Cvhe SVX02G en

Installation, Operation,
and Maintenance
CVHE, CVHF, CVHG Water-Cooled CenTraVac Chillers

With Tracer AdaptiView Control
Models: CVHE, CVHF, CVHG X39641075070
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-
conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment
by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and
on the tags, stickers, and labels that are attached to the equipment.
April 2014 CVHE-SVX02G-EN

Introduction
Read this manual thoroughly before operating or servicing
this unit. WARNING
Warnings, Cautions, and Notices Proper Field Wiring and Grounding
Required!
Safety advisories appear throughout this manual as Failure to follow code could result in death or serious
required. Your personal safety and the proper operation of injury. All field wiring MUST be performed by qualified
this machine depend upon the strict observance of these personnel. Improperly installed and grounded field
precautions. wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
The three types of advisories are defined as follows: NEC and your local/state electrical codes.
Indicates a potentially hazardous

WARNING situation which, if not avoided, could WARNING
result in death or serious injury.
Indicates a potentially hazardous Personal Protective Equipment (PPE)
CAUTIONs situation which, if not avoided, could Required!
result in minor or moderate injury. It
Installing/servicing this unit could result in exposure to
could also be used to alert against
electrical, mechanical and chemical hazards.
unsafe practices.
Indicates a situation that could result in • Before installing/servicing this unit, technicians
NOTICE: MUST put on all PPE required for the work being
equipment or property-damage only
accidents. undertaken (Examples; cut resistant gloves/sleeves,
butyl gloves, safety glasses, hard hat/bump cap, fall
Important Environmental Concerns protection, electrical PPE and arc flash clothing).
ALWAYS refer to appropriate Material Safety Data
Scientific research has shown that certain man-made Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA
chemicals can affect the earth’s naturally occurring guidelines for proper PPE.
stratospheric ozone layer when released to the
• When working with or around hazardous chemicals,
atmosphere. In particular, several of the identified
ALWAYS refer to the appropriate MSDS/SDS and
chemicals that may affect the ozone layer are refrigerants
OSHA/GHS (Global Harmonized System of
that contain Chlorine, Fluorine and Carbon (CFCs) and
Classification and Labelling of Chemicals) guidelines
those containing Hydrogen, Chlorine, Fluorine and
for information on allowable personal exposure
Carbon (HCFCs). Not all refrigerants containing these
levels, proper respiratory protection and handling
compounds have the same potential impact to the
instructions.
environment. Trane advocates the responsible handling of
all refrigerants-including industry replacements for CFCs • If there is a risk of energized electrical contact, arc, or
such as HCFCs and HFCs. flash, technicians MUST put on all PPE in accordance
with OSHA, NFPA 70E, or other country-specific
Important Responsible Refrigerant Practices requirements for arc flash protection, PRIOR to
servicing the unit. NEVER PERFORM ANY
Trane believes that responsible refrigerant practices are
SWITCHING, DISCONNECTING, OR VOLTAGE
important to the environment, our customers, and the air
TESTING WITHOUT PROPER ELECTRICAL PPE AND
conditioning industry. All technicians who handle
ARC FLASH CLOTHING. ENSURE ELECTRICAL
refrigerants must be certified. The Federal Clean Air Act
METERS AND EQUIPMENT ARE PROPERLY RATED
(Section 608) sets forth the requirements for handling,
FOR INTENDED VOLTAGE.
reclaiming, recovering and recycling of certain
refrigerants and the equipment that is used in these Failure to follow instructions could result in death or
service procedures. In addition, some states or serious injury.
municipalities may have additional requirements that
must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.
© 2014 Trane All rights reserved CVHE-SVX02G-EN

Introduction
Factory Warranty Information

WARNING Compliance with the following is required to preserve the
Refrigerant May Be Under Positive factory warranty:
Pressure! All Unit Installations
System contains oil and refrigerant and may be under Startup MUST be performed by Trane, or an authorized
positive pressure. Recover refrigerant to relieve
agent of Trane, to VALIDATE this WARRANTY. Contractor
pressure before opening the system. See unit
nameplate for refrigerant type. Do not use non- must provide a two-week startup notification to Trane (or
approved refrigerants, refrigerant substitutes, or an agent of Trane specifically authorized to perform
refrigerant additives. Failure to recover refrigerant to startup).
relieve pressure or the use of non-approved
refrigerants, refrigerant substitutes, or refrigerant Additional Requirements for Units Requiring
additives could result in an explosion which could Disassembly
result in death or serious injury or equipment damage.
When a new fully assembled chiller is shipped and
received from our Trane manufacturing location and, for
any reason, it requires disassembly or partial
NOTICE: disassembly—which could include but is not limited to the
Do Not Use Non-Compatible Parts or evaporator, condenser, control panel, compressor/motor,
Materials! purge, factory-mounted starter or any other components
Only genuine Trane® replacement components with originally attached to the fully assembled unit—
identical Trane part numbers should be used in Trane compliance with the following is required to preserve the
CenTraVac chillers. Use of non-compatible parts or factory warranty:
materials could result in equipment damage. Trane • Trane, or an agent of Trane specifically authorized to
assumes no responsibility for damages resulting from perform start-up and warranty of Trane® products, will
the use of non-compatible parts or materials.
perform or have direct on-site technical supervision of
the disassembly and reassembly work.
Copyright • The installing contractor must notify Trane—or an
This document and the information in it are the property of agent of Trane specifically authorized to perform
Trane, and may not be used or reproduced in whole or in startup and warranty of Trane® products—two weeks
part without written permission. Trane reserves the right in advance of the scheduled disassembly work to
to revise this publication at any time, and to make changes coordinate the disassembly and reassembly work.
to its content without obligation to notify any person of • Start-up must be performed by Trane or an agent of
such revision or change. Trane specifically authorized to perform startup and
warranty of Trane® products.
Trademarks Trane, or an agent of Trane specifically authorized to
perform start-up and warranty of Trane® products, will
All trademarks referenced in this document are the provide qualified personnel and standard hand tools to
trademarks of their respective owners. perform the disassembly work at a location specified by
the contractor. The contractor shall provide the rigging
Revision History equipment such as chain falls, gantries, cranes, forklifts,
etc. necessary for the disassembly and reassembly work
CVHE-SVX02G-EN (14 Apr 2014) and the required qualified personnel to operate the
• Shell size 142/210 added necessary rigging equipment.
CVHE-SVX02G-EN 3
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Victaulic Gasket Installation . . . . . . . . . . . . .27
Warnings, Cautions, and Notices . . . . . . . . 2 Bolt-Tightening Sequence for Water Piping
Important Environmental Concerns . . . . . 2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . .28
Flanges with 4, 8, or 12 Bolts . . . . . . . . . .28
Important Responsible Refrigerant Practices
................................... 2 Flanges with 16, 20, or 24 Bolts . . . . . . . .28
Unit Model Number Description . . . . . . . . . . 6 Flanges with More than 24 Bolts . . . . . . .28
Model Number Digit Description . . . . . . . . . . 7 Evaporator Waterbox Covers . . . . . . . . . .28
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pressure Testing Waterside Piping . . . . . . .29

ASHRAE Standard 15 Compliance . . . . . . . 8 Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Unit Shipment . . . . . . . . . . . . . . . . . . . . . . . . 8 Refrigerant Vent Line . . . . . . . . . . . . . . . . . .30
Installation Requirements and Contractor Re- General Requirements . . . . . . . . . . . . . . . .30
sponsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Purge Discharge . . . . . . . . . . . . . . . . . . . . .30
Storage Requirements . . . . . . . . . . . . . . . . 10 Vent Line Materials . . . . . . . . . . . . . . . . . .30
Unit Components . . . . . . . . . . . . . . . . . . . . . 11 Vent Line Sizing . . . . . . . . . . . . . . . . . . . . .30
Unit Clearances and Weights . . . . . . . . . . . . 12 Vent Line Installation . . . . . . . . . . . . . . . . . . .31
Recommended Unit Clearances . . . . . . . . 12 Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
General Weights . . . . . . . . . . . . . . . . . . . . . . 13 Unit Insulation Requirements . . . . . . . . . . .35
Installation: Mechanical . . . . . . . . . . . . . . . . . 16 Insulation Thickness Requirements . . . . . .35
Operating Environment . . . . . . . . . . . . . . . 16 Installation: Controls . . . . . . . . . . . . . . . . . . . . .37
Foundation Requirements . . . . . . . . . . . . . 16 UC800 Specifications . . . . . . . . . . . . . . . . . .37
Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Wiring and Port Descriptions . . . . . . . . . .37
Standard Chiller Lift . . . . . . . . . . . . . . . . . 16 Communication Interfaces . . . . . . . . . . . .37
Special Lift Requirements . . . . . . . . . . . . 18 Rotary Switches . . . . . . . . . . . . . . . . . . . . .37
Unit Isolation . . . . . . . . . . . . . . . . . . . . . . . . 18 LED Description and Operation . . . . . . . .37
Isolation Pads . . . . . . . . . . . . . . . . . . . . . . . . 18 Installing the Tracer AdaptiView Display . .41
Spring Isolators . . . . . . . . . . . . . . . . . . . . . . 18 Adjusting the Tracer AdaptiView Display Arm
Leveling the Unit . . . . . . . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Installation: Water Piping . . . . . . . . . . . . . . . . 21 Electrical Requirements . . . . . . . . . . . . . . . . . .43
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Installation Requirements . . . . . . . . . . . . . .43
Water Treatment . . . . . . . . . . . . . . . . . . . . . 21 Electrical Requirements . . . . . . . . . . . . . . . .43
Pressure Gauges . . . . . . . . . . . . . . . . . . . . . 21 Trane-Supplied Starter Wiring . . . . . . . . . .44
Valves—Drains and Vents . . . . . . . . . . . . . 21 Customer-Supplied Remote Starter Wiring 45
Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Current Transformer and Potential Transform-
er Wire Sizing . . . . . . . . . . . . . . . . . . . . . . . . .46
Required Flow-Sensing Devices . . . . . . . . 22
Evaporator and Condenser Water Piping 23 Power Supply Wiring . . . . . . . . . . . . . . . . . . . .47
Three-Phase Power . . . . . . . . . . . . . . . . . .47
Water Piping Connections . . . . . . . . . . . . . 25
Waterbox Locations . . . . . . . . . . . . . . . . . . . 25 Circuit Breakers and Fused Disconnects . .47
Grooved Pipe Coupling . . . . . . . . . . . . . . . . 26 Power Factor Correction Capacitors (Optional)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Flange-Connection Adapters . . . . . . . . . . . 26
4 CVHE-SVX02G-EN
Table of Contents
Interconnecting Wiring . . . . . . . . . . . . . . . . 48 Control Panel Devices and Unit-Mounted De-

Starter to Motor Wiring (Remote-Mounted vices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Starters Only) . . . . . . . . . . . . . . . . . . . . . . . . 49 Unit Control Panel . . . . . . . . . . . . . . . . . . .66
Ground Wire Terminal Lugs . . . . . . . . . . 49 User-Defined Language Support . . . . . . .66
Terminal Clamps . . . . . . . . . . . . . . . . . . . 49 Unit Start-up and Shut-down Procedures .66
Wire Terminal Lugs . . . . . . . . . . . . . . . . . 49 Daily Unit Start-up . . . . . . . . . . . . . . . . . . .66
Bus Bars . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Seasonal Unit Start-up . . . . . . . . . . . . . . .67
Starter to Control Panel Wiring . . . . . . . . . 50 Daily Unit Shut-down . . . . . . . . . . . . . . . .67
10kV–13.8kV Medium Voltage Installation . 51 Recommended Maintenance . . . . . . . . . . . . .68
10kV–13.8kV Medium Voltage Motor . . . 51 Record Keeping Forms . . . . . . . . . . . . . . .68
Motor Terminal Box . . . . . . . . . . . . . . . . . 51 Normal Operation . . . . . . . . . . . . . . . . . . .68
Motor Supply Wiring . . . . . . . . . . . . . . . . . . 51 Recommended Compressor Oil Change . .70
System Control Circuit Wiring (Field Wiring) Purge System . . . . . . . . . . . . . . . . . . . . . . . . .70
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Leak Checking Based on Purge Pump Out
Water Pump Interlock Circuits and Flow Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Switch Input . . . . . . . . . . . . . . . . . . . . . . . 54 Long Term Unit Storage . . . . . . . . . . . . . . . .71
Temperature Sensor Circuits . . . . . . . . . . . 54 Refrigerant Charge . . . . . . . . . . . . . . . . . . . .71
Optional Control and Output Circuits . . . 55 Recommended System Maintenance . . .72
Optional Tracer Communication Interface 55
Waterbox Removal and Installation . . . . . . .74
Unit Start-up/Commissioning . . . . . . . . . . 55 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Starter Module Configuration . . . . . . . . . . 55 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Schematic Wiring Drawings . . . . . . . . . . . . 55 Reassembly . . . . . . . . . . . . . . . . . . . . . . . .75
Operating Principles . . . . . . . . . . . . . . . . . . . . 56 Torque Requirements . . . . . . . . . . . . . . . .75
General Requirements . . . . . . . . . . . . . . . . 56 Connection Devices Information . . . . . . . . .76
Cooling Cycle . . . . . . . . . . . . . . . . . . . . . . . . 56
Forms and Check Sheets . . . . . . . . . . . . . . . . .77
Oil and Refrigerant Pump . . . . . . . . . . . . . . 57
Motor Cooling System . . . . . . . . . . . . . . . . 59
Tracer AdaptiView Display . . . . . . . . . . . . . 59
Start-up and Shut-down . . . . . . . . . . . . . . . . . 60
Sequence of Operation . . . . . . . . . . . . . . . . 60
Software Operation Overview Diagram . 60
Start-up Sequence of Operation—Wye-Delta
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Power Up Diagram . . . . . . . . . . . . . . . . . . 62
Ice Machine Control . . . . . . . . . . . . . . . . . . . 62
Free Cooling Cycle . . . . . . . . . . . . . . . . . . . . 63
Free Cooling (FRCL) . . . . . . . . . . . . . . . . . 64
Hot Gas Bypass (HGBP) . . . . . . . . . . . . . . . 64
Hot Water Control . . . . . . . . . . . . . . . . . . . . 65
Heat Recovery Cycle . . . . . . . . . . . . . . . . . . 65
Auxiliary Condensers . . . . . . . . . . . . . . . . . 65
CVHE-SVX02G-EN 5
Unit Model Number Description
The unit nameplate is located on the left side of the control
panel. A typical unit nameplate is illustrated in Figure 1 Figure 1. Typical unit nameplate
and contains the following information:
• Unit model and size descriptor
• Unit electrical requirements
• Correct operating charge and refrigerant type
• Unit test pressures and maximum operating pressures
• Unit literature
Serial Number. The unit serial number provides the
specific chiller identity. Always provide this serial number
when calling for service or during parts identification.
Service Model Number. The service model represents
the unit as built for service purposes. It identifies the
selections of variable unit features required when
ordering replacements parts or requesting service.
Note: Unit-mounted starters are identified by a separate
number found on the starter.
Product Description Block. The CenTraVac™ models
are defined and built using the Product Definition and
Selection (PDS) system. This system describes the product
offerings using a product coding block which is made up of
feature categories and codes that identifies all
characteristics of a unit.
6 CVHE-SVX02G-EN
Model Number Digit Description
Digit Description
1–3 Unit Type
4 Development Sequence
5–7 Nominal Tonnage
8 Unit Voltage
9 Unit Type
10–11 Design Sequence
12 Hot Gas Bypass
13 Starter Type
14 Control Enclosure
15 Compressor Motor Power (CPKW)
16–18 Compressor Impeller Cutback
19 Evaporator Shell Size
20 Evaporator Tube Bundle (nominal tons)
21 Evaporator Tubes
22 Evaporator waterbox
23 Condenser Shell Size
24 Condenser Tube Bundle (nominal tons)
25 Condenser Tubes
26 Condenser waterbox
27 Heat Recovery Condenser Shell Size
28 Heat Recovery Condenser Tube Bundle (nominal tons)
29 Heat Recovery Tubes
30 Heat Recovery Condenser waterbox
31 Auxiliary Condenser Size & waterbox
32 Auxiliary Condenser Tubes
33 Orifice Size
34 Orifice Size
35 Unit Option-Insulation & Rupture Guard
36 Enhanced Protection
37 Generic BAS
38 Extended Operation
39 Tracer Communication
40 Condenser Refrigerant Control
41 Manufacturing Location
42 Special Options
43 Water Flow Control
44 Chilled Water Reset
45 Heat Recovery Temperature Sensors
46 Gas Powered Chiller
47 Compressor Motor Frame Size
48 Volute Discharge Angle
49 Operating Status
50 Industrial Chiller Package
51 Control Power Transformer
52 Motor & Terminal Board Config
CVHE-SVX02G-EN 7
Pre-Installation
ASHRAE Standard 15 Compliance
Trane recommends that indoor CenTraVac unit
installations fully meet or exceed the guidelines of the
current version of ASHRAE Standard 15, in addition to any
applicable local, state, or national requirements. This
typically includes:
• A refrigerant monitor or detector that is capable of
monitoring and alarming within the acceptable
exposure level of the refrigerant, and that can actuate
mechanical ventilation.
• Audible and visual alarms, activated by the refrigerant
monitor, inside the equipment room and outside of
every entrance.
• The equipment room should be properly vented to the
outdoors, using mechanical ventilation that can be Note: The holding charge should register approximately
activated by the refrigerant monitor. 5 psig (34.5 kPa) at 72°F (22.2°C). Place a gauge on
• The purge discharge and the rupture disk must be access valve provided (indicated by arrow and
properly piped to the outdoors. circle in the figure at left) on the refrigerant pump
• If required by local or other codes, a self-contained discharge line to verify the holding charge. If the
breathing apparatus should be available in close charge has escaped, contact your local Trane sales
proximity to the equipment room. office for instructions.
Refer to the latest copy of ASHRAE Standard 15 for specific 3. The loose parts box and isolator pads ship on top of the
guidelines. Trane assumes no responsibility for any control panel box.
economic, health, or environmental issues that may result 4. Check the oil sump sight glasses to verify that the sump
from an equipment room’s design or function. was factory-charged with 9 gallons (34 L) of oil. If no oil
level is visible, contact your local Trane sales office.
Unit Shipment
Installation Requirements and
Inspect unit while it is still on the truck for any shipping
damage. The chiller ships shrink-wrapped in a 10-mil Contractor Responsibilities
recyclable film protective covering. Do not remove shrink-
wrap for inspection! Inspect for damage to the shrink- A list of the contractor responsibilities typically associated
wrap and determine if physical damage has occurred. with the unit installation process is provided.
Each chiller ships from the factory as a hermetically

assembled package; it is factory-assembled, -wired, and
CAUTION
-tested. All openings except for the waterbox vent and Combustible Material!
drain holes are covered or plugged to prevent Shrink-wrap is a combustible material. Avoid open
contamination during shipment and handling. Figure 2, flames and hot sparks. Failure to follow this instruction
p. 11 shows an illustration of a typical unit and its could result in minor to moderate injury and equipment
components. As soon as the unit arrives at the job site, damage.
inspect it thoroughly for damage and material shortages.
In addition: Note: The chiller should remain within its protective
shrink-wrap covering during storage.
1. Verify the hermetic integrity of the unit by checking the
chiller pressure for an indication of holding charge
pressure.
2. To prevent damaging moisture from entering the unit
and causing corrosion, each chiller is pressurized with
3 to 5 psig of dry nitrogen before shipment.
8 CVHE-SVX02G-EN
Pre-Installation
Type of Trane Supplied Trane Supplied Field Supplied

Requirement Trane Installed Field Installed Field Installed
Foundation • Meet foundation requirements
Rigging • Safety chains
• Clevis connectors
• Lifting beam
Disassembly/Reassembly • Trane, or an agent of Trane
(as required)(a) specifically authorized to
perform start-up of Trane®
products (contact your local
Trane office for pricing)
Isolation • Isolation pads or spring • Isolation pads or spring isolators
isolators
Electrical • Circuit breakers or fusible • Jumper bars • Circuit breakers or fusible disconnects (optional)
disconnects (optional) • Temperature sensor • Electrical connections to unit mounted starter
• Unit mounted starter (optional outdoor air) (optional)
(optional) • Flow switches (may be • Electrical connections to remote mounted starter
• PFCCs (optional) field supplied) (optional)
• Remote-mounted starter • Wiring sizes per submittal and NEC
(optional) • PFCCs (remote mounted starter optional only)
• Terminal lugs
• Ground connection(s)
• Jumper bars
• BAS wiring (optional)
• IPC wiring (AFD and remote-mounted starters only)
• Control voltage wiring (AFD and remote-mounted
starters only)
• Oil pump interlock wiring (AFD and remote mounted
starters only)
• High condenser pressure interlock wiring (AFD and
remote mounted starters only)
• Chilled water pump contactor and wiring including
interlock
• Condenser water pump contactor and wiring including
interlock
• Option relays and wiring
Water piping • Flow sensing devices • Taps for flow sensing devices
(may be field supplied) • Taps for thermometers and gauges
• Thermometers
• Strainers (as required)
• Water flow pressure gauges
• Isolation and balancing valves in water piping
• Vents and drain on waterbox valves (one each per pass)
• Pressure relief valves (for waterboxes as required)
Relief • Rupture disc assembly • RuptureGuard™ • Vent line and flexible connector and vent line from
(optional) rupture disc to atmosphere
Insulation • Insulation (optional) • Insulation
• Chiller feet insulation
Water Piping Connection Flanged (optional) Flanged (optional) Victaulic
Components • Welded on flange for • Victaulic® to flange • Victaulic coupling for 150 and 300 psig waterboxes
300 psig waterboxes adapter for 150 psig
waterboxes
Other Materials • HCFC-22 refrigerant (1 lb maximum per machine as
needed)
• Dry nitrogen (8 psig maximum per machine as needed)
“CenTraVac™ Installation • To be completed by installing contractor prior to
Completion Check Sheet contacting Trane for start-up
and Request for Trane
Service”
(CTV-ADF001-EN; refer to
“Forms and Check Sheets,”
p. 77)
Chiller start-up • Trane, or an agent of Trane
commissioning(b) specifically authorized to
perform start-up of Trane®
products
CVHE-SVX02G-EN 9
Pre-Installation
(a) Trane, or an agent of Trane specifically authorized to perform start-up and warranty of Trane® products, will perform or have direct on-site supervision
of the disassembly and reassembly work.
(b) Start-up must be performed by Trane or an agent of Trane specifically authorized to perform start-up and warranty of Trane® products. Contractor shall
provide Trane (or an agent of Trane specifically authorized to perform start-up) with notice of the scheduled start-up at least two weeks prior to the
scheduled start-up.
Storage Requirements
NOTICE:
Insulation Damage!
Do not expose unit to direct sunlight as it could result
in damage to factory-installed insulation.
Less than 1 month 1–6 months Greater than 6 months

Location requirements: Location requirements: Location requirements:
• solid foundation • solid foundation • solid foundation
• vibration free • vibration free • vibration free
• dry • dry • dry
• temperature range -40°F to 158°F • temperature range -40°F to 158°F • temperature range -40°F to 158°F
(-40°C to 70°C) (-40°C to 70°C) (-40°C to 70°C)
• Do not remove any plastic coverings • Do not remove any plastic coverings • Do not remove any plastic coverings
• Do not charge the chiller with refrigerant • Do not charge the chiller with refrigerant • Do not charge the chiller with refrigerant
• If additional refrigerant is on site, follow • If additional refrigerant is on site, follow • If additional refrigerant is on site, follow
manufactures storage requirements manufactures storage requirements manufactures storage requirements
• Verify dry nitrogen pressure using gauge • Verify dry nitrogen pressure using gauge • Verify dry nitrogen pressure using gauge located
located on the evaporator shell reads located on the evaporator shell reads on the evaporator shell reads 3 to 5 psig
3 to 5 psig (21 to 34.5 kPa) 3 to 5 psig (21 to 34.5 kPa) (21 to 34.5 kPa)
• Notify the local Trane office if charge has • Notify the local Trane office if charge has • Notify the local Trane office if charge has escaped
escaped escaped
• Do not operate purge unit • Do not operate purge unit • Do not operate purge unit
• Verify waterbox and tube bundles are • Verify waterbox and tube bundles are clean and
clean and dry dry
• Conduct an oil analysis and verify no oil
breakdown(a)
• Repeat yearly
• Replace oil if breakdown has occurred
• If no oil analysis program has been followed,
replace oil prior to start up
• Every 6 months start the oil pump and rotate
compressor shaft about 450 degrees to prevent
potential bearing issues(a)
• Contact your local Trane office to perform this task
Note: Chillers stored 5 years or longer should be inspected every 5 years by a qualified service organization for leaks.
(a) If protective plastic coverings need to be removed for access and/or service, contact your local Trane office.
10 CVHE-SVX02G-EN
Pre-Installation
Unit Components
Note: The control panel side of the unit is always
designated as the front side of the unit.
Figure 2. Typical CVHF CenTraVac chiller
1
2
4
3
-
0
6 5
0 7
8
1. Suction Elbow 7. Economizer
2. Compressor 8. Oil Tank Assembly
3. Terminal Box 9. Purge
4. Control Panel 10. Evaporator
5. Condenser 11. Display Panel
6. Motor Housing
CVHE-SVX02G-EN 11
Unit Clearances and Weights
Recommended Unit Clearances • Minimum vertical clearance above the unit is 3 feet
(91.44 cm).
Adequate clearances around and above the chiller are • Use a housekeeping pad to provide better service
required to allow sufficient access for service and clearances; refer to submittal for more information.
maintenance operations. Specific unit clearance Per NEC Article 110: Unit mounted starters from 0–600V
requirements are indicated in the submittal package require a 42 inch (106.68 cm) clearance, 601–2500V require
provided for your unit. a 48 inch (121.92 cm) clearance, and 2501–9000V require a
• Do NOT install piping or conduit above the compressor 60 inch (152.4 cm) clearance. Refer to NEC and local
motor assembly or behind the suction elbow of the electrical codes for starter and control panel clearance
unit. requirements.
Figure 3. Clearance requirements
18 in. (45.72 cm)

Economizer D
Auxiliary condenser (optional)
Cooling condenser Right hand tube pull shown, apply tube

pull clearance dimension to left end for
E
Evaporator left hand tube pull.
Motor
Optional unit
mounted starter
These dimensions per
NEC Article 110
A B
C
3 ft.
12 CVHE-SVX02G-EN
Table 1. Clearance requirements(a)

A B C D E
Evaporator Size Shell Combo inch cm inch cm inch cm inch cm inch cm
Short/Short 45 114 141 358 321 815 34 86 53 134
032 Short/Long Short/Long 77 195 219 556 431 1094 34 86 53 134
Long/Long 45 114 187 474 411 1043 34 86 53 134
Short/Short 45 114 141 358 321 815 40 101 62 157
Long/Long 45 114 187 474 411 1043 40 101 62 157
Short/Short 53 134 141 358 329 835 36 91 76 193
Long/Long 53 134 187 474 419 1064 36 91 76 193
Medium Long 78 198 207 525 444 1127 44 111 92 233
142 Medium/Long/ Long/Long 58 147 187 474 424 1076 44 111 92 233
Extended
210 Long Extended/Long 58 147 209 530 469 1191 44 111 92 233
Long/Long 59 149 187 474 426 1082 47 119 102 259
250 Extended Extended/Long 63 160 209 530 475 1206 43 109 115 292
(a) All dimensions are approximate; refer to the unit submittal package for exact dimensions for your unit.
General Weights • Operating weights include the heaviest possible

refrigerant weight.
The unit weight information provided in Table 2 should • Chillers with starters include the weight of the
be used for general information purposes only. Trane heaviest possible starter.
does not recommend using this weight information for • Heaviest possible bundle and heaviest possible
considerations relative to chiller handling. The large motor combination for the application family
number of variances between chiller selections drives chiller.
variances in chiller weights that are not recognized in
this table. For specific weights for your chiller, refer to The values in Table 2 representing chiller weights do NOT
your submittal package. include the following options:
The values in Table 2 representing chiller weights include • INDP (Industrial Control Panel) option—add 50 lb
the following: (23 kg)
• TECU 0.028-in. tube wall. • CPTR (Control Panel Transformer) option—add
130 lb (50 kg)
• 150 psig non-marine waterboxes.
• SMP (Supplemental Motor Protection) option—add
500 lb (230 kg)
Table 2. Unit weights

Weight without Starter Weight with Starters
Operating Shipping Operating Shipping
Model NTON CPKW EVSZ CDSZ lb kg lb kg lb kg lb kg
CVHE 230–320 287 032S 032S 14918 6767 13730 6228 17143 7776 15955 7237
(60 Hz)
230–320 287 032S 032L 15484 7023 14195 6439 17709 8033 16420 7448
230–320 287 032L 032L 16391 7435 14856 6739 18616 8444 17081 7748
230–320 287 050S 050S 19275 8743 17163 7785 21500 9752 19388 8794
230–320 287 050S 050L 20211 9168 17938 8137 22436 10177 20163 9146
230–320 287 050L 050L 21738 9860 18910 8577 23963 10869 21135 9587
360–500 453 050S 050S 20812 9440 18700 8482 23037 10449 20925 9491
360–500 453 050S 050L 21748 9865 19475 8834 23973 10874 21700 9843
360–500 453 050L 050L 23275 10557 20447 9275 25500 11567 22672 10284
360–500 453 050S 080S 23540 10678 20910 9485 25765 11687 23135 10494
360–500 453 050L 080L 26586 12059 23193 10520 28811 13068 25418 11529
360–500 453 080S 080S 28529 12941 25002 11341 30754 13950 27227 12350
360–500 453 080S 080L 30098 13652 26313 11935 32323 14661 28538 12945
360–500 453 080L 080L 32186 14599 27893 12652 34411 15609 30118 13661
CVHE-SVX02G-EN 13
Table 2. Unit weights (continued)

CVHF 350–570 588 050S 050S 19319 8763 17207 7805 22260 10097 20148 9139
(60 Hz)
350–570 588 050S 050L 20255 9188 17982 8156 23196 10522 20923 9491
350–570 588 050L 050L 21682 9835 18954 8597 24623 11169 21895 9931
350–570 588 050S 080S 21997 9978 19417 8807 24938 11312 22358 10141
350–570 588 050L 080L 24993 11337 21700 9843 27934 12671 24641 11177
350–570 588 080S 080S 27010 12252 23483 10652 29951 13586 26424 11986
350–570 588 080S 080L 28579 12963 24794 11246 31520 14297 27735 12580
350–570 588 080L 080L 30667 13910 26374 11963 33608 15244 29315 13297
620–870 957 080S 080S 29594 13424 26068 11849 32484 14734 28957 13135
620–870 957 080S 080L 31163 14135 27378 12418 34053 15446 30268 13729
620–870 957 080L 080L 33251 15082 28958 13135 36141 16393 31848 14446
620–870 957 080L 142L 38501 17464 32413 14702 41391 18775 35303 16013
620–870 957 142M 142L 39419 17880 33487 15189 41734 18930 35646 16169
620–870 957 142L 142L 40660 18443 34310 15563 42309 19191 36377 16500
650–910 957 080S 080S 29385 13329 25858 11729 32275 14640 28748 13040
650–910 957 080S 080L 30954 14040 27169 12324 33844 15351 30059 13635
650–910 957 080L 080L 33042 14988 28749 13040 35932 16298 31639 14351
650–910 957 080L 142L 38292 17369 32204 14607 41182 18680 35094 15918
650–910 957 142M 142L 39210 17785 33278 15095 41525 18835 35437 16074
650–910 957 142L 142L 40451 18348 34101 15468 42100 19096 36168 16406
1070–1300 1228 080L 142L 40819 18515 34731 15754 43341 19659 36991 16779
1070–1300 1228 142M 142L 41511 18829 35579 16138 43150 19573 37218 16882
1070–1300 1228 142L 142L 42752 19392 36402 16512 44391 20135 38041 17255
1070–1300 1228 142E 142L 43986 19952 37292 16915 45625 20695 38931 17659
1070–1300 1228 142M 210L 46024 20876 38676 17543 47726 21648 40378 18315
1070–1300 1228 142L 210L 47403 21502 39591 17958 49105 22274 41293 18730
1070–1300 1228 142E 210L 48887 22175 40580 18407 50589 22947 42282 19179
1070–1300 1228 210L 210L 51651 23428 43440 19704 53290 24172 45079 20447
1070–1300 1228 250E 250L 60905 27626 50350 22838 62544 28369 51989 23582
1470 1340 210L 210L 54232 24599 46021 20875 55871 25343 47660 21618
1470–1720 1340 142L 210L 49984 22672 42172 19129 51686 23444 43874 19901
1470–1720 1340 142E 210L 51468 23345 43161 19578 53170 24118 44863 20350
1470–1720 1340 250E 250L 63486 28797 52931 24009 65125 29540 54570 24753
CVHE 190–270 242 032S 032S 14946 6779 13758 6241 16585 7523 15397 6984
(50 Hz)
190–270 242 032S 032L 15512 7036 14223 6451 17151 7780 15862 7195
190–270 242 032L 032L 16419 7448 14884 6751 18058 8191 16523 7495
190–270 242 050S 050S 19303 8756 17191 7798 20942 9499 18830 8541
190–270 242 050S 050L 20239 9180 17966 8149 21878 9924 19605 8893
190–270 242 050L 050L 21766 9873 18938 8590 23405 10616 20577 9334
300–420 379 050S 050S 20195 9160 18083 8202 21834 9904 19722 8946
300–420 379 050S 050L 21131 9585 18858 8554 22770 10328 20497 9297
300–420 379 050L 050L 22658 10277 19830 8995 24297 11021 21469 9738
300–420 379 080S 080S 27912 12661 24385 11061 29551 13404 26024 11804
300–420 379 080S 080L 29481 13372 25696 11656 31120 14116 27335 12399
300–420 379 080L 080L 31569 14319 27276 12372 33208 15063 28915 13116
14 CVHE-SVX02G-EN
Table 2. Unit weights (continued)

CVHG 480–565 489 050S 050S 22009 9983 19897 9025 23648 10727 21536 9769
(50 Hz)
480–565 489 050S 050L 22945 10408 20672 9377 24584 11151 22311 10120
480–565 489 050L 050L 24372 11055 21644 9818 26011 11798 23283 10561
480–565 489 080S 080S 29726 13483 26199 11884 31365 14227 27838 12627
480–565 489 080S 080L 31295 14195 27510 12478 32934 14939 29149 13222
480–565 489 080L 080L 33383 15142 29090 13195 35022 15886 30729 13938
670–780 621 080S 080S 31037 14078 27510 12478 32676 14822 29149 13222
670–780 621 080S 080L 32606 14790 28821 13073 34245 15533 30460 13816
670–780 621 080L 080L 34694 15737 30401 13790 36333 16480 32040 14533
670–780 621 142M 142L 41176 18677 35244 15986 42815 19421 36883 16730
670–780 621 142L 142L 42417 19240 36067 16360 44056 19983 37706 17103
920–1100 892 142M 210L 46868 21259 39520 17926 48570 22031 41222 18698
920–1100 892 142L 210L 48247 21884 40435 18341 49949 22656 42137 19113
920–1100 892 142E 210L 49731 22558 41424 18790 51433 23330 43126 19562
920–1100 892 210L 210L 52495 23811 44284 20087 54134 24555 45923 20830
CVHE-SVX02G-EN 15
Installation: Mechanical
Operating Environment
WARNING
Important:
Heavy Objects!
• The standard chiller is design for indoor use only and
Do not use cables (chains or slings) except as shown in
as such has NEMA Type 1 enclosures.
Figure 4, p. 17. Each of the cables (chains or slings)
• For chillers in unheated equipment rooms, contact used to lift the unit must be capable of supporting the
your local Trane service agency for methods to ensure entire weight of the unit. Lifting cables (chains or
that the oil temperature is maintained suitable for slings) may not be of the same length. Adjust as
proper operation of the chiller. necessary for even unit lift. Failure to properly lift unit
could result in death or serious injury, or equipment or
To ensure that electrical components operate properly, do property-only damage.
not locate the chiller in an area exposed to dust, dirt,
corrosive fumes, or excessive heat and humidity. The
maximum ambient temperature for chiller operation is
WARNING
104°F (40°C).
Improper Unit Lift!
NOTICE: Test lift unit approximately 24 inches (61 cm) to verify
proper center of gravity lift point. To avoid dropping of
Equipment Failure! unit, reposition lifting point if unit is not level. Failure to
Unit operating at ambient temperatures exceeding properly lift unit could result in death or serious injury,
104°F (40°C) could fatigue the unit’s rupture disc, or equipment or property-only damage.
causing it to break at a reduced refrigerant pressure
(<15 psig). Starter component damage could also occur
due to the panel’s inability to dissipate heat adequately.
If any of these adverse operating conditions are
NOTICE:
present, take necessary action to improve the Wiring Damage!
equipment room environment. Care must be taken during rigging, assembly and
disassembly to avoid damaging unit wiring. Damage to
Foundation Requirements unit wiring could result in equipment failure.
Chiller mounting surface must be: Standard Chiller Lift

• rigid non-warping mounting pads or a concrete 1. Insert clevis connections at the points indicated in
foundation. Figure 4, p. 17. A 2 inch (50.8 mm) diameter lifting hole
• able to support the chiller at its full operating weight is provided at each of these points.
(including completed piping, and full operating 2. Attach the lifting chains or cables.
charges of refrigerant, oil and water.)
3. Once the lifting cables are in place, attach a safety chain
For proper unit operation, the chiller must be level within or cable between the first-stage casing of the
1/16 in. (1.6 mm) over its length and width when set into compressor and the lifting beam.
place on the mounting surface. Table 2, p. 13 shows
approximate weights for various chiller sizes and options. Important: There should not be tension on this safety
cable; the cable is used only to prevent the
Note: For specific weight information, refer to the unit unit from rolling during the lift.
submittal package.
4. Position isolator pads or spring isolators beneath the
Important: Trane will not assume responsibility for chiller feet (refer to “Unit Isolation,” p. 18 for
equipment problems resulting from an instructions).
improperly designed or constructed
foundation. Note: Follow instructions provided by the spring
isolator manufacturer, being careful to not
damage isolator adjustment bolt.
Rigging
5. Once the isolators are in place, lower the chiller—
Lifting is the recommended method for moving chillers. working from end to end—in small increments to
Suggested lifting arrangements for standard units are maintain stability.
described in “Standard Chiller Lift,” p. 16. 6. When lift is complete, detach the clevis connections
Note: The lifting beam used for Simplex units must be at and safety chain.
least 16 feet (4.88 meters) long.
16 CVHE-SVX02G-EN
Figure 4. Typical rigging arrangements for Simplex

Figure 4. Typical rigging arrangements for Simplex units (continued)
units
16 feet
(4.8768 meters)
minimum
effective length
Safety
chain or
cable
800 Short shells only—

use rigging flange
Jack slots
Auxiliary option
Heat recovery option
CVHE-SVX02G-EN 17
Special Lift Requirements location, contact Trane. For more information, refer to
“Factory Warranty Information,” p. 3.
NOTICE: Unit Isolation

Oil Loss!
To minimize sound and vibration transmission through the
To prevent oil migration out of the oil tank during lifting
procedures, remove the oil from the oil tank if the unit building structure, and to ensure proper weight
will be lifted at any angle greater than 15° from distribution over the mounting surface, always install
horizontal end-to-end. If oil is allowed to run out of the isolation pads or spring isolators under the chiller feet.
oil tank into other areas of the chiller, it will be Note: Isolation pads (see Figure 5) are provided with each
extremely difficult to return the oil to the oil tank even chiller unless spring isolators are specified on the
during operation. Failure to prevent oil migration out of
sales order.
the oil tank could result in equipment failure or
property-only damage. Specific isolator loading data is provided in the unit
submittal package. If necessary, contact your local Trane
sales office for further information.
NOTICE: Important: When determining placement of isolation
Equipment Damage! pads or spring isolators, remember that the
Do not use a fork lift to move the chiller! Moving the control panel side of the unit is always
chiller using a fork lift could result in equipment or designated as the unit front.
property-only damage.
Isolation Pads
NOTICE: When the unit is ready for final placement, position
isolation pads (6-in. sides) end for end under the full
Compressor Alignment!
length of the chiller leg. The pads measure 6 in. × 18 in.
Lifting the compressor/motor assembly from the shells (152.4 mm x 457 mm) and on some units there may be
without factory-installed doweling in the compressor small gaps between pads. Pads are provided to cover
casting flanges could result in misalignment of the
entire foot.
compressor castings. Failure to preserve compressor
alignment could result in equipment or property-only Figure 5. Isolation pad and dimensions
damage.
3/8 in.
If the chiller cannot be moved using a standard chiller lift, (9.5 mm)
consider the following: 18 in.
• When job site conditions require rigging of the chiller (457 mm)
at an angle greater than 45° from horizontal (end-to-
end), the unit may require removal of the compressor.
Contact Trane or an agent of Trane specifically
authorized to perform start-up and warranty of Trane® 6 in.
products regarding the disassembly and reassembly (152.4 mm)
work. For more information, refer to “Factory Warranty

Information,” p. 3.
Note: Disassembly and reassembly work includes Remember that the chiller must be level within 1/16 in.
dowel-pinning the compressor and removing it (1.6 mm) over its length and width after it is lowered onto
from the unit. Contact Trane or an agent of the isolation pads. In addition, all piping connected to the
Trane specifically authorized to perform start- chiller must be properly isolated and supported so that it
up and warranty of Trane® products for specific does not place any stress on the unit.
rigging instructions. Do NOT attempt to rotate
the chiller onto its side.
Spring Isolators
• When lifting the chiller is either impractical or
undesirable, attach cables or chains to the jacking slots Spring isolators should be considered whenever chiller
shown in Figure 4, p. 17; then push or pull the unit installation is planned for an upper story location. Base
across a smooth surface. Should the chiller be on a isolator placement is shown in Figure 6.
shipping skid, it is not necessary to remove the
shipping skid from the chiller before moving it into
place.
• If removal of the compressor or economizer assembly
is necessary to move the chiller to the operating
18 CVHE-SVX02G-EN
down the upper housing of each isolator, and could

Figure 6. Isolation spring placement by shell size, cause it to rest on the isolator’s lower housing (refer to
evaporator and condenser length Figure 7).
.
left right Figure 7. Chiller foot and isolator orientation

rear Condenser rear
032 S/S, S/L, L/L Side View of Unit End View of Unit
050 S/S, S/L, L/L
080 S/S, S/L, L/L
center tube
142 M/L, L/L
Evaporator 210 L/L sheet outside edge
support leg of tube sheet
left right
front front
center of
isolator
right spring
left rear
Condenser
rear Note: The spring isolator must be centered Note: The length of the
142 E/L in relation to the tube sheet. Do not isolator should
left 250 E/L align the isolator with the flat part of be parallel to the
center the chiller foot since the tube sheet is leg.
Evaporator often off center
left right
front front
Spring isolators typically ship assembled and ready for

installation. To install and adjust the isolators properly,
follow the instructions given.
Note: Do not adjust the isolators until the chiller is piped
and charged with refrigerant and water.
1. Position the spring isolators under the chiller as shown
in Figure 6. Ensure that each isolator is centered in
relation to the tube sheet.
Note: Spring isolators shipped with the chiller may
not be identical. Compare the data provided in
the unit submittal package to determine proper 6. Check the clearance on each isolator. If this dimension
isolator placement. is less than 1/4 in. (6.35 mm) on any isolator, use a
2. Set the isolators on the sub-base; shim as necessary to wrench to turn the adjusting bolt one complete
provide a flat, level surface at the same elevation for revolution upward.
the end supports. Note: When the load is applied to the isolators (Step 5),
Important: Support the full underside of the isolator the top plate of each isolator moves down to
base plate; do NOT straddle gaps or small compress the springs until either the springs
shims. support the load or the top plate rests on the
bottom housing of the isolator. If the springs are
3. If required, bolt the isolators to the floor through the supporting the load, screwing down on the
slots provided, or cement the pads. adjusting bolt (Step 7) will raise the chiller.
Note: Fastening the isolators to the floor is not 7. Turn the adjusting bolt on each of the remaining
necessary unless specified. isolators to obtain the required minimum clearance of
4. If the chiller must be fastened to the isolators, insert 1/4 in. (6.35 mm).
capscrews through the chiller base and into holes 8. Once the minimum required clearance is obtained on
drilled and tapped in the upper housing of each each of the isolators, level the chiller by turning the
isolator. adjusting bolt on each of the isolators on the low side
Important: Do NOT allow the screws to protrude below of the unit. Work from one isolator to the next.
the underside of the isolator upper housing, Important: The chiller must be level to within 1/16 in.
or interfere with the adjusting bolts. An (0.15875 cm) over its length and width, and
alternative method of fastening the chiller the clearance of each isolator must be at
to the isolators is to cement the neoprene least 1/4 in. (6.35 mm).
pads.
5. Set the chiller on the isolators; refer to “Standard
Chiller Lift,” p. 16. The weight of the chiller will force
CVHE-SVX02G-EN 19
Leveling the Unit 3. Fill the tube with water until the level aligns with the
punch mark at one end of the chiller.
The chiller must be set level within 1/16 in. (1.6 mm). 4. Check the water level at the opposite mark. If the water
1. Measure and make a punch mark an equal distance up level does not align with the punch mark, use full
from the bottom of each foot of the chiller. length shims to raise one end of the chiller until the
water level at each end of the tube aligns with the
2. Suspend a clear plastic tube along the length of the
punch marks at both ends of the chiller.
chiller as shown in the following figure.
5. Once the unit is level across its length, repeat Step 1
through Step 3 to level the unit across its width.
Figure 8.
Note: Use of a laser level is an acceptable alternative

method to level the unit.
Important: Immediately report any unit damage
incurred during handling or installation at
the job site to the Trane sales office.
20 CVHE-SVX02G-EN
Installation: Water Piping
Overview Valves—Drains and Vents
The following water piping circuits must be installed and
connected to the chiller: NOTICE:
• Pipe the evaporator into the chilled water circuit.
Waterbox Damage!
• Pipe the condenser into the cooling tower water circuit.
Do not over-tighten or use excessive Teflon® pipe tape
• Optional: A heat-recovery condenser water circuit.
when installing valves, drains, plugs and vents on cast
• Optional: An auxiliary condenser water circuit. iron water boxes. Failure to follow these instructions
Note: Piping must be arranged and supported to avoid could result in damage to the waterbox.
stress on the equipment. It is strongly
recommended that the piping contractor does not 1. Install field-supplied air vents and drain valves on the
run pipe closer than 3 feet (0.91 m) minimum to the waterboxes. Each waterbox is provided with a National
equipment. This will allow for proper fit upon Pipe Thread Female (NPTF) vent and drain connection;
arrival of the unit at the job site. Any adjustment depending on the waterbox types ordered, the
that is necessary can be made to the piping at that openings may be 1/4 in. (6 mm), 1/2 in. (13 mm), or
time. Expenses that result from a failure to follow 3/4 in. (19 mm). Plastic plugs are factory-installed in
this recommendation will not be paid by Trane. both openings for shipment; remove and discard these
plugs before installing the waterbox vents and drain
Piping suggestions for each of the water circuits listed valves.
above are outlined in “Evaporator and Condenser Water
Piping,” p. 23. General recommendations for the
installation of field supplied piping components (e.g.,
NOTICE:
valves, flow switches, etc.) common to most chiller water Over-pressurization!
circuits are listed below. Failure to install pressure-relief valves in the condenser
and evaporator water circuits could result in waterbox
Water Treatment damage due to hydrostatic expansion.
The use of untreated or improperly treated water in a 2. If necessary for the application, install pressure-relief
CenTraVac may result in inefficient operation and possible valves at the drain connections on the evaporator and
tube damage. condenser waterboxes. To do so, add a tee with the
relief valve attached to the drain valve.
Important: Trane strongly recommends using the
services of a qualified water treatment To determine whether or not pressure relief valves are
specialist to determine necessary water needed for a specific application, keep in mind that:
treatment. A label with a customer a. Vessels with close-coupled shutoff valves may
disclaimer note is affixed to each unit. cause high potentially damaging hydrostatic
pressures as fluid temperature rises.
NOTICE: b. Relief valves are required by American Society of
Proper Water Treatment! Mechanical Engineers (ASME) codes when the shell
The use of untreated or improperly treated water in a waterside is ASME. Follow ASME guidelines or
CenTraVac could result in scaling, erosion, corrosion, other applicable codes to ensure proper relief valve
algae or slime. It is recommended that the services of a installation.
qualified water treatment specialist be engaged to
determine what water treatment, if any, is required.
Trane assumes no responsibility for equipment failures
Strainers
which result from untreated or improperly treated
water, or saline or brackish water.
NOTICE:
Pressure Gauges Tube Damage!
Failure to install strainers in all water piping entering
Locate pressure gauge taps in a straight length of pipe. the chiller could result in tube plugging conditions that
Place each tap a minimum of one pipe diameter damage unit components.
downstream of any elbow, orifice, etc. For example, for a
6 in. (152 mm) pipe, the tap would be at least 6 in. Install a strainer in the entering side of each piping circuit
(152 mm) from any elbow, orifice, etc. to avoid possible tube plugging in the chiller with debris.
CVHE-SVX02G-EN 21
Required Flow-Sensing Devices 4. Verify that the direction-of-flow arrow on the switch
points in the same direction as actual water flow
Use flow paddle switches (see “Paddle Switches,” p. 22), through the piping circuit.
differential pressure switches or ifm efector® flow 5. Remove all air from the piping circuit to prevent
detection controller and sensor (see “Water Flow possible flow switch “fluttering”.
Detection Controller and Sensor,” p. 22) in conjunction
6. Adjust the flow switch to open when water flow is less
with the pump interlocks to verify evaporator and
than normal.
condenser water flows.
To ensure adequate chiller protection, wire the chilled- Water Flow Detection Controller and Sensor
water and condenser-water flow switches in series with the
appropriate water pump interlock. Refer to the wiring Figure 10. Installation of ifm efector flow detection
diagrams that shipped with the unit for specific electrical controller and sensor
connections.
Unless stated otherwise, all flow sensing devices must be If factory-provided,
field supplied. Be sure to follow the manufacturer’s located in control panel.
recommendations for device selection and installation
(see Figure 9). Components:
A. E40174 – 1/2" NPT adapter (for flow probe)
Also, review the following general flow switch installation B. SF6200 – Flow probe
C. SN0150 – Flow control monitor
guidelines.
4
D.
E.
E70231 – Combicon connectors (quantity 5)
E10965 – Micro DC cable, 10m length, PUR jacket
Paddle Switches F. F53003 – Din rail, 40mm length
3
Figure 9. Flow switch installation
n
1 2 pter (A) into pipe.
w probe (B) into adapter (A).
2
rail (F) into control cabinet.
trol monitor (C) onto DIN rail (F).
3 able (E) to flow probe (B), (hand tighten only).
in combicon connectors (D) according to
4 gram.
outputs for flow, wire-break, and/or 1
ure monitoring, according to wiring diagram.
w monitoring L
monitoring AC
5 5 n series, use Jumper N
ram at right.
toring
Jumper
monitoring
1. Flow switch body re monitoring

delay time
quid / gas
2. One (1) pipe size larger bushing to avoid paddle Output to
control cabinet
interference onitoring can

rated using
1, and 12.
3. Pipe coupling
4. Flow switch paddle
5. Five (5) pipe diameters (no turns or fittings)
1. Mount the 1/2-in. NPT adapter in a horizontal or

1. Mount the flow paddle switch upright in horizontal
vertical section of pipe. The maximum distance from
section of pipe. Allow at least five pipe diameters of
the control panel must not exceed 29.5 ft (9 meters)
straight, horizontal run on each side of the switch.
(see item labeled “1” in Figure 10, p. 22). Allow at least
Whenever possible, avoid locations adjacent to
five pipe diameters straight run of pipe upstream of the
elbows, orifices, and valves.
sensor location, and three pipe diameters straight run
2. To ensure that the flow switch operates as designed, of pipe downstream of the sensor location.
adjust the length of the flow switch paddle to
Note: In the case of a horizontal pipe, mounting the
compensate for the pipe diameter and the height of the
sensor in the side of the pipe is preferred. In the
coupling used to install the switch.
case of a vertical pipe, mounting the sensor in
3. Install the flow switch using a coupling that is large a place where the water flows upwards is
enough to allow the insertion of a bushing one pipe preferred.
diameter larger than the flow switch base as shown in
2. Insert the flow probe through the 1/2-in. NPT adapter
Figure 9. This will prevent interference with the flow
as near the center of the pipe as possible (see item
switch paddle.
labeled “2” in Figure 10, p. 22). Finger-tighten the
22 CVHE-SVX02G-EN
1/2-in. NPT adapter; then, tighten with a wrench an

additional 1-1/4 turns. Figure 11. ifm efector flow sensing device terminal
connection
Note: When installed, the tip of the ifm efector sensor
probe must be at least 1 in. (2.54 cm) away from
any pipe wall. Placing the tip of the probe at the
center of the pipe is preferred.
3. Install the Micro DC Cable by inserting it through the
wire openings on the back side of the control panel (see
item labeled “3” in Figure 10, p. 22). Install the
supplied Micro DC Cable (9 meters [25 ft] in length) to
the Flow Probe and hand-tighten the connector nut. 7
4. Plug the other end of the Micro DC Cable into the Flow
Control Monitor with the Combicon connector (see
item labeled “4” in Figure 10, p. 22). Refer to Figure 11
for cable wiring.
NOTICE:
Do Not Apply Electrical Power to a Unit in
a Vacuum!
NOTICE:
Applying electrical power to a motor in a vacuum could
cause damage to the motor. In addition, on units with Proof of Flow Switch!
inside-the-delta solid state starters, all power to the Evaporator and condenser water circuits require proof
unit must be disconnected prior to evacuating the unit of flow switches.
as line power is directly applied to the motor terminals
4, 5, and 6. Failure to disconnect power to units with • Failure to include the proof of flow devices and/or
inside-the-delta solid state starters during evacuation jumping out these devices could cause the unit to
or when the unit is in a deep vacuum could cause stop on a secondary level of protection.
compressor motor damage.
• Frequent cycling on these higher level diagnostic
devices could cause excessive thermal and pressure
5. Apply power to the chiller control panel to verify the
cycling of unit components (O-rings, gaskets,
Flow Control Monitor has power and the Low Volt
sensors, motors, controls, etc.) and/or freeze
Broken Wire Relay light is not lit.
damage, resulting in premature failure of the chiller.
6. Remove all air from the piping circuit prior to adjusting
Failure to provide flow switches or jumping-out of
the low water flow setpoint. switches could result in severe equipment damage.
7. Reduce the water flow to the minimum allowable flow
and adjust the Flow setting on the Flow Control Evaporator and condenser proof of flow switches (either
Monitor (see item labeled “7” in Figure 11). Adjusting flow or Delta-P) are required as shown on wiring
the “Flow” potentiometer clockwise (+) reduces the diagrams. These switches are used with control logic to
flow setting cutout and adjusting counterclockwise (-) confirm flow prior to starting a unit and to stop a running
increases the flow setting cutout. unit if flow is lost. For trouble shooting, a viewable
diagnostic is generated if a proof of flow switch does not
Note: The “Temp” potentiometer on the ifm efector
close when flow is required.
control module has no effect in Trane
application. It is not necessary to make
adjustments to the “Temp” potentiometer. Evaporator and Condenser Water
8. Once the cutout setting is adjusted, the cutout setpoint Piping
will be indicated with a yellow light on the Flow Control
Monitor LED bar graph display. When the water flows Figure 12 and Figure 13, p. 24 illustrate the recommended
are higher than the cutout, a green light will indicate (typical) water piping arrangements for the evaporator
proper flow status. If the flows fall below the cutout and condenser.
setpoint, a red light will indicate low/no flow status.
CVHE-SVX02G-EN 23
is necessary can be made to the piping at that time.

Figure 12. Typical evaporator water piping circuit Expenses that result from a failure to follow this
recommendation will not be paid by Trane.
Water piping connection sizes and components are
Outlet identified in Table 3, p. 25, Table 4, p. 25, and Table 5,
2 1 7 3 4 5 4 p. 26. Remember that with many waterboxes the entering
2
and leaving evaporator water can be piped to either
9 waterbox connection when the tube bundles are split
2
vertically. However, large evaporator waterboxes, with
entering and leaving connections not at the same level,
Inlet
must be connected with the entering water at the bottom
6 8 2 3 4 5 4 and the leaving water at the top.
Waterboxes with multiple pass arrangements utilize a
1. Balancing Valve 6. Strainer baffle to separate the passes. These baffles are designed
2. Gate (Isolation) Valve or Ball 7. Chilled Water Flow Switch for a maximum pressure of 20 psid. If larger pressure
Valve (5S1)(a) drops are expected in the application, contact your local
3. Thermometer (if field supplied) 8. Pump Trane representative to discuss special waterbox options.
4. Waterbox Nozzle Connection 9. Pressure Gauge(b) Important: Water flows must be piped in accordance
5. Drain, Vent, Anode
with nameplate designation.
(a) Flow switch 5S1 may be installed in either the entering or leaving leg
of the chilled water circuit. Field-provided isolation valves for the evaporator and
(b) It is recommended to pipe the gauge between entering and leaving condenser water lines should be installed upstream and
pipes. A shutoff valve on each side of the gauge allows the operator to
read either entering or leaving water pressure. downstream of the heat exchangers, and be installed far
enough away from the chiller to also provide practical
service isolation for flow sensing devices, field
Figure 13. Typical condenser water piping circuits thermometers, flexible connectors, and any removable
pipe spools.
Ensure that the evaporator water piping is clear, check it
Outlet after the chilled water pump is operated but before initial
4 5 4 3 7 1 2 8 chiller start-up. If any partial blockages exist, they can be
2
detected and removed to prevent possible tube damage
10
resulting from evaporator freeze-up or erosion.
2 For condenser and large evaporator connections, arrange
Inlet the water piping so that the water supply enters the shell
4 5 4 3 2 9 6
at the lower connection, and exits from the top connection.
Operational problems may result if this piping is not
correct. Some shells may be piped as desired since both
connections are at the same level.
1. Balancing Valve 6. Strainer
2. Gate (Isolation) Valve or Ball 7. Condenser Water Flow For applications that include an “infinite source” or
Valve Switch (5S2)(a) “multiple-use”, cooling condenser water supply, install a
3. Thermometer (if field supplied) 8. 3-Way Valve (Optional) valved bypass “leg” (optional) between the supply and
4. Waterbox Nozzle Connection 9. Condenser Water Pump return pipes. This valved bypass allows the operator to
5. Drain, Vent, Anode 10. Pressure Gauge(b) short-circuit water flow through the cooling condenser
Notes: when the supply water temperature is too low. For
1. Some type of field-supplied temperature control device may be
required to regulate the temperature of the heat-recovery condenser additional application information, refer to Engineering
water circuit. For application recommendations, refer to Heat Bulletin: Condenser Water Temperature Control - For
Recovery Seminar (Part 2): "Systems/Equipment (AM-FND-8).
2. Install a bypass valve system to avoid circulating water through the CenTraVac Centrifugal Chiller Systems with Tracer
auxiliary shell when the unit is shut down. AdaptiView Controls (CTV-PRB006-EN).
3. On multiple pass condensers, entering condenser water must enter at
the lowest nozzle. Note:
(a) The Flow Switch 5S2 may be installed in either the entering or leaving
leg of the chilled water circuit. • System refrigerant pressure differential must be
(b) It is recommended to pipe a single gauge between entering and leaving maintained above 3 psid (21 kPa) at all times. Failure to
pipes.
do so could result in operating problems.
Piping must be arranged and supported to avoid stress on • Whenever a CVHE, CVHF, or CVHG unit is equipped
the equipment. It is strongly recommended that the piping with an auxiliary condenser, use a bypass valve system
contractor does not run pipe closer than 3 feet (0.91 m) to avoid circulating water through the auxiliary shell
minimum to the equipment. This will allow for proper fit during unit shut-down.
upon arrival of the unit at the job site. Any adjustment that
24 CVHE-SVX02G-EN
Water Piping Connections Figure 14. Typical grooved pipe connection

All standard units use grooved-pipe connections. These
are grooved-end NSP (Victaulic style) pipe connections.
Flanged connections are optional.
Piping joined using grooved type couplings, like all types
of piping systems, requires proper support to carry the
weight of pipes and equipment. The support methods
used must eliminate undue stresses on joints, piping and
other components; allow movement where required, and
provide for any other special requirements (i.e., drainage,
etc.).
Note: Plug-type sensor extension cables are available for
purchase from Trane Parts Service if needed. These
sensor extension cables may be necessary if the
waterboxes are changed or if the temperature
sensors are moved out into the unit piping for
better mixed temperature readings.
Table 3. Evaporator water piping connection sizes
Nominal Pipe Size
1 Pass 2 Pass 3 Pass
EVSZ(a) Inch mm Inch mm Inch mm
032 8 219.1 6 168.3 5 141.3
050 10 273.0 8 219.1 6 168.3
080 12 323.9 10 273.0 8 219.1
142 16 406.4 12 323.9 10 273.0
210 16 406.4 14 355.6 12 323.9
250 16 406.4 14 355.6 12 323.9
(a) EVSZ = Evaporator Shell Size; S = Short Shell, L = Long Shell, E = Ex-
tended Shell
Table 4. Condenser water piping connection sizes

Nominal Pipe Size
2 Pass
CDSZ(a) Inch mm
Waterbox Locations
032 6 168.3 If necessary, the non-marine-style waterboxes on each
050 8 219.1 shell whether evaporator or condenser can be switched
080 10 273.0 end-for-end to obtain the desired piping arrangement.
142 12 323.9 Contact CenTraVac Technical Service for switching of
210 14 355.6 marine-style boxes.
250 14 355.6 Note: Do not exchange positions of marine-style
(a) CDSZ =Condenser Shell Size; S = Short Shell, L = Long Shell, E = Ex- waterboxes. Failure to follow this recommendation
tended Shell could alter designed water flow piping
configuration and prevent proper unit operation.
If removal of waterboxes is necessary, refer to “Waterbox
Removal and Installation,” p. 74.
If the waterboxes on any of the shells are exchanged end-
for-end, be sure to reinstall them right side up to maintain
the correct baffle arrangements. Use a new gasket with
each waterbox cover.
CVHE-SVX02G-EN 25
Grooved Pipe Coupling 2068 kPa systems). The adapters are shipped bolted to one
of the chiller end-supports. Adapter descriptions are given
A customer-supplied, standard flexible grooved pipe in Table 6, p. 27 and Table 7, p. 27. The flange adapters
coupling (Victaulic Style 77 or equivalent) should be used provide a direct, rigid connection of flanged components
to complete the Victaulic connection for both 150 psig or to the grooved-pipe chiller waterbox connections.
1035 kPa and 300 psig or 2068 kPa waterboxes.
Figure 16. Typical shipping location for flange
When a flexible coupling such as this is installed at the
Leg
waterbox connections, other flexible piping connectors
support
(i.e., braided-steel, elastomeric arch, etc.) are usually not
required to attenuate vibration and/or prevent stress on
the connections.
Table 5. Water piping connection components

Customer Piping Connection
Unit Connection
Unit Model Type Victaulic Flanged
Flanged (Condenser
CVHE and 032–050 150 psig No adapter
CVHG and 1035 kPa non- Customer required
marine only) provided
Victaulic coupling Trane provided
CVHE, CVHF, Screw Adapter
Victaulic (All others) Victaulic-to-
and CVHG
flange adapter
In this case, the use of flexible type connectors (i.e.,
Figure 15. Customer piping connection types braided steel, elastomeric arch, etc.) are recommended to
attenuate vibration and prevent stress at the waterbox
Flanged Victaulic connections. Flange adapters are not provided for CVHE,
Waterbox CVHF, or CVHG units with 300 psig or 2068 kPa waterboxes
Water Box Waterbox
Water Box that have 14 in. (356 mm) or 16 in. (406 mm) piping
connections.
Customer
Customer
All flange-to-flange assembly bolts must be provided by
the installer. Bolt sizes and number required are given in
Table 6, p. 27 and Table 7, p. 27. The four draw-bolts
needed for the 14 in. (356 mm) and 16 in. (406 mm) Style
741 (150 psig or 1035 kPa) adapters are provided. The
Flange Adaptor
Flange Adaptor Style 77
77Flexible
Flexible Style 741, 150 psig or 1035 kPa flange adapter requires a
Style
Trane Provided
Trane provided CustomerProvided
Customer provided smooth, hard surface for a good seal.
Connection to other type flange faces (i.e., raised, serrated,
• Refer to the coupling manufacturer’s guidelines for rubber, etc.) will require the use of a flange washer
specific information concerning proper piping system between the faces. Refer to the flange adapter
design and construction methods for grooved water manufacturer’s guidelines for specific information.
piping systems.
The Style 743 (300 psig or 2068 kPa) flange adapters are
• Flexible coupling gaskets require proper lubrication designed to mate with raised-face flanges. They can be
before installation to provide a good seal. Refer to the used with flat-faced flanges; however, only if the raised
coupling manufacturer’s guidelines for proper projections on the outside face of the adapter are
lubricant type and application. removed; see Figure 17. The flange-adapter gasket must
be placed with the color-coded lip on the pipe and the other
Flange-Connection Adapters lip facing the mating flange.
NOTICE:
NOTICE:
Piping Connection Leaks!
Never Weld to Cast Boxes! To provide effective seal, gasket contact surfaces of
Adapters must be used to convert flanges. Welding to adapter must be free of gouges, undulations or
cast boxes will result in equipment damage. deformities. Failure to provide effective seal could result
in equipment or property-only damage.
When flat-face flange connections are specified, flange-to-
groove adapters are provided (Victaulic Style 741 for
150 psig or 1035 kPa systems; Style 743 for 300 psig or
26 CVHE-SVX02G-EN
Figure 17. Modifying 300 psig flange adaptors for flat- Figure 18. Typical Victaulic flange gasket configuration
faced flange application
Remove to mate
to flat-faced
flanges
3. Align and bring two pipe ends together and slide

Victaulic Gasket Installation gasket into position centered between the grooves on
each pipe. No portion of the gasket should extend into
1. Inspect supplied gasket to be certain it is suited for the groove on either pipe.
intended service (code identifies gasket grade). Apply
4. Open fully and place hinged Victaulic flange around
a thin coat of silicone lubricant to gasket tips and
the grooved pipe end with the circular key section
outside of gasket.
locating into the groove.
2. Install gasket, placing gasket over pipe end and making
5. Insert a standard bolt through the mating holes of the
sure gasket lip does not overhang pipe end. Refer to
Victaulic flange to secure the flange firmly in the
Figure 18 for gasket configuration.
groove.
6. Tighten fasteners alternately and equally until housing
bolt pads are firmly together (metal to metal); refer to
“Bolt-Tightening Sequence for Water Piping
Connections,” p. 28. Do not excessively tighten
fasteners.
Note: Uneven tightening may cause gasket to pinch.
Table 6. Installation data for 150 psig flange adapters (Style 741)
Nominal Pipe Size Assembly Bolt Size(a) Number of Bolt Pattern Diameter Weight
Assembly Bolts
Inch mm Inch mm Required Inch mm Pounds kg
4 114.3 5/8 x 3 16 x 76 8 7.5 191 7.7 3.5
5 141.3 3/4 x 3-1/2 19 x 89 8 8.5 216 9.3 4.2
6 168.3 3/4 x 3-1/2 19 x 89 8 9.5 241 10.3 4.7
8 219.1 3/4 x 3-1/2 19 x 89 8 11.75 298 16.6 7.5
10 273.0 7/8 x 1/4 22 x 6 12 14.25 362 24.2 11.0
12 323.9 7/8 x 1/4 22 x 6 12 17 432 46.8 21.2
14 355.6 1 x 4-1/2 25 x 114 12 18.75 476 75 34.0
16 406.4 1 x 4-1/2 25 x 114 16 21.25 540 90 40.8
(a) Bolt size for conventional flange to flange connection. Longer bolts are required when flange washer must be used.
Table 7. Installation data for 350 psig flange adapters (Style 743)
Nominal Pipe Size Assembly Bolt Size(a) Number of Bolt Pattern Diameter Weight
Assembly Bolts
Inch mm Inch mm Required Inch mm Pounds kg
4 114.3 3/4 x 3-3/4 19 x 95 8 7.88 200 15.3 6.9
5 141.3 3/4 x 4 19 x 102 8 9.25 235 17.7 8.0
6 168.3 3/4 x 4-1/2 19 x 114 12 10.63 270 23.4 10.6
8 219.1 3/4 x 4-3/4 19 x 121 12 13 330 34.3 15.6
10 273.0 1 x 5-1/4 25 x 133 16 15.25 387 48.3 21.9
12 323.9 1-1 /8 x 5-3/4 29 x 146 16 17.75 451 70.5 32.0
(a) Bolt size for conventional flange to flange connection. Longer bolts are required when flange washer must be used.
CVHE-SVX02G-EN 27
Bolt-Tightening Sequence for 1 5 1 5

20 9
Water Piping Connections 16 9
16 13
12 13 17
12
This section describes a bolt-tightening sequence for 8 3 3
8
flanges with flat gaskets or O-rings. Remember that 7
4 7 4
improperly tightened flanges may leak.
11
11 18
Note: Before tightening any of the bolts, align the flanges. 14 15
15 14
Flange bolt torque requirements are provided in 10 19
6 2 10 6 2
Table 8.
16 bolt flange 20 bolt flange
Table 8. Flange bolt torque recommendations for
O-ring and flat-gasket piping connections 1 5
24 9
13 20 13
Bolt Size Gasket Type 17 16 17
O-Ring Flat 12 21
3
Inch mm ft·lb (N·m) ft·lb (N·m) 8 3
7 4 7
3/8 9.5 25 (34) 12–18 (16–24)
11 22 11
1/2 13 70 (95) 33–50 (45–68) 18 15
15
5/8 16 150 (203) 70–90 (95–122) 14 19
19 10
3/4 19 250 (339) 105–155 (142–210) 6 2 23
Note: Bolt size is determined by the diameter of bolt shank. 24 bolt flange
Flanges with 4, 8, or 12 Bolts Flanges with More than 24 Bolts

Tighten all bolts to a snug tightness, following the Sequentially tighten the first 12 bolts to a snug tightness,
numerical sequence for the appropriate bolt pattern as following the numerical sequence as shown below.
shown below. Repeat this sequence to apply the final Tighten the next 12 consecutively numbered bolts in
torque to each bolt. sequence to the final torque. Then, apply final torque to
the first 12 bolts and the bolts not yet tightened (i.e.,
7 1 unnumbered bolts in the figure below). Start with bolt “1”
1 3 and move progressively around the flange in a clockwise
4 5 direction.
1 5 9
13
8 3 17
24 21
4 2
2 6 20
16
4 bolt flange 8 bolt flange
12
1 5
8 3
12 9
4 7
5 3 11
8
15
4 7 19
3
22 23
18
10 11
14
6 2 10 6 2
12 bolt flange
Evaporator Waterbox Covers
Flanges with 16, 20, or 24 Bolts
Ensure that the waterbox head rests tightly against the
Tighten only the first half of the total number of bolts to a tube sheet, and then snugly tighten the 26 bolts in
snug tightness, following the numerical sequence for the sequential order as shown in the figure below. If excessive
appropriate bolt pattern as shown below. Next, tube sheet crown prevents the head from contacting the
sequentially tighten the remaining half of the bolts in tube sheet, tighten the bolts located where the greatest
numerical order. gaps occur. Be sure to use an equal number of bolt turns
from side to side. Then, apply final torque to each bolt in
sequential order.
28 CVHE-SVX02G-EN
21 13 3 1 11 19
7 5
17 15
25 23
9 10
24 26
16 18
6 8
20 12 2 4 14 22
Pressure Testing Waterside Piping
NOTICE:
Equipment Damage!
Do not over pressurize the system or exceed design
pressure. Always perform as a hydro pressure test with
water present in piping and waterboxes. Failure to
follow these recommendations could result in
equipment damage.
Waterside design pressure is either 150 or 300 psig; refer

to unit nameplate or to submittal documentation.
CVHE-SVX02G-EN 29
Vent Piping
Refrigerant Vent Line stainless-steel pump connector (such as the stainless-steel
type MFP, style HNE, flexible pump connector from
Vibration Mounting and Control, Inc.) or equivalent is
General Requirements
recommended.
State and local codes, and ASHRAE Standard 15 contain
requirements for venting the relief device on the chiller to Vent Line Sizing
the atmosphere outside of the building. These Vent line size must conform to local codes and
requirements include, but are not limited to, permitted requirements. In most cases, local codes are based on
materials, sizing, and proper termination. ASHRAE Standard 15. ASHRAE Standard 15 provides
Note: The following information is a general outline of specific requirements for the discharge piping that allows
vent-line installation requirements based on pressure-relief devices to safely vent refrigerant to the
ASHRAE Standard 15. Most codes contain similar atmosphere if over pressurization occurs. In part, the
requirements but may vary in some significant standard mandates that:
areas. The installer must check state and local • The minimum pipe size of the vent line must equal the
codes and follow the specific requirements size of the discharge connection on the pressure-relief
applicable to the location. device. A larger vent line size may be necessary,
depending on the length of the run.
Purge Discharge • Two or more relief devices can be piped together only
To comply with ASHRAE Standard 15, the discharge if the vent line is sized to handle all devices that could
piping from purge units that remove noncondensible gas relieve at the same time.
from refrigerating systems must conform to the ASHRAE • When two or more relief devices share a common vent
Standard 15 requirements for relief piping. To help meet line, the shared line must equal or exceed the sum of
this requirement, the purge discharge is factory-piped to the outlet areas of all upstream relief devices,
the relief device assembly. depending on the resulting back pressure.
Section 9.7.8.5 of ASHRAE Standard 15-2007 provides
Vent Line Materials guidance for determining the maximum vent line length.
All materials in the relief device vent system must be Appendix H of the standard provides the equation (shown
compatible with the refrigerant in use. Commonly used in Figure 22, p. 34) and data necessary to properly size the
and accepted piping materials include steel and DWV vent line at the outlet of a pressure-relief device or fusible
(drain/waste/vent) copper. Consult local codes for plug.
restrictions on materials. Consult with the manufacturers The equation accounts for the relationship between pipe
of any field-provided components or materials for diameter, equivalent pipe length, and the pressure
acceptable material compatibility. difference between the vent line inlet and outlet to help
Note: PVC piping is compatible with R-123, but the glue ensure that the vent line system provides sufficient flow
that joins the sections of plastic pipe may not be. capacity.
When considering a vent system constructed of Table 9, p. 33 provides additional information based on
plastic piping, such as PVC, ensure that both the ASHRAE Standard 15, including:
pipe material and the adhesive have been tested • Capacities of various vent line sizes and lengths.
for refrigerant compatibility. In addition, verify that However, this data applies only to conventional
the local codes permit PVC for refrigerant vent pressure-relief valves and NOT to balanced relief
lines; even though ASHRAE Standard 15 doesn’t valves, rupture members (as used on Trane®
prohibit its use, some local codes do. centrifugal chillers), fusible plugs, or pilot-operated
Testing conducted in Trane laboratories has qualified the valves.
following materials for PVC pipe construction as being • A simplified method to determine the appropriate
compatible with R-123: vent-line size, with Figure 22, p. 34. Enter the figure
Primer/Cleaner: with the total C value, read across to a pipe curve and
• Hercules—PVC Primer #60-465 down to find the maximum allowable length for that
size pipe.
• RECTORSEAL® PVC Cleaner—Sam™ CL-3L
To determine the total C value for a specific unit, add
Adhesives:
the appropriate C values for the evaporator, standard
• Hercules—Clear PVC, Medium Body/Medium Set,
condenser, and economizer. If the unit is equipped with
#60-020
any options (e.g., heat recovery, free cooling, or an
• RECTORSEAL—PVC Cement, Gene™ 404L auxiliary condenser), add the applicable C value(s) for
Flexible connection devices for vibration isolation must those options to the total as well.
also be compatible with the vented refrigerant. A flexible
30 CVHE-SVX02G-EN
Vent Piping
Note: Table 9, p. 33 and Figure 22, p. 34 are applicable

only for non-manifolded vent-line runs connected NOTICE:
to a 15 psi rupture disc relief device. The pipe
length provided by the table is in “equivalent feet.”
Rupture Disc Damage!
The vent-line length in equivalent feet is the sum of Do not apply threading torque to the outside pipe.
the linear pipe length plus the equivalent length of Failure to follow this instruction could result in damage
the fittings (e.g., elbows). to the rupture disc assembly.
• Provide support as needed for the vent line. Do not use

Vent Line Installation the rupture disc assembly to support the vent line
piping.
Important: Before constructing the rupture disc vent
• Use a flexible connection between the vent-line and
line, consult local codes for applicable
the rupture disc assembly to avoid placing stress on
guidelines and constraints.
the rupture disc. (Stress can alter rupture pressure and
All CenTraVac centrifugal chillers are equipped with cause the disc to break prematurely.) The flexible
carbon rupture discs. If refrigerant pressure within the connector used to isolate the rupture disc from
evaporator exceeds 15 psig the rupture disc breaks and excessive vent line vibration must be compatible with
shell pressure is relieved as refrigerant escapes from the the refrigerant in use. Use a flexible, steel connector
chiller. such as the stainless-steel type MFP, style HNE, flexible
A cross-section of the rupture disc assembly appears in pump connector (from Vibration Mounting and
Figure 19, p. 32 along with an illustration indicating the Control, Inc.) or equivalent. Refer to Figure 20, p. 32 for
location of the rupture disc on the suction elbow. a recommended relief piping arrangement.
• An individual vent line is normally installed for each
Important: If a RuptureGuard is to be installed, remove
relief device. It is permissible to manifold the rupture
and discard the factory-installed rupture
discs of several machines into a common vent line
disc; for more information, refer to
provided that the appropriate ASHRAE Standards and
Installation, Operation, and Maintenance:
local code requirements for manifolded relief devices
RuptureGuard Pressure Relief System
are followed.
Option (CTV-SVX06B-EN, or the most
recent version). Note: Figure 20, p. 32 does NOT apply for manifolded
vent lines.
Several general recommendations for rupture disc vent
line installation are outlined below.
WARNING
Note: If the rupture disc was removed for service or vent
line piping installation, the rupture disc must be Pressure-Relief Device Discharge Hazard!
reinstalled (as shown in Figure 19, p. 32) using the When a pressure-relief device operates, it could
following installation procedure: discharge a large amount of fluid and/or vapor. Units
• Verify that the vacuum support side of the rupture disc MUST be equipped with a vent-line termination that
is positioned as shown in the cross-section view that discharges outdoors in an area that will not spray
appears in Figure 19, p. 32. refrigerant on anyone. An improper vent-line
termination could result in death or serious injury or
– Install the two bottom bolts though the pipe
equipment damage.
flanges.
– Install the rupture disc with a gasket on each side
between the pipe flanges. Orient the disc with the NOTICE:
reference arrow or vacuum support bar facing the
chiller side as shown in Figure 19, p. 32. Proper Refrigerant Vent Line Termination!
– Install the two top bolts. Improperly terminating a refrigerant vent line could
– Center the disc and gaskets to the flange bore. allow rain to enter the line. Accumulated rainwater
could cause the relief device to malfunction; or, in the
– Hand tighten all bolts assuring equal pressure.
case of a rupture disc, the rainwater pressure could
– Use a torque wrench set to 240 in·lb (27 N·m) with cause the disc to rupture, allowing water to enter the
a 9/16-in. socket. chiller. Failure to properly terminate a refrigerant vent
– Tighten bolts in a star pattern, one half turn each, to line could result in equipment damage.
maintain even pressure on the disc.
– Final torque on all bolts should be 240 in·lb • Route the vent-line piping so that it discharges
(27 N·m). outdoors in an area that will not spray refrigerant on
• When attaching the vent line to the chiller, do not apply anyone. Position the vent line discharge at least 15 ft
threading torque to the outside pipe of the rupture disc (4.57 m) above grade level and at least 20 ft (6.1 m)
assembly. from any building opening. Provide a vent line
termination that cannot be blocked by debris or
accumulate rainwater.
CVHE-SVX02G-EN 31
Vent Piping
• Provide a drip leg on the vent-line (see Figure 20,

p. 32). Provide a standard 1/4-in. FL x 1/4-in. NPT, Figure 20. Arrangement for rupture disc relief piping
capped refrigerant service valve to facilitate liquid
removal. alternate
NOTICE:
Equipment Damage! outside
All vent-lines must be equipped with a drip leg of wall
sufficient volume to hold the expected accumulation of
water and or refrigerant. The drip leg must be drained
periodically to ensure that it does not overflow and purge discharge
allow fluid to flow into the horizontal portion of the vent line
vent-line. Trane assumes no responsibility for support
equipment damage caused by insufficient drainage of this pipe
the drip leg.
• Consult local regulations and codes for any additional

flexible rupture disc
relief line requirements and refer to Refrigerant
steel assembly
Handling Guidelines (CTV-SVX05B-EN, or the most
connection
recent version).
drip leg
Figure 19. Illustrates rupture disc location, cross section (length as required
of rupture disc for easy access)
1/4 in. FL x 1/4 in.

NPT drain valve
Notes:
• If a RuptureGuard is to be installed, remove and
discard the factory-installed rupture disc; for more
information, refer to Installation, Operation, and
Maintenance: RuptureGuard Pressure Relief System
Option (CTV-SVX06B-EN, or the most recent version).
• The rated flow capacity of the RuptureGuard disk/valve
assembly is based on having straight pipe extending
past the spring mechanism downstream of the valve.
Be sure there are no crosses1, elbows, tees or any other
outside pipe gasket obstructions within the first nine inches of valve
assembly
discharge. See the chiller installation manual and
ASHRAE Standard 15-1992 for additional
requirements on piping rupture disk and relief valve
vent lines.
suction connection
rupture disc
cap
bolt
Note: Pipe connection is 3” NPT, except 250E evap/250L cond units with
heat recovery which have a 4” NPT pipe connection.
1 A derate on the rated flow capacity for this configuration is published in E/CTV-EB-10 (Engineering Bulletin: RuptureGuard™ Selection Guide).
32 CVHE-SVX02G-EN
Vent Piping
Figure 21. RuptureGuard—external vent line and drip Table 9. “C” values used to determine rupture disc vent
leg (not provided)(a) line sizes
Rupture Purge “C” Values for Unit Components

Vent to
Disc Exhaust Evap. Cond. Short Long W/Free
Outdoors
Size Size Total C H.R. H.R. Aux. Cooling
(EVSZ) (CDSZ) Value Cond. Cond. Cond. Econ.
032S 032S 50.00
032S 032L 61.32 18.87 25.19 15.30 3.66
Flange
032L 032L 65.09
050S 050S 64.20
050S 050L 72.10 23.55 31.45 15.30 5.50
050L 050L 83.17
050S 080S 69.71
N/A N/A N/A N/A
050L 080L 90.52
Outlet 080S 080S 86.48

Adapter 080S 080L 96.22 29.06 38.80 15.30 5.38
Inlet Adapter 080L 080L 111.50
(Threaded)(a) Drain Line 080L 142L 117.53 N/A N/A N/A N/A
Drain Valve 142M 142L 127.49
(a) The pipe-thread joint at the Inlet Adapter (Threaded) connects to the 142L 142L 134.89
chiller and must be leak-free. For more information, refer to Installation, 51.01 56.80 15.30 7.13
Operation, and Maintenance: RuptureGuard Pressure Relief System Op- 142E 142L 143.11
tion (CTV-SVX06B-EN, or the most recent version).
210L 210L 149.91
250E 250L 175.74 N/A 62.12 15.30 N/A
210D 210D 112.93
15.30 7.13
250D 250D 122.62
N/A N/A
250M 250M 146.36
15.30 N/A
250X 250X 164.74
Notes:
1. Rupture disc diameter is 3 inches (76 mm), with the exception of
250E evap/250L cond units with heat recovery which have a rupture
disc diameter of 4 inches (101.6 mm).
2. To determine the total “C” value for a specific unit, add the
appropriate “C” values for the evaporator, standard condenser, and
economizer. If the unit is equipped with any options (e.g., heat
recovery, free cooling or an auxiliary condenser, add the applicable
“C” values to this total. With this new sum, refer to Figure 22, p. 34
to determine the vent line pipe diameter.
3. If piping multiple rupture discs to a common vent line, first determine
the total “C” value for each rupture disc, then add all “C” values
together and apply the result to Figure 22, p. 34.
RuptureGuard size based on “C” value:
3-in. valve: “C” value 0 to 104.20
4-in. valve: C value 104.21 to 223.9
RuptureGuard is not available for 250E evap/250L cond units with
heat recovery.
For CenTraVac chillers using a rupture disc relief:

• L = equivalent length of discharge piping, ft (m)
• Cr = rated capacity as stamped on the relief device in
lb/min (kg/s), or SCFM multiplied by 0.0764 lb/min
(convert multiplier in lb/min to kg/s for SI)
Cr = C value from Table 9, p. 33 (convert C in lb/min to
kg/s for SI)
• f = Moody friction factor in fully turbulent flow
CVHE-SVX02G-EN 33
Vent Piping
• d = inside diameter of pipe or tube, in (mm) P0 = (0.50 P) + atmospheric pressure

• ln = natural logarithm Note: For rupture discs on CenTraVac chillers, P is 15 lb.
• P2 = absolute pressure at outlet of discharge piping, psi Atmospheric pressure is at the elevation of the
(kPa) installation above sea level; a default value is the
atmospheric pressure at sea level, 14.7 psi
• P0 = allowed back pressure (absolute) at the outlet of (101.325 kPa).
pressure relief device, psi (kPa)
Figure 22. Rupture disc vent pipe sizing
Pipe size as a Function of “C” Value and Length of Run
1000
Pipe Size (I.D.)

friction factor
6 NPS
(6.065)
f=0.0149
"C" Value
100
5 NPS
(5.048)
f=0.0155
4 NPS
(4.026)
f=0.0163
3 NPS
(3.068)
f=0.0173
10
10 100 1000
L = Pipe Length (Equivalent Feet)
(Feet x .348 = Meters)
ANSI/ASHRAE Standard 15-2007
L= .214d (P 0 - P 2) - d * ln(P0 / P2)

5 2 2
f C2R 6f
P0= (0.5 * 15) + P2
P2= 14.7 psia
f= Moody Friction Factor in fully turbulent flow
Note: This figure, provided as a reference, is based on ASHRAE Standard 15-2007. Vent line size is typically dictated by state or local code which may be
different from ASHRAE Standard 15-2007 requirements.
34 CVHE-SVX02G-EN
Insulation
Unit Insulation Requirements • 85°F dry bulb ambient temperature
• 75 percent relative humidity
Factory-installed insulation is available as an option for all
Operation outside of normal design conditions as defined
units. Factory installation does not include insulation of
above may require additional insulation; contact Trane for
the chiller feet; if required, insulation for chiller feet is
further review.
provided by others. In applications where the chiller is not
factory-insulated, install insulation over the areas outlined Note: If the unit is not factory-insulated: install insulation
and highlighted with dashed lines as shown in Figure 23, around the evaporator bulbwells and ensure that
p. 36. the bulbwells and connections for the waterbox
drains and vents are still accessible after insulation
Insulate all 1/4-in. (6.4-mm) eductor lines, one from the
is applied. The sensor modules (LLIDs) and
suction cover and one from the evaporator to prevent
interconnecting four wire cable (IPC bus) must be
sweating.
raised up above the field-installed insulation.
The quantities of insulation required based on unit size Secure the IPC bus to the insulation top/outer
and insulation thickness are listed in Table 10. Insulation surface after insulation is completed.
thickness is determined at normal design conditions which
Important: Do not insulate the motor housing, unit
are:
wiring, or sensor modules.
• standard comfort-cooling leaving chilled water
temperature
Table 10. Evaporator insulation requirements
Standard Unit Free Cooling
3/4 in. (19 mm) 3/8 in. (9.5 mm) 3/4-in. (19 mm) 3/8 in. (9.5 mm)
Insulation(a) Insulation(b) Insulation(a) Insulation(b)
EVSZ(a) (Square Feet) (Square Feet) (Square Feet) (Square Feet)
032 Short 337 52 347 74
032 Long 365 52 377 74
050 Short 385 63 398 72
050 Long 420 63 436 72
080 Short 505 84 515 97
080 Long 553 84 566 97
142 Medium 555 98 555 133
142 Long 578 98 578 133
142 Extended 603 104 629 133
210 Long 700 98 710 133
250 Extended 770 97 780 133
Note: Refrigerant pump equipped units are NOT insulated on the motor or refrigerant drain lines.
(a) 3/4-in. (19-mm) sheet insulation is installed on the evaporator, evaporator waterboxes, suction elbow and suction
cover.
(b) 3/8-in. (9.5-mm) sheet insulation is installed on all economizers. All liquid lines and other pipes require the use of 1/
2-in. (13-mm) pipe insulation or 3/8-in. (9.5-mm) sheet insulation. Copper oil eductor tube lines require pipe insulation.
Insulation Thickness water temperature (less than 36°F chilled water

temperature/glycol) units may require double thickness to
Requirements prevent formation of condensation.
Factory applied insulation. All low-temperature

surfaces are covered with 3/4 in. (19 mm) Armaflex II or
equal (thermal conductivity = 0.28 BTU/hr-ft sq.)
(1.59 W/m2-K), including the evaporator, waterboxes and
suction elbow. The economizer and motor cooling lines
are insulated with 3/8 in. (10 mm) and 1/2 in. (13 mm)
insulation respectively.
The insulation is Armaflex or equivalent closed cell
elastomeric insulation to prevent the formation of
condensation up to a dew point rating of 74°F K = 0.25.
Chillers in high humidity areas or ice storage, low leaving
CVHE-SVX02G-EN 35
Insulation
NOTICE:
Insulation Damage!
To prevent damage to factory installed insulation:
• Do not allow the insulation to be exposed to
excessive sunlight. Store indoors or cover with
canvas to prevent exposure.
• Do not use thinners and solvents or other types of
paint. Use only water base latex.
Failure to follow these instructions could result in
insulation damage.
Figure 23. Recommended area for unit insulation
Notes:
1. Bulbwells, drain and vent connections must be accessible after insulating.
2. Evaporators with ASME nameplates must have insulation cut out around the
Line to nameplate. Do not glue insulation to the nameplate.
eductor 3. All units with evaporator marine waterboxes wrap waterbox shell insulation
with strapping and secure strapping with seal.
4. Apply two inch wide black tape on overlap joints. Where possible apply
three inch wide strip of 0.38 thick insulation over butt joint seams.
5. Insulate all economizer supports.
Line
from
evap
Filter drier and
eductor lines
Suction
Pipe (free Suction cover
cooling only) elbow
Suction
Control connection
panel
support
Pipe
Economizer
Eductor line
Pipe
See Notes See Note 1 See Notes

1&3 Evaporator 1&3
36 CVHE-SVX02G-EN
Installation: Controls
This section covers information pertaining to the UC800 Figure 24. Wiring locations and connection ports
controller hardware. For information about the Tracer
AdaptiView™ display, which is used to interface with the
internal chiller data and functions provided by the UC800,
refer to Tracer AdaptiView™ Display for Water-Cooled
CenTraVac™ Chillers Operations Guide (CTV-SVU01D-EN,
or the most recent version).
UC800 Specifications
Power Supply
The UC800 (1A22) receives 24 Vac (210 mA) power from 10
the 1A2 power supply located in the chiller control panel.
11
Wiring and Port Descriptions
Figure 24 illustrates the UC800 controller ports, LEDs,
rotary switches, and wiring terminals. The numbered list Bottom View
following Figure 24 corresponds to the numbered callouts 1. Rotary Switches for setting BACnet® MAC address or MODBUS® ID.
in the illustration. 2. LINK for BACnet MS/TP, or MODBUS Slave (two terminals, ±). Field
wired if used.
Figure 24. Wiring locations and connection ports 3. LINK for BACnet MS/TP, or MODBUS Slave (two terminals, ±). Field
wired if used.
4. Machine bus for existing machine LLIDs (IPC3 Tracer bus 19.200 baud).
IPC3 Bus: used for Comm4 using TCI or LonTalk® using LCI-C.
5. Power (210 mA at 24 Vdc) and ground terminations (same bus as
+ + + +24
VDC 6.
item 4). Factory wired.
Not used.
LINK MBUS
7. Marquee LED power and UC800 Status indicator (Table 11, p. 38).
8. Status LEDs for the BAS link, MBus link, and IMC link.
2 3 4 5 9. USB device type B connection for the service tool (Tracer TU).
10. The Ethernet connection can only be used with the Tracer AdaptiView
display.
11. USB Host (not used).
Communication Interfaces
6 6 There are four connections on the UC800 that support the
communication interfaces listed. Refer to Figure 24, p. 37
for the locations of each of these ports.
• BACnet MS/TP
7 • MODBUS Slave
8 • LonTalk using LCI-C (from the IPC3 bus)
• Comm 4 using TCI (from the IPC3 bus)
Rotary Switches
9
1 There are three rotary switches on the front of the UC800
controller. Use these switches to define a three-digit
address when the UC800 is installed in a BACnet or
10 MODBUS system (e.g., 107, 127, etc.).
Note: Valid addresses are 001 to 127 for BACnet and 001
11
to 247 for MODBUS.
Front View
LED Description and Operation
There are 10 LEDs on the front of the UC800. Figure 25
shows the locations of each LED and Table 11, p. 38
describes their behavior in specific instances.
CVHE-SVX02G-EN 37
Important: Maintain at least 6 inches between low-

Figure 25. LED locations voltage (<30V) and high voltage circuits.
Failure to do so could result in electrical
Marquee LED noise that could distort the signals carried
by the low-voltage wiring, including IPC.
LINK MBUS IMC
TX
RX
LINK
SERVICE
ACT
Table 11. LED behavior

LED UC800 Status
Powered. If the Marquee LED is green solid, the
UC800 is powered and no problems exist.
Low power or malfunction. If the Marquee LED is
Marquee LED red solid, the UC800 is powered, but there are
problems present.
Alarm. The Marquee LED blinks Red when an alarm
exists.
The TX LED blinks green at the data transfer rate
when the UC800 transfers data to other devices on
LINK, MBUS, the link.
IMC The Rx LED blinks yellow at the data transfer rate
when the UC800 receives data from other devices on
the link.
The LINK LED is solid green if the Ethernet link is
connected and communicating.
Ethernet Link
The ACT LED blinks yellow at the data transfer rate
when data flow is active on the link.
The Service LED is solid green when pressed. For
Service
qualified service technicians only. Do not use.
38 CVHE-SVX02G-EN
Figure 26. Standard control panel: Tracer AdaptiView main unit assembly (showing low voltage and higher voltage
areas for proper routing of field wiring)
30 Volt Maximum 30–115 Volt Maximum
CVHE-SVX02G-EN 39
Figure 27. Optional control panel: Tracer AdaptiView main unit assembly (showing low voltage and higher voltage
areas for proper routing of field wiring)
30V TO 115V 30V TO 115V
1K2 1T2 1T3 1T4

1X2 1S1 1K1 30V TO 115V
30V MAX
1T5 1T6 1T7
30V TO 115V 30V TO 115V
1A11
OR
1A4 1A5 1A6 1A7 1A26 1A8 1A9 1A12 1A23
30V TO 115V
30V MAX
OPTIONAL OPTIONAL
OPTIONAL OPTIONAL
30V TO 115V 30V TO 115V

1Q1
1Q6
1Q3
1Q2
1Q5
1Q4
1F1
1T1 1K26 1K27 1X1

1A1 1A2
30V TO 115V
30V MAX
30V MAX 30V TO 115V
1A25
OR
30V MAX
1A22 1A13 1A14 1A15 1A16 1A17 1A18 1A19 1A20 1A21 1A24
OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL

30V TO 115V
X19091218-01
30V MAX 30V MAX
30 Volt Maximum 30–115 Volt Maximum
40 CVHE-SVX02G-EN
Installing the Tracer AdaptiView

CAUTION
Display
Tension in Display Support Arm!
The Tracer AdaptiView display is boxed, shrink-wrapped, To prevent unexpected movement of the spring-loaded
and located behind the control panel during shipment. The support arm, ensure that the support arm is in the full
Tracer AdaptiView display must be installed at the site. upright position when removing the Tracer AdaptiView
display from the support arm. Failure to do so could
Important: The Tracer AdaptiView display and display
result in personal injury.
arm are to be installed by Trane, or an agent
of Trane. Note: Review “Adjusting the Tracer AdaptiView Display
1. Unwrap the control panel and display arm. Locate the Arm,” p. 42 prior to attaching the display as some
box containing the Tracer AdaptiView display behind adjustments may be required prior to attaching the
the control panel (labeled A). display to the support arm base.
2. After the box containing the display has been 6. Position the Tracer AdaptiView display, with the LCD
removed, remove the shipping bracket from the back screen facing up, on top of the display support arm
of the control panel (B). base plate.
Note: Ensure the Trane logo is positioned so that it
will be at the top when the Tracer AdaptiView
display is attached to the display support arm.
A NOTICE:
Do Not Drop Display!
As you position the Tracer AdaptiView display on top of
the display support arm base plate, keep a firm grip on
the display. Failure to do so could result in equipment
or property-only damage.
7. Align the four holes in the display with the bolt holes
in the display support arm base plate.
B
8. Attach the Tracer AdaptiView display to the display
support arm base plate (E) using the M4 (metric size 4)
screws referenced in Step 3.
3. Remove the Tracer AdaptiView display from the box.
Note: Screws are M4 (metric size 4), 6 to 8 mm long,
and are shipped with the display. E
4. Plug the power cable (C) and the Ethernet cable (D) into
the bottom of the display.
Note: Both cables are already present and extend
from the end of the display arm.
5. Adjust the Tracer AdaptiView display support arm so

the base plate that attaches to the Tracer AdaptiView
display is horizontal.
CVHE-SVX02G-EN 41
Adjusting the Tracer AdaptiView

Display Arm
The Tracer AdaptiView display arm may become too loose
or too tight and need adjustment. There are three joints on
the display arm that allow the Tracer AdaptiView display to
be positioned at a variety of heights and angles (refer to
items labeled 1, 2, and 3 in Figure 28).
To adjust the tension on the display arm:
• At each joint in the display arm, there is either a hex
bolt (1 and 2) or hex screw (3). Turn the hex bolt or
screw in the proper direction to increase or decrease
tension.
Note: Each hex bolt or screw is labeled with loosen/
tighten or +/- indicators.
Figure 28. Joint locations on the display arm
2 3
• Joint 3 has a 6 mm hex screw controlling the tension

on a gas spring, which allows the Tracer AdaptiView
display to tilt up and down.
• Joints 1 and 2 are covered by a plastic cap. Remove the
plastic cap to access the hex bolt. Adjust using a 13 mm
wrench as necessary.
• To adjust the swivel rotation tension of the Tracer
AdaptiView display, adjust the hex bolt located in the
support arm base plate, as described in Step 8 in
“Installing the Tracer AdaptiView Display,” p. 41. This
adjustment must be done prior to attaching the Tracer
AdaptiView display to the support arm base. Use a
14 mm wrench to adjust the tension.
• To adjust the left/right swivel of the entire display arm,
use a 13 mm wrench to adjust the bolt labeled 4 in
Figure 28.
42 CVHE-SVX02G-EN
Electrical Requirements
Installation Requirements Electrical Requirements
Before wiring begins, observe the following electrical
WARNING requirements:
• Follow all lockout-tagout procedures prior to
Electrocution and Fire Hazards with performing installation and/or service on the unit.
Improperly Installed and Grounded Field • Always wear appropriate personal protective
Wiring! equipment.
Improperly installed and grounded field wiring poses • Wait the required time to allow the capacitor(s) to
FIRE & ELECTROCUTION hazards. To avoid these discharge; this could be up to 30 minutes.
hazards, you MUST follow requirements for field wiring • Verify that all capacitors are discharged prior to service
installation and grounding as described in NEC and using a properly rated volt meter.
your local/state electrical codes. All field wiring MUST • Use appropriate capacitor discharge tool when
be performed by qualified personnel. Failure to follow
necessary.
these requirements could result in death or serious
injury. • Comply with the safety practices recommended in
PROD-SVB06A-EN.
Unit-mounted starters are available as an option on most
units. While this option eliminates most field-installed WARNING
wiring requirements, the electrical contractor must still
complete the electrical connection for the following: Hazardous Voltage w/Capacitors!
• power supply wiring to the starter, Disconnect all electric power, including remote
• other unit control options present, and disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/
• any field-supplied control devices.
tagout procedures to ensure the power cannot be
As you review this manual, along with the wiring inadvertently energized. For variable frequency drives
instructions presented in this section, keep in mind that: or other energy storing components provided by Trane
• All field-installed wiring must conform to National or others, refer to the appropriate manufacturer’s
Electric Code (NEC) guidelines, and any applicable literature for allowable waiting periods for discharge of
capacitors. Verify with an appropriate voltmeter that all
state and local codes. Be sure to satisfy proper capacitors have discharged. Failure to disconnect
equipment grounding requirements per NEC. power and discharge capacitors before servicing could
• Compressor motor and unit electrical data (including result in death or serious injury.
motor kW, voltage utilization range, rated load amps,
For additional information regarding the safe discharge
and locked rotor amps) is listed on the chiller
of capacitors, see PROD-SVB06A-EN
nameplate.
• All field-installed wiring must be checked for proper
terminations, and for possible shorts or grounds.
WARNING
Note: Always refer to the actual wiring diagrams that
shipped with the chiller or the unit submittal for Personal Protective Equipment (PPE)
specific as-built electrical schematic and Required!
connection information. Always wear appropriate personal protective
equipment in accordance with applicable regulations
NOTICE: and/or standards to guard against potential electrical
shock and flash hazards. Failure to follow proper
Component Damage! handling guidelines could result in death or serious
Remove all debris from inside the starter panel. Failure injury.
to do so could result in an electrical short and could
cause serious starter component damage.
Do not modify or cut enclosure to provide electrical access.

Removable panels have been provided, and any
modification should be done away from the enclosure. If
the starter enclosure must be cut to provide electrical
access, exercise care to prevent debris from falling inside
the enclosure. Refer to installation information shipped
with the starter or submittal drawings.
CVHE-SVX02G-EN 43
Electrical Requirements
WARNING
Live Electrical Components!
During installation, testing, servicing and
troubleshooting of this product, it may be necessary to
work with live electrical components. Have a qualified
licensed electrician or other individual who has been
properly trained in handling live electrical components
perform these tasks. Failure to follow all electrical
safety precautions when exposed to live electrical
components could result in death or serious injury.
Trane-Supplied Starter Wiring

Table 12. Standard field power wiring requirements
Power Supply Wiring
to Starter Panel Starter Panel Terminals
3-Phase Line Voltage: Terminal Block (2TB3
2X3-L1, L2, L3, and GROUND(a)
or 2X3)
3-Phase Line Voltage: Circuit Breaker 2Q1-L1, L2, L3, and GROUND
Starter to Motor Power Wiring Starters
Remote Starter to Chiller Motor Junction Box T1 through T6
Starter to Control Panel Unit Control Panel Max Terminal Minimum Circuit
120 Vac Control Wiring Starter Panel Terminals Terminations Wire Size Ampacity
120 Vac Power Supply (from starter to control 2X1-1, 2X1-2 1X1-1, 1X1-12
8 ga. (10 mm2) 40
panel) 2X1-20 (Ground) 1X1-18 (Ground)
High Pressure Cutout to Starter 2X1-4 1X1-4 14 ga. (2.5 mm2) 20
1Q1 Circuit Breaker to Starter 2X1-6 1X1-3 14 ga. (2.5 mm2) 20
Oil Pump Interlock 2X1-7, 2X1-8 1A7-J2-4, 1A7-J2-2 14 ga. (2.5 mm2) 20
Low Voltage Circuits Unit Control Panel
less than 30 Vac Starter Panel Terminals Terminations
Standard Circuits
2A1- J3-3-4, or 1A1-J5-1-2, 3-4
Inter Processor Communications (IPC) 2 wire with ground
2X1-12 to 13 if present (do not Shield ground at
Remote Mounted(b) Comm link.
ground shield at starter) 1X1- 22 (GND) only.
Notes:
1. All wiring to be in accordance with National Electrical Code and any local codes.
2. Oil pump motor: 1 PH, 3/4 hp, 11.7 full load amps at 115 Vac.
3. Auxiliary equipment must be powered from other sources as the chiller control panel power supplies are sized for the chiller loads only.
(a) Ground lug for a unit-mounted solid state starter or wye-delta starter is sized to accept 14 gauge solid to 8 gauge strand wire. If local codes require
different lug size, it must be field-supplied and -installed.
(b) Must be separated from 120 Vac and higher wiring.
Note: CPTR, Control Power Transformer (Enhanced

Electrical Protection Package option): A unit-
mounted, factory-wired, separate enclosure
positioned next to the control panel is available
when separate source control power is required.
This permits the controls to remain powered while
the three-phase line voltage is disconnected.
Contact your local Trane representative for more
information.
44 CVHE-SVX02G-EN
Customer-Supplied Remote Starter Wiring
Table 13. Standard customer-supplied remote field wiring requirements
Power Supply Wiring
to Starter Panel Starter Panel Terminals
Starter by others 3-phase power wiring See starter by others schematic
Starter to Motor Power Wiring Starters Motor
Remote starter to chiller motor junction box T1 through T6 terminals T1 through T6 terminals
Starter to Control Panel Unit Control Panel Max Terminal Minimum Circuit
120 Vac Control Wiring Starter Panel Terminals Terminations Wire Size Ampacity
See starter by others schematic
120 Vac Power Supply 1X1-1, 1X1-12, 1X1-18
5X1-1, 8 ga. (10 mm2) 40
(from starter to control panel) (ground)
5X1-2, 5X1-20 (ground)
Power from control panel 1Q1 5X1-3 1X1-3, 1A23-J6-3 14 ga. (2.5 mm2) 20
Interlock relay signal 5X1-4 1A23-J10-1 14 ga. (2.5 mm2) 20
Start contactor signal 5X1-5 1A23-J8-1 14 ga. (2.5 mm2) 20
Oil pump interlock 5X1-7, 5X1-8 1A7-J2-4, 1A7-J2-2 14 ga. (2.5 mm2) 20
Run contactor signal 5X1-10 1A23-J6-12 14 ga. (2.5 mm2) 20
Transition complete 5X1-14 1A23-J12-2 14 ga. (2.5 mm2) 20
Low Voltage Circuits Unit Control Panel
less than 30 Vac Starter Panel Terminals Terminations
Standard Circuits
5CT4- white, black 1A23-J7-1,2
Current Transformers (see Table 14, p. 46) Note: Phasing must
5CT5- white, black 1A23-J7-3,4,
(Required)(a) be maintained
5CT6- white, black 1A23-J7-5,6,
5T17-236,237 1A23 –J5-1,2,
Note: Phasing must
Potential Transformers (Required)(a) 5T18-238,239 1A23 –J5-3,4,
be maintained
5T19-240,241 1A23 –J5-5,6
5X1-11 1A24-J2-1
Solid State Stater Fault(b)
5X1-12 1A24-J2-2
Notes:
1. All wiring to be in accordance with National Electrical Code and any local codes.
2. Starter by others specification available from your local Trane sales office.
(a) Must be separated from 120 Vac and higher wiring.
(b) Solid State Starter Fault input is used with low- and medium-voltage, customer-supplied solid state starters only.
CVHE-SVX02G-EN 45
Customer-Supplied Remote Starter Wiring
Current Transformer and Potential Table 16. Max recommended total wire length (to and
from) for PT leads in a dual PT system
Transformer Wire Sizing
Max Wire Length Max Wire Length
For customer-supplied starter-to-chiller unit control panel Wire Primary Secondary
starter module 1A23. These wires must be separated from Gauge Feet Meters Feet Meters
120 Vac or higher wiring. 8 3061 933 711 217
Table 14. Maximum recommended wire length for 10 1924 586 447 136
secondary CT leads in dual CT system 12 1211 369 281 85
14 761 232 177 53
Maximum Wire Length Secondary CT
Wire AWG (mm2) Leads 16 478 145 111 33
Feet Meters 17 379 115 88 26
8 (10) 1362.8 415.5 18 301 91 70 21
10 (6) 856.9 261.2 20 189 57 44 13
12 (4) 538.9 164.3 21 150 45 34 10
14 (2.5) 338.9 103.3 22 119 36 27 8

Notes:
16 (1.5) 213.1 65.0
1. Wire length is for copper conductors only.
17 (1) 169.1 51.5 2. The above length is maximum round trip wire length. The maximum
distance the PT can be located from the starter module is half of the
18 (0.75) 134.1 40.9 listed value.
20 (0.5) 84.3 25.7
Notes:
2. Wire length is total one-way distance that the CT can be from the
starter module.
Table 15. Maximum recommended total wire length for

PTs in a single PT system
Wire Gauge Maximum Lead Length
Feet Meters
8 5339 1627
10 3357 1023
12 2112 643
14 1328 404
16 835 254
17 662 201
18 525 160
20 330 100
21 262 79
22 207 63
Notes:
2. The above length is maximum round trip wire length. The maximum
distance the PT can be located from the starter module is half of the
listed value.
46 CVHE-SVX02G-EN
Power Supply Wiring
Note: Connect L1, L2, and L3 (shown below) per
WARNING starter diagram provided with chiller.
Ground Wire! L3 L2 L1 G L3 L2 L1 G L3 L2 L1 G
All field-installed wiring must be completed by
qualified personnel. All field-installed wiring must
comply with NEC and applicable local codes. Failure to
follow this instruction could result in death or serious
injuries. G G
Three-Phase Power L3 L2 L1 L3 L2 L1
Review and follow the guidelines below to properly install
and connect the power supply wiring to the starter panel:
• Verify that the starter nameplate ratings are
compatible with the power supply characteristics and
• When installing the power supply conduit, ensure that
with the electrical data on the unit nameplate.
the position of the conduit does not interfere with the
serviceability of any of the unit components, or with
NOTICE: structural members and equipment. Ensure that the
Starter Damage! conduit is long enough to simplify any servicing that
Debris inside the starter panel may cause an electrical may be necessary in the future (e.g., starter).
short. Failure to follow this instruction could result in • Electrical wire torque specifications—follow starter
equipment damage. manufacturer’s torque specifications.
Circuit Breakers and Fused

NOTICE:
Use Copper Conductors Only! Disconnects
Unit terminals are not designed to accept other types Any field supplied circuit breaker or fused disconnect
of conductors. Failure to use copper conductors could installed in power supplied to the chiller must be sized in
result in equipment damage. compliance with NEC or local guidelines.
• Do not modify or cut enclosure to provide electrical

access. Removable panels have been provided, and Power Factor Correction
any modification should be done away from the Capacitors (Optional)
enclosure. If the starter enclosure must be cut to
provide electrical access, exercise care to prevent Power factor correction capacitors (PFCCs) are designed to
debris from falling inside the enclosure. provide power factor correction for the compressor motor.
• Use copper conductors to connect the three-phase PFCCs are available as an option for unit-mounted starters
power supply to the remote- or unit-mounted starter and remote mounted starters.
panel. Note: Verify PFCC voltage rating is greater than or equal
• Flexible conduit connections are recommended to to the compressor voltage rating stamped on the
enhance serviceability and minimize vibration unit nameplate.
transmission.
• Size the power supply wiring in accordance with NEC, NOTICE:
using the RLA value stamped on the chiller nameplate
and transformer load on L1 and L2. Motor Damage!
• Confirm that wire size is compatible with lug size stated PFCCs must be wired into the starter correctly. Failure
in unit submittal. to do so could cause misapplication of these capacitors
• Make sure that the incoming power wiring is properly and result in a loss of motor overload protection and
subsequently cause motor damage.
phased; each power supply conduit run to the starter
must carry the correct number of conductors to ensure
equal phase representation.
CVHE-SVX02G-EN 47
Power Supply Wiring
PFCCs must be wired one of two ways as PFCCs upstream of the current transformers as shown in
shown as explained in the following (Option 1 the preceding figure. If the capacitor connection points are
downstream of the current transformers, route the PFCC
and Option 2).
leads through the current transformers as shown in the
following figure. This ensures that the overloads register
Motor starter Current both line and capacitor-supplied current.
contactor transformer
1 Current
Power
circuit 2 Motor transformer
3 1
Power
Fused 2 Motor
circuit
disconnect
or suitable 3
breaker
Fuses Fused
Enclosed disconnect Motor starter
3-phase or suitable contactor
capacitor breaker
unit Fuses
Enclosed
3-phase
Option 1—PFCCs installed downstream of capacitor
starter contactor, upstream of current unit
transformers.
Interconnecting Wiring
WARNING Typical equipment room conduit layouts with and without
unit-mounted starters are shown in Figure 29 and
Hazardous Voltage w/Capacitors! Figure 30.
Disconnect all electric power, including remote
Important: The interconnecting wiring between the
disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/ starter panel, compressor, and control
tagout procedures to ensure the power cannot be panel is factory-installed with unit-mounted
inadvertently energized. For variable frequency drives starters. However, when a remote-mounted
or other energy storing components provided by Trane starter is used, the interconnecting wiring
or others, refer to the appropriate manufacturer’s must be field-installed.
literature for allowable waiting periods for discharge of
Note: Refer to starter submittal drawing for location of
capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged. Failure to disconnect incoming wiring to the starter.
power and discharge capacitors before servicing could Figure 29. Typical equipment room layout for units with
result in death or serious injury.
unit-mounted starters
For additional information regarding the safe discharge
of capacitors, see PROD-SVB06A-EN 1
3
2
Simultaneously disconnect capacitors and load from line
power. If the capacitors are not switched offline when the
load is disconnected, they continue to add capacitance to
the electrical distribution system. A leading power
factor—too much capacitance—may eventually develop.
This overprotection causes poor voltage regulation (i.e.,
voltage is high when the circuit is unloaded, then drops as
loads are added).
Option 2—PFCC wires routed through current

transformers. 1. Line side power conduits
Size motor overload protection to account for capacitor- 2. Unit-mounted starter
supplied current. Overloads are typically set to measure 3. Unit control panel
the total current drawn by the motor. When PFCCs are
used, they become the source of part of that current. If the
current they provide is not registered by the overload
protectors, potentially damaging amperage can reach the
motor. The simplest way to ensure that the overloads
detect all current supplied to the motor is to position the
48 CVHE-SVX02G-EN
Power Supply Wiring
Figure 30. Typical equipment room layout for units with

Terminal Clamps
remote-mounted starters
NOTICE:
1 Use Copper Conductors Only!
2 Unit terminals are not designed to accept other types
of conductors. Failure to use copper conductors could
result in equipment damage.
Terminal clamps are supplied with the motor terminals to

4
accommodate either bus bars or standard motor terminal
6 wire lugs. Terminal clamps provide additional surface area
to minimize the possibility of improper electrical
7
connections.
5 3
Wire Terminal Lugs
Wire terminal lugs must be field supplied.
• Use field-provided, crimp-type wire terminal lugs
properly sized for the application.
Note: Wire size ranges for the starter line and load-
side lugs are listed on the starter submittal
drawings supplied by the starter manufacturer
or Trane. Carefully review the submitted wire
lug sizes for compatibility with the conductor
sizes specified by the electrical engineer or
contractor.
• On 4160 V and below, a terminal clamp with a
3/8-in. bolt is provided on each motor terminal stud;
1. Line side power conduits use the factory-supplied Belleville washers on the wire
2. Remote-mounted starter lug connections. Figure 31 illustrates the juncture
3. Unit control panel between a motor terminal stud and terminal lug.
4. IPC Circuit conduit less than 30V (and CT/PT wiring for starters by
others) Figure 31. Terminal stud, clamp, and lug assembly
Note: Must enter the low voltage Class 2 portion of the unit control
(4160 V and below)
panel (1000 feet max).
5. Motor terminal box
6. 115 V Control conduit
2
Note: Must enter the higher than 30 Vdc Class 1 portion of the until
control panel.
7. Lead power wiring
Notes: 1
• Refer to the unit field connection diagram for approximate unit
control panel knock out locations.
• To prevent damage to the unit control panel components, do not
route control conduit into the top of the box.
3
4
Starter to Motor Wiring (Remote-
5
Mounted Starters Only) 1. Belleville washer
2. Terminal lugs
Ground Wire Terminal Lugs 3. Terminal clamp
Ground wire lugs are provided in the motor terminal box 4. Motor terminal stud
and in the starter panel. 5. 3/8-in. bolt
• Torque for this assembly is 24 ft·lb (32.5 N·m).

• Install but do not connect the power leads between the
starter and compressor motor. (These connections will
be completed under supervision of a qualified Trane
service engineer after the pre-start inspection.)
CVHE-SVX02G-EN 49
Power Supply Wiring
To wire the starter to the control panel, follow the

NOTICE: guidelines below:
Component Damage! • If the starter enclosure must be cut to provide electrical
access, exercise care to prevent debris from falling
Ensure the power supply wiring and output to motor
wiring are connected to the proper terminals. Failure to inside the enclosure. Do not cut AFD enclosure.
do so will cause catastrophic failure of the starter and, • Use only shielded, twisted-pair wiring for the
or motor. Interprocessor Communication (IPC) circuit between
the starter and the control panel on remote mounted
Bus Bars starters.
Bus bars and extra nuts are available as a Trane option. Note: Recommended wire is Beldon Type 8760,
Install the bus bars between the motor terminals when 18 AWG for runs up to 1000 feet. The polarity of
using a low-voltage AFD that is: the IPC wiring is critical for proper operation.
• across-the-line • Separate low-voltage (less than 30V; refer to Table 12,

p. 44 and Table 13, p. 45) wiring from the 115V wiring
• primary reactor/resistor by running each in its own conduit.
• auto transformer • When routing the IPC circuit out of the starter
• customer-supplied outside the delta solid-state enclosure, ensure that it is at least 6 in. from all wires
carrying a higher voltage.
• customer-supplied.
Connect T1 to T6, T2 to T4, and T3 to T5. WARNING
Note: Bus bars are not needed in medium-voltage or
high-voltage applications since only 3 terminals
Grounding Required!
are used in the motor and starter. Follow proper local and state electrical code on
requirements for grounding. Failure to follow code
When attaching starter leads to 6.6–7 kV motor terminals, could result in death or serious injury.
the 1/2-in.–13 brass jam nuts should be tightened to a
maximum torque of 18 to 22 ft·lb (18 to 30 N·m). Always • The IPC wiring shield should be grounded on one end
use a second wrench to backup the assembly and prevent only at control panel end.The other end should be un-
applying excessive torque to the terminal shaft. terminated and taped back on the cable sheath to
prevent any contact between shield and ground.
Starter to Control Panel Wiring • Oil Pump Interlock: All starters must provide an
interlock (normally open) contact with the chiller oil
The unit submittal includes the field wiring connection
pump connected to the control panel at Terminals
diagram and the starter-to-control-panel connection
1A7-2-4 and 1A7-J2-2 (14 ga.) The purpose of this
diagram (showing the electrical connections required
interlock is to power the oil pump on the chiller in the
between the remote-mounted starter and the control
event that a starter failure, such as welded contacts,
panel).
keeps the chiller motor running after the controller
Note: Install separate conduit into the low voltage interrupts the run signal.
(30 volts) section of the control panel.
When sizing and installing the electrical conductors for
these circuits, follow the guidelines listed. Use 14 ga. wire
for 120V control circuits unless otherwise specified.
NOTICE:
Component Damage!
Remove all debris from inside the starter panel. Failure
to do so could result in an electrical short and could
cause serious starter component damage.

voltage (<30V) and high voltage circuits.
noise that may distort the signals carried by
the low voltage wiring, including the IPC
wiring.
50 CVHE-SVX02G-EN
10kV–13.8kV Medium Voltage Installation
WARNING
Hazardous Voltage!
Disconnect all electric power, including remote
disconnects before servicing. Follow proper lockout/
tagout procedures to ensure the power can not be
inadvertently energized. Failure to disconnect power
before servicing could result in death or serious injury.
All electrical circuits shall be treated as energized until all

lockout-tagout procedures are in place and the circuit has
been tested to verify that it is de-energized. The medium
voltage motor terminal box cover must not be removed if
power is present, or if there is a possibility that power may
be present. Working on energized medium voltage circuits
is not an approved practice for normal HVAC maintenance
or service.
10kV–13.8kV Medium Voltage Motor Note: Dimensions in inches

The motor is suitable for remote mounted across-the-line
(including circuit breaker starting), primary reactor, • Motor terminal box cover-only weight is 55 lb (25 kg).
autotransformer, or solid-state starting. Refer to the unit • Two 7/8-in. (22 mm) lifting holes are provided in the
nameplate for motor data including RLA, LRA, etc. cover.
In all cases of non-Trane supplied starters, the Trane • Motor terminal box weight without the cover is 215 lb
Engineering Specification for UC800 Starter By Others (98 kg).
(available through your local Trane office) must be • Two 3/8-in.–16 weld nuts are provided on the top of the
followed in order to ensure proper function and protection terminal box to allow the use of properly rated lifting
of the chiller. A disconnecting means and short-circuit d-rings if removal is needed for clearance purposes.
protection must be installed ahead of the starter, unless Note: If the box is removed for installation purposes,
they are included as part of the starter. the motor terminals MUST be protected against
Note: Trane assumes no responsibility for the design, impact or stress damage. Field fabrication of a
documentation, construction, compatibility, cover or guard is required.
installation, start-up, or long term support of • The motor terminal box is large enough to
starters provided by others. accommodate the use of stress cones.
Motor Terminal Box • If conduit is applied, a flexible connection of the
conduit to the box should be made to allow for unit
A large steel motor terminal box is provided to allow for serviceability and for vibration isolation. The cable
the field connection of the motor power supply wire to the should be supported or protected against abrasion and
motor. wear on any edges or surfaces. Cable or conduit
openings can be cut at any location in the box sides,
top, or bottom for cable entry. Always ensure that
debris does not remain in the box after cutting cable
entry holes.
Motor Supply Wiring
WARNING
Grounding Required!
Follow proper local and state electrical code on
requirements for grounding. Failure to follow code
could result in death or serious injury.
CVHE-SVX02G-EN 51
10kV–13.8kV Medium Voltage Installation
Motor circuit wire sizing by the installer must be made in chiller with the motor terminal box cover removed or with
accordance with the National Electric Code or any other any loose or missing cover bolts.
applicable codes. All wiring to the CenTraVac motor must
be shielded copper, with insulation rated to a minimum of
15kV.
Three terminals are provided on the chiller for the
connection of power to the motor from the starter. Power
leads to motors must be in multiples of three, with equal
phase representation in all conduits or wire trays. To limit
the effects of corona or ionization with cables carrying
more than 2000V, Trane requires that the power cable have
a metallic shield, unless the cable is specifically listed or
approved for non-shielded use. If the cable is shielded, the
shielding must be grounded at one end (grounding is
typically done at the starter or supply end).
Care must be taken while routing the incoming cables to
ensure that cable loads or tensions are not applied to the
terminal or premature terminal failure could result.
Motor Terminals
Field-provided, ring-type lugs, with no sharp edges or
corners, must be used by a qualified installer to connect
the power wiring to the motor terminals. Follow all
instructions provided with the field-provided lugs to
ensure proper connections.
Important: The use of stress cones is highly
recommended to reduce and control
longitudinal and radial electrical stresses at
the cable ends.
Prior to assembly the terminal stud, nuts, and lug should
be inspected and cleaned to ensure they are not damaged
or contaminated. The motor terminal has a copper shaft
that is threaded 9/16-in.–18 UNF2A. Brass nuts are
provided on the motor terminals to retain the lugs, and the
final connection should be tightened to 22–25 ft·lb (30–
34 N·m) using a 7/8-in. socket on a torque wrench.
NOTICE:
Motor Terminal Damage!
Do not apply torque to the motor terminal when
tightening lugs. Always use a second wrench to back-
up the assembly and prevent the application of torque
to the terminal shaft. Failure to follow this instruction
could cause equipment or property-only damage.
Before beginning wiring and torquing, ensure proper

motor terminal care and do not apply any excess stress.
Ground Wire Terminal Lug

A ground wire lug is provided in the motor terminal box to
allow the field connection of an earth ground. The lug will
accept a field supplied ground wire of #8 to #2 AWG size.
After completing the field connection of wiring, inspect
and clean the motor terminals and motor housing, and
remove any debris before reinstalling the motor terminal
box cover. The cover must be re-installed onto the motor
terminal box and all bolts installed. Do not operate the
52 CVHE-SVX02G-EN
System Control Circuit Wiring (Field Wiring)
Table 17. Unit control panel wiring 120 Vac
Standard Control Circuits: Unit
Control Panel Control Wiring
(120 Vac) Unit Control Terminations Input or Output Type Contacts
Chilled Water Flow Proving Input(a) 1X1-5 to 1A6-J3-2 Binary Input Normally Open, closure
with flow
Condenser Water Flow Proving Input(b) 1X1-6 to 1A6-J2-2 Binary Input Normally Open, closure
with flow
Chilled Water Pump Relay Output 1A5-J2-4 to 6 Binary Output Normally Open
Condenser Water Pump Relay Output 1A5-J2-1 to 3 Binary Output Normally Open
Optional Control Circuits Note: Defaults are factory programmed, alternates can be selected at start-up using the service tool.
(120 Vac)
Alarm Relay MAR (Non-Latching) Output 1A8-J2-1 to 3 Binary Output Normally Open
Limit Warning Relay Output 1A8-J2-4 to 6 Binary Output Normally Open
Alarm Relay MMR (Latching) Output 1A8-J2-7 to 9 Binary Output Normally Open
Compressor Running Relay Output 1A8-J2-10 to 12 Binary Output Normally Open
Maximum Capacity Relay Output 1A9-J2-1 to 3 Binary Output Normally Open
Head Relief Request Relay Output 1A9-J2-4 to 6 Binary Output Normally Open
Purge Alarm Relay Output 1A9-J2-7 to 9 Binary Output Normally Open
Ice Making Relay Output 1A5-J2-10 to 12 Binary Output Normally Open
Free Cooling Relay Output 1A11-J2-4 to 6 Binary Output Normally Open
Standard Low Voltage Circuits Unit Control Panel Input or Output Type Contacts
(less than 30 Vac)(c) Terminations
External Auto Stop Input 1A13-J2-1 to 2 Binary Input Closure required for
normal operation
Emergency Stop Input 1A13-J2-3 to 4 Binary Input Closure required for
normal operation
Optional Low Voltage Circuits

External Base Loading Enable Input 1A18-J2-1 to 2 Binary Input Normally Open
External Hot Water Control Enable Input 1A18-J2-3 to 4 Binary Input Normally Open
External Ice Machine Control Enable Input 1A19-J2-1 to 2 Binary Input Normally Open
External Free Cooling Input Enable Input 1A20-J2-1 to 2 Binary Input Normally Open
% RLA Compressor Output 1A15-J2-1 to 3 Analog Output 2–10 Vdc
External Condenser Pressure Output 1A15-J2-4 to 6 Analog Output 2–10 Vdc
Evaporator/Condenser Differential Pressure 1A15-J2-4 to 6 Analog Output 2–10 Vdc
Output
Condenser Head Pressure Control 1A15-J2-4 to 6 Analog Output 2–10 Vdc
External Current Limit Setpoint Input 1A16-J2-2 to 3 Analog Input 2–10 Vdc, or 4–20 mA
External Chilled Water Setpoint Input 1A16-J2-5 to 6 Analog Input 2–10 Vdc, or 4–20 mA
External Base Loading Setpoint Input 1A17-J2-2 to 3 Analog Input 2–10 Vdc, or 4–20 mA
Generic Refrigerant Monitor input 1A17-J2-5 to 6 Analog Input 2–10 Vdc, or 4–20 mA
Outdoor Air Temperature sensor IPC bus Connection and sensor Communication and sensor
Tracer Comm Interface or LonTalk 1A14-J2-1(+) to 2(-) Communication to Tracer (as ordered, see sales
1A14-J2-3(+) to 4(-) or LonTalk order)
BACnet or MODBUS 1A22, 65(+) to 6(-) Communication to BACnet or (as ordered, see sales
MODBUS order)
Note: All wiring to be in accordance with National Electrical Codes and any local codes
(a) If the Chilled Water Flow Proving Input is a factory-installed ifm efector flow-sensing device, the secondary field device (recommended with 38°F and
lower leaving chilled water temperatures) for proof of flow connects from 1X1-5 to 1K26-4 (binary input; normally open, closure with flow). Remove
factory jumper when used.
(b) If the Condenser Water Flow Proving Input is a factory-installed ifm efector flow-sensing device, the secondary (optional) field device for proof of flow
connects from 1X1-5 to 1K27-4 (binary input; normally open, closure with flow). Remove factory jumper when used.
(c) Standard low-voltage circuits (less than 30 Vac) must be separated from 120 Vac or higher wiring.
CVHE-SVX02G-EN 53
Water Pump Interlock Circuits and Flow Condenser water pump

Switch Input 1. Wire the condenser water pump contactor (5K2) to a
separate 120-volt, single phase power supply with
14 AWG, 600-volt copper wire.
WARNING
2. Connect circuit to control panel terminals 1A5-J2-3.
Hazardous Voltage!
3. Use 1A5-J2-1 120 Vac output to allow the control panel
Disconnect all electric power, including remote to control the condenser pump.
disconnects before servicing. Follow proper lockout/
tagout procedures to ensure the power can not be Condenser water proof of flow
inadvertently energized. Failure to disconnect power
before servicing could result in death or serious injury. When this circuit is installed properly and the condenser
pump is running and providing the required minimum
Note: The circuits for the chilled water proof of flow and condenser water flow, this circuit will prove the condenser
the condenser water proof of flow do NOT require water flow for the chiller controls. Proof of condenser
external power. Refer to the wiring diagrams that water flow is also required for the start sequence will be
shipped with the chiller. allowed to proceed and a loss of condenser water flow
proof during chiller operation will result in a chiller shut-
Chilled water pump down.
1. Wire the evaporator water pump contactor (5K1) to a Refer to as-built schematics on the inside of the control
separate 120 volt single phase power supply with panel for field wiring. This is a dry binary input; normally-
14 AWG, 600 volt copper wire. open, closure for flow. Apply no external power.
2. Connect circuit to 1A5-J2-6. 1. With factory-installed ifm efector flow-sensing
3. Use 1A5-J2-4 120 Vac output to allow the control panel devices, a secondary field-provided flow-sensing
to control the evaporator water pump, or wire the 5K1 device is optional. When a secondary flow-sensing
contactor to operate remotely and independently of device is used, remove the factory jumper, and install
the control panel. its contacts between 1X1-5 to 1K27-4; this places the
secondary flow sensing device in series with the
Chilled water proof of flow ifm efector.
When this circuit is installed properly and the evaporator 2. For field-provided primary proof of flow devices,
pump is running and providing the required minimum connect the primary proof of flow device between
flow, this circuit will prove the evaporator water flow for terminals 1X1-6 to 1A6-J2-2. The secondary field
the chiller controls. Proof of evaporator water flow is provided flow sensing device is optional; however,
required before the start sequence will be allowed to when it is present, it must be field-wired in series with
proceed and a loss of evaporator water flow proof during the primary proof of flow device.
chiller operation will result in a chiller shut-down.
Refer to as-built schematics on the inside of the control Temperature Sensor Circuits
panel for field wiring. This is a dry binary input; normally-
open, closure for flow. Apply no external power. All temperature sensors are factory installed except the
optional outdoor air temperature sensor. This sensor is
1. With factory-installed ifm efector flow-sensing
required for the outdoor air temperature type of chilled
devices, a field-provided secondary flow-sensing
water reset. Use the following guidelines to locate and
device is recommended with applications having 38°F
mount the outdoor air temperature sensor. Mount the
(3.33°C) and below leaving evaporator water
sensor probe where needed, however, mount the sensor
temperatures. When a secondary flow-sensing device
module in the control panel.
is used, remove the factory jumper and install its
contacts between 1X1-5 to 1K26-4; this places the CWR—Outdoor Option
secondary flow sensing device in series with the
The outdoor temperature sensor is similar to the unit-
ifm efector.
mounted temperature sensors in that it consists of the
2. For field provided primary proof of flow devices, sensor probe and the module. A four-wire IPC bus is
connect the primary proof of flow device between connected to the module for 24 Vdc power and the
terminals 1X1-5 to 1A6-J3-2. A secondary field device communications link. Trane recommends mounting the
is recommended with applications having 38°F sensor module within the control panel and the sensor two
(3.33°C) and below leaving evaporator water wire leads be extended and routed to the outdoor
temperatures, and must be field-wired in series with temperature sensor probe sensing location. This ensures
the primary proof of flow device. the four-wire IPC bus protection and provides access to the
module for configuration at start-up.
54 CVHE-SVX02G-EN
The sensor probe lead wire between the sensor probe and
the module can be separated by cutting the two-wire
Starter Module Configuration
probe lead leaving equal lengths of wire on each device: The starter module configuration settings will be checked
the sensor probe and the sensor module. (and configured for Remote Starters) during start-up
Note: This sensor and module are matched and must commissioning.
remain together or inaccuracy may occur. Note: To configure starter modules, and perform other
These wires can then be spliced with two 14–18 AWG 600V starter checks, it is recommended that the line
wires of sufficient length to reach the desired outdoor voltage three-phase power be turned off and
location with a maximum length 1000 feet (305 meters). secured (locked out), and then that a separate
The module four-wire bus must be connected to the source control power (115 Vac) be utilized to power
control panel four-wire bus using the Trane-approved up the control circuits.
connectors provided. Use the as-built starter schematic to ensure correct fuse
The sensor will be configured (given its identity and and terminals. Verify that the correct fuse is removed and
become functional) at start-up when the Trane service that the control circuit connections are correct; then apply
technician performs the start-up configuration. It will NOT the 115 Vac separate source power to service the controls.
be operational until that time.
Note: If shielded cable is used to extend the sensor leads, Schematic Wiring Drawings
be sure to tape off the shield wire at the junction
Please refer to the submittals and drawings that shipped
box and ground it at the control panel. If the added
with the unit. Additional wiring drawings for CenTraVac
length is run in conduit, do not run them in the
chillers are available from your local Trane office.
same conduit with other circuits carrying 30 or
more volts.
voltage (<30V) and high voltage circuits.
noise that may distort the signals carried by
the low-voltage wiring, including the IPC.
Optional Control and Output Circuits

Install various optional wiring as required by the owner’s
specifications (see Table 17, p. 53).
Optional Tracer Communication Interface

This control option allows the control panel to exchange
information—such as chiller status and operating set
points—with a Tracer system.
Note: The circuit must be run in separate conduit to
prevent electrical noise interference.
Additional information about the Tracer Communication
interface option is published in the installation and
operation guide that ships with the Tracer.
Unit Start-up/Commissioning
Important: Start-up must be performed by Trane or an
agent of Trane specifically authorized to
perform start-up and warranty of Trane®
products. Contractor shall provide Trane (or
an agent of Trane specifically authorized to
perform start-up) with notice of the
scheduled start-up at least two weeks prior
to the scheduled start-up.
CVHE-SVX02G-EN 55
Operating Principles
General Requirements Figure 32. Pressure enthalpy curve, 3-stage
Operation and maintenance information for CVHE, CVHF,
and CVHG chillers are covered in this section. This
includes both 50 and 60 Hz centrifugal chillers equipped
with the Tracer AdaptiView UC800 control system. This
information pertains to all chiller types unless differences condenser
6 5
P4
Pressure (PSI)
exist, in which case the sections are listed by chiller type as compressor
applicable and described separately. By carefully 7 high side economizer
P3 4 3rd stage)
reviewing this information and following the instructions
given, the owner or operator can successfully operate and P2 8 low side economizer 3 compressor
(2nd stage)
maintain a CenTraVac unit. If mechanical problems do evaporator 2 compressor
occur, however, contact a Trane service technician to P1 1 (1st stage)
ensure proper diagnosis and repair of the unit.
Cooling Cycle
When in the cooling mode, liquid refrigerant is distributed Figure 33. Refrigerant flow, 3-stage
along the length of the evaporator and sprayed through
small holes in a distributor (i.e., running the entire length
of the shell) to uniformly coat each evaporator tube. Here,
the liquid refrigerant absorbs enough heat from the
system water circulating through the evaporator tubes to
vaporize. The gaseous refrigerant is then drawn through
the eliminators (which remove droplets of liquid
refrigerant from the gas) and the first stage variable inlet
guide vanes, and into the first-stage impeller.
CVHE and CVHG 3-Stage Compressor

Compressed gas from the first-stage impeller flows
through the fixed, second-stage inlet vanes and into the CVHF 2-Stage Compressor
second-stage impeller. Here, the refrigerant gas is again Compressed gas from the first-stage impeller is
compressed, and then discharged through the third-stage discharged through the second-stage variable guide
variable guide vanes and into the third-stage impeller. vanes and into the second-stage impeller. Here, the
Once the gas is compressed a third time, it is discharged refrigerant gas is again compressed, and then discharged
into the condenser. Baffles within the condenser shell into the condenser. Baffles within the condenser shell
distribute the compressed refrigerant gas evenly across distribute the compressed refrigerant gas evenly across
the condenser tube bundle. Cooling tower water circulated the condenser tube bundle. Cooling tower water,
through the condenser tubes absorbs heat from the circulated through the condenser tubes, absorbs heat
refrigerant, causing it to condense. The liquid refrigerant from the refrigerant, causing it to condense. The liquid
then passes through an orifice plate and into the refrigerant then flows out of the bottom of the condenser,
economizer. passing through an orifice plate and into the economizer.
The economizer reduces the energy requirements of the The economizer reduces the energy requirements of the
refrigerant cycle by eliminating the need to pass all refrigerant cycle by eliminating the need to pass all
gaseous refrigerant through three stages of compression gaseous refrigerant through both stages of compression
(see Figure 33, p. 56). Notice that some of the liquid (see Figure 35). Notice that some of the liquid refrigerant
refrigerant flashes to a gas because of the pressure drop flashes to a gas because of the pressure drop created by
created by the orifice plates, thus further cooling the liquid the orifice plate, thus further cooling the liquid refrigerant.
refrigerant. This flash gas is then drawn directly from the This flash gas is then drawn directly from the economizer
first and second stages of the economizer into the third- into the second-stage impellers of the compressor. All
and second-stage impellers of the compressor, remaining liquid refrigerant flows out of the economizer,
respectively. All remaining liquid refrigerant flows passes through another orifice plate and into the
through another orifice plate to the evaporator. evaporator.
56 CVHE-SVX02G-EN
Figure 34. Pressure enthalpy curve
condenser
P3 5 4
Pressure (PSI)
compressor
economizer
P2
1 6 3 (2nd stage)
compressor
evaporator (1st stage)
P1 1 2
Figure 35. Refrigerant flow, 2-stage
Oil and Refrigerant Pump

Compressor Lubrication System
A schematic diagram of the compressor lubrication
system is illustrated in Figure 36, p. 58.Oil is pumped from
the oil tank (by a pump and motor located within the tank)
through an oil pressure regulating valve designed to
maintain a net oil pressure of 18 to 22 psid. It is then
filtered and sent to the oil cooler located in the economizer
and on to the compressor motor bearings. From the
bearings, the oil drains back to the manifold and separator
under the motor and then on to the oil tank.
CVHE-SVX02G-EN 57
Figure 36. Oil refrigerant pump
Compressor lubrication system

Motor cooling system
Oil reclaim system
1 15
2
3
14
4
20
16
7
13
12
21
11 19
18
8
17
9 10
1. Motor coolant return to condenser (2.125 OD) 12. Economizer

2. Oil tank vent to evaporator 13. Oil supply to bearings (0.625 OD)
3. Oil separator and tank vent manifold 14. Purge
4. Tank vent line 15. Compressor
5. Condenser 16. Liquid refrigerant motor coolant supply
(1.125 OD)
6. High pressure condenser gas to drive oil reclaim 17. Liquid refrigerant to economizer
eductors (0.375 OD)
7. Oil return to tank 18. Liquid refrigerant to evaporator
8. Oil tank 19. Evaporator
9. Oil cooler within economizer (0.625 OD coiled tubing) 20. Oil reclaim from suction cover (1st eductor)
(0.25 OD)
10. Oil reclaim from evaporator (2nd eductor) (0.25 OD) 21. Motor coolant filter
11. Liquid refrigerant to pump (1.625 OD)
To ensure proper lubrication and prevent refrigerant from

WARNING condensing in the oil tank, a 750-watt heater is in a well in
the oil tank. The heater is used to warm the oil while the
Hot Surface! unit is off. With the default settings, the oil heater is de-
MAY EXCEED 150°F. Use caution while working on the energized when the unit starts. The heater energizes as
oil system; failure to do so could result in severe burns. needed to maintain 140°F to 145°F (60°C to 63°C) when the
chiller is not running.
58 CVHE-SVX02G-EN
When the chiller is operating, the temperature of the oil

tank is typically 100°F to 160°F (38°C to 72°C). The oil return
lines from the thrust and journal bearings, transport oil
and some seal leakage refrigerant. The oil return lines are
routed into a manifold and separator under the motor. Gas
flow exits the top of the manifold and is vented to the
evaporator. Oil exits the bottom of the manifold and
returns to the tank. Separation of the seal leakage gas in
the separator keeps this gas out of the tank.
A dual eductor system is used to reclaim oil from the
suction cover and the evaporator, and deposit it back into
the oil tank. These eductors use high-pressure condenser
gas to draw the oil from the suction cover and evaporator
to the eductors and then discharged into the oil tank. The
evaporator eductor line has a shut-off valve mounted by
the evaporator. The shut-off valve ships closed but may be
opened up to two turns, if necessary for oil return; it should
never be opened more than two turns.
Liquid refrigerant is used to cool the oil supply to both the
thrust bearing and journal bearings. On refrigerant pump
units the oil cooler is located inside the economizer and
uses refrigerant passing from the condenser to evaporator
to cool the oil. Oil leaves the oil cooler and flows to both
the thrust and journal bearings.
Motor Cooling System

Compressor motors are cooled with liquid refrigerant (see
Figure 36, p. 58). The refrigerant pump is located on the
front of the oil tank (motor inside the oil tank). The
refrigerant pump inlet is connected to the well at the
bottom of the condenser. The connection is on the side
where a weir ensures a preferential supply of liquid
refrigerant. Refrigerant is delivered to the motor via the
pump. An in-line filter is installed (replace the in-line filter
only with major service). Motor refrigerant drain lines are
routed to the condenser.
Tracer AdaptiView Display

Information is tailored to operators, service technicians,
and owners.
When operating a chiller, there is specific information you
need on a day-to-day basis—setpoints, limits, diagnostic
information, and reports.
Day-to-day operational information is presented at the
display. Logically organized groups of information—
chiller modes of operation, active diagnostics, settings
and reports put information conveniently at your
fingertips. For more information, refer to Tracer
AdaptiView™ Display for Water-Cooled CenTraVac™
Chillers Operations Guide (CTV-SVU01D-EN, or the most
recent version).
CVHE-SVX02G-EN 59
Start-up and Shut-down
This section will provide basic information on chiller Descriptions
operation for common events. With microelectronic
• The time line indicates the upper level operating mode,
controls, ladder diagrams cannot show today’s complex
as it would be viewed on Tracer AdaptiView.
logic, as the control functions are much more involved
than older pneumatic or solid state controls. • The shading color of the cylinder indicates the
software state.
Sequence of Operation • Text in parentheses indicates sub-mode text as viewed
on Tracer AdaptiView.
Adaptive control algorithms can also complicate the exact
• Text above the time line cylinder is used to illustrate
sequence of operation. This section illustrates common
inputs to the Main Processor. This may include User
control sequences.
input to the Tracer AdaptiView Touch screen, Control
Software Operation Overview Diagram inputs from sensors, or Control Inputs from a Generic
BAS.
Figure 37 is a diagram of the five possible software states.
• Boxes indicate Control actions such as Turning on
This diagram can be thought of as a state chart, with the
Relays, or moving the Inlet Guide Vanes.
arrows, and arrow text, depicting the transitions between
states. • Smaller cylinders indicate diagnostic checks, text
indicates time based functions, solid double arrows
Descriptions indicate fixed timers, and dashed double arrows
• The text in the circles are the internal software indicate variable timers.
designations for each state.
Start-up Sequence of Operation—
• The first line of text in the circles are the visible top
Wye-Delta
level operating modes that can be displayed on Tracer
AdaptiView. Logic Circuits within the various modules will determine
• The shading of each software state circle corresponds the starting, running, and stopping operation of the chiller.
to the shading on the time lines that show the state that When operation of the chiller is required the chiller mode
the chiller is in. is set at “Auto.” Using customer supplied power, the chilled
water pump relay is energized and chilled water flow must
Figure 37. Software operation overview be verified within 4 minutes and 15 seconds. The main
processors logic decides to start the chiller based on the
differential to start setpoint. With the differential to start
criteria met, the module then energizes condenser water
pump relay with customer supplied power (see Figure 38,
p. 61).
Based on the Restart Inhibit function and the Differential to
Start setpoint, the oil and refrigerant pump is energized.
The oil pressure must be at least 9 psid for 60 continuous
seconds and condenser water flow verified within
4 minutes and 15 seconds for the compressor start
sequence to be initiated.
The compressor motor starts in the “Wye” configuration
and then, after the compressor motor has accelerated and
the maximum phase current has dropped below
85 percent of the chiller nameplate RLA for 1.5 seconds,
the starter transitions to the “Delta” configuration is
initiated.
There are five generic states that the software can be in:
• Power Up
• Stopped
• Starting
• Running
• Stopping
60 CVHE-SVX02G-EN
Figure 38. Sequence of operation: power up to starting
Now that the compressor motor is running in the “Delta” 1. The inlet guide vanes are driven closed (up to
configuration, the inlet guide vanes will modulate, 50 seconds).
opening and closing to the chiller load variation by 2. After the inlet guide vanes are closed, the stop relay
operation of the stepper vane motor actuator to satisfy and the condenser water pump relays open to turn off.
chilled water setpoint. The chiller continues to run in its The oil and refrigerant pump motor will continue to run
appropriate mode of operation: Normal, Softload, Limit for 3 minutes post-lube while the compressor coasts to
Mode, and so on (see Figure 39). a stop. The chilled water pump will continue to run
If the chilled water temperature drops below the chilled while the main processor module monitors leaving
water set point by an amount set as the “differential to chilled water temperature preparing for the next
stop” setpoint, a normal chiller stop sequence is initiated compressor motor start based on the “differential to
as follows: start” setpoint.
Figure 40, p. 62 illustrates this sequence.
Figure 39. Sequence of operation: running
CVHE-SVX02G-EN 61
Figure 40. Sequence of operation: satisfied setpoint
If the STOP key is pressed on the operator interface, the If the “Immediate Stop” is initiated, a panic stop occurs
chiller will follow the same stop sequence as above except which follows the same stop sequence as pressing the
the chilled water pump relay will also open and stop the STOP key once except the inlet guide vanes are not
chilled water pump after the chilled water pump delay sequence closed and the compressor motor is
timer has timed out after compressor shut down (see immediately turned off.
Figure 41).
Figure 41. Sequence of operation: normal shut-down to stopped and run inhibit
Power Up Diagram Ice Machine Control

Figure 38, p. 61 illustrates Tracer AdaptiView during a
The control panel provides a service level Enable or
power up of the main processor. This process takes from
Disable menu entry for the Ice Building feature when the
30 to 50 seconds depending on the number of installed
Ice Building option is installed. Ice Building can be entered
Options. On all power ups, the software model always will
from Front Panel, or if hardware is specified the control
transition through the Stopped software state
panel will accept either an isolated contact closure 1A19
independent of the last mode. If the last mode before
Terminals J2-1 and J2-2 (Ground)) or a remote
power down was Auto, the transition from Stopped to
communicated input (BAS) to initiate the ice building
Starting occurs, but it is not apparent to the user.
mode where the unit runs fully loaded at all times. Ice
building will be terminated either by opening the contact
or based on entering evaporator fluid temperature. The
control panel will not permit the Ice Building mode to be
entered again until the unit is switched to the non-ice
62 CVHE-SVX02G-EN
building mode and back into the ice building mode. It is not setpoints less than the maximum will be ignored. Ice
acceptable to reset the chilled water setpoint low to Building can be terminated by one of the following means:
achieve a fully loaded compressor. When entering ice • Front panel disable.
building, the compressor will be loaded at its maximum • Opening the external Ice. Contacts/ Remote
rate and when leaving ice building the compressor will be communicated input (BAS).
unloaded at its maximum rate. While loading and • Satisfying an evaporator entering fluid temperature
unloading the compressor, all surge detection will be setpoint. (Default is 27°F)
ignored. While in the ice building mode, current limit • Surging for 7 minutes at full open IGV.
Figure 42. Sequence of operation: ice making: running to ice making
Figure 43. Sequence of operation: ice making: stopped to ice to ice building complete
Free Cooling Cycle If condenser water is available at a temperature lower than

the required leaving chilled water temperature, the
Based on the principle that refrigerant migrates to the operator interface must remain in AUTO and the operator
coldest area in the system, the free cooling option adapts starts the free cooling cycle by enabling the Free cooling
the basic chiller to function as a simple heat exchanger. mode in the Tracer AdaptiView Feature Settings group of
However, it does not provide control of the leaving chilled the operator interface, or by means of a BAS request. The
water temperature.
CVHE-SVX02G-EN 63
following components must be factory-installed or field- Note: Free Cooling cannot be entered if the chiller is in
installed to equip the unit for free cooling operation: “STOP”.
• a refrigerant gas line, and electrically-actuated shutoff If the chiller is in AUTO and not running, the condenser
valve, between the evaporator and condenser, water pump will start. After condenser water flow is
• a valved liquid return line, and electrically-actuated proven, Relay Module 1A11 will energize operating the
shutoff valve, between the condenser sump and the Free Cooling Valves 4B12 and 4B13. The Free Cooling
evaporator, Valves End Switches must open within 3 minutes, or an
• a liquid refrigerant storage vessel (larger economizer), MMR diagnostic will be generated. Once the Free Cooling
and Valves End Switches open, the unit is in the Free Cooling
• additional refrigerant. mode. If the chiller is in AUTO and running powered
When the chiller is changed over to the free cooling mode, cooling, the chiller will initiate a friendly shut down first
the compressor will shut down if running, the shutoff (Run: Unload, Post Lube, and drive vanes closed). After the
valves in the liquid and gas lines open; unit control logic vanes have been overdriven closed and condenser water
prevents the compressor from energizing during free flow proven, the Free Cooling relays will be energized. To
cooling. Liquid refrigerant then drains (by gravity) from disable Free Cooling and return to Powered Cooling, either
the storage tank into the evaporator and floods the tube disable the Free Cooling Mode in the Tracer AdaptiView
bundle. Since the temperature and pressure of the settings menu if used to enable Free Cooling or OPEN the
refrigerant in the evaporator are higher than in the external binary input switch to the 1A20 Module if it was
condenser (i.e., because of the difference in water used to enable Free Cooling. Once Free Cooling is
temperature), the refrigerant in the evaporator vaporizes disabled, the Free Cooling relays Relay Module 1A11 will
and travels to the condenser, cooling tower water causes de-energize allowing the Free Cooling valves to close. The
the refrigerant to condense on the condenser tubes, and Free Cooling valves end switches must close within 3
flow (again, by gravity) back to the evaporator. minutes or an MMR diagnostic is generated. Once the end
switches close the chiller will return to AUTO and powered
This compulsory refrigerant cycle is sustained as long as cooling will resume if there is a call for cooling based on
a temperature differential exists between condenser and the differential to start.
evaporator water. The actual cooling capacity provided by
the free cooling cycle is determined by the difference Notes:
between these temperatures which, in turn, determines • The manual control of the inlet guide vanes is disabled
the rate of refrigerant flow between the evaporator and while in the Free Cooling Mode and the compressor is
condenser shells. prevented from starting by the control logic.
If the system load exceeds the available free cooling • The relay at 1A11-J2-4 to 6 is a FC auxiliary relay and
capacity, the operator must manually initiate changeover can be used as required.
to the mechanical cooling mode by disabling the free
cooling mode of operation. The gas and liquid line valves Hot Gas Bypass (HGBP)
then close and compressor operation begins (see
Figure 38, p. 61, beginning at Auto mode). Refrigerant gas The hot gas bypass (HGBP) control option is designed to
is drawn out of the evaporator by the compressor, where minimize machine cycling by allowing the chiller to
it is then compressed and discharged to the condenser. operate stably under minimum load conditions. In these
Most of the condensed refrigerant initially follows the path situations, the inlet guide vanes are locked at a preset
of least resistance by flowing into the storage tank. This minimum position, and unit capacity is governed by the
tank is vented to the economizer sump through a small HGBP valve actuator. Control circuitry is designed to allow
bleed line; when the storage tank is full, liquid refrigerant both the inlet guide vanes and the HGBP valve to close for
must flow through the bleed line restriction. Because the unit shut-down. After a chiller starts and is running the
pressure drop through the bleed line is greater than that of inlet guide vanes will pass through the HGBP Cut-In-Vane
the orifice flow control device, the liquid refrigerant flows position as the chiller starts to load. As the chiller catches
normally from the condenser through the orifice system the load and starts to unload, the inlet guide vanes will
and into the economizer. close to the HGBP Cut-In Vane position. At this point the
movement of the inlet guide vanes is stopped and further
Free Cooling (FRCL) loading/unloading of the chiller is controlled by the
opening/closing of the HGBP Valve (4M5). When the
To enable Free Cooling Mode:
control algorithm determines the chiller to be shut down,
1. Install and commission Free Cooling. the inlet guide vanes will be driven fully closed, and the
2. Enable the Free Cooling mode in the Tracer AdaptiView HGBP valve will be driven closed. After the inlet guide
Settings menu. vanes are fully closed the chiller will shut down in the
Friendly mode. Chillers with HGBP have a discharge
3. Press AUTO, and if used, close the external binary
temperature sensor (4R16) monitoring the discharge gas
input switch (connected to 1A20 J2-1 to 2) while the
temperature from the compressor. If this temperature
chiller is in AUTO.
exceeds 200°F, the chiller will shut off on a MAR diagnostic.
64 CVHE-SVX02G-EN
The chiller will reset automatically when this temperature water temperature control. There is no additional leaving
drops 50°F below the trip-point. HGBP is enabled in the hot water temperature cutout; the HPC and condenser
Features menu settings Group of the Tracer AdaptiView limit provide for high temperature and pressure
Menus by enabling the option. The setting the HGBP Cut- protection.
In Vane Position is setup at unit commissioning via the In hot water temperature control the softloading pulldown
service tool. rate limit operates as a softloading pullup rate limit. The
setpoint for setting the temperature rate limit is the same
Hot Water Control setpoint for normal cooling as it is for hot water
temperature control. The hot water temperature control
Occasionally CTV chillers are selected to provide heating feature is not designed to run with HGBP, AFD, free
as a primary mission. With hot water temperature control, cooling, or ice making.
the chiller can be used as a heating source or cooling
source. This feature provides greater application The factory set PID tuning values for the leaving water
flexibility. In this case the operator selects a hot water temperature control are the same settings for both normal
temperature and the chiller capacity is modulated to cooling and hot water temperature control.
maintain the hot water setpoint. Heating is the primary
mission and cooling is a waste product or is a secondary Heat Recovery Cycle
mission. This type of operation requires an endless source
of evaporator load (heat), such as well or lake water. The Heat recovery is designed to salvage the heat that is
chiller has only one condenser. normally rejected to the atmosphere through the cooling
tower, and put it to beneficial use. For example, a high-rise
Note: Hot water temperature control mode does not office building may require simultaneous heating and
convert the chiller to a heat pump. Heat pump cooling during the winter months. With the addition of a
refers to the capability to change from a cooling- heat recovery cycle, heat removed from the building
driven application to a heating-driven application cooling load can be transferred to areas of the building that
by changing the refrigerant path on the chiller. This require heat.
is impractical for centrifugal chillers as it would be
much easier to switch over the water side. Note: The heat recovery cycle is possible only if a cooling
load exists to act as a heat source.
This is NOT heat recovery. Although this feature could be
used to recover heat in some form, a heat recovery unit has To provide a heat recovery cycle, a heat-recovery
a second heat exchanger on the condenser side. condenser is added to the unit. Though physically identical
to the standard cooling condenser, the heat-recovery
The Tracer AdaptiView Main Processor provides the hot condenser is piped into a heat circuit rather than to the
water temperature control mode as standard. The leaving cooling tower. During the heat recovery cycle, the unit
condenser water temperature is controlled to a hot water operates just as it does in the cooling only mode except
setpoint between 80°F and 140°F (26.7 and 60°C) The that the cooling load heat is rejected to the heating water
leaving evaporator water temperature is left to drift to circuit rather than to the cooling tower water circuit. When
satisfy the heating load of the condenser. In this hot water is required, the heating water circuit pumps
application the evaporator is normally piped into a lake, energize. Water circulated through the heat-recovery (or
well, or other source of constant temperature water for the auxiliary) condenser tube bundle by the pumps absorbs
purpose of extracting heat. In hot water temperature cooling-load from the compressed refrigerant gas
control mode all the limit modes and diagnostics operate discharge by the compressor. The heated water is then
as in normal cooling with one exception; the leaving used to satisfy heating requirements.
condenser water temperature sensor is an MMR
diagnostic when in hot water temperature control mode.
(It is an informational warning in the normal cooling Auxiliary Condensers
mode.)
Unlike the heat-recovery condenser (which is designed to
In the hot water temperature control mode the differential- satisfy comfort heating requirements), the auxiliary
to-start and differential-to-stop setpoints are used with condenser serves a preheat function only, and is used in
respect to the hot water setpoint instead of with the chilled those applications where hot water is needed for use in
water setpoint. The control panel provides a separate kitchens, lavatories, etc. While the operation of the
entry at the Tracer AdaptiView to set the hot water auxiliary condenser is physically identical to that of the
setpoint. Tracer AdaptiView is also able to set the hot water heat-recovery condenser, it is comparatively smaller in
setpoint. In the hot water mode the external chilled water size, and its heating capacity is not controlled. Trane does
setpoint is the external hot water setpoint; that is, a single not recommend operating the auxiliary condenser alone
analog input is shared at the 1A16-J2-5 to 6 (ground). because of its small size.
An external binary input to select external hot water
control mode is on the EXOP OPTIONAL module 1A18
terminals J2-3 to J2-4 (ground). Tracer AdaptiView also
has a binary input to select chilled water control or hot
CVHE-SVX02G-EN 65
Control Panel Devices and Unit-

WARNING
Mounted Devices
Toxic Hazards!
Unit Control Panel Do not allow the chiller to increase above 110°F in
temperature while unit is off. Failure to prevent high
Safety and operating controls are housed in the unit chiller temperature will cause the inside pressure to
control panel, the starter panel, and the purge control rise:
panel. The control panel operator interface and main
• Do not run evaporator water pump longer than
processor is called Tracer AdaptiView and is located on an
30 minutes after the chiller is shut down.
adjustable arm connected to the base of the control panel.
For more information about operating Tracer AdaptiView, • Ensure that the evaporator is isolated from the hot
refer to Tracer AdaptiView™ Display for Water-Cooled water loop before changeover to heating mode.
CenTraVac™ Chillers Operations Guide (CTV-SVU01D-EN, The rupture disk is designed to relieve and discharge
or the most recent version). the refrigerant from the unit if the pressure in the
The control panel houses several other controls modules evaporator exceeds 15 PSIG (103.4 Kpa). A significant
release of refrigerant into a confined space due to a
called panel mounted LLID (Low Level Intelligent Device),
rupture disk failure could displace available oxygen to
power supply, terminal block, fuse, circuit breakers, and breathe and cause possible asphyxiation. Should a
transformer. The IPC (Interprocessor communication) bus rupture disk fail, evacuate the area immediately and
allows the communications between LLIDs and the main contact the appropriate rescue or response authority.
processor. Unit mounted devices are called frame Failure to follow instructions could result in death or
mounted LLIDs and can be temperature sensors or serious injury.
pressure transducers. These and other functional switches
provide analog and binary inputs to the control system. Daily Unit Start-up
User-Defined Language Support 1. Verify the chilled water pump and condenser water
pump starter are in ON or AUTO.
Tracer AdaptiView is capable of displaying English text or
any of twenty-four other languages. Switching languages 2. Verify the cooling tower is in ON or AUTO.
is simply accomplished from a language settings menu. 3. Check the oil tank oil level; the level must be visible in
or above the lower sight glass. Also, check the oil tank
Unit Start-up and Shut-down temperature; normal oil tank temperature before start-
up is 140°F to 145°F (60°C to 63°C).
Procedures Notes:
• The oil heater is energized during the compressor off
WARNING cycle. During unit operation, the oil tank heater may be
de-energized.
Live Electrical Components! • If the chiller is equipped with the free cooling option,
During installation, testing, servicing and ensure that the free cooling option is disabled in the
troubleshooting of this product, it may be necessary to Chiller Settings menu.
work with live electrical components. Have a qualified
licensed electrician or other individual who has been 4. Check the chilled water setpoint and readjust it, if
properly trained in handling live electrical components necessary, in the Chiller Settings menu.
perform these tasks. Failure to follow all electrical 5. If necessary, readjust the current limit setpoint in the
safety precautions when exposed to live electrical
Chiller Setpoints menu.
components could result in death or serious injury.
6. Press AUTO.
The control panel also checks compressor motor winding
temperature, and a start is initiated after a minimum
restart inhibit time if the winding temperature is less than
265°F. The chilled water pump relay is energized and
evaporator water flow is proven. Next, the control panel
checks the leaving evaporator water temperature and
compares it to the chilled water setpoint. If the difference
between these values is less than the start differential
setpoint, cooling is not needed.
If the control panel determines that the difference between
the evaporator leaving water temperature and chilled
water setpoint exceeds the start differential setpoint, the
66 CVHE-SVX02G-EN
unit enters the initiate Start Mode and the oil refrigerant 7. Check the adjustment and operation of each safety and
pump and the condenser water pump are started. If flow is operating control.
not initially established within 4 minutes 15 seconds of the 8. Close all disconnect switches.
condenser pump relay energization, an automatically
resetting diagnostic “Condenser Water Flow Overdue” 9. Perform instructions listed in “Daily Unit Start-up,”
shall be generated which terminates the prestart mode p. 66.
and de-energizes the condenser water pump relay. This
diagnostic is automatically reset if flow is established at
Daily Unit Shut-down
any later time. Note: Also refer to Figure 41, p. 62.
Note: This diagnostic does not automatically reset if 1. Press STOP.
Tracer AdaptiView is in control of the condenser
2. After compressor and water pumps shut-down, the
pump through its condenser pump relay, since it is
operator may turn Pump Contactors to OFF or open
commanded off at the time of the diagnostic. It may
pump disconnects.
reset and allow normal chiller operation if the
pump was controlled from some external source. Seasonal Unit Shut-down
When less than 5 seconds remain on the restart inhibit, the
Important: Control power disconnect switch must
pre-start starter test is conducted on wye-delta starters. If
remain closed to allow oil sump heater
faults are detected, the unit’s compressor will not start, and
operation. Failure to do this will allow
a diagnostic will be generated. If the compressor motor
refrigerant to condense in the oil pump.
starts and accelerates successfully, Running appears on
the display. If the purge is set to AUTO, the purge will start 1. Open all disconnect switches except the control power
running and will run as long as the chiller is running. disconnect switch.
Note: If a manual reset diagnostic condition is detected 2. Drain the condenser piping and cooling tower, if used.
during start-up, unit operation will be locked out, Rinse with clean water.
and a manual reset is required before the start-up 3. Remove the drain and vent plugs from the condenser
sequence can begin again. If the fault condition has headers to drain the condenser. Air dry bundle of
not cleared, the control panel will not permit residual water.
restart.
4. Once the unit is secured for the season, the
When the cooling requirement is satisfied, the control maintenance procedures described Table 19, p. 69 and
panel originates a Shutting down signal. The inlet guide Table 20, p. 69 should be performed by qualified Trane
vanes are driven closed for 50 seconds the compressor service technicians.
stops, and the unit enters a 3-minute post-lube period. The
Note: During extended shut-down periods, be sure to
evaporator pump may continue to run for the amount of
operate the purge unit for a two-hour period every
time set using Tracer AdaptiView.
two weeks. This will prevent the accumulation of
Once the post-lube cycle is done, the unit returns to auto air and noncondensables in the machine. To start
mode. the purge, change the purge mode to ON in the unit
control “Settings Purge” menu. Remember to turn
Seasonal Unit Start-up the purge mode to “Adaptive” after the two-hour
1. Close all drain valves, and reinstall the drain plugs in run time.
the evaporator and condenser headers.
2. Service the auxiliary equipment according to the start-
up and maintenance instructions provided by the
respective equipment manufacturers.
3. Fill and vent the cooling tower, if used, as well as the
condenser and piping. At this point, all air must be
removed from the system (including each pass). Then
close the vents in the condenser waterboxes.
4. Open all of the valves in the evaporator chilled water
circuit.
5. If the evaporator was previously drained, fill and vent
the evaporator and chilled water circuit. When all air is
removed from the system (including each pass), close
the vent valves in the evaporator waterboxes.
6. Lubricate the external vane control linkage as needed.
CVHE-SVX02G-EN 67
Recommended Maintenance
forms. When filled out accurately by the machine operator,
WARNING the completed logs can be reviewed to identify any
developing trends in the chiller’s operating conditions. For
Hazardous Voltage w/Capacitors! example, if the machine operator notices a gradual
Disconnect all electric power, including remote increase in condensing pressure during a month’s time, he
disconnects and discharge all motor start/run can systematically check, then correct the possible cause
capacitors before servicing. Follow proper lockout/ of this condition.
tagout procedures to ensure the power cannot be
inadvertently energized. For variable frequency drives Normal Operation
or other energy storing components provided by Trane
or others, refer to the appropriate manufacturer’s
literature for allowable waiting periods for discharge of Table 18. Normal operation
capacitors. Verify with an appropriate voltmeter that all Operating Characteristic Normal Reading
capacitors have discharged. Failure to disconnect
Approximate Evaporator Pressure 6 to 9 psia / -9 to -6 psig
power and discharge capacitors before servicing could
17 to 27 psia / 2 to 12 psig
result in death or serious injury. Approximate Condenser Pressure(a), (b)
(standard condenser)
For additional information regarding the safe discharge Oil Sump Temperature Unit not running 140°F to 176°F (60°C to 80°C)
of capacitors, see PROD-SVB06A-EN Oil Sump Temperature Unit running 95°F to 162°F (35°C to 72°C)
Oil Sump Differential Oil Pressure(c) 18 to 22 psid
(a) Condenser pressure is dependent on condenser water temperature, and
NOTICE: should equal the saturation pressure of HCFC-123 at a temperature
above that of leaving condenser water at full load.
Check Purge Run-Time for Unit Hermetic (b) Normal pressure readings for ASME condenser exceed 12 psig.
(c) Oil tank pressure -9 to -6 psig HG Discharge oil pressure 7 to 15 psig.
Integrity!
If frequent purging is required, monitor purge pumpout
rate, identify and correct source of air or water leak as
soon as possible. Failure to do so could shorten chiller
life expectancy, due to moisture contamination caused
by leakage.
NOTICE:
Do Not Use Non-Compatible Parts or
Materials!
Only genuine Trane® replacement components with
identical Trane part numbers should be used in Trane
CenTraVac chillers. Use of non-compatible parts or
materials could result in equipment damage. Trane
assumes no responsibility for damages resulting from
the use of non-compatible parts or materials.
This section describes the basic chiller preventive

maintenance procedures, and recommends the intervals
at which these procedures should be performed. Use of a
periodic maintenance program is important to ensure the
best possible performance and efficiency from a
CenTraVac chiller.
Recommended purge maintenance procedures are
detailed in Operation and Maintenance Guide:
EarthWise™ Purge System with Tracer AdaptiView™
Control for Water-Cooled CenTraVac™ Chillers
(PRGD-SVX01B-EN, or the most recent version).
Record Keeping Forms

An important aspect of the chiller maintenance program is
the regular completion of records. Refer to “Forms and
Check Sheets,” p. 77 for copies of the recommended
68 CVHE-SVX02G-EN
Table 19. Recommended maintenance

Daily Every 3 months Every 6 months Annually(a), (b)
Check the chiller’s evaporator and
condenser pressures, oil tank
pressure, differential oil pressure
and discharge oil pressure.
Compare the readings with the
values provided in Table 18, p. 68.
Check the oil level in the chiller oil
sump using the two sight glasses
provided in the oil sump head.
When the unit is operating, the oil
level should be visible in the lower
sight glass.
Complete logs on a daily basis.
Clean all water strainers in the
water piping system.
Lubricate the vane control linkage
bearings, ball joints, and pivot
points.
Lubricate vane operator tang
O-rings.
Lubricate the oil filter shutoff valve
O-rings.
Drain contents of the rupture disc
and purge discharge ventline drip-
leg into an evacuated waste
container. Do this more often if the
purge is operated excessively.
Apply oil to any exposed metal
parts to prevent rust.
Shut down the chiller once each year to check the
items listed on the “CVHE, CVHF, CVHG Annual
Inspection List” (refer to “Forms and Check
Sheets,” p. 77).
Perform the annual maintenance procedures
referred to in the maintenance section of the purge
manual.
Use an ice water bath to verify the accuracy of the
evaporator refrigerant temperature sensor
(4R10). If the sensor is exposed to temperature
extremes outside its normal operating range (0°F
to 90°F [-18°C to 32°C]), check its accuracy at
six-month intervals.
Inspect the condenser tubes for fouling; clean if
necessary.
Submit a sample of the compressor oil to a Trane-
qualified laboratory for comprehensive analysis.
Measure the compressor motor winding resistance
to ground; a qualified service technician should
conduct this check to ensure that the findings are
properly interpreted. Contact a qualified service
organization to leak-test the chiller; this
procedure is especially important if the system
requires frequent purging.
(a) Every three years, use a nondestructive tube test to inspect the condenser and evaporator tubes. It may be desirable to perform tube tests on these
components at more frequent intervals, depending upon chiller application. This is especially true of critical process equipment.
(b) Contact a qualified service organization to determine when to conduct a complete examination of the unit to discern the condition of the compressor
and internal components. Check the following: chronic air leaks (which can cause acidic conditions in the compressor oil and result in premature bearing
wear) and evaporator or condenser water tube leaks (water mixed with the compressor oil can result in bearing pitting, corrosion, or excessive wear).
Table 20. Recommended maintenance of optional features

Feature Every 3 months Every 6 months Annually
Waterbox Coatings Inspect waterbox coatings within the
first 1–3 months to determine a
required maintenance schedule for
your job site. Refer to “Waterbox and
Tubesheet Protective Coatings,” p. 72
for more information.
CVHE-SVX02G-EN 69
Table 20. Recommended maintenance of optional features (continued)

Waterbox Anodes Inspect waterbox anodes within the
first 1–3 months to determine a
required maintenance schedule for
your job site. Refer to “Sacrificial
Anodes,” p. 72 for more information.
Gantries Lubricate the gantries annually. Use ConocoPhillips
MegaPlex® XD3 (gray in color), LPS® MultiPlex Multi-
Purpose (blue in color), or equivalent.
Hinges Lubricate the hinges annually. Use ConocoPhillips
MegaPlex® XD3 (gray in color), LPS® MultiPlex Multi-
Purpose (blue in color), or equivalent.
Recommended Compressor Oil cooling capacity. Therefore, proper maintenance of the

purge system is required.
Change The Trane EarthWise™ Purge is the only purge system
available for the CenTraVac chiller. The purge is designed
After the first six months of accumulated operation, or
to remove noncondensable gases and water from the
after 1,000 hours operation—whichever comes first—it is
refrigeration system. EarthWise Purge unit operation,
recommended to change the oil and filter. After this oil
maintenance and troubleshooting is covered by a separate
change, it is recommended to subscribe to the Trane
operation and maintenance manual, which may be
annual oil analysis program rather than automatically
obtained from the nearest Trane office.
change the oil as part of scheduled maintenance. Change
the oil only if indicated by the oil analysis. Use of an oil Leak Checking Based on Purge Pump Out
analysis program will reduce the chiller’s overall lifetime
waste oil generation and minimize refrigerant emissions.
Time
The analysis determines system moisture content, acid Use the following formula to calculate the annual
level, and wear metal content of the oil, and can be used refrigerant leakage rate based on the daily purge pump out
as a diagnostic tool. The oil analysis should be performed time and the unit refrigerant charge.
by a qualified laboratory that is experienced in refrigerant
Formula: % annual leakage rate = [(X min/day)*(0.0001 lb
and oil chemistry and in the servicing of Trane® centrifugal
R-123/min)/(Y lb)]*100
chillers.
• X= minutes/day of purge pump out operation
In conjunction with other diagnostics performed by a
qualified service technician, oil analyses can provide • Y= initial refrigerant charge
valuable information on the performance of the chiller to Figure 44 has been developed to aid in determining when
help minimize operating and maintenance costs and to do a leak check of a chiller based on the purge pump out
maximize its operating life. A drain fitting is installed after time and unit size. This figure depicts normal purge pump-
the oil filter for obtaining oil samples. out times, small leaks and large leaks based on the chiller
Notes: tonnage.
• Use only Trane OIL00022. A full oil change is 9 gallons If the purge pump-out time is in the small leak region, then
of OIL00022. a leak check should be performed and all leaks repaired at
• One spare oil filter is provided with each new chiller. If the earliest convenience. If the purge pump-out time is in
not used earlier, use at first recommended oil and filter the large leak region, a thorough leak check of the unit
change. should be performed immediately to find and fix the leaks.
• This recommended oil change is not covered by
factory warranty.
Purge System
The use of low-pressure refrigerant in CenTraVac chillers
permits any section of the unit to be below atmospheric
pressure, regardless of whether the unit is running. This
creates an environment in which air or moisture could
enter the unit. If these noncondensables are allowed to
accumulate while the chiller is running, they become
trapped in the condenser; this situation increases
condensing pressure and compressor power
requirements, and reduces the chiller’s efficiency and
70 CVHE-SVX02G-EN
Figure 44. Purge operation under typical and leak Refrigerant Charge
conditions
WARNING
large leak
small leaks Refrigerant May Be Under Positive
typical operation Pressure!
Purge minutes/day
System contains oil and refrigerant and may be under

positive pressure. Recover refrigerant to relieve
pressure before opening the system. See unit
nameplate for refrigerant type. Do not use non-
approved refrigerants, refrigerant substitutes, or
refrigerant additives. Failure to recover refrigerant to
refrigerants, refrigerant substitutes, or refrigerant
additives could result in an explosion which could
Chiller tons (per circuit)
Refer to Installation, Operation, and Maintenance:
Refrigerant Handling Guidelines - A Guide for the Service
Technician’s Conservation & Safe Handling of Low-
Long Term Unit Storage Pressure Refrigerants in Trane® Chillers (CTV-SVX05B-EN,
or the most recent revision).
Contact your local Trane service agency for
recommendations for storage requirements for chillers to Leak Testing
be removed from service in excess of a normal seasonal
shut-down.
WARNING
WARNING Hazard of Explosion!
Refrigerant May Be Under Positive Never use an open flame to detect gas leaks. Explosive
conditions may occur. Use a leak test solution or other
Pressure! approved methods for leak testing. Failure to follow
System contains oil and refrigerant and may be under recommended safe leak test procedures could result in
positive pressure. Recover refrigerant to relieve death or serious injury or equipment or property-only-
pressure before opening the system. See unit damage.
nameplate for refrigerant type. Do not use non-
approved refrigerants, refrigerant substitutes, or
refrigerant additives. Failure to recover refrigerant to
WARNING
refrigerants, refrigerant substitutes, or refrigerant Hazardous Pressures!
additives could result in an explosion which could
If a heat source is required to raise the tank pressure
during removal of refrigerant from cylinders, use only
warm water or heat blankets to raise the tank
temperature. Do not exceed a temperature of 150°F. Do
NOTICE: not, under any circumstances apply direct flame to any
Freezing Tubes Hazard! portion of the cylinder. Failure to follow these safety
precautions could result in a sudden rise of pressure
Ensure that water is not present in tubes during possibly resulting in a violent explosion which could
evacuation. Failure to follow this instruction could result in death or serious injury.
result in freezing tubes, damaging the chiller.
Important: If leak testing is required, contact a Trane
service agency.
CVHE-SVX02G-EN 71
Recommended System Maintenance chemical mineral content) for a recommended

cleaning solution suitable for the job.
Note: A standard condenser water circuit is
NOTICE: composed solely of copper, cast iron, and steel.
Proper Water Treatment!
The use of untreated or improperly treated water in a NOTICE:
CenTraVac could result in scaling, erosion, corrosion,
algae or slime. It is recommended that the services of a
Unit Corrosion Damage!
qualified water treatment specialist be engaged to Proper procedures must be followed when using
determine what water treatment, if any, is required. corrosive chemicals to clean water side of unit. It is
Trane assumes no responsibility for equipment failures recommended that the services of a qualified chemical
which result from untreated or improperly treated cleaning firm be used. Proper personal protective
water, or saline or brackish water. equipment as recommended by the chemical
manufacturer should be used. Refer to the chemicals
Condenser MSDS sheet for proper safety procedures. Failure to
follow proper procedures could result in corrosion
Condenser tube fouling is indicated when the approach damage to the unit and tubes.
temperature (the difference between the condensing
refrigerant temperature and the leaving condenser water Important: All of the materials used in the external
temperature) is higher than predicted. circulation system, the quantity of the
If the annual condenser tube inspection indicates that the solution, the duration of the cleaning
tubes are fouled, two cleaning methods, mechanical and period, and any required safety precautions
chemical, can be used to rid the tubes of contaminants. should be approved by the company
Use the mechanical cleaning method to remove sludge furnishing the materials or performing the
and loose material from smooth-bore tubes. cleaning. Remember, however, that
whenever the chemical tube cleaning
To clean other types of tubes including internally- method is used, it must be followed up with
enhanced types, consult a qualified service organization mechanical tube cleaning, flushing and
for recommendations. inspection.
Figure 45. Typical chemical cleaning setup Evaporator
Since the evaporator is typically part of a closed circuit, it
may not accumulate appreciable amounts of scale or
pipe shutoff sludge. Normally, cleaning every three years is sufficient.
connections valves However, periodic inspection and cleaning is
recommended on open evaporator systems, such as air
washers.
Waterbox and Tubesheet Protective Coatings

Trane recommends that coated waterboxes/tubesheets—
cleaning regardless of the type of protective coating included—be
solution taken out of service within the first one to three months of
circulator operation for inspection. Any voids or defects identified
pump upon inspection must be repaired. If the water quality is
known to be highly supportive of corrosion (i.e., sea water,
etc.), inspect the coating system at one month; if the water
quality is known to be relatively benign (i.e., normal
treated and clean condenser water), inspect the coating
1. Follow all instructions in “Waterbox Removal and system within three months. Only when initial inspections
Installation,” p. 74 to remove waterbox covers. show no problems are present should subsequent
2. Work a round nylon or brass bristled brush (attached to maintenance intervals be increased.
a rod) in and out of each of the condenser water tubes Sacrificial Anodes
to loosen the sludge.
The replacement schedule for the optional zinc or
3. Thoroughly flush the condenser water tubes with clean magnesium anodes can vary greatly with the
water. aggressiveness of the water that is in the system. Some
Scale deposits are best removed by chemical means. sites could require anode replacement every two to three
Be sure to consult any qualified chemical house in the months while other sites may require anode replacement
area (one familiar with the local water supply’s every two to three years. Trane recommends that anode
inspection for wear sometime within the first several
72 CVHE-SVX02G-EN
months of the anodes being placed into service. If the

observed loss of anode material is small, then the interval
between subsequent inspections can be lengthened.
Replace the anode and/or shorten the inspection interval if
the anode has lost 50 percent or more of its original mass.
If anode depletion occurs very quickly, consult a water
treatment specialist to determine if the anode material
selected is correct for the application.
NOTICE:
Equipment Damage!
Do NOT use Teflon-based tape or paste on anode; a
small amount of liquid sealant (Loctite® 242 or
equivalent) may be applied to prevent leakage when
installing an anode, but do not apply so much sealant
that it prevents the necessary electrical connection
between the anode and the waterbox. Failure to follow
these instructions could result in equipment damage.
As needed after draining the waterbox, use a 2-1/2 in.

wrench to remove/install Trane-supplied waterbox
anodes.
CVHE-SVX02G-EN 73
Waterbox Removal and Installation
Important: Only qualified technicians should perform outside the United States, refer to literature
the installation and servicing of this provided by the applicable manufacturing
equipment. location.
2. Select the proper lift connection device from the
Discussion Table 23, p. 76. The rated lifting capacity of the selected
lift connection device must meet or exceed the
This section will discuss recommended hoist ring/clevises published weight of the waterbox. Verify the waterbox
and lifting. Proper lifting technique will vary based on weight from the latest published literature.
mechanical room layout.
3. Ensure that the lift connection device has the correct
• It is the responsibility of the person(s) performing the
connection for the waterbox (e.g., thread type [course/
work to be properly trained in the safe practice of
fine, English/metric] and bolt diameter [English/
rigging, lifting, securing, and fastening of the
metric]).
waterbox.
• It is the responsibility of the person(s) providing and 4. Properly connect the lift connection device to the
using the rigging and lifting devices to inspect these waterbox. Refer to Figure 46, p. 74 and ensure that the
devices to ensure they are free from defect and are lift connection device is securely fastened.
rated to meet or exceed the published weight of the CTV units—Install hoist ring on to the lifting connection
waterbox. on the waterbox. Torque to 100 ft·lb for 3/4-in. threaded
• Always use rigging and lifting devices in accordance connections and 28 ft·lb for 1/2-in. threaded
with the applicable instructions for such device. connections.
Figure 46. Waterbox rigging and lifting—condenser and
Procedure evaporator connections
WARNING
Heavy Objects!
Each of the individual cables (chains or slings) used to
lift the waterbox must be capable of supporting the
entire weight of the waterbox. The cables (chains or
slings) must be rated for overhead lifting applications
with an acceptable working load limit. Refer to
Table 22, p. 75 for waterbox weights. Failure to properly
lift waterbox could result in death or serious injury.
WARNING
Straight Vertical Lift Required!
The proper use and ratings for eyebolts can be found in
ANSI/ASME standard B18.15. Maximum load rating for
eyebolts are based on a straight vertical lift in a
gradually increasing manner. Angular lifts will
significantly lower maximum loads and should be
avoided whenever possible. Loads should always be
applied to eyebolts in the plane of the eye, not at some
angle to this plane. Failure to properly lift waterbox
could result in death or serious injury.
Review mechanical room limitations and determine the

safest method or methods of rigging and lifting the
waterboxes.
1. Determine the type and size of chiller being serviced.
Refer to Trane nameplate located on chiller control
panel. 5. Disconnect water pipes, if connected.
Important: This literature contains rigging and lifting 6. Remove waterbox bolts.
information only for Trane CTV chillers built
in La Crosse. For Trane CTV chillers built 7. Lift the waterbox away from the shell.
74 CVHE-SVX02G-EN
in reverse. Use new O-rings or gaskets on all joints after

WARNING thoroughly cleaning each joint.
Overhead Hazard! • Torque waterbox bolts (see Table 21).
Never stand below or in close proximity to heavy Torque Requirements

objects while they are suspended from, or being lifted
by, a lifting device in case the object drops. Failure to
follow these instructions could result in death or Table 21. CenTraVac torque
serious injuries. Bolt Size Gasket type O-ring Flat
Inch (mm) ft·lb (N·m) ft·lb (N·m)
8. Store waterbox in a safe and secure location and 3/8 (9.5) 25 (34) 12–18 (16–24)
position.
1/2 (13) 70 (95) 33–50 (45–68)
Note: Do not leave waterbox suspended from lifting 5/8 (16) 150 (203) 70–90 (95–122)
device. 3/4 (19) 250 (339) 105–155 (142–210)
Reassembly
Once service is complete, the waterbox should be
reinstalled on the shell following all previous procedures
Table 22. CenTraVac waterbox weights
Fabricated Non-Marine Fabricated Non-
Waterbox, Welded Flat Non-Marine Cast Marine Waterbox Marine Style Waterbox
Plate Waterbox Welded Dome Cover
Shell Weight Lifting Weight Lifting Weight Lifting Weight Lifting
Size Description lb (kg) Connection lb (kg) Connection lb (kg) Connection lb (kg) Connection
Evaporator, 150 psi
265 (120) 3/4 - 10 NA NA NA NA 176 (80) 1/2 - 13
Evaporator, 300 psi
032
Condenser, 150 psi NA NA 176 (80) 1/2 - 13 NA NA 176 (80) 1/2 - 13
Condenser, 300 psi 265 (120) 3/4 - 10 NA NA NA NA 221 (100) 1/2 - 13
Evaporator, 150 psi 397 (180) 3/4 - 10 397 (180) Lifting Fixture NA NA 265 (120) 1/2 - 13
Evaporator, 300 psi 353 (160) 3/4 - 10 NA NA NA NA 265 (120) 1/2 - 13
050
Condenser, 150 psi 265 (120) 1/2 - 13 265 (120) 1/2 - 13 NA NA 265 (120) 1/2 - 13
Evaporator, 150 psi 662 (300) 3/4 - 10 662 (300) Lifting Fixture NA NA 441 (200) 3/4 - 10
080
Condenser, 150 psi 551 (250) 3/4 - 10 551 (250) 3/4 - 10 NA NA 441 (200) 1/2 - 13
Evaporator, 150 psi 882 (400) 3/4 - 10 NA NA NA NA 662 ( 300) 3/4 - 10
142
Condenser, 150 psi 1543 (700) 3/4 - 10 NA NA 441 (200) 3/4 - 10 1323 (600) 3/4 - 10
210
250
Note:Refer to product block identifier on the model number plate which identifies the evaporator and condenser shell sizes and the rated pressure.
The designators are as follows:
Evaporator Size = EVSZ Condenser Size = CDSZ Evaporator Pressure = EVPR Condenser Pressure = CDPR
Weights shown are maximum for waterbox size. Verify the waterbox from the latest published literature.
CVHE-SVX02G-EN 75
Connection Devices Information

Table 23. Connection devices
Part
Unit Product Number Order Information
CTV Safety Hoist RNG01884 Contact Trane Parts
Ring 3/4-10 Department
CTV Safety Hoist RNG01885 Contact Trane Parts
Ring 1/2-13 Department
CTV Evap Lifting BAR00400 Contact Trane Parts
Fixture Department
76 CVHE-SVX02G-EN
Forms and Check Sheets
The following forms and check sheets are included for use
with Trane start-up of CVHE, CVHF, and CVHG CenTraVac
chillers. Forms and check sheets are used, as appropriate,
for installation completion verification before Trane start-
up is scheduled, and for reference during the Trane start-
up.
Where the form or check sheet also exists outside of this
publication as standalone literature, the literature order
number is also listed.
• “CenTraVac™ Installation Completion Check Sheet
and Request for Trane Service” (CTV-ADF001-EN)
• “CVHE, CVHF, CVHG Start-up Task List”
• “CVHE, CVHF, CVHG Annual Inspection List”
• “Operator Log”
CVHE-SVX02G-EN 77
CenTraVac™ Installation Completion Check Sheet and
Request for Trane Service
Important: A copy of this completed form must be submitted to the Trane service agency that will be responsible for
the start-up of the chiller. Start-up will NOT proceed unless applicable items listed in this form have been
satisfactorily completed.
To: __________________________________________________ Trane Service Office: ____________________________________
S.O. Number: ________________________________________ Serial Numbers: ________________________________________
Job/Project Name: ______________________________________________________________________________________________
Address: _______________________________________________________________________________________________________
The following items are being installed and will be completed by: __________________________________________________
Important: Start-up must be performed by Trane or an agent of Trane specifically authorized to perform start-up and
warranty of Trane® products. Contractor shall provide Trane (or an agent of Trane specifically authorized
to perform start-up) with notice of the scheduled start-up at least two weeks prior to the scheduled start-up.
Equipment not started by Trane is not warranted by Trane.
Check box if the task is complete or if the answer is “yes.”

1. CenTraVac
 In place and piped.
Note: Do not insulate the CenTraVac chiller or adjacent piping prior to the chiller commissioning by Trane service
personnel. The contractor is responsible for any foreign material left in the unit.
2. Piping
Chilled water piping connected to: Condenser and heat recovery condenser (as applicable)
 CenTraVac piping connected to:
 Air handling units  CenTraVac
 Pumps  Pumps
 Cooling tower
 Heating loop (as applicable)
 Make-up water connected to cooling tower  Pumps run, air bled from system
 Water supply connected to filling system  Strainers cleaned
 Systems filled  Rupture disc or RuptureGuard™ ventilation piping
installed
3. Flow balancing valves installed
 Leaving chilled water  Leaving condenser water
 Optional heat recovery or auxiliary condenser water
4. Gauges, thermometers, and air vents
 Installed on both sides of evaporator  Installed on both sides of condenser and heat
recovery condenser (as applicable)
5. Wiring
 Compressor motor starter has been furnished by Trane, or has been configured and installed in compliance with
the appropriate Trane Starter by Others specification (available from your local Trane Sales Office)
 Full power available  Chilled water pump (connected and tested)
 Interconnecting wiring, starter to panel (as required)  Condenser water pump (connected and tested)
 External interlocks (flow switch, pumps auxiliary, etc.)  Cooling tower fan rotation checked
 Chiller motor connection (remote starters)  Heat recovery condenser water pump (as applicable)
Note: Do not make final remote starter-to-  115 Vac power available for service tools
compressor motor connections until  All controls installed and connected
requested to do so by the Trane service
representative!  All magnetic starters installed and connected
CTV-ADF001-EN 1
6. Testing
 Dry nitrogen available for pressure testing (for  Trace gas amounts of R-22 or R-134a available for leak
disassembled units) testing, if necessary
7.  Refrigerant on job site and in close proximity to chiller
Total amount in cylinders: _______ lb Number of 200 lb cylinders: _____
Number of 50 lb cylinders: _____
8.  Systems can be operated under load conditions
9.  Electrical, control man, and contractor’s representative are available to evacuate, charge, and test the
CenTraVac under serviceman’s supervision
10.Equipment room
 Does the equipment room have a refrigerant monitor/  Does the equipment room have proper mechanical
sensor capable of monitoring and alarming within the ventilation?
allowable exposure level of the refrigerant?
 Does the installation have properly placed and  If it is required by local code, is a self-contained
operating audible and visual refrigerant alarms? breathing apparatus available?
11. Owner awareness
 Has the owner been fully instructed on the proper use  Does the owner have a copy of the MSDS for
of refrigerant HCFC-123? refrigerant HCFC-123?
 Was the owner given a copy of the Refrigerant Handling Guidelines?
Note: Additional time required to properly complete the start-up and commissioning, due to any incompleteness of the
installation, will be invoiced at prevailing rates.
This is to certify that the Trane® equipment has been properly and completely installed, and that the applicable items listed
above have been satisfactorily completed.
Checklist completed by (print name): _____________________________________________________________________________
Signature: _____________________________________________ Date: ______________________________

In accordance with your quotation and our purchase order number __________________ , we will therefore require the
presence of Trane service on this site, for the purpose of start-up and commissioning, by __________________ (date).
Note: Minimum two-week advance notification is required to allow scheduling of the chiller start-up.
Additional comments/instructions:
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
CenTraVac, RuptureGuard, Trane, and the Trane logo are trademarks or registered trademarks of Trane in the United States and other countries.
Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in
creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced
controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.Trane.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
© 2013 Trane All rights reserved

CTV-ADF001-EN 04 Oct 2013 We are committed to using environmentally
Supersedes CTV-ADF001-EN (01 Oct 2012) conscious print practices that reduce waste.
CVHE, CVHF, CVHG Start-up Task List
Start-up Tasks to be Performed By Trane
WARNING
Safety Alert!
In addition to the following tasks, you MUST:
• Follow all instructions in the chiller’s Installation, Operation, and Maintenance manual, including warnings, cautions, and
notices.
• Perform all required tasks in any applicable Service Alerts and Service Bulletins.
• Review and understand all information provided in Submittals and Design Specifications.
Failure to do so could result in death or serious injury.
General
• Inspect chiller for damage (shipping or rigging).
• Verify and record unit nitrogen holding charge pressure.
• Inspect water piping for proper installation.
– Inspect strainers, flow sensing devices, isolation valves, pressure gauges, thermometer wells, flow balancing valves, vent
cocks, and drains.
– Inspect cooling tower piping.
• Verify proper clearances.
• Power wiring meets size requirement.
– Verify proper voltage and amperage rating.
• Verify proper foundation installation.
• Verify unit isolator pads/springs have been installed.
• Verify low voltage circuits are isolated from high voltage circuits.
• Check equipment room for ventilation, refrigerant monitor, rupture disc piping, and PPE.
Note: All conditions which do not conform to the established requirements for unit installation must be corrected prior to start-
up. Any non-conforming condition which is not corrected prior to start-up must be noted in the Non-Compliance Form
(PROD-ADF001-EN) by the start-up technician; this information must also be signed by responsible site personnel before
start-up and the completed Non-Compliance Form will become part of the start-up record, submitted with a Start-up
Check Sheet and a Chiller Service Report.
Pre-Start Operations
• Verify nitrogen holding charge.
• Calibrate the high pressure cutout control (HPC).
• Meg compressor motor.
• Confirm proper oil pump operation.
• Evacuate unit.
• Check condenser installation.
• Check evaporator installation.
NOTICE:
Do Not Apply Electrical Power to a Unit in a Vacuum!
Applying electrical power to a motor in a vacuum could cause damage to the motor. In addition, on units with
inside-the-delta solid state starters, all power to the unit must be disconnected prior to evacuating the unit as line
power is directly applied to the motor terminals 4, 5, and 6. Failure to disconnect power to units with inside-the-delta
solid state starters during evacuation or when the unit is in a deep vacuum could cause compressor motor damage.
• Check electrical and controls.

– Inspect motor starter and control panel.
– Confirm all wiring connections are tight, free of abrasion and have no sharp bends in panel and on compressors.
– Inspect contactors and relays.
CVHE, CVHF, CVHG Start-up Task List Revised: 19 Apr 2013

– Verify unit wiring (low and high voltage) is correctly isolated, phased, and properly grounded.
– Connect external 120 Vac power to power up the control panel.
– Run the oil pump to verify pump can provide 18 to 22 psi net pressure.
– Verify and record control parameters.
– Verify all control interlocks are installed and properly functioning.
– Dry run starter (non-AFD).
• Measure condenser pressures and flow.
• Adjust condenser flow sensing device.
• Measure evaporator pressures and flow.
• Adjust evaporator flow sensing device.
• Inspect motor starter panel and perform starter panel checkout procedures.
• Confirm proper phase check incoming power.
• Inspect control panel.
• Apply separate source 120 Vac power to control to perform control panel checkout procedure.
• Review and record unit configuration parameters.
• Confirm oil pump pressure—regulating valve setting.
• Verify vane operator is working properly and moves without binding.
• Dry run test starter (non-AFD).
• Remove separate source power and reconnect wiring.
Preparation for Start-up

• Relieve nitrogen holding charge.
• Evacuate and charge the system.
• Apply power to the starter panel.
• Verify current to the oil sump heater.
Chiller Start-up
• Set Purge mode to “On.”
• Bump-start the compressor and verify compressor motor rotation.
• Start chiller.
• Verify no unusual noises or vibrations and observe operating conditions.
• If necessary, adjust oil pressure regulator between 18 psi to 22 psi net.
• Measure and verify refrigerant pump pressure.
• When chiller is stable, take system log three times at 15-minute intervals.
• Set Purge mode to “Adaptive.”
• Reset the “Starter Energy Consumption” resettable.
• Record a Chiller Service Report.
• Review “AdaptiView Display Customer Training Checklist.”
– Equipment Description
– Stopping/Starting Chiller Operation
– Alarms
– Reports
– Data Graphs
– Equipment Settings
– Display Settings
– Security Settings
– Basic Troubleshooting
Revised: 11 Apr 2013 CVHE, CVHF, CVHG Start-up Task List

CVHE, CVHF, CVHG Annual Inspection List
Follow the annual maintenance instructions provided in the text of this manual, including but
not limited to:
Compressor Motor
• Motor continuity.
• Motor meg test.
• Check motor terminals.
• Inspect motor terminal board.
Starter or AFD
• Inspect starter contacts.
• Check all connections per manufacturer specifications.
• Follow all manufacturer recommendations for starter or AFD maintenance.
• Inspect/clean/service the AFD cooling system (water- or air-cooled AFD).
• Record all applicable starter or starter component settings.
Oil System
• Annual oil analysis (follow recommendations).
• Clean and lubricate oil system as required.
• Electrical inspection.
• Pump motor continuity check.
• Run oil pump and check differential oil pressure.
Condenser
• Inspect for fouling and scaling in tubes.
• Check operation of condenser water flow sensing device.
• Factory recommendation to eddy current test tubes every three years.
Evaporator
• Inspect for fouling and scaling in tubes.
• Check operation of evaporator water flow sensing device.
• Factory recommendation to eddy current test tubes every three years.
Control Circuits
• Verify control parameters.
• Test appropriate sensors for accuracy.
• Ensure sensors are properly seated in wells with thermopaste installed.
• Check evaporator leaving water temperature low temperature cutout setpoint.
• Condenser high pressure switch check-out.
• Check adjustment and operation of the inlet guide vane actuator.
Leak Test Chiller
• Check purge times and unit performance logs. If warranted, pressure leak test.
• Review oil analysis. If required, submit refrigerant sample for analysis.
• Inspect unit for any signs of refrigerant or oil leakage.
• Check unit for any loose bolts on flange, volutes, or casing.
Purge Unit
• Review the purge Installation, Operation, and Maintenance manual and follow maintenance and/or inspection items
identified.
• Review purge pump out data.
• Review overall operation of purge and service as necessary.
Exterior
• Inlet guide vane linkage.
• Clean and touch-up painted surfaces as needed.
• Repair deteriorated, torn, or missing insulation.
CVHE, CVHF, CVHG Annual Inspection List Revised: 11 Apr 2013

Optional Accessories
• If applicable, lubricate factory-installed gantries.
• After the first month of operation, inspect Heresite® or Belzona® coated waterboxes after first month; thereafter,
inspect as needed.
• Inspect anodes.
• Inspect and lubricate hinged waterboxes.
• With water flow sensing option, bleed tubing from waterboxes to transformers.
Revised: 11 Apr 2013 CVHE, CVHF, CVHG Annual Inspection List

Operator Log
Water-Cooled CVHE, CVHF, CVHG CenTraVac Chiller with UC800 Controller
Tracer AdaptiView Reports—Log Sheet Log 1 Log 2 Log 3
Evaporator
Entering
Leaving
Saturated
Refrig. Press
Approach
Flow Sw Status
Condenser
Entering
Leaving
Saturated
Refrig. Press
Approach
Flow Sw Status
Compressor
Starts
Running Time
Oil Tank Press
Oil Discharge Press
Oil Diff Press
Oil Tank Temp
IGV Position %
IGV Steps
Motor
% RLA L1, L2, L3
Amps L1, L2, L3
Volts AB, BC, CA
Power KW
Load PF
Winding #1 Temp
Winding #2 Temp
Winding #3 Temp
with AFD only
AFD Freq
AFD Speed
AFD Transistor Temp
Purge
Time Until Next Purge Run
Daily Pumpout—24 hrs
Avg. Daily Pumpout—7 days
Daily Pumpout Limit/Alarm
Chiller On—7 days
Pumpout Chiller On—7 days
Pumpout Chiller Off—7 days
Pumpout—Life
Purge Rfgt Cprsr Suction Temp.
Purge Liquid Temp.
Carbon Tank Temp.
Date:
Technician:
Owner:
CVHE, CVHF, CVHG Operator Log Revised: 11 Apr 2013

Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in
creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced
controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.Trane.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
© 2014 Trane All rights reserved

CVHE-SVX02G-EN 14 Apr 2014 We are committed to using environmentally
Supersedes CVHE-SVX02F-EN (10 Feb 2014) conscious print practices that reduce waste.

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Installation, Operation,

CVHE, CVHF, CVHG Water-Cooled CenTraVac Chillers

Models: CVHE, CVHF, CVHG X39641075070

April 2014 CVHE-SVX02G-EN

Indicates a potentially hazardous

© 2014 Trane All rights reserved CVHE-SVX02G-EN

Factory Warranty Information

Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pressure Testing Waterside Piping . . . . . . .29

Grooved Pipe Coupling . . . . . . . . . . . . . . . . 26 Power Factor Correction Capacitors (Optional)

Interconnecting Wiring . . . . . . . . . . . . . . . . 48 Control Panel Devices and Unit-Mounted De-

Each chiller ships from the factory as a hermetically

Type of Trane Supplied Trane Supplied Field Supplied

Less than 1 month 1–6 months Greater than 6 months

Figure 3. Clearance requirements

18 in. (45.72 cm)

Auxiliary condenser (optional)

Cooling condenser Right hand tube pull shown, apply tube

Table 1. Clearance requirements(a)

General Weights • Operating weights include the heaviest possible

Table 2. Unit weights

Table 2. Unit weights (continued)

Table 2. Unit weights (continued)

Chiller mounting surface must be: Standard Chiller Lift

Figure 4. Typical rigging arrangements for Simplex

800 Short shells only—

Heat recovery option

NOTICE: Unit Isolation

work. For more information, refer to “Factory Warranty

down the upper housing of each isolator, and could

left right Figure 7. Chiller foot and isolator orientation

Spring isolators typically ship assembled and ready for

Note: Use of a laser level is an acceptable alternative

5 5 n series, use Jumper N

1. Flow switch body re monitoring

interference onitoring can

1. Mount the 1/2-in. NPT adapter in a horizontal or

1/2-in. NPT adapter; then, tighten with a wrench an

is necessary can be made to the piping at that time.

Water Piping Connections Figure 14. Typical grooved pipe connection

Table 4. Condenser water piping connection sizes

Table 5. Water piping connection components

3. Align and bring two pipe ends together and slide

Bolt-Tightening Sequence for 1 5 1 5

Flanges with 4, 8, or 12 Bolts Flanges with More than 24 Bolts

Pressure Testing Waterside Piping

Waterside design pressure is either 150 or 300 psig; refer

Note: Table 9, p. 33 and Figure 22, p. 34 are applicable

• Provide support as needed for the vent line. Do not use

• Provide a drip leg on the vent-line (see Figure 20,

• Consult local regulations and codes for any additional

1/4 in. FL x 1/4 in.

Rupture Purge “C” Values for Unit Components

Outlet 080S 080S 86.48

For CenTraVac chillers using a rupture disc relief:

• d = inside diameter of pipe or tube, in (mm) P0 = (0.50 P) + atmospheric pressure

Pipe Size (I.D.)

L= .214d (P 0 - P 2) - d * ln(P0 / P2)

Insulation Thickness water temperature (less than 36°F chilled water

Factory applied insulation. All low-temperature