10 - Chapter 4 PDF
10 - Chapter 4 PDF
10 - Chapter 4 PDF
SPINNING MILLS
IN TAMILNADU
CHAPTER IV
4.1 INTRODUCTION:
The Textile Industry of Tamil Nadu has a significant presence in the National and
Hosiery are the various sectors of the Textile Industry in Tamil Nadu. It is the largest
economic activity next only to Agriculture in providing direct and indirect employment.
and culture and plays a vital role in the economy of the country. It has a long tradition par
excellence in its craftsmanship. The Powerloom Sector in Tamil Nadu has also been
playing an important role in meeting the clothing needs of the people. The Powerloom
The Textile Sector in Tamil Nadu is predominantly in the private sector, spinning
most of the segments of the industry. The Textile Industry has a very important role to
play in the industrial field with regard to employment potential, overall economic and
commercial activities. This Industry enables the Central and state Governments to earn
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4.1.2 ACTIVITIES OF THE TEXTILE SECTOR
the harmonious growth of Handloom, Powerloom and Textile Sectors and to strive for the
The Director of Handlooms and Textiles is the "Functional Registrar" for the
Institutions connected with the Industry throughout the State and is vested with powers
delegated under the Tamil Nadu Cooperative Societies Act and Rules.
The Director of Handlooms and Textiles also functions as the "State Textile
Authority" and as such has a general responsibility to facilitate the smooth functioning of
the Spinning and Textile Mills, Hosiery units, Handlooms and Powerlooms. The
Department has the overall responsibility for ensuring the availability of raw-materials to
all sectors of the industry, augmenting the production of yarn and fabrics at reasonable
prices as well as creating as environment to promote the sale of end products. The
Department has a special responsibility for the supply of yarn and other raw-materials to
the Weavers' Cooperative Societies and arranging for marketing of the finished products
through Co-optex, Loom World, Society's own showrooms and other selling outlets.
developmental schemes for their welfare through 18 circle Deputy Directors / Assistant
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Various Institutions functioning under the administrative control of the
Chennai.
> Tamil Nadu Cooperative Spinning Mills Federation Ltd (TANSPIN), Chennai.
As per the 1987 Handloom Census, there are 4.29 lakh Handlooms in Tamil Nadu.
Out of which, 2.17 lalch are under Cooperative societies. Handloom Industry in Tamil
Nadu provides employment for a population of about 6.63 lalch. Out of these, 2.64 lalch
are in the cooperative Societies. As on 31.03.2006, there are a total of 1232 Handloom
Weavers' Cooperative Societies in Tamil Nadu almost evenly spread over both rural and
urban clusters.
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The average annual production of handloom cloth in the State is about 2500 lakh
metres. An Average annual sale of handloom cloth is Rs.1500 crore, of which, the sales
by handloom cooperatives accounts for Rs.700 crore. The average annual export of
handloom cloth by Tamil Nadu is Rs.600 crore, of which export sales by Handloom
There are 4.50 lakh Powerlooms in Tamil Nadu, providing employment to about
9.14 lakh workers. Out of this, 32,087 Powerlooms are under cooperative sector.
required for the Scheme of Free supply of Sarees and Dhoties and Scheme of Free supply
weaver's Cooperative Societies is around 1000 lakh metres valued at Rs. 160 crore.
The Powerloom Industry faces two major challenges at present — one pertains to
"low productivity" and the other relates to "Low level of skills of the persons engaged"
in the Industry.
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4.1.5 TEXTILE SECTOR
There are 2950 large, medium and small spinning Mills in India, of which, 1734 Mills are
located in Tamil Nadu. These include 18 Cooperative Spinning Mills, 8 National Textile
Corporation Mills and 26 Composite Mills. The spinning capacity of these Mills is 16.44
million spindles with a labour force of about 2.31 lakh. The quantity of yarn produced by
this State is slightly more than one third of the total yarn production in the country.
During the year 2004-05, 3223.52 million kg of yarn was produced in the country,
of which, Tamil Nadu contributed 1261.98 million kg of yarn. Successively this State is
The Government will devise suitable measures to facilitate that the Textile
Industry grows at the rate of 18% per annum. The Government will also take efforts to
address the labour laws related issues aiming at achieving the above growth. The required
skilled labour force will be generated by creating new infrastructure and also by
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(ii) COOPERATIVE SPINNING MILLS
Districts, which are started between 1958 and with an object of providing un-interrupted
supply of quality hank yam to the Cooperative Handloom Weavers at concessional rates.
The installed capacity of 4.69 lalch spindles have since been downsized to 2.86 lakh
spindles.
The 18 Cooperative Spinning Mills are situated in prominent Districts of Tamil Nadu as
detailed below:-
District.
District.
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14.Anna Cooperative Spinning Mills, Andipatti, Theni District.
Ramanathapuram District.
The Hank Yarn requirement of the Handloom Weavers Cooperative Societies and
the Cone Yarn requirement of Powerloom Weavers Cooperative Societies have been met
by the Cooperative Spinning Mills produced 157.81 lath Kgs., by conversion to 40s yam.
The Textile industry is suffering from acute financial crunch due to the general
recession in the Textile Industry like, decline in exports, increase in the cotton prices and
low realization of yarn price, etc. Because of these reasons, several textile mills have
and so far 4615 workers / staff were relieved with the terminal benefits amounting to
Rs.42.18 Crore. It has been proposed to relieve more number of workers / staff on
Voluntary Retirement Scheme in case of closure of the Mills, so as to avoid any human
Presently, the Anna Cooperative Spinning Mill at Theni and Bharathi Cooperative
Spinning Mill at Ettayapuram are working on business profit. Effective steps are being
taken to get I.S.O. 9000 Certification for these two Cooperative Spinning Mills.
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The Government have constituted a Committee to decide the modalities for
privatization of loss making Cooperative Spinning Mills (except Anna and Bharathy) and
to begin with, four non functioning Cooperative Spinning Mills (viz) Misereor, Vellore,
Villupuram and Madurai Cooperative Spinnning Mills would be privatized and the land
and building of Vellore Cooperative Spinning Mills could be used by the Government for
setting up of Medical College and the other assets of the mill may be sold and the
The Committee decided that, since these mills are governed by the Tamil Nadu
Cooperative Societies Act, they can only be liquidated and not privatised. Based on the
Spinning Mills under section 82 of the Tamil Nadu Cooperative Societies Act 1983, to
ascertain the state of affairs of the Mills. As per the recommendations of the Committee /
Report of the Inspection Officers, proposals sent by Director of Handlooms and Textiles
This apart, the committee have also decided to appoint Inspection Officers for the
Cooperative Spinning Mills under Section 82 of the Tamil Nadu Cooperative Societies
Act, 1983. Based on the recommendations of Inspection Officers and the Committee,
Government.
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Out of 18 Cooperative Spinning Mills set up in Tamil Nadu, the following 5
2002-2003
1. It has been proposed to continue and implement the Scheme of Free Supply of
Uniforms to School Children during the year 2002-2003. Nearly 194 Weavers
Interest Subsidy Scheme, 90% Loss Guarantee Scheme, etc. during the year 2002-
Societies.
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3. It has been proposed to continue and implement the following Welfare schemes
during the year 2002-2003, for improving the socio-economic conditions of the
Trust.
Production, to face the World Trade Organisation (W.T.0) regime. During the
year 2001-2002, Handloom goods worth Rs.146.25 Crore were exported by the
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5. Export Interaction centre has been set up at the Directorate to facilitate the
societies.
6. Steps were taken to register the traditional products such as Kancheepuram Silk
Indications Act. The registration process of the above Handloom varieties under
Geographical Indication Act will be commenced soon after the Rules come into
force.
Showrooms under the Brand Name "Loom World" has been started at Chennai
Anna Nagar, Erode and Coimbatore and functioning well. It has been proposed to
5,000 Handloom Weavers towards value added varieties and the remaining 5000
Handloom Weavers for export oriented products with tie up arrangements with
upgrading the low value Powerlooms into sophisticated Powerlooms and the
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10.The Department has laid more emphasis on product diversification and Design
Kalakshetra design sarees and are being sold out without any stagnation. It has
Department and suitable action plan will be given to the Weavers Cooperative
Societies depending upon the Market trend, so as to increase the sales during the
year 2002-2003.
Miscellaneous Provisions) Act, 1981 has been enacted for the welfare of the
workers in the Handloom Industry outside the Cooperative fold. This aims at
13.It has been proposed to construct 250 House-cum-Work sheds under Weavers
14.It has been proposed to construct 600 Work sheds to the dwellings of the Weavers
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4.1.6 GARMENTS AND HOSIERY SECTOR
The Garments sector is one of the fast growing segments of the Textile Industry in
Tamil Nadu. There are about 400 garment units in the State providing employment to
In Hosiery sector in the State, most of the units are located in Coimbatore District.
There are about 8000 hosiery units in India, of which 4000 units are located in Tamil
Nadu. Tamil Nadu is providing large scale employment to around 3 lakh persons and
contributes 44% Country's export. It contributes about Rs.8000 crore in foreign exchange.
Processing is an important value added segment in the Textile Sector. There are
about 10397 Hand Processing Units and 2510 Power Processing Units in India, of which,
2614 Hand Processing Units and 985 Power Processing Units are located in Tamil Nadu.
Out of 985 Power Processing Units in the State, 713 Units are located in Tiruppur.
adopted is low since most of these units are of hand processing type.
The State Government is taking initiative to set up one exclusive Processing Park
India. SIPCOT has allotted 300 acres of land for this purpose and the works have
commenced.
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4.2 ENVIRONMENTAL AND HUMAN RESOURCE DEVELOPMENT
ISSUES:-
To attain the growth rate at 18% in textile sector as envisaged in the National
Good environment and (ii) Adequate skilled manpower to the growing industry.
Since, water is required in plenty for the processing units situated in and around
technology to sort out environmental issues in consultation with the industry stakeholders.
4.3 TRAINING
Thanks to the liberalization of global trade, the demand for the Indian Textile
goods has increased manifold. Textile units have started installing Modern Hi-Tech
machineries to increase the production capacity and also to meet the international
standards in quality. This necessitates supply of skilled manpower in more numbers to the
textile industry.
Government will take suitable steps to start training courses covering the process
of ginning to finishing in Textile Sector in the existing Industrial Training Institutes (ITIs)
and Polytechnics to meet the growing demand of Sector and the rural youth-particularly
in the Southern and Backward Districts will be trained and suitably accommodated in the
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4.4 TAMIL NADU COOPERATIVE SPINNING MILLS FEDERATION
TANSPIN was set up by Government of Tamil Nadu during the year 1994 as an
Apex Organisation for 18 Cooperative Spinning Mills in Tamil Nadu with the paid — up
IMPORTANT OBJECTIVES:
To undertake or arrange to purchase and supply Quality ginned cotton and other
man made fibres for the requirements of the Member Mills at competitive rate.
Spinning Mills
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• To advise or render technical or other assistance to the Member Mills in
This federation is being advised by the Board under the Chairmanship of the
Secretary to Government, H.H.T & K Dept., Chennai. Besides, Chairman, there are 13
India is one of the Signatories of the W.T.O. Agreement, which will be in force
from 1.1.2005. The Agreement of Textile and Clothing, which is one of the Associate
Agreeements of the W.T.O. Agreement, covers the World Textile Trade. Therefore, in
order to compete with the Global Market and to make the Weavers Cooperative Societies
run on vaiable line and also to give continuous employment to the Handloom Weavers,
the Department has laid much emphasis on exports by encouraging the Weavers to resort
to the Export Oriented Production. More than 15000 looms in 265 Weavers Cooperative
Societies are now engaged in Export Oriented Production through Deemed Exports. The
been set-up in the Directorate of Handlooms and Textiles, Kuralagam, Chennai, to secure
orders, Co-ordinate, facilitate and implement Export Marketing Activities. The Export
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4.6 HANDLOOM COOPERATIVE MARKETING COMPLEXES
state level Apex-Marketing Co-operative Society. "Co-optex" has been established. Co-
optex has wide network of show rooms in and outside of Tamil Nadu. Further, as part of
the Weavers, Marketing Complexes have been set up in the following places by the
encouraged to market their products under the brand name "LOOM WORLD" which
has been performing well at Chennai Anna Nagar, Coimbatore & Erode with an idea to
promote the sale of handloom products produced by the Weavers Cooperative Societies.
It has been programmed to popularise the "LOOM WORLD" concept through the
existing chain of Cooperative Society's outlets at various districts of Tamil Nadu, as good
showroom includes, Silk and Cotton Sarees, Chudithar, Silk and Cotton Dhoties,
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4.7 NON FUNCTIONING OF CO-OPERATIVE SPINNING MILLS:
Out of eighteen co-operative spinning mills in Tamil Nadu, only five spinning
mills, only three spinning mills are analysed for research purpose. They are 1. Salem
District Cooperative Spinning Mills Ltd, Salem. 2. South India Cooperative Spinning
Mills Ltd, Pettai, Tirunelveli. 3. Periayar District Cooperative Spinning Mills Ltd,
The cotton textile industry was the base on which Indian Industrialisation was
built more than a hundred years age. The industry was started largely as a spinning
Salem has several competing meaning and origins. The Chief among them are the
Located in the tropical, Salem was forest land, Some archaeologists believe that
Paleolithic human occupation did exist in the mountains, forests and river valleys of
Salem and this human occupation must have formed part of a border Paleolithic culture
system of South India, The present Salem District is certainly of the principal Neolithic
regions of South India, The mountains of Servarayan, Bodhi Malai, Kalarayan and Kolli
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Salem co-operative spinning mills is in the area of Ammapet foundation stone
was laid in a beautiful manner in 1961. After three years in 1964 the mill was
functionally opened and inaugural function was conducted by the Chief Minister of Tamil
Primary investment was merely 90 lakhs and the mill was started with 150 workers. The
little number of workers was distributed to all departments in starting period. A) Blow
Spinning-90 workers, e) Reeling —40 workers, 0 Top carrier-6 workers, g) Bundling and
P acking-10 workers.
The nature of the production process carried on in this mill can be described as
the conversion of raw cotton into yarn. The following of methods are considered to be the
process by which the conversion of raw cotton into yarn is being taken place.
• Blow room
• Carding
• Drawing
• Simplex
• Spinning
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4.7.1 (c) No. of Labourers and Office workers:
In 1964 only 150 workers worked in the mill. In 1999-2000 only 900 workers
were utilized and rest of 400 workers were removed by management through compulsory
New machines had not been installed since 1999. Blow room machine, Carding
machine Silver lap machine, Ribbon lap machine, comber, Drawing machine, Simplex
machine, Spinning, core winding, Doubling, Reeling machines, Baling machine, Lathe,
nowadays. One mill one union is a good concept. Many unions create problems. Few
unions may solve them. SCSP had 150 workers in 1964 and workers formed only one
labour union (i.e.) Janatha Labour Union. The mill had been developing from 1964 to
1984. Twenty years were the prosperous period to the mill. Workers were recruited
simultaneously through different tests. One union achieved a lot but in 1999-2000,
12 unions were there, not for solving but for creating problems.
12 Unions:
Repartrials, 8) MDMK, 9) Rajini Mantra Party, 10) Sengunthar Party, 11) PMK,
12) Ambedkar Party out of 12 only ADMK, DMK, INTUC, INTIC and Ambedkar were
functioned well.
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4.7.1 (f) Special feature of the Spinning MW:
In beginning 7 members were in the Directors Board. After two years in 1966
Bonus was only distributed to workers in beginning but in 1983-84 32% bonus amount
was fixed as super bonus. The SCSP was obtained 3 times merit prizes as top rank
spinning mill in India. All 18 Spinning mills followed the policy and fixation of Bonus
amount of SCSP. SCSP was the only Spinning mill which gave 32% bonus amount at
that time. The mill deposited Rs.310 Crores in Salem Cooperative bank as fixed from
profit in 1980s. The mill was developed well during the periods of Diwan, Akbar,
Viswanathan and Malaisamy. The mill had given all facilities and others. Doubling, cone
winding machines were erected during that period. Half Kilogram jaggary was given to
employees. Employees possessed 15 years service were given wrist watch. Rawrice,
Sweets, turmeric plant were given to workers during Pongal Festival. During Deepavali
employees were given Bonus amount and sweets. Two sets of Baniyans, trousers were
months installment basis. Workers were given House loan, vehicle loan in low rate of
interest by Employees Third society. Inducement bonus was given to workers from profit.
Tea and bun were given to workers during night shift by management. If workers met an
accident during working hours they would have been given half salary amount and leave
facilities. In 1984 the mill earned enormous amount of profit, so other mill was started as
B mill. The B mill was started in 1984 just like A mill. Recruitment of the workers were
done by interview method. a) One Kilogram yam can be produced in one minute time in
method, c) Packing section workers were recruited through basis of bundle. Workers
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4.7.1 (g) Heavy losses and lock out:
The mills had not been functioning since 31-03-2004 Number of reasons are
a). Workers welfare benefits schemes were not implemented since 1994,
b). Uniforms had not been distributed since 2000, c). Wages were not properly distributed
to workers. d). Workers had not been paid correct wages since 1996. e) 10 months
salary amount were not given to workers and workers suffered a lot in 2001 but these
amount were given after lock out. F). Management exploited more from workers
g). Total number of workers was reduced from 1300 to 900 in 1999-2000.
a). False account was maintained for purchasing spare parts for machines by
management, b) Machines and their spare parts oftenly were robbed and stolen. c)
Illegal activity in major level was low quality of cotton purchases instead of high quality
but reports and account was framed instead of low to high. Enormous amount was stolen
by management, d) Auditing period false account only was shown by management, e).
Low quality cotton gave more production cost instead of profit, f). One kilogram of low
quality cotton is equal to half kilogram of real cotton. So getting profit was difficult task.
After the regime of MD Viswanathan all persons they did illegal activities for closing the
mill, g) ADMK, DMK, TNTGC, TNTC, Ambedkar trade union leaders were also
indulged in corruption with management, h). MD Velmayail showed false report for
purchasing cotton, for that purpose he was imprisoned. He also did not remit 2 years
employees PF amount.
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iii) Opinion of Management:
a. Some workers normally came to mill not in punctual and also they came after
b. Workers did not do their works properly without any duty conscious.
c. Workers, they did not work well, they spent time unnecessarily during working
a. Low quality of purchasing cotton created more labour time, more depreciation
of machines, more electricity charges and more wages. Production and profits
were contracted by low quality of cotton. Low quality of cotton was the major
b. 125 workers formed Gandhi Kamaraj Sangam for getting works in the mill.
Store keeper did not work properly for prosperous of the mill. They were main
v. Strikes:
Number of strikes was conducted by workers for bonus amount and for getting
proper wages. The last strike was conducted by workers on 30-01-2004 for getting 8
months amount. This was the long period strike. The super, three times winning mill was
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4.7.2 Pettai cooperative spinning mill:
The state government has apparently decided to wind up both units of the
cooperative spinning Mills at Pettai near here as the administration had asked its
2004.
Established in 1958 by late K.Kamaraj when was chief minister, the mill had a
workforce of 600 permanent employees, 40 administrative staff and 200 casual labourers.
Though the mill, with 50,080 spindles, was said to be making profit till early 90s, it
started incurring huge upgrade the machinery on a par with private mills in various parts
of the state.
Because of the accumulated losses over the years, the administration could not
pay salaries to its employees for the past several months, leading to a strike by the
workers. The employees, affiliated to trade unions of Opposition parties, even opened a
gruel centre on the premises of the mill last year, forcing the administration to pay salary
While the salary for the entire workforce was put on hold, the administration was
not even able to pay electricity bill and hence, the Tamil Nadu Electricity Board
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"While about 850 families, which are totally replying upon this mill, are at a
crossroads, the machineries of the mill worth several crores have started degenerating, as
no maintence has been done for the past several months. The closure of the mill will
certainly have an adverse ifhpact directly on the economy of Tirunelveli, which once
provided job opportunities for the people who migrated from Ramanathapuram due to
famine. Now, the heads of theses distressed families have to search for some greener
pastures in other districts to save their families members," said an AITUC functionary.
District Co-operative Spinning mills after the creation of new district of Periyar District
from Coimbatore. In the old mill spindles installed was 12420 total including expansion
and additional spindles under expansion of 10 frames were running. Though the mill,
with 30080 spindles, was said to be making profit tell early 90s, it started incurring huge
loss, as the government was not reportedly prepared to upgrade the machinery on a part
Because of the accumulated losses over the years, the administration could not
pay salaries to its employees for several months, leading to a strike by the workers. The
employees, affiliated to trade unions of opposition parties, even opened a gruel centre on
the premises of the mill last year, forcing the administration to pay salary. The mill was
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