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    Methodology For Installation of Fire Pro

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    swamy
    The document outlines the methodology for installing a fire protection system for a client called AMPTPL. It details the fabrication, erection, commissioning, and testing procedures to be followed, including quality approval, material inspection, welding procedures, non-destructive testing like radiography and hydrotesting, pipe installation both above and below ground, coating and wrapping, and equipment erection and commissioning. The welding and testing will meet ASME B31.3 standards and any defects found will require additional testing.

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    © All Rights Reserved
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    Methodology For Installation of Fire Pro

    Uploaded by

    swamy
    164 views4 pages
    The document outlines the methodology for installing a fire protection system for a client called AMPTPL. It details the fabrication, erection, commissioning, and testing procedures to be followed, including quality approval, material inspection, welding procedures, non-destructive testing like radiography and hydrotesting, pipe installation both above and below ground, coating and wrapping, and equipment erection and commissioning. The welding and testing will meet ASME B31.3 standards and any defects found will require additional testing.

    Original Description:

    Method for Fire works

    Original Title

    METHODOLOGY_FOR_INSTALLATION_OF_FIRE_PRO

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    The document outlines the methodology for installing a fire protection system for a client called AMPTPL. It details the fabrication, erection, commissioning, and testing procedures to be followed, including quality approval, material inspection, welding procedures, non-destructive testing like radiography and hydrotesting, pipe installation both above and below ground, coating and wrapping, and equipment erection and commissioning. The welding and testing will meet ASME B31.3 standards and any defects found will require additional testing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    164 views4 pages

    Methodology For Installation of Fire Pro

    Uploaded by

    swamy
    The document outlines the methodology for installing a fire protection system for a client called AMPTPL. It details the fabrication, erection, commissioning, and testing procedures to be followed, including quality approval, material inspection, welding procedures, non-destructive testing like radiography and hydrotesting, pipe installation both above and below ground, coating and wrapping, and equipment erection and commissioning. The welding and testing will meet ASME B31.3 standards and any defects found will require additional testing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    METHODOLOGY FOR INSTALLATION OF FIRE PROTECTION

    SYSTEM

    CONTRACTOR : TECHNO FIRE CONTROLS PVT.LTD


    CLIENT : AMPTPL
    NAME OF THE WORK : Fire fighting system
    TH
    CONTRACT NO & DATE : PO. 4500055135 DTD 25 NOV 2011
    rd
    Document Ref No, : MS/AMPTPL-Techno/FF/01 dated 03 Sep 2012

    FABRICATION, ERECTION, COMMISSIONING & TESTING:-

     QAP APPROVAL.
     DESIGN APPROVAL.
     RECEIPT RAW MATERIAL INSPECTION.
     EQUIPMENT INSPECTION.
     WPS, PQR AND WELDERS QUALIFICATION TEST.
     WELDING CONSUMABLES AS PER WPS & PQR.WITH BATCH
    CERTIFICATES. APPROVED MAKE—ESAB, D&H, OVERLINKOLN,
    ADHOR, ADVANI, GEE (GEECON PINK, GREECON GREEN).

     FIT UP OF PIPES FOR BUTT JOINTS.

     THE CODE OF WELDING AND NDT TESTING INCLUDING


    ACCEPTANCE CRITERIA OF PIPE LINE WILL BE ASME B 31.3.
     WELDING OF ROOT RUN WITH E 6010 – 2.5MM ROD.
     GRINDING OF ROOT RUN.
     D.P TEST OF ROOT RUN.
     INTER PASS CLEANING WILL BE DONE BY GRINDING.
     FILLER RUN WITH E 6013 – 3.15MM ROD.
     CHIPPING AND CLEANING OF FILLER RUN.

    Page 1 of 4
     FINAL RUN WITH E 6013 – 3.15MM ROD.
     CHIPPING AND CLEANING OF FINAL RUN.
     ERECTED PIPES IF THE SAME ROUTE MINIMUM DISTANCE SHOULD
    BE 800MM. BETWEEN TWO PIPES.

     RADIOGRAPHY (10%). For ABOVE & UNDERGROUND


    PIPING.RADIOGRAPHIC EXAMINATION OF 10% GIRTH LENGTH
    SHALL BE REQUIRED. WELDS SHALL MEET THE STANDARD OF
    ACCEPTIBILITY AS PER ASME B 31.3.

     IN RT, CRACK AND LACK OF FUSION WOULD NOT BE ACCEPTABLE


    IRRESPECTIVE OF AGREED ACCEPTANCE CRITERIA'S.

     IN CASE OF DEFECT FOUND IN WELD JOINTS, RT FOR PENALTY


    JOINTS (2 X NOS. OF DEFECTIVE JOINTS) WILL BE MARKED. IN CASE
    PENALTY JOINTS DO ALSO HAVE DEFECT, 100% RT OF REFERRED
    "JOINTS LOT" WILL BE TAKEN.

     RT WILL BE MARKED WELDER WISE, TYPE WISE, SIZE WISE AND


    PERIOD WISE.
     HYDROTEST FOR THE LOOPS AND FIELD JOINTS IN CASE OF U/G
    PIPING.
     PIPE LINE ABOVE GROUND AND UNDERGROUND SHALL BE SUBJECT
    TO HYDRO TESTS. THE HOLDING TIME SHALL BE 03 HRS.
     MINIMUM TWO PRESSURE GAUGES RANGE OF 1.5 TO 4
    TIMES SHOULD BE USED.
     MECHANICAL CLEARANCE WOULD BE MUST BEFORE HYDRO TEST
    OF RESPECTIVE SECTIONS.
     THE UNDER GROUND PIPE LINE SHALL BE HYDRO TEST BEFORE
    BACK FILLING.
     THE ENTIRE SYSTEM PRE COMMISIONING TEST WILL DONE AT
    WORKING PRESSURE AFTER COMPLETION WITH PERMANENT
    GASKETS.
     THE UNDER GROUND PIPE LINE SHALL BE LAID WITH SAND
    BEDDING, MINIMUM CUSHION OF 150M.M.

    Page 2 of 4
     EXCAVATION OF TRENCHES WILL BE MANUAL OR WITH JCB OF
    WIDTH OF MINIMUM 800M.M TO 1000M.M AND DEPTH OF MINIMUM
    1000M.M FROM THE TOP OF THE PIPE AS APPROVED DRAWING.
     ALL ABOVE GROUND PIPES SHALL BE BLASTED AND PAINTED AS
    THE PAINTING PROCEDURE
     ALL UNDER GROUND PIPES WRAPPING SHALL BE DONE AS PER THE
    PROCEDURE.
     THE EXCAVATED SOIL SHALL BE BACKFILLED AFTER REMOVING OF
    HARD MATERIALS LIKE ROCKS ETC. TO AVOID THE DAMGE OF
    COATING &WRAPPING OF THE PIPES.
     AFTER INSTALLATION OF THE PIPES, THE UNDERGROUND PIPING
    WILL BE HYDRAULICALLY TESTED TO APRESSURE OF 1.5 TIMES
    FROM WORKING PRESSURE AND HOLDING TIME MINIMUM 3HRS.
     THE COATED PIPES WILL BE LOWERED IN TO THE TRENCHES WITH
    OUT GETTING DAMAGE OF COATING. IN ANY CASE TWO PARALLEL
    PIPES DISTANCE SHALL BE MAITAINED 800M.M.
     ALL EQUIPMENTS WILL BE ERECTED AND COMMISSIONED
    AS PER DRAWING.

    Page 3 of 4
    Page 4 of 4

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