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INDEX

Sr No. Tag No. P&ID No. Page No. Remark Revision

1 10-PV-2007 14495-10-PR-PID-0001 3-5

HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL)


VVSPL CAPACITY AUGMENTATION PROJECT
Project No: 403102-14495 SHEET
Datasheet No: 14495-10-IC-DAS-0001 2 OF 5
General Notes

Notes: NA - Not applicable, VTA - Vendor to Advise REV

1. Datasheet shall be read in conjunction with Instrument Design Basis 14495-00-IC-BOD-0001, Specification For Control Valves 14495-00-IC-SPC-0001 &
Piping Material Specification 14495-00-PE-SPC-0001.

2. 316SS tag plates stamped with Tag No. in 15mm characters shall be permanently attached using 316SS screws or wire.

3. External painting of Control valves shall be as per " Specification for External Painting and Protective Coating 14495-00-PE-SPC-0005" .

4. Valves shall be hydro tested at 1.5 times design pressure.

5. Each actuator unit shall include the motor, hydraulic pump, hydraulic manifold, accumulator, in-built safety system, pressure sensor indication of hydraulic oil
pressure along with position indicators, electrical & hydraulic controls, terminal box,level switch, level gauge, clogging indicator, filter etc. as a self-contained
unit. The actuator shall be sized to provide adequate thrust to ensure the complete intended travel of the valve under the extreme operating conditions.

6. For 600# rating valves(RF Flanges), gaskets shall be 4.5 mm Thk,Spiral Wound, SS 316+ Graphite with Soft Steel Centering Ring to ASME B16.20.
Whereas for 900# Rating valves (RTJ Flanges) gaskets shall be RTJ Type, Octagonal Ring Joint,Soft Iron To ASME B16.20 - 90 HB MAX.

7. Actuator shall be non intrusive type.

8. 100% Radiography shall be done. All test & Calibration certification shall be provided.

9. Stud, bolts shall have full length thread with two hexagonal nuts as per ASME B 18.2.1/18.2.2.
10. The valve, actuator and accessories shall be factory tested and delivered as a complete, pre-assembled package as specified in the specification and
datasheet.
11. Cable Gland shall be double compression type made of Ni plated brass.The same shall be dual certified.

12. Spare Cable entry shall be plugged suitably with dual certified plugs.

13. Vendor to recommend anti-cavitation/low noise dB trim based on the calculation.

14. Control Valve shall be sized as per ISA 75.01.01 & noise calculation as per IEC 60534-8-4

15. Direction of flow shall be clearly indicated/stamped or cast on the valve body.

16. Corrosion allowance shall be 1.5 mm

18. Actuator shall be sized with 150% of safety factor.

19. Stem packing material shall be braided graphite top and bottom rings. Die- formed flexible graphite intermediate rings with corrosion inhibitor.

20. Following features for actuators shall be provided additionally:

a. Feature for data records shall also be provided

b. A local backlit LCD display shall be provided on the actuator for indication of actuator's parameter and configuration
c. A separately sealed compartment containing segregated power and control terminals shall be provided. Earthing terminals shall be provided at the external
of Control Valve.
d. Actuator motor shall be provided with stall detection device to stop the motor, if motor operation is inhibited.

e. The terminal compartment shall be separated from the inner electrical components of the actuator by means of a watertight seal so that the actuator
electrical components are protected from the ingress of moisture and foreign materials when the terminal cover is removed during installation and
maintenance.

21. All valves shall have mechanical position indicator showing % opening.

22. For 900# Rating , valves with size upto 14" shall be designed as per BS 1873 whereas for valves with size greater than 14" shall be designed as per ASME
B16.34
23. For 600# Rating , valves with size upto 12" shall be designed as per BS 1873 whereas for valves with size greater than 12" shall be designed as per ASME
B16.34

HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL)


VVSPL CAPACITY AUGMENTATION PROJECT
Project No: 403102-14495 SHEET
Datasheet No: 14495-10-IC-DAS-0001 3 of 5
Data Sheet for Control Valves

Instrument type Tag No. Manufacturer Model No. REV


Valve 10-PV-2007 VTA VTA
Actuator VTA VTA
Position Transmitter VTA VTA
Positioner VTA VTA

1 Service Description Vizag Mainline Pump 10-PA-CF-104 Discharge Pressure Control

GENERAL
2 P&ID / Ref. Dwg. no. 14495-10-PR-PID-0001
3 Line Number 16"-P-10-2004-E1X
4 Pipe Line Size Upstream: 16" 900# Schedule: 100 Downstream: 16" 900# Schedule: 100
5 Hazardous Area Classification Zone 2, Group IIA/ IIB, T3
6 Flow Conditions Units Min. Normal Max.
7 Flow rate m3/h 580
8 Inlet pressure kg/cm2g 79
9 Outlet pressure kg/cm2g 78
10 Allowable Pressure drop (Note 1) kg/cm2 1
0
11 Inlet Temperature C 25
12 Calc. Flow Coeff. (Cv) VTA
13 Calc. Sound Level dB(A) VTA
PROCESS DATA

14 Fluid Name HSD (Note 1) 58 Specific Heat Ratio (Cp/Cv) N/A


15 Fluid State Liquid 59 Critical Press. kg/cm2g 53
0
16 Vapour Frac. N/A 60 Critical Temp. C
17 Opr. Specific Gravity 0.835 (Note 1) 61 Base Sp. Gravity
18 Liquid Density kg/m³ 835 (Note 1) 62 Base Pressure Kg/cm2g
0
19 Gas/Vapour density N/A 63 Base Temperature C
20 Opr. Mol. Weight N/A 64 Max. Shutoff Dp (Kg/cm²) 84 (HOLD 1)
Max. Allowable Sound Pressure Level
21 Opr. Viscosity (cSt) 3 (Note 1) 65 <85
dB(A)
22 Opr. Vapour Press. kg/cm2A 0.7 (Note 1 ) 65
23 Opr. Comp. Factor (Z) N/A 66
24 Design Temperature (Max./Min) 65 / Ambient 67
25 Design Pressure kg/cm2g 84 68
26 Body Type Globe 69 Actuator Type Electro Hydraulic Spring Return
27 Bonnet Type Standard (Bolted) 70 Drives 3 Phase Motor
28 Body Size 14"(VTA) 71 Spring Range VTA
VALVE BODY

29 Flange Rating/ Facing 900# / RTJ 72 Cable Entry (For Power) 3/4" NPT (1 No.) VTA
30 Flange Finish Smooth Finish 63 µinRA max. 73 Cable Entry (For Control) 1/2" NPT (2 No.) VTA
31 Flow Action To Close(VTA) 74 Power Supply 415VAC,3 Phase,4 Wire, 50Hz
32 Body/Bonnet Material ASTM A216 WCB 75 Fail Safe Action Fail Close
33 Stem Packing Material Refer General Note 19 76
ACTUATOR

34 Bolting Material ASTM A193 Gr. B7/A194 Gr.2H 77 Handwheel No


35 Direction of Flow Permenently Marked 78 Hydraulic Type / Capacity VTA
36 Trim Type Standard (VTA) 79 Mounting Position Top
37 Size VTA 80 Bench Set Range VTA
38 Characteristic Equal% 81 Oil Pressure Control Switch Yes (VTA)
39 Seat Leakage Class ANSI Class IV 82 Oil Temp. Control Switch Yes (VTA)
40 Plug Balance Balanced (VTA) 83 Contact type/ Rating SPDT/ 24VDC ,2A (VTA)
41 Rated Travel VTA 84 IP Rating/Electrical Certification IP 65 min. / EEx-'d'
TRIM

42 Plug Material Stellited 85 Actuator Material Carbon Steel /Anodized Aluminium


43 Seat Material Stellited(Renewable Type) 86 Local Indication Backlit LCD Required
44 Cage / Guide Material Stellited (VTA) 87 Manual Override Handpump
SMART Type HART Electro-
45 88
Stem / Shaft Material 13% Cr. Positioner Type Hydraulic (Inbuilt with actuator)
46 Gland Bush 13% Cr. 89 Positioner Input Signal 4-20mA HART,24 VDC
POSITIONER

47 90 Gauge Required
48 Design Code Refer General Note 22,23 91 Positioner Action Direct
CODES AND STANDARD

49 Dimension ASME B16.10 92 Cable Entry 1/2" NPT (1 No.) VTA


50 Flange Dimension ASME B16.5 93 IP Rating/Electrical Certification IP 65 min. / EEx-'i'
51 Certification Reference BS EN 10204 3.1 94
52 Testing and Inspection Standard API 598 / BS EN 12266-1 95
53 96
TRANSMITTE

Certification / Stamp PESO Position Transmitter Type SMART


POSITION

54 97 Output Signal 4-20mA HART


55 98
R

56 100
57 101

B 20/3/2017 Issued For Information ATAI MAHY MAHY


A 15/3/2017 Issued For Squad Check ATAI MAHY MAHY
Rev Date Issue Description Originated Checked Approved Client
HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL)
VVSPL CAPACITY AUGMENTATION PROJECT
Project No: 403102-14495 SHEET
Datasheet No: 14495-10-IC-DAS-0001 4 of 5
Notes: NA - Not applicable, VTA - Vendor to Advise REV
1. The products properties to be considered (as per DFR Report Doc No: 0071-00-RPT-9002 Rev 0.) are as follows:

Product Sp. Gravity at 150 C Viscosity at 380 C Viscosity at 200 C Vapour Pressure at 380 C
- Cst Cst kg/cm2a

-HSD 0.821 – 0.845


2.15@ 40 ° C 4.5 0.1

- MS 0.729-0.773 0.51 0.7 0.6

- SKO 0.790 -0.830 1.18 1.53 0.3

- NAPTHA 0.6965 0.45 0.7 0.7


- ATF 0.8105 1.18 1.53 0.3

Holds:

1. Maximum shutoff pressure drop to be confirmed based on inline Vizag Mainline pump vendor inputs.

HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL)


VVSPL CAPACITY AUGMENTATION PROJECT
Project No: 403102-14495 SHEET
Datasheet No: 14495-10-IC-DAS-0001 5 of 5

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