Edited by:

Pablo Crespell
& Sylvain Gagnon

Special Publication 52
ACKNOWLEDGEMENTS

Financial support for this study was provided by Natural Resources Canada (NRCan) under the Transformative
Technologies Program, which was created to identify and accelerate the development and introduction of
products such as Cross laminated timber in North America.

This effort utilized the knowledge and skills developed under the National Research Program (NRP).
FPInnovations expresses its thanks to its industry members, NRCan (Canadian Forest Service), the Provinces
of British Columbia, Alberta, Saskatchewan, Manitoba, Ontario, Quebec, Nova Scotia, New Brunswick,
Newfoundland and Labrador, and the Yukon Territory for their continuing guidance and financial support for
the NRP.

We also thank the following individuals for their special contributions to the study: Mr. Andrew Waugh (KLH
UK, Waugh & Thistleton), Mr. Wolfgang Weirer (KLH Austria), Mr. Thomas Orskaug (KLH Scandinavia), Dr. Ario
Cecotti (IVALSA, Italy), Dr. Gerhard Shickhofer (Graz University of Technology, Austria), Dr. Erlend Nybakk
(Skog og Landskap, Norway), and Dr. Johan Vessby and colleagues (Linnaeus University, Sweden).

ISBN 978-0-86488-545-6

®FPInnovations, its marks and logo are registered trademarks of FPInnovations.

©2010 FPinnovations. All rights reserved.

TABLE OF CONTENTS
Introduction i
The Value Proposition i
i
Lessons from Europe
North America ii
Challenges ii

PART One THE EUROPEAN EXPERIENCE PART Two THE VALUE PROPOSITION FOR NORTH AMERICA

1 Brief History 1 1 Markets & Economics 19

2 European Manufacturers 1 2 Research Initiatives 23

3 Product Description 1 3 Industry Associations and

Government Initiatives 23
4 Manufacturing 2

5 Mechanical Properties and

Serviceability 4

6 Assemblies 4

7 Features 7

8 CLT as a Building System 10

9 Construction Features 11

10 Construction Process 12
11 Building Performance 13
12 Case Studies 14
Introduction
Cross laminated timber (CLT) is a
novel building system of interest in
North American construction. It is a
cost-competitive wood-based solu-
tion that complements the existing
light and heavy-frame options, and is a
suitable substitute for some applica-
tions which currently use concrete,
masonry and steel.
This publication is mostly based on
European experience. Application of
European results to North America is
The Value Proposition
preliminary until validated for local Lessons from Europe
species and technologies. This primer
Because CLT is made of wood it possesses a number of positive
is not intended for promotional use
environmental characteristics common to all wood products.
but rather it is a compilation of the
These include carbon storage, less manufacturing greenhouse
knowledge gathered on CLT to date.
gas emissions than non-wood materials, and an overall lighter
environmental footprint than non-wood materials, according

i FPInnovations has conducted

to life cycle assessment studies.
CLT buildings can perform quite adequately in terms of sound
performance as well as in their resistance to earthquakes and
fire. Since it is prefabricated, the system is precise, and provides
a construction process characterized by: faster completion,
intensive multidisciplinary research on increased safety, less demand for skilled workers on site, less
CLT. These efforts are indicated disruption to the community and less waste.
throughout the document by the
It is a flexible building system, allowing for long spans and it
Information logo. can be used in all assemblies (e.g., floors, walls or roofs). Also,
a high degree of finishing preinstalled off-site is possible. Its
For more Information look for ability to be used as a panelized and or modular system makes
the CLT handbook (coming soon). it ideally suited for additions to existing buildings. It can be
used jointly with any other material, such as light wood-frame,
heavy timbers, steel or concrete, and accepts various finishes.

i
 North America
CLT appears to be cost competitive for some building types where currently masonry, concrete and steel are
used. Preliminary analyses indicate its feasibility for mid-rise, both residential and non-residential. Other
promising building types include institutional (e.g., educational) and box-type warehouses. Feasible
applications include elevator shafts, stairwells, balconies, stairs and additions.

These building types and applications represent an important opportunity in the US and Canada. This demand,
combined with the high wood usage of CLT may translate into a significant outlet for Canadian lumber.

Figure 1 identifies the different stakeholders and how they may benefit from CLT. These attributes are discussed
in detail throughout the document.

Fig 1
How different LUMBER CLT
stakeholders may
PRODUCER PRODUCER DESIGNER BUILDER OCCUPANTS
benefit from CLT

Environmental performance Environmental performance Environmental performance Environmental performance Environmental performance
Design flexibility Design flexibility Design flexibility Design flexibility
Structural performance Structural performance Structural performance Structural performance
Large market opportunity
Note: Gold color Construction speed Construction speed Construction speed Construction speed
Cost competitiveness Cost competitiveness Cost competitiveness Cost competitiveness
text indicates Large market opportunity Large market opportunity
Large market opportunity
less importance Livability Livability Livability

Challenges
No new product is without its challenges. For CLT these include acceptance by the design and building
community, code limitations to building with wood, lumber supply issues, limited production capacity, lack of
generic or proprietary standards, and a delay while manufacturers and builders develop information on
information on safety, performance and economy.

Having the capability to work with CAD and CNC routers is crucial for any CLT manufacturer. The role of the
‘formatter’ is converting architectural drawings into machine code that can be read by the CNC router.
Networking and web capabilities are likely requirements.

ii
 PART
THE EUROPEAN EXPERIENCE
One
1 Brief History
Initial development of CLT took place in Lausanne and Zurich, Switzerland in the early 1990s. Several companies started
production using proprietary approaches. In 1996 Austria undertook an industry-academia joint research effort that resulted
in the development of modern CLT. For several years progress was slow but in the early 2000s construction with CLT increased
dramatically, partially driven by the green building movement; but also due to better efficiencies, code changes (e.g., Sweden,
Netherlands), and improved marketing and distribution channels. An important factor has been the perception that CLT is a
‘not light’ construction system. European producers have followed a proprietary approach to manufacturing with European
Technical Approval (ETA) reports that allow them to operate, however there are efforts under way to develop a European (EN)
standard. Typical building types include multi-family apartment buildings and educational buildings. The countries leading in
the use of CLT are: Austria, Germany, Switzerland, Sweden, Norway, and the UK with 0.3 million m3 constructed in place and a
0.6 to 1.0 million m3 forecast for 2015 [15]. New plants are soon to be built in Sweden, Australia1 , and North America2. CLT is
also known as X-lam (‘cross lam’) and ‘massive timber’.

2 European Manufacturers
XX KLH (Austria, UK, Sweden): 71,000 m3 XX Stora Enso (Austria): 60,000 m3

XX Binderholz (Austria): 25,000 m3 XX Thoma Holz GmbH (Austria)

XX Martinsons (Sweden)3 : 5,000 m3 XX FinnForest Merk (Germany/UK)

XX Moelven (Norway): 4,000 m3 XX HMS (Germany)

3 Product Description
1
Andrew Waugh, personal CLT is a multi-layer wooden panel made of lumber. Each layer of boards is placed cross-wise to the adjacent layers for increased
communication
rigidity and stability. The panel can have three to seven layers, or more, normally in odd numbers, symmetrical around the mid
2
North America: CST Innovations,
layer [7]. The solid wood building system consists of ready-to-use building components which are assembled to form complete
Acier AGF, Nordic (Canada),
and Montana Sustainable frameworks. Dimensional lumber is the main input material. It is possible to use low grade for the interior layers and higher
Building Systems (US) grades for the outside and it can be pre-dressed (planed) or dressed at the factory once the panel is assembled. While softwoods
3
Thomas Orskaug, personal dominate, it is feasible to manufacture CLT using hardwoods like poplar or even hybrid panels (e.g., OSB, LSL, OSL and LVL).
communication

1
 4 Manufacturing
Lumber Drying
XX The boards must be kiln dried to a moisture
content of 12% ± 2% depending on target
location. Proper moisture content prevents
dimensional variations and surface cracking.
Lumber can be procured dried or further drying
may be needed at the factory.

Finger Jointing (FJ)

XX Trimming and finger jointing are used to obtain
the desired lengths and quality of lumber. Panel
FJ is feasible too.

Panel Assembly Panel Assembly Options

Panel sizes vary by manufacturer. Typical widths are XX Besides gluing, nails or wooden dowels can
0.6, 1.2, and 2.95 m (up to 4 m) while length can be be used to attach the layers (e.g., Holz100
up to 24 m (FJ), and thickness can be up to 0.5 m. The by Thoma Holz)
outer layers of panels used as walls normally orient
boards with the grain direction parallel to vertical XX The middle layer can be lumber or
loads to maximize resistance. Likewise, for floor and composite materials
roof systems the exterior layers run parallel to the
span direction. Final width is obtained by joining
panels together (See Section 6.3). Transportation
regulations may impose size limitations.

XX The assembly process can take from 15 minutes

to 1 hour depending on equipment and adhesive.

2 Watch a video of the Binderholz plant at: http://www.youtube.com/watch?v=bb-TOnLDmoE&NR=1

 i
Gluing Carpentry Room and Finishing
Glue is the second input in CLT. Interior/exterior Installation of insulation and drilling for openings
polyurethane (PUR) adhesives are normally may take place at the factory.
used (formaldehyde and solvent free) although
MUF and PRF may be used as well. Face and Packaging and Shipping
edge gluing can be used. FPInnovations has See Section 10 ‘Transport’.
tested several Canadian species and glues

Press
The right pressure and homogeneity are critical.
Hydraulic presses dominate, however the use of
vacuum and compressed air presses is also
possible, depending on panel thickness and
adhesive used. Vertical and horizontal pressing
are applied.

Planer and Sander

The assembled panels are planed or
sanded for a smooth surface.

CNC Router
CNC routers allow high precision. Panels
are cut to size; openings are made for
windows, doors and service channels,
connections and ducts.

Quality Control
Compliance with product requirements
prescribed in the product standard must be
checked at the factory (e.g., bending strength,
shear strength, delamination).
3
 5 Mechanical Properties and Serviceability 6 Assemblies
Different methods have been adopted for the determination of basic mechanical properties of CLT Configuration
in Europe. Some of these methods are analytical in nature while others are experimental. For floor
Assembly configurations are project-dependent.
elements, experimental evaluation involves determination of flexural properties by testing full-size
Below is an example from the Limnologen
panels or sections of panels with a specific span-to-depth ratio. The problem with the experimental
building (Växjö, Sweden):
approach is that every time the layout, type of material, or any of the manufacturing parameters
change, testing is needed to evaluate the bending properties of such products. 4
XX Exterior wall : 3-ply CLT, exterior insulation
In Europe, mechanical properties are provided by each manufacturer on a proprietary basis. In the (100 to 200 mm), facade (e.g., 5 mm stucco),
case of CLT panel products, there is no European standard to date. The approval process includes 1x or 2x gypsum board on furring, optional
preparation of a European Technical Approval Guideline (ETAG) that contains specific characteristics/ 100 mm internal insulation.
requirements of the product as well as test procedures for evaluating the product prior to submission
XX Separation walls: 2 x 3-ply CLT, insu- lation,
to the European Organisation for Technical Approvals (EOTA). The ETA allows manufacturers to place
gypsum on furring on both sides
CE marking (Conformité Européenne) on their products.
XX Partition walls: 3-ply CLT, gypsum on both

i FPInnovations
sides. Wood or metal stud partitions are
quite common and economical. Some load
bearing reinforcement may be needed.

XX Floors: 3 to 7 ply CLT, insulation (e.g.,

mineral wool), suspended ceiling, and
underlayment. T-shaped Glulam beams can
XX Reviewed the European analytical procedures for determining mechanical properties
also be used together with thinner panels
of CLT panels in timber construction, summarized them in a report and proposed
(e.g., 3-ply floor Limnologen). Cassette
design provisions following Canadian timber design philosophy.
floors are also feasible when long and clear
XX Reviewed the creep, load duration and service factors that are employed in Europe, spans are needed.
and made recommendations for Canada.
XX Roof: 3 to 5 ply CLT, covering, insulation. It
XX Reviewed and compiled existing information on the various types of traditional and may include Glulam beams or metal joists.
innovative types of connection systems used in CLT assemblies and buildings, and
summarized the information in a report.

XX Proposed design methodology to determine vibration controlled maximum spans of

CLT floors and summarized it in a report. 4
Exterior walls will typically include a ventilation space
plus some type of permeable vapour barrier.

4
 Connections
Common types of connections in CLT assemblies
include:

XX Wall to foundation

XX Wall to wall (straight)

Wall details from Limnologen (Exterior, separation, partition) [14] XX Wall to wall (junction)

i Utilities
XX Floor to floor

XX Wall to floor

XX Wall to roof
FPInnovations is conducting
research on ‘Design Guidelines Electrical, HVAC and water distribution are
The basic panel to panel connection can be
on Durability for Cross typically placed in the suspended ceiling space
established through half-lapped, single or double
Laminated Timber Construction or in cavities above the panels [9,11]. Sound and
splines made with engineered wood products.
in North America’. fire insulation are important factors when
Metal brackets, hold-downs and plates are used
deciding how to run distribution lines.
to transfer forces. Innovative types of connection
systems can also be used, including mechanical
and carpentry connection systems.

Screws
Self-tapping
screws Plywood or LVL

CLT CLT CLT CLT

5
 Two major mechanical fasteners are used for connecting
CLT panels and assemblies:

XX Dowel-type fasteners:
iFPInnovations is
• Nails currently
researching
• Screws (traditional and proprietary self-tapping)
effective connection
• Glulam rivets systems for wood
construction.
• Dowels

• Bolts

XX Bearing-type fasteners:

• Split rings

• Shear plates

XX Innovative connection systems such as glued-in rods

and other types of proprietary connection systems
have shown good potential for use in CLT assemblies.
The European Yield Model (EYM) design philosophy
has been adopted for the design of dowel-type
fasteners in CLT.

XX The embedment properties of such fasteners in CLT

panels however, need to be established as they are
directly linked to the density of the wood that goes
into the panel, type of fastener, CLT panel lay-up and
other panel specific features (e.g., glued or unglued
edges).

XX Capacity of non-traditional fasteners in CLT can also

be established through testing, where design values
can be derived following a well-established procedure
in Canada, the US and Europe.

6
 i 7 Features
Environmental Performance Fire Performance
FPInnovations CLT likely has better characteristics XX CLT assemblies can inherently have excellent fire-resistance due to the thick
than functionally equivalent con- cross-sections which, when exposed to fire, char at a slow and predictable rate.
is currently
crete and steel systems in several
investigating the aspects of environmental perfor- XX CLT construction typically has fewer concealed spaces within wall and floor
environmental mance. assemblies which also can reduce the risk of fire spread.
profile of CLT.
European marketing literature on XX Charring rate experiments conducted in Switzerland found that the adhesive used
CLT often refers to the renewability in the manufacturing of CLT panels can have a significant impact on the charring
of wood, recyclability, recoverabili- rate. This was because the protective char layer that forms and insulates the
ty, carbon storage, etc. unburned wood from fire, fell off in layers when some polyurethane adhesives
CLT’s cited positive environmental were used. When CLT panels with more traditional adhesives were used, the
attributes have also been identified charring rate was found to be the same as that assumed for solid timber and
as key advantages for CLT in North Glulam members [5].
America [18].
1. A state-of-the-art paper on fire design of CLT systems will be prepared and

i A workshop was held in

peer-reviewed. FPInnovations, CWC and a code consultant will lead this
effort in consultation with other code consultants, researchers and designers.
The paper will include: research findings and future plans; current code
provisions with respect to implementation of CLT systems (code consultants
have already undertaken fire design of CLT buildings, and some have indicated
Vancouver, BC in March, 2010 on that compartmentation may be a viable way to approach the problem); a
discussion of using charring rates and the European Design Code approach
the fire performance of CLT. The
(FPInnovations staff has already prepared a draft) and developing guiding
workshop was organized by principles to facilitate alternative solutions; strategy for work to be performed
CWC, BC WoodWorks! and to convert the Alternative Solutions to Acceptable Solutions as defined in the
FPInnovations and included a National Building Code; and framework and performance criteria for adopting
panel comprised of researchers performance-based fire design with design fires.
from FPInnovations, Carleton 2. Code consultants seem to be comfortable using CLT under the ‘combustible
University, NRC, IVALSA and construction’ category, but they recommended that CLT heavy timber
University of Graz. construction should be differentiated from light weight ‘combustible
construction’ for use in applications in non-combustible categories.
IVALSA

Watch video at http://progettosofie.ruby-lang.eu/en/research/fire-performance 7

 XX The issues of edge-glue vs. face-glue, performance of
adhesives in high temperatures, strategies for repair
and re-use after the fire, connections, effect of active
XX Flanking

Flanking can be an issue, so some corrective

measures have to be taken. The first measure is
iFPInnovations is collaborating
protection systems (e.g., sprinklers), fire design of
exposed CLT in ceilings, quantification of fire loads, use having a self-supported suspended ceiling. with FCBA (France) in the
of fire retardant laminations or sheet metal in exterior Flanking insulation in floor-to-wall connections development of acoustical
wall applications have been raised. consists of metal bars, insulated screws and design procedures for CLT.
polyurethane sealant damping strips (e.g.,
These are selected results,
XX Demonstration tests by IVALSA on a 3-storey CLT Sylomer®, Limnologen) or laminated natural
rubber. Having discontinuous walls across stories applicable to North America:
building: Fire room was protected by gypsum board,
and room contents (and later the CLT wall panels) and discontinuous floors across units helps
burned for 1 hour without fire spread to adjacent prevent flanking. Floating floors also help.
rooms or floors [6].

XX Due to the differences in building codes between

Europe and North America, CLT buildings will most
likely be sprinklered in Canada. Floor Airborne Impact
Floor Type
Composition (STC) dB (IIC) dB

Acoustical Performance 5-ply CLT 146 mm 38 26

It is possible to exceed code requirements for floors and
walls. The acoustical performance of CLT has been rated as:
5-ply CLT + suspended
ceiling + fibre glass 63 62
XX Sound class B and A in Europe
insulation 200 mm+2
5
XX Exterior walls: RW = 47 to 52 dB (85 mm panel + gypsum boards 2 x
6 15mm
150 mm insulation) (min. 43)

XX Partition walls: Rw = 65 to 75 dB (min. 50)

The second configuration provided ratings exceeding code requirements.
These values are adequate for multi-family buildings.
XX Ceilings: up to Lnw = 40 dB (max. 53)

Units conversion: STC~Rw; IIC~ 110-Lnw

Units: Europe: Rw: Weighted sound reduction index, Ln,w: Weighted normalized impact sound
5

pressure Canada: STC: Airbone sound transmission class; IIC: Impact sound insulation class
6
Benchmark from [8] (Adjusted to Europe via personal communication)

8
iFPInnovations in
Vibrations
XX The low damping ratio (about 1% critical
i FPInnovations is
Durability
See in box left.
damping ratio) is one of the weaknesses of
working on
collaboration with CLT floors. Seismic Performance
Sintef Byggforsk ‘Design Guidelines
XX Damping to a large extent is affected by on Durability XX Three-and 7-storey full-scale CLT buildings were
developed a
the degree of integration of the floor to the for Cross- tested by IVALSA (Trees and Timber Research
design method surrounding structural parts, especially by the Institute of Italy) in Japan on the largest shaking
to determine laminated Timber
addition of partitions [14]. table in the world. The buildings performed
vibration Construction
remarkably well even when subjected to severe
controlled spans XX Any measures for increasing the damping in North America’. earthquake motion like that of the devastating
ratio through CLT product design and CLT Kobe earthquake (magnitude of 7.2 and
for CLT floors that
floor construction details will make CLT accelerations of 0.8 to 1.2 g).
accurately predicts floor systems more cost-effective and better
the vibration positioned to compete with concrete slabs. XX In the case of the 7-storey building there was no
performance of residual deformation at the end of the test. The
CLT floors. XX Elevators can be detailed in such a way that maximum inter-storey drift was 40 mm (1.3%),
their operation does not create perceptible while the maximum lateral deformation at the
vibrations. top of the building was only 287 mm7 [13].

i FPInnovations
Thermal Performance
XX European sources often suggest that CLT
provides thermal mass for a building, which
can be associated with heating and cooling
XX The CLT buildings showed ductile behaviour
and good energy dissipation. Such behaviour
was mainly influenced by the mechanical
connections used.

conducted a

i
energy reductions [17].
‘Preliminary
Assessment of XX CLT has the same fundamental thermal
IVALSA
Hygrothermal properties as the wood from which it is
made. In terms of heat capacity and thermal FPInnovations is collaborating with
Performance of Watch the video at: http://
resistance wood is average among building IVALSA in the development of seismic
Cross Laminated wwwbinderholzbausysteme.
materials. Values for CLT are improved simply design procedures and parameters for CLT
Timber Wall com/fileadmin/
through the virtue of its thickness. construction. FPInnovations is developing
user_upload/videos/
Assemblies using
kobe100-3-Dexp.mpg Rd and Ro factors.
hygIRC and WUFI’. XX Good air tightness may be achieved. Foam
tape is normally used at the joints for this
purpose. Edge-gluing of the boards also helps. Ario Cecotti, personal communication
7

9
 8 CLT as a Building System
XX Versatile: CLT’s versatility as a building system is a feature that architects and engineers
may find appealing. CLT’s versatility comes from the fact that panels can be used for
all assemblies just by varying the thickness. Furthermore, long spans are possible to
achieve:

• Spans up to 7.5 m with no beams or columns (e.g., 230 mm 7-ply floor)

• Cassette’ floors allow longer spans (e.g., 2x3-ply CLT slabs with Glulam beams
in the middle). Cassette is also suitable for cantilever applications [1].

• The span can go up to 20 m if “folded” structural CLT systems are used.

• Longer spans require Glulam columns or beams and trusses.

• Floors can be put directly on columns without carrying beams because of the
effective potential of spreading point-loads [3].

XX Feasibility for high-rise construction: There is ongoing work in Europe aimed at

targeting high-rise construction:

• TRADA worked out a 12-storey building example (36 m)

• IVALSA designed a 15-storey CLT/steel building

• Waugh Thistleton simulated a 25-storey CLT/concrete building.

10
 9 Construction Features
CLT has all the advantages of prefabricated buildings plus some distinctive features
given its massive nature and structural makeup.

XX Rapid construction time: Fast construction is probably one of the main attributes
of CLT. Outputs from 1,000 to 8,000 SF/day can be achieved with small crews
and little equipment. Crews of 2, 4, or 8 carpenters plus one or two mobile crane
operators are typically employed in Europe. Some advantages include lower capital
cost, faster project turnaround and potential insurance benefits due to fast and
safe erection. Being wood-based follow-on contractors come in quicker and finish
faster.

XX Precise: European marketing literature and research done on existing buildings

suggest that CLT features high dimensional stability:

• Perpendicular: 1 to 2 mm tolerance for the panels (0.2 mm/m per percent of

wood’s equilibrium moisture content (10 to14% equilibrium moisture for
35 to 65% relative humidity),

• Parallel: negligible change.

This stability plus the use of CNC routers allows pre-installed windows and/or
cladding. Pre-installed piping, electrical, insulation and HVAC are also possible.
These installations can be placed in the cavity between the plasterboard and the
CLT panels.

XX Safe: As most work occurs off-site at the factory.

XX Less demanding of skilled construction labour: The erection of the structure

mostly requires carpentry skills and power tools.

XX Less waste: Wet trades are eliminated. Little waste is produced.

XX Less disruption to neighbours: It is a quick and quiet process, and takes up less
space, making it suitable for infill sites and/or additions.

Courtesy of KLH
11
 10 Construction Process
Photo Credit FPinnovations

Logistics
XX Assemblies are divided into ‘elements’. These elements are numbered and
shipped according to an assembly plan.

XX A crane, light power tools and a small crew are needed to build the structure.
Panels are lifted using inserted hooks.

XX Walls are placed on top of a grout bedding (lumber board) and foam tape.

XX Some walls are temporarily held together until the ceiling is installed, then
the walls are secured and the construction moves on.

XX In Europe it is customary to have vertically integrated companies that

manufacture CLT and build or supervise building. Other manufacturers just
deliver the panels to the construction site.

Weather Protection
XX Wall elements may be protected with vapour barriers.

XX Optionally, a tent can be used to provide a dry and comfortable construction

environment. This can increase output dramatically (efficiency, 2 shifts).
The tent moves up with the building.

XX Simpler protection systems consist of scaffolding and wrapping around the

building.

XX Long-term weather exposure is not desirable. Wetting at any time should

try to be avoided and CLT should be used at a safe distance above ground
level [17].

XX Separate cladding has to be provided for exterior walls, normally including

Courtesy of KLH
a ventilation space.

12
 11 Building Performance
Transport XX Stability is gained out of the diaphragm action of the wall to
floor connections.
XX Wall elements are covered by a tarp and transported (typically on
edge) in open trucks. Panels can be delivered with a waxed surface
XX Cross lamination provides dimensional stability and static
or wrapped in plastic film.
strength in all directions.
XX Floor elements are transported stacked, covered by a tarp.
XX Settlement effects are negligible (e.g., 20 mm for 7-storey
Limnologen building after 1 year).
XX Unloading is done with a forklift.
XX High axial load capacity for walls due to large bearing area.
Crane
XX High shear strength against horizontal loads.
XX Only mobile cranes are used, not tower cranes.
XX High buckling capacity.
XX The size and number of cranes will depend on the project and
whether panels or preassembled ‘elements’ will be lifted. For
instance, Limnologen used a 3.3 ton overhead crane (2 ton elements),
Customer Satisfaction
integrated with the optional tent (see case study page 15). Surveys and anecdotal experience indicate high satisfaction from
both occupants of CLT buildings and those involved in the design
and construction process:

XX Limnologen: Occupants extremely satisfied.

XX Murray Grove: Most pleasant construction environment8.

Transport of wall and floor elements at Limnologen [14]

Andrew Waugh, personal communication

8

13
 12 Case Studies MURRAY GROVE
Building Type Residential: 1+8 stories

Location/Year London, England/2008

Cost £3M (£133/ft2)

Floor Area 25,307 ft2 (2,352 m2) (floors 2 to 8)

Volume CLT 950 m3 (Walls: 128 mm, Floors: 146 mm)

Yield Factor9 1.33 ft3/ft2

Shell Construction 3 days per floor (873ft2/day)

Time [crew: 4 carpenters (KLH)]

Lessons CLT choice saved 22 weeks vs. concrete

(30%)

Basement was avoided since there was

no need for heating system. No tower
crane was used.

Yield factor: ft3 of CLT per square foot of floor area.

9

Courtesy of Will Pryce

http://www.woodworks.org/files/PDF/Presentations/Raleigh_2009Waugh.pdf
14
 LIMNOLOGEN
Building Type Residential: 1+7 stories (last as duplex)

Location/Year (4 buildings) Växjö, Sweden/2008

Cost 320M SEK ($53M) 255 - 330 $/ft2

Floor Area 115,000 ft2 (10,700 m2)

Volume CLT 4,800 m3 (169,000 ft3)

Yield Factor 1.47 ft3/ft2

Shell Construction 4 days per floor (1,027 SF/day) (not

Time including tent adjustments)

Lessons Tension rods (48/building) were chosen

to resist wind lift-up. Load-transferring
connectors between walls were not
needed.

Floor heating system is cumbersome

Construction speed highly dependent on
crew’s experience.

http://www.cbbt.se/website3/1.0.3.0/4/Limnologen_rapport_1_Eng.pdf
15
 NORWICH OPEN ACADEMY
Building Type Educational: 3 stories

Location/Year UK/Autumn 2010

Cost £21M ($29M) ($284 /ft2)

Floor Area 102,000 ft2 (9,500 m2)

Volume CLT 3,600 m3 (127,000 ft3)

Yield Factor 1.25 ft3/ft2

Shell Construction 18 weeks, crew of 8, 2 cranes

Time 70 truckloads, 1055 to 7800 SF/day
Courtesy of Kier Contractors
Lessons Avoid too many pre-cut openings. Use
bigger generic openings and leave it to
the M&E contractor to figure it out on
site.

Watch construction video at: http://www.open-academy.org.uk/content/AcademyBuild.shtml

16
 I.S.C. NORSK SALSENTER
Building Type Equestrian Center

Location/Year Norway/February 2010

Cost “Competitive”

Floor Area 16,000 ft2 (1,500 m2)

Volume CLT 225 m3 (7,940 ft3)

Yield Factor 0.49 ft3/ft2

Shell Construction 5 days, crew of 2, 1 crane, 2 trucks/day,

Time 3228 ft2/day
Courtesy of Erlend Nybakk
Lessons Box-type warehouses are an ideal application
for CLT: fast and simple to erect, economical.
Profitable for CLT manufacturer.

http://www.saltilpasseren.no/

17
PART
THE VALUE PROPOSITION FOR NORTH AMERICA
Two
Part 2 presents an assessment of the potential market and cost analysis for CLT in North America, with an emphasis on the US.
CLT represents a large market opportunity.

1 Markets & Economics

Cost competitiveness by building type was assessed using a representative sample (75%) of the non-residential and multi-
family market in terms of building types, average storey classes and floor areas. A reliable online tool was used to cost each
assembly and building allowing for a side by-side-comparison of shell (walls, floors, roof and partitions) unit costs between CLT
and the usual materials (the target was set as average US, Q3-2009). The configurations used were deemed realistic for each
type and included materials, labour, connections, erection and insulation. Further, a 15% adjustment factor was applied to CLT
shell cost to account for unknown or secondary factors. Savings in construction time and foundation costs were not included
at this time.

Cost Competitiveness
CLT is a suitable substitute building system for certain concrete, masonry and steel building types, with an overall weighted
saving of 25% in shell costs (Table 1).

Table 1 *Note: Box-type

Building Type Shell cost savings Floor Area Number warehouses and
Cost competitiveness (Million $) (Million ft2) of starts manufacturing plants
by building type
represent a large market
Mid-rise residential 15% 63 773
opportunity. This building
Mid-rise non-residential 15 to 50% 214 831 type is also less challenging
for both the builder and the
Low-rise educational 15 to 50% 263 2,801
CLT manufacturer, allowing
Low-rise commercial 25% 495 12,027 better profit margins (see
case study).
1-storey industrial* 10% 284 4,256

19
 Manufacturing Costs
Simulations yield a variable cost of approximately $17-20 per
i
cubic foot (for a lumber cost of $300/mbf). In CLT manufacturing,
Market Size
lumber accounts for over 50% of the variable costs. The market
opportunity assessment used this cost for CLT, marked up by In order to quantify the market
25%. Similarly, simulations for eastern Canada using MSR S4S opportunity, a cost competitiveness
redried lumber yielded a variable cost of $17 per cubic foot and a factor10 was assigned to each building
total cost of $20 per cubic foot at the plant. type by storey class (low- and mid-
rise).
Manufacturer’s Capital Investment (Europe) Market Opportunity for CLT
XX Small operation: $5 to 6M (4,000 m /year, 1 line)
3
For 5% and 15% market penetration
scenarios, the potential demand for
XX Large operation: $20 to 30M (70,000 m3/year, 2 lines)
lumber comes to 0.8 to 2.5 billion
board feet. Under the same scenarios
Market Analysis CLT demand would range from 40 to
130 million ft3 or 1 to 3 million m3
Table 2 shows the total annual US market. CLT is cost competitive
approximately. The estimated value
in 66% of the non-residential market, the most competitive
of shell construction is 1.5 to 4.5
being the mid-rise segment at nearly 75%.
billion dollars (Table 2).

Table 2 Total Competitive CLT

Market Size
Storey class Floor area Floor area Floor area Floor area
(Adapted from
(Million ft2) (Million m2) (Million ft2) (Million m2)
McGraw-Hill, US
2008)11 Low-rise (1-4) 1,633 152 1,040 97 10
It is a function of cost competitiveness (shell cost
of CLT vs. other materials) and current market share
Mid-rise (5-10) 432 40 317 29 of wood. It works as a modifier (%) to the market size
(e.g., opportunity) by building type and storey class.
Total 2,065 192 1,357 126 11
McGraw-Hill square feet data was grossed
up by 25% to adjust for sampling issues.

20
 Floor area CLT Lumber Shell Value
(Million ft2) (Million m3) (BBF) ($ Billion)
Table 3
Market Opportunity by Storey class 5% 15% 5% 15% 5% 15% 5% 15%
Scenario (Adapted from
McGraw-Hill, US 2008)
Low-rise (1 to 4) 52 156 0.9 2.7 0.6 1.8 1.1 3.3

Mid-rise (5 to 10) 16 48 0.3 0.9 0.2 0.6 0.4 1.2

Total 68 204 1.2 3.6 0.8 2.4 1.5 4.5

Note: The Canadian market can be estimated at 5 to 10% of the US market on a floor area basis.

The short-term opportunity is limited by code limitations and it will depend on the number of early adopters
willing to sign off [18]. Besides direct savings, carbon storage may be a driver for adoption and market penetration.

Other Applications
XX Elevator shafts and stairwells: 0.2 to 0.4 BBF

XX Balconies and stairs: N/A

XX Additions: Low weight, flexibility of design and easy construction make prefabricated systems well suited
for additions. Additions represent 15 to 20% of the value of construction ($43 billion in 2008)[10]

XX Parkades (e.g., Skellefteå, Sweden12) [16]

Building Code Issues

Current limitations to wood construction are a major obstacle for CLT in North America. Limitations to storey
height and floor areas will have to be revisited in light of the properties of CLT as a building system. Therefore,
changes to the building codes and the development of proper standards and design values will be crucial to
allow market penetration.

12
4 stories, 141 stalls, 127 mm CLT floor.

2121
 iFPInnovations developed a code
standards roadmap for CLT. It
provides strategies for acceptance
of CLT under ‘alternative solutions’
for early adopters and also
strategies for adoption in the
building codes as an ‘acceptable
solution’ for general practitioners.

22
22
 2 Research Initiatives
i Research on cross laminated timber has reached a critical mass. These are some of the most important players to date:

XX FPInnovations (14 studies under way, plus a CLT handbook)

XX Europe (Scandinavia, Switzerland, Austria, Germany)

XX Italy (IVALSA)

XX Canadian Universities (4)

3 Industry Associations and Government Initiatives

i
The following organizations are playing an important role:

XX BC Government ‘Wood First’ Initiative

XX Québec: QMNR & CECOBOIS

XX CLT Steering Committee (Strategy for US/Canada)

XX Natural Resources Canada (e.g., Demonstration projects)

XX Wood Works US and Canada (e.g., Murray Grove showcase)

XX APA (development of ANSI Standard)

23
 SOURCES
1. Boellaard and Lootens. 2007. An Application of the Massive Timber Structure in a Multi-Storey Housing Design. Lulea University

2. KLH catalogues http://www.klh.at

3. Falk, A. 2005. Architectural Aspects of Massive Timber. Lulea University

4. FII Library http://www.bcfii.ca/industry_resources/reports/mpb.htm

5. Frangi, A., Fontana, M., Hugi, E., Jöbstl, R. 2009. Experimental analysis of cross-laminated timber panels in fire. Fire Safety Journal,
44, 1078-1087.

6. Frangi, A., Bochicchio, G., Cecotti, A., Lauriola, M., 2006. Natural full-scale fire test on a 3 storey XLam timber building.
Proceedings of the 10th EWPA World Conference on Timber Engineering.

7. Handbook 1. Timber structures. Leonardo da Vinci Pilot Project.

http://fast10.vsb.cz/temtis/documents/handbook1_final.pdf

8. Izewska, Anna. 2002. Acoustical design of multi - family dwellings.

9. Lenotec Documentation http://www.finnforest.nl/

10. McGraw-Hill Construction. http://www.construction.com/

11. Massivträ. Handboken 2006. Industry Consortium. Sweden

12. Martinsons Catalogues http://www.martinsons.se/building-systems

13. Quenneville, P. and H. Morris (2008). NZ Timber Design Journal, 4(15), 3-8

14. Serrano, E. 2009. Overview and summaries of sub projects results.

15. Schickhofer, G. Graz University of Technology, Austria. Personal communication

16. Timber & Sustainable Building. Spring 2010 (March) www.timber-building.com

17. TRADA. 2009. Cross-Laminated Timber: Introduction for Specifiers.

http://www.trada.co.uk/

18. Canadian Wood Council. 2010. Plan to accelerate commercialization and use of CLT in North America. Edited by Paul Perkins and
Kelly McCloskey.
24
For more information contact:
Pablo Crespell Sylvain Gagnon
Pablo.crespell@fpinnovations.ca Sylvain.Gagnon@fpinnovations.ca