R Diesel Engine

1 5

3 6

7
4

SERVICE PARTS LIST

for
V2203-DI (26-00118)
VECTOR

62-11095 Rev --
SERVICE PARTS LIST

DIESEL ENGINE

V2203-DI (26-00118)
 TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
REPLACEMENT ENGINE PART NO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
ENGINE SERIAL NUMBER MATRIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
ORDERING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
GENERAL NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
1. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. MAIN BEARING CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. PISTON AND CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. FUEL CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. CAMSHAFT AND IDLE GEAR SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7. FLYWHEEL AND BELL HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8. OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
9. DIPSTICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10. THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
11. WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
12. PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
13. GEAR CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
14. OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
15. STOP SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
16. ENGINE STOP LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
17. GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
18. SPEED CONTROL PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
19. INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
20. INJECTORS AND GLOW PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
21. FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
22. FUEL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
23. VALVE COVER / BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
24. CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
25. VALVES AND ROCKER ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
26. PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
27. INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
28. EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
29. STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
30. STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
31. GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1

i 62--11095
INTRODUCTION
This Parts List identifies service replacement parts for the Carrier Transicold models listed in Table 1-1. These
diesel engines are manufactured exclusively for Carrier Transicold transport refrigeration by Kubota.

Table 1-1. Model Chart

NEW ENGINE
MODEL NO. ENGINE TYPE PRIMARY USE REPLACES
PART NO.
V2203-DI-E2B- CT4-134-DI
26-00118-00 Vector New
CTD-5 (2200 RPM)

ENGINE SERIAL NUMBER MATRIX

New Serial Number:

Y A 4321

Lower 4 digits in numerals

5th Digit Alpahbetical Letter (Month of Manufacture).

Alphabetical letter A,B C,D E,F G,H J,K L,M N,P Q,R S,T U,V W,X Y,Z
Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

6th Digit Alpabetical Letter or Numerals (Year of Manufacture).

Alphabetical letter or numerals W X Y 1 2 3 4 5 6 7 8 9
Year 98 99 00 01 02 03 04 05 06 07 08 09

ORDERING INSTRUCTIONS
All orders and inquiries for parts must include:
Unit Serial Number
Part No.
Description of Part
Quantity Required
Address all correspondence for parts to the following address:

CARRIER TRANSICOLD DIVISION

Replacement Components Group, TR-20
P.O. Box 4805, Syracuse, NY 13221

or
Fax to : (315) 432-3778

GENERAL NOTES
To find replacement parts, consult table of contents, and turn to the appropriate page for the illustrated breakdown of
replacement parts. The following letter designations are used to classify parts throughout this list:

A/R As Required NSS Not Sold Separately - order next higher

assembly or kit.

NS Not Shown in the illustration. PL Purchase Locally.

i 62--11095
1. CRANKCASE

16 17 10 8
13
18 10
10 3

OR
19 6
11 4

1
9
8 12

4 2
11
3

5
15
5 14

Item Part Number Description Qty

1 25-39359-00 Crankcase, Assembly - Includes: 1
2 25-37029-00 Plug 6
3 25-37026-00 Plug 5
4 25-37028-00 Plug 2
5 25-39015-00 Cap, Sealing 3
6 25-15004-00 Cap, Sealing 1
7 25-37032-00 Cap, Sealing 6
8 25-37033-00 Cap, Sealing 2
9 25-37034-00 Pin, Straight 2
10 25-37035-00 Pin, Straight 3
11 25-37695-00 Pin, Straight 2
12 25-37036-00 Pin, Straight 1
13 25-35031-00 Pin, Pipe 1
14 25-39358-00 Plug 1
15 25-35136-05 Gasket, Copper O-Ring 1
16 25-39360-00 Plug 1
17 25-39361-00 Gasket 1
18 25-39362-00 Adapter, Drain Cock 1
19 25-39339-00 Plug 1

1 62--11095
2. OIL PUMP

2
1
6
5

4
3

Item Part Number Description Qty

1 25-37040-00 Pump, Oil 1
2 25-37041-00 Gasket, Oil Pump 1
3 25-37042-00 Bolt 4
4 25-35692-00 Washer, Spring, M6 4
5 25-37043-00 Gear, Oil Pump Drive 1
6 25-37044-00 Key, Feather 1
7 25-37045-00 Nut, Flange 1

62--11095 2
3. MAIN BEARING CASE

10
11
12
13

9
2

2
1

7
2

2 7

4 6

7
7 5
6

Item Part Number Description Qty

1 25-39371-00 Case, Main Bearing, #4 - Iincludes: 1
2 25-39372-00 Bolt, Main Bearing Case 2
3 25-39375-00 Case, Main Bearing, #3 - Iincludes: 1
2 25-39372-00 Bolt, Main Bearing Case 2
4 25-39374-00 Case, Main Bearing, #2 - Iincludes: 1
2 25-39372-00 Bolt, Main Bearing Case 2
5 25-39373-00 Case, Main Bearing, #1 - Iincludes: 1
2 25-39372-00 Bolt, Main Bearing Case 2
6 25-37191-01 Bolt, Bearing Case 3
25-39378-00 Bearing, Main STD (Single Pack) 4
7 25-39379-00 Bearing, Main 0.2MM (Single Pack) 4
25-39380-00 Bearing, Main 0.4MM (Single Pack) 4
8 25-38718-00 Bolt 8
9 25-37198-00 Seal, Rear Oil 1
10 25-37660-00 Bolt 8
11 25-39377-00 Cover, Bearing Case 1
12 25-38717-00 Gasket, Case Cover 1
13 25-39376-00 Gasket, Bearing Case 1

3 62--11095
4. PISTON AND CRANKSHAFT

3 11
2 9
3
10
1

5
8

14
15 13 19
19

18
17 12
16
20
See Section 3. Item 7

Item Part Number Description Qty

25-39419-00 Piston, STD - Includes: 4
1
25-39409-00 Piston, (+0.25MM) - Includes: 4
2 25-38118-00 Pin, Piston 4
3 25-39416-00 Cir-Clip, Piston Pin 8
25-39410-00 Ring Set, STD 4
4
25-39411-00 Ring Set, (+0.25MM) 4
5 25-39112-00 Connecting Rod, Assembly - Includes: 4
6 25-38121-00 Bushing, Piston Pin 4
7 25-37384-13 Bolt, Con Rod 8
25-39122-00 Bearing, Rod STD 4
8 25-38122-01 Bearing, Rod (+0.2MM) 4
25-38122-02 Bearing, Rod (+0.4MM) 4
9 25-39341-00 Crankshaft - Includes: 1
10 25-34169-00 Ball 4
11 25-37385-02 Wear Sleeve, Crankshaft Rear 1
12 25-37386-00 Gear, Crankshaft 1
13 25-37700-00 Key, Feather 1
14 25-39347-00 Slinger, Oil 1

62--11095 4
4. PISTON AND CRANKSHAFT - Continued
Item Part Number Description Qty
15 25-37388-00 Wear Sleeve, Crankshaft Front 1
16 25-37389-00 O-Ring 1
17 25-37390-00 Nut, Crankshaft 1
25-39400-00 Bearing #1 Front Main STD 1
18 25-39401-00 Bearing #1 Front Main (-0.2MM) 1
25-39402-00 Bearing #1 Front Main (-0.4MM) 1
25-39403-00 Thrustwasher, Kit STD 1
19 25-39404-00 Thrustwasher, Kit .2MM 1
25-39405-00 Thrustwasher, Kit .4MM 1
20 25-37396-01 Seal, Front 1

5 62--11095
5. FUEL CAMSHAFT

13
12
11

14
15
4
6
7
1
5

3
2
9
8

10

Item Part Number Description Qty

1 25-15358-00 Camshaft, Assembly - Includes 1
2 25-37431-00 Bearing, Ball 1
3 25-15359-00 Gear, Injection Pump 1
4 25-37433-00 Key, Feather 1
5 25-38165-00 Sleeve, Governor 1
6 25-37436-00 Circlip 1
7 25-39364-00 Case, Governor Ball 1
8 25-35389-00 Ball 39
9 25-37436-00 Circlip 1
10 25-39365-00 Ball 7
11 25-39366-00 Bearing, Ball 1
12 25-37447-00 BEARING 1
13 25-38661-00 Cam, Feed Pump 1
14 25-15347-00 Stopper, Fuel 1
15 944030 Bolt 2

62--11095 6
6. CAMSHAFT AND IDLE GEAR SHAFT

13
14
9 2

10
11
12
1

6
7
5 3

Item Part Number Description Qty

1 25-39100-00 Tappet 8
2 25-38600-00 Pushrod 8
3 25-39381-00 Camshaft Assembly - Includes: 1
4 25-34169-00 Ball 1
5 25-39382-00 Gear, Cam 1
6 25-37700-00 Key Feather 1
7 25-39383-00 Thrust Plate, Camshaft 1
8 25-35680-00 Bolt 2
9 25-39384-00 Gear, Idler - Includes: 1
10 25-39385-00 Bushing, Idler Gear 1
11 25-39386-00 Collar 1
12 25-39387-00 Cir Clip, Idler Gear 1
13 25-39388-00 Shaft, Idler Gear 1
14 25-39389-00 Bolt 3

7 62--11095
7. FLYWHEEL AND BELL HOUSING

5
4
3

2
1

Item Part Number Description Qty

1 25-15284-00 Flywheel - Includes: 1
2 25-39125-01 Gear,Ring 1
3 25-37421-01 Bolt 6
4 25-15280-00 Housing 1
5 25-39001-00 Bolt 11

62--11095 8
8. OIL PAN

8
16
9
15

1
14
10 12 5
11 13
4

Item Part Number Description Qty

1 25-15276-00 Pan, Oil 2 Piece Top 1
2 25-15277-00 Cover, Oil Pan 2 Piece Bottom 1
3 25-39027-00 Gasket, Oil Pan 1
4 25-15278-00 Gasket, Oil Pan Cover 2 Piece 1
5 25-39030-00 Bolt, Metric, M10 16
6 25-37077-00 Bolt, M10 8
7 25-39021-00 Bolt 20
8 25-36738-00SV Plug and Gasket - Includes: 1
9 25-36739-00 Gasket, Copper O-Ring 1
10 25-39029-00 Plug 1
11 25-15073-00 Gasket, Copper O-Ring 1
12 25-37079-00 Screen Filter, Oil Pump Pickup 1
13 25-37657-00 Bolt, M8 X 16 MM Long Grade 7 1
14 25-39032-00 O-Ring, Oil Pickup Tube 1
15 25-39276-00 Gasket, Copper O-Ring 1
16 25-39277-00 Plug 1

9 62--11095
9. DIPSTICK

Item Part Number Description Qty

1 25-15071-00 Tube, Oil Fill 1
2 25-15070-00 Dipstick / Fil Cap 1
3 25-37310-00 O-Ring 1

62--11095 10
10. THERMOSTAT

14

10 11

10 13

12
2
5
1

8
7

3
8
6 4

Item Part Number Description Qty

1 25-37560-01 Flange, Thermostat - Includes: 1
2 25-38727-00 Pipe, Water Return 1
3 25-37561-00 Gasket, Thermostat Flange 1
4 25-38283-00 Bolt, M8 x 22MM - Grade 7 2
5 25-37237-00 Stud 1
6 25-37664-00 Bolt, M8-1.25 x 65MM 1
7 25-35685-00 Nut, Hex M8 1
8 25-35687-00 Washer, Spring 2
9 25-39348-00 Hose, Water Return 1
10 44-00045-06 Clamp 2
11 25-38735-00 Cover, Thermostat 1
12 25-37559-01 Thermostat, Kit - Includes: 1
13 25-37558-00 Gasket 1
14 25-37662-00 Bolt 2

11 62--11095
11. WATER PUMP

12 5
6
1 8 7

2 to 9 2
13
14
3
4 to 8

4
9

13
16

15

11

10
13

Item Part Number Description Qty

1 25-37581-10 Pump Assembly, Water - Includes: 1
2 NSS Body, Water Pump 1
3 25-37580-20 Kit, Water Pump - Includes: 1
4 NSS Shaft, Water Pump 1
5 NSS Impeller, Water Pump 1
6 NSS Seal, Water Pump 1
7 NSS Slinger 1
8 25-37574-00 Gasket, Water Pump 1
9 25-37580-05 Flange, Water Pump 1
10 25-37148-00 Bolt, M8 X 87 MM Long - Grade 7 3
11 25-39084-00 Bolt, M6-1.00 x 18MM 8
12 25-37671-00 Stud 2
13 25-35687-00 Washer, Spring 7
14 25-35685-00 Nut, Hex M8 2
15 25-35692-00 Washer, Spring, M6 8
16 25-38718-00 Bolt, M8-1.25 x 28MM 2

62--11095 12
12. PULLEY

Item Part Number Description Qty

1 25-15290-00 Pulley, Fan Drive 1
2 25-37700-00 Key, Feather 1
3 25-15289-00 Pulley, Fan 1
4 945721 Bolt, Flange 4

13 62--11095
13. GEAR CASE

16

18

17
5
7
9
6
4
14 3
15

13
9
8

12 19
11
10 2

2 1

20

Item Part Number Description Qty

1 25-15279-00 Gear Case , Assembly - Includes: 1
2 25-39051-00 Plug 2
3 25-37142-00 O-Ring 2
4 25-39363-00 O-Ring 1
5 25-37143-00 O-Ring 1
6 25-37144-00 Pin, Start Spring 1
7 25-37695-00 Pin, Straight 2
8 25-39054-00 Gasket, Gear Case 1
9 25-37148-00 Bolt 3
10 25-15302-00 Bolt 10
11 25-37149-00 Bolt 2
12 25-35687-00 Washer Spring 2
13 25-37152-00 Spring 1
14 25-39066-00 Seat, Valve 1
15 25-37154-00 Ball 1
16 25-37155-00 Flange, Water Return 1
17 25-37156-00 Gasket, Water Flange 1
18 25-35704-00 Bolt 3
19 25-35690-00 Cap, Sealing 1
20 25-39063-00 Pipe, Water 1

62--11095 14
14. OIL FILTER

3
2

5
6

4
8
7

Item Part Number Description Qty

1 25-15285-00 Assembly, Oil Filter Base - Includes: 1
2 25-36683-00 Plug 1
3 25-15384-00 Plug 1
4 25-37158-00 O-Ring 1
5 25-15349-00 Plug, Oil Filter 1
6 25-37142-00 O-Ring 1
7 25-15350-00 Collar 1
8 25-15351-00 Washer, Rubber Coated 1

15 62--11095
15. STOP SOLENOID

5
4
1

Item Part Number Description Qty

1 25-38109-05SV Solenoid, 12 VDC - Includes: 1
2 25-39171-00 Gasket, Fuel Solenoid 1
3 25-37672-00 Stud, M6 2
4 25-35684-00 Nut, M6 2
5 25-35692-00 Washer, Spring, M6 2

62--11095 16
16. ENGINE STOP LEVER

7
8
4
15 5
2
3
1

12
11
9
14
13
10

Item Part Number Description Qty

1 25-39301-00 Idle , Adjuster Assembly - Includes: 1
2 25-39257-00 Bolt, Adjusting - Includes: 1
3 25-39368-00 Spring 1
4 25-39262-00 Nut, Spring 1
5 25-39266-00 O-Ring 1
6 25-39267-00 Gasket 1
7 25-39264-00 Cap 1
8 25-15286-00 Lever Assembly, Engine Stop - Includes: 1
9 NSS Cover, Injection Pump 1
10 NSS Shaft, Lever 1
11 25-36830-00 Seal, Oil 1
12 25-37536-00 Pin, Spring 1
13 25-39218-00 Spring, Return 1
14 25-37537-00 Gasket, Pump Cover 1
15 25-39084-00 Bolt, M6-1.00 x 18MM 4

17 62--11095
17. GOVERNOR

2
4
5
12
1
11

8
7
9
10

Item Part Number Description Qty

1 25-39269-00 Lever Assembly, Governor 1
2 25-39340-00 Fork Lever Assembly 1
3 25-39103-00 Fork Lever 1
4 25-39272-00 Shaft, Fork Lever 1
5 25-39213-00 Washer, Plain 1
6 25-39273-00 Bolt, Flange 1
7 25-35692-00 Washer, Spring 1
8 25-39274-00 Holder, Fork Lever 1
9 25-35354-00 Bolt 1
10 25-39394-00 Bolt, Flange 2
11 25-39395-00 Bolt 1
12 25-39275-00 Spring 1

62--11095 18
18. SPEED CONTROL PLATE

10
9

15 6

11
18
17 18

17
8
20 12
13
19 14
7

16

1 3

2
3
4
5

Item Part Number Description Qty

1 25-39396-00 Bolt, Adjusting - Includes: 1
2 25-37491-00 Nut, Special 1
3 25-37492-00 Gasket, Copper O-Ring 2
4 25-39191-00 Nut, Lock 1
5 25-15301-00 Cap, Fuel Adjustment 1
6 25-37503-00SV Lever, Speed Control Plate 1
7 25-37496-00 Key, Feather 1
8 25-39200-00 Seal, O-Ring 1
9 25-37686-00 Washer, Plain, M8 1
10 25-35524-00 Nut 2
11 25-39193-00 Plate, Friction 1
12 25-39194-01 Plate, Speed Control - Includes: 1
13 25-37500-01 Gasket, Speed Control Plate 1
14 25-39195-00 Stud 1
15 25-35678-00 Bolt 2
16 25-37672-00 Stud, M6 1
17 25-35692-00 Washer, Spring, M6 2
18 25-35684-00 Nut, M6 2
19 25-37502-00 Bolt, M6 X 40 MM Long 1
20 25-35684-00 Nut, M6 1

19 62--11095
19. INJECTION PUMP

8 12

11
7
6
10 11
9

1
6

2
4
2

Item Part Number Description Qty

1 25-39352-00 Injection Pump Assembly 1
25-39390-00 Shim (0.20MM) A/R
25-39391-00 Shim (0.25MM) A/R
2
25-39392-00 Shim (0.30MM) A/R
25-39393-00 Shim (0.35MM) A/R
3 25-39093-00 Bolt, Flange 3
4 25-39097-00 Bolt, Hex-Socket 1
5 25-37237-00 Stud 2
6 25-39095-00 Nut, Flange 2
7 25-35485-00 Fitting, Banjo 1
8 25-37593-00 Valve, Fuel Bleeder 1
9 25-36643-00 Gasket 2
10 25-36619-00 Screw, Air Bleed 2
11 25-36641-00 Gasket 2
12 25-36618-00 Bolt, Banjo 1

62--11095 20
20. INJECTORS AND GLOW PLUGS

14 5
15
1
12 13

11 10
9
8
2 3 18

4
17
6
7
16

Item Part Number Description Qty

1 25-39222-00 Assembly Pipe, Over Flow 1
2 58-00659-00 Pipe, Fuel Over Flow A/R
3 44-00045-25 Clamp, Hose 3
4 25-15397-00 Injector Assembly - Includes: 4
5 25-15394-00 Bolt, Eye 4
6 25-37142-00 O-Ring 4
7 25-15395-00 Gasket 4
8 25-39229-00 Clamp, Nozzle 4
9 25-39397-00 Bolt, Flange 4
10 25-39399-00 Gasket, Leak Off Line 4
11 25-15560-00 Pipe, Injection Cylinder #1 1
12 25-15561-00 Pipe, Injection Cylinder #2 1
13 25-15562-00 Pipe, Injection Cylinder #3 1
14 25-15563-00 Pipe, Injection Cylinder #4 1
15 25-38140-00 Clamp, Kit Injector Line A/R
16 25-39238-00 Glow Plug 4
17 25-15396-00 Cord, Glow Plug 1
18 25-34222-00 Nut, Flange, M4 4

21 62--11095
21. FUEL PUMP
7 10 8
9
12 11 15
16 5
17 6
4
18
13

2 1
15
16
14

Item Part Number Description Qty

1 25-38663-00 Holder, Fuel Lift Pump 1
2 25-38664-00 O-Ring 1
3 25-37449-00 Bolt 2
4 25-38662-00 Stud 2
5 25-37681-00 Nut, M10 2
6 25-37690-00 Washer, M10 4
7 25-38666-00 Pump Assembly, Fuel Lift 1
8 25-38667-00 O-Ring 1
9 25-36715-00 Stud 3
10 25-35684-00 Nut, M6 3
11 25-35692-00 Washer, Spring, M6 3
12 25-37594-00 Banjo, Fitting 2
13 25-38668-00 Pipe, Oil Feed Lift Pump 1
14 25-38669-00 Fitting 1
15 25-38670-00 Bolt, Banjo 2
16 25-35136-05 Gasket, Copper O-Ring 4
17 25-38673-00 Cover, Fuel Pump (Used when item 7 is not used) 1
18 25-38674-00 Gasket, Fuel Pump (Used when item 7 is not used) 1

62--11095 22
22. FUEL PUMP ASSEMBLY
12
1 14
13

9
10
10 8
8

11
2
6 3
5
4

13
16

15

Item Part Number Description Qty

1 25-38666-00 Pump Assembly, Fuel Lift - Includes: 1
2 25-38666-01 Piston, Fuel Pump 1
3 25-38666-02 Spring, Fuel Pump 1
4 25-38666-03 Plug, Fuel Pump 1
5 25-38666-04 Gasket, Copper O-Ring 1
6 25-38666-05 Tappet Assembly 1
7 29-50052-50 Valve, Fuel Pump 2
8 25-38666-07 Spring, Pump Valve 2
9 25-38666-08 Adapter 1
10 25-38666-09 O-Ring 2
11 25-38666-10 Cir-Clip 1
12 25-38666-11 Pump, Hand Priming 1
13 25-38666-13 Gasket, Copper O-Ring 4
14 25-38666-14 Bolt, Banjo 1
15 25-38666-12 Bolt, Eye Joint - Includes: 1
16 25-38666-16 Filter (Brass) 1

23 62--11095
23. VALVE COVER / BREATHER

11
12

8 (4) 3
6
7
2
5 10
2
1

8 (8)
9
4

Item Part Number Description Qty

1 25-38725-00 Tube, Breather 1
2 44-00045-01 Clamp 2
3 25-38769-00 Culinder Head Cover - Includes: 1
4 25-38712-00 Shield, Breather 1
5 25-38727-00 Pipe, Water Return 1
6 25-38719-00 Cover, Breather 1
7 25-38720-00 Valve, Breather 1
8 25-36197-00 Screw 12
9 25-38713-00 Gasket 1
10 25-38714-00 Bolt 10
11 25-38730-00 Clamp, Cord 1
12 25-39024-00 Bolt 1

62--11095 24
24. CYLINDER HEAD

11
1

12 9
2
13 8

7 8

1
6
5
14 4
10

10

Item Part Number Description Qty

1 25-15020-00 Lifting Eye 2
2 944030 Bolt 1
3 25-37119-00 Stud 2
4 25-35685-00 Nut, Hex M8 1
5 25-35687-00 Washer, Spring M8 1
6 25-35531-00 Washer, Plain M8 1
7 25-15356-00 Cylinder Head - Includes: 1
8 25-37106-00 Cap, Sealing 12
9 25-37107-00 Cap, Sealing 1
10 25-37108-00 Plug 2
11 25-39036-00 Guide, intake ( Ream To Size) 4
12 25-15357-00 Guide, Exhaust ( Ream To Size ) 4
13 25-38528-00 Bolt, Cylinder Head 18
14 25-39355-00 Gasket, Cylinder Head 1

25 62--11095
25. VALVES AND ROCKER ARMS

9
19
15
13
10

11

14
17
18
16 7 8

5 4

12 3
9 6
19 15 13

2
1

Item Part Number Description Qty

1 25-38087-00 Valve, Intake 4
2 25-38088-00 Valve, Exhaust 4
3 25-37262-00 Spring, Valve 8
4 25-37263-00 Retainer, Spring 8
5 25-37264-00 Keeper, Valve 8
6 25-39338-00 Seal, Valve Stem 8
7 25-37266-00 Cap, Valve 8
8 25-39334-00 Shaft, Rocker Arm 1
9 25-37425-00 Bolt 2
10 25-37268-00 Bracket, Rocker Arm 4
11 25-39189-00 Bolt 4
12 25-39023-00 Pin, Spring 1
13 25-37271-00 Washer, Rocker Arm Shaft 2
14 25-37272-00 Spring, Rocker Arm 3
15 25-37686-00 Washer, Plain 2
16 25-39090-00 Rocker Arm - Includes: 8
17 25-37276-00 Screw, Rocker Arm Adjusting 8
18 25-37277-00 Nut, Rocker Arm Adjusting 8
19 25-35687-00 Washer, Spring 8

62--11095 26
26. PLUG
1

Item Part Number Description Qty

1 25-38052-00 Plug 1
2 25-38053-00 Washer, With Rubber 1
3 25-37049-00 Plug 1

27 62--11095
27. INTAKE MANIFOLD

Item Part Number Description Qty

1 25-15355-00 Manifold, Intake 1
2 25-39188-00 Gasket, Intake Manifold 1
3 25-37659-00 Bolt 7

62--11095 28
28. EXHAUST MANIFOLD

4 2
4

5
4 5
3
1
5

Item Part Number Description Qty

1 25-15283-00 Manifold, Exhaust 1
2 25-39336-00 Gasket, Exhaust Manifold 1
3 25-39337-00 Gasket, Exhaust Manifold 1
4 25-15391-00 Stud 8
5 25-35685-00 Nut 8
6 25-15392-00 Stud 2
7 25-37238-00 Gasket, Muffler 1

29 62--11095
29. STARTER ASSEMBLY

11
12 20 15
21
13
1
20
2
3
17

22
9
6
8
7 23
10

16
14
19
18
5 24

REPLACEMENT PARTS FOR STARTER 25-39316-00

Item Part Number Description Qty
1 25-39240-00 Field Coil 1
2 25-39241-00 Armature - Includes: 1
3 25-39242-00 Bearing 1
4 29-70123-00 Bearing 1
5 25-39329-00 Clutch Assembly, Starter 1
6 25-35458-09 Roller 5
7 25-39323-00 Retainer 1
8 25-39328-00 Gear Idler 1
9 25-39327-00 Gear, Armature 1
10 25-39325-00 Frame, Drive End 1
11 25-39245-00 Frame, Brush Holder End 1
12 25-39246-00 Holder, Brush - Includes: 1
13 25-39247-00 Spring, Brush 4
14 25-39324-00 Solenoid, Assembly 1
15 25-39249-00 Screw 2

62--11095 30
29. STARTER ASSEMBLY - Continued
Item Part Number Description Qty
16 25-39185-00 Screw 2
17 25-39186-00 Bolt, Through 2
18 941598 Ball, Steel 1
19 25-39326-00 Spring, Clutch Engagement 1
20 25-37738-00 O-Ring, Starter 2
21 29-70227-00 Pipe, Drain 1
22 25-37742-00 Nut 1
23 29-70223-00 Nut 1
24 25-39135-03 Wire Assembly, Solenoid 1
30. STARTER

Item Part Number Description Qty

1 25-39316-00 Starter Assembly 1
2 25-37663-00 Bolt 1
3 25-38767-00 Stud, M10 X 1.25 1
4 25-37690-00 Washer, Spring 1
5 25-37680-00 Nut, M8 1
6 25-35687-00 Washer, Spring 1

31 62--11095
31. GASKET SET

NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION

GROUP ITEM PART NO. DESCRIPTION QTY
NS NS 25-15393-00 GASKET KIT - INCLUDES: 1
8. 3 25-39027-00 GASKET,OIL PAN 1
13. 8 25-39054-00 GASKET, GEAR CASE 1
13. 17 25-37156-00 GASKET, WATER RETURN FLANGE 1
3. 13 25-39376-00 GASKET, MAIN BEARING CASE 1
3. 12 25-38717-00 GASKET, MAIN BEARING CASE COVER 1
27. 2 25-39188-00 GASKET, INTAKE MANIFOLD 1
28. 2 25-39336-00 GASKET, EXHAUST MANIFOLD 1
28. 3 25-39337-00 GASKET, EXHAUST MANIFOLD 1
28. 7 25-37238-00 GASKET, MUFFLER FLANGE 1
2. 2 25-37041-00 GASKET, OIL PUMP 1
18. 13 25-37500-01 GASKET, SPEED CONTROL PLATE 1
16. 14 25-37537-00 GASKET, PUMP COVER 1
11. 8 25-37561-00 GASKET, WATER PUMP 1
10. 13 25-37558-00 GASKET, THERMOSTAT HOUSING 1
NS NS 25-35032-00 SO-RING 1
13./20. 3/6 25-37142-00 O-RING 6
13. 5 25-37143-00 O-RING 1
4. 16 25-37389-00 O-RING 1
9. 3 25-37310-00 O-RING 2
16. 5 25-39266-00 O-RING 1
18. 8 25-39200-00 SEAL,O-RING 1
21. 2 25-38664-00 O-RING 1
21. 8 25-38667-00 O-RING 1
13. 4 25-39363-00 O-RING 1
1./ 21. 15/ 16 25-35136-05 GASKET, COPPER O-RING 5
16. 11 25-36830-00 SEAL, OIL 1
3. 9 25-37198-00 SEAL, REAR OIL 1
25. 6 25-39338-00 SEAL, VALVE STEM 8
4. 20 25-37396-01 SEAL,O-RING 1
14. 4 25-37158-00 O-RING 1
18. 3 25-37492-00 GASKET, COPPER O-RING 1
19. 11 25-36641-00 GASKET, COPPER O-RING 2
20. 10 25-39399-00 GASKET, LEAK OFF LINE 4
20. 7 25-15395-00 GASKET, INJECTOR 4
14. 4 25-39056-00 O-RING 1
8. 4 25-39028-00 GASKET,OIL PAN COVER, 2 PIECES 1
15. 2 25-39171-00 GASKET, FUEL SOLENOID 1
8. 9 25-36739-00 GASKET, COPPER O-RING 1
8. 11 25-15073-00 GASKET, COPPER O-RING 1
S INDICATES PARTS THAT ARE IN THE KIT BUT ARE NOT USED ON THIS ENGINE

62--11095 32
 PART NUMBER INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
25--15004--00 1 25--34169--00 4, 7 25--37036--00 1
25--15020--00 25 25--34222--00 21 25--37040--00 2
25--15070--00 10 25--35031--00 1 25--37041--00 2, 32
25--15071--00 10 25--35032--00 32 25--37042--00 2
25--15073--00 9, 32 25--35136--05 1, 22, 32 25--37043--00 2

25--15276--00 9 25--35354--00 18 25--37044--00 2

25--15277--00 9 25--35389--00 6 25--37045--00 2

25--37049--00 27
25--15278--00 9 25--35458--09 30
25--37077--00 9
25--15279--00 14 25--35485--00 20
25--37079--00 9
25--15280--00 8 25--35524--00 19
25--37106--00 25
25--15283--00 29 25--35531--00 25
25--37107--00 25
25--15284--00 8 25--35678--00 19
25--37108--00 25
25--15285--00 15 25--35680--00 7
25--37119--00 25
25--15286--00 17 25--35684--00 16, 19, 22
25--37142--00 14, 15, 21,
25--15289--00 13 25--35685--00 11, 12, 25, 32
29
25--15290--00 13 25--37143--00 14, 32
25--35687--00 11, 12, 14, 25--37144--00 14
25--15301--00 19
25, 26, 31
25--15302--00 14 25--37148--00 12, 14
25--35690--00 14
25--15347--00 6 25--37149--00 14
25--35692--00 2, 12, 16,
25--15349--00 15 19, 22 25--37152--00 14
25--15350--00 15 25--35695--00 18 25--37154--00 14

25--15351--00 15 25--35704--00 14 25--37155--00 14

25--15355--00 28 25--36197--00 24 25--37156--00 14, 32

25--37158--00 15, 32
25--15356--00 25 25--36618--00 20
25--37191--01 3
25--15357--00 25 25--36619--00 20
25--37197--00 3, 32
25--15358--00 6 25--36641--00 20, 32
25--37237--00 11, 20
25--15359--00 6 25--36643--00 20
25--37238--00 29, 32
25--15384--00 15 25--36683--00 15
25--37262--00 26
25--15391--00 29 25--36715--00 22
25--37263--00 26
25--15392--00 29 25--36738--00SV 9
25--37264--00 26
25--15393--00 32 25--36739--00 9, 32
25--37266--00 26
25--15394--00 21 25--36830--00 17, 32 25--37268--00 26
25--15395--00 21, 32 25--37026--00 1 25--37271--00 26
25--15396--00 21 25--37028--00 1 25--37272--00 26
25--15397--00 21 25--37029--00 1 25--37276--00 26
25--15560--00 21 25--37032--00 1 25--37277--00 26
25--15561--00 21 25--37033--00 1 25--37310--00 10, 32
25--15562--00 21 25--37034--00 1 25--37384--13 4
25--15563--00 21 25--37035--00 1 25--37385--02 4

Index--1 62--11095
 PART NUMBER INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
25--37386--00 4 25--37681--00 22 25--38666--16 23
25--37388--00 5 25--37686--00 19, 26 25--38667--00 22, 32
25--37389--00 5, 32 25--37690--00 22, 31 25--38668--00 22
25--37390--00 5 25--37695--00 1, 14 25--38669--00 22
25--37396--01 5, 32 25--37700--00 4, 7, 13 25--38670--00 22

25--37421--01 8 25--37738--00 31 25--38673--00 22

25--38674--00 22
25--37425--00 26 25--37742--00 31
25--38712--00 24
25--37431--00 6 25--38052--00 27
25--38713--00 24
25--37433--00 6 25--38053--00 27
25--38714--00 24
25--37436--00 6 25--38087--00 26
25--38717--00 3, 32
25--37447--00 6 25--38088--00 26
25--38718--00 3, 12
25--37449--00 22 25--38109--05SV 16
25--38719--00 24
25--37491--00 19 25--38118--00 4
25--38720--00 24
25--37492--00 19, 32 25--38121--00 4 25--38725--00 24
25--37496--00 19 25--38122--01 4 25--38727--00 11, 24
25--37500--01 19, 32 25--38122--02 4 25--38730--00 24
25--37502--00 19 25--38140--00 21 25--38735--00 11
25--37503--00SV 19 25--38165--00 6 25--38767--00 31
25--37536--00 17 25--38283--00 11 25--38769--00 24
25--37537--00 17, 32 25--38528--00 25 25--39001--00 8
25--37558--00 11, 32 25--38600--00 7 25--39015--00 1
25--37559--01 11 25--38661--00 6 25--39021--00 9
25--37560--01 11 25--38662--00 22 25--39023--00 26
25--37561--00 11 25--38663--00 22 25--39024--00 24

25--37574--00 12, 32 25--38664--00 22, 32 25--39027--00 9, 32

25--39028--00 32
25--37580--05 12 25--38666--00 22, 23
25--39029--00 9
25--37580--20 12 25--38666--01 23
25--39030--00 9
25--37581--10 12 25--38666--02 23
25--39032--00 9
25--37593--00 20 25--38666--03 23
25--39036--00 25
25--37594--00 22 25--38666--04 23
25--39051--00 14
25--37657--00 9 25--38666--05 23
25--39054--00 14, 32
25--37659--00 28 25--38666--07 23
25--39056--00 32
25--37660--00 3 25--38666--08 23 25--39063--00 14
25--37662--00 11 25--38666--09 23 25--39066--00 14
25--37663--00 31 25--38666--10 23 25--39084--00 12, 17
25--37664--00 11 25--38666--11 23 25--39090--00 26
25--37671--00 12 25--38666--12 23 25--39093--00 20
25--37672--00 16, 19 25--38666--13 23 25--39095--00 20
25--37680--00 31 25--38666--14 23 25--39097--00 20

62--10863 Index--2
 PART NUMBER INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
25--39100--00 7 25--39277--00 9 25--39380--00 3
25--39103--00 18 25--39301--00 17 25--39381--00 7
25--39112--00 4 25--39316--00 31 25--39382--00 7
25--39122--00 4 25--39323--00 30 25--39383--00 7
25--39125--01 8 25--39324--00 30 25--39384--00 7
25--39135--00 31 25--39325--00 30 25--39385--00 7
25--39171--00 16, 32 25--39386--00 7
25--39326--00 31
25--39185--00 31 25--39387--00 7
25--39327--00 30
25--39186--00 31 25--39388--00 7
25--39328--00 30
25--39188--00 28, 32 25--39389--00 7
25--39329--00 30
25--39189--00 26 25--39390--00 20
25--39334--00 26
25--39191--00 19 25--39391--00 20
25--39336--00 29, 32
25--39392--00 20
25--39193--00 19
25--39337--00 29, 32
25--39393--00 20
25--39194--01 19
25--39338--00 26, 32 25--39394--00 18
25--39195--00 9
25--39339--00 1 25--39395--00 18
25--39200--00 19, 32
25--39340--00 18 25--39396--00 19
25--39213--00 18
25--39341--00 4 25--39397--00 21
25--39218--00 17
25--39347--00 4 25--39399--00 21, 32
25--39222--00 21
25--39348--00 11 25--39400--00 5
25--39229--00 21
25--39355--00 25 25--39401--00 5
25--39238--00 21
25--39358--00 1 25--39402--00 5
25--39240--00 30
25--39359--00 1 25--39403--00 5
25--39241--00 30
25--39360--00 1 25--39404--00 5
25--39242--00 30
25--39361--00 1 25--3940500 5
25--39245--00 30
25--39362--00 1 25--39409--00 4
25--39246--00 30
25--39410--00 4
25--39363--00 14, 32
25--39247--00 30
25--39411--00 4
25--39249--00 30 25--39364--00 6
25--39416--00 4
25--39252--00 20 25--39365--00 6
25--39419--00 4
25--39257--00 17 25--39366--00 6
29--50052--50 23
25--39262--00 17 25--39368--00 17
29--70123--00 30
25--39264--00 17 25--39371--00 3
29--70223--00 31
25--39266--00 17, 32 25--39372--00 3
29--70227--00 31
25--39267--00 17 25--39373--00 3 44--00045--01 24
25--39269--00 18 25--39374--00 3 44--00045--06 11
25--39272--00 18 25--39375--00 3 44--00045--25 21
25--39273--00 18 25--39376--00 3, 32 58--00659--00 21
25--39274--00 18 25--39377--00 3 941598 31
25--39275--00 18 25--39378--00 3 944030 6, 25
25--39276--00 9 25--39379--00 3 945721 13

Index--3 62--11095
 Carrier Transicold Division, Carrier Corporation
Truck/Trailer & Container Product Groups
P.O. Box 4805
Syracuse, N.Y. 13221 U.S A

www.carrier.transicold.com

A member of the United Technologies Corporation family. Stock symbol UTX

2006 Carrier Corporation D Printed in U. S. A. 0206