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    ODU Heavy Duty Connector Assembly Guide Lines PDF

    Uploaded by

    M Usman Chaudhary
    The document provides assembly guidelines for ODU Heavy Duty connector series 308, 309 and 310. It describes the key parts, including the receptacle housing, contacts, socket/pin inserts, spacer ring, and threaded rings. It then outlines the assembly process for the receptacle and plug, which involves stripping and soldering wires to the contacts, inserting the socket/pin, adding any spacer/guide rings, and fastening the threaded rings with an assembly tool. It also provides tips for soldering larger wires, including using a water bath to control insert temperatures during soldering.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    ODU Heavy Duty Connector Assembly Guide Lines PDF

    Uploaded by

    M Usman Chaudhary
    135 views2 pages
    The document provides assembly guidelines for ODU Heavy Duty connector series 308, 309 and 310. It describes the key parts, including the receptacle housing, contacts, socket/pin inserts, spacer ring, and threaded rings. It then outlines the assembly process for the receptacle and plug, which involves stripping and soldering wires to the contacts, inserting the socket/pin, adding any spacer/guide rings, and fastening the threaded rings with an assembly tool. It also provides tips for soldering larger wires, including using a water bath to control insert temperatures during soldering.

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    ODU_Heavy_Duty_Connector_Assembly_Guide_Lines.pdf

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    The document provides assembly guidelines for ODU Heavy Duty connector series 308, 309 and 310. It describes the key parts, including the receptacle housing, contacts, socket/pin inserts, spacer ring, and threaded rings. It then outlines the assembly process for the receptacle and plug, which involves stripping and soldering wires to the contacts, inserting the socket/pin, adding any spacer/guide rings, and fastening the threaded rings with an assembly tool. It also provides tips for soldering larger wires, including using a water bath to control insert temperatures during soldering.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    135 views2 pages

    ODU Heavy Duty Connector Assembly Guide Lines PDF

    Uploaded by

    M Usman Chaudhary
    The document provides assembly guidelines for ODU Heavy Duty connector series 308, 309 and 310. It describes the key parts, including the receptacle housing, contacts, socket/pin inserts, spacer ring, and threaded rings. It then outlines the assembly process for the receptacle and plug, which involves stripping and soldering wires to the contacts, inserting the socket/pin, adding any spacer/guide rings, and fastening the threaded rings with an assembly tool. It also provides tips for soldering larger wires, including using a water bath to control insert temperatures during soldering.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    ODU Heavy Duty Connector Assembly Guidelines

    Series 308, 309 and 310


    Assembly Instructions
    Parts Description 6
    1. Receptacle Housing
    5
    1 4
    2. Contacts
    3. Socket Insert 3
    4. Spacer Ring 2
    5-8 Threaded Ring 3a
    9. Guide Ring (only for unprotected pins)
    1a
    13
    10 . Pin Insert 12
    11. Ground Cable
    12. Plug Housing
    11
    13. Cable
    10
    14-23 Cable Clamp 9
    Assembly Tool 8
    for Series 308, 309 and 310 7 22
    21
    20
    19
    18
    17
    24 16
    15
    For Series Part Number for Assembly Key 14
    308 308.098.001.719.000
    309 309.098.000.719.000 23
    310 310.098.001.719.000

    = order separately

    Assembly of Receptacle
    1. Push stripped conductors through receptacle (1).
    2. Solder conductors to contacts (2)
    3. Either socket or pin Insert (3) into Receptacle (1): important, Pin (1a) must snap into groovet (3a)
    4. With Socket Insert spacer ring (4) must be used.
    5. Fasten threaded ring (5,6) with assembly tool.

    Assembly of Plug
    1. Push cable clamp (14-23) and plug housing (12) over Cable (13)
    2. Connect ground strap (11) to ground cable (13)
    3. Solder stripped conductors to contacts
    4. Mount either pin over socket insert (10) into plug housing (12), important: Pin (1a) must snap into
    groovet (3a).
    5. With pin Insert guide ring (9) on insert (10). Watch out for keying!)
    6. Fasten threaded ring (7,8) with assembly tool.
    7. Connect cable clamp (14 to 23)

    Clarke & Severn Electronics Ph +612 9482 1944 Email sales@clarke.com.au www.clarke.com.au webshop: cseonline.com.au
    ODU Heavy Duty Connector Assembly Guidelines

    1. Strip insulation on wires back 5-6mm (approx.)


    2. Fit heatshrink insulation to wire before soldering and push past bare wire by 25mm
    3. Pre tin bare wires before soldering
    4. Solder using a solder tip matched to the size of the wire and solder bucket
    5. If soldering wires greater than 6mm Square and using a blow torch take the plastic cap that
    came with the insert and fill it with water as shown below. Place the insert in the cap and
    solder to control the temperature of the insert whilst soldering.
    6. Place the insert in the cap and solder to control the temperature of the insert whilst soldering.

    Instruction about blowtorch soldering > 6mm²

    During heat-stress the contact-elements on the insulating materials can also be damaged
    (Limit temperature 120°C)

    Remedy: Put the inserts into the water. (If possible, distilled water)

    Recommended water level

    Attention! Warmed water at 35°C must be renewed.


    After the Solder process the connector has to be carefully dried

    Clarke & Severn Electronics Ph +612 9482 1944 Email sales@clarke.com.au www.clarke.com.au webshop: cseonline.com.au

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