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Engine Ct3-44Tv Spare Parts Manual

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This document is a spare parts manual for the Carrier Transicold CT3-44TV engine. It provides part numbers, descriptions and quantities for replacement parts.

This document is a spare parts manual that provides information on ordering replacement parts for the CT3-44TV engine.

This manual is for the Carrier Transicold CT3-44TV engine model.

ENGINE CT3-44TV

SPARE PARTS MANUAL


25

30

10
15.115.120
20

25
80 100 97 95

CARRIER TRANSICOLD EUROPE S.C.S


L’Européen Bâtiment D4
500 Carrier service stations rue Joseph Monier
in Europe, Russia, 92500 Reuil-Malmaison
Middle East and Africa Phone : (+33).(0)1.41.42.28.00
Fax : (+33).(0)1.31.42.28.28
www.carrier-transicold-europe.com

© Carrier Corporation - Carrier Transicold Europe S.C.S. au capital de 16 090 700 euros - R.C.S. Pontoise B 410 041 776 - Code APE 518 M
VAT: FR52410041776 - The information contained in this document is not contractually binding, and may not be reproduced without prior approval.
Printed in France (07/08)
CT3-44TV

Service Parts List

CT3-44TV

CONTENTS

Introduction…………………………………………………………………………………………………….. 3
Ordering Instructions………………………………………………………………………………………….. 3
General Notes…………………………………………………………………………………………………. 3
01. Crankcase.………….……………………………………………………………………….……….. 12
02. Oil Pan.………………………………………………………………………………………….……. 14
03. Cylinder Head……………………………………………………………………………….……….. 15
04. Gear Case………………………………………………………………………………………..…... 16
05.1 Head Cover (Before Engine S/N 787075)……..………………………………………...……….. 18
05.2 Head Cover (After Engine S/N 825651)...……..……………………………..…………….…….. 19
05.3 Head Cover (After Engine S/N 5C0001)...……..……………………………..…………….…….. 20
06 Oil Filter……………………………………………………………………………….………..…….. 21
07 Dipstick and Guide…………………………………………………………………………………… 22
08 Main Bearing Case……………………………………………………………………….…………. 23
09 Camshaft and Idle Gear Shaft……………………………………………………...……………… 24
10 Piston and Crankshaft…………………………………………………………………….………… 26
11 Flywheel……………………………………………………………………………………..……….. 28
12 Fuel Camshaft and Governor Shaft…………………………………………..…………………… 29
13 Idle Apparatus………………………………………………………………………..………………. 30
14.1 Injection Pump……………………………………………………………………………….………. 31
14.2 Injection Pump (Components parts)……………………………………………………….………. 32
15 Governor……………………………………………………………………………………...………. 34
16 Speed Control Plate…………………………………………………………….……….………….. 35
17 Nozzle Holder and Glow Plug……………………………………………………….……………... 36
18 Nozzle Holder (Components Parts)………………...………………………………...…………… 38
19 Pulley…………………………………………………………………………………….……………. 40
20 Tension Pulley……………………………………………………………………………….………. 41
21 Starter………………………………………………………………………………………….……... 42
22 Starter (Components Parts)…………………………………………………………….….………. 43
23 Water Flange and Thermostat………………………………………………….……….…………. 45
24 Water Pump……………………………………………………………………………………..…… 46
25 Water Pipe……………………………………………………………………………………..…….. 47
26 Valve and Rocker Arm……………………………………………………………………...………. 48
27 Inlet Manifold……………………………………………………………………………….………... 50
28 Exhaust Manifold………………………………………………………………………….…………. 51
29 Accessories and service parts……………………………………………………………………... 52
30 Label and operator’s manual……………………………………………………………………….. 53
31 Gasket Kit (Upper)………………………………………………………………………….….……. 54
32 Gasket Kit (Lower)……………………………………………………………………………..……. 55

© Carrier Réfrigération Opération 2007 - Imprimé en France 07-08

1
CT3-44TV
MODELS CHART

MODEL PART NO. DESCRIPTION


7101267
26-60000-xx
CT3-44-TV ENGINE ASSY
26-00126-xx
26-50007-00RM

(serial No.): ……………..Indicates a group of serial number to which a design change is applied.

Engine Serial No… Old Serial No.


654321 … 6 digits all in numerals.

New Serial No.


Y A 4321

Lower 4 digits in numerals.


5th digit … Aphabetical letter (Month of manufacture).

Alphabetical letter A,B C,D E,F G,H J,K L,M N,P Q,R S,T U,V W,X Y,Z
Month 1 2 3 4 5 6 7 8 9 10 11 12
6th digit … Aphabetical letter or numerals (Year of manufacture).

Alphabetical letter or numerals W X Y 1 2 3 4 5 6 7 8 9 A B C


Year 98 99 2000 01 02 03 04 05 06 07 08 09 10 11 12

▲ Means that the parts are included in the gasket set upper (see section 31)

▼ Means that the parts are included in the gasket set lower (see section 32)

2
CT3-44TV
Introduction :
This parts lists identifies service replacement parts for the CARRIER TRANSICOLD CT3-44TV ENGINE refrigeration
units. This unit is designed for medium temperature cooling, heating and defrost for truck application.

Detailed parts idnetification for these items may be found in the applicable parts lists.

Ordering Instruction :
All orders and inquiries for parts must include:

- Unit Serial Number - Part No.

- Description of part as shown on list - Quantity required

Address all correspondence for parts to the following address according to your living area.

EUROPE (East/West) AMERICA (North/Middle/South)


You live in: C.T.E. N.A.O.
AFRICA - MIDDLE EAST
CARRIER TRANSICOLD EUROPE S.C.S CARRIER TRANSICOLD Division
L’Européen Bâtiment D Replacement Components Group TR-20
Address your orders to: 4 rue Joseph Monier P.O. Box 4805, Syracuse, NY 13221
92500 Reuil-Malmaison or
Phone : (+33).(0)1.41.42.28.00 Fax to : (315) 432.3778
Fax : (+33).(0)1.31.42.28.28

General Notes :

To find replacement parts, determine major group in which replacement part is located, consult table of contents for
thye appropriate page for the illustrated breakdown of the replacement part.

The following letter designations are used to classify parts throughout this list.

A/R : As Required. NSS: Not Sold Separately - order next higher


assembly or kit.

NLO: No Longer Offered. PL: Purchase Locally

NS: Not Shown in the illustration. SST: Stainless Stee-300 Series unless otherwide
specified.

NSA: Non-Stock Assembly - order components SV – SK: Suffix SV - SK added to part number refers to a
g a listed under the assembly spare parts kit.

NSI: Non-Stock - may be available on special PL*: Purchase locally. May be obtained under
ff order specific conditions ( Multipack, delivery date,
price...)

3
CT3-44TV
Introduction :

Ce manuel pièces de rechange rassemble toutes les pièces détachées du groupe CARRIER TRANSICOLD
CT3-44TV ENGINE. Ce groupe a été développé pour des applications de réfrigération, chauffage et dégivrage des
caisses frigorifiques.

Le détail des Pièces pour les moteurs et les compresseurs est à rechercher dans le manuel de pièces de rechanges
spécifique à ces éléments.

Instruction de Commande :

Toutes les commandes et demandes de pièces détachées devront comporter :

- le N° de série du groupe - le N° de code

- la désignation de la pièce et son repère sur la planche - la quantité demandée

Adresser toute correspondance à l'adresse suivante suivant votre lieu de résidence.

EUROPE (Est/Ouest) AMERIQUE (Nord/Centre/Sud)


Vous habitez : C.T.E. N.A.O.
AFRIQUE - MOYEN ORIENT
CARRIER TRANSICOLD EUROPE S.C.S CARRIER TRANSICOLD Division
L’Européen Bâtiment D Replacement Components Group TR-20
Adressez vos 4 rue Joseph Monier P.O. Box 4805, Syracuse, NY 13221
commandes à : 92500 Reuil-Malmaison or
Phone : (+33).(0)1.41.42.28.00 Fax to : (315) 432.3778
Fax : (+33).(0)1.31.42.28.28

Notes Generales :

Pour trouver la pièce de rechange, déterminer l'ensemble principal dans lequel se trouve la pièce, consulter la table
des matières pour trouver la page appropriée qui illustre l'ensemble contenant la pièce.

Les lettres suivantes sont utilisées pour classifier les pièces dans le manuel.

A/R : Comme demandé. NSS: Non vendu séparément. Commander


l'ensemble qui inclut la pièce

NLO: Arrêté. PL: A acheter localement.

NS: Non représenté sur la vue. SST: Acier Inox


Inox série 300 si non spécifié.

NSA: Non stocké assemblé. Commander les SV – SK: Le suffixe SV SK ajouté au N° de code a
fg composants listés sous l'ensemble désigne un kit de pièces de rechange.

NSI: Non stocké. Peut être obtenu sur commande PL*: A acheter localement. Peut être obtenu sous
ff spéciale certaines conditions (Multipack, délai de
livraison, prix...)

4
CT3-44TV
Einführung :

Vorliegendes Erzatzteilhandbuch schliebt alle in dem CARRIER TRANSICOLD Aggregat CT3-44TV ENGINE
enthaltenen Ersatzteile ein. Dieses Aggregat wurde Kühlen, Heizen und Abtau von Kälteaufbauten entwickelt.

Die Einzelheiten für die Ersatzteile der Motoren und Kompressoren sind den für diese Komprenenten spezifisch
ausgearbeiten Ersatzteilhandbüchern zu entnehmen.

Bestellanweisung :
Bei Bestellungen und Anfragen für Ersatzteile sind folgende Angaben zu machen:

- Serien N° des Gerätes - Kodenummer

- Die Bezeichnung des Teiles und sein Kennzeichen auf der Explosionszeichnung - Die gewünschte Menge

Richten Sie bitte Ihre Korrespondenz an folgende Adresse, je nach Ihrem Standort:

EUROPA (Ost/West) Nord/Zentral/Südamerika


Ihr Standort C.T.E. N.A.O.
AFRIKA - MITTL. OSTEN
CARRIER TRANSICOLD EUROPE S.C.S CARRIER TRANSICOLD Division
Richten Sie bitte L’Européen Bâtiment D Replacement Components Group TR-20
Ihre Bestellungen an : 4 rue Joseph Monier P.O. Box 4805, Syracuse, NY 13221
92500 Reuil-Malmaison or
Phone : (+33).(0)1.41.42.28.00 Fax to : (315) 432.3778
Fax : (+33).(0)1.31.42.28.28

Allgemeines :

Um das Ersatzteil zu finden, st das Haptbestandteil, in welchem dieses Teil sich befindet, zu bestimmen. Hierzu ist das
Inhaltsverzeichnis vorzunehmen, um die entsprechende Seite mit der Explosionszeichnung zu finden.

Folgende Buchstaben werden zur Klassifizierung der Teile im Handbuch verwendet:

A/R : Je nach Anfrage. NSS: Nicht separat lieferbar. Bestellen Sie bitte die
komplette Einheit, die dieses Teil enthält.

NLO: Nicht mehr lieferbar. PL: Lokal kaufen.

NS: Nicht auf der Zeichnung dargestellt. SST: Rostfreier Stahl (Inoxserie 300,
f falls nichtanders spezifiziert).

NSA: Nicht als Montagesatz gelagert. Bestellen SV – SK: Das Suffix SV SK nach der Kodenummer
a Siedie Bestandeteile gemäß der detaillierten kennzeichnet einen Erzatzteilkit.
Liste.

NSI: Nicht gelagert. Kann auf spezielle Bestellung PL*: Lokal kaufen. Bei Bestellung über Carrier ist
o geliefert werden. dieser Artikel nur in Verpackungseinheiten
lieferbar. (Lieferzeit und Preis bitte anfragen)

5
CT3-44TV
Intoducción :

Este manual de recambios reune todas las piezas de recambio de los equipos CARRIER TRANSICOLD
CT3-44TV ENGINE. Este equipo se ha creado para aplicaciones tales como la refrigeración, la calefacción y el
descarche de las cajas frigorificas.

La descripción de los recambios para motores y compresores debe buscarse en el manual de recambios especifico
para estos elementos.

Instrucciónes Para Hacer un Pedico :

En todos los pedidos de recambios habrá que especificar :

- el número de serie del equipo - el número de código

- el nombre de la pieza y su lugar en la tabla - la cantidad pedida

Enviar la correspondencia a la dirección siguiente segun el lugar de residencia.

EUROPA (Este/Oeste) AMERICA (Norte/Central/Súr)


Vd Vive en : C.T.E. N.A.O.
AFRICA - Y MEDIO ORIENTE
CARRIER TRANSICOLD EUROPE S.C.S CARRIER TRANSICOLD Division
L’Européen Bâtiment D Replacement Components Group TR-20
Dirigir los pedidos a : 4 rue Joseph Monier P.O. Box 4805, Syracuse, NY 13221
92500 Reuil-Malmaison or
Phone : (+33).(0)1.41.42.28.00 Fax to : (315) 432.3778
Fax : (+33).(0)1.31.42.28.28

Notas Generales :

Para localizar el recambio, hay que determinar el conjunto principal al cual pertenece la pieza, consultar el indice para
localizar la página correcta que ilustra el conjunto que incluye el recambio.

Las letras siguientes se utilizan para clasificar los recambios en el manual :

A/R : Según pedido. NSS: No se vende por separado. Pedir el conjunto


incluye la pieza.

NLO: Fin de fabricación. PL: Compra local.

NS: No está representado en el dibujo. SST: Acero Inoxidable -


Inox Seria 300 si no se especifica.

NSA: No se almacena montado. Pedir los SV – SK: El sufijo SV-SK añadido al n° de código
m componentes listados debajo del conjunto designa un kit de piezas de recambios.

NSI: No existe en stock. Puede conseguirse PL*: Compras locales. Se pueden conseguir
h con un pedido especial. con condiciones especiales (Multipack, plazo de
entrega, precio...)

6
CT3-44TV
Introduzione :
Questo manuale - parti di ricambio - raggruppa tutti i ricambi dei gruppi CARRIER TRANSICOLD CT3-44TV ENGINE
si tratta di un gruppo le cui applicasioni comprendono la refrigerazione, il riscaldamento e lo sbrinamento delle casse
frigorifere.

Per questi ultimi é necessario consultare il manuale delle parti di ricambio specifico.

Istruzioni Per la Compilazione Dell'Ordine :


Tutti gli ordini e le richieste di parti di ricambio dovranno comprendere :

- il N° matricola del gruppo - il N° di codice

- la designazione del pezzo e il suo riferimento sull'esploso - la quantità richiesta

Indirizzare la corrispondenza all'indirizzo seguente, secondo il vostro luogo di residenza.

EUROPA (Est/Ouest) AMERICA (Nord/Centro/Sud)


Voi abitate : C.T.E. N.A.O.
AFRICA - MEDIO ORIENTE
CARRIER TRANSICOLD EUROPE S.C.S CARRIER TRANSICOLD Division
Indirizzate i vostri L’Européen Bâtiment D Replacement Components Group TR-20
ordini a : 4 rue Joseph Monier P.O. Box 4805, Syracuse, NY 13221
92500 Reuil-Malmaison or
Phone : (+33).(0)1.41.42.28.00 Fax to : (315) 432.3778
Fax : (+33).(0)1.31.42.28.28

Note Generali :
Per cercare il pezzo di ricambio singolo, determinare l'insieme principale nel quale esso si trova, consultare l'indice per
trovare la pagina corrispondente che illustra l'insieme che lo contiene.

Le lettere seguenti sono utilizzate per classificare i ricambi nel manuale :

A/R : Según pedido. NSS: Non venduto separatamente : ordinare


dddddddddddddddddddddddddddddddddddddddddddd l'insieme che contiene il pezzo singolo.

NLO: Fuori produzione. PL: Da acquistare sul posto.

NS: Non rappresentato sul disegno. SST: Acciaio Inox. Inox serie 300 se non è
specificato.

NSA: Non disponibile assemblato : ordinare i SV – SK: Il suffisso SV-SKaggiunto al n° di codice


5 componenti elencati sotto l'insieme. indica un kit di parti di ricambio

NSI: Non in stock : puo essere ottenuto con un PL*: Da acquistare sul posto. Può essere ottenuto
ff ordine speciale. a certe condizioni (Multipack, data di
spedizione, prezzo...)

7
CT3-44TV
Introduktie :
Deze onderdelen lijst beschrijft service en vervangings onderdelen van de CARRIER TRANSICOLD CT3-44TV
ENGINE transportkoelmachine's.

Deze onderdelen lijst bevat geen gedetaileerde onderdelen voor de dieselmotor en compressor welke in de tabel
hieronder staan vermeld. Gedetaileerde gegevens voor deze onderdelen staan vermeld in de separate onderdelen
boeken.

Bestel Instructies :
Bij alle aanvragen van reserve onderdelen moeten vermeld zijn :

- Serienummer van de groep - Code nummer

- Onderdeelbeschrijving + nummeraanduiding - Gewenst aantal

Richt alle correspondentie aan het volgende adres :

EUROPA (Oost/West) AMERIKA Noord/Centraal/Zuid)


U woont: C.T.E. N.A.O.
AFRICA - MIDDEN OOSTEN
CARRIER TRANSICOLD EUROPE S.C.S CARRIER TRANSICOLD Division
Zend uw orders naar: L’Européen Bâtiment D Replacement Components Group TR-20
4 rue Joseph Monier P.O. Box 4805, Syracuse, NY 13221
92500 Reuil-Malmaison or
Phone : (+33).(0)1.41.42.28.00 Fax to : (315) 432.3778
Fax : (+33).(0)1.31.42.28.28

Algemene Opmerkingen :
Om de benodigde onderdelen te localiseren, richt u tot de groep waar het specifieke onderdeel zich bevindt, en
raadpleeg de inhoudstabel voor de juiste pagina.

De onderstaande afkortingen worden gebruikt :

A/R : Zoals gewenst. NSS: Niet apart leverbaar, bestel bovengenoemde


set.

NLO: Niet meer gebruikt. PL: Koop lokaal.

NS: Niet aangegeven in tekening. SST: Roestvaststaal .300 serie tenzij anders
aangegeven.

NSA: Niet als set leverbaar, bestel aparte SV – SK: Achter het onderdeel betekent servicea
8 dd onderdelen. onderdeel

NSI: Niet op voorraad, allen voor speciale PL*: Koop lokaal, alleen onder speciale ff
m fffff orders leverbaar. voorwaarden verkrijgbaar ( grote
hoeveelheden, levertijd,prijs e.d.)

8
CT3-44TV
Introduktion :
Denne reservedelsliste viser erstatning for service reservedele for CARRIER TRANSICOLD'S CT3-44TV ENGINE
køleanlæg. Dette anlæg er fremstillet til middel temperatur køling, opvarmning og afrimning for truck biler.

En detaljeret identifikation af reservedele for disse kan findes i den tilhørende reservedelsliste.

Bestillingsvejledning :
Alle ordrer og forespørgsler vedrørende reservedele skal indeholde :

- Anlæggets serienummer - Reservedelsnummer

- Beskrivelse af reservedel som vist på liste - Ønsket mængde

Al henvendelse vedrørende reservedele til følgende adresse alt efter lokalitet.

EUROPA (Øst / Vest) - AMERIKA (Nord / Midt / Syd)


Du bor : C.T.E. N.A.O.
AFRIKA - MELLEMØSTEN
CARRIER TRANSICOLD EUROPE S.C.S CARRIER TRANSICOLD Division
Address your orders to: L’Européen Bâtiment D Replacement Components Group TR-20
4 rue Joseph Monier P.O. Box 4805, Syracuse, NY 13221
92500 Reuil-Malmaison or
Phone : (+33).(0)1.41.42.28.00 Fax to : (315) 432.3778
Fax : (+33).(0)1.31.42.28.28

Generelle notater :
For at finde den ønskede reservedel, find hovedgruppen hvor reservedelen er lokaliseret, slå op på den pågældende
side for at finde den ønskede reservedel.

Følgende betegnelser bruges for at klassificere reservedele gennem hele listen.

A/R : Efter ønske. NSS: Ikke solgt separat - bestil ovenstående sæt.

NLO: Udgået . PL: Købes lokalt.

NS: Ikke vist på illustrationen. SST: Rustfri stål - medmindre andet står skrevet.

NSA: Ej solgt komplet - bestil komponenter som SV – SK: Er betegnelsen SV-SK tilføjet reservedelsa
7 er listet under delen. numret refererer dette til et sæt.

NSI: Ikke lagerført - kan være tilgængelig ved PL*: Købes lokalt. Kan muligvis fås med specielle
7 speciel bestilling. betingelser (multipak, leveringsdato, pris...).

9
CT3-44TV
Introduktion :
Denna reservdels bok identifierar vilka reservdelar som finns till kylaggregatet CARRIER TRANSICOLD CT3-44TV
ENGINE.

Detaljerad reservdels beskrivning finns i denna reservdels bok.

Order instruktioner :
Alla order och önskemål av delar måste innehålla:

- Serie nummer på aggregatet - Artikel.Nr.

- Beskrivning av delen som den visas i boken - Antal.

Adressera alla reservdelsförfrågningar till den adressen som tillhör din region.

EUROPA (ÖST / VÄST) AMERIKA (NORD / MELLAN / SYD )


Du bor i : C.T.E. N.A.O.
AFRIKA - MELLAN ÖSTERN
CARRIER TRANSICOLD EUROPE S.C.S CARRIER TRANSICOLD Division
Address your orders to: L’Européen Bâtiment D Replacement Components Group TR-20
4 rue Joseph Monier P.O. Box 4805, Syracuse, NY 13221
92500 Reuil-Malmaison or
Phone : (+33).(0)1.41.42.28.00 Fax to : (315) 432.3778
Fax : (+33).(0)1.31.42.28.28

Noteringar :
För att hitta ersättningsdelar, bestäms av vilken grupp delarna tillhör, ett schema för denna sidan visar vilka delar som
finns tillgängliga.

Följande benämningar används för att klassa delarna i denna boken.

A/R : Efter förfrågan. NSS: Säljs inte enskilt - beställ huvudprodukten


eller kiten.

NLO: Erbjuds inte längre. PL: Köpes lokalt.

NS: Visas inte på bilden. SST: Rostfritt - 300 serie om inget annat står.

NSA: Ej lagerförd huvudprodukt - beställ kompo SV – SK: Suffix SV-SK som tillförts reservdels numret
dd 8 nenterna under huvudprodukten. refererar till en kit.

NSI: Ej lagerförda delar - kan levereras vid PL*: Köpes lokalt. Kan fås under speciella ff
8 d special order. förhållande ( Multipack,
leveransdatum,
pris...).

10
CT3-44TV
01-CRANKCASE

11
CT3-44TV
01-CRANKCASE

ITEM PART N° DESCRIPTION QTY.


010 NSS COMP CRANCKASE-INCLUDES: 1
020 7102726 CAP SEALING 3
030 7102727 CAP SEALING 5
040 944003 CAP SEALING 2
050 25-37108-00 PLUG 5
060 25-37026-00 PLUG 3
070 25-37028-00 PLUG 1
080 25-36027-01 PLUG, EXPANSION 1
090 25-34007-00 PIN, STRAIGHT 2
100 25-36027-00 PIN, STRAIGHT 2
110 25-35031-00 PIN, PIPE 1
120 25-35033-00 PIN, PIPE 2
130 25-34015-00 PIN, PIPE 2
140 7102728 COVER, FUEL CAMSHAFT (Before Engine S/N <746722) 1
140 25-34018-00 COVER, FUEL CAMSHAFT (After Engine S/N >746723) 1
150 941330 O-RING (Before Engine S/N <5T9999) ▲ 1
160 944013 ASSY COCK, DRAIN (Before Engine S/N <6T9999) 1
160 29-70289-00 PLUG (After Engine S/N >6U0001) 1
165 29-70295-00 WASHER, WITH RUBBER (After Engine S/N >6U0001) 1
170 7102729 ASSY PUMP, OIL (Before Engine S/N <2J7251) 1
170 25-34021-00 ASSY PUMP, OIL (After Engine S/N >2L0001) 1
180 7102730 GASKET, OIL PUMP (Before Engine S/N <752019) ▼ 1
180 25-34022-00 GASKET, OIL PUMP (After Engine S/N >752019) ▼ 1
190 25-34012-00 BOLT 3
200 25-34013-00 GEAR, OIL PUMP DRIVE 1
210 25-37496-00 KEY, FEATHER 1
220 25-15237-00 NUT, FLANGE 1

12
CT3-44TV
02-OIL PAN

ITEM PART N° DESCRIPTION QTY.


010 29-70249-00 OIL PAN 1
020 944024 GASKET, OIL PAN ▼ 1
030 944025 BOLT 14
040 29-70067-00 WASHER, SPRING 14
050 945544 BOLT 4
060 29-70237-00 PLUG, DRAIN 1
070 25-36739-00 GASKET ▼ 1
080 944034 PLUG (Before Engine S/N <2U8680) 1
080 25-15223-00 PLUG (After Engine S/N >2W0001) 1
090 995514 PLUG 2
100 944028 FILTER OIL (Before Engine N787085) 1
100 25-15224-00 FILTER, OIL (After Engine N787085) 1
110 945751 O-RING ▼ 1
120 944030 BOLT 1
130 25-34033-00 FLANGE, OIL FILLER (After Engine S/N >787086) 1
140 25-34034-00 O-RING (After Engine S/N >787086) 1
150 29-70296-00 BOLT (After Engine S/N >787086) 2
160 25-34562-00 PLUG, OIL FILLER (After Engine S/N >787086) 1
170 942050 O-RING (After Engine S/N >787086) ▲ 1

13
CT3-44TV
03-CYLINDER HEAD

ITEM PART N° DESCRIPTION QTY.


010 NSS HOOK ENGINE 1 or 2
020 25-37657-00 BOLT 1 or 2
030 7102733 COMP. CYLINDER HEAD (Before Engine S/N <4F1505) 1
030 710273301 COMP. CYLINDER HEAD (After Engine S/N >4G0001) 1
030 25-15225-00 COMP. CYLINDER HEAD (After Engine S/N >5C0001) 1
040 29-70002-00 CAP, SEALING 1
050 941401 CAP, SEALING 2
060 25-37108-00 PLUG 1
070 944039 GUIDE, INLET VALVE 3
080 944040 GUIDE, EXHAUT VALVE 3
090 943511 BOLT, CYLINDER HEAD 14
100A 7102735 GASKET, CYLINDER HEAD (Before Engine S/N <5T9999) – INCLUDES: ▲ 1
100 7102734 NSS GASKET, CYLINDER HEAD ▲ 1
105 941330 O RING ▲ 1
100B 710273401 GASKET, CYLINDER HEAD (After Engine S/N >5U0001) ▲ 1
110 29-70288-00 PLUG (Before Engine S/N <4F1505) 1
110 29-70245-00 PLUG (After Engine S/N >4G0001) 1
115 29-70291-00 WASHER, WITH RUBBER (After Engine S/N >4G0001) 1
120 25-34036-00 STAY 1
120 25-15226-00 STAY (After Engine S/N >3N0001) 1
130 25-37657-00 BOLT 1
150 944273 SPRING, RETURN 1

14
CT3-44TV
04-GEAR CASE

15
CT3-44TV
04-GEAR CASE

ITEM PART N° DESCRIPTION QTY.


010 7102736 GEAR CASE ASSEMBLY (Before Engine S/N 6D9999) – INCLUDES: 1
010 710273601 GEAR CASE ASSEMBLY (After Engine S/N 6E0001) – INCLUDES: 1
020 25-39051-00 PLUG 8
030 25-34051-00 PIN, START SPRING 1
040 25-34068-00 COVER (Before Engine S/N <6D9999) 1
040 94575201 COVER (After Engine S/N >6E0001) 1
050 25-34370-00 BOLT 1
060 25-34371-00 O RING ▼ 1
070 945755 O RING ▼ 1
080 25-36765-00 JOINT, PIPE 1
085 7102802 VALVE ASSY – INCLUDES: 1
090 25-34374-00 SPRING 1
100 944061 SEAT, VALVE 1
110 944062 BALL 1
120 944049 GASKET, GEAR CASE ▼ 1
130 944050 BOLT 1
140 944051 BOLT 5 or 7
150 25-34054-00 BOLT 3
160 25-36132-00 BOLT 1
170 25-36134-00 BOLT 1
180 945544 BOLT 2
190 25-37374-00 BOLT 1
200 942030 O RING ▼ 3
210 7102740 SEAL, OIL ▼ 1
220 25-34063-00 COVER 1
230 25-34064-00 GASKET, H/M GEAR CASE ▼ 1
240 944065 STUD 3
250 941417 NUT 3
260 29-70067-00 WASHER, SPRING 3
270 941066 PLUG, OIL FILLER (Before Engine S/N <787085) 1
280 942050 O RING (Before Engine S/N <787085) ▲ 1
290 7102742 FLANGE, OIL FILLER (Before Engine S/N >787086) 1
290 25-15051-00 COVER (After Engine S/N >787086) 1
300 7102743 PACKING, FLANGE ▼ 1
310 944051 BOLT, WITH WASHER (Before Engine S/N <787085) 2
310 944050 BOLT (After Engine S/N >787086) 3
320 941478 BOLT (Before Engine S/N <787085) 1

16
CT3-44TV
05.1-HEAD COVER (Before Engine S/N 787075)

ITEM PART N° DESCRIPTION QTY.


010 7102744 COVER, CYLINDER HEAD ASSEMBLY 1
020 29-60005-00 GASKET, HEAD COVER ▲ 1
030 25-34086-00 GRILL 1
040 25-34087-00 COVER BREATHER 1
050 25-34088-00 ELEMENT BREATHER 1
060 25-34089-00 SHIELD 1
070 944087 BOLT 2
080 943519 NUT 3
090 944095 GASKET ▲ 3
100 29-70065-00 PLUG 1
110 25-15104-00 PLUG, OIL FILLER 1
120 942050 O-RING ▲ 1

17
CT3-44TV
05.2-HEAD COVER (between S/N 787076 and 5B9999)

ITEM PART N° DESCRIPTION QTY.


010 29-60003-00 COVER, CYLINDER HEAD ASSEMBLY - INCLUDES: 1
020 29-60005-00 GASKET HEAD COVER (Before Engine S/N <3W0001) ▲ 1
020 29-60005-01 GASKET HEAD COVER (After Engine S/N >3W0001) ▲ 1
030 7102386 COMP. BREATHER – INCLUDES: 1
035 29-70273-00 COVER, BREATHER 1
037 29-70275-00 SCREW, WITH WASHER 4
040 7102387 GASKET, BREATHER 2
050 944261 BOLT 2
060 25-34088-00 ELEMENT, BREATHER 1
070 29-70254-00 PLATE 1
080 943519 NUT 3
090 944095 GASKET ▲ 3
100 29-60006-00 PIPE, BREATHER 1
110 29-70191-00 BAND, PIPE 2
120 29-70255-00 PLUG, OIL FILLER 1
130 25-34563-00 O-RING ▲ 1

18
CT3-44TV
05.3-HEAD COVER (S/N 5C0001)

ITEM PART N° DESCRIPTION QTY.


010 25-15229-00 COVER, CYLINDER HEAD ASSEMBLY – INCLUDES: 1
020 25-15220-00 GASKET HEAD COVER ▲ 1
030 NSS COVER, CYLINDER HEAD 1
040 25-15233-00 BOLT 4
060 25-15104-00 PLUG, OIL FILLER 1
070 902050 O-RING ▲ 1
080 25-15235-00 TUBE, BREATHER 1
090 25-15236-00 CLAMP HOSE 2
110 29-70274-00 COMP. VALVE, BREATHER (Included in item 10) 1
120 29-70273-00 COVER, BREATHER 1
130 944087 SCREW, WITH WASHER 4
140 29-70101-00 PIPE, WATER RETURN (Included in item 10) 1

19
CT3-44TV
06-OIL FILTER

ITEM PART N° DESCRIPTION QTY.


010 30-60118-00 CARTRIDGE, OIL FILTER 1

20
CT3-44TV
07-DIPSTICK AND GUIDE

ITEM PART N° DESCRIPTION QTY.


010 944031 GAUGE, OIL (Before engine S/N<6T9999) 1
010 25-15009-00 PLUG, OIL GAUGE (After Engine S/N >6U0001) 1

21
CT3-44TV
08-MAIN BEARING CASE

ITEM PART N° DESCRIPTION QTY.


010 7102747 CASE, MAIN BEARING. INCLUDES: 1
020 25-34071-00 BOLT, BEARING CASE 2
030 944070 GASKET, BEARING CASE ▼ 1
050 25-37074-00 COVER, BEARING CASE 1
060 941662 SEAL, OIL ▼ 1
070 25-34075-00 GASKET ▼ 1
080 941478 BOLT 8
090 25-35704-00 BOLT 8
100 7102748 CASE, MAIN BEARING. INCLUDES: 1
110 25-34071-00 BOLT, BEARING CASE 2
120 7102749 CASE, MAIN BEARING. INCLUDES 1
130 25-34071-00 BOLT, BEARING CASE-SPECIAL 2
140 25-34078-00 BOLT, BEARING CASE 2

22
CT3-44TV
09-CAMSHAFT AND IDLE GEAR SHAFT

23
CT3-44TV
09-CAMSHAFT AND IDLE GEAR SHAFT

ITEM PART N° DESCRIPTION QTY.


010 7102750 TAPPET (Before engine S/N<4X4026) 6
010 25-34153-00 TAPPET (After Engine S/N >4Y0001) 6
020 7102751 PUSH ROD 6
030 944137 CAMSHAFT ASSEMBLY (Before engine S/N<604086) - INCLUDES: 1
030 25-15249-00 CAMSHAFT ASSEMBLY (After Engine S/N >604087) - INCLUDES: 1
040 25-37351-00 SCREW, SET (Before engine S/N<4M2501) 1
040 944162 BALL (After Engine S/N >4N0001) 1
050 25-34631-00 GEAR, CAMSHAFT (Before engine S/N<604086) 1
060 25-34145-00 KEY, FEATHER (After Engine S/N >604087) 1
070 25-34146-00 STOPPER, CAMSHAFT 1
080 944142 BOLT 2
090 25-34148-00 IDLE ASSEMBLY, GEAR - INCLUDES: 1
100 944009 BUSH, IDLE GEAR 1
110 25-34150-00 COLLAR, IDLE GEAR 1
120 25-34151-00 RING, SNAP 1
130 25-34152-00 SHAFT, IDLE GEAR 1
140 25-36346-00 BOLT 3

24
CT3-44TV
10-PISTON AND CRANKSHAFT

25
CT3-44TV
10-PISTON AND CRANKSHAFT

ITEM PART N° DESCRIPTION QTY.


010 7102803 SET PISTON STD - INCLUDES: 1
011 7102752 NSS PISTON (STD) 1
030 7102756 PIN, PISTON) 1
040 941098 CIRCLIP, PISTON PIN 2
010 7102804 SET PISTON (+0,25 mm) - INCLUDES: 1
011 7102753 NSS PISTON (+0,25 mm) 1
030 7102756 PIN, PISTON 1
040 941098 CIRCLIP, PISTON PIN 2
020 7102754 ASSY PISTON RING (STD) 3
020 7102755 ASSY PISTON RING (+ 0,25 mm) 3
050 7102757 ASSY ROD, CONNECTING (Before engine S/N<4D1132) - INCLUDES: 3
050 25-34383-00 ASSY ROD, CONNECTING (After Engine S/N >4E0001) - INCLUDES: 3
060 7102758 BUSH, PISTON PIN (Before engine S/N<4D1132) 3
060 25-34384-00 BUSH, PISTON PIN (After Engine S/N >4E0001) 3
070 25-34385-00 BOLT, CONNECTING ROD 6
080 25-34386-00 METAL, CRANKPIN (STD SET) 3
080 25-34386-02 METAL, CRANKPIN (-0.2 mm SET) 3
080 25-34386-04 METAL, CRANKPIN (-0.4 mm SET) 3
120 25-34170-00 GEAR, CRANKSHAFT 1
190 944181 COLLAR CRANKSHAFT 1
200 25-34174-00 SLINGER, OIL 1
210 944183 O-RING ▼ 1
285 7102809 ASSY CRANKSHAFT - INCLUDES: 1
290 7102763 NSS COMP. CRANKSHAFT (After Engine S/N >854680) - INCLUDES: 1
300 7102764 BALL 1
310 941461 SLEEVE, CRANKSHAFT 1
320 7102768 BEARING CRANKSHAFT (STD) 2
325 7102771 BEARING CRANKSHAFT (STD) 1
330 944166 NSS METAL, CRANKSHAFT (STD) 1
340 941105 KEY, FEATHER 1
370 941110 NSS METAL, SIDE (STD) 2
380 941111 NSS METAL, SIDE (STD) 2
315 7102810 SET, BEARING CRANKSHAFT (STD) – INCLUDES: 1
320 7102768 BEARING CRANKSHAFT 2
325 7102771 BEARING CRANKSHAFT 1
330 944166 NSS METAL, CRANKSHAFT 1
315 7102811 SET, BEARING CRANKSHAFT (0.2 mm) - INCLUDES: 1
320 7102769 NSS BEARING CRANKSHAFT 2
325 942090 NSS BEARING CRANKSHAFT 1
330 7102766 NSS METAL, CRANKSHAFT 1
315 7102812 SET, BEARING CRANKSHAFT (0.4 mm) – INCLUDES: 1
320 944171 NSS BEARING CRANKSHAFT 2
325 942166 NSS BEARING CRANKSHAFT 1
330 7102767 NSS METAL, CRANKSHAFT 1
360 7102552 SET THRUST WASHER (STD) – INCLUDES: 1
370 941110 NSS METAL, SIDE (STD) 2
380 941111 NSS METAL, SIDE (STD) 2
360 7102553 SET THRUST WASHER (0.2 mm) – INCLUDES: 1
370 942091 NSS METAL, SIDE (0.2mm) 2
380 941567 NSS METAL, SIDE (0.2mm) 2
360 7102554 SET THRUST WASHER (0.4 mm) – INCLUDES: 1
370 941566 NSS METAL, SIDE (0.4mm) 2
380 941568 NSS METAL, SIDE (0.4mm) (After Engine S/N >6U0001) 2

26
CT3-44TV
11-FLYWHEEL

ITEM PART N° DESCRIPTION QTY.


010 25-34195-00 FLYWHEEL ASSEMBLY (Before engine S/N<XY6894) - INCLUDES: 1
010 25-15253-00 FLYWHEEL ASSEMBLY (After Engine S/N >YA0001) - INCLUDES: 1
020 944185 GEAR, RING (Before engine S/N<XY6894) 1
020 25-34194-01 GEAR, RING (After Engine S/N >YA0001) 1
030 25-34192-00 BOLT, FLYWHEEL 5
040 944188 PLATE, REAR END (Before engine S/N<771520) 1
040 25-15254-00 PLATE, REAR END (After Engine S/N >771521) 1
050 25-37657-00 BOLT (Before engine S/N<771520) 10
050 944249 BOLT (Before engine S/N>771521) 10
050 25-15255-00 BOLT (After Engine S/N >4A0001) 10
060 25-37660-00 BOLT 4

27
CT3-44TV
12-FUEL CAMSHAFT AND GOVERNOR SHAFT

ITEM PART N° DESCRIPTION QTY.


010 7102775 ASSY, CAMSHAFT FUEL (Before S/N <5W0001) – INCLUDES: 1
010 25-15256-00 ASSY, CAMSHAFT FUEL – INCLUDES: (After S/N > 5W0001) 1
020 NSS CAMSHAFT FUEL 1
030 25-34227-00 BEARING, BALL 1
040 25-34241-00 GEAR, INJECTION PUMP 1
050 941105 KEY FEATHER 1
060 944221 SLEEVE, GOVERNOR (Before S/N <5V9999) 1
060 25-34229-00 SLEEVE, GOVERNOR (After S/N >5W0001) 1
070 944222 CASE, GOVERNOR BALL 1
080 944223 BALL 32
090 941342 CIRCLIP, GOVERNOR SLEEVE 1
100 941338 BALL 8
110 945065 BEARING, BALL (Before S/N <3Z1309) 1
110 25-15258-00 BEARING, BALL (After S/N >4A0001) 1
120 944227 CIRCLIP, EXTERNAL 1
130 944228 STOPPER, FUEL. C/SHAFT 1
140 944142 BOLT 2

28
CT3-44TV
13-IDLE APPARATUS

ITEM PART N° DESCRIPTION QTY.


010 944235 IDLE APPARATUS ASSEMBLY - INCLUDES: 1
020 944236 ASSY BOLT, ADJUSTMENT 1
030 944237 NUT 1
040 944238 NUT 1
050 941420 GASKET ▼ 2
060 944240 CAP 1
070 944241 BOLT, ADJUSTING 1
080 944242 NUT 1
090 944095 GASKET ▼ 1 or 2
095 25-15305-00 GASKET (After S/N >3G0001) 1
100 944244 NUT 1
110 29-70204-00 CAP 1

29
CT3-44TV
14.1-INJECTION PUMP

ITEM PART N° DESCRIPTION QTY.


010 25-34367-00 ASSY PUMP, INJECTION (Includes item A.110→ 160) 1
020 944210 SHIM, INJECTION PUMP (+0.20mm) 1
020 944231 SHIM, INJECTION PUMP (+0.25mm) 1
020 29-70207-00 SHIM, INJECTION PUMP (+0.30mm) 1
030 941478 BOLT, SOCKET HEAD 2
040 944212 STUD 2
050 944213 NUT 2
060 944233 GASKET, FUEL PUMP ▼ 1
070 25-35692-00 WASHER, SPRING 4
080 944215 JOINT, EYE 1
090 944232 COVER 1
100 941446 BOLT 2
110 25-34358-00 SCREW, HOLLOW 1
120 944361 GASKET ▼ 2
130 25-36619-00 SCREW, AIR BLEEDER 1
140 25-36643-00 GASKET ▼ 1
150 29-70214-00 BOLT 1
160 29-70215-00 GASKET ▼ 1

30
CT3-44TV
14.2-INJECTION PUMP (COMPONENT PARTS)

31
CT3-44TV
14.2-INJECTION PUMP (COMPONENT PARTS)

ITEM PART N° DESCRIPTION QTY.


010 25-34367-00 ASSY PUMP, INJECTION 1
020 29-70029-00 PLUNGER, PUMP 3
030 944351 VALVE, DELVERY 3
040 29-70030-00 SPRING, DELIVERY VALVE 3
050 944352 GASKET, DELIVERY VALVE 3
060 29-70031-00 HOLDER, DELIVERY VALVE 3
070 944353 O RING 3
080 945663 FLANGE, SLEEVE 3
090 29-70032-00 PIN JOINT 3
100 945664 O RING 6
110 29-70033-00 SCREW 6
120 29-70034-00 WASHER 6
130 945665 ASSY TAPPET 3
140 29-70035-00 PIN, TAPPET GUIDE 3
150 29-70210-00 PIN, CLAMP 1
160 944354 SPRING, PLUNGER 3
170 29-70037-00 SEAT, SPRING UPPER 3
180 29-70038-00 SEAT, SPRING LOWER 3
190 29-70039-00 SHIM 1
200 944355 RACK, CONTROL 1
210 25-34355-00 PLATE 1
220 29-70042-00 SCREW, CSK-HD 4
230 944356 SLEEVE, CONTROL 3
240 25-34358-00 SCREW, FOLLOW 1
250 944361 GASKET ▼ 2
260 29-70044-00 SCREW, AIR BREEDER 1
270 29-70045-00 GASKET 1
280 29-70214-00 PLUG 1
290 29-70215-00 GASKET ▼ 1

32
CT3-44TV
15-GOVERNOR

ITEM PART N° DESCRIPTION QTY.


010 944250 SPRING, START 1
020 7102781 SPRING, GOVERNOR 1
030 944252 ASSY LEVER, FORK – INCLUDES: 1
050 944254 ASSY LEVER, FORK – INCLUDES: 1
060 25-34270-00 LEVER, FORK 1
070 944257 PIN, SPRING 1
080 25-36521-00 BOLT 1
090 944259 WASHER, SPRING 1
100 944260 HOLDER, FORK LEVER 1
110 944261 BOLT 2
120 7102782 LEVER, GOVERNOR (Before S/N <1E8947) 1
120 710278201 LEVER, GOVERNOR (After S/N >1G0001) 1
130 944256 SHAFT, FORK LEVER (Included in item 50) 1

33
CT3-44TV
16-SPEED CONTROL PLATE

ITEM PART N° DESCRIPTION QTY.


005 25-34291-00 LEVER ASSY (Before S/N <1G0001) 1
005 25-34291-01 LEVER ASSY (After S/N >1G0001) 1
010 944263 PLATE, SPEED CONTROL (Before S/N <1G0001) 1
010 94426301 PLATE, SPEED CONTROL (After S/N >1G0001) 1
020 944277 GASKET, CONTROL PLATE ▼ 1
030 944050 BOLT 2
040 944279 BOLT (Before S/N <6B9999) 2
040 94427901 BOLT (After S/N >6C0001) 2
050 944095 GASKET (Before S/N <6B9999) ▼ 2
060 944265 COLLAR (Before S/N <1G0001) 1
060 94426501 COLLAR (After S/N >1G0001) 1
070 944266 O-RING (Before S/N <1G0001) ▼ 1
070 94426601 O-RING (After S/N >1G0001) ▼ 1
080 29-70051-00 LEVER, SPEED CONTROL (Before S/N <1G0001) 1
080 29-70051-01 LEVER, SPEED CONTROL (After S/N >1G0001) 1
090 944268 NUT, SPEED CONTROL (Before S/N <1G0001) 2
090 94426801 NUT, SPEED CONTROL (After S/N >1G0001) 1
100 29-70094-00 SHAFT, LEVER (Before S/N <1G0001) 1
100 29-70094-01 SHAFT, LEVER (After S/N >1G0001) 1
110 7102778 LEVER, ENGINE STOP (Before S/N <1G0001) 1
110 710277801 LEVER, ENGINE STOP (After S/N >1G0001) 1
120 944257 PIN, SPRING (Before S/N <1G0001) 1
120 94425701 PIN, SPRING (After S/N >1G0001) 1
130 94207401 O-RING ▼ 1
140 944273 SPRING RETURN 1
150 7102782 FORK LEVER GOVERNOR (Before S/N <1G0001) 1
150 710278201 FORK LEVER GOVERNOR (After S/N >1G0001) 1

34
CT3-44TV
17-NOZZLE HOLDER AND GLOW PLUG

35
CT3-44TV
17-NOZZLE HOLDER AND GLOW PLUG

ITEM PART N° DESCRIPTION QTY.


010 29-70122-00 ASSEMBLY PIPE, OVER FLOW 1
030 944198 SCREW, AIR BREEDER 1
040 944095 GASKET ▼ 1
060 29-70086-00 ASSY HOLDER, NOZZLE (refer to section 18) 3
070 944201 GASKET (Before S/N <7B9999) ▼ (After S/N >7C0001) ▲ 3
080 25-39147-00 SEAL, HEAT 3
090 29-70088-00 PIPE, INJECTION (After S/N >512878) 1
090 25-34218-00 PIPE, INJECTION (After S/N >1N0001) 1
100 29-70089-00 PIPE, INJECTION (After S/N >512878) 1
100 25-15319-00 PIPE, INJECTION (After S/N >1N0001) 1
110 7102785 PIPE, INJECTION (Before S/N <512877) 1
110 25-34220-00 PIPE, INJECTION (After S/N >1N0001) 1
115 25-38140-00 CLAMP ASSEMBLY. INCLUDES: 1
120 NSS CLAMP, PIPE 2
130 NSS CLAMP, PIPE 2
140 941467 SCREW, WITH WASHER 2
150 7103921 GLOW PLUG 3
150 29-70157-00 QUICK GLOW PLUG (SEE AFS 06/02/PROD) 3
160 7102786 CORD, GLOW PLUG 1
170 29-70090-00 NUT, FLANGE (Included in item 150) 3

36
CT3-44TV
18-NOZZLE HOLDER (COMPONENT PARTS)

37
CT3-44TV
18-NOZZLE HOLDER (COMPONENT PARTS)

ITEM PART N° DESCRIPTION QTY.


010 29-70086-00 ASSY HOLDER, NOZZLE – INCLUDES: 3
020 945656 NUT 3
030 944323 WASHER, ADJUSTING 3
040 25-34210-00 SPRING, NOZZLE 3
050 25-34211-00 SPACER, DISTANCE 3
060 25-34212-00 PUSH ROD 3
070 25-34213-00 NUT, NOZZLE 3
080 7102592 WASHER 3
090 7102318 PIECE, NOZZLE 3
100 25-39150-00 ASSY WASHER, ADJUSTING (OPTION) – INCLUDES: 3
110 944323 WASHER, ADJUSTING (+0.900) 3
110 NSS WASHER, ADJUSTING (+0.925) 3
110 NSS WASHER, ADJUSTING (+0.950) 3
110 NSS WASHER, ADJUSTING (+0.975) 3
110 NSS WASHER, ADJUSTING (+1.000) 3
110 NSS WASHER, ADJUSTING (+1.025) 3
110 NSS WASHER, ADJUSTING (+1.050) 3
110 NSS WASHER, ADJUSTING (+1.075) 3
110 NSS WASHER, ADJUSTING (+1.100) 3
110 NSS WASHER, ADJUSTING (+1.125) 3
110 NSS WASHER, ADJUSTING (+1.150) 3
110 NSS WASHER, ADJUSTING (+1.175) 3
110 NSS WASHER, ADJUSTING (+1.200) 3
110 NSS WASHER, ADJUSTING (+1.225) 3
110 NSS WASHER, ADJUSTING (+1.250) 3
110 NSS WASHER, ADJUSTING (+1.275) 3
110 NSS WASHER, ADJUSTING (+1.300) 3
110 NSS WASHER, ADJUSTING (+1.325) 3
110 NSS WASHER, ADJUSTING (+1.350) 3
110 NSS WASHER, ADJUSTING (+1.375) 3
110 NSS WASHER, ADJUSTING (+1.400) 3
110 NSS WASHER, ADJUSTING (+1.425) 3
110 NSS WASHER, ADJUSTING (+1.450) 3
110 NSS WASHER, ADJUSTING (+1.475) 3
110 NSS WASHER, ADJUSTING (+1.500) 3
110 NSS WASHER, ADJUSTING (+1.525) 3
110 NSS WASHER, ADJUSTING (+1.550) 3
110 NSS WASHER, ADJUSTING (+1.575) 3
110 NSS WASHER, ADJUSTING (+1.600) 3
110 NSS WASHER, ADJUSTING (+1.625) 3
110 NSS WASHER, ADJUSTING (+1.650) 3
110 NSS WASHER, ADJUSTING (+1.675) 3
110 NSS WASHER, ADJUSTING (+1.700) 3
110 NSS WASHER, ADJUSTING (+1.725) 3
110 NSS WASHER, ADJUSTING (+1.750) 3
110 NSS WASHER, ADJUSTING (+1.775) 3
110 NSS WASHER, ADJUSTING (+1.800) 3
110 NSS WASHER, ADJUSTING (+1.825) 3
110 NSS WASHER, ADJUSTING (+1.850) 3
110 NSS WASHER, ADJUSTING (+1.875) 3
110 NSS WASHER, ADJUSTING (+1.900) 3
110 NSS WASHER, ADJUSTING (+1.925) 3
110 NSS WASHER, ADJUSTING (+1.950) 3

38
CT3-44TV
19-PULLEY

ITEM PART N° DESCRIPTION QTY.


010 944288 PULLEY, FAN (Before S/N <6T9999) 1
010 29-70269-00 PULLEY, FAN (After S/N >6U0001) 1
020 945721 BOLT, FLANGE (Before S/N <6T9999) 4
020 29-70294-00 BOLT, FLANGE (After S/N >6U0001) 4
030 944290 PULLEY, FAN DRIVE (Before S/N <6T9999) 1
030 29-70292-00 PULLEY, FAN DRIVE (After S/N >6U0001) 1
040 29-70293-00 BOLT 1
050 50-60296-01 BELT (Before S/N <6T9999) 1
050 50-60329-04 FLEXONIC BELT (After S/N <6U0001) 1

39
CT3-44TV
20-TENSION PULLEY (Before S/N : 6T9999)

ITEM PART N DESCRIPTION QTY.


010 7102797 ASSY PULLEY, TENSION – INCLUDES: 1
020 941145 NSS PULLEY TENSION 1
030 29-70103-00 BEARING 1
040 29-70104-00 SUPPORT, PULLEY 1
050 941151 NSS COVER, TENSION PULLEY 1
060 941142 SHAFT, TENSION PULLEY (Before Engine S/N <645957) 1
060 29-70105-00 SHAFT, TENSION PULLEY (After Engine S/N >645958) 1
070 941146 NSS COLLAR, TEN-PULLEY 1
080 941150 NSS COLLAR, TEN-PULLEY 1
090 941148 NSS COVER, TENSION-PULLEY 1
100 941147 CIRCLIP, INTERNAL 1
110 945728 BOLT, TENSION PULLEY (Before Engine S/N <645957) 1
110 25-31441-00 BOLT, TENSION PULLEY (After Engine S/N >645958) 1
120 945729 SPRING, TENSION (Before Engine S/N <645957) 1
120 25-15338-00 SPRING, TENSION (After Engine S/N >645958) 1
130 29-70106-00 NUT 1
140 944816 WASHER, SPRING 1
150 25-15339-00 COLLAR 1
160 7102690 PULLEY TENSION – INCLUDES: 1
020 941145 PULLEY TENSION 1
030 29-70103-00 BEARING 1
050 941151 NSS COVER, TENSION PULLEY 1
070 941146 NSS COLLAR, TEN-PULLEY 1
080 941150 NSS COLLAR, TEN-PULLEY 1
090 941148 NSS COVER, TENSION-PULLEY 1
100 941147 CIRCLIP, INTERNAL 1

40
CT3-44TV
21-STARTER

ITEM PART N° DESCRIPTION QTY.


010 7103571 ASSY STARTER-12V 1.4 KW (Before S/N <425160) 1
010 29-70130-00 ASSY STARTER-12V 1.4 KW (After S/N >425161) 1
020 25-39021-00 BOLT 2
030 941471 NUT 2
040 944111 WASHER, SPRING (Before S/N <6Z9999) 1
050 941471 NUT 1
060 944111 WASHER, SPRING 1

41
CT3-44TV
22-STARTER (COMPONENT PARTS)

42
CT3-44TV
22-STARTER (COMPONENT PARTS)

ITEM PART N° DESCRIPTION QTY.


010 7103571 ASSY STARTER (Before S/N <425160) – INCLUDES: 1
010 29-70130-00 ASSY STARTER (After S/N >425161) – INCLUDES: 1
020 7103701 ASSY YOKE 1
030 7103702 ASSY ARMATURE – INCLUDES: 1
040 29-70123-00 BEARING 1
050 29-70124-00 BEARING 1
060 7103703 CLUTCH OVER RUNNING 1
070 7103057 RETAINER 1
080 7103056 GEAR 1
090 7103704 FRAME, DRIVE END (Before S/N <425160) 1
090 29-70129-00 FRAME, DRIVE END (After S/N >425161) 1
100 7103706 FRAME, END (Before S/N <425160) 1
100 29-70127-00 FRAME, END (After S/N >425161) 1
110 7103707 ASSY HOLDER, BRUSH – INCLUDES: 1
120 942147 SPRING, BRUSH 4
130 7103705 SWITCH, MAGNETIC (Before S/N <425160) 1
130 29-70128-00 ASSY SWITCH, MAGNETIC (After S/N >425161) – INCLUDES: 1
135 NSS ASSY COVER 5
140 944345 ASSSY BOLT 1
150 944339 ROLLER 1
160 29-70126-00 BOLT 2
170 941598 BALL 2
180 29-70125-00 BOLT 2
190 7103058 SPRING 1
200 944343 O-RING 1
210 29-70227-00 PIPE, DRAIN 2
220 29-70223-00 NUT, HEXAGON 1
230 944347 NUT, HEXAGON 1
240 25-15390-00 COVER, TERMINAL 1

43
CT3-44TV
23-WATER FLANGE AND THERMOSTAT

ITEM PART N° DESCRIPTION QTY.


010 7102787 COMP FLANGE, WATER - INCLUDES 1
020 29-70101-00 PIPE, WATER RETURN 1
030 944299 GASKET, WATER FLANGE ▲ 1
040 941446 BOLT 2
050 25-36132-00 BOLT (Before S/N <6T9999) 1
050 944051 BOLT (After S/N >6U0001) 1
060 7102789 PIPE, WATER RETURN 1
070 945734 BAND, PIPE 2
075 7102814 ASSY THERMOSTAT 1
080 25-15003-00 NSS THERMOSTAT 1
100 25-36676-00 GASKET ▲ 1
090 7102790 COVER, THERMOSTAT 1
110 29-70233-00 BOLT 2
120 25-34405-00 PLUG 1
130 25-34406-00 GASKET ▲ 1
140 944722 WASHER, PLAIN (Before S/N >6T9999) 1

44
CT3-44TV
24-WATER PUMP

ITEM PART N° DESCRIPTION QTY.


010 7102815 ASSY PUMP, WATER (Before Engine S/N 6D9999) – INCLUDES: 1
015 7102792 NSS PUMP WATER (Before Engine S/N 6D9999) 1
070 7102793 GASKET, WATER PUMP ▼ 1
010 710281501 ASSY PUMP, WATER (After Engine S/N 6E0001) – INCLUDES: 1
015 710279201 NSS PUMP WATER (After Engine S/N 6E0001) 1
020 25-34312-00 FLANGE, WATER PUMP 1
030 29-70098-00 BEARING 1
040 25-15334-00 ASSY SEAL, MECHANICAL 1
050 25-15335-00 IMPELLER, WATER PUMP 1
060 25-34316-00 PIPE, WATER RETURN 1
070 7102793 GASKET, WATER PUMP ▼ 1
080 25-35704-00 BOLT 4
090 7102794 BOLT 1

45
CT3-44TV
25-WATER PIPE

OLD PART

ITEM PART N° DESCRIPTION QTY.


010 7102795 PIPE, WATER 1
020 7102796 CLAMP, HOSE 2
030 25-15303-00 STUD 1
040 944292 PIPE, WATER 1
050 944126 WASHER, PLAIN 1
060 29-70067-00 WASHER, SPRING 1
070 941417 NUT 1

46
CT3-44TV
26-VALVE AND ROCKER ARM

47
CT3-44TV
26-VALVE AND ROCKER ARM
ITEM PART N° DESCRIPTION QTY.
010 943549 VALVE, INLET (Before Engine S/N <6T9999) 3
010 94354901 VALVE, INLET (After Engine S/N >6U0001) 3
020 943550 VALVE, EXHAUST (Before Engine S/N <6T9999) 3
020 94355001 VALVE, EXHAUST (After Engine S/N >6U0001) 3
030 943551 SPRING, VALVE 6
040 943552 RETAINER, SPRING 6
050 943553 COLLET, VALVE SPRING (SET) 6
060 7102798 CAP, VALVE 6
070 29-70014-00 SEAL, VALVE STEM ▲ 6
080 944119 SHAFT, ROCKER ARM 1
090 944120 WASHER 2
100 944121 WASHER, PLAIN 2
110 944122 BOLT 2
120 944123 BRACKET, ROCKER ARM 3
120 94412301 BRACKET, ROCKER ARM 3
130 943558 STUD (Before Engine S/N <5B9999) 3
130 25-15341-00 BOLT, FLANGE (After Engine S/N >5C0001) 3
140 941417 NUT, 3
140 25-15273-00 NUT, FLANGE 3
150 944126 WASHER, PLAIN (Before Engine S/N <2D9999) 3
160 29-70067-00 WASHER, SPRING (Before Engine S/N <2D9999) 3
170 943559 PLUG SCREW 1
170 25-37536-00 PIN, SPRING 1
180 943561 SPRING, ROCKER ARM 2
190 944131 ASSY, ROCKER ARM – INCLUDES: 6
200 944132 SCREW, ADJUSTING 6
210 943566 NUT 6

48
CT3-44TV
27-INLET MANIFOLD

ITEM PART N° DESCRIPTION QTY.


010 944099 ASSY MANIFOLD, INLET 1
020 25-38727-00 PIPE, WATER RETURN (After Engine S/N >787086) 1
020 29-70287-00 PIPE, BREATHER (After Engine S/N >5C0001) 1
030 944100 GASKET, IN-MANIFOLD ▲ 1
040 944050 BOLT 2
050 944102 BOLT 3

49
CT3-44TV
28-EXHAUST MANIFOLD

OLD PART

ITEM PART N° DESCRIPTION QTY.


010 7102799 MANIFOLD, EXHAUST 1
010 25-15344-00 MANIFOLD, EXHAUST (After Engine S/N >2C0001) 1
020 7102800 GASKET, EXHAUST MANIFOLD ▲ 1
020 710280001 GASKET, EXHAUST MANIFOLD (After Engine S/N >5N0001) ▲ 1
030 944050 BOLT 3
030 25-15345-00 BOLT, UBS 1
040 941477 STUD 1
050 7102801 STUD 2
060 25-15346-00 NUT, UBS 3
060 941417 NUT 3
065 29-70067-00 WASHER 3
070 941360 GASKET, MUFFLER ▲ 1

50
CT3-44TV
29-ACCESSORIES AND SERVICE PARTS

010

ITEM PART N° DESCRIPTION QTY.


010 30-60043-00 GAUGE, OIL 1

51
CT3-44TV
30-LABEL AND OPERATOR’S MANUAL

010

ITEM PART N° DESCRIPTION QTY.


010 SERIAL NUMBER, ENGINE (see page 2) 1

52
CT3-44TV
31-GASKET KIT (UPPER)

ITEM PART N° DESCRIPTION QTY.


010 7102817 KIT GASKET UPPER (Before Engine S/N <5F9999) – INCLUDES: 1
010 710281701 KIT GASKET UPPER (After Engine S/N >5G0001) – INCLUDES: 1
010 710281702 KIT GASKET UPPER (After Engine S/N >5N0001) – INCLUDES: 1
010 710281703 KIT GASKET UPPER (After Engine S/N >5U0001) – INCLUDES: 1
020 29-70014-00 SEAL, VALVE STEM 6
030 7102734 GASKET, CYLINDER HEAD (Before Engine S/N <5T9999) 1
030 710273401 GASKET, CYLINDER HEAD (After Engine S/N >5U0001) 1
040 29-60005-00 GASKET, HEAD COVER (Before Engine S/N <3W0001) 1
040 29-60005-01 GASKET, HEAD COVER (After Engine S/N >3W0001) 1
040 25-15220-00 GASKET, HEAD COVER (After Engine S/N >5C0001) 1
050 7102800 GASKET, EX-MANIFOLD 1
050 710280001 GASKET, EX-MANIFOLD (After Engine S/N >5N0001) 1
060 902050 O-RING 1
060 25-34563-00 O-RING 1
070 941360 GASKET, MUFFLER 1
080 944100 GASKET, IN-MANIFOLD 1
090 941330 O-RING (Before Engine S/N <5T9999) 1
100 944095 GASKET 3
110 25-34406-00 GASKET 1
120 944299 GASKET, WATER FLANGE 1
130 25-36676-00 GASKET, THERMOSTAT 1
140 944201 GASKET (After Engine S/N >7C0001) 3

53
CT3-44TV
32-GASKET KIT (LOWER)

ITEM PART N° DESCRIPTION QTY.


010 7102816 KIT GASKET LOWER INCLUDES: 1
020 944049 GASKET, GEAR CASE 1
030 944070 GASKET, BRG.CASE 1
040 25-34075-00 GASKET 1
050 7102730 GASKET, OIL PUMP (Before Engine S/N <752019) 1
050 25-34022-00 GASKET, OIL PUMP (After Engine S/N >752019) 1
060 944233 GASKET, FUEL PUMP 1
070 944277 GASKET, CONTROL PLATE 1
080 7102793 GASKET, WATER PUMP 1
090 25-34064-00 GASKET, H/M GEAR CASE 1
100 942030 O-RING 3
110 945751 O-RING 1
120 944266 O-RING (Before S/N <1G0001) 1
120 94426601 O-RING (After S/N >1G0001) 1
130 94207401 O-RING 1
140 944095 GASKET 5
150 941420 GASKET 2
160 25-36739-00 GASKET 1
170 944361 GASKET 2
180 25-36643-00 GASKET 1
190 29-70215-00 GASKET 1
200 7102740 SEAL, OIL 1
210 941662 SEAL, OIL 1
220 944024 GASKET, OIL PAN 1
230 944183 O-RING 1
240 25-34371-00 O-RING 1
250 945755 O-RING 1
260 7102743 PACKING, FLANGE 1
270 944201 GASKET (Before Engine S/N <7B9999) 3

54
ENGINE CT3-44TV
SPARE PARTS MANUAL
25

30

10
15.115.120
20

25
80 100 97 95

CARRIER TRANSICOLD EUROPE S.C.S


L’Européen Bâtiment D4
500 Carrier service stations rue Joseph Monier
in Europe, Russia, 92500 Reuil-Malmaison
Middle East and Africa Phone : (+33).(0)1.41.42.28.00
Fax : (+33).(0)1.31.42.28.28
www.carrier-transicold-europe.com

© Carrier Corporation - Carrier Transicold Europe S.C.S. au capital de 16 090 700 euros - R.C.S. Pontoise B 410 041 776 - Code APE 518 M
VAT: FR52410041776 - The information contained in this document is not contractually binding, and may not be reproduced without prior approval.
Printed in France (07/08)

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