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    Metoda Precast Segment

    Uploaded by

    steny worang
    This document provides information on the precast balanced cantilever method being used for the Pasteur-Cikapayang-Surapati Elevated Road and Bridge Project in Bandung, Indonesia being completed by PT. Wijaya Karya and PT. Waskita Karya Combined Group. It discusses the precasting process including formwork, casting yard operations, and geometry control. It also outlines the erection process including lifting and joining of segments, stressing of tendons, and closure pours to connect cantilevers. The presentation includes photos from the production, erection, and stressing phases of construction.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Metoda Precast Segment

    Uploaded by

    steny worang
    110 views51 pages
    This document provides information on the precast balanced cantilever method being used for the Pasteur-Cikapayang-Surapati Elevated Road and Bridge Project in Bandung, Indonesia being completed by PT. Wijaya Karya and PT. Waskita Karya Combined Group. It discusses the precasting process including formwork, casting yard operations, and geometry control. It also outlines the erection process including lifting and joining of segments, stressing of tendons, and closure pours to connect cantilevers. The presentation includes photos from the production, erection, and stressing phases of construction.

    Original Description:

    jalan dan jembatan

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    This document provides information on the precast balanced cantilever method being used for the Pasteur-Cikapayang-Surapati Elevated Road and Bridge Project in Bandung, Indonesia being completed by PT. Wijaya Karya and PT. Waskita Karya Combined Group. It discusses the precasting process including formwork, casting yard operations, and geometry control. It also outlines the erection process including lifting and joining of segments, stressing of tendons, and closure pours to connect cantilevers. The presentation includes photos from the production, erection, and stressing phases of construction.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    110 views51 pages

    Metoda Precast Segment

    Uploaded by

    steny worang
    This document provides information on the precast balanced cantilever method being used for the Pasteur-Cikapayang-Surapati Elevated Road and Bridge Project in Bandung, Indonesia being completed by PT. Wijaya Karya and PT. Waskita Karya Combined Group. It discusses the precasting process including formwork, casting yard operations, and geometry control. It also outlines the erection process including lifting and joining of segments, stressing of tendons, and closure pours to connect cantilevers. The presentation includes photos from the production, erection, and stressing phases of construction.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 51

    PT. WIJAYA KARYA PT.

    WASKITA KARYA COMBINED GROUP

    PASTEUR – CIKAPAYANG – SURAPATI


    ELEVATED ROAD AND BRIDGE PROJECT
    BANDUNG

    PRECAST BALANCE CANTILEVER METHOD

    Presented by : Samsul Purba


    PRECASTING METHOD
    • SHORTLINE
    • Formwork is at a
    fixed location,
    already cast
    segments are
    moved

    • LONGLINE
    Already cast
    segments are
    stationary, forms is
    moved longitudinally
    BALANCE CANTILEVER ERECTION

    This is an erection method where segments are


    erected alternatively on either side of pier in
    cantilever up to the point where a cast−in−place
    closure is made with the previous cantilever or
    existing side span structure
    Geometry Control

    The bridge should be built as planned by


    highway engineers.

    This means achieving the


    - global X,Y,Z coordinates along Setting Out Line
    (gradient and offset)
    - crossfall during the life span of the bridge.
    Management of bridge geometry

    1. Theoretical alignment (road planning)

    2. Precamber (structural analysis)

    3. At casting yard (handling casting errors)

    4. In the field (setting out)


    Geometry Software : FORMSET

    DO BO D B Web

    Control Points
    3000mm

    Group 1: A, B, C, D
    FO EO F E Center line Level Control Point
    3000mm Group 2: E, F
    Cast New
    Offset Control Point

    CO AO C A Web

    Plan view of segment showing


    control points
    FOTOGRAPH OF PRODUCTION SEGMENT
    GENERAL VIEW OF CASTING
    YARD
    CASTING MOULD
    CASTING MOULD
    CASTING MOULD
    GEOMETRY CHART
    REBAR JIG AND GANTRY CRANE CAP.
    2X5T
    PREFAB REBAR AT REBAR
    JIG
    LIFTING REBAR CAGE TO THE CASTING
    MOULD
    FINAL SETTING REBAR AT CASTING MOULD
    CONTROL POINT
    POURING CONCRETE
    FLOWABLE
    CONCRETE
    EXTERNAL VIBRATOR
    RELEASE WING
    FORMS
    SETTING MATCH
    CAST
    APPLY BOND
    BREAKER
    MOVE SEGMENT TO STOCK YARD
    LIFTING SEGMENT BY GANTRY 150 TONS
    FOTOGRAPH OF ERECTION SEGMENT
    LOW BED TRAILER UNDERNEATH OF ERECTED
    SEGEMNT
    INSTALLATION OF SPREADER BEAM
    LIFTING SEGMENT
    TRIAL JOINT
    INSTALL TEMPORARY STRESSBAR
    MIXING OF EPOXY
    APLLY EPOXY
    STRESSING STRESSBAR
    INSTALL POST TENSIONING STRAND
    INSTALL POST TENSIONING JACK
    STRESSING PT STRAND
    Detail of Equipment for Setting
    Segment at Temporary Support
    Detail of Equipment for Joining
    Between Segment
    Stiching and Closure Pour
    STRESSING STRESSBAR AT STITCHING BEAM
    INSTALL REBAR FOR CLOSURE POUR
    INSTALL OUTER FORMS FOR CLOSURE POUR
    INSTALL INNER FORMS FOR CLOSURE POUR
    POURING CLOSURE POUR
    POURING CLOSURE POUR
    STRESSING CONTINUITY TENDON
    FINISH ONE SPAN

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