PFT N2V

MANUAL AND SPARE PART LIST
(Item number of the operating instructions 00 07 51 11)
CONVEYING PUMP
N2FU/N2V
^
WE KEEP THINGS MOVING

____________________________________________________________________________________________________________
PFT N2V/N2 FU 400V 1

General Information 04/2004
____________________________________________________________________________________________________________
Dear PFT Customer,
Congratulations on your purchase. You have made a wise choice, because you
appreciate the quality of a brand from a company with a name that has exemplified
quality.
The PFT N2V mixing pump uses state-of-the-art technology. It was designed in a
task-optimised way so that it can be a trustworthy aid for rough construction site
conditions.
These operating instructions should always be stored and kept at hand at the
machine’s application site. They give you information on the various functions of the
system. Study the operating instructions thoroughly before starting the machine, as
we accept no liability for accidents or damage to the machine caused by incorrect
operation.
The PFT N2V conveying pump will be a trustworthy aid, if it is operated correctly and
handled with care.
It is prohibited to forward this document, even excerpts, without our written
authorisation. All technical specifications, diagrams etc. are subject to copyright law.
All rights, errors and modifications reserved.
_______________________________________________________________________________________
Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

Postfach 60 Fax +49 (0) 9323/31-770
D-97343 Iphofen Internet www.pft.de
_______________________________________________________________________________________
____________________________________________________________________________________________________________

General Information 04/2004
____________________________________________________________________________________________________________
Initial inspection after delivery
An important task of all technicians delivering the PFT N2V conveying pump is the
inspection of the machine settings at the end of the first spraying. The factory settings
can be changed during the first operation. If these changes are not corrected in time,
immediately after run-in, then operating problems can be expected.
After putting the PFT N2V conveying pump into service and giving appropriate
instructions, after about two hours, the technician must always carry out the following
checks / make the following settings:
1. Pump pressure, backpressure

2. Remote control switch
WARNING!
The enclosed guarantee card must be sent in – no card, no guarantee!
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________

Contents 04/2004
____________________________________________________________________________________________________________
General information ........................................................................................................................................... 1

Contents ............................................................................................................................................................ 3
Overview N2V.................................................................................................................................................... 4
Overview N2V control unit ................................................................................................................................. 5
Overview control unit pressure control .............................................................................................................. 6
Overview N2 FU 400V control unit .................................................................................................................... 7
Overview N2 FU 400V....................................................................................................................................... 8
Description of functions ..................................................................................................................................... 9
Basic safety instructions ...................................................................................................................................10
Mortar pump .................................................................................................................................................... 12
N2 FU 400V start-up........................................................................................................................................ 14
N2V start-up..................................................................................................................................................... 15
Measures to take in the case of blockages, power failure ...............................................................................17
Measures at the end of work and when cleaning, maintenance, transport......................................................18
Check list ......................................................................................................................................................... 19
Accessories ..................................................................................................................................................... 20
Circuit diagram................................................................................................................................................. 21
Spare part lists................................................................................................................................................. 26
Technical data ................................................................................................................................................. 39
Suggested inspections .................................................................................................................................... 40
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2V 4
Overview N2V 04/2004
____________________________________________________________________________________________________________
1 Control unit 8 Snap lock

2 Pressure control 9 Cleaning hole
3 Rotary bolt 10 Twister pump unit D 6-3
4 Control unit bracket 11 Tie rods
5 Gearbox speed regulation 12 Mortar pressure gauge
6 Gearbox 3 KW 13 Bypass connection
7 Frame 14 Material hopper
15 Protective grille
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2V 5
Overview N2V control unit 04/2004
____________________________________________________________________________________________________________
1 Remote control connection 5 On/off button

2 Main current connection from site distributor 6 Gearbox connection
3 Permanent current socket 230 V 7 Compressor connection
4 Pressure control 8 Main reversing switch
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________

Overview N2 / N2V pressure control 04/2004
____________________________________________________________________________________________________________
1 Air from compressor 3 Air to the spraying gun

2 Pressure control connection to the remote control socket 4 Air safety switch type FF4-4 0.22-4 bar
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2 FU 400V 7
Overview N2 FU 400 V 5.5 KW 04/2004
____________________________________________________________________________________________________________
1 Backwards – 0 – forwards 6 Blind plug for remote control socket

Remote control / pressure control
2 Main switch 7
connection
3 Speed adjustment 8 Main power connection
4 Fault display lamp 9 Pump motor connection
5 Operation display lamp 10 Compressor connection
11 Permanent current socket 230 V
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2 FU 400V 8
Overview N2 FU 400 V 5.5 KW 04/2004
____________________________________________________________________________________________________________
1 Frame 8 Bypass connection

2 Gearbox 9 Material hopper
3 Snap lock 10 Protective grille
4 Cleaning hole 11 Pressure control
5 Twister pump unit D 6-3 12 Control box
6 Mortar pressure gauge 13 Complete control unit
7 Tie rods
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________

Description of functions 04/2004
____________________________________________________________________________________________________________
The PFT N2V conveying pump is a small conveying small for applying finishing coats
of up to 3 mm, water-based paints, concrete primer and similar materials using a
spraying gun, paint gun or wool fleece roller.
Please observe the processing guidelines of the material manufacturer.
The machine consists of portable single components of small, handy dimensions and
light weight that allow fast, convenient transport.
When operating the machine, the following aspects must be observed:
1. Connection distributor box* – control box

2. Connection control box – compressor
3. Connection air hose – spraying gun / paint gun
4. Connection pressure flange – mortar pressure gauge
5. Connection mortar pressure gauge – mortar hose
6. Connection mortar hose – spraying gun / paint gun
*If the N2 FU 400 is connected, the distributor box must be equipped with an FI safety
switch sensitive to all currents. If this is not the case, a PFT intermediate distributor,
type no. 00021223 can be used.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

Basic safety instructions 04/2004
___________________________________________________________________________________________________________
The following terms and symbols are used in this manual for particularly important
information:
NOTE:
Special information for running the machine efficiently.
WARNING!
Special information, regulations and restrictions concerning the prevention of
damage.
WARNING!
The machine should only be used if it is in technically perfect condition and in
compliance with the regulations. Pay attention to safety and the operating
instructions. It is especially important to immediately rectify all faults which could
impair safety. Proper machine operation includes following the instructions in the
operating manual and complying with the inspection and maintenance conditions.
In order to make operating our machines as easy as possible for you, we would
like to briefly inform you of the most important safety regulations. If you comply with
these regulations, you will be able to use our machine in a safe and quality-
assuring manner for a long time to come.
WARNING!
When the power supply is switched on, no supply lines may be connected or
disconnected or signals checked.
The DC condenser of the frequency converter is also still charged when the power
supply is switched off. To avoid the danger of injury to personnel or damage to
equipment, the frequency converter must be disconnected from the mains before
maintenance work is performed. Please wait at least five minutes until all LEDs
have stopped glowing.
A voltage withstand check may not be conducted on any component of the
frequency converter. The frequency converter contains semi-conductors which are
not suitable for such voltages. The control unit may not be removed when the
power supply is switched on. In addition to this, the circuit boards may not be
touched when the frequency converter is connected to the mains.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

Basic safety instructions 04/2004
___________________________________________________________________________________________________________
1. Follow all safety instructions and danger warnings on the machine. Ensure that all
instructions are kept legible.
2. Inspect the machine for visible damage and defects at least once every shift! If you notice
any safety-threatening alterations to the machine or its operating behaviour, stop the
machine immediately and notify your supervisor.
3. Do not attempt to modify the machine in any way which may impair its safety without first
consulting your machine dealer! This also applies to the installation of unchecked “safety
devices”.
4. All spare parts must comply with the technical requirements of the manufacturer. This is
guaranteed for all original PFT parts.
5. Only trained or authorised personnel should operate the machine. Clearly define all lines
of responsibility for operation, equipping, service and maintenance.
6. Personnel undergoing training should only be allowed to operate the machine under the
supervision of experienced personnel.
7. All electrical work should be carried out by a qualified electrician or by trained personnel
under the supervision of a qualified electrician and should comply with electro-technical
regulations.
8. Observe all instructions for turning the machine on and off. Watch control lamps for
signals.
9. If the machine is completely switched off for maintenance and repair work, it must be
ensured that it cannot be switched back on accidentally (for example, lock the main
switch and remove the key, or attach a warning sign to the main switch).
10. Before cleaning the machine with a water jet, seal all openings through which water could
enter, thereby impairing the safety and proper functioning of the machine (electric motors
and control boxes). After cleaning, remove all covers.
11. Only use original fuses with the prescribed ratings.
12. Control box must be closed during operation.
13. Disconnect the machine from any external energy source before you relocate it, even if
you are only moving it a short distance. Prior to putting the machine back into service, it
should be connected to the mains correctly.
14. Set up the machine on stable and horizontal ground and secure it against unintentional
movements.
15. Lay out the conveying lines safely. Do not rest them on sharp edges!
16. Depressurise all conveying systems before opening conveying lines!
17. When unblocking hoses, stand away from the machine to avoid injury through high-
pressure discharges of mortar. Always wear safety goggles. No other persons should be
near the machine.
18. If the permanent noise level exceeds 85 dB(A), appropriate noise protection devices must
be provided.
19. If required, wear the following protective clothing while spraying: safety goggles, safety
shoes, safety clothing, gloves, protective skin cream and respirator mask.
20. Have the machine inspected by a qualified person. This should happen at least once a
year.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

Mortar pump 04/2004
___________________________________________________________________________________________________________
PFT N2V/N2 FU 400 PUMP SYSTEM
The PFT N2V/N2 FU 400 is equipped as standard with a maintenance-free pump

system.
NOTE:
Rotor and stator are subject to wear and must be inspected on a regular basis
and replaced if necessary.
Pressure
The PFT N2V/N2 FU 400 pump unit should attain a pressure of at least 15 - 20 bar
and a backpressure of approx. 6 - 8 bar when the machine is switched off.
Checking the conveying pressure and backpressure
- Fill the material hopper of the pump with water

- Connect the 10 m conveying hose
- Connect the mortar pressure gauge
- to the hose end of the spraying gun with the tap
- Open the tap
- Switch on the machine until water emerges from the spraying gun (bleeding the
hose)
- Shut the tap
- Let pump run against pressure until there is no more increase in pressure
- If the required pressure of 15 - 20 bar is no longer attained, the pump must be
replaced
- Check the backpressure
During installation/removal of the pump unit, the following must be observed:

- The power connection must be disconnected during assembly.
- A new rotor and a new stator need to be run in; real pressure values can only be
determined after the first spraying.
- Pump components which neither attain the required conveying pressure nor
maintain the required backpressure are worn out and must be replaced.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

Mortar pump 04/2004
___________________________________________________________________________________________________________
WARNING!
The use of a mortar pressure gauge is absolutely imperative according to the safety
regulations of the Builder’s Guild.
PFT mortar pressure gauge

Some advantages of the mortar pressure gauge:
- Exact regulation of correct mortar consistency
- Constant monitoring of correct conveying pressure
- Early detection of clogging or overloading of pump motor
- Establishes zero pressure
- Contributes significantly to the safety of operating personnel
- Durability of pump components
NOTE
1. Rotor/stator D 6-3 can be used up to 30 bar operating pressure.
2. The minimum conveying distance depends mainly on how the mortar flows.
Heavy, coarse-grained mortar does not flow easily. Fluid mortars, filling com-
pounds and paint flow easily.
3. Use thicker mortar hoses if you exceed an operating pressure of 30 bar.
4. To avoid machine breakdowns and excessive wear on pump motor, pump shaft
and pump, always use original PFT spare parts such as
PFT rotors / PFT stators / PFT pump shafts / PFT mortar pressure hoses.
These components are compatible with one another and form a single
constructive unit together with the machine. If you do not follow these
recommendations, you will not only lose your warranty rights, but the quality of
the mortar you are producing will also suffer.
WARNING!
The N2 FU 400 may only be connected to power supplies with an FI safety switch
sensitive to all currents, e.g. PFT intermediate distributor item no. 00 02 12 23.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

N2 FU 400V start-up 12/2004
___________________________________________________________________________________________________________
N2 FU 400V start-up
1 Connect the power connection (1) to the power supply (1) 400 V, 32 A fuse with
FI safety switch 30 mA sensitive to all currents
Pull the blind plug (2)
2
Connect the pump motor
Connect the mortar pressure gauge

Connect the material hose to the mortar pressure gauge
Fill the material hopper with mortar
Set the speed to minimum
22
1 Main switch (1) ON
Turn the selection switch (2) to the forwards position
22 11
Insert blind plug (1) machine runs
Control lamp (2) glows
or connect remote control
and
1
Open tap (1)
Switch on machine using remote control (2)
2
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

N2V start-up 12/2004
___________________________________________________________________________________________________________
N2V start-up
2 Connect the power connection (1) to the power supply (1) 400 V, 32 A fuse with
FI safety switch 30 mA
Pull the dummy plug (2)
1
Connect the pump motor
Connect the mortar pressure gauge

Connect the material hose to the mortar pressure gauge
Fill the material hopper with mortar
Set the speed to minimum
Main reversing switch ON
22
Operation (1) ON
Plug in blind plug (2), machine runs
11 or connect remote control

and
1 Open tap (1)

Switch on the machine using remote control (2)
2
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

N2V/N2 FU 400 V start-up 12/2004
___________________________________________________________________________________________________________
WARNING!
When work is interrupted, first switch the machine off using the remote control and
then close the tap on the spraying gun or the paint roller. Start up the system in
reverse order.
WARNING!
Leave the speed at a minimum level, as otherwise the conveying pressure in the
material hose becomes too high.
WARNING!
The green ON button must always be pressed if the control box was without power.
Never let the pump run dry.
WARNING!
The protection grille of the material hopper may not be removed while the machine is
being set and the PFT N2V/N2 FU 400 conveying pump is in operation.
Before starting the spraying or pumping process, all hoses must be rinsed with water
and then completely emptied. The hoses must be then lubricated with lime milk if
necessary (depending on the manufacturer's specifications).
The PFT N2V/N2 FU 400 conveying pump can be loaded with a screw mixer (e.g.
HM 2002, HM 2006, HM 22 / 24, HM 106, HM 200, HM 5, HM 6, etc.) or from ready-
mixed containers.
Interruption of work
NOTE
Depending on the material, longer interruptions should be avoided as the material
may solidify in the pump and hoses. The manufacturer's guidelines should be
observed at all times (processing time, weather influences such as sun and heat,
etc.).
It is recommended to clean the pump prior to longer interruptions.
Every interruption of the spraying procedure results in minor irregularities of the mortar
consistency. This normalises itself however, as soon as the machine has been
working for a short while.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

Measures to take in the case of blockages, power failure Stand 04.2004
___________________________________________________________________________________________________________
WARNING!
In accordance with the safety regulations of the Builder’s Guild, all personnel clearing
hoses should wear safety goggles and should position themselves in such a way as to
avoid injury through discharged mortar. No other persons should be near the
machine.
Clearing blockages
- Allow the pump motor to run in reverse for a short while until the mortar pressure
gauge shows no pressure is present (change the direction of rotation with the
main reversing switch or with the stop for air tap switch on the N2 FU 400).
- Cover the pressure flange with fabric reinforced film or similar material.
- Loosen the tie rods on pressure flange lightly so that residual pressure is
released.
- Release the hose coupling.
- Clean the hose.
There are various ways of removing residual mortar:

- Insert a water hose into the mortar hose and rinse out the solid mortar.
- Push out or soften the mortar in the hose with a long steel rod. Do not damage
the mortar hose during this. Even if the damage is only slight, the damaged hose
must be replaced immediately by a new one.
Measures to take in the case of a power failure
The mortar hoses must be cleaned immediately. Cleaning can be done at the water
mains. To do this, connect the mortar hose to the mains supply with a cleaning
adapter. Force the mortar out by opening the water valve and then clean with water-
soaked sponge balls. Repeat this process twice.
Remove the pump, press the screw out of the stator and clean in carefully. Then clean
the entire pump, reassemble it and prepare it for operation.
WARNING!
Depressurise all mortar hoses before opening the mortar hose couplings. This can be
done by changing the direction of rotation of the pump mortar.
The mortar pressure gauge must show “0”.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

Measures at the end of work and when cleaning, maintenance, transport 12/2004
___________________________________________________________________________________________________________
- Empty material hopper.

- Run pump motor briefly in reverse (to reduce pressure).
- The mortar pressure gauge must show 0 bar.
- Switch off the machine and pull out the power cable from the mains connection.
- Disconnect and clean the hoses.
- Dismantle the spraying gun and clean it.
- Clean air nozzles.
- Clean the hoses incl. the mortar pressure gauge using the water mains supply and
water soaked sponge balls.
- Completely empty the hoses.
NOTE:
The corresponding sponge balls must be used separately for different hose diameters.
- Repeat this procedure several times if required.
NOTE:
Clean the machine with a sponge, brush and water.
Do not clean with a high pressure cleaner or steam cleaner as water can penetrate
into the bearings, switches, sockets, plugs etc. and damage the system.
- Clean the material hopper.
- Empty the dirty water via the cleaning opening.
- Rinse the pump with clean water.
- Rinse out the pressure flange.
Maintenance
Oil sealing unit oil level check
The oil level must be checked every day on the inspection window of the oil sealing
unit (1/2 height).
If required, top up with motor oil 10 W 40.
Otherwise the PFT N2V/N2 FU 400 conveying pump requires no maintenance.
Transport
Only transport the PFT N2V/N2 FU 400 secured to a Euro pallet.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

Check list 04/2004
___________________________________________________________________________________________________________
How can problems with the PFT N2V/N2 FU 400 be avoided or quickly rectified?
Fault Cause Solution

Machine does not start Operation with remote control
- Power supply okay?
- Correct connection to the site
power distributor?
- FI safety switch activated? Use an FI switch sensitive to all
currents
- Operation ON button pressed?
Control lamp glowing?
- Operation ON contactor defective?
- Display lamp lights up?
- Fine fuse defective?
- Pump jammed? Free pump by running in reverse
Operation with compressor
- Air flow monitor set incorrectly?
- Air regulation valve on the Open / clean
spraying gun closed / blocked
- Air nozzles in the spraying gun Clean air holes
blocked
Machine switches of during - Motor overloaded by too rigid Set thinner consistency, clean the
operation material machine and start up again
- Motor overloaded by too long Select a larger hose cross section or
conveying path / high conveying shorten conveying path
pressure
Motor does not switch off when - Remote control of remote control Replace or repair parts
the remote control is activated extension cable defective
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________

Accessories 04/2004
___________________________________________________________________________________________________________
Concrete primer spraying equipment

20 16 25 00 Concrete primer fine sieve N2/N2V
00 05 37 58 Concrete primer spraying gun with spray head II
20 21 43 00 Material hose 10 m cpl. Geka coupling
20 45 69 29 Remote control cable 25 m cpl.
20 17 64 00 Bypass N2/MS 1 concrete primer processing
20 17 63 00 Material hopper F2 cpl.

20 17 62 00 Protection grille F2
20 17 61 00 Pump tube F2
20 60 01 10 Delivery hopper NW 250 cpl. with quick connections and coupling B
20 21 44 00 Spiral hose, flexible D 75 x 500 mm
20 17 66 00 Bag squeezer for N2
20 13 00 02 Compressor K2 with automatic switch-off device
20 19 59 00 Spraying gun reinforcing fine and reinforcing mortar

00 05 37 58 Concrete primer spraying gun with spray head II
20 19 63 00 Spraying gun 35 mm with nozzle tube 12 mm cpl.
00 02 03 88 JETSET complete
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________
PFT N2 FU 400V 21
N2 FU 400V circuit diagram 04/2004
___________________________________________________________________________________________________________
Schaltschrankl³fter
Putz-und F÷rdertechnik
Anschlu▀ ³ber FI-Schalter
─nderung
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________
PFT N2 FU 400V 22
N2 FU 400V circuit diagram 04/2004
___________________________________________________________________________________________________________
Putz-und F÷rdertechnik
St÷rung
i.A.Nõck
R³ck.
─nderung
Druckwõchter
Vor. 0
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________
PFT N2V 23
N2V circuit diagram 04/2004
___________________________________________________________________________________________________________
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________
PFT N2V 24
___________________________________________________________________________________________________________
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________
PFT N2V 25
___________________________________________________________________________________________________________
Description German Other languages

H1 Störung Derangement
Fault
Guasto
Interrupcion
H2 Betrieb (Steuerung Ein) Travail
Operation service
Funzionamento
March
X1 CEE 400 V 32 A 6 h 5polig Raccord au FI
Anschluß über FI 30 mA Connection to FI
Attaco su FI
Conexion
X2 Kompressor Compresseur
Compressor
Compressore
Compresor
Compressor
X3 Kompressor Compresseur
Compressor
Compressore
Compresor
X5 Pumpenmotor Moteur de la pompe
Pump motor
Motore pompa
Bombas
X6 Fernsteuerung Télécommande
Remote control
Comando a distanza
Mando a distancia
Afstandsbediening
X7 Druckschalter Luft Appareil de pression Air
Air pressure switch
Pressostato aria
Presostato de aire
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
___________________________________________________________________________________________________________
PFT N2V 26
Replacement parts lists 04/2004
___________________________________________________________________________________________________________
N2V gearbox subassembly with sealing unit spare parts list ...........................................................................27
Material hopper subassembly replacement parts list .......................................................................................29
N2V control box subassembly spare parts list .................................................................................................31
Pressure control subassembly replacement parts list......................................................................................33
N2 FU 400 gearbox subassembly with sealing unit replacement parts list......................................................35
N2 FU 400V control box subassembly replacement parts list .........................................................................37
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2V 27
N2V gearbox replacement parts list 04/2004
____________________________________________________________________________________________________________
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2V 28
N2V gearbox replacement parts list 04/2004
____________________________________________________________________________________________________________
Item Qty Item no. Article description

1 1 20 14 40 30 Oil sealing unit for UP cpl shaft 25 mm
2 1 00 00 91 92 Centring screw 57 mm
3 1 20 10 26 01 Gasket USIT TM 120 NBR 28 x 20.7 x 1.5
4 1 20 14 40 72 Sealing disk D39 x 20 T5
5 1 20 14 40 71 O-ring 35 x 2 DIN 3770-NBR 70
6 1 20 17 55 31 Collar D=25 mm for UP
7 1 20 14 40 31 Ring gasket (set) oil sealing unit UP
8 1 20 14 40 13 O-ring 102 x 5 DIN 3770-NBR 70
9 2 20 20 97 03 Hex socket cylinder screw M8 x 30 DIN 912 zinc-plated
10 2 20 20 64 00 Hex nut M8 DIN 934 zinc-pl.
11 2 20 20 78 10 Hex screw M8 x 25 DIN 933 zinc-plated
12 4 20 20 91 00 Spring washer B 8 DIN 127 zinc-plated
13 2 20 20 58 80 Screw 1/2" DIN 910
15 1 20 14 40 35 Sealing housing UP
16 1 20 12 16 07 Paper seal D160 x d110 x 0.5
19 1 20 14 40 32 Oil inspection window R 1/2" with seal
20 1 20 14 42 01 Hand wheel VARIO gearbox SK12
21 1 20 14 42 00 Gearbox VARIO, 3 kW 70-280 RPM
22 1 20 14 42 02 V-belt VARIO gearbox SK12
23 1 20 17 55 20 Frame cpl. F2/N2, Vario 3 kW
24 1 20 17 57 03 Roof frame F2V/N2V
26 4 20 20 72 00 Nut M8 DIN 985 zinc-plated
27 1 20 17 55 50 Manifold frame holder UP
28 1 20 17 55 30 Frame F2/N2, Vario 3kW
29 4 20 20 86 03 Fast catch with cap 20s x N 2 7
30 4 00 00 82 54 Spare wheel 230x85 cover RAL2004
31 4 20 20 69 00 Hex nut M12 DIN 934 zinc-plated
33 8 20 20 72 00 Nut M8 DIN 985 zinc-plated
34 4 20 20 99 85 Round steel rod M8x3/4"x43 zinc-pl.
35 1 20 42 41 19 Motor connection cable 5.0 m with CEE plug 4 x 16 A 6 h red, ring eyelet 4 mm
36 1 20 43 15 00 Reduction piece PG 21-16
37 1 20 43 09 30 Connector skintop PG 16
38 1 20 42 79 00 CEE plug 4 x 16 A 6 h red no. 252
40 4 20 20 93 14 Washer A 8.4 DIN 6798 zinc-plated
41 1 20 17 67 00 Hauling bracket for N2/N2V, F2/F2V
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________

Material hopper subassembly replacement parts list 04/2004
____________________________________________________________________________________________________________
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2V 30
Material hopper subassembly replacement parts list 02/2003
____________________________________________________________________________________________________________

1 1 20 17 60 00 Protection grille N2 VA with lug
2 1 20 17 59 01 Material hopper N2 without protection grille
3 1 20 17 59 08 Material hopper N2 f 4 kW motor RAL2004
4 1 20 20 85 22 Cotter bolt D8 H11x58x54
5 1 20 10 08 01 Snap lock with catch
6 1 20 20 99 74 Screw for snap lock
7 1 20 20 99 71 Nut for snap lock M14x1.5
8 1 20 20 85 19 Dowel pin 8x40 DIN 1481
9 1 20 54 76 02 Dowel pin 5x36 DIN 1481
10 1 20 10 08 03 Lever snap lock
11 1 20 10 08 04 Return spring
12 1 20 10 08 02 Locking device snap lock
13 1 20 20 16 30 Geka coupling 1 ¼" IG
14 1 20 20 17 00 Gasket Geka coupling (pack of 50 parts)
15 1 20 20 16 50 Geka coupling blind plug
16 1 20 17 52 07 Suction flange D pump UP with O-ring
17 1 20 10 42 30 O-ring for suction flange 117 x 5
18 1 20 17 52 05 Suction flange D pump UP for O-ring
19 1 20 11 30 00 Rotor D6-3
20 1 00 00 88 62 Rotor twister D 6-3
21 1 20 11 87 02 Pressure flange D pump, 1 1/4" AG, ZP3/UP
22 1 20 20 07 90 Coupling 35M part 1 1/4" IG with gasket
23 1 20 21 72 00 Mortar pressure gauge 35 mm
24 1 20 21 61 10 Gauge 0-100 bar filled with glycerine 1/4" bottom, D = 63 mm
25 1 20 20 07 90 Coupling 35M part 1 1/4" IG with gasket
26 1 20 20 07 15 Gasket 35M component
27 1 20 20 03 30 Reducer coupling 35 V-25 V part LW24
28 1 20 11 87 10 Tie rods M16 x 340 mm with eyelets (set = 2 pieces)
29 1 20 21 72 00 Mortar pressure gauge 35 mm
29 1 20 12 08 10 Pump shaft for GXE, T2E
30 1 20 17 24 09 Pump shaft UP
31 1 20 20 09 00 Geka coupling 1/2" AG
32 1 20 20 36 10 Curved section 1/2" IG-AG no. 92 zinc-pl.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2V 31
N2V control box subassembly spare parts list 04/2004
____________________________________________________________________________________________________________
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2V 32
N2V control box subassembly spare parts list 04/2004
____________________________________________________________________________________________________________

1 1 20 44 18 01 Control box N2V, F2V
2 2 00 04 38 26 Stopper M16x1.5 plastic
3 3 00 04 11 43 Nut skintop M16 x 1.5
4 1 20 44 45 00 Key for control box
5 1 00 03 62 49 Lock control box (two-way key bit)
6 1 20 42 86 04 Housing 4/5-pin, HAN 3 A/HA 4
7 1 20 42 86 07 Female insert 4-pin, HAN 3 A
8 1 20 42 86 06 Male insert 4-pin HAN 3 A
9 1 20 42 86 05 Socket box 4- + 5-pin angled
10 1 20 43 12 00 Stopper PG 11
11 1 20 42 52 00 CEE device plug 5 x 16 A 6 h red no. 379
12 1 20 42 72 00 Safety panel mounted socket 16 A blue
13 1 00 02 21 38 Transformer unit 400 V/42 V 70 VA NEW
14 1 20 41 90 80 Fine fuse 5 x 30, 0.315 A
15 1 20 41 92 50 Safety fuse TRKS 4/1-SI (5x30)
16 1 00 00 73 72 Fuse insert holder / black
17 1 20 41 90 21 Fine fuse 5 x 20, 2,0A, slow-blow
18 1 20 41 92 30 Safety fuse grey 20 mm fuse
19 1 00 00 73 73 Fuse insert holder angular/orange
20 1 20 44 72 00 Automatic plumb level DIL ER22, 42 V
21 1 20 44 71 00 Automatic plumb level DIL 0M 42 V
22 1 20 44 94 00 Motor control relay 6-10 A type: Z00
23 1 00 02 20 98 Empty control box housing N2/N2V RAL7032
24 2 20 41 90 70 Fine fuse 5 x 30, 0.5 A
25 1 20 41 90 21 Fine fuse 5 x 20, 2.0 A, slow-blow
26 1 00 02 22 25 Foamed rubber fuse block
27 2 20 42 66 00 CEE panel mounted socket 4 x 16 A 6 h red no.1467, flange 92 x 100
28 1 20 45 52 00 Main reversing switch
29 1 20 45 52 01 Toggle for main reversing switch item 455200
30 1 00 05 59 54 Light switch On/Off cpl. M22
31 1 00 05 38 36 Contact element 1 opener M22
32 1 00 05 38 86 LED – resistor – series element for 42 V
33 1 00 05 38 32 Light switch On/Off double press
34 1 00 05 38 31 Membrane, square for double press switch IP 67 M22-T-DD
35 1 00 05 38 34 Fixation adapter for switch elements
36 1 00 05 38 81 Light element white 12-30 V
37 1 00 05 38 35 Contact element, 1 closer M22
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________

Pressure control replacement parts list 04/2004
____________________________________________________________________________________________________________
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________

Pressure control replacement parts list 04/2004
____________________________________________________________________________________________________________

1 1 20 54 51 19 Manifold frame
2 6 20 44 47 00 Cap (PVC) 25 x 25
3 1 20 17 30 00 Pressure control EWO-/Geka coupling
5 1 20 19 04 10 Hose screw joint 1/2" AG socket 1/2"
6 2 20 20 25 00 Hose clip 20-23 VPE=10ST
7 1 20 21 37 00 Water/air hose 1/2" x 2000 mm
8 1 20 20 21 00 EWO coupling V component 1/2" socket
9 4 20 20 72 00 Nut M8 DIN 985 zinc-pl.
10 2 20 20 87 01 Hex screw M8 x 16 DIN 933 zinc-pl.
11 1 20 54 51 05 Bracket for manifold
12 1 20 20 99 85 Bail M8 x 3/4" x 43 zinc-pl.
13 1 20 20 43 02 T-piece 1/2" IG 3/8" IG 1/2" IG no.130 zinc-plated
14 1 20 20 17 00 Gasket Geka coupling (pack of 50 parts)
15 1 20 20 09 00 Geka coupling 1/2" AG
17 1 20 20 37 10 Double nipple, hexagonal 3/8" no. 280 zinc-plated
18 1 20 43 09 05 Connector skintop PG 11 with nut
21 1 20 44 76 33 Connection cable safety switch ZP3/MONOJET
22 1 20 44 76 01 Air safety switch type FF4-4 0.22-4 bar
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2 FU 400 V 35
N2 FU 400V frame, gearbox and sealing unit replacement parts list 04/2004
____________________________________________________________________________________________________________
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2 FU 400 V 36
____________________________________________________________________________________________________________

1 1 20 17 55 00 Frame cpl. F2/N2/T 2 length 885 mm
2 1 20 17 55 52 Bracket, left manifold frame T 2 E 2004
4 2 20 20 93 13 U disc B 8.4 DIN 125 zinc-plated
5 8 20 20 72 00 Nut M8 DIN 985 zinc-pl.
6 1 20 17 55 01 Frame F2/N2/T 2 885 mm RAL2004
7 1 20 17 57 02 Tool kit cover for UP RAL2004
8 1 20 17 55 51 Bracket right manifold frame T 2 E 2004
9 4 00 00 82 54 Spare wheel 230x85 cover RAL2004
10 4 20 20 86 03 Fast catch with cap 20 s x N 2 7
11 1 20 14 40 25 Oil sealing unit UP D=30 x 60
12 2 20 20 58 80 Screw 1/2" DIN 910
14 1 20 12 16 07 Paper seal D160 x d110 x 0.5
17 1 20 14 40 32 Oil inspection window R 1/2" with seal
18 1 20 14 40 35 Sealing housing UP
20 2 20 20 64 00 Hex nut M8 DIN 934 zinc-pl.
21 2 20 20 97 03 Hex socket cylinder screw M8 x 30 DIN 912 zinc-plated
22 1 20 14 40 13 O-ring 102 x 5 DIN 3770-NBR 70
23 1 20 14 40 31 Ring gasket (set) oil sealing unit UP
24 1 20 17 55 32 Collar D=30 mm for UP overall length 73 mm
25 1 20 14 40 71 O-ring 35 x 2 DIN 3770-NBR 70
26 1 20 14 40 72 Sealing disk D39 x 20 T5
28 1 20 14 40 75 Centring screw
29 1 20 13 97 03 Gearbox 5.5 kW 180 rpm at 50 Hz/216 rpm at 60 Hz
30 1 20 42 41 20 Motor connection cable 5.0 with CEE plug 4 x 16 A 6 h red ring eyelet 5 mm
31 1 00 04 11 27 Connector skintop M20 x 1.5
32 1 20 42 79 00 CEE plug 4 x 16 A 6 h red no. 252
34 4 20 20 69 00 Hex nut M12 DIN 934 zinc-plated
_______________________________________________________________________________________
Knauf PFT GmbH & Co.KG 36 Tel. +49 (0) 9323/31-760

Postfach 60
D-97343 Iphofen
EMBED Fax
Internet
+49 (0) 9323/31-770
www.pft.de
WORD.
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2 FU 400 V 37
____________________________________________________________________________________________________________
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________
PFT N2 FU 400 V 38
Control box replacement parts list 04/2004
____________________________________________________________________________________________________________

1 1 00 04 12 69 Empty control box housing N2 FU 400 RAL7032 400 x 400 x 210 mm
2 2 20 41 90 70 Fine fuse 5 x 30, 0.5 A
4 1 00 02 22 25 Foamed rubber fuse block
5 2 00 00 93 71 Motor protection switch 0-16 PKZM 10-16 A
6 1 20 44 81 20 Switching relay 42 V 2 changer
7 1 00 04 25 99 Motor protection switch 0.63-1 A PKZM 0-1
8 1 00 02 14 01 Auxiliary contact NHI-11-PKZO
9 1 00 02 21 38 Transformer unit 400 V/42 V 70 VA NEW
10 2 20 41 90 80 Fine fuse 5 x 30, 0.315 A
11 2 20 41 92 50 Safety fuse TRKS 4/1-SI (5x30)
12 2 00 00 73 72 Fuse insert holder / black
14 1 20 41 92 30 Safety fuse, grey 20 mm fuse
15 1 00 00 73 73 Fuse insert holder angular/orange
16 1 00 04 70 89 Frequency converter 400 V 3 Ph 7.5 KW
17 2 00 05 38 35 Contact element, 1 closer M22
18 1 00 05 38 78 Selector switch toggle /sensing 0 latching M22
19 1 00 01 99 92 Main switch type S1 013/HS-F3-D-RG 400 V
19 3 20 45 59 03 Fixation adapter
20 1 00 03 63 41 Potentiometer 4.7 KOHM with drive
21 1 00 05 38 79 Illuminated element, red 12-30 V
22 1 00 05 38 75 Indicator lamp attachment, red
23 2 00 05 38 86 LED – resistor – series element for 42 V
26 1 20 42 86 07 Female insert 4-pin, HAN 3 A
27 1 20 42 86 04 Housing 4/5-pin, HAN 3 A/HA 4
28 1 20 42 51 00 CEE panel mounted plug 5 x 32 A 6 h red no.391
29 1 00 05 38 74 Indicator lamp attachment yellow M22
30 3 00 05 38 34 Fixation adapter for switch elements
31 1 00 05 38 81 Light element white 12-30 V
32 1 00 03 62 49 Lock control box (two-way key bit)
33 1 20 44 45 00 Key for control box
34 2 00 03 63 23 Outlet filter for control box
35 2 00 03 94 56 Gasket set IP54 for filter fan
36 2 00 03 63 22 Filter fan 230 V AC f. control box 150 x 150 mm
37 2 20 42 66 10 CEE panel mounted socket 4 x 16 A 6 h red no. 144, flange 71 x 87
38 1 20 42 72 00 Safety panel mounted socket 16 A blue
39 1 20 54 51 21 Manifold frame ZP 3/HM 5 low model RAL2004
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
____________________________________________________________________________________________________________

Technical data 04/2004
____________________________________________________________________________________________________________
N2 FU 400V item no. 20 17 13 35 N2 V item no. 20 17 13 32
Drive Gearbox 5.5 kW, 400 V three phase, Vario motor 3.0 kW, 400 V three
25-70 Hz phase, 50 Hz
Motor speed 90 - 250 RPM 50 - 340 RPM
Frequency 25-70 Hz 50 Hz
Motor power consumption 3-phase 12 A 3-phase 6.7 A
Electrical connection 400 V three phase 400 V three phase
Fuse protection 3x32 A slow-blow 3x32 A slow-blow
Pump output max 4-13 l/min max 3-20 l/min
Pumping distance* approx. 40 m approx. 30 m
Working pressure max. 30 bar max. 30 bar
Filling height 590 mm 590 mm
Volume material hopper approx. 50 l approx. 50 l
Overall length 1600 mm 1560 mm
Overall width 600 mm 600 mm
Overall height 590 mm 700 mm
Overall weight 162 kg 150 kg
Motor with frame 100 kg 95 kg
Control unit 25 kg 18 kg
Constant sound level 63 ± 1 dB(A) 63 ± 1 dB(A)

* Depending on mortar quality, consistency, pumping height and mortar hose diameter.
_______________________________________________________________________________________

Postfach 60 Fax +49 (0) 9323/31-770
_______________________________________________________________________________________
Suggested tests for open conveying pumps, e.g. SWING, N2, ZP3
Inspector: ________________________________________ Type: ___________________________
Date of inspection: ________ Signed:____________________ Serial no.: ___________________________
Subassembly Component Condition Mainte- Function Remarks

Visual nance
inspection required
Frame
1 Material hopper / Locking castor (SWING only)
Frame Castor
Cleaning opening
Protection grille fastening
Protection grille
Type plate / frame number
Handle / locking device
Motor
2 Pump unit Motor connection box
Motor connection cable
Hauling bracket
Pump shaft
Rotor / stator / clamp
Suction flange
Pressure flange
Mortar pressure gauge
Inspector: ________________________________________ Type: ___________________________
Visual nance
inspection required
Control box condition
3 Control box Functional check
Warning sticker
Main switch (single phase)
Main reversing switch
Grounding wire system
Motor protection switch
Automatic protection
Fine fuse
Control box seal
Control lamps
Cable connections
Blind plugs
4 Air manifold Couplings ewo
(SWING only) Air quantity switch
Inspector: ________________________________________ Type: ___________________________

Visual nance
inspection required
Power cable
5 Accessories Mortar pressure hoses
Spraying guns
Air hose
Remote control
Type plates
6 General notes Circuit diagrams
Manual and spare part list
WE KEEP THINGS MOVING
Knauf PFT GmbH & Co. KG

PO Box 60 D-97343 Iphofen
Einersheimer Strasse 53 D-97346 Iphofen
Tel. +49 (0) 93 23/31-760
Fax +49 (0) 93 23/31-770
Email infopft-iphofen.de
Internet www.pft.de

PFT N2V

Uploaded by

Document Informationclick to expand document informationDetails of Screw pump

Document Informationclick to expand document information

Copyright:

Available Formats

PFT N2V

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PFT N2V

Uploaded by

Copyright:

Available Formats

MANUAL AND SPARE PART LIST

(Item number of the operating instructions 00 07 51 11)

WE KEEP THINGS MOVING

PFT N2V/N2 FU 400V 1

Dear PFT Customer,

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 2

Initial inspection after delivery

1. Pump pressure, backpressure

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 3

General information ........................................................................................................................................... 1

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

1 Control unit 8 Snap lock

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

1 Remote control connection 5 On/off button

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 6

1 Air from compressor 3 Air to the spraying gun

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

1 Backwards – 0 – forwards 6 Blind plug for remote control socket

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

1 Frame 8 Bypass connection

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 9

Please observe the processing guidelines of the material manufacturer.

When operating the machine, the following aspects must be observed:

1. Connection distributor box* – control box

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 10

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 11

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 12

PFT N2V/N2 FU 400 PUMP SYSTEM

The PFT N2V/N2 FU 400 is equipped as standard with a maintenance-free pump

Checking the conveying pressure and backpressure

- Fill the material hopper of the pump with water

During installation/removal of the pump unit, the following must be observed:

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 13

PFT mortar pressure gauge

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 14

Connect the pump motor

Connect the mortar pressure gauge

Set the speed to minimum

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 15

Connect the pump motor

Connect the mortar pressure gauge

Set the speed to minimum

Main reversing switch ON

11 or connect remote control

1 Open tap (1)

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760

PFT N2V/N2 FU 400V 16

Knauf PFT GmbH & Co.KG Tel. +49 (0) 9323/31-760