Current Transformer
Current Transformer
Current Transformer
Unlike the voltage or power transformer looked at previously, the current transformer consists of
only one or very few turns as its primary winding. This primary winding can be of either a single
flat turn, a coil of heavy duty wire wrapped around the core or just a conductor or bus bar placed
through a central hole as shown.
Due to this type of arrangement, the current transformer is often referred too as a “series
transformer” as the primary winding, which never has more than a very few turns, is in series
with the current carrying conductor supplying a load.
The secondary winding however, may have a large number of coil turns wound on a laminated
core of low-loss magnetic material. This core has a large cross-sectional area so that the
magnetic flux density created is low using much smaller cross-sectional area wire, depending
upon how much the current must be stepped down as it tries to output a constant current,
independent of the connected load.
The secondary winding will supply a current into either a short circuit, in the form of an
ammeter, or into a resistive load until the voltage induced in the secondary is big enough to
saturate the core or cause failure from excessive voltage breakdown.
Unlike a voltage transformer, the primary current of a current transformer is not dependent of the
secondary load current but instead is controlled by an external load. The secondary current is
usually rated at a standard 1 Ampere or 5 Amperes for larger primary current ratings.
Bar-type Current Transformer – This type of current transformer uses the actual cable
or bus-bar of the main circuit as the primary winding, which is equivalent to a single turn.
They are fully insulated from the high operating voltage of the system and are usually
bolted to the current carrying device.
Current Transformer
Generally current transformers and ammeters are used together as a matched pair in which the
design of the current transformer is such as to provide a maximum secondary current
corresponding to a full-scale deflection on the ammeter. In most current transformers an
approximate inverse turns ratio exists between the two currents in the primary and secondary
windings. This is why calibration of the CT is generally for a specific type of ammeter.
Most current transformers have a the standard secondary rating of 5 amps with the primary and
secondary currents being expressed as a ratio such as 100/5. This means that the primary current
is 20 times greater than the secondary current so when 100 amps is flowing in the primary
conductor it will result in 5 amps flowing in the secondary winding. A current transformer of say
500/5, will produce 5 amps in the secondary for 500 amps in the primary conductor, 100 times
greater.
By increasing the number of secondary windings, Ns, the secondary current can be made much
smaller than the current in the primary circuit being measured because as Ns increases, Is goes
down by a proportional amount. In other words, the number of turns and the current in the
primary and secondary windings are related by an inverse proportion.
A current transformer, like any other transformer, must satisfy the amp-turn equation and we
know from our tutorial on double wound voltage transformers that this turns ratio is equal to:
The current ratio will sets the turns ratio and as the primary usually consists of one or two turns
whilst the secondary can have several hundred turns, the ratio between the primary and
secondary can be quite large. For example, assume that the current rating of the primary winding
is 100A. The secondary winding has the standard rating of 5A. Then the ratio between the
primary and the secondary currents is 100A-to-5A, or 20:1. In other words, the primary current is
20 times greater than the secondary current.
It should be noted however, that a current transformer rated as 100/5 is not the same as one rated
as 20/1 or subdivisions of 100/5. This is because the ratio of 100/5 expresses the “input/output
current rating” and not the actual ratio of the primary to the secondary currents. Also note that
the number of turns and the current in the primary and secondary windings are related by an
inverse proportion.
But relatively large changes in a current transformers turns ratio can be achieved by modifying
the primary turns through the CT’s window where one primary turn is equal to one pass and
more than one pass through the window results in the electrical ratio being modified.
So for example, a current transformer with a relationship of say, 300/5A can be converted to
another of 150/5A or even 100/5A by passing the main primary conductor through its interior
window two or three times as shown. This allows a higher value current transformer to provide
the maximum output current for the ammeter when used on smaller primary current lines.
A bar-type current transformer which has 1 turn on its primary and 160 turns on its secondary is
to be used with a standard range of ammeters that have an internal resistance of 0.2Ω. The
ammeter is required to give a full scale deflection when the primary current is 800 Amps.
Calculate the maximum secondary current and secondary voltage across the ammeter.
Secondary Current:
Voltage across Ammeter:
We can see above that since the secondary of the current transformer is connected across the
ammeter, which has a very small resistance, the voltage drop across the secondary winding is
only 1.0 volts at full primary current.
However, if the ammeter was removed, the secondary winding effectively becomes open-
circuited, and thus the transformer acts as a step-up transformer. This due in part to the very
large increase in magnetising flux in the secondary core as the the secondary leakage reactance
influences the secondary induced voltage because there is no opposing current in the secondary
winding to prevent this.
The results is a very high voltage induced in the secondary winding equal to the ratio
of: Vp(Ns/Np) being developed across the secondary winding. So for example, assume our
current transformer from above is used on a 480 volt to earth three-phase power line. Therefore:
This high voltage is because the volts per turns ratio is almost constant in the primary and
secondary windings and as Vs = Ns*Vp the values of Ns and Vp are high values, so Vs is
extremely high.
For this reason a current transformer should never be left open-circuited or operated with no-load
attached when the main primary current is flowing through it just as a voltage transformer should
never operate into a short circuit. If the ammeter (or load) is to be removed, a short-circuit should
be placed across the secondary terminals first to eliminate the risk of shock.
This high voltage is because when the secondary is open-circuited the iron core of the
transformer operates at a high degree of saturation and with nothing to stop it, it produces an
abnormally large secondary voltage, and in our simple example above, this was calculated at
76.8kV!. This high secondary voltage could damage the insulation or cause electric shock if the
CT’s terminals are accidentally touched.
There are many specialized types of current transformers now available. A popular and portable
type which can be used to measure circuit loading are called “clamp meters” as shown.
Clamp meters open and close around a current carrying conductor and measure its current by
determining the magnetic field around it, providing a quick measurement reading usually on a
digital display without disconnecting or opening the circuit.
As well as the handheld clamp type CT, split core current transformers are available which has
one end removable so that the load conductor or bus bar does not have to be disconnected to
install it. These are available for measuring currents from 100 up to 5000 amps, with square
window sizes from 1″ to over 12″ (25-to-300mm).
Current transformers are intended to be used as proportional current devices. Therefore a current
transformers secondary winding should never be operated into an open circuit, just as a voltage
transformer should never be operated into a short circuit.
Very high voltages will result from open circuiting the secondary circuit of an energized current
transformer so their terminals must be short-circuited if the ammeter is to be removed or when a
CT is not in use before powering up the system.
In the next tutorial about Transformers we will look at what happens when we connect together
three individual transformers in a star or delta configuration to produce a larger power
transformer called a Three Phase Transformer used to supply 3-phase supplies.