Professional Documents
Culture Documents
Amp Gard
Amp Gard
Effective: March 2000 Page 1 New Information Supersedes RPD8855V (August 1994)
General Information . . . . . . . . . . . .2, 3 400-Amp Contactor Design . . . . . .4-12 (incl. SJA SJS SJD) 800-Amp Contactor Design . . . . .13-16 400 & 800-Amp Common . . . . . .17-19 Components Isolating Switches . . . . . . . . . . . .20-23 ADM Switch . . . . . . . . . . . . . . . .24-26 MBA (Main Breaker Ampgard) . . . . .27 Solid State Reduced Voltage . . . .28-30 Assembly Structure Parts . . . . . .31-34 Accessories . . . . . . . . . . . . . . . . . . .35 Recommended Spare Parts . . . .36, 37 for Stock 400 Amp Starters ADM Switches
RP.48J.01.T.E
Renewal Parts
Page 2 Effective: March 2000
Cutler-Hammer
General Information
Renewal and Replacement Parts The present design of Ampgard medium voltage starters was introduced in 1962. Additional ratings and features have been continuously introduced over the years. This renewal parts data will provide the proper identification of standard parts which may be required for the maintenance of Cutler-Hammer Ampgard starters. NOTE: Eaton/Cutler-Hammer acquired the Westinghouse Ampgard Product Line in 1994. Style numbers identified in this brochure may not be the same as style numbers on the original equipment. The renewal part styles in this brochure are in a kit form and may include subassembly, carton, installation instructions, etc. All of the parts shown in the kits are compatible with the SJ vacuum design from 1982 to the present (or noted otherwise). For equipment other than 60 Hz, refer to factory for information. Price and availability of parts not listed may be obtained by contacting your local CutlerHammer representative. Provide a complete description of the part, along with the complete data on the starter nameplate which is found in the low-voltage area. Be sure to include: ratings, shop order, and diagram reference. Ordering Instructions (1) Specify by style number. (2) Refer to Price List/Style Number Index 8855 for pricing information, or Vista. Procedure for Identifying Renewal Parts Determine the design of the contactor from the catalog number stamped on the starter nameplate(see pg. 3 for breakdown of catalog no.) OR
(1) Determine the ampere rating of your starter by measuring the width of the structure. (2) Determine if it is non-reversing or reversing by measuring the height of the starter cubilce portion of the Ampgard structure. Examples: 36 in. width is 400-ampere rated. Roll-Out design is contactor with wheels. Slide-Out design is contactor without wheels. 45 in. height is non-reversing starter. 75 in. height is reversing starter. Refer to pages 4, 6-12, 17-19 for Roll-Out design. Refer to pages 5, 6-12, 17-19 for Slide-Out design. 40 in. width is 800-ampere rated. 60 in. Height is non-reversing starter. 90 in. height is reversing starter. Refer to pages 13-16, 17-19. (3) Determine the volt amp rating of the control transformer by measuring the height of the control transformer. (4) Determine primary voltage; 2300, 4160, etc. This information is on the starter nameplate in the low-voltage area. (5) Now that you have identified the design of your complete contactor determine from the photographs which parts are required and identify them by style number Obsolete Ampgard Designs Obsolete Ampgard design starters manufactured prior to 1966 were designated AMI starters and were built in various cities in the USA. These starters were 1 High design,
30 in., 34 in., or 38 in. wide, 100 in. high, and either 30 in. or 60 in. deep. Retrofitting an AMI starter is possible with the up-todate Ampgard components. Refer to 26-000 YES Catalog or refer to factory for information. Contactors designated type H130, H230, H430 (air), and contactors designated K430 (oil) were utilized in the AMI starters. These contactors are obsolete. Refer to factory for information. Type LF66V430 vacuum contactors shipped prior to 1982 are obsolete and no longer available. For replacement, order up-to-date roll-out design vacuum contactor from page 6 which is mechanically and electronically interchangeable with obsolete Type LF66V430 contactor. Additional Service Should you experience difficulty in determining needed parts for repair or determining existing starter condition, contact your local Cutler-Hammer representative. CutlerHammer can provide qualified technical personnel on-site to: Identify and recommend replacement parts for damage caused by short circuit or fault. Remove damaged parts and install replacements. Retrofit vintage motor-starting equipment with new components. Evaluate condition of existing equipment. Test Components. Provide a recommended spare parts list. Upgrade existing unit from one Hp to another or change operating voltage of existing equipment. Convert the starter from air break to vacuum break contactor.
10
10
10
10
90
90 90
90 90
75 50 45 60
400-Amp Vacuum Contactor 7200-Volt max. non-reversing Roll-Out or Slide-Out design 400-Amp 7200-Volt max. Isolating Switch
400-Amp Vacuum Contactor 7200-Volt max. reversing Roll-Out or Slide-Out design 400-Amp 7200-Volt max. Isolating Switch
400-Amp Vacuum Contactor 7200-Volt max. non-reversing Narrow design . 400-Amp 7200-Volt max. Isolating Switch
800-Amp Vacuum Contactor 7200-Volt max. non-reversing Roll-Out design 800-Amp 7200-Volt max. Isolating Switch
800-Amp Vacuum Contactor 7200-Volt max. reversing Roll-Out design 800-Amp 7200-Volt max. Isolating Switch
36
36
26
40
40
10
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 3
25L 2
25 33 50 72 2500 3300 5000 7200 V V V V LF - Air Break SJ - Vacuum 25 33 50 72 2500 3300 5000 7200 V V V V
LF 25 H430
Old Catalog System - Starters (with Isolating Switch, Power Fuses, Contactor, etc.) 11 - 202 - 25 L 2
10 - Manual 11 - Magnetic 13 - Wound Rotor 14 - Synchronous 17 - Air Conditioning 2 3 4 5 6 7 8 9 Full Voltage Solid State Resistor Reactor R.V. Auto-tranformer R.V. Part Winding R.V. Wye-Delta F.V. Multispeed 2 4 7 8 200 A 400 A 700 A 800 A
0 - Non-Reversing 1 - Reversing
H202S4G
H - Air Break V - Vacuum Break Drawout S - Vacuum Break Slideout Type of Starter 202 - FVNR 212 - FVR 502 - Reactor 602 - Autotransformer 702 - Part Winding 802 - Wye-Delta 902 - Multispeed
Enclosure
S210SBE
Position 1 (Contactor Type ) S = 400A Vacuum Slideout R = 400A Vacuum Rollout E = 800A Vacuum Rollout D = 400A Vacuum Narrow Design W/Stabs Position 2 (Starter Type) 2 = Full Voltage, Non-reversing 3 = Full Voltage, Reversing 4 = Reduced Voltage Solid State Soft Start 5 = Reduced Voltage, Reactor 6 = Reduced Voltage, Autotransformer 7 = Reduced Voltage, Reactor, Reversing 8 = Reduced Voltage, Autotransformer, Reversing Position 3 (Motor Type) 1 = Induction, Single Speed 2 = Induction, Two Speed, Two Winding 3 = Induction, Two Speed, One Winding 4 = Synchronous 6 = Wound Rotor Position 4 (Synchronous Type) 0 = Non-Synchronous 1 = Brush Type Mark V Synchronous 3 = Brush Type Synchronous Relay Panel 4 = Brushless Type Synchronous Relay Panel 5 = Brushless Type Synchronous Mark V Position 7 (Voltage) A = 2400VAC 60 Hz B = 3000VAC 60 Hz C = 3300VAC 60 Hz D = 3600VAC 60 Hz E = 4160VAC 60 Hz F = 4800VAC 60 Hz G = 5500VAC 60 Hz H = 6000VAC 60 Hz J = 6300VAC 60 Hz K = 6600VAC 60 Hz L = 6900/7200VAC 60 Hz Z = Unknown Voltage Position 6 (Enclosure Type) A = No Enclosure (NEMA 1 Doors) B = Type 1 General Purpose C = Type 1 with Gasketed Doors D = Type 2 Drip Shield E = Type 12 Dustight F = Type 3R Outdoor Non-Walkin G = Type 3R Outdoor Non-Walkin 72 High H = Type 3R Outdoor Walkin J = Type 1 Half High (NEMA 1 Only) K = Type 1 Half High wuth Gasketed Doors L = No Enclosure (NEMA 3/12 Doors) Position 5 (Disconnect Switch) S = Isolation Switch A = Mechanical Future W/Cover F = Electrical Future W/Cover Plate G = Electrical Future W/Isolation Switch P = No Isolation Switch, Cover Plate Only
RP.48J.01.T.E
Renewal Parts
Page 4 Effective: March 2000
Cutler-Hammer
400 Amp, 7200 Volt Max. Roll-Out SJA Vacuum Break Contactor
Magnet Assembly Complete with Coil (Page 10) Test Plug (Page 17)
Front View
Rear View
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 5
400 Amp, 7200 Volt Max. Slide-Out SJS Vacuum Break Contactor
CPT Primary Fuse Clips (Page 10) Phase Barriers (Page 10) Tool Kit (Page 17) Control Power Transformers (CPT) (Page 17)
Front View
Control Precables (Page 11)
Rear View
RP.48J.01.T.E
Renewal Parts
Page 6 Effective: March 2000
Cutler-Hammer
Front
Rear
Front
Rear
Description * Complete 2300V contactor with 750VA control transformer, 60 Hz Complete 2300V contactor with 2KVA control transformer, 60 Hz Complete 4160V contactor with 600VA control transformer, 60 Hz Complete 4160V Contactor with 2KVA control transformer, 60 Hz
Description Complete 2300V contactor with 750VA control transformer, 60 Hz Complete 2300V contactor with 2KVA control transformer, 60 Hz Complete 4160V contactor with 600VA control transformer, 60 Hz Complete 4160V contactor with 2KVA control transformer, 60 Hz
2147A45G02
2147A45G22
2147A45G03
2147A45G23
2147A45G04
2147A45G24
For contactor with 240-Volt AC control, order similar to style number 2147A45G0_, except 240-Volt AC control. For SJA contactors supplied after October 1988 with pull-a-part terminal blocks, order SJS precable Style No. 2147A15G_, from page 11 for field mounting. If main contactor is used in reversing, autotransformer, multispeed starter, or has potential transformer connection order line fingers Style No. 2147A49G01 from page 10 for field mounting. If main contactor must be mechanically interlocked with other contactor, order mechanical interlock arm Style No. 2147A43G14 from page 12 for field mounting.
For contactor with 240-Volt AC control, order similar to Style No. 2147A45G2_, except 240-Volt AC control. If main contactor must be interlocked with another contactor, order contactor interlock arms Style No. 2147A43G12 from page 12 for field mounting. The main contactor may mount line current transformers, ground fault current transformers, control transformer, and 3phase potential transformer. See pages 17-19 for various style numbers.
* Rotate interference bar 180 degrees if used with old, narrow flange doors supplied prior to July 1983.
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 7
Slide-Out Design (SJS) Base Unit Contactor (Basic quick ship) similar to Style No. 2147A45G21, G22, G23, G24, page 6, except without control transformer, with precable, without (4) barriers, without mechanical interlock arm, 120-Volt control.
Approximate shipping weight 125 lbs. (57 kg.)
Narrow Design (SJD) * Contactor, drawout stab connected, 5000 Volt max. to fit the 26 wide narrow design assembly.
Approximate shipping weight 155 lbs. (70 kg.)
Front
Rear
Front
Rear
Style Number For contactor with 240-Volt AC control order similar to 2147A45G25, except 240-Volt AC control.
2147A45G25
2147A45G50
2 Pole Roll-Out Design (SJA) Two-pole contactor with line and load fingers, 120-Volt coil (used as shorting and run contactor for a 2 coil autotransformer reduced voltage starter.)
Approximate shipping weight 125 lbs. (57 kg.)
2 Pole Slide-Out Design (SJS) Two-pole contactor 120-Volt coil. (Used as starting and run contactor for a 2 coil autotransformer reduced voltage, starter includes mechanical interlock arm for mechanical interlock.)
Approximate shipping weight 100 lbs. (45 kg.)
Rear 2147A46G06
Rear 2147A46G16
For contactor with 240-Volt coil order similar to Style No. 2147A46G06 except 240-Volt coil.
For Contactor with 240-Volt coil, order similar to Style No. 2147A46G16 except with 240-Volt coil.
RP.48J.01.T.E
Renewal Parts
Page 8 Effective: March 2000
Cutler-Hammer
Reversing (3 Pole) Roll-Out (SJA) Three-pole reversing contactor with line and load fingers, includes mechanical interlock arm, for mechanical interlock, 120Volt coil (used as reversing contactor or reactor shorting contactor of a reactor reduced voltage starter.)
Approximate shipping weight 150 lbs. (68 kg.)
Reversing (3 Pole) Slide-Out Design (SJS) Three-pole reversing contactor, includes mechanical interlock arm for mechanical interlock, 120-Volt coil. (Used as reversing contactor or reactor shorting contactor of a reactor voltage starter. Also used as the run contactor of a 3 coil autotransformer starter.)
Approximate shipping weight 115 lbs. (52 kg.)
Rear 2147A46G05
Rear 2147A46G15
For contactor with 240-Volt coil order similar to Style No. 2147A46G05 except 240-Volt coil.
For contactor with 240-Volt coil, order similar to Style No. 2147A46G15 except with 240-Volt coil.
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 9
Latched Roll-Out Design (SJA) Three-pole latched contactor single trip solenoid, 120-Volt control, with control transformer and two normally open and two normally closed interlocks. To determine proper complete contactor style number, refer to the photograph (page 17) showing both sizes of control transformers. The smaller control transformer with a height dimension of 5 inches is rated 750-Volt amp at 4160-volts. The larger control transformer with a height of 7 inches is rated 2KVA at either 2300 or 4160-volts.
Approximate shipping weight 150 lbs. (68 kg.)
Latched Slide-Out Design (SJS) Three-pole latched contactor single trip solenoid, 120-Volt control, with control transformer and two normally open and two normally closed interlocks. To determine proper complete contactor style number, refer to the photograph (page 17) showing both sizes of control transformers. The smaller control transformer with a height dimension of 5 inches is rated 750-Volt amp at 4160 volts and 750-Volt amp at 2300-volts. The larger control transformer with a height of 7 inches is rated 2KVA at either 2300 or 4160-volts.
Approximate shipping weight 150 lbs. (68 kg.)
Front
Rear
Front
Rear
Description Complete latched contactor 2300-Volt, 750-VA transformer, 60 Hz Complete latched contactor 2300-Volt, 2KVA transformer, 60Hz Complete latched contactor 4160-Volt, 750-VA transformer, 60 Hz Completed latched contactor 4160-Volt, 2KVA transformer, 60 Hz
Description Complete latched contactor 2300-Volt, 750-VA transformer Complete latched contactor 2300-Volt, 2KVA transformer Complete latched contactor 4160-Volt, 750-VA transformer Completed latched contactor 4160-Volt, 2KVA transformer
2147A45G12
2147A45G32
2147A45G13
2147A45G33
2147A45G14
2147A45G34
For contactor with 240-Volt AC control, order similar to Style No. 2147A45G1_, except 240-Volt AC control. For contactor with 2 trip solenoids order similar to Style No. 2147A45G1_, except specify trip voltage 120 or 240-Volt AC, or intermittent 48, 125, 250 volts DC (any combination or 2 voltages.)
For contactor with 240-Volt AC control, order similar to Style No. 2147A45G3_, except 240-Volt AC control. For contactor with 2 trip solenoids order similar to Style No. 2147A45G3_, except specify trip voltage 120 or 240-Volt AC, or intermittent 48, 125, 250 volts DC (any combination or 2 voltages.)
RP.48J.01.T.E
Renewal Parts
Page 10 Effective: March 2000
Cutler-Hammer
L-63 interlock & mounting kit (L-63 interlock only page 17)
Fuse clips & mounting for primary fuses of control transformer or potential transformer, Qty.3
Contactor Coil
Type SJS
Line fingers with copper support, Qty.3 Required as a field modification to a main contactor to supply power to potential transformers and to reversing contactors.
Style Number 2147A48G12 2147A48G13 2147A48G14 Type SJA, SJD Style Number 2147A49G01
* without coil
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 11
Vacuum bottle subassemblies with shunt and load support and load fingers, Qty. 3
Style Number 2147A49G11 Type Type SJA, SJD Style Number 2147A47G03 SJS Style Number 2147A47G13
Fuse Puller
Type SJS
Description With pull-apart terminal blocks 12 point precable only (part of 2147A15G10), for coil and interlock circuitry
Misc. parts kit- Kickout spring and adjusting bolt, coil clip, set screw, electrical interlock operating arms with mounting hardware, mechanical interlock spring and contactor wheel
RP.48J.01.T.E
Renewal Parts
Page 12 Effective: March 2000
Cutler-Hammer
Contactor mechanical interlock arms for interlock between isolating switch or any reversing or reduced voltage or multispeed contactor
Mechanical interlock kit between isolating switch and main contactor or between (2) contactors (autotransformer, reversing, mutispeed application)
Replacement mechanical latch kit (single trip solenoid) with L-64 interlock
Replacement mechanical latch kit (single trip solenoid) with one L-63 & two L-64 interlocks
*discard 12 point receptacle & precable For mechanical latch kit with dual trip solenoid order similar to Style No. 2147A48G29 except dual solenoid for operation at __ volts. Specify trip voltage, 120 or 240-Volt AC, or intermittent 48, 125, 250 volts Dc.
Double solenoid latch attachments are also available. Specify similar to Style No. 2147A48G_ above except with double solenoid latch. Also specify operating voltage for each trip coil.
Description Single solenoid assembly only without magnet assembly, interlocks, 12 point receptacle & precable.
AC
DC(Int.)
Style Number
5264C05H01 115V 48V 230V 96-125V 5264C05H02 5264C05H03 460V 250V 5264C05H04 575V --------24V 5264C05H05
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 13
800 Amp, 7200 Volt Max. Roll-Out SJA Vacuum Break Contactor
Control Power Transformer (CPT) (Page 17) Tool Kit (Page 16)
Front View
Rear View
RP.48J.01.T.E
Renewal Parts
Page 14 Effective: March 2000
Cutler-Hammer
800 Amp, 7200 Volt Max. Roll-Out SJA Vacuum Break Contactor
Contactor 120-Volt control, with control transformer and two normally open and two normally closed interlocks, 2KVA control transformer
Approximate shipping weight 175 lbs. (79 kg.)
Three-pole reversing contactor with line and load fingers, includes mechanical interlock arm for mechanical interlock, (used as reversing contactor or reactor shorting contactor of a reactor reduced voltage starter.)
Approximate shipping weight 160 lbs. (73 kg.)
Front Description Complete contactor, 2300/120-Volt, 2KVA transformer, 60 Hz Complete contactor, 4160/120-Volt, 2KVA transformer, 60 Hz
Rear Front Style Number 2147A85G01 2147A85G02 Description Complete contactor with 120-Volt coil Rear Style Number 2147A86G12
For contactor with 240-Volt coil order similar to Style No. 2147A86G12 except with 240-Volt coil.
For contactor with 240-Volt AC control, order similar to Style No. 2147A85G0_ except 240-Volt AC control. For SJA contactors supplied after October 1988 with pull-a-part terminal blocks, order SJS precable Style No. 2147A15G_ from page 11 for field mounting. If main contactor is used in reversing, autotransformer, multispeed starter, or has potential transformer connection refer to page 16 and order line fingers Style No. 2147A89G01.
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 15
800 Amp, 7200 Volt Max. Roll-Out SJA Vacuum Break Contactor
Two-pole contactor with line and load fingers, (used as starting and run contactor for an autotransformer reduced voltage starter) includes mechanical interlock arm.
Approximate shipping weight 145 lbs. (66 kg.)
Three-pole latched contactor, single trip solenoid 120-Volt control, with control transformer and two normally open and two normally closed interlocks, 2KVA control transformer.
Approximate shipping weight 180 lbs. (82 kg.)
Front Front Description Complete contactor with 120-Volt coil. Rear Style Number 2147A86G06 Description Complete latched contactor 2300/120-Volt, 2KVA transformer, 60 Hz Complete latched contactor 4160/120-Volt, 2 KVA transformer, 60 Hz
For contactor with 240-Volt coil, order similar to Style No. 2147A86G06 except with 240-Volt coil. Double solenoid latch attachments are also available. Specify similar to Style No. 2147A88G_ above except with double solenoid latch. Also specify operating voltage for each trip coil.
For contactor with 240-Volt AC control, order similar to Style No. 2147A85G1_, except 240-Volt AC control. For contactor with 2 trip solenoids order similar to Style No. 2147A85G1_, except specify trip voltage 120- or 240-Volt AC, or intermittent 48, 125, 250 volts DC (any combination of 2 voltages)
Description Single solenoid assembly only without interlocks, precable, or magnet parts.
AC
DC(Int.)
Style Number
Replacement mechanical latch kit with one trip solenoid and one L-64 interlock
RP.48J.01.T.E
Renewal Parts
Page 16 Effective: March 2000
Cutler-Hammer
800 Amp, 7200 Volt Max. Roll-Out SJA Vacuum Break Contactor
Barrier Assembly
Style Number
2147A89G07
Style Number
2147A89G06
Style Number
2147A71G15
Contactor line fingers with copper support, Qty. 3 Required as a field modification to a main contactor to supply power to potential transformers and to reversing contactors.
Style Number 214A88G11 214A88G12 Volts 120 AC 240 AC without coil Style Number 2147A88G02 2147A88G03 2147A88G04 Contactor line or load fingers without support, Qty.3 Style Number 2147A89G01
Vacuum bottle subassemblies with shunt, load support, & load fingers, Qty. 3
Misc. Parts Kit- Kickout springs and adjusting bolt, coil clip, electrical interlock operating arm with mounting hardware, mechanical interlock spring, and wheel
Style Number
2147A89G02
Style Number
2147A87G03
Fuse Puller
Style Number
2147A88G15
Style Number
2147A93G07
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 17
400 & 800 Amp, 7200 Volt Max. Vacuum Break Contactors Common Components
Contactor mounted run-test circuit 15 Amp plug (use standard NEC fuse) (fuse block only see below)
5 in
127 mm
7 in
178 mm
Contacts 1 NO INC 2 NO 2 NC
Style Number 843D943G21 843D943G22 843D943G23 Type 2 pole 1 pole Qty. 2 4 Style Number 2147A12G16 2147A15G15 Rating 2300/240/120V 4160/240/120V Fuses, dual element miniature type, 500-Volt 1 1/2 in. long, 13/32 in. dia. for use with Style No. 2147A15G15 or G16 1 Amp Qty. 5 10 Amp Qty. 5 15 Amp Qty. 5 Style Number 2147A11G02 2147A11G06
Style Number
2147A47G15
2147A15G04
Style Number
2147A11G31
RP.48J.01.T.E
Renewal Parts
Page 18 Effective: March 2000
Cutler-Hammer
400 & 800 Amp, 7200 Volt Max. Vacuum Break Contactor Common Components
5000V fuse blocks with 1 in. dia. fuse clips for primary fuses for control transformers Current transformers single phase donut type, Qty.3
5.12 in 130 mm 50/5 -- 200/5 opening 1.63 in 41.9 mm 250/5 -- 1200/5 opening 2.50 in 63.5 mm
8.13 in 206.5 mm
Kit Quantity 2 3
Style Number
Note 1 Note 2 2147A13G04 2147A13G05 2147A13G06 2147A13G07 2147A13G08 2147A13G09 2147A13G10 2147A13G11 2147A13G12 2147A13G13 2147A13G14 2147A13G15
5000V control transformer primary fuses for use with above fuse blocks & fuse clips on page 10
5.56 in 141.22 mm
Note 1-Use Style No. 2147A13G04 and double loop primary leads. Note 2-Use Style No. 2147A13G05 and double loop primary leads.
1 in 25.4 mm
Current transformers three phase donut type Kit Qty. 2 3 2 3 2 3 Style Number 2147A11G62 2147A11G63 2147A11G25 2147A11G46 2147A11G52 2147A11G53
13.75 in 349 mm
50/5 - 400/5 opening 1.75 in dia. 44.5mm in dia. 500/5 - 1200/5 opening 2.00 in dia 50.8 mm in dia.
Ratio
50/5 75/5 100/5 150/5 200/5 300/5 400/5 500/5 600/5 800/5 1000/5 1200/5
Style Number
Note 3 Note 4 2147A16G04 2147A16G05 2147A16G06 2147A16G08 2147A16G09 2147A16G10 2147A16G11 2147A16G13 2147A16G14 2147A16G15
Note 3 Use Style No. 2147A16G04 and double loop primary leads. Note 4 Use Style No. 2147A16G05 and double loop primary leads.
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 19
Common Components 400 & 800 Amp, 7200 Volt Max. Vacuum Break Contactor
Potential transformer 100VA, 3 phase open delta. with primary fuse provision, 60 Hz
Potential transformer 100VA 3 phase, 60 Hz, open delta, without primary fuse provision
8.44 in 214 mm
6.63 in 168 mm
Ground fault current transformer, 50/5 ratio for use with IQ 1000, IQ 2000 relays
6.31 in 160 mm Opening 3.75 in diameter 92 mm
Style Number
2147A11G47
Secondary Current Transformer Range 3-Pole Rating 1.96-2.15 2.16-2.35 2.36-2.58 2.59-2.83 2.84-3.11 3.12-3.42 3.43-3.73 3.74-4.07 4.08-4.39
Heater Rating 2.44 2.69 2.95 3.23 3.55 3.90 4.28 4.67 5.1
Style Number 506C578G24 506C578G25 506C578G26 506C578G27 506C578G28 506C578G29 506C578G30 506C578G31 506C578G32
Order Entry Note: Heaters are priced as each heater. Heaters must be ordered in multiples of 3. The type G overload heaters for the Type A overload relay are for use on AMPGARD starters only. These heaters are coordinated with power fuses and current transformers for each order. Do not change heater, power fuse, or current transformer before consulting factory. Note that prior to 5/66 the standard overload for the AMPGARD was the Type MG overload, which is no longer available. Also note that the Type A 2-pole overload was standard from 6/66 to 7/73. For conversion to up-to-date overload with 3-phase protection consult factory. RP.48J.01.T.E
Renewal Parts
Page 20 Effective: March 2000
Cutler-Hammer
Isolating Switch, 400 Amp, 7200 Volt, Slide-Out (Type 72LFS-4) & Roll-Out (Type 72LFR-4) Design
Front View
Tray assembly with fuse clamps & grounding fingers (Page 22)
Rear View
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 21
Handle & front plate assembly with micro-switch, housing & clevis (Page 23)
Front View
Rear View
RP.48J.01.T.E
Renewal Parts
Page 22 Effective: March 2000
Cutler-Hammer
Rear
2147A41G01
Microswitch assembly
Style Number
2147A41G18
Tray assembly with fuse clamps, grounding fingers, and line fingers
Style Number
2147A01G01
Mechanical interlock parts kit Style Number 2147A41G22 Style Number 2147A21G21
Style Number
2147A41G23
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Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 23
Microswitch assembly
Rear
Style Number
2147A81G01
Style Number
2147A01G01
Style Number
2147A81G22
Style Number
2147A71G20
Style Number
2147A71G18
2147A81G20
Style Number
2147A71G23
Style Number
2147A71G08
Renewal Parts
Page 24 Effective: March 2000
Cutler-Hammer
Front View
Rear View
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 25
ADM Switch in welded frame assembly, with front door. Nominal 45 in. high
2147A02G12
Front
Rear
Style Number
2147A02G08
Style Number
2147A02G02
2147A02G10
Style Number
2147A02G04
Style Number
2147A02G05
Style Number
Style Number
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Renewal Parts
Page 26 Effective: March 2000
Cutler-Hammer
Style Number
2147A020G20
Style Number
2147A02G21
Style Number
2147A02G22
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 27
Circuit Breaker Rating @ 60Hz Amperes 1200A Voltage 4.16KV 4.16KV 7.2KV 2000A 4.16KV 4.16KV 7.2KV 3000A 4.16KV 4.16KV 7.2KV Interruption Rating 250MVA 350MVA 500MVA 250MVA 350MVA 500MVA 250MVA 350MVA 500MVA
Style Number
RP.48J.01.T.E
Renewal Parts
Page 28 Effective: March 2000
Cutler-Hammer
Ribbon connector (Page 29) Fig. 28.4 Line reactors (Page 29) Fig. 28.7
Contactor Compartment
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 29
Style Number
28.2
Transformer
2147A55G10
28.4
Ribbon connector
2147A55G02
close up of power pole Fig. No. Description 28.5 Power pole 2.5KV, 750HP(Qty.3) Power pole 2.5KV, 1500HP(Qty.3) Power pole 5.0KV, 1500HP(Qty.3) Power pole 5.0KV, 3000HP(Qty.3) Style Number 2147A55G04 2147A55G05 2147A55G06 2147A55G07
28.3
2147A55G01
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Cutler-Hammer
Reactor Compartment
Contactor Compartment
Fig. No. Description 28.7 Line reactor 4.16KV, 100 Amp Line reactor 4.16KV, 200 Amp Line reactor 4.16KV, 400 Amp
Style Number 2147A55G11 2147A55G12 2147A55G13 Photo not available for this printing
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 31
Bus enclosure 10 Device panels 90 60 45 Hign voltage door 10 Blank hinged door Device panels 90 Low voltage door Kick plate 36 40 26 90 50 10 Low Voltage door
Device panels
400-Amp
High-Voltage Door NEMA 1 Low-Voltage Door with 3 Device Panels NEMA 1 Blank Hinged Door NEMA 1 Back Sheet Bus Enclosure Empty Bus Enclosure With Insulators, 1200-Amp Copper Bus, 1/4 x 4 Non-Insulated, Non-Plated Bus Enclosure Gap Kit 10 Height NEMA 1 only 20 Height Kick Plate Front Vertical Bus - One High Starter (Lower Position) Vertical Bus - Two High Starter Between Upper and Lower Isolating Switch Vertical Bus - Between Upper Isolating Switch and Main Bus Vertical Bus Support Kit - With (2) Three-Phase Bus Clamp Assemblies Device Panels 22mm KO Qty.3 30mm KO Qty.3 Non-Reversing Reversing Non-Reversing Reversing 45High Style No. 75High Style No. 45High Style No. 75High Style No. 15High Style No. 30High Style No. 45High Style No. 90High Style No.
800-Amp
60High Style No. 2147A97G01
400-Amp Narrow
50High Style No. 2147A92G01
15High Style No. 30High Style No. 60High Style No. 90High Style No.
214797G05 2147A97G06 2147A97G07 2147A97G08 Style No. 2147A92G08 Stytle No. 2147A92G11 Style No. 2147A92G12
Style No. 2147A90G03 Style No. 2147A90G04 Style No. 2147A94G21 Style No. 2147A94G22 Style No. 2147A94G23
Style No. 2147A90G03 Style No. 2147A90G04 Style No. 2147A97G21 Sytle No. 2147A97G22
Style No. 2147A90G03 Style No. 2147A90G04 Style No. 2147A92G21 Sytle No. 2147A92G22
Style No. 2147A94G24 Style No. 2147A94G25 Style No. 2147A90G22 Style No. 2147A90G30 Style No. 2147AG25 Style no. 2147A90G22 Style No. 2147A90G30 Style No. 2147A92G25 Style No. 2147A90G22 Style No. 2147A90G30
If replacing narrow flange doors with above, remove vertical trim strip and drill holes for mounting. Narrow flange supplied prior to July 1983.
RP.48J.01.T.E
Renewal Parts
Page 32 Effective: March 2000
Cutler-Hammer
Formed side sheet, common to all NEMA 1 structures; nominal 90 in. high
400-Amp type SJA roll-out contactor line stab assembly, 3 copper stabs plus insulator
Description Style Number 2147A90G01 400-Amp cell nominal 45 in. high 800-Amp cell nominal 60 in. high
400-Amp welded cell, nominal 45 in. high, 36 in. wide, standard,for use with isolating switch and power fuses. Complete with H.V. door and L.V. door with works in a drawer (not shown in photo)
400-Amp type SJA roll-out contactor load stab assembly, 3 copper stabs plus insulator
Style Number Style Number Style Number 2147A91G04 12-prong receptical with wires 400-Amp welded cell, nominal 30 in. high, 36 in. wide, complete with H.V. door (not shown in photo) reversing. (Reversing cells are used in starters for reversing contactors, shorting and run contactors of reactor and autotransformer and multispeed starters) 2147A91G16
2147A49G07
400-Amp, type SJD narrow design contactor load standard assembly, 3 copper stabs plus insulator
Style Number
2147A21G30
Style Number
2147A91G05
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 33
400-Amp isolating switch incoming line stab assembly with shutter mechanism and finger barrier for SJA & SJS types
Description 1/0 cable if C.T. ratio is below 250/5 4/0 cable if C.T. ratio is 250/5 or above
Style Number
400-Amp isolating switch incoming line stab assembly with shutter mechanism & finger barrier for SJD narrow design
400-Amp, type SJS, slide-out contactor main load cables with load adaptor
Style Number Description 1/0 cable if C.T. ratio is below 250/5 4/0 cable if C.T. ratio is 250/5 or above Style Number 2147A15G13 2147A15G14
2147A21G33
Style Number
2147A41G12
Style Number
2147A81G11
Style Number
2147A81G19
400-Amp type SJD narrow design contactor incoming line stab assembly Style Number 2147A21G32
Style Number
2147A21G31
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Cutler-Hammer
Style Number
2147A21G35
Style Number
2147A21G36
Style Number
2147A02G16
Style Number
2147A21G37
Style Number
2147A21G38
Style Number
2147A21G40
Style Number
2147A89G03
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 35
AMPGARD Accessories
Ampgard lube kit, contains: (2) tubessilicon grease for iso-switch stabs and (1) jar graphite grease for ADM switches
Style Number
2147A47G20
Style Number
2147A48G31
Style Number
2147A99G01
2147A99G03
Style Number
2147A99G02
Style Number
2147A99G04
* Tune-up kits include: vacuum bottles, coil, interlocks, lube kit, miscellaneous parts kit, bottle wrench and feeler gauge. RP.48J.01.T.E
Renewal Parts
Page 36 Effective: March 2000
Cutler-Hammer
The following are recommended Startup and Running spare parts for AMPGARD Starters.
Description
400 Ampere Startup Spares Coil (120V) Coil (240V) L-63 Coil Interlock L-64 Auxiliary Interlock Fuse, Primary for CPT (Set of 2 or 3) Main Power Fuses (Max. 230A-12R)(Set of 3) Main Power Fuses (Max. 450A-24R)(Set of 3) 400 Ampere Running Spares Inc. Line Stab W/Shutter Mechanism Load Stab (for Rollout Only) Iso. Switch Auxiliary Interlock Vacuum Bottle Subassy. (Rollout Design)(Set of 3) Vacuum Bottle Subassy. (Slideout Design)(Set of 3) 800 Ampere Startup Spares Dual Coil (120V) Dual Coil (240V) L-63 Coil Interlock L-64 Auxiliary Interlock Fuse, Primary for Cpt (Set of 2 or 3) Main Power Fuses (Set of 3) 800 Ampere Running Spares Shutter Assembly Contactor Load Stab Assembly Iso. Switch Auxiliary Interlock Vacuum Bottle Subassy. (Set of 3)
Part Number
Quantity
1 1 1 1 1 1 1
1 1 1 1 1
1 1 1 1 1 1
1 1 1 1
* See order outline drawing for specific current rating, voltage class and usage (starter or feeder switch) before selecting from tables.
RP.48J.01.T.E
Cutler-Hammer
Renewal Parts
Effective: March 2000 Page 37
Renewal Parts
Page 38 Effective: March 2000
Cutler-Hammer
RP.48J.01.T.E
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Renewal Parts
Effective: March 2000 Page 39
RP.48J.01.T.E
Renewal Parts
Page 40 Effective: March 2000
Cutler-Hammer
Cutler-Hammer
RP.48J.01.T.E Printed in U.S.A.
RP48J01TE