ITP Sample
ITP Sample
ITP Sample
: 1787-O-001
Project No./Name : ASME Demonstration Job No./name : H=Hold Point Date : 28.06.2017
Customer/Client :- Item-Description Name : Header Assembly R=Review Point
Contract No. :- Unit no.: Serial No.: 1787-001 W=Witness Point A=Approve
Manufacturer : Agon Pacific Co.,Ltd. Drawing No./Rev.: - SW=Spot Witness D=Documented
Quality Surveillance
Document
AGON AI Customer
Reference Document/Drawings/
Item Area of activity Quality control activity Acceptance Criteria
Standard Code
Point
Point
Point
Sign/Date Sign/Date Sign/Date
2 Material
2.1 Raw material for pressure part Verify material certificates and mfg. stencil marks PR & PO ASME Sect.II Part A D H W R/W
Material certificates
Material recieiving reports
2.2 Raw material for non-presure pt. Visual and dimensional inspection Purchase order Material specification - H SW SW
Material certificates
Material recieiving reports
2.3 Welding consumable material Verify and visual inspection PR & PO ASME Sect.II Part C D H W SW
Material certificates
Material recieiving reports
3 Welding
3.1 Welding Procedure Specification Review WPS Drawing for construction ASME Sect. IX, QW.100 D H R R
(WPS) PQR
3.2 Procedure Qualification Record Review test records (existing) WPS ASME Sect. IX, QW-200 D H R R
(PQR) Witness PQR test (new) and review test records. Test records D H W W
3.3 Welder Qualifiaction Test (WQT) Review welder certificates and Performance Records Welder certificates, WPS ASME Sect. IX, QW-300 D H R R
(at least 6 months) including Welder List Drawing for construction D H W W
Test records
3.4 Weld Map Review Weld Map WPS ASME Sect. IX D H R R
Page 1 of 4
Document no. : 1787-O-001
Project No./Name : ASME Demonstration Job No./name : H=Hold Point Date : 28.06.2017
Customer/Client :- Item-Description Name : Header Assembly R=Review Point
Contract No. :- Unit no.: Serial No.: 1787-001 W=Witness Point A=Approve
Manufacturer : Agon Pacific Co.,Ltd. Drawing No./Rev.: - SW=Spot Witness D=Documented
Quality Surveillance
Document
AGON AI Customer
Reference Document/Drawings/
Item Area of activity Quality control activity Acceptance Criteria
Standard Code
Point
Point
Point
Sign/Date Sign/Date Sign/Date
4 Fabrication
4.1 Layout marking and cutting Review cutting plan Cutting plan/ drawing for con D H R R
4.2 Material identification transfering Review cutting plan and stencil mark transfering Cutting plan/ drawing for con PG-77, PG-76 D H R R
4.3 Collector (Header) drilling and Dimensional inspection drilling center pitch Drawing for construction Project Spec./ASME Sec.I - H SW SW
machining Visual and dimensional inspection of holes after Drawing for construction PG-79 D H R R
drilling
4.4 Tubes fit-up to collectors Visual and dimensional inspection of weld joints drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Dimensional inspection of overall length Drawing for construction Project Spec./ASME Sec.I D H R R
Visual and dimensional inspection root layer drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Visual and dimensional inspection cover layer drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Penetration Test (PT) after welding (100%) PT. reports A-270 D H R R
4.5 Nozzle fit-up and weld Visual and dimensional inspection root layer drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Penetration Test (PT) after grinding (100%) PT. reports A-270 - H - -
Dimensional inspection of overall length Drawing for construction Project Spec./ASME Sec.I D H R SW
4.6 Flange and collector fit-up and weld Visual and dimensional inspection root layer drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Penetration Test (PT) after grinding (100%) PT. reports A-270 - H - -
Radiography Test (RT) after cover layer (as per PW-11) RT. reports PW-51 D R R R
Dimensional inspection of overall length Drawing for construction Project Spec./ASME Sec.I D H R SW
5 Non-Pressure Parts fabrication Review cutting plan and stencil mark transfering Cutting plan/ drawing for con PG-77, PG-76 D H R R
Project Spec./ASME Sec.I
Dimensional inspection of overall length Drawing for construction Project Spec./ASME Sec.I D H R R
Visual inspection of weld (100%) drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Page 2 of 4
Document no. : 1787-O-001
Project No./Name : ASME Demonstration Job No./name : H=Hold Point Date : 28.06.2017
Customer/Client :- Item-Description Name : Header Assembly R=Review Point
Contract No. :- Unit no.: Serial No.: 1787-001 W=Witness Point A=Approve
Manufacturer : Agon Pacific Co.,Ltd. Drawing No./Rev.: - SW=Spot Witness D=Documented
Quality Surveillance
Document
AGON AI Customer
Reference Document/Drawings/
Item Area of activity Quality control activity Acceptance Criteria
Standard Code
Point
Point
Point
Sign/Date Sign/Date Sign/Date
7 Hydrostatic Test
7.1 Hydrostatic Test Procedure Review hydrostatic test procedure Project Spec./ASME Sec.I PG-99, Design calculation D H R R
7.2 Water treatment Review water treatment Project Spec./ASME Sec.I Project Spec./ASME Sec.I D H - R
7.3 Pressure indicators and recorders Review calibration records Project Spec./ASME Sec.I Project Spec./ASME Sec.I D H R R
7.4 Pressure Testing Holding time and Test Pressure Project Spec./ASME Sec.I Not Less than 1 hour D H H W
Leakage check Project Spec./ASME Sec.I PG-99, D H H W
7.5 Certification and Stamping Review ASME Form P-4 ASME form P-4 and Nameplate A-350 D H H R
8 Final Inspection
8.1 Manufacurer Data Report (MDR) Review Completion of records Relevant reports/record ASME Sec.I D H R R
8.2 Non-Conformance Closing (if any) Review Completion of NCR Closing NCR ASME Sec.I D H H H
Page 3 of 4
Document no. : 1787-O-001
Project No./Name : ASME Demonstration Job No./name : H=Hold Point Date : 28.06.2017
Customer/Client :- Item-Description Name : Header Assembly R=Review Point
Contract No. :- Unit no.: Serial No.: 1787-001 W=Witness Point A=Approve
Manufacturer : Agon Pacific Co.,Ltd. Drawing No./Rev.: - SW=Spot Witness D=Documented
Quality Surveillance
Document
AGON AI Customer
Reference Document/Drawings/
Item Area of activity Quality control activity Acceptance Criteria
Standard Code
Point
Point
Point
Sign/Date Sign/Date Sign/Date
Page 4 of 4