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Jefferson Electric Inc Product Catalog JE901

JE901 0809
Worldwide Products and Services
Tradition of Excellence Transformer Applications Highlights of
Jefferson Electric has been a pioneer and innovator Jefferson Electric Innovation
Elevators
of magnetic products since 1915. We enjoy a rich 1915-1920
tradition of meeting the highest industry standards for ■ toy, sign and bell ringing transformers
quality, durability and reliability in the automotive, HVAC
■ sign transformers
lighting, communications, transportation, commercial ■ automotive transformers, regulators,
and industrial markets. We continue that tradition Refrigeration-walk in battery switches, ignition coils
today in the contractor, industrial and OEM markets coolers ■ spark plug and auto lamp testers
with a variety of new magnetic products. 1921-1930
Marine and Dock ■ radio transformers
Quality Products and Fast Delivery ■ oil burner ignition transformers
Sign lighting-outdoor, ■ neon sign transformers
The broad line of Jefferson Electric dry-type
billboard 1931-1940
transformers is backed by quality assurance
■ power circuit transformers
systems so stringent that every unit gets thoroughly ■ airport lighting transformers
tested before it goes out the door. This ensures one of Building lighting
■ fluorescent and mercury street lighting
the lowest return rates in the industry. All standard transformers
Jefferson Electric products Railroad cars
1941-1950
conform to the appropri-
■ radar and gunfire transformers
ate UL, C-UL, CSA, Pool and Spa ■ capacitors
and CE standards. Our ■ Golden Hour clocks
extensive and strategi- Landscape lighting
cally located inventory 1951-1960
means you'll typically ■ pulse transformers
get U.S. delivery within Fountain lights ■ washing machine solenoids
48 hours. ■ machine tool transformers; magnetic
Parking lights amplifiers; saturable reactors
■ three-phase transformers; weatherproof
Adding Value Highway and street lighting
fluorescent and high ambient mercury ballasts
■ neon window transformers
At Jefferson Electric, we are continually finding ways
1961-1970
to add value in all we do. We're able to modify our Factory ■ crop drier transformers
transformer designs or add other components as part
■ 500 KVA transformers
of our manufacturing process, thereby reducing your Manufacturing machinery ■ theater dimmers with solid state controls
internal costs. For those truly unique applications, our ■ Class F and Class H high temperature
engineering staff is available to create new transformer insulation systems
designs to your most exacting requirements . Our Computer Data Center
1971-1980
technical support engineers are available toll-free to
■ low voltage lighting transformers
help you size and select the right transformer ■ buck-boost transformers
and to answer field installation questions. ■ medium voltage transformers

Visit our extensive website at 1981-1990


www.JeffersonElectric.com. ■ drive isolation transformers
■ non-linear transformers

1991-Present
■ harmonic filters
■ reactors
■ three-phase contractor transformers
■ stackable reactors/transformers
■ CE - marked transformers
■ Energy efficient TP-1 transformers
■ Landscape lighting transformers

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec00_TOC-11_19_cci.qxd:00_TOC.qxd 3/25/09 12:19 PM Page 1

Table of Contents

Transformer Basics
How to Size and Select a
Transformer . . . . . . . . . . . . . .1.2
Custom Designs . . . . . . . . . . . .1.7
Certifications . . . . . . . . . . . . . .1.8
Products and Specifications
Single-Phase Encapsulated . . . .2
Single-Phase Ventilated . . . . . . . .3
Our Mission Three-Phase Encapsulated . . . .4
Jefferson Electric will grow our
Three-Phase Ventilated . . . . . . .5
Three-Phase Ventilated –
business profitably to Special Voltages . . . . . . . . . . .6
be the preferred supplier of Drive Isolation . . . . . . . . . . . . . .7
Non-Linear . . . . . . . . . . . . . . . . .8
diversified magnetic solutions to the
Buck-Boost – Powerformer® . . . . .9
electrical industry through worldwide Industrial Control . . . . . . . . . . . .10
distribution, OEMs and end users. Lighting Transformers . . . . . . . . .11
Technical References
We will delight our customers by Installation . . . . . . . . . . . . . . .12.2
providing the highest levels of Protective Equipment . . . . . . .12.4
Insulation and Temperature .12.6
quality and service while surpassing
Sept 08

Transformer Sound . . . . . . . .12.7


the individual needs of Troubleshooting Guide . . . . . .12.8
Frequently Asked Questions .12.10
Date

our stakeholders: customers,


Glossary . . . . . . . . . . . . . . . .12.13
associates, suppliers, sales
Index and Warranty . . . . . . . . . .13
JE901 0809

representatives

and investors.
Version

1-800-892-3755 www.jeffersonelectric.com Dr y-Type Transformers I

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec00_TOC-11_19_cci.qxd:00_TOC.qxd 3/25/09 12:19 PM Page 2

Sept 08
Date
JE901 0809
Version

II Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec01_2_12_09_cci.qxd:Sec01 3/25/09 1:26 PM Page 1

Transformer Basics

Contents

How to Size and Select a Transformer 1.2


Custom Designs 1.7
Sept 08

Certifications 1.8
Date
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dr y-Type Transformers 1.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec01_2_12_09_cci.qxd:Sec01 3/25/09 1:26 PM Page 2

1 Transformer Basics
How to Size and Select a Transformer
1. Go to “How to size a transformer” on page 1.3 to determine the proper KVA based on
the required load voltage, line voltage and load current.
For an example let’s use Load voltage = 480 volts, Load current, = 80 Amps and Line
voltage = 208 volts. Using the calculation yields a 66 KVA transformer.

2. Go to “How to select a transformer” on page 1.6 and choose the appropriate style
of transformer for the application from the listing.
For example if you need a transformer for a three phase industrial application you can
choose the Three Phase Ventilated style.

3. Go to the appropriate section in the catalog.


For this example, section 5.

4. Go to the chapter and review the chapter table of contents and find the page
for your voltage group.
For 208 volt primary to 480 volt secondary, 150 degree temperature rise units
are on page 5.4.

5. On the Selection chart find the voltage group heading, 208 V- 480Y/277 – Aluminum
windings, and select a line with a KVA equal to or larger that the KVA you calculated for
your application in the first column of the chart, 75 KVA. Directly to the right is the catalog
number for the transformer, 423-7231-000. Check the rest of the information in the row for
the dimensional information, shipping weight, 565 lbs, wiring diagram number, T208D, and
options such as weather shield, 423-7008-075, and mounting brackets, 223-7008-075.

Sept 08
Date
JE901 0809
Version

1.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec01_2_12_09_cci.qxd:Sec01 3/25/09 1:26 PM Page 3

Transformer Basics 1
How to size a transformer
■ Transformer size is determined by the KVA of the load.
■ Load voltage, or secondary voltage, is the voltage needed to operate the load.
■ Line voltage, or primary voltage, is the voltage from the source.
■ Single-Phase has two lines of AC power.
■ Three-Phase has three lines of AC power, each line 120 degrees out of phase with the
other two.
■ KVA is kilovolt ampere or thousand volt amperes. This is how transformers are rated.

NOTE: If motors are started more than once per hour, increase minimum transformer KVA by 20%.

To determine the size of the transformer you Transformer Selection Formulas


need, use this handy formula, or refer to the
Technical Reference Section.
Determine the Load Voltage Single-Phase Transformers
Load Voltage = ______________________ Volts x Amps = ______ KVA
Determine the Load Current (Amps) 1000
Load Current/Amps = __________________ Plug your numbers into the formula:
Determine the Line Voltage Volts x Amps = ______ KVA
Line Voltage = ________________________ 1000
Determine if your application is single-phase or
three-phase, and use the corresponding formula
in the column at right.
The KVA of the transformer should be equal to Three-Phase Transformers
or greater than the KVA of the load to handle Volts x Amps x 1.732 = ______ KVA
present requirements and to account for future 1000
expansion.
Plug your numbers into the formula:
Or, use our Product Specifier at
www.JeffersonElectric.com for quick and easy Volts x Amps x 1.732 = ____ KVA
Sept 08

transformer selection. 1000


Date
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 1.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec01_2_12_09_cci.qxd:Sec01 3/25/09 1:26 PM Page 4

1 Transformer Basics
Full Load Currents (In Amperes) For Single-Phase Transformers
Voltage (Line-to-Line)
KVA
Rating 120 V 208 V 240 V 277 V 480 V 600 V
.050 .42 .24 .21 .18 .10 .08
.075 .63 .36 .31 .27 .16 .13
.100 .83 .48 .42 .36 .21 .17
.150 1.25 .72 .63 .54 .31 .25
.250 2.08 1.20 1.04 .90 .52 .42
.500 4.16 2.40 2.08 1.8 1.04 .83
.750 6.25 3.60 3.13 2.7 1.56 1.25
1 8.3 4.8 4.2 3.6 2.1 1.7
1.5 12.5 7.2 6.2 5.4 3.1 2.5
2 16.7 9.6 8.3 7.2 4.2 3.3
3 25 14.4 12.5 10.8 6.2 5.0
5 41.7 24 20.8 18.0 10.4 8.3
7.5 62.5 36.1 31.2 27 15.6 12.5
10 83.4 48 41.6 36 20.8 16.7
15 125 72 62.5 54 31.2 25
25 208 120 104 90 52 41.7
37.5 312 180 156 135 78 62.5
50 417 240 208 180 104 83.5
75 625 361 312 270 156 125
100 834 480 416 361 208 167
167 1396 805 698 602 349 279

Full Load Currents (In Amperes) For Three-Phase Transformers


Voltage (Line-to-Line)
KVA
Rating 208 V 240 V 480 V 600 V
3 8.3 7.2 3.6 2.9
6 16.6 14.4 7.2 5.8
9 25 21.6 10.8 8.7
15 41.6 36.0 18.0 14.4
30 83 72 36 29
45 125 108 54 43
75 208 180 90 72
112.5 312 270 135 108
150 416 360 180 144
225 625 542 271 217
300 830 720 360 290
500 1390 1200 600 480

Sept 08
750 2080 1800 900 720

Date
For Other Single-Phase KVA Ratings or Voltages For Other Three-Phase KVA Ratings or Voltages
KVA x 1000 KVA x 1000
JE901 0809

Amperes = Amperes =
Volts Volts x 1.732

Source: EASA Handbook


Version

1.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec01_2_12_09_cci.qxd:Sec01 3/25/09 1:26 PM Page 5

Transformer Basics 1
Single-Phase AC Motors
Full Load Currents (Amperes)
HP 115 V 230 V
1/6 4.4 2.2
1/4 5.8 2.9
1/3 7.2 3.6
1/2 9.8 4.9
3/4 13.8 6.9
1 16 8
11/2 20 10
2 24 12
3 34 17
5 56 29
71/2 80 40
10 100 50

Three-Phase AC Motors Sample of how


Full Load Currents (Amperes) to use this chart:
Rating 115 V 230 V 460 V 575 V E=IxR
1/2 4 2 1 0.8
3/4 5.6 2.8 1.4 1.1 Electrical Relationships
1 7.2 3.6 1.8 1.4
11/2 10.4 5.2 2.6 2.1
2 13.6 6.8 3.4 2.7
3 9.6 4.8 3.9
5 15.2 7.6 6.1
71/2 22 11 9
10 28 14 11
15 42 21 17
20 54 27 22
25 68 34 27
Feb 09

30 80 40 32
40 104 52 41
50 130 65 52
Date

60 154 77 62
75 192 96 77
100 248 124 99
125 312 156 125
JE901 0809

150 360 180 144


200 480 240 192

NOTE: If motors are started more than once per hour, increase minimum transformer KVA by 20%.
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 1.5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec01_2_12_09_cci.qxd:Sec01 3/25/09 1:26 PM Page 6

1 Transformer Basics
How to Select a Transformer
Single Phase Encapsulated - 50 VA to 25 KVA - Section 2
For all general loads, indoors or out, including lighting, industrial and commercial applications.
Units may be banked for three phase operation

Single Phase Ventilated – 15 to 100 KVA – Section 3


For all general single phase loads, indoors or out, including lighting, industrial and commercial
applications

Three Phase Encapsulated – 3 to 75 KVA – Section 4


For all general three phase loads, indoors or out, including lighting, industrial and commercial
applications

Three Phase Ventilated – 15 to 1000 KVA – Section 5 or 6


For all general three phase loads, indoors or out, including lighting, industrial and commercial
applications.

Drive Isolation – 3 to 550 KVA – Section 7


For industrial and commercial applications with SCR-controlled adjustable speed motor
drives, and AC adjustable frequency or DC drives

Non-Linear Three Phase – 15 to 500 KVA – Section 8


For electronic loads to meet non-linear load demands caused by modern office equipment
For indoor and outdoor applications

Buck-Boost – 50 VA to 10 KVA – Section 9


For correcting voltage line drops, landscape lighting, low voltage lighting, international voltage
adaptation and motor applications. Buck-boost transformers do not compensate for fluctuating
line voltages.

Sept 08
Industrial Control – 50 to 5000 VA, – Section 10
For control panels, conveyor systems, machine tooling equipment, commercial sewing
machines, pumping system panels, and commercial air conditioning applications.
Date
Landscape Lighting – 300 to 1800 watts – Section 11
For outdoor landscape lighting applications of 12 volt lamps.
JE901 0809

Pool and Spa Lighting – 100 to 1000 watts – Section 11


For use with submersible fixtures including swimming pools, water fountains, low voltage
circuits near water or other shock hazards. These transformers are not submersible.
Version

1.6 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec01_2_12_09_cci.qxd:Sec01 3/25/09 1:27 PM Page 7

Transformer Basics 1
Custom Designs
Jefferson Electric’s engineering team is available to work with you to produce the most efficient
and cost effective solution for your specific transformer requirements. Depending on your
needs, we offer both modified standards and unique designs.

Modified Standard Transformers


We can take our standard transformer designs
and modify them to meet your needs including:
■ modified enclosures
(shape, dimensions and color)
■ input voltages and frequencies
(600V and below)
■ output voltages
(adding more than one, 600V and below)
To request a quote on a modified standard, simply
select the model that most closely matches your
requirements, copy that page and fax it to us
(800-942-5169), along with your desired modifica-
tions and estimated order volume. Visit our web-
site for an on-line quote form.

Unique Designs
There are applications where a completely new
transformer design is the only viable solution.
Our experienced staff will design and produce the
transformer that precisely matches your exact
specifications, regulatory requirements and
internal cost reduction goals.
If you have a dry type transformer requirement
that requires a special design, please contact us
Sept 08

(phone 800-892-3755 or fax 800-942-5169) to


discuss your needs or fill out the “Get A Quote”
section on our website www.jeffersonelectric.com.
Date
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 1.7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec01_2_12_09_cci.qxd:Sec01 3/25/09 1:27 PM Page 8

1 Transformer Basics
Certification and safety requirement marks found on
Jefferson products include:

Underwriters UL Recognized C-UL Listing Mark CSA International Mark


Laboratories Component Mark Products with this type (formerly Canadian
Listing Mark This mark means that the of mark have been Standards Association)
Samples of the product component alone meets evaluated to Canadian This mark may appear
have met UL's safety the requirements for a safety requirements by alone, or with other
requirements primarily limited, specified use. UL, which may be qualifiers. If it appears
based on UL's own somewhat different than alone, it means that the
published Standards U.S. safety requirements. product is certified for the
of Safety. Canadian market, to the
applicable Canadian
standards.
Conformité Européene
To market electrical products within the European Union (EU), product conformity and the proper use
of the CE mark on machines and control equipment is critical. As a major supplier to global companies
serving customers in the EU, Jefferson Electric pays special attention to meeting the EU
specification and certification requirements. These global companies need the guar-
antee of free trade of goods, elimination of trade restrictions and harmonization of
technical regulations to sell their products to EU member countries. All Jefferson
Electric products that meet or exceed the requirements of these directives are des-
ignated by the CE mark.
To request CE certified equivalents for products not already certified, please contact
our Technical Support department at 800-892-3755.

Sept 08
ETL Intertek Verified
United States and Canada require general purpose transformers to meet specific Date
energy efficiency standards. Jefferson Electric has contracted with Intertek ETL
SEMKO an independant organization to test and certify our products. The ETL
logo on our products indicates that the transformer meets the energy efficiency
JE901 0809

standards as defined by the NEMA TP-1 standard.


Version

1.8 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec02_2_12_09_cci.qxd:Sec02 3/25/09 2:05 PM Page 1

Single-Phase Encapsulated

0.050 to 25 KVA
Contents

Overview 2.2
Dimensional Drawings 2.5
Sept 08

Wiring Diagrams 2.6


Selection Charts
120/240 V - 120/240 V 2.3
Date

208 V - 120/240 V 2.3


240/480 V - 120/240 V 2.3
277 V - 120/240 V 2.4
600 V - 120/240 V 2.4
JE901 0809

International Voltages 2.4


Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 2.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec02_2_12_09_cci.qxd:Sec02 3/25/09 2:05 PM Page 2

2 Single-Phase Encapsulated
Products
■ General Purpose: 50 VA through 25 KVA*
■ International: 1 KVA through 25 KVA*

Applications
■ For all general loads, indoors or out, including lighting, industrial and
commercial applications
■ Units may be banked for 3-Phase operations

Specifications
■ Encapsulated with electrical grade resin
■ Cores of high quality electrical steel
■ NEMA 3R-rated enclosures
■ 50/60 Hz operation as noted
■ International units electrostatically shielded
■ Heat-cured ASA-61 gray powder coat finish

Features, Functions, Benefits


■ Large connection compartment with knockouts for ease of wiring and installation
■ Quiet operation for installation flexibility
■ Slotted mounting holes for quick and easy mounting
■ Convenient wall mount design with lifting hooks above 5 KVA
■ Permanently affixed wiring diagram

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards
■ International units are CE Marked

*Options and Accessories

Sept 08

Sept 08
■ CE Marked units available as custom
■ Other sizes and voltages available as custom

Date

Date
JE901 0809

JE901 0809
Version

Version

2.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec02_2_12_09_cci.qxd:Sec02 3/25/09 2:05 PM Page 3

Single-Phase Encapsulated 2
General Purpose
.050 - 1 KVA, 95°C Temperature Rise; 1.5 - 25 KVA, 135°C Temperature Rise
Catalog Height A Width B Depth C Wiring Est. Ship
KVA Number Fig. (in.) (in.) (in.) Diagram Wgt. (lbs.)
120 X 240 V – 120/240 V 60 Hz • Taps None
.500 411-0051-120 2 10.19 5.06 4.59 C 15
1 411-0071-120 2 10.19 5.06 4.59 C 19
2 411-0091-120 3 12.50 6.69 5.34 C 41
3 411-0101-120 3 14.56 7.56 7.15 C 68
5 411-0111-120 3 14.56 7.56 7.15 S240A
C 93
7.5 411-0131-120 4 16.12 13.50 8.55 C 130
10 411-0151-120 4 16.12 13.50 8.55 C 155
15 411-0161-120 4 21.12 16.50 10.06 C 255
25 411-0181-120 4 21.12 16.50 10.06 C 291
208 V – 120/240 V 60 Hz • Taps None
.500 411-0051-208 2 10.19 5.06 4.59 D 15
1 411-0071-208 2 10.19 5.06 4.59 D 19
2 411-0091-208 3 12.50 6.69 5.34 D 41
3 411-0101-208 3 14.56 7.56 7.15 D 68
5 411-0111-208 3 14.56 7.56 7.15 S208A
D 93
7.5 411-0131-208 4 16.12 13.50 8.55 D 130
10 411-0151-208 4 16.12 13.50 8.55 D 155
15 411-0161-208 4 21.12 16.50 10.06 D 255
25 411-0181-208 4 21.12 16.50 10.06 D 291
240 X 480 V – 120/240 V 60 Hz • Taps None
.050 411-0001-000 2 8.03 3.31 3.08 A 6
.100 411-0021-000 2 8.03 3.31 3.08 A 6
.150 411-0031-000 2 8.03 3.31 3.08 A 6
.250 411-0041-000 2 8.03 3.31 3.08 A 7
.500 411-0051-000 2 10.19 5.06 4.59 A 15
.750 411-0061-000 2 10.19 5.06 4.59 A 18
1 411-0071-000 2 10.19 5.06 4.59 A 19
1.5 411-0081-000 3 12.50 6.69 5.34 S480A
A 33
2 411-0091-000 3 12.50 6.69 5.34 A 41
3 411-0101-000 3 14.56 7.56 7.15 BA 68
5 411-0111-000 3 14.56 7.56 7.15 A 93
7.5 411-0131-000 4 16.12 13.50 8.55 A 130
10 411-0151-000 4 16.12 13.50 8.55 A 155
15 411-0161-000 4 21.12 16.50 10.06 A 255
25 411-0181-000 4 21.12 16.50 10.06 A 291
240 x 480 V – 120/240 V 60 Hz • Taps: 2 – 2.5% FCAN + 2 – 2.5% FCBN
3 411-0104-300 3 14.56 7.56 7.15 B 68
Sept 08

5 411-0114-300 3 14.56 7.56 7.15 B 93


7.5 411-0134-300 4 16.12 13.50 8.55 B 130
S480B
10 411-0154-300 4 16.12 13.50 8.55 B 155
15 411-0164-300 4 21.12 16.50 10.06 B 255
Date

25 411-0184-300 4 21.12 16.50 10.06 B 291

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical. ®
JE901 0809

LISTED
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 2.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec02_2_12_09_cci.qxd:Sec02 3/25/09 2:05 PM Page 4

2 Single-Phase Encapsulated
General Purpose
.050 - 1 KVA, 95°C Temperature Rise; 1.5 - 25 KVA, 135°C Temperature Rise
Catalog Height A Width B Depth C Wiring Est. Ship
KVA Number Fig. (in.) (in.) (in.) Diagram Wgt. (lbs.)
277 V – 120/240 V 60 Hz • Taps: 2 – 2.5% FCBN
.250 411-0041-277 2 8.03 3.31 3.08 E 6
.500 411-0051-277 2 10.19 5.06 4.59 E 15
1 411-0071-277 2 10.19 5.06 4.59 E 19
2 411-0091-277 3 12.50 6.69 5.34 E 41
3 411-0101-277 3 14.56 7.56 7.15 E
S277A 68
5 411-0111-277 3 14.56 7.56 7.15 E 93
7.5 411-0131-277 4 16.12 13.50 8.55 E 130
10 411-0151-277 4 16.12 13.50 8.55 E 155
15 411-0161-277 4 21.12 16.50 10.06 E 255
25 411-0181-277 4 21.12 16.50 10.06 E 291
600 V – 120/240 V 60 Hz • Taps: .050 - 1 KVA None, 1.5 – 25 KVA 4 – 2.5% FCBN
.150 411-0036-000 2 8.03 3.31 3.08 F 6
.250 411-0046-000 2 8.03 3.31 3.08 F 7
.500 411-0056-000 2 10.19 5.06 4.59 S600A
F 15
.750 411-0066-000 2 10.19 5.06 4.59 F 18
1 411-0077-000 2 10.19 5.06 4.59 F 19
1.5 411-0087-000 3 12.50 6.69 5.34 G 33
2 411-0097-000 3 12.50 6.69 5.34 G 41
3 411-0107-000 3 14.56 7.56 7.15 G 68
5 411-0117-000 3 14.56 7.56 7.15 G
S600B 93
7.5 411-0137-000 4 16.12 13.50 8.55 G 130
10 411-0157-000 4 16.12 13.50 8.55 G 155
15 411-0167-000 4 21.12 16.50 10.06 G 255
25 411-0187-000 4 21.12 16.50 10.06 G 291

LISTED

International
1 KVA, 130°C Insulation Class; 2.0 - 25 KVA, 180°C Insulation Class
Catalog Height A Width B Depth C Wiring Est. Ship
KVA Number Fig. (in.) (in.) (in.) Diagram Wgt. (lbs.)
190/200/208/220 x 380/400/416/440 V – 120/240 V 50/60 Hz Electrostatic Shielded
1 511-0078-055 2 10.19 5.06 4.59 H 22
2 511-0098-055 3 12.50 6.69 5.34 H 44
3 511-0108-055 3 14.56 7.56 7.15 H 61

Sept 08
Feb 09
5 511-0118-055 3 14.56 7.56 7.15 H 96
S440A
7.5 511-0138-055 4 16.12 13.50 8.55 H 130
10 511-0158-055 4 16.12 13.50 8.55 H 155

Date

Date
15 511-0168-055 4 21.12 16.50 10.06 H 255
25 511-0188-055 4 21.12 16.50 10.06 H 291

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.
®
JE901 0809

JE901 0809
LISTED
Version

Version

2.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec02_2_12_09_cci.qxd:Sec02 3/25/09 2:05 PM Page 5

Single-Phase Encapsulated 2
Figure 2 Figure 3
B C B C

A A

Figure 4

B C

A
Sept 08
Date
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 2.5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec02_2_12_09_cci.qxd:Sec02 3/25/09 2:05 PM Page 6

2 Single-Phase Encapsulated
S208A Wiring Diagram & Connections* S240A Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 208 Primary:
Secondary: 120 x 240
120/240 Secondary:
120/240

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Connect To Volts Interconnect Connect To
208 H1-H2 240 H2 to H3 H1-H4
Sec. Secondary Lines 120 H1 to H3 H1-H4
Volts Interconnect Connect To H2 to H4
240 X2 to X3 X1-X4 Sec. Secondary Lines
120/240 X2 to X3 X1-X2-X4 Volts Interconnect Connect To
120 X1 to X3 X1-X4 240 X2 to X3 X1-X4
X2 to X4 120/240 X2 to X3 X1-X2-X4
120 X1 to X3 X1-X4
X2 to X4

S277A Wiring Diagram & Connections* S440A Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 277 Primary:
Secondary: 120/240 190/200/208/220 x
380/400/416/440
Secondary: 120/240

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Connect To Volts Interconnect Connect To
277 H1-H4 440 H5 to H6 H1 and H10
270 H1-H3 416 H4 to H7 H1 and H10
263 H2-H3 400 H3 to H8 H1 and H10
Sec. Secondary Lines 380 H2 to H9 H1 and H10

Sept 08

Sept 08
Volts Interconnect Connect To 220 H1 to H6 H1 and H10
240 X2 to X3 X1-X4 H5 to H10
120/240 X2 to X3 X1-X2-X4 208 H1 to H7 H1 and H10
120 X1 to X3 X1-X4 H4 to H10

Date

Date
X2 to X4 200 H1 to H8 H1 and H10
H3 to H10
190 H1 to H9 H1 and H10
H2 to H10
Sec. Secondary Lines
JE901 0809

JE901 0809
Volts Interconnect Connect To
240 X2 to X3 X1-X4
120/240 X2 to X3 X1-X2-X4
120 X1 to X3 X1-X4
X2 to X4
Version

Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

2.6 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec02_2_12_09_cci.qxd:Sec02 3/25/09 2:05 PM Page 7

Single-Phase Encapsulated 2
S480A Wiring Diagram & Connections* S480B Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram

Primary: Primary: 240 x 480


240 x 480 Secondary: 120/240
Secondary:
120/240

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Interconnect Connect To Volts Interconnect Connect To
480 H2 to H3 H1-H4 504 H4 to H5 H1 and H8
240 H1 to H3 H1-H4 492 H3 to H5 H1 and H8
H2 to H4 480 H3 to H6 H1 and H8
Sec. Secondary Lines 468 H2 to H6 H1 and H8
Volts Interconnect Connect To 456 H2 to H7 H1 and H8
240 X2 to X3 X1-X4 252 H1 to H5 H1 and H8
120/240 X2 to X3 X1-X2-X4 H4 to H8
120 X1 to X3 X1-X4 240 H1 to H6 H1 and H8
X2 to X4 H3 to H8
228 H1 to H7 H1 and H8
H2 to H8
Sec. Secondary Lines
Volts Interconnect Connect To
240 X2 to X3 X1 and X4
120/240 X2 to X3 X1-X2-X4
120 X1 to X3 X1-X4
X2 to X4

S600A Wiring Diagram & Connections* S600B Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 600 Primary: 600
Secondary: Secondary: 120/240
120/240

Connections Connections
Sept 08

Primary Primary Lines Primary Primary Lines


Volts Connect To Volts Connect To
600 H1-H2 600 H1-H6
Sec. Secondary Lines 585 H1-H5
Date

Volts Interconnect Connect To 570 H2-H5


240 X2 to X3 X1-X4 555 H2-H4
120/240 X2 to X3 X1-X2-X4 540 H3-H4
120 X1 to X3 X1-X4 Sec. Secondary Lines
X2 to X4 Volts Interconnect Connect To
JE901 0809

240 X2 to X3 X1-X4
120/240 X2 to X3 X1-X2-X4
120 X1 to X3 X1-X4
X2 to X4
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 2.7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec02_2_12_09_cci.qxd:Sec02 3/25/09 2:05 PM Page 8

2 Single-Phase Encapsulated
Notes:

Sepy 08
Date
JE901 0809
Version

2.8 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec03_2_12_09_cci.qxd:Sec03 3/26/09 12:26 PM Page 1

Single-Phase Ventilated

15 to 100 KVA
Contents

Overview 3.2
Dimensional Drawings 3.4
Sept 08

Wiring Diagrams 3.6


Selection Charts
208 V - 120/240 V 3.3
Date

240/480 V - 120/240 V 3.3


600 V - 120/240 V 3.3
Suffix Chart 3.4
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 3.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec03_2_12_09_cci.qxd:Sec03 3/26/09 12:26 PM Page 2

3 Single-Phase Ventilated
Products
■ General Purpose: 15 KVA through 100 KVA

Applications
■ For all general loads, indoors or out, including lighting, industrial and commercial applications

Specifications
■ Cores of high quality electrical steel
■ Meets Federally Mandated NEMA TP-1 Standard for energy efficiency
■ NEMA 1 rated enclosures standard
■ Electrostatic shields optional
■ 60 Hz operation
■ Aluminum or copper windings
■ Taps provided on primary
■ 220ºC insulation class standard
■ 150ºC, 115°C, and 80°C temperature rise
■ Heat-cured ASA-61 gray powder coat finish

Features, Functions, Benefits


■ Large connection compartment for ease of wiring and installation
■ Quiet operation for installation flexibility

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards

*Options and Accessories


■ Other sizes, voltages and temperature rises available
■ CE Marked units available as custom
■ Wall mount brackets available for units up to 75 KVA with 150ºC temperature rise

Sept 08
■ NEMA 3R-rated enclosure available with weather shields

Date
JE901 0809
Version

3.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec03_2_12_09_cci.qxd:Sec03 3/26/09 12:26 PM Page 3

Single-Phase Ventilated 3
General Purpose
150°C Temperature Rise
Catalog Height A Width B Depth C Est. Ship Wiring Weather Shield Wall Bracket
KVA Number* Fig. (in.) (in.) (in.) Wgt. (lbs.) Diagram Kit Kit
208 V - 120/240 V – Aluminum Windings • Taps: 15 to 37.5 kVA: 2@ 2.5% FCAN & 4@ 2.5% FCBN
50 t0 100 kVA: 1@ 5% FCAN & 1@ 5% FCBN
15 421-7162-000 7 27.0 15.0 15.0 190 S208B 421-0007-015 223-7008-030
25 421-7182-000 7 29.0 17.0 17.0 265 S208B 421-0007-017 223-7008-075
37.5 421-7202-000 7 31.0 20.0 18.0 330 S208B 223-7008-075
421-0007-020 223-7008-075
50 421-7222-000 7 32.0 22.0 20.0 405 S208B 421-0007-022
75 421-7232-000 7 34.0 22.0 22.0 535 S208C 421-0007-022 N/A
100 421-7242-000 7 36.0 22.0 24.0 690 S208B 421-0007-022 N/A

240 x 480 V - 120/240 V – Aluminum Windings • Taps: 15 to 100 kVA: 2@ 2.5% FCAN & 4@ 2.5% FCBN
15 421-7165-000 7 27.0 15.0 15.0 190 S480F 421-0007-015 223-7008-030
25 421-7185-000 7 29.0 17.0 17.0 265 S480F 421-0007-017
37.5 421-7205-000 7 31.0 20.0 18.0 330 S480F 421-0007-020 223-7008-075
S480F
50 421-7225-000 7 32.0 22.0 20.0 405 S480F 421-0007-022
75 421-7235-000 7 34.0 22.0 22.0 535 S480F 421-0007-022 N/A
100 421-7245-000 7 36.0 22.0 24.0 690 S480F 421-0007-022 N/A

600 V - 120/240 V – Aluminum Windings • Taps: 15 to 100 kVA: 4@ 2.5% FCBN


15 421-7168-000 7 27.0 15.0 15.0 190 S600D 421-0007-015 223-7008-030
25 421-7188-000 7 29.0 17.0 17.0 265 S600D 421-0007-017
37.5 421-7208-000 7 31.0 20.0 18.0 330 S600D 421-0007-020 223-7008-075
S600D
50 421-7228-000 7 32.0 22.0 20.0 405 S600D 421-0007-022
75 421-7238-000 7 34.0 22.0 22.0 535 S600D 421-0007-022 N/A
100 421-7248-000 7 36.0 22.0 24.0 690 S600D 421-0007-022 N/A
* For units with an electrostatic shield, copper windings, and/or low temp rise requirements see suffix chart on page 3.4

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.
LISTED
Feb 09
Date
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 3.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec03_2_12_09_cci.qxd:Sec03 3/26/09 12:26 PM Page 4

3 Single-Phase Ventilated

Suffix Chart Figure 7


The catalog number on the standard product
has a suffix of -000
To order alternate version transformers
choose the suffix to match the desired features.

Temperature Electrostatic
Suffix Wire Rise Shield
000 Aluminum 150 no shield
005 Aluminum 150 shield
010 Aluminum 115 no shield
015 Aluminum 115 shield
080 Aluminum 80 no shield
085 Aluminum 80 shield

800 Copper 150 no shield


805 Copper 150 shield
810 Copper 115 no shield
815 Copper 115 shield
880 Copper 80 no shield
885 Copper 80 shield

Note: The weight, dimensions, weather shield and


mounting brackets may be different than the
standard (-000) version.
Check our website www.jeffersonelectric.com for details

Weathershields Kit to Make


Enclosures NEMA 3R Rated
kVA* Part Width Depth w/o Depth with Shipping
Number (B) weather shield (C) weather shield (3R-C) weight (lbs.)
15 421-0007-015 15.0 15.0 22.0 2.6
25 421-0007-017 17.0 17.0 24.0 2.9
37.5 421-7007-020 20.0 18.0 25.0 3.3
50 421-7007-022 22.0 20.0 27.0 3.6
75 421-7007-022 22.0 22.0 29.0 4.2
100 421-7007-022 22.0 24.0 31.0 4.2
*kVA for 150 degree rise temp units, low temp units may use next larger weathershield

Dec 06
Mounting Brackets Date
Part Shipping
Description
Number weight (lbs.)
223-7008-030 For 15 kVA unit at 150 degree C rise 18
JE901 0612

223-7008-075 For 16 to 50 kVA at 150 degree C rise 20


Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

3.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec03_2_12_09_cci.qxd:Sec03 3/26/09 12:26 PM Page 5

Single-Phase Ventilated 3
S208B Wiring Diagram & Connections* S208C Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 208 Primary: 208
Secondary: 120/240 Secondary: 120/240

Connections Connections
Primary Primary Lines Primary Jumper Primary Lines
Volts Interconnect Connect To Volts Taps To Connect To
218 1 and 2 H1 - H2 218 1 and 2 H1 - H2
213 2 and 3 H1 - H2 208 2 and 3 H1 - H2
198 3 and 4 H1 - H2
208 3 and 4 H1 - H2
Sec. Secondary Lines
203 4 and 5 H1 - H2 Volts Connect To
198 5 and 6 H1 - H2 240 X2 to X3 X1 - X4
192 6 and 7 H1 - H2 120/240 X2 to X3 X1 - X2 - X4
187 7 and 8 H1 - H2 120 X1 to X3 X1 - X4
X2 to X4
Secondary Secondary lines
Volts Interconnect Connect to
240 X2 to X3 X1 - X4
120/240 X2 to X3 X1 - X2 - X4
120 X1 to X3 X1 - X4
X2 to X4

S480F Wiring Diagram & Connections* S600D Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 240 x 480 Primary: 600
Secondary: 120/240 Secondary: 120/240

Connections Connections
Primary Primary Primary Lines
Primary Jumpers Between Taps Lines Volts Interconnect Connect To
Dec 06

Volts Left Coil Right Coil Connect To 600 1 and 2 H1-H2


504 1 2 H1 - H2 585 2 and 3 H1-H2
492 3 2 H1 - H2 570 3 and 4 H1-H2
Date

480 3 4 H1 - H2 555 4 and 5 H1-H2


468 5 4 H1 - H2 540 5 and 6 H1-H2
Sec. Secondary Lines
456 5 6 H1 - H2 Volts Interconnect Connect To
444 7 6 H1 - H2 240 X2 to X3 X1-X4
JE901 0612

432 7 8 H1 - H2 120/240 X2 to X3 X1-X2-X4


252 H2 - 1 H1 - 2 H1 - H2 120 X1 to X3 X1-X4
X2 to X4
240 H2 - 3 H1 - 4 H1 - H2
228 H2 - 5 H1 - 6 H1 - H2
216 H2 - 7 H1 - 8 H1 - H2
Version

Secondary Secondary lines


Volts Interconnect Connect to
240 X2 to X3 X1 - X4
120/240 X2 to X3 X1 - X2 - X4
120 X1 to X3 X1 - X4 NOTE:
Electrostatic shields are optionally available and not shown
X2 to X4 in all wiring diagrams. * Insulate unused taps individually.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 3.5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec03_2_12_09_cci.qxd:Sec03 3/26/09 12:26 PM Page 6

3 Single-Phase Ventilated
Notes:

Dec 06
Date
JE901 0612
Version

3.6 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec04_2_12_09_cci.qxd:Sec04 3/25/09 2:25 PM Page 1

Three-Phase Encapsulated

Contents
3 to 75 KVA
Overview 4.2
Dimensional Drawings 4.5
Sept 08

Wiring Diagrams 4.5


Open Delta 4.8
Selection Charts
Date

208 V - 208Y/120 V 4.3


208 V - 480Y/277 V 4.3
240 V - 208Y/120 V 4.3
240 V - 480Y/277 V 4.3
JE901 0809

480 V - 208Y/120 V 4.3


480 V - 240 V 4.3
480 V - 480Y/277 V 4.4
600 V - 208Y/120 V 4.4
Version

600 V - 240 V 4.4


Suffix Chart 4.4

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 4.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec04_2_12_09_cci.qxd:Sec04 3/25/09 2:25 PM Page 2

4 Three-Phase Encapsulated
Products
■ General Purpose: 3 KVA through 75 KVA*

Applications
■ For all general loads in rugged environments including refineries, factories, chemical
plants, marine duty, ship docks, and grain mills

Specifications
■ Encapsulated with electrical grade resin
■ Cores of high quality electrical steel
■ NEMA 3R-rated enclosures
■ 60 Hz operation
■ 180ºC insulation class standard
■ Heat-cured ASA-61 gray powder coat finish

Features, Functions, Benefits


■ Large connection compartment with knockouts for ease of wiring and installation
■ Quiet operation for installation flexibility
■ Slotted mounting holes for quick and easy mounting
■ Convenient wall mount design with lifting hooks – 3 to 15 KVA
■ 30 to 75 KVA floor mount design
■ Permanently affixed wiring diagram

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards

*Options and Accessories


■ CE Marked units available as custom
■ Other sizes and voltages available as custom

Sept 08
Date
JE901 0809
Version

4.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec04_2_12_09_cci.qxd:Sec04 3/25/09 2:25 PM Page 3

Three-Phase Encapsulated 4
General Purpose
Three-Phase • 600V Class • Standard Application Voltages • Encapsulated
Taps: 2 – 5% FCBN • 135°C Temperature Rise with 25° Ambient
Catalog Height A Width B Depth C Wiring Est. Ship
KVA Number Fig. (in.) (in.) (in.) Diagram Wgt. (lbs.)
208 Volts - 208Y/120 Volts
3 413-1108-000 4 13.12 15.12 8.06 T208A 110
6 413-1128-000 4 13.12 15.12 8.06 140
9 413-1148-000 4 15.12 19 9.06 190
15 413-1168-000 4 15.12 19 9.06 T208H 245
30 413-1198-000 21 37 25 12.5 890
45 413-1218-000 21 37 25 12.5 790
75 413-1238-000 21 37 25 12.5 1050
208 Volts – 480Y/277 Volts
3 413-1101-000 4 13.12 15.12 8.06 T240A 110
6 413-1121-000 4 13.12 15.12 8.06 T240A 140
9 413-1141-000 4 15.12 19 9.06 T240A 190
15 413-1161-000 4 15.12 19 9.06 T208A
T240A 245
30 413-1191-000 21 37 25 12.5 T240A 890
45 413-1211-000 21 37 25 12.5 T240A 790
75 413-1231-000 21 37 25 12.5 T240A 1050
240 Volts – 208Y/120 Volts
3 413-1102-000 4 13.12 15.12 8.06 T480A 110
6 413-1122-000 4 13.12 15.12 8.06 T480A 140
9 413-1142-000 4 15.12 19 9.06 T480A 190
15 413-1162-000 4 15.12 19 9.06 T240A
T480A 245
30 413-1192-000 21 37 25 12.5 T480A 890
45 413-1212-000 21 37 25 12.5 T480A 790
75 413-1232-000 21 37 25 12.5 T480A 1050
240 Volts – 480Y/277 Volts
3 413-1103-000 4 13.12 15.12 8.06 T480B 110
6 413-1123-000 4 13.12 15.12 8.06 T480B 140
9 413-1143-000 4 15.12 19 9.06 T480B 190
15 413-1163-000 4 15.12 19 9.06 T240G 245
30 413-1193-000 21 37 25 12.5 T480B 890
45 413-1213-000 21 37 25 12.5 T480B 790
75 413-1233-000 21 37 25 12.5 T480B 1050
480 Volts – 208Y/120 Volts
3 413-1104-000 4 13.12 15.12 8.06 T480C 110
6 413-1124-000 4 13.12 15.12 8.06 T480C 140
9 413-1144-000 4 15.12 19 9.06 T480C 190
15 413-1164-000 4 15.12 19 9.06 T480A
T480C 245
Feb 09

30 413-1194-000 21 37 25 12.5 T480C 890


45 413-1214-000 21 37 25 12.5 T480C 790
75 413-1234-000 21 37 25 12.5 T480C 1050
480 Volts – 240 Volts
Date

3 413-1107-000 4 13.12 15.12 8.06 T600A 110


6 413-1127-000 4 13.12 15.12 8.06 T600A 140
9 413-1147-000 4 15.12 19 9.06 T600A 190
15 413-1167-000 4 15.12 19 9.06 T600A
T480B 245
JE901 0809

30 413-1197-000 21 37 25 12.5 T600A 890


45 413-1217-000 21 37 25 12.5 T600A 790
75 413-1237-000 21 37 25 12.5 T600A 1050

* For units with an electrostatic shield, copper windings, and/or low temp rise requirements see suffix chart on page 4.4
Version

LISTED

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 4.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec04_2_12_09_cci.qxd:Sec04 3/25/09 2:25 PM Page 4

4 Three-Phase Encapsulated
General Purpose
Three-Phase • 600V Class • Standard Application Voltages • Encapsulated
Taps: 2 – 5% FCBN • 135°C Temperature Rise with 25° Ambient
Catalog Height A Width B Depth C Wiring Est. Ship
KVA Number Fig. (in.) (in.) (in.) Diagram Wgt. (lbs.)
480 Volts - 480Y/277 Volts
3 413-1105-000 4 13.12 15.12 8.06 T208A 110
6 413-1125-000 4 13.12 15.12 8.06 140
9 413-1145-000 4 15.12 19 9.06 190
15 413-1165-000 4 15.12 19 9.06 T480C 245
30 413-1195-000 21 37 25 12.5 890
45 413-1215-000 21 37 25 12.5 790
75 413-1235-000 21 37 25 12.5 1050
600 Volts - 208Y/120 Volts
3 413-1109-000 4 13.12 15.12 8.06 T208A 110
6 413-1129-000 4 13.12 15.12 8.06 140
9 413-1149-000 4 15.12 19 9.06 190
15 413-1169-000 4 15.12 19 9.06 T600A 245
30 413-1199-000 21 37 25 12.5 890
45 413-1219-000 21 37 25 12.5 790
75 413-1239-000 21 37 25 12.5 1050
600 Volts – 240 Volts
3 413-110A-000 4 13.12 15.12 8.06 T208A 110
6 413-112A-000 4 13.12 15.12 8.06 140
9 413-114A-000 4 15.12 19 9.06 190
15 413-116A-000 4 15.12 19 9.06 T600E 245
30 413-119A-000 21 37 25 12.5 890
45 413-121A-000 21 37 25 12.5 790
75 413-123A-000 21 37 25 12.5 1050

* For units with an electrostatic shield, copper windings, and/or low temp rise requirements see suffix chart on page 4.4
®

LISTED

Suffix Chart Floor Mount (Fig 21)


The catalog number on the standard product has a
suffix of -000
To order alternate version transformers choose the
suffix to match the desired features.
Electrostatic

Feb 09
Suffix Temperature Rise Shield
000 135 no shield
005 135 shield
090 95 no shield
095
070
95
70
shield
no shield
Date
075 70 shield
JE901 0809

Note: The weight, dimensions, weather shield and mounting


brackets may be different than the standard (-000)
version.
Check our website www.jeffersonelectric.com for details
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

4.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

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Sec04_2_12_09_cci.qxd:Sec04 3/25/09 2:25 PM Page 5

Three-Phase Encapsulated 4
Figure 4 Figure 21
B C

T208A Wiring Diagram & Connections* T208H Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 208 Volts Delta Primary: 208 Volts Delta
Secondary: 480Y/277 Volts PRIMARY Secondary: 208Y/120 Volts PRIMARY

SECONDARY SECONDARY

Connections Connections
Sept 08

Primary Jumper Primary Lines Primary Jumper Primary Lines


Volts Taps To Connect To Volts Taps To Connect To
208 1 X1, X2, X3 208 1 H1, H2, H3
198 2 X1, X2, X3 198 2 H1, H2, H3
Date

187 3 X1, X2, X3 187 3 H1, H2, H3


Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
480 H1, H2, H3 208 X1, X2, X3
277 Between H0 and 120 Between X0 and
JE901 0809

1 Phase H1 or H2 or H3 1 Phase X1 or X2 or X3
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 4.5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec04_2_12_09_cci.qxd:Sec04 3/25/09 2:25 PM Page 7

Three-Phase Encapsulated 4
T480C Wiring Diagram & Connections* T600A Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 480 Volts Delta Primary: 600 Volts Delta
Secondary: 480Y/277 Volts PRIMARY Secondary: 208Y/120 Volts PRIMARY

SECONDARY SECONDARY

Connections Connections
Primary Jumper Primary Lines Primary Jumper Primary Lines
Volts Taps To Connect To Volts Taps To Connect To
480 1 H1, H2, H3 600 1 H1, H2, H3
456 2 H1, H2, H3 570 2 H1, H2, H3
432 3 H1, H2, H3 540 3 H1, H2, H3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
480 X1, X2, X3 208 X1, X2, X3
277 Between X0 and 120 Between X0 and
1 phase X1 or X2 or X3 1 phase X1 or X2 or X3

T600E Wiring Diagram & Connections*


Wiring Diagram
Primary: 600 Volts Delta
Secondary: 240Volts Delta PRIMARY

SECONDARY
Sept 08

Connections
Primary Jumper Primary Lines
Volts Taps To Connect To
600 1 H1, H2, H3
Date

570 2 H1, H2, H3


540 3 H1, H2, H3
Sec. Secondary Lines
Volts Connect To
JE901 0809

240 X1 , X2, X3
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 4.7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
4 Three-Phase Encapsulated
Economical Auto Connections (Open Delta) for 411 Series
Three-Phase Using Two Single-Phase (Stock) Transformers
For proper overcurrent protection, refer to Article 450-4 of NEC
High Volt Low Volt Catalog Catalog Number is for 1 transformer;
KVA* Amps Amps Qty. Number 2 transformers are required
480 V Δ High V – 240 V Δ Low Volts (Open Delta)–3Ø, 60 Hz
0.8 1.04 2.08 2 411-0041-000
1.7 2.08 4.16 2 411-0051-000
2.6 3.13 6.25 2 411-0061-000
3.4 4.17 8.33 2 411-0071-000
5.2 6.25 12.50 2 411-0081-000
6.9 8.33 16.66 2 411-0091-000
10.4 12.50 25.00 2 411-0101-000
17.3 20.83 41.66 2 411-0111-000
26.0 31.25 62.50 2 411-0131-000
34.6 41.66 83.33 2 411-0151-000
52.0 62.49 124.50 2 411-0161-000
86.6 104.15 208.33 2 411-0181-000

Three-Phase Using Two Single-Phase (Stock) Transformers


For proper overcurrent protection, refer to Article 450-4 of NEC
High Volt 600 High Volt 480 High Low
Low Volt 480 Low Volt 380 Volt Volt Catalog Catalog Number is for 1 transformer;
KVA* KVA* Amps Amps Qty. Number 2 transformers are required
600 V Δ High Volts – 480 V Δ Low Volts (Open Delta)–3Ø, 60 Hz
480 V Δ High Volts – 380 V Δ Low Volts (Open Delta)–3Ø, 50/60 Hz
2.1 1.7 2.09 2.60 2 411-0041-000
4.3 3.4 4.17 5.20 2 411-0051-000
6.5 5.1 6.25 7.81 2 411-0061-000
8.6 6.9 8.33 10.41 2 411-0071-000
13.0 10.4 12.50 15.62 2 411-0081-000
17.3 13.9 16.67 20.83 2 411-0091-000
26.0 20.8 25.00 31.25 2 411-0101-000
43.3 34.6 41.67 52.08 2 411-0111-000

Sept 08
65.0 52.0 62.50 78.12 2 411-0131-000
86.6 69.2 83.33 104.17 2 411-0151-000
130.0 103.9 125.0 156.35 2 411-0161-000
216.5 173.2 208.3 260.4 2 411-0181-000
Date
JE901 0809

*KVA capacity of three-phase autotransformer bank, using two single-phase, 60 Hz transformers connected in open delta.
Note: Can be reverse connected with no change in KVA. Fuse input side per current NEC requirements.
Refer to tables in single phase sections for dimensions and weights.
Version

4.8 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755


Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:03 AM Page 1

Three-Phase Ventilated

Contents
15 to 1000 KVA
Overview 5.2
Dimensional Drawings 5.7
Sept 08

Wiring Diagrams 5.8


Open Delta 5.14
Selection Charts
Date

208 V - 208Y/120 V 5.4


208 V - 480Y/277 V 5.4
240 V - 208Y/120 V 5.4
JE901 0809

240 V - 480Y/277 V 5.4


480 V - 208Y/120 V 5.5
480 V - 240 V 5.5
480 V - 480Y/277 V 5.5
600 V - 208Y/120 V 5.5
Version

600 V - 240 V 5.6


Suffix Chart 5.6

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 5.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:03 AM Page 2

5 Three-Phase Ventilated
Products
■ 150ºC Temperature Rise: 15 KVA through 1000 KVA*
■ 80ºC and 115ºC Temperature Rise: 15 KVA through 500 KVA*

Applications
■ For general loads, indoors or out, including lighting, industrial and commercial applications

Specifications
■ Cores of high quality electrical steel
■ Meets Federally Mandated NEMA TP-1 Standard for energy efficiency
■ NEMA 1-rated enclosures standard
■ Electrostatic shields optional
■ 60 Hz operation
■ Aluminum or copper windings
■ Taps provided on primary
■ 220ºC insulation class standard
■ 150ºC, 115°C, and 80°C temperature rise
■ Heat-cured ASA-61 gray powder coat finish

Features, Functions, Benefits


■ Designed for lower weight and smaller size for easier handling and installation
■ Large connection compartment for ease of wiring and installation
■ Quiet operation for installation flexibility
■ Hassle-free front cover installation
■ Taps provided on primary to compensate for voltage variations

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards

*Options and Accessories

Sept 08
■ CE Marked units available as custom
■ Other sizes and voltages available as custom
■ NEMA 3R-rated enclosures available with weather shields Date
■ Wall mount brackets available for units up to 75 KVA with 150ºC temperature rise
JE901 0809
Version

5.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:03 AM Page 3

Three-Phase Ventilated 5
Standard Construction Features
This drawing is for illustration purposes only. Please consult website or factory for construction details.

Fiberglass terminal board

Tightly stacked electrical


steel core provides lower
losses and low noise

Standard aluminum coils


offer economical solution

Front loop taps are staggered


for easy connection

Flexible core ground strap


Ground stud bolt

Vibration isolation pads


Sept 08

provide quiet operation


Date

Side or bottom conduit


access for convenient
mounting options
JE901 0809

Bolt locations to hold front


cover during installations
loosen, don’t remove
Version

Easy access mounting holes

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 5.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 4

5 Three-Phase Ventilated
General Purpose Taps: 15 to 150 KVA 2@ 2.5% FCAN & 4@ 2.5% FCBN
150°C Temperature Rise 225 to 500 KVA 1@ 5% FCAN & 2@ 5% FCBN
750 to 1000 KVA No Taps
Catalog Height A Width B Depth C Est. Ship Wiring Weather Shield Wall Bracket
KVA Number* Fig. (in.) (in.) (in.) Wgt. (lbs.) Diagram Kit Kit

208 V - 208Y/120 V – Aluminum windings*


15 423-7168-000 7 22.0 19.0 16.0 210 T208B 423-0007-019 223-7008-030
30 423-7198-000 7 25.0 22.0 17.0 310 T208B 423-0007-022 223-7008-075
45 423-7218-000 7 28.0 25.0 18.5 400 T208B 423-0007-025 223-7008-075
223-7008-075
T208B
75 423-7238-000 7 32.0 27.0 21.0 585 T208B 423-0007-027 223-7008-075
112.5 423-7258-000 7 38.0 29.0 23.0 775 T208B 423-0007-029 n/a
150 423-7268-000 7 42.0 33.0 26.0 1000 T208B 423-0007-033 n/a
225 423-7298-000 7 46.0 35.0 30.0 1315 T208F 423-0007-035 n/a
300 423-7318-000 7 52.0 35.0 30.0 1660 T208F
T208F 423-0007-035 n/a
N/A
500 423-7348-000 7 60.0 48.0 33.0 2460 T208F 423-0007-048 n/a
750 423-7368-000 7 72.0 52.0 40.0 3785 T208F Included n/a
T208I
1000 423-7398-000 7 81.0 66.0 44.0 5050 T208F Included n/a

208 V - 480Y/277 V – Aluminum windings*


15 423-7161-000 7 22.0 19.0 16.0 210 T208D 423-0007-019 223-7008-030
30 423-7191-000 7 25.0 22.0 17.0 310 T208D 423-0007-022 223-7008-075
45 423-7211-000 7 28.0 25.0 18.5 400 T208D 423-0007-025 223-7008-075
223-7008-075
T208D
75 423-7231-000 7 32.0 27.0 21.0 585 T208D 423-0007-027 223-7008-075
112.5 423-7251-000 7 38.0 29.0 23.0 775 T208D 423-0007-029 n/a
150 423-7261-000 7 42.0 33.0 26.0 1000 T208D 423-0007-033 n/a
225 423-7291-000 7 46.0 35.0 30.0 1315 T208G 423-0007-035 n/a
300 423-7311-000 7 52.0 35.0 30.0 1660 T208G
T208G 423-0007-035 n/a
N/A
500 423-7341-000 7 60.0 48.0 33.0 2460 T208G 423-0007-048 n/a
750 423-7361-000 7 72.0 52.0 40.0 3785 T208F Included n/a
T208J
1000 423-7391-000 7 81.0 66.0 44.0 5050 T208F Included n/a

240 V - 208Y/120 V – Aluminum windings*


15 423-7162-000 7 22.0 19.0 16.0 210 T208D 423-0007-019 223-7008-030
30 423-7192-000 7 25.0 22.0 17.0 310 T208D 423-0007-022
45 423-7212-000 7 28.0 25.0 18.5 400 T8D 423-0007-025 223-7008-075
223-7008-075
T240B
75 423-7232-000 7 32.0 27.0 21.0 585 T208D 423-0007-027 223-7008-075
112.5 423-7252-000 7 38.0 29.0 23.0 775 T208D 423-0007-029 n/a
150 423-7262-000 7 42.0 33.0 26.0 1000 T208D 423-0007-033 n/a
225 423-7292-000 7 46.0 35.0 30.0 1315 T208G 423-0007-035 n/a
300 423-7312-000 7 52.0 35.0 30.0 1660 T240F
T208G 423-0007-035 N/A
n/a
500 423-7342-000 7 60.0 48.0 33.0 2460 T208G 423-0007-048 n/a
750 423-7362-000 7 72.0 52.0 40.0 3785 T208F
T240I Included n/a

Feb 09
1000 423-7392-000 7 81.0 66.0 44.0 5050 T208F Included n/a

240 V - 480Y/277 V – Aluminum windings*


15 423-7163-000 7 22.0 19.0 16.0 210 T208D 423-0007-019 223-7008-030 Date
30 423-7193-000 7 25.0 22.0 17.0 310 T208D 423-0007-022
45 423-7213-000 7 28.0 25.0 18.5 400 T8D 423-0007-025 223-7008-075
223-7008-075
T240D
75 423-7233-000 7 32.0 27.0 21.0 585 T208D 423-0007-027 223-7008-075
JE901 0809

112.5 423-7253-000 7 38.0 29.0 23.0 775 T208D 423-0007-029 n/a


150 423-7263-000 7 42.0 33.0 26.0 1000 T208D 423-0007-033 n/a
225 423-7293-000 7 46.0 35.0 30.0 1315 T208G 423-0007-035 n/a
300 423-7313-000 7 52.0 35.0 30.0 1660 T208G
T240E 423-0007-035 N/A
n/a
500 423-7343-000 7 60.0 48.0 33.0 2460 T208G 423-0007-048 n/a
Version

750 423-7363-000 7 72.0 52.0 40.0 3785 T208F Included n/a


T240H
1000 423-7393-000 7 81.0 66.0 44.0 5050 T208F Included n/a
* For units with an electrostatic shield, copper windings, and/or low temp rise requirements see suffix chart on page 5.6

LISTED

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.

5.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 5

Three-Phase Ventilated 5
General Purpose Taps: 15 to 500 KVA 2@ 2.5% FCAN & 4@ 2.5% FCBN
150°C Temperature Rise 750 to 1000 KVA 2@ 2.5% FCAN & 2@ 2.5% FCBN
Catalog Height A Width B Depth C Est. Ship Wiring Weather Shield Wall Bracket
KVA Number* Fig. (in.) (in.) (in.) Wgt. (lbs.) Diagram Kit Kit

480 V - 208Y/120 V – Aluminum windings*


15 423-7164-000 7 22.0 19.0 16.0 210 T208B 423-0007-019 223-7008-030
30 423-7194-000 7 25.0 22.0 17.0 310 T208B 423-0007-022 223-7008-075
45 423-7214-000 7 28.0 25.0 18.5 400 T208B 423-0007-025 223-7008-075
223-7008-075
75 423-7234-000 7 32.0 27.0 21.0 585 T208B 423-0007-027 223-7008-075
112.5 423-7254-000 7 38.0 29.0 23.0 775 T208B
T480E 423-0007-029 n/a
150 423-7264-000 7 42.0 33.0 26.0 1000 T208B 423-0007-033 n/a
225 423-7294-000 7 46.0 35.0 30.0 1315 T208F 423-0007-035 n/a
300 423-7314-000 7 52.0 35.0 30.0 1660 T208F 423-0007-035 n/a
N/A
500 423-7344-000 7 60.0 48.0 33.0 2460 T208F 423-0007-048 n/a
750 423-7364-000 7 72.0 52.0 40.0 3785 T208F
T480M Included n/a
1000 423-7394-000 7 81.0 66.0 44.0 5050 T208F Included n/a

480 V - 240 V – Aluminum windings * ++


15 423-7167-000 7 22.0 19.0 16.0 210 T208D 423-0007-019 223-7008-030
30 423-7197-000 7 25.0 22.0 17.0 310 T208D 423-0007-022 223-7008-075
45 423-7217-000 7 28.0 25.0 18.5 400 T208D 423-0007-025 223-7008-075
223-7008-075
75 423-7237-000 7 32.0 27.0 21.0 585 T208D 423-0007-027 223-7008-075
112.5 423-7257-000 7 38.0 29.0 23.0 775 T480G
T208D 423-0007-029 n/a
150 423-7267-000 7 42.0 33.0 26.0 1000 T208D 423-0007-033 n/a
225 423-7297-000 7 46.0 35.0 30.0 1315 T208G 423-0007-035 n/a
300 423-7317-000 7 52.0 35.0 30.0 1660 T208G 423-0007-035 n/a
N/A
500 423-7347-000 7 60.0 48.0 33.0 2460 T208G 423-0007-048 n/a
750 423-7367-000 7 72.0 52.0 40.0 3785 T208F Included n/a
T480N
1000 423-7397-000 7 81.0 66.0 44.0 5050 T208F Included n/a

480 V - 480Y/277 V – Aluminum windings*


15 423-7165-000 7 22.0 19.0 16.0 210 T208D 423-0007-019 223-7008-030
30 423-7195-000 7 25.0 22.0 17.0 310 T208D 423-0007-022
45 423-7215-000 7 28.0 25.0 18.5 400 T8D 423-0007-025 223-7008-075
223-7008-075
75 423-7235-000 7 32.0 27.0 21.0 585 T208D 423-0007-027 223-7008-075
112.5 423-7255-000 7 38.0 29.0 23.0 775 T208D
T480J 423-0007-029 n/a
150 423-7265-000 7 42.0 33.0 26.0 1000 T208D 423-0007-033 n/a
225 423-7295-000 7 46.0 35.0 30.0 1315 T208G 423-0007-035 n/a
300 423-7315-000 7 52.0 35.0 30.0 1660 T208G 423-0007-035 N/A
n/a
500 423-7345-000 7 60.0 48.0 33.0 2460 T208G 423-0007-048 n/a
750 423-7365-000 7 72.0 52.0 40.0 3785 T208F
T480P Included n/a
1000 423-7395-000 7 81.0 66.0 44.0 5050 T208F Included n/a
Feb 09

600 V - 208Y/120 V – Aluminum windings*


15 423-7169-000 7 22.0 19.0 16.0 210 T208D 423-0007-019 223-7008-030
Date

30 423-7199-000 7 25.0 22.0 17.0 310 T208D 423-0007-022


45 423-7219-000 7 28.0 25.0 18.5 400 T8D 423-0007-025 223-7008-075
223-7008-075
75 423-7239-000 7 32.0 27.0 21.0 585 T208D 423-0007-027 223-7008-075
112.5 423-7259-000 7 38.0 29.0 23.0 775 T600B
T208D 423-0007-029 n/a
JE901 0809

150 423-7269-000 7 42.0 33.0 26.0 1000 T208D 423-0007-033 n/a


225 423-7299-000 7 46.0 35.0 30.0 1315 T208G 423-0007-035 n/a
300 423-7319-000 7 52.0 35.0 30.0 1660 T208G 423-0007-035 N/A
n/a
500 423-7349-000 7 60.0 48.0 33.0 2460 T208G 423-0007-048 n/a
750 423-7369-000 7 72.0 52.0 40.0 3785 T600G
T208F Included n/a
1000 423-7399-000 7 81.0 66.0 44.0 5050 T208F Included n/a
Version

* For units with an electrostatic shield, copper windings, and/or low temp rise requirements see suffix chart on page 5.6
++ 120V center tap on center coil on 15 KVA through 1000 KVA units. LISTED

Caution: When using the 120 V center tap for single-phase applications, the single-phase load should not exceed 5% of the three-phase
KVA rating. Connect the X3 “high leg” to the “B” phase per NEC 384-3 (do not use X3 leg for 120 V lighting). A separate single-phase
transformer should be used if the single-phase load is in excess of 5%. Fuse input side per current NEC requirements.

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 5.5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 6

5 Three-Phase Ventilated
General Purpose Taps: 15 to 500 KVA 2@ 2.5% FCAN & 4@ 2.5% FCBN
150°C Temperature Rise 750 to 1000 KVA 2@ 2.5% FCAN & 2@ 2.5% FCBN
Catalog Height A Width B Depth C Est. Ship Wiring Weather Shield Wall Bracket
KVA Number* Fig. (in.) (in.) (in.) Wgt. (lbs.) Diagram Kit Kit

600 V - 240 V – Aluminum windings* ++


15 423-716A-000 7 22.0 19.0 16.0 210 T208B 423-0007-019 223-7008-030
30 423-719A-000 7 25.0 22.0 17.0 310 T208B 423-0007-022 223-7008-075
45 423-721A-000 7 28.0 25.0 18.5 400 T208B 423-0007-025 223-7008-075
223-7008-075
75 423-723A-000 7 32.0 27.0 21.0 585 T208B 423-0007-027 223-7008-075
112.5 423-725A-000 7 38.0 29.0 23.0 775 T
T600D 423-0007-029 n/a
150 423-726A-000 7 42.0 33.0 26.0 1000 T208B 423-0007-033 n/a
225 423-729A-000 7 46.0 35.0 30.0 1315 T208F 423-0007-035 n/a
300 423-731A-000 7 52.0 35.0 30.0 1660 T208F 423-0007-035 n/a
N/A
500 423-734A-000 7 60.0 48.0 33.0 2460 T208F 423-0007-048 n/a
750 423-736A-000 7 72.0 52.0 40.0 3785 T208F
T600F Included n/a
1000 423-739A-000 7 81.0 66.0 44.0 5050 T208F Included n/a
* For units with an electrostatic shield, copper windings, and/or low temp rise requirements see suffix chart on page 5.6

LISTED

Suffix Chart
The catalog number on the standard product has a suffix of -000
To order alternate version transformers choose the suffix
to match the desired features.

Electrostatic
Suffix Wire Temperature Rise Shield
000 Aluminum 150 no shield
005 Aluminum 150 shield
010 Aluminum 115 no shield
015 Aluminum 115 shield
080 Aluminum 80 no shield
085 Aluminum 80 shield

800 Copper 150 no shield


805 Copper 150 shield
810 Copper 115 no shield
815 Copper 115 shield
880 Copper 80 no shield
885 Copper 80 shield

Note: The weight, dimensions, weather shield and mounting brackets may be

Feb 09
different than the standard (-000) version.
Check our website www.jeffersonelectric.com for details

Date
++ 120V center tap on center coil on 15 KVA through 1000 KVA units.
Caution: When using the 120 V center tap for single-phase applications, the single-phase load should not exceed 5% of the three-phase
KVA rating. Connect the X3 “high leg” to the “B” phase per NEC 384-3 (do not use X3 leg for 120 V lighting). A separate single-phase
JE901 0809

transformer should be used if the single-phase load is in excess of 5%. Fuse input side per current NEC requirements.
Version

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.

5.6 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 7

Three-Phase Ventilated 5
Figure 7 Figure 8

Weather Shield Kit to Make


Enclosures NEMA 3R Rated
Part Width Depth w/o Depth with Shipping
kVA* Number (B) weather shield (C) weather shield (3R-C) weight (lbs.)
15 423-0007-019 19.0 16.0 23.0 3.2
30 423-0007-022 22.0 17.0 24.0 3.6
45 423-0007-025 25.0 18.5 25.5 4.1
75 423-0007-027 27.0 21.0 28.0 4.4
112.5 423-0007-029 29.0 23.0 31.0 5.3
150 423-0007-033 33.0 26.0 34.0 6.3
225 423-0007-035 35.0 30.0 38.0 6.7
300 423-0007-035 35.0 30.0 38.0 6.7
500 423-0007-048 48.0 33.0 43.5 12.2

*kVA for 150 degree rise units, low temp or K-factor units may use next larger weathershield
Feb 09

Mounting Brackets
Date

Part Shipping
Description
Number weight (lbs.)
223-7008-030 For 15 KVA unit at 150 degree C rise 18
JE901 0809

223-7008-075 For 16 to 75 KVA unit at 150 degree C rise 20


Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 5.7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 8

5 Three-Phase Ventilated
T208B Wiring Diagram & Connections* T208D Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 208 Volts Delta Primary: 208 Volts Delta
Secondary: 208Y/120 Volts Secondary: 480Y/277 Volts PRIMARY
PRIMARY

SECONDARY SECONDARY

Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
218 1 H1, H2, H3 218 1 X1, X2, X3
213 2 H1, H2, H3 213 2 X1, X2, X3
208 3 H1, H2, H3 208 3 X1, X2, X3
203 4 H1, H2, H3 203 4 X1, X2, X3
198 5 H1, H2, H3 198 5 X1, X2, X3
192 6 H1, H2, H3 192 6 X1, X2, X3
187 7 H1, H2, H3 187 7 X1, X2, X3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
208 X1, X2, X3 480 H1, H2, H3
120 Between X0 and 277 Between H0 and
1 Phase X1 or X2 or X3 1 Phase H1 or H2 or H3

T208F Wiring Diagram & Connections* T208G Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 208 Volts Delta Primary: 208 Volts Delta
Secondary: 208Y/120 Volts Secondary: 480Y/277 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY

Connections Connections

Sept 08
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
218 1 H1, H2, H3 218 1 X1, X2, X3
208 2 H1, H2, H3 208 2 X1, X2, X3

Date
198 3 H1, H2, H3 198 3 X1, X2, X3
187 4 H1, H2, H3 187 4 X1, X2, X3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
208 X1, X2, X3 480 H1, H2, H3
JE901 0809

120 Between X0 and 277 Between H0 and


1 Phase X1 or X2 or X3 1 Phase H1 or H2 or H3
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

5.8 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 9

Three-Phase Ventilated 5
T208I Wiring Diagram & Connections* T208J Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 208 Volts Delta Primary: 208 Volts Delta
Secondary: 208Y/120 Volts Secondary: 480Y/277 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY
Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
208 1 H1, H2, H3 208 1 X1, X2, X3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
208 X1, X2, X3 480 H1, H2, H3
120 Between X0 and 277 Between H0 and
1 Phase X1 or X2 or X3 1 Phase H1 or H2 or H3

T240B Wiring Diagram & Connections* T240D Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 240 Volts Delta Primary: 240 Volts Delta
Secondary: 208Y/120 Volts Secondary: 480Y/277 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY
Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
Sept 08

252 1 H1, H2, H3 252 1 X1, X2, X3


246 2 H1, H2, H3 246 2 X1, X2, X3
240 3 H1, H2, H3 240 3 X1, X2, X3
234 4 H1, H2, H3 234 4 X1, X2, X3
Date

228 5 H1, H2, H3 228 5 X1, X2, X3


222 6 H1, H2, H3 222 6 X1, X2, X3
216 7 H1, H2, H3 216 7 X1, X2, X3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
JE901 0809

208 X1, X2, X3 480 H1, H2, H3


120 Between X0 and 277 Between H0 and
1 Phase X1 or X2 or X3 1 Phase H1 or H2 or H3
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 5.9

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 10

5 Three-Phase Ventilated
T240E Wiring Diagram & Connections* T240F Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 240 Volts Delta Primary: 240 Volts Delta
Secondary: 480Y/277 Volts Secondary: 208Y/120 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY

Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
252 1 X1, X2, X3 252 1 H1, H2, H3
240 2 X1, X2, X3 240 2 H1, H2, H3
228 3 X1, X2, X3 228 3 H1, H2, H3
216 4 X1, X2, X3 216 4 H1, H2, H3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
480 H1, H2, H3 208 X1, X2, X3
277 Between H0 and 120 Between X0 and
1 Phase H1 or H2, or H3 1 Phase X1 or X2, or X3

T240H Wiring Diagram & Connections* T240I Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 240 Volts Delta Primary: 240 Volts Delta
Secondary: 480Y/277 Volts Secondary: 208Y/120 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY
Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
240 1 X1, X2, X3 240 1 H1, H2, H3

Dec 06
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
480 H1, H2, H3 208 X1, X2, X3
277 Between H0 and 120 Between X0 and
1 Phase H1 or H2 or H3 1 Phase X1 or X2 or X3 Date
JE901 0612
Version

5.10 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 11

Three-Phase Ventilated 5
T480E Wiring Diagram & Connections* T480G Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 480 Volts Delta Primary: 480 Volts Delta
Secondary: 208Y/120 Volts Secondary: 240 Volts Delta/
PRIMARY 120 Volts PRIMARY

SECONDARY SECONDARY
Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
504 1 H1, H2, H3 504 1 H1, H2, H3
492 2 H1, H2, H3 492 2 H1, H2, H3
480 3 H1, H2, H3 480 3 H1, H2, H3
468 4 H1, H2, H3 468 4 H1, H2, H3
456 5 H1, H2, H3 456 5 H1, H2, H3
444 6 H1, H2, H3 444 6 H1, H2, H3
432 7 H1, H2, H3 432 7 H1, H2, H3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
208 X1, X2, X3 240 X1, X2, X3
120 Between X0 and 120 X1 and X4 or
1 Phase X1 or X2 or X3 1 Phase X2 and X4

T480J Wiring Diagram & Connections* T480M Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 480 Volts Delta
Secondary: 480Y/277 Volts Primary: 480 Volts Delta
PRIMARY Secondary: 208Y /120 Volts PRIMARY

SECONDARY SECONDARY
Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
504 1 H1, H2, H3 504 1 H1, H2, H3
Dec 06

492 2 H1, H2, H3 492 2 H1, H2, H3


480 3 H1, H2, H3 480 3 H1, H2, H3
468 4 H1, H2, H3 468 4 H1, H2, H3
456 5 H1, H2, H3 456 5 H1, H2, H3
Date

444 6 H1, H2, H3 Sec. Secondary Lines


432 7 H1, H2, H3 Volts Connect To
Sec. Secondary Lines 208 X1, X2, X3
Volts Connect To 120 X1 and X4 or
JE901 0612

480 X1, X2, X3 1 Phase X2 and X4


277 Between X0 and
1 Phase X1 or X2 or X3
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 5.11

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:04 AM Page 12

5 Three-Phase Ventilated
T480N Wiring Diagram & Connections* T480P Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 480 Volts Delta Primary: 480 Volts Delta
Secondary: 240 Volts Delta/ PRIMARY Secondary: 480Y /277 Volts PRIMARY
120 Volts

SECONDARY SECONDARY
Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
504 1 H1, H2, H3 504 1 H1, H2, H3
492 2 H1, H2, H3 492 2 H1, H2, H3
480 3 H1, H2, H3 480 3 H1, H2, H3
468 4 H1, H2, H3 468 4 H1, H2, H3
456 5 H1, H2, H3 456 5 H1, H2, H3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
240 X1, X2, X3 480 X1, X2, X3
120 X1 and X4 or 277 Between X0 and
1 Phase X2 and X4 1 Phase X1 or X2 or X3

T600B Wiring Diagram & Connections* T600D Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 600 Volts Primary: 600 Volts
Secondary: 208Y/120 Volts PRIMARY Secondary: 240 Volts Delta/ PRIMARY
120 Volts

SECONDARY SECONDARY

Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Between Lines Volts Jumper Taps To Between Lines
630 1 H1, H2, H3 630 1 H1, H2, H3

Feb 09
615 2 H1, H2, H3 615 2 H1, H2, H3
600 3 H1, H2, H3 600 3 H1, H2, H3
585 4 H1, H2, H3 585 4 H1, H2, H3
570 5 H1, H2, H3 570 5 H1, H2, H3 Date
555 6 H1, H2, H3 555 6 H1, H2, H3
540 7 H1, H2, H3 540 7 H1, H2, H3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
JE901 0612

208 X1, X2, X3 240 X1, X2, X3


120 Between X0 and 120 X1 and X4 or
1 Phase X1 or X2 or X3 1 Phase X2 and X4
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

5.12 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:05 AM Page 13

Three-Phase Ventilated 5
T600F Wiring Diagram & Connections* T600G Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 600 Volts Primary: 600 Volts
Secondary: 240 Volts Delta/ PRIMARY Secondary: 208Y/120 Volts PRIMARY
120 Volts

SECONDARY SECONDARY

Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Between Lines Volts Jumper Taps To Between Lines
630 1 H1, H2, H3 630 1 H1, H2, H3
615 2 H1, H2, H3 615 2 H1, H2, H3
600 3 H1, H2, H3 600 3 H1, H2, H3
585 4 H1, H2, H3 585 4 H1, H2, H3
570 5 H1, H2, H3 570 5 H1, H2, H3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
240 X1, X2, X3 208 X1, X2, X3
120 X1 and X4 or 120 Between X0 and
1 Phase X2 and X4 1 Phase X1 or X2 or X3
Feb 09
Date
JE901 0612
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 5.13

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec05_2_13_09_cci.qxd:Sec05 3/26/09 8:05 AM Page 14

5 Three-Phase Ventilated
Economical Auto Connections (Open Delta) for 421 Series
Three-Phase Using Two Single-Phase (Stock) Transformers
For proper overcurrent protection, refer to Article 450-4 of NEC
High Volt Low Volt Catalog Catalog Number is for 1 transformer;
KVA* Amps Amps Qty. Number 2 transformers are required
480 V Δ High V – 240 V Δ Low Volts (Open Delta)–3Ø, 60 Hz
86.6 104.15 208.33 2 421-7185-000
129.9 156.23 312.50 2 421-7205-000
173.2 208.33 416.66 2 421-7225-000
259.8 312.50 625.00 2 421-7235-000

Three-Phase Using Two Single-Phase (Stock) Transformers


For proper overcurrent protection, refer to Article 450-4 of NEC
High Volt 600 High Volt 480 High Low
Low Volt 480 Low Volt 380 Volt Volt Catalog Catalog Number is for 1 transformer;
KVA* KVA* Amps Amps Qty. Number 2 transformers are required
600 V Δ High Volts – 480 V Δ Low Volts (Open Delta)–3Ø, 60 Hz
480 V Δ High Volts – 380 V Δ Low Volts (Open Delta)–3Ø, 50/60 Hz
216.5 173.2 208.3 260.4 2 421-7185-000
324.7 259.8 312.8 390.6 2 421-7205-000
433.0 346.4 416.7 520.8 2 421-7225-000
649.5 519.6 625.0 781.0 2 421-7235-000
866.0 692.8 834.0 1041.0 2 421-7245-000

Dec 06
Date
JE901 0612

*KVA capacity of three-phase autotransformer bank, using two single-phase, 60 Hz transformers connected in open delta.
Note: Can be reverse connected with no change in KVA. Fuse input side per current NEC requirements.
Refer to tables in single phase sections for dimensions and weights.
Version

5.14 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Drive Isolation

3 to 990 KVA
Contents

Overview 7.2
Drive Selector 7.3
Dec 09

Dimensional Drawings 7.7


Wiring Diagrams 7.8
Selection Charts
Date

230 V - 230Y/133 V 7.4


230 V - 460Y/266 V 7.4
460 V - 230Y/133 V 7.5
460 V - 460Y/266 V 7.5
JE901 1209

575 V - 230Y/133 V 7.6


575 V - 460Y/266 V 7.6
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 7.1


Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
7 Drive Isolation

Products
■ Three-Phase Encapsulated: 3 KVA through 11 KVA*
■ Three-Phase Ventilated: 14 KVA through 990 KVA*

Applications
■ For industrial and commercial applications with SCR-controlled adjustable speed
motor drives, and AC adjustable frequency or DC drives

Specifications
■ Complete KVA range to cover all standard drive systems
■ Cores of high quality electrical steel
■ NEMA 3R-rated enclosures standard on 3 KVA through 11 KVA units
■ NEMA 1-rated enclosures standard on 14 KVA through 990 KVA units
■ Delta primary, wye secondary to match common power sources in most
three-phase rectified circuits
■ 3KVA through 11KVA, 135°C temp rise
■ 14KVA through 990KVA, 150ºC temperature rise standard on 220°C insulation class
units
■ Heat-cured ASA-61 gray powder coat finish

Features, Functions, Benefits


■ Large connection compartment for ease of wiring and installation
■ Internally braced for short circuit stress protection
■ Low impedance for better voltage regulation
■ Low flux density to minimize core saturation
■ Tap arrangements provided to compensate for input voltage variation
■ Quiet operation for installation flexibility

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards

*Options and Accessories


■ CE Marked units available as custom

Dec 09
■ 80ºC and 115ºC temperature rise available
■ Wall mount brackets available on units up to 75 KVA and 150°C temperature rise
Date
■ Weathershields available on units 14 KVA through 990 KVA
■ Copper windings available
JE901 1209
Version

7.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Drive Isolation 7
Designed to withstand periodic over current loads caused by electronic motor drives. DIT applications
include SCR-controlled adjustable speed motor drives, and AC adjustable frequency or DC drives

Drive Selector Chart


To determine the proper size drive isolation transformer, locate
the HP of the motors to be operated in the left hand column.
The corresponding figure in the right hand column is the
recommended transformer KVA. Use the selection table to
determine the drive isolation transformer catalog number. SELECTOR CHART

HP KVA
2 3
3 6
5 7.5
7.5 11
10 14
15 20
20 27
25 34
30 40
40 51
50 63
60 75
75 93
100 118
125 145
150 175
Dec 09

200 220
250 275
Date

300 330
400 440
JE901 1209

500 550
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 7.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Drive Isolation (DIT)
Primary 230 V Delta (Secondary 230Y/133) Taps: 1@ 5%FCAN, 1@ 5% FCBN
Wiring
kVA Old Catalog # New Catalog # Dimensions (inches) Weight (lbs) Figure Weather Shield
Diagram
A (H) B (W) C (D)
3 413-0018-051 413-6ACC-000 13 15 8.06 82 4 DIT-CC N/A
6 413-0019-051 413-6BCC-000 13 15 8.06 119 4 DIT-CC N/A
7.5 413-0020-051 413-6CCC-000 15 19 9.06 157 4 DIT-CC N/A
11 413-0021-051 413-6DCC-000 15 19 9.06 228 4 DIT-CC N/A
14 423-0020-051 423-6ECC-000 22 19 16 255 7 DIT-CC 423-0007-019
20 423-0021-051 423-6FCC-000 22 19 16 255 7 DIT-CC 423-0007-019
27 423-0022-051 423-6GCC-000 25 22 17 295 7 DIT-CC 423-0007-022
34 423-0023-051 423-6HCC-000 25 22 17 295 7 DIT-CC 423-0007-022
40 423-0024-051 423-6JCC-000 28 25 19 350 7 DIT-CC 423-0007-025
51 423-0025-051 423-6KCC-000 28 25 19 350 7 DIT-CC 423-0007-025
63 423-0026-051 423-6LCC-000 32 27 21 535 7 DIT-CC 423-0007-027
75 423-0027-051 423-6MCC-000 32 27 21 535 7 DIT-CC 423-0007-027
93 423-0028-051 423-6NCC-000 38 29 23 675 7 DIT-CC 423-0007-029
118 423-0029-051 423-6PCC-000 38 29 23 835 7 DIT-CC 423-0007-029
145 423-0030-051 423-6RCC-000 42 33 26 980 7 DIT-CC 423-0007-033
175 223-0031-651 423-6SCC-000 46 35 30 1200 7 DIT-CC 423-0007-035
220 223-0032-651 423-6TCC-000 46 35 30 1380 7 DIT-CC 423-0007-035
275 223-0033-651 423-6UCC-000 46 35 30 1590 7 DIT-CC 423-0007-035
330 223-0034-651 423-6VCC-000 60 48 33 1680 7 DIT-CC 423-0007-048
440 223-0035-651 423-6WCC-000 60 48 33 2030 7 DIT-CC 423-0007-048
550 223-0036-651 423-6XCC-000 60 48 33 2530 7 DIT-CC 423-0007-048

Primary 230 V Delta (Secondary 460Y/266) Taps: 1@ 5%FCAN, 1@ 5% FCBN


Wiring
kVA Old Catalog # New Catalog # Dimensions (inches) Weight (lbs) Figure Weather Shield
Diagram
A (H) B (W) C (D)
3 413-0018-056 413-6ACG-000 13 15 8.06 82 4 DIT-CG N/A
6 413-0019-056 413-6BCG-000 13 15 8.06 119 4 DIT-CG N/A
7.5 413-0020-056 413-6CCG-000 15 19 9.06 157 4 DIT-CG N/A
11 413-0021-056 413-6DCG-000 15 19 9.06 228 4 DIT-CG N/A
14 423-0020-056 423-6ECG-000 22 19 16 255 7 DIT-CG 423-0007-019
20 423-0021-056 423-6FCG-000 22 19 16 255 7 DIT-CG 423-0007-019
Dec 09

27 423-0022-056 423-6GCG-000 25 22 17 295 7 DIT-CG 423-0007-022


34 423-0023-056 423-6HCG-000 25 22 17 295 7 DIT-CG 423-0007-022
40 423-0024-056 423-6JCG-000 28 25 19 350 7 DIT-CG 423-0007-025
Date

51 423-0025-056 423-6KCG-000 28 25 19 350 7 DIT-CG 423-0007-025


63 423-0026-056 423-6LCG-000 32 27 21 445 7 DIT-CG 423-0007-027
75 423-0027-056 423-6MCG-000 32 27 21 535 7 DIT-CG 423-0007-027
93 423-0028-056 423-6NCG-000 38 29 23 675 7 DIT-CG 423-0007-029
118 423-0029-056 423-6PCG-000 38 29 23 835 7 DIT-CG 423-0007-029
145 423-0030-056 423-6RCG-000 42 33 26 980 7 DIT-CG 423-0007-033
175 223-0031-656 423-6SCG-000 46 35 30 1200 7 DIT-CG 423-0007-035
220 223-0032-656 423-6TCG-000 46 35 30 1380 7 DIT-CG 423-0007-035
275 223-0033-656 423-6UCG-000 46 35 30 1590 7 DIT-CG 423-0007-035
330 223-0034-656 423-6VCG-000 60 48 33 1680 7 DIT-CG 423-0007-048
440 223-0035-656 423-6WCG-000 60 48 33 2030 7 DIT-CG 423-0007-048
550 223-0036-656 423-6XCG-000 60 48 33 2530 7 DIT-CG 423-0007-048

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 7.4

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Drive Isolation (DIT)
Primary 460 V Delta (Secondary 230Y/133) Taps: 1@ 5%FCAN, 1@ 5% FCBN
Wiring
kVA Old Catalog # New Catalog # Dimensions (inches) Weight (lbs) Figure Weather Shield
Diagram
A (H) B (W) C (D)
3 413-0018-052 413-6AGC-000 13 15 8.06 82 4 DIT-GC N/A
6 413-0019-052 413-6BGC-000 13 15 8.06 119 4 DIT-GC N/A
7.5 413-0020-052 413-6CGC-000 15 19 9.06 157 4 DIT-GC N/A
11 413-0021-052 413-6DGC-000 15 19 9.06 228 4 DIT-GC N/A
14 423-0020-052 423-6EGC-000 22 19 16 255 7 DIT-GC 423-0007-019
20 423-0021-052 423-6FGC-000 22 19 16 255 7 DIT-GC 423-0007-019
27 423-0022-052 423-6GGC-000 25 22 17 295 7 DIT-GC 423-0007-022
34 423-0023-052 423-6HGC-000 25 22 17 295 7 DIT-GC 423-0007-022
40 423-0024-052 423-6JGC-000 28 25 19 350 7 DIT-GC 423-0007-025
51 423-0025-052 423-6KGC-000 28 25 19 350 7 DIT-GC 423-0007-025
63 423-0026-052 423-6LGC-000 32 27 21 535 7 DIT-GC 423-0007-027
75 423-0027-052 423-6MGC-000 32 27 21 535 7 DIT-GC 423-0007-027
93 423-0028-052 423-6NGC-000 38 29 23 675 7 DIT-GC 423-0007-029
118 423-0029-052 423-6PGC-000 38 29 23 835 7 DIT-GC 423-0007-029
145 423-0030-052 423-6RGC-000 42 33 26 980 7 DIT-GC 423-0007-033
175 223-0031-652 423-6SGC-000 46 35 30 1200 7 DIT-GC 423-0007-035
220 223-0032-652 423-6TGC-000 46 35 30 1380 7 DIT-GC 423-0007-035
275 223-0033-652 423-6UGC-000 46 35 30 1590 7 DIT-GC 423-0007-035
330 223-0034-652 423-6VGC-000 60 48 33 1680 7 DIT-GC 423-0007-048
440 223-0035-652 423-6WGC-000 60 48 33 2030 7 DIT-GC 423-0007-048
550 223-0036-652 423-6XGC-000 60 48 33 2530 7 DIT-GC 423-0007-048

Primary 460 V Delta (Secondary 460Y/266) Taps: 1@ 5%FCAN, 1@ 5% FCBN


Wiring
kVA Old Catalog # New Catalog # Dimensions (inches) Weight (lbs) Figure Weather Shield
Diagram
A (H) B (W) C (D)
3 413-0018-054 413-6AGG-000 13 15 8.06 82 4 DIT-GG N/A
6 413-0019-054 413-6BGG-000 13 15 8.06 119 4 DIT-GG N/A
7.5 413-0020-054 413-6CGG-000 15 19 9.06 157 4 DIT-GG N/A
11 413-0021-054 413-6DGG-000 15 19 9.06 228 4 DIT-GG N/A
14 423-0020-054 423-6EGG-000 22 19 16 255 7 DIT-GG 423-0007-019
20 423-0021-054 423-6FGG-000 22 19 16 255 7 DIT-GG 423-0007-019
27 423-0022-054 423-6GGG-000 25 22 17 295 7 DIT-GG 423-0007-022
Dec 09

34 423-0023-054 423-6HGG-000 25 22 17 295 7 DIT-GG 423-0007-022


40 423-0024-054 423-6JGG-000 28 25 19 350 7 DIT-GG 423-0007-025
Date

51 423-0025-054 423-6KGG-000 28 25 19 350 7 DIT-GG 423-0007-025


63 423-0026-054 423-6LGG-000 32 27 21 535 7 DIT-GG 423-0007-027
75 423-0027-054 423-6MGG-000 32 27 21 535 7 DIT-GG 423-0007-027
93 423-0028-054 423-6NGG-000 38 29 23 675 7 DIT-GG 423-0007-029
118 423-0029-054 423-6PGG-000 38 29 23 835 7 DIT-GG 423-0007-029
145 423-0030-054 423-6RGG-000 42 33 26 980 7 DIT-GG 423-0007-033
175 223-0031-654 423-6SGG-000 46 35 30 1200 7 DIT-GG 423-0007-035
220 223-0032-654 423-6TGG-000 46 35 30 1380 7 DIT-GG 423-0007-035
275 223-0033-654 423-6UGG-000 46 35 30 1590 7 DIT-GG 423-0007-035
330 223-0034-654 423-6VGG-000 60 48 33 1680 7 DIT-GG 423-0007-048
440 223-0035-654 423-6WGG-000 60 48 33 2030 7 DIT-GG 423-0007-048
550 223-0036-654 423-6XGG-000 60 48 33 2530 7 DIT-GG 423-0007-048

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 7.5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Drive Isolation (DIT)
Primary 575 V Delta (Secondary 230Y/133) Taps: 1@ 5%FCAN, 1@ 5% FCBN
Wiring
kVA Old Catalog # New Catalog # Dimensions (inches) Weight (lbs) Figure Weather Shield
Diagram
A (H) B (W) C (D)
3 413-0018-053 413-6ALC-000 13 15 8.06 82 4 DIT-LC N/A
6 413-0019-053 413-6BLC-000 13 15 8.06 119 4 DIT-LC N/A
7.5 413-0020-053 413-6CLC-000 15 19 9.06 157 4 DIT-LC N/A
11 413-0021-053 413-6DLC-000 15 19 9.06 228 4 DIT-LC N/A
14 423-0020-053 423-6ELC-000 22 19 16 255 7 DIT-LC 423-0007-019
20 423-0021-053 423-6FLC-000 22 19 16 255 7 DIT-LC 423-0007-019
27 423-0022-053 423-6GLC-000 25 22 17 295 7 DIT-LC 423-0007-022
34 423-0023-053 423-6HLC-000 25 22 17 295 7 DIT-LC 423-0007-022
40 423-0024-053 423-6JLC-000 28 25 19 350 7 DIT-LC 423-0007-025
51 423-0025-053 423-6KLC-000 28 25 19 350 7 DIT-LC 423-0007-025
63 423-0026-053 423-6LLC-000 32 27 21 535 7 DIT-LC 423-0007-027
75 423-0027-053 423-6MLC-000 32 27 21 535 7 DIT-LC 423-0007-027
93 423-0028-053 423-6NLC-000 38 29 23 675 7 DIT-LC 423-0007-029
118 423-0029-053 423-6PLC-000 38 29 23 835 7 DIT-LC 423-0007-029
145 423-0030-053 423-6RLC-000 42 33 26 980 7 DIT-LC 423-0007-033
175 223-0031-653 423-6SLC-000 46 35 30 1200 7 DIT-LC 423-0007-035
220 223-0032-653 423-6TLC-000 46 35 30 1380 7 DIT-LC 423-0007-035
275 223-0033-653 423-6ULC-000 46 35 30 1590 7 DIT-LC 423-0007-035
330 223-0034-653 423-6VLC-000 60 48 33 1680 7 DIT-LC 423-0007-048
440 223-0035-653 423-6WLC-000 60 48 33 2030 7 DIT-LC 423-0007-048
550 223-0036-653 423-6XLC-000 60 48 33 2530 7 DIT-LC 423-0007-048

Primary 575 V Delta (Secondary 460Y/266) Taps: 1@ 5%FCAN, 1@ 5% FCBN


Wiring
kVA Old Catalog # New Catalog # Dimensions (inches) Weight (lbs) Figure Weather Shield
Diagram
A (H) B (W) C (D)
3 413-0018-055 413-6ALG-000 13 15 8.06 82 4 DIT-LG N/A
6 413-0019-055 413-6BLG-000 13 15 8.06 119 4 DIT-LG N/A
7.5 413-0020-055 413-6CLG-000 15 19 9.06 157 4 DIT-LG N/A
11 413-0021-055 413-6DLG-000 15 19 9.06 228 4 DIT-LG N/A
14 423-0020-055 423-6ELG-000 22 19 16 255 7 DIT-LG 423-0007-019
20 423-0021-055 423-6FLG-000 22 19 16 255 7 DIT-LG 423-0007-019
27 423-0022-055 423-6GLG-000 25 22 17 295 7 DIT-LG 423-0007-022
Dec 09

34 423-0023-055 423-6HLG-000 25 22 17 295 7 DIT-LG 423-0007-022


40 423-0024-055 423-6JLG-000 28 25 19 350 7 DIT-LG 423-0007-025
51 423-0025-055 423-6KLG-000 28 25 19 350 7 DIT-LG 423-0007-025
Date

63 423-0026-055 423-6LLG-000 32 27 21 535 7 DIT-LG 423-0007-027


75 423-0027-055 423-6MLG-000 32 27 21 535 7 DIT-LG 423-0007-027
93 423-0028-055 423-6NLG-000 38 29 23 675 7 DIT-LG 423-0007-029
118 423-0029-055 423-6PLG-000 38 29 23 835 7 DIT-LG 423-0007-029
145 423-0030-055 423-6RLG-000 42 33 26 980 7 DIT-LG 423-0007-033
175 223-0031-655 423-6SLG-000 46 35 30 1200 7 DIT-LG 423-0007-035
220 223-0032-655 423-6TLG-000 46 35 30 1380 7 DIT-LG 423-0007-035
275 223-0033-655 423-6ULG-000 46 35 30 1590 7 DIT-LG 423-0007-035
330 223-0034-655 423-6VLG-000 60 48 33 1680 7 DIT-LG 423-0007-048
440 223-0035-655 423-6WLG-000 60 48 33 2030 7 DIT-LG 423-0007-048
550 223-0036-655 423-6XLG-000 60 48 33 2530 7 DIT-LG 423-0007-048

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 7.6

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
7 Drive Isolation

Dec 09
Date
JE901 1209
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps
individually.

7.8 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
7 Drive Isolation

Dec 09
Date
JE901 1209
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

7.9 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:44 AM Page 1

Non-Linear Three-Phase – Jefferson® Plus

Contents
15 to 500 KVA
Overview 8.2
Dimensional Drawings 8.7
Sept 08

Wiring Diagrams 8.8


Selection Charts
208 V - 208Y/120 V 8.5
Date

208 V - 480Y/277 V 8.5


240 V - 208Y/120 V 8.5
240 V - 480Y/277 V 8.5
480 V - 208Y/120 V 8.5
JE901 0809

480 V - 480Y/277 V 8.6


600 V - 208Y/120 V 8.6
Suffix Chart 8.6
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 8.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:44 AM Page 2

8 Non-Linear Three-Phase – Jefferson® Plus


Products
■ 15 KVA through 500 KVA*

Applications
■ For electronic loads to meet non-linear load demands caused by
modern office equipment
■ For indoor/outdoor applications

Specifications
■ K-4, K-13, and K-20 rated units standard*
■ Meets Federally Mandated NEMA TP-1 Standard for energy efficiency
■ Cores of high quality electrical steel
■ Cores designed for reduced flux densities to compensate for harmonic voltage distortion
■ NEMA 1-rated enclosures standard
■ Aluminum or copper windings
■ Electrostatically shielded
■ 220ºC insulation class standard
■ 150ºC, 115°C, and 80°C temperature rise
■ Heat-cured ASA-61 gray powder coat finish

Features, Functions, Benefits


■ Designed with lower weight and smaller size for easier handling and installation
■ Large connection compartment for ease of wiring and installation
■ Quiet operation for installation flexibility
■ Hassle-free front cover installation
■ Taps provided on primary to compensate for voltage variations

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards

Sept 08
*Options and Accessories
■ CE Marked units available Date
■ Other sizes, voltages, and connections available as custom
■ Other K-factor rated units available as custom
JE901 0809

■ NEMA 3R-rated weather shields available


■ Wall mount brackets available
Version

8.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:44 AM Page 3

Non-Linear Three-Phase – Jefferson® Plus 8


Transformers for today’s electronic environment
These transformers are designed to meet the non-linear load demands caused by computers and
other modern electronic equipment. These types of loads can cause severe overheating in distribution
transformers designed to meet the needs of a pre-electronic era. The Jefferson® Plus™ line of non-lin-
ear transformers provides safe and efficient operation in non-linear load environments.

The K-factor
The K-factor is a rating devised by Underwriters Laboratories K-FACTOR TYPE OF LOAD
to provide uniform standards for transformers designed to
handle non-linear loads. The more odd-harmonic currents K-1 Resistance heating
present, the higher the K-factor specified in sizing the trans- Incandescent lighting
former. Motors
To calculate the K-factor, multiply the square of the percent- Transformers
age of harmonic current by the square of the harmonic order • Control
and add the results. For example, if a load is 60% of the fun- • Distribution
damental, 65% of the third harmonic, 30% of the fifth har- K-4 Welders
monic, and 35% of the seventh harmonic, the resulting Induction heaters
K-factor would be 12.42: HID lighting
(.6)2 1 + (.65)2(3)2 + (.30)2(5)2 + (.35)2(7)2 = 12.42
Fluorescent lighting
In this example, a transformer with a K-factor of 13 should
Solid state controls
be specified. The K-factor rating defines the transformer's
ability to withstand odd-harmonic currents while operating K-13 Telecommunications
within its insulation class. equipment
When the K-factor is unknown, a transformer may be select- Branch circuits in
ed by using the table to the right as a guide. classrooms and
healthcare facilities
K-20 Mainframe
computers
Variable speed drives
Branch circuits with
exclusive loads of
Sept 08

data processing
equipment
Date
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 8.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:44 AM Page 4

8 Non-Linear Three-Phase – Jefferson® Plus


Why Your Existing Transformer May Be Inadequate
Traditional transformers were designed to handle the purely resistive electrical loads created mainly by
standard lighting and motors. The currents drawn by these loads are sinusoidal in shape, as is the
waveshape of the supply voltage. When the loads are linear and balanced as in a typical three-phase
system, the neutral current flow is zero. This is because the three-phase currents are 120 degrees out
of phase with each other and cancel in the neutral. The sinusoidal current waveshape is the foundation
for wire-size calculations, for determining how to balance loads to reduce neutral currents, and for
subsequently reducing the size of neutral conductors to reduce material costs.

The Phenomenon of Odd Harmonics


The switched mode power supply (SMPS) current drawn by electronic equipment bears little
resemblance to the current drawn by purely resistive loads. Instead of the traditional sinusoidal
waveform, SMPS current waveforms occur in sharp bursts. This irregularity of the SMPS waveform
produces a non-linear load as opposed to the linear load produced by the sinusoidal waveform.
Non-linear loads on the other hand, are rich in odd harmonics, which are multiples of the fundamental
60 Hertz frequency. The major components of harmonic currents in switched mode power supplies are
the third and fifth harmonics. Non-linear, off-harmonic current components become additive in the
neutral and can result in a neutral current as much as double the phase current, even in a balanced
system.

How Harmonics Affect Transformers


When these odd-harmonic currents are present, winding losses increase. The I2R or conductor losses
are higher because harmonics increase the current. Stray losses in windings also increase because of
additional eddy currents circulating within the conductors. The combination of these additional losses
generate excessive heat in the transformer coils. Transformer insulation systems are designed to
accommodate temperature increases due to normal stray losses. However, when required to carry
non-linear loads, the heat generated exceeds the designed rating, reducing the life of the transformer
and creating the possibility of premature failure.

De-rating is Not the Answer


De-rating a traditional linear transformer to compensate for heat build-up requires higher installation
costs, provides poor energy efficiency due to increased core losses, and leaves a system that will

Sept 08
become increasingly obsolete.

Date
JE901 0809
Version

8.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:44 AM Page 5

Non-Linear Three-Phase – Jefferson® Plus 8


K-4 Three-Phase Taps: 15 to 112.5 KVA 2@ 2.5% FCAN & 4@ 2.5% FCBN
150°C Temperature Rise • Electrostatic Shield 150 to 300 KVA 1@ 5% FCAN & 2@ 5% FCBN
Catalog Height A Width B Depth C Est. Ship Wiring Weather Shield Wall Bracket
KVA Number* Fig. (in.) (in.) (in.) Wgt. (lbs.) Diagram Kit Kit

208 V - 208Y/120 V – Aluminum windings*


15 424-7168-001 7 22.0 19.0 16.0 295 T208B 423-0007-019 223-7008-030
30 424-7198-001 7 25.0 22.0 17.0 385 T208B 423-0007-022 223-7008-075
45 424-7218-001 7 28.0 25.0 18.5 565 T208B
T208B 423-0007-025 223-7008-075
223-7008-075
75 424-7238-001 7 32.0 27.0 21.0 750 T208B 423-0007-027 n/a
112.5 424-7258-001 7 38.0 29.0 23.0 960 T208B 423-0007-029 n/a
150 424-7268-001 7 42.0 33.0 26.0 1280 T208F 423-0007-033 n/a
225 424-7298-001 7 46.0 35.0 30.0 1645 T208F 423-0007-035 N/A
n/a
T208F
300 424-7318-001 7 52.0 35.0 30.0 1660 T208F 423-0007-035 n/a
500 424-7348-001 7 60.0 48.0 33.0 2460 423-0007-048

208 V - 480Y/277 V – Aluminum windings*


15 424-7161-001 7 22.0 19.0 16.0 295 T208D 423-0007-019 223-7008-030
30 424-7191-001 7 25.0 22.0 17.0 385 T208D 423-0007-022 223-7008-075
45 424-7211-001 7 28.0 25.0 18.5 565 T208D
T208D 423-0007-025 223-7008-075
223-7008-075
75 424-7231-001 7 32.0 27.0 21.0 750 T208D 423-0007-027 n/a
112.5 424-7251-001 7 38.0 29.0 23.0 960 T208D 423-0007-029 n/a
150 424-7261-001 7 42.0 33.0 26.0 1280 T208G 423-0007-033 n/a
225 424-7291-001 7 46.0 35.0 30.0 1645 T208G 423-0007-035 N/A
n/a
T208G
300 424-7311-001 7 52.0 35.0 30.0 1660 T208G 423-0007-035 n/a
500 424-7341-001 7 60.0 48.0 33.0 2460 423-0007-048

240 V - 208Y/120 V – Aluminum windings*


15 424-7162-001 7 22.0 19.0 16.0 295 T240B 423-0007-019 223-7008-030
30 424-7192-001 7 25.0 22.0 17.0 385 T240B 423-0007-022 223-7008-075
45 424-7212-001 7 28.0 25.0 18.5 565 T240B
T240B 423-0007-025 223-7008-075
223-7008-075
75 424-7232-001 7 32.0 27.0 21.0 750 T240B 423-0007-027 n/a
112.5 424-7252-001 7 38.0 29.0 23.0 960 T240B 423-0007-029 n/a
150 424-7262-001 7 42.0 33.0 26.0 1280 T240F 423-0007-033 n/a
225 424-7292-001 7 46.0 35.0 30.0 1645 T240F 423-0007-035 N/A
n/a
T240F
300 424-7312-001 7 52.0 35.0 30.0 1660 T240F 423-0007-035 n/a
500 424-7342-001 7 60.0 48.0 33.0 2460 423-0007-048

240 V - 480Y/277 V – Aluminum windings*


15 424-7163-001 7 22.0 19.0 16.0 295 T240D 423-0007-019 223-7008-030
30 424-7193-001 7 25.0 22.0 17.0 385 T240D 423-0007-022 223-7008-075
45 424-7213-001 7 28.0 25.0 18.5 565 T240D
T240D 423-0007-025 223-7008-075
223-7008-075
75 424-7233-001 7 32.0 27.0 21.0 750 T240D 423-0007-027 n/a
Sept 08

112.5 424-7253-001 7 38.0 29.0 23.0 960 T240D 423-0007-029 n/a


150 424-7263-001 7 42.0 33.0 26.0 1280 T240E 423-0007-033 n/a
225 424-7293-001 7 46.0 35.0 30.0 1645 T240E 423-0007-035 N/A
n/a
T240E
300 424-7313-001 7 52.0 35.0 30.0 1660 T240E 423-0007-035 n/a
Date

500 424-7343-001 7 60.0 48.0 33.0 2460 423-0007-048

480 V - 208Y/120 V – Aluminum windings*


JE901 0809

15 424-7164-001 7 22.0 19.0 16.0 295 T480E 423-0007-019 223-7008-030


30 424-7194-001 7 25.0 22.0 17.0 385 T480E 423-0007-022 223-7008-075
45 424-7214-001 7 28.0 25.0 18.5 565 T480E 423-0007-025 223-7008-075
223-7008-075
75 424-7234-001 7 32.0 27.0 21.0 750 T480E 423-0007-027 n/a
112.5 424-7254-001 7 38.0 29.0 23.0 960 T480E
T480E 423-0007-029 n/a
150 424-7264-001 7 42.0 33.0 26.0 1280 T480E 423-0007-033 n/a
Version

225 424-7294-001 7 46.0 35.0 30.0 1645 T480E 423-0007-035 N/A


n/a
300 424-7314-001 7 52.0 35.0 30.0 1660 T480E 423-0007-035 n/a
500 424-7344-001 7 60.0 48.0 33.0 2460 423-0007-048
* For copper and/or low temp rise K-13 or K-20 units see suffix chart on page 8.6

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical. ®

LISTED

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 8.5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:45 AM Page 6

8 Non-Linear Three-Phase – Jefferson® Plus


K-4 Three-Phase
150°C Temperature Rise • Electrostatic Shield, Taps: 2@ 2.5% FCAN & 4@ 2.5% FCBN
Catalog Height A Width B Depth C Est. Ship Wiring Weather Shield Wall Bracket
KVA Number* Fig. (in.) (in.) (in.) Wgt. (lbs.) Diagram Kit Kit

480 V - 480Y/277 V – Aluminum windings*


15 424-7165-001 7 22.0 19.0 16.0 295 T480J 423-0007-019 223-7008-030
30 424-7195-001 7 25.0 22.0 17.0 385 T480J 423-0007-022 223-7008-075
45 424-7215-001 7 28.0 25.0 18.5 565 T480J 423-0007-025 223-7008-075
223-7008-075
75 424-7235-001 7 32.0 27.0 21.0 750 T480J 423-0007-027 n/a
112.5 424-7255-001 7 38.0 29.0 23.0 960 T480J
T480J 423-0007-029 n/a
150 424-7265-001 7 42.0 33.0 26.0 1280 T480J 423-0007-033 n/a
225 424-7295-001 7 46.0 35.0 30.0 1645 T480J 423-0007-035 N/A
n/a
300 424-7315-001 7 52.0 35.0 30.0 1660 T480J 423-0007-035 n/a
500 424-7345-001 7 60.0 48.0 33.0 2460 423-0007-048

600 V - 208Y/120 V – Aluminum windings*


15 424-7169-001 7 22.0 19.0 16.0 295 T600B 423-0007-019 223-7008-030
30 424-7199-001 7 25.0 22.0 17.0 385 T600B 423-0007-022 223-7008-075
45 424-7219-001 7 28.0 25.0 18.5 565 T600B 423-0007-025 223-7008-075
223-7008-075
75 424-7239-001 7 32.0 27.0 21.0 750 T600B 423-0007-027 n/a
112.5 424-7259-001 7 38.0 29.0 23.0 960 T600B
T600B 423-0007-029 n/a
150 424-7269-001 7 42.0 33.0 26.0 1280 T600B 423-0007-033 n/a
225 424-7299-001 7 46.0 35.0 30.0 1645 T600B 423-0007-035 N/A
n/a
300 424-7319-001 7 60.0 48.0 33.0 2460 T600B 423-0007-035 n/a
500 424-7349-001 7 60.0 48.0 33.0 2460 423-0007-048
* For copper and/or low temp rise K-13 or K-20 units see suffix chart on page 8.6

Suffix Chart
The catalog number on the standard Non-Linear products have a
suffix of -001 for K-4, -002 for K-13, -003 for K-20.
To order alternate version transformers choose the suffix
to match the desired features.
Suffix Wire Temperature Rise K-Factor
001 Aluminum 150 K-4
011 Aluminum 115 K-4
081 Aluminum 80 K-4

801 Copper 150 K-4


811 Copper 115 K-4
881 Copper 80 K-4

Sept 08
002 Aluminum 150 K-13
012 Aluminum 115 K-13
082 Aluminum 80 K-13

802 Copper 150 K-13 Date


812 Copper 115 K-13
882 Copper 80 K-13
JE901 0809

003 Aluminum 150 K-20


013 Aluminum 115 K-20
083 Aluminum 80 K-20

803 Copper 150 K-20


813 Copper 115 K-20
Version

883 Copper 80 K-20

Note: The weight, dimensions, weather shield and mounting brackets may be
different than the standard version.
®

Check our website www.jeffersonelectric.com for details LISTED

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.

8.6 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

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Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:45 AM Page 7

Non-Linear Three-Phase – Jefferson® Plus 8


Figure 7 Figure 8

Weather Shield Kit to Make


Enclosures NEMA 3R Rated
Part Width Depth w/o Depth with Shipping
kVA* Number (B) weather shield (C) weather shield (3R-C) weight (lbs.)
15 423-0007-019 19.0 16.0 23.0 3.2
30 423-0007-022 22.0 17.0 24.0 3.6
45 423-0007-025 25.0 18.5 25.5 4.1
75 423-0007-027 27.0 21.0 28.0 4.4
112.5 423-0007-029 29.0 23.0 31.0 5.3
150 423-0007-033 33.0 26.0 34.0 6.3
225 423-0007-035 35.0 30.0 38.0 6.7
300 423-0007-035 35.0 30.0 38.0 6.7
500 423-0007-048 48.0 33.0 43.5 12.2

*kVA for 150 degree rise and K-4 units


Feb 09

Mounting Brackets
Part Shipping
Description
Date

Number weight (lbs.)


223-7008-030 For 15 KVA unit at 150 degree C rise 18
223-7008-075 For 16 to 75 KVA unit at 150 degree C rise 20
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 8.7

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Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:45 AM Page 8

8 Non-Linear Three-Phase – Jefferson® Plus


T208B Wiring Diagram & Connections* T208D Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 208 Volts Delta Primary: 208 Volts Delta
Secondary: 208Y/120 Volts Secondary: 480Y/277 Volts PRIMARY
PRIMARY

SECONDARY SECONDARY

Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
218 1 H1, H2, H3 218 1 X1, X2, X3
213 2 H1, H2, H3 213 2 X1, X2, X3
208 3 H1, H2, H3 208 3 X1, X2, X3
203 4 H1, H2, H3 203 4 X1, X2, X3
198 5 H1, H2, H3 198 5 X1, X2, X3
192 6 H1, H2, H3 192 6 X1, X2, X3
187 7 H1, H2, H3 187 7 X1, X2, X3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
208 X1, X2, X3 480 H1, H2, H3
120 Between X0 and 277 Between H0 and
1 Phase X1 or X2 or X3 1 Phase H1 or H2 or H3

T208F Wiring Diagram & Connections* T208G Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 208 Volts Delta Primary: 208 Volts Delta
Secondary: 208Y/120 Volts Secondary: 480Y/277 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY

Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To

Dec 06
Volts Jumper Taps To Connect To
218 1 H1, H2, H3 218 1 X1, X2, X3
208 2 H1, H2, H3 208 2 X1, X2, X3
198 3 H1, H2, H3 198 3 X1, X2, X3
187 4 H1, H2, H3 187 4 X1, X2, X3 Date
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
208 X1, X2, X3 480 H1, H2, H3
120 Between X0 and 277 Between H0 and
JE901 0612

1 Phase X1 or X2 or X3 1 Phase H1 or H2 or H3
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

8.8 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

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Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:45 AM Page 9

Non-Linear Three-Phase – Jefferson® Plus 8


T240B Wiring Diagram & Connections* T240D Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 240 Volts Delta Primary: 240 Volts Delta
Secondary: 208Y/120 Volts Secondary: 480Y/277 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY
Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
252 1 H1, H2, H3 252 1 X1, X2, X3
246 2 H1, H2, H3 246 2 X1, X2, X3
240 3 H1, H2, H3 240 3 X1, X2, X3
234 4 H1, H2, H3 234 4 X1, X2, X3
228 5 H1, H2, H3 228 5 X1, X2, X3
222 6 H1, H2, H3 222 6 X1, X2, X3
216 7 H1, H2, H3 216 7 X1, X2, X3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
208 X1, X2, X3 480 H1, H2, H3
120 Between X0 and 277 Between H0 and
1 Phase X1 or X2 or X3 1 Phase H1 or H2 or H3

T240E Wiring Diagram & Connections* T240F Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 240 Volts Delta Primary: 240 Volts Delta
Secondary: 480Y/277 Volts Secondary: 208Y/120 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY

Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To
Dec 06

Volts Jumper Taps To Connect To


252 1 X1, X2, X3 252 1 H1, H2, H3
240 2 X1, X2, X3 240 2 H1, H2, H3
228 3 X1, X2, X3 228 3 H1, H2, H3
Date

216 4 X1, X2, X3 216 4 H1, H2, H3


Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
480 H1, H2, H3 208 X1, X2, X3
277 Between H0 and 120 Between X0 and
JE901 0612

1 Phase H1 or H2, or H3 1 Phase X1 or X2, or X3


Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 8.9

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Sec08_2_12_09_cci.qxd:Sec08 3/26/09 9:45 AM Page 10

8 Non-Linear Three-Phase – Jefferson® Plus


T480E Wiring Diagram & Connections* T480J Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 480 Volts Delta Primary: 480 Volts Delta
Secondary: 208Y/120 Volts Secondary: 480Y/277 Volts
PRIMARY PRIMARY

SECONDARY SECONDARY

Connections Connections
Primary On Each Coil Primary Lines Primary On Each Coil Primary Lines
Volts Jumper Taps To Connect To Volts Jumper Taps To Connect To
504 1 H1, H2, H3 504 1 H1, H2, H3
492 2 H1, H2, H3 492 2 H1, H2, H3
480 3 H1, H2, H3 480 3 H1, H2, H3
468 4 H1, H2, H3 468 4 H1, H2, H3
456 5 H1, H2, H3 456 5 H1, H2, H3
444 6 H1, H2, H3 444 6 H1, H2, H3
432 7 H1, H2, H3 432 7 H1, H2, H3
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
208 X1, X2, X3 480 X1, X2, X3
120 Between X0 and 277 Between X0 and
1 Phase X1 or X2 or X3 1 Phase X1 or X2 or X3

T600B Wiring Diagram & Connections*


Wiring Diagram
Primary: 600 Volts
Secondary: 208Y/120 Volts PRIMARY

SECONDARY

Connections
Primary On Each Coil Primary Lines
Volts Jumper Taps To Between Lines
630 1 H1, H2, H3

Dec 06
615 2 H1, H2, H3
600 3 H1, H2, H3
585 4 H1, H2, H3
570 5 H1, H2, H3 Date
555 6 H1, H2, H3
540 7 H1, H2, H3
Sec. Secondary Lines
Volts Connect To
JE901 0612

208 X1, X2, X3


120 Between X0 and
1 Phase X1 or X2 or X3
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

8.10 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

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Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:30 AM Page 1

Buck-Boost – Powerformer™

0.050 to 10 KVA
Contents

Overview 9.2
Dimensional Drawings 9.9
Sept 08

Wiring Diagrams 9.10


Selection Charts
120 x 240 V – 12/24 V 60 Hz 9.8
Date

120 x 240 V – 16/32 V 60 Hz 9.8


240 x 480 V – 24/48 V 60 Hz 9.8
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 9.1

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Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:30 AM Page 2

9 Buck-Boost – Powerformer™
Products
■ Single-Phase Encapsulated: 50 VA through 10 KVA*

Applications
■ For correcting voltage line drops, landscape lighting, low voltage lighting, international voltage
adaptation and motor applications
■ Note: Buck-boost transformers do not compensate for fluctuating line voltages.

Specifications
■ Encapsulated with electrical grade resin
■ Cores of high quality electrical steel
■ NEMA 3R-rated enclosures
■ 135ºC temperature rise, 180ºC insulation class or
95ºC temperature rise, 130ºC insulation class
depending on kVA size
■ Heat-cured ASA-61 gray powder coat finish

Features, Functions, Benefits


■ Slotted mounting holes for quick and easy mounting
■ Convenient wall mount design with lifting hooks above 5 KVA
■ Permanently affixed wiring diagram

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards

*Options and Accessories


■ CE Marked units available as custom
■ Other sizes and voltages available as custom

Sept 08
Date
JE901 0809
Version

9.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

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Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:30 AM Page 3

Buck-Boost – Powerformer™ 9
Jefferson Electric single-phase Buck-Boost transformers are the most economical means available
for stepping voltages up or down in many common applications. They can be used as isolating (or
insulating) transformers for transforming standard line voltages to low secondary voltages. They are
also used to buck or boost off-standard line voltages to satisfy standard load voltage requirements
when connected in an autotransformer configuration.
These transformers are designed for use on single- or three-phase circuits to supply 12/24 or
16/32 volt secondaries with 120/240 volt primary, and 24/48 volt secondaries with 240/480 volt
primary. When connected in an autotransformer configuration, these small, compact and lightweight
units will handle a large KVA load in comparison to their physical size and relative cost. When used as
isolation transformers, they have innumerable low voltage applications.

The difference between an


autotransformer and an
isolation transformer.
In an autotransformer, the input (or primary) and the output
(or secondary) are electrically connected, while in an isolation Autotransformer
transformer they are completely separated, as shown to the right.

Only a portion of the electrical energy is changed in an auto-


transformer, the remainder flowing directly between the primary
and secondary. In an isolation transformer, all the energy is
transformed. For these reasons, an autotransformer is smaller,
lighter and less costly than a comparable isolation transformer. Isolation (or Insulating)
Transformer

Solve over/under line voltage problems efficiently


and economically.
Sept 08

Electrical equipment is manufactured to operate most efficiently when the line voltage is equal to or
nearly equal to the nameplate rating of the equipment. A motor operated at a voltage substantially
Date

under its nameplate rating may run constantly on the starting windings, resulting in overheating and
possible burn-out. The same motor operated at a voltage substantially over its nameplate rating is
subject to excessive heat rise, often extending beyond the insulation temperature limits, which may
JE901 0809

eventually cause the motor to burn out.

Caution: Buck-Boost transformers will not compensate for fluctuating line voltages. They should only be used when line
Version

voltage is relatively constant.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 9.3

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Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:30 AM Page 4

9 Buck-Boost – Powerformer™
How to Use the Buck-Boost Rapid Selector Charts:
You will need the following information:

Line voltage:
This can be determined by measuring the supply line voltage with a voltmeter.
Load voltage:
The voltage at which your equipment was designed to operate. Usually listed on the equipment
nameplate.
Load KVA or load amps:
One of these will usually be listed on the nameplate. You do not need both.
Supply line and equipment frequencies:
This will be either 50 or 60 cycles. The supply line frequency must be the same as the frequency of
the equipment to be operated.
Supply line and equipment phase:
Either single-phase or three-phase. The line phase must be the same as the equipment.
The type of electrical configuration:
Delta or Wye.

Follow These Five Easy Steps:


1. Find the appropriate single-phase, three-phase
delta or three-phase wye table. Example:
(Assume the following information)
2. Read down the voltage column and find the
nearest ratio of required load voltage to line voltage 1. A reasonably constant line voltage of
for the application desired. (High and low voltage 440 volts.
may be either input or output voltage depending on 2. A required equipment voltage of 480 volts.
the circumstances.) 3. 26.0 KVA load capacity needed.
3. Reading horizontally across the line beginning with 4. Single-phase line and equipment.
your application voltage ratio, locate in one of the In the voltage column, 437 is closest to our line

Sept 08
KVA columns a KVA capacity equal to or larger voltage of 440. The 480 high voltage meets our
than your load requirement. requirements exactly.
4. Note the two digit number at the top of the KVA Reading horizontally across this line, find 30.0
column listing the KVA capacity you require. KVA, the closest larger KVA to our required 26.0. Date
Going to the very top of this column, take the
5. In the catalog number column, add these two two digit number, 81, and add it on the end of
JE901 0809

digits to the catalog number next to the voltage the catalog number on the same line as our
ratio you found in step one. high/low voltage. The catalog number 416-14,
with 81 added on the end, is 416-1481.
Version

The listings here do not cover all the


possible applications of these versatile
transformers. Please call for advice or a
quotation on special applications.

9.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

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Buck-Boost – Powerformer™ 9
Single-Phase KVA Capacity of Encapsulated Powerformers™
Maximum load capabilities
01 11 21 31 41 51 61 71 81 91
Low High Catalog Load .100 .150 .250 .500 .750 1.0 1.5 2.0 3.0 5.0 Wiring
Voltage (LV) Voltage (HV) Number Required* KVA KVA KVA KVA KVA KVA KVA KVA KVA KVA Diagram
KVA .37 .56 .94 1.8 2.8 3.7 5.6 7.5 11.2 18.8
95 120 416-12 AMPS 3.95 5.93 9.89 19.7 29.6 39.5 59.3 79.1 118 197 2
KVA .50 .75 1.25 2.50 3.7 5.0 7.5 10.0 15.0 25.0
100 120 416-11 AMPS 5.0 7.5 12.5 25.0 37.0 50.0 75.0 100 150 250 2
KVA .75 1.12 1.87 3.7 5.6 7.5 11.2 15.0 22.5 37.0
106 120 416-12 AMPS 7.07 10.5 17.6 34.9 52.8 70.7 105 141 212 349 1
KVA 1.00 1.50 2.50 5.0 7.5 10.0 15.0 20.0 30.0 50.0
109 120 416-11 1
AMPS 9.17 13.7 22.9 45.8 68.8 91.7 137 183 275 458
KVA 1.10 1.65 2.75 5.5 8.2 11.0 16.5 22.0 33.0 55.0
120 132 416-11 AMPS 9.17 13.7 22.9 45.8 68.8 91.7 137 183 275 458 1
KVA .85 1.27 2.12 4.2 6.3 8.5 12.7 17.0 25.5 42.0
120 136 416-12 AMPS 7.08 10.5 17.6 35.0 52.5 70.8 105 141 212 350 1
KVA .60 .90 1.50 3.0 4.5 6.0 9.0 12.0 18.0 30.0
120 144 416-11 AMPS 5.0 7.5 12.5 25.0 37.5 50.0 75.0 100 150 250 2
KVA .47 .71 1.18 2.3 3.5 4.7 7.1 9.5 14.2 23.0
120 152 416-12 AMPS 3.91 5.91 9.83 19.1 29.1 39.1 59.1 79.1 118 191 2
KVA .50 .75 1.25 2.5 3.7 5.0 7.5 10.0 15.0 25.0
200 240 416-14 AMPS 2.50 3.75 6.25 12.5 18.7 25.0 37.5 50.0 75.0 125 2
KVA .73 1.10 1.84 3.6 5.5 7.3 11.0 14.7 22.1 36.8
208 236 416-12 AMPS 3.53 5.28 8.82 17.4 26.4 35.3 52.8 70.7 106 174 4
KVA .75 1.12 1.87 3.7 5.6 7.5 11.2 15.0 22.5 37.0
212 240 416-12 AMPS 3.53 5.28 8.82 17.4 26.4 35.3 52.8 70.7 106 174 4
KVA .95 1.4 2.3 4.7 7.1 9.5 14.3 19.0 28.6 47.6
208 230 416-11 AMPS 4.58 6.88 11.4 22.9 34.4 45.8 68.8 91.7 137 229 4
KVA 1.00 1.5 2.5 5.0 7.5 10.0 15.0 20.0 30.0 50.0
218 240 416-11 AMPS 4.58 6.88 11.4 22.9 34.4 45.8 68.8 91.7 137 229 4
KVA 1.5 2.25 3.75 7.5 11.2 15.0 22.5 30.0 45.0 75.0
225 240 416-12 AMPS 6.66 10.0 16.6 33.3 49.7 66.6 100 133 200 333 3
KVA .57 .86 1.43 2.8 4.3 5.7 8.6 11.5 17.2 28.7
230 276 416-14 AMPS 2.50 3.75 6.25 12.5 18.7 25.0 37.5 45.0 75.0 124 2
KVA 2.1 3.15 5.25 10.5 15.7 21.0 31.5 42.0 63.0 105
240 252 416-11 AMPS 8.75 13.1 21.8 43.7 65.4 87.5 131 175 262 437 3
KVA 1.1 1.65 2.75 5.5 8.2 11.0 16.5 22.0 33.0 55.0
240 264 416-11 AMPS 4.58 6.87 11.4 22.9 34.1 45.8 68.7 91.6 137 229 4
KVA .85 1.27 2.12 4.2 6.3 8.5 12.7 17.0 25.5 42.0
240 272 416-12 AMPS 3.54 5.29 8.83 17.5 26.2 35.4 52.9 70.8 106 175 4
KVA .60 .90 1.50 3.0 4.5 6.0 9.0 12.0 18.0 30.0
240 288 416-14 AMPS 2.5 3.75 6.25 12.5 18.7 25.0 37.5 50.0 75.0 125 2
KVA 1.00 1.50 2.50 5.0 7.5 10.0 15.0 20.0 30.0 50.0
437 480 416-14 AMPS 2.28 3.43 5.72 11.4 17.1 22.8 34.3 45.7 68.6 114 4
KVA 2.0 3.0 5.0 10.0 15.0 20.0 30.0 40.0 60.0 100
457 480 416-14 AMPS 4.37 6.56 10.9 21.8 32.8 43.7 65.6 87.5 131 218 3
KVA 2.1 3.15 5.25 10.5 15.7 21.0 31.5 42.0 63.0 105
480 504 416-14 AMPS 4.37 6.56 10.9 21.8 32.8 43.7 65.6 87.5 131 218 3
KVA 1.1 1.65 2.75 5.5 8.2 11.0 16.5 22.0 33.0 55.0
480 528 416-14 4
Sept 08

AMPS 2.29 3.43 5.72 11.4 17.0 22.9 34.3 45.8 68.7 114

* Load required is calculated based on the low voltage as the load.

Buck-Boost Wiring Diagram 1 Buck-Boost Wiring Diagram 2


Date
JE901 0809

Buck-Boost Wiring Diagram 3 Buck-Boost Wiring Diagram 4


Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 9.5

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Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:30 AM Page 6

9 Buck-Boost – Powerformer™
Three-Phase KVA Capacity of Encapsulated Powerformers™ Connected in Open-Delta
Maximum load capabilities requiring two Powerformers
01 11 21 31 41 51 61 71 81 91
Low High Catalog Load .100 .150 .250 .500 .750 1.0 1.5 2.0 3.0 5.0 Wiring
Voltage (LV) Voltage (HV) Number Required* KVA KVA KVA KVA KVA KVA KVA KVA KVA KVA Diagram
KVA 0.86 1.29 2.1 4.3 6.4 8.6 12.9 17.2 25.0 43.0
200 240 416-14xx Amperes 2.1 3.1 5.1 10.3 15.4 20.7 31.0 41.4 60.1 103.4 10
KVA 1.27 1.91 3.1 6.3 9.5 12.7 19.1 25.5 38.2 63.7
208 236 416-12xx Amperes 3.1 4.7 7.6 15.4 23.2 31.1 46.7 62.4 93.4 155.8 12
KVA 1.29 1.94 3.2 6.4 9.7 12.9 19.4 25.8 38.0 64.0
212 240 416-12xx Amperes 3.1 4.7 7.7 15.4 23.3 31.0 46.7 62.1 91.4 154.0 12
KVA 1.65 2.47 4.1 8.2 12.3 16.5 24.7 33.0 49.5 82.5
208 230 416-11xx Amperes 4.1 6. 2 10.3 20.6 30.9 41.4 62.0 82.8 124.3 207.1 12
KVA 1.73 2.59 4.3 8.6 12.9 17.3 25.9 34.6 51.0 86.0
218 240 416-11xx Amperes 4.2 6.2 10.3 20.7 31.0 41.6 62.3 83.2 122.7 206.9 12
KVA 2.59 3.89 6.4 12.9 19.4 25.9 38.9 51.9 77.0 129
225 240 416-12xx Amperes 6.2 9.4 15.4 31.0 46.7 62.3 93.6 124.8 185.2 310.3 11
KVA 3.46 5.18 8.6 17.3 25.9 34.6 51.8 69.2 103 173
229 240 416-11xx Amperes 8.3 12.5 20.7 41.6 62.3 83.2 124.6 166.5 247.8 416.2 11
KVA 1.81 2.72 4.5 9.0 13.6 18.1 27.2 36.3 54.0 90.0
230 253 416-14xx Amperes 4.1 6.2 10.3 20.5 31.0 41.3 62.1 82.8 123.2 205.4 9
KVA 0.99 1.49 2.4 4.9 7.4 9.9 14.9 19.9 29.0 49.0
230 276 416-14xx Amperes 2.1 3.1 5.0 10.2 15.5 20.7 31.2 41.6 60.7 102.5 10
KVA 3.64 5.47 9.1 18.2 27.2 36.4 54.7 72.8 109 182
240 252 416-11xx Amperes 8.3 12.5 20.8 41.7 62.3 83.4 125.3 166.8 249.7 417.0 11
KVA 1.9 2.86 4.7 9.5 14.2 19.0 28.6 38.1 57.0 95.0
240 264 416-11xx Amperes 4.2 6.3 10.3 20.8 31.1 41.6 62.5 83.3 124.7 207.8 12
KVA 1.47 2.2 3.6 7.3 11.0 14.7 22.0 29.4 44.1 73.6
240 272 416-12xx Amperes 3.1 4.7 7.6 15.5 23.3 31.2 46.7 62.4 93.6 156.2 12
KVA 1.03 1.55 2.5 5.1 7.7 10.3 15.5 20.7 31.0 51.0
240 288 416-14xx Amperes 2.1 3.1 5.0 10.2 15.4 20.6 31.1 41.5 62.1 102.2 10
KVA 1.73 2.59 4.3 8.6 12.9 17.3 25.9 34.6 51.0 86.0
437 480 416-14xx Amperes 2.1 3.1 5.2 10.3 15.5 20.8 31.2 41.6 61.3 103.4 12
KVA 3.46 5.18 8.6 17.3 25.9 34.6 51.8 69.2 103 173
457 480 416-14xx Amperes 4.2 6.2 10.3 20.8 31.2 41.6 62.3 83.2 123.9 208.1 11
KVA 3.64 5.47 9.1 18.2 27.2 36.4 54.7 72.8 109 183
480 504 416-14xx Amperes 4.2 6.3 10.4 20.8 31.2 41.7 62.7 83.4 124.9 209.6 11
KVA 1.9 2.86 4.7 9.5 14.2 19.0 28.6 38.1 57.0 95.0
480 528 416-14xx Amperes 2.1 3.1 5.1 10.4 15.5 20.8 31.3 41.7 62.3 103.9 12
* Load required is calculated based on the low voltage as the load.

Buck-Boost Wiring Diagram 9 Buck-Boost Wiring Diagram 10

Sept 08
Date

Buck-Boost Wiring Diagram 11 Buck-Boost Wiring Diagram 12


JE901 0809
Version

9.6 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:31 AM Page 7

Buck-Boost – Powerformer™ 9
Three-Phase KVA Capacity of Encapsulated Powerformers™ Connected in Wye
Maximum load capabilities requiring three Powerformers
01 11 21 31 41 51 61 71 81 91
Low High Catalog Load .100 .150 .250 .500 .750 1.0 1.5 2.0 3.0 5.0 Wiring
Voltage (LV) Voltage (HV) Number Required* KVA KVA KVA KVA KVA KVA KVA KVA KVA KVA Diagram
KVA 1.1 1.7 2.8 5.6 8.4 11.2 16.8 22.0 34.0 56.0
164 208 416-12 AMPS 3.89 5.89 9.79 18.9 29.4 38.9 58.9 78.9 117 197 6
KVA 1.5 2.2 3.7 7.5 11.2 15.0 22.5 30.0 45.0 75.0
173 208 416-11 AMPS 5.0 7.5 12.5 25.0 37.0 50.0 75.0 100 150 250 6
KVA 2.2 3.3 5.6 11.2 16.8 22.5 33.7 45.0 67.0 112
183 208 416-12 AMPS 7.07 10.5 17.6 34.9 52.8 70.7 105 141 212 354 5
KVA 3.0 4.5 7.5 15.0 22.5 30.0 45.0 60.0 90.0 150
189 208 416-11 5
AMPS 9.17 13.7 22.9 45.8 68.8 91.7 137 183 275 458
KVA 3.3 4.9 8.2 16.5 24.7 33.0 49.5 66.0 99.0 165
208 229 416-11 AMPS 9.17 13.7 22.9 45.8 68.8 91.7 137 183 275 458 5
KVA 2.5 3.8 6.3 12.7 19.1 25.5 38.2 51.0 76.5 127
208 235 416-12 AMPS 7.08 10.5 17.6 35.0 52.5 70.8 105 141 212 350 5
KVA 1.8 2.7 4.5 9.0 13.5 18.0 27.0 36.0 54.0 90.0
208 249 416-11 AMPS 5.0 7.5 12.5 25.0 37.5 50.0 75.0 100 150 250 6
KVA 1.4 2.1 3.5 7.1 10.6 14.2 21.4 28.0 42.0 71.0
208 263 416-12 AMPS 3.91 5.91 9.83 19.1 29.1 39.1 59.1 79.1 118 191 6
KVA 1.5 2.2 3.7 7.5 11.2 15.0 22.5 30.0 45.0 75.0
346 416 416-14 AMPS 2.5 3.75 6.25 12.5 18.5 25.0 37.5 50.0 75.0 125 6
KVA 2.2 3.3 5.6 11.2 16.8 22.5 33.7 45.0 67.0 112
367 416 416-12 AMPS 3.53 5.28 8.82 17.4 26.4 35.3 52.8 70.7 106 174 8
KVA 3.0 4.5 7.5 15.0 22.5 30.0 45.0 60.0 90.0 150
378 416 416-11 AMPS 4.58 6.88 11.4 22.9 34.4 45.8 68.8 91.7 137 229 8
KVA 4.5 6.7 11.2 22.5 33.7 45.0 67.5 90.0 135 225
390 416 416-12 AMPS 6.66 10.0 16.6 33.3 49.7 66.6 100 133 200 333 7
KVA 6.0 9.0 15.0 30.0 45.0 60.0 90.0 120 180 300
397 416 416-11 AMPS 8.73 13.1 21.8 43.6 65.5 87.3 131 174 262 436 7
KVA 3.1 4.7 7.8 15.7 23.6 31.5 47.2 63.0 94.0 157
398 438 416-14 AMPS 4.56 6.82 11.3 22.6 33.9 45.6 68.2 91.3 136 229 5
KVA 1.7 2.5 4.3 8.6 12.9 17.2 25.9 34.0 51.0 86.0
398 478 416-14 AMPS 2.50 3.75 6.25 12.5 18.7 25.0 37.5 50.0 75.0 125 6
sKVA 6.3 9.4 15.7 31.5 47.2 63.0 94.5 126 189 315
416 437 416-11 AMPS 8.75 13.1 21.8 43.7 65.4 87.5 131 175 262 437 7
KVA 4.8 7.2 12.0 24.0 36.0 48.0 72.0 96.0 144 240
416 443 416-12 AMPS 6.66 10.0 16.6 33.3 50.0 66.6 100 133 200 333 7
KVA 3.3 4.9 8.2 16.5 24.7 33.0 49.5 66.0 99.0 165
416 457 416-11 AMPS 4.58 6.87 11.4 22.9 34.1 45.8 68.7 91.6 137 229 8
KVA 2.5 3.8 6.3 12.7 19.1 25.5 38.2 51.0 76.5 127
416 471 416-12 AMPS 3.54 5.29 8.83 17.5 26.2 35.4 52.9 70.8 106 175 8
KVA 1.8 2.7 4.5 9.0 13.5 18.0 27.0 36.0 54.0 90.0
416 498 416-14 AMPS 2.5 3.75 6.25 12.5 18.7 25.0 37.5 50.0 75.0 125 6

* Load required is calculated based on the low voltage as the load.

Buck-Boost Wiring Diagram 5 Buck-Boost Wiring Diagram 6


Sept 08
Date
JE901 0809

Buck-Boost Wiring Diagram 7 Buck-Boost Wiring Diagram 8


Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 9.7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:31 AM Page 8

9 Buck-Boost – Powerformer™
Single-Phase - 600V Class
.050 – 1 KVA: 130°C Insulation Class • 1.5 – 10 KVA: 180°C Insulation Class
Catalog Height A Width B Depth C Wiring Est. Ship
KVA Number Fig. (in.) (in.) (in.) Diagram Wgt. (lbs.)
120 x 240 V – 12/24 V 60 Hz
.050 416-1100-000 2 8.03 3.31 3.08 S240B 4.4
.100 416-1101-000 2 8.03 3.31 3.08 S240B 4.8
.150 416-1111-000 2 8.03 3.31 3.08 S240B 5.6
.250 416-1121-000 2 8.03 3.31 3.08 S240B 6.7
.500 416-1131-000 2 10.19 5.06 4.59 S240B 15.0
.750 416-1141-000 2 10.19 5.06 4.59 S240B 17.0
1 416-1151-000 2 10.19 5.06 4.59 S240B 19.5
1.5 416-1161-000 3 12.50 6.69 5.34 S240B 35.0
2 416-1171-000 3 12.50 6.69 5.34 S240B 41.2
3 416-1181-000 3 14.56 7.56 7.15 S240B 48.0
5 416-1191-000 3 14.56 7.56 7.15 S240B 90.5
7.5 416-2101-000 4 16.12 13.50 8.55 S240B 130.0
10 416-2111-000 4 16.12 13.50 8.55 S240B 158.0
120 x 240 V – 16/32 V 60 Hz
.100 416-1201-000 2 8.03 3.31 3.08 S240C 4.8
.150 416-1211-000 2 8.03 3.31 3.08 S240C 5.6
.250 416-1221-000 2 8.03 3.31 3.08 S240C 6.7
.500 416-1231-000 2 10.19 5.06 4.59 S240C 15.0
.750 416-1241-000 2 10.19 5.06 4.59 S240C 17.0
1 416-1251-000 2 10.19 5.06 4.59 S240C 19.5
S240C
1.5 416-1261-000 3 12.50 6.69 5.34 S240C 35.0
2 416-1271-000 3 12.50 6.69 5.34 S240C 41.2
3 416-1281-000 3 14.56 7.56 7.15 S240C 48.0
5 416-1291-000 3 14.56 7.56 7.15 S240C 90.5
7.5 416-2201-000 4 16.12 13.50 8.55 S240C 130.0
10 416-2211-000 4 16.12 13.50 8.55 S240C 158.0
240 x 480 V – 24/48 Vs 60 Hz
.100 416-1401-000 2 8.03 3.31 3.08 4.8
.150 416-1411-000 2 8.03 3.31 3.08 S240E 5.6
.250 416-1421-000 2 8.03 3.31 3.08 S240E 6.7
.500 416-1431-000 2 10.19 5.06 4.59 S240E 15.0
.750 416-1441-000 2 10.19 5.06 4.59 S240E 17.0
1 416-1451-000 2 10.19 5.06 4.59 S480E 19.5
S480E
1.5 416-1461-000 3 12.50 6.69 5.34 S240E 35.0
2 416-1471-000 3 12.50 6.69 5.34 S240E 41.2
3 416-1481-000 3 14.56 7.56 7.15 S240E 48.0
5 416-1491-000 3 14.56 7.56 7.15 S240E 90.5
7.5 416-2401-000 4 16.12 13.50 8.55 S240E 130.0

Feb 09
10 416-2411-000 4 16.12 13.50 8.55 S240E 158.0

Note: Housing dimensions subject to change without notice. Contact factory where dimension verification is critical.
®
Date
LISTED
JE901 0809
Version

9.8 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:31 AM Page 9

Buck-Boost – Powerformer™ 9
Figure 2 Figure 3
B C B C

A A

Figure 4

B C
Sept 08

A
Date
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 9.9

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec09_2_12_09_cci.qxd:Sec09 3/26/09 10:31 AM Page 10

9 Buck-Boost – Powerformer™
S240B Wiring Diagram & Connections* S240C Wiring Diagram & Connections*
Wiring Diagram Wiring Diagram
Primary: 120 X 240 Primary: 120 X 240
Secondary: 12/24 Secondary: 16/32

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Interconnect Connect To Volts Interconnect Connect To
240 H2 to H3 H1-H4 240 H2 to H3 H1-H4
120 H1 to H3 H1-H4 120 H1 to H3 H1-H4
H2 to H4 H2 to H4
Sec. Secondary Lines Sec. Secondary Lines
Volts Interconnect Connect To Volts Interconnect Connect To
24 X2 to X3 X1-X4 32 X2 to X3 X1-X4
12 X1 to X3 X1-X4 16 X1 to X3 X1-X4
X2 to X4 X2 to X4

S480E Wiring Diagram & Connections*


Wiring Diagram
Primary: 240 X 480
Secondary: 24/48

Connections
Primary Primary Lines
Volts Interconnect Connect To
480 H2 to H3 H1-H4
240 H1 to H3 H1-H4

Sept 08
H2 to H4
Sec. Secondary Lines
Volts Interconnect Connect To
48 X2 to X3 X1-X4
Date
24 X1 to X3 X1-X4
X2 to X4 JE901 0809
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams.

9.10 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:54 PM Page 1

Industrial Control

10

Contents 50 to 5000 VA
Overview 10.2
Dimensional Drawings 10.11
Wiring Diagrams 10.7
Fuse kits and Terminal covers 10.7

Selection Charts
Group Primary Voltages Secondary Voltages
AA 220/230/240 x 440/460/480 110/115/120 10.3
BB 240 x 480 24 10.3
Sept 08

CC 120 x 240 24 10.3


EE 550/575/600 110/115/120 10.4
FF 208 x 277 120 10.4
GG 208 x 230 x 460 115 10.4
Date

HH 230 x 460 x 575 95 x 115 10.5


II 380 x 400 x 415 110 x 220 10.5
JJ 200/208 x 220/230/240 x 440/460/480 23/24/25, 110/115/120 10.5
JE901 0809

KK 240 x 480 120 x 240 10.6


LL 208/220/230/240 x 380/400/416 x 110/120/125/130,
440/460/480 x 500/550/575/600 100/110/115/120,
85/91/95/99 10.6
MM 220/230/240 x 440/460/480 110/115/120 x
Version

220/230/240 10.6
NN 240 x 347 x 380 120 x 240 10.7

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 10.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:54 PM Page 2

10 Industrial Control
Products
■ General purpose; 50 VA to 5000 VA

Applications
■ For commercial and industrial control applications including; control panels,
conveyor systems, machine tool equipment, pump systems,
and commercial air conditioning applications

Specifications
■ Encapsulated
■ Cores of high-grade silicon steel
■ 50/60 Hz operation
■ Machine wound copper coils
■ Phil-Slot-Hex head terminal screws
■ For 50 VA to 100 VA – Insulation Class of 105°C and Temp Rise of 55°C
■ For 150 VA to 1000 VA – Insulation Class of 130°C and Temp Rise of 80°C
■ For 1500 VA to 5000 VA – Insulation Class of 180°C and Temp Rise of 115°C

Features and Benefits


■ Slotted mounting holes for quick and easy mounting
■ Permanently affixed wiring diagram for quick reference
■ Secondary fuse clips standard on units with a single secondary voltage (-000 units)
■ Terminal jumpers for quick series/parallel connections

Standards
■ Built in accordance with ANSI, UL, and cUL standards
■ UL and cUL Listed
■ Models with CE Marking are available

Options and Accessories

Feb 09
■ Other sizes and voltages are available
■ Optional primary fuse clips available
■ Finger safe terminal covers available Date
■ Finger safe fuse covers available
■ The optional primary fuse block is for a 13/32 x 1-1/2 class cc rejection fuse. The
JE901 0809

primary fuse should always be time delay, slow blow properly sized for the application.
■ The standard secondary fuse clip is for a 13/32 x 1-1/2 midget fuse. The secondary
fuse style is a matter of customer preference usually either time delay or fast acting.
Version

10.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:54 PM Page 3

Industrial Control 10
Group AA
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
220/230/240 x 440/460/480 - 110/115/120
50 631-1101-000 14 3.78 3.00 2.73 1.96 2.5 2.8 55 105 Included 631-0000-004 631-0000-001
75 631-1201-000 14 4.03 3.00 2.73 2.42 2.5 3.5 55 105 Included 631-0000-004 631-0000-001
100 631-1301-000 14 4.03 3.38 3.04 2.42 2.81 4.3 55 105 Included 631-0000-004 631-0000-001
150 631-1401-000 14 4.03 3.75 3.35 2.82 3.13 5.6 80 130 Included 631-0000-004 631-0000-001
200 631-1501-000 14 4.37 4.50 3.98 2.62 3.75 7.7 80 130 Included 631-0000-004 631-0000-001
250 631-1601-000 14 4.37 4.50 3.98 2.82 3.75 8.3 80 130 Included 631-0000-004 631-0000-001
300 631-1701-000 14 4.74 4.50 3.98 3.19 3.75 9.7 80 130 Included 631-0000-004 631-0000-001
350 631-1801-000 14 4.74 4.50 3.98 3.74 3.75 10.4 80 130 Included 631-0000-004 631-0000-001
500 631-1901-000 14 6.11 5.25 4.64 3.87 4.38 14.5 80 130 Included 631-0000-006 631-0000-001
750 631-2001-000 14 7.61 5.25 4.64 5.37 4.38 27.6 80 130 Included 631-0000-006 631-0000-001
1000 631-2101-000 14 7.11 6.75 5.88 4.97 6.13 32.3 80 130 Included 631-0000-006 631-0000-001
1500 631-2201-000 14 8.11 6.75 5.88 6.12 6.13 50.1 115 180 Included 631-0000-006 631-0000-001
2000 631-2301-000 15 7.75 6.75 5.75 5 6.13 46.0 115 180 Included 631-0000-006 631-0000-001
3000 631-2401-001 15 8.00 9.00 7.5 5.25 7.5 69.8 115 180 631-0000-006
NA NA
5000 631-2601-001 15 10.0 9.00 7.5 7.19 7.5 109.9 115 180 631-0000-006

Group BB
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
240 x 480 - 24
50 631-1102-000 14 3.78 3.00 2.73 1.96 2.50 2.8 55 105 Included 631-0000-004 631-0000-001
75 631-1202-000 14 4.03 3.00 2.73 2.42 2.50 3.5 55 105 Included 631-0000-004 631-0000-001
100 631-1302-000 14 4.03 3.38 3.04 2.42 2.81 4.3 55 105 Included 631-0000-004 631-0000-001
150 631-1402-000 14 4.03 3.75 3.35 2.82 3.13 5.6 80 130 Included 631-0000-004 631-0000-001
200 631-1502-000 14 4.37 4.50 3.98 2.62 3.75 7.7 80 130 Included 631-0000-004 631-0000-001
250 631-1602-000 14 4.37 4.50 3.98 2.82 3.75 8.3 80 130 Included 631-0000-004 631-0000-001
300 631-1702-000 14 4.74 4.50 3.98 3.19 3.75 9.7 80 130 Included 631-0000-004 631-0000-001
350 631-1802-000 14 4.74 4.50 3.98 3.74 3.75 10.4 80 130 Included 631-0000-004 631-0000-001
500 631-1902-000 14 6.11 5.25 4.64 3.87 4.38 14.5 80 130 Included 631-0000-006 631-0000-001
750 631-2002-001 14 7.61 5.25 4.64 5.37 4.38 27.6 80 130 NA 631-0000-006 631-0000-001

Group CC
Sept 08

Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
120 x 240 - 24
Date

50 631-1103-000 14 3.78 3.00 2.73 1.96 2.50 2.8 55 105 Included 631-0000-004 631-0000-001
75 631-1203-000 14 4.03 3.00 2.73 2.42 2.50 3.5 55 105 Included 631-0000-004 631-0000-001
100 631-1303-000 14 4.03 3.38 3.04 2.42 2.81 4.3 55 105 Included 631-0000-004 631-0000-001
150 631-1403-000 14 4.03 3.75 3.35 2.82 3.13 5.6 80 130 Included 631-0000-004 631-0000-001
JE901 0809

200 631-1503-000 14 4.37 4.50 3.98 2.62 3.75 7.7 80 130 Included 631-0000-004 631-0000-001
250 631-1603-000 14 4.37 4.50 3.98 2.82 3.75 8.3 80 130 Included 631-0000-004 631-0000-001
300 631-1703-000 14 4.74 4.50 3.98 3.19 3.75 9.7 80 130 Included 631-0000-004 631-0000-001
350 631-1803-000 14 4.74 4.50 3.98 3.74 3.75 10.4 80 130 Included 631-0000-004 631-0000-001
500 631-1903-000 14 6.11 5.25 4.64 3.87 4.38 14.5 80 130 Included 631-0000-006 631-0000-001
Version

750 631-2003-001 14 7.61 5.25 4.64 5.37 4.38 27.6 80 130 NA 631-0000-006 631-0000-001

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.
®

* Secondary fuse clips add 0.5" to C dimension. LISTED

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 10.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:54 PM Page 4

10 Industrial Control
Group EE
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
550/575/600 - 110/115/120
50 631-1104-000 14 3.78 3.00 2.73 1.96 2.50 2.8 55 105 Included 631-0000-004 631-0000-001
75 631-1204-000 14 4.03 3.00 2.73 2.42 2.50 3.5 55 105 Included 631-0000-004 631-0000-001
100 631-1304-000 14 4.03 3.38 3.04 2.42 2.81 4.3 55 105 Included 631-0000-004 631-0000-001
150 631-1404-000 14 4.03 3.75 3.35 2.82 3.13 5.6 80 130 Included 631-0000-004 631-0000-001
200 631-1504-000 14 4.37 4.50 3.98 2.62 3.75 7.7 80 130 Included 631-0000-004 631-0000-001
250 631-1604-000 14 4.37 4.50 3.98 2.82 3.75 8.3 80 130 Included 631-0000-004 631-0000-001
300 631-1704-000 14 4.74 4.50 3.98 3.19 3.75 9.7 80 130 Included 631-0000-004 631-0000-001
350 631-1804-000 14 4.74 4.50 3.98 3.74 3.75 10.4 80 130 Included 631-0000-004 631-0000-001
500 631-1904-000 14 6.11 5.25 4.64 3.87 4.38 14.5 80 130 Included 631-0000-006 631-0000-001
750 631-2004-000 14 7.61 5.25 4.64 5.37 4.38 27.6 80 130 Included 631-0000-006 631-0000-001

Group FF
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
208 x 277 - 120
50 631-1105-000 14 3.78 3.00 2.73 1.96 2.50 2.8 55 105 Included 631-0000-004 631-0000-001
75 631-1205-000 14 4.03 3.00 2.73 2.42 2.50 3.5 55 105 Included 631-0000-004 631-0000-001
100 631-1305-000 14 4.03 3.38 3.04 2.42 2.81 4.3 55 105 Included 631-0000-004 631-0000-001
150 631-1405-000 14 4.03 3.75 3.35 2.82 3.13 5.6 80 130 Included 631-0000-004 631-0000-001
200 631-1505-000 14 4.37 4.50 3.98 2.62 3.75 7.7 80 130 Included 631-0000-004 631-0000-001
250 631-1605-000 14 4.37 4.50 3.98 2.82 3.75 8.3 80 130 Included 631-0000-004 631-0000-001
300 631-1705-000 14 4.74 4.50 3.98 3.19 3.75 9.7 80 130 Included 631-0000-004 631-0000-001
350 631-1805-000 14 4.74 4.50 3.98 3.74 3.75 10.4 80 130 Included 631-0000-004 631-0000-001
500 631-1905-000 14 6.11 5.25 4.64 3.87 4.38 14.5 80 130 Included 631-0000-006 631-0000-001
750 631-2005-000 14 7.61 5.25 4.64 5.37 4.38 27.6 80 130 Included 631-0000-006 631-0000-001

Group GG
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
208 x 230 x 460 - 115
50 631-1106-000 14 3.77 3.00 2.73 2.21 2.50 2.8 55 105 Included 631-0000-004 631-0000-001

Sept 08
75 631-1206-000 14 4.02 3.38 3.04 2.42 2.81 3.5 55 105 Included 631-0000-004 631-0000-001
100 631-1306-000 14 4.02 3.38 3.04 2.62 2.81 4.3 55 105 Included 631-0000-004 631-0000-001
150 631-1406-000 14 4.02 3.75 3.35 2.81 3.13 5.6 80 130 Included 631-0000-004 631-0000-001
200 631-1506-000 14 4.36 4.50 3.98 2.81 3.75 7.7 80 130 Included 631-0000-004 631-0000-001 Date
250 631-1606-000 14 4.36 4.50 3.98 3.19 3.75 8.3 80 130 Included 631-0000-004 631-0000-001
300 631-1706-000 14 4.74 4.50 3.98 3.19 3.75 9.7 80 130 Included 631-0000-004 631-0000-001
JE901 0809

350 631-1806-000 14 5.75 4.50 3.98 4.72 3.75 10.4 80 130 Included 631-0000-004 631-0000-001
500 631-1906-000 14 6.11 5.25 4.64 4.38 4.38 14.5 80 130 Included 631-0000-006 631-0000-001
750 631-2006-000 14 7.61 5.25 4.64 5.87 4.38 27.6 80 130 Included 631-0000-006 631-0000-001
1000 631-2106-000 14 7.11 6.75 5.88 4.97 6.13 32.3 80 130 Included 631-0000-006 631-0000-001
1500 631-2206-000 15 7.38 6.75 5.75 4.25 6.13 40.7 115 180 Included 631-0000-006 631-0000-001
Version

2000 631-2306-000 15 8.13 6.75 5.75 5.25 6.13 51.7 115 180 Included 631-0000-006 631-0000-001
3000 631-2406-001 15 8.56 9.00 7.50 5.75 7.50 77.1 115 180 631-0000-006
NA NA
5000 631-2606-001 15 10.38 9.00 7.50 7.56 7.50 117.2 115 180 631-0000-006

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.
* Secondary fuse clips add 0.5" to C dimension. ®

10.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:54 PM Page 5

Industrial Control 10
Group HH
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
230 x 460 x 575 - 95, 115
1000 631-2107-000 15 7.00 6.38 5.44 5.06 5.31 31.8 115 180 Included 631-0000-006 631-0000-001
1500 631-2207-000 15 7.75 6.75 5.75 5.25 6.13 44.3 115 180 Included 631-0000-006 631-0000-001
2000 631-2307-000 15 7.63 9.00 7.50 4.81 7.50 57.4 115 180 Included 631-0000-006 631-0000-001
3000 631-2407-001 15 8.75 9.00 7.50 5.94 7.50 83.6 115 180 631-0000-006
NA NA
5000 631-2607-001 15 11.0 9.00 7.50 8.19 7.50 129.5 115 180 631-0000-006

Group II
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
380 x 400 x 415 - 110 x 220
50 631-1108-001 14 3.78 3.00 2.73 1.96 2.50 2.8 55 105 631-0000-004 631-0000-001
75 631-1208-001 14 4.03 3.00 2.73 2.42 2.50 3.5 55 105 631-0000-004 631-0000-001
100 631-1308-001 14 4.03 3.38 3.04 2.42 2.81 4.3 55 105 631-0000-004 631-0000-001
150 631-1408-001 14 4.03 3.75 3.35 2.82 3.13 5.6 80 130 631-0000-004 631-0000-001
200 631-1508-001 14 4.37 4.50 3.98 2.62 3.75 7.7 80 130 NA 631-0000-004 631-0000-001
250 631-1608-001 14 4.37 4.50 3.98 2.82 3.75 8.3 80 130 631-0000-004 631-0000-001
300 631-1708-001 14 4.74 4.50 3.98 3.19 3.75 9.7 80 130 631-0000-004 631-0000-001
350 631-1808-001 14 4.74 4.50 3.98 3.74 3.75 10.4 80 130 631-0000-004 631-0000-001
500 631-1908-001 14 6.11 5.25 4.64 3.87 4.38 14.5 80 130 631-0000-006 631-0000-001
750 631-2008-001 14 7.61 5.25 4.64 5.37 4.38 27.6 80 130 631-0000-006 631-0000-001

Group JJ
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
200/208 x 220/230/240 x 440/460/480 - 23/24/25,110/115/120
50 631-1109-000 14 4.52 3.00 2.73 2.81 2.50 2.8 55 105 Included 631-0000-004 631-0000-001
75 631-1209-000 14 4.52 3.38 3.04 2.81 2.81 3.5 55 105 Included 631-0000-004 631-0000-001
100 631-1309-000 14 4.52 3.75 3.35 2.99 3.13 4.3 55 105 Included 631-0000-004 631-0000-001
150 631-1409-000 14 5.02 3.75 3.35 3.19 3.13 5.6 80 130 Included 631-0000-004 631-0000-001
Sept 08

200 631-1509-000 14 4.36 4.50 3.98 3.00 3.75 7.7 80 130 Included 631-0000-004 631-0000-001
250 631-1609-000 14 4.74 4.50 3.98 3.75 3.75 8.3 80 130 Included 631-0000-004 631-0000-001
300 631-1709-000 14 6.11 5.25 4.64 3.88 4.38 9.7 80 130 Included 631-0000-006 631-0000-001
Date

350 631-1809-000 14 6.11 5.25 4.64 3.88 4.38 10.4 80 130 Included 631-0000-006 631-0000-001
500 631-1909-000 14 7.11 5.25 4.64 4.38 5.38 14.5 80 130 Included 631-0000-006 631-0000-001
JE901 0809

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.
* Secondary fuse clips add 0.5" to C dimension. ®
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 10.5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:54 PM Page 6

10 Industrial Control
Group KK
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
240 x 480 - 120 x 240
50 631-1110-001 14 3.78 3.00 2.73 1.96 2.50 2.8 55 105 631-0000-004 631-0000-001
75 631-1210-001 14 4.03 3.00 2.73 2.42 2.50 3.5 55 105 631-0000-004 631-0000-001
100 631-1310-001 14 4.03 3.38 3.04 2.42 2.81 4.3 55 105 631-0000-004 631-0000-001
150 631-1410-001 14 4.03 3.75 3.35 2.82 3.13 5.6 80 130 631-0000-004 631-0000-001
200 631-1510-001 14 4.37 4.50 3.98 2.62 3.75 7.7 80 130 631-0000-004 631-0000-001
NA
250 631-1610-001 14 4.37 4.50 3.98 2.82 3.75 8.3 80 130 631-0000-004 631-0000-001
300 631-1710-001 14 4.74 4.50 3.98 3.19 3.75 9.7 80 130 631-0000-004 631-0000-001
350 631-1810-001 14 4.74 4.50 3.98 3.74 3.75 10.4 80 130 631-0000-004 631-0000-001
500 631-1910-001 14 6.11 5.25 4.64 3.87 4.38 14.5 80 130 631-0000-006 631-0000-001
750 631-2010-001 14 7.61 5.25 4.64 5.37 4.38 27.6 80 130 631-0000-006 631-0000-001

Group LL
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
200 to 600 - 85 to 130
50 631-1111-000 15 3.43 3.88 2.93 2.41 2.81 3.7 55 105 Included 631-0000-006 631-0000-001
100 631-1311-000 15 4.00 3.75 3.25 3.00 3.19 6.5 55 105 Included 631-0000-006 631-0000-001
150 631-1411-000 15 4..00 4.50 3.88 2.81 3.75 7.4 80 130 Included 631-0000-006 631-0000-001
250 631-1611-000 15 5.75 4.50 3.88 4.75 3.75 10.0 80 130 Included 631-0000-006 631-0000-001
350 631-1811-000 15 5.70 5.25 4.50 4.38 4.38 14.7 80 130 Included 631-0000-006 631-0000-001
500 631-1911-000 15 7.19 5.25 4.50 5.88 4.38 18.2 80 130 Included 631-0000-006 631-0000-001
750 631-2011-000 15 6.50 6.75 5.75 4.25 6.13 30.7 80 130 Included 631-0000-006 631-0000-001

Group MM
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
220/230/240 x 440/460/480 - 110/115/120 x 220/230/240
1000 631-2112-001 15 7.00 5.25 4.50 5.38 4.38 28.8 80 130 631-0000-006 631-0000-001
1500 631-2212-001 15 7.00 6.75 5.75 4.25 6.13 37.0 115 180 631-0000-006 631-0000-001

Feb 09
2000 631-2312-001 15 7.75 6.75 5.75 5.00 6.13 46.0 115 180 NA 631-0000-006 631-0000-001
3000 631-2412-001 15 8.06 9.00 7.50 5.25 7.50 69.8 115 180 631-0000-006
NA
5000 631-2612-001 15 10.0 9.00 7.50 7.19 7.50 109.9 115 180 631-0000-006
Date

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.
* Secondary fuse clips add 0.5" to C dimension.
JE901 0809

®
Version

10.6 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:54 PM Page 7

Industrial Control 10
Group NN
Dimensions* Est.
Ship Temp Insulation Secondary Terminal
VA Catalog Number Fig A B C D E Rise Temp. Fuse Clip Cover Fuse Block
Weight
240 x 347 x 380 - 120 x 240
1000 631-2113-001 15 7.38 6.38 5.44 5.06 5.31 37.6 80 130 631-0000-006 631-0000-001
1500 631-2213-001 15 8.13 6.38 5.44 5.06 5.31 42.8 115 180 631-0000-006 631-0000-001
2000 631-2313-001 15 8.88 6.75 5.75 6.13 6.13 57.5 115 180 NA 631-0000-006 631-0000-001
3000 631-2413-001 15 8.13 9.00 7.50 5.69 7.50 77.1 115 180 631-0000-006
NA
5000 631-2613-001 15 10.38 9.00 7.50 7.56 7.50 116.2 115 180 631-0000-006

Accessories
Estimated
Item Catalog Number Fig Dimensions
Shipping Weight

Primary Fuse Kit 631-0000-001 16 0.3 adds about 1.38" to C dimension


Primary Fuse Covers + 631-0000-002 17 1.0 adds about .25" to C dimension (1.65" total with fuse kit)
Terminal Covers 4 term + 631-0000-004 18 1.0 adds about .25" to C dimension
Terminal Covers 6 term + 631-0000-006 19 1.0 adds about .25" to C dimension

Note: Housing dimensions subject to change without notice. Consult website or factory where dimensions are critical.
* Secondary fuse clips add 0.5" to C dimension. ®

+ Catalog number includes covers for 10 transformers.

Group AA Wiring Diagram & Connections Group BB Wiring Diagram & Connections
Wiring Diagram Wiring Diagram
Sept 08
Date

Connections Connections
Primary Primary Lines Primary Primary Lines
JE901 0809

Volts Interconnect Connect To Volts Connect To


240/230/220 H1-H3, H2-H4 H1, H4 480 H2-H3 H1, H4
480/460/440 H2-H3 H1, H4 240 H1-H3, H2-H4 H1, H4
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
120/115/110 X2, XF 24 X2, XF
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 10.7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:54 PM Page 8

10 Industrial Control
Group CC Wiring Diagram & Connections Group EE Wiring Diagram & Connections
Wiring Diagram Wiring Diagram

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Interconnect Connect To Volts Interconnect Connect To
240 H2-H3 H1, H4 600/575/550 H1, H2
120 H1-H3, H2-H4 H1, H4 Sec. Secondary Lines
Sec. Secondary Lines Volts Connect To
Volts Connect To 120/115/110 X2, X1
24 X2, XF

Group FF Wiring Diagram & Connections Group GG Wiring Diagram & Connections
Wiring Diagram Wiring Diagram

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Connect To Volts Connect To

Sept 08
277 H1, H3 460 H1, H4
208 H2, H3 230 H2, H4
Sec. Secondary Lines 208 H3, H4
Volts Connect To Sec. Secondary Lines
Volts Interconnect Connect To Date
120 X2, XF
115 X2, XF
JE901 0809
Version

10.8 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:55 PM Page 9

Industrial
Industrial Control Control 10
Group HH Wiring Diagram & Connections Group II Wiring Diagram & Connections
Wiring Diagram Wiring Diagram

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Connect To Volts Connect To
575 H1, H4 415 H1, H4
460 H2, H4 400 H2, H4
230 H3, H4 380 H3, H4
Sec. Secondary Lines Sec. Secondary Lines
Volts Connect To Volts Connect To
115 X1, X3 110 X1-X3,X2-X4 X1, X4
95 X2, X3 220 X2-X3 X1, X4

Group JJ Wiring Diagram & Connections Group KK Wiring Diagram & Connections
Wiring Diagram Wiring Diagram

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Connect To Volts Connect To
Sept 08

480/460/440 V H1, H4 480 V H2-H3 H1, H4


240/230/220 V H2, H4 240 V H1-H3, H2-H4 H1, H4
208/200 V H3, H4 Sec. Secondary Lines
Sec. Secondary Lines Volts Connect To
Date

Volts Connect To 120 V X1-X3, X2-X4 X1, X4


120/115/110 V X1, X3 240 V X2-X3 X1, X4
25/24/23 V X2, X3
JE901 0809
Version

Note: For Groups JJ and LL read from left to right to match primary to secondary voltages.
For example, on Group JJ the 200V primary can have a 115V or 24V secondary.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 10.9

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:55 PM Page 10

10 Industrial Control Control


Industrial
Group LL Wiring Diagram & Connections Group MM Wiring Diagram & Connections
Wiring Diagram Wiring Diagram

Connections Connections
Primary Primary Lines Primary Primary Lines
Volts Connect To Volts Connect To
240/230/220/208 V H2, H1 480/460/440 V H2-H3 H1, H4
416/400/380 V H3, H1 240/230/220 V H1-H3, H2-H4 H1, H4
480/460/440 V H4, H1 Sec. Secondary Lines
600/575/550/500 V H5, H1 Volts Connect To
Sec. Secondary Lines 120/115/110 V X1-X3, X2-X4 X1, X4
Volts Connect To 240/230/220 V X2-X3 X1, X4
130/125/120/110 V X4, X1
120/115/110/100 V X3, X1
99/95/91/85 V X2, X1

Group NN Wiring Diagram & Connections


Wiring Diagram

Connections
Primary Primary Lines
Volts Connect To

Sept 08
380 V H1, H4
347 V H2, H4
240 V H3, H4
Sec. Secondary Lines
Volts Connect To Date
120 V X1-X3, X2-X4 X1, X4
240 V X2-X3 X1, X4
JE901 0809
Version

Note: For Groups JJ and LL read from left to right to match primary to secondary voltages.
For example, on Group JJ the 200V primary can have a 115V or 24V secondary.

10.10 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:55 PM Page 11

Industrial
Industrial Control Control 10
Figure 14 Figure 15

Figure 16 Figure 17

Figure 18 Figure 19
Sept 08
Date
JE901 0809
Version

Note: Callout numbers 1 to 6 are defined in installation sheets provided with units.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 10.11

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec10IndContrl2_12_09 cci.qxd:69-78 UniCap IC.qxd 3/26/09 12:55 PM Page 12

10 Industrial Control
Notes:

Sept 08
Date
JE901 0809
Version

10.12 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec11_2_13_09_cci.qxd:Sec13 3/26/09 12:20 PM Page 1

Lighting Transformers

11

60 Hz for
Lamp Wattages:
Contents
100-1800
Pool and Spa Lighting
Overview 11.2
Dimensional Drawings 11.3
Sept 08

Wiring Diagrams 11.3


Selection Charts
120 V - 12/13/14 V 11.3
Date

Landscape Lighting
Overview 11.4
JE901 0809

Dimensional Drawings 11.5


Wiring Diagrams 11.5
Selection Charts
120 V - 12/13/14 V 11.5
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 11.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec11_2_13_09_cci.qxd:Sec13 3/26/09 12:20 PM Page 2

11 Pool and Spa Lighting


Products
■ Lamp Watts: 100 through 1000*

Applications
■ For use with submersible fixtures including swimming pools, water fountains,
low voltage circuits near water or other shock hazards
■ Note: Transformers themselves are not submersible

Specifications
■ Single-Phase encapsulated
■ Encapsulated with electrical grade resin
■ Cores of high quality electrical steel
■ NEMA 3R-rated enclosures
■ 60 Hz operation
■ Electrostatically shielded
■ 12, 13, 14 volt taps to compensate for voltage drop on long electrical runs
■ Heat-cured ASA-61 gray powder coat finish

Features, Functions, Benefits


■ Resetable power circuit breakers to interrupt if a short or over-voltage occurs
■ Quiet operation for installation flexibility
■ Convenient wall mount design with slotted mounting holes
■ Permanently affixed wiring diagram

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards

*Options and Accessories


■ Other sizes and voltages available as custom

Sept 08
Date
JE901 0809
Version

11.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec11_2_13_09_cci.qxd:Sec13 3/26/09 12:21 PM Page 3

Pool and Spa Lighting 11


Single-Phase Encapsulated For Submersible Fixtures
Electrostatic Shield • 60 Hz • 180°C Insulation Class
Lamps Catalog Height A Width B Depth C Wiring Est. Ship
Watts Number Fig. (in.) (in.) (in.) Diagram Wgt. (lbs.)
120 V– 12/13/14 V
100 411-0938-055 2 9.06 5.06 4.59 S120A 12.50
300 411-0939-055 2 9.06 5.06 4.59 S120A 13.00
S120A
500 411-0940-055 2 9.06 5.06 4.59 S120A 14.00
1000 411-0941-055 2 9.06 5.06 4.59 S120A 18.00

Note: Housing dimensions subject to change without notice. Consult


website or factory where dimensions are critical. ®

S120A Wiring Diagram & Connections*


Wiring Diagram
Figure 2
B C

Connections
Primary Primary Lines
Volts Connect To
120 H1, H2
A Sec. Secondary Lines
Volts Connect To
12 ± and 12V
13 ± and 13V
14 ± and 14V
Sept 08
Date
JE901 0809
Version

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams. * Insulate unused taps individually.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 11.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec11_2_13_09_cci.qxd:Sec13 3/26/09 12:21 PM Page 4

11 Landscape Lighting
Products
■ Lamp Watts: 300 through 1800*

Applications
■ For outdoor landscape lighting applications
■ Modular units support optional photocell and timer

Specifications
■ Primary voltage – 120V; Secondary voltage – 12/13/14/15V
■ One magnetic breaker per 300W circuit
■ Electrostaticlly shielded
■ 6 foot outdoor rated UL listed power cord

Features, Functions, Benefits


■ Outdoor rated NEMA 3R enclosure with removable hinged door
■ Removable bottom plate
■ Black powder coat finish enclosure
■ Stainless steel enclosure available for harsh environments
■ Unique mounting bracket for efficient installation
■ Ample knockouts in the bottom of the unit
■ 1.75 inch access port in bottom of unit
■ Finger-safe, compression-style terminal blocks each with room to accommodate
four 10 gauge wires

Standards
■ Built in accordance with NEMA, ANSI, UL and CSA standards

*Options and Accessories


Timer
■ Outdoor rated dial type (#417-0008-TM1)
■ External timer/photocell combination (#417-0008-TM3)

Feb 09
Photocell
■ Button style (#417-0008-PS1) Date
■ Arm style (#417-0008-PS2)
■ Remote mount (#417-0008-PS3)
JE901 0809
Version

11.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec11_2_13_09_cci.qxd:Sec13 3/26/09 12:21 PM Page 5

Landscape Lighting 11
Ratings and Dimensions
Black Stainless Steel Input Current Output Power Output Dimensions in Inches Weight
Amps Watts Circuits Height Width Depth* Lbs

417-1111-030 417-1111-130 3 300 1 17.6 6.8 6.19 27


417-1121-030 417-1121-130 6 600 2 17.6 6.8 6.19 29
417-1131-030 417-1131-130 9 900 3 18.6 7.8 6.19 34
417-1141-030 417-1141-130 12 1200 4 18.6 7.8 6.19 37
417-1151-030 417-1151-130 15 1500 5 19.6 9.5 7.19 52
417-1161-030 417-1161-130 18 1800 6 19.6 9.5 7.19 57
* Depth includes approximately 3/8" for the mounting bracket.

Figure 20
Sept 08
Date
JE901 0809
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 11.5


Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec11_2_13_09_cci.qxd:Sec13 3/26/09 12:21 PM Page 6

11 Lighting Transformers
Notes:

Sept 08
Date
JE901 0809
Version

11.6 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec12_2_13_09 copy_cci.qxd:Sec14 3/26/09 1:08 PM Page 1

Technical References

12

Contents

Installation 12.2
Maintenance 12.3
Dec 06

Protective Equipment 12.4


Fuse Selection 12.5
Insulation and Temperature 12.6
Date

Transformer Sound 12.7


Troubleshooting 12.8
Frequently Asked Questions 12.10
JE901 0612

Glossary 12.13
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 12.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec12_2_13_09 copy_cci.qxd:Sec14 3/26/09 1:08 PM Page 2

12 Technical References
Installation
Carefully inspect the transformer before signing the delivery receipt. Any damage should be
noted on the receipt and a claim placed against the transportation company. Protective grease
placed on terminal connections should not be removed. The grease is a protective coating that
prevents the oxidation of the conductor. Bolt the terminal connector firmly to the bus bar,
allowing the protective film to be forced out.

Safety Connections and Circuits


Transformers are provided with access covers to The transformer should be connected only as
facilitate installation and service. They must be described on the nameplate or the wiring diagram
kept securely in place at all times when the inside the wiring compartment cover, or as other-
transformer is operating. wise specifically authorized by Jefferson Electric.
CAUTION: Normal operating voltages can be Transformers without terminal boards, usually
extremely hazardous. Only qualified personnel the smaller size transformers, provide leads for
should install, inspect or service transformers. connections.
Disconnect the power before opening the cover IMPORTANT: Any unused taps or leads must be
or touching any internal parts. insulated from each other and taped
Encapsulated transformers, 2 KVA and smaller,
Storage have their turns ratio compensated for losses so
that their open circuit voltage is somewhat higher
Transformers should be stored in a warm, dry than the load voltage. Machine tool transformers
location of uniform temperature and in their are compensated up to 5 KVA. Using transform-
original packing. If the transformer has been ers in the reverse direction from which it is
unpacked, all ventilating openings should be designed would result in lower than expected
covered to keep out dust. Outdoor storage output voltage.
should be avoided, but if this is not possible,
the transformer must be protected against
moisture and contaminants. Mounting and Spacing
Condensation and moisture can be reduced with Dry-type transformers depend on air for cooling,
heaters. If the transformer has been subjected and must be placed so that room air can circulate
to moisture, it should be baked out before freely around them. Cabinet style transformers
energizing. This is especially important in must be mounted so that air can pass freely
transformers of 5 KV or higher. through the ventilation openings. The transformer

Dec 06
space should be kept clear.
Taps Transformers should be spaced at least six inches
apart. Transformers rated 30 KVA and larger Date
If the transformer comes supplied with taps, they should be kept at least six inches from walls and
will generally have a full capacity rating. A com- ceilings.
mon tap arrangement is two 2.5% taps above
JE901 0612

FCAN and four 2.5% taps below FCBN nominal Transformers should never be mounted near
voltage. Transformers are shipped with the taps heat-generating equipment or near heat-sensitive
connected for nominal voltage, that is, 480 volts equipment. Transformers should never be placed
for a 480 volt transformer. The installing electrician in a room with hazardous processes, or where
must change the taps if the supply voltage differs flammable gasses or combustible materials are
Version

from the nominal voltage rating. present. Particular care must be taken when
mounting in unventilated plenums or in closets
with no ventilation. In areas without free moving
air, ambient temperatures can rise above accept-
able limits, causing the transformer to overheat.

12.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

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Technical References 12
Maintenance Recommended Copper Wire and
Periodic inspection of the transformer should be Transformer Size
made, depending on conditions. In most clean, Transformer Distance - Motor to Transformer in Feet
dry installations, once a year is usually sufficient. HP KVA 100 150 200 300 500
Single-Phase Motors - 230 Volts
After disconnecting the transformer from the 11/2 3 10 8 8 6 4
power, the cover should be removed and any dirt 2 3 10 8 8 6 4
cleaned out. Screens covering the ventilating 3 5 8 8 6 4 2
openings should be cleaned. 5 71/2 6 4 4 2 0
71/2 10 6 4 3 1 0
Inspect for loose connections, terminal and splice Transformer Distance - Motor to Transformer in Feet
HP Volts KVA 100 150 200 300 500
conditions and for signs of overheating, rust or
deteriorating paint. Three-Phase Motors - 230 & 460 Volts
11/2 230 3 12 12 12 12 10
11/2 460 3 12 12 12 12 12
2 230 3 12 12 12 10 8
2 460 3 12 12 12 12 12
NEMA Transformer Enclosure Definitions 3
3
230
460
5
5
12
12
10
12
10
12
8
12
6
10
Type 1 General purpose – indoor. 5 230 71/2 10 8 8 6 4
Type 2 Drip-proof – indoor. 5 460 71/2 12 12 12 10 8
Type 3 Wind blown dust and water – indoor/outdoor. 71/2 230 10 8 6 6 4 2
Type 3R Rainproof and sleet/ice resistant – outdoor. 71/2 460 10 12 12 12 10 8
Meets above type requirements. 10 230 15 6 4 4 4 1
Type 3S Dust-tight, rain-tight, and sleet/ice proof – outdoor. 10 460 15 12 12 12 10 8
Type 4 Water-tight and dust-tight – indoor/outdoor. 15 230 20 4 4 4 2 0
Type 4X Water-tight, dust-tight and corrosion resistant – indoor. 15 460 20 12 10 10 8 6
Type 5 Dust-tight – indoor. 20 230 4 2 2 1 000
Type 6 Submersible, water-tight, dust-tight and sleet/ice 20 460 10 8 8 6 4
resistant – indoor/outdoor. 25 230 2 2 2 0 000
Type 7 Class I, Group (S) A,B,C and/or D – indoor hazardous 25 460 8 8 6 6 4
locations - air-break equipment. 30 230 2 1 1 00 0000
Type 8 Class I, Group (S) A,B,C and/or D – indoor hazardous 30 460 Consult 8 6 6 4 2
locations. Consult
40 230 Local
Local 1 0 00 0000 300
Type 9 Class II, Group (S) E,F and/or D – indoor hazardous Power
locations - air-break equipment. 40 460 Power 6 6 4 2 0
50 230 Company
Company 1 0 00 0000 300
Type 10 Bureau of Mines.
Type 11 Drip-proof and corrosion resistant. 50 460 4 4 2 2 0
Type 12 Industrial use dust-tight and drip-tight – indoor. 60 230 1 00 000 250 500
Type 13 Oil-tight and dust-tight – indoor. 60 460 4 2 2 0 00
75 230 0 000 0000 300 500
Source: NEMA Pub. No. ST20. 75 460 4 2 0 00 000
Dec 06

Source: EASA Handbook.


Date
JE901 0612
Version

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12 Technical References
Protective Equipment
The importance of protecting your power delivery system cannot be overstated. The system must
be protected against short circuits, surges caused by lightning, switching and overheating.
Equipment is available to provide this protection, but it must also be adequately sized and properly
installed. Failure to do so could damage the transformer and invalidate its warranty.
Protective equipment includes circuit breakers and fuses.
The selection and placement of protective equipment within the system is the responsibility of
the end user.

Circuit Breakers Fuses


When any component of a circuit fails, there is The most common protective device in use, the
nothing to limit current flow except the resistance fuse is basically a circuit breaker that works only
of the circuit conductors and the resistance of the once and then must be replaced. When current
fault itself. The currents in these situations can exceeds the predetermined current value, a
be extremely large and destructive, making it fusible link melts, opening the circuit.
imperative to interrupt the circuit as quickly as When voltage is initially switched on, a large inrush
possible. current results, being greatest in the first half-cycle
Circuit breakers are designed to react to a fault of operation, or approximately .01 second. This
by making a physical separation in the current- current becomes less severe over the next few
carrying or conducting element by inserting an cycles, or approximately .1 second until the
insulating medium. Breakers come in different transformer is operating normally. Because of
types, depending on the insulating medium used. inrush current, fuses are often selected to
While the most common insulation is oil, air is withstand as much as 25 times primary rated
used in some 600 Volt class circuits. For higher current for .01 second, and 12 times primary
voltages and larger capacities, the insulating rated current for .1 second.
medium might be a vacuum or and inert gas such
as sulphur hexafluoride.
Specifications for a circuit breaker will depend on
the operating voltage of the circuit, the normal
operating or maximum load current, and the
maximum abnormal or fault current to be interrupted.
Circuit breakers are rated in KVA or MVA and
express the ability of the breaker to withstand

Dec 06
short circuit forces.
Circuit breakers must withstand large inrush
currents that result when voltage is initially
switched on. These currents can be 20 to Date
30 times the rated transformer current even with
no-load. Therefore, breakers must have built-in
JE901 0612

time delay for the first 5 to 10 cycles to avoid


tripping under "turn-on" currents.
Version

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Technical References 12
Fuse Selection Primary Fuse Only - Table 1 *If 125% does not
correspond to a
The tables provide guidance for selecting fuses Transformer Maximum standard ampere
when the maximum voltage in the circuit is 600 Primary
Amperes
Primary Fuse
% Rating
rating, the next higher
Volts or less. These tables are included in Article 9 or More 125*
standard rating
described in NEC
450-3 of the National Electrical Code covering 2 or 9 167 Article 240-6 shall be
over-current protection of transformers. Less than 2 300 permitted.
If primary protection only is required, use Table 1.
If both primary and secondary protection are Primary and Secondary Fuses - Table 2
required, refer to Table 2. Transformer Maximum % Rating
Secondary Primary Secondary
IMPORTANT: These tables are to be used as a Amperes Fuse Fuse
guide only. The final determination of application 9 or More 250 125*
is the responsibility of the end user. Less than 9 250 167

Primary Fuse Selection Secondary Fuse Selection


Primary fuse selection is made according to Secondary fuse selection is made according to
rated primary current (Ipri). To determine Ipri, rated secondary current (Isec). To determine
the transformer rating (VA or KVA) and primary Isec, the transformer rating (VA or KVA) and
voltage (Vpri) must be known as well as whether secondary voltage (Vsec) must be known as
the transformer is single- or three-phase. With well as whether the transformer is single- or
this information, use the appropriate formula to three-phase. With this information, use the
determine Ipri. appropriate formula to determine Isec.
Once Ipri is known, select fuses according to Once Isec is known, select fuses according to
Table 1 or 2 above. Table 2 above.

Primary Fuse Formulas Secondary Fuse Formulas


Single-Phase Transformers Single-Phase Transformers
lpri= Transformer VA lsec= Transformer VA
Vpri Vsec
Dec 06

OR OR
lpri= Transformer VA X1000 lsec= Transformer VA X1000
Date

Vpri Vsec
Three-Phase Transformers Three-Phase Transformers
JE901 0612

lpri= Transformer VA X1000 lsec= Transformer VA X1000


1.73 x Vpri 1.73 x Vsec
Version

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12 Technical References
Insulation and Temperature
All Jefferson Electric transformers are designed and manufactured with the best quality insulation
available. There are classes of insulation systems for different temperatures as defined by NEMA
and ANSI. Insulation classes are rated in °C rise above a specific ambient of 40°C maximum. A
transformer having a specific class of insulation, for example Class 220, can have an average
winding temperature rise of 150°C with a maximum hot spot temperature rise of 180°C. If the
room ambient temperature is 40°C, then the total temperature of the hottest spot would be 220°C.
Jefferson Electric transformers are designed to operate at rated load and voltage in maximum
room ambient temperatures of 40°C, average room ambient temperature not to exceed 30°C, and
at altitudes not to exceed 3300 feet in accordance with NEMA standards.

Insulating Classifications Overloads


The designations for insulation systems are Overloads exceeding the maximum allowable
numerical classifications based on temperature insulation temperature can be tolerated, provided
ratings. Transformer ratings are based on the overload is of short duration and is preceded
temperature rise. The accompanying table and followed by a period of operation at less than
shows the designations. rated KVA (refer to ANSI C57.96-1989, Tables
5,6,7). Overloading should be avoided unless
approval is obtained from the Jefferson Electric
engineering department.
Transformer and Insulation Systems Ratings
Ventilated
Insulation Temperature Ambient Hot Spot High Ambient Temperatures
Class Rise Temperature Allowance
105 55°C 40°C 10°C Ambient temperatures above 30°C average
150 80°C 40°C 30°C over a 24-hour period and 40°C maximum
180 110°C 40°C 30°C require either a larger KVA rating or a special low
220 150°C 40°C 30°C temperature rise transformer. A 150°C rise air
cooled transformer can also be derated using the
Encapsulated formula of .4% KVA reduction for each degree
Insulation Temperature Ambient Hot Spot centigrade above 30°C ambient temperature.
Class Rise Temperature Allowance
105 70°C 25°C 10°C
130 95°C 25°C 10°C
180 135°C 25°C 20°C Altitude Correction

Dec 06
Control Transformers For transformers above 3300 feet, reduce the KVA
Insulation Temperature Ambient Hot Spot rating .3% for each 330 feet above 3300 feet.
Date
Class Rise Temperature Allowance
105 55°C 40°C 10°C
130 80°C 40°C 10°C
155 100°C 40°C 15°C
JE901 0612

180 120°C 40°C 20°C


Version

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Technical References 12
Transformer Sound
Transformers, like other electromagnetic devices, produce a "hum" caused by the alternating flux in
the transformer core. This "hum", known as magnetostriction, is primarily produced at a fundamen-
tal frequency of twice the applied frequency. The relative loudness depends on the construction of
the transformer, the manner of installation and the ambient sound level at the site.
The sound produced by a transformer has a fundamental frequency of 120 Hz, accompanied by
harmonics of 240, 360, 480, 600, etc.

Controlling Transformer Sound Sound Testing Standards


Sound control becomes more important as NEMA ST 1-4 (ANSI-C89.1) section 2.7 covers
power demands increase and transformers are "Audible Sound Level Test." For a thorough
placed closer to their loads. Planning of trans- understanding of these tests it should be read in
former placement and specification is especially its entirety.
important in designing high rise apartments, Briefly, the transformer is tested at its rated
hospitals and office buildings. frequency and voltage under no-load conditions
Proper installation can significantly reduce in a room which is 10 feet larger on all sides than
transformer noise. For a quiet installation: the transformer. The ambient sound level of the
room must be at least 5 db, and preferably 10 db,
• Consult your architect about the location of the below the ambient level plus the transformer level.
transformer while the building is being designed. Five sound readings are taken with an approved
• Install the transformer as far as possible from sound meter one foot from each side of the trans-
areas where the sound could be objectionable. former enclosure and one foot above the enclo-
sure. The sound rating is the average of these
• Avoid placing near multiple reflective surfaces five readings.
such as in a corner, near a ceiling or floor, or in
a hallway. For three-phase transformers, the NEMA
maximum allowable averages of the readings
• Place sound-dampening pads between the in decibels are shown in the chart below.
transformer and the mounting surface. (Pads
may be neoprene with sandwiched cork
material or spring loaded with a rubber base.)
• Use flexible conduit couplings between the Transformer NEMA Maximum
transformer and the wiring system. Single and Three-Phase db Ratings
KVA Rating 600V Class
• Mount the transformer on walls or structural
Dec 06

0-9 40
members sufficient to support its weight. 10 - 50 45
51 - 150 50
• To avoid amplifying the sound, mount the 151 - 300 55
Date

transformer on a surface with as large a mass 301 - 500 60


as possible. 501 - 700 62
701 - 1000 64
Judge transformer sound only when the building is
JE901 0612

finished, occupied and functioning.


Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 12.7

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12 Technical References
Condition Possible Cause Suggested Remedy
Hot transformer High ambient temperature Improve ventilation or relocate unit to cooler location.
Overload Reduce load; reduce amperes by improving power
factor with capacitors; check for circulating currents
for paralleled transformers - different ratios or
impedances; check for open phase in delta bank.
High voltage Change circuit voltage, taps.
Insufficient cooling If other than naturally cooled, check fans, pumps,
valves and other units in cooling systems.
Winding failure – incipient fault See "No voltage - unsteady voltage" below.
Short-circuited core Test for exciting current and no-load loss; if high,
inspect core, remove and repair; check core bolt,
clamps and tighten; check insulation between
laminations; if welded together, return to factory for
repair or replacement.
High harmonic loads Measure neutral current - replace with
K-rated transformer

Noisy transformer Overload See "Hot transformer" above.


Metal part ungrounded, Determine part and reason; check clamps, cores
loose connection and parts normally grounded for loose or broken
connections, missing bolts or nuts, etc.; tighten
loose clamps, bolts, nuts; replace missing ones.
External parts and accessories Tighten items as above; in some cases, loosen to
in resonant vibration relieve pressure causing resonance and install shims.
Incipient fault – core or winding See above under "Hot transformer."

No voltage – Winding failure - lightning; Check winding; remove foreign object or damaged
unsteady voltage overload; short-circuit from material; repair or replace parts of insulation

Dec 06
foreign object or low strength materials.
dielectric
Date
Rust and paint Weather, pollution, corrosive or Remove rust and deteriorated paint; clean surfaces;
deterioration salt atmosphere; overloads repaint with proper paints and sufficient coatings.
JE901 0612

Excessive heating discoloration If excessive heating discoloration occurs, check


sizing, input voltage, or loading amps.
Version

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Technical References 12
Condition Possible Cause Suggested Remedy
Hot neutral line Overload Too small neutral conductor: replace. Severe
unbalance between phase: rebalance and
equalize loads.
One leg of wye bank open Check associated fuse. If blown, remove cause
and replace. Check for open circuit in winding of
transformer in bank. Measure odd harmonic amps
with RMS meter.

Voltage unbalanced Open neutral unbalanced loads Check neutral connections. See "Hot neutral line"
above.

Voltages high Open neutral on wye bank Check neutral connections and load balance.
and unbalanced ground in winding of one Check values of voltages between phases and phase-
transformer in wye to-ground voltages. Vector should indicate source
of trouble.

No voltage – one Grounds on two legs of delta Remove grounds from at least one leg of delta
phase of delta (delta collapse - loads "single source.
connected bank phasing")

Overloads on two Open in third transformer of Check fuses on supply to their bank; check winding
delta bank bank; operating in open delta of transformers in third transformer for continuity.

Low voltage on two Open in one phase of delta Check fuse on supply; check supply circuit back to
phases of delta supply; two transformers now source for open circuit.
connected across one same
phase
Dec 06
Date
JE901 0612
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 12.9

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12 Technical References
Frequently Asked Questions
(See Also Glossary of Terms)

What will happen if transformers are operated What would be the result of overloading
at non-nameplate voltages? dry type transformers?
A transformer is designed using specific ratios that relate All Jefferson Electric transformers are designed to
to the rated KVA, primary voltage and secondary voltage accommodate short periods of overloading. As the
proportionally. Operating a transformer above or below overload becomes excessive and the duration increases,
the nominally designed primary voltage will reflect a the transformer will experience a percent loss of life.
proportional increase or decrease in secondary output
levels. Extreme caution must be observed when Prolonged overloading generates excessive heating
overvoltage levels exist. Excessive input voltage will which results in insulation deterioration and ultimately
cause higher core losses, increased noise and elevated transformer failure. Contact your Jefferson Electric
temperatures. Overvoltages for any extended period of application engineer to determine loading for your
time have a significant effect on insulation breakdown and unique application.
transformer failures. Transformers can be specifically
designed for extreme voltage conditions if initial What is meant by a transformer's
specifications state those requirements. temperature rise?
A transformer's rated temperature rise (degrees
Can transformers be operated at Celsius) is the average temperature of the transformer's
different frequencies? windings over an ambient temperature of 40°C. In
A 60 Hz design is physically smaller than a 50 Hz other words, the average winding temperature =
design. DO NOT use 60 Hz rated transformers on 50 Hz ambient + temperature rise.
service. Without special designs, higher losses and
greater heat rise will result. Operating 60 Hz transformers Why is the transformer case hot?
at higher frequencies may simply provide less
voltage regulation. Transformers are designed to operate at a specific
load. As transformers are overloaded, losses generated
increase, resulting in a potential for case heating. If a
Can transformers be used in parallel? transformer is properly sized for a specific application,
It is very common for transformers to be placed in no excessive heating should be present.
parallel service. To provide maximum efficiency, voltage
and impedance values must match closely for each Why do transformers make a noise?
transformer involved. A failure to match voltage and
impedances will cause unbalanced loading for the The hum is caused by alternating flux in the core and
transformers and may lead to overheating or premature is known as magnetostriction. The humming can be

Dec 06
failure. minimized in manufacturing and through the use of
dampening pads when installed.

Date
JE901 0612
Version

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Technical References 12
Can I achieve specific sound levels
in a transformer?
Whenever noise is a concern, but before selecting How do I determine the electrical load?
a transformer, assure yourself that the sound levels
represented have been measured in accordance with Obtain the following standard nameplate or instruction
the NEMA standards. If your requirement is lower than manual data for the equipment (the load) to be powered:
that available from the manufacturer's standard product, • Voltage required by the equipment
request a specific sound level on your RFQ or bid.
• Amperes or KVA capacity required by the equipment
What about transformers in reverse? • Required frequency of source voltage in Hz
(cycles per second)
Most transformers can be connected in reverse, to
proper voltages, and will provide the voltages as • Determine whether the load is designed to operate
specified on the nameplate. However special on a single- or three-phase supply
conditions apply to transformers rated 2KVA or less
and for transformers rated 150 KVA or larger. Since What is the supply voltage?
smaller transformers (2KVA or less) are designed with
compensation to ensure proper output voltage when The supply voltage may be higher or lower than the
connected normally. The output voltage may be voltage required by the load. However, the frequency
less than expected when wired in reverse. Larger of the two may not differ.
transformers (150 KVA or larger) may have a high If your load ratings are not expressed in KVA, use the
in-rush current on startup that could trip a standard load voltage and amperage to determine the KVA.
circuit breaker
For single-phase: VA = volts x amperes

CAUTION: When connecting a Delta-Wye transformer KVA = VA/1000


in reverse the primary should be connected as a Delta
(ignoring the X0 terminal). Connecting the X0 on the For three-phase: VA = volts x amperes x 1.73
primary may cause unsafe conditions in fault situations. KVA = VA/1000
Once you have a KVA rating, then select a transformer
What type of terminations are provided on from the charts in the appropriate section of this
Jefferson Electric transformers? catalog by matching the primary and secondary voltages
Jefferson Electric dry type transformers are provided determined above.
with the following primary and secondary terminations:
Encapsulated wire leads What is an isolating transformer?
Dec 06

Ventilated terminals In an isolating transformer, the primary and secondary


Machine Tool terminals windings are connected magnetically, but not electrically.
Also referred to as an "insulating" transformer.
Date

Control leads
Others to order Can I connect a single-phase
transformer to a three-phase source?
JE901 0612

Do Jefferson Electric transformers Yes, and the transformer output will be single-phase.
carry CSA certification? Simply connect any two wires from a 3- or 4-wire
Any Jefferson Electric transformer sold in Canada has source to the transformer's two primary leads. Three
been certified to the Canadian Standards Association's single-phase transformers can be used for three-phase
Version

latest specifications. Units certified by the Canadian applications. They can be used in delta-connected
Standards Association are marked with the CSA logo. primary and wye or delta-connected secondary. To
Those certified by Underwriter's Laboratory are marked avoid an unstable secondary voltage, NEVER connect
with the C-UL logo wye primary to delta secondary.

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12 Technical References
What is a non-linear (K-factor)
transformer?
Can I use a transformer to change three-phase A transformer that is designed to handle the odd
to single-phase? harmonic current loads caused by much of today's
modern office equipment.
It is not possible for a transformer to present a balanced
load to the supply and deliver a single-phase output. A non-linear transformer has a K-factor rating that is an
Changing three-phase to two-phase, and vice-versa, index of its ability to supply harmonic content in its load
can be done using special circuitry with standard current while remaining within its operating temperature
dual-wound transformers. limit.

What is voltage regulation in a What is a drive isolation transformer?


transformer? A drive isolation transformer is designed for use with
The voltage difference between loaded and unloaded motor drives. It must isolate the motor from the line
output. To provide the proper secondary load voltage, and handle the added loads of the drive-created
extra primary windings cause the no-load secondary harmonic current. It is important to heed the drive
voltage to be 3-5% higher than the load voltage. Also manufacturer's recommendations for transformer KVA.
known as "compensated windings."
What is a buck-boost transformer?
How do I know when the temperature rise is Buck-boost transformers are single-phase isolated
too high? distribution transformers having four windings instead
Touch is a poor indicator of proper transformer operating of two. They can be connected as an autotransformer
temperature. Properly designed transformers can reach to buck (reduce) or boost (raise) the line voltage from
50°C (122°F) above ambient temperature. In an ambi- 5 - 20%. Typical reduced secondary voltages are 12,
ent temperature of 20°C (60°F), the total temperature 16, 24, 32, or 48 volts. Commonly found raised
can reach 70°C (190°F), which is too hot to touch. secondary voltages are 208 to 230 or 240 volts.
Thermometers are the best way to determine the
temperature.

Do I need special transformers for high


ambient temperatures?
If you have an immediate need that cannot wait for a
custom-built transformer, you can de-rate a standard
transformer. For each 10°C above 30°C, de-rate the

Dec 06
maximum loading by 4% (30°C = 100%; 40°C = 96%;
50°C = 92%; 60°C = 88%).

Date
JE901 0612
Version

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Technical References 12
Glossary C
A CE Mark to indicate third party approved or self-
certification to European Community requirements.
ANSI American National Standards Institute.
CSA Canadian Standards Association. The Canadian
A recognized body which approves standards for
equivalent of Underwriter's Laboratories (UL).
transformers. ANSI C 57.12 series contains the
standards most often used for dry type transformers. CUL Mark to indicate UL certification to CSA standards.
Air-Cooled A transformer cooled by the natural Celsius Same as Centigrade. To convert Centigrade
circulation of air over and/or through the core and coils. to Fahrenheit, use the following formula:
°F = 1.8 x °C + 32.
Alternating Current (or voltage) Current that
alternates regularly in direction, is periodic and has Coil A number of turns of conductor wound as a coil.
an average value (over a period of time) of zero. Compensated Transformer A transformer with a
Ambient Noise Level The existing or inherent sound turns ratio which provides a higher rated voltage at
level of the area surrounding a transformer installation. no-load and rated voltage at rated load. Normally used
Measured in decibels. on units rated 2 KVA or smaller.
Ambient Temperature The temperature of the air Continuous Duty The service requirement that
surrounding the transformer. demands operation at a constant load for an indefinite
period of time.
Ampacity The current-carrying capacity of an
electrical conductor or device. Continuous Rating The load that a transformer can
handle indefinitely without exceeding the specified tem-
Ampere The practical unit of electric current.
perature rise.
Attenuation Decrease in signal voltage or power.
Control Transformer Usually referred to as an
Autotransformer A transformer in which part of one Industrial Control Transformer. Designed for good
winding is common to both the primary and the voltage regulation characteristics when low power
secondary circuits associated with that winding. factor and/or large inrush currents are drawn (5 to
15 times normal).
B Conductor Losses Losses in the transformer winding
BIL Basic Insulation Level. A measure of the ability that are incidental to the carrying of the load. These
of the insulation system to withstand very high voltage losses include those due to resistance as well as to
surges. For example, a 600 volt class transformer has stray and eddy currents.
a 10 KV BIL rating. Core The steel that carries the magnetic flux in a
Banked Two or more single-phase transformers transformer.
Dec 06

connected together, or banked, to supply power. Three Core Loss Losses caused by a magnetization of the
single-phase transformers banked together will produce core and its resistance to magnetic flux.
a KVA capacity of three times the nameplate rating of
Date

the individual single-phase transformers. For example, Cycle One complete sequence of values of an
three 5 KVA single-phase transformers connected alternating quantity, including a rise to maximum in one
together for a three-phase load will have a 15 KVA direction, a return to zero, a rise to a maximum in the
capacity. opposite direction, and a return to zero.
JE901 0612
Version

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 12.13

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Sec12_2_13_09 copy_cci.qxd:Sec14 3/26/09 1:09 PM Page 14

12 Technical References
D Efficiency The efficiency of a transformer is the ratio
of its power output to its total power input.
Decibel (db) A unit used to express the magnitude of
a change in signal or sound level, either an increase or Electrostatic Shield A grounded conductor placed
a decrease. between the primary and secondary winding to greatly
reduce or eliminate line-to-line or line-to-ground noise.
Delta Connection A method used for connecting the Often referred to as a "Faraday shield."
three windings of a three-phase transformer (or three
single-phase transformers). The windings are Excitation Current The steady rate current that keeps
connected in series, the three-phase supply being the transformer energized after the inrush has dissipat-
taken from or supplied to the junctions. ed, with all other windings open-circuited. Also called
"magnetizing" or "no-load current."
Delta Wye The method of connection for both
primary and secondary windings of a three-phase Exciting Wattage The no-load loss of a transformer.
transformer bank.
F
Dielectric Tests A series of tests conducted at a
much higher than rated nameplate voltage to assure FCAN and FCBN Taps Full Capacity Above Nominal
the integrity of insulating materials and electrical and Full Capacity Below Nominal. The FCAN
clearances. designation is used to indicate that a transformer will
deliver rated KVA when connected to a voltage source
Distribution Transformer Any transformer rated which is higher than rated voltage. The FCBN
between 3 and 500 KVA and a primary voltage of designation indicates that a transformer will deliver
601 volts or less. rated KVA when connected to a voltage source which
Double Wound Transformer See Isolating is lower than rated voltage.
Transformer. Fan Cooled A means of accelerating heat dissipation
Drive Isolation Transformer A transformer designed to lower the temperature rise of the transformer. This
to withstand the additional heat and mechanical stress has the effect of increasing the transformer rating.
caused by DC drives. FL Full-load
Dry Type Transformer A transformer cooled by a Frequency The number of complete cycles per unit for
medium other than a liquid, usually through the a periodic quantity such as alternating current, sound
circulation of air. waves or vibrating objects.
Dual Winding A winding that consists of two Fuse An overcurrent protective device with a
separate windings which can be connected in series circuit-opening fusible member which is directly
to handle a specific voltage and KVA or in parallel to heated and severed by the passage of overcurrent
handle the same KVA at one-half the series connected through it, or by a fault.
voltage.

Dec 06
E G
Ground A conducting path, whether intentional or
Eddy Currents Additional currents caused by a time
Date
accidental, between an electric circuit or equipment
varying magnetic field. and the earth, or some other conductor.
Effective Voltage or Current 0.707 times the peak Grounded Connected to the earth or some other
value of AC voltage or current. Effective value is also
JE901 0612

conductor.
designated RMS value (Root Mean Square). When AC
voltage is referred to, the effective value is understood
unless otherwise noted. Symbols "E" and "I" without
subscripts indicate effective values.
Version

12.14 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

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Sec12_2_13_09 copy_cci.qxd:Sec14 3/26/09 1:09 PM Page 15

Technical References 12
H Isolating Transformer Transformer in which input
winding(s) connected to the line are completely
HP Horsepower. Energy required to raise 33,000 isolated from those connected to the load.
pounds one foot in one minute. Equals 746 watts,
or .746 KW. Insulation Material with high electrical resistance.
Harmonic A sinusoidal waveform with a frequency Insulator Device used for supporting or separating
that is an integral multiple of the fundamental 60 Hz conductors of electricity.
frequency. Insulating Transformer Another term for isolation
60 Hz Fundamental transformer.
120 Hz 2nd Harmonic K
180 Hz 3rd Harmonic K-Factor A numerical value taking into account both
240 Hz 4th Harmonic the magnitude and frequency of the component of a
current waveform. Used to indicate a full-rated
etc. transformer specifically designed to handle non-linear
Current waveforms from non-linear loads appear loads.
distorted because the non-linear waveform is the result Kilowatt (KW) 1,000 Watts.
of adding harmonic components to the fundamental
current. KWH Kilowatt hour, one kilowatt for one hour.
Harmonic Distortion Non-linear distortion of a KVA Kilovolt-ampere, or thousand volt-ampere. When
system characterized by the appearance in the output multiplied by the power factor, will give kilowatts, or KW.
of harmonic currents when the input is sinusoidal.
Harmonic Distortion, Total The square root of the
L
sum of the squares of all harmonic currents present in Linear Loads Loads where the current waveform
the load, excluding the 60 Hz fundamental. Usually conforms to that of the applied voltage, or loads where
expressed as a percent of the fundamental. a change in current is directly proportional to a change
Hertz (Hz) Cycles per second. in applied voltage. For example: resistance heating,
incandescent lighting, water heater.
High Voltage Windings In a transformer with two
windings, designates the winding with the greater Lamination Thin sheets of steel making up the core
voltage. Usually marked with an "H" designation. of the transformer.

Hysteresis Tendency of a magnetic substance to Line Voltage The voltage of the power line.
persist in any state of magnetization.
N
I
Dec 06

Non-Linear Loads Loads where the current waveform


Impedance Total oppostion of a component or circuit to does not conform to that of the applied voltage, or
the flow of an alternating or varying current (symbol Z). where a change in current is not proportional to change
Date

in applied voltage. For example: computer power


Inductance That property of a circuit or circuit element supplies, motor drives, fluorescent lighting.
opposing a change in current flow (symbol L).
Measured in Henrys. Non-Ventilated Construction The core and coil
JE901 0612

assembly is mounted inside an enclosure which has no


Input The power or signal fed into an electrical device, ventilation openings.
or to the terminals involved.
Inrush Current The initial high peak of current during
Version

the first few cycles of energization which can be 30 to


40 times the rated current.

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 12.15

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec12_2_13_09 copy_cci.qxd:Sec14 3/26/09 1:09 PM Page 16

12 Technical References
P Turn Ratio The relationship between the number of
turns on the transformer's two windings. Voltage is
Potted The core and coil assembly is completely always transformed in exact accordance to this ratio.
encapsulated (contained within protecting material) The amperes, or amount of current, changes in an
with a resin-sand compound and contained in a inverse ratio to the turns ratio. When voltage increases,
metal enclosure. current decreases in the same proportion, and
Power Factor (PF) A capacitive or inductive circuit vice-versa.
condition that results in the applied current leading or
lagging the applied voltage. U
Peak Voltage The voltage or current of an AC UL Underwriter's Laboratories. A non-profit safety
sinusoidal wave when it reaches its peak or maximum testing organization.
level. This occurs twice and lasts for only a fraction of
the cycle. Direct current voltage is peak voltage at V
all times.
Ventilated Providing circulation of external air.
S Ventilated Enclosure Enclosure with openings
which allow air to flow directly over the core and coil
Short Circuit A low resistance connection, usually assembly for cooling.
accidental, across part of a circuit, resulting in
excessive current flow. Volt-Amperes Transformers are rated in volt-amperes
(the product of volts and amperes in the input winding).
Sinusoidal Having the form of a sine (or cosine) The capacities of very large transformers are rated in
wave. thousands of volt-amperes (kilovolt-amperes or KVA)
Step-Up/Step-Down Transformers A transformer and in millions of volt-amperes (megavolt-amperes or
can either step up or step down voltage. A step-up MVA). For all practical purposes, input KVA is equal
transformer is one in which the output voltage is to output KVA.
greater than the input voltage. With a step-down
transformer, the input voltage is greater than the W
output voltage.
Watt Unit of electrical power when the current in the
circuit is one ampere and the voltage is one volt.
T
Weathershields When added to ventilated
Taps Incoming plant voltage varies according to the enclosures, allow indoor-rated units to be situated
distance from the substation and other factors. Taps outdoors, changing the enclosure rating to NEMA 3R.
allow a distribution transformer to provide secondary
voltage as close as possible to the desired operating
voltage. Taps are usually supplied on the primary

Dec 06
winding to allow matching of the supply voltage to the
voltage rating of the transformer connection. A tap
position above the nominal connection will lower the
secondary output and vice-versa. Date
Transformer Regulation The percentage difference
between voltage at the secondary terminals under
JE901 0612

no-load condition versus voltage under full-load. This


value depends on the load power factor and is usually
reported at 1.0 PF and 0.8 PF.
Version

12.16 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec13_2_12_09 copy.qxd:Sec15 3/26/09 1:31 PM Page 1

Index

Suffix charts on pages 3.4, 4.4, 5.6, and 8.6 will provide the appropriate

13
numbers for ordering units with electrostatic shields, aluminum or copper
windings, low temperature rise, and/or K-factor requirements.

Catalog No. Page

223 223-6346-311 . . . . . .6.4 411-0151-000 . . . . . .2.3 413-1109-000 . . . . . .4.4


223-0031-651 . . . . . .7.4 223-7008-030 . . . . . .3.4 411-0151-120 . . . . . .2.3 413-1121-000 . . . . . .4.3
413-123A-000 . . . . . .4.4
223-0031-652 . . . . . .7.4 223-7008-030 . . . . . .5.7 411-0151-208 . . . . . .2.3 413-1122-000 . . . . . .4.3
223-0031-653 . . . . . .7.4 223-7008-030 . . . . . .8.7 411-0151-277 . . . . . .2.4 413-1123-000 . . . . . .4.3
223-0031-654. . . . . . .7.4 223-7008-075 . . . . . .3.4 411-0154-300 . . . . . .2.3 413-1124-000 . . . . . .4.3 416
223-0031-655. . . . . . .7.4 223-7008-075 . . . . . .5.7 411-0157-000 . . . . . .2.4 413-1125-000 . . . . . .4.4 416-1100-000 . . . . . .9.8
223-0031-656. . . . . . .7.4 223-7008-075 . . . . . .8.7 411-0161-000 . . . . . .2.3 413-1127-000 . . . . . .4.3 416-1101-000 . . . . . .9.8
223-0032-651. . . . . . .7.4 223-7008-300 . . . . . .7.4 411-0161-120 . . . . . .2.3 413-1128-000 . . . . . .4.3 416-1111-000 . . . . . .9.8
223-0032-652. . . . . . .7.4 223-7008-500 . . . . . .7.4 411-0161-208 . . . . . .2.3 413-1129-000 . . . . . .4.4 416-1121-000 . . . . . .9.8
223-0032-653. . . . . . .7.4 411-0161-277 . . . . . .2.4 413-1141-000 . . . . . .4.3 416-1131-000 . . . . . .9.8
223-0032-654. . . . . . .7.4 411-0164-300 . . . . . .2.3 413-1142-000 . . . . . .4.3 416-1141-000 . . . . . .9.8
411 411-0167-000 . . . . . .2.4 413-1143-000 . . . . . .4.3 416-1151-000 . . . . . .9.8
223-0032-655. . . . . . .7.4
411-0001-000 . . . . . .2.3 411-0181-000 . . . . . .2.3 413-1144-000 . . . . . .4.3 416-1161-000 . . . . . .9.8
223-0032-656 . . . . . .7.4 411-0021-000 . . . . . .2.3
223-0033-651 . . . . . .7.4 411-0181-120 . . . . . .2.3 413-1145-000 . . . . . .4.4 416-1171-000 . . . . . .9.8
411-0031-000 . . . . . .2.3 411-0181-208 . . . . . .2.3 413-1147-000 . . . . . .4.3 416-1181-000 . . . . . .9.8
223-0033-652 . . . . . .7.4 411-0036-000 . . . . . .2.4
223-0033-653 . . . . . .7.4 411-0181-277 . . . . . .2.4 413-1148-000 . . . . . .4.3 416-1191-000 . . . . . .9.8
411-0041-000 . . . . . .2.3 411-0184-300 . . . . . .2.3 413-1149-000 . . . . . .4.4 416-1201-000 . . . . . .9.8
223-0033-654 . . . . . .7.4 411-0041-277 . . . . . .2.4
223-0033-655 . . . . . .7.4 411-0187-000 . . . . . .2.4 416-1211-000 . . . . . .9.8
411-0046-000 . . . . . .2.4 411-0938-055 . . . . .11.3 413-1161-000 . . . . . .4.3 416-1221-000 . . . . . .9.8
223-0033-656 . . . . . .7.4 411-0051-000 . . . . . .2.3
223-0034-651 . . . . . .7.4 411-0939-055 . . . . .11.3 413-1162-000 . . . . . .4.3 416-1231-000 . . . . . .9.8
411-0051-120 . . . . . .2.3 411-0940-055 . . . . .11.3 413-1163-000 . . . . . .4.3 416-1241-000 . . . . . .9.8
223-0034-652 . . . . . .7.4 411-0051-208 . . . . . .2.3 411-0941-055 . . . . .11.3 413-1164-000 . . . . . .4.3 416-1251-000 . . . . . .9.8
223-0034-653 . . . . . .7.4 411-0051-277 . . . . . .2.4 413-1165-000 . . . . . .4.4 416-1261-000 . . . . . .9.8
223-0034-654 . . . . . .7.4 411-0056-000 . . . . . .2.4 413-1167-000 . . . . . .4.3 416-1271-000 . . . . . .9.8
223-0034-655 . . . . . .7.4 411-0061-000 . . . . . .2.3 413 413-1168-000 . . . . . .4.3 416-1281-000 . . . . . .9.8
223-0034-656 . . . . . .7.4 411-0066-000 . . . . . .2.4 413-0018-051 . . . . . .7.4
413-1169-000 . . . . . .4.4 416-1291-000 . . . . . .9.8
223-0035-651 . . . . . .7.4 411-0071-000 . . . . . .2.3 413-0018-052 . . . . . .7.4
413-1191-000 . . . . . .4.3 416-1401-000 . . . . . .9.8
223-0035-652 . . . . . .7.4 411-0071-120 . . . . . .2.3 413-0018-053 . . . . . .7.4
413-1192-000 . . . . . .4.3 416-1411-000 . . . . . .9.8
223-0035-653 . . . . . .7.4 411-0071-208 . . . . . .2.3 413-0018-054 . . . . . .7.4
413-1193-000 . . . . . .4.3 416-1421-000 . . . . . .9.8
223-0035-654 . . . . . .7.4 411-0071-277 . . . . . .2.4 413-0018-055 . . . . . .7.4
413-1194-000 . . . . . .4.3 416-1431-000 . . . . . .9.8
223-0035-655 . . . . . .7.4 411-0077-000 . . . . . .2.4 413-0018-056 . . . . . .7.4
413-1195-000 . . . . . .4.4 416-1441-000 . . . . . .9.8
223-0035-656 . . . . . .7.4 411-0081-000 . . . . . .2.3 413-0019-051 . . . . . .7.4
413-1197-000 . . . . . .4.3 416-1451-000 . . . . . .9.8
223-0036-651 . . . . . .7.4 411-0087-000 . . . . . .2.4 413-0019-052 . . . . . .7.4
413-1198-000 . . . . . .4.3 416-1461-000 . . . . . .9.8
223-0036-652 . . . . . .7.4 411-0091-000 . . . . . .2.3 413-0019-053 . . . . . .7.4
413-1199-000 . . . . . .4.4 416-1471-000 . . . . . .9.8
223-0036-653 . . . . . .7.4 411-0091-120 . . . . . .2.3 413-0019-054 . . . . . .7.4
413-1211-000 . . . . . .4.3 416-1481-000 . . . . . .9.8
223-0036-654 . . . . . .7.4 411-0091-208 . . . . . .2.3 413-0019-055 . . . . . .7.4
413-1212-000 . . . . . .4.3 416-1491-000 . . . . . .9.8
223-0036-655 . . . . . .7.4 411-0091-277 . . . . . .2.4 413-0019-056 . . . . . .7.4
413-1213-000 . . . . . .4.3 416-2101-000 . . . . . .9.8
223-0036-656 . . . . . .7.4 411-0097-000 . . . . . .2.4 413-0020-051 . . . . . .7.4
413-1214-000 . . . . . .4.3 416-2111-000 . . . . . .9.8
223-6296-301 . . . . . .6.3 411-0101-000 . . . . . .2.3 413-0020-052 . . . . . .7.4
413-1215-000 . . . . . .4.4 416-2201-000 . . . . . .9.8
223-6296-303 . . . . . .6.3 411-0101-120 . . . . . .2.3 413-0020-053 . . . . . .7.4
413-1217-000 . . . . . .4.3 416-2211-000 . . . . . .9.8
Feb 09

223-6296-305 . . . . . .6.4 411-0101-208 . . . . . .2.3 413-0020-054 . . . . . .7.4


413-1218-000 . . . . . .4.3 416-2401-000 . . . . . .9.8
223-6296-307 . . . . . .6.4 411-0101-277 . . . . . .2.4 413-0020-055 . . . . . .7.4
413-1219-000 . . . . . .4.4 416-2411-000 . . . . . .9.8
223-6296-309 . . . . . .6.4 411-0104-300 . . . . . .2.3 413-0020-056 . . . . . .7.4
413-1231-000 . . . . . .4.3
411-0107-000 . . . . . .2.4 413-0021-051 . . . . . .7.4
Date

223-6296-311 . . . . . .6.4 413-1232-000 . . . . . .4.3


223-6316-301 . . . . . .6.3 411-0111-000 . . . . . .2.3 413-0021-052 . . . . . .7.4
413-1233-000 . . . . . .4.3
417
411-0111-120 . . . . . .2.3 413-0021-053 . . . . . .7.4 417-0008-PS1 . . . . .11.4
223-6316-303 . . . . . .6.3 413-1234-000 . . . . . .4.3
411-0111-208 . . . . . .2.3 413-0021-054 . . . . . .7.4 417-0008-PS2 . . . . .11.4
223-6316-305 . . . . . .6.4 413-1235-000 . . . . . .4.4
411-0111-277 . . . . . .2.4 413-0021-055 . . . . . .7.4 417-0008-PS3 . . . . .11.4
223-6316-307 . . . . . .6.4 413-1237-000 . . . . . .4.3
JE901 0809

411-0114-300 . . . . . .2.3 413-0021-056 . . . . . .7.4 417-0008-TM1 . . . .11.4


223-6316-309 . . . . . .6.4 413-1238-000 . . . . . .4.3
411-0117-000 . . . . . .2.4 413-1101-000 . . . . . .4.3 417-0008-TM3 . . . .11.4
223-6316-311 . . . . . .6.4 413-1239-000 . . . . . .4.4
411-0131-000 . . . . . .2.3 413-1102-000 . . . . . .4.3 417-1111-030 . . . . .11.5
223-6346-301 . . . . . .6.3 413-110A-000 . . . . . .4.4
411-0131-120 . . . . . .2.3 413-1103-000 . . . . . .4.3 417-1111-130 . . . . .11.5
223-6346-303 . . . . . .6.3 413-112A-000 . . . . . .4.4
411-0131-208 . . . . . .2.3 413-1104-000 . . . . . .4.3 417-1121-030 . . . . .11.5
223-6346-305 . . . . . .6.4 413-114A-000 . . . . . .4.4
411-0131-277 . . . . . .2.4 413-1105-000 . . . . . .4.4 417-1121-130 . . . . .11.5
Version

223-6346-307 . . . . . .6.4 413-116A-000 . . . . . .4.4


411-0134-300 . . . . . .2.3 413-1107-000 . . . . . .4.3 417-1131-030 . . . . .11.5
223-6346-309 . . . . . .6.4 413-119A-000 . . . . . .4.4
411-0137-000 . . . . . .2.4 413-1108-000 . . . . . .4.3 417-1131-130 . . . . .11.5
413-121A-000 . . . . . .4.4

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 13.1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec13_2_12_09 copy.qxd:Sec15 3/26/09 1:31 PM Page 2

13 Index
Suffix charts on pages 3.4, 4.4, 5.6, and 8.6 will provide the appropriate
numbers for ordering units with electrostatic shields, aluminum or copper
windings, low temperature rise, and/or K-factor requirements.

417-1141-030 . . . . .11.5 423-0021-052 . . . . . .7.4 423-6166-301 . . . . . .6.3 423-7215-000 . . . . . .5.5 423-7369-000 . . . . . .5.5
417-1141-130 . . . . .11.5 423-0021-053 . . . . . .7.4 423-6166-303 . . . . . .6.3 423-7217-000 . . . . . .5.5 423-7391-000 . . . . . .5.4
417-1151-030 . . . . .11.5 423-0021-054 . . . . . .7.4 423-6166-305 . . . . . .6.4 423-7218-000 . . . . . .5.4 423-7392-000 . . . . . .5.4
417-1151-130 . . . . .11.5 423-0021-055 . . . . . .7.4 423-6166-307 . . . . . .6.4 423-7219-000 . . . . . .5.5 423-7393-000 . . . . . .5.4
417-1161-030 . . . . .11.5 423-0021-056 . . . . . .7.4 423-6166-309 . . . . . .6.4 423-7231-000 . . . . . .5.4 423-7394-000 . . . . . .5.5
417-1161-130 . . . . .11.5 423-0022-051 . . . . . .7.4 423-6166-311 . . . . . .6.4 423-7232-000 . . . . . .5.4 423-7395-000 . . . . . .5.5
423-0022-052 . . . . . .7.4 423-6196-301 . . . . . .6.3 423-7233-000 . . . . . .5.4 423-7397-000 . . . . . .5.5
423-0022-053 . . . . . .7.4 423-6196-303 . . . . . .6.3 423-7234-000 . . . . . .5.5 423-7398-000 . . . . . .5.4
421 423-0022-054 . . . . . .7.4 423-6196-305 . . . . . .6.4 423-7235-000 . . . . . .5.5
421-0007-015 . . . . . .3.4 423-7399-000 . . . . . .5.5
423-0022-055 . . . . . .7.4 423-6196-307 . . . . . .6.4 423-7237-000 . . . . . .5.5 423-716A-000 . . . . . .5.6
421-0007-017 . . . . . .3.4
423-0022-056 . . . . . .7.4 423-6196-309 . . . . . .6.4 423-7238-000 . . . . . .5.4 423-719A-000 . . . . . .5.6
421-7007-020 . . . . . .3.4
423-0023-051 . . . . . .7.4 423-6196-311 . . . . . .6.4 423-7239-000 . . . . . .5.5 423-721A-000 . . . . . .5.6
421-7007-022 . . . . . .3.4
423-0023-052 . . . . . .7.4 423-6216-301 . . . . . .6.3 423-7251-000 . . . . . .5.4 423-723A-000 . . . . . .5.6
421-7007-022 . . . . . .3.4
423-0023-053 . . . . . .7.4 423-6216-303 . . . . . .6.3 423-7252-000 . . . . . .5.4 423-725A-000 . . . . . .5.6
421-7007-022 . . . . . .3.4
423-0023-054 . . . . . .7.4 423-6216-305 . . . . . .6.4 423-7253-000 . . . . . .5.4 423-726A-000 . . . . . .5.6
421-7162-000 . . . . . .3.3
423-0023-055 . . . . . .7.4 423-6216-307 . . . . . .6.4 423-7254-000 . . . . . .5.5 423-729A-000 . . . . . .5.6
421-7165-000 . . . . . .3.3
423-0023-056 . . . . . .7.4 423-6216-309 . . . . . .6.4 423-7255-000 . . . . . .5.5 423-731A-000 . . . . . .5.6
421-7168-000 . . . . . .3.3
423-0024-051 . . . . . .7.4 423-6216-311 . . . . . .6.4 423-7257-000 . . . . . .5.5 423-734A-000 . . . . . .5.6
421-7182-000 . . . . . .3.3
423-0024-052 . . . . . .7.4 423-6236-301 . . . . . .6.3 423-7258-000 . . . . . .5.4 423-736A-000 . . . . . .5.6
421-7185-000 . . . . . .3.3
423-0024-053 . . . . . .7.4 423-6236-303 . . . . . .6.3 423-7259-000 . . . . . .5.5 423-739A-000 . . . . . .5.6
421-7188-000 . . . . . .3.3
423-0024-054 . . . . . .7.4 423-6236-305 . . . . . .6.4 423-7261-000 . . . . . .5.4
421-7202-000 . . . . . .3.3
423-0024-055 . . . . . .7.4 423-6236-307 . . . . . .6.4 423-7262-000 . . . . . .5.4
421-7205-000 . . . . . .3.3 424
423-0024-056 . . . . . .7.4 423-6236-309 . . . . . .6.4 423-7263-000 . . . . . .5.4
421-7208-000 . . . . . .3.3 424-7161-001 . . . . . .8.5
423-0025-051 . . . . . .7.4 423-6236-311 . . . . . .6.4 423-7264-000 . . . . . .5.5
421-7222-000 . . . . . .3.3 424-7162-001 . . . . . .8.5
423-0025-052 . . . . . .7.4 423-6256-301 . . . . . .6.3 423-7265-000 . . . . . .5.5
421-7225-000 . . . . . .3.3 424-7163-001 . . . . . .8.5
423-0025-053 . . . . . .7.4 423-6256-303 . . . . . .6.3 423-7267-000 . . . . . .5.5
421-7228-000 . . . . . .3.3 424-7164-001 . . . . . .8.5
423-0025-054 . . . . . .7.4 423-6256-305 . . . . . .6.4 423-7268-000 . . . . . .5.4
421-7232-000 . . . . . .3.3 424-7165-001 . . . . . .8.6
423-0025-055 . . . . . .7.4 423-6256-307 . . . . . .6.4 423-7269-000 . . . . . .5.5
421-7235-000 . . . . . .3.3 424-7168-001 . . . . . .8.5
423-0025-056 . . . . . .7.4 423-6256-309 . . . . . .6.4 423-7291-000 . . . . . .5.4
421-7238-000 . . . . . .3.3 424-7169-001 . . . . . .8.6
423-0026-051 . . . . . .7.4 423-6256-311 . . . . . .6.4 423-7292-000 . . . . . .5.4
421-7242-000 . . . . . .3.3 424-7191-001 . . . . . .8.5
423-0026-052 . . . . . .7.4 423-6266-301 . . . . . .6.3 423-7293-000 . . . . . .5.4
421-7245-000 . . . . . .3.3 424-7192-001 . . . . . .8.5
423-0026-053 . . . . . .7.4 423-6266-303 . . . . . .6.3 423-7294-000 . . . . . .5.5
421-7248-000 . . . . . .3.3 424-7193-001 . . . . . .8.5
423-0026-054 . . . . . .7.4 423-6266-305 . . . . . .6.4 423-7295-000 . . . . . .5.5
423-0026-055 . . . . . .7.4 423-6266-307 . . . . . .6.4 423-7297-000 . . . . . .5.5 424-7194-001 . . . . . .8.5
423 423-0026-056 . . . . . .7.4 423-6266-309 . . . . . .6.4 423-7298-000 . . . . . .5.4 424-7195-001 . . . . . .8.6
423-0007-019 . . . . . .5.7 423-0027-051 . . . . . .7.4 423-6266-311 . . . . . .6.4 423-7299-000 . . . . . .5.5 424-7198-001 . . . . . .8.5
423-0007-019 . . . . . .8.7 423-0027-052 . . . . . .7.4 423-7008-045 . . . . . .7.4 424-7199-001 . . . . . .8.6
423-7311-000 . . . . . .5.4
423-0007-022 . . . . . .5.7 423-0027-053 . . . . . .7.4 423-7008-075 . . . . . .7.4 424-7211-001 . . . . . .8.5
423-7312-000 . . . . . .5.4
423-0007-022 . . . . . .8.7 423-0027-054 . . . . . .7.4 423-7008-150 . . . . . .7.4 424-7212-001 . . . . . .8.5
423-7313-000 . . . . . .5.4
423-0007-025 . . . . . .5.7 423-0027-055 . . . . . .7.4 423-7161-000 . . . . . .5.4 424-7213-001 . . . . . .8.5

Feb 09
423-7314-000 . . . . . .5.5
423-0007-025 . . . . . .8.7 423-0027-056 . . . . . .7.4 423-7162-000 . . . . . .5.4 424-7214-001 . . . . . .8.5
423-7315-000 . . . . . .5.5
423-0007-027 . . . . . .5.7 423-0028-051 . . . . . .7.4 423-7163-000 . . . . . .5.4 424-7215-001 . . . . . .8.6
423-7317-000 . . . . . .5.5
423-0007-027 . . . . . .8.7 423-0028-052 . . . . . .7.4 423-7164-000 . . . . . .5.5 424-7218-001 . . . . . .8.5
423-7318-000 . . . . . .5.4
Date
423-0007-029 . . . . . .5.7 423-0028-053 . . . . . .7.4 423-7165-000 . . . . . .5.5 424-7219-001 . . . . . .8.6
423-7319-000 . . . . . .5.5
423-0007-029 . . . . . .8.7 423-0028-054 . . . . . .7.4 423-7167-000 . . . . . .5.5 424-7231-001 . . . . . .8.5
423-7341-000 . . . . . .5.4 424-7232-001 . . . . . .8.5
423-0007-033 . . . . . .5.7 423-0028-055 . . . . . .7.4 423-7168-000 . . . . . .5.4 423-7342-000 . . . . . .5.4
423-0007-033 . . . . . .8.7 423-0028-056 . . . . . .7.4 423-7169-000 . . . . . .5.5 424-7233-001 . . . . . .8.5
423-7343-000 . . . . . .5.4 424-7234-001 . . . . . .8.5
JE901 0809

423-0007-035 . . . . . .5.7 423-0029-051 . . . . . .7.4 423-7191-000 . . . . . .5.4 423-7344-000 . . . . . .5.5


423-0007-035 . . . . . .5.7 423-0029-052 . . . . . .7.4 423-7192-000 . . . . . .5.4 424-7235-001 . . . . . .8.6
423-7345-000 . . . . . .5.5 424-7238-001 . . . . . .8.5
423-0007-035 . . . . . .8.7 423-0029-053 . . . . . .7.4 423-7193-000 . . . . . .5.4
423-7347-000 . . . . . .5.5 424-7239-001 . . . . . .8.6
423-0007-048 . . . . . .5.7 423-0029-054 . . . . . .7.4 423-7194-000 . . . . . .5.5
423-7348-000 . . . . . .5.4 424-7251-001 . . . . . .8.5
423-0007-048 . . . . . .8.7 423-0029-055 . . . . . .7.4 423-7195-000 . . . . . .5.5
423-7349-000 . . . . . .5.5 424-7252-001 . . . . . .8.5
423-0020-051 . . . . . .7.4 423-0029-056 . . . . . .7.4 423-7197-000 . . . . . .5.5
423-7361-000 . . . . . .5.4
Version

423-0020-052 . . . . . .7.4 423-0030-051 . . . . . .7.4 423-7198-000 . . . . . .5.4 424-7253-001 . . . . . .8.5


423-7362-000 . . . . . .5.4 424-7254-001 . . . . . .8.5
423-0020-053 . . . . . .7.4 423-0030-052 . . . . . .7.4 423-7199-000 . . . . . .5.5
423-7363-000 . . . . . .5.4 424-7255-001 . . . . . .8.6
423-0020-054 . . . . . .7.4 423-0030-053 . . . . . .7.4 423-7211-000 . . . . . .5.4
423-7364-000 . . . . . .5.5 424-7258-001 . . . . . .8.5
423-0020-055 . . . . . .7.4 423-0030-054 . . . . . .7.4 423-7212-000 . . . . . .5.4
423-7365-000 . . . . . .5.5 424-7259-001 . . . . . .8.6
423-0020-056 . . . . . .7.4 423-0030-055 . . . . . .7.4 423-7213-000 . . . . . .5.4
423-7367-000 . . . . . .5.5 424-7261-001 . . . . . .8.5
423-0021-051 . . . . . .7.4 423-0030-056 . . . . . .7.4 423-7214-000 . . . . . .5.5
423-7368-000 . . . . . .5.4 424-7262-001 . . . . . .8.5

13.2 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec13_2_12_09 copy.qxd:Sec15 3/26/09 1:32 PM Page 3

Index 13
Suffix charts on pages 3.4, 4.4, 5.6, and 8.6 will provide the appropriate
numbers for ordering units with electrostatic shields, aluminum or copper
windings, low temperature rise, and/or K-factor requirements.

424-7263-001 . . . . . .8.5 631-1208-001 . . . . .10.5 631-1810-001 . . . . .10.6


424-7264-001 . . . . . .8.5 631-1209-000 . . . . .10.5 631-1811-000 . . . . .10.6
424-7265-001 . . . . . .8.6 631-1210-001 . . . . .10.6 631-1901-000 . . . . .10.3
424-7268-001 . . . . . .8.5 631-1301-000 . . . . .10.3 631-1902-000 . . . . .10.3
424-7269-001 . . . . . .8.6 631-1302-000 . . . . .10.3 631-1903-000 . . . . .10.3
424-7291-001 . . . . . .8.5 631-1303-000 . . . . .10.3 631-1904-000 . . . . .10.4
424-7292-001 . . . . . .8.5 631-1304-000 . . . . .10.4 631-1905-000 . . . . .10.4
424-7293-001 . . . . . .8.5 631-1305-000 . . . . .10.4 631-1906-000 . . . . .10.4
424-7294-001 . . . . . .8.5 631-1306-000 . . . . .10.4 631-1908-001 . . . . .10.5
424-7295-001 . . . . . .8.6 631-1308-001 . . . . .10.5 631-1909-000 . . . . .10.5
424-7298-001 . . . . . .8.5 631-1309-000 . . . . .10.5 631-1910-001 . . . . .10.6
424-7299-001 . . . . . .8.6 631-1310-001 . . . . .10.6 631-1911-000 . . . . .10.6
424-7311-001 . . . . . .8.5 631-1311-000 . . . . .10.6 631-2001-000 . . . . .10.3
424-7312-001 . . . . . .8.5 631-1401-000 . . . . .10.3 631-2002-001 . . . . .10.3
424-7313-001 . . . . . .8.5 631-1402-000 . . . . .10.3 631-2003-001 . . . . .10.3
424-7314-001 . . . . . .8.5 631-1403-000 . . . . .10.3 631-2004-000 . . . . .10.4
424-7315-001 . . . . . .8.6 631-1404-000 . . . . .10.4 631-2005-000 . . . . .10.4
424-7318-001 . . . . . .8.5 631-1405-000 . . . . .10.4 631-2006-000 . . . . .10.4
424-7319-001 . . . . . .8.6 631-1406-000 . . . . .10.4 631-2008-001 . . . . .10.5
424-7341-001 . . . . . .8.5 631-1408-001 . . . . .10.5 631-2010-001 . . . . .10.6
424-7348-001 . . . . . .8.5 631-1409-000 . . . . .10.5 631-2011-000 . . . . .10.6
424-7348-001 . . . . . .8.5 631-1410-001 . . . . .10.6 631-2101-000 . . . . .10.3
424-7348-001 . . . . . .8.6 631-1411-000 . . . . .10.6 631-2106-000 . . . . .10.4
424-7348-001 . . . . . .8.6 631-1501-000 . . . . .10.3 631-2107-000 . . . . .10.5
424-7372-001 . . . . . .8.5 631-1502-000 . . . . .10.3 631-2112-001 . . . . .10.6
424-7372-001 . . . . . .8.5 631-1503-000 . . . . .10.3 631-2113-001 . . . . .10.7
631-1504-000 . . . . .10.4 631-2201-000 . . . . .10.3
631-1505-000 . . . . .10.4 631-2206-000 . . . . .10.4
511 631-1506-000 . . . . .10.4 631-2207-000 . . . . .10.5
511-0078-055 . . . . . .2.4
631-1508-001 . . . . .10.5 631-2212-001 . . . . .10.6
511-0098-055 . . . . . .2.4
631-1509-000 . . . . .10.5 631-2213-001 . . . . .10.7
511-0108-055 . . . . . .2.4
631-1510-001 . . . . .10.6 631-2301-000 . . . . .10.3
511-0118-055 . . . . . .2.4
631-1601-000 . . . . .10.3 631-2306-000 . . . . .10.4
511-0138-055 . . . . . .2.4
631-1602-000 . . . . .10.3 631-2307-000 . . . . .10.5
511-0158-055 . . . . . .2.4
631-1603-000 . . . . .10.3 631-2312-001 . . . . .10.6
511-0168-055 . . . . . .2.4
631-1604-000 . . . . .10.4 631-2313-001 . . . . .10.7
511-0188-055 . . . . . .2.4
631-1605-000 . . . . .10.4 631-2401-001 . . . . .10.3
631-1606-000 . . . . .10.4 631-2406-001 . . . . .10.4
631 631-1608-001 . . . . .10.5 631-2407-001 . . . . .10.5
631-0000-001 . . . . .10.7 631-1609-000 . . . . .10.5 631-2412-001 . . . . .10.6
Feb 09

631-0000-002 . . . . .10.7 631-1610-001 . . . . .10.6 631-2413-001 . . . . .10.7


631-0000-004 . . . . .10.7 631-1611-000 . . . . .10.6 631-2601-001 . . . . .10.3
631-0000-006 . . . . .10.7 631-1701-000 . . . . .10.3 631-2606-001 . . . . .10.4
Date

631-1101-000 . . . . .10.3 631-1702-000 . . . . .10.3 631-2607-001 . . . . .10.5


631-1102-000 . . . . .10.3 631-1703-000 . . . . .10.3 631-2612-001 . . . . .10.6
631-1103-000 . . . . .10.3 631-1704-000 . . . . .10.4 631-2613-001 . . . . .10.7
631-1104-000 . . . . .10.4 631-1705-000 . . . . .10.4
JE901 0809

631-1105-000 . . . . .10.4 631-1706-000 . . . . .10.4


631-1106-000 . . . . .10.4 631-1708-001 . . . . .10.5
631-1108-001 . . . . .10.5 631-1709-000 . . . . .10.5
631-1109-000 . . . . .10.5 631-1710-001 . . . . .10.6
631-1110-001 . . . . .10.6 631-1801-000 . . . . .10.3
631-1111-000 . . . . .10.6 631-1802-000 . . . . .10.3
Version

631-1201-000 . . . . .10.3 631-1803-000 . . . . .10.3


631-1202-000 . . . . .10.3 631-1804-000 . . . . .10.4
631-1203-000 . . . . .10.3 631-1805-000 . . . . .10.4
631-1204-000 . . . . .10.4 631-1806-000 . . . . .10.4
631-1205-000 . . . . .10.4 631-1808-001 . . . . .10.5
631-1206-000 . . . . .10.4 631-1809-000 . . . . .10.5

1-800-892-3755 www.jeffersonelectric.com Dry-Type Transformers 13.3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Sec13_2_12_09 copy.qxd:Sec15 3/26/09 1:32 PM Page 4

13 Index
Warranty Statement
Jefferson Electric, Inc. (Jefferson) warrants to original Purchaser that any This Warranty excludes all costs related to removal, installation and proper
products provided by Jefferson hereunder shall be free from defects in selection of products. In no event shall Jefferson or its suppliers be liable for
material and/or workmanship under normal use and operation; matches any special, indirect, incidental or consequential damages including, but not
functional specifications; and the final product meets industry standards limited to loss of profit or revenues, loss of use of the products provided or
during the warranty period, provided conditions of operation have been any associated products or equipment, damages to associated products or
normal at all times, and that the product has not been subjected to abnormal equipment, cost of capital, cost of substitute products or equipment, facilities
stresses, including, but not limited to, such causes as incorrect primary downtime costs, labor or associated expenses, or claims of Customers, end
voltage or frequency or improper ventilation. The warranty will not be users or contractors for such costs.
extended to any product which has been subject to misuse, negligence,
accident, improper installation or operation, nor does it extend to any Warranty Period
product which has been repaired or altered by any party other than Jefferson. Standard catalog transformers: Ten Years – limited from date of
manufacture
The warranty provided herein is non-transferable. It is available only for the Custom quoted products: One year from date of manufacture
Purchaser.
Landscape lighting transformers: Limited Lifetime warranty for repair
Jefferson's liability and the Purchaser’s exclusive remedy for claims for or replacement of units in stainless
defective products, if promptly made in writing to Jefferson within the warranty steel enclosures.
period, provided such products are returned to the factory, and such claims Ten Years - limited, from date of
which are found, after verification by an authorized Jefferson employee, in manufacture on units in painted
his or her reasonable judgment, to be defective, shall be limited to repair, enclosures.
replacement or refund of original purchase price, at Jefferson sole and absolute
discretion. No products shall be returned to Jefferson without prior written Products manufactured by third party,
consent. Please contact Jefferson for details of the Return Goods Authorization including timers, photocells, specialty
procedure. transformers, and accessories; See original manufacturers warranty

The foregoing is the sole and exclusive warranty of Jefferson. All other
warranties written or oral, statutory, expressed or implied, including, without
limitation, any implied warranty of merchantability or fitness for any particular
purpose, are hereby disclaimed by Jefferson and excluded from the terms
of sale.

Feb 09
Date
JE901 0809
Version

13.4 Dry-Type Transformers www.jeffersonelectric.com 1-800-892-3755

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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