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Gearbox

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The document discusses gearboxes used for gas turbine applications, including different models and their specifications. It also discusses the status of supplies and indigenous development efforts.

The document discusses accessory gearboxes and load gearboxes for frames 3, 5, 6 and 9. Some models mentioned are FR3, FR9, FR-6FA, BA 71 BA, AA 51 AA, VF 63 C, VF 63 R, TRL 65 CV and TX 71/1CV.

Specifications provided for some gearboxes include rated input speed, rated power, lube oil flow, oil inlet pressure, minimum pressure, alarm point, inlet temperature range and accessory shaft speeds.

Hearty Welcome

to the
Customer Representatives
for
an interactive session
on
Gearboxes for
Gas Turbine application
G. MOU WITH M/S FLENDER GRAFFEN
STADEN, FRANCE
MODELS:
- FR3 – FR9
- FR-6FA
-STEAM TURBINE
GEAR BOXES
4 MW – 30 MW
EXPORT:
CASINGS FOR AGB, LGB
INDIGENISATION:
- CASINGS
- AGB – GEARING SET
-STARTING CLUTCH MECHANISM
-BEARINGS UNDER DEVELOPMENT
Gearbox Models for GT
*Accessory Gearboxes

Frame 3 application - BA 71 BA
Frame 5 application - AA 51 AA
Frame 6 application - AA 51 AA
Frame 9 application - AA 30 AA
Gearbox Models for GT
*Load Gearboxes

Frame 3 application - VF 63 C
Frame 5 application - VF 63 R
Frame 6 application - TRL 65 CV
Frame 6FA application - TX 71/1CV
Status of Supplies
Accessory Gearboxes
BA 71 BA : 11
AA 51 FA : 54
AA 30 AA : 07
Load Gearboxes
VF 63 C : 09
VF 63 R : 19
TRL 65 CV : 19
TX 65 / 1 CV : 02
Acc. Gearbox-Frame III
Rated Input Speed : 7100 RPM
Rated Power : 696 kW
Lube Oil Flow : 120 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar *
*( Please shut down machine at this point)
Accessory shafts run at 3584/1485/6001/1445
rpm respectively (#02/#03A/#03B/#04)
Acc,Gearbox Fr. 3/5/6
Acc. Gearbox-Frame V
Rated Input Speed : 5100 RPM
Rated Power : 696 kW
Lube Oil Flow : 120 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar*
*( Please shut down machine at this point)
Accessory shafts run at 3584/1485/6001/1445
rpm respectively (#02/#03A/#03B/#04)
Acc.Gearbox Fr.3/5/6
Load Gearbox-Frame III
Rated Input Speed : 6519 RPM
Rated Output Speed : 1500 RPM
Rated Power : 13000 kW
Lube Oil Flow : 260 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar*
*( Please shut down machine at this point)
Inlet Temperature : 55 Deg. C (nom)
Inlet Temperature : 71 Deg. C (max)
Load Gearbox Frame 3/5
Load Gearbox-Frame V
Rated Input Speed : 5120 RPM
Rated Output Speed : 3000 RPM
Rated Power : 31500 kW
Lube Oil Flow : 515 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar*
*( Please shut down machine at this point)
Inlet Temperature : 55 Deg. C (nom)
Inlet Temperature : 71 Deg. C (max)
Load Gearbox-Frame VI
Rated Input Speed : 5133 RPM
Rated Output Speed : 3000 RPM
Rated Power : 54000 kW
Lube Oil Flow : 660 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar*
*( Please shut down machine at this point)
Inlet Temperature : 55 Deg. C (nom)
Inlet Temperature : 71 Deg. C (max)
F. GEAR BOXES
FUNCTIONS:

AGB : CONNECTS STARTING MECHANISM TO GT.


: DRIVES ALL ACCESSORIES OF GT.
LGB: REDUCES GT SPEED TO GENERATOR SPEED.
QUANTITY SUPPLIED:

GT AGB LGB
FR-3 11 7
FR-5 19 18
FR-6 37 21
FR-9 4 -
TOTAL 71 46
Bearings Design for AGB
• Thin walled Shell Bearings comprising:
-Steel Shell of ~2.8 mm Thick
-Babbit metal ~0.315 mm Thick
• Delicate
• Require Careful and Expert Handling
Bearings-Load Gearbox
-Types of Bearings used- Journal
•Four Lobe
•Offset Halves
•Cylindrical
•Tilting Pad
Thrust Collars
•Taper Land
•Self Adjusting or Tilting Pad

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