1

Liebel-Flarsheim

Angiomat Illumena
Digital Injection System

15. mL
50. mL /s
100. m
L

Illu

me

na

Parts Manual

900939-A

ii

0Introduction

GENERAL
This manual has a two-fold purpose. First, it provides detailed assembly drawings
of all Angiomat Illumena components that may be used in conjunction with
Chapter 10 (Assembly & Disassembly) of the Service Manual to identify parts for
service and repair. Second, this manual identifies Field Replaceable Units (FRUs)
to faciliate the procurement of parts.

DOCUMENT STRUCTURE
This parts manual is divided into six sections which are as follows:
Console
Powerhead
Powerpack
Syringe Holders
Pedestal and Mounts
Cables

900939-A May 2000

iii

GROUP ASSEMBLY PARTS LISTS

The Group Assembly Parts List consists of the complete end item, divided into its
major assemblies, subassemblies, and component parts. It has five columns:
Figure Number, Part Number, Description, Unit Per Assembly, and Figure Number Suffix.
Figure No.
The first number in this column, preceding a dash, indicates the figure or
illustraton number. The numbers which follow identify a particular part location
on the corresponding illustration.
Part Number
This column contains the identification number of the assembly, subassembly, or
component by which it may be procured.
Description Column
This column contains the nomenclature and/or description of the assemblies,
subassemblies or components used in the end item.
Unit Per Assy
The Unit Per Assembly list the total number used at the location shown.
Figure No. Suffix
Complex assemblies require multiple illustrations. These illustrations share a
common figure number but are differentiated by a figure-number suffix (e.g. Fig
2-1-a, Fig. 2-2-b etc.). The suffixes listed in this column indicate in which illustration each item is shown.
ABBREVIATIONS
The following are abbreviations used in this parts catalog.
Brkt..................Bracket
Sl......................Slotted
But. Hd. ...........Button Head
Soc. Cap...........Socket Cap
F. H..................Flat Head
SOC. HD.........SOCKET HEAD

T.H........................TRUSS HEAD
P.H........................PAN HEAD
S.S........................SOCKET SET
ST.STL.................STAINLESS STEEL
M.S.......................MACHINE SCREW
BRKT...................BRACKET

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0Introduction

SECTION TITLE PAGE

The title page for each section list the major component part number and identifies components that are Field Replaceable Units (FRUs).

iv

0Introduction

MAJOR COMPONENTS
Powerhead

15. mL
50. mL /s
100. m

Illu

me

na

Console

Pedestal
Assembly
Powerpack

900939-A May 2000

v
ORDERING PARTS

Liebel-Flarsheim Business
P.O. Box 156305 2111 East Galbraith Road
Cincinnati, Ohio USA 45237-1640
Service: .................................................................... 1-800-877-0791
Order Management: ................................................. 1-800-877-0611
Fax (U.S. & Canada Orders): ................................... 1-800-998-0898
Fax (All Correspondence & International Orders: ..... 1-513-761-2388
Telex: ........................................................................ 275370 LBFL UR

RECORDING SERIAL NUMBERS AND SOFTWARE VERSIONS

To facilitate requests for information, replacement parts or optional accessories,
please record the serial numbers (S/N) located on the components along with the
listed data.
Unit S/N
(located on powerpack and pedestal)
Powerhead S/N
Console S/N
Date of Installation

Installing Company ___________________________________

Address _____________________________________________
Phone Number _______________________________________
Software version numbers may be accessed via the System Info key on the
Configuration screen.
Console ______________________________________________
Powerhead ___________________________________________
Powerpack ___________________________________________
900939-A Mar 2000

0Introduction

All parts may be ordered from the factory. When ordering parts, always include
the complete serial number, the part number required, the figure and index number, and the description of the part as indicated in the parts list. For further information contact:

vi

0Introduction

COMPONENT PART LOCATIONS

Powerhead Part Number

Part Number Location under clamp

Liebel-Flarsheim

Powerpack Rack Mount Part Number Location

900939-A May 2000

An gi o mat I l lu men a

Li ebel -Fl ar shei m

Ang i omat I ll umen a

Li ebel -Fl ar shei m

Part Number
Location on Top

vii

GENERAL ................................................................................................................. II
DOCUMENT STRUCTURE ....................................................................................... II
SECTION TITLE PAGE ...................................................................................... III
GROUP ASSEMBLY PARTS LISTS ................................................................... III
Figure No. ................................................................................................iii
Part Number ............................................................................................ iii
Description Column ................................................................................. iii
Unit Per Assy .......................................................................................... iii
Figure No. Suffix ......................................................................................iii
ABBREVIATIONS ............................................................................................... III
MAJOR COMPONENTS ..........................................................................................IV
ORDERING PARTS ...................................................................................................V
RECORDING SERIAL NUMBERS AND SOFTWARE VERSIONS ...........................V
COMPONENT PART LOCATIONS ....................................................................VI
CONSOLE PART NO. 902000
FIELD REPLACEABLE UNITS .............................................................................. 1-1
FIGURE 1-1 CONSOLE ASSEMBLY (P/N 902000) ........................................ 1-3
FIGURE 1-2 CONSOLE PCB ASSEMBLY (P/N 902001)................................ 1-5
CONSOLE PART NO. 902200
FIELD REPLACEABLE UNITS .............................................................................. 1-1
FIGURE 1-1 CONSOLE ASSEMBLY (P/N 902200) ........................................ 1-3
FIGURE 1-2 CONSOLE PCB ASSEMBLY (P/ N 902001)............................... 1-5

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0Introduction

Table of Contents

viii

0Introduction

POWERHEAD PART NO. 903000

FIELD REPLACEABLE UNITS .............................................................................. 1-1
FIGURE 1-1 POWERHEAD ASSEMBLY (P/N 903000) .................................. 1-3
FIGURE 1-2 TOP COVER ASSEMBLY (P/N 903084) ..................................... 1-5
FIGURE 1-3 ROTARY POT ASSEMBLY (P/N 903114) ................................... 1-7
FIGURE 1-4 LED DISPLAY ASSEMBLY (P/N 903159) ................................... 1-9
FIGURE 1-5 FILL/EXPEL SWITCH ASSEMBLY (P/N 903147)..................... 1-11
FIGURE 1-6-A MAINFRAME ASSEMBLY (P/N 903050) .............................. 1-13
FIGURE 1-6-B MAINFRAME ASSEMBLY (P/N 903050) .............................. 1-15
FIGURE 1-7 POWERHEAD CABLE ASSEMBLY (P/N 903075) ................... 1-17
FIGURE 1-8 LINEAR POT ASSEMBLY (P/N 903085) .................................. 1-19
FIGURE 1-9 ACCESSORY INPUT ASSEMBLY (P/N 903148) ..................... 1-21
FIGURE 1-10 POWERHEAD DETACHABLE PIVOT
ASSEMBLY (P/N 903096) .............................................................................. 1-23
FIGURE 1-11 POWERHEAD CONTROL PCB
ASSEMBLY (P/N 903001) .............................................................................. 1-25
POWERHEAD PART NO. 903300
FIELD REPLACEABLE UNITS .............................................................................. 1-1
FIGURE 1-1 POWERHEAD ASSEMBLY (P/N 903300) .................................. 1-3
FIGURE 1-2 TOP COVER ASSEMBLY (P/N 903301) ..................................... 1-5
FIGURE 1-3 ROTARY POT ASSEMBLY (P/N 903114) ................................... 1-7
FIGURE 1-4 LED DISPLAY ASSEMBLY (P/N 903159) ................................... 1-9
FIGURE 1-5 FILL/EXPEL SWITCH ASSEMBLY (P/N 903147)..................... 1-11
FIGURE 1-6-A MAINFRAME ASSEMBLY (P/N 903302) .............................. 1-13
FIGURE 1-6-B MAINFRAME ASSEMBLY (P/N 903302) .............................. 1-15
FIGURE 1-7 POWERHEAD CABLE ASSEMBLY (P/N 903180) ................... 1-17
FIGURE 1-8 LINEAR POT ASSEMBLY (P/N 903085) .................................. 1-19
FIGURE 1-9 ACCESSORY INPUT ASSEMBLY (P/N 903148) ..................... 1-21
FIGURE 1-10 POWERHEAD DETACHABLE PIVOT
ASSEMBLY (P/N 903096) .............................................................................. 1-23
FIGURE 1-11 POWERHEAD CONTROL PCB
ASSEMBLY (P/N 903001) .............................................................................. 1-25

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ix
POWERPACK PART NO. 901000
FIELD REPLACEABLE UNITS .............................................................................. 1-1
FIGURE 1-1-B POWER PACK ASSEMBLY,
POWER SUPPLY ASSEMBLY (P/N 901000) ................................................... 1-5
FIGURE 1-1-C POWER PACK ASSEMBLY, WIRING (P/N 901000) ................ 1-7
FIGURE 1-1-D POWER PACK ASSEMBLY, LABELS (P/N 901000) ................ 1-9
FIGURE 1-2 TRANSFORMER ASSEMBLY (P/N 901066) ............................ 1-11
FIGURE 1-3 POWERHEAD HARNESS ASSEMBLY (P/N 901011) .............. 1-13
FIGURE 1-4 MAIN CONTROL, PCB ASSEMBLY (P/N 901001)................... 1-15
FIGURE 1-5 COMMUNICATION BOARD PCB
ASSEMBLY (P/N 901007) .............................................................................. 1-17
FIGURE 1-6 SERVO INTERFACE PCB ASSEMBLY (P/N 901095) .............. 1-21
POWERPACK PART NO. 901100
SIEMENS VERSION FIELD REPLACEABLE UNITS ............................................ 1-1
FIGURE 1-1-A POWER PACK ASSEMBLY (P/N 901100) ............................... 1-3
FIGURE 1-1-B POWER PACK ASSEMBLY,
POWER SUPPLY ASSEMBLY (P/N 901100) ................................................... 1-5
FIGURE 1-1-C POWER PACK ASSEMBLY, WIRING (P/N 901100) ................ 1-7
FIGURE 1-1-D POWER PACK ASSEMBLY, LABELS (P/N 901100) ................ 1-9
FIGURE 1-2 TRANSFORMER ASSEMBLY (P/N 901066) ............................ 1-11
FIGURE 1-3 POWERHEAD HARNESS ASSEMBLY (P/N 901011) .............. 1-13
FIGURE 1-4 MAIN CONTROL, PCB ASSEMBLY (P/N 901001)................... 1-15
FIGURE 1-5 COMMUNICATION BOARD PCB
ASSEMBLY (P/N 901025) .............................................................................. 1-17
FIGURE 1-6 SERVO INTERFACE PCB ASSEMBLY (P/N 901095) .............. 1-21

900939-A Mar 2000

0Introduction

FIGURE 1-1-A POWER PACK ASSEMBLY (P/N 901000) ............................... 1-3

0Introduction

SYRINGE HOLDERS
FIELD REPLACEABLE UNITS .............................................................................. 1-1
FIGURE 1-1 200 ML REAR LOAD, SYRINGE HOLDER
ASSEMBLY (P/N 900477) ................................................................................ 1-3
FIGURE 1-2 150 ML REAR LOAD, SYRINGE HOLDER
ASSEMBLY (P/N 900490) ................................................................................ 1-5
FIGURE 1-3 ADAWS 150 ML REAR LOAD, SYRINGE HOLDER
ASSEMBLY (P/N 900491) ................................................................................ 1-7
FIGURE 1-4 150 ML REUSABLE SYRINGE HOLDER
ASSEMBLY (P/N 900485) ................................................................................ 1-9
FIGURE 1-5 125 ML REAR LOAD, SYRINGE HOLDER
ASSEMBLY (P/N 900480) .............................................................................. 1-11
PEDESTALS/MOUNTS
FIELD REPLACEABLE UNITS .............................................................................. 1-1
FIGURE 1-1 PEDESTAL ASSEMBLY (P/N 900600) ....................................... 1-3
FIGURE 1-2 PEDESTAL ASSEMBLY (P/N 900700) ....................................... 1-5
FIGURE 1-3 WALL MOUNT, POWER PACK PANEL (P/N 901090) ............... 1-7
FIGURE 1-4 TABLE MOUNT ASSEMBLY (P/N 600150) ................................ 1-9
FIGURE 1-5 FLEXIBLE TABLE MOUNT ASSEMBLY (P/N 601347) ............ 1-11

900939-A May 2000

xi
LF CABLES MODEL NUMBER 900001 .............................................................. 1-1
FIGURE 1-2 CONSOLE CABLE (P/N 902049) ............................................... 1-5
FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) ................... 1-7
FIGURE 1-4 UNIVERAL INTERFACE ADAPTOR
ASSEMBLY (P/N 900204) ................................................................................ 1-9
FIGURE 1-5 SERIAL INTERFACE CABLE ASSEMBLY (P/N 900205) ......... 1-11
FIGURE 1-6 PRINTER CABLE ASSEMBLY (P/N 900207) ........................... 1-13
FIGURE 1-7 START HAND SWITCH, COILED,
ASSEMBLY (P/N 900209) .............................................................................. 1-15
FIGURE 1-8 REMOTE HAND SWITCH CABLE
ASSEMBLY (P/N 900249) .............................................................................. 1-17
FIGURE 1-9 ECG INPUT/OUTPUT CABLE ASSEMBLY (P/N 900213) ....... 1-19
FIGURE 1-10 FOOTSWITCH START CABLE ASSEMBLY (P/N 900208) .... 1-21
FIGURE 1-11 UNIVERAL INTERFACE CABLE
ASSEMBLY (P/N 900251) .............................................................................. 1-23
FIGURE 1-12 POWERHEAD EXTENSION CABLE
ASSEMBLY (P/N 903249) .............................................................................. 1-25
FIGURE 1-13 MULTIPLE HANDSWITCH
CABLE (P/N 900935) ..................................................................................... 1-27

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0Introduction

FIGURE 1-1 115 V POWER CABLE ASSEMBLY (P/N 901020) ..................... 1-3

xii

0Introduction

SIEMENS CABLES MODEL NUMBER 900002 ................................................... 1-1

FIGURE 1-2 CONSOLE CABLE (P/N 902049) ............................................... 1-3
FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) ................... 1-5
FIGURE 1-4 PRINTER CABLE ASSEMBLY (P/N 900207) ............................. 1-7
FIGURE 1-5 START HAND SWITCH, COILED,
ASSEMBLY (P/N 900209) ................................................................................ 1-9
FIGURE 1-6 REMOTE HAND SWITCH CABLE
ASSEMBLY (P/N 900249) .............................................................................. 1-11
FIGURE 1-7 POWERHEAD EXTENSION CABLE
ASSEMBLY (P/N 903249) .............................................................................. 1-13
FIGURE 1-8 SIEMENS SINGLE CABLE INTERFACE ADAPTER
ASSEMBLY (P/N 900260) .............................................................................. 1-15
FIGURE 1-9 SIEMENS INTERFACE CABLE (P/N 901024) ......................... 1-17
FIGURE 1-10 MULTIPLE HANDSWITCH CABLE (P/N 900935) .................. 1-19
PHILIPS CABLES MODEL NUMBER 900003 ..................................................... 1-1
FIGURE 1-2 CONSOLE CABLE (P/N 902049) ............................................... 1-3
FIGURE 1-3 POWERHEAD EXTENSION CABLE( P/N 903049) ................... 1-5
FIGURE 1-4 UNIVERAL INTERFACE ADAPTOR
ASSEMBLY (P/N 900204) ................................................................................ 1-7
FIGURE 1-5 SERIAL INTERFACE CABLE ASSEMBLY (P/N 900205) .......... 1-9
FIGURE 1-6 PRINTER CABLE ASSEMBLY (P/N 900207) ........................... 1-11
FIGURE 1-7 START HAND SWITCH, COILED,
ASSEMBLY (P/N 900209) ............................................................................. 1-13
FIGURE 1-8 REMOTE HAND SWITCH CABLE
ASSEMBLY (P/N 900249) .............................................................................. 1-15
FIGURE 1-9 ECG INPUT/OUTPUT CABLE ASSEMBLY (P/N 900213) ....... 1-17
FIGURE 1-10 FOOTSWITCH START CABLE ASSEMBLY (P/N 900208) .... 1-19
FIGURE 1-11 PHILIPS UNIVERAL INTERFACE
CABLE ASSEMBLY (P/N 900250) ................................................................. 1-21
FIGURE 1-12 POWERHEAD EXTENSION
CABLE ASSEMBLY (P/N 903249) ................................................................. 1-23
FIGURE 1-13 PHILIPS CABLE ASSEMBLY, PEDESTAL (P/N 900234) ....... 1-25
FIGURE 1-14 PHILIPS INTERFACE CABLE, RACKMOUNT (P/N 900256) . 1-27
FIGURE 1-15 PHILIPS POWER CABLE, RACKMOUNT (P/N 900265) ....... 1-29
FIGURE 1-16 MULTIPLE HANDSWITCH CABLE (P/N 900935) .................. 1-31

900939-A May 2000

xiii
GE CABLES MODEL NUMBER 900005 .............................................................. 1-1
FIGURE 1-1-A 220 V POWER CABLE ASSEMBLY (P/N 901021).................. 1-5
FIGURE 1-2 CONSOLE CABLE (P/N 902049) ............................................... 1-7
FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) .................... 1-9
FIGURE 1-4 SERIAL INTERFACE CABLE ASSEMBLY (P/N 900205) ......... 1-11
FIGURE 1-5 PRINTER CABLE ASSEMBLY (P/N 900207) ........................... 1-13
FIGURE 1-6 START HAND SWITCH, COILED,
ASSEMBLY (P/N 900209) .............................................................................. 1-15
FIGURE 1-7 REMOTE HAND SWITCH
CABLE ASSEMBLY (P/N 900249) ................................................................. 1-17
FIGURE 1-8 ECG INPUT/OUTPUT CABLE ASSEMBLY (P/N 900213) ....... 1-19
FIGURE 1-9 FOOTSWITCH START CABLE ASSEMBLY (P/N 900208) ...... 1-21
FIGURE 1-10 POWERHEAD EXTENSION
CABLE ASSEMBLY (P/N 903249) ................................................................. 1-23
FIGURE 1-11 GE PEDESTAL UNIVERSAL INTERFACE
CABLE (P/N 900253) .................................................................................... 1-25
FIGURE 1-12 GE UNIVERSAL INTERFACE,
CHARTED ASSEMBLY (P/N 900254) ............................................................ 1-27
FIGURE 1-13 MULTIPLE HANDSWITCH CABLE (P/N 900935) .................. 1-29

900939-A Mar 2000

0Introduction

FIGURE 1-1 115 V POWER CABLE ASSEMBLY (P/N 901020) ..................... 1-3

xiv

0Introduction

NON-OEM CABLES MODEL NUMBER 900006 .................................................. 1-1

FIGURE 1-2 CONSOLE CABLE (P/N 902049) ............................................... 1-3
FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) ................... 1-5
FIGURE 1-4 PRINTER CABLE ASSEMBLY (P/N 900207) ............................. 1-7
FIGURE 1-5 START HAND SWITCH, COILED,
ASSEMBLY (P/N 900209) ................................................................................ 1-9
FIGURE 1-6 REMOTE HAND SWITCH CABLE
ASSEMBLY (P/N 900249) .............................................................................. 1-11
FIGURE 1-7 POWERHEAD EXTENSION CABLE
ASSEMBLY (P/N 903249) .............................................................................. 1-13
FIGURE 1-8 SINGLE CABLE INTERFACE ADAPTER
ASSEMBLY (P/N 900260) .............................................................................. 1-15
FIGURE 1-9 INTERFACE CABLE (P/N 901024) .......................................... 1-17
FIGURE 1-10 MULTIPLE HANDSWITCH CABLE (P/N 900935) .................. 1-19
TOSHIBA CABLES MODEL NUMBER 900007 .................................................... 1-1
FIGURE 1-1 115 V POWER CABLE ASSEMBLY (P/N 901020) ..................... 1-3
FIGURE 1-2 CONSOLE CABLE (P/N 902049) ............................................... 1-5
FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) ................... 1-7
FIGURE 1-4 SERIAL INTERFACE CABLE ASSEMBLY (P/N 900205) ........... 1-9
FIGURE 1-5 PRINTER CABLE ASSEMBLY (P/N 900207) ........................... 1-11
FIGURE 1-6 START HAND SWITCH, COILED,
ASSEMBLY (P/N 900209) .............................................................................. 1-13
FIGURE 1-7 REMOTE HAND SWITCH CABLE
ASSEMBLY (P/N 900249) .............................................................................. 1-15
FIGURE 1-8 ECG INPUT/OUTPUT CABLE ASSEMBLY (P/N 900213) ....... 1-17
FIGURE 1-9 FOOTSWITCH START CABLE ASSEMBLY (P/N 900208) ...... 1-19
FIGURE 1-10 POWERHEAD EXTENSION CABLE
ASSEMBLY (P/N 903249) .............................................................................. 1-21
FIGURE 1-11 TOSHIBA UNIVERSIAL INTERFACE
CABLE #1 (P/N 900252) ................................................................................ 1-23
FIGURE 1-12 TOSHIBA UNIVERSIAL INTERFACE
CABLE 2-A (P/N 900257) .............................................................................. 1-25
FIGURE 1-13 TOSHIBA UNIVERSIAL INTERFACE
CABLE 2-B (P/N 900258) .............................................................................. 1-27
FIGURE 1-14 MULTIPLE HANDSWITCH CABLE (P/N 900935) .................. 1-29

900939-A May 2000

xv
YUFU CABLES MODEL NUMBER 900008 .......................................................... 1-1
FIGURE 1-2 CONSOLE CABLE (P/N 902049) ............................................... 1-5
FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) ................... 1-7
FIGURE 1-4 UNIVERAL INTERFACE ADAPTOR
ASSEMBLY (P/N 900204) ................................................................................ 1-9
FIGURE 1-5 SERIAL INTERFACE CABLE ASSEMBLY (P/N 900205) ......... 1-11
FIGURE 1-6 PRINTER CABLE ASSEMBLY (P/N 900207) ........................... 1-13
FIGURE 1-7 START HAND SWITCH, COILED,
ASSEMBLY (P/N 900209) .............................................................................. 1-15
FIGURE 1-8 REMOTE HAND SWITCH CABLE
ASSEMBLY (P/N 900249) .............................................................................. 1-17
FIGURE 1-9 ECG INPUT/OUTPUT CABLE ASSEMBLY (P/N 900213) ....... 1-19
FIGURE 1-10 FOOTSWITCH START CABLE ASSEMBLY (P/N 900208) .... 1-21
FIGURE 1-11 UNIVERAL INTERFACE CABLE
ASSEMBLY (P/N 900251) .............................................................................. 1-23
FIGURE 1-12 POWERHEAD EXTENSION CABLE
ASSEMBLY (P/N 903249) .............................................................................. 1-25
FIGURE 1-13 MULTIPLE HANDSWITCH
CABLE (P/N 900935) ..................................................................................... 1-27

900939-A Mar 2000

0Introduction

FIGURE 1-1 115 V POWER CABLE ASSEMBLY (P/N 901020) ..................... 1-3

0Introduction

xvi

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900939-A May 2000

Console-1

CONSOLE PART NO. 902000

FIELD REPLACEABLE UNITS

Part Number

Description

Figure

902001

Console CPU PCB Assy.

1-2

902005

Main Console, EL Display

1-1

902004

Main Console Touchscreen

1-1

902067

26 Pos. Ribbon Cable Assembly

1-1

902055

Console Power Switch Assembly

1-1

902062

Console Communications Cable

1-1

PARTS & FRUs

CONSOLE

900939-A May 2000

PARTS & FRUs

CONSOLE

Console-2

Units
Per
Ass'y.

Figure
No.

Part
Number

1-1

902000

Console Assembly

Ref.

-2
-3
-4
-5
-6
-7
-9
-10
-11
-12
-13
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25

800446
902001
902004
902005
902052
902054
902055
902062
902063
902067
902073
902074
904123
904137
904004
904100
904102
904155
902058
902060
800454
904142
904037

Foot-Rubber-Console
PCB Assy, Console PCB
Touchscreen, Main Console
Display, Main Console, EL
Cover, Main Console, Top,
Cover, Main Console Bottom,
Switch Assy, Console Power
Harness Assy, Console
Bracket, Display Clamping
Cable, Assy, 26 Pos. Ribbon
Tabs, Locking, D-Shell
Label, Logo
Screw, M4x.7, 20mm, P.R., P.H.
Washer, Flat, M3
Label, Serial Number
Screw, M3x.5, 8mm, P.R., P.H.
Screw, M4x.7, 10mm, P.R., P.H., Lockwasher
Screw, M5x0.8, 16 mm, Set, Socket
Hinge, Constant Torque
Plate, Hinge, Finished
Label, High Voltage Warning
Screw, M4x.7, 10mm, P.R., Truss Head, Black
Label, Attention

4
1
1
1
1
1
1
1
2
1
1
1
4
1
1
9
4
1
3
1
1
18
1

900939-A May 2000

Description

Fig. No.
Suffix

Console-3
20
15

24

12
17
9

26

22

21
2

19

11
10

18

PARTS & FRUs

CONSOLE

5
13

Figure 1-1 Console Assembly (P/N 902000)

900939-A May 2000

Console-4

Part
Number

1-2

902001

PARTS & FRUs

CONSOLE

Figure
No.

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Console PCB Assembly

Ref.

Washer #4 Int Tooth

Electrolytic Capacitor-16V
Capacitor, Electrolytic 10 UF

4
2
2

Wash1-Wash4
C48, C49

Terminal-3 Pos Male

Jumper, Terminal (2 Pos)
Header, 6 Pin
Connector, Right Angle SMT, 8 Pin
Connector-10 Pos-Ribbon
Conn., Ribbon Header 26 Pos.
Connector, Dual Row PCB, 80 Pin
Conn., Straight, MTA
Connector, D-Shell Plug, 25 Pos.
Screw-4-40 x 1/2 PH
Nut-4-40 x 1/4 Hex
EMI Filter, PCB Mounted
Voltage Regulator Switching
Resistor-SMT- 1/8 W-10 Ohm

1
1
1
1
1
1
1
1
1
4
4
1
2
6

J6
JP1
J2
J3
J1
J4
J8
J7
J5

Resistors, 1K, SMT, 1206, 1/8W, 5%

Resistor-SMT- 1/8W-10MG Ohm
Resistor-SMT- 1/8W-110 Ohm
Resistors, 16 Ohm, SMT, 1206
Resistor-SMT- 1/8W-220 Ohm
Resistors, 2.2K, SMT, 1206, 1/8W, 5%
Resistor, SMT, 1206
Resistors-SMT-1/8W-330
Resistor, 330K, SMT, 1206 1/8W, 5%
Resistor-SMT- 1/8W-4700 Ohm

1
7
1
1
1
1
3
5
1
65

C3, C4

Screw1-Screw4

Nut1-Nut4
FL1
U4, U26
R32-R35,
R38, R39

R22
R24
R12-R17, R21

R40
R42
R56
R8, R106, R107

R108-R112
R23
R1, R2, R6,
R7, R10, R11,
R18, R19, R20,
R25-R31, R36,
R37, R41, R49,
R50, R55, R59R74, R78-R98,
R100-R105

Resistors, 47K, SMT, 1206, 1/8W, 5%

Resistor, SMT, 1206
Resistors, 8.2K, SMT, 1206, 1/8W, 5%
Resistors-SMT-1/8W-910

1
1
4
11

R9
R113
R51-R54
R43-R48, R57,
R58, R75-R77

900939-A May 2000

Console-5

VIEWED FROM COMPONENT SIDE

R40

J8

SPKR1
Q2

Q1

DS7

R42
R41

D2

U14

R106
R55

R77

R25
C35
R23
R24
C34
R26
R49
R19
R18
R20

Y1

C11

U9

U16
C16 C17

U8

R103

C1

C7

U3

R15

U28

R94 R92 R90

R81

25

J4

DS18

C60 R62 R60 R37

R88

R95 R93 R91 R89

R85 R83
R87

R112
R113
R8

R80

C42

R109 DS15
U17

R1
C41
C46

SECURE LEAD WIRE USING

APPROVED PCB ADHESIVE.

DS17
R111
R110 DS16

C43 Y3

J3

R86 R89 R82

U21

C56

R31

R71
R70
R69
R68
R67
R66
R65
R64

C44

R108 DS14
C39

R12 R35 R33

R13 R34 R32

C26

C32

R63 R61 R59 R36

R2
C38

R14

C23
U29

U23

U26
J5

C22
R6

C61

C2
FL1

U19

R102

R79
R100

R104

C27
C55

R98

C9

Y2
U2

U15

R101

R97

S1
U1

C18

C45

DO NOT INSTALL C2

INSTALL SFC GROUND

LEAD ASSEMBLY BY
SOLDERING TO J5 PINS
23, 24, 25.

900939-A May 2000

SOLDER TO J5
PIN 23, 24, 25.
J4 MOUNTS ON SOLDER SIDE OF BOARD.
POLARIZING NOTCH FACES TOWARDS OUTSIDE
EDGE OF BOARD.

Figure 1-2 Console PCB Assembly (P/N 902001)

PARTS & FRUs

CONSOLE

D3

U7
C30

C51

R78

R38
R51
R52
R53 R72
R54

C3
J7

C29

U18

R185

R17
R39

C5

C28

C33

R50

C25

J2 R16

C52

C8
U20

C53

C15

R27

INSTALL SCREW 31S0056 FROM

SOLDER SIDE. PLACE LOCK
WASHER 137S0007 AND NUT
32S0015 ON COMPONENT SIDE
OF ASSEMBLY. (TYP. 4PLC)

U12

U6

R43
DS8
R56
R99
C49 C10

U5
C31

C12

R28
R29
R30

DS13
DS12
DS11
DS10
DS9
DS6
DS5
DS4
DS3
DS2
DS1

J6
U10

R73

C13
C14

C50

C54
C19

R74
U22

R76
R75
R58
R57
R48
R47
R46
R45
R44

C20

R96

D1

C4

U11

R22

C24

C6

R11

U13
C21

R107
R21

C48

R10

R7

Console-6

Figure
No.

Part
Number

1-2

902001

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Console PCB Assembly

Ref.

Resistors, 130K, SMT, 1206, 1/8W, 1%

R99

Ceramic Chip Cap. SMT, 0.1 uf

33

C5-C7, C9-C33,
C36, C38, C39,

PARTS & FRUs

CONSOLE

C60, C61

900939-A May 2000

Ceramic Chip Cap. SMT-10pf

Ceramic Chip Cap. SMT-27pf
Capacitor, Ceramic 15 pf, 50VDC
Capacitor, Ceramic .047 uf
Capacitor -Chip Tantalum
32 Bit CPU, SMT
CMOS, Dual Channel UART
Microcontroller, 8-Bit, PIC16C
IC Octal 3 ST. Bus.Trang.SMT

1
2
2
4
8
1
1
1
4

IC, Quad, 2 Input or Gate

IC, Latch, Noninverting Octal
IC Quad Line Receiver-SMT
IC Quad Line Driver CMOS SMT
Undervoltage Sensing Circuit
IC, RS485 Transceiver, 8 Pin
IC, Memory, SRAM 128 K x 8

2
3
1
1
1
1
4

IC, Memory, Flash 4 MB, SMT

Switching Diode - 75 V
LED, Low Current SMT
Transistor, NPN Switching, SMT
TVS, 600W, SMT
Crystal 32.768 KHz-SMT
Quartz Crystal SMT 3.6864 MHz
Switch, DIP, 4 Position Slide
Speaker
PCB Assembly, Console, Drill
PCB Assembly, Console, Schematic
Firmware, Touchscreen
Cable Assembly, SFC Ground Lead

4
2
18
2
1
1
2
1
1
1
A.R.
1
1

C1
C34, C35
C42, C43

C41, C44-46

C50-C56,C8
U12
U1
U17
U15, U16,
U28, U29
U18, U27
U11, U13, U14

U2
U3
U22
U21
U9, U10,
U19, U20
U5-U8
D1, D2
DS1-DS18
Q1, Q2
D3
Y1
Y2, Y3
S1
SPKR1

U17

Console-7

VIEWED FROM COMPONENT SIDE

R40

J8

SPKR1
Q2

Q1

DS7

R42
R41

D2

U14

R106
R55

R77

R25
C35
R23
R24
C34
R26
R49
R19
R18
R20

Y1

C11

U9

U16
C16 C17

U8

R103

C1

U3
C2

C23
U29

U28

R15

R94 R92 R90

R81

25

J4

DS18

C60 R62 R60 R37

R88

R95 R93 R91 R89

R85 R83
R87

R112
R113
R8

R80

C42

R109 DS15
U17

C44

R108 DS14
C39

R1
C41
C46

SECURE LEAD WIRE USING

APPROVED PCB ADHESIVE.

DS17
R111
R110 DS16

C43 Y3

J3

R86 R89 R82

U21

C56

R31

R71
R70
R69
R68
R67
R66
R65
R64

R2
C38

R12 R35 R33

R13 R34 R32

C26

C32

R63 R61 R59 R36

U23

U26
R14

C22
R6

C61

U2 C7

J5

U19

R102

R79
R100

R104

C27
C55

R98

C9

Y2

FL1

U15

R101

R97

S1
U1

C18

C45

DO NOT INSTALL C2

INSTALL SFC GROUND

LEAD ASSEMBLY BY
SOLDERING TO J5 PINS
23, 24, 25.

SOLDER TO J5
PIN 23, 24, 25.
J4 MOUNTS ON SOLDER SIDE OF BOARD.
POLARIZING NOTCH FACES TOWARDS OUTSIDE
EDGE OF BOARD.

Figure 1-2 Console PCB Assembly (P/N 902000)

900939-A May 2000

PARTS & FRUs

CONSOLE

D3

U7
C30

C51

R78

R38
R51
R52
R53 R72
R54

C3
J7

C29

U18

R185

R17
R39

C5

C28

C33

R50

C25

J2 R16

C52

C8
U20

C53

C15

R27

INSTALL SCREW 31S0056 FROM

SOLDER SIDE. PLACE LOCK
WASHER 137S0007 AND NUT
32S0015 ON COMPONENT SIDE
OF ASSEMBLY. (TYP. 4PLC)

U12

U6

R43
DS8
R56
R99
C49 C10

U5
C31

C12

R28
R29
R30

DS13
DS12
DS11
DS10
DS9
DS6
DS5
DS4
DS3
DS2
DS1

J6
U10

R73

C13
C14

C50

C54
C19

R74
U22

R76
R75
R58
R57
R48
R47
R46
R45
R44

C20

R96

D1

C4

U11

R22

C24

C6

R11

U13
C21

R107
R21

C48

R10

R7

Console-8

Figure
No.

Part
Number

Description

PARTS & FRUs

CONSOLE

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Console-1

CONSOLE PART NO. 902200

FIELD REPLACEABLE UNITS

Part Number

Description

Figure

902001

Console CPU PCB Assy.

1-2

902005

Main Console, EL Display

1-1

902004

Main Console Touchscreen

1-1

902067

26 Pos. Ribbon Cable Assembly

1-1

902055

Console Power Switch Assembly

1-1

902062

Console Communications Cable

1-1

PARTS & FRUs

CONSOLE

900939-A May 2000

PARTS & FRUs

CONSOLE

Console-2

Units
Per
Ass'y.

Figure
No.

Part
Number

1-1

902200

Console Assembly

Ref.

-2
-3
-4
-5
-6
-7
-9
-10
-11
-12
-13
-15
-16
-17
-18
-19
-21
-22
-23
-25
-26
-27
-28

800446
902001
902004
902005
902175
902176
902055
902062
902063
902067
902073
902074
311S0046
904137
904004
904100
904102
902085
902077
902205
904037
904159
902177
282S0144

Foot-Rubber-Console
PCB Assy, Console PCB
Touchscreen, Main Console
Display, Main Console, EL
Cover, Main Console, Top,
Cover, Main Console Bottom,
Switch Assy, Console Power
Harness Assy, Console
Bracket, Display Clamping
Cable, Assy, 26 Pos. Ribbon
Tabs, Locking, D-Shell
Label, Logo
Screw, M4x.10, Phillips
Washer, Flat, M3
Label, Serial Number
Screw, M3x.5, 8mm, P.R., P.H.
Screw, M4x.7, 10mm, P.R., P.H., Lockwasher
Hinge, Constant Torquie
Plate, Hinge, Finished
Label, Shock Hazard
Label, Attention
Screw, PT3.5, 12 mm
EMI Shield, On/Off Sw
Screw, 4-40x 5/8

4
1
1
1
1
1
1
1
2
1
1
1
4
1
1
9
4
3
1
1
1
18
1
2

900939-A May 2000

Description

Fig. No.
Suffix

Console-3
20
15

24

12
17
9

26

22

21
2

19

11
10

18

PARTS & FRUs

CONSOLE

5
13

Figure 1-1 Console Assembly (P/N 902200)

900939-A May 2000

Console-4

Part
Number

1-2

902001

PARTS & FRUs

CONSOLE

Figure
No.

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Console PCB Assembly

Ref.

Washer #4 Int Tooth

Electrolytic Capacitor-16V
Capacitor, Electrolytic 10 UF

4
2
2

Wash1-Wash4
C48, C49

Terminal-3 Pos Male

Jumper, Terminal (2 Pos)
Header, 6 Pin
Connector, Right Angle SMT, 8 Pin
Connector-10 Pos-Ribbon
Conn., Ribbon Header 26 Pos.
Connector, Dual Row PCB, 80 Pin
Conn., Straight, MTA
Connector, D-Shell Plug, 25 Pos.
Screw-4-40 x 1/2 PH
Nut-4-40 x 1/4 Hex
EMI Filter, PCB Mounted
Voltage Regulator Switching
Resistor-SMT- 1/8 W-10 Ohm

1
1
1
1
1
1
1
1
1
4
4
1
2
6

J6
JP1
J2
J3
J1
J4
J8
J7
J5

Resistors, 1K, SMT, 1206, 1/8W, 5%

Resistor-SMT- 1/8W-10MG Ohm
Resistor-SMT- 1/8W-110 Ohm
Resistors, 16 Ohm, SMT, 1206
Resistor-SMT- 1/8W-220 Ohm
Resistors, 2.2K, SMT, 1206, 1/8W, 5%
Resistor, SMT, 1206
Resistors-SMT-1/8W-330
Resistor, 330K, SMT, 1206 1/8W, 5%
Resistor-SMT- 1/8W-4700 Ohm

1
7
1
1
1
1
3
5
1
65

C3, C4

Screw1-Screw4

Nut1-Nut4
FL1
U4, U26
R32-R35,
R38, R39

R22
R24
R12-R17, R21

R40
R42
R56
R8, R106, R107

R108-R112
R23
R1, R2, R6,
R7, R10, R11,
R18, R19, R20,
R25-R31, R36,
R37, R41, R49,
R50, R55, R59R74, R78-R98,
R100-R105

Resistors, 47K, SMT, 1206, 1/8W, 5%

Resistor, SMT, 1206
Resistors, 8.2K, SMT, 1206, 1/8W, 5%
Resistors-SMT-1/8W-910

1
1
4
11

R9
R113
R51-R54
R43-R48, R57,
R58, R75-R77

900939-A May 2000

Console-5

VIEWED FROM COMPONENT SIDE

R40

J8

SPKR1
Q2

Q1

DS7

R42
R41

D2

U14

R106
R55

R77

R25
C35
R23
R24
C34
R26
R49
R19
R18
R20

Y1

C11

U9

U16
C16 C17

U8

R103

C1

C7

U3

R15

U28

R94 R92 R90

R81

25

J4

DS18

C60 R62 R60 R37

R88

R95 R93 R91 R89

R85 R83
R87

R112
R113
R8

R80

C42

R109 DS15
U17

R1
C41
C46

SECURE LEAD WIRE USING

APPROVED PCB ADHESIVE.

DS17
R111
R110 DS16

C43 Y3

J3

R86 R89 R82

U21

C56

R31

R71
R70
R69
R68
R67
R66
R65
R64

C44

R108 DS14
C39

R12 R35 R33

R13 R34 R32

C26

C32

R63 R61 R59 R36

R2
C38

R14

C23
U29

U23

U26
J5

C22
R6

C61

C2
FL1

U19

R102

R79
R100

R104

C27
C55

R98

C9

Y2
U2

U15

R101

R97

S1
U1

C18

C45

DO NOT INSTALL C2

INSTALL SFC GROUND

LEAD ASSEMBLY BY
SOLDERING TO J5 PINS
23, 24, 25.

900939-A May 2000

SOLDER TO J5
PIN 23, 24, 25.
J4 MOUNTS ON SOLDER SIDE OF BOARD.
POLARIZING NOTCH FACES TOWARDS OUTSIDE
EDGE OF BOARD.

Figure 1-2 Console PCB Assembly (P/ N 902001)

PARTS & FRUs

CONSOLE

D3

U7
C30

C51

R78

R38
R51
R52
R53 R72
R54

C3
J7

C29

U18

R185

R17
R39

C5

C28

C33

R50

C25

J2 R16

C52

C8
U20

C53

C15

R27

INSTALL SCREW 31S0056 FROM

SOLDER SIDE. PLACE LOCK
WASHER 137S0007 AND NUT
32S0015 ON COMPONENT SIDE
OF ASSEMBLY. (TYP. 4PLC)

U12

U6

R43
DS8
R56
R99
C49 C10

U5
C31

C12

R28
R29
R30

DS13
DS12
DS11
DS10
DS9
DS6
DS5
DS4
DS3
DS2
DS1

J6
U10

R73

C13
C14

C50

C54
C19

R74
U22

R76
R75
R58
R57
R48
R47
R46
R45
R44

C20

R96

D1

C4

U11

R22

C24

C6

R11

U13
C21

R107
R21

C48

R10

R7

Console-6

Figure
No.

Part
Number

1-2

902001

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Console PCB Assembly

Ref.

Resistors, 130K, SMT, 1206, 1/8W, 1%

R99

Ceramic Chip Cap. SMT, 0.1 uf

33

C5-C7, C9-C33,
C36, C38, C39,

PARTS & FRUs

CONSOLE

C60, C61

900939-A May 2000

Ceramic Chip Cap. SMT-10pf

Ceramic Chip Cap. SMT-27pf
Capacitor, Ceramic 15 pf, 50VDC
Capacitor, Ceramic .047 uf
Capacitor -Chip Tantalum
32 Bit CPU, SMT
CMOS, Dual Channel UART
Microcontroller, 8-Bit, PIC16C
IC Octal 3 ST. Bus.Trang.SMT

1
2
2
4
8
1
1
1
4

IC, Quad, 2 Input or Gate

IC, Latch, Noninverting Octal
IC Quad Line Receiver-SMT
IC Quad Line Driver CMOS SMT
Undervoltage Sensing Circuit
IC, RS485 Transceiver, 8 Pin
IC, Memory, SRAM 128 K x 8

2
3
1
1
1
1
4

IC, Memory, Flash 4 MB, SMT

Switching Diode - 75 V
LED, Low Current SMT
Transistor, NPN Switching, SMT
TVS, 600W, SMT
Crystal 32.768 KHz-SMT
Quartz Crystal SMT 3.6864 MHz
Switch, DIP, 4 Position Slide
Speaker
PCB Assembly, Console, Drill
PCB Assembly, Console, Schematic
Firmware, Touchscreen
Cable Assembly, SFC Ground Lead

4
2
18
2
1
1
2
1
1
1
A.R.
1
1

C1
C34, C35
C42, C43

C41, C44-46

C50-C56,C8
U12
U1
U17
U15, U16,
U28, U29
U18, U27
U11, U13, U14

U2
U3
U22
U21
U9, U10,
U19, U20
U5-U8
D1, D2
DS1-DS18
Q1, Q2
D3
Y1
Y2, Y3
S1
SPKR1

U17

Console-7

VIEWED FROM COMPONENT SIDE

R40

J8

SPKR1
Q2

Q1

DS7

R42
R41

D2

U14

R106
R55

R77

R25
C35
R23
R24
C34
R26
R49
R19
R18
R20

Y1

C11

U9

U16
C16 C17

U8

R103

C1

U3
C2

C23
U29

U28

R15

R94 R92 R90

R81

25

J4

DS18

C60 R62 R60 R37

R88

R95 R93 R91 R89

R85 R83
R87

R112
R113
R8

R80

C42

R109 DS15
U17

C44

R108 DS14
C39

R1
C41
C46

SECURE LEAD WIRE USING

APPROVED PCB ADHESIVE.

DS17
R111
R110 DS16

C43 Y3

J3

R86 R89 R82

U21

C56

R31

R71
R70
R69
R68
R67
R66
R65
R64

R2
C38

R12 R35 R33

R13 R34 R32

C26

C32

R63 R61 R59 R36

U23

U26
R14

C22
R6

C61

U2 C7

J5

U19

R102

R79
R100

R104

C27
C55

R98

C9

Y2

FL1

U15

R101

R97

S1
U1

C18

C45

DO NOT INSTALL C2

INSTALL SFC GROUND

LEAD ASSEMBLY BY
SOLDERING TO J5 PINS
23, 24, 25.

SOLDER TO J5
PIN 23, 24, 25.
J4 MOUNTS ON SOLDER SIDE OF BOARD.
POLARIZING NOTCH FACES TOWARDS OUTSIDE
EDGE OF BOARD.

Figure 1-2 Console PCB Assembly (P/N 902200)

900939-A May 2000

PARTS & FRUs

CONSOLE

D3

U7
C30

C51

R78

R38
R51
R52
R53 R72
R54

C3
J7

C29

U18

R185

R17
R39

C5

C28

C33

R50

C25

J2 R16

C52

C8
U20

C53

C15

R27

INSTALL SCREW 31S0056 FROM

SOLDER SIDE. PLACE LOCK
WASHER 137S0007 AND NUT
32S0015 ON COMPONENT SIDE
OF ASSEMBLY. (TYP. 4PLC)

U12

U6

R43
DS8
R56
R99
C49 C10

U5
C31

C12

R28
R29
R30

DS13
DS12
DS11
DS10
DS9
DS6
DS5
DS4
DS3
DS2
DS1

J6
U10

R73

C13
C14

C50

C54
C19

R74
U22

R76
R75
R58
R57
R48
R47
R46
R45
R44

C20

R96

D1

C4

U11

R22

C24

C6

R11

U13
C21

R107
R21

C48

R10

R7

Console-8

Figure
No.

Part
Number

Description

PARTS & FRUs

CONSOLE

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Powerhead-1

POWERHEAD PART NO. 903000

FIELD REPLACEABLE UNITS
Description

Figure

903068

Manual Knob

1-6-a

903075

Powerhead Cable Assembly

1-7

903148

Accessory Input Assembly

1-9

903172

Strain Relief

1-6-a

903161

Hinge Shaft

1-6-a

800283

Gripper

1-6-a

903122

Dow Pin

1-6-a

600661

Rubber Ball

1-6-a

903001

Powerhead Control PCB Assembly

1-11

903085

Linear Pot Assembly

1-8

903096

Detachable Powerhead Pivot Assy.

1-10

600640

Detachable Pivot Knob

1-1

903159

Powerhead Display

1-4

903089

Powerhead Display Harness Assy.

1-2

904133

Screw/Shaft Faceplate Hinge

1-6-a

903147

Fill / Expel Switch Assembly

1-5

903114

Rotary Pot Assembly

1-3

903104

Fill Expel Lever

1-2

903105

Opto Switch

1-2

903117

Pin-Fill Lever

1-2

903079

Faceplate Locking Knob

1-6-a

PARTS & FRUs

POWERHEAD

900939-A May 2000

Part Number

Powerhead-2

Powerhead Assembly

Units
Per
Ass'y.

Part
Number

1-1

903000

Powerhead Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11

903084
903050
904104
904103
904045
903096
600640
904016
904011

Top Cover Assembly

Mainframe Assembly
Screw, M4x.7, 80 mm, P.R., P.H.
Screw, M4x.7, 25 mm, P.R., Cheese Head
Label, Serial Number, Powerhead
Pivot Assembly, Detachable
Knob
Label, Direction -Enable/Injec
Label, Accessory Input

1
1
1
2
1
1
1

904018

Label, Fill/Expel

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-3

PARTS & FRUs

POWERHEAD

Figure 1-1 Powerhead Assembly (P/N 903000)

900939-A May 2000

Powerhead-4

Figure
No.

Part
Number

Description

Units
Per
Ass'y.

903084

Top Cover Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17

903087
903103
257652
903117
903114
903163
903105
903147
903159
903089
904101
903104
903092
904013
904149
257566
903170

Top Cover, Finished

Shaft, Fill/Expel Switch
Grease-Silicone
Pin, Fill Lever Retention
Rotary Pot Assembly
Clamp, Hub, 0.375 Dia.
Actuator, Opto Switch
Fill/Expel Switch Assembly
Assembly, LED Display
Harness Assembly, Powerhead
Screw, 3.5x.6, 8 mm, P.R., P.H., W/Lockwasher
Lever, Fill/Expel Switch
Lens, Indicator
Adhesive, Silicone, Clear
Screw, M3.5x6, 8 mm, Slotted, P.H.
Loctite, Thread Locking
Insulator PCB, Fill/Expel

1
1
A.R.
1
1
1
1
1
1
1
2
1
1
A.R.
2
A.R.
1

PARTS & FRUs

POWERHEAD

1-2

900939-A May 2000

Fig. No.
Suffix

Powerhead-5

13,14 -

APPLY ADHESIVE LIGHTLY

TO INNER FLANGE IN
TOP COVER (Item 1)

12

5 - APPLY GENEROUS AMOUNT

TO ALL THREE SHAFT HOLES
AND C'BORE.

NOTE:
END OF SHAFT
SHOULD NOT RUB
ON ROTARY POT
HOUSING.

5 - ADJUST POT TO APPROXIMATE

PARTS & FRUs

POWERHEAD

CENTER (2.5k ohms) BEFORE

INSTALLATION.

9
CLEAN GASKET MOUNTING
SURFACE. REMOVE RELEASE
LINER FROM GASKET.

8
10

6
NOTE: ASSURE THAT CLAMP
DOES NOT CONTACT
CASTING AT EXTREMES
OF ROTATION.

15,16

Figure 1-2 Top Cover Assembly (P/N 903084)

900939-A May 2000

Powerhead-6

Units
Per
Ass'y.

Part
Number

1-3

903114

Rotary Pot Assembly

Ref.

-1
-2
-3
-4
-5
-6

660E0064
903113
256565
240E3037
257489
257701

Rotary Pot, 1 Turn, 5 K

Bracket, Rotary Pot
Flat, Cable 5 Cond, 24 AWG (0.58330 FT)
Connector-3 Position MTE
Resin Core Solder
Tubing-Heat Shrinkable (0.125 FT)

1
1
1
1
A.R.
1

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-7

6
B

Pot Termination View

3
4

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

Brown
Red
7.0

ASS'Y.
ITEM#

FROM

Plug-1
-2

Green

SEP.
STRIP
LENGTH LENGTH
1.25

2.50

ASS'Y.
ITEM#

TO

5.6

Pot-C
-A

-3

Orange
Yellow

Tolerances:

1.25

STRIP
LENGTH

~
~

~
~

~
~

~
~

-B

~
~

~
~

~
~

PARTS & FRUs

POWERHEAD

SEP.
LENGTH

~
~

Cut-Off Length: .5
Separation Length: Approximate
Strip Length: .062

NOTES:
1. Remove yellow and green conductors from cable.
2. Orientate pot to bracket as shown and assemble
with supplied lockwasher and nut.
3. Connector to be assembled to cable only with tooling
as specified by the connector manufacturer.
4. Terminals of pot are not marked.
5. Form leads as shown during soldering process.
6. Cut shrink tubing into three .5" lengths and shrink
in place as shown.
7. See LF product structure system for parts lists.

Figure 1-3 Rotary Pot Assembly (P/N 903114)

900939-A May 2000

Powerhead-8

Units
Per
Ass'y.

Part
Number

1-4

903159

LED Display Assembly

Ref.

-1
-2

903151
903155

PCB Assembly, LED Display

Assembly, Overlay, LED Display

1
1

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-9

mL/m

mL

mL/s
mL/s
mL

PARTS & FRUs

POWERHEAD

mL/m
mL

mL

Bend tabs at approximately 45

Figure 1-4 LED Display Assembly (P/N 903159)

900939-A May 2000

Powerhead-10

Units
Per
Ass'y.

Part
Number

1-5

903147

Fill/Expel Switch Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10

903118
602E0031
680E2181
256583
240E3039
903107
903108
904146
904106
257489

PCB Assembly, Fill/Expel Switch

Optical Switch, Slotted
Resistor
Ribbon Cable-10 Cond-26 GA (.5833 FT)
Connector-5 Pos. Plug
Spring, Fill/Expel Return
Spring, Fill Detent
Screw, M3x.5, 8 mm
Nut, M3x.5, Hex, W/Lockwasher
Resin Core Solder

1
1
1
1
1
4
1
3
3
A.R.

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-11

3
5

WIRES TO PROTRUDE
ABOVE PCB .100 MAX.

6
9

ALL RETURN SPRINGS TO BE

PARALLEL WITHIN .020
SPRINGS SHOULD BE AS
CLOSE TOGETHER AS
CLEARANCE HOLES WILL
ALLOW

1
4
7
10
8
OPTICAL SWITCH TO BE MOUNTED
FLUSH TO THE PCB WITHIN .005.

PARTS & FRUs

POWERHEAD

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

Brown
Red
4

7.0

1.25

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

Plug-1
-2

Green

SEP.
STRIP
LENGTH LENGTH
.75

.250

ASS'Y.
ITEM#

TO

10

PCB-1
-2

-3

Orange
Yellow

Tolerances:

SEP.
LENGTH

~
~

~
~

~
~

-4
-5

-3

~
~

~
~

~
~

-4
-5

Cut-Off Length: .5
Separation Length: Approximate
Strip Length: .062

NOTES:
1. See LF product structure system for parts list.
2. Remove extra conductors from cable.
3. Route wires through pcb as shown.
4. Connector to be assembled to cable only with tooling
as specified by the connector manufacturer.
5. Trim PCB leads to approximately .06.
6. Clean PCB and solder joints.
7. Using permanent black marker, mark part number,
revision and manufacture date on solder side.

Figure 1-5 Fill/Expel Switch Assembly (P/N 903147)

900939-A May 2000

PARTS & FRUs

POWERHEAD

Powerhead-12

Units
Per
Ass'y.

Figure
No.

Part
Number

1-6-a

903050

Mainframe Assembly

Ref.

-1
-2
-3
-4
-5
-6
-8
-9
-11
-12
-13
-14
-17
-19
-20
-21
-23
-24
-25
-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-42
-43
-44
-45
-46
-47
-48
-49
-50
-51
-52
-53

903052
903054
903055
903056
903057
903100
903171
903064
903065
903066
903110
903067
903148
903078
903079
903140
903083
903075
903107
903085
903101
903062
903070
903082
904115
904101
904108
904109
600488
904138
904105
903068

Mainframe, Finished
Cover, Bottom, Finished
Seal, Ram, Front
Bearing, Ram, Front
Ram Assembly
Bracket, Linear Pot
Conductive Foam
Sleeve, Bearing
Plate, Bearing Retention
Gear, Gearbox Output
Key, Woodruff, 1/16"
Gear, Ballscrew
Accessory, Input Assembly
Shaft, Translation
Knob, Translation
Actuator, Translation
Spring, Return
Cable, Assembly, Powerhead
Nut, M4x.7, Hex, W/Lockwasher
Linear Pot Assembly
Conductor, Magnetic
Bearing, Anti-Rotation
Motor Assembly
Bracket, Faceplate, Locking
Washer, Flat, M3.5,
Screw, 3.5x.6, 8 mm, P.R., P.H., W/Lockwasher
Nut, M8x1.25, Hex
Washer, Internal Tooth, M8
Ball Bearing
Screw, M4x.7, 10mm, P.R., Cheese Head
Screw, M6x1, 30mm, SOC. H. Cap
Knob, Manual
Shaft, Hinge (See Note on Figure 1-6-a)
Washer, Helical Spring Lock, M6
Washer, Wave Spring
Strain Relief
Plunger, Ball Push
PCB Assembly, Powerhead Control
Screw, M2x.4, 8MM, PR, PH
Nut, M2x.4, Hex
Washer, Internal Tooth, M2
Grease-Silicone
Screw, M4x.7,12mm, S B H Cap, S
Screw, M4x.7, 12mm, Socket
Gripper
Dowel Pin
Rubber Ball

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
10
2
2
1
2
4
1
1
4
1
1
1
1
2
2
2
A.R.
1
1
1
1
1

900939-A May 2000

904114
903130
903172
903134
903001
904128
904129
904130
257652
904132
904133
800283
903122
600661

Description

Fig. No.
Suffix

Powerhead-13

32
31
37
40

23
1

21
30

28
19

33
34

41
12,59

20
38

Note: Item 39
Hinge Pin
Part No.
may vary

50,54
30

Hinge Pin
Part No. 903173

2
27

56,43

32

39,48

61,13

14,59

35

11

9
51
4

32

3
53 (Inside Tube)

52

42
17
36
24

Figure 1-6-a Mainframe Assembly (P/N 903050)

900939-A May 2000

PARTS & FRUs

POWERHEAD

Hinge Pin
Part No. 903161

Powerhead-14

Units
Per
Ass'y.

Part
Number

1-6-b

903050

Mainframe Assembly

Ref.

-51
-52
-53
-54
-55
-56
-57
-58

904133
904134
257043
262033
903149
904102
262109
257770

Screw, M4x.7, 12mm, Socket

Washer, Helical Spring, M4
Loctite
Loctite 680 Retaining Compound
Harness Assembly, Accessory Input
Screw, M4x.7, 10 mm
Slick 50 One Grease
Adhesive-Cyanoacrylate

2
2
A.R.
1
1
1
A.R.
A.R.

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-15

BOTTOM VIEW OF
ITEM 44

J2
P2

NOTE: WIRES TO BE BENT UP AT 90

AND MUST CLEAR WIPER
BLOCK

26
0

J1

45
J4

J7

NOTE: ALIGN WIPER BLOCK TO BRACKET 6

WHILE INSTALLING PCB 44.

J6

32

47
J5

44
46

PARTS & FRUs

POWERHEAD

26
47
46

P10
P6
P7
P4

Figure 1-6-b Mainframe Assembly (P/N 903050)

900939-A May 2000

Powerhead-16

Units
Per
Ass'y.

Part
Number

1-7

903075

Powerhead Cable Assembly,

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18

256736
240E3204
240E3130
240E3131
240E3205
382E0011
240E3187
240E0226
240E3239
240E3189
257701
215115

Cable, 26 Conductor Pigtail (8.75 FT)

Connector, 26 Position
Contact, Pin 20 AWG to 26 AWG
Contact, Pin 14 AWG to 18 AWG
Cable Clamp, Waterproof, 9/16" max cable O.D.
Terminal-Ring Tongue
Header, 8 position
Receptacle Contact
Connector, 6 Position Receptacle
Header, 6 Position
Tubing-Heat, Shrinkable (0.29167 FT)
Ty-Rap Ties

1
1
17
9
1
6
1
13
1
1
1
3

382E0034
333574
257980
257697
257696

Terminal Tab Receptacle

Miniture Marker Tie
Nyes Clock Oil
Tubing-Heat Shrinkable (0.20833 FT)
Tubing Heat Shrinkable (0.58333 FT)

2
2
AR
1
1

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-17
8, 7
9
12
8, 10

.35 MAX. TYP.

SE NOTE 11

.25

Red
Bla

14

ck

15
17
2, 3, 4

SEE NOTE 4

18

6
11
2.00

DETAIL A

TWIST PAIRS
SEE NOTE 10
VIEW SHOWING MOTOR WIRE TWIST
BEFORE HEAT SHRINK IS ADDED

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

COLOR

ASS'Y.
ITEM#

FROM
Jack- A
-B

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

TO
Plug A-1
-2

White

-U

Blue

-V

Orn/Blu
Orn/Grn

-C
-D

-5
-6

Red

-S

-7

-T

.12

7,8

-8
Plug B-1

Yellow

-G

-2

Gray

-H

Orange

-J

-4

Orn/Gry

-R

-5

Orn/Blk

-P

Wht/Red

-E

Wht/Blk

5.5

.25

6,11

7.0

.12

8,10

-6

5.5

.28

14,15

Outer Drain
Wht/Orn

.15

2,3,5

4.0

.25

5,6,11

-W
CABLE
CLAMP

1.75

.15

2,3,5

-b

Wht/Grn

-M

Wht/Blu

-L

Wht/Yel
Wht/Brn

-Z
-Y

Grn/Yel

1.75

.19

2,4,5

5.75

-a

Grn/Yel

-d

Grn/Yel
Grn/Yel

-X
-K

(Twisted)
Note 1

7.0

.12

8,10

5. Cut both foils flush with jacket on each end.

(Twisted)
Note 1

6. Place finished assembly into bag marked with part number

and revision.
7. See LF product structure system for parts list.

Plug C-1

8. Print color code on marker ty-raps with black permanent marker approximately
as shown. Note that marker ty-raps will fit wires loosely.

-2

3.5

.25

4. Cut tubing into one 3.5" length for the connector side and 5.25" for the
power head side then, position and shrink over both drain wires so that
.25" bare wire is on end to accommodate crimp terminal per detail A

(Twisted)
Note 1

-6

-N

Grn/Yel

-3

1. Continue wire twist as close as practical to connector at approximately

the same twist rate as they exit cable.
2. All crimp terminals to be crimped only with tooling as specified by
the terminal manufacturer.

-4

-F

1.75

Notes
(Twisted)
Note 1

-3
5.75

Brown

Inner Drain

Tolerances:

STRIP
LENGTH

(Tubing)
Note 4

9. Lightly coat ID of rubber boot on cable clamp with oil, item 16, so as to allow
easy assembly and disassembly. Any excess oil must be removed.

Red

Two wires in
one terminal

10. Twist white/green and white/blue wires with white/yellow and white/brown wires.

Black

Two wires in
one terminal

11. Position tubing (item 18) over terminal (item 14) to dimension shown.

~
~
~
~
~

Cut-Off Length: 2.0

Prep Length = .25
Strip Length: .032

Figure 1-7 Powerhead Cable Assembly (P/N 903075)

900939-A May 2000

PARTS & FRUs

POWERHEAD

8'-7"

SEP.
LENGTH

Black
Violet

Green

NOTES:

PREPARATION AND TERMINATION OF ENDS

Powerhead-18

Units
Per
Ass'y.

Part
Number

1-8

903085

Linear Pot Assembly

Ref.

-1
-2
-3
-4
-5

660E0063
256565
240E3037
245S0043
257489

Linear Pot, Open Frame, 6.00

Flat, Cable 5 Cond, 24 AWG (0.45830 FT)
Connector-3 Position MTE
Hex Socket Head Cap Screw
Resin Core Solder

1
1
1
2
A.R.

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-19

3
2

3
1
2

Pot

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

Brown
Red
2

5.0

STRIP
LENGTH

1.25

ASS'Y.
ITEM#

FROM

Plug-1
-2

1.25

.375

ASS'Y.
ITEM#

TO

1.5

Pot-3
-2

~
~

~
~

~
~

~
~

-1

~
~

~
~

~
~

~
~

Cut-Off Length: .5
Separation Length: Approximate
Strip Length: .062

NOTES:
1. Remove yellow and green conductors from cable.
2. Protect resistive tracks of pot from damage from
soldering process.
3. Connector to be assembled to cable only with tooling
as specified by the connector manufacturer.
4. See LF product structure system for parts lists.
5. Stuff finished assembly into individual bag, tape
closed, then mark bag with P/N and revision.

Figure 1-8 Linear Pot Assembly (P/N 903085)

900939-A May 2000

PARTS & FRUs

POWERHEAD

Green

SEP.
STRIP
LENGTH LENGTH

-3

Orange
Yellow

Tolerances:

SEP.
LENGTH

Powerhead-20

Units
Per
Ass'y.

Part
Number

1-9

903148

Accessory Input Assembly

Ref.

-1
-2
-3
-4
-5

257489
903102
240E3230
240E3229
903136
240E3035

Resin Core Solder

Bracket, Powerhead Cable
Connector, 8 Position
Connector, 5 Position
PCB Assembly, Accessory Input
Connector-10 Pin LKG Header

A.R.
1
1
1
1
1

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-21

SOLDER ALL LEADS, INCLUDING POSTS.

TRIM ALL LEADS TO APPROX. .06.
CLEAN PCB AND SOLDER JOINTS.

5
PARTS & FRUs
POWERHEAD

NUT AND LOCKWASHER ARE PART

OF CONNECTORS, ITEMS 2 AND 3

Figure 1-9 Accessory Input Assembly (P/N 903148)

900939-A May 2000

Powerhead-22

Units
Per
Ass'y.

Part
Number

1-10

903096

Detachable Pivot Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8

903098
903099
904145
903125
903124
904121
257652
257566

Bracket, Pivot, Finished

Pivot, Vertical
Screw, M2.5x.45, 8 mm, P.R.F.
Collar, Retaining, Pivot
Bearing, Sleeve, Pivot
Screw, M4x.7, 25 mm, Socket
Grease-Silicone
Loctite, Thread Locking

1
1
1
1
2
1
A.R.
A.R.

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-23

7 - APPLY GREASE LIGHTLY

TO OUTER DIAMETER OF SHAFT

6 - NOTE: TORQUE TO 40+/-2 IN.-LB

3,8

PARTS & FRUs

POWERHEAD

5
NOTE: ORIENT SLOTS
AS SHOWN

900939-A May 2000

Figure 1-10 Powerhead Detachable Pivot

Assembly (P/N 903096)

Powerhead-24

Part
Number

1-11

903001

PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Units
Per
Ass'y.

Powerhead Control PCB Assembly

Ref.

#6 Lock Washer
Washer #4 Int Tooth
Heatsink-To-220 Ex.Small

2
1
1

Resettable Fuse
Electrolytic Capacitor - 16V
Capacitor, 10 uf, 50 V

1
1
6

Connector-3 Pin-Locking Head

Connector-8 Pin Header-Rt Ang
4 Pin Header RT Angle MTE
Header, 10 Pos, MTE, Right Angle, Latching
Header, 5 Position
Header, 6 Position
Header, 8 Position
Header, 6 Position
Connector, 10 Pos, Lo Profile
Zener Diode, IN4739
Screw- 4-40 x 1/2 PH
Screw-6-32 x 3/8 PR P.H.
NUT-6-32 x 5/16 Hex
NUT- 4-40 x 1/4 Hex
Header, Post
LED Holder, Right Angle
Dual OPAmp LM358N
Voltage Regulator-LM317T
IC Volt Ref, Precision, 5V
Voltage Regulator, 5V, 1.5A
Accelerometer, PCB Mount
Precision, Single Supply
Hall Effect Sensor
IC, 12 Bit, 8 Channel A/D
Resistor-SMT- 1/8 W-10 Ohm

2
1
1
1
1
1
1
1
1
1
1
2
2
1
6
2
2
1
1
1
1
3
3
1
15

Resistor-SMT- 1/8 W-100 Ohm

10

Fig. No.
Suffix

RF1
C45
C5, C9, C12,
C18, C44,
C52
J1, J2
J5, J11
J3
J4
J9
J6
J7
J10
J8
D1

TP1-TP6
U3, U7
U6
U2
U21
U1
U8, U9, U25
U17, U18, U20

U4
R3, R7-R9,
R12, R44,
R46, R47,
R49, R54R57, R156,
R157
R22, R23,
R76-R79,
R90, R139,
R140, R144

J4

R58

R39

R145

R60

R62

R41

R43

R40

R47

J7

R49 R46

R54

R55

R57

R56

R151

R44

R129

R150

J6

C14
U5

R34

R147

R141

R85

C43

R33

U11

R31

C19

C51

U8

R134

C23

Q3

C52

C57

C48

Y2

C58

R1

C49

R138

R134

R143

R142

R35

J5

R61

R63

R28

R92

R135

U25

R51

U24

DS10
R155

DS9

DS8

R161

R160

DS7

DS6

R162

R136

R158

Q12

R127

C20

C18

J11

C45

Q13
U21

R128

R36

C56

C55

R164

R127

U6

R84

R163

R153

C59
U28

Q11

R37

R23
R25

R24

R140

R139

U27

J1

R73

R74

R75

Q14

R132

R130

R149

R148

R59

R131

J8

SEE NOTE 12

C44

Q4

R157

J10

J9

D2

R80

R156

Q9

Q8

R105

R103

R101

R99

R97

R95

R1 6

R109

R100
R98
R96
R94

R17

R107 R108
R106
R104
R102

R93

R50

SPKR1

J3

R20

R21

R66

R71
R8

C16

C17

R125 R126
R123
R121
R119
R7

R117 R118
R115 R116
R113 R114
R110 R111

C39

Y1

R67

C33

C32

C31

U13

R69

R159

Q5

Q10

R87

R88

R89

R90

R91

C42

R29
R145
R30

C53

R112

TP1

R38

U26

R83

U10

Q15

R82
R144

R81

U17

U18

DS4

U20

DS5

R45

R25

R86

R48

R26

U19

R53

R52

C54

U4

R120

U23

U22

C40

C34

C30

R68
C46

U1

R9
C8

R152

C3

C4

R4

R5

R3

C9

C28

C27

R65

C29

R64

R6

C47

C37
C38
R154

U12

PARTS & FRUs

POWERHEAD

900939-A May 2000

R154

SEE NOTE 13

C2

R10

C7

R2

J2 C8

J2

C1

C12

R12
C11

D1

R14

R13

U2

Q1

R77

Q2

C15

Q6

U3

R18

R70

U16

C41

R79 R76

Q7

C38

C35

C10 R19 C13

R11

R78

DS1

DS2

U15

U14

R15

Powerhead-25

VIEWED FROM COMPONENT SIDE

VIEWED FROM SOLDER SIDE

Drawing 903001, REV C

Figure 1-11 Powerhead Control PCB

Assembly (P/N 903001)

Powerhead-26

Part
Number

1-11

903001

PARTS & FRUs

POWERHEAD

Figure
No.

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Powerhead Control PCB Assembly

Ref.

Resistors, 1K, SMT, 1206, 1/8 W, 5%

Resistors, SMT, 1206, 1/8 W, 5%

Resistor-SMT- 1/8 W-10 MGOhm

Resistor, SMT, 1206, 1/8W, 5%, 1.5K
Resistor, 16 Ohm, SMT, 1206
Resistor, SMT, 1206, 1/8 W, 5%, 180
Resistor, SMT, 1206, 1/8 W, 5%, 20K
Resistor-SMT- 1/8W-220 Ohm
Resistor, SMT, 1206, 1/8 W, 5%, 24K
Resistor, SMT, 1206, 1/8 W, 5%, 33
Resistors-SMT-1/8W-330

1
1
1
1
1
2
2
2
8

Resistor, 330K, SMT, 1206 1/8/W

Resistor, 470 Ohm, SMT 1/8W, 1206

1
14

R71
R52, R53,
R60-R63,
R81-R83,
R158-R162

Resistor-SMT- 1/8W-4700 Ohm

41

R51, R58,

R13, R18,
R68, R86
R38, R41,
R73-R75,
R147
R69
R88
R84
R89
R42
R45, R48
R19, R26
R87, R141
R16, R17,
R50, R59,
R109, R112,
R131, R133

R64-R67, R72,
R80, R93, R97,
R99, R101,
R103, R105,
R108, R111,
R113, R115,
R117, R119,
R121, R124,
R125, R127,
R128-R130,
R145, R146,
R148-R155,
R163, R164

Resistor-SMT- 1/8W-68 Ohm

Resistor, SMT, 1206, 1/8W, 1%, 332
Resistor, SMT, 1206, 1/8W, 1%, 1K

900939-A May 2000

2
1
1

R70, R142
R40
R134

J4

R92

R58

R39

R145

R60

R62

R41

R43

R40

R47

J7

R49 R46

R54

R55

R57

R56

R151

R44

R129

R150

J6

U8

R134

C23

Q3

C52

C57

C48

Y2

C58

R1

C49

R138

R134

C14
U5

R34

R147

R141

R85

C43

R33

U11

R31

C19

C51

R135

U25

R142

R35

J5

R61

R63

R28

U24

R143

R155

DS10

R162

DS8

R51

R160

DS7

DS6

DS9

R136

R158

Q12

R127

C20

C18

J11

C45

Q13
U21

R128

R36

C56

C55

R164

R127

U6

R84

R163

R153

C59
U28

Q11

R37

R23
R25

R24

R140

R139

U27

J1

R73

R74

R75

Q14

R132

R130

R149

R148

R59

R131

J8

SEE NOTE 12

C44

Q4

R157

J10

J9

D2

R80

R156

Q9

Q8

R105

R103

R101

R99

R97

R95

R100
R98
R96
R94

R107 R108
R106
R104
R102

R93

R50

R1 6

R109

R17

SPKR1

J3

R20

R21

R66

R71
R8

C16

C17

R125 R126
R123
R121
R119
R7

R117 R118
R115 R116
R113 R114
R110 R111

C39

Y1

R67

C33

C32

C31

U13

R69

R159

R161

C54

Q5

Q10

R87

R88

R89

R90

R91

C42

U12

R29
R145
R30

C53

R112

TP1

R38

U26

R83

U10

Q15

R82
R144

R81

U17

U18

DS4

U20

DS5

R45

R25

R86

R48

R26

U19

R53

U4

R120

U23

U22

C40

C34

C30

C38
C37
R154

R52

PARTS & FRUs

POWERHEAD

900939-A May 2000

R68
C46

U1

R9
C8

R152

C3

C4

R4

R5

R3

C9

C28

C27

R65

C29

R64

R6

C47

R154

SEE NOTE 13

C2

R10

C7

R2

J2 C8

J2

C1

C12

R12
C11

D1

R77

Q2

C15

U2

R14 Q1

R13

Q6

U3

R18

R70

U16

C41

R79 R76

Q7

C38

C35

C10 R19 C13

R11

R78

DS1

DS2

U15

U14

R15

Powerhead-27

VIEWED FROM COMPONENT SIDE

VIEWED FROM SOLDER SIDE

Drawing 903001, REV C

Figure 1-11 Powerhead Control PCB Assembly (P/N 903001)

Powerhead-28

Figure
No.

Part
Number

1-11

903001

Description

Units
Per
Ass'y.

Powerhead Control PCB Assembly

Ref.

Resistor, 2.21K, SMT, 1206, 1/8W

Resistor, 3.32K, SMT, 1206, 1/8W

2
4

Resistor, 5.62K, SMT, 1206, 1/8W

Resistor 6.81K, SMT, 1206, 1/8W

Resistor, SMT, 1206, 1/8W, 1%, 10K

Resistor, SMT, 1206, 1/8W, 1%, 15K

Resistor, 18.2K, SMT, 1206, 1/8W
Resistor, 49.9K, SMT, 1206, 1/8W
Resistor, SMT, 1206, 1/8W, 1%, 200K
Resistor, SMT, 1206, 1/8W, 1%, 511K
Ceramic Chip Cap. SMT, 0.1 uf

2
1
2
1
1
29

Fig. No.
Suffix

R36, R91
R10, R14,
R39, R137
R32, R33,
R135
R11, R15,
R20, R21,
R132
R28-R31,
R136
R37, R138
R34
R5, R27
R4
R6
C1, C2, C4,
C6, C8, C10,
C11, C14, C15,
C19-C21, C27-

PARTS & FRUs

POWERHEAD

C33, C35-38,
C46, C47, C49,
C53, C55, C59

Ceramic Chipcap.SMT, 0.1 uf

C39, C40, C57,

C58

0.01 uf Capacitor
Capacitor, 0.022 uf
Capacitor, 0.15 uf

2
1
13

C25, C26
C3
C7, C13, C16,
C17, C22-C24,
C41-C43, C48,
C50, C51

Capactitor-Chip Tantalum
CPU Microcontroller
IC Octal 3 ST. Bus.Trang.SMT
I.C., Quad 2 Input NOR Gate
IC Quad Line Receiver-SMT
IC Quad Line Driver CMOS SMT
Undervoltage Sensing Circuit
Voltage Regulator
IC, RS485 Transceiver, 8 pin

900939-A May 2000

2
1
2
1
1
1
1
1
1

C34, C56
U13
U22, U23
U5
U10
U11
U16
U24
U28

J4

R81

U17

R92

R58

R39

R145

R60

R62

R41

R43

R40

R47

J7

R49 R46

R54

R55

R57

R56

R151

R44

R129

R150

J6

U8

R134

C23

Q3

C52

C57

C48

Y2

C58

R1

C49

R138

R134

C14
U5

R34

R147

R141

R85

C43

R33

U11

R31

C19

C51

R135

U25

R142

R35

J5

R61

R63

R28

U24

R143

R155

DS10

R162

R51

DS8
DS9

R160

DS7

DS6

R161

R136

R158

Q12

R127

C20

C18

J11

C45

Q13
U21

R128

R36

C56

C55

R164

R127

U6

R84

R163

R153

C59
U28

Q11

R37

R23
R25

R24

R140

R139

U27

J1

R73

R74

R75

Q14

R132

R130

R149

R148

R59

R131

J8

SEE NOTE 12

C44

Q4

R157

J10

J9

D2

R80

R156

Q9

Q8

R105

R103

R101

R99

R97

R95

R100
R98
R96
R94

R107 R108
R106
R104
R102

R93

R50

R1 6

R109

R17

SPKR1

J3

R20

R21

R66

R118
R116
R114
R111

R71
R8

C16

C17

R125 R126
R123
R121
R119
R7

R117
R115
R113
R110

C39

Y1

R67

C33

C32

C31

U13

R69

R159

Q5

Q10

R87

R88

R89

R90

R91

C42

R29
R145
R30

C53

R112

TP1

R38

U26

R83

U10

Q15

R82
R144

DS4

U20

U18

DS5

R45

R25

R86

R48

R26

U19

R53

R52

C54

U4

R120

U23

U22

C40

C34

C30

C38
C37
R154

U12

PARTS & FRUs

POWERHEAD

900939-A May 2000

R68
C46

U1

R9
C8

R152

C3

C4

R4

R5

R3

C9

C28

C27

R65

C29

R64

R6

C47

R154

SEE NOTE 13

R12
C11

C2

R10

C7

R2

J2 C8

J2

C1

C12

D1

R77

Q2

C15

U2

R14 Q1

R13

Q6

U3

R18

R70

U16

C41

R79 R76

Q7

C38

C35

C10 R19 C13

R11

R78

DS1

DS2

U15

U14

R15

Powerhead-29

VIEWED FROM COMPONENT SIDE

VIEWED FROM SOLDER SIDE

Drawing 903001, REV C

Figure 1-11 Powerhead Control PCB Assembly (P/N 903001)

Powerhead-30

Figure
No.

Part
Number

1-11

903001

Description

Units
Per
Ass'y.

Powerhead Control PCB Assembly

Ref.

IC, Memory, SRAM 128K x 8

Flash, 44 Pin, PLCC
Switching Diode-75V
LED, Low Current SMT
Transistor, NPN Switching, SMT
Transistor, J-FET

1
1
1
8
4
9

Fig. No.
Suffix

U14
U15
D2
DS3-DS10
Q4, Q8-Q10
Q1, Q2,
Q5-Q7, Q11,
Q12, Q14, Q16

PARTS & FRUs

POWERHEAD

Transistor, PNP
Crystal 32.768 KHz-SMT
Quartz Crystal SMT 3.6864 MHz
Amber LED
LED, Yellow Hi Intensity
Optocoupler
Res. FC 5% 1/4W-1K
Res. FC 5% 1/4W-4.7K
Resistor-FXD Composition
Resistor, Fixed 0.500W 390 Ohm
Resistor, Precision 1%, 1/4W
Resistor, 1.0 Ohm, 3W, 1%
Resistor, 220 Ohm, 3W, 1%
Transistor, Tip 42
Speaker
Reflective Sensor
Thermistor
PCB Assembly, Powerhead, Schematic
PCB Assembly, Powerhead, Drill
Firmware, Powerhead PIC
Polyester Film Tape, 1" Width

900939-A May 2000

2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
2
A.R.
A.R.
1
6

Q13, Q15
Y1
Y2
DS2
DS1
U26
R92
R165
R24,R25, R143

R85
R2
R35
R1
Q3
SPKR1
U19
RTH1, RTH2

U27

J4

R92

R58

R39

R145

R60

R62

R41

R43

R40

R47

J7

R49 R46

R54

R55

R57

R56

R151

R44

R129

R150

J6

U8

R134

C23

Q3

C52

C57

C48

Y2

C58

R1

C49

R138

R134

C14
U5

R34

R147

R141

R85

C43

R33

U11

R31

C19

C51

R135

U25

R142

R35

J5

R61

R63

R28

U24

R143

R155

DS10

R162

R51

DS8
DS9

R160

DS7

DS6

R161

R136

R158

Q12

R127

C20

C18

J11

C45

Q13
U21

R128

R36

C56

C55

R164

R127

U6

R84

R163

R153

C59
U28

Q11

R37

R23
R25

R24

R140

R139

U27

J1

R73

R74

R75

Q14

R132

R130

R149

R148

R59

R131

J8

SEE NOTE 12

C44

Q4

R157

J10

J9

D2

R80

R156

Q9

Q8

R105

R103

R101

R99

R97

R95

R100
R98
R96
R94

R107 R108
R106
R104
R102

R93

R50

R1 6

R109

R17

SPKR1

J3

R20

R21

R66

R71
R8

C16

C17

R125 R126
R123
R121
R119
R7

R117 R118
R115 R116
R113 R114
R110 R111

C39

Y1

R67

C33

C32

C31

U13

R69

R159

Q5

Q10

R87

R88

R89

R90

R91

C42

R29
R145
R30

C53

R112

TP1

R38

U26

R83

U10

Q15

R82
R144

R81

U17

U18

DS4

U20

DS5

R45

R25

R86

R48

R26

U19

R53

R52

C54

U4

R120

U23

U22

C40

C34

C30

C38
C37
R154

U12

PARTS & FRUs

POWERHEAD

900939-A May 2000

R68
C46

U1

R9
C8

R152

C3

C4

R4

R5

R3

C9

C28

C27

R65

C29

R64

R6

C47

R154

SEE NOTE 13

C2

R10

C7

R2

J2 C8

J2

C1

C12

R12
C11

D1

R77

Q2

C15

U2

R14 Q1

R13

Q6

U3

R18

R70

U16

C41

R79 R76

Q7

C38

C35

C10 R19 C13

R11

R78

DS1

DS2

U15

U14

R15

Powerhead-31

VIEWED FROM COMPONENT SIDE

VIEWED FROM SOLDER SIDE

Drawing 903001, REV C

Figure 1-11 Powerhead Control PCB Assembly (P/N 903001)

Powerhead-32

Figure
No.

Part
Number

Description

PARTS & FRUs

POWERHEAD

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Powerhead-1

POWERHEAD PART NO. 903300

FIELD REPLACEABLE UNITS
Description

Figure

903068

Manual Knob

1-6-a

903180

Powerhead Cable Assembly

1-7

903148

Accessory Input Assembly

1-9

903172

Strain Relief

1-7

903173

Pin Hinge

1-6-a

800283

Gripper

1-6-a

903122

Dow Pin

1-6-a

600661

Rubber Ball

1-6-a

903001

Powerhead Control PCB Assembly

1-11

903085

Linear Pot Assembly

1-8

903096

Detachable Powerhead Pivot Assy.

1-10

903159

Powerhead Display

1-4

903089

Powerhead Display Harness Assy.

1-2

904133

Screw/Shaft Faceplate Hinge

1-6-a

903147

Fill / Expel Switch Assembly

1-5

903114

Rotary Pot Assembly

1-2

903104

Fill Expel Lever

1-3

903105

Opto Switch

1-2

903117

Pin-Fill Lever

1-2

903079

Faceplate Locking Knob

1-6-a

11PARTS & FRUs

POWERHEAD

900939-A May 2000

Part Number

Powerhead-2

Powerhead Assembly

Units
Per
Ass'y.

Part
Number

1-1

903300

Powerhead Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9

903084
903050
904104
904103
904045
903096
904190
904016
904011

Top Cover Assembly

Mainframe Assembly
Screw, M4x.7, 80 mm, P.R., P.H.
Screw, M4x.7, 25 mm, P.R., Cheese Head
Label, Serial Number, Powerhead
Pivot Assembly, Detachable
Knob, Bar 1/4-20 x 1
Label, Direction -Enable/Injec
Label, Accessory Input

1
1
1
2
1
1
1

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-3

11PARTS & FRUs

POWERHEAD

Figure 1-1 Powerhead Assembly (P/N 903300)

900939-A May 2000

Powerhead-4

Units
Per
Ass'y.

Part
Number

1-2

903301

Top Cover Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16

903177
903103
257652
903117
903114
903163
903105
903147
903159
903089
904101
903104
903092
904013
904149
257566

Top Cover, Powerhead

Shaft, Fill/Expel Switch
Grease-Silicone
Pin, Fill Lever Retention
Rotary Pot Assembly
Clamp, Hub, 0.375 Dia.
Actuator, Opto Switch
Fill/Expel Switch Assembly
Assembly, LED Display
Harness Assembly, Powerhead
Screw, 3.5x.6, 8 mm, P.R., P.H., W/Lockwasher
Lever, Fill/Expel Switch
Lens, Indicator
Adhesive, Silicone, Clear
Screw, M3.5x6, 8 mm, Slotted, P.H.
Loctite, Purple Thread Locking

1
1
A.R.
1
1
1
1
1
1
1
2
1
1
A.R.
2
A.R.

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-5

11PARTS & FRUs

POWERHEAD

Figure 1-2 Top Cover Assembly (P/N 903301)

900939-A May 2000

Powerhead-6

Units
Per
Ass'y.

Part
Number

1-3

903114

Rotary Pot Assembly

Ref.

-1
-2
-3
-4
-5
-6

660E0064
903113
256565
240E3037
257489
257701

Rotary Pot, 1 Turn, 5 K

Bracket, Rotary Pot
Flat, Cable 5 Cond, 24 AWG (0.58330 FT)
Connector-3 Position MTE
Resin Core Solder
Tubing-Heat Shrinkable (0.125 FT)

1
1
1
1
A.R.
1

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-7

6
B

Pot Termination View

3
4

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

Brown
Red
7.0

ASS'Y.
ITEM#

FROM

Plug-1
-2

Green

SEP.
STRIP
LENGTH LENGTH
1.25

2.50

ASS'Y.
ITEM#

TO

5.6

Pot-C
-A

-3

Orange
Yellow

Tolerances:

1.25

STRIP
LENGTH

~
~

~
~

~
~

~
~

11PARTS & FRUs

POWERHEAD

SEP.
LENGTH

-B

~
~

~
~

~
~

~
~

Cut-Off Length: .5
Separation Length: Approximate
Strip Length: .062

NOTES:
1. Remove yellow and green conductors from cable.
2. Orientate pot to bracket as shown and assemble
with supplied lockwasher and nut.
3. Connector to be assembled to cable only with tooling
as specified by the connector manufacturer.
4. Terminals of pot are not marked.
5. Form leads as shown during soldering process.
6. Cut shrink tubing into three .5" lengths and shrink
in place as shown.
7. See LF product structure system for parts lists.

Figure 1-3 Rotary Pot Assembly (P/N 903114)

900939-A May 2000

Powerhead-8

Units
Per
Ass'y.

Part
Number

1-4

903159

LED Display Assembly

Ref.

-1
-2

903151
903155

PCB Assembly, LED Display

Assembly, Overlay, LED Display

1
1

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-9

mL/m

mL

mL/s
mL/s
mL
11PARTS & FRUs
POWERHEAD

mL/m
mL

mL

Bend tabs at approximately 45

Figure 1-4 LED Display Assembly (P/N 903159)

900939-A May 2000

Powerhead-10

Units
Per
Ass'y.

Part
Number

1-5

903147

Fill/Expel Switch Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10

903118
602E0031
680E2181
256583
240E3039
903107
903108
904146
904106
257489

PCB Assembly, Fill/Expel Switch

Optical Switch, Slotted
Resistor
Ribbon Cable-10 Cond-26 GA (.5833 FT)
Connector-5 Pos. Plug
Spring, Fill/Expel Return
Spring, Fill Detent
Screw, M3x.5, 8 mm
Nut, M3x.5, Hex, W/Lockwasher
Resin Core Solder

1
1
1
1
1
4
1
3
3
A.R.

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-11

3
5

WIRES TO PROTRUDE
ABOVE PCB .100 MAX.

6
9

ALL RETURN SPRINGS TO BE

PARALLEL WITHIN .020
SPRINGS SHOULD BE AS
CLOSE TOGETHER AS
CLEARANCE HOLES WILL
ALLOW

1
4
7
10
8
OPTICAL SWITCH TO BE MOUNTED
FLUSH TO THE PCB WITHIN .005.

11PARTS & FRUs

POWERHEAD

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

Brown
Red
4

7.0

1.25

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

Plug-1
-2

Green

SEP.
STRIP
LENGTH LENGTH
.75

.250

ASS'Y.
ITEM#

TO

10

PCB-1
-2

-3

Orange
Yellow

Tolerances:

SEP.
LENGTH

~
~

~
~

~
~

-4
-5

-3

~
~

~
~

~
~

-4
-5

Cut-Off Length: .5
Separation Length: Approximate
Strip Length: .062

NOTES:
1. See LF product structure system for parts list.
2. Remove extra conductors from cable.
3. Route wires through pcb as shown.
4. Connector to be assembled to cable only with tooling
as specified by the connector manufacturer.
5. Trim PCB leads to approximately .06.
6. Clean PCB and solder joints.
7. Using permanent black marker, mark part number,
revision and manufacture date on solder side.

Figure 1-5 Fill/Expel Switch Assembly (P/N 903147)

900939-A May 2000

11PARTS & FRUs

POWERHEAD

Powerhead-12

Units
Per
Ass'y.

Figure
No.

Part
Number

1-6-a

903302

Mainframe Assembly

Ref.

-1
-2
-3
-4
-5
-6
-8
-9
-11
-12
-13
-14
-17
-19
-20
-21
-23
-24
-25
-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-43
-44
-45
-46
-47
-48
-49
-50
-50a
-50b
-50c

903052
903178
903055
903056
903057
903100
903171
903064
903065
903066
903110
903067
903148
903078
903079
903140
903083
903180
903107
903085
903101
903062
903070
903082
904115
904101
904108
904109
600488
904138
904105
903068
903173
904114
903130
903134
903001
904128
904129
904130
257652
311S0041
904133
800283
903122
600661

Mainframe, Finished
Cover, Bottom, Powerhead
Seal, Ram, Front
Bearing, Ram, Front
Ram Assembly
Bracket, Linear Pot
Conductive Foam
Sleeve, Bearing
Plate, Bearing Retention
Gear, Gearbox Output
Key, Woodruff, 1/16"
Gear, Ballscrew
Accessory, Input Assembly
Shaft, Translation
Knob, Translation
Actuator, Translation
Spring, Return
Cable, Assembly, Powerhead
Nut, M4x.7, Hex, W/Lockwasher
Linear Pot Assembly
Conductor, Magnetic
Bearing, Anti-Rotation
Motor Assembly
Bracket, Faceplate, Locking
Washer, Flat, M3.5,
Screw, 3.5x.6, 8 mm, P.R., P.H., W/Lockwasher
Nut, M8x1.25, Hex
Washer, Internal Tooth, M8
Ball Bearing
Screw, M4x.7, 10mm, P.R., Cheese Head
Screw, M6x1, 30mm, SOC. H. Cap
Knob, Manual
Pin, Hinge
Washer, Helical Spring Lock, M6
Washer, Wave Spring
Plunger, Ball Push
PCB Assembly, Powerhead Control
Screw, M2x.4, 8MM, PR, PH
Nut, M2x.4, Hex
Washer, Internal Tooth, M2
Grease-Silicone
Screw, M4x 12mm, Socket Head
Screw, M4x.7, 12mm, Socket
Gripper
Dow Pin
Rubber Ball

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
10
2
2
1
2
4
1
1
4
1
1
1
2
2
2
A.R.
1
1
1
1
1

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-13

50a

52
50c

11PARTS & FRUs

POWERHEAD

50b

Figure 1-6-a Mainframe Assembly (P/N 903302)

900939-A May 2000

Powerhead-14

Units
Per
Ass'y.

Part
Number

1-6-b

903302

Mainframe Assembly

Ref.

-51
-52
-53
-54
-55
-56
-57
-58
-59
-60
-61
-62

904134
257043
262033
903149
904102
262109
257032
257770
600817
904013
601174
903176

Washer, Helical Spring, M4

Loctite
Loctite 680 Retaining Compound
Harness Assembly, Accessory Input
Screw, M4x.7, 10 mm
Slick 50 One Grease
Primer-Locquic Grde
Adhesive-Cyanoacrylate
Nylon Rivet
Adhesive, Silicone, Clear
Front Panel Ground Strap
Mounting Bracket, Bottom Cover

2
A.R.
1
1
1
A.R.
A.R.
A.R.
1
A.R.
1
1

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-15

11PARTS & FRUs

POWERHEAD

Figure 1-6-b Mainframe Assembly (P/N 903302)

900939-A May 2000

Powerhead-16

Units
Per
Ass'y.

Part
Number

1-7

903180

Powerhead Cable Assembly,

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20

256736
240E3204
240E3130
240E3131
240E3205
382E0011
240E3187
240E0226
240E3239
240E3189
257701
215115

Cable, 26 Conductor Pigtail (8.75 FT)

Connector, 26 Position
Contact, Pin 20 AWG to 26 AWG
Contact, Pin 14 AWG to 18 AWG
Cable Clamp, Waterproof, 9/16" max cable O.D.
Terminal-Ring Tongue
Header, 8 position
Receptacle Contact
Connector, 6 Position Receptacle
Header, 6 Position
Tubing-Heat, Shrinkable (0.29167 FT)
Ty-Rap Ties

1
1
17
9
1
6
1
13
1
1
1
3

382E0034
333574
257980
257697
257696
903172
232E0025

Terminal Tab Receptacle

Miniture Marker Tie
Nyes Clock Oil
Tubing-Heat Shrinkable (0.20833 FT)
Tubing Heat Shrinkable (0.58333 FT)
Strain Relief
Ferrite

2
2
AR
1
1
1
2

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-17

11PARTS & FRUs

POWERHEAD

Figure 1-7 Powerhead Cable Assembly (P/N 903180)

900939-A May 2000

Powerhead-18

Units
Per
Ass'y.

Part
Number

1-8

903085

Linear Pot Assembly

Ref.

-1
-2
-3
-4
-5

660E0063
256565
240E3037
245S0043
257489

Linear Pot, Open Frame, 6.00

Flat, Cable 5 Cond, 24 AWG (0.45830 FT)
Connector-3 Position MTE
Hex Socket Head Cap Screw
Resin Core Solder

1
1
1
2
A.R.

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-19

3
2

3
1
2

Pot

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

Brown
Red
2

5.0

STRIP
LENGTH

1.25

ASS'Y.
ITEM#

FROM

Plug-1
-2

1.25

.375

ASS'Y.
ITEM#

TO

1.5

Pot-3
-2

~
~

~
~

~
~

~
~

-1

~
~

~
~

~
~

~
~

Cut-Off Length: .5
Separation Length: Approximate
Strip Length: .062

NOTES:
1. Remove yellow and green conductors from cable.
2. Protect resistive tracks of pot from damage from
soldering process.
3. Connector to be assembled to cable only with tooling
as specified by the connector manufacturer.
4. See LF product structure system for parts lists.
5. Stuff finished assembly into individual bag, tape
closed, then mark bag with P/N and revision.

Figure 1-8 Linear Pot Assembly (P/N 903085)

900939-A May 2000

11PARTS & FRUs

POWERHEAD

Green

SEP.
STRIP
LENGTH LENGTH

-3

Orange
Yellow

Tolerances:

SEP.
LENGTH

Powerhead-20

Units
Per
Ass'y.

Part
Number

1-9

903148

Accessory Input Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7

257489
903102
240E3230
240E3229
903136
240E3035
600805
904107

Resin Core Solder

Bracket, Powerhead Cable
Connector, 8 Position
Connector, 5 Position
PCB Assembly, Accessory Input
Connector-10 Pin LKG Header
Lead Assembly Chassis GND
Nut, M4 x 7 Hex, W/Lockwasher

A.R.
1
1
1
1
1
1
1

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-21

11PARTS & FRUs

POWERHEAD

SOLDER ALL LEADS, INCLUDING POSTS.

TRIM ALL LEADS TO APPROX. .06.
CLEAN PCB AND SOLDER JOINTS.
NUT AND LOCKWASHER ARE PART
OF CONNECTORS, ITEMS 2 AND 3

Figure 1-9 Accessory Input Assembly (P/N 903148)

900939-A May 2000

Powerhead-22

Units
Per
Ass'y.

Part
Number

1-10

903096

Detachable Pivot Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9

903098
903099
904145
903125
903124
904121
257652
257566
904194

Bracket, Pivot, Finished

Pivot, Vertical
Screw, M2.5x.45, 8 mm, P.R.F.
Collar, Retaining, Pivot
Bearing, Sleeve, Pivot
Screw, M4x.7, 25 mm, Socket
Grease-Silicone
Loctite, Thread Locking
Ring, Retaining-18mm

1
1
1
1
2
1
A.R.
A.R.
1

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerhead-23

7 - APPLY GREASE LIGHTLY

TO OUTER DIAMETER OF SHAFT

6 - NOTE: TORQUE TO 40+/-2 IN.-LB

3,8

11PARTS & FRUs

POWERHEAD

5
NOTE: ORIENT SLOTS
AS SHOWN

900939-A May 2000

Figure 1-10 Powerhead Detachable Pivot

Assembly (P/N 903096)

Powerhead-24

Part
Number

1-11

903001

11PARTS & FRUs

POWERHEAD

Figure
No.

900939-A May 2000

Description

Units
Per
Ass'y.

Powerhead Control PCB Assembly

Ref.

#6 Lock Washer
Washer #4 Int Tooth
Heatsink-To-220 Ex.Small

2
1
1

Resettable Fuse
Electrolytic Capacitor - 16V
Capacitor, 10 uf, 50 V

1
1
6

Connector-3 Pin-Locking Head

Connector-8 Pin Header-Rt Ang
4 Pin Header RT Angle MTE
Header, 10 Pos, MTE, Right Angle, Latching
Header, 5 Position
Header, 6 Position
Header, 8 Position
Header, 6 Position
Connector, 10 Pos, Lo Profile
Zener Diode, IN4739
Screw- 4-40 x 1/2 PH
Screw-6-32 x 3/8 PR P.H.
NUT-6-32 x 5/16 Hex
NUT- 4-40 x 1/4 Hex
Header, Post
LED Holder, Right Angle
Dual OPAmp LM358N
Voltage Regulator-LM317T
IC Volt Ref, Precision, 5V
Voltage Regulator, 5V, 1.5A
Accelerometer, PCB Mount
Precision, Single Supply
Hall Effect Sensor
IC, 12 Bit, 8 Channel A/D
Resistor-SMT- 1/8 W-10 Ohm

2
1
1
1
1
1
1
1
1
1
1
2
2
1
6
2
2
1
1
1
1
3
3
1
15

Resistor-SMT- 1/8 W-100 Ohm

10

Fig. No.
Suffix

RF1
C45
C5, C9, C12,
C18, C44,
C52
J1, J2
J5, J11
J3
J4
J9
J6
J7
J10
J8
D1

TP1-TP6
U3, U7
U6
U2
U21
U1
U8, U9, U25
U17, U18, U20

U4
R3, R7-R9,
R12, R44,
R46, R47,
R49, R54R57, R156,
R157
R22, R23,
R76-R79,
R90, R139,
R140, R144

J4

R58

R39

R145

R60

R62

R41

R43

R40

R47

J7

R49 R46

R54

R55

R57

R56

R151

R44

R129

R150

J6

C14
U5

R34

R147

R141

R85

C43

R33

U11

R31

C19

C51

U8

R134

C23

Q3

C52

C57

C48

Y2

C58

R1

C49

R138

R134

R143

R142

R35

J5

R61

R63

R28

R92

R135

U25

R51

U24

DS10
R155

DS9

DS8

R161

R160

DS7

DS6

R162

R136

R158

Q12

R127

C20

C18

J11

C45

Q13
U21

R128

R36

C56

C55

R164

R127

U6

R84

R163

R153

C59
U28

Q11

R37

R23
R25

R24

R140

R139

U27

J1

R73

R74

R75

Q14

R132

R130

R149

R148

R59

R131

J8

SEE NOTE 12

C44

Q4

R157

J10

J9

D2

R80

R156

Q9

Q8

R105

R103

R101

R99

R97

R95

R1 6

R109

R100
R98
R96
R94

R17

R107 R108
R106
R104
R102

R93

R50

SPKR1

J3

R20

R21

R66

R71
R8

C16

C17

R125 R126
R123
R121
R119
R7

R117 R118
R115 R116
R113 R114
R110 R111

C39

Y1

R67

C33

C32

C31

U13

R69

R159

Q5

Q10

R87

R88

R89

R90

R91

C42

R29
R145
R30

C53

R112

TP1

R38

U26

R83

U10

Q15

R82
R144

R81

U17

U18

DS4

U20

DS5

R45

R25

R86

R48

R26

U19

R53

R52

C54

U4

R120

U23

U22

C40

C34

C30

R68
C46

U1

R9
C8

R152

C3

C4

R4

R5

R3

C9

C28

C27

R65

C29

R64

R6

C47

C37
C38
R154

U12

11PARTS & FRUs

POWERHEAD

900939-A May 2000

R154

SEE NOTE 13

C2

R10

C7

R2

J2 C8

J2

C1

C12

R12
C11

D1

R14

R13

U2

Q1

R77

Q2

C15

Q6

U3

R18

R70

U16

C41

R79 R76

Q7

C38

C35

C10 R19 C13

R11

R78

DS1

DS2

U15

U14

R15

Powerhead-25

VIEWED FROM COMPONENT SIDE

VIEWED FROM SOLDER SIDE

Drawing 903001, REV C

Figure 1-11 Powerhead Control PCB

Assembly (P/N 903001)

Powerhead-26

Part
Number

1-11

903001

11PARTS & FRUs

POWERHEAD

Figure
No.

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Powerhead Control PCB Assembly

Ref.

Resistors, 1K, SMT, 1206, 1/8 W, 5%

Resistors, SMT, 1206, 1/8 W, 5%

Resistor-SMT- 1/8 W-10 MGOhm

Resistor, SMT, 1206, 1/8W, 5%, 1.5K
Resistor, 16 Ohm, SMT, 1206
Resistor, SMT, 1206, 1/8 W, 5%, 180
Resistor, SMT, 1206, 1/8 W, 5%, 20K
Resistor-SMT- 1/8W-220 Ohm
Resistor, SMT, 1206, 1/8 W, 5%, 24K
Resistor, SMT, 1206, 1/8 W, 5%, 33
Resistors-SMT-1/8W-330

1
1
1
1
1
2
2
2
8

Resistor, 330K, SMT, 1206 1/8/W

Resistor, 470 Ohm, SMT 1/8W, 1206

1
14

R71
R52, R53,
R60-R63,
R81-R83,
R158-R162

Resistor-SMT- 1/8W-4700 Ohm

41

R51, R58,

R13, R18,
R68, R86
R38, R41,
R73-R75,
R147
R69
R88
R84
R89
R42
R45, R48
R19, R26
R87, R141
R16, R17,
R50, R59,
R109, R112,
R131, R133

R64-R67, R72,
R80, R93, R97,
R99, R101,
R103, R105,
R108, R111,
R113, R115,
R117, R119,
R121, R124,
R125, R127,
R128-R130,
R145, R146,
R148-R155,
R163, R164

Resistor-SMT- 1/8W-68 Ohm

Resistor, SMT, 1206, 1/8W, 1%, 332
Resistor, SMT, 1206, 1/8W, 1%, 1K

900939-A May 2000

2
1
1

R70, R142
R40
R134

J4

R92

R58

R39

R145

R60

R62

R41

R43

R40

R47

J7

R49 R46

R54

R55

R57

R56

R151

R44

R129

R150

J6

U8

R134

C23

Q3

C52

C57

C48

Y2

C58

R1

C49

R138

R134

C14
U5

R34

R147

R141

R85

C43

R33

U11

R31

C19

C51

R135

U25

R142

R35

J5

R61

R63

R28

U24

R143

R155

DS10

R162

DS8

R51

R160

DS7

DS6

DS9

R136

R158

Q12

R127

C20

C18

J11

C45

Q13
U21

R128

R36

C56

C55

R164

R127

U6

R84

R163

R153

C59
U28

Q11

R37

R23
R25

R24

R140

R139

U27

J1

R73

R74

R75

Q14

R132

R130

R149

R148

R59

R131

J8

SEE NOTE 12

C44

Q4

R157

J10

J9

D2

R80

R156

Q9

Q8

R105

R103

R101

R99

R97

R95

R100
R98
R96
R94

R107 R108
R106
R104
R102

R93

R50

R1 6

R109

R17

SPKR1

J3

R20

R21

R66

R71
R8

C16

C17

R125 R126
R123
R121
R119
R7

R117 R118
R115 R116
R113 R114
R110 R111

C39

Y1

R67

C33

C32

C31

U13

R69

R159

R161

C54

Q5

Q10

R87

R88

R89

R90

R91

C42

U12

R29
R145
R30

C53

R112

TP1

R38

U26

R83

U10

Q15

R82
R144

R81

U17

U18

DS4

U20

DS5

R45

R25

R86

R48

R26

U19

R53

U4

R120

U23

U22

C40

C34

C30

C38
C37
R154

R52

R68
C46

U1

R9
C8

R152

R6

C47

C3

C4

R4

R5

R3

C9

C28

C27

R65

C29

R64

C2

R10

C7

R2

J2 C8

J2

C1

C12

R12
C11

D1

R77

Q2

C15

U2

R14 Q1

R13

Q6

U3

R18

R70

U16

C41

R79 R76

Q7

C38

C35

C10 R19 C13

R11

R78

DS1

DS2

U15

U14

R15

VIEWED FROM COMPONENT SIDE

11PARTS & FRUs

POWERHEAD

900939-A May 2000

R154

SEE NOTE 13

Powerhead-27

VIEWED FROM SOLDER SIDE

Drawing 903001, REV C

Figure 1-11 Powerhead Control PCB Assembly (P/N 903001)

Powerhead-28

Figure
No.

Part
Number

1-11

903001

Description

Units
Per
Ass'y.

Powerhead Control PCB Assembly

Ref.

Resistor, 2.21K, SMT, 1206, 1/8W

Resistor, 3.32K, SMT, 1206, 1/8W

2
4

Resistor, 5.62K, SMT, 1206, 1/8W

Resistor 6.81K, SMT, 1206, 1/8W

Resistor, SMT, 1206, 1/8W, 1%, 10K

Resistor, SMT, 1206, 1/8W, 1%, 15K

Resistor, 18.2K, SMT, 1206, 1/8W
Resistor, 49.9K, SMT, 1206, 1/8W
Resistor, SMT, 1206, 1/8W, 1%, 200K
Resistor, SMT, 1206, 1/8W, 1%, 511K
Ceramic Chip Cap. SMT, 0.1 uf

2
1
2
1
1
29

Fig. No.
Suffix

R36, R91
R10, R14,
R39, R137
R32, R33,
R135
R11, R15,
R20, R21,
R132
R28-R31,
R136
R37, R138
R34
R5, R27
R4
R6
C1, C2, C4,
C6, C8, C10,
C11, C14, C15,
C19-C21, C27-

11PARTS & FRUs

POWERHEAD

C33, C35-38,
C46, C47, C49,
C53, C55, C59

Ceramic Chipcap.SMT, 0.1 uf

C39, C40, C57,

C58

0.01 uf Capacitor
Capacitor, 0.022 uf
Capacitor, 0.15 uf

2
1
13

C25, C26
C3
C7, C13, C16,
C17, C22-C24,
C41-C43, C48,
C50, C51

Capactitor-Chip Tantalum
CPU Microcontroller
IC Octal 3 ST. Bus.Trang.SMT
I.C., Quad 2 Input NOR Gate
IC Quad Line Receiver-SMT
IC Quad Line Driver CMOS SMT
Undervoltage Sensing Circuit
Voltage Regulator
IC, RS485 Transceiver, 8 pin

900939-A May 2000

2
1
2
1
1
1
1
1
1

C34, C56
U13
U22, U23
U5
U10
U11
U16
U24
U28

J4

R81

U17

R92

R58

R39

R145

R60

R62

R41

R43

R40

R47

J7

R49 R46

R54

R55

R57

R56

R151

R44

R129

R150

J6

U8

R134

C23

Q3

C52

C57

C48

Y2

C58

R1

C49

R138

R134

C14
U5

R34

R147

R141

R85

C43

R33

U11

R31

C19

C51

R135

U25

R142

R35

J5

R61

R63

R28

U24

R143

R155

DS10

R162

R51

DS8
DS9

R160

DS7

DS6

R161

R136

R158

Q12

R127

C20

C18

J11

C45

Q13
U21

R128

R36

C56

C55

R164

R127

U6

R84

R163

R153

C59
U28

Q11

R37

R23
R25

R24

R140

R139

U27

J1

R73

R74

R75

Q14

R132

R130

R149

R148

R59

R131

J8

SEE NOTE 12

C44

Q4

R157

J10

J9

D2

R80

R156

Q9

Q8

R105

R103

R101

R99

R97

R95

R100
R98
R96
R94

R107 R108
R106
R104
R102

R93

R50

R1 6

R109

R17

SPKR1

J3

R20

R21

R66

R118
R116
R114
R111

R71
R8

C16

C17

R125 R126
R123
R121
R119
R7

R117
R115
R113
R110

C39

Y1

R67

C33

C32

C31

U13

R69

R159

Q5

Q10

R87

R88

R89

R90

R91

C42

R29
R145
R30

C53

R112

TP1

R38

U26

R83

U10

Q15

R82
R144

DS4

U20

U18

DS5

R45

R25

R86

R48

R26

U19

R53

R52

C54

U4

R120

U23

U22

C40

C34

C30

C38
C37
R154

U12

11PARTS & FRUs

POWERHEAD

900939-A May 2000

R68
C46

U1

R9
C8

R152

C3

C4

R4

R5

R3

C9

C28

C27

R65

C29

R64

R6

C47

R154

SEE NOTE 13

R12
C11

C2

R10

C7

R2

J2 C8

J2

C1

C12

D1

R77

Q2

C15

U2

R14 Q1

R13

Q6

U3

R18

R70

U16

C41

R79 R76

Q7

C38

C35

C10 R19 C13

R11

R78

DS1

DS2

U15

U14

R15

Powerhead-29

VIEWED FROM COMPONENT SIDE

VIEWED FROM SOLDER SIDE

Drawing 903001, REV C

Figure 1-11 Powerhead Control PCB Assembly (P/N 903001)

Powerhead-30

Figure
No.

Part
Number

1-11

903001

Description

Units
Per
Ass'y.

Powerhead Control PCB Assembly

Ref.

IC, Memory, SRAM 128K x 8

Flash, 44 Pin, PLCC
Switching Diode-75V
LED, Low Current SMT
Transistor, NPN Switching, SMT
Transistor, J-FET

1
1
1
8
4
9

Fig. No.
Suffix

U14
U15
D2
DS3-DS10
Q4, Q8-Q10
Q1, Q2,
Q5-Q7, Q11,
Q12, Q14, Q16

11PARTS & FRUs

POWERHEAD

Transistor, PNP
Crystal 32.768 KHz-SMT
Quartz Crystal SMT 3.6864 MHz
Amber LED
LED, Yellow Hi Intensity
Optocoupler
Res. FC 5% 1/4W-1K
Res. FC 5% 1/4W-4.7K
Resistor-FXD Composition
Resistor, Fixed 0.500W 390 Ohm
Resistor, Precision 1%, 1/4W
Resistor, 1.0 Ohm, 3W, 1%
Resistor, 220 Ohm, 3W, 1%
Transistor, Tip 42
Speaker
Reflective Sensor
Thermistor
PCB Assembly, Powerhead, Schematic
PCB Assembly, Powerhead, Drill
Firmware, Powerhead PIC
Polyester Film Tape, 1" Width

900939-A May 2000

2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
2
A.R.
A.R.
1
6

Q13, Q15
Y1
Y2
DS2
DS1
U26
R92
R165
R24,R25, R143

R85
R2
R35
R1
Q3
SPKR1
U19
RTH1, RTH2

U27

J4

R92

R58

R39

R145

R60

R62

R41

R43

R40

R47

J7

R49 R46

R54

R55

R57

R56

R151

R44

R129

R150

J6

U8

R134

C23

Q3

C52

C57

C48

Y2

C58

R1

C49

R138

R134

C14
U5

R34

R147

R141

R85

C43

R33

U11

R31

C19

C51

R135

U25

R142

R35

J5

R61

R63

R28

U24

R143

R155

DS10

R162

R51

DS8
DS9

R160

DS7

DS6

R161

R136

R158

Q12

R127

C20

C18

J11

C45

Q13
U21

R128

R36

C56

C55

R164

R127

U6

R84

R163

R153

C59
U28

Q11

R37

R23
R25

R24

R140

R139

U27

J1

R73

R74

R75

Q14

R132

R130

R149

R148

R59

R131

J8

SEE NOTE 12

C44

Q4

R157

J10

J9

D2

R80

R156

Q9

Q8

R105

R103

R101

R99

R97

R95

R100
R98
R96
R94

R107 R108
R106
R104
R102

R93

R50

R1 6

R109

R17

SPKR1

J3

R20

R21

R66

R71
R8

C16

C17

R125 R126
R123
R121
R119
R7

R117 R118
R115 R116
R113 R114
R110 R111

C39

Y1

R67

C33

C32

C31

U13

R69

R159

Q5

Q10

R87

R88

R89

R90

R91

C42

R29
R145
R30

C53

R112

TP1

R38

U26

R83

U10

Q15

R82
R144

R81

U17

U18

DS4

U20

DS5

R45

R25

R86

R48

R26

U19

R53

R52

C54

U4

R120

U23

U22

C40

C34

C30

C38
C37
R154

U12

R68
C46

U1

R9
C8

R152

R6

C47

C3

C4

R4

R5

R3

C9

C28

C27

R65

C29

R64

C2

R10

C7

R2

J2 C8

J2

C1

C12

R12
C11

D1

R77

Q2

C15

U2

R14 Q1

R13

Q6

U3

R18

R70

U16

C41

R79 R76

Q7

C38

C35

C10 R19 C13

R11

R78

DS1

DS2

U15

U14

R15

VIEWED FROM COMPONENT SIDE

11PARTS & FRUs

POWERHEAD

900939-A May 2000

R154

SEE NOTE 13

Powerhead-31

VIEWED FROM SOLDER SIDE

Drawing 903001, REV C

Figure 1-11 Powerhead Control PCB Assembly (P/N 903001)

Powerhead-32

Figure
No.

Part
Number

Description

11PARTS & FRUs

POWERHEAD

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Powerpack-1

POWERPACK PART NO. 901000

FIELD REPLACEABLE UNITS
Description

Figure

901001

Main Control PCB Assembly

1-4

901095

Servo Interface PCB Assembly

1-6

901065

Servo Amplifier

1-1-a

901007

Communications PCB Assy.

1-5

340E0015

+24VDC Power Supply

1-1-a

901066

Transformer Assembly

1-2

240E3246

AC Inlet

1-1-a

170E0025

Circuit Breaker, DPST, 10A

1-1-a

901008

Power Entry Harness Assembly

1-1-b

901009

DC Supply Harness Assembly

1-1-b

901010

Comm. Signal Harness Assy.

1-1-a

901011

Powerhead Harness Assy.

1-3

901068

Servo Signal Harness Assy.

1-1-c

901069

Servo Power Harness Assy.

1-1-a

901014

Comm. Power Harness Assy.

1-1-c

140E0005

Filter Assembly

1-1-a

901077

Fan Assembly

1-1-a

PARTS & FRUs

POWERPACK

900939-A May 2000

Part Number

Powerpack-2

Figure
No.

Powerpack Assembly
Description

Units
Per
Ass'y.

1-1-a

901000

Powerpack Assembly

Ref.

-1
-2
-3

170E0025
240E3246
340E0015
380E0072
901001
901007
901008
901009
901010
901011
901014
901041
901042
901043
901095
901065
901066
901067
901068
901069
901075
904004
904005
800452
904023
904148
904147
904135
904142
901077
140E0005
904143
904107
904106
904140
904102
500320
388E0106
800454
800483
215115
209L103
332E0016
904157
901082
340357
904043
601717
901101

Circuit Breaker, DPST, 10A 1

AC Inlet, Panel Mount 1
Power Supply, +24VDC
Terminal, Stud Mount
PCB Assy, Main Control
PCB Assy, Communication Board
Harness Assy, AC Power, Set
Harness Assy, DC Supply
Harness Assy, Communication
Harness Assy, Powerhead
Harness Assy, Communication, PWR
Panel, Table Top
Chassis Assy
Cover Assy, Cabinet
PCB Assy, Servo Interface
Amplifier, Servo
Transformer Assy
Bracket, Servo Amplifier
Harness Assy, Servo Signal
Harness Assy, Servo Power
Clamp, Power Cord
Label, Serial Number
Label, Rating
Label, Warning (Shock and Explosion)
Label, Powerhead-Connect
Screw, M4X.7, 12 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 25 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 12 mm, P.R., P.H., Head
Screw, M4X.7, 10 mm, P.R., Truss Head, Black
Assy, Fan
Guard, Filter Assy.
U-Nut, M6
Nut, M4x.7, Hex W/Lockwasher
Nut, M3x.5, Hex W/Lockwasher
Screw, M6x1, 16mm, P.R. , P.H.
Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher
Ground Label-Card
Foot, Rubber
Label, High Voltage Warning
Label, Toggle ON/OFF
Ty-Rap Ties
Washer-Top Panel MTG.
Filter, Powerline, 15A, 120/250
Standoff Male/Female
Bracket, Shipping
Sponge Rubber-1/2 in.
Label, Fuse, Powerpack
Ferrite Ring Locking Case
Ferrite

1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
2
12
1
1
4
4
8
4
15
4
4
1
1
3
4
1
1
1
1
1
1
1

-5
-6

-9
-10

-13
-15
-16
-17
-18

-21

PARTS & FRUs

POWERPACK

Part
Number

-26
-27
-28
-31
-32
-33
-35
-36
-37
-38
-39

-43
-45
-46
-47
-48
-49
-50

900939-A May 2000

Fig. No.
Suffix

Powerpack-3
BOTTOM VIEW

26

46
47

37

38
37
36

45

(TRANSFORMER MOUNT)

TYP. (4)
GROUND STUD

16
18

45
3

5
13
35

46

17
21

10

28

15

33

37
39

31
36
43
32
27

Figure 1-1-a Power Pack Assembly (P/N 901000)

900939-A May 2000

PARTS & FRUs

POWERPACK

Powerpack-4

Units
Per
Ass'y.

Figure
No.

Part
Number

1-1-b

901000

Powerpack Assembly, Power Supply Assembly

Ref.

170E0025
240E3246
340E0015
380E0072
901001
901007
901008
901009
901010
901011
901014
901041
901042
901043
901095
901065
901066
901067
901068
901069
901075
904004
904005
800452
904023
904148
904147
904135
904142
901077
140E0005
904143
904107
904106
904140
904102
500320
388E0106
800454
800483
215115
209L103
332E0016
904157
901082
340357
904043
601717
901101

Circuit Breaker, DPST, 10A

AC Inlet, Panel Mount
Power Supply, +24VDC
Terminal, Stud Mount
PCB Assy, Main Control
PCB Assy, Communication Board
Harness Assy, AC Power, Set
Harness Assy, DC Supply
Harness Assy, Communication
Harness Assy, Powerhead
Harness Assy, Communication, PWR
Panel, Table Top
Chassis Assy
Cover Assy, Cabinet
PCB Assy, Servo Interface
Amplifier, Servo
Transformer Assy
Bracket, Servo Amplifier
Harness Assy, Servo Signal
Harness Assy, Servo Power
Clamp, Power Cord
Label, Serial Number
Label, Rating
Label, Warning (Shock and Explosion)
Label, Powerhead-Connect
Screw, M4X.7, 12 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 25 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 12 mm, P.R., P.H., Head
Screw, M4X.7, 10 mm, P.R., Truss Head, Black
Assy, Fan
Guard, Filter Assy.
U-Nut, M6
Nut, M4x.7, Hex W/Lockwasher
Nut, M3x.5, Hex W/Lockwasher
Screw, M6x1, 16mm, P.R. , P.H.
Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher
Ground Label-Card
Foot, Rubber
Label, High Voltage Warning
Label, Toggle ON/OFF
Ty-Rap Ties
Washer-Top Panel MTG.
Filter, Powerline, 15A, 120/250
Standoff Male/Female
Bracket, Shipping
Sponge Rubber-1/2 in.
Label, Fuse, Powerpack
Ferrite Ring Locking Case
Ferrite

1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
2
12
1
1
4
4
8
4
15
4
4
1
1
3
4
1
1
1
1
1
1
1

-3
-4

-7
-8

PARTS & FRUs

POWERPACK

-18

-35
-37

-42
-44

-48
-49
-50

900939-A May 2000

Description

Fig. No.
Suffix

Powerpack-5

ET

FR

IN

ON

LE

FT

TO
FC
AB
SI
IN
DE
ET

N
RO

OF

T
GH

DE

SI

RI

AC

P3

B
CA

P2

BLUE
LEAD

BLUE LEAD

P2

AC
P3

4
3
BROWN
LEAD

42

1
4

BROWN LEAD

42

GRN/YEL

P2

AC

18
3
2

P1

35

AC

TB1

44

AC

P3

37

42

900939-A May 2000

Figure 1-1-b Power Pack Assembly,

Power Supply Assembly (P/N 901000)

PARTS & FRUs

POWERPACK

Powerpack-6

Figure
No.

Description

Units
Per
Ass'y.

1-1-c

901000

Powerpack Assembly, Wiring

Ref.

-1
-2

170E0025
240E3246
340E0015
380E0072
901001
901007
901008
901009
901010
901011
901014
901041
901042
901043
901095
901065
901066
901067
901068
901069
901075
904004
904005
800452
904023
904148
904147
904135
904142
901077
140E0005
904143
904107
904106
904140
904102
500320
388E0106
800454
800483
215115
209L103
332E0016
904157
901082
340357
904043
601717
901101

Circuit Breaker, DPST, 10A

AC Inlet, Panel Mount
Power Supply, +24VDC
Terminal, Stud Mount
PCB Assy, Main Control
PCB Assy, Communication Board
Harness Assy, AC Power, Set
Harness Assy, DC Supply
Harness Assy, Communication
Harness Assy, Powerhead
Harness Assy, Communication, PWR
Panel, Table Top
Chassis Assy
Cover Assy, Cabinet
PCB Assy, Servo Interface
Amplifier, Servo
Transformer Assy
Bracket, Servo Amplifier
Harness Assy, Servo Signal
Harness Assy, Servo Power
Clamp, Power Cord
Label, Serial Number
Label, Rating
Label, Warning (Shock and Explosion)
Label, Powerhead-Connect
Screw, M4X.7, 12 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 25 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 12 mm, P.R., P.H., Head
Screw, M4X.7, 10 mm, P.R., Truss Head, Black
Assy, Fan
Guard, Filter Assy.
U-Nut, M6
Nut, M4x.7, Hex W/Lockwasher
Nut, M3x.5, Hex W/Lockwasher
Screw, M6x1, 16mm, P.R. , P.H.
Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher
Ground Label-Card
Foot, Rubber
Label, High Voltage Warning
Label, Toggle ON/OFF
Ty-Rap Ties
Washer-Top Panel MTG.
Filter, Powerline, 15A, 120/250
Standoff Male/Female
Bracket, Shipping
Sponge Rubber-1/2 in.
Label, Fuse, Powerpack
Ferrite Ring Locking Case
Ferrite

1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
2
12
1
1
4
4
8
4
15
4
4
1
1
3
4
1
1
1
1
1
1
1

-7
-8
-10
-11

-15

-19
-20
-21

PARTS & FRUs

POWERPACK

Part
Number

-31

-34

-37

-42
-44

-48
-49
-50

900939-A May 2000

Fig. No.
Suffix

Powerpack-7
ACP-2

ACP-1

(BLUE 12K
(BROWN 22K

(11 LINE BLUE)

(21 LINE BROWN)

LINE

NEUTRAL

10

3
ACP

(BROWN = LINE)
(BLUE = NEUTRAL)

7
LIN

AC

42 TYP (2)

P2

20

BLUE
LIN

ACP1

44

BROWN

34

34
ON GROUND STUDS

2, 21
34

10
20
19

CK

SI

DE

NT

31
8

D
SI

FR
11

37

J13
J2
J6

C46
J12

J11

J3

J7

C47
K3

J8

15

J15

C48
J9

J10

J5

J4

Figure 1-1-c Power Pack Assembly, Wiring (P/N 901000)

900939-A May 2000

PARTS & FRUs

POWERPACK

BA

Powerpack-8

Part
Number

1-1-d

901000

Powerpack Assembly, Labels

Ref.

170E0025
240E3246
340E0015
380E0072
901001
901007
901008
901009
901010
901011
901014
901041
901042
901043
901095
901065
901066
901067
901068
901069
901075
904004
904005
800452
904023
904148
904147
904135
904142
901077
140E0005
904143
904107
904106
904140
904102
500320
388E0106
800454
800483
215115
209L103
332E0016
904157
901082
340357
904043
601717
901101

Circuit Breaker, DPST, 10A

AC Inlet, Panel Mount
Power Supply, +24VDC
Terminal, Stud Mount
PCB Assy, Main Control
PCB Assy, Communication Board
Harness Assy, AC Power, Set
Harness Assy, DC Supply
Harness Assy, Communication
Harness Assy, Powerhead
Harness Assy, Communication, PWR
Panel, Table Top
Chassis Assy
Cover Assy, Cabinet
PCB Assy, Servo Interface
Amplifier, Servo
Transformer Assy
Bracket, Servo Amplifier
Harness Assy, Servo Signal
Harness Assy, Servo Power
Clamp, Power Cord
Label, Serial Number
Label, Rating
Label, Warning (Shock and Explosion)
Label, Powerhead-Connect
Screw, M4X.7, 12 mm, P.R., P.H. W/Lockwasher
Screw, M3X.5, 25 mm, P.R., P.H. W/Lockwasher
Screw, M3X.5, 12 mm, P.R., P.H., Head
Screw, M4X.7, 10 mm, P.R., Truss Head, Black
Assy, Fan
Guard, Filter Assy.
U-Nut, M6
Nut, M4x.7, Hex W/Lockwasher
Nut, M3x.5, Hex W/Lockwasher
Screw, M6x1, 16mm, P.R. , P.H.
Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher
Ground Label-Card
Foot, Rubber
Label, High Voltage Warning
Label, Toggle ON/OFF
Ty-Rap Ties
Washer-Top Panel MTG.
Filter, Powerline, 15A, 120/250
Standoff Male/Female
Bracket, Shipping
Sponge Rubber-1/2 in.
Label, Fuse, Powerpack
Ferrite Ring Locking Case
Ferrite

1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
2
12
1
1
4
4
8
4
15
4
4
1
1
3
4
1
1
1
1
1
1
1

-12
-13
-14

-22
-23
-24
-25

PARTS & FRUs

POWERPACK

Units
Per
Ass'y.

Figure
No.

-30

-38
-40
-41

-48
-49
-50

900939-A May 2000

Description

Fig. No.
Suffix

Powerpack-9
23

30

Angiomat Illumena

Liebel-Flarsheim

25

14
41

Liebel-Flarsheim

22

40
12

38
24
38

PARTS & FRUs

POWERPACK

14
38
CA
UT
IO
N

30

BA
W CK
/C S
O ID
VE E
R

13

DE
I
S R
T
N VE
O
O
F RO C
/
W
Figure 1-1-d Power Pack Assembly, Labels (P/N 901000)

900939-A May 2000

Powerpack-10

Units
Per
Ass'y.

Part
Number

1-2

901066

Transformer Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7

850E0034
240E3234
240E3211
240E0169
257696
257600
215115

Transformer, Power
Connector, 2 Pos., Mate-N-LO
Connector, Mate-N-Lock, 5 PO
Contact-Socket-20-14GA
Tubing Heat Shrinkable (0.833 FT)
Tubing-Heat Shrinkable (0.667 FT)
Ty-Rap Ties

1
1
1
7
1
1
2

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerpack-11
.375 MAX. (2 PLACES)

7
110
0
110
0
TC

100

5 10.0 LENGTH
(APPROXIMATELY)

3, 4

4, 2

5 - 8.0 LENGTH
(APPROXIMATELY)

PIN 1
RIB

1. ALL CRIMP TERMINALS TO BE CRIMPED ONLY WITH TOOLING

AS SPECIFIED BY THE TERMINAL MANUFACTURER.
2. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LIST.

PARTS & FRUs

POWERPACK

TERMINATION
3
2
1
4
5

ASS'Y.
ITEM#

3,4,5

STRIP
LENGTH

.19

LENGTH

12.0

TRANSFORMER
LEADS
110 (TOP)
0 (TOP)
100
110 (BOTTOM)
0
0 (BOTTOM)
TC

LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

TERMINATION

~
10.0

~
~

.19

~
~

2,4,6

1
2

~
~

~
~

Tolerances: Cut-Off Length: 1.0/-.5

Strip Length: .032
Figure 1-2 Transformer Assembly (P/N 901066)
900939-A May 2000

Powerpack-12

Units
Per
Ass'y.

Part
Number

1-3

901011

Powerhead Harness Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12

256322
240E3203
240E3128
240E3129
240E3215
240E3214
240E3213
240E3228
240E3034
382E0011
257696
215115

Cable, 26 Conductor (.7 FT)

Connector, 26 Position
Contact, Socket 20 AWG to 26 AWG
Contact, Socket 14 AWG to 18 AWG
Connector, Mini Universal
Contact, Mini Universal,
Contact, Mini Universal
Connector, Mini Universal
Connector-10 Pos.
Terminal-Ring Tongue
Tubing Heat Shrinkable (.75 FT)
Ty-Raps Ties

5
1
14
12
1
4
7
1
1
5
1
3

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerpack-13
9
5.5" LENGTH
(Approx. position)

7, 8

11

2, 3, 4

5, 6, 7

PLUG C

12 - 3 PLACES
(Approx. positions)

10

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

TRIM
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

ORN/GRY
ORN/BLK

Jack- R
-P

ORN/BLU

-C
-D

ORN/GRN
6'-0"

BLACK

8'-5"

.15

2,3

-3

-4
-5
-6

-S

-7

-T

-8

WHITE

-U

-9

BLUE

-V

-10

WHT/BLU

-L

Plug B-1

WHT/GRN

.19

2,4

-Z
-M

WHT/BRN

-Y

WHT/RED

-E

.19

2,4

-W

8,7

-6

.14

5,7

-3

-F

-4

GRN/YEL
GRN/YEL
GRN/YEL
GRN/YEL

~
~

.14

5,6

~
~
~
~
~
~
~

Inner Drain
Outer Drain
Cut-Off & Trim Lengths = +1.0/-.5

.19

2,4

-N

.19

2,4

-a

.19

2,4

-d

.19

2,4

-X

.19

2,4

-K

~
~

~
~

~
~

-5
-6

-H
-J

ORANGE
GRN/YEL

-G

3. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LISTS.

Plug C-1
-2

BROWN
2,3

2. ALL CRIMP TERMINALS TO BE CRIMPED ONLY WITH TOOLING

AS SPECIFIED BY THE TERMINAL MANUFACTURER.

-4

-b
.19

NOTES:
1. REMOVE JACKET, BOTH DRAIN WIRES, AND BOTH FOILS FROM
CABLE.

-3
.14

WHT/ORN

GRAY

Tolerances:

Plug A-1
-2

GREEN

YELLOW

5'-0"

-A
-B

TO

RED

WHT/BLK

8'-0"

ASS'Y.
ITEM#

-7

~
~
~
~
~
~
~

.25

10

.25

10

.25

10

.25

10

.25

10

~
~

~
~

~
~
~
~
~
~
~

Strip Length: = .032

Figure 1-3 Powerhead Harness Assembly (P/N 901011)

900939-A May 2000

PARTS & FRUs

POWERPACK

VIOLET

WHT/YEL
8'-5"

FROM

PREP.
STRIP
LENGTH LENGTH

Powerpack-14

Figure
No.

PARTS & FRUs

POWERPACK

1-4

900939-A May 2000

Part
Number
901001

Description

Units
Per
Ass'y.

Main Control PCB Assembly

Ref.

Electolytic Capacitor - 16 V
Connector-10 Pos-Ribbon
Male, Right Angle 3 Rows-32 Pin
Male, Right Angle 3 Rows-16 Pin
Header, 15x2, Female
Header, 20x2, Female
Header, 32x2, RT Angle, Ribbon, Latching

1
1
1
1
1
1
1

Oscillator, 25 MHz
Socket, 68 Position, PLCC
Ramified Timekeeper 32Kx8
Resistor-SMT- 1/8W-100 Ohm

1
3
1
1

Resistors, 1K, SMT, 1206, 1/8W, 5%

Resistor-SMT- 1/8W-10 MG Ohm

Resistor-SMT-1/8W-110 Ohm

1
1

Resistor 330K, SMT, 1206 1/8W

Resistor-SMT-1/8W-4700 Ohm

1
1

Resistors-SMT-1/8W-910

Ceramic Chip Cap. SMT, 0.1 uf

Ceramic Chip Cap. SMT-27 PF

Capacitor, 10 UF, 16V, AL Ele Surface Mount, 1206

1
1

32 Bit CPU, SMT

IC Chipset, Servo Control
IC, A/D Converter, 12-BIT
C Octal 3 St. Bus. Trang. SMT
IC, Latch, Noninverting Octal

1
1
1
1
1

IC, Quad 2 Input and Gate

IC Quad Line Receiver-SMT
Undervoltage Sensing Circuit
IC, Memory, SRAM 128 K x 8
IC, Memory, Flash 4 MB, SMT
Switching Diode-75 V
LED, Low Current SMT
Crystal 32.768 KHz-SMT
Programmed EPLD, Main Control
Schematic, PCB, Main Control
PCB Assembly, Main Control, Drill

1
1
1
1
1
1
8
1
1
A.R.
1

Fig. No.
Suffix
C38
J1
J2
J3
J4
J5
J6
Y2
X2-X4
U19
R2, R69
R5
R12
R95,R96,
R101,R102
R10
R1, R3, R4,
R6-R9, R11,
R13-R52, R54,
R68, R78-R94,
R97-R100,
R103-R106
R62-R67, R70,
R71
C1,C8-C16, C19C28, C31-C37,
C39, C41, C42,
C44, C46, C48,
C50, C51, C53,
C57, C59, C60,
C63, C64
C2, C4
C3, C5-C7, C29,
C30, C40, C43,
C45, C47, C49,
C52, C58, C61,
C62
U2
U23, U28
U14
U6, U7, U20, U21
U8-U10, U12,
U13, U26, U27
U5
U17
U1
U16, U18
U15
D1, D2
DS1-DS8
Y1
U3

R46

U18

U16

DS8

DS7

R40

DS6

J1

C31

DS5

R45

DS4

C33

DS3

C34

C35

DS1

U19

DS2

Powerpack-15

U15
R62 R63 R64 R65 R66 R67 R70 R71
C9 C10
R25 C23
R68

C3

63
U2

C5

U10
C7

C12
C27
C29
R3

R7

R54

R1

C16

C2
R5
R23 C22 R2

U9

C1

R10

C19

C64

C49
C28

C50

R21 C21
R87
R88
R89
R90
R91 U21
R92
R93
R78
R79
R80
R81 U20
R82
R83
R84
R85

C40

C41

U14

R69
C57

U8
C20

C26

U7

C36

C25

U12

R22
R86

CP

C60

U27

C14 R15 R11 C13

U6

Y2

R99

R16 R13 R8 R4
C8 R14 R9 R6

R12

C62

U13

C51

C42

C58

R20

C47

R103

I/O

1
J5

R42
R44

R41
R43

C43

C48
C46

C38

C37
C39
J2
B32

C1
A1

R98 C52 C53

C44

R97
C45

B16

C56

J3
C1
A1

R51

R48R47R50

P
R P
P
P
P
P
P
P
P
P
P
P
P
P

D1

U5

C24

C27

R100

PARTS & FRUs

POWERPACK

R86
R87
R88
R89
R90
R91
R92
R93
R78
R79
R80
R81
R82
R83

R106

Y1
C6

D2

U26

C4
R17

U1

BOARD ID
RESISTOR REPLACEMENT

C59

C11

R104C32C30

J4

C27

R105

R19R18
R27R26
R29R28
R31R30
R33R32
R35R34
R37R36
R39R38

R24

C15

R96
R95
R94
R101
U17
R102

R49

Figure 1-4 Main Control, PCB Assembly (P/N 901001)

900939-A May 2000

Powerpack-16

Part
Number

1-5

901007

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Communication Board PCB Assembly

Ref.

Capacitor, Electolytic, 10 uf, 35V, 85 Degc, Radial

Vibration Lock Kit
Connector-12 Pin HDR-RT Ang.
HD-20 Front Metal Shell
Header, 32x2, Rt. Angle, Ribbon, Latching
Header, 2 Pos, MTE, Right Angle, Latching
Header, 10 Pos, MTE, Right Angle, Latching
Connector, 9 Pin D-Shell, PLUG
Connector, 25 Pin D-Shell
Connector, 9 Pin D-Shell
Connector, 15 Pin D-Shell
Connector, 25 Pin D-Shell
Diode-Surmetic-IN4004
Diode, Zener, 9.1V, 5W
Socket Retainer, 8 Pin Dip
Voltage Regulator, +8V, 1.5A
Resistor-SMT- 1/8 W-10 Ohm

1
8
1
1
1
1
1
1
1
2
1
2
13
1
10
1
18

C6
Latch 1-Latch 8
J10
J4
J1
J11
J12
J9
J2
J3, J5
J8
J6, J7
D1-D13
D14
X1-X10
V3
R95, R96, R99R-104, R107,
R109, R111R113, R118R120, R122,
R128

Resistor-SMT- 1/8W-110 Ohm

Resistor, 470 Ohm, SMT 1/8W, 1206
Resistor-SMT- 1/8W - 4700 Ohm

16
5
57

R35-R50
R123-R127
R1, R4-R9, R1R34, R57-R64,
R81, R86-R89,
R92, R93, R97,
R106, R110,
R114-R116,
R121, R129R138

Resistors, 8.2K, SMT, 1206, 1/8W

40

R2, R3, R10R16, R51-R56,

R65-R80, R82R85, R90, R91,
R94, R98, R105

Ceramic Chip Capacitor, SMT, 0.1 uf

26

C1-C4, C7, C9,

C10, C37, C38,
C41-C44, C73C83, C85, C88

Ceramic Chip Capacitor, SMT- 10pf

Capacitor, Ceramic Chip, 1 uf, 50V, 20%, Z5U
Capacitor-Chip Tantalum
CMOS, Dual Channel UART
IC Octal 3 ST. Bus.Trang.SMT
I.C. Hex Schmitt-Trigger
IC, Quad, 2 Input OR Gate
IC, Quad 2 Input and Gate
IC, Octal D Flip Flop, With Clock and Reset

1
1
1
3
2
1
1
1
1

C39
C5
C8
U23, U24, U37

U1, U2
U20
U60
U8
U42

U22

R136
R109

U8

D6

X5

K6

X6

K7

X7 K8

X8

K9

X9

UN3

UN2
DS15

UN1
DS14

FILMER
DS13

SYNC
DS12

ENABLE
DS11

INJECT
DS10

OEM-ID1
DS9

OEM-ID2
DS20

D10
R82

K10 X10

U41
D13

D7
D8
D9

D3
D4
D5

OEM-ID3
DS19

U21
R97
D11

K1 X1

DS1
J1

OEM-ID4
DS18

UNUSED IN
DS17

R105

START EN
DS16

INHIBIT
DS8

HAND SW ID
DS7

STOP IN
DS6

START 2
DS5

REMOTE 2
DS4

REMOTE 1
DS3

R81

R58 R59 R60 R61 U62 R63 R64

K5

D2
DS25

DS24

DS23

R8

K2 X2

K3 X3

K4 X4

J10

R65

D12
J11

D1

U4

U20

U37

C7
C8

Y1
R92

U5

R25
R26

R4

R27
R28
R29
R30
R31
R32

R132
R134

U2

R108
U24

J12
C6

U44
U8

C5

U3
U42
U25
U21
R97
D11

D6

900939-A May 2000

D7
D8
D9

K5

X5

K6

X6

K7

X7 K8

X8

K9

X9

D10

K10 X10

K1 X1

K2 X2

K3 X3

K4 X4

J10

U41
D13

D12
D1

J11

Figure 1-5 Communication Board PCB

Assembly (P/N 901007)

PARTS & FRUs

POWERPACK

DS22

U25

R57

R24

R23

R22

R21

R20

R19

R18

R17

DS21

U3
U42

R2
R3

R80

J3

R56

J2

C5

UN3

R138

UN2
DS15

R137

J4

R9

C10

R130

C6

J12

UN1
DS14

R109

R10
R11
R12
R13
R14
R15
R16
R51
R52
R53
R54
R55

U26

R47

C88
C41

FILMER
DS13

R119

J6

C44

C2

U44

SYNC
DS12

R99

C85

ENABLE
DS11

R50
R49

INJECT
DS10

C43

OEM-ID1
DS9

R35

R111

U2

R108
U24
R89
R114

OEM-ID2
DS20

R36

R48

U6

START EN
DS16

R37

R104

R118

U23

R33
R135

INHIBIT
DS8

R38

R102

R129

R93

C37
R134

C77

OEM-ID3
DS19

C75

R27
R28
R29
R30
R31
R32

C38

R132

OEM-ID4
DS18

C73

J7

R4
R110

R121
R117

R95
R96
R43
R44
R101
R103
R45
R46

R25
R26

R116

UNUSED IN
DS17

C79

J8

C9

U5
C3

HAND SW ID
DS7

R115

R6

R87
R34
C74
R131
C76

STOP IN
DS6

C81

START 2
DS5

C83

C7
C8

R92

R86

U38

REMOTE 2
DS4

R112

R113

C82

REMOTE 1
DS3

DS25
R40
R39

R42
R41

C42

R122

C80

U20

R5

Y1

C39

C78
U1

C1

U37

R133

R98
R94
R91
R90
R85
R84
R83
R107
R66
R128 R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79

R7

U36

R100

U4

J5

J9

R100
R120

START
DS2

DS24

DS1

DS23

C4

START
DS2

DS22

R24

R23

R22

R21

R20

R19

R126

R18

R125

R127

R124

R17

R123

DS21

Powerpack-17

Powerpack-18

Part
Number

1-5

901007

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Units
Per
Ass'y.

Communication Board PCB Assembly

Ref.

IC, Octal Buffer, Tri State, non-inverting

IC, Quad Line Receiver-SMT
IC, Quad Line Driver CMOS SMT
IC, Peripheral Drive Array
IC, Transceiver, RS232, 2 Drivers, 2 Receivers
IC, Transceiver RS 232/RS422, Multi-mode
IC, RS485 Transceiver, 8 Pin, SOIC
Switching Diode-75V
LED, LOW Current, Chip SMT
Quartz Crystal SMT 3.6864 MHz
Relay, Solid State Photo Mos, Dual Form A
PCB Assembly, Communication Board, 901007
PCB Assembly, Drill Communication Board
Plate, Connector
Firmware, Power Pack PIC

1
2
2
1
1
1
1
2
25
1
10
A.R.
A.R.
1
1

Fig. No.
Suffix

U44
U22, U25
U21, U26
U41
U38
U36
U5
D15, D16
DS1-DS25
Y1
K1-K10
U4
U4

U22

R136
C85
R109

U8

D11
X6

K7

X7 K8

X8

K9

X9

UN3

UN2
DS15

UN1
DS14

FILMER
DS13

SYNC
DS12

ENABLE
DS11

INJECT
DS10

OEM-ID1
DS9

OEM-ID2
DS20

OEM-ID3
DS19

D10
R82

K10 X10

U41
D13

K1 X1

DS1

K2 X2

K3 X3

D12

K4 X4

J10

R65
J11

D1

UN3

K6

UN2
DS15

D6

X5

D7
D8
D9

D3
D4
D5

J1

OEM-ID4
DS18

UNUSED IN
DS17

R105

START EN
DS16

INHIBIT
DS8

HAND SW ID
DS7

STOP IN
DS6

START 2
DS5

REMOTE 2
DS4

REMOTE 1
DS3

R97

K5
D2

DS25

DS24

DS23

U21

R58 R59 R60 R61 U62 R63 R64

U4

U20

U37

C7
C8

Y1
R92

U5

R25
R26

R4

R27
R28
R29
R30
R31
R32

R132
R134

U2

R108
U24

J12
C6

U44
U8

C5

U3
U42
U25
U21
R97
D11

D6

D7
D8
D9

K5

X5

K6

X6

K7

X7 K8

X8

K9

X9

D10

K10 X10
D13

K1 X1

K2 X2

K3 X3

K4 X4

J10

U41
D12
D1

J11

Figure 1-5 Communication Board PCB Assembly (P/N 901007)

900939-A May 2000

PARTS & FRUs

POWERPACK

DS22

R81

R24

R23

R22

R21

R20

R19

R18

R17

DS21

R8

R2
R3

R80

J3

R56

J2

U25

R57

UN1
DS14

R138

C5

U42

FILMER
DS13

R137

J4

J12

U3

R9

C10

R130

SYNC
DS12

R109

R10
R11
R12
R13
R14
R15
R16
R51
R52
R53
R54
R55

U26

R47

C6

ENABLE
DS11

R119

C88
C41

INJECT
DS10

R99

J6

C44

C2

U44

OEM-ID1
DS9

R49

OEM-ID2
DS20

R50

START EN
DS16

C43

INHIBIT
DS8

R35

R111

U2

R108
U24
R89
R114

HAND SW ID
DS7

R36

R48

U6

STOP IN
DS6

R37

R104

R118

U23

R33
R135

START 2
DS5

R38

R102

R129

C37
R134

C77

OEM-ID3
DS19

C75

R27
R28
R29
R30
R31
R32

C38

R132

R95
R96
R43
R44
R101
R103
R45
R46

R25
R26

R116

R4
R110

R121
R117

C73

J7

R93

C3

OEM-ID4
DS18

C79

J8

C9

U5

UNUSED IN
DS17

C81

R115

R6

R87
R34
C74
R131
C76

REMOTE 2
DS4

R112

R113

C83
C42

R122

U38

C7
C8

R92

R86

REMOTE 1
DS3

DS25
R40
R39

R42
R41

U1

C82

U20

R5

Y1

C39

C78
C80

C1

U37

R133

R98
R94
R91
R90
R85
R84
R83
R107
R66
R128 R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79

R7

U36

R100

U4

J5

J9

R100
R120

START
DS2

DS24

C4

START
DS2

DS23

DS1

DS22

R24

R23

R22

R21

R20

R19

R126

R18

R125

R17

R124

R127

R123

DS21

Powerpack-19

Powerpack-20

Units
Per
Ass'y.

Part
Number

1-6

901095

Servo Interface PCB Assembly

Ref.

172E0017
172E0027
172E0065
172E0067
172E0071
172E0072
172E0073

Fuse-5A-SLO BLO
Fuse, 50 MA, 5 MM
Resettable Fuse, 0.25A
Fuse, Resettable, 0.25A
Fuse Block, 5 x 20 mm
Fuse, Fast Acting Littelfuse, Pico II
Fuse, 2 Amp, 5 mm Slow Blow
Mov
Inrush current limiter, 16 Oh
Capacitor-Ceramic Monolithic
Capacitor, .068 UF, 400V
Electolytic Capacitor - 16V
Capacitor, Electrolytic 10 UF
Capacitor, 100 UF, 35 V
Capacitor, .1 UF, 250V
Capacitor, 10 UF, 50V
Capacitor, 2200 UF, 200V
Capacitor, Aluminum Electroly
Capacitor, 2.2 MF, 35V
Washer- #8 Ext. Tooth
Inductor, 120 UH
Connector-Single Row 2 Pin
Connector-3 Pin-Locking Head
Plug, 9 Pin D-Shell
Header, DIN, 96 Pos
Header, DIN, 48 Pos
Header, 4 Pos, Mini Mate-N-L
Header, 3 Pos, Mate-N-Lok
Header, 4 Pos, Mate-N-Lok
Header, 5 Pos, Mate-N-Lok
Header, 8 Pos, Mini Mate-N-L
Header, 12 Pos, MTE
Header, 16 Pos
Header, Mini Universal
Header, 2 Pos, Mini Mate-N-L
Header, 2 Pos, Mate-N-Lok
Wire-White Lead-18 GA
Diode-Surmetic-IN4004
Diode-IN4148
Diode, Schottky Barrier
Zener Diode, IN4739
Diode-Voltage Ref
Diode, Zener
Diode, Zener
Voltage Reference, 2.5V
Diode, Voltage Supressor
Bridge-DIP Diode
Bridge Rectifier
Screw-8-32x2 PH
Nut-8-32x1/4 Hex

2
1
1
1
4
8
1
1
2
4
2
2
3
2
1
1
3
1
2
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
1
2
1
4
1
1
2
2

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

F4, F16
F17
F3

F1
F2 F5-F7
F8-F15
F18
RV1

RT1, RT2
C1, C20-C22
C44, C45
C17, C33
C11-C13
C14, C15
C4
C6
C46-C48
C49
C32, C36

Wash1-Wash4
L1, L4
J11
J15
J9
J4
J5
J3
J2
J14
J12
J7
J8
J10
J6
J1
J13
WR1
D1, D6, D7, D16

D23
D17
D21, D28
D4
D24
D2, D3
D5
D22, D25-D27

D15
D14
Screw5, Screw 6

Nut 5, Nut6

Powerpack-21

BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49

P P P P P P P P P P P P

P P
P P

INSTRUCTIONS FOR WIRING RELAY K3:

1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
4. Wires for terminals 1 and 2 are not part of this bundle.
Wires for terminals 1 and 2 should run directly from the
relay to the board.
5. Distance of bundle from edge of relay should not exceed 1.5"
This is to keep the bundle within the outline of the board.
6. Do not wire terminal B.

P= POPULATE RESISTORS ACROSS THESE PADS.

J13

R101

D15

R76

FL1

R121
RT1
F2

FL2

K4

R126

C46

R120

L4

D18

FL3

T2

U21

R26

J12

D16

C44

Q1

F6

D2

J10
J9

D25
D22

R128
R132

R12

R60

R7

D28

TP4

D27

R9

F11

DS11 R112
R111

R16
C9

R28
R97
F9

U20
C5
R109

C24

F8

Q11

U16

K3

C1

Liebel-Flarsheim Co.
Cincinnati, OH USA Assembly#
1997 901095

C33

C34

J4

R29

R122

C1

R24
R19
R20

D17

J5
R33
R86

C55

R127

R107

Q5

Q6

F3
J8
R83 R81 R89
DS7
DS5

U4

R21
R22
R18

R90

R46 C26 R69 R75

C8
R10

R129

J11

DS10

F1

R88
R84
C16

C2
R115

DS2

DS6
C37
R25
C35
R15
R87
DS3
U17
R78
R17
DS8 DS4 DS9 DS14 R470 C25
R74 Q7
DS12
U13
R82
R480 R68
C3
C38
R77 R113
R130
R72
R95
U18
R131
R71
C28
C23
R70
R43
C29
U9
R31
Q4
R42
R30
U12
R98
R960
R65 D23
R99
R440
U11
U10
R45
D4
R102
C21 SW1

U8

U14

Q16

L1

C10

F10

R14

C15

D12
U3

C30

D7

C13

C12
C20

C31

R930
R940

F140

C7
U2

D10

C36
F15

J15

OUTSIDE
WIRE

R27

F120

D24 D3

R1

R13

D13

R116

R73
R79
R85

C51

D11

C47
+

F13

D26

R11
5

TP3

R110

R123 C18

R124 C19

R100

U1

R8

Q8

Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000

PARTS & FRUs

POWERPACK

J7
R23

D6
1

U22

Q14
J14

TP5

C17 C22
RV1

C43

DS1

R2 R3 R39
D1

C11

C45

R38

C48
+
K5

TP2

R5

R119

J6

R37

R36
R35

GND

C4

OUTSIDE
WIRE

U19

F7

F5
R104

R67

R125

D14

R103

D19 D20 Q17

Q12

R4

R92R91

C42

Q2 Q3 Q15

J3

D21

R66 R41 R40

R34
R32

J1

Q10 Q9

C49

R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49

ISO-GRND TP1

RT2

Powerpack-22

Part
Number

1-6

901095

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Units
Per
Ass'y.

Servo Interface PCB Assembly

Ref.

Filter-R-C Snubber Network

Terminal-Solder-Test
Terminal-Spring Spade
Terminal-Spring Spade
Socket, Relay
Screwlock, Female, #4-40
IC, 4N35, OPTO Coupler
Voltage Regulator, Switching
Voltage Regulator, 5V, 2A
Resistor-SMT- 1/8 W-10 Ohm
Resistor-SMT- 1/8 W-100 Ohm

3
5
2
6
2
2
2
2
1
1
4

Resistors, 1K, SMT, 1206, 1/8W, 5%

Resistors, SMT, 1206, 1/8W, 5%

11

Resistor, SMT, 1206 1/8W, 5%, 100K

Resistor, SMT, 12.K

Resistor, SMT, 1206 1/8W, 5%, 18
Resistor, 2.2K, SMT, 1206, 1/8W, 5%

1
1
8

Resistor, SMT, 1206 1/8W, 5%, 270K

Resistor, SMT, 1206 1/8W, 5%, 33
Resistor, SMT, 39K, SMT, 1206, 1/8W
Resistor, 470 Ohm, SMT 1/8W, 1206
Resistor-SMT- 1/8W-4700 Ohm

1
1
1
2
32

Resistors, 47, SMT, 1206, 1/8 W,

Resistor, SMT, 1206, 1/8 W, 5%, 470K
Resistor, SMT, 1206, 1/8 W, 5%, 680

2
1
4

Resistor, 8.2K, SMT, 1206, 1/8 W, 5%

Resistor, SMT, 1206, 1/8 W, 1%, 33
Resistor, SMT, 1206, 1/8 W, 1%, 47
Resistor, SMT, 1206, 1/8 W, 1%, 562
Resistor, SMT, 1206, 1/8 W, 1%, 68
Resistors, SMT, 1206, 1/8 W, 1%, 1K
Resistor, SMT, 1206, 1/8 W, 1%, 4.99K
Resistors, 47, SMT, 1206, 1/8 W, 1%, 10K

2
1
1
1
1
1
2
3

Fig. No.
Suffix

FL1 - FL3
TP1-TP5
SP7, SP8
SP1-SP6
X1, X2
H1, H2
U16, U20
U6, U7
U5
R35
R6, R45,
R112, R113
R38, R77,
R82
R32, R47,
R70, R73,
R79, R85,
R97-R100,
R102,
R65, R69,
R78
R74
R30
R2, R3, R15,
R17, R39,
R109, R111,
R129
R103
R36
R46
R26, R37
R25, R30,
R31, R49R64, R71,
R72, R80,
R84, R86R88, R93,
R94, R122,
R127, R130,
R131
R123, R124
R104
R74, R75,
R91, R92
R110, R119
R37
R38
R9
R26
R34
R14, R16
R43, R83,
R90

Powerpack-23

BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49

P P P P P P P P P P P P

P P
P P

INSTRUCTIONS FOR WIRING RELAY K3:

1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
4. Wires for terminals 1 and 2 are not part of this bundle.
Wires for terminals 1 and 2 should run directly from the
relay to the board.
5. Distance of bundle from edge of relay should not exceed 1.5"
This is to keep the bundle within the outline of the board.
6. Do not wire terminal B.

P= POPULATE RESISTORS ACROSS THESE PADS.

J13

R101

D15

R76

FL1

R121
RT1
F2

FL2

K4

R126

C46

R120

L4

D18

FL3

T2

U21

R26

J12

D16

R36
R35

Q1

U22

J10
J9

D25
D22

R128
R132

R12

D28
R60

R111

F140

C5
R109

R28
R97

Q11

K3

C1

C24

Liebel-Flarsheim Co.
Cincinnati, OH USA Assembly#
1997 901095

C33

C34

J4

R29

R122

F8
U16

L1

C10

C1

R24
R19
R20

D17

J5
R33
R86

C55

R127

R107

Q5

Q6

F3
J8
R83 R81 R89
DS7
DS5

U4

R21
R22
R18

R90

R46 C26 R69 R75

C8
R10

R129

J11

DS10

F1

R88
R84
C16

C2
R115

DS2

DS6
C37
R25
C35
R15
R87
DS3
U17
R78
R17
DS8 DS4 DS9 DS14 R470 C25
R74 Q7
DS12
U13
R82
R480 R68
C3
C38
R77 R113
R130
R72
R95
U18
R131
R71
C28
C23
R70
R43
C29
U9
R31
Q4
R42
R30
U12
R98
R960
R65 D23
R99
R440
U11
U10
R45
R102
D4
C21 SW1

U8

U14

Q16

C15

D12
U3

C30

D7

C13

C31
+

C12
C20

F9

U20

D10

C36
R930
R940

J15

OUTSIDE
WIRE

R27

F15

D24 D3

R1

R13

D13

F10

R14
R16
C9

R116

F11

U2
DS11 R112

C47
+

F120

C7

R7

TP4

D27

R9

D11

R73
R79
R85

C51

R11
5

F13

D26
TP3

R110

R123 C18

R124 C19

R100

U1

R8

Q8

Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000

PARTS & FRUs

POWERPACK

J7
R23

D6
1

D2

TP5

C44

F6
J14

GND

C11
RV1

C43

DS1

R2 R3 R39
D1

C17 C22

Q14

TP2

R5

R119

J6

C45

R37
R38

C48
+
K5

C4

OUTSIDE
WIRE

U19

F7

F5
R104

R67

R125

D14

R103

D19 D20 Q17

Q12

R4

R92R91

C42

Q2 Q3 Q15

J3

D21

R66 R41 R40

R34
R32

J1

Q10 Q9

C49

R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49

ISO-GRND TP1

RT2

Powerpack-24

Units
Per
Ass'y.

Part
Number

Description

1-6

901095

Servo Interface PCB Assembly

Ref.

Resistors, 47, SMT, 1206, 1/8 W, 1%, 22.1K

Resistors, 47, SMT, 1206, 1/8W, 1%, 30.1K

Resistors, 47, SMT, 1206, 1/8 W, 5%, 75K
Ceramic Chip Cap. SMT, 0.1 uf

1
1
20

0.01UF Capacitor
Capacitor, 330 PF, 50V, Surface MT
Capacitor, .22 UF, 50V, Surface MT
Capacitor-Chip Tantalum
Capacitor, 22 UF, 16V, 20%, SMT
IC, D/A Converter W/16 Bit BUS Interface
IC Octal 3 ST. Bus.Trang.SMT
I.C. HEX Schmitt-Trigger
Quad-2 Input Nangate-SMT
IC, Quad 2 Input Excl Or Gate
IC, J-K Flip Flop W/Set & Reset
Undervoltage sensing circuit
Op-Amp, LM-358A

3
C37
1
1
2
1
1
2
1
1
1
1
2
4

IC Analog Mux
Programmable Timer
Switching Diode-75V

1
1
7

Transistor, J-FET

Transistor, PNP
LED, RED

1
13

IC, Optocoupler, 6 pin Triac

Optocoupler, Logic Gate
Relay, 7 Amp, DPDT, Form-C
Relay Socket W/Hold Down Clip
Relay, 2P2T, 24 VDC Coil
Relay, Solid State
Relay, DPDT, DC Coil
Res FC 5% 1/4 W - 100 Ohm
Res. FC 5% 1/4 W - 1K
Res FC 5% 1/4 W 10 K
Res FC 5% 1/4 W 100 K
Resistor

1
1
1
1
2
1
1
1
1
2
2
4

PARTS & FRUs

POWERPACK

Figure
No.

Resistor, 0.25W 120K

Res FC 5% 1/4W-470
Resistor
Res FC 5% 1/4 2200 Ohm
900939-A May 2000

1
3
2
2

Fig. No.
Suffix

R42, R81,
R89
R12
R7
C5, C7-10,
C16, C18,
C19, C23-25,
C27-C29,
C34, C35,
C38, C43,
C51, C55
C30, C31,
C2
C26
C3, C42
C3
U15
U10, U11
U12
U17
U18
U4
U21, U22
U2, U9, U13,
U14
U8
U1
D10-D13,
D18-D20
Q4-Q8, Q11,
Q16, Q17
Q12
DS1-DS12,
D14
U19
U3
K5
X3
K1, K2
K4
K3
R115
R1
R28, R29
R116, R27
R107, R19,
R20, R33
R8
R18,R25,R95
R44, R96
R128, R132

Powerpack-25

BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49

P P P P P P P P P P P P

P P
P P

INSTRUCTIONS FOR WIRING RELAY K3:

1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
4. Wires for terminals 1 and 2 are not part of this bundle.
Wires for terminals 1 and 2 should run directly from the
relay to the board.
5. Distance of bundle from edge of relay should not exceed 1.5"
This is to keep the bundle within the outline of the board.
6. Do not wire terminal B.

P= POPULATE RESISTORS ACROSS THESE PADS.

J13

R101

D15

R76

FL1

R121
RT1
F2

FL2

K4

R126

C46

R120

L4

D18

FL3

T2

U21

R26

J12

D16

R36
R35

Q1

U22

J10
J9

D25
D22

R128
R132

R12

D28
R60

R111

F140

R16
C9

C5

R97

R109

C24

F8

Q11

U16

K3

C1

Liebel-Flarsheim Co.
Cincinnati, OH USA Assembly#
1997 901095

C33

C34

J4

R29

R122

C1

R24
R19
R20

D17

J5
R33
R86

C55

R127

R107

Q5

Q6

F3
J8
R83 R81 R89
DS7
DS5

U4

R21
R22
R18

R90

R46 C26 R69 R75

C8
R10

R129

J11

DS10

F1

R88
R84
C16

C2
R115

DS2

DS6
C37
R25
C35
R15
R87
DS3
U17
R78
R17
DS8 DS4 DS9 DS14 R470 C25
R74 Q7
DS12
U13
R82
R480 R68
C3
C38
R77 R113
R130
R72
R95
U18
R131
R71
C28
C23
R70
R43
C29
U9
R31
Q4
R42
R30
U12
R98
R960
R65 D23
R99
R440
U11
U10
R45
R102
D4
C21 SW1

U8

U14

Q16

L1

C10
R28

F9

U20

C15

D12
U3

C30

D7

C13

C31
+

C12
C20

F10

R14

D10

C36
R930
R940

J15

OUTSIDE
WIRE

R27

F15

D24 D3

R1

R13

D13

R116

F11

U2
DS11 R112

C47
+

F120

C7

R7

TP4

D27

R9

D11

R73
R79
R85

C51

R11
5

F13

D26
TP3

R110

R123 C18

R124 C19

R100

U1

R8

Q8

Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000

PARTS & FRUs

POWERPACK

J7
R23

D6
1

D2

TP5

C44

F6
J14

GND

C11
RV1

C43

DS1

R2 R3 R39
D1

C17 C22

Q14

TP2

R5

R119

J6

C45

R37
R38

C48
+
K5

C4

OUTSIDE
WIRE

U19

F7

F5
R104

R67

R125

D14

R103

D19 D20 Q17

Q12

R4

R92R91

C42

Q2 Q3 Q15

J3

D21

R66 R41 R40

R34
R32

J1

Q10 Q9

C49

R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49

ISO-GRND TP1

RT2

Powerpack-26

Units
Per
Ass'y.

Part
Number

Description

1-6

901095

Servo Interface PCB Assembly

Ref.

Resistor-Fixed Composition
Res FC 5% 1/4W-470
Resistor-Fixed Compostion
Resistor, Metal Film, 1 Watt, 1%
Resistor, Metal Film, 1 Watt, 1%
Resistor, Metal Film, 1 Watt, 1%
Resistor, 10 Ohm, 10 W 5%

3
3
1
1
2
1
1

R21-R23
R1, R24, R95
R10
R67
R41, R66
R40
R101

Resistor, 330 Ohm, 3 Watts

Resistor, 1500 Ohm, 5 Watts

2
3

Resistor, 6000 Ohm, 3 Watts

Resistor, 430 Ohm, 2 Watts
Transistor, NPN
Transistor, TMOS FET

2
1
1
5

TRIAC, MAC224-6
Switch, Reset
Transformer, Step-Down
PCB Assembly, Servo Interface
PCB, Servo Interface, Drill

2
1
1
1
1

R125, R126
R120, R121,
R76
R11, R13
R44
Q14
Q2, Q3, Q9,
Q10, Q15
Q1, Q13
SW1
T2
X4
X5

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Fig. No.
Suffix

Powerpack-27

BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49

P P P P P P P P P P P P

P P
P P

INSTRUCTIONS FOR WIRING RELAY K3:

1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
4. Wires for terminals 1 and 2 are not part of this bundle.
Wires for terminals 1 and 2 should run directly from the
relay to the board.
5. Distance of bundle from edge of relay should not exceed 1.5"
This is to keep the bundle within the outline of the board.
6. Do not wire terminal B.

P= POPULATE RESISTORS ACROSS THESE PADS.

J13

R101

D15

R76

FL1

R121
RT1
F2

FL2

K4

R126

C46

R120

L4

D18

FL3

T2

U21

R26

J12

D16

R36
R35

Q1

U22

J10
J9

D25
D22

R128
R132

R12

D28
R60

R111

F140

C5
R109

R28
R97

Q11

K3

C1

C24

Liebel-Flarsheim Co.
Cincinnati, OH USA Assembly#
1997 901095

C33

C34

J4

R29

R122

F8
U16

L1

C10

C1

R24
R19
R20

D17

J5
R33
R86

C55

R127

R107

Q5

Q6

F3
J8
R83 R81 R89
DS7
DS5

U4

R21
R22
R18

R90

R46 C26 R69 R75

C8
R10

R129

J11

DS10

F1

R88
R84
C16

C2
R115

DS2

DS6
C37
R25
C35
R15
R87
DS3
U17
R78
R17
DS8 DS4 DS9 DS14 R470 C25
R74 Q7
DS12
U13
R82
R480 R68
C3
C38
R77 R113
R130
R72
R95
U18
R131
R71
C28
C23
R70
R43
C29
U9
R31
Q4
R42
R30
U12
R98
R960
R65 D23
R99
R440
U11
U10
R45
R102
D4
C21 SW1

U8

U14

Q16

C15

D12
U3

C30

D7

C13

C31
+

C12
C20

F9

U20

D10

C36
R930
R940

J15

OUTSIDE
WIRE

R27

F15

D24 D3

R1

R13

D13

F10

R14
R16
C9

R116

F11

U2
DS11 R112

C47
+

F120

C7

R7

TP4

D27

R9

D11

R73
R79
R85

C51

R11
5

F13

D26
TP3

R110

R123 C18

R124 C19

R100

U1

R8

Q8

Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000

PARTS & FRUs

POWERPACK

J7
R23

D6
1

D2

TP5

C44

F6
J14

GND

C11
RV1

C43

DS1

R2 R3 R39
D1

C17 C22

Q14

TP2

R5

R119

J6

C45

R37
R38

C48
+
K5

C4

OUTSIDE
WIRE

U19

F7

F5
R104

R67

R125

D14

R103

D19 D20 Q17

Q12

R4

R92R91

C42

Q2 Q3 Q15

J3

D21

R66 R41 R40

R34
R32

J1

Q10 Q9

C49

R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49

ISO-GRND TP1

RT2

Powerpack-28

Figure
No.

Part
Number

Description

PARTS & FRUs

POWERPACK

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Powerpack-1

POWERPACK PART NO. 901100

SIEMENS VERSION FIELD REPLACEABLE UNITS
Description

Figure

901001

Main Control PCB Assembly

1-4

901095

Servo Interface PCB Assembly

1-6

901065

Servo Amplifier

1-1-a

901025

Communications PCB Assy.

1-5

340E0015

+24VDC Power Supply

1-1-a

901066

Transformer Assembly

1-2

240E3246

AC Inlet

1-1-a

170E0025

Circuit Breaker, DPST, 10A

1-1-a

901008

Power Entry Harness Assembly

1-1-b

901009

DC Supply Harness Assembly

1-1-b

901010

Comm. Signal Harness Assy.

1-1-a

901011

Powerhead Harness Assy.

1-3

901068

Servo Signal Harness Assy.

1-1-c

901069

Servo Power Harness Assy.

1-1-a

901014

Comm. Power Harness Assy.

1-1-c

140E0005

Filter Assembly

1-1-a

901077

Fan Assembly

1-1-a

PARTS & FRUs

POWERPACK

900939-A May 2000

Part Number

Powerpack-2

Figure
No.

Powerpack Assembly
Description

Units
Per
Ass'y.

1-1-a

901100

Powerpack Assembly

Ref.

-1
-2
-3

170E0025
901024
340E0015
380E0072
901001
901025
901008
901009
901010
901011
901014
901041
901042
901043
901095
901065
901066
901067
901068
901069
311S0024
904004
904039
800452
904023
904148
904147
904135
904142
901077
140E0005
904143
904107
904106
904140
904102
500320
388E0106
800454
800483
215115
209L103
332E0016
904157
901082
340357
904043
601717
901101

Circuit Breaker, DPST, 10A

Cable Assembly, Interface
Power Supply, +24VDC
Terminal, Stud Mount
PCB Assy, Main Control
PCB Assy, OEM Communication Board
Harness Assy, AC Power, Set
Harness Assy, DC Supply
Harness Assy, Communication
Harness Assy, Powerhead
Harness Assy, Communication, PWR
Panel, Table Top
Chassis Assy
Cover Assy, Cabinet
PCB Assy, Servo Interface
Amplifier, Servo
Transformer Assy
Bracket, Servo Amplifier
Harness Assy, Servo Signal
Harness Assy, Servo Power
Screw-M 6 x 10 SL, PH
Label, Serial Number
Label, Rating
Label, Warning (Shock and Explosion)
Label, Powerhead-Connect
Screw, M4X.7, 12 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 25 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 12 mm, P.R., P.H., Head
Screw, M4X.7, 10 mm, P.R., Truss Head, Black
Assy, Fan
Guard, Filter Assy.
U-Nut, M6
Nut, M4x.7, Hex W/Lockwasher
Nut, M3x.5, Hex W/Lockwasher
Screw, M6x1, 16mm, P.R. , P.H.
Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher
Ground Label-Card
Foot, Rubber
Label, High Voltage Warning
Label, Toggle ON/OFF
Ty-Rap Ties
Washer-Top Panel MTG.
Filter, Powerline, 15A, 120/250
Standoff Male/Female
Bracket, Shipping
Sponge Rubber-1/2 in.
Label, Fuse, Powerpack
Ferrite Ring Locking Case
Ferrite

1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
2
12
1
1
4
4
8
4
15
4
4
1
1
3
4
1
1
1
1
1
1
1

-5
-6

-9
-10

-13
-15
-16
-17
-18

-21

PARTS & FRUs

POWERPACK

Part
Number

-26
-27
-28
-30
-31
-32
-33
-35
-36
-37
-38
-39

-43
-45
-46
-47
-48
-49
-50

900939-A May 2000

Fig. No.
Suffix

Powerpack-3

PARTS & FRUs

POWERPACK

Figure 1-1-a Power Pack Assembly (P/N 901100)

900939-A May 2000

Powerpack-4

Units
Per
Ass'y.

Figure
No.

Part
Number

1-1-b

901100

Powerpack Assembly, Power Supply Assembly

Ref.

170E0025
901024
340E0015
380E0072
901001
901025
901008
901009
901010
901011
901014
901041
901042
901043
901095
901065
901066
901067
901068
901069
311S0024
904004
904039
800452
904023
904148
904147
904135
904142
901077
140E0005
904143
904107
904106
904140
904102
500320
388E0106
800454
800483
215115
209L103
332E0016
904157
901082
340357
904043
601717
901101

Circuit Breaker, DPST, 10A

Cable Assembly, Interface
Power Supply, +24VDC
Terminal, Stud Mount
PCB Assy, Main Control
PCB Assy, OEM Communication Board
Harness Assy, AC Power, Set
Harness Assy, DC Supply
Harness Assy, Communication
Harness Assy, Powerhead
Harness Assy, Communication, PWR
Panel, Table Top
Chassis Assy
Cover Assy, Cabinet
PCB Assy, Servo Interface
Amplifier, Servo
Transformer Assy
Bracket, Servo Amplifier
Harness Assy, Servo Signal
Harness Assy, Servo Power
Screw-M 6 x 10SL PH
Label, Serial Number
Label, Rating
Label, Warning (Shock and Explosion)
Label, Powerhead-Connect
Screw, M4X.7, 12 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 25 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 12 mm, P.R., P.H., Head
Screw, M4X.7, 10 mm, P.R., Truss Head, Black
Assy, Fan
Guard, Filter Assy.
U-Nut, M6
Nut, M4x.7, Hex W/Lockwasher
Nut, M3x.5, Hex W/Lockwasher
Screw, M6x1, 16mm, P.R. , P.H.
Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher
Ground Label-Card
Foot, Rubber
Label, High Voltage Warning
Label, Toggle ON/OFF
Ty-Rap Ties
Washer-Top Panel MTG.
Filter, Powerline, 15A, 120/250
Standoff Male/Female
Bracket, Shipping
Sponge Rubber-1/2 in.
Label, Fuse, Powerpack
Ferrite Ring Locking Case
Ferrite

1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
2
12
1
1
4
4
8
4
15
4
4
1
1
3
4
1
1
1
1
1
1
1

-3
-4

-7
-8

PARTS & FRUs

POWERPACK

-18

-35
-37

-42
-44

-48
-49
-50

900939-A May 2000

Description

Fig. No.
Suffix

Powerpack-5

PARTS & FRUs

POWERPACK

900939-A May 2000

Figure 1-1-b Power Pack Assembly,

Power Supply Assembly (P/N 901100)

Powerpack-6

Figure
No.

Description

Units
Per
Ass'y.

1-1-c

901100

Powerpack Assembly, Wiring

Ref.

-1
-2

170E0025
901024
340E0015
380E0072
901001
901025
901008
901009
901010
901011
901014
901041
901042
901043
901095
901065
901066
901067
901068
901069
311S0024
904004
904039
800452
904023
904148
904147
904135
904142
901077
140E0005
904143
904107
904106
904140
904102
500320
388E0106
800454
800483
215115
209L103
332E0016
904157
901082
340357
904043
601717
901101

Circuit Breaker, DPST, 10A

Cable Assembly, Interface
Power Supply, +24VDC
Terminal, Stud Mount
PCB Assy, Main Control
PCB Assy, OEM Communication Board
Harness Assy, AC Power, Set
Harness Assy, DC Supply
Harness Assy, Communication
Harness Assy, Powerhead
Harness Assy, Communication, PWR
Panel, Table Top
Chassis Assy
Cover Assy, Cabinet
PCB Assy, Servo Interface
Amplifier, Servo
Transformer Assy
Bracket, Servo Amplifier
Harness Assy, Servo Signal
Harness Assy, Servo Power
Screw-M 6 x 10SL PH
Label, Serial Number
Label, Rating
Label, Warning (Shock and Explosion)
Label, Powerhead-Connect
Screw, M4X.7, 12 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 25 mm, P.R., P.H., W/Lockwasher
Screw, M3X.5, 12 mm, P.R., P.H., Head
Screw, M4X.7, 10 mm, P.R., Truss Head, Black
Assy, Fan
Guard, Filter Assy.
U-Nut, M6
Nut, M4x.7, Hex W/Lockwasher
Nut, M3x.5, Hex W/Lockwasher
Screw, M6x1, 16mm, P.R. , P.H.
Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher
Ground Label-Card
Foot, Rubber
Label, High Voltage Warning
Label, Toggle ON/OFF
Ty-Rap Ties
Washer-Top Panel MTG.
Filter, Powerline, 15A, 120/250
Standoff Male/Female
Bracket, Shipping
Sponge Rubber-1/2 in.
Label, Fuse, Powerpack
Ferrite Ring Locking Case
Ferrite

1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
2
12
1
1
4
4
8
4
15
4
4
1
1
3
4
1
1
1
1
1
1
1

-7
-8
-10
-11

-15

-19
-20
-21

PARTS & FRUs

POWERPACK

Part
Number

-31

-34

-37

-42
-44

-48
-49
-50

900939-A May 2000

Fig. No.
Suffix

Powerpack-7

PARTS & FRUs

POWERPACK

Figure 1-1-c Power Pack Assembly, Wiring (P/N 901100)

900939-A May 2000

Powerpack-8

Part
Number

1-1-d

901100

Powerpack Assembly, Labels

Ref.

170E0025
901024
340E0015
380E0072
901001
901025
901008
901009
901010
901011
901014
901041
901042
901043
901095
901065
901066
901067
901068
901069
311S0024
904004
904039
800452
904023
904148
904147
904135
904142
901077
140E0005
904143
904107
904106
904140
904102
500320
388E0106
800454
800483
215115
209L103
332E0016
904157
901082
340357
904043
601717
901101

Circuit Breaker, DPST, 10A

Cable Assembly, Interface
Power Supply, +24VDC
Terminal, Stud Mount
PCB Assy, Main Control
PCB Assy, OEM Communication Board
Harness Assy, AC Power, Set
Harness Assy, DC Supply
Harness Assy, Communication
Harness Assy, Powerhead
Harness Assy, Communication, PWR
Panel, Table Top
Chassis Assy
Cover Assy, Cabinet
PCB Assy, Servo Interface
Amplifier, Servo
Transformer Assy
Bracket, Servo Amplifier
Harness Assy, Servo Signal
Harness Assy, Servo Power
Screw-M 6 x 10SL PH
Label, Serial Number
Label, Rating
Label, Warning (Shock and Explosion)
Label, Powerhead-Connect
Screw, M4X.7, 12 mm, P.R., P.H. W/Lockwasher
Screw, M3X.5, 25 mm, P.R., P.H. W/Lockwasher
Screw, M3X.5, 12 mm, P.R., P.H., Head
Screw, M4X.7, 10 mm, P.R., Truss Head, Black
Assy, Fan
Guard, Filter Assy.
U-Nut, M6
Nut, M4x.7, Hex W/Lockwasher
Nut, M3x.5, Hex W/Lockwasher
Screw, M6x1, 16mm, P.R. , P.H.
Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher
Ground Label-Card
Foot, Rubber
Label, High Voltage Warning
Label, Toggle ON/OFF
Ty-Rap Ties
Washer-Top Panel MTG.
Filter, Powerline, 15A, 120/250
Standoff Male/Female
Bracket, Shipping
Sponge Rubber-1/2 in.
Label, Fuse, Powerpack
Ferrite Ring Locking Case
Ferrite

1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
4
2
12
1
1
4
4
8
4
15
4
4
1
1
3
4
1
1
1
1
1
1
1

-12
-13
-14

-22
-23
-24
-25

PARTS & FRUs

POWERPACK

Units
Per
Ass'y.

Figure
No.

-30

-38
-40
-41

-48
-49
-50

900939-A May 2000

Description

Fig. No.
Suffix

Powerpack-9

PARTS & FRUs

POWERPACK

Figure 1-1-d Power Pack Assembly, Labels (P/N 901100)

900939-A May 2000

Powerpack-10

Units
Per
Ass'y.

Part
Number

1-2

901066

Transformer Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7

850E0034
240E3234
240E3211
240E0169
257696
257600
215115

Transformer, Power
Connector, 2 Pos., Mate-N-LO
Connector, Mate-N-Lock, 5 PO
Contact-Socket-20-14GA
Tubing Heat Shrinkable (0.833 FT)
Tubing-Heat Shrinkable (0.667 FT)
Ty-Rap Ties

1
1
1
7
1
1
2

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerpack-11
.375 MAX. (2 PLACES)

7
110
0
110
0
TC

100

5 10.0 LENGTH
(APPROXIMATELY)

3, 4

4, 2

5 - 8.0 LENGTH
(APPROXIMATELY)

PIN 1
RIB

1. ALL CRIMP TERMINALS TO BE CRIMPED ONLY WITH TOOLING

AS SPECIFIED BY THE TERMINAL MANUFACTURER.
2. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LIST.

PARTS & FRUs

POWERPACK

TERMINATION
3
2
1
4
5

ASS'Y.
ITEM#

3,4,5

STRIP
LENGTH

.19

LENGTH

12.0

TRANSFORMER
LEADS
110 (TOP)
0 (TOP)
100
110 (BOTTOM)
0
0 (BOTTOM)
TC

LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

TERMINATION

~
10.0

~
~

.19

~
~

2,4,6

1
2

~
~

~
~

Tolerances: Cut-Off Length: 1.0/-.5

Strip Length: .032
Figure 1-2 Transformer Assembly (P/N 901066)
900939-A May 2000

Powerpack-12

Units
Per
Ass'y.

Part
Number

1-3

901011

Powerhead Harness Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12

256322
240E3203
240E3128
240E3129
240E3215
240E3214
240E3213
240E3228
240E3034
382E0011
257696
215115

Cable, 26 Conductor (.7 FT)

Connector, 26 Position
Contact, Socket 20 AWG to 26 AWG
Contact, Socket 14 AWG to 18 AWG
Connector, Mini Universal
Contact, Mini Universal,
Contact, Mini Universal
Connector, Mini Universal
Connector-10 Pos.
Terminal-Ring Tongue
Tubing Heat Shrinkable (.75 FT)
Ty-Raps Ties

5
1
14
12
1
4
7
1
1
5
1
3

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Powerpack-13
9
5.5" LENGTH
(Approx. position)

7, 8

11

2, 3, 4

5, 6, 7

PLUG C

12 - 3 PLACES
(Approx. positions)

10

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

TRIM
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

ORN/GRY
ORN/BLK

Jack- R
-P

ORN/BLU

-C
-D

ORN/GRN
6'-0"

BLACK

8'-5"

.15

2,3

-3

-4
-5
-6

-S

-7

-T

-8

WHITE

-U

-9

BLUE

-V

-10

WHT/BLU

-L

Plug B-1

WHT/GRN

.19

2,4

-Z
-M

WHT/BRN

-Y

WHT/RED

-E

.19

2,4

-W

8,7

-6

.14

5,7

-3

-F

-4

GRN/YEL
GRN/YEL
GRN/YEL
GRN/YEL

~
~

.14

5,6

~
~
~
~
~
~
~

Inner Drain
Outer Drain
Cut-Off & Trim Lengths = +1.0/-.5

.19

2,4

-N

.19

2,4

-a

.19

2,4

-d

.19

2,4

-X

.19

2,4

-K

~
~

~
~

~
~

-5
-6

-H
-J

ORANGE
GRN/YEL

-G

3. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LISTS.

Plug C-1
-2

BROWN
2,3

2. ALL CRIMP TERMINALS TO BE CRIMPED ONLY WITH TOOLING

AS SPECIFIED BY THE TERMINAL MANUFACTURER.

-4

-b
.19

NOTES:
1. REMOVE JACKET, BOTH DRAIN WIRES, AND BOTH FOILS FROM
CABLE.

-3
.14

WHT/ORN

GRAY

Tolerances:

Plug A-1
-2

GREEN

YELLOW

5'-0"

-A
-B

TO

RED

WHT/BLK

8'-0"

ASS'Y.
ITEM#

-7

~
~
~
~
~
~
~

.25

10

.25

10

.25

10

.25

10

.25

10

~
~

~
~

~
~
~
~
~
~
~

Strip Length: = .032

Figure 1-3 Powerhead Harness Assembly (P/N 901011)

900939-A May 2000

PARTS & FRUs

POWERPACK

VIOLET

WHT/YEL
8'-5"

FROM

PREP.
STRIP
LENGTH LENGTH

Powerpack-14

Figure
No.

PARTS & FRUs

POWERPACK

1-4

900939-A May 2000

Part
Number
901001

Description

Units
Per
Ass'y.

Main Control PCB Assembly

Ref.

Electolytic Capacitor - 16 V
Connector-10 Pos-Ribbon
Male, Right Angle 3 Rows-32 Pin
Male, Right Angle 3 Rows-16 Pin
Header, 15x2, Female
Header, 20x2, Female
Header, 32x2, RT Angle, Ribbon, Latching

1
1
1
1
1
1
1

Oscillator, 25 MHz
Socket, 68 Position, PLCC
Ramified Timekeeper 32Kx8
Resistor-SMT- 1/8W-100 Ohm

1
3
1
1

Resistors, 1K, SMT, 1206, 1/8W, 5%

Resistor-SMT- 1/8W-10 MG Ohm

Resistor-SMT-1/8W-110 Ohm

1
1

Resistor 330K, SMT, 1206 1/8W

Resistor-SMT-1/8W-4700 Ohm

1
1

Resistors-SMT-1/8W-910

Ceramic Chip Cap. SMT, 0.1 uf

Ceramic Chip Cap. SMT-27 PF

Capacitor, 10 UF, 16V, AL Ele Surface Mount, 1206

1
1

32 Bit CPU, SMT

IC Chipset, Servo Control
IC, A/D Converter, 12-BIT
C Octal 3 St. Bus. Trang. SMT
IC, Latch, Noninverting Octal

1
1
1
1
1

IC, Quad 2 Input and Gate

IC Quad Line Receiver-SMT
Undervoltage Sensing Circuit
IC, Memory, SRAM 128 K x 8
IC, Memory, Flash 4 MB, SMT
Switching Diode-75 V
LED, Low Current SMT
Crystal 32.768 KHz-SMT
Programmed EPLD, Main Control
Schematic, PCB, Main Control
PCB Assembly, Main Control, Drill

1
1
1
1
1
1
8
1
1
A.R.
1

Fig. No.
Suffix

C38
J1
J2
J3
J4
J5
J6

Y2
X2-X4
U19
R2, R69
R5
R12
R95,R96,
R101,R102
R10
R1, R3, R4,
R6-R9, R11,
R13-R52, R54,
R68, R78-R94,
R97-R100,
R103-R106
R62-R67, R70,
R71
C1,C8-C16, C19C28, C31-C37,
C39, C41, C42,
C44, C46, C48,
C50, C51, C53,
C57, C59, C60,
C63, C64
C2, C4
C3, C5-C7, C29,
C30, C40, C43,
C45, C47, C49,
C52, C58, C61,
C62
U2
U23, U28
U14
U6, U7, U20, U21
U8-U10, U12,
U13, U26, U27
U5
U17
U1
U16, U18
U15
D1, D2
DS1-DS8
Y1
U3

R46

U18

U16

DS8

DS7

R40

DS6

J1

C31

DS5

R45

DS4

C33

DS3

C34

C35

DS1

U19

DS2

Powerpack-15

U15
R62 R63 R64 R65 R66 R67 R70 R71
C9 C10
R25 C23
R68

C3

63
U2

C5

U10
C7

C12
C27
C29
R3

R7

R54

R1

C16

C2
R5
R23 C22 R2

U9

C1

R10

C19

C64

C49
C28

C50

R21 C21
R87
R88
R89
R90
R91 U21
R92
R93
R78
R79
R80
R81 U20
R82
R83
R84
R85

C40

C41

U14

R69
C57

U8
C20

C26

U7

C36

C25

U12

R22
R86

CP

C60

U27

C14 R15 R11 C13

U6

Y2

R99

R16 R13 R8 R4
C8 R14 R9 R6

R12

C62

U13

C51

C42

C58

R20

C47

R103

I/O

1
J5

R42
R44

R41
R43

C43

C48
C46

C38

C37
C39
J2
B32

C1
A1

R98 C52 C53

C44

R97
C45

B16

C56

J3
C1
A1

R51

R48R47R50

P
R P
P
P
P
P
P
P
P
P
P
P
P
P

D1

U5

C24

C27

R100

PARTS & FRUs

POWERPACK

R86
R87
R88
R89
R90
R91
R92
R93
R78
R79
R80
R81
R82
R83

R106

Y1
C6

D2

U26

C4
R17

U1

BOARD ID
RESISTOR REPLACEMENT

C59

C11

R104C32C30

J4

C27

R105

R19R18
R27R26
R29R28
R31R30
R33R32
R35R34
R37R36
R39R38

R24

C15

R96
R95
R94
R101
U17
R102

R49

Figure 1-4 Main Control, PCB Assembly (P/N 901001)

900939-A May 2000

Powerpack-16

Part
Number

1-5

901025

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Communication Board PCB Assembly

Ref.

Capacitor, Electolytic, 10 uf, 35V, 85 Degc, Radial

Vibration Lock Kit
Connector-12 Pin HDR-RT Ang.
HD-20 Front Metal Shell
Header, 32x2, Rt. Angle, Ribbon, Latching
Header, 2 Pos, MTE, Right Angle, Latching
Header, 10 Pos, MTE, Right Angle, Latching
Connector, 9 Pin D-Shell, PLUG
Connector, 15 Pin D-Shell, Receptacle
Connector, 25 Pin D-Shell
Header, 16 Pos.
Combo D Coaxial 50 ohm
Diode-Surmetic-IN4004
Diode, Zener, 9.1V, 5W
Socket Retainer, 8 Pin Dip
Screwlock, Femal #4-40
Voltage Regulator, +8V, 1.5A
Resistor-SMT- 1/8 W-10 Ohm

1
8
1
1
1
1
1
1
1
1
1
1
13
1
10
2
1
18

Resistor-SMT- 1/8W-110 Ohm

Resistor, 470 Ohm, SMT 1/8W, 1206
Resistor-SMT- 1/8W - 4700 Ohm

16
5
57

R35-R50
R123-R127
R1, R4-R9, R1R34, R57-R64,
R81, R86-R89,
R92, R93, R97,
R106, R110,
R114-R116,
R121, R129R138

Resistors, 8.2K, SMT, 1206, 1/8W

40

R2, R3, R10R16, R51-R56,

R65-R80, R82R85, R90, R91,
R94, R98, R105

Ceramic Chip Capacitor, SMT, 0.1 uf

26

C1-C4, C7, C9,

C10, C37, C38,
C41-C44, C73C83, C85, C88

Ceramic Chip Capacitor, SMT- 10pf

Capacitor, Ceramic Chip, 1 uf, 50V, 20%, Z5U
Capacitor-Chip Tantalum
CMOS, Dual Channel UART
IC Octal 3 ST. Bus.Trang.SMT
I.C. Hex Schmitt-Trigger
IC, Quad, 2 Input OR Gate
IC, Quad 2 Input and Gate
IC, Octal D Flip Flop, With Clock and Reset

1
1
1
3
2
1
1
1
1

C39
C5
C8

C6
Latch 1-Latch 8
J10
J4
J1
J11
J12
J9

J8
J2

J9
J2
D1-D13
D14
X1-X10
V3
R95, R96, R99R-104, R107,
R109, R111R113, R118R120, R122,
R128

U23, U24, U37

U1, U2
U20
U6
U8
U42

U22

R136
R109

U8

D6

X5

K6

X6

K7

X7 K8

X8

K9

X9

UN3

UN2
DS15

UN1
DS14

FILMER
DS13

SYNC
DS12

ENABLE
DS11

INJECT
DS10

OEM-ID1
DS9

OEM-ID2
DS20

D10
R82

K10 X10

U41
D13

D7
D8
D9

D3
D4
D5

OEM-ID3
DS19

U21
R97
D11

K1 X1

DS1
J1

OEM-ID4
DS18

UNUSED IN
DS17

R105

START EN
DS16

INHIBIT
DS8

HAND SW ID
DS7

STOP IN
DS6

START 2
DS5

REMOTE 2
DS4

REMOTE 1
DS3

R81

R58 R59 R60 R61 U62 R63 R64

K5

D2
DS25

DS24

DS23

R8

K2 X2

K3 X3

K4 X4

J10

R65

D12
J11

D1

U4

U20

U37

C7
C8

Y1
R92

U5

R25
R26

R4

R27
R28
R29
R30
R31
R32

R132
R134

U2

R108
U24

J12
C6

U44
U8

C5

U3
U42
U25
U21
R97
D11

D6

900939-A May 2000

D7
D8
D9

K5

X5

K6

X6

K7

X7 K8

X8

K9

X9

D10

K10 X10

K1 X1

K2 X2

K3 X3

K4 X4

J10

U41
D13

D12
D1

J11

Figure 1-5 Communication Board PCB

Assembly (P/N 901025)

PARTS & FRUs

POWERPACK

DS22

U25

R57

R24

R23

R22

R21

R20

R19

R18

R17

DS21

U3
U42

R2
R3

R80

J3

R56

J2

C5

UN3

R138

UN2
DS15

R137

J4

R9

C10

R130

C6

J12

UN1
DS14

R109

R10
R11
R12
R13
R14
R15
R16
R51
R52
R53
R54
R55

U26

R47

C88
C41

FILMER
DS13

R119

J6

C44

C2

U44

SYNC
DS12

R99

C85

ENABLE
DS11

R50
R49

INJECT
DS10

C43

OEM-ID1
DS9

R35

R111

U2

R108
U24
R89
R114

OEM-ID2
DS20

R36

R48

U6

START EN
DS16

R37

R104

R118

U23

R33
R135

INHIBIT
DS8

R38

R102

R129

R93

C37
R134

C77

OEM-ID3
DS19

C75

R27
R28
R29
R30
R31
R32

C38

R132

OEM-ID4
DS18

C73

J7

R4
R110

R121
R117

R95
R96
R43
R44
R101
R103
R45
R46

R25
R26

R116

UNUSED IN
DS17

C79

J8

C9

U5
C3

HAND SW ID
DS7

R115

R6

R87
R34
C74
R131
C76

STOP IN
DS6

C81

START 2
DS5

C83

C7
C8

R92

R86

U38

REMOTE 2
DS4

R112

R113

C82

REMOTE 1
DS3

DS25
R40
R39

R42
R41

C42

R122

C80

U20

R5

Y1

C39

C78
U1

C1

U37

R133

R98
R94
R91
R90
R85
R84
R83
R107
R66
R128 R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79

R7

U36

R100

U4

J5

J9

R100
R120

START
DS2

DS24

DS1

DS23

C4

START
DS2

DS22

R24

R23

R22

R21

R20

R19

R126

R18

R125

R127

R124

R17

R123

DS21

Powerpack-17

Powerpack-18

Part
Number

1-5

901025

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Communication Board PCB Assembly

Ref.

IC, Octal Buffer, Tri State, non-inverting

IC, Quad Line Receiver-SMT
IC, Quad Line Driver CMOS SMT
IC, Peripheral Drive Array
IC, Transceiver, RS232, 2 Drivers, 2 Receivers
IC, Transceiver RS 232/RS422, Multi-mode
IC, RS485 Transceiver, 8 Pin, SOIC
Switching Diode-75V
LED, LOW Current, Chip SMT
Quartz Crystal SMT 3.6864 MHz
Relay, Solid State Photo Mos, Dual Form A
Plate, Connector, OEM COM PCB Assy
PCB Assembly, Communication Board, 901025
PCB Assembly, Drill Communication Board
Firmware, Power Pack PIC

1
2
2
1
1
1
1
2
25
1
10

U44
U22, U25
U21, U26
U41
U38
U36
U5
D15, D16
DS1-DS25
Y1
K1-K10

A.R.
A.R.
1

U4

U22

R136
C85
R109

U8

D11
X6

K7

X7 K8

X8

K9

X9

UN3

UN2
DS15

UN1
DS14

FILMER
DS13

SYNC
DS12

ENABLE
DS11

INJECT
DS10

OEM-ID1
DS9

OEM-ID2
DS20

OEM-ID3
DS19

D10
R82

K10 X10

U41
D13

K1 X1

DS1

K2 X2

K3 X3

D12

K4 X4

J10

R65
J11

D1

UN3

K6

UN2
DS15

D6

X5

D7
D8
D9

D3
D4
D5

J1

OEM-ID4
DS18

UNUSED IN
DS17

R105

START EN
DS16

INHIBIT
DS8

HAND SW ID
DS7

STOP IN
DS6

START 2
DS5

REMOTE 2
DS4

REMOTE 1
DS3

R97

K5
D2

DS25

DS24

DS23

U21

R58 R59 R60 R61 U62 R63 R64

U4

U20

U37

C7
C8

Y1
R92

U5

R25
R26

R4

R27
R28
R29
R30
R31
R32

R132
R134

U2

R108
U24

J12
C6

U44
U8

C5

U3
U42
U25
U21
R97
D11

D6

D7
D8
D9

K5

X5

K6

X6

K7

X7 K8

X8

K9

X9

D10

K10 X10
D13

K1 X1

K2 X2

K3 X3

K4 X4

J10

U41
D12
D1

J11

Figure 1-5 Communication Board PCB Assembly (P/N 901025)

900939-A May 2000

PARTS & FRUs

POWERPACK

DS22

R81

R24

R23

R22

R21

R20

R19

R18

R17

DS21

R8

R2
R3

R80

J3

R56

J2

U25

R57

UN1
DS14

R138

C5

U42

FILMER
DS13

R137

J4

J12

U3

R9

C10

R130

SYNC
DS12

R109

R10
R11
R12
R13
R14
R15
R16
R51
R52
R53
R54
R55

U26

R47

C6

ENABLE
DS11

R119

C88
C41

INJECT
DS10

R99

J6

C44

C2

U44

OEM-ID1
DS9

R49

OEM-ID2
DS20

R50

START EN
DS16

C43

INHIBIT
DS8

R35

R111

U2

R108
U24
R89
R114

HAND SW ID
DS7

R36

R48

U6

STOP IN
DS6

R37

R104

R118

U23

R33
R135

START 2
DS5

R38

R102

R129

C37
R134

C77

OEM-ID3
DS19

C75

R27
R28
R29
R30
R31
R32

C38

R132

R95
R96
R43
R44
R101
R103
R45
R46

R25
R26

R116

R4
R110

R121
R117

C73

J7

R93

C3

OEM-ID4
DS18

C79

J8

C9

U5

UNUSED IN
DS17

C81

R115

R6

R87
R34
C74
R131
C76

REMOTE 2
DS4

R112

R113

C83
C42

R122

U38

C7
C8

R92

R86

REMOTE 1
DS3

DS25
R40
R39

R42
R41

U1

C82

U20

R5

Y1

C39

C78
C80

C1

U37

R133

R98
R94
R91
R90
R85
R84
R83
R107
R66
R128 R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79

R7

U36

R100

U4

J5

J9

R100
R120

START
DS2

DS24

C4

START
DS2

DS23

DS1

DS22

R24

R23

R22

R21

R20

R19

R126

R18

R125

R17

R124

R127

R123

DS21

Powerpack-19

Powerpack-20

Units
Per
Ass'y.

Part
Number

1-6

901095

Servo Interface PCB Assembly

Ref.

172E0017
172E0027
172E0065
172E0067
172E0071
172E0072
172E0073

Fuse-5A-SLO BLO
Fuse, 50 MA, 5 MM
Resettable Fuse, 0.25A
Fuse, Resettable, 0.25A
Fuse Block, 5 x 20 mm
Fuse, Fast Acting Littelfuse, Pico II
Fuse, 2 Amp, 5 mm Slow Blow
Mov
Inrush current limiter, 16 Oh
Capacitor-Ceramic Monolithic
Capacitor, .068 UF, 400V
Electolytic Capacitor - 16V
Capacitor, Electrolytic 10 UF
Capacitor, 100 UF, 35 V
Capacitor, .1 UF, 250V
Capacitor, 10 UF, 50V
Capacitor, 2200 UF, 200V
Capacitor, Aluminum Electroly
Capacitor, 2.2 MF, 35V
Washer- #8 Ext. Tooth
Inductor, 120 UH
Connector-Single Row 2 Pin
Connector-3 Pin-Locking Head
Plug, 9 Pin D-Shell
Header, DIN, 96 Pos
Header, DIN, 48 Pos
Header, 4 Pos, Mini Mate-N-L
Header, 3 Pos, Mate-N-Lok
Header, 4 Pos, Mate-N-Lok
Header, 5 Pos, Mate-N-Lok
Header, 8 Pos, Mini Mate-N-L
Header, 12 Pos, MTE
Header, 16 Pos
Header, Mini Universal
Header, 2 Pos, Mini Mate-N-L
Header, 2 Pos, Mate-N-Lok
Wire-White Lead-18 GA
Diode-Surmetic-IN4004
Diode-IN4148
Diode, Schottky Barrier
Zener Diode, IN4739
Diode-Voltage Ref
Diode, Zener
Diode, Zener
Voltage Reference, 2.5V
Diode, Voltage Supressor
Bridge-DIP Diode
Bridge Rectifier
Screw-8-32x2 PH
Nut-8-32x1/4 Hex

2
1
1
1
4
8
1
1
2
4
2
2
3
2
1
1
3
1
2
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
1
2
1
4
1
1
2
2

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

F4, F16
F17
F3

F1
F2 F5-F7
F8-F15
F18
RV1

RT1, RT2
C1, C20-C22
C44, C45
C17, C33
C11-C13
C14, C15
C4
C6
C46-C48
C49
C32, C36

Wash1-Wash4
L1, L4
J11
J15
J9
J4
J5
J3
J2
J14
J12
J7
J8
J10
J6
J1
J13
WR1
D1, D6, D7, D16

D23
D17
D21, D28
D4
D24
D2, D3
D5
D22, D25-D27

D15
D14
Screw5, Screw 6

Nut 5, Nut6

Powerpack-21

BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49

P P P P P P P P P P P P

P P
P P

INSTRUCTIONS FOR WIRING RELAY K3:

1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
4. Wires for terminals 1 and 2 are not part of this bundle.
Wires for terminals 1 and 2 should run directly from the
relay to the board.
5. Distance of bundle from edge of relay should not exceed 1.5"
This is to keep the bundle within the outline of the board.
6. Do not wire terminal B.

P= POPULATE RESISTORS ACROSS THESE PADS.

J13

R101

D15

R76

FL1

R121
RT1
F2

FL2

K4

R126

C46

R120

L4

D18

FL3

T2

U21

R26

J12

D16

C44

Q1

F6

D2

J10
J9

D25
D22

R128
R132

R12

R60

R7

D28

TP4

D27

R9

F11

DS11 R112
R111

R16
C9

R28
R97
F9

U20
C5
R109

C24

F8

Q11

U16

K3

C1

Liebel-Flarsheim Co.
Cincinnati, OH USA Assembly#
1997 901095

C33

C34

J4

R29

R122

C1

R24
R19
R20

D17

J5
R33
R86

C55

R127

R107

Q5

Q6

F3
J8
R83 R81 R89
DS7
DS5

U4

R21
R22
R18

R90

R46 C26 R69 R75

C8
R10

R129

J11

DS10

F1

R88
R84
C16

C2
R115

DS2

DS6
C37
R25
C35
R15
R87
DS3
U17
R78
R17
DS8 DS4 DS9 DS14 R470 C25
R74 Q7
DS12
U13
R82
R480 R68
C3
C38
R77 R113
R130
R72
R95
U18
R131
R71
C28
C23
R70
R43
C29
U9
R31
Q4
R42
R30
U12
R98
R960
R65 D23
R99
R440
U11
U10
R45
D4
R102
C21 SW1

U8

U14

Q16

L1

C10

F10

R14

C15

D12
U3

C30

D7

C13

C12
C20

C31

R930
R940

F140

C7
U2

D10

C36
F15

J15

OUTSIDE
WIRE

R27

F120

D24 D3

R1

R13

D13

R116

R73
R79
R85

C51

D11

C47
+

F13

D26

R11
5

TP3

R110

R123 C18

R124 C19

R100

U1

R8

Q8

Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000

PARTS & FRUs

POWERPACK

J7
R23

D6
1

U22

Q14
J14

TP5

C17 C22
RV1

C43

DS1

R2 R3 R39
D1

C11

C45

R38

C48
+
K5

TP2

R5

R119

J6

R37

R36
R35

GND

C4

OUTSIDE
WIRE

U19

F7

F5
R104

R67

R125

D14

R103

D19 D20 Q17

Q12

R4

R92R91

C42

Q2 Q3 Q15

J3

D21

R66 R41 R40

R34
R32

J1

Q10 Q9

C49

R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49

ISO-GRND TP1

RT2

Powerpack-22

Part
Number

1-6

901095

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Description

Units
Per
Ass'y.

Servo Interface PCB Assembly

Ref.

Filter-R-C Snubber Network

Terminal-Solder-Test
Terminal-Spring Spade
Terminal-Spring Spade
Socket, Relay
Screwlock, Female, #4-40
IC, 4N35, OPTO Coupler
Voltage Regulator, Switching
Voltage Regulator, 5V, 2A
Resistor-SMT- 1/8 W-10 Ohm
Resistor-SMT- 1/8 W-100 Ohm

3
5
2
6
2
2
2
2
1
1
4

Resistors, 1K, SMT, 1206, 1/8W, 5%

Resistors, SMT, 1206, 1/8W, 5%

11

Resistor, SMT, 1206 1/8W, 5%, 100K

Resistor, SMT, 12.K

Resistor, SMT, 1206 1/8W, 5%, 18
Resistor, 2.2K, SMT, 1206, 1/8W, 5%

1
1
8

Resistor, SMT, 1206 1/8W, 5%, 270K

Resistor, SMT, 1206 1/8W, 5%, 33
Resistor, SMT, 39K, SMT, 1206, 1/8W
Resistor, 470 Ohm, SMT 1/8W, 1206
Resistor-SMT- 1/8W-4700 Ohm

1
1
1
2
32

Resistors, 47, SMT, 1206, 1/8 W,

Resistor, SMT, 1206, 1/8 W, 5%, 470K
Resistor, SMT, 1206, 1/8 W, 5%, 680

2
1
4

Resistor, 8.2K, SMT, 1206, 1/8 W, 5%

Resistor, SMT, 1206, 1/8 W, 1%, 33
Resistor, SMT, 1206, 1/8 W, 1%, 47
Resistor, SMT, 1206, 1/8 W, 1%, 562
Resistor, SMT, 1206, 1/8 W, 1%, 68
Resistors, SMT, 1206, 1/8 W, 1%, 1K
Resistor, SMT, 1206, 1/8 W, 1%, 4.99K
Resistors, 47, SMT, 1206, 1/8 W, 1%, 10K

2
1
1
1
1
1
2
3

Fig. No.
Suffix

FL1 - FL3
TP1-TP5
SP7, SP8
SP1-SP6
X1, X2
H1, H2
U16, U20
U6, U7
U5
R35
R6, R45,
R112, R113
R38, R77,
R82
R32, R47,
R70, R73,
R79, R85,
R97-R100,
R102,
R65, R69,
R78
R74
R30
R2, R3, R15,
R17, R39,
R109, R111,
R129
R103
R36
R46
R26, R37
R25, R30,
R31, R49R64, R71,
R72, R80,
R84, R86R88, R93,
R94, R122,
R127, R130,
R131
R123, R124
R104
R74, R75,
R91, R92
R110, R119
R37
R38
R9
R26
R34
R14, R16
R43, R83,
R90

Powerpack-23

BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49

P P P P P P P P P P P P

P P
P P

INSTRUCTIONS FOR WIRING RELAY K3:

1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
4. Wires for terminals 1 and 2 are not part of this bundle.
Wires for terminals 1 and 2 should run directly from the
relay to the board.
5. Distance of bundle from edge of relay should not exceed 1.5"
This is to keep the bundle within the outline of the board.
6. Do not wire terminal B.

P= POPULATE RESISTORS ACROSS THESE PADS.

J13

R101

D15

R76

FL1

R121
RT1
F2

FL2

K4

R126

C46

R120

L4

D18

FL3

T2

U21

R26

J12

D16

R36
R35

Q1

U22

J10
J9

D25
D22

R128
R132

R12

D28
R60

R111

F140

C5
R109

R28
R97

Q11

K3

C1

C24

Liebel-Flarsheim Co.
Cincinnati, OH USA Assembly#
1997 901095

C33

C34

J4

R29

R122

F8
U16

L1

C10

C1

R24
R19
R20

D17

J5
R33
R86

C55

R127

R107

Q5

Q6

F3
J8
R83 R81 R89
DS7
DS5

U4

R21
R22
R18

R90

R46 C26 R69 R75

C8
R10

R129

J11

DS10

F1

R88
R84
C16

C2
R115

DS2

DS6
C37
R25
C35
R15
R87
DS3
U17
R78
R17
DS8 DS4 DS9 DS14 R470 C25
R74 Q7
DS12
U13
R82
R480 R68
C3
C38
R77 R113
R130
R72
R95
U18
R131
R71
C28
C23
R70
R43
C29
U9
R31
Q4
R42
R30
U12
R98
R960
R65 D23
R99
R440
U11
U10
R45
R102
D4
C21 SW1

U8

U14

Q16

C15

D12
U3

C30

D7

C13

C31
+

C12
C20

F9

U20

D10

C36
R930
R940

J15

OUTSIDE
WIRE

R27

F15

D24 D3

R1

R13

D13

F10

R14
R16
C9

R116

F11

U2
DS11 R112

C47
+

F120

C7

R7

TP4

D27

R9

D11

R73
R79
R85

C51

R11
5

F13

D26
TP3

R110

R123 C18

R124 C19

R100

U1

R8

Q8

Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000

PARTS & FRUs

POWERPACK

J7
R23

D6
1

D2

TP5

C44

F6
J14

GND

C11
RV1

C43

DS1

R2 R3 R39
D1

C17 C22

Q14

TP2

R5

R119

J6

C45

R37
R38

C48
+
K5

C4

OUTSIDE
WIRE

U19

F7

F5
R104

R67

R125

D14

R103

D19 D20 Q17

Q12

R4

R92R91

C42

Q2 Q3 Q15

J3

D21

R66 R41 R40

R34
R32

J1

Q10 Q9

C49

R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49

ISO-GRND TP1

RT2

Powerpack-24

Units
Per
Ass'y.

Part
Number

Description

1-6

901095

Servo Interface PCB Assembly

Ref.

Resistors, 47, SMT, 1206, 1/8 W, 1%, 22.1K

Resistors, 47, SMT, 1206, 1/8W, 1%, 30.1K

Resistors, 47, SMT, 1206, 1/8 W, 5%, 75K
Ceramic Chip Cap. SMT, 0.1 uf

1
1
20

0.01UF Capacitor

Capacitor, 330 PF, 50V, Surface MT

Capacitor, .22 UF, 50V, Surface MT
Capacitor-Chip Tantalum
Capacitor, 22 UF, 16V, 20%, SMT
IC, D/A Converter W/16 Bit BUS Interface
IC Octal 3 ST. Bus.Trang.SMT
I.C. HEX Schmitt-Trigger
Quad-2 Input Nangate-SMT
IC, Quad 2 Input Excl Or Gate
IC, J-K Flip Flop W/Set & Reset
Undervoltage sensing circuit
Op-Amp, LM-358A

1
1
2
1
1
2
1
1
1
1
2
4

IC Analog Mux
Programmable Timer
Switching Diode-75V

1
1
7

Transistor, J-FET

Transistor, PNP
LED, RED

1
13

IC, Optocoupler, 6 pin Triac

Optocoupler, Logic Gate
Relay, 7 Amp, DPDT, Form-C
Relay Socket W/Hold Down Clip
Relay, 2P2T, 24 VDC Coil
Relay, Solid State
Relay, DPDT, DC Coil
Res FC 5% 1/4 W - 100 Ohm
Res. FC 5% 1/4 W - 1K
Res FC 5% 1/4 W 10 K
Res FC 5% 1/4 W 100 K
Resistor

1
1
1
1
2
1
1
1
1
2
2
4

Resistor, 0.25W 120K

Res FC 5% 1/4W-470
Resistor
Res FC 5% 1/4 2200 Ohm

1
3
2
2

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Fig. No.
Suffix

R42, R81,
R89
R12
R7
C5, C7-10,
C16, C18,
C19, C23-25,
C27-C29,
C34, C35,
C38, C43,
C51, C55
C30, C31,
C37
C2
C26
C3, C42
C3
U15
U10, U11
U12
U17
U18
U4
U21, U22
U2, U9, U13,
U14
U8
U1
D10-D13,
D18-D20
Q4-Q8, Q11,
Q16, Q17
Q12
DS1-DS12,
D14
U19
U3
K5
X3
K1, K2
K4
K3
R115
R1
R28, R29
R116, R27
R107, R19,
R20, R33
R8
R18,R25,R95
R44, R96
R128, R132

Powerpack-25

BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49

P P P P P P P P P P P P

P P
P P

INSTRUCTIONS FOR WIRING RELAY K3:

1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
4. Wires for terminals 1 and 2 are not part of this bundle.
Wires for terminals 1 and 2 should run directly from the
relay to the board.
5. Distance of bundle from edge of relay should not exceed 1.5"
This is to keep the bundle within the outline of the board.
6. Do not wire terminal B.

P= POPULATE RESISTORS ACROSS THESE PADS.

J13

R101

D15

R76

FL1

R121
RT1
F2

FL2

K4

R126

C46

R120

L4

D18

FL3

T2

U21

R26

J12

D16

R36
R35

Q1

U22

J10
J9

D25
D22

R128
R132

R12

D28
R60

R111

F140

R16
C9

C5

R97

R109

C24

F8

Q11

U16

K3

C1

Liebel-Flarsheim Co.
Cincinnati, OH USA Assembly#
1997 901095

C33

C34

J4

R29

R122

C1

R24
R19
R20

D17

J5
R33
R86

C55

R127

R107

Q5

Q6

F3
J8
R83 R81 R89
DS7
DS5

U4

R21
R22
R18

R90

R46 C26 R69 R75

C8
R10

R129

J11

DS10

F1

R88
R84
C16

C2
R115

DS2

DS6
C37
R25
C35
R15
R87
DS3
U17
R78
R17
DS8 DS4 DS9 DS14 R470 C25
R74 Q7
DS12
U13
R82
R480 R68
C3
C38
R77 R113
R130
R72
R95
U18
R131
R71
C28
C23
R70
R43
C29
U9
R31
Q4
R42
R30
U12
R98
R960
R65 D23
R99
R440
U11
U10
R45
R102
D4
C21 SW1

U8

U14

Q16

L1

C10
R28

F9

U20

C15

D12
U3

C30

D7

C13

C31
+

C12
C20

F10

R14

D10

C36
R930
R940

J15

OUTSIDE
WIRE

R27

F15

D24 D3

R1

R13

D13

R116

F11

U2
DS11 R112

C47
+

F120

C7

R7

TP4

D27

R9

D11

R73
R79
R85

C51

R11
5

F13

D26
TP3

R110

R123 C18

R124 C19

R100

U1

R8

Q8

Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000

PARTS & FRUs

POWERPACK

J7
R23

D6
1

D2

TP5

C44

F6
J14

GND

C11
RV1

C43

DS1

R2 R3 R39
D1

C17 C22

Q14

TP2

R5

R119

J6

C45

R37
R38

C48
+
K5

C4

OUTSIDE
WIRE

U19

F7

F5
R104

R67

R125

D14

R103

D19 D20 Q17

Q12

R4

R92R91

C42

Q2 Q3 Q15

J3

D21

R66 R41 R40

R34
R32

J1

Q10 Q9

C49

R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49

ISO-GRND TP1

RT2

Powerpack-26

Units
Per
Ass'y.

Part
Number

Description

1-6

901095

Servo Interface PCB Assembly

Ref.

Resistor-Fixed Composition
Res FC 5% 1/4W-470
Resistor-Fixed Compostion
Resistor, Metal Film, 1 Watt, 1%
Resistor, Metal Film, 1 Watt, 1%
Resistor, Metal Film, 1 Watt, 1%
Resistor, 10 Ohm, 10 W 5%

3
3
1
1
2
1
1

R21-R23
R1, R24, R95
R10
R67
R41, R66
R40
R101

Resistor, 330 Ohm, 3 Watts

Resistor, 1500 Ohm, 5 Watts

2
3

Resistor, 6000 Ohm, 3 Watts

Resistor, 430 Ohm, 2 Watts
Transistor, NPN
Transistor, TMOS FET

2
1
1
5

TRIAC, MAC224-6
Switch, Reset
Transformer, Step-Down
PCB Assembly, Servo Interface
PCB, Servo Interface, Drill

2
1
1
1
1

R125, R126
R120, R121,
R76
R11, R13
R44
Q14
Q2, Q3, Q9,
Q10, Q15
Q1, Q13
SW1
T2
X4
X5

PARTS & FRUs

POWERPACK

Figure
No.

900939-A May 2000

Fig. No.
Suffix

Powerpack-27

BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49

P P P P P P P P P P P P

P P
P P

INSTRUCTIONS FOR WIRING RELAY K3:

1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
4. Wires for terminals 1 and 2 are not part of this bundle.
Wires for terminals 1 and 2 should run directly from the
relay to the board.
5. Distance of bundle from edge of relay should not exceed 1.5"
This is to keep the bundle within the outline of the board.
6. Do not wire terminal B.

P= POPULATE RESISTORS ACROSS THESE PADS.

J13

R101

D15

R76

FL1

R121
RT1
F2

FL2

K4

R126

C46

R120

L4

D18

FL3

T2

U21

R26

J12

D16

R36
R35

Q1

U22

J10
J9

D25
D22

R128
R132

R12

D28
R60

R111

F140

C5
R109

R28
R97

Q11

K3

C1

C24

Liebel-Flarsheim Co.
Cincinnati, OH USA Assembly#
1997 901095

C33

C34

J4

R29

R122

F8
U16

L1

C10

C1

R24
R19
R20

D17

J5
R33
R86

C55

R127

R107

Q5

Q6

F3
J8
R83 R81 R89
DS7
DS5

U4

R21
R22
R18

R90

R46 C26 R69 R75

C8
R10

R129

J11

DS10

F1

R88
R84
C16

C2
R115

DS2

DS6
C37
R25
C35
R15
R87
DS3
U17
R78
R17
DS8 DS4 DS9 DS14 R470 C25
R74 Q7
DS12
U13
R82
R480 R68
C3
C38
R77 R113
R130
R72
R95
U18
R131
R71
C28
C23
R70
R43
C29
U9
R31
Q4
R42
R30
U12
R98
R960
R65 D23
R99
R440
U11
U10
R45
R102
D4
C21 SW1

U8

U14

Q16

C15

D12
U3

C30

D7

C13

C31
+

C12
C20

F9

U20

D10

C36
R930
R940

J15

OUTSIDE
WIRE

R27

F15

D24 D3

R1

R13

D13

F10

R14
R16
C9

R116

F11

U2
DS11 R112

C47
+

F120

C7

R7

TP4

D27

R9

D11

R73
R79
R85

C51

R11
5

F13

D26
TP3

R110

R123 C18

R124 C19

R100

U1

R8

Q8

Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000

PARTS & FRUs

POWERPACK

J7
R23

D6
1

D2

TP5

C44

F6
J14

GND

C11
RV1

C43

DS1

R2 R3 R39
D1

C17 C22

Q14

TP2

R5

R119

J6

C45

R37
R38

C48
+
K5

C4

OUTSIDE
WIRE

U19

F7

F5
R104

R67

R125

D14

R103

D19 D20 Q17

Q12

R4

R92R91

C42

Q2 Q3 Q15

J3

D21

R66 R41 R40

R34
R32

J1

Q10 Q9

C49

R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49

ISO-GRND TP1

RT2

Powerpack-28

Figure
No.

Part
Number

Description

PARTS & FRUs

POWERPACK

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Syringe Holders-1

SYRINGE HOLDERS
FIELD REPLACEABLE UNITS
Part Number

Description

Figure

900474

200 ml Pressure Sleeve

1-1

900450

150 ml Pressure Sleeve

1-2

900457

125 ml Pressure Sleeve

1-5

Note: All Faceplates listed in this section require Hinge Pin part number 903173.
If Hinge Pin part number 903161 is present, the Hinge Pin must be replaced with Hinge
Pin kit part number 904090.
For physical appearance of each Hinge Pin style refer to the illustration below:

Hinge Pin
Part No. 903173

Hinge Pin
Part No. 903161

PARTS & FRUs

SYRINGE HOLDERS

900939-A May 2000

Syringe Holders-2

Figure
No.

Part
Number

Description

Units
Per
Ass'y.

Fig. No.
Suffix

Note: Your system must have software version 7.00 or higher to use part number 900477.
900477

200 mL Rear Load Syringe Holder Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11

900474
904119
900476
800411
262033
903164
904196
37L367
900920
904068
900915

Pressure Sleeve, 200 mL

Screw, M4 x 0.7, 8mm
Frontplate, Finished, 200 mL
Magnet, Hall Effect
Loctite, 680, Green, Ret
Sleeve, Bearing
Plunger, Ball
Carton
End Pad, 150 ADAWS
Label, Registration
Body Pad, 150 ADAWS

1
2
1
2
1
2
1
1
1
1
1

PARTS & FRUs

SYRINGE HOLDERS

1-1

900939-A May 2000

Syringe Holders-3

7,5 -BALL TO EXTEND .020

INTO .25 DIAMETER
SLEEVE BEARING

2
4,5 - INSTALL MAGNETS AND
SLEEVE FLUSH WITHIN .015
OF ITEM 3 SURFACE WITH
RED DOT FACING OUT. 2 PLCS

900939-A May 2000

PARTS & FRUs

SYRINGE HOLDERS

Figure 1-1 200 mL Rear Load, Syringe Holder

Assembly (P/N 900477)

Syringe Holders-4

Figure
No.

Part
Number

Description

Units
Per
Ass'y.

900490

150 mL Rear Load Syringe Holder Assembly

Ref.

-1
-2
-3
-4
-5

900450
904119
900486
903164
903134

Pressure Sleeve, 150 mL

Screw, M4 x 0.7, 8mm
Frontplate, Finished, 150 mL
Sleeve, Bearing
Plunger, Ball Push

1
2
1
2
1

PARTS & FRUs

SYRINGE HOLDERS

1-2

900939-A May 2000

Fig. No.
Suffix

Syringe Holders-5

PARTS & FRUs

SYRINGE HOLDERS

900939-A May 2000

Figure 1-2 150 mL Rear Load, Syringe Holder

Assembly (P/N 900490)

Syringe Holders-6

Units
Per
Ass'y.

Part
Number

Description

1-3

900491

150 mL ADAWS Rear Load Syringe Holder Ass.

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12

900450
904119
9004912
903164
903134
37L367
903131
800411
900460
904147
900915
900920

Pressure Sleeve, 150 mL

Screw, M4 x 0.7, 8mm
Faceplate, Finished, 150mL, W/A
Sleeve Bearing
Plunger, Ball Push
Carton
Sleeve, Magnet
Magnet, Hall Effect
Air Detector & Warning System
Screw, M3 x 5,25 mm
Body Pad, 150 mL ADAWS
End Ped, 150 mL, ADAWS

1
2
1
2
1
1
1
1
1
2
1
1

PARTS & FRUs

SYRINGE HOLDERS

Figure
No.

900939-A May 2000

Fig. No.
Suffix

Syringe Holders-7

PARTS & FRUs

SYRINGE HOLDERS

900939-A May 2000

Figure 1-3 ADAWS 150 mL Rear Load, Syringe Holder

Assembly (P/N 900491)

Syringe Holders-8

Figure
No.

PARTS & FRUs

SYRINGE HOLDERS

1-4

900939-A May 2000

Part
Number

Description

Units
Per
Ass'y.

900485

150 ml Reusable Syringe Assembly

Ref.

900458
904119
900486
903164
903134
37L367
302111
600179
900822
900920
900921

Syringe, Reusable 150 ml

Screw, M4 x .7, 8MM
Frontplate, Finished, 150 ml
Sleeve, Bearing
Plunger, Ball Push
Carton
Connector-Luer Lock Assembly
Plunger Set-Bag of 12
Instruction Sheet, Care of Plastic
End Ped, 150 ml, ADAWS
Body Pad, 150 ml, Reusable

1
2
1
2
1
1
1
1
1
1
1

Fig. No.
Suffix

Syringe Holders-9

PARTS & FRUs

SYRINGE HOLDERS

900939-A May 2000

Figure 1-4 150 mL Reusable Syringe Holder

Assembly (P/N 900485)

Syringe Holders-10

Units
Per
Ass'y.

Part
Number

1-5

900480

125 mL Rear Load Syringe Holder Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9

900457
904119
900481
800411
903131
903164
903134
900909
257815

Pressure Sleeve 125 mL

Screw, M4 x 0.7, 8mm
Frontplate, Finished, 125 mL
Magnet, Hall Effect
Sleeve, Magnet
Sleeve, Bearing
Plunger, Ball Push
Faceplate Box, Small
ICEL MATL 350R36 IN x 300FT

1
2
1
1
1
2
1
1
A.R.

PARTS & FRUs

SYRINGE HOLDERS

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Syringe Holders-11

PARTS & FRUs

SYRINGE HOLDERS

900939-A May 2000

Figure 1-5 125 mL Rear Load, Syringe Holder

Assembly (P/N 900480)

Syringe Holders-12

Figure
No.

Part
Number

Description

PARTS & FRUs

SYRINGE HOLDERS

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Pedestals-1

PEDESTALS/MOUNTS
FIELD REPLACEABLE UNITS
Part Number

Description

Figure

902070

Post, Hinge Plate

1-1

902079

Post, Hinge plate

1-2

600638

Knob Assembly SVC Use 600638S

1-1

901090

Wall Mount Power Pack Panel

1-3

600150

Table Mount Assembly

1-4

601347

Table Mount Flexible

1-5

PARTS & FRUs

PEDESTALS

900939-A May 2000

PARTS & FRUs

PEDESTALS

Pedestals-2

Units
Per
Ass'y.

Figure
No.

Part
Number

1-1

900600

Pedestal Assembly (Cast)

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23

900622
900626
900628
900701
904141
900643
900645
904150
900653
904151
900656
904152
900658
900659
904153
904005
900646
900632
900639
900629
904158
902070
600638

Base, Pedestal, Finished

Column, Pedestal, Finished
Hub, Pedestal, Finished
Caster, Locking
Thumbscrew, M4x.7, 10 mm
Lead Assembly, Ped. to P.P. Grou
Weight, Base, Pedestal
Screw, M4x7, 50 mm, Soc. HD. Cap S
Pad, Base, Pedestal
Screw, M10 x 1.5, 35mm, Soc. Button
Cable, Clip Column
Screw, M4x7, 6 mm, Flat HD Soc S
Buckle, Powerpack Strap, Pedestal
Strap, Powerpack, Pedestal
Screw, M10 x 1.5, 35 mm, Soc Button
Label, Rating
Cover, Ped Base, Assembly, Finished
Plunger, Hand Retractable
Bearing, Pedestal
Arm Assembly, Articulating
Washer, Serrated Lock, M10
Post, Hinge Plate
Knob Assembly SVC Use 600638S

1
1
1
4
1
1
2
4
1
2
2
2
1
2
2
1
1
1
2
1
1
1
1

900939-A May 2000

Description

Fig. No.
Suffix

Pedestals-3

22
20

19
NOTES:

Approx. 5" from edge

1. Item 24 to be placed in base of completed

assembly.
2. Place manufacturer's carton for item 20 with
completed assembly to be used with shipping
packaging.
3. Place loose hardware in base of completed
assembly.
4. Item 25 (not shown) will be done in shipping.
5. Item 26 (not shown) will not be installed.
Place in base with other components.
6. Torque specification listed is for end user
assembly.

19
15

23

Approx. 3.0
velcro
engagement

TOP VIEW
OF HUB

12
11

14

13

17
12
11
2
14 16

14

PARTS & FRUs

PEDESTALS

21
6

5
1

15
Torque to 100 in. lbs. Min.
SEE NOTE 6

900939-A May 2000

Figure 1-1 Pedestal Assembly (P/N 900600)

PARTS & FRUs

PEDESTALS

Pedestals-4

Pedestal Assembly

Units
Per
Ass'y.

Figure
No.

Part
Number

1-2

900700

Pedestal Assembly (Plastic)

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-30
-31
-32
-33

900710
900715
900712
900713
900701
900656

Base Pedestal, Finished

Column, Pedestal, Finished (Al)
Hub, Pedestal, Finished
Cover, Pedestal Base, Finished
Caster, Locking
Cable Clip, Column
Screw, M4x.7, 6 mm, BH, SOC, SS
Strap, Powerpack, Pedestal
Chafe Tab, Strap, Powerpack, Pedestal
Washer, Flat, M6, SS
Weight, Base, Pedestal
Screw, M6 x 1, 55mm, Soc. Head Cap, SS
#1/4 Steel Flat Washer
Screw, M6 x 1, 65 mm, SOC HD CAP, SS
Screw, M6 x 1, 20 mm, BH, SOC, SS
Handle, Powerpack Assembly
Arm Socket, Hub, Pedestal
Buckle, Powerpack Strap, Pedestal
Label, Rating
Arm, Horizontal Arm
Post, Hinge plate
Knob Assembly SVC USE600638S
Instruction Sheet, Pedestal Assembly
Pack Assembly, Pedestal
Label, Pedestal Tip
Label, Pedestal Tip, Handle
Screw, M4 x 7,10 mm, PR, PH, LOCKWASH
Lead Assembly, Pedestal to PP Ground
Nut, Jam, 3/8-16, HEX .5 x DIA HT
Power Pack Handle Install Instruction
Poly Bag-12 x 15 Zip Lock
Plastic Zip-Lock Bag

1
1
1
1
4
2
4
2
2
4
2
4
2
2
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1

900939-A May 2000

404431
404432
904173
900692
904174
41S0003
904175
904176
900691
900667
900658
904077
900750
902079
600638
900837
900922
904038
904063
904102
900643
904160
900697
257844
257803

Description

Fig. No.
Suffix

Pedestals-5

PARTS & FRUs

PEDESTALS

Figure 1-2 Pedestal Assembly (P/N 900700)

900939-A May 2000

Pedestals-6

Figure
No.

PARTS & FRUs

PEDESTALS

1-3

900939-A May 2000

Part
Number
901090

Description
Wall Mount Power Pack Panel

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Pedestals-7
2.16

11.53

TYP.

0.86

1.66

1.03
0.21

6.96
TYP.

5.00

0.25 R.

15.50 TYP.
17.00

0.188 DIA. THRU

4 HOLES

0.265 DIA.
TYP. (2) PLA.

PARTS & FRUs

PEDESTALS

1.04

0.65
0.50
16.00

NOTES:
1. SEE KIT 900607 FOR INSTRUCTIONS AND HARDWARE.
2. BREAK ALL CORNERS.
3. DEBURR ALL SHARP EDGES.
4. ALL SURFACES TO BE FINISHED WITH LF PART NUMBER 262030
(TEXTURED). THE PAINT MUST PASS LF PAINT TEST ES-343.
5. CIRCLED DIMENSIONS ARE PROCESS MONITORS.
Figure 1-3 Wall Mount, Power Pack Panel (P/N 901090)
900939-A May 2000

PARTS & FRUs

PEDESTALS

Pedestals-8

Units
Per
Ass'y.

Figure
No.

Part
Number

1-4

600150

Table MNT. Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22

600532
600228
245S0045
600285
600276
600286
600287
600288
282S0051
257566
257032
259228
260014
257814
282S0020
601446
600666
236S0011
600281
600828
600826
257529
262023

Bushing-Head Friction-CGR
Post-Upright
Screw-3/16x2 1/4 Soc. HD. STL CAP
Clamp-Rail
Knob-Lock (Machined)
Washer-Backup
Roller-Nylon
Spacer-Shaft
Screw-4-40 x 1/2 SLTH ST ST
Loctite, Thread Locking Compound
Primer-Locquic Grade T
Carton-Skin Pkg.
Film-Skin Pkg.
Gummed Tape-3 in Wide
Screw-6-32 x 5/16 SL FH ST ST
Bushing Head Friction
Knob-Lock
Pin-3/16 x 3/4 Roll
Label
Arm Assembly - Extension
Washer-Thrust
Lubriplate 630 AA
Label-Imprintable

A.R.
1
1
1
2
2
2
2
2
A.R.
A.R.
A.R.
A.R.
A.R.
2
1
2
2
1
1
1
A.R.
1

900939-A May 2000

Description

Fig. No.
Suffix

Pedestals-9

17

15
FORCE
SEE NOTE 1
15
1.94

.18

1.94
20
17

16

19
21

16
14

18

B
1

16

ARRANGE BUSHING SO
THAT CUT-OUT SIDE
FACES THREADS
OF ITEM 16

22

17
7

PARTS & FRUs

PEDESTALS

VIEW A-A
6
8, 9, 10

NOTES:
1. TIGHTEN HAND KNOB TIGHT; MAKE SURE EXTENSION
ARM (ITEM 19) DOES NOT ROTATE IN RELATION TO
UPRIGHT POST (ITEM 1).
2. PLACE ANGIOMAT 6000 PIVOT INTO BUSHING (ITEM 15).
TIGHTEN KNOB HAND TIGHT; MAKE SURE PIVOT DOES
NOT ROTATE.
3. LIGHTLY COAT 2 OUTSIDE DIAMETERS SURFACES
OF PIN ON ARM ASSEMBLY ITEM 19.
4. PRINT PART NUMBER 600150 ON LABEL ITEM 22
AND STICK TO BOTTOM SURFACE OF ITEM 3.

SECTION B-B

Figure 1-4 Table Mount Assembly (P/N 600150)

900939-A May 2000

Pedestals-10

Figure
No.

PARTS & FRUs

PEDESTALS

1-5

900939-A May 2000

Part
Number
601347
245S0006
245S0045
257814
259019
260008
260009
260010
600568
601345
601346
601348

Description
Table Mount, Flexible
Screw-5/16-18 x 1 1/2 SH
Screw-3/16 x 2 1/4 Soc HD.
Gummed Tape-3in Wide
3 MT Carton
Foam Packing A-Instrapa
Foam Packing B-Instapa
film Packaging Size 96I
Arm
Instruction-Elev. Arm T
Clamp Assembly
Extension

Units
Per
Ass'y.
Ref.
2
1
1
1
1
1
1
1

Fig. No.
Suffix

Pedestals-11

PARTS & FRUs

PEDESTALS

Figure 1-5 Flexible Table Mount Assembly (P/N 601347)

900939-A May 2000

Pedestals-12

Figure
No.

Part
Number

Description

PARTS & FRUs

PEDESTALS

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Cables-1

LF CABLES MODEL NUMBER 900001

PARTS & FRUs

CABLES

900939-A May 2000

Cables-2

Part
Number

1-1

901020

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

115 V Power Cable Assembly

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-3

4.5m .05m

Cord
SJT, 3 x 14 AWG
UL Listed
CSA Certified
6.0 Max.

Approved Source:
Feller U.S. Corp. #458-H0021
Electric Cord Sets Inc.

Label
LF P/N 800502

Notes:
1. Exact shape of plug housing may vary with manufacturer,
however the plug must be marked "Hospital Grade".
2. Cable assembly or bagged cable assembly to be
individually marked with LF part number and revision.
Figure 1-1 115 V Power Cable Assembly (P/N 901020)

900939-A May 2000

PARTS & FRUs

CABLES

Plug
NEMA 5-15
Hospital Grade
15A, 125VAC
UL Approved
CSA Certified
See Note 1

Connector
Type C19
IEC 320/C19
16A, 250VAC
UL Approved
CSA Certified

Cables-4

Figure
No.

Part
Number

1-2

902049

Description
Console Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-5

SEE CABLE CHART

CABLE
BELDEN P/N: 8312

MALE CONNECTOR

FEMALE CONNECTOR

POSITRONIC P/N: SD25MOOGVLZ

25 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
PAIR

PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

PAIR
PAIR
PAIR
SINGLE

TO

M-1
-2

F-1
-2

BLACK

-3

-3

WHITE

-4

-4

BLACK

-5

-5

GREEN

-6

-6

BLACK

-7

-7

BLUE

-8

-8

BLACK

-9

-9

YELLOW

-10

-10

BLACK

-11

-11

BROWN

-12

-12

BLACK

-13

-13

ORANGE

-22

-22

RED

-14

-14

WHITE

-15

-15

PARTS & FRUs

CABLES

PAIR

FROM

BLACK
RED

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
SEE CABLE CHART FOR P/N's

CABLE CHART
LF P/N

POSITRONIC P/N

TITLE

LENGTH

REV.

3.3' 1"

CC130-022-6.00

CABLE ASSY. CONSOLE

PEDESTAL LENGTH
CABLE ASSY. CONSOLE
6M (19.7 FT.)

19.7' 2"

CABLE ASSY. CONSOLE

15M (49.2 FT.)

49.2' 3"

902002

CC130-022-1.00

902006

RED

-16

-16

GREEN

-17

-17

RED

-18

-18

BLUE

-19

-19

902015

CC130-022-15.00

902024

CC130-022-24.00 CABLE ASSY. CONSOLE

78.7' 4"

902030

CC130-022-30.00

98.4' 5"

RED

-20

-20

YELLOW

-21

-21

RED

-23

-23

BROWN

-24

-24

N/A

-25

BRAID SHIELD

FERRULE

24M (78.7 FT.)

CABLE ASSY. CONSOLE
30M (98.4 FT.)

-25
FERRULE

Figure 1-2 Console Cable (P/N 902049)

900939-A May 2000

Cables-6

Figure
No.

Part
Number

1-3

903049

Description
Powerhead Extension Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-7
See Cable Assy. Chart for cable cut-off length

2, 6, 7

3, 8, 9
10 - (2 places)

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

See
Cable
Assy.
Chart

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

Plug- A
-B

Recept- A
-B

White

-U

-U

Blue

-V

Orn/Blu
Orn/Grn

-C
-D

Red
Green

1.75

.15

2,4,6

-V

903003

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10.3' 1"

-C
-D

903006

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

-S

-S

903009

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

-T

-T

903012

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

903015

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

903018

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903021

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903024

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903027

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903030

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

1.75

.15

2,4,8

-G

-G

Gray

-H

-H

Orange

-J

-J

Orn/Gry

-R

-R

Orn/Blk

-P

-P

Wht/Red

-E

-E

Wht/Blk
Wht/Orn

-W
-b

-W
-b

Wht/Grn

-M

-M

Wht/Blu

-Z

-Z

Wht/Yel
Wht/Brn

-L
-Y

1.75

.19

3,4,9

-N

-N

Grn/Yel

-a

-a

Grn/Yel

-d

-d

Grn/Yel
Grn/Yel

-X

-X

-K

-K

N/A

4,10,11

CABLE
CLAMP

5.00

N/A

4,10,11

.25

-L
-Y

Grn/Yel

5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

Rev.
A

Yellow

Inner Drain

Cable Cut-Off Length

32.5" 5"

-F

2,4,7

Description
CABLE ASSY. , Powerhead, Ped. (2.7 ft.)

-F

.19

P/N
903002

Brown

1.75

CABLE CHART

Notes

Black
Violet

11
Inner & Outer
Drain Wires
See Note 2

CABLE
CLAMP

DETAIL A

Prep Length = .25

Strip Length: = .032

Figure 1-3 Powerhead Extension Cable (P/N 903049)

900939-A May 2000

PARTS & FRUs

CABLES

CUT-OFF
LENGTH

Cables-8

Units
Per
Ass'y.

Part
Number

1-4

900204

Universal Interface Adaptor Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16

256532
240E0031
240E0025
257489
257715
257566
257522
215115
382E0009
904024
256222
240E3269
240E3268
240E3270
240E3271
904028

Cable 10 Conductor 22 GA, 0.75 FT

Connector,
Connector Bushing
Resin Core Solder
Tubing-Heat Shrinkable, 0.4 FT
Loctite , Thread Locking
Plastic Tubing, 0.25 FT
Ty-Rap Ties
Terminal-Ring Tongue #4
Connector Assembly, 25 Pos D-Shell
Lead Wire 24 GA White
Crimp Contact, 18 AWG,
Crimp Contact, 20-24 AWG,
Crimp Ferrule
Crimp Flange
Label, Universal Interface Cable

1
1
1
A.R
1
A.R.
1
2
1
1
A.R.
2
23
1
1
A.R

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-9

2
SEE DETAIL B 7
DRAIN
DETAIL A
1
3

6, 9
1

2,4,5
DRAIN

10,11,12,13,14,15,5

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC1014-0.25

P2:1 (REAR VIEW)

PARTS & FRUs

CABLES

CABLE SPECIFICATION CHART

CONDUCTORS
CUT-OFF
LENGTH

ITEM

COLOR

PREPARATION AND TERMINATION OF ENDS

PREP
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

BROWN
RED

10"

2
3

GREEN

0.75"

0.156"

2,4,5

WHITE

BLACK

VIOLET

9
10

25 DETAIL C
14

DRAIN
ADD JUMPER
ADD JUMPER
ADD JUMPER

Cut-Off Length = +1.0/-.5

FLUSH W/
JACKET

NA

NA

4.75"

NA

2,7,9 CLAMP SCREW

FROM P2:15
FROM P2:13
FROM P2:14

12

6
9

BLUE

FOIL SHIELD

Tolerances:

SEE
SEE
SEE
NOTE 10 NOTE 10 NOTE 10

13

TO P2
PIN#
19 DETAIL C
16

YELLOW

BRAID SHIELD

SEE
NOTE 10

ASS'Y.
ITEM#

ORANGE

GRAY

11

PREP.
STRIP
FROM P1
LENGTH LENGTH
PIN#
1

5,12

5,12

JUMPER P2:25 TO P2:13

JUMPER P2:19 TO P2:15

FERRULE
TO P2:19
SEE
SEE
SEE
TO P2:25
NOTE 10 NOTE 10 NOTE 10
TO P2:13

11
P2:14

5,12

5,12

P2:13

STRIP LENGTH = .032; PREP LENGTH .125

DETAIL C

900939-A May 2000

Figure 1-4 Univeral Interface Adaptor

Assembly (P/N 900204)

Cables-10

Units
Per
Ass'y.

Part
Number

1-5

900205

Serial Interface Cable Assembly

Ref.

-1

904029

Label, Serial Interface Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-11
78.7' 4"

CABLE
BELDEN P/N: 8337

MALE CONNECTOR
POSITRONIC P/N: SD15MOOGVLZ
15 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

CONNECTOR
TERMINATIONS

WHITE/BLUE STRIPE
BLUE/WHITE STRIPE

-2
-9

WHITE/ORANGE STRIPE

-3

ORANGE/WHITE STRIPE

-10

WHITE/GREEN STRIPE

-4

GREEN/WHITE STRIPE

-11

WHITE/BROWN STRIPE
BROWN/WHITE STRIPE

-5
-12

WHITE/GRAY STRIPE

-1

GRAY/WHITE STRIPE

-6

RED/BLUE STRIPE
BLUE/RED STRIPE

-7
-8

RED/ORANGE STRIPE

-13

ORANGE/RED STRIPE

-14

BRAID SHIELD

FERRULE

Figure 1-5 Serial Interface Cable Assembly (P/N 900205)

900939-A May 2000

Cables-12

Units
Per
Ass'y.

Part
Number

1-6

900207

Printer Cable Assembly, 12 M (39.4 FT)

Ref.

-1

904030

Mainframe, Finished

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-13
39.4' +/- 3"

CABLE
BELDEN P/N: 9614

9" .5"

MALE CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

CONNECTOR
SWITCHCRAFT P/N: S-760

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

FROM

BLACK
RED

P1-1
-2

P2-1
-2

GREEN

-3

-3

WHITE

-4

-4

BROWN

-5

-5

BLUE

-6

-6

ORANGE
YELLOW

-7
-8

P3-INNER

PURPLE

-9

P3-OUTER

FERRULE

FERRULE

BRAID SHIELD

TO

-7

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC127-019-12.00

Figure 1-6 Printer Cable Assembly (P/N 900207)

900939-A May 2000

Cables-14

Units
Per
Ass'y.

Part
Number

1-7

900209

Hand Switch, Start Assembly

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-15

20' Extended / 4' Protracted

(APPROXIMATE)

6" MIN.

6" MIN.

SWITCH PENDANT

CABLE

OTTO SWITCH P/N P4-323122

BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

4 CONDUCTORS
23 AWG (21 X 36 STRANDING)
FOIL SHIELD WITH 23 AWG DRAIN WIRE
GRAY JACKET
< 1.00" COIL O.D.
MINIMUM OF 7.00 " STRAIGHT ON EACH END
EXTENDED LENGTH APPROXIMATELY 20.0'
RETRACTED LENGTH APPROXIMATELY 4.0'

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

SW1
SW2

C
N.O.

1
5

N.O.

9
DRAIN WIRE

PENDANT
ASSEMBLY

PINS

CRIMP SHIELD IN FERRULE

CONNECTOR
ASSEMBLY
FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
P/N: CC138-027-5.00

900939-A May 2000

Figure 1-7 Start Hand Switch, Coiled,

Assembly (P/N 900209)

Cables-16

Figure
No.

Part
Number

1-8

900249

Description
Remote Hand Switch Charted Cable Assembly,

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-17

(SEE TABLE FOR LENGTH)

CABLE

SEE NOTE 3

BELDEN P/N: 9940

SWITCH PENDANT
OTTO SWITCH P/N P4-323122
BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING DIAGRAM

SW2

C
N.O.

1
5

N.O.

PARTS & FRUs

CABLES

SW1

PINS

(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY

PENDANT
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
SEE TABLE FOR P/N's

900939-A May 2000

START ASSY. LENGTH TABLE

LF P/N

POSITRONIC P/N

TITLE

CABLE CUT LENGTH

REV.

900210

CC137-026-7.00

START ASSY., HAND SWITCH

REMOTE, 7M (23.0 FT.)

900211

CC137-026-12.00

START ASSY., HAND SWITCH

REMOTE, 12M (39.4 FT.)

39.4' 5.0"

900227

CC137-026-24.00

START ASSY., HAND SWITCH

REMOTE, 24M (78.8 FT.)

78.8' 5.0"

23.0' 3.0"

Figure 1-8 Remote Hand Switch Cable

Assembly (P/N 900249)

Cables-18

Units
Per
Ass'y.

Part
Number

1-9

900213

ECG Input/Output Cable Assembly

Ref.

-1

904026

Label, ECG Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-19

78.7' +/-4"

CABLE
BELDEN P/N: 9614

FEMALE CONNECTOR
POSITRONIC P/N: SD9FOOGVLX
15 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

CONNECTOR
TERMINATIONS

BLACK
RED

-1
-2

GREEN

-3

WHITE

-4

BROWN

-5

BLUE

-6

ORANGE
YELLOW

-7
-8

PURPLE

-9

BRAID SHIELD

FERRULE

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC128-019-24.00

Figure 1-9 ECG Input/Output Cable Assembly (P/N 900213)

900939-A May 2000

Cables-20

Units
Per
Ass'y.

Part
Number

1-10

900208

7 M Footswitch Start Assembly,

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-21

23'- 3"

CABLE
BELDEN P/N: 9940

FOOT-SWITCH W/FULLGUARD
LINEMASTER SWITCH CORP. WOODSTOCK CONN.
PART NUMBER: AQUILINE FOOT SWITCH 974-S.
MOMENTARY, DPDT, 10A 125 VAC.
FULL GUARD 522-B14, PAINTED BLACK FINE-MED TEXTURE.

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

C
N.O.

1
5
PINS

N.O.
FOOTSWITCH
ASSEMBLY

(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
PART NUMBER: CC1017-7.01

Figure 1-10 Footswitch Start Cable Assembly (P/N 900208)

900939-A May 2000

Cables-22

Figure
No.

Part
Number

1-11

900251

Description
Universal Interface Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-23
LENGTH
SEE CHART

CABLE
BELDEN P/N: 9948

FEMALE CONNECTOR
POSITRONIC P/N: SD25FOOGVLX
25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
SOCKET P/N: FC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
CONDUCTORS

LF P/N

LENGTH

900251-03

3M
9.8 FT. 1"
6M
19.7 FT. 2"
9M
29.5 FT. 2"
12 M
39.4 FT. 3"
15 M
49.2 FT. 3"
18 M
59.1 FT. 3"
21 M
68.9. FT. 4"
24 M
78.7 FT. 4"
27 M
88.5 FT. 4"

-1
-2

900251-06
900251-09

RED

-3

GREEN

-4

ORANGE

-5

900251-12

BLUE

-6

900251-15

WHITE/BLACK

-7

RED/BLACK

-8

900251-18

GREEN/BLACK

-9

900251-21

ORANGE/BLACK

-10

BLUE/BLACK

-11

900251-24

BLACK/WHITE

-12

900251-27

RED/WHITE

-13

GREEN/WHITE

-14

BLUE/WHITE

-15

BLACK/RED

-16

WHITE/RED

-17

ORANGE/RED

-18

BLUE/RED

-19

RED/GREEN

-20

ORANGE/GREEN

-21

BLACK/WHITE/RED

-22

WHITE/BLACK/RED

-23

RED/BLACK/WHITE

-24

GREEN/BLACK/WHITE

BRAID SHIELD

900939-A May 2000

CONNECTOR
TERMINATIONS

900251-30

30 M
98.4 FT. 5"

POSITRONIC P/N

REV.

CC131-023-03.00

CC131-023-06.00

CC131-023-09.00

CC131-023-12.00

CC131-023-15.00

CC131-023-18.00

CC131-023-21.00

CC131-023-24.00

CC131-023-27.00

CC131-023-30.00

PARTS & FRUs

CABLES

BLACK
WHITE

CABLE CHART

-25
FERRULE

Figure 1-11 Univeral Interface Cable

Assembly (P/N 900251)

Cables-24

Figure
No.

Part
Number

1-12

903249

Description
Powerhead Extension Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-25

See Cable Assy. Chart for cable cut-off length

12
4
8, 9

3
2, 6, 7

10

10

15

CABLE CHART
P/N

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

Rev.

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10' - 3" 1"

903206

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

29' - 11" 2"

Black
Violet

Plug- A
-B

903212

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

White

-U

903215

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

Blue

-V

Orn/Blu

-C
-D

903218

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903221

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903224

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903227

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903230

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

Green

FROM

.15

2,4,6

-T
-F

Yellow

-G

Gray

-H

Orange

-J

Orn/Gry

-R

Orn/Blk

-P

Wht/Red

-E

Wht/Blk
Wht/Orn

-W
-b

Wht/Grn

-M

Wht/Yel

-Z

Wht/Blu
1.75

.19

2,4,7

.15

1.75

.19

5.00

N/A

10,11

-a
-d

Grn/Yel

-X

Grn/Yel
Grn/Yel
5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

-L
-Y

1.75

-N

Grn/Yel
Grn/Yel

Inner Drain

ASS'Y.
ITEM#

-S
1.75

Brown

Wht/Brn

PREP.
STRIP
LENGTH LENGTH

-K
N/A

4,10,11

CABLE
CLAMP

Prep Length = .25

Strip Length: = .032

900939-A May 2000

Figure 1-12 Powerhead Extension Cable

Assembly (P/N 903249)

PARTS & FRUs

CABLES

903209

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

Red

See
Cable
Assy.
Chart

Cable Cut-Off Length

903203
PREPARATION AND TERMINATION OF ENDS

Orn/Grn

Description

Cables-26

Figure
No.

Part
Number

1-13

900935

Description
Multiple hand switch cable

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-27

PARTS & FRUs

CABLES

900939-A May 2000

Figure 1-13 Multiple Handswitch

Cable (P/N 900935)

Cables-28

Figure
No.

Part
Number

Description

PARTS & FRUs

CABLES

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Cables-1

SIEMENS CABLES MODEL NUMBER 900002

PARTS & FRUs

CABLES

900939-A May 2000

Cables-2

Figure
No.

Part
Number

1-2

902049

Description
Console Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-3

SEE CABLE CHART

CABLE
BELDEN P/N: 8312

MALE CONNECTOR

FEMALE CONNECTOR

POSITRONIC P/N: SD25MOOGVLZ

25 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
PAIR

PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

PAIR
PAIR
PAIR
SINGLE

TO

M-1
-2

F-1
-2

BLACK

-3

-3

WHITE

-4

-4

BLACK

-5

-5

GREEN

-6

-6

BLACK

-7

-7

BLUE

-8

-8

BLACK

-9

-9

YELLOW

-10

-10

BLACK

-11

-11

BROWN

-12

-12

BLACK

-13

-13

ORANGE

-22

-22

RED

-14

-14

WHITE

-15

-15

PARTS & FRUs

CABLES

PAIR

FROM

BLACK
RED

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
SEE CABLE CHART FOR P/N's

CABLE CHART
LF P/N

POSITRONIC P/N

TITLE

LENGTH

REV.

3.3' 1"

CC130-022-6.00

CABLE ASSY. CONSOLE

PEDESTAL LENGTH
CABLE ASSY. CONSOLE
6M (19.7 FT.)

19.7' 2"

CABLE ASSY. CONSOLE

15M (49.2 FT.)

49.2' 3"

902002

CC130-022-1.00

902006

RED

-16

-16

GREEN

-17

-17

RED

-18

-18

BLUE

-19

-19

902015

CC130-022-15.00

902024

CC130-022-24.00 CABLE ASSY. CONSOLE

78.7' 4"

902030

CC130-022-30.00

98.4' 5"

RED

-20

-20

YELLOW

-21

-21

RED

-23

-23

BROWN

-24

-24

N/A

-25

BRAID SHIELD

FERRULE

24M (78.7 FT.)

CABLE ASSY. CONSOLE
30M (98.4 FT.)

-25
FERRULE

Figure 1-2 Console Cable (P/N 902049)

900939-A May 2000

Cables-4

Figure
No.

Part
Number

1-3

903049

Description
Powerhead Extension Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-5
See Cable Assy. Chart for cable cut-off length

2, 6, 7

3, 8, 9
10 - (2 places)

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

ASS'Y.
ITEM#

Recept- A
-B

White

-U

-U

Blue

-V

Orn/Blu

-C
-D

Green

-S
1.75

.15

2,4,6

-T

1.75

.15

2,4,8

-V
-C
-D
-S
-T
-F

Yellow

-G

-G

Gray

-H

-H

Orange

-J

-J

Orn/Gry

-R

-R

Orn/Blk

-P

-P

Wht/Red

-E

-E

Wht/Blk
Wht/Orn

-W
-b

-W
-b

Wht/Grn

-M

-M

Wht/Blu

-Z

-Z

Wht/Yel
Wht/Brn

-L
-Y

2,4,7

1.75

.19

3,4,9

-N

-N

Grn/Yel

-a

-a

Grn/Yel

-d

-d

Grn/Yel
Grn/Yel

-X

-X

-K

-K

5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

N/A

4,10,11

CABLE
CLAMP

5.00

N/A

4,10,11

Cable Cut-Off Length

Rev.

CABLE ASSY. , Powerhead, Ped. (2.7 ft.)

32.5" 5"

903003

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10.3' 1"

903006

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

903009

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

903012

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

903015

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

903018

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903021

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903024

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903027

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903030

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

-L
-Y

Grn/Yel

Inner Drain

.25

Description

11
Inner & Outer
Drain Wires
See Note 2

CABLE
CLAMP

DETAIL A

Prep Length = .25

Strip Length: = .032

Figure 1-3 Powerhead Extension Cable (P/N 903049)

900939-A May 2000

PARTS & FRUs

CABLES

-F

.19

P/N
903002

Brown

1.75

CABLE CHART

Notes

Plug- A
-B

Red

See
Cable
Assy.
Chart

PREP.
STRIP
LENGTH LENGTH

Black
Violet

Orn/Grn

FROM

Cables-6

Units
Per
Ass'y.

Part
Number

1-4

900207

Printer Cable Assembly, 12 M (39.4 FT)

Ref.

-1

904030

Mainframe, Finished

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-7
39.4' +/- 3"

CABLE
BELDEN P/N: 9614

9" .5"

MALE CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

CONNECTOR
SWITCHCRAFT P/N: S-760

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

FROM

BLACK
RED

P1-1
-2

P2-1
-2

GREEN

-3

-3

WHITE

-4

-4

BROWN

-5

-5

BLUE

-6

-6

ORANGE
YELLOW

-7
-8

P3-INNER

PURPLE

-9

P3-OUTER

FERRULE

FERRULE

BRAID SHIELD

TO

-7

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC127-019-12.00

Figure 1-4 Printer Cable Assembly (P/N 900207)

900939-A May 2000

Cables-8

Units
Per
Ass'y.

Part
Number

1-5

900209

Hand Switch, Start Assembly

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-9

20' Extended / 4' Protracted

(APPROXIMATE)

6" MIN.

6" MIN.

SWITCH PENDANT

CABLE

OTTO SWITCH P/N P4-323122

BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

4 CONDUCTORS
23 AWG (21 X 36 STRANDING)
FOIL SHIELD WITH 23 AWG DRAIN WIRE
GRAY JACKET
< 1.00" COIL O.D.
MINIMUM OF 7.00 " STRAIGHT ON EACH END
EXTENDED LENGTH APPROXIMATELY 20.0'
RETRACTED LENGTH APPROXIMATELY 4.0'

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

SW1
SW2

C
N.O.

1
5

N.O.

9
DRAIN WIRE

PENDANT
ASSEMBLY

PINS

CRIMP SHIELD IN FERRULE

CONNECTOR
ASSEMBLY
FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
P/N: CC138-027-5.00

900939-A May 2000

Figure 1-5 Start Hand Switch, Coiled,

Assembly (P/N 900209)

Cables-10

Figure
No.

Part
Number

1-6

900249

Description
Remote Hand Switch Charted Cable Assembly,

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-11

(SEE TABLE FOR LENGTH)

CABLE

SEE NOTE 3

BELDEN P/N: 9940

SWITCH PENDANT
OTTO SWITCH P/N P4-323122
BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING DIAGRAM

SW2

C
N.O.

1
5

N.O.

PARTS & FRUs

CABLES

SW1

PINS

9
(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY

PENDANT
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
SEE TABLE FOR P/N's

900939-A May 2000

START ASSY. LENGTH TABLE

LF P/N

POSITRONIC P/N

TITLE

CABLE CUT LENGTH

REV.

900210

CC137-026-7.00

START ASSY., HAND SWITCH

REMOTE, 7M (23.0 FT.)

23.0' 3.0"

900211

CC137-026-12.00

START ASSY., HAND SWITCH

REMOTE, 12M (39.4 FT.)

39.4' 5.0"

900227

CC137-026-24.00

START ASSY., HAND SWITCH

REMOTE, 24M (78.8 FT.)

78.8' 5.0"

Figure 1-6 Remote Hand Switch Cable

Assembly (P/N 900249)

Cables-12

Figure
No.

Part
Number

1-7

903249

Description
Powerhead Extension Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-13

See Cable Assy. Chart for cable cut-off length

12
4
8, 9

3
2, 6, 7

10

10

15

CABLE CHART
P/N

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

Rev.

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10' - 3" 1"

903206

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

903209

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

Black
Violet

Plug- A
-B

903212

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

White

-U

903215

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

Blue
Orn/Blu

-V

903218

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903221

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903224

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903227

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903230

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

Orn/Grn

-C
-D

Red

-S
1.75

.15

2,4,6

-T

Brown

-F

Yellow

-G

Gray

-H

Orange

-J

Orn/Gry

-R

Orn/Blk

-P

Wht/Red

-E

Wht/Blk
Wht/Orn

-W
-b

Wht/Grn

-M

Wht/Yel

-Z

Wht/Blu
Wht/Brn

1.75

.19

2,4,7

.15

1.75

.19

5.00

N/A

10,11

-a
-d

Grn/Yel

-X

Grn/Yel
Grn/Yel
5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

1.75

ASS'Y.
ITEM#

-N

Grn/Yel
Grn/Yel

Inner Drain

-L
-Y

PREP.
STRIP
LENGTH LENGTH

-K
N/A

4,10,11

CABLE
CLAMP

Prep Length = .25

Strip Length: = .032

900939-A May 2000

Figure 1-7 Powerhead Extension Cable

Assembly (P/N 903249)

PARTS & FRUs

CABLES

See
Cable
Assy.
Chart

Cable Cut-Off Length

PREPARATION AND TERMINATION OF ENDS

Green

903203

Description

Cables-14

Figure
No.

PARTS & FRUs

CABLES

1-8

900939-A May 2000

Part
Number

Description

Units
Per
Ass'y.

900260

Adapter Assembly, Siemens Single Cable Interface

Ref.

Fig. No.
Suffix

Cables-15
NOTE: ALL DIMENSIONS ARE REFERENCE

7.5"
P2
SEE DETAIL B
P1
SEE DETAIL A

WIRE TABLE
P1

ROW
9/10
ROW
8/9
ROW
1/2

3
4
2
5
1

900939-A May 2000

WH ________
BR ________
GN ________
YEL ________
GY ________

3a
2d
4a
4b
1c
3d

= EMPTY PINS

ROW d
PIN 18

RD ________ 4c

VI ____________ 6b
OR ____________ 5d
CLR ___________ 5c
GN/YEL
GN/YEL
18a
GN/YEL
GN/YEL
18d
GN/YEL
GN/YEL
15b
GN/YEL
GN/YEL
15c
GN/YEL
GN/YEL
1d
GN/YEL
1a
SHIELD
BR
8b
BR
8c
BL
10b
BL
10c

ROW 9/10
PIN 1

ROW 8/9
PIN 14
MOUNTING
HOLE

ROW 1/2
PIN 1
DETAIL A
P1 BOTTOM VIEW

ROW a
PIN 1

= EMPTY PINS

DETAIL B
P2 BOTTOM VIEW

Figure 1-8 Siemens Single Cable Interface Adapter

Assembly (P/N 900260)

PARTS & FRUs

CABLES

1 _________
2 _________
3 _________
4 _________
5 _________
6
7
8 _________
9
10
11
12 ________
13 ________
14 ________

GND RING
TERMINAL
(MOUNTING
HOLES)

APPROVED SUPPLIER
SIEMENS AG
P/N V45590-A 203-A2

WIRE COLOR P2

Cables-16

Figure
No.

PARTS & FRUs

CABLES

1-9

900939-A May 2000

Part
Number

901024

Description

Siemens Interface Cable

Units
Per
Ass'y.

Ref.

Fig. No.
Suffix

Cables-17

0.125"
(2 PLACES)

NOTES:
1. ALL DIMENSIONS ARE RWEFERENCE.
2. CABLE ASSY. MUST HAVE LABEL
WITH LF PART NUMBER AND REVISION
IN LOCATION SHOWN.
3. ORIENT AND TIGHTEN STRAIN RELIEF
NUT AS SHOWN IN DETAIL D

11"

DETAIL D

P2

P1
SEE DETAIL C

5m/16'5"

1.5"
3X .24 BLUE
0.5

JUMPER PINS
9, 10, AND 14
TOGETHER

SEE NOTE 2

COMBO D-SHELL CONNECTOR

CANNON # DBM 17WS2
SEE DETAIL A

CABLE MOUNTING PLATE WITH

HEYCO STRAIN RELIEF #3249
SEE DETAIL B

WIRE TABLE

GND RING
TERMINAL

LINE
RECEPTACLE
TERMINAL
LINE
RECEPTACLE
TERMINAL

900939-A May 2000

BL
BL
BL
BR
BR
BR

ROW
9/10
ROW
8/9

PINK

GY

CLEAR

OR

VI

YEL

YEL

WH/RED WH/GN

COAX

2.15

BR

WH

BK

RD

COAX

0.886

BR

GND STUD

WH

.725

A1
1.45

PIN 1

0.167

BR

0.25

.025

1
5

DETAIL A
P2 PIN VIEW

CABLE MOUNTING PLATE

MATERIAL:
#18 GA. (.048) COLD ROLLED STEEL
FINISH
CLEAR CHROMATE
OVER ZINC PLATE

GN/YEL

N.C.

BL

l = EMPTY PINS

DETAIL B

PIN 15

3
4

GN/YEL

K J H G F E D C B A

1.075

ROW
1/2

GND RING
TERMINAL

GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL

BL

PARTS & FRUs

CABLES

GND RING
TERMINAL

GROUND CONDUCTORS TERMINATED

WITH INSULATED RING TERMINALS
(OR HEAT SHRINKABLE TUBE)
AMP # 2-31886-2 OR EQU. (3 PLACES)

10 9 8 7 6 5 4 3 2 1

P2
WIRE COLOR
P1
1 _________ WH ________ 1
2 _________ BR ________ 2
3 _________ GN ________ 3
4 _________ YEL ________ 4
5 _________ GY ________ 5
6 ________ PINK ________ 6
7 ________ BL ________ 7
13 ________ RD ________ 8
14 ________ BK ________ 9
10 _______ WH/GN ______ 10
11 _______ WH/RD ______ 11
12 ________ VI _________12
9 ________ OR _________13
8 _______ CLEAR _______ 14
A1 ________ BR ________ COAX
A2 ________ WH ________ COAX

APPROVED SUPPLIER
SIEMENS AG
P/N V45590-A 203-A2

4X .24 GRN/YEL GROUND

CONDUCTORS (2 PLACES)
3X .24 GRN/YEL GROUND
CONDUCTORS (1 PLACE)

NOTE: COAX PINS

ARE MALE

DETAIL C

PIN 1
ROW 1/2

P1 BOTTOM VIEW

Figure 1-9 Siemens Interface Cable (P/N 901024)

Cables-18

Figure
No.

Part
Number

1-10

900935

Description
Multiple hand switch cable

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-19

PARTS & FRUs

CABLES

Figure 1-10 Multiple Handswitch Cable (P/N 900935)

900939-A May 2000

Cables-20

Figure
No.

Part
Number

Description

PARTS & FRUs

CABLES

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Cables-1

PHILIPS CABLES MODEL NUMBER 900003

PARTS & FRUs

CABLES

900939-A May 2000

Cables-2

Figure
No.

Part
Number

1-2

902049

Description
Console Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-3

SEE CABLE CHART

CABLE
BELDEN P/N: 8312

MALE CONNECTOR

FEMALE CONNECTOR

POSITRONIC P/N: SD25MOOGVLZ

25 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
PAIR

PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

PAIR
PAIR
PAIR
SINGLE

TO

M-1
-2

F-1
-2

BLACK

-3

-3

WHITE

-4

-4

BLACK

-5

-5

GREEN

-6

-6

BLACK

-7

-7

BLUE

-8

-8

BLACK

-9

-9

YELLOW

-10

-10

BLACK

-11

-11

BROWN

-12

-12

BLACK

-13

-13

ORANGE

-22

-22

RED

-14

-14

WHITE

-15

-15

PARTS & FRUs

CABLES

PAIR

FROM

BLACK
RED

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
SEE CABLE CHART FOR P/N's

CABLE CHART
LF P/N

POSITRONIC P/N

TITLE

LENGTH

REV.

3.3' 1"

CC130-022-6.00

CABLE ASSY. CONSOLE

PEDESTAL LENGTH
CABLE ASSY. CONSOLE
6M (19.7 FT.)

19.7' 2"

CABLE ASSY. CONSOLE

15M (49.2 FT.)

49.2' 3"

902002

CC130-022-1.00

902006

RED

-16

-16

GREEN

-17

-17

RED

-18

-18

BLUE

-19

-19

902015

CC130-022-15.00

902024

CC130-022-24.00 CABLE ASSY. CONSOLE

78.7' 4"

902030

CC130-022-30.00

98.4' 5"

RED

-20

-20

YELLOW

-21

-21

RED

-23

-23

BROWN

-24

-24

N/A

-25

BRAID SHIELD

FERRULE

24M (78.7 FT.)

CABLE ASSY. CONSOLE
30M (98.4 FT.)

-25
FERRULE

Figure 1-2 Console Cable (P/N 902049)

900939-A May 2000

Cables-4

Figure
No.

Part
Number

1-3

903049

Description
Powerhead Extension Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-5
See Cable Assy. Chart for cable cut-off length

2, 6, 7

3, 8, 9
10 - (2 places)

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

See
Cable
Assy.
Chart

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

Plug- A
-B

Recept- A
-B

White

-U

-U

Blue

-V

Orn/Blu
Orn/Grn

-C
-D

Red
Green

1.75

.15

2,4,6

-V

903003

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10.3' 1"

-C
-D

903006

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

-S

-S

903009

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

-T

-T

903012

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

903015

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

903018

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903021

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903024

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903027

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903030

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

1.75

.15

2,4,8

-G

-G

Gray

-H

-H

Orange

-J

-J

Orn/Gry

-R

-R

Orn/Blk

-P

-P

Wht/Red

-E

-E

Wht/Blk
Wht/Orn

-W
-b

-W
-b

Wht/Grn

-M

-M

Wht/Blu

-Z

-Z

Wht/Yel
Wht/Brn

-L
-Y

1.75

.19

3,4,9

-N

-N

Grn/Yel

-a

-a

Grn/Yel

-d

-d

Grn/Yel
Grn/Yel

-X

-X

-K

-K

N/A

4,10,11

CABLE
CLAMP

5.00

N/A

4,10,11

.25

-L
-Y

Grn/Yel

5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

Rev.
A

Yellow

Inner Drain

Cable Cut-Off Length

32.5" 5"

-F

2,4,7

Description
CABLE ASSY. , Powerhead, Ped. (2.7 ft.)

-F

.19

P/N
903002

Brown

1.75

CABLE CHART

Notes

Black
Violet

11
Inner & Outer
Drain Wires
See Note 2

CABLE
CLAMP

DETAIL A

Prep Length = .25

Strip Length: = .032

Figure 1-3 Powerhead Extension Cable( P/N 903049)

900939-A May 2000

PARTS & FRUs

CABLES

CUT-OFF
LENGTH

Cables-6

Units
Per
Ass'y.

Part
Number

1-4

900204

Universal Interface Adaptor Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16

256532
240E0031
240E0025
257489
257715
257566
257522
215115
382E0009
904024
256222
240E3269
240E3268
240E3270
240E3271
904028

Cable 10 Conductor 22 GA, 0.75 FT

Connector,
Connector Bushing
Resin Core Solder
Tubing-Heat Shrinkable, 0.4 FT
Loctite , Thread Locking
Plastic Tubing, 0.25 FT
Ty-Rap Ties
Terminal-Ring Tongue #4
Connector Assembly, 25 Pos D-Shell
Lead Wire 24 GA White
Crimp Contact, 18 AWG,
Crimp Contact, 20-24 AWG,
Crimp Ferrule
Crimp Flange
Label, Universal Interface Cable

1
1
1
A.R
1
A.R.
1
2
1
1
A.R.
2
23
1
1
A.R

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-7

2
SEE DETAIL B 7
DRAIN
DETAIL A
1
3

6, 9
1

2,4,5
DRAIN

10,11,12,13,14,15,5

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC1014-0.25

P2:1 (REAR VIEW)

PARTS & FRUs

CABLES

CABLE SPECIFICATION CHART

CONDUCTORS
CUT-OFF
LENGTH

ITEM

COLOR

PREPARATION AND TERMINATION OF ENDS

PREP
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

BROWN
RED

10"

2
3

0.75"

0.156"

2,4,5

WHITE

BLACK

VIOLET

9
10

25 DETAIL C
14

DRAIN
ADD JUMPER
ADD JUMPER
ADD JUMPER
Cut-Off Length = +1.0/-.5

FLUSH W/
JACKET

NA

NA

4.75"

NA

2,7,9 CLAMP SCREW

FROM P2:15
FROM P2:13
FROM P2:14

12

6
9

FOIL SHIELD

Tolerances:

SEE
SEE
SEE
NOTE 10 NOTE 10 NOTE 10

BLUE

BRAID SHIELD

SEE
NOTE 10

13

TO P2
PIN#
19 DETAIL C
16

YELLOW

GRAY

11

ASS'Y.
ITEM#

ORANGE
GREEN

PREP.
STRIP
FROM P1
LENGTH LENGTH
PIN#
1

5,12

5,12

JUMPER P2:25 TO P2:13

JUMPER P2:19 TO P2:15

FERRULE
TO P2:19
SEE
SEE
SEE
TO P2:25
NOTE 10 NOTE 10 NOTE 10
TO P2:13

11
P2:14

5,12

5,12

P2:13

STRIP LENGTH = .032; PREP LENGTH .125

DETAIL C

900939-A May 2000

Figure 1-4 Univeral Interface Adaptor

Assembly (P/N 900204)

Cables-8

Units
Per
Ass'y.

Part
Number

1-5

900205

Serial Interface Cable Assembly

Ref.

-1

904029

Label, Serial Interface Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-9
78.7' 4"

CABLE
BELDEN P/N: 8337

MALE CONNECTOR
POSITRONIC P/N: SD15MOOGVLZ
15 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

CONNECTOR
TERMINATIONS

WHITE/BLUE STRIPE
BLUE/WHITE STRIPE

-2
-9

WHITE/ORANGE STRIPE

-3

ORANGE/WHITE STRIPE

-10

WHITE/GREEN STRIPE

-4

GREEN/WHITE STRIPE

-11

WHITE/BROWN STRIPE
BROWN/WHITE STRIPE

-5
-12

WHITE/GRAY STRIPE

-1

GRAY/WHITE STRIPE

-6

RED/BLUE STRIPE
BLUE/RED STRIPE

-7
-8

RED/ORANGE STRIPE

-13

ORANGE/RED STRIPE

-14

BRAID SHIELD

FERRULE

Figure 1-5 Serial Interface Cable Assembly (P/N 900205)

900939-A May 2000

Cables-10

Units
Per
Ass'y.

Part
Number

1-6

900207

Printer Cable Assembly, 12 M (39.4 FT)

Ref.

-1

904030

Mainframe, Finished

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-11
39.4' +/- 3"

CABLE
BELDEN P/N: 9614

9" .5"

MALE CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

CONNECTOR
SWITCHCRAFT P/N: S-760

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

FROM

BLACK
RED

P1-1
-2

P2-1
-2

GREEN

-3

-3

WHITE

-4

-4

BROWN

-5

-5

BLUE

-6

-6

ORANGE
YELLOW

-7
-8

P3-INNER

PURPLE

-9

P3-OUTER

FERRULE

FERRULE

BRAID SHIELD

TO

-7

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC127-019-12.00

Figure 1-6 Printer Cable Assembly (P/N 900207)

900939-A May 2000

Cables-12

Units
Per
Ass'y.

Part
Number

1-7

900209

Hand Switch, Start Assembly

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-13

20' Extended / 4' Protracted

(APPROXIMATE)

6" MIN.

6" MIN.

SWITCH PENDANT

CABLE

OTTO SWITCH P/N P4-323122

BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

4 CONDUCTORS
23 AWG (21 X 36 STRANDING)
FOIL SHIELD WITH 23 AWG DRAIN WIRE
GRAY JACKET
< 1.00" COIL O.D.
MINIMUM OF 7.00 " STRAIGHT ON EACH END
EXTENDED LENGTH APPROXIMATELY 20.0'
RETRACTED LENGTH APPROXIMATELY 4.0'

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

SW1
SW2

C
N.O.

1
5

N.O.

9
DRAIN WIRE

PENDANT
ASSEMBLY

PINS

CRIMP SHIELD IN FERRULE

CONNECTOR
ASSEMBLY
FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
P/N: CC138-027-5.00

900939-A May 2000

Figure 1-7 Start Hand Switch, Coiled,

Assembly (P/N 900209)

Cables-14

Figure
No.

Part
Number

1-8

900249

Description
Remote Hand Switch Charted Cable Assembly,

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-15

(SEE TABLE FOR LENGTH)

CABLE

SEE NOTE 3

BELDEN P/N: 9940

SWITCH PENDANT
OTTO SWITCH P/N P4-323122
BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING DIAGRAM

SW2

C
N.O.

1
5

N.O.

PARTS & FRUs

CABLES

SW1

PINS

(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY

PENDANT
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
SEE TABLE FOR P/N's

900939-A May 2000

START ASSY. LENGTH TABLE

LF P/N

POSITRONIC P/N

TITLE

CABLE CUT LENGTH

REV.

900210

CC137-026-7.00

START ASSY., HAND SWITCH

REMOTE, 7M (23.0 FT.)

23.0' 3.0"

900211

CC137-026-12.00

START ASSY., HAND SWITCH

REMOTE, 12M (39.4 FT.)

39.4' 5.0"

900227

CC137-026-24.00

START ASSY., HAND SWITCH

REMOTE, 24M (78.8 FT.)

78.8' 5.0"

Figure 1-8 Remote Hand Switch Cable

Assembly (P/N 900249)

Cables-16

Units
Per
Ass'y.

Part
Number

1-9

900213

ECG Input/Output Cable Assembly

Ref.

-1

904026

Label, ECG Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-17

78.7' +/-4"

CABLE
BELDEN P/N: 9614

FEMALE CONNECTOR
POSITRONIC P/N: SD9FOOGVLX
15 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

CONNECTOR
TERMINATIONS

BLACK
RED

-1
-2

GREEN

-3

WHITE

-4

BROWN

-5

BLUE

-6

ORANGE
YELLOW

-7
-8

PURPLE

-9

BRAID SHIELD

FERRULE

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC128-019-24.00

Figure 1-9 ECG Input/Output Cable Assembly (P/N 900213)

900939-A May 2000

Cables-18

Units
Per
Ass'y.

Part
Number

1-10

900208

7 M Footswitch Start Assembly,

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-19

23'- 3"

CABLE
BELDEN P/N: 9940

FOOT-SWITCH W/FULLGUARD
LINEMASTER SWITCH CORP. WOODSTOCK CONN.
PART NUMBER: AQUILINE FOOT SWITCH 974-S.
MOMENTARY, DPDT, 10A 125 VAC.
FULL GUARD 522-B14, PAINTED BLACK FINE-MED TEXTURE.

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

C
N.O.

1
5
PINS

N.O.
FOOTSWITCH
ASSEMBLY

(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
PART NUMBER: CC1017-7.01

Figure 1-10 Footswitch Start Cable Assembly (P/N 900208)

900939-A May 2000

Cables-20

Figure
No.

Part
Number

1-11

900250

Description
Philips Universal Interface Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-21
LENGTH
SEE CHART

12

14
CABLE
BELDEN P/N: 9948

FEMALE CONNECTOR
POSITRONIC P/N: SD25FOOGVLX
25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
CONDUCTORS

CONNECTOR
TERMINATIONS

900250-03

3M
9.8 FT. 1"
6M
19.7 FT. 2"
9M
29.5 FT. 2"
12 M
39.4 FT. 3"
15 M
49.2 FT. 3"
18 M
59.1 FT. 3"
21 M
68.9. FT. 4"
24 M
78.7 FT. 4"

-1
-2

900250-06

RED

-3

900250-09

GREEN

-4

ORANGE

-5

900250-12

BLUE

-6

900250-15

WHITE/BLACK

-7

RED/BLACK

-8

900250-18

GREEN/BLACK

-9

900250-21

ORANGE/BLACK

-10

BLUE/BLACK

-11

JUMPER

-12

RED/WHITE

-13

JUMPER

-14

BLUE/WHITE

-15

BLACK/RED

-16

WHITE/RED

-17

ORANGE/RED

-18

BLUE/RED

-19

RED/GREEN

-20

ORANGE/GREEN

-21

BLACK/WHITE/RED

-22

WHITE/BLACK/RED

-23

RED/BLACK/WHITE

-24

BRAID SHIELD

900250-24

POSITRONIC P/N

REV.

CC1092-3

CC1092-6

CC1092-9

CC1092-12

CC1092-15

CC1092-18

CC1092-21

CC1092-24

-25
FERRULE

Figure 1-11 Philips Univeral Interface

Cable Assembly (P/N 900250)

PARTS & FRUs

CABLES

LENGTH

BLACK
WHITE

GREEN/BLACK/WHITE

900939-A May 2000

CABLE CHART
LF P/N

Cables-22

Figure
No.

Part
Number

1-12

903249

Description
Powerhead Extension Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-23

See Cable Assy. Chart for cable cut-off length

12
4
8, 9

3
2, 6, 7

10

10

15

CABLE CHART
P/N

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

Rev.

903203

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10' - 3" 1"

903206

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

903209

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

Plug- A
-B

903212

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

White

-U

903215

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

Blue
Orn/Blu

-V

903218

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903221

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903224

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903227

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903230

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

-C
-D

Green

-S
1.75

.15

2,4,6

-T

Brown

-F

Yellow

-G

Gray

-H

Orange

-J

Orn/Gry

-R

Orn/Blk

-P

Wht/Red

-E

Wht/Blk
Wht/Orn

-W
-b

Wht/Grn

-M

Wht/Yel

-Z

Wht/Blu
Wht/Brn

1.75

.19

2,4,7

1.75

.19

5.00

N/A

10,11

-a
-d

Grn/Yel

-X

Grn/Yel
Grn/Yel
5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

.15

-N

Grn/Yel
Grn/Yel

Inner Drain

-L
-Y

1.75

-K
N/A

4,10,11

CABLE
CLAMP

Prep Length = .25

Strip Length: = .032

900939-A May 2000

Figure 1-12 Powerhead Extension

Cable Assembly (P/N 903249)

PARTS & FRUs

CABLES

Black
Violet

Red

See
Cable
Assy.
Chart

Cable Cut-Off Length

PREPARATION AND TERMINATION OF ENDS

Orn/Grn

Description

Cables-24

Figure
No.

Part
Number

1-13

900234

Description
Philips Pedestal cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-25

PARTS & FRUs

CABLES

Figure 1-13 Philips Cable Assembly, Pedestal (P/N 900234)

900939-A May 2000

Cables-26

Figure
No.

Part
Number

1-14

900256

Description

Philips rackmount interface cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-27

PARTS & FRUs

CABLES

Figure 1-14 Philips Interface Cable, Rackmount (P/N 900256)

900939-A May 2000

Cables-28

Figure
No.

Part
Number

Description

1-15

900265

Philips power rackmount cable

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-29

PARTS & FRUs

CABLES

Figure 1-15 Philips Power Cable, Rackmount (P/N 900265)

900939-A May 2000

Cables-30

Figure
No.

Part
Number

1-16

900935

Description
Multiple hand switch cable

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-31

PARTS & FRUs

CABLES

Figure 1-16 Multiple Handswitch Cable (P/N 900935)

900939-A May 2000

Cables-32

Figure
No.

Part
Number

Description

PARTS & FRUs

CABLES

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Cables-1

GE CABLES MODEL NUMBER 900005

PARTS & FRUs

CABLES

900939-A May 2000

Cables-2

Part
Number

1-1

901020

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

115 V Power Cable Assembly

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-3

4.5m .05m

Cord
SJT, 3 x 14 AWG
UL Listed
CSA Certified
6.0 Max.

Approved Source:
Feller U.S. Corp. #458-H0021
Electric Cord Sets Inc.

Label
LF P/N 800502

Notes:
1. Exact shape of plug housing may vary with manufacturer,
however the plug must be marked "Hospital Grade".
2. Cable assembly or bagged cable assembly to be
individually marked with LF part number and revision.
Figure 1-1 115 V Power Cable Assembly (P/N 901020)

900939-A May 2000

PARTS & FRUs

CABLES

Plug
NEMA 5-15
Hospital Grade
15A, 125VAC
UL Approved
CSA Certified
See Note 1

Connector
Type C19
IEC 320/C19
16A, 250VAC
UL Approved
CSA Certified

Cables-4

Part
Number

1-1-a

901021

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

220 V Power Cable Assembly

Units
Per
Ass'y.

Ref.

Fig. No.
Suffix

Cables-5

PARTS & FRUs

CABLES

Figure 1-1-a 220 V Power Cable Assembly (P/N 901021)

900939-A May 2000

Cables-6

Figure
No.

Part
Number

1-2

902049

Description
Console Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-7

SEE CABLE CHART

CABLE
BELDEN P/N: 8312

MALE CONNECTOR

FEMALE CONNECTOR

POSITRONIC P/N: SD25MOOGVLZ

25 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
PAIR

PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

PAIR
PAIR
PAIR
SINGLE

TO

M-1
-2

F-1
-2

BLACK

-3

-3

WHITE

-4

-4

BLACK

-5

-5

GREEN

-6

-6

BLACK

-7

-7

BLUE

-8

-8

BLACK

-9

-9

YELLOW

-10

-10

BLACK

-11

-11

BROWN

-12

-12

BLACK

-13

-13

ORANGE

-22

-22

RED

-14

-14

WHITE

-15

-15

PARTS & FRUs

CABLES

PAIR

FROM

BLACK
RED

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
SEE CABLE CHART FOR P/N's

CABLE CHART
LF P/N

POSITRONIC P/N

TITLE

LENGTH

REV.

3.3' 1"

CC130-022-6.00

CABLE ASSY. CONSOLE

PEDESTAL LENGTH
CABLE ASSY. CONSOLE
6M (19.7 FT.)

19.7' 2"

CABLE ASSY. CONSOLE

15M (49.2 FT.)

49.2' 3"

902002

CC130-022-1.00

902006

RED

-16

-16

GREEN

-17

-17

RED

-18

-18

BLUE

-19

-19

902015

CC130-022-15.00

902024

CC130-022-24.00 CABLE ASSY. CONSOLE

78.7' 4"

902030

CC130-022-30.00

98.4' 5"

RED

-20

-20

YELLOW

-21

-21

RED

-23

-23

BROWN

-24

-24

N/A

-25

BRAID SHIELD

FERRULE

24M (78.7 FT.)

CABLE ASSY. CONSOLE
30M (98.4 FT.)

-25
FERRULE

Figure 1-2 Console Cable (P/N 902049)

900939-A May 2000

Cables-8

Figure
No.

Part
Number

1-3

903049

Description
Powerhead Extension Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-9
See Cable Assy. Chart for cable cut-off length

2, 6, 7

3, 8, 9
10 - (2 places)

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

See
Cable
Assy.
Chart

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

Plug- A
-B

Recept- A
-B

White

-U

-U

Blue

-V

Orn/Blu
Orn/Grn

-C
-D

Red
Green

1.75

.15

2,4,6

-V

903003

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10.3' 1"

-C
-D

903006

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

-S

-S

903009

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

-T

-T

903012

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

903015

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

903018

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903021

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903024

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903027

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903030

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

1.75

.15

2,4,8

-G

-G

Gray

-H

-H

Orange

-J

-J

Orn/Gry

-R

-R

Orn/Blk

-P

-P

Wht/Red

-E

-E

Wht/Blk
Wht/Orn

-W
-b

-W
-b

Wht/Grn

-M

-M

Wht/Blu

-Z

-Z

Wht/Yel
Wht/Brn

-L
-Y

1.75

.19

3,4,9

-N

-N

Grn/Yel

-a

-a

Grn/Yel

-d

-d

Grn/Yel
Grn/Yel

-X

-X

-K

-K

N/A

4,10,11

CABLE
CLAMP

5.00

N/A

4,10,11

.25

-L
-Y

Grn/Yel

5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

Rev.
A

Yellow

Inner Drain

Cable Cut-Off Length

32.5" 5"

-F

2,4,7

Description
CABLE ASSY. , Powerhead, Ped. (2.7 ft.)

-F

.19

P/N
903002

Brown

1.75

CABLE CHART

Notes

Black
Violet

11
Inner & Outer
Drain Wires
See Note 2

CABLE
CLAMP

DETAIL A

Prep Length = .25

Strip Length: = .032

Figure 1-3 Powerhead Extension Cable (P/N 903049)

900939-A May 2000

PARTS & FRUs

CABLES

CUT-OFF
LENGTH

Cables-10

Units
Per
Ass'y.

Part
Number

1-4

900205

Serial Interface Cable Assembly

Ref.

-1

904029

Label, Serial Interface Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-11
78.7' 4"

CABLE
BELDEN P/N: 8337

MALE CONNECTOR
POSITRONIC P/N: SD15MOOGVLZ
15 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

CONNECTOR
TERMINATIONS

WHITE/BLUE STRIPE
BLUE/WHITE STRIPE

-2
-9

WHITE/ORANGE STRIPE

-3

ORANGE/WHITE STRIPE

-10

WHITE/GREEN STRIPE

-4

GREEN/WHITE STRIPE

-11

WHITE/BROWN STRIPE
BROWN/WHITE STRIPE

-5
-12

WHITE/GRAY STRIPE

-1

GRAY/WHITE STRIPE

-6

RED/BLUE STRIPE
BLUE/RED STRIPE

-7
-8

RED/ORANGE STRIPE

-13

ORANGE/RED STRIPE

-14

BRAID SHIELD

FERRULE

Figure 1-4 Serial Interface Cable Assembly (P/N 900205)

900939-A May 2000

Cables-12

Units
Per
Ass'y.

Part
Number

1-5

900207

Printer Cable Assembly, 12 M (39.4 FT)

Ref.

-1

904030

Mainframe, Finished

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-13
39.4' +/- 3"

CABLE
BELDEN P/N: 9614

9" .5"

MALE CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

CONNECTOR
SWITCHCRAFT P/N: S-760

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

FROM

BLACK
RED

P1-1
-2

P2-1
-2

GREEN

-3

-3

WHITE

-4

-4

BROWN

-5

-5

BLUE

-6

-6

ORANGE
YELLOW

-7
-8

P3-INNER

PURPLE

-9

P3-OUTER

FERRULE

FERRULE

BRAID SHIELD

TO

-7

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC127-019-12.00

Figure 1-5 Printer Cable Assembly (P/N 900207)

900939-A May 2000

Cables-14

Units
Per
Ass'y.

Part
Number

1-6

900209

Hand Switch, Start Assembly

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-15

20' Extended / 4' Protracted

(APPROXIMATE)

6" MIN.

6" MIN.

SWITCH PENDANT

CABLE

OTTO SWITCH P/N P4-323122

BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

4 CONDUCTORS
23 AWG (21 X 36 STRANDING)
FOIL SHIELD WITH 23 AWG DRAIN WIRE
GRAY JACKET
< 1.00" COIL O.D.
MINIMUM OF 7.00 " STRAIGHT ON EACH END
EXTENDED LENGTH APPROXIMATELY 20.0'
RETRACTED LENGTH APPROXIMATELY 4.0'

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

SW1
SW2

C
N.O.

1
5

N.O.

9
DRAIN WIRE

PENDANT
ASSEMBLY

PINS

CRIMP SHIELD IN FERRULE

CONNECTOR
ASSEMBLY
FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
P/N: CC138-027-5.00

900939-A May 2000

Figure 1-6 Start Hand Switch, Coiled,

Assembly (P/N 900209)

Cables-16

Figure
No.

Part
Number

1-7

900249

Description
Remote Hand Switch Charted Cable Assembly,

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-17

(SEE TABLE FOR LENGTH)

CABLE

SEE NOTE 3

BELDEN P/N: 9940

SWITCH PENDANT
OTTO SWITCH P/N P4-323122
BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING DIAGRAM

SW2

C
N.O.

1
5

N.O.

PARTS & FRUs

CABLES

SW1

PINS

9
(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY

PENDANT
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
SEE TABLE FOR P/N's

900939-A May 2000

START ASSY. LENGTH TABLE

LF P/N

POSITRONIC P/N

TITLE

CABLE CUT LENGTH

REV.

900210

CC137-026-7.00

START ASSY., HAND SWITCH

REMOTE, 7M (23.0 FT.)

23.0' 3.0"

900211

CC137-026-12.00

START ASSY., HAND SWITCH

REMOTE, 12M (39.4 FT.)

39.4' 5.0"

900227

CC137-026-24.00

START ASSY., HAND SWITCH

REMOTE, 24M (78.8 FT.)

78.8' 5.0"

Figure 1-7 Remote Hand Switch

Cable Assembly (P/N 900249)

Cables-18

Units
Per
Ass'y.

Part
Number

1-8

900213

ECG Input/Output Cable Assembly

Ref.

-1

904026

Label, ECG Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-19

78.7' +/-4"

CABLE
BELDEN P/N: 9614

FEMALE CONNECTOR
POSITRONIC P/N: SD9FOOGVLX
15 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

CONNECTOR
TERMINATIONS

BLACK
RED

-1
-2

GREEN

-3

WHITE

-4

BROWN

-5

BLUE

-6

ORANGE
YELLOW

-7
-8

PURPLE

-9

BRAID SHIELD

FERRULE

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC128-019-24.00

Figure 1-8 ECG Input/Output Cable Assembly (P/N 900213)

900939-A May 2000

Cables-20

Units
Per
Ass'y.

Part
Number

1-9

900208

7 M Footswitch Start Assembly,

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-21

23'- 3"

CABLE
BELDEN P/N: 9940

FOOT-SWITCH W/FULLGUARD
LINEMASTER SWITCH CORP. WOODSTOCK CONN.
PART NUMBER: AQUILINE FOOT SWITCH 974-S.
MOMENTARY, DPDT, 10A 125 VAC.
FULL GUARD 522-B14, PAINTED BLACK FINE-MED TEXTURE.

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

C
N.O.

1
5
PINS

N.O.
FOOTSWITCH
ASSEMBLY

(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
PART NUMBER: CC1017-7.01

Figure 1-9 Footswitch Start Cable Assembly (P/N 900208)

900939-A May 2000

Cables-22

Figure
No.

Part
Number

1-10

903249

Description
Powerhead Extension Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-23

See Cable Assy. Chart for cable cut-off length

12
4
8, 9

3
2, 6, 7

10

10

15

CABLE CHART
P/N

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

Rev.

903203

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10' - 3" 1"

903206

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

903209

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

Plug- A
-B

903212

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

White

-U

903215

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

Blue
Orn/Blu

-V

903218

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903221

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903224

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903227

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903230

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

-C
-D

Green

-S
1.75

.15

2,4,6

-T

Brown

-F

Yellow

-G

Gray

-H

Orange

-J

Orn/Gry

-R

Orn/Blk

-P

Wht/Red

-E

Wht/Blk
Wht/Orn

-W
-b

Wht/Grn

-M

Wht/Yel

-Z

Wht/Blu
Wht/Brn

1.75

.19

2,4,7

1.75

.19

5.00

N/A

10,11

-a
-d

Grn/Yel

-X

Grn/Yel
Grn/Yel
5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

.15

-N

Grn/Yel
Grn/Yel

Inner Drain

-L
-Y

1.75

-K
N/A

4,10,11

CABLE
CLAMP

Prep Length = .25

Strip Length: = .032

900939-A May 2000

Figure 1-10 Powerhead Extension

Cable Assembly (P/N 903249)

PARTS & FRUs

CABLES

Black
Violet

Red

See
Cable
Assy.
Chart

Cable Cut-Off Length

PREPARATION AND TERMINATION OF ENDS

Orn/Grn

Description

Cables-24

Part
Number

1-11

900253

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description
GE Pedestal Universal Interface Cable

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-25

SEE P2 PREPARATION DETAILS ITEM #3

REFERENCE ONLY
UNIVERSAL INTERFACE
LABEL:
POSITRONIC #5054-22-4-0
REF. LF P/N 904028

B
C

P
T

FEMALE CONNECTOR
U

N
C

P1

P2

M
c

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

AVNET CABLE TECHNOLOGIES

GE MEDICAL SYSTEMS # 1005200P80

L
X

4.5m 50mm
J

G
H

P1
PIN SIDE

PURCHASED PART COMES WITH ROUND

CONNECTOR AS SHOWN. SEE P2 PREP NOTE 3.

P1

P2
REMOVE JACKET
20mm
LENGTH

GRN
BLK
WHT
c
BLK/WHT
b
BLU
U
GRY
Z
BRN/WHT
c
VIO
V
YEL
L
ORN
K
RED
G
BRN
F
BRAIDED SHIELD

SKIN

TERM

P2 PREPARATION DETAILS

PIN

CUT OFF AT JACKET

20

SUPPLIED

14
19
5
16

25
4
9
8
6
20
3
SUPPLIED
7
COMB BRAID AND CRIMP IN FERRULE

1. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED

ONLY WITH TOOLING AS SPECIFIED BY MANUFACTURER.
2. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.
3. CUT OFF ROUND CONNECTOR THAT COMES WITH PURCHASED CABLE
AND INSTALL 25 PIN D-SHELL CONNECTOR AS SHOWN.

APPROVED MANUFACTURER:
POSITRONIC INDUSTRIES INC.
POSITRONIC P/N #CC 1116-4.5

NOTES:
1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
NUMBER REVISION, AND INSPECTION ACCEPTANCE STAMP.
2. THIS CABLE INTERFACES TO THE FOLLOWING GE TABLES:
LU/A
LU/C

JUMPER PIN 15 TO PIN 19 (22AWG)

JUMPER PIN 14 TO PIN 25 (22AWG)

900939-A May 2000

Figure 1-11 GE Pedestal Universal Interface

Cable (P/N 900253)

PARTS & FRUs

CABLES

CABLE
LEAD
COLOR

Cables-26

Figure
No.

Part
Number

1-12

900254

Description

GE Universal Interface, Charted Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.

Ref.

Fig. No.
Suffix

Cables-27
REF.
JACKSCREW
MALE, DOUBLE LEAD THREAD
M3.5X0.6(6-32)

REFERENCE ONLY

SEE P2 PREPARATION DETAILS ITEM #3

UNIVERSAL INTERFACE
LABEL:
POSITRONIC #5054-22-4-0
REF. LF P/N 904028

SEE NOTE 3
3

BLU

BLU
6

BLK/ BRN/
WHT WHT
9

FEMALE CONNECTOR

VIO

ORN RED
12

BLU

11

10

14

13

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

P1

P2

WHT

YEL
15

GRY/ GRY BRN

WHT

LENGTH

PIN SIDE
REF.
JACKSCREW
MALE, DOUBLE LEAD THREAD
M3.5X0.6(6-32)

PURCHASED PART COMES WITH ROUND

CONNECTOR AS SHOWN. SEE P2 PREP DETAIL 3.

APPROVED MANUFACTURER:
P2 PREPARATION DETAILS

POSITRONIC INDUSTRIES

POSITRONIC P/N

AVNET CABLE TECHNOLOGIES

GE MEDICAL SYSTEMS #

LENGTH
3m 50mm

CC 1117-3.00

2141975

CABLE, 3 meter, UNIV INTERFACE

DESCRIPTION

REV.
A

900254-06

6m 50mm

CC 1117-6.00

2141975-2

CABLE, 6 meter, UNIV INTERFACE

900254-09
900254-12

9m 100mm
12m 100mm

CC 1117-9.00

2141975-3

CABLE, 9 meter, UNIV INTERFACE

CC 1117-12.00

2141975-4

CABLE, 12 meter, UNIV INTERFACE

900254-15

15m 150mm

CC 1117-15.00

2141975-5

CABLE, 15 meter, UNIV INTERFACE

900254-18

18m 150mm

CC 1117-18.00

2141975-6

CABLE, 18 meter, UNIV INTERFACE

900254-21

21m 150mm

CC 1117-21.00

2141975-7

CABLE, 21 meter, UNIV INTERFACE

900254-24

24m 150mm

CC 1117-24.00

2141975-8

CABLE, 24 meter, UNIV INTERFACE

NOTES:
1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
NUMBER REVISION, AND INSPECTION ACCEPTANCE STAMP.
2. THIS CABLE INTERFACES TO THE FOLLOWING GE TABLES:
LU/A
LU/C
3. SEE CABLE CHART FOR CABLE PART NUMBER.

CABLE
LEAD
COLOR

P1

PIN
GRN
N.C.
BLK
N.C.
WHT
7
BLK/WHT
6
BLU
1,2,3
GRY
14
BRN/WHT
5
VIO
4
YEL
12
ORN
9
RED
8
BRN
13
BRAIDED SHIELD

P2
REMOVE JACKET
20mm
LENGTH

SKIN

TERM

PIN

CUT OFF AT JACKET

20

SUPPLIED

14
19
5
16

25
4
9
8
6
20
3
SUPPLIED
7
COMB BRAID AND CRIMP IN FERRULE
JUMPER PIN 15 TO PIN 19 (22AWG)
JUMPER PIN 14 TO PIN 25 (22AWG)

900939-A May 2000

Figure 1-12 GE Universal Interface,

Charted Assembly (P/N 900254)

PARTS & FRUs

CABLES

PART NO.
900254-03

1. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED

ONLY WITH TOOLING AS SPECIFIED BY MANUFACTURER.
2. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.
3. CUT OFF EXISTING CONNECTOR FROM PURCHASED PART
AND INSTALL 25 PIN D-SHELL CONNECTOR AS SHOWN.

Cables-28

Figure
No.

Part
Number

1-13

900935

Description
Multiple hand switch cable

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-29

PARTS & FRUs

CABLES

Figure 1-13 Multiple Handswitch Cable (P/N 900935)

900939-A May 2000

Cables-30

Figure
No.

Part
Number

Description

PARTS & FRUs

CABLES

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Cables-1

NON-OEM CABLES MODEL NUMBER 900006

PARTS & FRUs

CABLES

900939-A May 2000

Cables-2

Figure
No.

Part
Number

1-2

902049

Description
Console Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-3

SEE CABLE CHART

CABLE
BELDEN P/N: 8312

MALE CONNECTOR

FEMALE CONNECTOR

POSITRONIC P/N: SD25MOOGVLZ

25 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
PAIR

PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

PAIR
PAIR
PAIR
SINGLE

TO

M-1
-2

F-1
-2

BLACK

-3

-3

WHITE

-4

-4

BLACK

-5

-5

GREEN

-6

-6

BLACK

-7

-7

BLUE

-8

-8

BLACK

-9

-9

YELLOW

-10

-10

BLACK

-11

-11

BROWN

-12

-12

BLACK

-13

-13

ORANGE

-22

-22

RED

-14

-14

WHITE

-15

-15

PARTS & FRUs

CABLES

PAIR

FROM

BLACK
RED

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
SEE CABLE CHART FOR P/N's

CABLE CHART
LF P/N

POSITRONIC P/N

TITLE

LENGTH

REV.

3.3' 1"

CC130-022-6.00

CABLE ASSY. CONSOLE

PEDESTAL LENGTH
CABLE ASSY. CONSOLE
6M (19.7 FT.)

19.7' 2"

CABLE ASSY. CONSOLE

15M (49.2 FT.)

49.2' 3"

902002

CC130-022-1.00

902006

RED

-16

-16

GREEN

-17

-17

RED

-18

-18

BLUE

-19

-19

902015

CC130-022-15.00

902024

CC130-022-24.00 CABLE ASSY. CONSOLE

78.7' 4"

902030

CC130-022-30.00

98.4' 5"

RED

-20

-20

YELLOW

-21

-21

RED

-23

-23

BROWN

-24

-24

N/A

-25

BRAID SHIELD

FERRULE

24M (78.7 FT.)

CABLE ASSY. CONSOLE
30M (98.4 FT.)

-25
FERRULE

Figure 1-2 Console Cable (P/N 902049)

900939-A May 2000

Cables-4

Figure
No.

Part
Number

1-3

903049

Description
Powerhead Extension Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-5
See Cable Assy. Chart for cable cut-off length

2, 6, 7

3, 8, 9
10 - (2 places)

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

See
Cable
Assy.
Chart

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

Plug- A
-B

Recept- A
-B

White

-U

-U

Blue

-V

Orn/Blu
Orn/Grn

-C
-D

Red
Green

1.75

.15

2,4,6

-V

903003

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10.3' 1"

-C
-D

903006

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

-S

-S

903009

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

-T

-T

903012

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

903015

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

903018

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903021

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903024

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903027

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903030

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

1.75

.15

2,4,8

-G

-G

Gray

-H

-H

Orange

-J

-J

Orn/Gry

-R

-R

Orn/Blk

-P

-P

Wht/Red

-E

-E

Wht/Blk
Wht/Orn

-W
-b

-W
-b

Wht/Grn

-M

-M

Wht/Blu

-Z

-Z

Wht/Yel
Wht/Brn

-L
-Y

1.75

.19

3,4,9

-N

-N

Grn/Yel

-a

-a

Grn/Yel

-d

-d

Grn/Yel
Grn/Yel

-X

-X

-K

-K

N/A

4,10,11

CABLE
CLAMP

5.00

N/A

4,10,11

.25

-L
-Y

Grn/Yel

5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

Rev.
A

Yellow

Inner Drain

Cable Cut-Off Length

32.5" 5"

-F

2,4,7

Description
CABLE ASSY. , Powerhead, Ped. (2.7 ft.)

-F

.19

P/N
903002

Brown

1.75

CABLE CHART

Notes

Black
Violet

11
Inner & Outer
Drain Wires
See Note 2

CABLE
CLAMP

DETAIL A

Prep Length = .25

Strip Length: = .032

Figure 1-3 Powerhead Extension Cable (P/N 903049)

900939-A May 2000

PARTS & FRUs

CABLES

CUT-OFF
LENGTH

Cables-6

Units
Per
Ass'y.

Part
Number

1-4

900207

Printer Cable Assembly, 12 M (39.4 FT)

Ref.

-1

904030

Mainframe, Finished

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-7
39.4' +/- 3"

CABLE
BELDEN P/N: 9614

9" .5"

MALE CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

CONNECTOR
SWITCHCRAFT P/N: S-760

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

FROM

BLACK
RED

P1-1
-2

P2-1
-2

GREEN

-3

-3

WHITE

-4

-4

BROWN

-5

-5

BLUE

-6

-6

ORANGE
YELLOW

-7
-8

P3-INNER

PURPLE

-9

P3-OUTER

FERRULE

FERRULE

BRAID SHIELD

TO

-7

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC127-019-12.00

Figure 1-4 Printer Cable Assembly (P/N 900207)

900939-A May 2000

Cables-8

Units
Per
Ass'y.

Part
Number

1-5

900209

Hand Switch, Start Assembly

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-9

20' Extended / 4' Protracted

(APPROXIMATE)

6" MIN.

6" MIN.

SWITCH PENDANT

CABLE

OTTO SWITCH P/N P4-323122

BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

4 CONDUCTORS
23 AWG (21 X 36 STRANDING)
FOIL SHIELD WITH 23 AWG DRAIN WIRE
GRAY JACKET
< 1.00" COIL O.D.
MINIMUM OF 7.00 " STRAIGHT ON EACH END
EXTENDED LENGTH APPROXIMATELY 20.0'
RETRACTED LENGTH APPROXIMATELY 4.0'

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

SW1
SW2

C
N.O.

1
5

N.O.

9
DRAIN WIRE

PENDANT
ASSEMBLY

PINS

CRIMP SHIELD IN FERRULE

CONNECTOR
ASSEMBLY
FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
P/N: CC138-027-5.00

900939-A May 2000

Figure 1-5 Start Hand Switch, Coiled,

Assembly (P/N 900209)

Cables-10

Figure
No.

Part
Number

1-6

900249

Description
Remote Hand Switch Charted Cable Assembly,

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-11

(SEE TABLE FOR LENGTH)

CABLE

SEE NOTE 3

BELDEN P/N: 9940

SWITCH PENDANT
OTTO SWITCH P/N P4-323122
BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING DIAGRAM

SW2

C
N.O.

1
5

N.O.

PARTS & FRUs

CABLES

SW1

PINS

9
(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY

PENDANT
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
SEE TABLE FOR P/N's

900939-A May 2000

START ASSY. LENGTH TABLE

LF P/N

POSITRONIC P/N

TITLE

CABLE CUT LENGTH

REV.

900210

CC137-026-7.00

START ASSY., HAND SWITCH

REMOTE, 7M (23.0 FT.)

23.0' 3.0"

900211

CC137-026-12.00

START ASSY., HAND SWITCH

REMOTE, 12M (39.4 FT.)

39.4' 5.0"

900227

CC137-026-24.00

START ASSY., HAND SWITCH

REMOTE, 24M (78.8 FT.)

78.8' 5.0"

Figure 1-6 Remote Hand Switch Cable

Assembly (P/N 900249)

Cables-12

Figure
No.

Part
Number

1-7

903249

Description
Powerhead Extension Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-13

See Cable Assy. Chart for cable cut-off length

12
4
8, 9

3
2, 6, 7

10

10

15

CABLE CHART
P/N

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

Rev.

903203

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10' - 3" 1"

903206

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

903209

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

Plug- A
-B

903212

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

White

-U

903215

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

Blue
Orn/Blu

-V

903218

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903221

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903224

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903227

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903230

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

-C
-D

Green

-S
1.75

.15

2,4,6

-T

Brown

-F

Yellow

-G

Gray

-H

Orange

-J

Orn/Gry

-R

Orn/Blk

-P

Wht/Red

-E

Wht/Blk
Wht/Orn

-W
-b

Wht/Grn

-M

Wht/Yel

-Z

Wht/Blu
Wht/Brn

1.75

.19

2,4,7

1.75

.19

5.00

N/A

10,11

-a
-d

Grn/Yel

-X

Grn/Yel
Grn/Yel
5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

.15

-N

Grn/Yel
Grn/Yel

Inner Drain

-L
-Y

1.75

-K
N/A

4,10,11

CABLE
CLAMP

Prep Length = .25

Strip Length: = .032

900939-A May 2000

Figure 1-7 Powerhead Extension Cable

Assembly (P/N 903249)

PARTS & FRUs

CABLES

Black
Violet

Red

See
Cable
Assy.
Chart

Cable Cut-Off Length

PREPARATION AND TERMINATION OF ENDS

Orn/Grn

Description

Cables-14

Figure
No.

PARTS & FRUs

CABLES

1-8

900939-A May 2000

Part
Number

900260

Description

Adapter Assembly, Single Cable Interface

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-15
NOTE: ALL DIMENSIONS ARE REFERENCE

7.5"
P2
SEE DETAIL B
P1
SEE DETAIL A

WIRE TABLE
P1

ROW
9/10
ROW
8/9
ROW
1/2

3
4
2
5
1

900939-A May 2000

WH ________
BR ________
GN ________
YEL ________
GY ________

3a
2d
4a
4b
1c
3d

= EMPTY PINS

ROW d
PIN 18

RD ________ 4c

VI ____________ 6b
OR ____________ 5d
CLR ___________ 5c
GN/YEL
GN/YEL
18a
GN/YEL
GN/YEL
18d
GN/YEL
GN/YEL
15b
GN/YEL
GN/YEL
15c
GN/YEL
GN/YEL
1d
GN/YEL
1a
SHIELD
BR
8b
BR
8c
BL
10b
BL
10c

ROW 9/10
PIN 1

ROW 8/9
PIN 14
MOUNTING
HOLE

ROW 1/2
PIN 1
DETAIL A
P1 BOTTOM VIEW

ROW a
PIN 1

= EMPTY PINS

DETAIL B
P2 BOTTOM VIEW

Figure 1-8 Single Cable Interface Adapter

Assembly (P/N 900260)

PARTS & FRUs

CABLES

1 _________
2 _________
3 _________
4 _________
5 _________
6
7
8 _________
9
10
11
12 ________
13 ________
14 ________

GND RING
TERMINAL
(MOUNTING
HOLES)

APPROVED SUPPLIER
SIEMENS AG
P/N V45590-A 203-A2

WIRE COLOR P2

Cables-16

Figure
No.

PARTS & FRUs

CABLES

1-9

900939-A May 2000

Part
Number

901024

Description

Interface Cable

Units
Per
Ass'y.

Ref.

Fig. No.
Suffix

Cables-17

0.125"
(2 PLACES)

NOTES:
1. ALL DIMENSIONS ARE RWEFERENCE.
2. CABLE ASSY. MUST HAVE LABEL
WITH LF PART NUMBER AND REVISION
IN LOCATION SHOWN.
3. ORIENT AND TIGHTEN STRAIN RELIEF
NUT AS SHOWN IN DETAIL D

11"

DETAIL D

P2

P1
SEE DETAIL C

5m/16'5"

1.5"
3X .24 BLUE
0.5

JUMPER PINS
9, 10, AND 14
TOGETHER

SEE NOTE 2

COMBO D-SHELL CONNECTOR

CANNON # DBM 17WS2
SEE DETAIL A

CABLE MOUNTING PLATE WITH

HEYCO STRAIN RELIEF #3249
SEE DETAIL B

WIRE TABLE

GND RING
TERMINAL

LINE
RECEPTACLE
TERMINAL
LINE
RECEPTACLE
TERMINAL

900939-A May 2000

BL
BL
BL
BR
BR
BR

ROW
9/10
ROW
8/9

PINK

GY

CLEAR

OR

VI

YEL

YEL

WH/RED WH/GN

COAX

2.15

BR

WH

BK

RD

COAX

0.886

BR

GND STUD

WH

.725

A1
1.45

PIN 1

0.167

BR

0.25

.025

1
5

DETAIL A
P2 PIN VIEW

CABLE MOUNTING PLATE

MATERIAL:
#18 GA. (.048) COLD ROLLED STEEL
FINISH
CLEAR CHROMATE
OVER ZINC PLATE

GN/YEL

N.C.

BL

l = EMPTY PINS

DETAIL B

PIN 15

3
4

GN/YEL

K J H G F E D C B A

1.075

ROW
1/2

GND RING
TERMINAL

GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL
GN/YEL

BL

PARTS & FRUs

CABLES

GND RING
TERMINAL

GROUND CONDUCTORS TERMINATED

WITH INSULATED RING TERMINALS
(OR HEAT SHRINKABLE TUBE)
AMP # 2-31886-2 OR EQU. (3 PLACES)

10 9 8 7 6 5 4 3 2 1

P2
WIRE COLOR
P1
1 _________ WH ________ 1
2 _________ BR ________ 2
3 _________ GN ________ 3
4 _________ YEL ________ 4
5 _________ GY ________ 5
6 ________ PINK ________ 6
7 ________ BL ________ 7
13 ________ RD ________ 8
14 ________ BK ________ 9
10 _______ WH/GN ______ 10
11 _______ WH/RD ______ 11
12 ________ VI _________12
9 ________ OR _________13
8 _______ CLEAR _______ 14
A1 ________ BR ________ COAX
A2 ________ WH ________ COAX

APPROVED SUPPLIER
SIEMENS AG
P/N V45590-A 203-A2

4X .24 GRN/YEL GROUND

CONDUCTORS (2 PLACES)
3X .24 GRN/YEL GROUND
CONDUCTORS (1 PLACE)

NOTE: COAX PINS

ARE MALE

DETAIL C

PIN 1
ROW 1/2

P1 BOTTOM VIEW

Figure 1-9 Interface Cable (P/N 901024)

Cables-18

Figure
No.

Part
Number

1-10

900935

Description
Multiple hand switch cable

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-19

PARTS & FRUs

CABLES

Figure 1-10 Multiple Handswitch Cable (P/N 900935)

900939-A May 2000

Cables-20

Figure
No.

Part
Number

Description

PARTS & FRUs

CABLES

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Cables-1

TOSHIBA CABLES MODEL NUMBER 900007

PARTS & FRUs

CABLES

900939-A May 2000

Cables-2

Part
Number

1-1

901020

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

115 V Power Cable Assembly

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-3

4.5m .05m

Cord
SJT, 3 x 14 AWG
UL Listed
CSA Certified
6.0 Max.

Approved Source:
Feller U.S. Corp. #458-H0021
Electric Cord Sets Inc.

Label
LF P/N 800502

Notes:
1. Exact shape of plug housing may vary with manufacturer,
however the plug must be marked "Hospital Grade".
2. Cable assembly or bagged cable assembly to be
individually marked with LF part number and revision.
Figure 1-1 115 V Power Cable Assembly (P/N 901020)

900939-A May 2000

PARTS & FRUs

CABLES

Plug
NEMA 5-15
Hospital Grade
15A, 125VAC
UL Approved
CSA Certified
See Note 1

Connector
Type C19
IEC 320/C19
16A, 250VAC
UL Approved
CSA Certified

Cables-4

Figure
No.

Part
Number

1-2

902049

Description
Console Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-5

SEE CABLE CHART

CABLE
BELDEN P/N: 8312

MALE CONNECTOR

FEMALE CONNECTOR

POSITRONIC P/N: SD25MOOGVLZ

25 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
PAIR

PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

PAIR
PAIR
PAIR
SINGLE

TO

M-1
-2

F-1
-2

BLACK

-3

-3

WHITE

-4

-4

BLACK

-5

-5

GREEN

-6

-6

BLACK

-7

-7

BLUE

-8

-8

BLACK

-9

-9

YELLOW

-10

-10

BLACK

-11

-11

BROWN

-12

-12

BLACK

-13

-13

ORANGE

-22

-22

RED

-14

-14

WHITE

-15

-15

PARTS & FRUs

CABLES

PAIR

FROM

BLACK
RED

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
SEE CABLE CHART FOR P/N's

CABLE CHART
LF P/N

POSITRONIC P/N

TITLE

LENGTH

REV.

3.3' 1"

CC130-022-6.00

CABLE ASSY. CONSOLE

PEDESTAL LENGTH
CABLE ASSY. CONSOLE
6M (19.7 FT.)

19.7' 2"

CABLE ASSY. CONSOLE

15M (49.2 FT.)

49.2' 3"

902002

CC130-022-1.00

902006

RED

-16

-16

GREEN

-17

-17

RED

-18

-18

BLUE

-19

-19

902015

CC130-022-15.00

902024

CC130-022-24.00 CABLE ASSY. CONSOLE

78.7' 4"

902030

CC130-022-30.00

98.4' 5"

RED

-20

-20

YELLOW

-21

-21

RED

-23

-23

BROWN

-24

-24

N/A

-25

BRAID SHIELD

FERRULE

24M (78.7 FT.)

CABLE ASSY. CONSOLE
30M (98.4 FT.)

-25
FERRULE

Figure 1-2 Console Cable (P/N 902049)

900939-A May 2000

Cables-6

Figure
No.

Part
Number

1-3

903049

Description
Powerhead Extension Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-7
See Cable Assy. Chart for cable cut-off length

2, 6, 7

3, 8, 9
10 - (2 places)

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

See
Cable
Assy.
Chart

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

Plug- A
-B

Recept- A
-B

White

-U

-U

Blue

-V

Orn/Blu
Orn/Grn

-C
-D

Red
Green

1.75

.15

2,4,6

-V

903003

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10.3' 1"

-C
-D

903006

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

-S

-S

903009

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

-T

-T

903012

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

903015

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

903018

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903021

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903024

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903027

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903030

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

1.75

.15

2,4,8

-G

-G

Gray

-H

-H

Orange

-J

-J

Orn/Gry

-R

-R

Orn/Blk

-P

-P

Wht/Red

-E

-E

Wht/Blk
Wht/Orn

-W
-b

-W
-b

Wht/Grn

-M

-M

Wht/Blu

-Z

-Z

Wht/Yel
Wht/Brn

-L
-Y

1.75

.19

3,4,9

-N

-N

Grn/Yel

-a

-a

Grn/Yel

-d

-d

Grn/Yel
Grn/Yel

-X

-X

-K

-K

N/A

4,10,11

CABLE
CLAMP

5.00

N/A

4,10,11

.25

-L
-Y

Grn/Yel

5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

Rev.
A

Yellow

Inner Drain

Cable Cut-Off Length

32.5" 5"

-F

2,4,7

Description
CABLE ASSY. , Powerhead, Ped. (2.7 ft.)

-F

.19

P/N
903002

Brown

1.75

CABLE CHART

Notes

Black
Violet

11
Inner & Outer
Drain Wires
See Note 2

CABLE
CLAMP

DETAIL A

Prep Length = .25

Strip Length: = .032

Figure 1-3 Powerhead Extension Cable (P/N 903049)

900939-A May 2000

PARTS & FRUs

CABLES

CUT-OFF
LENGTH

Cables-8

Units
Per
Ass'y.

Part
Number

1-4

900205

Serial Interface Cable Assembly

Ref.

-1

904029

Label, Serial Interface Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-9
78.7' 4"

CABLE
BELDEN P/N: 8337

MALE CONNECTOR
POSITRONIC P/N: SD15MOOGVLZ
15 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

CONNECTOR
TERMINATIONS

WHITE/BLUE STRIPE
BLUE/WHITE STRIPE

-2
-9

WHITE/ORANGE STRIPE

-3

ORANGE/WHITE STRIPE

-10

WHITE/GREEN STRIPE

-4

GREEN/WHITE STRIPE

-11

WHITE/BROWN STRIPE
BROWN/WHITE STRIPE

-5
-12

WHITE/GRAY STRIPE

-1

GRAY/WHITE STRIPE

-6

RED/BLUE STRIPE
BLUE/RED STRIPE

-7
-8

RED/ORANGE STRIPE

-13

ORANGE/RED STRIPE

-14

BRAID SHIELD

FERRULE

Figure 1-4 Serial Interface Cable Assembly (P/N 900205)

900939-A May 2000

Cables-10

Units
Per
Ass'y.

Part
Number

1-5

900207

Printer Cable Assembly, 12 M (39.4 FT)

Ref.

-1

904030

Mainframe, Finished

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-11
39.4' +/- 3"

CABLE
BELDEN P/N: 9614

9" .5"

MALE CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

CONNECTOR
SWITCHCRAFT P/N: S-760

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

FROM

BLACK
RED

P1-1
-2

P2-1
-2

GREEN

-3

-3

WHITE

-4

-4

BROWN

-5

-5

BLUE

-6

-6

ORANGE
YELLOW

-7
-8

P3-INNER

PURPLE

-9

P3-OUTER

FERRULE

FERRULE

BRAID SHIELD

TO

-7

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC127-019-12.00

Figure 1-5 Printer Cable Assembly (P/N 900207)

900939-A May 2000

Cables-12

Units
Per
Ass'y.

Part
Number

1-6

900209

Hand Switch, Start Assembly

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-13

20' Extended / 4' Protracted

(APPROXIMATE)

6" MIN.

6" MIN.

SWITCH PENDANT

CABLE

OTTO SWITCH P/N P4-323122

BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

4 CONDUCTORS
23 AWG (21 X 36 STRANDING)
FOIL SHIELD WITH 23 AWG DRAIN WIRE
GRAY JACKET
< 1.00" COIL O.D.
MINIMUM OF 7.00 " STRAIGHT ON EACH END
EXTENDED LENGTH APPROXIMATELY 20.0'
RETRACTED LENGTH APPROXIMATELY 4.0'

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

SW1
SW2

C
N.O.

1
5

N.O.

9
DRAIN WIRE

PENDANT
ASSEMBLY

PINS

CRIMP SHIELD IN FERRULE

CONNECTOR
ASSEMBLY
FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
P/N: CC138-027-5.00

900939-A May 2000

Figure 1-6 Start Hand Switch, Coiled,

Assembly (P/N 900209)

Cables-14

Figure
No.

Part
Number

1-7

900249

Description
Remote Hand Switch Charted Cable Assembly,

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-15

(SEE TABLE FOR LENGTH)

CABLE

SEE NOTE 3

BELDEN P/N: 9940

SWITCH PENDANT
OTTO SWITCH P/N P4-323122
BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING DIAGRAM

SW2

C
N.O.

1
5

N.O.

PARTS & FRUs

CABLES

SW1

PINS

9
(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY

PENDANT
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
SEE TABLE FOR P/N's

900939-A May 2000

START ASSY. LENGTH TABLE

LF P/N

POSITRONIC P/N

TITLE

CABLE CUT LENGTH

REV.

900210

CC137-026-7.00

START ASSY., HAND SWITCH

REMOTE, 7M (23.0 FT.)

900211

CC137-026-12.00

START ASSY., HAND SWITCH

REMOTE, 12M (39.4 FT.)

39.4' 5.0"

900227

CC137-026-24.00

START ASSY., HAND SWITCH

REMOTE, 24M (78.8 FT.)

78.8' 5.0"

23.0' 3.0"

Figure 1-7 Remote Hand Switch Cable

Assembly (P/N 900249)

Cables-16

Units
Per
Ass'y.

Part
Number

1-8

900213

ECG Input/Output Cable Assembly

Ref.

-1

904026

Label, ECG Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-17

78.7' +/-4"

CABLE
BELDEN P/N: 9614

FEMALE CONNECTOR
POSITRONIC P/N: SD9FOOGVLX
15 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

CONNECTOR
TERMINATIONS

BLACK
RED

-1
-2

GREEN

-3

WHITE

-4

BROWN

-5

BLUE

-6

ORANGE
YELLOW

-7
-8

PURPLE

-9

BRAID SHIELD

FERRULE

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC128-019-24.00

Figure 1-8 ECG Input/Output Cable Assembly (P/N 900213)

900939-A May 2000

Cables-18

Units
Per
Ass'y.

Part
Number

1-9

900208

7 M Footswitch Start Assembly,

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-19

23'- 3"

CABLE
BELDEN P/N: 9940

FOOT-SWITCH W/FULLGUARD
LINEMASTER SWITCH CORP. WOODSTOCK CONN.
PART NUMBER: AQUILINE FOOT SWITCH 974-S.
MOMENTARY, DPDT, 10A 125 VAC.
FULL GUARD 522-B14, PAINTED BLACK FINE-MED TEXTURE.

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

C
N.O.

1
5
PINS

N.O.
FOOTSWITCH
ASSEMBLY

(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
PART NUMBER: CC1017-7.01

Figure 1-9 Footswitch Start Cable Assembly (P/N 900208)

900939-A May 2000

Cables-20

Figure
No.

Part
Number

1-10

903249

Description
Powerhead Extension Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-21

See Cable Assy. Chart for cable cut-off length

12
4
8, 9

3
2, 6, 7

10

10

15

CABLE CHART
P/N

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

Rev.

903203

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10' - 3" 1"

903206

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

903209

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

Plug- A
-B

903212

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

White

-U

903215

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

Blue
Orn/Blu

-V

903218

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903221

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903224

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903227

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903230

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

-C
-D

Green

-S
1.75

.15

2,4,6

-T

Brown

-F

Yellow

-G

Gray

-H

Orange

-J

Orn/Gry

-R

Orn/Blk

-P

Wht/Red

-E

Wht/Blk
Wht/Orn

-W
-b

Wht/Grn

-M

Wht/Yel

-Z

Wht/Blu
Wht/Brn

1.75

.19

2,4,7

1.75

.19

5.00

N/A

10,11

-a
-d

Grn/Yel

-X

Grn/Yel
Grn/Yel
5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

.15

-N

Grn/Yel
Grn/Yel

Inner Drain

-L
-Y

1.75

-K
N/A

4,10,11

CABLE
CLAMP

Prep Length = .25

Strip Length: = .032

900939-A May 2000

Figure 1-10 Powerhead Extension Cable

Assembly (P/N 903249)

PARTS & FRUs

CABLES

Black
Violet

Red

See
Cable
Assy.
Chart

Cable Cut-Off Length

PREPARATION AND TERMINATION OF ENDS

Orn/Grn

Description

Cables-22

Part
Number

1-11

900252

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description
Toshiba Universal Interface Cable #1

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-23
LENGTH
SEE CHART
CABLE
BELDEN P/N: 9948

2
2 - SEE NOTE 7

3"

SEE NOTE 5.
LABEL:
POSITRONICS #5054-22-4
REF. LF P/N 904252-1

2 - (25 PLACES)

2
2

SEE NOTE 4

DRAIN WIRE

FEMALE CONNECTOR

APPROVED SUPPLIER:

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

POSITRONIC INDUSTRIES INC.

P/N: CC 1115-24

WIRING TABLE
PREPARATION AND
TERMINATION OF ENDS
COLOR
BLACK
WHITE
RED

-1
-2
-3

GREEN
ORANGE

-4

BLUE

-6

WHITE/BLACK

-7

RED/BLACK

-8
-9

GREEN/BLACK
ORANGE/BLACK

24M(78.7')

CONNECTOR
TERMINATIONS

-5

BLUE/BLACK

-10
-11

BLACK/WHITE

-12

RED/WHITE

-13
-14

GREEN/WHITE
BLUE/WHITE

LENGTH
NOTE 7,8

6"

NOTE 7,8

6"

ORANGE/RED

6"

BLUE/RED

-19

RED/GREEN

-20

ORANGE/GREEN

-21
-22

BLACK/WHITE/RED
WHITE/BLACK/RED
RED/BLACK/WHITE
GREEN/BLACK/WHITE
BRAID SHIELD
DRAIN WIRE

-23

N/A

N/A

.156"

NOTES:
1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
NUMBER, REVISION, AND INSPECTION ACCEPTANCE STAMP.

N/A

N/A

3. U.I. CABLE ASSY TO BE LOT CERTIFIED TO HAVE PASSED VISUAL,

CONTINUITY, SHORT AND MECHANICAL TESTING.

NOTE 7,8

WHITE/RED

ASSY.
ITEM#

2. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED

ONLY WITH TOOLING AS SPECIFIED BY THEIR MANUFACTURER.

-15
-16
-17
-18

BLACK/RED

STRIP
LENGTH

NOTE 7,8

.156"

N/A

.156"

N/A

N/A

N/A

-24

4. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.

5. PLACE LABEL ON HOOD OF FEMALE CONNECTOR ONLY, IN APPROXIMATE
POSITION SHOWN.
6. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LIST.
7. TRIM UNUSED CONDUCTORS AS SHORT AS POSSIBLE. SHRINK .375" .030"
LENGTHS OF HEAT SHRINKABLE TUBING OVER ENDS. SLIP LARGE SHRINK
TUBING OVER UNUSED WIRES AND END OF CABLE 1.5" FROM END AND
SHRINK IN PLACE.

-25
FERRULE
N.C.

8. DETERMINED BY MANUFACTURER.
6"

N/A

Tolerances: Cut-Off Length = 4" Strip Length = .032

Prep Length = .125

900939-A May 2000

Figure 1-11 Toshiba Universial Interface

Cable #1 (P/N 900252)

PARTS & FRUs

CABLES

CUT-OFF
LENGTH

Cables-24

Part
Number

1-12

900257

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Toshiba Universal Interface Cable #2-A

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-25
NOTES:
1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
NUMBER, REVISION, AND INSPECTION ACCEPTANCE STAMP.
2. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED
ONLY WITH TOOLING AS SPECIFIED BY THEIR MANUFACTURER.
3. U.I. CABLE ASSY TO BE LOT CERTIFIED TO HAVE PASSED VISUAL,
CONTINUITY, SHORT AND MECHANICAL TESTING.
4. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.
5. LF AND MANUFACTURER'S P/Ns TO BE ON HOOD OF FEMALE CONNECTOR
MAY BE STAMPED ON, OR PUT ON WITH A LABEL.
6. INSTALL AND SHRINK 0.375 .030" LENGTHS OF HEAT SHRINKABLE TUBING
ITEM 4, PRIOR TO INSERTING CONTACT INTO CONNECTOR TO ENSURE
CONTACT IS NOT VISIBLE AFTER INSERTION.
7. SLIDE CONNECTOR BUSHING OVER DRAIN WIRE AT LEAST 1". ITEM 2.
8. ALL CONDUCTORS MUST HAVE HEAT SHRINK OVER SOLDER JOINT
AT CONNECTOR.
9. APPLY A SMALL AMOUNT OF ITEM 5 TO SCREWS BEFORE INSTALLING.
10. CRIMP RING TERMINAL, ITEM 8, SO TUBING, ITEM 6, IS UNDER THE
INSULATION CRIMP AND DRAIN WIRE IS UNDER THE CONDUCTOR CRIMP.
11. SHRINK .375 .030" HEAT SHRINK TUBING ITEM 4 OVER ENDS OF UNUSED
CONDUCTORS.
12. TO BE DETERMINED BY MANUFACTURER.

LENGTH
SEE CHART
CABLE
BELDEN P/N: 9948

SEE NOTE 5

2 - SEE NOTE 7

2
2 - (15 PLACES)

2 - SEE NOTE 10

SEE NOTE 4
0.375 .030

2 - SEE NOTE 7

DETAIL A

DRAIN
2 - SEE NOTE 6

2 - SEE DETAIL A

2 - SEE NOTE 8
(10) PLACES

CABLE SPECIFICATION CHART

ITEM

COLOR

LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

GREEN
ORANGE
BLUE

10'
2"

P1:2
P1:3
P1:4

P2:14

BLACK/WHITE

P2:19

P1:5
P1:6

BLACK

P2:1

P1:7

0.75

.156"

2,4,5

P2:2

SEE
SEE
SEE
NOTE 12 NOTE 12 NOTE 12

P2:8

GREEN/WHITE

P2:9

RED

P2:16
P2:17

N.C.

ORANGE/BLACK
BLUE/BLACK

P2:18

RED/WHITE

P2:25

N.C.
N.C.
N.C.

N.C.

Wht/Blk

P2:3,10-13 N.C.

Wht/Orn

P2:20-24 N.C.

DRAIN

FLUSH W/
JACKET
4.75'

N/A

N/A

N/A

2,7,9

ADD JUMPER

Tolerances: Cut-Off = .5.

2 - SEE NOTE 6

DETAIL B

P1:8

RED/BLACK

FOIL SHIELD

900939-A May 2000

FROM P1
PIN #
P1:1

P2:7

BRAID SHIELD

10

ASS'Y.
ITEM#

GREEN/WHITE

BLUE/WHITE

SEE
NOTE 12

STRIP
LENGTH LENGTH

WHITE/BLACK

WHITE

N/A

TO P2
PIN #
P2:4
P2:5
P2:6

JUMPER BETWEEN P2:14 AND P2:15

P1:9
P1:10
N.C.

P2:1 (REAR VIEW)

2 - (14) PLACES
REF.

APPROVED SUPPLIER:
CLAMP SCREW

FERRULE

FROM P2:14

TO P2:15

POSITRONIC INDUSTRIES INC.

P/N: CC 1118-2.54

2 REF.
DETAIL C

Strip Length: = .032

Prep Length = .125

Figure 1-12 Toshiba Universial Interface

Cable 2-A (P/N 900257)

PARTS & FRUs

CABLES

PREPARATION AND TERMINATION OF ENDS

CUT-OFF
LENGTH

Cables-26

Figure
No.

Part
Number

1-13

900258

Description

Toshiba Universal Interface 2-B

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-27
LENGTH
SEE CHART
CABLE
BELDEN P/N: 9948

SEE NOTE 5
SEE DETAIL A,B

2
2 - SEE NOTE 8
(15 PLACES)

2 - SEE NOTE 7

2
SEE NOTE 4

NOTES:
1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
NUMBER, REVISION, AND INSPECTION ACCEPTANCE STAMP.
2. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED
ONLY WITH TOOLING AS SPECIFIED BY THEIR MANUFACTURER.
3. U.I. CABLE ASSY TO BE LOT CERTIFIED TO HAVE PASSED VISUAL,
CONTINUITY, SHORT AND MECHANICAL TESTING.
4. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.
5. LF AND MANUFACTURER'S P/Ns TO BE ON HOOD OF FEMALE CONNECTOR
MAY BE STAMPED ON, OR PUT ON WITH A LABEL.
6. INSTALL AND SHRINK 0.375 .030" LENGTHS OF HEAT SHRINKABLE TUBING
ITEM 4, PRIOR TO INSERTING CONTACT INTO CONNECTOR TO ENSURE
CONTACT IS NOT VISIBLE AFTER INSERTION.
7. SLIDE CONNECTOR BUSHING OVER DRAIN WIRE AT LEAST 1". ITEM 2.
8. ALL CONDUCTORS MUST HAVE HEAT SHRINK OVER SOLDER JOINT
AT CONNECTOR.
9. APPLY A SMALL AMOUNT OF ITEM 5 TO SCREWS BEFORE INSTALLING.
10. CRIMP RING TERMINAL, ITEM 8, SO TUBING, ITEM 6, IS UNDER THE
INSULATION CRIMP AND DRAIN WIRE IS UNDER THE CONDUCTOR CRIMP.
11. SHRINK .375 .030" HEAT SHRINK TUBING ITEM 4 OVER ENDS OF UNUSED
CONDUCTORS.
12. TO BE DETERMINED BY MANUFACTURER.

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P3:1 (REAR VIEW)

PART NO.
900258-18

LENGTH
18m 150mm

POSITRONIC P/N

DESCRIPTION

REV.

CC 1119-18

CABLE, 18 meter, UNIV INTERFACE

900258-24

24m 150mm

CC 1119-24

CABLE, 24 meter, UNIV INTERFACE

900258-30

30m 200mm

CC 1119-30

CABLE, 30 meter, UNIV INTERFACE

2 - REF.

DETAIL A

2 REF.

INSTALL JUMPER P3:6 to P3:7 and P3:13 to P3:14

CABLE SPECIFICATION CHART

PREPARATION AND TERMINATION OF ENDS
COLOR

STRIP
LENGTH

ASS'Y.
ITEM#

BLACK
WHITE
RED

FROM P2
PIN #
P2:6
N.C.
P2:2

P3:4

P2:4

P3:5

BLUE

P3:8
P3:9
P3:10

N.C.
P2:5

0.75

.156"

2,4,5

GREEN/BLACK

P3:11

ORANGE/BLACK

P3:12
P3:15

BLUE/BLACK
BLACK/WHITE
RED/WHITE
GREEN/WHITE
BRAID SHIELD
FOIL SHIELD
DRAIN

4.75'

N/A

N/A

N/A

2,7,9

P2:3
N.C.
N.C.
N.C.

N.C.

N.C.
N.C.
N.C.

ADD JUMPER

FROM P3:6

ADD JUMPER

FROM P3:13

Tolerances: Cut-Off lENGTH = 0.5.

P2:1

N.C.

N.C.
FLUSH W/
JACKET

Strip Length: = .032

DETAIL B

N.C.
SEE
SEE
SEE
NOTE 10 NOTE 10 NOTE 10

N.C.

BLUE/WHITE

900939-A May 2000

ASS'Y.
ITEM#

ORANGE

RED/BLACK

STRIP
LENGTH LENGTH

GREEN

WHITE/BLACK

N/A

TO P3
PIN #
P3:1
P3:2
P3:3

TO P3:7
SEE
SEE
SEE
NOTE 10 NOTE 10 NOTE 10 TO P3:14
Prep Length = .125

Figure 1-13 Toshiba Universial Interface

Cable 2-B (P/N 900258)

PARTS & FRUs

CABLES

ITEM

LENGTH

Cables-28

Figure
No.

Part
Number

1-14

900935

Description
Multiple hand switch cable

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-29

PARTS & FRUs

CABLES

Figure 1-14 Multiple Handswitch Cable (P/N 900935)

900939-A May 2000

Cables-30

Figure
No.

Part
Number

Description

PARTS & FRUs

CABLES

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Cables-1

YUFU CABLES MODEL NUMBER 900008

PARTS & FRUs

CABLES

900939-A May 2000

Cables-2

Part
Number

1-1

901020

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

115 V Power Cable Assembly

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-3

4.5m .05m

Cord
SJT, 3 x 14 AWG
UL Listed
CSA Certified
6.0 Max.

Approved Source:
Feller U.S. Corp. #458-H0021
Electric Cord Sets Inc.

Label
LF P/N 800502

Notes:
1. Exact shape of plug housing may vary with manufacturer,
however the plug must be marked "Hospital Grade".
2. Cable assembly or bagged cable assembly to be
individually marked with LF part number and revision.
Figure 1-1 115 V Power Cable Assembly (P/N 901020)

900939-A May 2000

PARTS & FRUs

CABLES

Plug
NEMA 5-15
Hospital Grade
15A, 125VAC
UL Approved
CSA Certified
See Note 1

Connector
Type C19
IEC 320/C19
16A, 250VAC
UL Approved
CSA Certified

Cables-4

Figure
No.

Part
Number

1-2

902049

Description
Console Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-5

SEE CABLE CHART

CABLE
BELDEN P/N: 8312

MALE CONNECTOR

FEMALE CONNECTOR

POSITRONIC P/N: SD25MOOGVLZ

25 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
PAIR

PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

PAIR
PAIR
PAIR
SINGLE

TO

M-1
-2

F-1
-2

BLACK

-3

-3

WHITE

-4

-4

BLACK

-5

-5

GREEN

-6

-6

BLACK

-7

-7

BLUE

-8

-8

BLACK

-9

-9

YELLOW

-10

-10

BLACK

-11

-11

BROWN

-12

-12

BLACK

-13

-13

ORANGE

-22

-22

RED

-14

-14

WHITE

-15

-15

PARTS & FRUs

CABLES

PAIR

FROM

BLACK
RED

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
SEE CABLE CHART FOR P/N's

CABLE CHART
LF P/N

POSITRONIC P/N

TITLE

LENGTH

REV.

3.3' 1"

CC130-022-6.00

CABLE ASSY. CONSOLE

PEDESTAL LENGTH
CABLE ASSY. CONSOLE
6M (19.7 FT.)

19.7' 2"

CABLE ASSY. CONSOLE

15M (49.2 FT.)

49.2' 3"

902002

CC130-022-1.00

902006

RED

-16

-16

GREEN

-17

-17

RED

-18

-18

BLUE

-19

-19

902015

CC130-022-15.00

902024

CC130-022-24.00 CABLE ASSY. CONSOLE

78.7' 4"

902030

CC130-022-30.00

98.4' 5"

RED

-20

-20

YELLOW

-21

-21

RED

-23

-23

BROWN

-24

-24

N/A

-25

BRAID SHIELD

FERRULE

24M (78.7 FT.)

CABLE ASSY. CONSOLE
30M (98.4 FT.)

-25
FERRULE

Figure 1-2 Console Cable (P/N 902049)

900939-A May 2000

Cables-6

Figure
No.

Part
Number

1-3

903049

Description
Powerhead Extension Cable

PARTS & FRUs

CABLES

NOTE: See drawing on next page for specific cable

lengths and P/Ns.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-7
See Cable Assy. Chart for cable cut-off length

2, 6, 7

3, 8, 9
10 - (2 places)

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

See
Cable
Assy.
Chart

PREPARATION AND TERMINATION OF ENDS

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

Plug- A
-B

Recept- A
-B

White

-U

-U

Blue

-V

Orn/Blu
Orn/Grn

-C
-D

Red
Green

1.75

.15

2,4,6

-V

903003

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10.3' 1"

-C
-D

903006

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

-S

-S

903009

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

-T

-T

903012

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

903015

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

903018

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903021

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903024

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903027

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903030

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

1.75

.15

2,4,8

-G

-G

Gray

-H

-H

Orange

-J

-J

Orn/Gry

-R

-R

Orn/Blk

-P

-P

Wht/Red

-E

-E

Wht/Blk
Wht/Orn

-W
-b

-W
-b

Wht/Grn

-M

-M

Wht/Blu

-Z

-Z

Wht/Yel
Wht/Brn

-L
-Y

1.75

.19

3,4,9

-N

-N

Grn/Yel

-a

-a

Grn/Yel

-d

-d

Grn/Yel
Grn/Yel

-X

-X

-K

-K

N/A

4,10,11

CABLE
CLAMP

5.00

N/A

4,10,11

.25

-L
-Y

Grn/Yel

5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

Rev.
A

Yellow

Inner Drain

Cable Cut-Off Length

32.5" 5"

-F

2,4,7

Description
CABLE ASSY. , Powerhead, Ped. (2.7 ft.)

-F

.19

P/N
903002

Brown

1.75

CABLE CHART

Notes

Black
Violet

11
Inner & Outer
Drain Wires
See Note 2

CABLE
CLAMP

DETAIL A

Prep Length = .25

Strip Length: = .032

Figure 1-3 Powerhead Extension Cable (P/N 903049)

900939-A May 2000

PARTS & FRUs

CABLES

CUT-OFF
LENGTH

Cables-8

Units
Per
Ass'y.

Part
Number

1-4

900204

Universal Interface Adaptor Assembly

Ref.

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16

256532
240E0031
240E0025
257489
257715
257566
257522
215115
382E0009
904024
256222
240E3269
240E3268
240E3270
240E3271
904028

Cable 10 Conductor 22 GA, 0.75 FT

Connector,
Connector Bushing
Resin Core Solder
Tubing-Heat Shrinkable, 0.4 FT
Loctite , Thread Locking
Plastic Tubing, 0.25 FT
Ty-Rap Ties
Terminal-Ring Tongue #4
Connector Assembly, 25 Pos D-Shell
Lead Wire 24 GA White
Crimp Contact, 18 AWG,
Crimp Contact, 20-24 AWG,
Crimp Ferrule
Crimp Flange
Label, Universal Interface Cable

1
1
1
A.R
1
A.R.
1
2
1
1
A.R.
2
23
1
1
A.R

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-9

2
SEE DETAIL B 7
DRAIN
DETAIL A
1
3

6, 9
1

2,4,5
DRAIN

10,11,12,13,14,15,5

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC1014-0.25

P2:1 (REAR VIEW)

PARTS & FRUs

CABLES

CABLE SPECIFICATION CHART

CONDUCTORS
CUT-OFF
LENGTH

ITEM

COLOR

PREPARATION AND TERMINATION OF ENDS

PREP
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

BROWN
RED

10"

2
3

GREEN

0.75"

0.156"

2,4,5

WHITE

BLACK

VIOLET

9
10

25 DETAIL C
14

DRAIN
ADD JUMPER
ADD JUMPER
ADD JUMPER

Cut-Off Length = +1.0/-.5

FLUSH W/
JACKET

NA

NA

4.75"

NA

2,7,9 CLAMP SCREW

FROM P2:15
FROM P2:13
FROM P2:14

12

6
9

BLUE

FOIL SHIELD

Tolerances:

SEE
SEE
SEE
NOTE 10 NOTE 10 NOTE 10

13

TO P2
PIN#
19 DETAIL C
16

YELLOW

BRAID SHIELD

SEE
NOTE 10

ASS'Y.
ITEM#

ORANGE

GRAY

11

PREP.
STRIP
FROM P1
LENGTH LENGTH
PIN#
1

5,12

5,12

JUMPER P2:25 TO P2:13

JUMPER P2:19 TO P2:15

FERRULE
TO P2:19
SEE
SEE
SEE
TO P2:25
NOTE 10 NOTE 10 NOTE 10
TO P2:13

11
P2:14

5,12

5,12

P2:13

STRIP LENGTH = .032; PREP LENGTH .125

DETAIL C

900939-A May 2000

Figure 1-4 Univeral Interface Adaptor

Assembly (P/N 900204)

Cables-10

Units
Per
Ass'y.

Part
Number

1-5

900205

Serial Interface Cable Assembly

Ref.

-1

904029

Label, Serial Interface Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-11
78.7' 4"

CABLE
BELDEN P/N: 8337

MALE CONNECTOR
POSITRONIC P/N: SD15MOOGVLZ
15 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR

CONNECTOR
TERMINATIONS

WHITE/BLUE STRIPE
BLUE/WHITE STRIPE

-2
-9

WHITE/ORANGE STRIPE

-3

ORANGE/WHITE STRIPE

-10

WHITE/GREEN STRIPE

-4

GREEN/WHITE STRIPE

-11

WHITE/BROWN STRIPE
BROWN/WHITE STRIPE

-5
-12

WHITE/GRAY STRIPE

-1

GRAY/WHITE STRIPE

-6

RED/BLUE STRIPE
BLUE/RED STRIPE

-7
-8

RED/ORANGE STRIPE

-13

ORANGE/RED STRIPE

-14

BRAID SHIELD

FERRULE

Figure 1-5 Serial Interface Cable Assembly (P/N 900205)

900939-A May 2000

Cables-12

Units
Per
Ass'y.

Part
Number

1-6

900207

Printer Cable Assembly, 12 M (39.4 FT)

Ref.

-1

904030

Mainframe, Finished

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-13
39.4' +/- 3"

CABLE
BELDEN P/N: 9614

9" .5"

MALE CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

CONNECTOR
SWITCHCRAFT P/N: S-760

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

FROM

BLACK
RED

P1-1
-2

P2-1
-2

GREEN

-3

-3

WHITE

-4

-4

BROWN

-5

-5

BLUE

-6

-6

ORANGE
YELLOW

-7
-8

P3-INNER

PURPLE

-9

P3-OUTER

FERRULE

FERRULE

BRAID SHIELD

TO

-7

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC127-019-12.00

Figure 1-6 Printer Cable Assembly (P/N 900207)

900939-A May 2000

Cables-14

Units
Per
Ass'y.

Part
Number

1-7

900209

Hand Switch, Start Assembly

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-15

20' Extended / 4' Protracted

(APPROXIMATE)

6" MIN.

6" MIN.

SWITCH PENDANT

CABLE

OTTO SWITCH P/N P4-323122

BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

4 CONDUCTORS
23 AWG (21 X 36 STRANDING)
FOIL SHIELD WITH 23 AWG DRAIN WIRE
GRAY JACKET
< 1.00" COIL O.D.
MINIMUM OF 7.00 " STRAIGHT ON EACH END
EXTENDED LENGTH APPROXIMATELY 20.0'
RETRACTED LENGTH APPROXIMATELY 4.0'

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

SW1
SW2

C
N.O.

1
5

N.O.

9
DRAIN WIRE

PENDANT
ASSEMBLY

PINS

CRIMP SHIELD IN FERRULE

CONNECTOR
ASSEMBLY
FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
P/N: CC138-027-5.00

900939-A May 2000

Figure 1-7 Start Hand Switch, Coiled,

Assembly (P/N 900209)

Cables-16

Figure
No.

Part
Number

1-8

900249

Description
Remote Hand Switch Charted Cable Assembly,

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-17

(SEE TABLE FOR LENGTH)

CABLE

SEE NOTE 3

BELDEN P/N: 9940

SWITCH PENDANT
OTTO SWITCH P/N P4-323122
BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING DIAGRAM

SW2

C
N.O.

1
5

N.O.

PARTS & FRUs

CABLES

SW1

PINS

(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY

PENDANT
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
SEE TABLE FOR P/N's

900939-A May 2000

START ASSY. LENGTH TABLE

LF P/N

POSITRONIC P/N

TITLE

CABLE CUT LENGTH

REV.

900210

CC137-026-7.00

START ASSY., HAND SWITCH

REMOTE, 7M (23.0 FT.)

900211

CC137-026-12.00

START ASSY., HAND SWITCH

REMOTE, 12M (39.4 FT.)

39.4' 5.0"

900227

CC137-026-24.00

START ASSY., HAND SWITCH

REMOTE, 24M (78.8 FT.)

78.8' 5.0"

23.0' 3.0"

Figure 1-8 Remote Hand Switch Cable

Assembly (P/N 900249)

Cables-18

Units
Per
Ass'y.

Part
Number

1-9

900213

ECG Input/Output Cable Assembly

Ref.

-1

904026

Label, ECG Cable

A.R.

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-19

78.7' +/-4"

CABLE
BELDEN P/N: 9614

FEMALE CONNECTOR
POSITRONIC P/N: SD9FOOGVLX
15 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING TABLE
CABLE
CONDUCTORS

CONNECTOR
TERMINATIONS

BLACK
RED

-1
-2

GREEN

-3

WHITE

-4

BROWN

-5

BLUE

-6

ORANGE
YELLOW

-7
-8

PURPLE

-9

BRAID SHIELD

FERRULE

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.
P/N: CC128-019-24.00

Figure 1-9 ECG Input/Output Cable Assembly (P/N 900213)

900939-A May 2000

Cables-20

Units
Per
Ass'y.

Part
Number

1-10

900208

7 M Footswitch Start Assembly,

Ref.

-1

904031

Label, Hand Switch Cable

PARTS & FRUs

CABLES

Figure
No.

900939-A May 2000

Description

Fig. No.
Suffix

Cables-21

23'- 3"

CABLE
BELDEN P/N: 9940

FOOT-SWITCH W/FULLGUARD
LINEMASTER SWITCH CORP. WOODSTOCK CONN.
PART NUMBER: AQUILINE FOOT SWITCH 974-S.
MOMENTARY, DPDT, 10A 125 VAC.
FULL GUARD 522-B14, PAINTED BLACK FINE-MED TEXTURE.

CONNECTOR
POSITRONIC P/N: SD9MOOGVLZ
9 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RFI HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

PARTS & FRUs

CABLES

WIRING DIAGRAM

C
N.O.

1
5
PINS

N.O.
FOOTSWITCH
ASSEMBLY

(CRIMP SHIELD IN FERRULE)

CONNECTOR
ASSEMBLY
BRAID AND FOIL SHIELD

APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.
PART NUMBER: CC1017-7.01

Figure 1-10 Footswitch Start Cable Assembly (P/N 900208)

900939-A May 2000

Cables-22

Figure
No.

Part
Number

1-11

900251

Description
Universal Interface Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-23
LENGTH
SEE CHART

CABLE
BELDEN P/N: 9948

FEMALE CONNECTOR
POSITRONIC P/N: SD25FOOGVLX
25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
SOCKET P/N: FC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE

WIRING TABLE
CABLE
CONDUCTORS

CONNECTOR
TERMINATIONS

LENGTH
3M
9.8 FT. 1"
6M
19.7 FT. 2"
9M
29.5 FT. 2"
12 M
39.4 FT. 3"
15 M
49.2 FT. 3"
18 M
59.1 FT. 3"
21 M
68.9. FT. 4"
24 M
78.7 FT. 4"
27 M
88.5 FT. 4"

-1
-2

900251-06

RED

-3

900251-09

GREEN

-4

ORANGE

-5

900251-12

BLUE

-6

900251-15

WHITE/BLACK

-7

RED/BLACK

-8

900251-18

GREEN/BLACK

-9

900251-21

ORANGE/BLACK

-10

BLUE/BLACK

-11

900251-24

BLACK/WHITE

-12

900251-27

RED/WHITE

-13

GREEN/WHITE

-14

BLUE/WHITE

-15

BLACK/RED

-16

WHITE/RED

-17

ORANGE/RED

-18

BLUE/RED

-19

RED/GREEN

-20

ORANGE/GREEN

-21

BLACK/WHITE/RED

-22

WHITE/BLACK/RED

-23

RED/BLACK/WHITE

-24

GREEN/BLACK/WHITE

-25

900251-30

30 M
98.4 FT. 5"

POSITRONIC P/N

REV.

CC131-023-03.00

CC131-023-06.00

CC131-023-09.00

CC131-023-12.00

CC131-023-15.00

CC131-023-18.00

CC131-023-21.00

CC131-023-24.00

CC131-023-27.00

CC131-023-30.00

FERRULE

Figure 1-11 Univeral Interface Cable

Assembly (P/N 900251)

PARTS & FRUs

CABLES

LF P/N
900251-03

BLACK
WHITE

BRAID SHIELD

900939-A May 2000

CABLE CHART

Cables-24

Figure
No.

Part
Number

1-12

903249

Description
Powerhead Extension Cable Assembly

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-25

See Cable Assy. Chart for cable cut-off length

12
4
8, 9

3
2, 6, 7

10

10

15

CABLE CHART
P/N

CABLE SPECIFICATION CHART

CONDUCTORS
ITEM

CUT-OFF
LENGTH

COLOR

PREP.
LENGTH

STRIP
LENGTH

ASS'Y.
ITEM#

Rev.

903203

CABLE ASSY. , Powerhead, 3m (9.8 ft.)

10' - 3" 1"

903206

CABLE ASSY. , Powerhead, 6m (19.7 ft.)

20' - 1" 2"

FROM

PREP.
STRIP
LENGTH LENGTH

ASS'Y.
ITEM#

903209

CABLE ASSY. , Powerhead, 9m (29.5 ft.)

29' - 11" 2"

Plug- A
-B

903212

CABLE ASSY. , Powerhead, 12m (39.4 ft.)

39' - 10" 3"

White

-U

903215

CABLE ASSY. , Powerhead, 15m (49.2 ft.)

49' - 7" 3"

Blue
Orn/Blu

-V

903218

CABLE ASSY. , Powerhead, 18m (59.1 ft.)

59' - 6" 3"

903221

CABLE ASSY. , Powerhead, 21m (68.9 ft.)

69' - 4" 4"

903224

CABLE ASSY. , Powerhead, 24m (78.7 ft.)

79' - 2" 4"

903227

CABLE ASSY. , Powerhead, 27m (88.6 ft.)

89' - 0" 4"

903230

CABLE ASSY. , Powerhead, 30m (98.4 ft.)

98' - 9" 5"

-C
-D

Green

-S
1.75

.15

2,4,6

-T

Brown

-F

Yellow

-G

Gray

-H

Orange

-J

Orn/Gry

-R

Orn/Blk

-P

Wht/Red

-E

Wht/Blk
Wht/Orn

-W
-b

Wht/Grn

-M

Wht/Yel

-Z

Wht/Blu
Wht/Brn

1.75

.19

2,4,7

1.75

.19

5.00

N/A

10,11

-a
-d

Grn/Yel

-X

Grn/Yel
Grn/Yel
5.00
Outer Drain
Tolerances: Cut-Off = See Cable Assy. Chart

.15

-N

Grn/Yel
Grn/Yel

Inner Drain

-L
-Y

1.75

-K
N/A

4,10,11

CABLE
CLAMP

Prep Length = .25

Strip Length: = .032

900939-A May 2000

Figure 1-12 Powerhead Extension Cable

Assembly (P/N 903249)

PARTS & FRUs

CABLES

Black
Violet

Red

See
Cable
Assy.
Chart

Cable Cut-Off Length

PREPARATION AND TERMINATION OF ENDS

Orn/Grn

Description

Cables-26

Figure
No.

Part
Number

1-13

900935

Description
Multiple hand switch cable

PARTS & FRUs

CABLES

NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.

900939-A May 2000

Units
Per
Ass'y.
Ref.

Fig. No.
Suffix

Cables-27

PARTS & FRUs

CABLES

900939-A May 2000

Figure 1-13 Multiple Handswitch

Cable (P/N 900935)

Cables-28

Figure
No.

Part
Number

Description

PARTS & FRUs

CABLES

This page is intentionally left blank

900939-A May 2000

Units
Per
Ass'y.

Fig. No.
Suffix

Liebel-Flarsheim
2111 E. GALBRAITH ROAD CINCINNATI, OHIO 45237-1640