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SIEMENS 15 Direct and Alternating Power Supply in A Data Center

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Totally Integrated Power

Technical Series, Edition 15


DC and AC Power Supply Systems in Data Centres

www.siemens.com/tip-cs
1 Power consumption in data centres

When a data centre (DaC) is planned, it is typically the power supply system, and often different technology gener-
purchase cost for hardware and software and the building ations are compared. For this reason, the differences be-
cost which are considered first and foremost. For total cost tween the European 230/400 V AC power supply system
estimation in the sense of "total cost of ownership" (TCO), and the North American one, which requires a transforma-
however, operating cost must also be included in the calcu- tion from 277/480 V AC to 120/208 V AC (in short
lation. Fig. 1 shows the cost distribution based on a model 120/480 V AC), will be explained first.
published by the Federal Office for Energy in Switzerland [1].
Then, the major differences of 230/400V AC or 120/480 V
Owing to ever rising energy costs and ecological benefits, AC operation are contrasted with DC power supply at
energy saving in data centre operation is increasingly catch- ± 190 V DC (380 V DC). Development trends of essential
ing their operators' attention. In this context, the Lawrence components for electric power distribution on a DC basis
Berkeley National Laboratory (LBNL) has submitted propos- will be discussed.
als for DC (Direct Current) voltage supply of the ICT areas
(information and communication technology components) To this date, investigations into DC power supply at the data
in the data centre which shall help reduce power consump- centre can only be basic research, since there is no such
tion by more than 28 %. standardization among manufacturers yet and industrial
standards are just being drafted. However, it must not be
Our explanations below prove that the current state of the ignored that DC supply in special applications may present a
art cannot back up such optimistic judgements. In this suitable alternative in the near future, as this is already true
context, the conditions need to be discussed which must today for self-contained power supply systems independent
prevail, so that savings can be expected. Many studies are of the power distribution grid. This is proved by numerous
based on the North American AC (Alternating Current) DC on-board systems for common means of transport.

Cost [%]
100

90

80

70

60

50

40

30

20

10

0
200 400 600 800 1,000
Installed electric power [W/m2]

Operating cost
Capital cost without energy Energy cost

Fig. 1:  Cost relation for DaC operation as a function of the installed electric capacity per m²

2
2 Layout of power supply in the data centre

Within the scope of IEC, medium-voltage feed-in and a (EN 50600-2-2, VDE 0801-600-2-2), a distinction is made
voltage transformation to 230/400 V AC is typical in data between critical and non-critical loads. Accordingly, power
centres today. As described in the Application Manual for distribution design (Fig. 2) follows this distinction in the
Data Centres [3] and specified in the European standard different branch circuits.

TIB ICT ICT TIB


Busbar A Busbar A Busbar B Busbar B
Transformers TIB-A Generators TIB-A Transformers TIB-A Generators TIB-A Transformers TIB-B Generators TIB-B Transformers TIB-B Generators TIB-B
(1+1) 1,250 kVA (1+1) 1,200 kVA (2+1) 1,250 kVA (2+1) 1,200 kVA (2+1) 1,250 kVA (2+1) 1,200 kVA (1+1) 1,250 kVA (1+1) 1,200 kVA
Motor Motor Motor Motor

LVMD NPS LVMD SPS LVMD NPS LVMD SPS LVMD NPS LVMD SPS LVMD NPS LVMD SPS
TIB-A TIB-A ICT-A ICT-A ICT-B ICT-B TIB-B TIB-B

UPSs TIB-A UPSs ICT-A UPSs ICT-B UPSs TIB-B


(1+1) 200 kVA (2+1) 1,200 kVA (2+1) 1,200 kVA (1+1) 200 kVA
230/400 V AC 230/400 V AC
DC (USV) DC (USV)

DC (USV) DC (USV)
230/400 V AC 230/400 V AC

SD UPS SD UPS SD UPS SD UPS


TIB-A ICT-A ICT-B TIB-B
SD NPS from UPS SD SPS SD NPS SD SPS
TIB-A TIB-B TIB-A TIB-B TIB-B
from SPS to UPS
TIB-B Room 1 TIB-A
to SPS
BD2 TIB-A
Static
transfer Changeover PDU PDU
Rack Rack 2 10
switch switch 230/400 V AC
Server
380 V DC
power
Part A: - Controller - Chillers 380 V DC Part B:
supply
- Lighting - Control - Pumps 12/5/ ... V DC - Lighting
- General systems - Fans Server - General sockets
sockets - Control - Safety lighting 12/5/ ... V DC - Kitchen
- Kitchen centre - Fire protection Server equipment
- Access control equipment 380 V DC -…
equipment power
-… - Fire safety -… 380 V DC supply
control 230/400 V AC
-…

PDU PDU

BD2
Rack 11 … 20
Rack 21 … 30
Rack 31 … 40

LDA LDA
ICT-A Room 2 ICT-B
Room 3
Room 4

Fig. 2:  DaC power supply layout in IEC-typical low-voltage conditions (ICT: information and telecommunication technology systems; TIB:
technical installations in buildings)

Energy loss can be allocated according to this division into


2% 1% 1%
critical (ICT supply) and less critical (TIB supply) loads 12 % 3% Lighting, security
4% Sub-distribution
(Fig. 3). With ultra-modern data centres we can expect that systems
power consumption is distributed between critical and 7% Switchgear
Transformers
non-critical loads at a ratio of 2:1. This means that the 15 % 2%
UPS systems
generally applied PUE value (power usage efficiency, reflect- Fans
(air conditioning)
ing the ratio of ICT consumption to total consumption) is 13 % Pumps
1.5. Compressors
Hard disks
Memory chips
Suggestions how to save energy by means of DC power 16 %
CPUs
PC fans
supply in the so-called white space of the data centre (ICT PC power
15 %
area) are confined to two thirds of the total power con- 9%
supply units

sumption in the data centre as shown in Fig. 3.


Fig. 3:  Percentages of DaC power consumption at a PUE equal to 1.5

3
2.1 Typically North American DaC power supply
The AC power distribution system which is typical in North and less critical loads are supplied. Fig. 2 colour-marks the
America is more sophisticated owing to the additional different voltage levels. It is not surprising that more energy
voltage transformation required than the one introduced loss is produced with 120/480 V AC, resulting from the
before, which is common in the IEC world (Fig. 4). In North additional transformation to a lower AC supply voltage, than
America, the voltage is transformed from 277/480 V AC to in the 230/400 V AC power supply system which is common
120/208 V AC (in short 120/480 V AC), before both critical in Europe.

TIB ICT ICT TIB


Busbar A Busbar A Busbar B Busbar B
Transformers TIB-A Generators TIB-A Transformers ICT-A Generators ICT-A Transformers ICT-B Generators ICT-B Transformers TIB-B Generators TIB-B
(1+1) 1,250 kVA (1+1) 1,200 kVA (2+1) 1,250 kVA (2+1) 1,200 kVA (2+1) 1,250 kVA (2+1) 1,200 kVA (1+1) 1,250 kVA (1+1) 1,200 kVA
Motor Motor Motor Motor

LVMD NPS LVMD SPS LVMD NPS LVMD SPS LVMD NPS LVMD SPS LVMD NPS LVMD SPS
TIB-A TIB-A ICT-A ICT-A ICT-B ICT-B TIB-B TIB-B

UPSs TIB-A UPSs ICT-A UPSs ICT-B UPSs TIB-B


(1+1) 200 kVA (2+1) 1,200 kVA (2+1) 1,200 kVA (1+1) 200 kVA
480/277 V AC 480/277 V AC
DC (USV) DC (USV)

DC (USV) DC (USV)
480/277 V AC 480/277 V AC

480/277 V AC

208/120 V AC

SD UPS SD UPS SD UPS SD UPS


TIB-A ICT-A ICT-B TIB-B
SD NPS from UPS SD SPS SD NPS SD SPS
TIB-A TIB-B TIB-A TIB-B TIB-B
from SPS to UPS
TIB-B Room 1 TIB-A
to SPS
BD2 TIB-A
Static
transfer Changeover PDU PDU
Rack Rack 2 10
switch switch 208/120 V AC
Server
380 V DC
power
Part A: - Controller - Chillers 380 V DC Part B:
supply
- Lighting - Control - Pumps 12/5/ ... V DC - Lighting
- General systems - Fans Server - General sockets
sockets - Control - Safety lighting 12/5/ ... V DC - Kitchen
- Kitchen centre - Fire protection Server equipment
- Access control equipment 380 V DC -…
equipment power
-… - Fire safety -… 380 V DC supply
control 208/120 V AC
-…

PDU PDU

BD2
Rack 11 … 20
Rack 21 … 30
Rack 31 … 40

LDA LDA
ICT-A Room 2 ICT-B
Room 3
Room 4

Fig. 4:  DaC power supply layout for the low-voltage conditions prevailing in North America; differences to the European-type 230/400 V AC
supply are marked in red

4
2.2 DC power supply for server rooms in the data centre
Standardising the large number of ICT components in data Re-introducing DC power supply for ICT equipment shall
centres (servers, switches, routers, storage arrays, …) is now help cutting cost of DaC power consumption. Studies
advantageous due to the fact that spare parts keeping, about DC power supply in data centres as well as in testing
maintenance and replacement will be facilitated. For this facilities and IT show rooms normally use a much higher DC
reason, data centre operators will rather be willing to have voltage than the voltages common in telecommunications
their components in the white space (rooms containing ICT (48 or 60 V DC). For a number of server series and quite a
equipment) supplied by direct voltage when it comes to few more components, the conversion to different voltages
planning DaC extensions if suitable hardware is offered on will be enabled by various power supply modules. However,
favourable terms. In case of TIB equipment, the item num- there is no standardisation yet as to the DC input voltage, so
bers are much lower and DC supply of individual compo- that equipment manufacturers have not yet been able to
nents can consequently be implemented on much less offer equipment with standardized framework parameters.
favourable terms. Consequently, data centre operators cannot apply uniform
technology systems.
ICT component manufacturers have gained ample DC
experience from the telecommunications sector. But the In order to demonstrate differences between voltage sys-
technical building installations of telecommunication facili- tems, normal AC supply for the ICT part of a data centre will
ties were frequently supplied by alternating voltage, and be replaced by a DC supply system with ± 190 V DC (380 V
over the years, the widespread distribution and easy han- DC, see Fig. 5). The left section shows 230/400 V AC power
dling of AC-supplied telecommunication servers and other supply (see Fig. 2) as it is typical in Europe and the right one
ICT components have led to a drastic decline of DC-supplied 120/480 V AC as common in North America (see Fig. 4).
telecommunication facilities.

Europe / ICT Europe / ICT North America / ICT North America / ICT
Busbar A Busbar B Busbar A Busbarg B
Transformers ICT-A Generators ICT-A Transformers ICT-B Generators ICT-B Transformers ICT-A Generators ICT-A Transformers ICT-B Generators ICT-B
(n+1) (n+1) (n+1) (n+1) (n+1) (n+1) (n+1) (n+1)
Motor Motor Motor Motor

LVMD NPS LVMD SPS LVMD NPS LVMD SPS LVMD NPS LVMD SPS LVMD NPS LVMD SPS
ICT-A ICT-A ICT-B ICT-B ICT-A ICT-A ICT-B ICT-B

? ? ? ?
UPS's ICT-A UPS's ICT-B UPS's ICT-A UPS's ICT-B
(n+1) (n+1) (n+1) (n+1)
230/400 V AC 230/400 V AC 480/277 V AC 480/277 V AC
+/- 190 V DC +/- 190 V DC +/- 190 V DC +/- 190 V DC
? ? ? ?

SD UPS SD UPS
ICT-A ICT-B 480Y/277V AC

208Y/120V AC
Room 1
SD UPS SD UPS
BD2 ICT-A ICT-B
PDU PDU
Rack Rack 2 10
Server Room 1
power
380 V DC
supply BD2
12/5/ ... V DC
Server PDU PDU
12/5/ ... V DC
Rack Rack 2 10
Server Server
380 V DC
power power
supply 380 V DC supply
12/5/ ... V DC
Server
PDU PDU 12/5/ ... V DC
380 V DC Server
power
BD2 supply
Rack 11 … 20
Rack 21 … 30
Rack 31 … 40 PDU PDU

LDA LDA BD2


ICT-A Room 2 ICT-B
Room 3 Rack 11 … 20
Room 4 Rack 21 … 30
Rack 31 … 40

LDA LDA
ICT-A Room 2 ICT-B
Room 3
Rom 4

Fig. 5:  DaC power supply layout for the white space, differences between AC and DC being identified – see left for the European AC power
supply system and right for the North American power supply system. (The bypass line is usually not considered for DC supply, therefore it
will be marked by a question mark in the comparison. You must, however, bear in mind that it does play a part in uptime assessments.)

5
Comparison of AC- and DC-fed power supply systems in
the data centre

The agreement relating to the Kyoto Protocol [4], which Unfortunately, it is often forgotten in this context which
came into force internationally in February 2005, lays down framework parameters have lead to the results gained, and
binding reduction goals for the emission of greenhouse which further advantages and disadvantages need to be
gases. Consequently, many industrial countries have identi- exploited and kept in mind respectively. Owing to the
fied energy saving as the most important leverage for complexity of DaC operation, no detailed scientific treatise
achieving these goals. Since data centres are considered shall be presented here, but a qualitative assessment of
responsible for about one percent of the total global power findings relating to DC voltage supply.
consumption [5], manufacturers and operators have initi-
ated a run for the highest level of efficiency.

Efficiency evaluation for DC and AC power supply

The previously mentioned comparison performed by LNBL state of the art in 2008, this data is clearly less favourable.
[2] not only specified this widely quoted value of 28.2 % Moreover, the LBNL approach in [2] neglects all of the other
energy saved in favour of DC voltage supply to the data energy losses in the process chain of DaC power supply so
centre, but also values such as 5 % and 7 %. These consider- that the percentage difference gets numerically extremely
ably lower values naturally raise questions as to the cost and high. In terms of figures, it is not the entire DaC power
benefit of a doubled supply technology featuring DC as well supply system which is assessed, but only its different
as AC. components. For a comparison based on equal conditions,
the current state of the art will always be considered for the
This high value of 28.2 % could only be obtained, because systems under assessment in the following sections.
completely different approaches were chosen for AC and
DC: In double-converter mode, AC-type UPS systems today
attain 95 % efficiency and better [6], and this is true for a
• Older UPS technology in case of AC supply using an out- degree of utilisation which ranges from about 40 % to
put transformer (efficiency of only 85 %) 100 % of the nominal capacity. Even with small rack-type
• AC power supply according to the North American system UPS devices, the efficiency in double-converter mode is
including an additional transformation from 277/480 V already above 90 %.
AC to 120/208 V AC and a corresponding voltage step-up
when rectifying 120/208 V AC to 380 V DC With the new UPS operating modes – which rather monitor
• Based on real-application products of the years than convert power supply – even fewer losses are possible.
2007/2008 (73 % efficiency), servers with AC power sup- Similar levels of efficiency, meaning 96 % to 99 % maxi-
ply units were compared to newly developed servers with mum, are common for DC-type UPS systems, so that the
high-efficiency DC power supply units difference between AC- and DC-type UPS systems should be
about one to four percentage points at most. It goes with-
The values specified for AC technology are typical for an out saying that this, too, only applies to the current top-
equipment mix, as it was in use in 2008. Compared to the notch technology versions of DC-type UPS systems.

6
Power supply units have faced a similar development in A general assessment of differences in efficiency must bear
terms of converter efficiency. Labelling according to the in mind that only about 30 % of the power supply unit loss
80 PLUS specifications [7] documents this trend (see can be accounted to the AC/DC conversion in the supply
Tab. 1). The data given by Hewlett Packard about the "Com- unit. Mathematically, a 380 V DC power supply unit loaded
mon Slot Power Supplies" (power supply modules which can with 20 % to 100 % may be four percentage points better
be plugged into a server slot) show that losses between than a power supply unit featuring 80 PLUS Gold (30 % of
380 V DC power supplies [8] and 230 V AC types in accord- the 12 % losses for a 80 PLUS Gold AC power supply unit
ance with 80 PLUS Platinum are virtually identical (about means 92 % efficiency of the DC power supply unit).
94 % efficiency at a 50 % load). In comparison with 80 PLUS
Gold the DC power supply unit features two percentage All in all, 50 % load for the DC power supply (UPS + power
points less loss. This means when ultra-efficient compo- supply unit) returns efficiency benefits of one to six percent-
nents are used, the differences between AC and DC power age points (UPS: 1 % - 4 %¸DC power supply unit
supplies are insignificant. compared to 80 PLUS Gold: 2 %).

Tab. 1:  Minimum level of efficiency for AC power supplies according to 80 PLUS

Minimum efficiency at a given voltage and load


not internally redundant internally redundant
Voltage Certificate
10 % load 20 % load 50 % load 100 % load 10 % load 20 % load 50 % load 100 % load
- 82 % 85 %1 82 % not specified 80 PLUS
80 PLUS
- 85 % 88 %1 85 % - 81 % 85 %1 81 %
Bronze
80 PLUS
- 87 % 90 %1 87 % - 85 % 89 %1 85 %
Silver
230 V
80 PLUS
- 90 % 92 %1 89 % - 88 % 92 %1 88 %
Gold
80 PLUS
- 92 % 94 %1 90 % - 90 % 94 %2 91 %
Platinum
80 PLUS
90 % 94 %2 96 % 94% 90 % 94 %2 96 % 91 %
Titanium
not internally redundant Industry
Voltage Certificate
10 % load 20 % load 50 % load 100 % load 10 % load 25 % load 50 % load 100 % load
- 80 % 80 % 80 %1 not specified 80 PLUS
80 PLUS
- 82 % 85 %1 82 % not specified
Bronze
80 PLUS
- 85 % 88 %1 85 % 80 % 85 %1 88 % 85 %
Silver
115 V
80 PLUS
- 87 % 90 %1 87 % 82 % 87 %1 90 % 87 %
Gold
80 PLUS
- 90 % 92 %2 89 % 85 % 90 %2 92 % 90 %
Platinum
80 PLUS
90 % 92 %2 94% 90 % not specified
Titanium
1
Power factor correction (PFC) to 0.90
2
Power factor correction (PFC) to 0.95

7
The Green Grid initiative already published an instructive The findings confirm our previous judgements. The quality
efficiency analysis for various power supply systems in data of the products applied can often contribute more to energy
centres in 2008 [9]. To complement this analysis, they also saving than the type of power supply system itself.
provide an online simulation of these power supply systems
at http://greengrid.froginteractive.com/pcc (Fig. 6).

91 %
Efficiency

90 %

89 %

88 % <2%

87 % <3%

86 %

85 %

84 %

83 %
0% 10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 %
Load
480 V AC - 380 V DC (AC/DC rectifier; DC/DC power supply unit)

400 V AC - 230 V AC (AC/AC double-conversion UPS; AC/DC power supply unit)

480 V AC - 120 V AC (AC/AC double-conversion UPS; AC-PDU with transformer 408Y/277V to 208Y/120V; AC/DC power supply unit)

Fig. 6:  Comparison of DaC power supply systems using the "Power Configuration Efficiency Estimator" provided by The Green Grid
(http://greengrid.froginteractive.com/pcc)

The efficiency curves given by The Green Grid relating to the In the performance range above 20 %, the end-to-end
three above described power supply layouts using state-of- efficiency levels differ by a mere 3 percentage points. Here
the-art technology have been entered in Fig. 6. The maxi- it becomes evident that the difference between the two AC
mal deviations between them are indicated in percent. The supply solutions (120/480 V AC and 230/400 V AC) is largely
following systems were compared: determined by the transformer integrated in the PDU. For
DC power supply there remains an efficiency advantage of
• European system: 230/400 V AC with state-of-the-art dou- max. 2 percentage points as compared to 230/400 V AC
ble-converter UPS technology and AC/DC power supplies power supply if comparable technological standards are
with a comparable technological level as DC/DC power contrasted. As noted before, the total consumption assum-
supplies ("The Green Grid Best Known 1Q10") ing a PUE of 1.5 is only reduced by approximately one
• North American system: 120/480 V AC with state-of-the- percentage point.
art double-converter UPS technology, a PDU which is
transformed from 277/480 V AC to 120/208 V AC, and
AC/DC power supplies with a comparable technological
level as DC/DC power supplies ("The Green Grid" corre-
sponding to [8])
• DC system with rectification of 480 V AC to 380 V DC and
conversion of the 380 V DC supply voltage to the DC sup-
ply voltages of the power supplies

8
3.2 Power supply layouts and uptime

Generally speaking, the characteristic of interruptions of a


system characterizes its availability [3]:

Availability A = MTBF / (MTBF + MTTR)

MTBF = Mean time between failure

MTTR = Mean time to repair

A significant advantage of DC power supply is the low


number of converter components in the UPS as well as in
the power supply units (Fig. 5), which extends its MTBF. ?
However, AC and DC power supply solutions for data centres
will never be comparable on a one-to-one basis [10]. As
Fig. 7 demonstrates, it may sometimes be necessary to
provide a separate supply path in case of DC supply. As a
rule, the quality of planning will always have a significant
influence on system availability and expense.

Another aspect which should be kept in mind is the compo-


nent expense for DC switches, as described in section 3.4.
Thus it cannot be clearly diagnosed whether DC power
supply for the data centre will lead to an improvement or a
deterioration of availability. Last not least, the quality of
components installed will also play an important role. To
complement this analysis, detailed redundancy assessments
and failure statistics as well as field experience about repairs
and replacements are required.

Fig. 7:  Block diagrams for MTBF assessments of AC-UPS and the DC
rectifier

3.3 Impact of electric current on the human body

The hazard of electric shock to which a person is exposed is The IEC/TS 60479-1 (VDE V 0140-479-1) prestandard speci-
determined by the magnitude and duration of current flow fies value tables for total body resistance as a function of
through the human body. The magnitude of current flow touch voltage and frequency. For a conservative identifica-
through the human body is derived from the operating tion of touch currents, the inductances which apply to the
voltage and the body resistance as well as from the duration majority of people (impedance values which are higher for
of permissible direct contact for which the protective device more than 95 % of the people) are taken from the standard.
is rated. One of the influencing factors for the permissible For indirect contact, it can be reckoned that AC and DC
duration of touching and the body resistance is the operat- touch voltages be halved assuming phase and earth conduc-
ing frequency of the power supply system. tors with identical cross sections in the TN-S system [11].

Maximum permissible disconnect times for TN systems are, This results in the following touch currents:
in accordance with IEC 60364-4-41 (VDE0100-410):
DC touch current IDC,B = 86 mA (95 V / 1,100 W)
• 0.4 s for AC (120 V < U0 ≤ 230 V) DC disconnect time tDC,A = 5 s
• 5 s for DC (120 V < U0 ≤ 230 V) AC touch current IAC,B = 128 mA (115 V / 900 W)
AC disconnect time tAC,A = 0.4 s

9
These touch currents and their corresponding disconnect (VDE V 0140-479-1) and its associated explanations (Fig. 8).
times can be used to identify effects on persons following They are very much the same in the two systems.
the information given in IEC/TS 60479-1

10,000 10,000
tA in ms tA in ms 5s

2,000 2,000
1,000 1,000
500 500
0.4 s
200 AC-4.3 200 DC-4.3
AC-1 AC-2 AC-3 DC-1 DC-2 DC-3
100 AC-4.2 100 DC-4.2
50 AC-4.1 50 DC-4.1

20 20
10 10
0.1 0.2 0.5 1 2 5 10 20 50 100200 500 2,000 10,000 0.1 0.2 0.5 1 2 5 10 20 50 100200 500 2,000 10,000
IB: Shock current 128 2,000 5,000 IB: Shock current 86 1,000 5,000
tA: Duration of exposure IB in mA tA: Duration of exposure IB in mA

Range AC-1: Range DC-1:


Perception is possible, but generally no shock reaction. Slight pricking sensation is possible when making/breaking or fast changes
of current flow, but generally no shock reaction.

Range AC-2: Range DC-2:


Perception and involuntary muscle contractions probable, but generally Involuntary muscular contractions probable, especially when making/
no harmful physiological effects. breaking or fast changes of current flow but usually no harmful electrical
physiological effects.

Range AC-3: Range DC-3:


Strong involuntary muscle contractions. Breathing difficulties. Reversible Strong involuntary muscular reactions and reversible irritations of impulse
impairment of the heart function. Immobilisation (muscle spasm) may occur. formation and impulse conduction in the heart may increase with current
Effects increasing with current magnitude and duration of current flow. magnitude and duration of current flow.
Generally, organic damage needn't be expected. Generally, organic damage needn‘t be expected.

Range AC-4.1 to AC-4-3: Range DC-4.1 to DC-4-3:


Pathophysiological effects may occur, such as cardiac arrest, apnoea, burns Pathophysiological effects may occur, such as cardiac arrest, apnoea, burns
or other cellular damage. Probability of ventricular fibrillation increasing or other cellular damage. Probability of ventricular fibrillation increasing
with current magnitude and duration of current flow. with current magnitude and duration of current flow.
AC-4.1 Probability of ventricular fibrillation increasing up to approx. 5 % DC-4.1 Probability of ventricular fibrillation increasing up to approx. 5 %
AC-4.2 Probability of ventricular fibrillation increasing up to approx. 50 % DC-4.2 Probability of ventricular fibrillation increasing up to approx. 50 %
AC-4.3 Probability of ventricular fibrillation over 50 % DC-4.3 Probability of ventricular fibrillation over 50 %

Fig. 8:  Influence of AC and DC power supply on the human body as a function of time and current flow in accordance with IEC/TS 60479-1
(VDE 0140-479-1); the typical touch voltages in case of indirect contact for a minimum of 95 % of all persons and the maximum permissible
disconnect times are marked in red

3.4 Disconnecting and switching direct current

In contrast to alternating current supply, there is naturally (Fig. 9). Provisions must even be made that there cannot be
no zero crossing of current and voltage for direct current an arc flashover between the DC conductors. Therefore,
supply (every 10 ms for AC at a frequency of 50 Hz). Conse- customary Schuko sockets are not suitable for DC plug
quently, the arc cannot be self-extinguishing in the zero connections.
crossing when a conductive connection is disconnected

Fig. 9:  Arcing when a live plug (exposed to direct current) is pulled [12]

10
Test results show that an arc will be present for a longer 230 V AC (Fig. 10). In case of a current of 16 A being pres-
period of time at 230 V DC and that significantly more ent, the arc will be approximately six times as long and the
energy will be transformed (in a fault, risk of fire) than with arcing energy will be twelve times as great [12].

16.0 100
326 V DC
Arc length in mm

Arcing energy in J
90
14.0 326 V DC
80
230 V DC
12.0
70
10.0 230 V DC
60

8.0 50

40
6.0

120 V DC 30
4.0
20
2.0 230 V AC 120 V DC
48 V DC 10
230 V AC
0.0 0 48 V DC
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Current in A Current in A

Fig. 10:  Arc length and arcing energy for various DC voltages and 230 V AC [12]

Moreover, it may happen with high voltages and high In principle, mechanical AC protection switches with arcing
currents being present, that the arc breaks away from the chambers (as well as fuses for protection) can be used for
plug contacts when the plug is pulled and continues to burn switching operations in DC distribution systems. Owing to
in a curved form between the contacts inside the socket. For their higher arcing energy and the greater arc lengths
this reason, the customary Schuko socket is no solution for additional means of protection are required to ensure safe
DC power supply. Manufacturer-specific solutions for plug- arc quenching. As an alternative, electronic switches can be
gable DC connectors in high-voltage environments are employed. But they do not provide any electric isolation and
available. But in such conditions, a switching operation is will cause loss in normal operation. By means of combining
often performed first, before an arrester mechanism is mechanical and electronic switches in so-called hybrid
released so that the plug can be pulled off. This influence switches [13] advantage shall be taken of each technology
on cost and availability is neglected. and disadvantages be minimized (Fig. 11).

S1 S2
id
+
UAF

Ud C E

G S3

Fig. 11:  Schematic diagram of a hybrid switch for 380 V DC

11
Whereas the mechanical switch components handle the breaks the current in a defined process. Switches S2 and S3
current flow during normal operation, the current flow is handle electric isolation. This increases the service life and
initially commutated to the electronic switch when the endurance of the switching devices considerably. The
mechanical switches open. Switches S1, S2, and S3 open electronic contact element is not involved in the closing
and an arc is generated at the contacts of S1. As soon as the operation of the S1, S2, and S3 contacts. However, it also
arc voltage at the S1 contacts has reached approximately becomes clear that three mechanical switches plus one
16 V, the power semiconductor switch starts switching and electronic component including transistors and diodes are
the current flow is commutated from S1 to the electronic more intricate, which in turn affects availability. This more
switch. This allows the arc at the contacts of S1 to be extin- intricate switch technology also has an effect on cost and
guished. The electronic switch goes to a blocking state and the space required for DC contact elements.

3.5 Fault current acquisition


When an arc is generated, fault currents may possibly be switched power supplies, etc.) and the overlapping of the
attenuated very much, so that these fault currents may be individual frequency spectra always depends on the dis-
lower than the operating currents in case of a non-self-ex- tance of the sources of noise and the arc to be detected
tinguishing arc and hence lower than the trip currents of from the detector. In addition, an arc is created during
protective devices. In contrast to AC power supply, it is switching operations which must be distinguished from the
therefore not sufficient for DC power supply design to arcing fault. External influence, such as strikes of lightning
consider the current threshold as the sole criterion for fault must also be recognized as such and must not lead to an un-
detection. wanted tripping of the switching and protective device.

The report quoted in [13] discusses various physical For alternating current, there is an international standard
parameter acquisition methods. They include: (IEC 62606, VDE 0665-10) which describes the require-
ments placed on arc fault detection devices (AFDD) and
• Acquisition of temperature rise relevant testing. The 5SM6 arc fault detection unit by Sie-
• Acquisition of the noise produced when an arc plasma is mens [14] in combination with circuit breakers or residual
generated current devices (RCD) is capable of detecting and clearing
• Acquisition of the light emitted by the arc both serial and parallel faults in the alternating current
• Acquisition of the frequency spectrum of arcing noise network.
which is impressed onto the current and voltage in the
distribution network Currently, the trailblazer for DC applications is the photovol-
taics market. For this reason, you can already discover
Whereas the first three methods require acquisition systems advanced solutions there, which the DaC market can benefit
independent of the distribution network (sensors and from. For example, Siemens has developed a new AFDD
separate conductor systems), arcing noise acquisition can variant (5SM6094-1) for DC supply from photovoltaic sys-
draw on experience gained and technology developed in AC tems (Fig. 12) and thus pushed the market introduction of
power supply. arc fault protection devices in DC networks.

Some difficulties must, however, be overcome. Electric


noise can, for instance, be produced by converters and
other electronic components (electronic ballasts, dimmers,

Fig. 12:  Arc fault detection unit for PV applications (5SM6094-1)

12
4 Conclusion

As long as the product-technical expense for the individual are pushing into the market. However, more field experi-
components in AC and DC power supply systems remains ence from projects implemented so far is urgently required.
disregarded and the efficiency of the latest state-of-the-art Often, tangible results relating to verifiable advantages and
equipment and systems is compared to ordinary standard encountered problems are hardly made known after the
equipment and systems currently in use, cost and uptime project was started. Findings are limited to computational
benefits of DC power supply can be calculated. results from studies and estimations.

The white space in owner/operator-used data centres pro- Manufacturers of DC switching products and DC-capable ICT
vides the ideal test platform, since access needs to be equipment want to present their new technology in a most
granted to qualified authorized personnel only and well- favourable light by means of efficiency advantages and try
matched, uniform product series can be used. If the addi- to bracket out possible problems encountered in the field.
tional expense for safe power distribution and a system But it is so much more important to offer holistic solutions
doubling for DC side by side with AC outside the white space which are smart and well thought through – for AC and DC
also needs to be taken into account, a widespread shift to applications alike – which cover the entire project cycle from
DC power supply cannot yet be foreseen today. planning through installation and operation to maintenance
and servicing. You can talk to your TIP contact partner about
The path of development towards a DC power supply struc- specific solutions that match your case of application.
ture has been explored and new products, such as AFDDs

i Further information:

Siemens AG
Ingo Englert
ingo.englert@siemens.com
www.siemens.com/tip-cs

Bibliography:
[1] Stromeffiziente Rechenzentren durch Sensibilisierung [8] HP Common Slot power supply technology,
über eine transparente Kostenrechnung, Bundesamt für Hewlett-Packard Development Company, 2014
Energie BFE, Switzerland, 2008
[9] Quantitative efficiency analysis of power distribution
[2] DC Power for Improved Data Center Efficiency, Lawrence configurations for data centers, The Green Grid, 2008
Berkeley National Laboratory, 2008
[10] Is the DC powered data centre really more energy effi-
[3] Application Models for Electric Power Distribution – Data cient? A European perspective, Ian F Bitterlin, 2008
Centres, Siemens AG, 2013
[11] VDE 0100 und die Praxis; Kiefer, Schmolke, 2014
[4] Kyoto Protocol to the United Nations Framework Conven-
[12] DC-Installation. Different Hazards Regarding Thermal
tion on Climate Change, Secretariat of the Climate Frame-
Effects and Electrical Shock, A. Welsch, 2011 at the LVDC
work Convention, 1998
Workshop of IEC/DKE
[5] Zukunftsmarkt energieeffiziente Rechenzentren,
[13] Report on State of the Art Grid Technology
Umweltbundesamt UBA, 2007
(e. g. arc detection), DCC+G consortium, 2013
[6] Chloride Trinergy Uniterruptible Power Supply Installa-
[14] Brandschutzschalter 5SM6 – Technikfibel,
tion Manual – 10H52194IM10 rev. 2, Emerson Network
Siemens AG, 2012
Power, 2013
[7] Official website of the 80 PLUS program:
www.plugloadsolutions.com

13
Siemens AG
Energy Management
Medium Voltage & Systems
Mozartstr. 31 c
91052 Erlangen
Germany
E-mail: consultant-support.tip@siemens.com

Subject to change without prior notice • 06/15


© 2015 Siemens AG • All rights reserved.

The information in this brochure only includes general All product names may be trademarks or product names of
descriptions and/or performance characteristics, which do Siemens AG or supplier companies; use by third parties for
not always apply in the form described in a specific applica- their own purposes could constitute a violation of the own-
tion, or which may change as products are developed. The er‘s rights.
required performance characteristics are only binding if they
are expressly agreed at the point of conclusion of the
contract.

14
www.siemens.com/tip-cs

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