US5417876
US5417876
US5417876
Polyethylene glycol, propylene glycol, glycerin, tri-35 In Batch 141 the soap base was maintained at
ethanolamine lauryl sulfate, akloxylated cetyl alcohol, 150-155' F. in a holding tank and periodically sampled.
tetrasodium EDTA and distyrl biphenyl derivative Results showed that transparency was maintained as
were added to a tank equipped with a heating jacket and long as the moisture content was greater than 17%.
variable speed mixer. This composite was heated and Batches 144, 151 and 152 were also prepared with mois
mixed until a temperature of 150-155 F. was attained. ture values below 17%. In each instance, the transpar
A 85% tallow acid 15% coconut oil fatty acid blend ency of the product was rated as “unacceptable.”
was heated to approximately 150 F. and added to the EXAMPLE 3
mixed composite. The new composite was further
mixed and heated until a temperature of 160-165 F. pH and Free Fatty Acid Content
was achieved. 45
Experiments were conducted to show the critical
A 50% aqueous solution of sodium hydroxide was balance between pH and free fatty acid content in order
slowly added to the mixture. Since the neutralization of to obtain an acceptable transparent product. Soaps were
the fatty acid is an exothermic reaction, sodium hydrox made according to Example 1 with modifications for
ide addition must be controlled so the temperature will pH values. Batches were identified as numbers 163, 165
not exceed 195' F. After all of the sodium hydroxide 50 and 166. Free fatty acid content and pH were measured
was added, the composite was mixed for 15 minutes at as citric acid was added, then later correlated with
approximately 195 F. The sodium alkyl polyether sul objective observations for transparency in the relevant
fonate was added and mixed for approximately 10 min end products. Adding citric acid increased the free fatty
utes.
Water and the sodium chloride were mixed and 55 acid content of the product while decreasing pH.
heated in a side kettle. After the sodium chloride was As shown by Table 3A, the transparency of end prod
totally solubilized, the water/sodium chloride solution ucts was maintained as long as the pH did not fall below
was added to the mixing tank, followed by sucrose and 9.1 and the free fatty acid content did not exceed 4.0%.
sodium cocoyl isethionate. This composite was mixed
vigorously, at approximately 170°-185 F. for 15 min TABLE 3A
utes, or until all of the ingredients were in solution. % TRANSPARENCY
After the ingredients were solubilized the tempera BATCH FATTY UN
ture was reduced to approximately 160-165 F. Penta NO. pH ACID ACCEPTABLE ACCEPTABLE
sodium pentetate and tetrasodium etidronate were 163 9.44 2.0 X
added after cooling. The composite was mixed for 10 65 9.31
9.19
2.87
3.62
X
X
minutes to achieve uniformity. At the same time, the 9.02 5.83 X
temperature was lowered to 150-155' F. and the mixer
speed was reduced to minimize entrapped air bubbles.
5,417,876
7 8
It was discovered that end products should have a be within the scope and spirit of this invention as de
free fatty acid content of about 2.0-4.0%. Soaps which fined by the following claims.
had higher relative free alkalinity (about 0.055%) dem What is claimed is:
onstrated unacceptable transparency. Measurement of 1. A transparent soap formulation which comprises:
free alkalinity in separate experiments confirmed these 5 (a) about 0.3 to about 45.0% polyol component;
findings. The results are set forth in Table 3B. (b) a transparency enhancing amount of about 17.0 to
TABLE 3B about 21.0% fatty acid component formulated
BATCH NO, 9% FREEALKALINITY TRANSPARENCY from a combination of tallow and vegetable oil
163 0.055 UNACCEPTABLE 10 fatty acids;
0.055 UNACCEPTABLE (c) a transparency enhancing amount of about 6.0 to
about 9.0% sodium hydroxide;
(d) a transparency enhancing amount of about 0.1 to
EXAMPLE 4 REMELTABILITY about 1.5% citric acid;
Tests were conducted to demonstrate the ability of 15 (e) about 3.0 to about 12.0% sugar component; and
the present formulations to be remelted and retain trans (f) a transparency enhancing amount of about 5.0 to
parent qualities. Batch No. 150 was prepared according about 15.0% water.
to the formula and procedure of Example 1 with modifi 2. The formulation for making transparent soap of
cations for moisture content. Because test conditions claim 1, wherein said polyol component is selected from
were designed to simulate high temperature recycling, 20
the group consisting of polyethylene glycol, propylene
the water content was raised above the ranges previ glycol, glycerin and combinations thereof.
ously disclosed in this specification. 3. The formulation for making transparent soap of
In the first set of experiments, the formulations were claim 2, wherein said polyol component comprises:
held at a high temperature for the time periods indicated (a) about 0.1 to about 15.0% polyethylene glycol;
in Table 4. At each time interval, moisture content and
- a 25
(b) about 0.1 to about 20.0% propylene glycol; and
objective transparent qualities were noted. (c) about 0.1 to about 20.0% glycerine.
TABLE 4 4. The formulation for making transparent soap of
BATCH NO. 150
claim 2, wherein said polyol component comprises:
TIME INTERVAL
(a) 9.60% polyethylene glycol;
PERCENT TRANSPARENCY 30 (b) 10.90% propylene glycol; and
150-60 F. WATER ACCEPTABLE UNACCEPTABLE (c) 12.76% glycerine.
0 Hour 20.87 X
5. The transparent soap formulation of claim 2,
1 Hour 2009 X wherein said fatty acid component comprises from
2 Hours 1963 X about 70 to about 85% soap derived from tallow and
3
4
Hours
Hours
17.92
20.11
X
X
35 from about 15 to about 30% soap derived from vegeta
5 Hours 18.32 X
ble oil.
6 Hours 1940 X 6. The transparent soap formulation of claim 1 which
7 Hours 17.40 X comprises about 7.6% of sodium hydroxide.
8 Hours 15.35 X 7. The transparent soap formulation of claim 1 which
"Water was added to keep moisture content in the desired range. 40 comprises about 0.77% of citric acid.
8. The transparent soap formulation of claim 1,
The Table 4 results demonstrate that the present wherein said sugar component comprises about 7.84%
formulations are able to maintain transparency even at of sucrose.
extreme temperatures, as long as proper moisture con 9. The transparent soap formulation of claim 1 which
tent is maintained. For instance, at 4 and 6 hours, the 45 comprises about 11.04% of added water.
addition of water maintained transparent qualities with 10. A transparent soap formulation which comprises:
out sacrificing hardness. (a) about 0.1 to about 15.0% polyethylene glycol;
The above product was discharged from the tank and (b) about 0.1 to about 20.0% propylene glycol;
allowed to solidify. After 24 hours, the solidified prod (c) about 0.1 to about 20.0% glycerine;
uct (Batch No. 151, simulating scrap soap) was placed in SO (d) a transparency enhancing amount of about 6.0 to
a reaction tank and remelted at 150-160 F. As shown about 9.0 sodium hydroxide;
by Table 4B, the correct moisture content was achieved (e) a transparency enhancing amount of about 0.1 to
by adding approximately 5% water. Remelted products about 1.5% citric acid;
had acceptable transparency resulting from the higher (f) about 3.0 to about 12.0 sucrose;
moisture content. 55 (g) about 0.1 to about 20.0% triethanolamine lauryl
TABLE 4B sulfate;
BATCH NO. 51 (h) about 0.1 to about 3.0% alkoxylated cetyl alcohol;
TME INTERVAL (i) about 0.1 to about 0.5% tetrasodium EDTA;
PERCENT TRANSPARENCY (j) 0.0 to about 0.1% distyrd biphenyl derivative;
150-160 F. WATER ACCEPTABLE UNACCEPTABLE 60 (k) a transparency enhancing amount of about 17.0 to
O Hour 18.17 X about 21.0% tallow/vegetable oil fatty acids;
Hour 18.79 X (l) 0.1 to about 8.0% sodium alkyl polyether sulfo
2 Hours 16.59 X nate;
3.5 Hours 13.23 X
(m) 1.0 to about 10.0% sodium cocyl isethionate;
65 (n) 0.1 to about 2.0% sodium chloride;
Various modifications and alterations to the present (o) 0.0 to about 0.2% pentasodium pentatate;
invention may be appreciated based on a review of this (p) 0.0 to about 0.05% tetrasodium etidronate;
disclosure. These changes and additions are intended to (q) 0.0 to about 3.0% fragrance; and
5,417,876 10
(r) a transparency enhancing amount of 5.0 to about 14. The method of claim 13 for making transparent
15.0% water. soap, wherein said first temperature range is from about
11. The transparent soap formulation of claim 10 150 to about 155 F.
which comprises: 15. The method of claim 13 for making transparent
(a) 9.60% polyethylene glycol; 5 soap, wherein said second temperature range is from
(b) 10.90% propylene glycol; about 160 to about 165 F.
(c) 12.76% glycerine; 16. The method of claim 13 for making transparent
(d) 7.6% sodium hydroxide; soap, wherein said third temperature range is from
about 170 to about 185 F.
(e) 0.77% citric acid; 10 17. The method of claim 13 for making transparent
(f) 7.84% sucrose; Soap, wherein said polyol composite is selected from the
(g) 10.45% triethanolamine lauryl sulfate; group consisting of polyethylene glycol, propylene
(h) 0.67% alkoxylated cetyl alcohol; glycol, glycerin and combinations thereof.
(i) 0.14% tetrasodium EDTA; 18. The method of claim 13 for making transparent
(j) 0.01% distyrl biphenyl derivative; 15 soap, wherein said fatty acid blend comprises from
(k) 19.0% tallow/vegetable oil fatty acids; about 70 to about 85% soap derived from tallow and
(l) 3.61% sodium alkyl polyether sulfonate; from about 15 to about 30% soap derived from coconut
(m) 3.8% sodium cocylisethionate; oil.
(n) 0.71% sodium chloride; 19. The method of claim 13 for making transparent
(o) 0.05% pentasodium pentatate; 20 soap which comprises a neutralizing reaction for mixing
(p) 0.05% tetrasodium etidronate; said fatty acid blend and said polyol composite in a ratio
(q) 1.0% fragrance; and which ranges from about 1:1 to about 1:3.
(r) 11.04% water. 20. The method of claim 19 for making transparent
12. The transparent soap formulation of claim 11, soap, wherein said ratio of said fatty acid blend to said
wherein said fatty acid component comprises from 25 polyol composite ranges from about 1:1.9 to about 1:2.5.
about 70 to about 85% soap derived from tallow and 21. The method of claim 20 for making transparent
from about 15 to about 30% soap derived from coconut soap, wherein said ratio of said fatty acid blend to said
oil. polyol composite ranges from about 1:2.2.
13. A method for making transparent soap which 30 22. The method of claim 13 for making transparent
comprises the following steps: soap, wherein said pH ranges from about 9.1 to about
(a) heating a composite of selected polyols to a first 9.5.23. The method of claim 22 for making transparent
temperature range;
(b) heating a transparency enhancing amount of a soap, 24.
wherein said pH is about 9.2.
The method of claim 22 for making transparent
blend of selected tallow and vegetable fatty acids 35 Soap, wherein
to about the temperature range of said polyol com uct with aboutsaid 2.0
pH adjustments provide a final prod
to 4.0% of said fatty acid blend.
posite; 25. The method of claim 17 for making transparent
(c) mixing said blend with said polyol composite at a soap which comprises the addition of triethanolamine
second temperature range; lauryl sulfate, akloxylated cetyl alcohol, tetrasodium
(d) adding a transparency enhancing amount of a EDTA and distyrl biphenyl derivative.
50% aqueous solution of sodium hydroxide to said 26. The method of claim 13 for making transparent
mixture of step (c) at a temperature not to exceed soap which comprises the addition of sodium alkyl
about 195° F.; polyether sulfonate.
(e) adding heated, aqueous sodium chloride solution 27. The method of claim 13 for making transparent
to the mixture of step (d) and mixing at a third 45 soap which comprises the addition of sucrose and so
temperature range until all ingredients are solubi dium cocoylisethionate.
lized; 28. The method of claim 13 for making transparent
(f) cooling the mixture from step (e); and soap which comprises the addition of pentasodium
(g) adjusting the pH with a transparency enhancing pentetate and tetrasodium t k
etidronate.
sk k sk
amount of citric acid. 50
55
65