Irr Cl TI:CH INDONESI.

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Telp: +6?,-77E452914. Email. adminirdiif;cuteche]mup.com
nr,trr,-cutehgrurp.com
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RADIOGRAPEIC EXAMINATION DATE 16 Augusf 2015

PR(rcEI}I'RE-API1104 PAGE I ot27

RADIOGRAPHIC EXAMINATION
PROCEDURE. API II04

DOCT]MENT : P{CI.API.NDT-OO2
REVISION NO. :m
Reg. t42 2DIL

Teknik dan Lingkungan Migas

Wagimin. M Si
0220 199001 1 002

*1.

Prepared by Reriered by Rwiewcd and Approved by

Naue : DrD,
r S91f i/lnr4n Name , f.lcnt fq-rlia Name : AdiPadmo
ITDT

T.Rf
tE

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Podtiou : llDE IJVEL m

Position : DIDE Lsel II Podtion : Dinec'tor
ASNT. No. : il155ff
Dete :16Augst, ?I)15 Ihte :16Angwf 2015 Date : t6August 2015,

a
 DOC. NO. PCI-API-NDT-OO2

ct,ltl REV. NO 00
I<AI'T('(;I<AI.HIU UXAflAINA-I:I('N Itt\ I L ro Augusf Z0l5
PROCEDURE_API I1{I4 PAGE lof27

RADIOGRAPIilC EXAJUINATION
PROCEDURE-API IIO4

DOCUMENT PCI-API-NDT-OO2
REYISION NO. 00

Prepared by Rwiercd by Reviewed and Approved by

u_1.
!ar.

Name : D)Dl Se14t@ Name , I{cnt f"1"tia Name : Adi Pedmo

Position : NDE Level II Position : Director
Pmition : NDE LEYEL III
ASNT. No. : 1265!X
Date : 15 Augus! 2015 Ilrte : 16 Augut 2015 Date : 16 Argust 2015
 l'i i r rlLlillNIX)\ESl{ rx)c. No. PCI.API-NI)T-O02
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RADIOGRAPIIIC EXAMINATION DATE 16 August,20l5

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SUMMARY OF REVISION SHEET

This page is a record of all revisions of the procedure and the following revision (s) has (have) been made to
this procedure.

REV. DATE PAGE DESCRIPTION

00 16 March, 2015 All First Issue

 l:l ('[,'i t a'il INDoNEStA
DOC. NO. PCI-API-NDT-O02
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REV. NO 00

u RADIOGRAPHIC EXA MINATION DATE 16 August,20l5

- -- ['|Re€EDERE:AP[^t-10* ?AGE:*_- 50ttt

Par. Uraian Par. Dcscription Page

I Tujuan I Purpose 4

2 Umum 2 General 4

3 Persyaratan Kesel amatan -) Safety Requirements 6

4 Referensi 4 References 7

5 Definisi-deflnisi 5 Definitions 7

6 Kwalifikasi Personel dan Tanggung 6 Personnel Qualification and 7

Jawab Responsibility
7 Instruksi 7 Instructions 8
7.1 Persiapan Permukaan 7.1 Surface Preparation 8

7.2 Perlengkapan dan material 7.2 Equipments and materials 8

7.3 Exposure Geometry 7.3 Exposure Geometry 9

7.4 Jenis Image Quality Indicator (IQl) 7.4 Type of Image Quality Indicators (lQI) ll
/.5 Pemilihan Image Qualify Indicator 7.5 Selection of Image Quality Indicators ll
(IQD (IQD
7.6 Penempatan Image Quality Indicator 7.6 Placement of Image Quality Indicators t2
GAI) (IQI)
7.7 Identif,rkasi gambar 7.7 Identifi cation of Images 13

7.8 Penyimpanan film 7.8 Storage of Film t4

7.9 Density film dan Sensitivity 7.9 Film Density and Sensitivity l4
7.10 Proses gambar 7.10 Image Processing t4
7.tt Area process gambar 7.lt Image Processing Area l5
7.12 Film identifikasi 7.12 Film identification 15

8 Standard Keberterimaan 8 Acceptance Standards t6

8.1 Inadequate penetration 8.1 Inadequate penetration l6
8.2 Incomplete Fusion 8.2 Incomplete Fusion l5
8.3 Incomplete Fusion Due to Cold Lap 8.3 Incomplete Fusion Due to Cold Lap 16

8.4 Internal Concavity 8.4 Internal Concavity 16

8.5 Burn-Throu gh tidak diperbolehkan 8.5 Burn-Through is not allowed t7

8.6 Slag Inclusions 8.6 Slag Inclusions t7
8.7 Porosity 8.7 Porosity 18

8.8 Cracks 8.8 Cracks r9

8.9 Undercut 8.9 Undercutting 19

8.10 Accumulation of I mperfections 8.10 Accumul ation of Imperfections 20

9 Memproses Image 9 Image Proccessing 20

Lampiran Attachments 22^27

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u ec RADIOGRAPHIC EXAMINATION DATE l6 August,20l5

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I Tujuan I Purpose
1.1 Untuk menyediakan petunjuk 1.1 This procedure provides guidance during
pelaksanaan pengujian radiografi pada the conduct of radiographic examination of
lasan material fenous (carbon steel, low welds of ferrous material (carbon steel,
alloy steel and stainless steel material) low alloy steel and stainless steel material)
termasuk PQT dan WPQT, menggunakan include PQT and WPQT , using X-rays or
X-rays atau Gamma ray. Gamma rays.
Untuk PQT dan WPQT, radiographic For PQT and WPQT, radiographic testing
testing harus dilaksanakan paling sedikit shall be performed at least 24 hours after
24 jam setelah selesai pengelasan. finish welding.
1.2 Prosedur ini terdiri dari versi Inggris dan 1.2 This procedure consists of English and
Indonesia, jika ada konflik antara Indonesian versions, should there is
keduanya maka versi Inggris yang conflict between these versions the English
dipakai version shall govern.

2 Umum 2 General
2.1 Prosedur ini menyajikan persyaratan 2.1 This procedure presents the requirements
untuk menghasilkan gambar radiografi for producing radiographic images on film
pada film atau media lain melalui or other media through the use of X-rays or
penggunuuul sinar-X atau sinar gamma rays. A detailed procedure for the
garnma. Suatu prosedur rinci untuk production of images shall be established
produksi gambar harus ditetapkan dan and recorded. Radiographic film produced
dicatat. Film radiografi yang dihasilkan by the use of this procedure shall have the
dengan menggunakan prosedur ini harus density, clarity, and contrast required by
mempunyai density, kejelasan, dan this standard. Images produced by other
kontras standar. Gambar yang dihasilkan systems shall have the requisite sensitivity
oleh sistem lain harus memiliki to define clearly the essential wire
sensitivity yang diperlukan untuk diameter of the proper Image Quality
menampakkan diameter kawat lmage Indicator (lQI). The following criteria shall
Quality Indicator (IQI). Kriteria berikut be used to evaluate images:
harus digunakan untuk e valuasi gambar:
a. Sebuah kualitas yang dapat diterima An acceptable image quality that is free
^. from fog and from processing irregularities
gambar yang bebas dari kabut dan dari
penyimpangan pemrosesan yang dapat that could mask the image of actual
menutupi gambar cacat aktual imperfections.
b. Menunjukkan Image Quality lndicator b. The prescribed Image Quality Indicator
(IQI) dan diameter kawat esensial (IQI) and the essential wire diameter.
c. Sebuah sistem identifikasi Yang c. A satisfactory identification system.
memuaskan
d. Suatu teknik yang dapat diterima dan d. An acceptable technique and setup.
setup
e. Kesesuaian dengan standar e. Compatibil ity with acceptance standards.
keberterimaan.
)', Kontraktor harus menyediakan semua 2-2 Contractor shall furnish all materials,
materilq pekerj4 peralatan, dan peralatan labor, tools, and equipment necessary to
yang perlu untuk radiography inspeksi radiography inspection 100% of all girth
100% semua girth weld. Peralatan, welds. The equipment, film, radiographic
kwatifikasi radiograPhY Prosedur, procedure qualification, qualification of
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P_ROEEDBR$--AP-I' lJ 04- I-A(r11, )ot/t
penggunaan penetrameter, proses film, radiographer, use ofpenetrameters, film
film identifikasi, penyimpanan record processing, film identification, record
harus didkumentasikan keeping shall be documented.
2.3 Kontraktor harus menyediakan dan 2.3 Contractor shall furnish and maintain
menjaga peralatan dan spare part untuk equipment and spare parts for radiography
radiography dan komplet proses film, and for complete film processing, plus all
plus semua film, screen, mask, filter, film, screens, masks, filters, penetrameters,
penetrameter, cassett, lead number dan cassettes, lead numbers and letters,
letter, proses chemical, dsb. Perlu untuk processing chemicals, etc., necessary for
spesifftasi radiography dan film proses. the specified radiography and film
processing.
2.4 Kecuali sumber radiasi alternative 2.4 Unless an alternative radiation source is
disetujui oleh Company / principal, agreed to by Company / principal, all 12
semua lasan 12 inch dan lebih besar inch and larger diameter mainline pipe
diameter mainline pipe, kecuali lasan tie- welds, except tie-in welds, shall be
in, harus di radiography dengan self radiographed using self propelled, crawler
propelled, crawler X-ray machine. X-ray X-ray machines. These X-ray machines
machine harus mampu di posisikan dan shall have capability of being accurately
dioperasikan dari jauh. Radiographic positioned and actuated remotely.
equipment harus ada collimator Radiographic equipment shall contain a
membatasi lebar beam ke lebar film plus collimator limiting beam width to film
51 mm ( 2 inches ) menghindari exposure width plus 51 mm ( 2 inches ) guarding
yang tidak center. Kontraktor harus against off-center exposures. Contractor
menjaga dua ( 2 ) crawler untuk setiap shall maintain two ( 2 ) crawlers for each
lokasi ( 100% standby ) siap dipakai dan spread ( 100% standby ) ready for use
jaga spare part with routine maintenance spare parts.
2.5 Jika diperlukan oleh Company I 2.5 If required by Company / principal,
principal, Kontraktor harus menyediakan Contractor also shall furnish and maintain
dan menyediakan peralatan extemal external radiography equipment and spare
radiography dan spare part. Kontraktor parts. Contractor shall furnish and maintain
harus menyediakan dan menyediakan all equipment and supplies required for the
semua peralatan dan mensuply yang specified radiography. Tie-in welds may be
diperlukan radiography tsb. Tie-in weld inspected either X-ray or galnma raY,
bisa diinspeksi dengan X-ray atau gamma external radiography.
ray, external radiography.
2.6 Sebelum produksi radiograPhY 2.6 Prior to any production radiography,
Kontraktor harus mencatat detail setiap Contractor shall record the details of each
maksud penggunaan prosedur, termasuk procedure the intends to use, including all
semua item yang disebut diatas. items listed above.
2.7 Setiap prosedur harus di kwalifikasi 2.7 Each procedure shall be qualified to
untuk demonstrasi kemampuan demonstrate the capability to produce
menghasilkan radiograp yang diterima. acceptable radiographs. Qualification
Kwalifrkasi radiograph harus dibuat dari radiographs shall be made of both
minimum dan maximum wall thickness minimum and maximum wall thickness for
umtuk setiap prosedur. each procedure.
Semua demonstrasi prosedur radiography All radiographic procedure demonstration
harus di saksikan oleh, dan harus dapat shall be witnessed by, and are subject to
pengesahan Company / PrinciPal the approval Company / PrinciPal
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Representa-tives. Representatives.
2.8 Kontraktor harus mensuply prosedur 2.8 Contractor shall supply written safety
keselamatan ke Company / principal procedures to Company / principal
meliputi: covering :

a. Normal storage dan transportasi a. Normal storage and transportation of

sumber radiasi source
b. Personnel exposure monitoring, b. Personnel exposure monitoring,
control dan evakuasi controls and evacuation.
c. Mengembalikan sumber yang lepas ( c. Retrieval of a disconnected source (
system crank rusak ) crank out system )
d. Kegagalan jendela camera pipeline d. Failure of pipeline camera window to
untuk menutup close
e. Kerusakan badan carnera e. Rupture of camera body
t. Kontaminasi dari Containment karena t. Containment of contamination due to a
kerusakan sumber ( isotope keluar ruptured source ( isotope is out of the
dari pelindungnya dan tidak bisa shield and cannot be put back )
dikembalikan ) s. Contractor shall fumish all personnel,
s. Kontraktor harus menyediaakan handling tools and containment device
semua personnel, alat angkat dan alat at the job site necessary to execute the
continer di job site perlu untuk above described safety at all times
melakukan keselamatan diatas setiap during the source of the work.
waktu selama summber dipakai.

3 Persyaratan Keselamatan 3 Safety Requirements

3.1 Peraturan keselamatan PT. CUTECH 3.1 PT. CUTECH INDONESIA's safety
INDONESIA harus ditaati selama dalam regulation shall be followed during
pengujian. examination.
3.2 KESELAMATAN ( S.H.E 3.2 SAFETY ( S.H.E INSTRUCTION )
INSTRUKSI )
o Selalu menggunakan PPE such as o Always use PPE such as Safety shoes,
sepafu keselamatan, sarung tangan, hand glove, safety glass, and helmet.
kaca mata keselamatan, dan helm. o Watch out for slippery and falling
o Waspada tempat yang licin dan benda object.
jatuh o Watch out for the hazard around the
. Waspada benda berbahaya sekitar areas.
tempat kerja . Stop the activities and report to client
o Berhenti kerja dan lapor ke supervisor and supervisor for unsafe working
untuk tempat kerja yang tidak aman condition.
r Pasang barricade atau tali pengaman o Put barricade or safety line in the safe
pada jarak aman jika radiography distance during the radiographic
. Pakai alat pengaman ketinggian jika . Use fall protection equipment if
kerja diatas 2 m working above 2 m.
. Pungut sampah dan buang ditempat o Collect all waste and put it in agreed
yang tersedia place.
o Jangan membuang pelumas, oli atau . Do not expose any lubricant, oil or test
cairan bekas test ke lantai fluid to the ground.
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"PRO€EE{iRFA P I*H-04-- rAUI, totzt
4 R.eferensi 4 References
4.1 PT. CUTECH INDONESLA. Written 4.1 PT. CUTECH INDONESIA's Written
Practice Prosedur Practice Procedure
4.2 API I104, 2013 Edition,Welding of 4.2 API 1104, 2013 Edition,Welding of
Pipeline and Related Facilities. (SNI 13- Pipeline and Related Facilities. (SNf 13-
3472-2002) , ERATA-I, 2, 3 dan 3472-2002), ERATA-I, 2, 3 and
Addendum 2014. Addendum 2014.
4.3 ASME BPV Section V, Article 2,2015 4.3 ASME BPV Section V, Article 2, 2015
Edition Edition

5 Definisi-definisi 5 Definitions
5.1 RT: Pengujian Radiografi. 5.1 RT : Radiographic Examination.
5.2 NDE: Pengujian tanpa merusak. 5.2 NDE: Non Destructive Examination.
5.3 IQI: Indikator qualitas gambar 5.3 IQI: Image Quality Indicator.
radiografi.
5.4 Densitometer: sebuah alat untuk 5.4 Densitometer: a device for measuring the
mengukur density film radiografi. optical density of radiograph film.
5.5 Indication: respon atau tanda bukti dari 5.5 Indication: the respond or evidence frotn a
sebuah pengujian tanpa merusak yang nondestructive examination that requires
memerlukan interpretasi untuk relevansi. interpretation to determine relevance.
5.6 Nominal thickness : tebal nominal dari 5.6 Nominal thickness : The nominal
material induk saja. Tolerance dari pabrik thickness of the parent material only.
pembuat tidak diperhitungkan. Manufacturing tolerances do not have to be
taken in account.
5.7 Object-to-film distance, t : Jarak antara 5.7 Object-to-film distance, t : The distance
permukaan objek sisi radiasi dan between the radiation side of the test object
permukaan film diukur sepanjang central and the film surface measured along the
dari beam radiasi. central axis of the radiation beam.
5.8 Source size, S: ukuran dari sumber 5.8 Source size, S : The size of the source
radiasi radiation.
5.9 Source-to-film distance, SFD : jarak 5.9 Source-to-film distance, SFD : The
antara sumber radiasi dan film diukur distance between the source of radiation
pada arah dari beam radiasi. and the film measured in the direction of
the beam.
s.10 Source-to-object distance, D : Jarak 5.10 Source-to-objectdistance,D:The
antara sumber radiasi dan objek dari sisi distance between the source of radiation
sumber radiasi diukur sepanjang central and the source side of the test object
dari beam radiasi. measured along the cental axis of the
radiation beam.

6 Kwalifikasi Personel dan Tanggung 6 Personnel Qualification and

Jawab Responsibility
6.1 Personel yang melakukan pengujian 6.1 Personnel conducting the examination
harud dikualifikasi berdasarkan PT. shall be qualified in accordance with PT.
CUTECH INDONESIA Written Practice CUTECH INDONESIA's Wriuen Practice
Prosedur Procedure.
 i,iiIIIT'IIINDONESIA DOC. NO. PCI-API.NDT-O02
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6.2 Personel yang menentuka-n keberterimaan 6.2 Personnel determining the acceptability to
sesuai s)'arat -syarat dari prosedur ini the requirements of this procedure shall be
harus mempunyai kwalifikasi Level II qualified to Level II or Level III
atau Level III radiographer.

7 Instruksi 7 Instructions
7.1 Persiapan Permukaan 7.1 Surface Preparation
7.1.1 Riak lasan atau penyimpangan 7.1.1 Weld ripples or weld surface irregularities
permukaan lasan baik pada bagian dalam on both the inside (where accessible) and
(di mana dapat diakses) dan luar harus outside shall be removed to such a degree
dihilangkan sedemikian rupa sehingga that the resulting radiographic image due
gambar radiografi yang dihasilkan karena to surface irregularities cannot mask or be
permukaan yang tidak rata tidak confused with the image of any
menutupi atau menjadi bingung dengan discontinuities.
gambar dari setiap diskontinuitas.
7.1.2 Permukaan dari semua sambungan las 7.1.2 The finished surface of all butt welded
butt mungkin digerinda rata dengan joints may be flush with the base material
bahan dasar atau mempunyai cukup or may have reasonably uniform crowns,
mahkota seragarn, dengan reinforcement, with reinforcement, not to exceed that
tidak melebihi yang ditentukan dalam specified in the referencing Code.
referensi code.
7.2 Perlengkapan dan material 7.2 Equipments and materials
7.2.1 Sumber radiasi harus dari X-Ray atau 7.2.1 Radiation source shall be from X-Ray or
Se 75 jika disetujui oleh Customer. Se 75 when agreed by Customer The
Energy radiasi yang dipakai untuk teknik radiation energy employed for
radiografi harus bisa menghasilkan radiographic technique shall achieve the
density dan gambar IQI yang density and IQI image requirements.
dipersyaratkan.
7.2.2 Ukuran source atau focal spot harus 7.2.2 The source size or focal spot shall be
terangkan dengan pernyataan tertulis. identified by written statements
7.2.3 Range penetrasi yang diizinkan untuk 7.2.3 The permitted penetration ranges for
sumber gamma ray harus seperti Table garnma ray source shall be as Table below.
berikut. For certain application wider wall
Untuk aplikasi khusus tebal range boleh thickness range may be permitted, if
lebih lebar diperbolehkan, jika iamage sufficient image quality can be achieved.
quality yang cukup bisa dilaksanakan.

7.2.4 Table, Penetrated thk Range gamma ray for steel, 7.2.4 Table, Penetrated thk Range gamma ray for steel,
copper and nickel copper and nickel
Penetrated thickness, w mm Penetrated thickness, w mm
Radiation source Radiation source
Test class A Test class B Test class A Test class B
r)
Se 75
I)
l0<w<20 l4<w<20 Se 75 l0<w<20 l4Sw<20
lr 192 l0<w<40 14<w<40 lr 192 l0<w<40 l4<w<40

7.2.5 Film Radiografi harus sesuai dengan EN 7.2.5 Radiographic film shall be as per EN 584 -
584 I : C3, Film RT harus I : C3, RT film shall use the following
menggunakan merk dan class sbb : brands and class :
Film brand AGFA, Film brand AGFA,
 i'l t ti-fEall INDONESIA
DOC. NO. PCI-API-ND1--002
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I I\VLDYUIU - AI I IIU! rAU[ votzt
a. Untuk tie in dengan gamma ray : D4 c. For tie in using gimlma ray is D4
b. Untuk tie in <iengan X ray : D7 d. For tie in using X ray is D7
Catatan : merk dan klas film lainnya bisa Note : other film brands and class may be
digunakan asalkan mendapat persetujuan used provided receive approval from
dari Inspektor yang berwenang. Authorized lnspector.
7.2.6 Densitometer yang terkalibrasi harus 7.2.6 Calibrated Densitometer shall be used
digunakan untuk mengevaluasi film RT. during RT film evaluation.
7.2.7 National Standard Step Tablet Film 7.2.7 A National Standard Step Tablet Film
National standard step tablet film A national standard step tablet film
traceable ke national standard step tablet traceable to a national standard step tablet
dan mempunyai paling sedikit 5 steps and having at least 5 steps with neutral
dengan neutral densities paling sedikit densities from at least 1.0 through 4.0 shall
dari 1.0 sampai 4.0 harus digunakan. be used. A national standard step tablet
National standard step tablet film bisa film may be used without verification
digunakan tanpa verifikasi selama satu for one year upon opening, provided it is
tahun setelah dibuka, asalakan masih within the manufacturers stated selfJife.
dalam waktu yang disebut pembuatnya.
7.2.8 Kalibrasi Densitometer. 7.2.8 Densitometer Calibration
a. Densitometers harus dikalibrasi paling a. Densitometers shall be calibrated at least
sedikit seliap 90 hari selama digunakan everT 90 days during use as follow:
sebagai berikut :

b. Instruksi pabrik dalam pengoperasian b. The manufacturer's instructions for the

densitometer harus diikuti. operation of densitometer shall be
followed.
c. Step density yang dekat dengan 1, 2, 3 c. The density steps closest to l, 2, 3 and 4
dan 4 density unit pada step wedge film density unit on the calibrated step wedge
yang terkalibrasi harus dibaca. film shall be read.
d. Densitometer diterima jika pembacaan d. The densitometer is acceptable if the
density tidak bervariasi lebih dari +0.05 density readings do not vary more than
density unit. Dalam suatu hal ada t0.05 density unit. In case of a difference
perbedaan yang berdampak pada affecting acceptability of the film, the
penerimaan film, pembacaan densitometer reading shall govern.
densitometer yang dipakai.
e. Kalibrasi check harus dilaksanakan pada e. Calibration verification check shall be
setiap awal shift, setelah 8 jam digunakan performed at the beginning of each shift,
secara terus menerus atau setelah diganti after 8 hrs. continual use or after change
spare partnya, mana yang terjadi dahulu. of apertures, whichever comes first.
Periodic densitometer verification check Periodic densitometer verification checks
tidak perlu didokumentasikan, log do not have to be documented, the activity
aktivitas bisa dibuat untuk aktivitas ini. log may be provided.
7.3 Exposure Geometry 7.3 Exposure Geometry
7.3.1 Film Radiogaphy 7.3.1 FiLm Radiography
7.3.1.1 Ketika sumber radiografi terpusat pada 7.3.1.1 When a radiographic source is centered in
pipa untuk penyinaran lasan lurus, salah the pipe for exposing a butt weld, one
satu paparan adalah cukup untuk inspeksi exposure is adequate for the radiographic
radiografi dari komplet semua lasan inspection of the complete weld
(swE/swv) (swE/swv).
 PI T'UTECH INDONFS],\
DOC. NO. PCI-API.NDT-OO2
Kontplek Tanjung Trisakti. ilkrck .ir
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- I 0- Sei Panas, Batanr. lndoncsia
elp: +62-7 7845292-1. Ernaii. adrriirrirrdi.2culechgroup.conr
u rvl .cutechgroup.oom
REV. NO 00

RADIOGRAPHIC BXAMINATION DATE 16 August,2015

r A\'Il tvlrtLl

7.3.1.2 Ketika sumber radiografi di luar tetapi 7.3.1.2 When the radiographic source is outside
tidak lebih dari ll2 in (13 mm) dari but not more than ll2 in.(l3 nim) from the
perrnukaan lasan, setidaknya tiga paparan weld surface, at least three exposures
yang terpisah 120 derajat harus dibuat separated by 120' shall be made for the
untuk inspeksi radiografi seluruh lasan radiographic inspection of a complete weld
(DWE/SWV) (DWE/Swv).
7.3.r.3 Ketika sumber radiografi berada di luar 7.3.1.3 When the radiographic source is outside
dan lebih dari ll2 in (13 mm) dari and more than ll2 in. (13 mm) from the
permukaan lasan, setidaknya empat weld surface, at least four exposures
paparan yang terpisah 90 o harus dibuat separated by 90" shall be made for the
untuk inspeksi radiografi seluruh lasan radiographic inspection of a complete weld
(DwE/ Swv) (DwE/ SWV).
7.3.1.4 Ketika diameter pipa yang terdapat las 7.3.1.4 When the diameter of the piping
adalah 3.500 inci (88,9 mm) atau kurang, containing the weld is 3.500 in. (88.9 mm)
DWE/DWV prosedur dapat digunakan or less, a DWE/DWV procedure may be
used.
7.3.1.5 Bila prosedur ini digunakan dan sinar 7.3.1.5 When this procedure is used and the
radiasi adalah offset sehingga bagian radiation beam is offset so that the source-
source-side dan film-side las tidak side and film-side portions of the weld do
tumpang tindih di bidang radiografi yang not overlap in the areas of the radiograph
sedang dievaluasi, setidaknya dua being evaluated, at least two exposures
paparan yang terpisah 90 o harus dibuat separated by 90" shall be made for the
untukpemeriksaan radio grafi lasan radiographic inspection of a complete
weld.
7.3.1.6 Ketika bagian source-side dan film-side 7.3.1.6 When the source-side and film-side
lasan ditumpangkan, setidaknya tiga portions of the weld are superimposed, at
paparan yang dipisahkan oleh 60 o harus least three exposures separated by 60" shall
dibuat untuk inspeksi radiografi seluruh be made for the radiographic inspection of
lasan a complete weld.
7.3.1.7 Ketika diameter yang lebih kecil, lebih 7.3.1.7 When smaller diameter, thicker wall pipe
tebal dinding pipa adalah diradiografi, is radiographed, additional exposures
eksposur tambahan harus dilakukan should be made to minimize the distortion
untuk meminimalkan distorsi gambar of imperfection images at the ends of the
ketidaksempurnzum di ujung radiografi radiographs.
7.3.1.8 Jarak minimum antara sumber atau focal 7.3.1.8 The minimum distance between the source
spot dan sisi sumber objek yang or focal spot and the source side of the
diradiografi harus ditentukan dengan object being radiographed shall be
rumus berikut (dengan menggunakan unit determined by the following formula
pengukuran konstan): (using constant units of measurement):
D = Stfl< D: St/k

dimana where
P: jarak minimum, dalam inci, antara D : minimum distance, in inches,
sumber atau focal spot dan sisi between the source or focal spot and
sumber dari obyek yang the source side ofthe object being
diradiografi radiographed,
S : ukuran, dalam inci, dari sumber yang S - size, in inches, of the effective
efektifatau focal spot source or focal spot,
 PT CU.IECII IND( )NI:S1.1.
DOC. NO. I'CI-API-NDT-OO2
Komplek Tanjung'l'risaktj. lllock,t. - 10. Sei Panas, Batanl. lri(l(,n.:ie
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REV. NO 00

RADIOGRAPIilC EXAMINATION DATE l6 August,2015

NI)N ADNI]DD l rtr t tA,a
-rAlJl!, tt ot Lt

t: ketebalan las, daiam inci, termasuk t - thickness of the weld, in inches,

penguatan, ditambah jarak antara sisi including reinfbrcement, plus the
film las dan film distance between the film side of the
k: factor geometric unsharpness weld and the fllm.
k- geometric unsharpness factor.
Jika radiography digunakan untuk lasan If radiography is used for inspection of reel
reel pipe, geometric un-sharpness harus pipe welds, geometric un-sharpness shall
tidak boleh lebih 0.25 mm ( 0.01 inch ) not exceed 0.25 mm ( 0.01 inch )
Ketika t ditentukan untuk prosedur When t is determined for SWE/SWV and
SWE/SWV dan DWE/SWV, ketebalan DWE/SWV procedures, the thickness of
dinding tunggal dan penguatan las yang the single wall and its weld reinforcement
harus digunakan. Ketika t ditentukan shall be used. When t is determined for
untuk prosedru DWE/DWV, diameter DWE/DWV procedures, the outside
luar las (yaitu, diameter luar pipa diameter of the weld (that is, the outside
ditambah dua kali tinggi rata-rata dari diameter of the pipe plus twice the average
mahkota las) harus digunakan. Biasanya, height of the weld crown) shall be used.
k adalah 0,02 inci (0,5 mm) untuk Normally, k is 0.02 in. (0.5 rnm) for
material dengan ketebalan kurang dari material with a thickness of less than or
atau sama dengan 2.000 inci (50,8 mm). equal to 2.000 in.(50.8 mm).

7.4 Jenis Image Quality Indicator GaI) 7.4 Type of Image Quality Indicators (IQI)
7.4.1 Image Quality Indicators (lQI) harus 7.4.1 Image Quality Indicators (lQI) shall
memenuhi persyaratan baik ASTM 8747 conform to the requirements of either
atau ISO 19232-l IQI kawat. Perusahaan ASTM E 747 or ISO 19232-l wire IQI.
harus menentukan jenis IQI (ASTM atau The company shall define which type IQI
ISO) yang akan digunakan. (ASTM or ISO) is to be used.
7.4.2 IQI harus dibuat dari bahan yang 7.4.2 The IQI shall be made of material that is
radiografi mirip dengan material yang radiographically similar to the material
dilas. being welded.

7.5 Pemilihan Image Quality Indicator 7.5 Selection of Image Quatity Indicators
(IQI) (IQI)
7.5.1 IQI harus terdiri dari salah satu rangkaian 7.5.1 The IQI shall consist of either a series of
enam (6) kawat untuk tipe kawat ASTM six (6) wires for ASTM E747 wire type or
E747 atat serangkaian tujuh (7) kawat a series of seven (7) wires for ISO 19232-1
untuk tipe kawat ISO IQI 19232-7, wire type IQI, arranged in order of
disusun sesuai diameter secara bertahap. increasing diameter.
7.5.2 Diameter kawat esensial untuk 7.5.2 The essential wire diameter to be used,
digunakan, berdasarkan ketebalan las based on the thickness of the weld is
dilampirkan di Tabel 8 (Exhibit I) untuk shown in Table 8 (Exhibit I) for ASTM E
IQI tipe kawat ASTM E 747 dan Tabel 9 747 wire type IQI and Table 9 (Exhibit I)
(Exhibit I) untuk tipe kawat ISO IQI. for ISO wire type IQI.
7.5.3 Sebagai pilihan kontraktor radiografi, 7.5.3 At the radiographic contractor's option,
diameter kawat lebih kecil IQI daripada smaller wire diameter IQI than those
yang ditentukan di atas dapat digunakan, specified above may be used, provided the
asalkan sensitivitas radiografi yang required radiographic sensitivity is
diperlukan dapat diperoleh. obtained.
 P'l' CUTECI I INI)( )Ni,Si .\
DOC. NO. PCI-API-NDT-OO2
Komplek Tan jung lrisakti. Block A - 10. Sei Panas. IJillrrrl. lii([,r(:iit
Telp: +62-778--15292-1. i: rr rail. adnrinindi@cutechgroup.ct,itr
REV. NO 00
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RADIOG RAPIIIC EXAMINATI ON DATE 16 August,2015

lnr tln/
I I\VLDYUIW _ AT I IIV' rA('l! tLotLl

7.5.4 Gambar radiografi dari IQI 7.5.4 The radiographic images of the IQI
mengidentifikasi gaya nomor dan set identifuing style number and ASTM set
huruf ASTM atau gambar ISO harus letter or ISO designation shall appear
tampak jelas. Gambar dari diameter clearly. The image of the essential wire
kawat esensial harus tampak jelas di diameter shall appear clearly across the
seluruh area of interest. entire area of interest.
7.5.5 Sensitivity dari radiograp harus lo/o atau 7.5.5 Radiographic sensitivity shall be l%o or
lebih bagus pada area lasan, yang better in weld area, which rnay require an
mungkin perlu tambahan 25% lama additional 25oh longer exposure. This shall
exposure. Ini harus ditentukan sesuai be determined according to ASME Section
dengan ASME Section V. V.
Catatan: Untuk tujuan seleksi IQI, Note: For purposes of IQI selection, the
ketebalan las berarti tebal dinding thickness of the weld shall mean nominal
nominal ditambah reinforcement las wall thickness plus the rveld reinforcement
(gabungan intemal plus ekstemal). (internal plus external combined).
Jika teknik " elliptical " DWE/DWV When the " elliptical " DWE/DWV
digunakan, tebal lasan adalah dua kali technique is used, the thickness of the weld
wall thickness yang dimaksud plus single means twice the specified wall thickness
weld reinforcement ( internal plus plus the single weld reinforcement (
external kombinasi ). internal plus external combined ).
Jika teknik " superimposed " DWE/DWV When the " superimposed " DWE/ DWV
digunakan, tebal lasan adalah dua kali technique is used, the the thickness of the
wall thickness yang dimaksud plus dua weld means twice the specified wall
kali weld reinforcement ( intemal plus thickness plus the twice weld
external kombinasi ). reinforcement ( internal plus external
combined ).

7.6 Penempatan Image Quality Indicator 7.6 Placement of Image Quality Indicators
(IQI) (IQI)
7.6.1 Film 7.6.1 Film
IQI harus ditempatkan sebagai berikut: The IQI shall be placed as follows:
a. Ketika lasan diradiografi dengan a When a complete weld is radiographed in a
eksposur tunggal menggunakan sumber single exposure using a source inside the
dari dalam pip4 setidaknya empat IQI piping, at least four IQI placed across the
ditempatkan melintang di las dan weld and spaced approximately equally
berjarak kira-kira sama dalam lingkaran around the circumference shall be used.
harus digunakan.
b. Untuk prosedur DWEiDWV, satu IQI b. For the DWE/DWV procedure, one IQI
harus ditempatkan pada sisi sumber pada shall be placed on the source side of the
pipa dan melintang di lasan sehingga pipe and across the weld so that the
gambar kawat esensial menumpuk ke essential wire image is superimposed onto
gambar las. the weld images.
c Untuk prosedur DWE/SWV atau SWE/ c For the DWE/SWV or SWE/ SWV
SWV yang membutuhkan beberapa procedures requiring multiple exposrlres
paparan untuk pemeriksaan lengkap for complete inspection of the weld, and
lasan, dan di mana panjang filrn yang where the length of film to be interpreted is
akan diinterpret lebih besar dari 5 inci greater than 5 in. (130 mm), two IQI
(130 mm), dua IQI ditempatkan placed across the weld and located on the
 PT CI.jT T.( i I INIX iNIISIA
DOC. NO. I'CI-API.NDT-OO2
Komplek lanjirnu Irisakti. Block A - 10. Sci Panrrs. Ilarar,: ir)Jrrnesia
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RADIOGRAPIIIC EXAMINATION DATE l6 August,2015

rA(Jl, 150lzl
melintang di lasan dan terletak pada film side shall be used. One shall be within
film harus digunakan. Satu harus berada I in. (25 mm) of the end of the film length
dalam jarak I in (25 mm) dari akhir film to be interpreted and the other shall be at
panjang diinterpretasikan dan yang the center of the film.
lainnya harus di tengah-tengah film.
d Ketika panjang trlm diinterpret adalah 5 d. When the film length to be interpreted is 5
inci (130 mm) atau kurang, satu IQI in. (130 mm) or less, one IQI shall be
harus ditempatkan pada sisi film, placed on the fllm side, across the weld
melintang di lasan dan terletak di pusat and located at the center of the length to be
panjang yang akan diinterpret. interpreted.
e. Ketika las diperbaiki diradiografi, sebuah e. When a repaired weld is radiographed, an
IQI tambahan harus ditempatkan di setiap additional IQI shall be placed across each
daerah yang diperbaiki. repaired area.
f. Bila tidak praktis untuk m enempatkan f. When it is not practical to place an IQI on
IQI pada lasan karena las konfigurasi the weld due to weld configuration or size,
atau ukuran, IQI dapat ditempatkan pada the IQI may be placed on a separate block.
blok terpisah. blok terpisah harus dibuat Separate blocks shall be made of the same
dari material yang sama atau mirip dan or radiographically similar material and
dapat digunakan untuk memfasilitasi may be used to facilitate IQI positioning.
posisi IQI. Ketebalan bahan blok terpisah The thickness of the separate block
harus sama dengan ketebalan dari lasan. material should be the same as the
thickness of the weld.
o Heat shields: IQI dapat ditempatkan pada <, Heat shields: IQI may be placed on a heat
perisai panas selain kontak dengan pipa, shield rather than in contact with the pipe,
dengan ketentuan bahwa penerimaan provided that the acceptability of such IQI
penempatan IQI didemonstrasikan pada placement is demonshated during
saat kualifi kasi prosedur. procedure qualifi cation
h. Untuk kwalifikasi, keduanya source dan h For qualification , both source and film
film side penetrameter harus digunakan side penetrameters shall be used at each
pada setiap lokasi dimana penetrameter location where penetrameters are required
diperlukan dalam produksi radiography. in production radiography. Both source
Keduanya source dan film side and film side penetrameters shall be used
penetrameter harus digunakan pada at each production radiograPhY
setiap produksi radiography lokasi penetrameter location.
penetrameter

7.7 Identifikasi gambar 7.7 Identification of Images

7.7.1 Gambar harus jelas diidentifikasi dengan 7.7.1 Images shall be clearly identified by the
menggunakan lead numbers, lead letters, use of lead numbers, lead letters, markers,
marker, atau identifikasi lain sehingga or other identification so that the proper
lasan dan setiap cacat dapat dengan cepat weld and any imperfections in it can be
dan akurat diketahui lokasinya. quickly and accurately located. The
Perusahaan bisa menentukan prosedur company may specify the identification
identifikasi yang akan digunakan. procedure to be used.
7.7.2 Bila lebih dari satu gambar digunakan 7.7.2 Whenever more than one image is used to
untuk memeriksa mengelas, marker inspect a weld, identification markers shall
identifikasi harus muncul pada setiap appear on each image, and adjacent images
gambar, dan gambar yang berdekatan shall overlap.
 PT ( i., I L:i i i l\ri)i)\ESI;\
DOC. NO PCI-API-NDT-OO2
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RBV. NO 00

RADIOGRAPHIC EXAMINATION DATE 16 August,20l5

ADI tIJ\I
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harus tumpang tindih.
7.7.3 Marker referensi terakhir pada setiap 7.7.3 The last reference marker on each end of
akhir gambar harus muncul pada gambar the image shall appear on the appropriate
berdekatan yang sesuai dengan cara adjacent images in a way that establishes
menetapkan bahwa tidak ada bagian las that no part of the weld has been omitted.
telah dihilangkan.

7.8 Penyimpanan film 7.8 Storage of Film

7.8.r Film 7.8.1 Film
Semua film tidak terpapar harus disimpan All unexposed films shall be stored in a
di tempat yang bersih dan kering dimana clean, dry place where the conditions will
kondisi tidak akan berdampak bumk not detrimentally affect the emulsion. If
terhadap emulsi. .lika pertanyaan timbul any question arises about the condition of
tentang kondisi film tidak terpapar, the unexposed film, sheets from the front
lembaran dari depan dan belakang setiap and back of each package or a length of
paket atau panjang film sama dengan film equal to the circumference of each
keliling setiap roll asli harus diproses original roll shall be processed in the
dengan cara yang normal tanpa terkena normal manner without exposure to light
cahaya atau radiasi. or radiation.
7.8.2 Jika film diproses menunjukkan kabul, 7.8.2 If the processed film shows fog, the entire
seluruh kotak atau roll dari mana film uji box or roll from which the test film was
telah dihapus harus dibuang, kecuali tes removed shall be discarded, unless
tambahan membuktikan bahwa film yang additional tests prove that the remaining
tersisa dalam kotak atau roll bebas dari film in the box or roll is free from pre-
pra-paparan kabut melebihi 0,30 H&D exposure fog exceeding 0.30 H&D
menular density transparent-based film transmitted density for transparent-based
atau 0,05 H & D tercermin density untuk film or 0.05 H&D reflected density for
opaque-based film. opaque-based film.
Catatan:H & D mengacu pada metode Note: H&D refers to the Hurter-Driffield
Hurter-Driffreld untuk mendefinisikan method of defining quantitative blackening
kuantitatif kehitaman dari film. of the film.

7.9 Density film dan Sensitivity 7.9 Film Density and Sensitivity
7.9.1 Semua final interpretasi dari film harus 7.9.1 The final interpretation of all films shall be
dilakukan oleh Company / principal made by Company / principal
representative. representative. Radiographs shall be
Radiograph harus diinterpret sesuai interpreted in accordance with acceptance
dengan acceptance standard standard
7.9.2 Semua cacat lasan dan bagian lasan 7.9.2 All welds or portions of welds disclosed by
ditemukan oleh inspeksi radiography radiographic inspection to be defective
harus direpair atau dipotong dan di las shall be repaired or cut out and re-welded
ulang dengan tidak ada yang dibebankan at no cost to Company / principal.
ke Company / principal.
7.9.3 Density film 7.9.3 Film Density
Kecuali untuk area kecil yang disebabkan Except for small localized areas caused by
oleh konfigurasi lasan tidak teratur, irregular weld configurations, the
density H&D ditransmisikan di area of H&D density in the area of
transmitted
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u c RADIOGRAPIIIC EXAM TNATION DATE 16 August,20l5

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interest transparent-based tidak film interest of transparent-based film shall not
boleh kurang dari 2.5. Maximum densitv be less than 2.5. The maiimum density
adalah 3.5 dimana interpretasi bisa shall be 3.5. where adequate interpretation
dilaksanakan dengan viewer. can be achieved with the view screen.

7.9.4 Peralatan film viewing 7.9.4 Film Viewing Equipment

a. Peralatan viewing (illuminator) harus a. The viewing equipment (illuminator) shall
dari jenis variabel intensitas tinggi dan be of the variable high-intensity type and
harus mampu melihat densitas film dalam shall be capable of viewing film densities
rentang yang ditennrkan. Ini harus within the range specified. It shall be
dilengkapi untuk mencegah cahaya, yang equipped to prevent light, coming from
datang dari sekitar tepi luar radiografi around the outer edge of the radiograph or
atau melalui bagian kepadatan rendah through low density portions of the
radiografi , dari mengganggu interpretasi. radiograph, from interfering with
interpretations.
b Fasilitas Film viewing b. Film Viewing Facilities
Fasilitas viewing harus tersedia Viewing facilities shall provide subdued
pencahayaim remang - yang tidak akan background lighting of an intensity that
menyebabkan refleksi yang mengganggu, will not cause troublesome reflections,
bayangan, atau silau pada radiograf. shadows, or glare on the radiograph.
c. Ruangan interpretasi harus bisa c. The room interpretation shall
digunakan minimum 3 orang, terpisah accommodate a minimum of 3 persons,
dari dark room. separated from dark room

7.10 Proses gambar 7.10 Image Processing

Bila diminta oleh perusahaan, film atau When requested by the company, film or
media gambar lain harus diproses, other imaging media shall be processed,
ditangani, dan disimpan sehingga gambar handled, and stored so that the images are
bisa diinterpret lagi minimal 10 tahun interpretable for at least 10 years after they
setelah dibuat. are produced.

7.11 Area process gambar 7.11 Image Processing Area

Semua area process film dan semua The image processing area and all
aksesorisnya harus di jaga kebersihannya accessories shall be kept clean at all times.
setiap saat.

7.12 Film identifikasi, arah penomoran pada 7.12 Film idcntification, the direction of
meteran harus searah jarum jam jika numbering on tape shall be clock wise
melihat di arah aliran. when looking in direction of flow.

8 Standard Keberterimaan 8 Acceptance Standards

General: General:
a. Semua densiti dimaksud paragraph a. All densities referred to following
didasarkan pada gambar negatif. paragraph are based on negative images.
b. Minimum standard acceptability untuk b. Minimum acceptability standards for
penetration, fusion, burned through areas, penetration, fusion, burned through areas,
slag inclusion, gas pockets, slag inclusion, gas pockets, discontinuities,
 Piiiii(lllN'DONhSl,\
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discontinuities, and undercutting harus and undercutting shall also cumpli/ with
sesuai dengan 831.8 Code ASME 83l.8 Code.

8.1 Inadequate penetration tidak 8.1 Inadequate penetration is not allorved

diperbolehkan

8.2 Incomplete Fusion. 8.2 Incomplete Fusion

Incomplete Fusion (IF) didefinisikan Incomplete fusion (IF) is defined as a
sebagai ketidaksempurnazm perrnukaan surface imperfection between the weld
antara logam las dan bahan dasar yang metal and the base material that is open to
terbuka ke permukaan. Kondisi ini secara the surface. This condition is shown
skematis diperlihatkan pada Gambar schematically in Figure 16. IF shall be
16. IF harus dianggap sebagai defect bila considered a defect should any of the
salah satu kondisi berikut ada: following conditions exist:
a. Panjang indikasi individual IF a. The length of an individual indication
melebihi I in (25 mm) of IF exceeds 1 in. (25 mm).
b. Panjang agregat dari indikasi IF b. The aggregate length of indications of
dalam setiap 12 in. (300 mm) IF in any continuous 12-in. (300 mm)
kontinyu panjang lasan melebihi I in length of weld exceeds I in. (25 mm).
(25 mm) c. The aggregate length of indications of
c. Panjang agregat dari indikasi IF IF exceeds 8%o of the weld length in
melebihi 8Yo dari panjang lasan di any weld less than 12 in. (300 mm) in
lasan apapun kurang dari 12 inci length.
(300 mm) panjang

8.3 Incomplete Fusion Due to Cold Lap 8.3 Incomplete Fusion Due to Cold Lap
Incomplete Fusion Due to Cold Lap Incomplete fusion due to cold lap (lFD) is
(lFD) didefinisikan sebagai suatu defined as an imperfection between two
ketidaksempumium antara dua manik- adjacent weld beads or between the weld
manik las yang berdekatan atau antara metal and the base metal that is not open to
logam las dan logam dasar yang tidak the surface. This condition is shown
terbuka ke permukaan.Kondisi ini secara schematically in Figure 17. IFD shall be
skematis diperlihatkan pada Gambar considered a defect should any of the
17. IFD harus dianggap sebagai defect following conditions exist:
bila salah satu kondisi berikut ada: a. The length of an individual indication
a. Panjang indikasi individual IFD of IFD exceeds 2 in. (50 mm).
melebihi 2 in (50 mm) b. The aggregate length of indications of
b. Panjang agregat dari indikasi IFD IFD in any continuous l2-in. (300
dalam setiap 12 in. (300 mm) mm) length of weld exceeds 2 in. (50
kontinyu panjang lasan melebihi 2 in mm).
(50 mm) c. The aggregate length of indications of
c. Panjang agregat dari indikasi IFD IFD exceeds 8% of the weld length.
melebihi 8% dari panjang lasan.

8.4 Internal Concavity. 8.4 Internal Concavity

Intemal Concavity (IC) didefinisikan Intemal concavity (IC) is defined in 3.2.7
dalam 3.2.7 (APl Standard 1104) dan (API Standard I104) and is shown
 }, I' CLJ'IEC'}I INDON F:S!,\
DOC. NO. PCI-API-NDT-OO2
hontplck Tanjung Trisakti. Blrrci. ,\ - it). Sei Panas" Balam. Ind(rnc\iil
'i
elp: +62-77845292.1. Enrail. atlnrnirrdi'ilcutechsrouo.conr
n's n,.cutech group.com
REV. NO 00

RADIOGRAPHIC EXAMINATION DATE l6 August,2015

ffiURE--APfll$ts--- rAGl, l'l ol Z'l
skematis diperlihatkan pada Gambar schenratically in Figure 18. Any length of
18. Setiap panjang Intemal Concavity internal concavity is acceptable, provided
dapat diterima, asalkan density radiografi the density of the radiographic image of
dari Internal Concavity tidak melebihi the internal concavity does not exceed that
base material tertipis berdekatan. of the thinnest adjacent parent material.
Untuk area yang densitynya melebihi For areas that exceed density of the
base material tertipis berdekatan thinnest adjacent parent material is not
maka tidak diperbolehkan. allowed.

8.5 Burn-Throughtidakdiperbolehkan 8.5 Burn-Through is not allowed

8.6 Slag Inclusions 8.6 Slag Inclusions

8.6.r Slag Inclusions didefinisikan sebagai 8.6.1 A slag inclusion is defined as a
non-logam padat yang terperangkap nonmetallic solid entrapped in the weld
dalam logam las atau diantaranya dan metal or between and the parent material.
bahan induk. Elongated slag inclusions Elongated slag inclusions (ESIs)-e.g
(ESls)-misalnya garis slag kontinu atau continuous or broken slag lines or wagon
terpotong atau trek gerobak biasanya tracks are usually found at the fusion zone.
ditemukan di zona fusion. Isolated slag Isolated slag inclusions (lSIs) are
inclusions (ISIS) adalah berbentuk tidak irregularly shaped and may be located
beraturan dan dapat terletak di mana saja anywhere in the weld.
di las. For evaluation purposes, when the size of a
Untuk tujuan evaluasi, ketika ukuran radiographic indication of slag is
indikasi radiografi terak diukur, dimensi measured, the indications maximum
maksimum indikasi harus dimension shall be considered is length.
dipertimbangkan adalah panj ang.
8.6.2 Untuk pipa dengan diameter luar lebih 8.6.2 For pipe with an outside diarneter greater
besar atau sama dengan 2,375 inci (60,3 than or equal to 2.375 in. (60.3 mm), slag
mm), slag inclusions harus dianggap inclusions shall be considered a defect
sebagai defect bila salah satu kondisi should any of the following conditions
berikut ada: exist:
a. Panjang sebuah indikasi ESI a. The length of an ESI indications
melebihi 2 in (50 mm). exceeds 2 in. (50 mm).
Catatan: Paralel ESI indikasi Note: Parallel ESI indications
dipisatrkan oleh sekitar lebar root separated by approximately the width
bead (trek wagon) harus dianggap of the root bead (wagon tracks) shall
sebagai indikasi tuggal kecuali jika be considered a single indication
lebar dari salah mereka melebihi I I unless the width of either them
32 inci (0,8 mm). Dalam hal itu, exceeds ll32 in. (0.8 mm). In that
mereka harus dianggap indikasi event, they shall be considered
terpisah. separate indications.
b. The aggregate lenglh of ESI
b. Panjang agregat dari ESI
dalam indications in any continuous 12 in.
setiap 12 (300 inmm) kontinu (300 mm) length of weld exceeds 2
panjang lasan melebihi 2 in (50 mm) in. (50 mm).
c. The width of an ESI indication
c. Lebar indikasi ESI melebihi 1/16 in. exceeds 1116in. (1.6 mm).
(1.6 mm). d. The aggregate lenglh of ISI
 l,l LUI'F-Llll\l)(r' ,:j ,,

DOC. NO. PCI-API-NDT-OO2

i''omplck l-artjurrg I i,,.r,i;t; ii,.'ik \ - 10. \ci I'anas. llalri::r :,,1,,i,ir;:i
'le
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rr u rr.cttlecltgroup.c.'r: r
REV. NO 00

RADIOGRAPTIIC EXA]VIINATION DATE 16 August,2015

PAGE lE ol 27
d. Panjang agregat indikasi ISI setiap inciications in any continuous 72 in.
12 in. (300 mm) kontinu panjang (300 mm) length of weld exceeds %
lasan melebitn % in. (1 3 mm) in. (13 mm)
e. The width of an ISI indication
e. Lebar indikasi ISI melebihi l/8 in. ( exceeds 1/8 in. ( 3 mm )
3mm) f. More than four ISI indications with
f. Lebih dari empat indikasi ISI dengan the maximum width of 1/8 (3 mm) are
lebar maksimum l/8 (3 mm) ada present in any continuous l2 in. ( 300
setiap 12 in. ( 300 mm ) kontinu mm ) length of weld.
panjang lasan. g. The aggregate length of ESI and ISI
g. Panjang agregat indikasi ESI and ISI indications exceeds 8% of the weld
melebihi 8% panjang lasan. length.
8.6.3 Untuk pipa dengan diameter luar kurang 8.6.3 For pipe with an outside diameter less than
dari 2,375 inci (60,3 mm), slag inclusions 2.375 in. (60.3 mm), slag inclusions shall
harus dianggap sebagai defect bila salah be considered a defect should any of the
satu kondisi berikut ada: fol lowing conditions exist:
a. Panjang sebuah indikasi E,SI a- The length of an ESI indications
melebihi tiga kali lebih tipis dari exceeds three times the thinner of the
ketebalan dinding nominal nominal wall thickness joined.
sambungan Note: Parallel ESI indications
Catatan: indikasi paralel ESI separated by approximately the width
dipisahkan oleh sekitar lebar dari of the root bead (wagon tracks) shall
bead root (trek wagon) harus be consider separate indications.
mempertimbangkan ind ikasi terpisah b. The width of an ESI indications
b. Lebar indikasi ESI melebihi l/16 in exceeds 1/16 in (1.6 mm).
(1.6 mm) c. The aggregate length of ISI
c. Panjang agregat dari indikasi ISI indications exceeds two times the
melebihi dua kali dari ketebalan thinner of the nominal wall-thickness
tertipis dinding nominal sambungan joined and the width exceeds one-half
dan lebar melebihi satu setengah dari the thinner of the nominal wall
ketebalan tertipis dinding nominal thicknesses joined.
sambungan d. The aggregate length of ESI and ISI
d. Panjang indikasi ESI and ISI indications exceeds 8% of the weld
melebihi 8% panjang lasan length.
8.7 Porosity 8.7 Porosity
8.7.1 Porosity didefinisikan sebagai gas yang 8.7.1 Porosity is defined as gas trapped by
terperangkap oleh pembekuan logam solidifuing weld metal before the gas has a
lasan sebelum gas memiliki kesempatan chance to rise to the surface of the molten
untuk naik ke permukaan cair dan paddle and escape. Porosity is generally
melarikan diri. Porosity umumnya spherical but may be elongated or irregular
berbentuk bulat tetapi mungkin in shape, such as piping (wormhole)
memanjang atau tidak teratur bentukny4 porosity. When the size of the radiographic
seperti porosity pipa (lubang indication produce by a pour is measured,
cacing). Bila ukuran dari indikasi the maximum dimension of the indication
radiografi dihasilkan oleh tuangan diukur, shall apply to the criteria given in 8.7.2
dimensi maksimum indikasi akan berlaku through 8.7.4
dengan kriteria yang diberikan dalam
8.7.2melalui 8.7.4
 Pl'CtjTt:( il l\i)r r',i \i \
i::rr:it DOC. NO. PCI-API-NDT.OO2
Konrl-.lek TlnjLrrtg ill,rck.A - 10. Sci Panrts. ilai,;r;: in.ii'nc.iir
1-eip: +62-77S-i::vl l. i:riilil. ndntinindi g cutechgroup.crtjlt
\\ \Y\\.cutr'chsrouli. ii,it'l
RBV. NO 00

CC RADIOGRAPHIC EXAMINATION DATE 16 August,2015

rrl(r(-rrr-ru-Ilt-D - ArI lllr.t PAGIj 19 of 27

8.7.2 Individrr atau scattered porosity (P) 8.7.2 Individual or scattered porosity @) shall
harus dianggap sebagai defect bila salah be considered a defect should any of the
satu kondisi berikut ada: following conditions exist:
a. Ukuran pori individual melebihi 1/8 a. The size of an individual pore exceeds
inci (3 mm) 1/8 in (3 mm).
b. Ukuran pori individual, melebihi b. The size of an individual pore exceeds
25% dai ketebalan tertipis dinding 25o/o of the thinner of the nominal
nominal sambungan wall thicknesses joined
c. Distribusi scattered porosity c. The distribution of scattered porosity
melebihi diizinkan oleh figure 19 exceeds the concentration permitted
atau2O (exhibit atau V). lV by figures 19 or 20 (Exhibit IV or V).
8.7.3 Cluster porosity (CP) yang terjadi dalam 8.7.3 Cluster porosity (CP) that occurs in any
setiap pass kecuali pass akhir harus pass except the finish pass shall comply
memenuhi kriteria 8.9.2. CP yang terjadi with the criteria of 8.9.2. CP that occurs in
di pass akhir harus dianggap sebagai the finish pass shall be considered a defect
defect bila salah satu kondisi berikut ada, should any of the following conditions
lihat lampiran Figure 19 dan 20. exist, see attached Figure 19 dan 20.
a. Diameter cluster melebihi % inci (13 a. The diameter of the cluster exceeds %
mm) in. (13 mm).
b. Panjang agregat CP dalam setiap 12 b. The aggregate length of CP in any
in (300 mm) kontinu panjang lasan continuous 12 in. (300 mm) length of
ada di % in(l3 mm). weld exist % in (13 rnm).
8.7.4 Hollow bead porosity (HB) 8.7.4 Hollow bead porosity (HB) is defined as
didefinisikan sebagai memanjang; elongated; linear porosity that occurs in the
porositas linier yang terjadi pada root root pass. HB shall be considered a defect
pass. HB harus dianggap sebagai defect should any of the foliowing conditions
bila salah satu kondisi berikut ada: exist:
a. Panjang indikasi individual HB a. The length of an individual indication
melebihi %(13 mm) of HB exceeds % in (13 mm)
b. Panjang agregat dari indikasi HB b. The aggregate length of indications of
dalam setiap l2 in (300 mm) kontinu HB in any continuous 12 in. (300
panjang las melebihi 2 in (50 mm) mm) length of the weld exceeds 2 in.
(50 mm).
c. Indikasi HB individual, masing- c. Individual indications of HB, each
masing lebih besar dari % inci (6 greater than t/q in (6 mm) in length,
mm) panjang, dipisahkan oleh are separated by less than 2 in. (50
kurang danz inci (50 mm) mm).
d. Panjang agregat dari semua indikasi d. The aggregate length of all
FIB melebihi 8Yo dari panjang lasan indications of HB exceeds 8% of the
weld length.

8.8 Cracks 8.8 Cracks

Cracks (C) dari semua type tidak Cracks (C) of any type is not allowed.
diperbolehkan.

8.9 Undercut 8.9 Undercutting

Undercutting didefinisikan sebagai alur Undercutting is defined as a groove melted
meleleh ke dalam bahan induk yang into the parent material adjacent to the toe
 Irf ( i i| ( ii r\: r r\.ir\i..\
DOC. NO. I'CI-API-NDT-OO2
KontpicL l lirrtii::r i : r:rrkti. lllock A - l0. Sei l'ui;,r ll:urir'1. :ii{ir)ne sia
1-elp: r o:-i is-+il:rli. i:nrail: adminindi,!r cutechgrrt1!!j_rll_il
\ '\\,\\.cuicchg) (ritir iant
REV. NO 00

RADIOGRAPHIC EXAMINATION DATE l6 August,2015

rl11r1-t!t_rullu! - AI I I _t u&I PAGtr MN(TI
- berdekatan dengan kaki atau akar dari las or root of the weld and left unfilled by
dan tertinggal tak terisi oleh logam weld metal. Undercutting adjacent to the
las.Undercutting berdekatan pada cover cover pass (EU) or root pass (IU) shall be
pass (EU) atau root pass (IU) harus considered a defect should any of the
dianggap sebagai defect bila salah satu following conditions exists:
kondisi berikut ada: a. The aggregate length of indications of
a. Panjang agregat indikasi EU dan IU, EU and IU, in any combination, in
dalam kombinasi apapun, dalam any continuous 12 in. (300 mm)
setiap 12 in (300 mm) kontinu length of weld exceeds 2 in. (50 mm).
panjang lasan melebihi 2 in (50 mm) b. The aggregate length of indications of
b. Panjang agregat indikasi EU dan IU, EU and IU, in any combination,
dalam kombinasi apapun, melebihi exceeds one sixth of the weld length.
seperenam panjang lasan Note: See 9.7 (API Standard 1 104) tbr
Catatan: Lihat 9.7 (API Standard 1104) acceptance standards for undercutting
untuk standar penerimaan untuk when visual and mechanical measurements
undercutting bila pengukuran visual dan are employed.
mekanis dilaksanakan

8.r0 Accumulation of Imperfections 8.10 Accumulation of Imperfections

Tidak termasuk incomplete penetration Excluding incomplete penetration due to
due to high-low dan undercutting setiap high-low and undercutting any
Accumulation of Imperfections (AI) accumulation of imperfections (AI) shall
harus dianggap sebagai defect bila salah be considered a defect should any of the
satu kondisi berikut ada following conditions exist:
a. Indikasi Panjang agregat dalam a. The aggregate length indications in
setiap 12 in (300 mm) kontinu any continuous 12 in. (300 mm)
panjang lasan melebihi 2 in (50 mm) length of weld exceeds 2 in. ( 50 mm)
b. Panjang agregat dari indikasi b. The aggregate length of indications
melebihi 8% dari panjang lasan exceeds 8% of the weld length.

9 Memproses Image 9 Image Proccessing

a Complete record harus di simpan untuk a Complete records shall be kept of all welds
semua lasan dan repair, termasuk lasan and all repairs, incuding the disposition of
yang disposisinya tidak memenuhi all welds not meeting the standards of
standard acceptability. Format fim acceptability. Film identification format
identifikasi dan detail dari record harus di and details of record keeping shall be
ajukan ke Company / principal untuk submitted to Company / principal for
approve sebelum memulai produksi approval prior to start of production
lasan. welding.
b. Semua radiograph harus diproses untuk b. All radiographs shall be proccessed to
bisa disimpan tanpa berubah warna allow storage of filrn without discoloration
sekurangnya 10 ( sepuluh ) tahun. Film for at least l0 ( ten ) years. Film shall be
harus disimpan kedalam " dokumen box storage in " document box " at the same
" dengan lasan yang sam4 secara pace as welding, in an orderly manner by
berurutan oleh Kontraktor. Contractor.
c. Pencucian yang tepat diperlukan untuk c. Proper washing is necessary to remove
 P-I' L'LJ I'IIL'Ii 1\ i)ONESIA
Krxrpick IanlLrng l'risaliti, Block A
DOC. NO. PCI-API-NDT-OO2
- I0. Sci l)ana). lJaiam. lndonesia
'l'elp:
-02-7 78--t:2924. Email: adminindifdcurechgroup.conr
rvl'rr. crrlechgrrrup. crrm
REV. NO 00

u RADIOGRAPIIIC EXAMINATION DATE 16 August,20l5

PAGE 2l of27
menghilangkan sisa dari fixer film. Jika residual fixer from the film. If not removed
tidak dihapus dari film, bahan kimia ini from the film, these chemicalswill cause
akan menyebabkan kerusakan berikutnya subsequent damage (staining) and
(pewamaan) dan kerusakan dari gambar deterioration of the radiographic image,
radiografi, terutama di daerah lowdensity. especially in lowdensity areas.
d. Efektivitas pencucian dapat diperiksa d. The effectiveness of washing may be
menggunakan tiosulfat uji sisa bahan checked using the residual thiosulphate
kimia yang dijelaskan di Panduan E 94 chemicals test described in Guide E 94 or
atau ANSI PH4.8. ANSI PH4.8.
e. I ( satu ) film contoh harus diambil dari e. I ( one ) film sampling shall be taken from
setiap 200 film yang di proses. every 200 films processed.
 l)i'( t'il tll I INDONESIA
holriplek I'an-iung"lrisakti. Block A
DOC. NO. PCI-API-NDT-002
- lt)- Sei Parius. Batam, Indoncsia
Tclp: -62-778-152924. Enrail: admirrindi 4 curcchsrouo.conr
REV. NO 00

u EC RADIOGRAPIIIC EXAMINATION DATE l6 August, 2015

PAGE 22 oI77

RADIOGRAPHIC TEST REPORT

.......of......
Project No Drawing No . Rev Report No . RT-.
Customer Procedure No. Rev
Unit no. Applicable CODE NCR Ref No
PART RADIATION SOURCE EXPOSURE TECHNIQUE SKETCH

Name lsotope lr-192 tr X-Ray tr !Panoramic / SWSV ESWSV

ft,r: -+-' i)
ID/OD Activity ........ Ci Volt : ........ Amp.
{ I l.l
Mat'l Type
Source /
mm \J/u' tr :=*'u+-
spot Size
Mat'l.Thk. ln D mmE TECHNIQUE ESWSV f]DWSV
il
Reinforc. Thk. ln D mmE Exposure : Single Wall D Double Wall D .,J.c}.l:f.
'
! t";l:t
Weld Thk. ln E mmE Viewing : Single Wall D Double Wall E ,._-,c-[__j

Backing Ring YesD NoD ExposureTime :......................... Mnt CDWSV EDWDV

!

FILM Min.SOD* :......... Mm Min.DSSOF* :........mm

/l:I
U/tn- 1i
Manufacture's No.of Film in Holder : SingleE MultipleD l:--- L

|MAGE QUALTTY INDICATOR ( tQt ) EDWDV Eotner

Type of Film
WireD No. ..1c 2E 3o 4tr 5D 6fl
Hole E No. 1TEI 2TD 4TE
.dir., fr
\./dttl
r

Dimension ln Placement : Source Side D Film Side E

SCREEN Block Thickness :............ Mm
Notes for Sketch :
Lead : Frontn BackD MARKER PLACEMENT 1).SWSV = Single Wall Single Viewing
2).DWSV = Double Wall Singie Viewing
Source Side E Fitm Side E 3).DWDV = Double Wall Double Viewing
Thickness ln E mmE 4).Other = Other than listed ( Please Sketch )
Use back scatter yes D No D
Remark
Date Welder &
of RT Stamp ldentification Result Density .= Discontinuities Type Comment
o
tr
o
o

Joint No Locatior ACC REJ rQt Min Max IF IP RC RUC P lncl Crk ND

Examined bv : Reviewed bv : Reviewed bv : Reviewed bv :

Nde Level : Nde Level :

Date Date : Date Date

Note : ') SOD = Source to Object Distance, -) DSSOF = Distance from Source Side of Object to the Film at the minimum Source to Object Distance
F=lncompleteFusion, lP=lncomptetePenetration,RC=RootConcavity,RUC=RootUndercut,P=Porosity, lncl =lnclusion,Crfi=Crack,ND=noindication
 1' t' ( tIrECll INDONESIA
DOC. NO. PCI-API-NDI'-OO2
Konrplck Tanjung Trisakti. tslos[ .,\ - i{.). \ci Panas, Batam. tndtrnesia
1 rlp. +62-778-452924. Email: iiiinrinrndi
!r curechgrouo.conr
\\ \r \\ .cutech_group.com
REV. NO 00

RADIOGRAPHIC EXAMINATION DATE 16 August,20l5

I AVUDUUIW - AI I III,''I rAGI! 23 of27

Table *Weld Thickness Versus Diameter of ASTM E 747 Wire Type tQl
Weld Thickness Essential Wire Diameter
Inches Millimeters Inches Millimeters AS'l N{ Set [-cttc-r
0 -
0.250 0-6.4 0.008 0.20 A
> 0.250 - 0.375 > 6.4 -9.5 0.010 0.25 AorB
> 0.375 > 9.5
- 0.500 - 12.7 0.013 0.33 B
> 0.500 - 0.750 > 12.7 - 19.l 0.0r6 0.4 t B
> 0.750 - t.000 > l9.l - 25.4 0.020 0.51 B
> 1.000-2.000 > 25.4 - 50.8 0.025 0.64 B

Table *Weld Thickness Versus Diameter of /SO Wire Type lQl

Weld Thickness Essential Wire Diameter
Inches Millimeters Inches Millimeters Wire ldentitv
0 -
0.250 0 -6.4 0.008 0.20 l3
> 0.250 - 0.375 > 6.4 -9.5 0.010 0.25 l2
> 0.375 - 0.500 > 9.5 - 12.7 0.0t 3 0.33 ll
> 0.500 - 0.750 > 12.7 - 19.1 0.016 0.41 It)
> 0.750 - 1.000 > t9.l -25.4 0.020 0.5 t 9
> 1.000 - 2.000 >25.4 - 50.8 0.025 0.64 8

I
I ,n.ornr*,e f,lxrg ar rrx,t
Note: One or both root faces may be inadequately filled at the inside surface.

Figure 13-lnadequate Penetration without High-low (lp)

tilrng ot n.J"]t
on mp ei{rg

Figure 14-lnadequate Penetration Due to High-low (lp)

_> t
Figure 15-lnadequate Cross Penetration (lCp)
I'I' CT]'IECH INDON LS I. \
DOC. NO. PCI-AI'I-NDT-OO2
-
[Lrrnplek Tan jung Trisaktr. BlL,i:k .\ 10. Sei Panas, Batam. lndunt:ia
'f
l
elp: +62-7 78452924. F.nrai adrn in rndi,'Licutechgrouo.com
REV. NO 00

RADIOGRAPHIC EXAMINATION DATE l6 August,2015

I I\\-,\-frt (JI\_rr
- ttl I lllr.' T'AGE 24 of 27

Bond is absent:
impeffsction
is surface-connecbd.

Figure lFlncomplete Fusion at Root of Bead or Top of Joint (lF)

GrlrJ lrrp t *tere+n Cald lap b€t,^'*nn

trIr*nr t'*e1s reld teo,l arrj par$l fiHtlsrial
Note: The cold lap shown is not surface-connected.

Figure 17-lncomplete Fusion Due to Cold Lap (lFD)

{-

\
Hr*t b*ad is trt$+d to tffr surl.rcss.
h$l cadfi o{ nol pas* lr Sr.lhIy b+liw
th+ r+rs's lr|gile silrloc€.

Figure 18-lnternal Concavity (lC)

 PT CT,ITLC}I INtX)NFSI,\
Komplek Tanjung Trisakti. lllock A - 10. Sei Panas, Balarl. l:ttlorrc:ra
DOC. NO. I'CI-AI'[-NDT-OO2
Telp. +62-778-.i52921. Hrnail : atlnrinindi@curechqroup.r.or)l
REV. NO 00

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I I\V\-I)[ru-[\-f/ - tf,I I IlU.l PAGU 25 of 27

Assott€d
a a
a a a,a
I t a a

Lar,-te

t a a
a
a a
a a aa

Medium

Fine

Aligned (threa or mor*1

o o a-4f

-!
aaa O a a+zT-O a a

'<- I f --+.

<1 r>
Figure 1f-Maximum Distribution of Gas Pockets:WallThicknesses Less Than or Equalto 0.500 in. (12.7
mm)
 PTCUTECIi l'i I )(llri l: S !:\
Komplek'Ian jir:rg Irrsaktl. Block A
DOC. NO. PCI-API-NDT-OO2
- 10. Sei Panas. ll:iiiilt. in.i{lnesia
Telp: +62-778-'1-:292.1. F.nrail: adntinindi(g-rcutechgroull.corn
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REV. NO 00

RADIOGRAPHIC EXAMINATION DATE l6 August,2015

___ rKULI,[,UI(I'-ATI IIU4 PAGE 26 of27

As$:{ted
a a a
a I a a
a a a
a a
a a a
a a

LarB;

a a
a o

Mediunr
a a
a aa a
a a a
a t a
a a
a a a a a
a a a a a
a a

Fine

Aimed [f1793,;,1 pr;,1q i

1T o

aaa 2T aa

aaaa 2T a a a

lf -'--;
-
Figure 2fMaximum Distribution of Gas Pockets: Wall Tlricknesses Greater Than 0.500 in. (12.7 mm)
 Pl'L L[i L:('i1 l\DONESIA
Konrplc'k Tarrjiirrg Trisakti. lllock A 10. rrr l:'llrr:. Batant. Indonesia
DOC. NO. PCI-API-NDT-OO2
-
l'elp: +62-778--152924. Email: adminindi'i.r curech::roup.conr
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RBV. NO 00

RADIOGRAPIIIC EXAMINATION DATE 16 August, 2015

=-- TKUUIII,UKI'_ATI IIUq PAGE 27 of27

DENSITO METER CALIBRATION RECORD

lnstrument type

lnstrument Range

Seria! No.

Calibration Date

Calibration lnterval

Calibration Due

Acceptable Tolerance

Calibration Standard

Standard Serial No.

Procedure No. Rev. No.

Steo no. Standard Readino Actual Readino Deviation

Result Signature
Calibrated by
NDE - Level
Calibration Date