MUST BE PRINTED IN COLOR

6018 BOWDENDALE AVENUEJACKSONVILLE, FL 32216 USA

PHONE : 904-737-7611 FAX : 904-733-4832

WORK INSTRUCTIONS FOR INSTALLING THE MHCT400CXE BALLAST (I4009460)

AS A REPLACEMENT IN: TITAN 180-series, TITAN 300-series and TITAN 400-series

PREVIOUSLY USING BALLASTS:

180-Watt Systems

I3000148 - Warner 70-223201

I300120 - Excelitas-Perkin Elmer PS175-2

300-watt systems

I3000097 - Warner 70-223221

400-watt systems

I4009405 - Warner 70-40000

WARNINGS The supplied MHC Ballast is a UNIVERSAL BALLAST and must be pre-set for the
unit into which it will be installed.
WARNING !

Incorrect settings of the amperage jumpers PRIOR to the unit being powered on
for the first time after installation may result in lamp damage and/or lamp
explosion; therefore, all power-on operations must be performed with the COVER
ON and operators are to wear eye protection when installing and testing the
ballast.

Jumper Position Table

JP6 JP5 JP4 JP3 JP2 JP1
Titan 400 IN
Titan 300 IN
Titan 180 IN

Replacement units will be shipped pre-set and tested; the above warnings serve as
an additional check prior to field installation.

Check the jumper setting before installing the ballast.

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Persons installing replacement ballasts must be familiar with common electrical

medical device safe wiring practices.

The installer assumes all responsibility for confirming correct installation per these
instructions and ensuring the device is conformant to all original specifications and
safety regulations.

Work on the unit from the REAR for ease of reference in this instruction.
A directional guide will be given with each picture.

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CONTENTS OF Contents of Ballast Replacement Kit

BALLAST
REPLACEMENT  MHC Ballast
KIT
 Ballast Plate
 2-Pin Connector with black and red wires attached to a quick-connect
 6-Pin Connector with black and red wires attached to a quick-connect
 (2) High Voltage White Wires
 (4) Cable Ties
 (4) Cable Tie Anchor

OLD BALLAST Disconnect the power cord to the illuminator.

REMOVAL
Remove the (11) screws holding the top cover on the unit. ((4) on the left; (4) on
the right; (2) on the rear; (1) on the top).

Save these screws to reattach the top cover.

Remove the top cover.

The lamp door must be open to remove the top cover.

Remove the lamp.

STORED ENERGY DANGER !

Discharge the old ballast capacitors by carefully holding the insulated portion of
a screwdriver and touching the metal portion of the screwdriver to the positive
and negative lamp terminals simultaneously shown in the yellow boxes below:

REAR
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Detach the (3) flag connectors from the left rear corner of the ballast shown in the
yellow box below:

REAR
Detach the (2) Molex connectors to the right of the flag connectors shown in the
yellow box below:

REAR
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Unscrew the (4) screws holding the ballast in the unit from the bottom as shown
in the red circles below : Save these screws to attach the new ballast.

REAR
Unscrew the (2) screws from the back side of the ballast that hold on the high
voltage white wires shown in the red boxes below:

REAR
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Unscrew the (4) screws from the corners of the top of the ballast.

Save these screws for installation of the new ballast.

Discard the old ballast.

Remove the high voltage white wires from the lamp shown in the red boxes
below:

Save the nuts and washers used to attach the white wires.

Discard the old white wires.

REAR

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NEW BALLAST New Ballast Installation

INSTALLATION
Cut the red and black wires directly below the larger Molex connector coming
from the left of the unit as shown in the red box below:

REAR
Strip approximately a quarter inch of sheathing off each wire.

On the new ballast, locate and remove the new 2-pin connector shown in the
yellow box below:

REAR

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Using the provided quick-connects shown above, connect these wires to the
black and red wires in the case.

The black and red wires can go in either of the (2) quick-connect holes as long as
the black wires are together and the red wires are together.

REAR
Cut the red and black wires directly below the smaller Molex connector coming
from the right of the unitas shown in the red box below:

REAR
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Strip approximately a quarter inch of sheathing off each wire.

On the new ballast, locate and remove the new 6-pin connector shown in the
yellow box below:

Using the provided quick-connects shown above, connect these wires to the
black and red wires in the case.

The black and red wires can go in either of the (2) quick-connect holes as long as
the black wires are together and the red wires are together.

REAR
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Use the provided cable ties to hold the quick-connects in the rear of the unit as
shown in the yellow boxes below: This is important for proper EMI control.
Cut the excess cable tie.

Use a cable tie and a cable tie anchor to secure the 6-pin Molex connector wires
and route the wires as shown here and in the yellow box below:

Use the front (left) edge of the lamp housing as a guide for placing the anchor.

REAR

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Place the new ballast plate into the illuminator.

Ensure no wires are under the ballast plate.

Screw in the (4) screws in the bottom of the unit that hold the ballast plate.

REAR
Attach the provided “short” high voltage white wire to the front (left) lamp
connection. Connection hardware order should be: brass nut, white wire, brass
washer, lock washer, brass nut. Be sure not to over tighten which may crack the
insulation block.

Attach the new “long” high voltage white wire to the rear (right) lamp connection.
Connection hardware order should be: brass nut, white wire, brass washer, lock
washer, brass nut.

CAUTION: Be sure not to over tighten which may crack the insulation
block.

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REAR
Place the new ballast onto the ballast plate.

Screw the (4) screws into the corners of the ballast.

Attach the long 6-pin connector at the front right corner of the ballast as shown in
the yellow box below:

Ensure that the black and red wires are to the left of the lamp housing as shown.

REAR

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Attach the (3) flag connectors to the leads on the bottom of the ballast in the left
rear corneras shown in the yellow box below:

From left to right, the wires should be: blue to neutral (N), green to ground (tree),
brown to line (L).

REAR

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Attach the small 2-pin connector to the leads at the top of the ballast in the left
rear corner as shown in the yellow box below:

REAR
Use one of the extra cable ties provided to secure this 2-pin connector to the 2-
pin lead.

Attach the “short” white wire from the front lamp connection to the right ballast
connection.

Attach the “long” white wire from the rear lamp connection to the left ballast
connection.

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WARNING: These leads carry high voltage; be sure to route these

leads exactly as shown or damage to lamp and ballast will result.

REAR
Reinstall the lamp.

Place the top cover back on the unit.

Reinstall all (11) screws into the top cover.

Ensure both the front and rear power switches are in the OFF position.

Connect the power cord to the illuminator.

Turn the rear power switch to the ON position.

Turn the front power switch to the ON position

The unit should be emitting light and the rear fan should be running.

If not, turn both power switches back to the OFF position, remove the power cord,
remove the top cover, and ensure all of the wiring is as shown in these
instructions.

END OF INSTRUCTIONS

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