BJ-03MAX Manual

KUNSHAN BOJIN TRADING.,LTD.
TEL: 0086 153 66298990
BOJIN Series Full-automatic Computer

Wire Stripping Machine
Operation Manual
(BJ-03MAX)
1
KUNSHAN BOJIN TRADING.,LTD. TEL: 0086 153 66298990
Scope of Application
BOJIN Series Full-automatic Computer Wire Stripping Machine made by

our factory is suitable for cutting, head-stripping, tail-stripping and
middle-stripping of single –strand, multi-strand and sheathed wire. The
maximum processing cross-sectional area is 0.1-70mm 2; the maximum
cutting length is 100m, head-stripping 200mm and tail-stripping100mm.
BOJIN-02T is suitable for stripping and twisting super short and thin
wires with shortest wire of 28-30mm; With rollers lifting function during
stripping ,BOJIN-HT2 is suitable for stripping sheathed wire especially
for sheath wire of long Wire Head and Wire Tail. BOJIN 06MAX is the
best option to process super thick cable wire of cross-sectional area 35-
50mm2.
* Model: BJ-03MAX EIGHT DRIVERS

* Power: AC220/ 50HZ 110V/60HZ
* Power: Rated 450W
* Display: Full English LCD Display
* Cutting length: 1-150000mm
* Stripping length: End of a thread 0-150 line tail 0-60
* Motor Step Angle Accuracy: 3-phase 6 shot 1.5/3
* Cutting Tolerance: ±(0.002xL) mm or less
* Cut the middle of stripping: 13
* Wire size: AWG5-AWG30#
* Core cross-section cut-line: 0.2– 25mm2
* Conduit diameter: Φ13
* Appropriate wire stripping: PVC, Teflon, glass and wire
* Blade Material: Hard tungsten steel
* Stripper speed (Article / h): L=100mm, 2000~5000pcs/hour
* Drive Mode: Four drives
* Package Size: 420*390*280mm
Points for Attention of Safe Operation

First of all, thank you very much for buying our BOJIN Series Full-
automatic Computer Wire Stripping Machine. For safe and correct
operation of this machine, please read this operation manual carefully
before operation.
Ⅰ. Power Adapter: AC 220–250V, 50–60HZ. In order to provide a stable
2
operating voltage, the user should select and use power voltage stabilizer
so as to prevent this machine from being burned out caused by over-
voltage.
Ⅱ. On operation this machine should be placed on a smooth and stable
surface so as to prevent this machine from falling down and being
damaged.
Ⅲ. Don’t use this machine near an area with stronger electromagnetic
field so as to prevent this machine from being interfered.
Ⅳ. On operation don’t place any objects on this machine, don’t place this
machine near corrosive chemicals, be sure to keep the operating
environment dry, well ventilated and dustless, operating room
temperature: 0–35℃.
Ⅴ. On operation if bad effects of wire stripping or some faults appear,
please read this operation manual for faults and clearances, if you still
cannot solve the problems, please call our technical service telephone to
realize the method of maintenance and repair. For your safety, please
don’t disassemble this machine by yourself for maintenance and repair.
Note: According to the stipulations in the relevant laws and regulations of the
People’s
Republic of China, the power of interpretation for the relevant contents in this
Operation
Manual belongs to our factory. The contents are subject to change without
notice. The
Edition No. of Operation Manual: V3.0
Main Structure of Wire Stripping Machine
10.LCD 11.Keyboard 12.Air Filter
9.Wire-outlet Roller-gap
Adjustment Rotary Switch 8.Wire-inlet Roller-gap
Adjustment Rotary Switch
7.Wire-outlet Rollers 6.Wire-intlet Rollers

lifting switch lifting switch
开关
3
1.Wire-inlet Rollers
2. Wire-outlet
Rollers
3.Wire-inlet
5.Knife Rack Assembly 4.Conduit
(Table1-1)
Note: You need to add oils to the oiling hole at the top of the knife
rack regularly so as to keep it well lubricated.
（See Table 1-1）Explanation of the main structure:

1. Wire-inlet Rollers: Assist the knife rack to perform wire head stripping
when it moves forward or back forward the wire.
2. Wire-outlet Rollers: Assist the knife rack to perform wire tail stripping,
wire twisting and wire output.
3. Wire-inlet: Wire is put into the machine through the inlet.
4. Conduit: Wire goes through the conduit while feeding in.
5. Knife Rack Assembly: For wire cutting: head stripping and tail
stripping.
Wire-intlet Rollers lifting switch: Press the switch button to lift the inlet
rollers and let the wire be feeding in to knife cut-off position; Press the
button again to put down the rollers and press to the wire . The tightness
of the pressing can be adjusted by the roller gap.(Note: Normally during
stripping , it is needed to press the lifting button again as the wire will be
needed to pressed down. If the tightness between the roller and wire is not
enough, you may need to adjust the roller gap till it works.)
6. Wire-outlet Rollers lifting switch: Press the button to lift the out-let
rollers and press again to put down the rollers and press to the wire.The
tightness of the pressing can be adjusted by the roller gap.
4
7. Wire-inlet Roller-gap Adjustment Rotary Switch: Turn the switch

with larger digits to increase the gap and vice versa. (Note: the rotary
switch should be adjusted after air cylinder lifting roller because of the
air cylinder pulling power.
8.　 Wire-outlet Roller-gap Adjustment Rotary Switch: Turn the switch

with larger digits to increase the gap and vice versa.
10.　 Liquid Crystal Displayer( LCD): Display wire stripping related
parameter.
11.　Keyboard: Input parameter, start and stop the machine.
12.Air filter
Fast operation example
1.Strip and cut 35mm2 copper wire of 7 strands, total length 150mm,
head stripping 20mm, tail stripping 20mm: set up as follows:
2. Strip and cut 50 mm2 copper wire of 19 strands, total length 150mm,
head stripping 20mm, tail stripping 20mm, change the parameter in above
picture: knife value from 435 to 500; knife retreat from 85 to 90.
The above parameters are for reference only and specific set-up will still
depend on processing wire.
Note: The small of the knife value is , the deeper of the cutting is; the
thicker of the wire is, the larger of the knife retreat value should be. The
following table is the reference parameter data for the set-up of knife
value and knife retreat value:
Operating instructions
5
Drawing of control panel
The system interface is composed of 23 keys and a 192×64 dot

matrix LCD display, the following will be introduced to each key
function
：In the standby mode, each short press once, machine performs a
single-step, cyclic; even following the press more than about 0.5
seconds, the machine will automatically run a loop; the button
in the machine control effect is very big;
： In the standby mode, press this button, the machine begins to
work;
：In the working statue, press this button, the machine will finish
the work after shutdown;
：In the standby mode, press this button, the machine will perform
a reset action; in the working state, press this button, the

machine to shut down, after the implementation of the reset
action;
： In a data input state press this key, enter the number 0; in the
standby state press this button, the machine will enter the
stripping parameter setup state;
6
standby state press this button, the machine will enter the speed
parameter setup state;
standby state press this button, the machine will enter the
twisting parameter setup state;
standby state press this button, the machine will according to the
current function into setting picture corresponding to the
function;
standby state press this button, volume 0;
standby state press this key, the count of 0;
standby state press this button, switch machine working mode;
standby state press this button, switch machine working mode;
standby state press this button, the machin will enter the output
settings;
standby state press this button, the machin will enter the
function setting picture;
：In a data input state press this key, removal of the input data; in
the standby state press this key, total output and the number of
full clear 0;
7
：In the standby state press this button, the machine will enter the
program settings;
： In the parameter settings by pressing the key, set parameters
most low plus 1; in a parameter setting state press this button,

the knife value plue 1;
： In the parameter settings by pressing the key, set parameters
most low plus 1; in a parameter setting state press this button,

the knife value minus 1;
：In the parameter settings by pressing the key, the modified data
to give up, the last data into modified object;
：In the parameter settings by pressing the key, the modified data
to give up, the next data into modified object;
：In the parameter set state press this key, the modified data will
be saved and written to the EEPROM, and the nedxt data into
modified object;
： In the parameter set state press this key, exit parameter setup
state; the function setting screen, segmental stripping setting

screen, system setup screen. Press this key, return to work
picture;
： On the standby screen, press the key, enter the system
arrangement of the picture, need to enter the password before

entering, in a setting screen, function; multistage peeling setting
picture picture, system settings, you press the key, enter the
parameter setup state;
Work screen
Once the machine is powered on, the screen display boot screen,
8
about three seconds will display this picture; the machine begins to run,
in the picture on the screen; otherwise, the machine could not start;
Stripping parameter setting: The machine when in standby mode, press
; front length parameter begin to flicker, at this time can directly
enter the number, if the input error, press clear input digital input
again; then press preservation, and a paremeter flicker, until the
front end length, front half stripping, total length, rear half stripping end
length, cutter, knife back all the input completion value; The small of the
knife value is , the deeper of the cutting is; the thicker of the wire is,
0the larger of the knife retreat value should be; Parameter setting press
flashes forward a paremeter; press after the removal of a
blinking parameters; at any time by withdraw from the set of
parameters, back to the standby state;

Stripping speed settings: The machine when in standby mode press
9
; cutter speed parameter started flashing at this time can directly
enter the number, if the input error, press clear input digital input
again; Then press preservation, and a parameter flicker, until the
cutting speed, feeding speed, stripping speed, pause time all input to
comlete; Parameter setting; press flashes forward a parameter;
press after the removal of a blinking parameters; at any time by
withdraw from the set of parameters, back to the standby state;
Output settings: The machine when in standby mode press ; gross
parameter set to begin to flicker, at this time can directly enter the
number, if the input error, press clear input digital input again;
Then press preservation, and a parameter flicker, until the set, the
total number of all input to comlete; Parameter setting; press
flashes forward a parameter; press after the removal of a blinking
parameters; at any time by withdraw from the set of parameters,
back to the standby state;
Twisted line set: The machine when in standby mode press ; Front
10
twist mode scintillation, this time press 、 switching, Then
press preservation, and a parameter flicker, until the front twist,
twist wire mode input mode is completed, then by previous methods
input torsion line speed, twisting strength; Parameter setting; press
flashes forward a parameter; press after the removal of a blinking
parameters; at any time by withdraw from the set of parameters,
back to the standby state;
Program number set: The machine when in standby mode, press
; program arguments begin to flicker, at this time can directly enter the
number, if the input error, press clear input digital input again;
then press preservation, to standby state;
Work mode switch: The machine when in standby mode, press 、
work mode switch;
Work mode explain

This machine is a multifunctional wire cutting machine, a total of 6 kinds
of wire cutting & stripping procedure, following picture description:
Line mode:
11
The model and the traditional 220 wire cutting machine function, can be
mounted wire twisting device to increase the twisted wire, wire length as
shown, only according to the above method to input a desired size, at this
mode function is not available;
The short-term model:
12
The model machine and long-term is basically the same, only the
machine stripping action is not the same; and no twisting line function; at
this mode function is not available;
This mode without twisting line function; press Function into the
following cable function setting picture:
13
In a parameter setting condition, press 、 upwared or
downward view 1-12 segment set parameters; press set parameter,
Until all parameters input to complete;
Note: in a multistage model, total is equal to the length of each

wire length and coupled with the front end length, procedures have
been calculated automatically and highight, so set the total length, the
length of the whole no end; end length is the final end of the length
of! Also no need to set up, when the required length is arranged is
completed, a set of 0
Function setting picture
14
In the standby state, press to enter this screen; in the picture
display, the machina does not start the work, press return to work
picture;
Parameter setting: press start settings, until all parameters input
to complete;
System setup screen: Standby state, press to enter this screen;
input password (10010011) to enter this screen; display the picture, the
machine does not start the work, press return to work picture;
15
Parameter setting: press start settings, until all parameters input to
complete;
Stripping set matters needing attention

1、a number of stripping parameter, total length must be greater than the
front end length + back-end length; otherwise the work machine;
2、the use of communication control of the machine, must ensure that the
machine in the display screen work and non parameter etup state;
otherwise, the communication control is invalid;
3、use the appropriate speed operation;
4、in the screen work and non parameter settings, Can be directly press
、 the cutter set value without stopping;
5 、 if the four running indicator light flashes, illustrates the setting

parameters, can start the machine;
6、twisting line setting: the first torsional offset paremeters is designed for
short-term twisting function set, meaning when the machine off your
front, wire feeding after twisting wheel distance; sometimes can be
fitted to the short-term blade after twisting wheel, then the parameter
set small, reach short-term torsion a line function; general line is set to
16
32, no need to change; short-term according to the blade and the wire
twisting wheel actual distance adjustment; ( can single-step operation
mode to the step, if the wire feeding more than wire twisting wheel,
can reduce the parameter can be increeased, and vice versa;)
Six, Introduction of communication protocol

The machine is equipped with a standard RS485 communication
function, the user can through the host computer ( PLC, PC ) to directly
control the machine; communication hardware specifications for 38400,
8, 1, N
The following is the machine accepts commands in detail
1 、 the emergency stop command: PC issued three byte hexadecimal
number 16 01, 66, 99; wherein the first 01 is the station number, can
set up a system screen to change, the machine successfully received
the order will return received the three bytes of data, this machine has
received notice of the command;
2、stop command: PC issued three byte hexadecimal number 16 01, 77,
88; wherein the first 01 is the station number, can set up a system
screen to change, the machine successfully received the order will
return received the three bytes of data, this machine has received
notice of the command;
3、stop command: PC issued three byte hexadecimal number 16 01, 88,
77; wherein the first 01 is the station number, can set up a system
screen to change, the machine successfully received the order will
return received the three bytes of data, this machine has received
notice of the command;
Seven, Wire cutting example

( 1 ) long pattern
1、The wire is placed in a roller intermediate, adjust the rool gap to have
just come into contact with the wire and then down 2 big;
2、Set size:
⑴ Enter setup mode: Standby mode press
17
⑵ Set the front stripping length
⑶ Set the first half stripping length
⑷ Total length
⑸ Set the last half stripping length
⑹ Set back length
⑺ The cutter set value: ( Reference )
⑻ Set back the knife: ( Reference )
⑼ Set line mode: press Set line mode;
3 、 press more than 0.5 seconds, the machine will stop
automatically after carrying a line, have a look whether the value of the
right knife, directpress 、 correction; Until satisfied;
( 2 ) Multi segment peeling
1、the wire is placed in a roller intermediate, adjust the roll gap to have
just come into contact with the wire and then down 2 big;
2、setting size:
18
⑴ Enter setup mode: Standby mode press
⑵ Set the front stripping length
⑶ Exit strip, parameter setting
⑷ Set multistage mode: press set to multi
segment model;
⑸ Enter the number of segments is set: press set to more
footage;
⑹ Set the first segment length of stay skin
⑺ Set the first segment peeling
⑻ Set second leaving skin length
⑼ Set second
⑽ Set third leaving skin length
⑾ Set third leaving skin length
⑿ Set fourth as the length
⒀ Return to work picture
⒁ pree more than 0.5 seconds, the machine will stop
19
automatically after carrying a line, have a look whether the value of the
right knife, directpress 、 correction; Until satisfied;
Explain
1、if the third set to 0, then the program that you just cut in two, and so
on; if you want to peel the 12section, the 12section of the length of the
whole set;
2、multiple stripping mode, twisting line function is invalid;
The adjustment o knife cutting position

1. Start the machine.
2. Adjustment of 07MAX knife position: the distance between two knife
blades’ noses should be around 8-10mm while the distance between
two blades’ V shape bottom points should be around 34mm.( See
Picture A)
3. Key points of attention for changing knife blades:
1.The up plane of inner left knife rack should be blow right knife
rack plane with 19mm which also should be lower than knife rack
outside frame with 4mm as shown by picture B.
2.Left gear should be higher than middle gear with 1 gear height
while the right gear should be higher than middle gear with 6 gear
heights.( See picture B)
3. Normally, the distance between two knife blades’ noses should be
around 8-10mm while the distance between two blades’ V shape
bottom points should be around 34mm.( See picture A)
4. After adjustment, insert both sides of knife rack gears into middle
axil tooth and fix the screws of both sides knife rack.
5. Restart the machine and adjust the knife value if the cutting depth
is changed.
20
(Picture A) (Picture B)
Eight, Phenomenon and exclusion
The emergence of the

Processing method
phenomenon
1、check the thread cutting depth, cutting marks too shallow for regulating “
diameter ” smaller.
2、the line wheel pressure is not enough, need to adjust the “ into the line
wheel pressure regulating knob ”, the line wheel pressure.
3 、 the line wheel clearance is too large, need to adjust the “ into the line
wheel clearance adjustment knob ”, the line wheel clearnce is reduced to
Thread stripping without a proper position.
4、stripping the first set is greater than or equal to 3.
5、the line wheel if there is dirt, required to be cleaned.
6 、 retreat knife set may be too large, should be appropriate to reduce the
retracting parameter ( reference value 00-10 ).
7、the next tool misalignment, please refer to chapter seventh section 2 test
chart 7-7 alignment condition.
Wire stripping without tail 1、check line tail cutting depth, cutting marks too shallow for regulating “
diameter ” smaller.
2、wire wheel, the pressure is not enough, need to adjust the “ round round
pressure regulating knob ”, the line wheel pressure.
3、wire wheel clearance is too large, is required for the regulation of “ round
round gap adjustment knob ”, make the pulley gap is reduced to a proper
position.
4、stripping the first set is greater than or equal to 3.
21
5、pulley if there is dirt, required to be cleaned.

6 、 retreat knife set may be too large, should be appropriate to reduce the
retracting parameter ( reference value 00-10 ).
7、the next tool misalignment, please refer to chapter seventh section 2 test
chart 7-7 alignment condition.
1、first judge barotrauma from inlet wheel or pulley, wheel pressing force to
Wire skin of severe
be small.
barotrauma
2、contact with my company, the purchase of rubber tire.
Thrum peel line core cut of
The “ diameter ” tone in 1 or 2, retry until notto hurt the line core.
several root
1 、 the line wheel pressure is not enough, and sometimes thread stripping
without phenomenon, thread stripping on line is greater than a
Length of line, there is predetermined length, regulating “ into the line wheel pressure regulating
greater than or equal to the knio ”, so the line wheel pressure.
set length 2、dirt, pulley, required to be cleaned.
A wire inlet wheel clearance is too large, to adjust the “ into the line wheel
clearance adjustment knob ”, and a wire feeding wheel gap smaller.
1、the wire itself line thickness a.
2、a rolling wheel with dirt, required to be cleaned. The conductor surface
Length of line, there is less wax, lead into, wire wheels slip with sticky wax, wire brush, and gasoline
than or equal to the set cleaning four rolling wheel.
length 3、take out wire, level “ 00 ” air operation phenomenon, be excluded.
4、the wire laying frame having card hysteresis phenomenon, leading to poor
conveying wire.
1、check the head or tail of sevred, wire diameter is too small, should adjust
the “ wire ” bigger. ( a reference value 30-90 )
Head and tail cut or no cut
2、Checking thread tail no cut marks, wire diameter is too lare, should adjust
the “ wire ” smaller. ( a reference value 30-90 )
1、wire wheel, the pressure is not enough, please check and regulation of “
round round pressure regulating knob ”, make the pulley pressure
Sometimes the head or tail
becomes great.
was cut off
2 、 the line wheel clearance is too large, need to adjust the “ into the line
wheel clearance adjustment knob ”, the line wheel clearance reduction.
1 、 wire diameter is too small, the cut wire, strip with a copper wire, to
There are several strands of increase the diameter of 1-2, try again.
wire long thread 2、retreat knife set too small, it should be increased the retracting parameters
(00-10 )
1、the edge parts activities with the ordinary oil, try again (usually 8 hours
filling a ).
Sometimes the conducting
2、the speed is slow.
wires together no knife
3、check the wire specifications in AWG12# line ( 3 square ).
broken
4、the blade is blunt, flat grinding, or replacement.
5、according to the seventh part of the third inspection.
22
1、no line of automatic shutdown function, belongs to the normal.

Press run after shutdown can 2 、 setting the length should be greater than 32 mm ( except for the 98
only cut a, screen appears “ procedures ).
short line or knot ” 3、wire wheel clearance is too large, is required for the regulation of “ round
round gap adjustment knob ” make the pulley reduced gap.
When the power is switched 1、because of the voltage instability or illegal operation of the circuit board in
on the fan to work normally, the insurance pipe burn, need to replace the fuse ( open the case cover,
screen normal, but according visible in the circuit board has two 5A insurance tube ).
to “ run ” after the machine 2、such as changing insurance tube, continue to burn out, and my company
can not move customer service service department or office contact.
1、wire itself is too curved, the purchase of a straightening device.
Incision inclined tangent 2、a lead mouth without facing edge center.
3、a tail tilts, inspect the wire pipe is leaning against the tool too close.
23

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KUNSHAN BOJIN TRADING.,LTD.

TEL: 0086 153 66298990

BOJIN Series Full-automatic Computer

BOJIN Series Full-automatic Computer Wire Stripping Machine made by

* Model: BJ-03MAX EIGHT DRIVERS

Points for Attention of Safe Operation

Main Structure of Wire Stripping Machine

10.LCD 11.Keyboard 12.Air Filter

7.Wire-outlet Rollers 6.Wire-intlet Rollers

5.Knife Rack Assembly 4.Conduit

rack regularly so as to keep it well lubricated.

（See Table 1-1）Explanation of the main structure:

7. Wire-inlet Roller-gap Adjustment Rotary Switch: Turn the switch

8. Wire-outlet Roller-gap Adjustment Rotary Switch: Turn the switch

Drawing of control panel

The system interface is composed of 23 keys and a 192×64 dot

： In the standby mode, press this button, the machine begins to

the work after shutdown;

a reset action; in the working state, press this button, the

standby state press this button, volume 0;

standby state press this key, the count of 0;

standby state press this button, switch machine working mode;

standby state press this button, switch machine working mode;

： In the parameter settings by pressing the key, set parameters

most low plus 1; in a parameter setting state press this button,

： In the parameter settings by pressing the key, set parameters

most low plus 1; in a parameter setting state press this button,

to give up, the last data into modified object;

to give up, the next data into modified object;

state; the function setting screen, segmental stripping setting

： On the standby screen, press the key, enter the system

arrangement of the picture, need to enter the password before

Stripping parameter setting: The machine when in standby mode, press

; front length parameter begin to flicker, at this time can directly

again; then press preservation, and a paremeter flicker, until the

flashes forward a paremeter; press after the removal of a

blinking parameters; at any time by withdraw from the set of

parameters, back to the standby state;

; cutter speed parameter started flashing at this time can directly

again; Then press preservation, and a parameter flicker, until the

comlete; Parameter setting; press flashes forward a parameter;

press after the removal of a blinking parameters; at any time by

withdraw from the set of parameters, back to the standby state;

Output settings: The machine when in standby mode press ; gross

total number of all input to comlete; Parameter setting; press

flashes forward a parameter; press after the removal of a blinking

parameters; at any time by withdraw from the set of parameters,

back to the standby state;

twist mode scintillation, this time press 、 switching, Then

press preservation, and a parameter flicker, until the front twist,

twist wire mode input mode is completed, then by previous methods

input torsion line speed, twisting strength; Parameter setting; press

flashes forward a parameter; press after the removal of a blinking

parameters; at any time by withdraw from the set of parameters,

back to the standby state;

Program number set: The machine when in standby mode, press

then press preservation, to standby state;

Work mode switch: The machine when in standby mode, press 、

8.　 Wire-outlet Roller-gap Adjustment Rotary Switch: Turn the switch