Kki Series 73
Kki Series 73
Kki Series 73
73
kentintrol
TECHNICALLY
ADVANCED
SURFACE CHOKES
FOR SEVERE SERVICE
APPLICATIONS
FORTY
YEARS
PRODUCT SERIES 01
73
TABLE OF CONTENTS
PRODUCT
RANGE
TOP & BOTTOM-GUIDED CONTROL VALVES SEVERE SERVICE SOLUTIONS
Our range of high-performance top and bottom-guided control For more than 40 years, KKI has built up a reputation for
valves includes single and double-seated valves suitable for delivering valve solutions for the most arduous service
low and high-capacity applications, as well as three-way valves conditions. We have developed a range of advanced, high-quality
for mixing or splitting flows. Our control valves are designed to severe service valve solutions for every type of problematic
facilitate pressure drops at all stages of transportation in the oil, application, from high-pressure, high-temperature environments
gas and power industries. All valves are refined by our engineers to sub-zero temperatures. Our valves are designed to combat
to suit the needs of each application and all service conditions. the effects of cavitation, flashing, erosion, contaminated fluids,
corrosion, high velocity, vibration, noise and energy dissipation.
CAGE-GUIDED CONTROL VALVES
The Series 12/72 range of cage-guided control valves is KKI’s INSTRUMENTS
core product. The exceptional valves in this range combine KKI offers a wide selection of sophisticated instrumentation to
high-integrity features, such as ASME VIII body/bonnet bolting support our comprehensive range of high-performance valves
design, a high flow capacity and a wide range of trim designs, and actuators. The instruments we supply include pneumatic
from low-noise anti-cavitation to multi-stage trims. These and electro-magnetic positioners, airsets, volume boosters
valves are ideally suited to the critical service process control and airlocks. All instruments are specified to deliver optimum
requirements of a wide range of industry applications. performance for the service conditions and specific needs of
each application. We also supply proprietary instruments to
SURFACE CHOKE VALVES suit individual customer preferences.
The KKI Series 73 surface choke valve offers a unique solution
for the majority of choke applications in the oil and gas ACTUATORS
industry. The flexible valve design can incorporate many Our range of robust, versatile and reliable pneumatic actuators
different trim and body material options to suit differing flow includes the ‘G’, ‘C’ and ‘D’ Series models. These have been
rates and in-service conditions. Thousands of KKI Series 73 developed to meet the needs of all control valve applications,
surface chokes are installed around the world on projects for offering proven design and high reliability. They are used
some of the world’s leading oil and gas production companies. extensively for on-shore, offshore and power installations. In
addition, we supply various proprietary actuators – such as
ROTARY CONTROL VALVES electric, electro-hydraulic, pneumatic stepping and hydraulic
The Rotrol range of high-capacity butterfly valves has been stepping actuators – to meet customer requirements. All actuators
developed to overcome the problems associated with control, can be supplied with hand-wheels and limit stop features.
cavitation and noise in conventional butterfly valve designs.
Lighter in weight and more compact than globe valve
alternatives, this innovative valve performs especially well in
severe-service applications, where pressure drops tend to be
high in the controlling position but where high-capacity
throughputs at low pressure drops are also required.
TOP & BOTTOM-GUIDED CONTROL VALVES
SINGLE SEATED SERIES 10/71 DOUBLE SEATED SERIES 20 3-WAY MIXING AND DIVERTING SERIES 30
ACTUATORS
At Koso Kent Introl an unrivalled blend of proven expertise, Maintaining the highest
innovative design technology and skilled engineering is the standards of quality
motivating force behind the development of the Introl range of throughout design, production
high quality choke valves and customer service is the
cornerstone of Koso Kent
Thousands of Introl Series 73 surface chokes are installed Introl’s philosophy. Our plant is
around the world on projects for some of the worlds leading oil accredited in accordance with
and gas production companies. Quality Management System
ISO 9001 and Environmental
Koso Kent Introl manufactures from it’s plant in the UK, with Management System ISO
global sales and application support from specialist sales people 14001. In addition all products,
and carefully selected channel partners throughout the world. where applicable, conform to
ATEX, PED and all other
applicable EU Directives and
are CE marked accordingly.
Surface choke
complete with
electro-hydraulic
actuator
PRODUCT SERIES 03
73
RATINGS 5.369E-02
8.478E-02
END CONNECTION STYLES 1.003E-01
ISO 10423 – API 6A, API 17D, ANSI Flanges and Clamp/Hub
1.569E-01
type connections. Other end connections available on request.
527E-01
DESIGN STANDARDS 1.390E-01
ISO 10423 – API 6A/API 17D/ANSI B16.34/ASME VIII/PED/ATEX
/NACE MR-01-75/NORSOK
BODY FORM
Castings, HIPpings or Forgings, dependant on application.
Solid alloy 625 choke body and
BONNET DESIGN bonnet for a design temperature of
Bolted or Clamped design in accordance with ASME VIII. –120 degrees centigrade
TRIM DESIGN
HF, LCV, Microspline, Multi-spline and various Multi-stage trim
options. Other special trim configurations available on request.
PLUG DESIGN
Solid or Balanced.
Metallic and resilient sealing ring options are available for
balanced plug designs. Plug scraper rings are available as an
option for high duty applications.
INHERENT CHARACTERISTIC
Modified Eq%, Linear or Equal Percentage.
MATERIALS OF CONSTRUCTION
EXAMPLE APPLICATION
Koso Kent Introl developed the LCV trim over 20 years ago to
handle these particular severe service applications. With the
aid of Finite Element Analysis, Computational Fluid Dynamics,
Extensive Erosion testing and the use of the latest erosion
resistant materials, the design has been further enhanced to
maximise the expected life of the trim components.
Seating point
Erosion
High v
eloc
ity
flo
Hi
w
gh
ve
loc
ity f
Dead
low
band
PRODUCT SERIES 07
73
20.0
Koso Kent Introl is committed to providing fully analysed and
tested choke products. Our expert engineering staff continually
designs, develops, and tests products to meet the ever-
15.0
changing needs of the industry while supporting products that
are already installed and operating throughout the world.
10.0
Our engineering staff utilises modern engineering tools, such
as CAD, Finite Element Analysis, 3D Modelling and CFD
analysis, to ensure that the products are designed to the
5.0 highest level of integrity and reliability.
0.0
08
NON-COLLAPSABLE CHOKE
VALVE TRIM CONSIDERATIONS
Kent Introl has previously carried out choke valve trim impact Previous testing has shown that unprotected tungsten carbide
testing on numerous projects. The first testing of its’ kind was components can fail with impact values less than 10 Joules.
carried out on a subsea choke valve back in May 2001. Kent Introl, as standard, generally supplies all it’s Series 73
Production Choke Valves with the “Brick Stopper” feature.
Kent Introl choke valves have a specially designed trim to
combat the effects of impact damage which, could if not other Recent testing has seen more stringent requirements. On a
wise protected, result in catastrophic failure destroying the contract for a major Norwegian operator, we have tested three
tungsten carbide trim. The “Brick Stopper” is designed to different choke valve trim sizes (6”, 8” and 10”). The test
undertake a number of tasks: - required 3 off impacts, on each trim, with impact acceptance
criteria of 660 Joules. After the test, the tungsten carbide
– Reduce impact damage to the solid tungsten carbide trim components were checked visually and had Dye Penetrent
components, therefore protecting over pressurization and or Examination. All the testing was witnessed and approved by
damage to down stream equipment; helping to prevent the customer and the customer’s independent representative.
serious potential safety issues.
– Contain the cartridge assembly in single housing putting the The next stage of the testing was to take the testing up to
tungsten carbide guide in compression. destruction. Circa 1300 Joules impacts have now been
– To proportion the flow stream around the main tungsten achieved using a 65.5kg impact object dropped from a height
carbide throttling element/cage. of 2.02 metres.
– Specifically designed to take minimal pressure differential
therefore the “Brick Stopper” does not erode under normal
operation.
Typical testing
configuration
8” “Brick Stopper” with
600 joules impact damage
Crane hook
Impact object
– mild steel c/w 1" solid
tungsten carbide
impact ball
Pre-determined
measurement
Cartridge assembly,
per contract,
including carbide
Vee-block
support
Solid tungsten
65.5kgs carbide ball
impact object
dropped from a
height of 2.02 metres
PRODUCT SERIES 09
73
TRIM SELECTION
WHY USE SMALL HOLES?
115 30,000
110
105
Frequency (Hz)
SPL (dBA)
100 15,000
95
90
85
80 0
Increasing Hole Size
Koso Kent Introl were one of the first valve companies to The Koso Kent Introl High Friction (HF) design of trims can
introduce a noise reducing control valve in 1969. Development reduce noise significantly (42dBA and higher are possible)
has advanced considerably with the aid of new design whilst avoiding problems of erosion and cavitation.
techniques like Solid Modelling, Finite Element Analysis, and
Computational Fluid Dynamics.
Other factors that will influence the correct material selection The recommended limiting velocity for each choke size and
are flashing and the level of entrained gas that will come out of material will be multiplied by the appropriate factor below. If
solution as the process pressure reduces. the calculated velocity falls outside the revised limiting velocity,
then an alternative solution would be offered.
50
tungsten carbide
1
0 .0001 .001 .01 .1 1 10
% CONTAMINATION BY WEIGHT
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.001% 0.010% 0.1% 1.0% 10.0%
% CONTAMINATION BY WEIGHT
PRODUCT SERIES 11
73
APPLICATION SOLUTIONS
AND SELECTION GUIDELINES
During the selection of the appropriate trim for each specific application, many issues and
potential problems are reviewed by the choke engineer. Energy dissipation, noise, vibration,
velocity control, cavitation, erosion and corrosion are all elements that can adversely affect the
reliability of the choke in the field. Below are just a few of the items reviewed during the
selection of a choke for a particular application.
Debris production / Use “Brick Stopper” to protect carbide from impact damage.
erosive service Incorporate stem and seal scrapers.
Incorporate sacrificial wear area to protect critical trim components.
Vibration Use trim with guiding throughout travel, such as plug and cage design.
Consider the use of multi-stage trim.
HF-LCV Trim for
Corrosive medium Use corrosion resistant material for body, trim and corrosion resistant binder Erosive Applications
tungsten carbide.
Explosive decompression Use resilient seals that are resistant to explosive decompression.
of elastomeric seals
Possible reverse flow / Consider the use of stellite trim material to protect from debris impact in reverse
bi-directional capability flow mode. Check velocity in choke body annulus.
Incorporate reverse flow sealing system.
Vibration Use trim with guiding throughout travel such as plug and cage design.
Consider use of multi-stage trim.
Verify natural frequency of trim compared to fluid flowing frequency. HFT-LCV Trim for
Anti Cavitation Applications
Potentially corrosive Use corrosion resistant material for body and trim.
METHANOL/MEG INJECTION
Cavitation Use low pressure recovery trim design, or multi-stage micro-spline trim.
High pressure drops Use trim with guiding through out travel such as plug and cage design.
Consider the use of multi-stage trim.
GAS LIFT
Very low flow control required Small cage or micro-spline trim required.
Erosive/non erosive If dry gas then consider non erosive and stellite trim can be used.
If wet gas then consider erosive and use tungsten carbide trim control elements. Microspline Trim for
Low Flow Applications
Potentially Corrosive Use corrosion resistant material for body and trim.
12
†
*UNITS MAXIMUM NORMAL MINIMUM START UP
*Liquid *Oil
FLOW RATE *Water
Gas/Vapour
*Inlet
PRESSURE *Outlet
Delta P
TEMPERATURE Inlet
*Specific Gravity
Vapour Pressure
OIL
Critical Pressure
Viscosity
*Specific Gravity
Vapour Pressure
LIQUID
Critical Pressure
Viscosity
*Molecular Weight
GAS/VAPOUR Compressibility (z)
Specific Heat Ratio ( )
†
*UNITS MAXIMUM NORMAL MINIMUM START UP
FLOW RATE *Liquid
*Inlet
PRESSURE *Outlet
Delta P
TEMPERATURE Inlet
*Specific Gravity
Vapour Pressure
LIQUID
Critical Pressure
Viscosity
†
*UNITS MAXIMUM NORMAL MINIMUM START UP
FLOW RATE *Gas/Vapour
*Inlet
PRESSURE *Outlet
Delta P
TEMPERATURE Inlet
*Molecular Weight
LIQUID Compressibility (z)
Specific Heat Ratio ( )
PREVIOUS SERIES 73
EXPERIENCE
Choke with SMART Positioner 14”,12” & 10” ANSI 2500 Duplex Choke c/w electro-hydraulic actuator
valves for an FPSO and sunshade
API 10K PSL4 chokes for 12” ANSI 1500 choke C/W ANSI 600/900 rated chokes for Nigeria
sour gas re-injection electro-hydraulic actuator
10”x 8”x 10” ANSI 1500 gas chokes for Qatar Various chokes with electric and manual operators for the
Southern North Sea
14
CUSTOMER DATE QTY CM FLANGE FLANGE PRESSURE DESIGN DUTY LINE FLUID DESTINATION
SUPPLIED SIZE SIZE RATING IN OUT PRESS. TEMP
O
BAR BAR BAR C
Shell 1976 11 6” 6” ANSI 2500 245 Various 402 93 Water Liquid North Sea
Shell 1976 17 6” 41/16” API 10000 415 215 670 90 Production Hydrocarbon Gas North Sea
A.D.N.O.C 1982 21 6” 6” API 5000 219 103 345 99 Production Hydrocarbon Gas Abu Dhabi
Kent Process
1985 10 2” 2” ANSI 2500 311 25 311 165 Injection Hydrocarbon Gas Alaska
Control Inc.
McDermott
1987 44 4” 4” ANSI 1500 192 8 242 47 Production Hydrocarbon Gas North Sea
Engineering Ltd.
BP Pet.
1988 25 4” 41/16” API 3000 207 70 207 70 Production Multi-phase UK
Development
Qatar General
1988 9 4” 4” ANSI 900 121 23 128 93 Water Injection Liquid Qatar
Petroleum Corp
Artificial Lift 23 8” 8”
Consortium 1989 19 6” 6” ANSI 1500 36 8 232 93 Production Multi-phase North Sea
Earl & Wright 1992 12 8” 10” x 8” ANSI 900 89.2 43.7 120 20 HC Liquid Multi-phase UK
Marathon Oil 1992/ 6 4” 4” API 10000 593 103 690 200 Gas and Multi-phase North Sea
UK Ltd 94/95 Condensate
McDermott
1994 33 6” 6” ANSI 1500 179 90 243 -29/90 HC Gas Hydrocarbon Gas North Sea
Engineering Ltd.
Arco China Inc. 1994 27 Up to2” Up to2” ANSI 1500 Various Various Various Various Various Multi-phase China
Up to
Bechtel 1995 119 Up to4” Various Various Various Various Various Various Various Abu Dhabi
API 10000
Brown and
1995 1 10” 10” ANSI 2500 81 41 311 -20/+85 HC Gas/Liquid Gas/Liquid North Sea
Root Ltd.
ABB Offshore
1995 34 8” 8” ANSI 900 139 96 142 75 Natural Gas Multi-phase Norway
Technology
Shell 1995 16 3” 3” ANSI 900 40.3 6 120 80 Production Multi-phase Gabon
ABB Offshore
1996 18 6” 8” API 5000 70 29 130 130 Production Multi-phase Norway
Technology
ABB Control
1995 10 4” 41/16” API 10000 615.5 Various 689 118 Gas Lift Hydrocarbon Gas Venezuela
Valves Inc.
Kvaerner H&G 1996 21 6” 8” API 10000 515.5 190 550 150 Hydrocarbon Hydrocarbon Gas North Sea
Offshore Vapour
Kvaerner H&G Hydrocarbon Gas Condensate/
1996 6 4” 41/16” API 15000 Various Various 800 175 North Sea
Offshore Vapour Water/Sand
ABB Kent Taylor
1996 26 6” 71/16” x 6” ANSI 1500 170 117 344 90 Production Gas Liquid Australia
PTE Ltd.
ABB Offshore
1997 19 6” 6” ANSI 1500 100 Various 222 54 Water Injection Water Norway
Technology
Brown and
1997 5 4” 6” ANSI 2500 218.2 81.74 280 90 Production Hydrocarbons Bangladesh
Root Ltd.
ABB Industrial
1998 12 4” 6” ANSI 2500 31 28 345 100 Production Hydrocarbons Denmark
Systems
NPCC 2000/01 27 4” 8” ANSI 2500 258.6 89.8 299 100 Production Multi-phase Iran
Stolt Offshore SA 2001 36 2” 4” ANSI 600 85 21 114 60 Production Oil/Water Nigeria
Score (Europe) Ltd. 2001 6 4” 6” API 10000 414 Various 448 100 Gas Production Hydrocarbon Gas North Sea
Sakhalin Energy
2003 7 8” 9” x 14” API 5000 Various Various 200 121 Production Wellstream Russia
Investment Co
Sakhalin Energy 2004 5 6” 51/8” x 8” ANSI 1500 83.7 12.5 258 75 Production Wellstream Russia
Investment Co 6 4” 8” x 51/8” 149 Various 234 90 Water Injection Water
PFD (UK) Ltd 2003/05 16 3” 31/16” API 10000 Various Various 690 120 Multi-phase Multi-phase Kazakhstan
ABU ADEL
Engineering 2003 8 8” 10” x 10” ANSI 1500 Various Various 240 100 Production Production Fluids Qatar
Services
Vetco Aibel 2005 1 8” 10” x 10” ANSI 1500 160 Various 180 90 Production Multi-phase Norway
2 10” 12” x 12”
Single Buoy 2005 2 2” 2” ANSI 1500 200 Various 230 100 Production Multi-phase Brazil
Moorings Inc. 7 8” 8”
1 10” 10”
Origin Energy
2006 3 4” 71/16” API 5000 257 70 309 110/-46 Production Fluid Well Fluids New Zealand
Resources Ltd.
Single Buoy 2007 1 14” 12” ANSI 2500 25 24.5 345 123/-10 Well Fluids Multi-phase Angola
Moorings Inc. 1 12” 12”
2 10” 8”
Woodside Energy
2006 3 10” 11” x 10 API 5000 92.5 90.5 345 121/-20 Hydrocarbon Gas Gas Australia
Ltd.
BP 2007 2 6” 6” API 11000 624 153 759 100/-50 Well Fluids Multi-phase Azerbaijan
BP 2007 2 6” 71/16” API 15000 640 153 759 100/-50 Well Fluids Multi-phase Azerbaijan
KOSO KENT INTROL LIMITED
ARMYTAGE ROAD
BRIGHOUSE
WEST YORKSHIRE
HD6 1QF
UK
TELEPHONE
+44 (0)1484 710311
FACSIMILE
+44 (0)1484 407407
EMAIL
info@kentintrol.com
WEBSITE
WWW.KENTINTROL.COM