change the type of communication interface and network
address when the machine communicates with other machines on a
network.
The two subline numbers show the following:
01 = 00: no communication with other machines
01: interface RS-232
02: interface RS-485 (option)
02 = network address (0 - 9999)
Configuration, line numbers 10 - 29

Start-up code
When this function is enabled, a special start-up code is required when
the machine is started for the first time. The function is used if certainty
is required that the machine has been attended by a service technician
before use.
00 = Non-active
01 = Active
Child safety
Line number 11 Authorisation level: BCD
When this function is enabled, the following is required to open the door:
Keep buttons R and V depressed simultaneously for at least 5 seconds.
The door lock will then stay open for 20 seconds. After that period the
door will lock automatically if the door is shut.
00 = Non-active
01 = Active
Disinfection configuration
1= Normal configuration
2= Reserve
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Dosage method
Line number 13:1 Authorisation level: BCD
With function set at Manual:
It is necessary to press S before starting the program to ensure that
detergent will be added during the cycle.
With the function set to Automatic:
Detergent will be added automatically during each cycle. Press S if you do
not wish to add detergent during the cycle.
1 = Manual
2 = Automatic
Acoustic signal on door closure

Line number 14:01 Authorisation level: CD
When this function is enabled a signal will be heard when the door is shut. The
signal can be short (50 ms) or long (100 ms).
00 = No signal
01 = Signal 50 ms
02 = Signal 100 ms
Door type
Changeover between manual and automatic door (option)
1 = Manual
2 = Automatic (option)
Acoustic alarm
Line number 15 Authorisation level; CD
When this function is enabled, a signal will be heard at the end of a program
and when a fault has arisen which causes an error message to be displayed.
00 = No signal
01 = Signal
Temperature scale
Toggling between °C and °F. All temperature displays in the window show the
temperature unit selected.
1 = °Celsius
2 = °Fahrenheit
Mains frequency
Adaptation to mains with difference frequencies
1 = 50 Hz
2 = 60 Hz
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Pump starting time

Value always set to 0.0.
Temperature indication (red LED)

Choose between two different functions for the red LED on the panel:
01 = The LED is lit if the disinfection temperature has not been achieved during the cycle.
02 = The LED is lit while heating up continues and the disinfection temperature has not been achieved.
Temperature condensation cooling

The temperature above which condensation cooling is to be activated.
0 - 99 ° C in increments of 1° C. Basic setting: 60° C.
32 - 210°F in increments of 1° F. Basic setting: 140°F.
Door ajar time

Tid för aktivering av “lucköppning” så att luckan ska öppna sig lagom mycket för gläntning. 0-9,9
sekunder.
Waiting time door ajar

Tid som luckan ska stå på glänt vid gläntning. 0-1800 sekunder.
Run wash programme

Line number 28 Authorization level: CD
Indicates which wash programme is called up if the ”wash programme” parameter in the ”Run wash
programme” wash programme instruction has the value 20.
Program select and program name

Line number 30, Subline numbers 11 - 62 Authorisation level: CD
A function to determine what program is to be connected to the program select buttons. In the
standard model the following six programs can be connected to an arbitrary button:
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The programs have the following values when linked to the various buttons:
Program, standard setting:
• P1 Economy program for lightly soiled goods.
• P2 Normal program for normally soiled goods.
• P3 Intensive program for heavily soiled goods.
Following programs can be chosen:
• P4 Normal program with detergent dosing (option).
• P5 Intensive program with detergent dosing (option).
• P6 Normal program with detergent dosing in the tank and/ or spray dosing in the
chamber (option).
• P7 Intensive program with detergent dosing and/ or spray dosing in the chamber (option).
• P8 Rim flushing program.
• P10 Extra intensive program for demands according to HTM 2030 (option).
• P11 Extra intensive program with detergent dosing in the tank, for
demands according to HTM 2030 (option).
• P12 Extra intensivprogram with detergent dosing in the tank and/ or
spray dosing in the chamber for demands according to HTM 2030 (option).
• P14 Extra Extra intensive program for demands according to Koller W and HTM 2030.
• P15 Extra Extra intensive program with detergent dosing in the tank or
the pump for demands according to Koller W and HTM 2030 (option).
• P16 Extra Extra intensive program with detergent dosing in the tank and/
or spray dosing in the chamber for demands according to Koller W and HTM
2030 (option).
• P18 Cooling phase with combined rinse-aid and descaler dosing in tank (option).
• P19 Cooling phase with rinse-aid dosing in pump (option).
• P20 Cooling phase with rinse-aid dosing in tank.
These are the standard programs supplied with the machine. A further wide range of special
programs for various needs and situations has been developed.
The following program names are available for selection for the buttons:
The Economy program
The Normal program
The Intensive program
Normal + detergent
Intensive + detergent
Rim flushing
For further information on these programs, please contact Getinge Disinfection.
Each subline number corresponds to a button or a combination of buttons. Choose programs
and program names for the buttons in accordance with the machine equipment. The subline
numbers are as follows:
11 = Program select button T (The Economy program 1 is normally assigned to this).
12 = Program name button T.
21 = Program select button U (The Normal program 2 is normally assigned to this).
22 = Program name button U.
31 = Program select buttons U and R depressed simultaneously (The Economy program
+ dosage 4 are normally assigned to this).
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32 = Program name buttons U and R depressed simultaneously.

41 = Program select button R (The Intensive program 3 is normally assigned
to this).
42 = Program name button R.
51 = Program select buttons R and S depressed simultaneously (The
Intensive program + dosage 5 are normally assigned to this).
52 = Program name buttons R and S depressed simultaneously
61 = Program select button V (The Rim flushing program 8 is normally
assigned to this).
62 = Program name button V.
Periodic disinfection, line number 31
Periodic disinfection active
Line number 31, Subline number 01 Authorisation level: CD
The function periodic disinfection can be enabled or disabled here.
00 = Non-active
01 = Active
Periodic disinfection program

Choose the program to be run for periodic disinfection. The programs, which
are described more fully under the heading Program Select, have the following
codes:
00 = No program
01 = The Economy program
02 = The Normal program
03 = The Intensive program
04 = The Normal program + dosage
05 = The Intensive program + dosage
Limits to periodic disinfection

Set the number of cycles carried out between period disinfections.
0 - 9999 in single steps.
Number of cycles left to periodic disinfection

Line number 31, Subline number 04
The number of cycles until the next periodic disinfection. The setting cannot be
changed but can be zeroed, see line number 31, subline number 05.
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Zeroing periodic disinfection

Line number 31, Subline number 05 Authorisation level: BCD
Zeroing the counter of the number of cycles remaining until periodic
disinfection, see line number 31, subline number 04.
00 = zero counter
Service request, line number 32

This function is used to ensure regular maintenance of the machine. When the
function is active, a message appears in the display window after a stipulated
number of hours or cycles to warn that it is time for servicing.
Handling the Service request

The function can be disabled or enabled in two different ways:
00 = Function non-active
01 = A warning text appears in the window when it is time for a service. The
machine will still operate.
02 = A warning text appears in the window when it is time for a service. The
machine will not operate.
Clearing Service request

Line number 32, subline number 02 Authorisation number: CD
Used by service technicians to remove warning text and zero the counter for
Service request. The error message should then be cleared.
00 = Clear Service request.
Counter type for Service request

Intervals between services can be determined in one of two ways:
01 = Count the machine's connection time to the mains, whether the machine
has been operating or not.
02 = Count the number of cycles run.
Limits for Service request

Line number 32, Subline number 04 Authorisation level:CD
Set the number of hours/cycles run between Service requests.
0 - 9999 in single steps.
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Counter for Service request

Line number 32, Subline number 05
The number of hours/cycles run until the next Service request. The setting
cannot be changed. The setting is zeroed when the Service request is cleared,
see line number 32, subline number 02.
Dosage amount, line number 33
Line number 33, Subline numbers 01 - 04 Authorisation level: BCD
Here the time can be determined for dispensing the various substances used
during a cycle. The various subline numbers correspond to the following
substance:
Subline number 01
Dosage time for descaling compound.
0 - 99 seconds in increments of 1 second (0,42 l /sec)
Subline number 02
Dosage time for rinsing aid.
Subline number 03
Dosage time for detergent.
Subline number 04
Dosage time for spray compound.
0 - 9.9 seconds in increments of 0.1 seconds (0,42 l /sec)
Container empty alarm, line number 34

You can determine here how container empty alarm signals from the various
containers are to be handled.
The value consists of two or four digits:
00 = No alarm
0199 = 01 means a warning should be given. The two last digits, 00 - 99
state the number of cycles which can be run after the warning.
02 = An error alarm should be given. The machine will not operate
until the alarm has been dealt with.
The various subline numbers correspond to the following substances:
Subline number 01
Alarm for descaling compound
Subline number 02
Alarm for chemical
Subline number 03
Alarm for rinsing aid
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Subline number 04
Alarm for detergent
Subline number 05
Alarm for spray compound
Disinfection, line numbers 35 - 49

Normal disinfection method
Four different methods of disinfection can be applied:
01 = D-T-D, Decentral-Thermal- Disinfection
02 = C-T-D, Central-Thermal-Disinfection
Reserve disinfection method

Four different methods of disinfection can be applied:
01 = D-T-D, Decentral-Thermal- Disinfection
02 = C-T-D, Central-Thermal-Disinfection
Lower disinfection temperature

Line number 38 Authorisation code: CD
Heating is switched on at this temperature.
Upper disinfection temperature

Line number 39 Authorisation code: CD
Heating is switched off at this temperature. The upper disinfection temperature
must be 2° above the lower disinfection temperature and above the
disinfection temperature.
Disinfection temperature
When this temperature has been reached, the disinfection period in Line 41
starts being counted.
Disinfection period
Period for thermal disinfection.
0 - 1800 seconds in increments of 1 second.
Max. pre-heating time

Maximum pre-heating time for the steam generator.
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Steam generator power division

The steam generator is fitted with three elements. When the function is
active, only two elements are connected when the water pump is working.
Applies only to 1-phase machines.
00 = Non-active
01 = Active
Cooling method
Select method for cooling goods after disinfection.
00 = No cooling
01 = Internal cooling with cooling water from tank
02 = External cooling with cooling water from the mains
Final temperature cooling

Choose between six different temperatures: 01 - 06, where 01 is the
lowest and 06 the highest. Applies to E-prom vers. 1.05 - 1.20
Dosage size chemical

The chemical is a substance dispensed into the tank during the last phase of
the cycle. The period the dosage pump is to work can be determined here.
Chemical action period

It is possible to determine here the period the chemical substance is to
work without removing the goods from the machine. The door will be
kept locked for the period set.
Tanks and water, line numbers 50 - 55

Tank level, at rest
Determine the level to which the tank is to be topped up when the pro-
gram has finished.
01 = empty
02 = medium level
03 = high level
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Water level filling at rest

Determine the type of water with which the tank is to be filled when the
cycle has finished.
The value consists of two digits:
01 = Cold water
02 = Hot water
03 = 03 means that both hot and cold water are to be used (for mixing
ratio, see Line 52).
Mixing ratio, water

States the proportion of warm water as a percentage, where 100 = only
warm water.
Type of rim flushing

Decide if rim flushing is required.
00 = No rim flushing
01 = Rim flushing inside the machine
Adding softened water

Decide whether softened water is to be added, and if so where. The
period the water is to be added is determined in line number 55.
00 = No softened water to be added.
01 = Softened water to be added to the tank.
02 = Softened water to be added to the steam generator.
Period for softened water

The period for how long softened water is to be added if the question in
Line 54 has been answered with 01 or 02.
Flushing time cooling ( internal)

Row number 56 Authorisation level: CD
The cooling phase flushes for 4 seconds. If longer cooling is desired, the
time may be extended by 0.9 - 99.9 seconds.
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Pumping time (rinsing time) in the instruction “Pulse rinsing to level“

Line number 57 Subline number 01 Authority level: CD
0.0 – 9.9 seconds in steps of 0.1 seconds
Pause time in the instruction “Pulse rinsing to level“

Pulsations in the instruction “Pulse rinsing to level“

Fault statistics, line numbers 60 - 63

Time of error
Line number 60
This shows how many seconds the program had been going when the error occurred.
00 - 9999 seconds
Details of last error

Line number 61
This shows the program line where the error occurred.
00 = Fault not in program
01 - 9999 =Line of program
Counter total number of errors

Line number 62
Counter for the total number of errors since the machine was installed.
00 - 9999
The value cannot be changed or zeroed.
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Counter for Error codes F1 - F13

Each error code has its own counter with the same subline number as the error
code.
Error code Meaning
F1 Temperature sensor fault
F2 Level sensor fault, tank
F3 Level sensor fault, compound
F4 Logic error, door
F5 Logic error, machine configuration
F6 Service request
F7 Disinfection temperature not reached
F8 Door open/unlocked during cycle
F9 Error setting
F10 Unable to reach/maintain required container level
F11 Leak
F12 Door will not lock
F14 Operating time, door
F18 Error machine type
The counter can be zeroed by pressing S.
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Program statistics, line numbers 70 - 74

Max. disinfection temperature
Line number 70
The highest temperature reached in most recent program.
80° - 99° C
Program time most recent program

Line number 71
The program time in seconds for most recent program.
00 - 9999 seconds
Total program time

Line number 72
Total time for all programs run since the machine was installed.
00 - 99999 hours
Counter for number of programs

Line number 73
The total number of programs started since the machine was installed.
00 - 99999
Counter program 1 - program nn

Line number 74, Subline number 01 - nn Authorisation level: CD
Each program has its own counter with the same subline number as the
number of the program.
The counter can be zeroed by pressing S.
Function test, line numbers 80 - 83

Display test
When ENTER is pressed, all LEDs will light up and all segments in the
display window will flash for a moment.
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Reading inputs 1 - 14
All digital inputs can be read off. The subline number corresponds to the input
number as follows (Connection: Line 98, Activation: Line 96):
Input number Function
01 Tank level low
02 Tank level medium
03 Tank level high
04 Leak sensor
05 Level descale/chemical
06 Rinsing aid
07 Spray compound level
08 Detergent level
11 Door shut
12 Door locked
00 = Input not active
01 = Input active
Setting of outputs 1 - 12
Note:
To enable certain outputs, the door must be closed and locked.
All digital outputs can be controlled. The subline number corresponds to the
output number as follows (Connection: Line 99, Activation: Line 97):
Output number Function
01 Cold water valve
02 Hot water valve
03 Condensation cooling valve/Yellow LED
04 External cooling/ Red LED
05 Rinse aid pump
06 Main pump
07 Steam generator
08 Pump de-scaling/Softened water valve
09 Spray pump
10 Detergent pump
12 Third element
19 Close door
20 Open door
00 = Output non-active
01 = Output active
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Reading temperature
Line number 83
Reading current temperature sensor value.
0 - 150° C / 32 - 302° F in increments of 1°.
Enable inputs
This line number is used to inform the software as to which logical inputs
are installed. Note that certain subline numbers are not included but are
reserved for future use.
State for each input:
00 = input not installed
01 = input installed
The subline numbers correspond to the following inputs:
Subline number Function
01 Enable tank level low
02 Enable tank level half-full
03 Enable tank level high
04 Enable descaling compound level low
05 Enable descaling compound level empty
06 Enable chemical level low
07 Enable chemical level empty
08 Enable rinse aid level low
09 Enable rinse aid level empty
10 Enable detergent level low
11 Enable detergent level empty
12 Enable spray compound level low
13 Enable spray compound level empty
14 Enable leak sensor
15 Enable door closed
16 Enable door locked
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Enable outputs
This line number is used to provide information to the software as to what
logical outputs are installed. Note that certain subline numbers are not included
but are reserved for future use.
State for each output:
00 = output not installed
01 = output installed
The subline numbers correspond to the following outputs:
Subline number Function
01 Enable pressure pump
02 Enable steam generator
03 Enable cold water
04 Enable hot water
05 Enable softened water
09 Enable external rim flushing
10 Enable descaling pump
11 Enable chemical pump
12 Enable rinse aid pump
13 Enable detergent pump
14 Enable spray compound pump
15 Enable extra steam generator element
16 Enable condensation cooler
17 Enable external cooling
20 Enable door lock
23 Activation relay corresp. Yellow LED
24 Activation relay corresp. Red LED
Inputs connected
This line number is used to provide information to the software as to
which hardware inputs are connected to which logic inputs. Note that
certain subline numbers are not included but are reserved for future use.
The subline numbers correspond to the following logic inputs. The col-
umn Hardware input shows the standard connections used:
Subline number Function Hardware input
01 Connection tank level low 1
02 Connection tank level half-full 2
03 Connection tank level full 3
04 Connection descale compound level low 5
05 Connection descale compound level empty 16
06 Connection chemical level empty 5
07 Connection chemical level empty 16
08 Connection rinse aid level low 6
09 Connection rinse aid level empty 16
10 Connection detergent level low 7
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11 Connection detergent level empty 16
12 Connection spray compound level low 8
13 Connection spray compound level empty 16
14 Connection drain leak sensor 4
15 Connection door closed 11
16 Connection door locked 12
Connection outputs
This line number is used to provide the software with information as to which
hardware outputs are connected to what logic outputs.
The subline numbers corresponding to the following logic outputs. The column
Hardware output shows the connections as set at the factory:
Subline number Function Hardware output
01 Connection pressure pump 6
02 Connection steam generator 7
03 Connection cold water 1
04 Connection hot water 2
05 Connection softened water 8
11 Connection chemical pump 7
12 Connection rinse aid pump 5
13 Connection detergent pump 10
14 Connection spray compound pump 9
15 Connection extra steam generator element 12
16 Connection condensation cooling 3
23 Activation relay corresp. Yellow LED 3
24 Activation relay corresp. Red LED 4
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Error indication
Error messages
For certain faults in the cycle information as to the cause is shown in the
display window on the front panel. These error messages must be cleared
when the fault has been corrected, see further under heading Clearing an
error message. The following error messages may occur:
Error codes (must be cleared):

Error code Meaning
F1 Temperature sensor fault
F2 Level sensor fault, tank
F3 Level sensor fault detergent
F4 Logic error, door
F5 Logic error, machine configuration
F6 Service request
F7 Disinfection temperature not reached
F8 Door open/unlocked during cycle
F9 Checksum error
F10 Unable to reach/maintain required tank level
F11 Leak
F12 Door will not lock
F14 Operating time, door
F18 Error machine type
Warning codes (do not require clearing):

Warning code Meaning
U1 Descaling compound level low
U2 Chemical level low
U3 Rinse aid level low
U4 Detergent level low
U5 Spray compound level low
U6 Service request
U7 Warning high goods temperature
U8 External communication
Warning codes requiring action before the machine is restarted:

Warning code Meaning
H6 Start attempted with open door
H7 Battery fault
5014908-00 Rev C Edition 070305 45

Service Manual
Clearing an error message
Certain error messages must be cleared before the machine becomes

operational again. When the cause of the fault has been established and
the fault cured, the error message can be cleared as follows:
First depress button S and then button T. Keep both buttons depressed
simultaneously for 10 seconds.
Resetting the machine
When resetting a machine, keep R, T and U depressed simultane-

ously for 20 seconds.
46 Edition 070305 5014908-00 Rev C

Service Manual
Table of faults and possible cures
The machine is connected to the mains and certain components

are live.
Fault Possible cause/cure

Machine will not start Blown fuse
Electronic unit malfunctioning.
Machine stops and the lamp Machine without steam generator
K is lit. Fault in steam supply.
Error code F7 shows.
(Thermal disinfection) Temperature sensor malfunctioning.
Steam solenoid valve malfunctioning. Temperature
sensor
Machine with steam generator resistance
Overheating cut-out has triggered values:
due to: 20°C: 1078Ω
25°C: 1097Ω
- temperature sensor set too high.
- temperature sensor malfunctioning.
- foam in steam generator.
- steam generator tube blocked.
The steam generator element is defective.
Faulty steam generator relay (check coil).
Machine will not stop, but repeats Fault in electronic unit.
the program.
Yellow, green or red lamp not Relevant lamp open circuit. Button not programmed. Test the
lighting up. function with the aid of the test program (Line number 80) and
replace display window.
Machine does not clean. Check filter and jets.
Water top-up to the tank not working.
Pressure pump not working.
Rotating jet not turning.
Detergent pump dispenses too Faulty non-return valve
little detergent. Dosage pump not working.
Air leak.
Slow heat-up Check fuses.
Machine with steam generator: element in steam generator coated
with limescale or malfunctioning.
The automatic door closing Check fuse -A10-F1
does not work.
Wrongly configured.
The automatic door closes/opens Check the setting of the rotary potentiometer on the door closing
a short distance before stopping. board.
5014908-00 Rev C Edition 070305 47

Service Manual
Repairs and adjustments

Replacing temperature sensor
The machine is connected to the mains and certain components are

live.
• Remove the old temperature sensor by pulling it out of its seal.

• Insert the new sensor into the seal.
Temperature sensor
V1353
48 Edition 070305 5014908-00 Rev C

Service Manual
Checking fuses
The disinfector has the following fuses:

A01-CPU/Relay board V
• A01-F1 - 500 mA T, which protects the primary side of the transformer for the
electronics unit
Terminal block -X50.
• F3-10 A T 230V which protects parts of the heavy-current components of the
machine
• F4-10 AT which protects parts of the heavy-current components of the machine
(for electrical connection without neutral conductor)
• F5-315 mA T which protects the spray pump
Door closing board -A10
• A10-F1-400 mA T which protects the door motor.
• A10-F3-200 mA T, which protects the primary side of the transformer for the door
closing board
-F4
-F3
-F5
-A01-F1
-A10-F1
-A10-F3
V1679b
5014908-00 Rev C Edition 070305 49

Service Manual
Check the fuses as follows:
• Switch off the main switch of the machine.
• Open the front door.
• Removed the relevant fuse. Check the fuse with an ohmmeter
Overheating cut-out
The steam generator has an overheating cut-out which triggers if the temperature in the steam generator
rises too high. The steam generator has overheating protection that trips if the temperature in the steam
generator becomes too high.
The overheating protection is located on the steam generator. If the element becomes overheated, error
code F 7, DISINFECT. TEM is displayed and the power supply to the element is automatically turned off.
The machine can be restarted once the fault code has been reset.
Note!
Always investigate the reason why the overheating protection has tripped
before restarting the machine.
The cut-out may have triggered due to a faulty temperature sensor, wrong handling, foaming deter-
gent or a blockage in the water supply.
Overheating protection
V1946
50 Edition 070305 5014908-00 Rev C

Service Manual
Changing a hose in dosage pump
Make sure the machine is not live before commencing work.
• Remove pump cover.

• Lift up one of the hose attachments and pull the hose upwards, at the
same time turning the pump wheel by hand.
• When the hose has been freed from the pump wheel, fit a new hose.
• Fix one hose attachment and press the hose home while at the same
time turning the pump wheel.
• When the hose is home in the pump housing, replace the other hose
attachment and refit the cover.
NB! Do not remove pump wheel!
Pump wheel
Hose
Hose attachment
V230
5014908-00 Rev C Edition 070305 51

Service Manual
Adjusting the crush protection forcesAdjusting the

crush protection forces
This may only be done by authorized personnel.
The machine is connected to the electric power supply and voltage is

present on certain components.
-A10-F1
-A10-F3
Door closing board -A10 is used to control automatic door opening/closing.

On the board there is a rotary potentiometer (S1) graduated from 0-9, A-F.
The crush force of the door is set with the rotary potentiometer. The basic
setting is 8.
Not that if the crush force is set too high (D, E, F) there is a risk of fuse A10-
F1 blowing. Fuse A10-F1 may also blow if the electronic control on the door
closing board stops working.
52 Edition 070305 5014908-00 Rev C

Service Manual
Adjusting the microswitch that registers “door

open”:
• Slacken the screws, push the switch bracket as high as it will go and tighten
the screws.
• Open the door with the IR sensor.The linear motor now goes to its upper
end position.
• Fault code F14 – Door operating time appears on the display, since the
switch was not activated
• Slacken the screws and slide the switch bracket down.

• Tighten the screws and clear the fault code. Done!
5014908-00 Rev C Edition 070305 53

Service Manual
Replacing a jet nozzle

This may only be done by authorised personnel.
Flush
chamber
Nozzle
Jet nozzle
V1356
• Use a fixed wrench (size 10 mm) to lock the nut between the nozzle and
the rotating nozzle. Then unscrew the nozzle by hand.
V574
54 Edition 070305 5014908-00 Rev C

Service Manual
Setting the amount of detergent and descaling compound

The pumps of the various systems cannot be adjusted. All adjustment is carried out by varying the pumps'
action time during the washing cycle. Adjustments should be carried out in the service program.
The machine may be provided with the following dosage systems:
Dosage system Basic setting Range Line number in service program
Line number Subline number
Descaling compound 6 0 - 99 seconds 33 01
Rinse aid 4 0 - 99 seconds 33 02
Detergent 30 0 - 99 seconds 33 03
Spray compound 0,7 0.0 - 9.9 seconds 33 04
Dosage pump for descaling compound, Dosage pump for spray compound
rinse aid and detergent
V149
• Measure out 100 ml of compound in a measuring glass. Check that the

suction hose and pump are full of the compound before checking.
• Immerse the suction hose in the measuring glass and run a cleaning
program. Remove the suction hose and read off consumption. Make
adjustments to the service program if necessary and repeat measure-
ment until the amount of compound is correct as per manufacturer's
recommendations.
5014908-00 Rev C Edition 070305 55

Service Manual
Components list
-T2
-F3,-F4,-F5
-T3 -XPE
-M3
-Y1 -Y2
- -Y7 -Y5
M5 -A01
-A10 - -K2
-M7,-M8 -A01-F1
-A10-F1 M4 -T1
-A10-F3
-A11
T5
-TE1
-M6
-TE2
-Q1 -S5
-S3 -LS1
-LS5
-Q1
-M1
-E1
-Y6
-LS2
-LS3
-LS4 -M2
-LS6
-LS7 -M18
V1679
-A01 Control system, processor board -M6 Door lock

-A10 Door closing board (option) -M7 Motor pump clearing agent (option)
-A11 Control panel -M8 Motor pump chemical reserve disinfection (option)
-E1 Element in steam generator -M18 Door motor (option)
-A01-F1 Fuse for operating transformer -Q1 On/off switch (option)
-F3 Fuse operating voltage phase 1 -S3 Limit switch, door closed
-F4 Fuse operating voltage phase 2 (alternative L2) -S5 Limit switch, door locked
-F5 Fuse motor-M2, spray (option) -T1 Operating current transformer
-A10-F1 Fuse, door motor transforemer (option) -T2 Transformer, matching mains voltage single-phase, 200-
-A10-F3 Fuse, door closing (option) 240V 4.4 kVA
-K2 Contactor, element steam generator -T3 Transformers (3x single-phase) matching mains voltage,
-LS1 Level sensor tank 3-phase connected, 200-240V, 3x2 kVA
-LS2 Level sensor descaling/chemical disinf. -T5 Transformer , door closing board (option)
-LS3 Level sensor spray (option) -TE1 Temperature sensor PT 1000
-LS4 Level sensor process (option) -TE2 Temperature sensor PT 1000 (temp. reg option)
-LS5 Leak sensor (option) -Y1 Solenoid valve, cold water (KV)
-LS6 Level sensor clearing agent (option) -Y2 Solenoid valve, hot water (VV)
-LS7 Level sensor chemical reserve disinf. (option) -Y5 Solenoid valve, external cooling (option)
-M1 Motor main pump -Y6 Valve external steam (option)
-M2 Motor pump spray (option) -Y7 Solenoid valve condensation cooling (option)
-M3 Motor pump cleaning agent (option) -XPE Protective earthing bar
-M4 Motor pump descaling
-M5 Motor pump chemical disinfection (option) N.B. Some components are extra equipment.
56 Edition 070305 5014908-00 Rev C

Service Manual
Circuit diagram
5014908-00 Rev C Edition 070305 57

AUSTRIA FRANCE IRELAND SWITZERLAND
ARJO GmbH ARJOEQUIPEMENTS ARJO Ltd. ARJO SIC AG
Föhrenweg 5 HOSPITALIERS S.A. Units 16-18 Florenzstr. 1 d
AT-6065 THAUR 45 Avenue de l'Europe 19 Heron Road, Postfach
Tel. 05223/493360 EUROCIT - BP 133 Sydenham Busines Park 4023 BASEL
Fax. 05223/493360-10 FR - 59436 RONCQ BELFASTGreat Britain Switzerland
CEDEX BT39LE Phone: 0041-61-337 97 77
BELGIUM Tel. 03 20 28 13 13 Tel. 02890 502 000 Fax: 0041-61-311 97 42
ARJO HOSPITAL Fax 03 20 28 13 14 Fax. 02890 502 001
EQUIPMENT NV - SA UNITED KINGDOM
Ternesselei 248 GERMANY ARJO
BE-2160 WOMMELGEM ARJO Systeme für ITALIA St.Catherine Street
Rehabilitation GmbH ARJO ITALIA S.p.A GLOUCESTERGL12SL
Tel.03/353-91 00
Christof-Ruthof Weg Via Tor Vergata, 432 Great Britain
Fax 03/353 91 01
DE-55252 MAINZ- IT-00133 ROMA Tel. 01452 – 428 200
KASTEL
CANADA Tel. 0039 - 06 87426211 Fax. 01452 – 428 337
Unit C Tel. 06134 1860 Fax 0039 - 06 87426222
1575 South Gateway Road Fax. 06134 186160 USA
MISSISSAUGA, Ontario THE NETHERLANDS ARJO Inc.
Canada L4W 5J1 FAR EAST ARJO NEDERLAND B.V. 50 N Gary Avenue,
ARJO Far East Ltd. De Blomboogerd 8 Suite A
Tel: 0905 238 7880
Unit 3A, 4/F, Block B Postbus 6116 ROSELLE, IL 60172
Fax: 0905 238 7881
55 Hoi Yuen Road NL-4000 HC TIEL USA
Kwun Tong
CZECH REPUBLIC Tel. 0344 - 640 800 Tel : 0630 307 6123
Kowloon
ARJO HOSPITAL Fax. 0344 - 640 885 Fax : 0630 307 6195
HONG KONG
EQUIPMENT s.r.o.
Hlinky 118 Tel : 2508 9553 SPAIN ARJO
CZ-60300 BRNO Fax : 2389 5797 ARJO SPAIN S.A. INTERNATIONALAB
Tel. 05 49 25 4252 C/ San Rafael, 6 Verkstadsvägen 5
Fax. 05 41 21 3550 ES-28108 ALCOBENDAS Box 61
(Madrid) 241 21 ESLÖV
Tel 091 4900636 Sweden
Fax. 091 4900637 Tel 0413-645 00
Fax. 0413-645 83
If your country is not listed here, please contact your local distributor or:
ARJO International AB, Verkstadsvägen 5, Box 61, 241 21 ESLÖV,
Sweden, Tel 0413-645 00, Fax. 0413-645 83

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5014908-00 Rev C Edition 070305 3

General safety regulations

4 Edition 070305 5014908-00 Rev C

5014908-00 Rev C Edition 070305 5

Safe and simple

6 Edition 070305 5014908-00 Rev C

Simple to service and install

5014908-00 Rev C Edition 070305 7

• P8 Rim flushing program.

8 Edition 070305 5014908-00 Rev C

The graph below shows an example of the progression of a normal program.

Program phase Purpose

5014908-00 Rev C Edition 070305 9

10 Edition 070305 5014908-00 Rev C

Check each Change Change Change Change on

Hose in hose pump z z Depending on agent

Rotating jet (jet nozzle) z z

Manual washing of the z

5014908-00 Rev C Edition 070305 11

Only to be carried out by qualified staff.

Instructions, cable, switches

Filters and valves

Non-return valve, steam generator

12 Edition 070305 5014908-00 Rev C

The compound in the containers may be corrosive. Use protective gloves.

Distribution of detergent when spraying.

14 Edition 070305 5014908-00 Rev C

Cleaning the steam generator

Only to be carried out by qualified staff.

Make sure the machine is not live before commencing work.

5014908-00 Rev C Edition 070305 15

Cleaning inlet pipe filter

Cleaning the rotating jet (jet nozzle)

16 Edition 070305 5014908-00 Rev C

The service program

5014908-00 Rev C Edition 070305 17

18 Edition 070305 5014908-00 Rev C

Table of line numbers and information

Lines 10 - 29: Configuration

Line 30: Program select

30 41 Program select button 3 3 00=No program, 01-20=Program N° CD

Line 31: Periodic disinfection

Line 33: Dosage amount

Line 34: Container empty alarm

Lines 35-49: Disinfection

Lines 50-55: Tanks and water

Lines 60-63: Error statistics

20 Edition 070305 5014908-00 Rev C

Line N° Subline N° Parameter Basic setting Range Authorisation

Line 80: Function test

Line 96:Enable inputs

Line 97: Enable outputs

5014908-00 Rev C Edition 070305 21

Line N° Subline N° Parameter Basic setting Range Authorisation

Line 99: Input connections

99 10 Connection descale pump 8 1-99 D

22 Edition 070305 5014908-00 Rev C