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  • Welding Defect - ISO6520

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    manojballa
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    The document defines various welding defects according to ISO 6520-1 standards. It lists over 50 different types of defects categorized by codes. Some examples of defects listed include cracks, inclusions, lack of fusion, undercut, excessive weld metal, misalignment, and burn through. Each defect is assigned a unique code to identify its type and location in the weld or base material.

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    Welding defect -ISO6520

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    Welding defect -ISO6520

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    The document defines various welding defects according to ISO 6520-1 standards. It lists over 50 different types of defects categorized by codes. Some examples of defects listed include cracks, inclusions, lack of fusion, undercut, excessive weld metal, misalignment, and burn through. Each defect is assigned a unique code to identify its type and location in the weld or base material.

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    © All Rights Reserved
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    Download as docx, pdf, or txt
    955 views3 pages

    Welding Defect - ISO6520

    Uploaded by

    manojballa
    The document defines various welding defects according to ISO 6520-1 standards. It lists over 50 different types of defects categorized by codes. Some examples of defects listed include cracks, inclusions, lack of fusion, undercut, excessive weld metal, misalignment, and burn through. Each defect is assigned a unique code to identify its type and location in the weld or base material.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    of 3

    Welding Defect (As per ISO 6520-1) DoC No.

    S4008A

    2025- End crater pipe: 2024- Crater pipe: (shrinkage cavity at the end of a weld 101 Longitudinal crack:- in the parent material., 1013:- 102 Transverse crack (essentially transverse to the axis of
    (open crater with a hole reducing the cross-section run and not eliminated before or during subsequent weld in the heat-affected zone, 1012:- at the weld junction, the weld) 1021:- in the weld metal,, 1023:- in the heat-
    of the weld.) runs.) 1011:- in the weld metal, affected zone, 1024:- in the parent material.

    103-Radiating cracks (radiating from a common 104- Crater crack (crack in the crater at the end 105 - Group of disconnected Branching crack group of connected cracks originating from a
    point), 1031 :- in the weld material, 1033:- in the of a weld which can be), 1045 :- longitudinal, 1046:- (Cracks group of disconnected cracks common crack and distinguishable from a group of
    HAZ, 1034 :- in the parent material transverse,1047:- radiating (star cracking). in any direction ) 1051:- in the weld metal , 1053 in the disconnected cracks (105) and from radiating cracks (103)
    HAZ, 1054:- in the parent material 1061 :- in the weld metal , 1063 in the HAZ, 1064:- in the
    parent metal .
    Welding Defect (As per ISO 6520-1) DoC No. S4008A

    201 :gas cavity, (cavity formed by entrapped gas ), 300:- solid inclusion, 3011: liner, 3012: isolated, 3013: 4021: incomplete root penetration
    2011 gas pore gas cavity of essentially spherical clustered, 302: flux inclusion, 3021 Linear, 3022 isolated, 401 lack of fusion , 4011 lack of side wall fusion. 4012:
    form, 2012 uniformly distributed porosity 2013:- 3023: Clustered, 303: oxide inclusion. 3031: liner, 3032: lack of inter-run fusion, 4013:- lack of root fusion;
    cluster porosity 2014:- Linear porosity, 2016 worm isolated, 3033 Clustered
    hole , 2017: Surface pore 2015: elongated cavity

    5011:- Continuous undercut of significant length 5013:- Shrinkage grooves undercuts visible on each 502: Excess weld metal reinforcement of the butt 5051: Incorrect weld toe angle, 5052: incorrect weld toe
    without interruption. 5012:- intermittent undercut side of the root run, 5014:- inter-run undercut weld on the face is too large, 503: excessive convexity radius, 5061: toe overlap, 5062: root overlap
    short length of undercut, intermittent along the weld (interpass undercut) undercut in the longitudinal reinforcement of the fillet is too large, 504 excessive
    Direction between weld runs.5015:- local intermittent penetration reinforcement of the butt
    undercut short undercuts, irregularly spaced, on the side weld on the root side is too large. 5043: excessive melt-
    or on the surface of the weld runs through.
    Welding Defect (As per ISO 6520-1) DoC No. S4008A

    5071: Linear misalignment between plates, 5091:- sagging in the horizontal position, 5092 : sagging 510: Burn-through, 511 incompletely filled groove. 512: excessive asymmetry of fillet weld (excessive
    5072:- linear misalignment between tubes in the flat or overhead position, 5093: sagging in a fillet Unequal leg length), 513 irregular width excessive variation in
    508:- Angular Misalignment. weld, 5094: sagging (melting) at the edge of the weld. width of the weld. 514 irregular surface excessive surface
    roughness, 515: root concavity shallow groove due to
    shrinkage of a butt weld at the root (see also 5013)

    Q-S-16 Rev 00

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