Report 1

INTRODUCTION
United Ghee industry is situated Nashtabad Kashmir road.It is reputed and leading name in
vegetable ghee,cooking oil and soap products comprised upon following processes with in
existing premises:-
1. Vegetable ghee
2. Cooking oil
3. Tin packaging and printing
4. Laundry soap
United Ghee Mills(Pvt) Limited started buisness in 1962 with vanaspati ghee. In 2010
production was started .It’s production capacity is 20 tons . Today the production is 350 ton .
450 ton product companies raised it’s production about 200 times. 62 year production (200
maximum). Brand name is KASHMIR. Main region (100% covered by
Faisalabad,Sargodha).Major selling in punjab (Faisalabad, Sargodha, Chakwal)
The capacity of vanaspati ghee is 270- 300 ton per day and the capacity of oil is 150 ton per
day.
Technical staff United Ghee Mills(Pvt) limited is highly experienced and well educated in
this field.The people who are dealing in vegetable ghee,cooking oil and laundary soap they
know well the name of United ghee mills renowned products,which are in the market with the
name and style of “Kashmir banaspati,Kashmir cooking oil and laundry soap.
Major sources of ghee oil are:

 Sunflower
 Rapeseed
 Canola
 Palmoline
 Soybean
Importing sources are:
 Malaysia
 Thailand
89% oil is impotrted from Malaysia
BRANDS
▪ Kashmir cooking oil
▪ Kashmir canola oil
▪ Kashmir premium gold
▪ Kashmir banaspatti
POLICIES OF UNITED GHEE INDUSTRY’S (Pvt) LIMITED
Quality and consumer safety policy

United ghee industry take care to ensure that their customers & consumers are provided with
the best quality products that are safe in use.To meet the customer’s expection and needs
United ghee industry is committed to develop and ensure consistent supply of
affordable,convenient,safe and high quality products.As a service company we take care to
ensure that our customers are provided with the best quality services to fulfill all customers
needs.
In order to achieve these goals United ghee industry will:
➢ Agree quality and consumer safety objectives along with implementation plans on annual
basis and maintain follow up by reporting process.
➢ Design operate & maintain processes and plants to establish and maintain standards and
procedures for the control and monitoring of all operations that prevent potential product
safety hazards.
➢ Will ensure the compliance with applicable legislation and set standards,
➢ Introduce appropriate product quality management system & maintain HACCAP as a
management tool at all their operating sides.
➢ Help their suppliers to develop their quality process & standard so as to get consistent
quality suppliers and develop supply chain to improve overall quality performance audits.
➢ Responsibility to implement this policy lies with general manager & the same is filtered to
the functional heads and respectives manager in their areas of responsibility.
Environmental Policy
➢ United ghee industry are committed to meet the needs for customers and society in an
environment sound and sustainable manner.
➢ Work in co-operation with members of industry,government bodies and public interest
groups,scientists,environmentalists,technical department and customers to promote
achievements of high standards of environmental care.
➢ Continuously strive to reduce the wastage,conserve energy,examine reuse & recyle
throughout operation being carried out at United ghee industry.
➢ Ensure all the employees are the aware of the company environmental policy and are
motivated to apply it.
➢ Ensure the safety of our product manufacture at our side & will continue monitor and
report all progress & notify environmental incident on regular basis.
BASIC PROCESSES
 Degumming for removal of phosphatides
 Neutralization for removal of free fatty acids
 Bleaching for removal of colour
 Deodorization to distill odours and flavours as well as free fatty acids
OIL PROCESSES
There are similar processes
 Batch plant(local)
 Continous process (cheap, minimum capital cost)
1. Degumming
2. Bleach
3. Deodour
Partialization of hydrogenation not done in oil process

Vitamin A,D need for body requirement
BATCH SYSTEM
Unitize
Buffer tank
Processor tank
Pre-bleach
Buffer hydrogenation
Filter
Buffer tank
Post neutralize (caustic soda)
Post bleach (fuller)
Filteration
Deodorization
Cooling
Buffer tank
Packaging
CONTINOUS SYSTEM
Substorage tank use
Directly feeding
Continous feeding (done)
Separator
Atomizer (process of heat exchange)
.
OVERVIEW OF FATS AND OILS
 Shelf life is low and oxygen is high
 Saturated fat lifetime is four times greater greater than unsaturated fat
 Ghee is transparent if ghee is not optimized
 Oil has not transfat
STEPS GENERAL PROCESSING OF OIL PREPARATION

Oil seed
Cleaning
Steeping
Germ separation
Germ Drying
Expeller
Crude oil
Neutralization
Bleaching
Filtration
Deodourization
Cooling
Filtration Vitamins addition Packaging Storage

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INTRODUCTION

Major sources of ghee oil are:

POLICIES OF UNITED GHEE INDUSTRY’S (Pvt) LIMITED

Quality and consumer safety policy

Partialization of hydrogenation not done in oil process

STEPS GENERAL PROCESSING OF OIL PREPARATION

Filtration Vitamins addition Packaging Storage

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